Aerospace, Ordnance and Marine Proximity Switch Products Eddy Current Killed Oscillator (ECKO) One Part Sensors with or without BITE Hall Effect One Part Sensors Variable Inductance Balanced Bridge Two Part Sensors with BITE Sensor Interface Modules (SIM) February 2004 Aerospace, Ordnance and Marine Proximity Switch Products Contents WARNING MISUSE OF DOCUMENTATION The information presented in this catalogue is for reference only. DO NOT USE this document as product installation information. • Complete installation, operation and maintenance information will be provided upon request. Failure to comply with these instructions could result in death or serious injury. • WARNING PERSONAL INJURY DO NOT USE these products as safety or emergency stop devices, or in any other application where failure of the product could result in personal injury. Failure to comply with these instructions could result in death or serious injury. Page INTRODUCTION ............................................................................................... 2 ZS-00228-050 ................................................................................................. 4 ZS-00240-03B ................................................................................................. 6 ZS-00303 SERIES ........................................................................................... 8 ZS-00305-01 ................................................................................................. 10 ZS-00308-01 ................................................................................................. 12 ZS-00313-12 ................................................................................................. 14 ZS-00341 SERIES ......................................................................................... 16 ZS-00350-01 ................................................................................................. 18 ZS-00351-01 ................................................................................................. 20 ZS-00361 SERIES ......................................................................................... 22 ZS-00369 SERIES ......................................................................................... 24 ZS-00370-01 ................................................................................................. 26 ZS-00474-01 ................................................................................................. 28 ZS-00417-02 ................................................................................................. 30 ZS-00426-01 ................................................................................................. 32 ZS-00427-01 ................................................................................................. 34 932 AB2W / 932 AA3W SERIES .................................................................... 36 ZS-00445-050 ............................................................................................... 38 922AA2Y-A6P-Z722A .................................................................................... 40 922FS2-A6N-Z735A ...................................................................................... 42 112/122FW12 SERIES .................................................................................. 44 118FW203-10 ............................................................................................... 46 118FW205-10 ............................................................................................... 48 200FW SERIES .............................................................................................. 50 310/320/330/390FW04 SERIES ................................................................... 52 340/370FW03R1 SERIES ............................................................................. 54 ZS-00415-01 ................................................................................................. 58 ZS-00331-085 ............................................................................................... 60 ZS-00357-050/-350 SERIES ........................................................................ 62 ZS-00380-02 ................................................................................................. 64 ZS-00380-04 ................................................................................................. 66 405FW504-B ................................................................................................. 68 ZS-00500....................................................................................................... 70 GLOSSARY OF TERMS .................................................................................. 72 OTHER HONEYWELL PRODUCTS ................................................................. 75 INDEX ............................................................................................................. 76 1 INTRODUCTION The Honeywell proximity sensors in this catalogue are designed for use in the harsh environments encountered in Aerospace, Ordnance and Marine markets. They are well suited to applications with particularly demanding requirements such as temperature, vibration, shock and EMI/EMP/lightning interference. The technologies used on one part products are : ECKO - Eddy Current Killed Oscillator Hall Effect Many of the proximity sensors contained in this catalogue have been custom designed to meet the needs of a specific customer. For example, they may have been designed to operate directly in high pressure hydraulic systems or to count projectiles in high rate of fire, high shock applications on gun systems. Each of these technologies has unique features and the choice of technology must be based on specific application needs. The table at the bottom of the page should be used as a general guide. The development of these demanding designs has given Honeywell a wealth of application engineering expertise with years of related experience in the Aerospace, Military and Marine markets. Because of an infinite combination of special requirements imposed by different applications, all products are not listed in this catalogue. Honeywell Sales and Engineering personnel will be pleased to work with you to define your unique requirements and achieve a design or help you select an existing product most suited to your needs. Global manufacturing capabilities exist to provide maximum customer service. Production lines operate in both the USA and Europe to provide dual sources of supply. Honeywell proximity switch products are available in two distinct packaging concepts. One part products, as the name implies, contain the sensing element and the associated conditioning electronics in a single package. Two part products contain only the passive sensing element in the sensor, with the electronic conditioning contained on a separate module to allow location in more protected environments. The following highlights the main features of the product range: • • • • • • • • • • • • No touch operation using highly reliable solid state technology Designed to meet the requirements of US and European aerospace, ordnance and marine markets. In particular, MIL Standards, RTCA/DO 160, DEF, Airbus and Boeing specifications One part products with self-contained electronics. Two part products for highest reliability (Mean Time Between Failure >106 hours) All metal sensing on most products. Ferrous metal sensing on high pressure and two part sensors. Sensing distance factory-adjusted to customer specification High frequency switching up to 2000 Hz Corrosion resistant stainless steel housings, hermetically sealed by laser welding where necessary Overmoulded versions for underwater applications High pressure versions for hydraulic system applications Built In Test (BITE) where necessary High EMC/EMI/RFI performance Reverse polarity and short circuit protection, with fail safe output where neccessary ONE PART ECKO Technology ONE PART Hall Effect TWO PART Variable Inductance Balanced Bridge EMI resistance Target material Reliability Temperature extremes Speed/response time Moderate*/High All metals High -55 to +85 °C/+135 °C Moderate/High Moderate* Magnet High -55 to +100 °C High High Ferrous metals Very High -70 to +125 °C/-40 +85 °C Low Built-in text Full Limited Full *EMI resistance can be improved by filtering, at increased cost 2 The technology used on two part products is : Variable Inductance Balanced Bridge INDUCTIVE PROXIMITY SWITCHES Design, ECKO technology Minimum distances between proximity switches Honeywell inductive proximity switches are no-touch, non-interactive devices and sensitive to all metals. They consist of an oscillator, demodulator, level and switching amplifier. The following minimum allowable distances apply to unshielded proximity switches mounted opposite to each other, or side by side: d1 > 3 d1* > 4 Sn Mode of operation *Shielded devices may be mounted at distances 2 d1 . If a metal object enters the electromagnetic field of the oscillator coil, eddy currents are induced in this coil which change the amplitude of oscillation. The demodulator converts the change in the amplitude to a dc signal which causes the trigger stage to trip and the semiconductor output stage to switch. Correction factors when applying sensors As the nominal sensing distances stated apply to mild steel St37, the appropriate correction factor should be used for other metals. Material Correction factor Mu metal 1,20 Cast iron 1,10 Mild steel St37 (DIN1623) 1,00 Aluminium foil (0,05 mm) 0,90 Stainless Steel 0,70 Brass MS63F38 0,40 Aluminium ALMG3F23 0,35 Copper CCUF30 0,30 Measuring the maximum switching frequency The two tests (performed in accordance with EN 60947-5-2) shown below enable the maximum switching frequency f = 1/(t1 + t2) to be determined exactly from the duration of the “switch on” period t1 and the “switch off” period t2. Inductive proximity switch 1 0,5 S n 2a a 0,5 S n Installation To ensure that both shielded and unshielded proximity switches function properly, and to eliminate the possibility of false signals from nearby metal objects, the minimum distances shown in the illustration below must be adhered to. Standard target 1 a Standard target 2 Inductive proximity switch 2 Disc of non-magnetic, non-conductive material Air gap or insulating material 3 Sn d > 3 d1 d1 2d 2 Sn Shielded Unshielded S n = Nominal sensing distance 3 ZS-00228-050 ONE PART UNDERWATER PROXIMITY SENSOR Description : Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing and overmoulded to provide complete encapsulation. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application. Features : z All metal sensing z High level sealing by overmoulding z High performance sealed and shielded cable z Reverse polarity and short circuit protection Typical Applications : z Submarine control systems z Submersible vehicles z Offshore underwater equipment z Underwater pipeline controls Dimensions in mm (inches) unless otherwise specified (for reference only) Mounting Bracket (to be ordered separately) b b R2 SENSING FACE 4,0 (0.16) 4 HONEYWELL LOGO ARTICLE No. 5 RED GREEN BLUE Ø 18,0 (0.71) 65˚ Ø 8,3 (0.33) Ø 40,0 (1.57) Ø 32,0 (1.26) R2 R2 48,0 (1.89) 50,0 + 30,0 (1.97 + 1.18) POLYETHYLENE CABLE JACKET 20,0 ± 0,3 (0.79 ± 0.012) 80,0 (3.15) LOT No. SHIELD 15˚ Ø 28,0-0,2 (1.10-0,04) DATE CODE 9,0 + 6,0 (0.35 + 0.24) 20,0 + 10,0 (0.79 + 0.39) 80,0 ± 10,0 (3.15 ± 0.39) 5 m + 50,0 (16.4 ft + 1.97) POLYETHYLENE EXTERNAL SENSOR ENCAPSULATION 1 MEASURED WITH TARGET 45X45X3,2 mm, STAINLESS STEEL SAE 4340 (DIN 1.6565) 2 REFERS TO OUTPUT SWITCHING ELEMENT AT REMOTE TARGET CONDITION 3 ACC. TO ZS-60000 (HONEYWELL GENERAL SPECIFICATION FOR PROXIMITY SWITCHES) IF NOT OTHERWISE NOTED 4 TUBING: RAYCHEM TMS 5 MARKING: HONEYWELL ZS-00228-050, DATE CODE, LOT No. 6 CABLE SHIELD CONNECTED TO HOUSING RED 14-33 Vdc LOAD IL < 250 mA BLUE MEASURED WITH TARGET 50 x 50 x 1.5, 1.0110 WEIGHT 250G APPROXIMATELY PLUS CABLE 4 SHIELD Part number: ZS-00228-999 Specifications 5 ZS-00240-03B ONE PART M30 PROXIMITY SENSOR Description : Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of ground mobile and naval applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application. Features : z All metal sensing z Rugged M30 housing and connector assembly z High level of electronics protection Typical Applications : z Ammunition loading systems z Gun turret position control z Door and hatch open/closed monitoring Dimensions in mm (for reference only) b Sensing face 96% Al2O3 Ceramic Ø28 AF24 1,5 max 27 38 5 7 M30 x 1,5 AF36 0,5 x 45 2 13 35 11 55 VB A + B Load GRD C Notes: 1 Connector: VG95328C/8-3APN, MIL-STD-26482 2 Mounting torque: max. 80 Nm, max. 30 Nm within 2 Measured with target 30 x 30 x 1.0, 1.0110 Weight 187g 6 _ Specifications 7 ZS-00303 SERIES ONE PART M18 PROXIMITY SENSOR Description : Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of ground mobile and naval applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application. Features : z All metal sensing z High frequency switching z Integral MIL-C-26482 connector z High level of electronics protection Dimensions in mm (for reference only) b Typical Applications : z Ammunition loading systems z Gun turret position control z Door and hatch open/closed monitoring 0,3-1,0 Overflush 4 3 AF24 Ø16,5 7 M18x1,6g 5 4 14,5 Ø12 13 52+1 64±2 Notes: 1 Housing and mounting nuts: stainless steel 2 Connector: 3-pin, size 8, MIL-C-26482 series 1/VG95328 3 Sensing face: 96% Al203 ceramic 4 Mounting torque: max. 80 Nm max. 30 Nm within 4 5 Sensing face transport protection 6 Thread quality: 6g 7 Honeywell logo, article number. Measured with target 18 x 18 x 1.0, 1.0110 Weight 58g approximately VB A + B Load GRD _ C Current sourcing VB A + Load B C Current sinking 8 GRD _ Specifications 9 ZS-00305-01 ONE PART M12 PROXIMITY SENSOR Description : Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of aerospace applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application. Features : z All metal sensing z Small size M12 housing z High frequency switching z High level of electronics protection Dimensions in mm (for reference only) b Typical Applications : z Aircraft landing gear z Flight control surfaces z Aircraft door monitoring AF17 M12x1-6g 3 Ø10,5 7 4 Ø3,5±0,2 Ø10,2 8 3,5±0,5 2 9,5 5 31,5 50±0,4 5 Notes: 1 Housing and mounting nuts: stainless steel 2 Cable shield connected to housing.Transition resistance ≤ 10 mOhm at 100 mA 3 Sensing face: 96% Al203 ceramic 4 Honeywell logo, article No. date code. lot No 5 Tubing: Raychem DR-25 6 Cable: PTFE insulated 19 x 0,13 mm leadwires to MIL-C-22759/16 AWG24, shielded, outer 2 insulation FEP 7 Sensing face transport protection 8 Mounting torque: max. 60 Nm, max. 15 Nm within 4 9 Thread quality: 6g 10 Weight : 23g w/o cable, cable 28g per meter Measured with target 12 x 12 x 1.0, 1.0110 10 4 1000±50 Brown +VB Black Blue GRD Specifications 11 ZS-00308-01 ONE PART RECTANGULAR PROXIMITY SENSOR Description : Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of ground mobile and naval applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application. Features : z All metal sensing z Small size rectangular housing z High frequency switching z High level of electronics protection Dimensions in mm (for reference only) b Typical Applications : z Ammunition loading systems z Gun turret position control z Door and hatch open/close monitoring A 4,3 7,2 A-A 4 3 15 Ø3,5±0,2 4 25 2 10 12,5 22,5 5 5 A 40 Notes: 1 Housing: stainless steel 2 Cable shield connected to housing. Transition resistance ≤ 10 mOhm at 100 mA 3 Sensing face: 96% Al203 ceramic 4 Honeywell logo, article No. date code. lot No 5 Tubing: RAYCHEM DR-25 6 Cable: PTFE insulated 19 x 0,13 mm leadwires 2 to MIL-C-22759/16 AWG24, shielded, outer insulation FEP Measured with target 18 x 18 x 1.0, 1.0110 Weight 80g approximately 12 1000±50 Brown +VB Black Blue GRD Specifications 13 ZS-00313-12 ONE PART M12 PROXIMITY SENSOR (INCORPORATING LED INDICATORS) Description : Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of ground mobile and naval applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application. Typical Applications : z Ammunition loading systems z Gun turret position control z Door and hatch open/closed monitoring Dimensions in mm (for reference only) b Laser welded housing endpiece Sensing face 3 AF17 6 4 M12x1-6g Features : z All metal sensing z Small size M12 housing z High frequency switching z Integral LEDs to indicate supply and output status z High level of electronics protection Honeywell Article no. Date Lot logo (ZS-00313-12 Rev:c) code no. LED 40+5 Ø10,2 4 3,5±0,5 2 10,5 "A" 9,5 30 49+1 5 Ø6,3±0,3 500±20 Notes: 1 Housing and mounting nuts: stainless steel 2 Cable shield connected to housing. Cable braid to have 360 termination and give > 40 dB attenuation from 0-20 MHz 3 Sensing face: 96% Al203 ceramic 5 Tubing: Raychem DR-25 6 Sensing face transparent protection 7 LED 1 = ON @ power on 8 LED 2 = ON @ sensed condition 9 Cable: Raychem, EPD 39696B 10 Mounting torque: max. 60 Nm max. 15 Nm within 4 11 Thread quality: 6g VIEW "A" LED 1,Green 7 LED 2, Yellow 8 Potting hole Brown LED 1 Blue Measured with target 12 x 12 x 1.0, 1.0110 Weight 65g approximately 14 +VB Black LED 2 2 GRD Specifications 15 ZS-00341 SERIES ONE PART PRESSURE PROOF PROXIMITY SENSOR Description : Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed stainless steel housing, designed to meet the requirements of aerospace applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect ferrous objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application. Features : z Ferrous metal sensing z All stainless steel construction including sensing face and laser welded connector z High pressure capability up to 205 bar (system pressure) z High level EMC and lightning strike performance z Mean Time Between Failure 126K hours Typical Applications : z Aircraft hydraulic systems z Fighting vehicle engine / transmission controls z Ship and submarine hydraulic systems Dimensions in mm (for reference only) b ZS-00341-02 49-1 1,5 6,5+0,2 Weight: 37g max Ø1,5±0,1 (x2) 3,5+0,1 Ø9f7 -0,013 -0,028 2 R0,8 Ø6,2-0,1 Ø23 Z Ø11,8-0,45 M14x1,5-4g6g 11,5 45 1,6+0,2 1x45 21+0,05 -0,1 ASN-E0053N8B3PNF AF20 16 Note 4 A ZS-00341-01 64+1 B VB + Load Load C Current sourcing ZS-00341-02 16 A + B Weight: 55g max Measured with target 9 x 9 x 1.0, 1.4104 VB GRD _ C Current sinking ZS-00341-01 GRD _ Specifications 17 ZS-00350-01 ONE PART M12 PROXIMITY SENSOR (INCORPORATING BUILT IN TEST) Description : Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of ground mobile and naval applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application. Features : z All metal sensing z Integral VG95328 (MIL-C-26482) connector z Built In Test function (BITE) z High level of electronics protection Typical Applications : z Ammunition loading systems z Gun turret position control z Door and hatch open/closed monitoring Dimensions in mm (for reference only) b Measured with target 12 x 12 x 1.0, 1.0110 18 Specifications 19 ZS-00351-01 ONE PART M18 PROXIMITY SENSOR (INCORPORATING BUILT IN TEST) Description : Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of ground mobile and naval applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application. Features : z All metal sensing z Integral VG95328 (MIL-C-26482) connector z Built In Test function (BITE) z High level of electronics protection Typical Applications : z Ammunition loading systems z Gun turret position control z Door and hatch open/closed monitoring Dimensions in mm (for reference only) b Measured with target 18 x 18 x 1, 1.0110 20 Specifications 21 ZS-00361 SERIES ONE PART M12 PROXIMITY SENSOR Description : Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of ground mobile and naval applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application. Features : z All metal sensing z Small size M12 housing z Integral VG95328 connector z High level of electronics protection Typical Applications : z Ship gun controls z Door and hatch open/closed monitoring z Aircraft carrier landing platforms Dimensions in mm (for reference only) b MEASURED WITH TARGET 12 X 12 X 1.0, 1.0110 WEIGHT 75G APPROXIMATELY 22 MEASURED WITH TARGET 12 X 12 X 1.0, 1.0110 WEIGHT 85G APPROXIMATELY Specifications 23 ZS-00369 SERIES ONE PART RECTANGULAR PROXIMITY SENSOR Description : Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of ground mobile and naval applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application. Features : z All metal sensing z Rugged stainless steel housing with integral connector z High level EMC performance z Mean Time Between Failure 500K hours Dimensions in mm (for reference only) b Typical Applications : z Ship gun controls z Door and hatch open/closed monitoring z Aircraft carrier landing platforms MEASURED WITH TARGET 45x45x2mm STAINLESS STEEL 1.4104 OR EQ. REFERS TO OUTPUT SWITCHING ELEMENT AT REMOTE TARGET CONDITION ACC. TO ZS-60000 (HONEYWELL GENERAL SPECIFICATION FOR PROXIMITY SWITCHES) IF NOT OTHERWISE NOTED 24 HOUSING: STAINLESS STEEL 1.4571 OR EQ. MARKING: HONEYWELL LOGO, P/N, S/N SENSING FACE: 96% AL2 O3 CERAMIC WEIGHT < 650g Specifications 25 ZS-00370-01 ONE PART 15/32” PROXIMITY SENSOR Description : Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of aerospace applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application. Features : z All metal sensing z Integral MIL-C 26482 connector z High level EMC and lightning strike performance z High level of electronics protection Typical Applications : z Aircraft landing gear z Flight control surfaces z Aircraft door monitoring Dimensions in mm (for reference only) MEASURED WITH TARGET 12x12x1mm 1.0110, ST 37 REFERS TO OUTPUT SWITCHING ELEMENT AT REMOTE TARGET CONDITION ACC. TO ZS-60000 (HONEYWELL GENERAL SPECIFICATION FOR PROXIMITY SWITCHES) IF NOT OTHERWISE NOTED HOUSING AND MOUNTING NUTS: STAINLESS STEEL 1.4305 CONNECTOR: NICKEL PLATED ALUMINIUM MARKING: ZS-00370-01 SENSING FACE: 96% AL2O3 CERAMIC WEIGHT < 60g 26 Specifications 27 ZS-00474-01 ONE PART 5/8” PROXIMITY SENSOR Description : Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed stainless steel housing, designed to meet the requirements of aerospace applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application. Features : z Ferrous metal sensing z Integral MIL-C-38999 connector z High level EMC and lightning strike performance z High level of electronics protection Typical Applications : z Aircraft landing gear z Flight control surfaces z Aircraft door monitoring Dimensions in mm (inches) (for reference only) b MS 21340-05 NUT X 2 5/8-24 UNEF - 2A MS25081-C6 KEY WASHER LASER WELD ROUND Ø13,5 (0.53) 3,0 (0.12) MEASURED WITH TARGET 12X12X1 mm 1.4104 2 MOUNTING TORQUE: max. 40 N m 3 HOUSING MATERIAL: STAINLESS STEEL 4 CONNECTOR MAIN KEYWAY TO BE ALIGNED TO KEYWAY IN HOUSING WITHIN ± 5˚ WEIGHT 80G APPROXIMATELY 28 4 CONNECTOR MAIN KEYWAY 4,0 (0.16) 35,0 ± 1 (1.4 ± 0.04) 50,0 ± 0,5 (1.97 ± 0.02) 68,0 ± 2,0 (2.68 ± 0.08) 1 Ø 19,0 (0.75) R 1,5 (0.06) B 3 MARKING ZS-00474-01 H K1401 C A Ø 13,5 (0.53) 4 1,8 (0.07) WIDE X 1,0 (0.04) DEEP KEYWAY TO WITHIN 6.35 (0.25) OF SHOULDER CONNECTOR PER MIL-C-38999 D38999/25YA98PA Specifications 29 ZS-00417-02 ONE PART 12MM CYLINDRICAL PROXIMITY SENSOR Description : Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of aerospace applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application. Features : z All metal sensing z Small size 12 mm cylindrical housing with MIL-C-26482 connector z High pressure capability (> 350 bar) z High level EMC and lightning strike performance Dimensions in mm (for reference only) b Typical Applications : z Aircraft hydraulic systems z Fighting vehicle engine and transmission controls z Ship and submarine hydraulic systems MEASURED WITH TARGET 12x12x1mm 1.0110, ST 37 REFERS TO OUTPUT SWITCHING ELEMENT AT REMOTE TARGET CONDITION ACC. TO ZS-60000 (HONEYWELL GENERAL SPECIFICATION FOR PROXIMITY SWITCHES) IF NOT OTHERWISE NOTED HOUSING AND CONNECTOR: STAINLESS STEEL MARKING: Honeywell-Logo, ZS-00417-02 SENSING FACE 96% AL2O3 CERAMIC WEIGHT < 60g max. 30 Specifications 31 ZS-00426-01 ONE PART 15/32” PROXIMITY SENSOR (INCORPORATING BUILT IN TEST FUNCTION) Description : Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of aerospace applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application. Dimensions in mm (for reference only) b Features : z All metal sensing z Built In Test function (BITE) z High level EMC and lightning strike performance z High level of electronics protection z Mean Time Between Failure >200K hours Typical Applications : z Aircraft landing gear uplocks and downlocks z Aircraft weight-on-wheels z Aircraft arrestor hook z Flight control surfaces PRELIMINARY DATA Measured with target 12.7 x 12.7 x 6.3, 300 M Steel 32 Specifications 33 ZS-00427-01 ONE PART RECTANGULAR PROXIMITY SENSOR (INCORPORATING BUILT IN TEST FUNCTION) Description : Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of aerospace applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application. Features : z All metal sensing z Small size rectangular housing z Built In Test function (BITE) z High level EMC and lightning strike performance z High level of electronics protection z Mean Time Between Failure >200K hours Dimensions in mm (for reference only) b Typical Applications : z Aircraft landing gear uplocks and downlocks z Aircraft weight-on-wheels z Aircraft arrestor hook z Flight control surfaces PRELIMINARY DATA MEASURED WITH TARGET 19 x 19 x 6.3, 300 M STEEL 34 Specifications 35 932 AB2W / 932 AA3W SERIES ONE PART M12 AND M18 PROXIMITY SENSORS Description : Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of ground mobile and naval applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application. Dimensions in mm (for reference only) b 932 AB2W Features : z All metal sensing z High frequency switching z High level of electronics protection Typical Applications : z Ammunition loading systems z Gun turret position control z Door and hatch open/closed monitoring 4 M12x1-6g 4 Ø12±1 9,5 Ø5±0,2 3 10 3,5±0,5 10±5 2 17±5 17 40,5 77±5 2000±50 932 AA3W 4 0,3-0,8 Ø12±1 6 Ø5±0,2 3 M18x1,6g 5 10±5 14,5 2 27,5 17±5 20 42 80±2 2000±50 Notes: 1 Cable: PTFE insulated 19 x 0,13mm leadwires to MIL-C-22759/16.AWG 24, shielded. Outer insulation Hytrel 4056 2 Cable shield connected to housing. transition resistance ≤ 40 mOhm max. at 100 mA 2 3 Honeywell logo. article no. date code. lot no. label with wiring diagram 4 Mounting torque 60 Nm max. 15 Nm max. Within distance 4. 5 Mounting torque 80 Nm max. 30 Nm max. Within distance 5. 6 Tubing: Raychem DR-25 932 AB2W Measured with target 12 x 12 x 1, 1.0110 Weight 81g approximately 932 AA3W Measured with target 18 x 18 x 1, 1.0110 Weight 95g approximately 36 2 Brown + Black Load Blue - Shield Current sourcing Brown + Black Load Blue Shield - Current sinking Specifications 37 ZS-00445-050 ONE PART M18 PROXIMITY SENSOR Description : Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of aerospace applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application. Features : z All metal sensing z M18 size housing z High frequency switching z High level of electronics protection Typical Applications : z Aircraft landing gear z Flight control surfaces z Aircraft door monitoring Dimensions in mm (inches) (for reference only) b 4,0 (0.16) SENSING FACE 6 Ø 12,0 ± 1,0 (0.47 ± 0.04) M18x1 - 6 g LABEL 5 Ø 5,0 ± 0,3 (0.20 ± 0.01) 9 14,5 (0.57) 4 AF 24 8 7 18,0 + 5,0 (0.71 + 0.20) Max. 46,0 (1.81) 100,0 + 10,0 (3,94 + 0.39) 5,0 m ± 50,0 (16.4 ft ± 1.97) 1 MEASURED WITH TARGET 25,4X19X7,6 mm, STAINLESS STEEL SAE 4340 (DIN 1.6565) 2 REFERS TO OUTPUT SWITCHING ELEMENT AT REMOTE TARGET CONDITION 3 ACC. TO ZS-60000 (HONEYWELL GENERAL SPECIFICATION FOR PROXIMITY SWITCHES) IF NOT OTHERWISE NOTED 4 HOUSING AND MOUNTING NUTS: STAINLESS STEEL 5 MARKING: HONEYWELL ZS-00445-050, DATE CODE 6 SENSING FACE: RYTON R4, SENSING FACE MUST NOT RAISE ABOVE THE EDGE OF THE THREADED BUSHING 7 TUBING: RAYCHEM DR-25 8 CABLE SHIELD CONNECTED TO HOUSING 9 MOUNTING TORQUE 80 N m MAX. , 30 N m WITHIN 9 38 BROWN BLACK LOAD BLUE 8 Specifications 39 922AA2Y-A6P-Z722A ONE PART 15/32” PROXIMITY SENSOR Description : Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of aerospace applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application. Features : z All metal sensing z Housing suitable for attachment of cable harness system z High frequency switching z High level of electronics protection Dimensions in mm (for reference only) Typical Applications : z Ammunition loading systems z Gun turret position control z Door and hatch open/closed monitoring b MEASURED WITH TARGET 12x12x1mm 1.0110, ST 37 REFERS TO OUTPUT SWITCHING ELEMENT AT REMOTE TARGET CONDITION ACC. TO ZS-60000 (HONEYWELL GENERAL SPECIFICATION FOR PROXIMITY SWITCHES) IF NOT OTHERWISE NOTED HOUSING AND MOUNTING NUTS: STAINLESS STEEL 1.4305 OR EQ. HOUSING FINISH: BLACK CHROMIUM PLATED MARKING: 922AA2Y-A6P-Z722A / DATE CODE SENSING FACE 96% AL2O3 CERAMIC WEIGHT < 80g WITH WIRE LEAD 40 Specifications 41 922FS2-A6N-Z735A ONE PART 12MM CYLINDRICAL PROXIMITY SENSOR Description : Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of aerospace applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application. Features : z All metal sensing z Small size 12mm cylindrical housing z High pressure capability (>350 bar) z High level EMC and lightning strike performance Dimensions in mm (for reference only) b Typical Applications : z Aircraft hydraulic systems z Fighting vehicle engine and transmission controls z Ship and submarine hydraulic systems MEASURED WITH TARGET 12x12x1mm 1.0110, ST 37 REFERS TO OUTPUT SWITCHING ELEMENT AT REMOTE TARGET CONDITION ACC. TO ZS-60000 (HONEYWELL GENERAL SPECIFICATION FOR PROXIMITY SWITCHES) IF NOT OTHERWISE NOTED HOUSING: STAINLESS STEEL 1.4305 OR EQ. MARKING: HONEYWELL, 922FS2-A6N-Z735A, S/N SENSING FACE 96% AL2O3 CERAMIC WEIGHT < 80g WITH WIRE LEADS 42 Specifications 43 112/122FW12 SERIES ONE PART 5/8” PROXIMITY SENSOR Description : Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed stainless steel housing, designed to meet the requirements of aerospace, ordnance, marine, mass transit and high performance industrial equipment. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application. Features : z All metal sensing z Small size 5/8” housing z High level of electronics protection z Leadwire or connector termination z Factory mutual certified for Class 1, Division 2, Groups A, B, C, D. Typical Applications : z Aircraft landing gear z Gun turret position control z Door and hatch open/closed monitoring Dimensions in mm (for reference only) b Unshielded sensor 7,6 22,9 Sensing face 5,1 5/8-24 UNEF thread 2,0x1,0 Deep keyway 63,5 Ref 55,9 6,4 Max 2,3 Max 19,0 1219,2 Connector version mates with MS3116-10-6SW 9,7 Shielded sensor 21,8 MIL-W-16878/4-20 Wire (3) Sensing face 30,5 5/8-24 UNEF thread 2,0x1,0 Deep keyway 63,5 Ref 6,4 Max 2,3 Max 19,0 1219,2 Connector version mates with MS3116-10-6SW 9,7 MIL-W-16878/4-20 Wire (3) Measured with target 15.87 diameter x 1.57 thick SAE 1020 steel Weight 85g 44 21,8 Specifications 45 118FW203-10 ONE PART RECTANGULAR PROXIMITY SENSOR (INCORPORATING BUILT IN TEST) Description: Environment-proof self-contained proximity sensor enclosed in a rugged stainless steel hermetically sealed housing, designed to meet the requirements of aerospace applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application. Features: z All metal sensing z Small size rectangular housing z Built in Test function (BITE) z High level EMC and lightning strike performance z High level of electronics protection z Mean Time Between Failure >200K hours Dimensions in mm and inches (for reference only) b Typical Applications: z Aircraft landing gear uplocks and downlocks z Aircraft weight-on-wheels z Aircraft arrestor hook z Flight control surfaces EMC Requirements : Radiated emissions, electric field RE102 Conducted susceptibility, low frequency power leads CS101 Conducted susceptibility, high frequency power leads CS114 Conducted susceptibility, relay switching transient CS115 Radiated susceptibility, electric field RS103 Lightning induced transients pin test RTCA/DO 160D CAT A3XX Mean Time Between Failure prediction Ordering Guide Listing 118FW203-10 46 200,000 hrs min @ T = 40 °C Termination Leadwire Description Normally open, current sinking Specifications Sensing Characteristics : Switching Function Level Normally Open, Current Sink Guaranteed actuation distance 0.195 in Guaranteed de-actuation distance 0.245 in Differential travel, max. 0.020 in Power-on delay, max. False pulse suppression Repeatability, max. Specification 15 ms Yes ±0.015 in Adjacent structure immunity, min. 0.7 in Adjacent prox immunity, min. 2.0 in BITE Inputs : BITE near 5 V min. 30 V max. BITE far -30 V min. 0.5 V max. BITE off 1 V min. 3.5 V max. BITE response time, max. 125 us Electrical Specifications : Power Supply Supply voltage 16 – 30 Vdc Current consumption, max. 15 mA Power dissipation, max. 1.5 W Output On state output voltage drop Rated load current, max. Overload current limit 1.5 V max. @ 125 mA 125 mA 150 – 300 mA typ @ 28 Vdc Off state leakage current, max. 100 uA Response time, max. 10 ms Rise/fall time, max. (10 %-90 %) Reverse polarity protection 100 us All leads Environmental Specifications : Operating temperature 2.5 min short term exposure 30 s short term exposure -54 °C to 71 °C 95 °C 116 °C Storage temperature -62 °C to 95 °C Temperature cycling cycles Storage life 10 yr Altitude -200 ft to 70,000 ft Humidity 48 hrs @ 95 % RH Shock 55 g Magnetic attraction None Weight, max. 225 g Wire pull withstand, min. 12 lb 47 118FW205-10 ONE PART 5/8” PROXIMITY SENSOR (INCORPORATING BUILT IN TEST) Description : Environment-proof self-contained proximity sensor enclosed in a rugged stainless steel hermetically sealed housing, designed to meet the requirements of aerospace applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application. Features: z All metal sensing z Built in Test function (BITE) z High level EMC and lightning strike performance z High level of electronics protection z Mean Time Between Failure >200K hours Dimensions in mm and inches (for reference only) b Typical Applications: z Aircraft landing gear uplocks and downlocks z Aircraft weight-on-wheels z Aircraft arrestor hook z Flight control surfaces EMC Requirements : Radiated emissions, electric field RE102 MIL-STD-461 Conducted susceptibility, low frequency power leads CS101 MIL-STD-461 Conducted susceptibility, high frequency power leads CS114 MIL-STD-461 Conducted susceptibility, relay switching transient CS115 MIL-STD-461 Radiated susceptibility, electric field RS103 MIL-STD-461 Lightning induced transients pin test RTCA/DO 160D CAT A3XX Mean Time Between Failure prediction Ordering Guide Listing 118FW205-10 48 200,000 hrs min @ T = 40 °C Termination Leadwire MIL-HDBK-217 Description Normally open, current sinking Specifications Sensing Characteristics : Switching Function Level Normally Open, Current Sink Guaranteed actuation distance 0.100 in Differential travel, max. 0.020 in Guaranteed de-actuatuation distance 1.140 in Power-on delay, max. False pulse suppression Repeatability, max. Specification 15 ms Yes ±0.015 in Adjacent structure immunity, min. 0.7 in Adjacent prox immunity, min. 2.0 in BITE Inputs : BITE near 5 V min. 30 V max. BITE far -30 V min. 0.5 V max. BITE off 1 V min. 3.5 V max. BITE response time, max. 125 us Electrical Specifications : Power Supply Supply voltage 16 – 30 Vdc Current consumption, max. 15 mA Dielectric strength 30 Vdc Output On state output voltage drop Rated load current, max. Overload current limit Off state leakage current, max. 1.5 V max. @ 125 mA 125 mA 150 – 300 mA typ @ 28 Vdc 100 uA Power dissipation, max. 1.5 W Response time, max. 10 ms Rise/fall time, max. (10 %-90 %) 100 us Reverse polarity protection All leads Environmental Specifications : Operating temperature 2.5 min short term exposure 30 s short term exposure -54 °C to 71 °C 95 °C 116 °C Storage temperature -62 °C to 95 °C Temperature cycling cycles Storage life 10 yr Altitude -200 ft to 70,000 ft Humidity 48 hrs @ 95 % RH Vibration N/S Spec is Mc-Douglas 55 g / 27ms Spec is Mc-Douglas Shock Magnetic attraction None Weight, max. 225 g Wire pull withstand, min. 12 lb 49 200FW SERIES ONE PART 5/8” PROXIMITY SENSOR Description : Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed stainless steel housing, designed to meet the requirements of aerospace, ordnance, marine, mass transit and high performance industrial equipment. Operation by Hall Effect principle, which is used to detect magnetic fields passing in front of the sensing face. Once a target is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application. Features : z Magnetic field sensing z Small size 5/8” housing z High frequency switching z High level of electronics protection z Leadwire or connector termination z Factory mutual certified for Class 1, Division 2, Groups A, B, C, D. Dimensions in mm and inches (for reference only) b Shielded sensor Sensing face 5/8-24 UNEF thread 30,5 2,0x1,0 Deep keyway 63,5 Ref 2,3 Max 6,4 Max Typical Applications : z Aircraft landing gear z Gun turret position control z Door and hatch open/closed monitoring 1219,2 Connector version mates with MS3116-10-6SW 9,7 MIL-W-16878/4-20 Wire (3) 19,0 21,8 Measured with 101mg7 magnet available from Micro Switch 6.35mm diameter x 6.35 mm long, sintered Alnico 8IIE Weight 85g 50 Specifications 51 310/320/330/390FW04 SERIES TWO PART PROXIMITY SENSOR Description : The 300FW series two part proximity sensors are designed to work in conjunction with Honeywell Sensor Interface Card (405FW series) or Sensor Interface Module (ZS-00380 Series). Designed for the extreme environments encountered in aerospace applications, the sensor is enclosed in a rugged hermetically sealed stainless steel housing and contains only a passive sensing element based on the variable inductance balanced bridge principle. This is used to detect ferrous objects passing in front of the sensing face. The electronic conditioning circuitry is contained on the separate Sensor Interface Card or Sensor Interface Module which may be located in a more sheltered environment. The combined sensor and interface system is highly reliable with mean time between failure in excess of 500K hours when used with the Sensor Interface Module ZS-00380 Series. Features : z Ferrous metal sensing z Small size housing z High reliability Typical Applications : z Aircraft landing gear z Flight control surfaces z Aircraft door monitoring Dimensions in mm and inches (for reference only) b Nut and washer spot welded to fix position MEASURED WITH TARGET 15.88 MM (0.625 IN) DIAMETER X 1.57 MM (0.062 IN) THICK OF 15-5 PH STEEL EXCEPT FOR 330FW - MEASURED WITH TARGET CARPENTER STEEL HI-MU 80 SLUG AND INSTALLED IN 303 STAINLESS STEEL HOUSING WEIGHT 56G (2OZ) EXCLUDING LEADS EXCEPT FOR 330FW - WEIGHT 28G (1OZ) 52 Specifications 53 340/370FW03R1 SERIES TWO WIRE TWO PART PROXIMITY SENSOR (INCORPORATING BUILT IN TEST) Description : The 340FW03-R1 and 370FW03-R1 are two wire proximity sensors and are designed to work in conjunction with the Honeywell Sensor Interface Module (ZS-00500). Designed for the extreme environments encountered in aviation applications, the sensor is enclosed in rugged hermetically sealed stainless steel housing with a steel core. To serve higher temperatures the electronic conditioning circuitry for the 300FW series of proximity sensors resides on a separate Sensor Interface Module. Operating on vector impedance principal the sensor has an extended sensing range for detecting a 17-4 stainless steel target passing in front of the sensing face. The combined higher tolerance sensor and the “smart” algorithm interface module utilising multiple ac readings results in improved sensing range and accuracy. Features : z Continuous precision distance measurement z All metal sensor including magnetic core z Low power consumption z Enhanced Built in Test function (BITE) z High level EMC and lightning strike performance z Higher operating temperatures z High repeatability and accuracy Typical Applications : z Aircraft landing gear systems z Flight control systems z Door control 340FW 54 370FW Specifications Sensing Characteristics : Nominal sensing distance Adjacent structure immunity, min. Level 340FW03-R1 (1) 0 to 3,5 mm Specification 370FW03-R1 (2) 0 to 6,0 mm 10 mm 15 mm Adjacent prox immunity, min. Environmental Specifications : -55 °C to 85 °C Operating temperature (3) -55 °C to 85 °C Storage temperature VG Humidity Sensors are hermetically sealed Altitude 4.44 Kpa (70,000 ft) Cat. E2 >15 g @ 11 ms Shock RTCA DO-160 4.6 RTCA DO-160 7.3.1 Vibration Cat. E RTCA DO-160 Sec. 8 Salt spray Cat. S RTCA DO-160 Sec. 14 Fungus resistance Cat. F RTCA DO-160 Sec. 13 Sand and dust Cat. D RTCA DO-160 Sec. 12 Skydrol and Fuel Chemical resistance IEC 68-2-17 Hermeticity 44 g Weight, max. Material Housing material Target material 70 g 300 Series stainless steel 17-4 stainless steel Condition A Connector meets requirements of: Hermetically sealed MIL-C-26482, NAS1599 MIL-STD-1669/8-98P EMC Requirements : 100 MOhms min. @ 500 Vdc Insulation resistance Lightning protection (4) Induced signal susceptibility Radio frequency RF emission Cat. XXF4 (4) Cat. Z (4) (4) Mean Time Between Failure prediction RTCA DO-160 22.5.1, 22.5.2 RTCA DO-160 Sec. 19 RTCA DO-160 Sec. 20 Cat. M 5.8 x 106 hrs RTCA DO-160 Sec. 21 MIL-HDBK-217 1. Honeywell AES part number 4087269-901 2. Honeywell AES part number 4087268-901 3. Capability to 125 °C with expanded accuracy envelope 4. System level test Ordering Guide Listing 340FW03R1 370FW03R1 Termination Connector Connector Description 2-wire proximity sensor, cylindrical housing 2-wire proximity sensor, rectangular housing 55 340/370FW03R1 SERIES Dimensions in mm and inches (for reference only) 340FW Note: Custom targets for specific applications can be manufactured. 15PA304-FW TARGET (AES P/N 4087262 901) (Not provided with sensor) Ø 20,00 0.707 1,27 0.050 10,03 0.395 24,00 0.945 4,40 ± 0.20 0.173 ± 0.008 Ø 7,92 0.312 1/4-28 UNF-2A THREAD 1,30 ± 0,10 0.51 ± 0.004 45˚ X 0,5 .02 5,00 0.197 SECTION A-A Ø 15,00 0.590 10,90 ± 0,10 0.429 ± 0.004 370FW 15PA306-FW TARGET (AES P/N 4087264-901) (Not provided with Sensor) 56 57 ZS-00415-01 TWO PART M12 PROXIMITY SENSOR Description : The ZS-00415-01 two part proximity sensor is designed to work in conjunction with Honeywell Sensor Interface Module (ZS-00380 Series). Designed for the extreme environments encountered in aerospace applications, the sensor is enclosed in a rugged hermetically sealed stainless steel housing and contains only a passive sensing element based on the variable inductance balanced bridge principle. This is used to detect ferrous objects passing in front of the sensing face. The electronic conditioning circuitry is contained on the separate Sensor Interface Module which may be located in a more sheltered environment. The combined sensor and interface system is highly reliable with Mean Time Between Failure in excess of 450K hours. Features : z Ferrous metal sensing z Integral VG95328 (MIL-C-26482) connector z Built In Test function (BITE) z High reliability Dimensions in mm (for reference only) b Typical Applications : z Aircraft landing gear z Flight control systems z Aircraft door monitoring Connector 8-3A PN Per VG95328 Measured with target Ø 18 x 50, 1.4104 Weight: 40g max. including mounting accessores 58 Specifications 59 ZS-00331-085 TWO PART 5/8” PROXIMITY SENSOR Description : The ZS-00331-085 two part proximity sensor is designed to work in conjunction with Honeywell Sensor Interface Module (ZS-00380 Series). Designed for the extreme environments encountered in aerospace applications, the sensor is enclosed in a rugged hermetically sealed stainless steel housing and contains only a passive sensing element based on the variable inductance balanced bridge principle. This is used to detect ferrous objects passing in front of the sensing face. The electronic conditioning circuitry is contained on the separate Sensor Interface Module which may be located in a more sheltered environment. The combined sensor and interface system is highly reliable with Mean Time Between Failure in excess of 500K hours. Features : z Ferrous metal sensing z Small size housing z Integral cable harness and VG95328 connector z Built In Test function (BITE) z High reliability Typical Applications : z Aircraft landing gear z Flight control systems z Aircraft door monitoring Dimensions in mm (for reference only) b MEASURED WITH TARGET Ø15.9 x 1.27, 1.4542 (15-5 PH) WEIGHT 135G APPROXIMATELY 60 Specifications 61 ZS-00357-050/-350 SERIES TWO PART UNDERWATER PROXIMITY SENSOR Description : The ZS-00357-050/-350 is a two part proximity sensor designed to work in conjunction with the Honeywell Sensor Interface Module (ZS-00380-04). Designed for the extreme environments encountered in aerospace applications, the sensor is enclosed in a rugged hermetically sealed stainless steel housing and contains only a passive sensing element based on the variable inductance balanced bridge principle. This is used to detect ferrous objects passing in front of the sensing face. The sensor is overmoulded to provide complete encapsulation. The electronic conditioning circuitry is contained on the separate Sensor Interface Module which may be located in a more sheltered environment. The combined sensor and interface system is highly reliable with mean time between failure in excess of 475K hours. Features : z Ferrous metal sensing z High level sealing by overmoulding - designed for permanent immersion in water z High pressure capability z Built In Test function (BITE) z High reliability Typical Applications : z Submarine torpedo tubes z Submersible vehicles z Offshore underwater equipment z Underwater pipeline controls Dimensions in mm (for reference only) b Cable jacket uniradiated polyethylene to BS6234, 1969 Type C Sensing face SECTION A-A Ø30 2 External sensor encapsulation Nickel aluminium bronze pedestal DGS 1043 grade 1 Maximum extent of sensor inclusive of encapsulation Identification marking: Listing no. Lot no. and date code Unit no. 64 40 A A 12 22 Cable min. bend R50 67,5±2,5 Target position 71,0 Nom. sensing distance 1 le Cab ax. m Ø9 2 Holes 18,018 Ø18,000 Ø0,1 Measured with target 64 x 64 x 4, BS 4360-43A Weight 920g approximately plus cable 62 10 Ø64 max 130 90 20 13 39 ± 1 Specifications 63 ZS-00380-02 SENSOR INTERFACE MODULE Description : Single channel sensor interface module for use with all Honeywell two part proximity sensors. It has been designed to meet the requirements of aerospace, ground mobile and naval applications. Using surface mount technology provides miniature size and light weight. The combined sensor and interface system is highly reliable with Mean Time Between Failure in excess of 450K hours. Features : z Interfaces with all Honeywell two part proximity sensors z Single channel z All inputs and outputs are TTL/CMOS compatible z Built In Test function (BITE) z High level of electronic protection for voltage transients and EMC z High reliability Typical Applications : z Aircraft landing gear controls z Flight surface controls z Door and hatch open/closed monitoring 64 Dimensions in mm (for reference only) b Specifications 65 ZS-00380-04 SENSOR INTERFACE MODULE Description : Single channel sensor interface module for use with all Honeywell two part proximity sensors. It has been designed to meet the requirements of aerospace, ground mobile and naval applications. Using surface mount technology provides miniature size and light weight. The combined sensor and interface system is highly reliable with Mean Time Between Failure in excess of 450K hours. Features : z Interfaces with all Honeywell two part proximity sensors z Single channel z All inputs and outputs are TTL/CMOS compatible z Built In Test function (BITE) z High level of electronic protection for voltage transients and EMC z High reliability Typical Applications : z Aircraft landing gear controls z Flight surface controls z Door and hatch open/closed monitoring Dimensions in mm and inches (for reference only) b 30˚ DETAIL "A" A 16,3 max. 0.64 30˚ 0,25 0.01 4,6 max. 0.18 +0,51 20,32 -0,25 +0.02 0.80 -0.01 2 0,9 0.035 4,83 + 0,51 0.19 + 0.02 +0,51 1,27 -0,13 2,0 + 0,25 0.08 + 0.01 2x2,54 1.00 40,2 max. 1.58 A 0,6 0.024 0,5 0.02 66 0,63 0.025 2,0 0.08 1,4 0.055 1 32 3 4 5 6 7 8 9 10 11 30 29 28 27 26 25 24 23 22 13 20 16 17 0.05 +0.02 -0.005 40,38 + 1.02 1.59 + 0.04 2x2,54 1.00 15x2,54 1.00 3x2,54 1.00 6g 1 Weight: 2 Identification marking 3 All pins dip-soldered Solder material 62Sn/36Pb/2Ag Specifications 67 405FW504-B SENSOR INTERFACE CARD Description : Single channel electronics card for use with the Honeywell two part 310/320/330/390FW04 Series proximity sensors, referenced on pages 52 and 53. The card has been designed to fit standard electronics racking systems and incorporates high level electronics protection against transients, reverse polarity and EMC. It has been designed to meet the requirements of aerospace, ground mobile and naval applications. The combined sensor and interface system is highly reliable with mean time between failure in excess of 180K hours. Features : z Single channel z Reverse polarity protection z Transient protection to MIL-STD-704 z EMC protection to MIL-STD-461,462 z High reliability Dimensions in mm (for reference only) Typical Applications : z Aircraft landing gear controls z Flight surface controls z Ammunition loading systems b 83,8 3,8 (2) 41,9 11,3 min (2) 6,6 Dia 14,2 dia min (2) 6,4 No components or circuitry in this area 64,3 68,6 Components on far side Index 2,3 full R 2,5 min (3 sides) ABDDEFHJKLMNPRS 8,9 Chamfer 2,5 x 45 (TYP) 1,5 1,5 TYP 40,4 Weight = 56.7g max. 68 21,8 Specifications 69 ZS-00500 PRELIMINARY DATA TWO WIRE TWO PART PROXIMITY SENSOR INTERFACE MODULE (SIM) Description : Seven channel sensor interface module for use with Honeywell 340FW and 370FW series two part, 2 wire proximity sensors. It has been designed to meet the requirements of the aviation market. Using vector impedance measurement technique based on multiple ac readings and a “smart” algorithm the SIM improves system accuracy and sensing range by compensating for cable length and temperature variations. For easy integration into the customer’s system the combined sensor and SIM card will provide a target gap measurements between the range of 0 to 6 mm with an accuracy of better than ± 0,2 mm. The interface system has advanced diagnostic to determine type of failure and it is highly reliable with Mean Time Between Failure in excess of 0.15 x 106 hours. Features : z Low weight and power consumption z Highly repeatable and accurate z Extended sensing range z Higher EMC and lighting protection z Enhanced Built in Test function (BITE) z Actual continuous precision gap readout for rigging and trend monitoring z Serial and analogue outputs Preliminary proposal can be customised to meet specific applications Connection of SIM card to main PCB is made via two 16 way pin headers pitch 2.54 mm Typical Applications : z Door control z Flight control z Landing gear systems For accuracy graphs please refer to page 54 70 Specifications When used in conjunction with 340FW and 370FW series sensors ZS-00500 SIM shall comply with the following specifications Sensing Characteristics : Level Specification Sensor input < 30 ms per channel Response time, sensing Electrical Specifications : (Characteristics when used with approved cable type and size) Power Supply VSupply ±5V±5% ISupply ±150 mA max. Analogue Output(s) Round Rectangular Load 1 – 3.5 V = 0 – 3,5 mm When used with 340FW series sensor 1 – 3.5 V = 0 – 6 mm When used with 370FW series sensor 5 mA max. Digital Output(s) Sensor near/far Built In Test (BITE) On: < 0.8 V Off: < 100 uA Leakage Current Load < 10 mA On: < 0.8 V Off: < 100 uA Leakage Current Load < 10 mA Measurement Performance Accuracy Typically better than ± 0,2 mm Drift Typically less than ± 0,15 mm Response time Linearity Repeatability < 30 ms per channel < 3 % of full scale <1% Environmental Specifications : Operating temperature -40 °C to 85 °C RTCA DO-160 5.2 Temperature variation Category C Altitude Category D RTCA DO-160 4.6 Category A RTCA DO-160 6.3.1 Humidity Shock Vibration Weight Size Category B 20 g 11 ms Category H RTCA DO-160 7.3.1 RTCA DO-160 8.0 < 45 g 50 mm x 80 mm EMC Requirements : Lightning protection: - Unshielded sensor inputs - Signal I/O Induced signal susceptibility: - Magnetic fields in equipment - Magnetic fields in cabling - Electric fields in cabling - Spikes induced in cabling Radio frequency susceptibility: - Conducted: Sensor inputs Signal I/O - Radiated: Sensor inputs RF emission Mean Time Between Failure prediction Ordering Guide Listing ZS-00500 Category A3D3 Category A1D1 RTCA DO-160 22.3 RTCA DO-160 22.3 Z Z Z Z RTCA RTCA RTCA RTCA DO-160 DO-160 DO-160 DO-160 19.3.1 19.3.2 19.3.3 19.3.4 Category Y Category T Category Y RTCA RTCA RTCA RTCA DO-160 DO-160 DO-160 DO-160 20.4 20.4 20.5 21.2 Category Category Category Category Category L 0.15 x 106 hr Description Two wire, two part proximity sensor interface module (SIM) 71 GLOSSARY OF TERMS -AACTUATION DISTANCE - The distance within which the correct detection of the standard target approaching the sensing face of the proximity switch under specified temperature and voltage range is assured. This falls between zero and the lower limit of the usable operating distance. ALTERNATING CURRENT (AC) - current that reverses at regularly recurring intervals of time and has alternately positive and negative values. AMBIENT - in the area. i.e., temperature - average temperature of surrounding medium such as water, air, or earth, into which the heat of the equipment is dissipated. ANALOGUE OUTPUT - having the property of being continuously variable, as opposed to having discrete states. -DDEACTUATION DISTANCE - The distance at which the proximity switch stops detection of the standard target under specified temperature and voltage ranges. This is above the maximum release distance. DIGITAL (OUTPUT) - output that is of only two stable states, operating in the manner of a switch; that is, it is either ON or OFF or High or Low. DIFFERENTIAL TRAVEL - the distance between the sensing distance and release distance. (See also HYSTERESIS, SWITCHING) DIRECT CURRENT (DC) - a unidirectional current in which changes in value are so small that they may be neglected. As ordinarily used, the term designates a practically nonpulsating current. -BBITE - built in test which enables the customer or user to check correct operation of the device. -EEMC - electromagnetic compatibility is the ability of a device to operate without causing or suffering degradation of performance due to electromagnetic radiation. BURDEN CURRENT See Current Consumption EMI - electromagnetic interference which may degrade the performance of the device, equipment or system. -CCONVERTIBLE OUTPUT - output that can be wired either as Normally Open or Normally Closed, but not at the same time. CORRECTION FACTOR - the mathematical factor that, when multiplied by the sensing distance of a given sensor, will adjust sensing distance for the different metals being used as targets. CURRENT - time value of movement of free electrons. One ampere equals one coulomb per second. Conventional reference is opposite to direction of actual electron movement. CURRENT CONSUMPTION - the amount of current required to power a sensor or control (excluding load). See SUPPLY CURRENT. CURRENT SINKING - an output type such that when it is ON, current flow is from the load into the device’s output, then to ground. Output is Normally High. CURRENT SOURCING - an output type such that when it is ON, current flow is from the device into the load. Output is Normally Low. COMPLEMENTARY OUTPUT - both Normally Open and Normally Closed output are available for use. CONTROL - the complete system; sensor, amplifier, output. 72 EMP - electromagnetic pulse generated during a nuclear explosion. EFFECTIVE SENSING DISTANCE - the operating distance of an individual proximity switch, measured with standard target at nominal temperature and nominal voltage. -FFALSE PULSE - an improper change of state of the output, usually associated with power Turn-On or Turn-Off. FREE ZONE - a volume around the proximity switch which is kept free from any material capable of affecting the characteristics of the proximity switch. -GGROUND - a conducting path, intentional or accidental, between an electric circuit or equipment and the earth, or some large conducting body serving in place of the earth (a voltage reference). -HHEAD-ON - a condition whereby the target approaches the sensing face of the proximity sensor perpendicular to and with its centre along the sensing face. HYSTERESIS SWITCHING - the principle associated with sensors, such that the operate point is not at the same level as the release point. In solid state sensors, it is accomplished electrically. In mechanical switches, it results from the storing of potential energy before the transition occurs. -IINDUCTIVE PROXIMITY SWITCH - a device that produces a magnetic or high frequency electromagnetic field in a sensing zone and having a semiconductor output. The output signal is determined by the presence or the absence in the magnetic or electromagnetic field of a designated object which absorbs or alters energy radiated from the sensor. INTERFACE - a common boundary between electronic systems, or parts of a single system. INTERFACE CIRCUIT - a circuit that links one type of device with another. Its function is to produce the required current and voltage levels for the next stage of circuitry from the previous stage. INPUT - 1) The device or collective set of devices used for bringing data into another device: 2) The signal or stimulus put into a circuit to make the output of a circuit react accordingly. -LLEAKAGE CURRENT - small current flowing through or leaking from the output device in the OFF state due to semiconductor characteristics. LOAD CURRENT - units = Amps/milliamps (DC) or Amps RMS/milliamps RMS (AC). The maximum amount of current that a proximity sensor will switch through its load. LOGIC - the modification of an input signal that produces delayed, pulsed, latched, or other output response. Logic circuitry is sometimes an integral part of the control, but more often a separate plug-in card or module. -MMANUFACTURER’S TOLERANCE - the maximum variation from standard allowed by the manufacturer between products with the same catalogue listing. MAXIMUM LOAD CURRENT - the maximum amount of current that can flow through a sensor without causing failure. MTBF - Mean Time Between Failure - The average number of operating hours after a device has failed that would pass before the next device failure would be expected to occur. -NNOMINAL SENSING DISTANCE - A conventional quantity used to designate the operating distance. It does not take into account either manufacturing tolerances or variations due to external conditions such as voltage and temperature. NOMINAL TEMPERATURE, PRESSURE AND HUMIDITY Temperature °C to °C Pressure 86 KPa to 106 KPa Humidity 45% to 75% NORMALLY HIGH - a device in which the output is high in voltage in the rest condition. NORMALLY LOW - a device in which the output is low in voltage in the rest condition. NORMALLY OPEN - a proximity switch having an N.O. output function causes output current to flow when a target is detected and output current not to flow when a target is not detected. NORMALLY CLOSED - a proximity switch having an N.C. output function causes output current not to flow when a target is detected and output current to flow when a target is not detected. -OOUTPUT - the useful energy delivered by a circuit or device. Can mean energy produced at the output terminals of an amplifier - a source of energy. OVERTRAVEL - the distance between the actuation distance and total travel position. OFF-STATE LEAKAGE CURRENT - current which continues to flow through the load when the proximity switch output is in the OFF state. -PPOWER-ON DELAY - time interval between the switching on of the supply voltage and the instant at which the proximity switch becomes ready to operate correctly. PROXIMITY SENSOR - a capacitive or inductive sensor which can detect the presence of a metal target, within a specified range, and without making physical contact. -RREPRODUCIBILITY - the ability of a sensor to reproduce output readings when the same value is applied to it consecutively in the same direction, for a specified number of cycles, or specified time duration at constant temperature and supply voltage. Also known as repeatability. RESPONSE TIME - the time it takes for a device to respond to an input signal. The sum of the sensor, amplifier, and output response is the total response time. RFI - radio frequency interference which may degrade the performance of the device, equipment or system. REVERSE POLARITY PROTECTION - circuitry, usually a diode, which prevents current from flowing into the device in case of accidental mis-wiring of the plus (+) and minus (-) terminals, preventing damage to the unit. RIPPLE - the alternating component of voltage from a rectifier or generator. A slight fluctuation in the intensity of steady current. 73 GLOSSARY OF TERMS (Continued) RISE TIME - a measure (10% to 90%) of the time required for an output voltage to rise from a state of low voltage level to a high voltage level, once a level change has started. SUPPLY VOLTAGE - units = Volts. The range of power required to maintain proper operation of a proximity sensor or control base. The difference in potential (or range of difference in potential) necessary to operate the unit. REPETITION RATE OF SENSING - or switching frequency, is the number of operating cycles performed by a proximity switch during a specified period of time. STABILITY OF SENSING DISTANCE - the percentage change of the sensing distance of the proximity switch relative to its effective sensing distance within specified temperature and supply voltage range. -SSATURATION VOLTAGE - the voltage drop appearing across a control device that is fully turned ON. SHORT CIRCUIT PROTECTION - output circuit protection designed to protect the output device from damage due to the overload or short circuit of the load. SELF-CONTAINED SENSOR - a proximity sensor in which all three phases of control - sensing, signal conditioning, and output - are housed in a single device. SENSING DISTANCE - the distance at which the target approaching the sensing face causes the output signal to change. SERIES CIRCUIT - a circuit in which current has only one path to follow. SENSING FACE - sensing face of an inductive proximity switch is a flat surface of the inductive proximity switch through which the high frequency electromagnetic field emerges. SHIELDED SENSOR - a circuit which “senses” only to the front of its face and ignores the metals to its side. The presence of such side metal, however, may cause a slight shift in operating characteristics. SIGNAL CONDITIONING - to process the form or mode of signal so as to make it intelligible to or compatible with a given device, including such manipulation as pulse shaping, pulse clipping, digitizing, and linearizing. SLIDE-BY - the condition whereby the target approaches the sensing face of the proximity sensor in such a direction that its centre will cross the axis of the sensing face at right angles. STANDARD TARGET - an object used for making comparative measurement of operating distance. A square of mild steel, 1mm thick. The length of the side of the square is equal to either: A) the diameter of the circle inscribed on the active surface of the sensitive face of the sensor, or B) three times the rated operating distance, whichever is the greater. SUPPLY CURRENT - units = Amps or milliamps. The amount of current necessary to maintain operation of a proximity sensor or control base. Sometimes referred to as Current Consumption. 74 SURGE VOLTAGE - unwanted, long duration increase of the supply voltage above the limits of normal operation. -TTARGET - the object being detected. THERMAL DRIFT CHART - a chart illustrating sensor operating variance due to changes in temperature. TRANSIENT PROTECTION - circuitry to guard against spikes induced on the supply lines inductive sources such as heavy motors or solenoids turning on and off. TRANSIENTS - in electronic usage, usually refers to an unwanted, temporary, large increase or decrease in a current or supply voltage that only occurs occasionally. Almost always due to reactive components during rapid changes in voltage or current. -UUNSHIELDED SENSOR - a sensor with limited side and front sensing capabilities. -VVOLTAGE - term used to designate the electrical energy differential that exists between two points and is capable of producing the flow of current when a closed path is connected between the two points. VOLTAGE DROP - sometimes referred to as Saturation Voltage. In any solid state control that switches a load, there will be some voltage dropped across the output. This voltage drop or saturation voltage will often vary with the amount of current going through the output section and the load. It should be specified with current conditions. OTHER HONEYWELL PRODUCTS Environmentally Protected Switches Sealed switch assemblies (EN, HE, HM, HR) are commonly used as limit switches in aircraft, ordnance and marine applications. They can be environment-proof or hermetically sealed. HRs will operate at 315°C (600°F). Environmentally protected switches also satisfy needs in many other applications. Some examples are agriculture, transportation, construction and command and control equipment. Manual Switches When you need push buttons, indicators, rockers, toggles, paddles, rotary selectors, we have the solution to meet your needs. Practically any display, circuitry or electrical capacity need can be satisfied. Precision Thermostats Includes both hermetic and non-hermetic thermostats for use in a wide array of applications from computers, copy machines, aircraft, radar equipment and medical equipment to electronic control systems. Hermetic devices are designed to operate in extreme environmental conditions, including exposure to hazardous substances, dust particles and liquid immersion. 75 Warranty/Remedy Sales and Service Honeywell warrants goods of its manufacture as being free of defective material and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during that period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. While we provide application assistance, personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application. Specifications may change at any time without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. Honeywell serves its customers through a worldwide network of sales offices, representatives and distributors. For application assistance, current specifications, pricing or name of the nearest Authorised Distributor, contact your local sales office or: INTERNET: www.honeywell.com/sensing E-mail: info.sc@honeywell.com ASIA PACIFIC EUROPE Control Products Asia Pacific Headquarters Phone: +(65) 6355-2828 FAX: +(65) 6445-3033 South Korea Honeywell Korea Co Ltd Phone: +(822) 799-6167 FAX: +(822) 792-9013 Australia Honeywell Limited Phone: +(61) 2-9370-4500 FAX: +(61) 2-9370-4525 Toll Free 1300-36-39-36 Toll Free Fax: 1300-36-04-70 Malaysia Honeywell Engineering Sdn Bhd Phone: +(60-3) 7958-4988 FAX: +(60-3) 7958-8922 China – PRC - Beijing Honeywell China Inc. Phone: +(86-10) 8458-3280 FAX: +(86-10) 8458-3102 China – PRC - Shanghai Honeywell China Inc. Phone: (86-21) 6237-0237 FAX: (86-21) 6237-1237 China - Hong Kong S.A.R. Honeywell Ltd. Phone: +(852) 2953-6412 FAX: +(852) 2953-6767 Indonesia Honeywell Indonesia Pte Ltd. Phone: +(62) 21-535-8833 FAX: +(62) 21-5367 1008 India TATA Honeywell Ltd. Phone: +(91) 20 6870 445/ 446 FAX: +(91) 20 681 2243/ 687 5992 New Zealand Honeywell Limited Phone: +(64-9) 623-5050 FAX: +(64-9) 623-5060 Toll Free (0800) 202-088 Philippines Honeywell Systems (Philippines) Inc. Phone: +(63-2) 636-1661 / 1662 FAX: +(63-2) 638-4013 Singapore Honeywell South East Asia Phone: +(65) 6355-2828 FAX: +(65) 6445-3033 Thailand Honeywell Systems (Thailand) Ltd. Phone: +(662) 693-3099 FAX: +(662) 693-3085 Taiwan R.O.C. Honeywell Taiwan Ltd. Phone: +(886-2) 2245-1000 FAX: +(886-2) 2245-3241 Japan Honeywell Inc Phone: +(81) 3 5440 1425 FAX: +(81) 3 5440 1368 NORTH AMERICA Austria Honeywell Austria GmbH Phone: +(43) 1 727 80 366/ 246 FAX: +(43) 1 727 80 337 Italy Honeywell S.p.A. Phone: +(39) 02 92146 450/ 456 FAX: +(39) 02 92146 490 Belgium Honeywell SA/NV Phone: +(32) 2 728 2522 FAX: +(32) 2 728 2502 The Netherlands Honeywell B.V. Phone: +(31) 20 565 69 11 FAX: +(31) 20 565 66 00 Bulgaria Honeywell EOOD Phone: +(359) 2 979 00 23 FAX: +(359) 2 979 00 24 Norway Honeywell A/S Phone: +(47) 66 76 20 00 FAX: +(47) 66 76 20 90 Czech Republic Honeywell spol. s.r.o. Phone: +(420) 242 442 111 FAX: +(420) 242 442 182 Poland Honeywell Sp. zo.o Phone: +(48) 606 09 64 FAX: +(48) 606 09 01 Denmark Honeywell A/S Phone: +(45) 39 55 55 55 FAX: +(45) 39 55 55 58 Portugal Honeywell Portugal Lda Phone: +(351 21) 424 50 00 FAX: +(351 21) 424 50 99 Finland Honeywell OY Phone: +(358) 9 3480101 FAX: +(358) 9 34801375 Romania Honeywell Bucharest Phone: +(40) 21 231 64 37/38 FAX: +(40) 21 231 6439 United Kingdom Honeywell Control Systems Ltd Phone: +(44) 1698 481481 FAX: +(44) 1698 481676 France Honeywell SA Phone: +(33) 1 60 19 80 40 FAX: +(33) 1 60 19 81 73 Commonwealth of Independent States (CIS) Z.A.O. Honeywell Phone: +(7 095) 796 98 36 FAX: +(7 095) 797 99 06 Mediterranean & African Distributors Honeywell SpA Phone: +(39) 2 921 46 232 FAX: +(39) 2 921 46 233 Slovak Republic Honeywell s.r.o. Phone: +(421 2) 58 247 403 FAX: +(421 2) 58 247 415 Middle East Headquarters Honeywell Middle East Ltd. Phone: +(9712) 443 2119 FAX +(9712) 443 2536 Germany Honeywell AG Phone: +(49) 69 8064 444 FAX: +(49) 69 8064 442 Hungary Honeywell Kft. Phone: +(361) 451 43 00 FAX: +(361) 451 43 43 South Africa (Republic of) Honeywell Southern Africa Honeywell S.A. Pty. Ltd Phone: +(27) 11 695 8000 FAX +(27) 11 805 1504 Spain Honeywell S.A. Phone: +(34) 91 313 6100 FAX: +(34) 91 313 6129 Sweden Honeywell AB Phone: +(46) 8 775 55 00 FAX: +(46) 8 775 56 00 Switzerland Honeywell AG Phone: +(41) 1 855 24 40 FAX: +(41) 1 855 24 45 Turkey Honeywell Turkey A.S. Phone: +(90) 216 5756620 FAX: +(90) 216 5756637 Ukraine Honeywell Phone: +(380) 44 201 44 74 FAX: +(380) 44 201 44 75 USA/Canada Honeywell Sensing and Control Phone: 1-800-537-6945 1-815-235-6847 FAX: 1-815-235-6545 E-mail: info.sc@honeywell.com LATIN AMERICA Honeywell Latin America Headquarters Phone: 1-305-805-8188 FAX: 1-305-883-8257 Argentina Honeywell S.A.I.C. Phone: +(54-11) 4383-3627 FAX: +(54-11) 4325-6470 Brazil Honeywell Do Brasil & Cia Phone: +(55-11) 4166-1900 FAX: +(55-11) 4166-1901 Chile Honeywell Chile, S.A. Phone: +(56-2) 425-8400 FAX: +(56-2) 425-8410 Mexico Honeywell S.A. de C.V. Phone: +(52) 55 5081-0200 FAX: +(52) 55 5081-0202 Puerto Rico, Caribbean Honeywell Inc. Phone: +(787) 792-7075 FAX: +(787) 792-0053 Venezuela Honeywell C.A. Phone: +(58-212) 273-0511 FAX: +(58-212) 273-0599 This publication does not constitute a contract between Honeywell and its customers. The contents may be changed at any time without notice. It is the customer’s responsibility to ensure safe installation and operation of the products. Detailed mounting drawings of all products illustrated are available on request. Copyright 1999-2004 Honeywell International Inc. All Rights Reserved. Sensing and Control www.honeywell.com/sensing Honeywell Control Systems Ltd Newhouse Industrial Estate Motherwell ML1 5SB Scotland, UK 100426-EN Issue 2 02/04 UK07 GLO Printed on environmentally friendly paper INDEX 112FW12-4 ................................................................................................................................................................................................................. 44 112FW12-R1 .............................................................................................................................................................................................................. 44 118FW203-10 ............................................................................................................................................................................................................. 46 118FW205-10 ............................................................................................................................................................................................................. 48 122FW12-4 ................................................................................................................................................................................................................. 44 122FW12-R1 .............................................................................................................................................................................................................. 44 211FW10-4 ................................................................................................................................................................................................................. 50 211FW10-R ................................................................................................................................................................................................................ 50 212FW10-4 ................................................................................................................................................................................................................. 50 212FW10-R ................................................................................................................................................................................................................ 50 310FW04-10 ............................................................................................................................................................................................................... 52 320FW04-5 ................................................................................................................................................................................................................. 52 330FW04A-1 .............................................................................................................................................................................................................. 52 340FW03R1 ................................................................................................................................................................................................................ 54 370FW03R1 ................................................................................................................................................................................................................ 54 390FW04A-10 ............................................................................................................................................................................................................ 52 405FW504-B .............................................................................................................................................................................................................. 68 922AA2Y-A6P-Z722A ................................................................................................................................................................................................. 40 922FS2-A6N-Z735A ................................................................................................................................................................................................... 42 932 AA3W-A2N-PGM ................................................................................................................................................................................................. 36 932 AA3W-A2P-PGM ................................................................................................................................................................................................. 36 932 AB2W-A2N-PGM ................................................................................................................................................................................................. 36 932 AB2W-A2P-PGM ................................................................................................................................................................................................. 36 ZS-00228-050 .............................................................................................................................................................................................................. 4 ZS-00240-03B .............................................................................................................................................................................................................. 6 ZS-00303-01 ................................................................................................................................................................................................................ 8 ZS-00303-02 ................................................................................................................................................................................................................ 8 ZS-00303-51 ................................................................................................................................................................................................................ 8 ZS-00303-52 ................................................................................................................................................................................................................ 8 ZS-00305-01 .............................................................................................................................................................................................................. 10 ZS-00308-01 .............................................................................................................................................................................................................. 12 ZS-00313-12 .............................................................................................................................................................................................................. 14 ZS-00331-085 ............................................................................................................................................................................................................ 60 ZS-00341-01 .............................................................................................................................................................................................................. 16 ZS-00341-02 .............................................................................................................................................................................................................. 16 ZS-00350-01 .............................................................................................................................................................................................................. 18 ZS-00351-01 .............................................................................................................................................................................................................. 20 ZS-00357-050 ............................................................................................................................................................................................................ 62 ZS-00357-350 ............................................................................................................................................................................................................ 62 ZS-00361-01 .............................................................................................................................................................................................................. 22 ZS-00361-02 .............................................................................................................................................................................................................. 22 ZS-00369-01 .............................................................................................................................................................................................................. 24 ZS-00369-02 .............................................................................................................................................................................................................. 24 ZS-00370-01 .............................................................................................................................................................................................................. 26 ZS-00380-02 .............................................................................................................................................................................................................. 64 ZS-00380-04 .............................................................................................................................................................................................................. 66 ZS-00415-01 .............................................................................................................................................................................................................. 58 ZS-00417-02 .............................................................................................................................................................................................................. 30 ZS-00426-01 .............................................................................................................................................................................................................. 32 ZS-00427-01 .............................................................................................................................................................................................................. 34 ZS-00445-050 ............................................................................................................................................................................................................ 38 ZS-00474-01 .............................................................................................................................................................................................................. 28 ZS-00500 ................................................................................................................................................................................................................... 70 76