GOODRICH SENSORS AND INTEGRATED SYSTEMS
Aerospace and Defense Business Overview
Sensors and Integrated Systems
JULY 2010
Contents
Goodrich Corporation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Sensors and Integrated Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Leading Position on Growth Platforms . . . . . . . . . . . . . . . . . . . . . . . . . 16
Technical Capabilities and Advanced Technologies . . . . . . . . . . . . . . . . . . 34
Sensors and Integrated Systems
Innovative Products and Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Sensors and Integrated Systems
Goodrich Corporation. A global leader in aerospace and defense.
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2009 sales ‐ $6.7 billion
•
Broad product portfolio
•
One of the largest global aerospace and defense suppliers •
New technology on modern fleets drives growth
•
Strong focus on operational excellence
•
Operating history of 140 years
•
24,000 employees
•
More than 80 locations worldwide across 17 countries
Sensors and Integrated Systems
Goodrich Corporation—A Company Overview
1
Corporate Organization
Actuation and Landing
Systems
Jack Carmola
Segment President
Nacelles and Interior Systems
Cindy Egnotovich
Segment President
Electronic Systems
Curtis Reusser
Segment President
Landing Gear
Aerostructures
Sensors and Integrated Systems
Aircraft Wheels and Brakes
Interiors
Engine Control and Electrical
Power Systems
Actuation Systems
Customer Services
ISR Systems
Sensors and Integrated Systems
Marshall Larsen
Chairman, President and Chief
Executive Officer
2
Engine Components
Corporate Business Mix 2009 SALES BY MARKET CHANNEL | TOTAL SALES $6.7 BILLION
Other
5%
Boeing Commercial OE
10%
COMMERCIAL OE
33%
DEFENSE & SPACE
30%
OE AM
Regional, Business and General Aviation Aftermarket
6%
COMMERCIAL AFTERMARKET
32%
Regional, Business and General Aviation, OE
6%
Large Commercial Aircraft
Aftermarket 26%
Balanced Portfolio of Market Channels
Sensors and Integrated Systems
Airbus Commercial OE
17%
3
Sensors and Integrated Systems
Sensors and Integrated Systems. A solid contributor to Goodrich’s worldwide success.
•
Market leader in aerospace technology
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Providing integrated system solutions for more than 50 years
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Successful track record of introducing new technology
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Strategically located 24/7 product support network
•
Single Ecommerce point of entry for customers
•
Balanced business across aerospace markets
•
35% of sales outside of the United States
•
Over 30 major product lines
•
>3,500 employees
Sensors and Integrated Systems
Sensors and Integrated Systems—A Company Overview
4
Executive Leadership Team
Brian Gora
President
Value Stream VPs /
General Managers
People
Business Development
& Strategic Planning
Operations Excellence
Commercial Transport
Aftermarket
Guidance, Navigation &
Control (GNC) Systems
Regional, Business,
General Aviation
Government Systems
Commercial Transport
OE
Engines/Space
Rotor Wing/HUMS
International
SAP Implementation
Finance, IT and M&A
Sensors and Integrated Systems
Technology
5
Dedicated Teams
Value Stream
• Combines critical program management functions from design and development through production planning and manufacturing, including supply chain, aftermarket support, and administrative functions • Increases speed to market
Product Support
• Decades of experience with complex and diverse avionic systems
• Dedicated product support engineers
• Strategically located global field support network
• 24/7 technical support
Sensors and Integrated Systems
Business Development
• Focused effort on providing comprehensive customer support • Integrated execution for portfolio management, contracts, pricing, and customer relationships
6
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Drives supply chain management and supplier performance improvements
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Improves business collaboration, planning and analysis processes through sales and operations planning (S&OP)
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Imbeds excellence in execution, process discipline, and continuous improvement across all functions
•
Leverages best practices in quality to elevate and standardize quality processes across the division
•
Provides global operations solutions to achieve competitive products and proximity to customers and suppliers Committed to continuous improvement and lean manufacturing:
‐ Elimination of Waste
‐ Six‐Sigma
‐ Lean/CPS
‐ Policy Deployment
‐ Lean product development system
‐ Real‐time problem resolution ‐ Flow and linkage
‐ Standard work
Sensors and Integrated Systems
Operations Excellence
7
Business Mix
2009 SALES BY MARKET CHANNEL
Other 6%
DEFENSE AND SPACE
50%
Defense and Space OE 33%
COMMERCIAL OE
22%
Regional, Business and General Aviation OE
12%
Large Commercial Aircraft
Aftermarket 14%
COMMERCIAL AFTERMARKET
22%
Regional, Business and General Aviation Aftermarket
8%
Balanced Portfolio of Market Channels
Sensors and Integrated Systems
Defense Aftermarket 17%
Commercial OE
10%
8
2008
2002
1999
1995
1993
Introduced mission data systems and in‐flight entertainment into portfolio through the acquisition of TEAC Aerospace Technologies
2009
Added market‐leading inertial and stabilization capability through the acquisition of Atlantic Inertial Systems
2007
Consolidated De‐Icing Systems, Fuel and Utility Systems, Hoist and Winch, and Sensor Systems into Sensors and Integrated Systems
2001
Entered inertial market through the acquisition of Humphrey, Inc.
Entered helicopter rescue hoist market through the acquisition of Hoist and Winch
Acquired wide area optical ice detection capability through the acquisition of RVSI
Acquired the aerospace temperature product line of Weed Instrument Company
Accelerated Micro Electro Mechanical 1999 Systems (MEMS) market entry through acquisition of Advanced Micro Machines
Licensed silicon capacitive pressure 1993 sensor technology from UTC/Hamilton Standard
Acquired Rosemount Aerospace
1990
Acquired Simmonds Precision
Sensors and Integrated Systems
Strategic Growth through Acquisitions
9
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Provides complementary and synergistic capabilities to SIS guidance, navigation and control strategy
•
Increases defense footprint
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Only provider of Silicon MEMS IMU proven gun‐hard to up to 20,000g
•
New content on ground vehicles/land systems
•
Additional content on helicopter platforms
Sensors and Integrated Systems
Introducing our Newest Business: Atlantic Inertial Systems (AIS)
10
•
Strengthens global presence
•
Increases ability to support U.S. and allied forces across the full spectrum of guided and control systems AIS Capabilities
TERPROM® Capabilities
• World's most advanced digital terrain‐referenced navigation system
• Predictive ground proximity warning
• Weapon aiming capabilities
• Used on over 5,000 aircraft worldwide
Silicon Sensing Systems Ltd (SSSL)
• JV with Sumitomo Precision Products (SSP)
• MEMS sensors and sensor packages
Sensors and Integrated Systems
Inertial Sensors, Measurement Units and Navigation Systems
• MEMS and rotating devices
• Platform and weapon guidance, control and navigation systems
11
Tailored Support Solutions
• Performance‐based logistics and Laser Inertial Navigation System (LINS) support
‐ AIM‐9X
‐ ALARM
‐ APKWS
‐ AMRAAM
‐ Brimstone ‐ C‐130
‐ Chun‐Ma ‐ Delta
‐ F‐22
‐ Hawk
‐ JASSM
‐ K‐1
‐ Kiowa OH‐58 ‐ LAV ‐ Litening
‐ Minuteman ‐ Patriot
‐ Paveway
‐ Peacekeeper
‐ Rapier
‐ Sea Skua
‐ Spike
‐ Stryker
‐ TOW
‐ UH‐60/SH‐60
‐ WCMD
AIS Products
Electromechanical sensors
• Measure rate of rotation and linear acceleration
• Gyroscopes and accelerometers
Solid‐state sensors
• Measure rate of rotation
• Silicon Micro‐Electro Mechanical Systems (MEMS) and electronics
Inertial Measurement Units
• 6 Degree of Freedom IMUs
• Integrated sensors and electronics
Inertial Navigation Systems
• Integrated IMUs and GPS
TERPROM® Software System
• Digital terrain‐referenced navigation system for ground collision avoidance and navigation
Sensors and Integrated Systems
MAJOR DEFENSE PLATFORMS:
12
Locations
Sensors and Integrated Systems
U.S.A.
‐ Diamond Bar, CA
160 employees | 50,000 sq. ft.
‐ Monterey Park, CA
85 employees | 35,000 sq. ft.
‐ Cheshire, CT
475 employees | 160,000 sq. ft.
‐ Burnsville, MN
1,100 employees | 243,000 sq. ft.
‐ Eagan, MN
365 employees | 64,000 sq. ft.
‐ Totowa, NJ
60 employees | 20,000 sq. ft.
‐ Heath, OH
50 employees | 15,000 sq. ft.
‐ Uniontown, OH
110 employees | 48,000 sq. ft.
‐ Vergennes, VT
800 employees | 210,000 sq. ft.
‐ Union, WV
350 employees | 140,000 sq. ft.
13
EUROPE
‐ St. Ouen I’Aumone, France
60 employees | 11,000 sq. ft.
‐ Plymouth, UK
250 employees | 100,000 sq. ft.
Diverse Portfolio of Products
Capabilities Military Commercial Helicopter Reg/Bus/GA Engines/Space
Air Data Sensors & SmartProbe™ Systems
Angle of Attack & Stall Warning Systems
Cargo Winches
Data Concentrators
Data Recorders / Servers / Players
Electric Brake Control & Actuation Systems Electronic Flight Bags
Sensors and Integrated Systems
Electro‐Mechanical Actuation Systems
Engine Sensors & Sensing Suites
Fire Detection & Suppression Systems
Fuel Measurement / Management Systems
Ice Detection & Protection Systems
Inertial Measurement Systems and Sensors
Navigation (Digital terrain and GCAS)*
Potable Water Systems
Rescue Hoists
Specialty Heated Products & Composites
14
TAT / Temperature Sensors
Vehicle Health Management Systems
Video & Security Systems
Weapon Guidance, Navigation & Control *
Windshield Wiper Systems
* New capability through AIS acquisition
Served by Sensors and Integrated Systems
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Technology research, development and application
•
Complete system integration
•
Testing and qualification
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Engineering design and analysis
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Environmental testing
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Certification support
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Robust continuous improvement (CI) practices •
Lean manufacturing •
Lifecycle program management
•
Global MRO and aftermarket support
Sensors and Integrated Systems
Breadth of Capabilities
15
Sensors and Integrated Systems
Sensors and Integrated Systems. Leading position on growth platforms.
Airbus A350
Ice Detection Systems
Concentrator-Multiplexer for
Video (CMV) Avionics Box
Vertical Stabilizer
Taxi Aid Cameras
Integrated
Static Port
Lower Fuselage
Taxi Aid Cameras
Landscape
Cameras
Sensors and Integrated Systems
SmartProbe™
Air Data Sensors
16
Standby
Pitot Probes
Standby
Static Probes
Boeing 787
Flight Deck Entry Video
Surveillance System
Heated Floor
Panels and Integrated
Controllers
Fuel Height
Sensors
Refuel Control
Panels
Fuel Quantity Data
Concentrators
Angle of Attack
Sensors
Fuel Shutoff and
Protection Modules
Engine Data
Concentrators
Rolls-Royce Trent 1000
Engine Sensor Suite
Rolls-Royce Trent 1000
Fire Detector Cables
Primary Icing
Conditions
Detectors
Proximity Sensing
Systems
Electric Brake Actuators and
Electric Brake Actuator Controllers
Sensors and Integrated Systems
Pitot Probes
Tail Strike Sensors
17
Total Air Temperature
Sensors
Lockheed F‐35
FADEC
Pressure Sensors
Lift-fan
Temperature
Sensors
Lift-fan Ice
Protection
Systems
Lift-fan Oil
Level Sensors
Engine Speed
Sensors
SmartPort® Air
Data Systems
SmartProbe™ Air
Data Systems
Fuel Measurement
Sensors
Door Position
and Controls
Ice Detection
Systems
Ice Protection
Systems
Electro-Mechanical
Control Actuation Systems
Proximity
Sensing Systems
Sensors and Integrated Systems
Engine
Temperature
Sensors
18
Sikorsky Black Hawk
Vehicle Health
Management Systems
Air Data Probes
Rescue Hoists
Sensors and Integrated Systems
Windshield Wiper
Systems
Fuel System
Controllers
Air Data
Transducers
Signal Conditioning
Gyroscopes
for stability
augmentation
Outside Air
Temperature
Sensors
Icing Rate Systems
Supplemental
Heating Systems
Mission Data Recorders
and Debrief Systems
19
Fuel System
Probes
Stabilator Actuator /
Actuator Cable Assembly
Lockheed C‐130
TERPROM®
Fuel Pump and
Valve Control
Hydraulic Oil
Gauging
Propeller De-Icing
Systems
Windshield
Wiper Systems
Fuel Measurement/
Management Systems
Sensors and Integrated Systems
Angle of Attack Sensors,
Stall Warning Systems
Mission Data Recorders
and Debrief Systems
Pitot & Pitot-Static
Air Data Probes
Air Data Computers
SmartProbe™
Air Data Systems
Total Air
Temperature
Sensors
Ice Detection and
Protection Systems
Position
Transmitters
Current Monitors
Cargo Winch
Pressure Sensors
Flow Sensors
Static Line
Retrieval Winch
Actuation
Systems
Fire and Overheat
Detection Systems
20
Embraer 190
Windshield Wiper
Systems
Heated Floor Panels
Laptop Docking Station
Electronic Flight Bags
(optional)
Stick Shakers
Primary Ice
Detection
Systems
Total Air
Temperature
Sensors
SmartProbe™ Air
Data Systems
Sensors and Integrated Systems
Lavatory Water Heaters
21
Engine
Configuration Plugs
Drain Masts
Potable Water
Tank Heaters
Heated Floor Panels
Standby Air
Data Systems
SmartProbe™
Air Data Systems
Ice Detection
Systems
FADEC
Pressure Sensors
Rolls-Royce Trent 900
Engine Sensor Suites
Sensors and Integrated Systems
Airbus A380
22
Bombardier CSeries
Primary Ice
Detection Systems
Total Air Temperature
Sensors
Sensors and Integrated Systems
SmartProbe™ Air
Data Systems
23
Sensors and Integrated Systems
Gulfstream G650
Ice Detection
Systems
24
SmartProbe™
Air Data Systems
Total Air
Temperature Sensors
Potable Water Systems
Dassault Falcon 7X
Ice Detection
Systems
SmartProbe™
Air Data Systems
Total Air Temperature
Sensors
Sensors and Integrated Systems
Lavatory
Water Heaters
25
Rolls‐Royce Trent 900 / 1000
* Trent 1000 only
** Trent 900 only
Air Temperature
Detectors*
High-Pressure
Speed Probes*
Gas Temperature
Harnesses
Turbine Speed Probes
Turbine Overspeed
Harnesses**
Turbine Gas
Thermocouples
Sensors and Integrated Systems
Inlet Temperature
Sensors
26
Low and Intermediate
Speed Probes
T-Zone 1 Resistance
Temperature Detector**
Fuel / Oil Temperature
Sensors
Sensors and Integrated Systems
Sensors and Integrated Systems. Innovations.
Guidance, Navigation and Control Systems
Features and Benefits
• Reduce cost of “smart” through retrofit opportunities • Integrated electronics optimize performance and space • State‐of‐the‐art MEMS sensors reduce size and weight
• Withstands gun launch shock levels
• Brushless motor and position sensing technology enables long storage life
• Four quadrant servo controls ensure maximum control system performance
• Highly accurate components and systems enhance vehicle flight control and accuracy
• Modular designs / configurations reduce development time
• Integration of guidance and control functions save weight and space
Sensors and Integrated Systems
Key Systems and Services
• Control actuation systems
• Inertial sensors and systems
• Air data systems
• Retrofit capabilities / create “smart” weapons from war stock 27
Field‐proven technology:
The U.S. Army has saved $45 million and 130,000 hours in Black Hawk maintenance. Capabilities
• Mechanical systems diagnostics and prognostics
• Engine and systems performance monitoring
• Enables flight operational quality assurance (FOQA) and maintenance operations quality assurance (MOQA)
• Identifies potential issues, recommends corrective action and issues automated maintenance alerts
• Real‐time data analysis and complete system integration
• Efficient, electronic data flow on and off the aircraft
Key Features and Benefits
• Reduces maintenance costs and labor hours
• Easy‐to‐use format
• In‐flight and on‐ground wireless connectivity
• Continuous and timely ground communication
• Global customer support and consultation
• Single data hub for all maintenance data
• Improves dispatch reliability, logistical support, flight safety Sensors and Integrated Systems
Health and Usage Management Systems (HUMS)
28
Design Features
• Smaller, lighter and simpler architecture
• Combines multi‐function probes with a full‐function air data computer
• Uses less power and reduces LRU count
• Eliminates pneumatic tubing, pressure lag and flight‐line pressure checks
• Provides independent and dissimilar air data outputs
• Flexible design easily integrates into existing systems
Benefits
• Improves reliability and dispatchability
• Improves system accuracy and MTBF
• Reduces number of spares required
Sensors and Integrated Systems
SmartProbe™ Air Data Systems
29
Chart © Jeppesen, Inc. 2009
Capabilities • FAA NextGen / Eurocontrol SESAR ADS‐B application capability
• Turnkey, fully integrated electronic flight bag (EFB)
systems—design, software integration, data management, and certification
• Avionics‐grade EFB Systems
– Class 2 Laptop Docking Station EFB System
– Class 2/3 Smart Display™ EFB System
• Communications, data management and operational applications Key Benefits
• Real‐time aircraft connectivity enabling operational savings through the efficient management of aircraft data
• Improved situational awareness, operational efficiency and safety
Sensors and Integrated Systems
Cockpit Data Management Solutions™ Portfolio
30
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•
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•
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•
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1.66 GHz Intel® Core Duo® Processor
2 GB DDR2 RAM, 16GB SS compact flash memory (upgradeable to 32 GB)
Optically enhanced, 170° viewing angle, LED backlit high resolution XVGA display
Optional ARINC 828 aircraft interface device for ARINC 429/717/834 aircraft connectivity, aircraft discrete I/O and 6 port Ethernet hub Avionics‐grade Class 3 EFB system Wireless connectivity capability Goodrich Type A/B application software suite and Type‐C ADS‐B capable certified OS upgrade option
Flexible and expandable system architecture
Enables operational savings in airline operations
Video Surveillance Systems
•
•
•
•
Flight deck entry, cabin, and cargo bay surveillance Taxi‐aid and landscape external cameras
Video concentrator and multiplexor systems
Flexible and expandable system architecture
Sensors and Integrated Systems
SmartDisplay™ EFB Systems
31
Key features
•
Full situational awareness of any type of mission
•
Quick and easy validation
•
Multiple‐view playback
•
Easy navigation and snapshot cataloging
•
Simultaneous record and playback
•
Easy‐to‐use, menu‐driven user interface
•
Instant debriefing of up to 8 files from multiple aircraft
•
3‐D digital debriefing is scalable, highly flexible
•
Open architecture
Sensors and Integrated Systems
Mission Data Recorders and Debriefing Systems
32
Translating Drum Rescue Hoists
•
Near unlimited fleet angle operation
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Extremely high duty cycle
•
Lubricated cable extends cable life and resists corrosion on internal metal components •
Quick installation and removal
•
Proprietary symmetrical braking allows for rapid‐controlled directional changes
•
10‐year time between overhaul (TBO), or 3,330 cycle or 111 operational hours (which ever occurs first)
•
3‐year warranty
Sensors and Integrated Systems
Design Features
33
Sensors and Integrated Systems
Sensors and Integrated Systems. A solid commitment to continuously advancing technologies.
It is our mission to leverage our leading edge capabilities in materials, sensors, electronics and software to deliver the most strategic, breakthrough technologies to the Value Streams in a format that enables efficient customization and rapid productization.
Differentiating technical capabilities
• State‐of‐the‐art research facilities
Expertise • Material systems
•
•
Sensing systems
•
Knowledge and communication
systems
•
Strong staff of industry‐recognized scientists and engineers in key technical areas
Sound technology foundation with existing products and on‐going research
•
Data management systems
Sensors and Integrated Systems
Technical Capabilities and Expertise
34
Technology Expertise
Sensing Systems
• MEMS device design and fabrication
• Sensor system design and development
• Optical and harsh environment sensor design
Knowledge & Communication Systems
• Advanced diagnostics and prognostics
• Intra aircraft wireless systems
• Next Gen aircraft fuel systems
Data Management Systems
• Advanced data compression
• High speed serial communication
• High definition recording and playback
Sensors and Integrated Systems
Material Systems
• Aircraft ice protection systems
• FEA modeling / simulation
• Materials engineering
35
Micro Electro Mechanical Systems (MEMS)
Recent Atlantic Inertial Systems (AIS) acquisition increased MEMS capabilities, especially in the area of high volume production
Inertial Sensing—Accelerometers, gyroscopes, and inertial
measurement units
MEMS Fabrication Design and Manufacturing
• Class 1,000 Wafer Processing Cleanroom
• Class 10,000 Packaging Cleanroom
• MEMS gyros designed by AIS in Plymouth, U.K. and manufactured in Japan (as part of joint venture) • Over 15 millions sensors delivered
• Capacity to manufacture 10,000 MEMS gyros per day Computational Expertise
• Simulation (aerodynamic, icing and flow), neural networks and sensor fusion
Sensors and Integrated Systems
High‐Accuracy Pressure Sensing—Primary air data, engine
control (FADEC) and cabin pressure
36
Advanced Ice Protection Technologies
Design features
• Robust heater element resistant to fatigue and damage
• Multiple‐bridged network of parallel conductors • Precisely controlled power densities in all portions of the element
Benefits
• Improves durability, reliability and damage tolerance
• Continuous operation even with composite structure damage
• Optimizes power distribution
Low Power Electrical De‐icing (LPED) for Advanced Engine Inlet Lip
Design Features
•
Replaces bleed‐air ice protection with an electrical ice protection system (IPS)
•
Selectively energize heaters •
Provides acoustic treatment / natural laminar flow capability Thermal image of simulated damaged (right). DuraTherm element shows that areas adjacent to the simulated damaged areas do not overheat and the heater remained functional.
Benefits
• Extracts less energy from engine • Shares power with electrical wing IPS
• Reduces “buzz saw” fan noise
Sensors and Integrated Systems
DuraTherm™ Ice Protection Technology
37
Icing Condition Detectors (ICD)
• Detects icing conditions rather than ice accretion
• Uses rugged platinum resistance thermometers (PRT)
• Quick response at near freezing conditions
• Customizable detection thresholds
• Liquid water content (LWC) measurements and icing rate calculations help to optimize ice protection system
• Primary automatic system can turn on ice protection systems to reduce pilot workload and increase safety Optical Ice Detection (OID)
• Differentiates (LWC) from ice crystals • Differentiates supercooled large droplets (SLD) smaller Appendix C droplets
• Quick response to icing conditions
• Customizable detection thresholds
• Real time LWC, ice water content (IWC), icing rate, droplet size and related cloud information
– Information helps to optimize wing ice protection system and protect engine from ice crystal threat
Sensors and Integrated Systems
Advanced Ice Detection Technologies
38
Advanced Capacitive Technology
•
New design improves water tolerance
•
Optical interface reduces cable issues
Pressure Based Technology
•
Reduces weight and installation time •
Eliminates need for auxiliary sensors
Ultrasonic Based Technology
•
Reduces weight and installation time
•
Tank wall integration possible for composite construction
Sensors and Integrated Systems
Alternative Fuel Measurement
39
Tele: +1 952 892 4000
www.goodrich.com/sis
4193D LIT 7/10
Sensors and Integrated Systems
Goodrich Corporation
Sensors and Integrated Systems
14300 Judicial Road
Burnsville, MN 55306 USA
The Goodrich name, logotype and symbol are trademarks of Goodrich Corporation.