s
Page 1 / 34
Railway applications
TeSys D S207 Contactors
TECHNICAL CATALOGUE
DIFFUSION
Schneider Electric
:
- Marc De Maere - Belgium
- Benoit Tupler - France
- Ramon Solaz - Spain
- Jochen Breidenbach - Germany
- PCP GHD
02
29/04/07
Didier SCHEER
01
20/03/07
Didier SCHEER
Ind.
Date
Rédaction
O.Tison
Création du document
Vérification
Tesys D S207 technical catalog
S
Surpressor voltage update
Etat
page 2
TeSys D S207 Technical Catalog
Indice 02
SUMMARY
1- SELECTION GUIDE
1-1 3 poles contactors, DC low consumption coil selection guide
1-2 4 poles contactors, DC low consumption coil selection guide
1-3 Control Relays , DC low consumption coil selection guide
1-4 3 poles contactors, DC standard coil selection guide
1-5 4 poles contactors, DC standard coil selection guide
1-6 Control Relays , DC standard coil selection guide
2- MAIN CHARACTERISTICS
2-1 Pole characteristics
2-2 Characteristics of auxiliary contacts incorporated in the
contactor
2-3 Environment
2-4 Fire & smoke withstand according to NF 16 101 & 16 102
2-5 Shock and vibration withstand according to IEC 61-373
2-6 Type test according to IEC 60-077-2
3- INSTALLATION
3-1 Dimensions
3-2 Mounting on rail or plate
3-3 Shemes
Tesys D S207 technical catalog
S
page 3
TeSys D S207 Technical Catalog
Indice 02
1 SELECTION GUIDE
In addition to IEC 947-4-1 standard (Low voltage switchgear and controlgear : contactors and
motor starters ) , Tesys D S207 products have been developped in order to meet Railways
applications requirements :
- General rules according to IEC 60-077-1 & 2 standards
(Railway applications : Electric equipment for rolling stock)
- operating from 0,7 to 1,25 times the nominal DC voltage , from –25°C to 70°C
- shock and vibration withstand , according to IEC 61-373 , category 1 class B
- Fire & smoke withstand according to NF 16 101 & 16 102 standards
- Severity 3
- Railway applications installation habits
- Ring lugs terminals
- Mounting on Rail or direct fixing on solid plate with 2 screws
COMMERCIAL REFERENCE SYSTEM :
3 poles contactors :
LC1D
09
6
F
6 Ring lug terminals
AC3 current rating :
09
09 A
12
12 A
18
18 A
25
25 A
32
32 A
38
38 A
L
S207
L
D
DC Low Consumption
DC standard
DC Voltage Coil :
B
24V
S
72V
F
110V
4 poles contactors :
4P
:
LC1D
T
206FLS207
2 P + 2R
:
LC1D
09
8
CAD
32
6FLS207
CAD
50
6FLS207
Control Relays :
3 NO + 2 NC :
5 NO
:
Tesys D S207 technical catalog
S
6FLS207
page 4
TeSys D S207 Technical Catalog
Indice 02
1.1
3 poles contactors, DC low consumption coil selection guide :
LC1D096xLS207 to LC1D386xLS207
Contactor type
Ie max AC-3 (Ue < 440 V)
Ie max AC-1 (Temp < 60°C)
LC1D09
9A
25 A
Rated operational voltage
690 V
AC3 rated operational power
220/240 V
380/400 V
415/440 V
500 V
660/690 V
Voltage Coil
x
Ex : LC1D096FLS207 = 110V
(3P + 1NO + 1NC)
LC1D12
12 A
25 A
LC1D18
18 A
32 A
LC1D25
25 A
40 A
LC1D32
32 A
50 A
LC1D38
38 A
50 A
2,2 kW
4 kW
4 kW
5,5 kW
5,5 kW
3 kW
5,5 kW
5,5 kW
7,5 kW
7,5 kW
4 kW
7,5 kW
9 kW
10 kW
10 kW
5,5 kW
11 kW
11 kW
15 kW
15 kW
7,5 kW
15 kW
15 kW
18,5 kW
18,5 kW
9 kW
18,5 kW
18,5 kW
18,5 kW
18,5 kW
B
24V
S
72V
F
110V
Coil consumption
at 20°C & at Uc
4 W - L/R = 37 ms
Operating ranges
From -25 to +70°C
0,7…1,25 Uc
Even if side by side mounting
Operating time
at 20°C & at Uc
Closing
Opening
Opening without diode
Closing of contacts NO : 55 to 75 ms
Opening of contacts NC : 45 to 65 ms
Opening of contacts NO : 16 to 32 ms
Closing of contacts NC : 27 to 42 ms
Opening of contacts NO : 12 to 22 ms
Closing of contacts NC : 18 to 28 ms
Mechanical durability
30
In millions of operating cycles
Maximum operating rate
3 600 operating cycles / hour
At temperature <= 60°C
Auxiliary Contacts
Interference suppressor
Suppression voltage
1 NO & 1 NC instantaneous contacts incorporated in the
contactors with add-on blocks included up to 2 NC or 2 NO
contacts : LADN026 , ..116 & ..206
Side Clip on Bidirectional peak limiting diode
47 V for control voltage of 24 V (voltage code BL)
150 V for control voltage of 72 V (voltage code SL)
250 V for control voltage of 96 V (voltage code DL)
250 V for control voltage of 110 V (voltage code FL)
Tesys D S207 technical catalog
S
page 5
TeSys D S207 Technical Catalog
Indice 02
1.2
4 poles contactors, DC low consumption coil selection guide :
LC1DT206xLS207 to LC1DT406xLS207
(4P + 1NO + 1NC)
LC1D0986xLS207 to LC1D2586xLS207
(2P + 2R + 1NO + 1NC)
Contactor type
Ie max AC-3 (Ue < 440 V)
Ie max AC-1 (Temp < 60°C)
LC1DT20
LC1D098
9A
25 A
Rated operational voltage
690 V
AC3 rated operational power
220/240 V
380/400 V
415/440 V
500 V
660/690 V
2,2 kW
4 kW
4 kW
5,5 kW
5,5 kW
Voltage Coil
x
Ex : LC1D0986FDS207 = 110V
LC1DT25
LC1D128
12 A
25 A
LC1DT32
LC1D188
18 A
32 A
LC1DT40
LC1D258
25 A
40 A
3 kW
5,5 kW
5,5 kW
7,5 kW
7,5 kW
4 kW
7,5 kW
9 kW
10 kW
10 kW
5,5 kW
11 kW
11 kW
15 kW
15 kW
B
24V
S
72V
Coil consumption
At 20°C & at Uc
4,7 W - L/R = 37 ms
Operating ranges
From -25 to +70°C
0,7…1,25 Uc
Even if side by side mounting
Operating time
at 20°C & at Uc
Closing
Opening
Opening without diode
F
110V
Closing of contacts NO : 50 to 70 ms
Opening of contacts NC : 40 to 60 ms
Opening of contacts NO : 16 to 32 ms
Closing of contacts NC : 27 to 42 ms
Opening of contacts NO : 12 to 22 ms
Closing of contacts NC : 18 to 28 ms
Mechanical durability
30
In millions of operating cycles
Maximum operating rate
3 600 operating cycles / hour
At temperature <= 60°C
Auxiliary Contacts
Interference suppressor
Suppression voltage
1 NO & 1 NC instantaneous contacts incorporated in the
contactors with add-on blocks included up to 2 NC or 2 NO
contacts : LADN026 , ..116 & ..206
Side Clip on Bidirectional peak limiting diode
47 V for control voltage of 24 V (voltage code BL)
150 V for control voltage of 72 V (voltage code SL)
250 V for control voltage of 96 V (voltage code DL)
250 V for control voltage of 110 V (voltage code FL)
Tesys D S207 technical catalog
S
page 6
TeSys D S207 Technical Catalog
Indice 02
1.3
Control Relays , DC low consumption coil selection guide :
CAD326xLS207 (3NO+2NC) & CAD506xLS207 (5NO)
Control Relay type
Conventional thermal rating
Ith (Temp < 60°C)
10 A
Rated operational voltage
690 V
Voltage Coil
CAD32xx or CAD50xx
B
24V
x
Ex : CAD326FLS207 = 110V
S
72V
Coil consumption
at 20°C & at Uc
4 W - L/R = 37 ms
Operating ranges
From -25 to +70°C
0,7…1,25 Uc
Even if side by side mounting
Operating time
at 20°C & at Uc
Closing
Opening
Opening without diode
F
110V
Closing of contacts NO : 50 to 70 ms
Opening of contacts NC : 40 to 60 ms
Opening of contacts NO : 16 to 32 ms
Closing of contacts NC : 27 to 42 ms
Opening of contacts NO : 12 to 22 ms
Closing of contacts NC : 18 to 28 ms
Mechanical durability
30
In millions of operating cycles
Maximum operating rate
3 600
At temperature <= 60°C
Auxiliary Contacts
Interference suppressor
Suppression voltage
with add-on blocks included up to 2 NC or 2 NO contacts :
LADN026 , ..116 & ..206
Side Clip on Bidirectional peak limiting diode
47 V for control voltage of 24 V (voltage code BL)
150 V for control voltage of 72 V (voltage code SL)
250 V for control voltage of 96 V (voltage code DL)
250 V for control voltage of 110 V (voltage code FL)
Tesys D S207 technical catalog
S
page 7
TeSys D S207 Technical Catalog
Indice 02
1.4
3 poles contactors, DC standard coil selection guide :
LC1D096xDS207 to LC1D386xDS207
Contactor type
Ie max AC-3 (Ue < 440 V)
Ie max AC-1 (Temp < 60°C)
LC1D09
9A
25 A
Rated operational voltage
690 V
AC3 rated operational power
220/240 V
380/400 V
415/440 V
500 V
660/690 V
Voltage Coil
x
Ex : LC1D096FDS207 = 110V
Coil consumption
at 20°C & at Uc
Operating ranges
from -25 to +70°C
from -25 to +70°C
from -25 to +50°C
Operating time
at 20°C & at Uc
Closing
Opening
Opening without diode
(3P + 1NO + 1NC)
LC1D12
12 A
25 A
LC1D18
18 A
32 A
LC1D25
25 A
40 A
LC1D32
32 A
50 A
LC1D38
38 A
50 A
2,2 kW
4 kW
4 kW
5,5 kW
5,5 kW
3 kW
5,5 kW
5,5 kW
7,5 kW
7,5 kW
4 kW
7,5 kW
9 kW
10 kW
10 kW
5,5 kW
11 kW
11 kW
15 kW
15 kW
7,5 kW
15 kW
15 kW
18,5 kW
18,5 kW
9 kW
18,5 kW
18,5 kW
18,5 kW
18,5 kW
B
24V
S
72V
F
110V
5, 4 W - L/R = 28 ms
0,7..1,25 Uc with 8mm spacing be tween products
0,7..1,1 Uc side by side mountin g
0,7..1,25 Uc side by side mounti ng
Closing of contacts NO : 55 to 75 ms
Opening of contacts NC : 45 to 65 ms
Opening of contacts NO : 16 to 32 ms
Closing of contacts NC : 27 to 42 ms
Opening of contacts NO : 12 to 22 ms
Closing of contacts NC : 18 to 28 ms
Mechanical durability
30
In millions of operating cycles
Maximum operating rate
3 600 operating cycles / hour
At temperature <= 60°C
Auxiliary Contacts
Interference suppressor
Suppression voltage
1 NO & 1 NC instantaneous contacts incorporated in the
contactors with add-on blocks included 2 contacts LADN026,
…116 & …206 or 4 contacts LADN226, ..136, ..406 , ..046
Side Clip on Bidirectional peak limiting diode
47 V for control voltage of 24 V (voltage code BL)
150 V for control voltage of 72 V (voltage code SL)
250 V for control voltage of 96 V (voltage code DL)
250 V for control voltage of 110 V (voltage code FL)
Tesys D S207 technical catalog
S
page 8
TeSys D S207 Technical Catalog
Indice 02
1.5
4 poles contactors, DC standard coil selection guide :
LC1DT206xDS207 to LC1DT406xDS207
(4P + 1NO + 1NC)
LC1D0986xDS207 to LC1D2586xDS207
(2P + 2R + 1NO + 1NC)
Contactor type
Ie max AC-3 (Ue < 440 V)
Ie max AC-1 (Temp < 60°C)
LC1DT20
LC1D098
9A
25 A
Rated operational voltage
690 V
AC3 rated operational power
220/240 V
380/400 V
415/440 V
500 V
660/690 V
2,2 kW
4 kW
4 kW
5,5 kW
5,5 kW
Voltage Coil
x
Ex : LC1D096FDS207 = 110V
Coil consumption
at 20°C & at Uc
Operating ranges
from -25 to +70°C
from -25 to +70°C
from -25 to +50°C
Operating time
at 20°C & at Uc
Closing
Opening
Opening without diode
LC1DT25
LC1D128
12 A
25 A
LC1DT32
LC1D188
18 A
32 A
LC1DT40
LC1D258
25 A
40 A
3 kW
5,5 kW
5,5 kW
7,5 kW
7,5 kW
4 kW
7,5 kW
9 kW
10 kW
10 kW
5,5 kW
11 kW
11 kW
15 kW
15 kW
B
24V
S
72V
F
110V
5, 4 W - L/R = 28 ms
0,7..1,25 Uc with 8mm spacing be tween products
0,7..1,1 Uc side by side mountin g
0,7..1,25 Uc side by side mounti ng
Closing of contacts NO : 55 to 75 ms
Opening of contacts NC : 45 to 65 ms
Opening of contacts NO : 16 to 32 ms
Closing of contacts NC : 27 to 42 ms
Opening of contacts NO : 12 to 22 ms
Closing of contacts NC : 18 to 28 ms
Mechanical durability
30
In millions of operating cycles
Maximum operating rate
3 600 operating cycles / hour
At temperature <= 60°C
Auxiliary Contacts
Interference suppressor
Suppression voltage
1 NO & 1 NC instantaneous contacts incorporated in the
contactors with add-on blocks included 2 contacts LADN026,
…116 & …206 or 4 contacts LADN226, ..136, ..406 , ..046
Side Clip on Bidirectional peak limiting diode
47 V for control voltage of 24 V (voltage code BL)
150 V for control voltage of 72 V (voltage code SL)
250 V for control voltage of 96 V (voltage code DL)
250 V for control voltage of 110 V (voltage code FL)
Tesys D S207 technical catalog
S
page 9
TeSys D S207 Technical Catalog
Indice 02
1.6
Control Relays , DC standard coil selection guide :
CAD326xDS207 (3NO+2NC) & CAD506xDS207
Control Relay type
Conventional thermal rating
Ith (Temp < 60°C)
10 A
Rated operational voltage
690 V
Voltage Coil
CAD32xx or CAD50xx
B
24V
x
Ex : CAD326FDS207= 110V
Coil consumption
at 20°C & at Uc
Operating ranges
from -25 to +70°C
from -25 to +70°C
from -25 to +50°C
Operating time
at 20°C & at Uc
Closing
Opening
Opening without diode
(5NO)
S
72V
F
110V
5, 4 W - L/R = 28 ms
0,7..1,25 Uc with 8mm spacing be tween products
0,7..1,1 Uc side by side mountin g
0,7..1,25 Uc side by side mounti ng
Closing of contacts NO : 55 to 75 ms
Opening of contacts NC : 45 to 65 ms
Opening of contacts NO : 16 to 32 ms
Closing of contacts NC : 27 to 42 ms
Opening of contacts NO : 12 to 22 ms
Closing of contacts NC : 18 to 28 ms
Mechanical durability
30
In millions of operating cycles
Maximum operating rate
3 600
At temperature <= 60°C
Auxiliary Contacts
Interference suppressor
Suppression voltage
with add-on blocks included 2 contacts LADN026, …116 &
…206 or 4 contacts LADN226, ..136, ..406 , ..046
Side Clip on Bidirectional peak limiting diode
47 V for control voltage of 24 V (voltage code BL)
150 V for control voltage of 72 V (voltage code SL)
250 V for control voltage of 96 V (voltage code DL)
250 V for control voltage of 110 V (voltage code FL)
Tesys D S207 technical catalog
S
page 10
TeSys D S207 Technical Catalog
Indice 02
2
MAIN CHARACTERISTICS
2.1
Pole characteristics
Contactor type
D09
Rated operational current (Ie)
In AC-3, θ = < 60 °C
A
09
DT20
D098
09
12
DT25
D128
12
18
DT32
D188
18
25
DT40
D258
25
(Ue =< 440 V)
In AC-1, θ = < 60 °C
A
25
20
25
25
32
32
40
40
50
50
Rated operational voltage (Ue)
Up to
V
690
690
690
690
690
690
690
690
690
690
Frequency limits
Of the operating current
Hz
Conventional thermal current (Ith)
Θ = < 60 °C
A
25…
400
25
25…
400
20
25…
400
25
25…
400
25
25…
400
32
25…
400
32
25…
400
40
25…
400
40
25…
400
50
25…
400
50
Rated making capacity (440 V)
Conforming to IEC 60947
250
250
250
250
300
300
450
450
550
550
Rated breaking capacity (440 V)
Conforming to IEC 60947
250
250
250
250
300
300
450
450
550
550
Permissible short time rating
For 1 s
210
210
210
210
240
240
380
380
430
430
LC1
A
D12
D18
D25
D32
D38
32
38
No current flowing for preceding
For 10 s
A
105
105
105
105
145
145
240
240
260
310
15 min with θ =< 40 °C
For 1 min
A
61
61
61
61
84
84
120
120
138
150
60
Protection by fuses
Without thermal overload relay
For 10 min
contre les courts-circuits (U =< 690 V)
A
30
30
30
30
40
40
50
50
60
type 1
A
40
40
40
40
50
50
63
63
63
63
type 2
A
25
25
25
25
35
35
40
40
63
63
Average impedance per pole
At Ith and 50 Hz
mΩ
2,5
2,5
2,5
2,5
2,5
2,5
2
2
2
2
Power dissipation per pole
AC-3
W
0,2
0,2
0,36
0,36
0,8
0,8
1,25
1,25
2
3
For the above operational currents
AC-1
W
1,56
1,56
1,56
1,56
2,5
2,5
3,2
3,2
5
5
2.2
Characteristics of auxiliary contacts incorporated in the contactor
Mechanically linked contacts
Each contactor has 2 NO and NC contacts mechanically linked on the same
IEC 60 947-5-1
Contact older
Mirror contacts
The NC contact on each contactor represents the state of the power contacts and
IEC 60 947-4-1
Can be connected to a PREVENTA safety module
Rated operational voltage (Ue)
Up to
V
Rated insulation voltage (Ui)
Conforming to IEC 60947-1
V
690
Conforming to UL, CSA
V
600
For ambiant temperature = < 60 °C
A
10
Conventional thermal current (Ith)
Frequency of the operational current
690
Hz
25…400
Minimum switching capacity
U min
V
17
λ = 10–8
I min
mA
5
Short circuit protection
Conforming to IEC 60947-5-1
Rated making capacity
Conforming to IEC 60947-5-1 Irms
Short time rating
Permissible for
fusible gG : 10 A
A
~ : 140,
1s
A
100
500 ms
A
120
100 ms
A
140
Insulation resistance
Non overlap time
Operational power of contacts
Conforming to IEC 60947-5-1
: 250
MΩ
> 10
Garanteed between NO and NC contacts
ms
1,5 on energisation and on de-energisation
a.c. supply , categories AC-14 et AC-15
electrical durability (valid for up to 3600 operating cycles
/hour) on an inductive load such as the coil of an
electromagnet : making current (cos ϕ 0,7)
= 10 times the power broken (cos ϕ 0,4).
d.c. supply , categories DC-13
electrical durability (valid for up to 1200 operating
cycles/hour) on an inductive load such as the coil of
an electromagnet , without economy resistor , the
time constant increasing with the load.
V
24 48 115
230
400
V
24 48
125
250
440
1 million operating cycles
VA
60 120 280
560
960 1050 1440 W
96 76
76
76
44
3 million operating cycles
VA
16 32 80
160
280
300 420
W
48 38
38
32
10 million operating cycles
VA
4
40
70
80
W
14 12
12
8
20
Tesys D S207 technical catalog
S
440 600
100
page 11
TeSys D S207 Technical Catalog
Indice 02
2.3
Environment
Rated insulation voltage (Ui)
Rated impulse
withstand voltage (Uimp)
Conforming to standards
Conforming to IEC 60947-4-1,
overvoltage category III
degree of pollution : 3
Conforming to UL, CSA
Conforming to IEC 60947
V
V
kV
IEC 60947-1, 60947-4-1, NFC 63-110, VDE 0660,
BS 5424, JEM 1038, EN 60947-1, EN 60947-4-1
IEC 60077 & NF 16 101 - 102
Complies with SNCF, Sichere Trennung
recommandations
Products certifications
Separation insulation
Conforming to VDE 0106
part 101 et A1 (draft 2/89)
Degree of protection (1)
(front face only)
Conforming to IEC60529 & VDE 0106
Protective treatment
Ambient air temperature
Around the device
Maximum oparating
altitude
Operating positions
690
600
6
Power conncetion
Coil connection
Conforming to IEC 60068
storage
operation
permissible
Without derating
V
400
°C
°C
°C
m
protection against direct finger contact IP 2X
protection against direct finger contact IP 2X
"TH"
-60…+ 80
- 25…+ 70
-40...+ 70, for operation at Uc
3000
Without derating in the
Following positions
Positions that are not permissible
Flamme resistance
Shock resistance (2)
1/2 wave = 11ms
Vibration resistance (2)
5…300 Hz
Conforming to UL 94
Conforming to IEC 60695-2-1
°C
contactor open
contactor closed
contactor open
contactor closed
Tesys D S207 technical catalog
S
V1
960
LC1D09 …D18
LC1DT20 & DT25
10 gn
15 gn
2 gn
4 gn
LC1D25…D38
LC1DT32…DT40
8 gn
15 gn
4 gn
4 gn
TeSys D S207 Technical Catalog
page 12
Indice 02
2.4
Fire & smoke withstand according to NF 16 101 & 16 102 standards
Tesys D S207 technical catalog
S
page 13
TeSys D S207 Technical Catalog
Indice 02
TeSys D S207 products answer to Severity 3 (I2F3 for most of plastic parts) and Severity 4 (I2F1 for
Arc shield) requirements (see certificates here under) .
This means that TeSys D S207 products can be installed on rolling stock equipments without any
constraints, even if the products are close together.
OUTSIDE
INSIDE
Category B
(Main line train)
100g for one product, with 100mm spacing
100g for one product, with 100mm spacing
m < 300g Severity 0
m < 100g Severity 2
100g for one product, without spacing
100g for one product, without spacing
m > 300g Severity 1
m > 100g Severity 3
100g for one product, with 100mm spacing
100g for one product, with 100mm spacing
m < 300g Severity 0
m < 100g Severity 2
100g for one product, without spacing
100g for one product, without spacing
m > 300g Severity 2
m > 100g Severity 3
or
Category A2
(City train)
Category A1
(Metro/Subway)
Tesys D S207 technical catalog
S
page 14
TeSys D S207 Technical Catalog
Indice 02
TESYS: LC1D 09-12-18 A S207
FLAMMABILITY AND TOXICITY CERTIFICATE ACCORDING TO NF F16-101 AND NF F 16-102 NORMS
weight (g)
11,3
material
designation
Crastin SK655
PBT GF30
FR naturel
Results
NFF 16-101 et 16-102
certificate
Laboratory
date
I3F3
12506-5
SNPE
oct-05
12,3
PA66
GF25
Latamid
66H2G25V0CT
1 blanc 9001
I2F3
C020493
LNE
juin-02
40,2
PA66
GF25
Latamid
66H2G25V0CT
1 noir 9005
I2F3
C020493
LNE
juin-02
25,7
PA66
GF25
Latamid
66H2G25V0CT
4 gris
I2F1
LSF/C05036
LSF
juil-05
TESYS: LC1D 25-32-38 A S207
FLAMMABILITY AND TOXICITY CERTIFICATE ACCORDING TO NF F16-101 AND NF F 16-102 NORMS
NFF 16-101 et 16-102
weight (g)
material
designation
Results
certificate
Laboratory
date
11,3
PBT GF30
Crastin SK655 FR
naturel
I3F3
12506-5
SNPE
oct-05
12,3
PA66 GF25
Latamid
66H2G25V0CT1
blanc 9001
I2F3
C020493
LNE
juin-02
49,0
PA66 GF25
I2F3
C020493
LNE
juin-02
31,7
PA66 GF25
I2F1
LSF/C05036
LSF
juil-05
Latamid
66H2G25V0CT1
noir 9005
Latamid
66H2G25V0CT4
gris
TESYS: CAD 32-50 A S207
FLAMMABILITY AND TOXICITY CERTIFICATE ACCORDING TO NF F16-101 AND NF F 16-102 NORMS
weight (g)
11,3
14,1
26,9
25,7
material
designation
Crastin SK655 FR
naturel
Latamid
PA66 GF25 66H2G25V0CT1
blanc 9001
PBT GF30
Latamid
PA66 GF25 66H2G25V0CT1
noir 9005
Latamid
PA66 GF25 66H2G25V0CT4
gris
Results
NFF 16-101 et 16-102
Laborat
certificate
ory
date
I3F3
12506-5
SNPE
oct-05
I2F3
C020493
LNE
juin-02
I2F3
C020493
LNE
juin-02
I2F1
LSF/C05036
LSF
juil-05
Tesys D S207 technical catalog
S
TeSys D S207 Technical Catalog
page 15
Indice 02
2.5
Shock and vibration withstand , according to IEC 61-373 standards
Caterory 1 , Class B
Tesys D S207 technical catalog
S
TeSys D S207 Technical Catalog
page 16
Indice 02
Tesys D S207 technical catalog
S
TeSys D S207 Technical Catalog
page 17
Indice 02
2.6
Type test , according to IEC 60-077-2 standards
General characteristics ...........................................................................................................................18
1.
Tested equipment...............................................................................................................20
2.
Types of tests .....................................................................................................................20
3.
Mechanical tests.................................................................................................................20
3.1.
Check of mechanical operation..........................................................................................20
3.2.
Ruggedness test: ................................................................................................................21
3.2.1.
Test conditions...................................................................................................................21
3.2.2.
Results................................................................................................................................21
3.3.
Vibration resistance tests ...................................................................................................21
4.
Electrical tests ....................................................................................................................21
4.1.
Measurement of coil resistances ........................................................................................21
4.2.
Heating tests.......................................................................................................................22
4.2.1.
Insulated windings .............................................................................................................22
4.2.1.1.
Test conditions...................................................................................................................22
4.2.1.2.
Results................................................................................................................................22
4.2.2.
Overheating tests on the main contact and flexible connections .......................................23
4.2.2.1.
Test conditions...................................................................................................................23
4.2.2.2.
Results................................................................................................................................24
4.2.2.3.
Test conditions...................................................................................................................24
4.2.2.4.
Results................................................................................................................................25
4.3.
Check of resistance to brief power supply breaks .............................................................26
4.4.
Testing of electrical endurance as per standard .................................................................26
4.4.1.
Making and breaking endurance (Category AC3 as per Standard EN 60947-4-1)............26
4.4.1.1.
Test conditions...................................................................................................................26
4.4.1.2.
Results................................................................................................................................27
4.4.2.
Making and breaking tests .................................................................................................27
4.4.2.1.
Test conditions (category AC4) .........................................................................................27
4.4.2.2.
Result .................................................................................................................................27
4.4.3.
Aptitude for operation in service .......................................................................................27
4.4.3.1.
Test conditions (Category AC4) ........................................................................................28
4.4.3.2.
Result .................................................................................................................................28
4.4.4.
Maximum making and breaking capacity..........................................................................28
4.5.
Verification of impulse withstand voltage........................................................................28
Tesys D S207 technical catalog
S
page 18
TeSys D S207 Technical Catalog
Indice 02
General characteristics
72 V wide range – non-interchangeable coil - Low consumption : 4 W
Contactors, all contact configurations
-
3 NO power poles + 2 aux (1 NO + 1 NC) : LC1 D09/12/18/25/32/38SL
-
4 NO power poles + 2 aux (1 NO + 1 NC) : LC1DT20/25/32/40SL
-
2 NO & 2 NC power poles + 2 aux (1 NO + 1 NC) : LC1D098/128/188/258SL
Auxiliary contact blocks
LADN20 or LADN11 or LADN02
Rated voltage:
72 V
Operating range:
50 to 90 V
Average coil resistance:
1336 Ohms
Cold coil power
4W
Operating limit temperatures:
- 25°C to 70 °C
Resistance to vibration:
Cat. 1 class B according to std. IEC 61373
Dielectric strength:
2500 V 50 Hz for 1 minute
Mechanical endurance strength:
> 10 million operating cycles
Insulation strength (Ui) :
690 V as per EN 60947-1
Maximum operating current for AC1:
LC1DT20, LC1D098
Ie = 20 A
at 40°C
LC1D09, LC1 D12
Ie = 25 A
LC1DT25, LC1D128
Ie = 25 A
LC1D18
Ie = 32 A
LC1DT32, LC1D188
Ie = 32 A
LC1D25
Ie = 40 A
LC1DT40, LC1D258
Ie = 40 A
LC1D32
Ie = 50 A
LC1 D09SL
500 g
Weight
…………
LC1 D32SL
Tesys D S207 technical catalog
S
560 g
page 19
TeSys D S207 Technical Catalog
Indice 02
General characteristics
72 V wide range – non-interchangeable standard coil - consumption : 5,4 W
Contactors, all contact configurations
-
3 NO power poles + 2 aux (1 NO + 1 NC) : LC1 D09/12/18/25/32/38SD
-
4 NO power poles + 2 aux (1 NO + 1 NC) : LC1DT20/25/32/40SD
-
2 NO & 2 NC power poles + 2 aux (1 NO + 1 NC) : LC1D098/128/188/258SD
Auxiliary contact blocks
LADN.. 2 or 4 poles (LADN.., LADC.., LA1DX/Y/Z..)
Additional blocks
LADT.. – LADR.. – LAD6K10
Rated voltage:
72 V
Operating range:
50 to 90 V
Average coil resistance:
820 Ohms
Cold coil power
6,3W
Operating limit temperatures:
- 25°C to 70 °C
Resistance to vibration:
Cat. 1 class B according to std. IEC 61373
Dielectric strength:
2500 V 50 Hz for 1 minute
Mechanical endurance strength:
> 10 million operating cycles
Insulation strength (Ui) :
690 V as per EN 60947-1
Maximum operating current for AC1:
LC1DT20, LC1D098
Ie = 20 A
at 40°C
LC1D09, LC1 D12
Ie = 25 A
LC1DT25, LC1D128
Ie = 25 A
LC1D18
Ie = 32 A
LC1DT32, LC1D188
Ie = 32 A
LC1D25
Ie = 40 A
LC1DT40, LC1D258
Ie = 40 A
LC1D32
Ie = 50 A
LC1 D09SD
500 g
Weight
…………
LC1 D32SD
Tesys D S207 technical catalog
S
560 g
page 20
TeSys D S207 Technical Catalog
Indice 02
1.
TESTED EQUIPMENT
Contactors: LC1D09SD/SL - LC1D12SD/SL - LC1D18SD/SL - LC1D25SD/SL – LC1D32SD/SL Auxiliary contact blocks: LADN11 - LADN22
2.
TYPES OF TESTS
Type tests according to standard EN 60077-1.
3.
MECHANICAL TESTS
3.1.
CHECK OF MECHANICAL OPERATION
according to paragraph 9.3.1 of standard EN 60077-1.
Test temperature
(°C)
70
40
70
- 25
20
Electric supply
prior to operating
test (V)
72
90
90
no
no
Operation power
supply voltage
No. of maneuvers
Operation
50
50
57.6
50
72
20
20
20
20
20
Correct
Correct
Correct
Correct
Correct
These tests are performed on contactors LC1D09 to LC1D38 with their additional
blocks.
Tesys D S207 technical catalog
S
page 21
TeSys D S207 Technical Catalog
Indice 02
3.2.
RUGGEDNESS TEST:
Mechanical according to 9.3.4.1 of standard EN 60077-1, and B.2 of standard EN 60947-4-1
3.2.1.
TEST CONDITIONS
− Ambient temperature: 25° ± 5°C
− Power supply voltage: 72 V DC
− Test rate: 4 maneuvers / second
3.2.2.
RESULTS
− The equipment carried out 20 million operating cycles.
− According to paragraph B2.2.6 of standard EN 60947-4-1 Appendix B.
The "single eight" test enables us to affirm that the mechanical endurance of all the
equipment referred to totaled 20 million operations.
3.3.
VIBRATION RESISTANCE TESTS
− According to standards EN 60077-1 and IEC 61373.
4.
ELECTRICAL TESTS
4.1.
MEASUREMENT OF COIL RESISTANCES
according to paragraph 9.3.2.2 of Standard EN 60077-1.
Coil of LC1D..SL
Coil of LC1D..SD..
Rmin (20°C)
1233
762.5
Rave (20°C)
1336
819.9
Rmax (20°C)
1440
877.3
Note:
In addition, these coils are calculated to allow for the tolerances on the enameled wires and on the
winding facilities and are tested to 100% on the manufacturing line according to these criteria:
Any equipment containing a coil outside these limits will be rejected automatically.
Tesys D S207 technical catalog
S
page 22
TeSys D S207 Technical Catalog
Indice 02
4.2.
HEATING TESTS
according to paragraph 9.3.2 of standard EN 60077-1.
paragraph 8.3.3.3 of standard EN 60947-4-1
4.2.1.
INSULATED WINDINGS
4.2.1.1.
TEST CONDITIONS
The test is performed at ambient temperature with the control coil powered at the maximum voltage of
the action field (90 V DC).
Coil heating is determined by the resistance variation method: θ =
4.2.1.2.
R2 − R1
(T1 + 234.5)
R1
RESULTS
LC1D12
coil
SL
LC1D12
Coil
SD
R at 20° (Ohms)
1336
846.5
Coil R powered at 90V
(Ohms)
1698
1240
Coil θ(°C) at 20°C
ambient
89
118
∆θ (K)
69
98
The temperature rise is below the limit allowed to our enameled wire, which is of
thermal class H (insulation temperature index 180 °C). The temperature rise limit is 125
K for maximum air ambient temperature of 70 °C (§ 8 .2.2.4 & table 1 of EN 60077-1)
Tesys D S207 technical catalog
S
page 23
TeSys D S207 Technical Catalog
Indice 02
4.2.2.
OVERHEATING TESTS ON THE MAIN
CONTACT AND FLEXIBLE CONNECTIONS
4.2.2.1.
TEST CONDITIONS
The poles are connected in series by flexible cables 1 m long.
Cable sections correspond to the contactors under test.
LC1 D09
LC1 D12
LC1 D18
LC1 D25
LC1 D32
1.5 mm²
1.5 mm²
2.5 mm²
4 mm²
6 mm²
The coil is powered at 72V DC.
The test is performed at ambient temperature for the operating current in category AC3.
The contactor is associated with the appropriate thermal relay:
LC1 D09SD + LRD14
LC1 D12SD + LRD16
LC1 D18SD + LRD21
LC1 D25SD + LRD22
LC1 D32SD + LRD32
Ie AC3 = 10 A
Ie AC3 = 13 A
Ie AC3 = 18 A
Ie AC3 = 24 A
Ie AC3 = 32 A
Tesys D S207 technical catalog
S
page 24
TeSys D S207 Technical Catalog
Indice 02
4.2.2.2.
RESULTS
Position of thermocouples
1
2
3
4
5
6
Output L1
Output T1
Output L2
Output T2
Output L3
Output T3
Contactor
Thermal relay
Contactor
Thermal relay
Contactor
Thermal relay
The contactor – thermal relay junction is therefore not measured. This is a rigid link
POLE 1
∆θ
POLE 2
POLE 3
1
2
3
4
5
6
LC1 D09
23.3
52.2
36.8
50.8
32.4
45.5
LC1 D12
34.5
61
42.8
60.5
33.2
57
LC1 D18
41.5
58.1
43.7
61.8
36.9
51.4
LC1D25
44.5
61.2
48
64
50.3
59.4
LC1 D32
55.2
61.7
56.8
64.8
56.3
59.7
The other way in which the contactors can be used dispenses with a thermal relay but uses the
thermal current in the poles. The control circuit is still supplied at 72 V --- .
4.2.2.3.
TEST CONDITIONS
The poles are connected in series by flexible cables 1 m long.
Cable sections corresponding to the contactors being tested :
LC1 D09
LC1 D12
LC1 D18
LC1 D25
LC1 D32
→
→
→
→
→
Ith = 25 A
Ith = 25 A
Ith = 32 A
Ith = 40 A
Ith = 50 A
→
→
→
→
→
2
4 mm
2
4 mm
2
6 mm
2
10 mm
2
10 mm
Tesys D S207 technical catalog
S
page 25
TeSys D S207 Technical Catalog
Indice 02
4.2.2.4.
RESULTS
Thermocouple positions :
1
2
3
4
5
6
Output L1
Output T1
Output L2
Output T2
Output L3
Output T3
Contactor
Contactor
Contactor
Contactor
Contactor
Contactor
POLE 1
∆θ
POLE 2
POLE 3
1
2
3
4
5
6
LC1 D09
34.9
36.4
42
37.5
35.3
38.3
LC1 D12
34.4
37.5
41.3
36.7
34.2
35.5
LC1 D18
46.5
45.2
52.7
46.5
43.7
47.6
LC1D25
32
30.9
38
37.3
34.5
32.8
LC1 D32
49.3
46.9
54.5
52.9
45.8
44.2
On the contact supports, whatever the test, temperature rise remains less than
respectively 60 K and 65 K, which are the permitted limits for terminals of copper and
copper-alloys as per standard EN 60077-1, § 8.2.2.7 & table 2 (maximum air ambiant
temperature of 40°C), and standard EN 60947-4-1
Coil resistance after heating
LC1 D09
LC1 D12
Cold resistance= 822.5Ω (20°C)
Coil SD
∆θ = 68 K
LC1 D18
LC1D25
Hot resistance = 1042 Ω (20°C)
Coil SD
Cold resistance = 807.6 Ω (22°C)
Hot resistance = 1030 Ω (22°C)
LC1 D32
∆θ = 70 K
The coil heating is less than the temperature class of our enameled wires (Class F: 155°C)
Tesys D S207 technical catalog
S
page 26
TeSys D S207 Technical Catalog
Indice 02
4.3.
CHECK OF RESISTANCE TO BRIEF POWER
SUPPLY BREAKS
After the closing of the contactor at nominal voltage for 1 hour, the voltage is decreased to 0.5 Us for
5 s.
Results :
There is no apparent change in the state of the contacts or of the contactor. The drop
out voltage of the Télémécanique equipment is between 0.13 Un and 0.20 Un thus
prohibiting a change of state at 0.5 Un.
4.4.
TESTING OF ELECTRICAL ENDURANCE AS PER
STANDARD
4.4.1.
MAKING AND BREAKING ENDURANCE
(CATEGORY AC3 AS PER STANDARD EN
60947-4-1)
4.4.1.1.
TEST CIRCUIT
Voltage (V)
LC1 D09
LC1 D12
LC1 D18
Current (A)
LC1 D25
LC1 D32
TEST CONDITIONS
Making
400
54
72
108
150
192
Breaking
67
9
12
18
25
32
0.65 ←
LC1 D09,
LC1 D12
0.65 ←
LC1 D09,
LC1 D12
0.35 ←
LC1 D18, LC1
D25, LC1 D32
0.35 ←
LC1 D18, LC1
D25, LC1 D32,
Cosine ϕ
Overvoltage factor
/
1.1
Conduction time
70 ms
70 ms
Rate
1200 cycles / hour
Coil voltage (V0
72
Ambient temperature (°C)
25 ± 5
Tesys D S207 technical catalog
S
page 27
TeSys D S207 Technical Catalog
Indice 02
4.4.1.2.
RESULTS
− The number of operations performed by the contactors under test (whatever their
caliber) is in excess of 1,000,000 operating cycles.
4.4.2.
MAKING AND BREAKING TESTS
(According to paragraph 9.3.3.5 of standard EN 60947-4-1).
4.4.2.1.
Making:
alone
TEST CONDITIONS (CATEGORY AC4)
IC/Ie = 12
U/Ue = 1.1
Cos ϕ = 0.45
Making: IC/Ie = 10
and
Ur/Ue = 1.1
Breaking Cos ϕ = 0.45
Test current conduction time: 70 ms
for making and breaking
Interval between 2 cycles:
for making
10 s
10 to 140 s
4.4.2.2.
for making and breaking (depending on
broken current)
RESULT
Making
No. of cycles
25
25
Coil supply voltage
72 x 0.85 = 61.2 V
72 x 1.1 = 79.2 V
Operation
Correct
Correct
Making and breaking
50
72 V
Correct
4.4.3.
APTITUDE FOR OPERATION IN SERVICE
(as per paragraph 9.336 of standard EN 60947-4-1).
Tesys D S207 technical catalog
S
page 28
TeSys D S207 Technical Catalog
Indice 02
4.4.3.1.
TEST CONDITIONS (CATEGORY AC4)
Ic/Ie = 6
Ur/Ue 1.05
Cos ϕ = 0.45
Test current conducting time: 70 ms
Idle time: 10 to 60 s (depending on broken current)
4.4.3.2.
RESULT
No. of operations
Control supply voltage
Operation
6,000
72 V
Correct
4.4.4.
MAXIMUM MAKING AND BREAKING
CAPACITY
Obtained by a searching method, and according to the prescriptions of standard EN 60947-4-1.
Making capacity
I rms. (1)
Breaking capacity 220 to
440 V I rms. (1)
(Making and breaking)
LC1 D09
250
[108]
250
[90]
LC1 D12
250
[144]
250
[120]
LC1 D18
300
[216]
300
[180]
LC1 D25
450
[300]
450
[250]
LC1 D32
550
[384]
550
[320]
90% of the units obtain the indicated value with a level of confidence of 60%.
[Value] required by standard EN 60947-4-1
4.5.
VERIFICATION OF IMPULSE WITHSTAND
VOLTAGE
As per paragraph 8.3.3.4.1-2) Standard EN 60947-1
paragraph 9.3.3.2 Standard EN 60077-1
Tested devices:
LC1D09 , LC1D12 , LC1D18 , LC1D25 , LC1D32 for Uimp = 6 kV
Note:
The Telemecanique contactors were put through individual tests at the output of the
manufacturing line (testing to 100%) and the applied dielectric test voltage is for one second.
Tesys D S207 technical catalog
S
page 29
TeSys D S207 Technical Catalog
Indice 02
3
INSTALLATION
3.1
Dimensions
LC1D 09 to 18
LC1D 25 to 38
Tesys D S207 technical catalog
S
TeSys D S207 Technical Catalog
page 30
Indice 02
Tesys D S207 technical catalog
S
TeSys D S207 Technical Catalog
page 31
Indice 02
3.2
Mounting on rail or plate
Tesys D S207 technical catalog
S
page 32
TeSys D S207 Technical Catalog
Indice 02
! 1,5Nm max
Tesys D S207 technical catalog
S
page 33
TeSys D S207 Technical Catalog
Indice 02
! 1,5Nm max
3.3
Shemes
Tesys D S207 technical catalog
S
TeSys D S207 Technical Catalog
page 34
Indice 02
3.4
Connections
3.4.1 Power connections
3.4.2 Control circuit connections
Tesys D S207 technical catalog
S