Simple Steps to increase Performance of Gigabit Backplane Systems Title: Simple Steps to increase Performance of Gigabit Backplane Systems Authors: Nitin Jain, Jitender Kumar Misra Nitin Jain Nitin is currently a design engineer in Board Design group at Wipro Technologies. His activities include the design & analysis of high speed next generation products. His other function includes Signal Integrity Analysis. Jitender Kumar Misra Jitender is currently Technical Manager at Wipro Technologies. During his 15+ year of industry experience he has been involved in numerous high speed board design projects. Very Special thanks to Sandeep Kumar (Group Head, Wipro Technologies) for his infinite help with all aspects of this paper. Abstract: There is a growing demand for moving data over copper backplane systems at rates approaching 5 Gb/s with 10 Gb/s as a goal. This paper aims to present simple but very practical approach to enhance the performance of backplanes without adding any further cost to designs. The points discussed here can be applied to any backplane design running in Gigahertz range. This paper will examine the pin assignment of differential pairs in a connector to avoid crosstalk. It would be very helpful for those designs which have very few pairs high speed links (in GHz range) and using today’s modern connector of high speed differential links could be a waste of money. It will be shown how the NFP removal specially ground pads in signal layers can improve the performance of design. Also it will be presented how connector stub effect and skew can be minimized. 1 Introduction As signal speeds increase, system performance is limited by long lengths, impedance mismatches and various noise in the system. This paper brings out various methods that can be applied to backplane designs to enhance the performance without adding any substantial cost to designs. Simulation results (using Specctraquest & Hspice) have been presented to show how the ground shield around differential pairs helps in minimizing crosstalk. It has been shown how nearby ground pads in signal layer affect the impedance of trace. Analysis has been done on how NFP (Non functional pad) removal in signal layer can aid in routing through connector (which will help in minimizing number of signal layers required) & minimizing crosstalk. Removal of ground pads in signal layer can help in avoiding the impedance discontinuity when passing through connector. Methods of minimizing connector stub effect and skew effect have been discussed in detail. Simple Steps to increase Performance of Gigabit Backplane Systems 2 Crosstalk Many connectors are available in market that are specifically designed for gigabit differential pairs. They have ground shield around each pair of connector pins to avoid crosstalk between two adjacent differential pairs. But they come with an added cost. A design that has very few gigabit differential pairs running on backplane will add a cost to the design by choosing such connectors. A better approach could be to assign differential pairs effectively in traditional connectors (of course with controlled impedance pins) that don’t have ground shield around every pair of pins. But if the number of gigabit signals is large then going with today’s modern connectors (such as VHDM etc) will be better and cost effective solution. The below section describes how a differential pair should be assigned so as to minimize the crosstalk effect. Also this will show the benefit of ground shield around every pin pair in shielded differential connector. The objective of effective connector pin assignment is to minimize the crosstalk between differential pairs running at gigahertz range. Analysis done below shows the effect of different pin out on crosstalk. 25 pins connector (2mm Hard Metric), right angle connector, is used in simulation. Table 1 shows connector available for simulation. Please note that pins in same row have the same length and row ‘a’ has the shortest pins of connector. 1 2 3 4 5 a 6 7 8 9 10 b 11 12 13 14 15 c 16 17 18 19 20 d 21 22 23 24 25 e 1 2 3 4 5 Columns/Rows Table 1: 2mm Connector The differential pair running at 3.125 GHz is used as aggressor nets. Net connected to 5V is used as victim net. The effect of differential pair (aggressor net) is analyzed on victim net. 2.1 Crosstalk Analysis I Simulation Steps: Aggressor net is connected at pin A1 & A2 and all the pins are grounded except pins B1, B2, C1 & C2 (5V signal) on which effect of crosstalk will be observed (Victim nets). The connector looks like as shown in Table 2. Tx+ Tx- G G G a S S G G G b S S G G G c G G G G G d G G G G G e 1 2 3 4 5 Columns/Rows Table 2 Simple Steps to increase Performance of Gigabit Backplane Systems Please see waveforms in Figure 1. The waveform is observed at pin B1 (shown by red color) & C1 (shown by purple color). Now Pin B1 & B2 are grounded too and connector looks like as shown in Table 3. The waveform is observed at pin C1 (shown by green color). Tx+ Tx- G G G a G G G G G b S S G G G c G G G G G d G G G G G e 1 2 3 4 5 Columns/Rows Table 3 Figure 1: Crosstalk Analysis I Result: Total Crosstalk at pin C1 when B1 & B2 pins are not grounded: 60.99mV Crosstalk at pin C1 when B1 & B2 pins are grounded: 7.63mV Thus crosstalk at pin 11 is less if the pins B1 & B2 are grounded. 2.2 Crosstalk Analysis II Simulation Steps: The trace is connected at pins C2 & C3 and all other pins are grounded except pin B1, B4, D1 & D4 (5V Signal). The connector looks like as shown in Table 4. Simple Steps to increase Performance of Gigabit Backplane Systems G G G G G a S G G S G b G Tx+ Tx- G G c d S G G S G G G G G G e 1 2 3 4 5 Columns/Rows Table 4 The waveform is observed at pins B1 & B4. The waveform observed is shown in Figure 2. Figure 2: Crosstalk Analysis II Result: Crosstalk of around 16mV is present on pin B1 & B4. 2.3 Crosstalk Analysis III Simulation Steps: Trace is connected at pin C3 & C4 and all pins are grounded except A1,A2,A3,A4,A5,B1,C1,D1,E1,E2,E3,E4,E5 (5V signal).The connector looks like as shown in Table 5. Rows/Columns A B C D E 1 S S S S S 2 S G G G S 3 S G Tx+ G S 4 S G TxG S 5 S G G G S Table 5 The waveform is shown in Figure 3. The waveform shows the signal at pin E4 (highest crosstalk at this pin among all other 5V signal pins). Simple Steps to increase Performance of Gigabit Backplane Systems Figure 3: Crosstalk Analysis III Result: Crosstalk of only 5mV is present on victim nets. The High Speed differential pins of connector should be surrounded by ground pins to minimize crosstalk. 3 NFP Removal Connector pins in a multilayered backplane board have connections to traces in different layers. Thus there are many pins in a layer that have no connections in that layer. Removing pads (Non Functional Pads) on these pins can enhance performance of backplane by more than one ways. 3.1 Ease of Routing The removal of NFPs can ease the routing of signals through the connector. To see this more clearly, let us analyze this by taking an example of 2mm HM connector. Following are the parameters of connector pins: Drill Size: 28mils Pad Size: 48mils Pin to Pin Spacing (Centre): 78mils Assuming for differential pair: Trace width: 5mils ‘P’ & ‘N’ spacing in differential pair (for tightly coupled traces): 6mils Trace to Differential pair spacing: ≥3W (15mils), where W is the width of trace. Drill to trace separation: 12mils Based on above assumptions, 46mils of cross section width is required to route a differential pair as shown in Figure 4. Simple Steps to increase Performance of Gigabit Backplane Systems Figure 4: Differential Pair Routing Requirement The analysis has been done for following 3 different combinations of connector pins: 1. No connector pin has a pad 2. Only one connector pin has a pad 3. Both connector pins have pads Configuration Without Pads Spacing Required 46mils Pad on one connector pin 46mils Pads on both pins 46mils Spacing available 78 (Centre to Centre Spacing between two pins) – 14 (Drill width of first pin) – 14 (Drill width of second pin) = 50mils 78 (Centre to Centre Spacing between two pins) – 14 (Drill width of pin without pad) – 24 (Drill width of pin with pad) = 40mils 78 (Centre to Centre Spacing between two pins) – 24 (Drill width of pin without pad) – 24 (Drill width of pin with pad) = 30mils Remarks Can be routed easily. The available spacing of 44mils can be routed without much concern as the 15mils spacing between a trace and differential pair is required from crosstalk point of view and the violation of 6mils (46mils – 40mils) for a very small coupling distance is negligible. This configuration is not recommended. It is clear from the above analysis that differential pair can be easily routed through two adjacent connector pins either when both pins do not have pads or only one pin has got the pad. 3.2 Ground Pads removal on signal layers NFPs that are grounded can decrease the impedance of a nearby signal by adding the parasitic capacitance. The result is impedance discontinuity that certainly affects signal quality. The below given Figure 5 shows gigabit differential traces passing through two connectors. Simple Steps to increase Performance of Gigabit Backplane Systems Figure 5: Differential Trace Routing through Connector Pins connected to ground have been shown by green color. TDR plot of the trace shown by blue color in Figure 5 was captured (shown in Figure 6). The impedance of trace drops to 41 ohms two times (through each connector) because of the NFPs that are grounded and add parasitic capacitance due to proximity. Between two connectors the impedance is around 51 ohms. 51 ohm 41 ohm Figure 6: TDR Plot 3.3 Reduced Crosstalk The removal of NFP also reduces the possibility of coupling between trace and adjacent connector pin (due to pads) that leads to improved performance. Simple Steps to increase Performance of Gigabit Backplane Systems 4 Connector Stub The thru hole (press-fit) backplane connector add another source of impedance discontinuity- stub effect. Stubbing occurs when the signal does not traverse the complete via length and a “stub” remains. The stub represents an un-terminated net that will allow for reflections and/or ISI of the higher order wavelengths as a function of the stub length. Thus to counter this effect, it should be ensured that the gigabit differential signals are routed in layers with the least amount of stub (in bottom layers). If the number of gigabit signals is more then the signals traveling more distance on backplane should be placed in lower layer and signals traveling less distance can be placed in layer above that. In other words, high speed signal traveling more distance should be given highest priority. 5 Skew Differential skew is caused by differences in signal transmission times between differential pairs. The high-speed edge rates of differential signals will require tight etch length matching. The eye-pattern will close with additional skew. There are two sources of skew on backplane: Skew caused by the right angle female connector Normally two adjacent pins of a column in right angle connector are of different lengths and the difference in length remains constant for any two adjacent pins in a column. To avoid any skew due to this, in a differential pair running through two connectors on backplane, the signal connected on one connector with short/long pin should be connected to long/short pin of other connector. The below given figure shows the common mode voltage (which is indicator of skew) waveforms obtained after simulations for the following two cases: 1. The P & N trace was connected to two adjacent pins in same row (no length mismatch) on both connectors. 2. The P/N trace connected to short/long pin of one connector & connected to long/short pin on other connector. Figure 7: Common Mode Voltage Simple Steps to increase Performance of Gigabit Backplane Systems The above waveforms clearly show that the effect of pin length mismatch has been compensated effectively. Skew caused due to trace bends Normally differential pair gets routed with many bends and this introduces skew between ‘p’ & ‘n’ trace. The skew matching (if required) should be performed at the connector pins only. This is required because impedance changes when traces are separated and then brought close in order to maintain the skew. Below given figure shows how skew matching is done at connectors pin by adding extra length of trace at connector pin. Skew matching Figure 8: Skew Matching 6 Other Considerations It is recommended to assign the differential pairs on same wafer. The reason is pins of different wafer can cause impedance mismatch due to process variation etc. Signal conditioning techniques like Preemphasis can be used to improve eye diagrams on backplane. Pre-emphasis is a unique signal improving technique that opens the eye pattern at the far end of the cable for point-to-point applications. Preemphasis add additional output current during the transition time of the bit. This tends to speed up the edge rate and also provides a bit of over-shoot to the signal at the driver output. This modified waveshape is still loaded by interconnect, but the end effect is now much different and improved. Below waveform shows the preemphasis effect on a PCI express interface simulated with 16 inches of trace on backplane. Simple Steps to increase Performance of Gigabit Backplane Systems Figure 9: PCI Express Receiver Waveform (10% Preemphasis) Figure 10: PCI Express Receiver Waveform (20% Preemphasis) Figure 10 shows how the Preemphasis (20%) has improved the receiver waveform for the same topology used in Figure 9. Simple Steps to increase Performance of Gigabit Backplane Systems 7 Conclusion In the design of a backplane inter-connect system; a myriad of options is available for PC board materials, trace topologies, and connectors. Fortunately there are some simple steps that can be taken to minimize detrimental effects. Additionally, at these speeds, old design rules or assumptions may need to be reviewed analytically to achieve an optimized low crosstalk, low reflection design.