CIRCUIT BREAKERS FOR EQUIPMENT PROTECTION Selection Chart TYPE QL QY QZ QF 2 2 3 3+N 120/240V NA 277/480V 277/480V NA 80V NA NA 25A 60A (150A 3P Parallel) 63A 63A Short to Long Instantaneous to Long Instantaneous to Long Short to Long 10kA 120/240V AC 10kA 80V DC 3kA 277/480V AC 6kA 240/415V AC 3kA 277/480V AC Series Trip Series Trip Series Trip Switch Series Trip Mini Rail DIN Rail Surface Mini Rail DIN Rail Surface QPI Plug in System Mini Rail DIN Rail Surface Mini Rail DIN Rail Surface Box Terminal (Compression Terminal) Box Terminal (Compression Terminal) Plug-in Terminal Box Terminal (Compression Terminal) Box Terminal (Compression Terminal) Standard Standard Standard Standard MAXIMUM NUMBER OF POLES RATED VOLTAGE AC(~) DC( ) MAXIMUM CURRENT (PARALLEL POLES) TIME DELAY RATED INTERRUPTING CAPACITY INTERNAL CIRCUIT MOUNTING TERMINATION HANDLE TYPE UL489 CSA VDE (EN 60947-2) CE (IEC 60947-2) ® APPROVALS AND MARKS DIMENSIONS (mm) (Exact dimensions depend on configuration) D H AUXILIARIES W VDE UL489A VDE (EN 60947-2) CE (IEC 60947-2) UL1077 CSA VDE (EN 60947-2) CE (IEC 60947-2) ® VDE VDE VDE (EN 60947-2) CE (IEC 60947-2) UL1077 CSA VDE ® H 93.0 93.0 97.0 86.0 W 13.0 13.0 13.0 19.5 D 66.0 66.0 66.0 66.0 Auxiliary and/or Alarm Switch (Extra 6.5mm Module) Auxiliary and/or Alarm Switch (Extra 6.5mm Module) Auxiliary and/or Alarm Switch (Extra 6.5mm Module) Auxiliary and/or Alarm Switch (Extra 6.5mm Module) B FRAME C FRAME D FRAME E FRAME F FRAME L FRAME 2 3 6 6 3 3 240V 277V 277/480V 240/415V 525V 240/415V 65V 65V 80V 125V 375V 125V 25A 30A 100A (250A 3P Parallel) 100A 250A (750A 3P Parallel) 600A (1500A 3P Parallel) Instantaneous to Long Instantaneous to Long Instantaneous to Ultra Long Instantaneous to Long Medium Medium 1kA 240V AC 0.5kA 65V DC 3kA 277V AC 3kA 240V AC 1kA 65V DC 10kA/5kA 120/240V AC 2kA 277/480V AC 10kA 80V DC 6kA 240/415 V AC 6kA 125V DC 25kA 415V AC 15kA 525V AC 25kA 80V DC 20kA 415V AC 20kA 125V DC Series Trip Shunt Trip Relay Trip Series Trip Switch Series Trip Shunt Trip Relay Trip Dual Control Switch Series Trip Shunt Trip Relay Trip Switch Series Trip Switch Series Trip Thread Neck Mount Snap-in Clip-in Front Mounting Snap-in Front Mounting Centre Lock Snap-in Rail and Surface Front Mounting Surface Mount Clip Tray Front Mounting Surface Mount Surface Mount Quick-connect Screw Clamp PCB Mount Quick-connect Screw Clamp PCB Mount Quick-connect Stud, Screw, Clamp Plug-in Box Terminal (Compression Terminal) Stud Terminal Box Terminal (Compression Terminal) Lug Terminal Stud Terminal Baton, Paddle, Square, Rocker, Illuminated Rocker, Push-pull Push-to-rest Standard Short Cut-off Standard, Short Cut-off, Baton, Paddle, Rocker, Illuminated Rocker Flush Rocker Standard Standard UL1077 CSA VDE (EN 60934) UL1077 CSA VDE (EN 60934) ® ® V D E V D E UL489 UL489A CSA VDE (EN 60947-2) VDE (EN 60947-3) VDE (EN 60934) UL1077 CE (IEC 60947-2) UL489A CE (IEC 60947-2) ® Lug Terminal Stud Terminal Standard UL489A VDE (EN 60947-2) CE (IEC 60947-2) VDE VDE V D E 40.0 51.0 64.0 132.0 210.0 300.0 17.3 18.8 19.0 26.0 100.0 150.0 40.0 46.0 47.0 66.0 100.0 105.0 Auxiliary Switch Auxiliary Switch Auxiliary Switch Alarm Switch Auxiliary Switch Relay Trip UVR Auxiliary Switch Alarm Switch Auxiliary Switch Alarm Switch Relay Trip VDE PRINCIPLE OF THE HYDRAULIC MAGNETIC CIRCUIT BREAKERS Armature Trip latch TRIP TRIP Pole Oil Spring Coil Tube Frame Core 1 2 3 4 Hydraulic Magnetic Circuit Breakers (HMCB) operate on the magnetic force produced by the load current flowing through a series connected solenoid coil which is wound around an hermetically sealed tube containing an iron core, a spring and a dampening fluid. During this movement, the hydraulic fluid regulates the cores speed of travel, thereby creating a controlled time delay which is inversely proportional to the magnitude of the current. If the overload persists, the core reaches the pole piece after a time delay particular to that current and in so doing, the reluctance of the magnetic circuit drops considerably, so that the armature is attracted to the pole face with sufficient force to collapse the latch mechanism (toggle) and consequently trip the breaker. With high values of overloads or short circuit, the magnetic flux produced by the coil is sufficient to attract the armature to the pole face and trip the breaker even though the core has not moved. This is called the instantaneous trip region of the circuit breaker characteristic. At currents below the circuit breaker rating, the magnetic flux in the solenoid is insufficient to attract the core towards the pole piece due to the spring pressure. This time delay is useful in that if the overload is of short duration, i.e. start up of motors etc., the core returns to its rest position once the overload disappears. The contacts separate, current ceases to flow, and the core returns to its rest position. Where an overload occurs, i.e. currents above the circuit breaker rating, the magnetic flux in the solenoid produces sufficient pull on the core to commence its movement toward the pole piece. Unlike thermal circuit breakers, the hydraulic magnetic circuit breaker trip point is unaffected by ambient temperature. After tripping, the breaker may be reclosed immediately since there is no cooling down time necessary. By the nature of the principle of operation, it is possible to obtain any variation of time/current characteristic. FEATURES: • Always holds 100% rated current independent of ambient temperature • Always trips at 125% of rated current independent of ambient temperature • Immediate resetting after trip • Any current rating possible • Large range of time delays possible Circuit Breaker Industries Ltd Private Bag 2016 Isando 1600 Tripswitch Drive Elandsfontein Gauteng South Africa Tel: +27 11 928 2000 Fax: +27 11 392 2354 E-mail: cbi@cbi.co.za Website: www.cbi.co.za Circuit Breaker Industries GmbH Postfach 101240 D-86882 Landsberg Germany Tel: +49 8191 9472900 Fax: +49 8191 94729011 E-mail: office@cbibreakers.de Website: www.cbibreakers.com Circuit Breaker Industries Inc 35E Uwchlan Ave Suite 328 Exton PA 19341 USA Tel: +91 610 524 9949 Fax: +91 610 524 9945 E-mail: info@cbibreakers.com Website: www.cbibreakers.com August 2004 / June Viljoen Design Print SUPERIOR PRODUCTS THROUGH EXPERIENCE