reed relay switch systems

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PRECISION
REED RELAY
SWITCH SYSTEMS
PROGRAMMABLE
P A T C H
4096
4096 SALIENT FEATURES
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High density—4,608 cross points in one mainframe
Built-in self test diagnostics with test subsystem
Computer remote control
Multi-mainframe systems with single control
Non-volatile storage of switch configuration
Matrix and bank/matrix systems
2-pole switching: HI and LOW lines switched for each
signal path
High-level switching: 100 Vpk, 500 mA switching current
Frequency range DC to 1 MHz
Bidirectional signal path
Modular construction uses multi-layer PC bottom plane to
replace rats nest card interconnections
4096 Switching System
DESCRIPTION
The 4096 Precision Programmable Patch switching system
employs reed relays to form matrix switches. A wide variety
of standard switch systems are available including systems
which provide multiple independent matrices in a single
mainframe. Refer to the standard matrix charts.
Input and output selector options which use reed relay
switches are offered for applications in which it is useful to
concentrate inlets before a matrix, or to expand outputs after the matrix. In addition, cost-effective bank switches can
be incorporated in available I/O card slots in the mainframe.
Larger switching systems can be configured by bussing the
inlets or outlets of multiple mainframes by I/O “T”ing, and
controlling the system from a single “master” mainframe
with the appropriate firmware.
Systems are available with coaxial BNC, twinaxial BNC, or
multipin I/O connectors. Custom I/O connectors can be provided to meet special applications.
Standard Matrices with BNC I/O Connections
16x16
16x32
16x48
16x64
32x16
32x32
24x48
24x64
48x16
48x32
32x48
32x64
64x16
64x32
40x48
40x64
80x16
72x32
48x48
48x64
96x16
80x32
56x48
56x64
112x16
96x32
64x48
64x64
128x16
112x32
72x48
72x64
144x16
128x32
160x16
144x32
176x16
Multiple Independent Matrices
192x16
2 or 3 16x32 Matrices
2 or 3 32x32 Matrices
●
●
●
Standard Matrices with Multipin I/O Connectors
16x16
16x32
16x48
16x64
32x16
32x32
24x48
24x64
48x16
48x32
32x48
32x64
64x16
64x32
40x48
40x64
80x16
80x32
48x48
48x64
96x16
96x32
56x48
56x64
112x16
112x32
64x48
64x64
128x16
128x32
72x48
72x64
144x16
144x32
160x16
176x16
192x16
208x16
Multiple Independent Matrices
224x16
2, 3 or 4 16x32 Matrices
240x16
2, 3 or 4 32x32 Matrices
256x16
1, 2 or 3 32x32 Matrices w/ 1 48x32 Matrix
272x16
2 or 3 48x32 Matrices
SYSTEM OPERATION
It’s simple to enter the crosspoint switch settings you want
for the test setup. It’s then simple to verify that the settings
have in fact been correctly entered into memory. It’s also a
simple matter to verify that your Precision Patch is performing correctly with the switch settings entered. Should there
be a problem, a diagnostic report helps isolate the problem.
SET: indicates which of five setups is selected as the active
set for the matrix. Four setups, Set 1 through Set 4, are
stored locally in non-volatile memory. A fifth setup, Set 0, is
automatically selected as the default configuration at powerup. Set 0 is reset at power-off, so the system always powers up with all switches open.
We’ve created the Precision Programmable Patch to respect
and protect the productivity of scheduled time in the test facility.
The SET key is used to select the active set. For example,
the key sequence SET 3 ENT selects setup 3 as the active
set. Another feature of sets is that setups can be copied.
The COPY key is used to copy a stored setup into the active
set.
Setting Up Your Programmable Patch
You know the inlets where you’ve connected the signals
coming from the model under test. You also know the outlets to which you’ve connected the various instruments.
Make a matrix diagram that shows the inlets and outlets.
Then, mark the crosspoints where you want the switches
closed. Referring to the diagram, list the inlet and outlet coordinates for each crosspoint.
It’s easy to enter the crosspoints into memory. With the list,
select the inlet and enter the outlet. Step to the next inlet
and enter the outlet. You can quickly enter the crosspoints
for a large matrix. You can enter your crosspoints at the
front panel. Or you can do your programming off-line and
down-load to your Programmable Patch.
The front panel menu and controls provide a convenient
way to set up the switch system. There’s computer control
available, of course, via the remote interface. Unlimited programs can be stored in the host computer.
IN OUT
#1 6432
SET MODE
0 1–M #1: indicates that there is one matrix in the mainframe. In
systems with two, three or four matrices, there is a status
line displayed for each matrix. The # key in the numeric
keypad is used to select the active matrix. The key sequence
# 2 ENT, for example, selects matrix 2 as the active matrix.
The active matrix is indicated by the arrow brackets.
MODE: 1-M indicates that each inlet can be connected to
one or more outlets. Select 1-1 to ensure that only one outlet can be connected to an inlet.
Edit Mode
Edit mode makes it possible to modify the setups offline.
The EDIT key places the system in Edit mode. A scratch
pad copy of the five sets for the matrix is created and a
separate line is displayed on the menu in which changes
can be made to the sets. No changes are made to the active
setups until the SAVE key is pressed.
Remote Operation
Programming the switch system from a host computer is as
easy as operating it at the front panel. System setups programmed at the front panel can be up-loaded to the host
computer and stored. A stored setup can be down-loaded
from the host computer, eliminating programming effort altogether. Remote commands are in plain English and are
similar to the front panel menu. This command sequence
defines two switch closures for Set 1 of matrix 1.
Command
#1;
SET:1;
00;
161;
122;
Description
Select matrix 1 as the active matrix.
Select Set 1 for configuration.
Reset (open) all switches in Set 1.
Connect inlet 16 to outlet 1.
Connect inlet 12 to outlet 2.
Verifying Setups
IN OUT: displays the inlet that is connected to the addressed outlet. In the menu above, inlet 64 is connected to
outlet 32. Connections are entered at the numeric keypad
using the key. The key sequence 16 32 ENT, for example, connects inlet 16 to outlet 32.
You can read and verify from the front panel that the switch
settings are in memory. Or you can call for status via the
host computer.
To review switch settings, step through the outlets by pressing the + and – keys in the numeric keypad, and note the
displayed inlet connections. Or display a specific outlet with
the key. For example, 24 ENT displays the connection
for outlet 24.
#?;
SET:?;
Page 2
Command
?1;
?2;
Description
Report the active matrix.
Report the active setup
(i.e., 0, 1, 2, 3 or 4).
Report the inlet connection for outlet 1.
Report the inlet connection for outlet 2.
ELEMENTS OF A SWITCHING SYSTEM
MAINFRAMES
A single mainframe may house multiple independent small
systems. A single system may consist of several mainframes bussed together. The variety of Precision Patch configurations is immense.
The 4096 begins with a mainframe that houses a bottom
plane. Up to 18 I/O cards and up to 18 switch modules can
be interconnected by the bottom plane. Also interconnected
are the control module, front panel and power.
12 BNC Inlets
4096-I/O-12BNC1
8x32 Switch
4096-8x32-SSX1
12 BNC Outlets
4096-I/O-12BNC1
8x32
12
In
12
Out
Outlets
4096-R0 Basic Mainframe, Rear View
FRONT PANELS
Inlets
Bottom Plane
Display
Control
Key
Pwr
Elements of a Typical Switch System
The mainframe for a 4096 switching system can be assembled in numerous ways. The completed mainframe is designated 4096-R??, where the two-digit suffix is a unique
mainframe ID number. The system consists of a basic mainframe (4096-R0) holding a bottom plane (4096-??-Bxx??-??), one to eighteen inlet and outlet connector cards, one to
eighteen switch modules, a front panel (4096-FP?), and a
control module.
The 4096-FP1 is a front panel with controls and display for
entering commands and displaying switch states. The FP1
allows remote control via a computer interface as well as
front panel control.
The 4096-FP0 is a blank front panel with switch control via
the computer interface. The 4096-FP0 is often used in multiple mainframe systems in which the “master” mainframe
has an FP1 front panel and “slave” mainframes have a
4096-FP0 front panel.
4096-FP0
4096-FP1
Blank front panel
Front panel with controls and display
Basic Mainframe
The basic mainframe is an enclosure with power supplies
but without a front panel, rear panel, or bottom plane.
The mainframe is 19 inches wide, 10.5 inches high, and 22
inches deep and is designed to fit in a standard RETMA
rack.
Power Requirements
The standard power supply lets you select operation at 120
or 240 VAC and frequency may range from 47 to 66 Hz.
Opt 1
47 to 440 Hz power source operation.
4096-FP1 Front Panel
Page 3
BOTTOM PLANES
Bottom Plane Model Numbers
The bottom plane includes the connectors for plugging in
the I/O cards and switch modules, while providing structure
for the mainframe. The size depends on the application. The
size of the bottom plane and the number of connectors vary
with the size of the switch matrix, as needed now or anticipated for the future. Bottom planes which support multiple
independent switch matrices in a single mainframe are also
available.
There are two families of bottom planes: the BNCXX family
used with coaxial and twinaxial BNC I/O connector cards
and the BMPXX family used with multipin I/O connector
cards.
The bottom plane provides signal bussing from switch module
to switch module, and between switch modules and connector
cards. Signals are routed between ground planes and ground
lines are placed between signals to
reduce crosstalk.
Switch module bussing in the bottom plane builds larger
switches from the switch modules. Outlets are bussed to expand the switch to a larger number of inlets. Similarly, to expand outlets, inlets are bussed in the bottom plane.
In addition, the bottom plane busses calibration and monitor
signals to the connector cards for self-test, busses control signals to the switch and I/O cards, and distributes power to all
system components.
The switch modules and I/O connector cards plug into bottom
plane connectors. The bottom plane contains multi-row DINstyle pin connectors. The switch modules and I/O connector
cards contain the mating socket connector.
Bottom planes vary in size from a 4096-4-BMP32, which is
four I/O connectors wide, to a 4096-18-BMP64, which is 18
I/O connectors wide. In addition, bottom planes may be partially populated with connectors, such as a 4096-18-BMP64-68. This provides a lower cost solution for a switch system that
will not be filled to its maximum capacity.
4096 Bottom Plane
Page 4
The complete model number conveys the I/O type, the
number of bussed signal lines on the bottom plane and the
number of I/O cards and switch modules.
4096-18-BNC32-6-4
4096-18-BMP64-8-16
BP for 32x32 matrix
BP for 64x64 matrix
Number of switch modules
Number of I/O cards
Number of bussed lines on BP
I/O connectors: BNC or MP
Number of card slots on BP
Model: 4096 = Reed Relay
Bottom planes which support multiple independent switch
matrices in a single mainframe are also available and are described in the selection tables in this specification sheet.
Bottom Plane Models
Model Number
I/O
I/O
Ref
Connectors
Size
Table
4096-18-BNC16-?-?
BNC
?x16
1
4096-18-BNC32-?-?
BNC
?x32
2
4096-18-BNC64-?-?
BNC
?x64
3
4096-18-3BNC32-?-?
BNC
*?x 32
4
4096-18-BMP16-?-?
Multipin
?x16
5
4096-8-BMP16-?-?
Multipin
?x16
6
4096-18-BMP32-?-?
Multipin
?x32
7
4096-8-BMP32-?-?
Multipin
?x32
8
4096-18-BMP64-?-?
Multipin
?x64
9
4096-18-4BMP32-?-?
Multipin
*?x 32
10
Note: * = multiple independent matrices are supported.
4096 SWITCH MODULES
Each switch module is a small relay switch matrix. Modules
are interconnected on the bottom plane via inlet and output
bussing to build large matrices. Up to 18 switch modules
may be installed in the bottom plane.
4096-8x16-SSX1
4096-8x32-SSX1
4096-16x16-SSX1
8x16 switch module
8x32 switch module
16x16 switch module
The 4000 bank switch cards can be installed in open connector card slots in the 4096 mainframe to provide bank
switches. For applications which require only bank switching—no switch matrix—there is the System 4000 bank
switch.
Twelve I/O connectors are located on a BNC I/O card. Multipin I/O cards provide greater I/O density which allows
larger matrices in a mainframe.
The connector panels of the I/O cards form the rear panel
on the mainframe. Unused slots are filled with blank panels.
BNC Connector Cards
4096-I/O-4BNC1
4096-I/O-8BNC1
4096-I/O-12BNC1
4096-I/O-4BNC2
4096-I/O-8BNC2
4096-I/O-12BNC2
4 coaxial BNC connectors
8 coaxial BNC connectors
12 coaxial BNC connectors
4 twinaxial BNC connectors
8 twinaxial BNC connectors
12 twinaxial BNC connectors
Multipin I/O Connector Cards
Reed Relay Switch Module Cards
I/O CONNECTOR CARDS
There are two multipin I/O connector types for the 4096
switching system: MP1 and MP2.
4096-I/O-MP1
4096-I/O-MP2
Mass terminated 16 coax signal pairs
50-pin Cannon D connector for
twisted shielded pairs
Because the reed-relay matrices are bidirectional, the connections are referred to as inlets and outlets.
Inlet and outlet connections are made on plug-in connector
cards. A variety of connector types (coaxial BNC, twinaxial
BNC, multipin for mass terminated coax ribbon cable, or
twisted shielded pair cable) are available, providing wide
choices for external cables and connectors. The number of
connectors per I/O card also varies to provide economical
implementation of different sizes of switch matrices.
I/O cards for applications requiring a 4096 switch matrix
have I/O connectors and provide signal runs to the bottom
plane.
Special versions of multipin I/O cards incorporate reed relays which function as inlet concentrators (bank switches
feeding a matrix) and outlet expanders (bank switches after
the matrix). Connector cards with Option S2 incorporate
bank switches on the I/O card for use ahead of a matrix to
concentrate inlets, or after the matrix to expand outputs. I/O
cards with Option T provide parallel connectors on the card
for “T”ing the inlets or outputs of multiple mainframes. The
cal option, Option C, uses relays on the I/O cards to open
the signal path and connect test signal sources and measuring devices to the matrix for self test.
I/O Connector Cards
Page 5
I/O Card Options
REAR PANELS AND REAR PANEL LABELS
Option C, Calibration
Blank panels (RP1-RP10) are provided to cover any of the
eighteen I/O connector card slots which are not used.
This option provides relay pairs at each inlet and outlet. One
relay in the signal path opens and a second relay injects a
calibration signal source, or attaches a measuring device,
allowing self-test of all matrix crosspoints. This option is
used in conjunction with the 4096-1-TEST subsystem on
the control module.
Option T, Input and Output “T”s
The T option provides the ability to “T” together inlets of
multiple mainframes, or outlets
4096-I/O-MP1-T
of multiple mainInlets or Outlets
frames, to form
larger switch sys"T" To
Next
tems than can be
Mainframe
accommodated in a
To Bottom Plane
single mainframe.
4096-I/O-MP1-T
4096-I/O-MP2-T
(2) MP1 inlet/outlet connectors T’d
(2) MP2 inlet/outlet connectors T’d
Option S, Input Selection Switches
The S2 option employs reed relays on a multipin I/O card to
provide sixteen inInlets or Outlets
dependent 1-of-2
4096-I/O-MP1-S2
selections or two
Bank A
banks of sixteen,
depending on the
Bank B
program mode.
To Bottom Plane
4096-I/O-MP1-S2
4096-I/O-MP2-S2
Switched MP1 connectors
Switched MP2 connectors
BANK SWITCH CARDS
There are applications which require only bank switching—no switch matrix—and the Precision 4000 provides
bank switch cards for those applications. The bank switch
cards are installed in the available I/O card slots. Bank
switch cards are I/O cards which use reed relays for
switches; there are both inlets and outlets on the same
card.
RP-1
RP-2
RP-4
RP-8
RP-10
LBL-RP
Blank rear panel, 1 card slot
Blank rear panel, 2 card slots
Blank rear panel, 4 card slots
Blank rear panel, 8 card slots
Blank rear panel, 10 card slots
Labeling for RP on I/O cards
MATING CONNECTORS AND CABLES
A variety of connector types (coaxial BNC, twinaxial BNC,
multipin for mass terminated coax ribbon cable, or twisted
shielded pair cable) are available, providing wide choices
for external cables and connectors.
MP1 Connectors—MP1 connector cards use an AMP connector designed for mass terminating with a 16 coax ribbon
cable. The ribbon coax can be split apart and connected to
BNC connectors. MP1 connectors are available on both the
4096 I/O cards and the 4000 bank switch I/O cards.
MP1 Connector:
AMP 1-103167-4
Mating Connector:
Coax Ribbon Cable:
(16 coax)
AMP 1-226651-7 w/226654-2 & 226655-1
AMP 1-226298-6
50Ω
AMP 1-226463-6
75Ω
AMP 1-221473-6
93Ω
MP2 Connectors—The MP2 employs a 50-pin Cannon D
connector. MP2 connectors are available on both the 4096
I/O cards and the 4000 bank switch I/O cards. The mating
connector is a crimp connector without pins. Pins are available in different sizes and styles.
4096-I/O-MP2 Conn.: Cannon DDC-50S-AA
Mating Connector:
PF part # A5092G1 which consists of:
1 ea. Cannon DDC-50P Connector,
“D”-shell, 50-pin, crimp contact
1 ea. Glenair 550T102Y5R2H strain
relief backshell
2 ea. Panduit PLT4H cable ties,
heavy duty, 4" diameter
System software permits switches in separate cards to be
grouped to form larger bank switches or to be operated independently. Bank switch cards that can be incorporated in
the Precision 4096 are described in the System 4000 brochure.
Mating Connectors and Cables
Page 6
4096-I/O-12BNC1-C
CONTROL MODULES
The control module provides programming commands to
set relays on switch modules and I/O modules. It operates
the front panel display and keyboard and performs remote
interface functions with a host computer. The control module mounts behind the System 4096 front panel. Five control modules are available to meet different needs.
4096-C0
4096-C1
4096-C2
4096-C4
4096-C9
Manual control only
GPIB interface (488)
Serial interface (RS-232C)
Serial interface (RS-422)
Slave control
Switch
Matrix
Inlets
Outlets
Monitor Bus
Cal
Sources
Test Signal
Detector
Built-In Test Equipment
“ALL” Test 1
The 4096-C0 provides full control of the system from the
front panel, but provides no remote interface. The 4096-C1
provides an interface that is plug compatible with the general purpose interface bus –GPIB– or IEEE-Std-488. The
4096-C2 provides a serial interface which conforms to EIA
standard RS-232C. The 4096-C4 provides a serial interface
which conforms to EIA standard RS-422. The 4096-C9 is a
Slave Control which permits several 4096 systems to be operated from a single control module.
Test Subsystem
Option T of the 4096-C? control module, with cal options
on the I/O cards, provides a means of performing go/no-go
system tests and diagnostics for fault location. Should there
be a problem, a diagnostic report helps isolate it.
The test subsystem is capable of testing the 4096 switch
matrix to verify switch connections.There is no need to
disconnect the inlet or output cables. The test subsystem injects a 10 kHz sinewave into the individual inlets. The corresponding output is checked for proper level.
The generating inlet is checked to verify that the cal signal
is actually being applied to the matrix as an additional test.
With these tests, the system can be checked for shorts or
opens, and the cal signal itself is checked. This helps to
quickly isolate failures to a specific card.
The inlet and cal
relays are also
checked for proper
operation. By systematically turning
relays on and off
and measuring the
relay power, coils
can be tested for
opens and shorts.
4096-I/O-12BNC1-C
Monitor Bus
The “ALL” test is an exhaustive test of all possible matrix
connections, which identifies opens, shorts and coil failures
on I/O relays.
Test Reports
When the selected test is complete, a test report is available
to be displayed on the front panel or read by the host computer. The most recent test report is stored in system memory until power is removed from the system. The report
identifies in order any detected inlet errors, outlet errors and
switch card errors. It also lists the failure type (open, short
or coil failure) and the I/O cards and switch module cards
that may have failed. This report indicates a defect (an
open) at K1 on the inlet card in card slot 18.
IN CARD K# OUT CARD K# SSX K# ERROR
#1 1 18 1
C
A test report can also be obtained by the host computer. In
this report, no inlet or output errors were detected. The first
error in Matrix 1 was in the signal path between inlet 1 (on
the I/O card in slot 18) and outlet 1(on the I/O card in slot
17). Relay K1 on the SSX card in slot 17 is shown as open.
TESTRPT:?;
TESTRPTIN:1,NONE;
TESTRPTOUT:1,NONE;
TESTRPTSSX:1,1,18,1,17,17,K,1,O;
ACCESSORIES
Relay Power
Return
Input & Cal
Relays
On
I/O Cards
Relay Test Circuits
“SETUP” Test 1
The Setup Test checks the current matrix setup for opens,
shorts and coils on I/O relays. Only the current configuration is tested so this test typically takes less than a minute.
4096-X1
4096-X2
CB-MP1-L
CB-MP1-BNCF-L
CB-MP1-BNCM-L
CB-MP2PP-L
CB-MP2PS-L
A5092G1
U5
I/O connector card extender
Switch card extender
Cable, MP1 to MP1
Cable, MP1 to BNC Female Receptacles
Cable, MP1 to BNC Male Plugs,
Cable, MP2 Male to MP2 Male,
Cable, MP2 Male to MP2 Female
MP2 Mating Connector
Rack mount with slides
Note: Cable lengths above, length= L ft.
Page 7
ENVIRONMENTAL REQUIREMENTS
DECISION PATH FOR BUILDING A SYSTEM
0oC to 40oC
–20oC to 70oC
Less than 80%, non-condensing
Operating Temp:
Storage Temp:
Relative Humidity:
A. Select the inlet/output connector type you want.
Coaxial BNC
Twinaxial BNC
Multipin
PHYSICAL CHARACTERISTICS
Dimensions
Mainframe :
The 4096 selection charts are organized according to
these standard connector types. Call Precision Filters for
information about custom I/O cards for other connectors.
19 x 10.5 x 22 inches (WHD)
(48.26 x 26.67 x 55.88 cm)
Weight
Mainframe
(PS, BP, and FP):
Switch Card:
I/O Conn Card
B. Is the system a bank switch only?
45 lb. (20.25 kg)
2 lb. 10 oz. (1.18 kg)
1 lb. (0.45 kg)
If yes, refer to the Precision 4000 Bank Switch brochure.
If no, proceed to step C.
SWITCH SYSTEM SPECIFICATIONS
Frequency Range:
Switch Type:
Switch Isolation:
Switch Crosstalk:
C. Select the matrix switch type based on your application
using the table for guidance:
DC to 1 MHz +0.1 dB
2-pole dry reed relay
>100 MΩ
–80 dB DC to 100 kHz
–60 dB, DC to 1 MHz
Reed Relay—Precision 4096 Solid State—Precision 4196
Up to 100 Vpk,
Up to 10 Vpk, 15 mA pk
up to 500 mA switching current
Frequency to 1 MHz
Full power frequency to
400 kHz
Up to 4608 crosspoints per
Up to 23,040 crosspoints per
mainframe
mainframe
Bidirectional
Unidirectional buffered inlets
and outputs
Switch Path
Resistance: 1 ohm typical
Contact Switching V:
Contact Switching I:
Contact Carrying I:
Contact Breakdown V:
Contact Resistance:
Contact Power:
Contact Life:
100 Vdc maximum
500 mA maximum
3 A maximum
200 Vdc
200 mΩ
5W
50,000,000 operations
For solid state switches refer to the System 4196.
For 4096 reed relay systems, continue with step D
D. Select the matrix size.
Refer to the table for the switch type and connectors
you have selected.
Pick the nearest acceptable matrix size. If practical,
include any future expansion that is anticipated.
E. From the appropriate selection guide, determine the
required hardware.
Table 1 BNC I/O Connectors
Matrix
Size,
IxO
Bottom Plane
Model
4096-18-
80x16
BNC16-9-5
4096-18-BNC16-?-? Bottom Plane
Blank
Input Cards
Output Cards
Rear
4096-I/O-?BNC?
4096-I/O-?BNC?
Panels
# Model Card Slot # Model Card Slot Model
6
1
12BNC
8BNC
11-16
10
1
1
12BNC
4BNC
18
17
Sample System Selection Guide
Page 8
RP8,1
Switch Modules
4096-??x??-SSX1
#
5
Model
Card Slot
-16x16- 11,12,
14-16
Example
SYSTEM SELECTION GUIDES
Let’s make the selections for this hypothetical case:
Ten system selection guides follow which describe the
standard 4096 switch systems available from Precision Filters. The tables are organized by inlet/outlet connector type
and by the size of the matrices. There are separate tables
for systems which support multiple matrices in a mainframe.
A.
B.
C.
D.
Coaxial BNC inlet/outlet connectors.
Matrix system.
Precision 4096 reed relays.
Programmable Patch with 80x16 matrix.
Going to the appropriate chart, we find the line reproduced
at the bottom of this page. And the chart indicates we need
the following:
1. Bottom plane: 4096-18-BNC18-9-5.
Each selection table identifies the model numbers and quantities of all the system components required to configure a
switching system of a specific size.
System
Size (IxO)
BNC
One Matrix
Multipin
2 or 3
Matrices
One Matrix
?x16
?x32
?x48, ?x64
?x32
#
Card
Slots
18
18
18
18
?x16
?x16
?x32
?x32
?x48, ?x64
?x32
18
8
18
8
18
18
I/O Conn
Type
2. Inlet I/O cards:
Six each 4096-I/O-12BNC1 I/O cards to be
inserted in I/O card slots 11 through 16.
One each 4096-I/O-8BNC1 I/O card to be inserted in I/O
card slot 10.
3. Outlet I/O cards.
One each 4096-I/O-12BNC1 I/O card to be inserted in I/O
card slot 18.
One each 4096-I/O-4BNC1 (outlet) to be inserted in I/O
card slot 17.
2,3 or 4
Matrices
Bank Switches
Refer To
Table #
1
2
3
4
5
6
7
8
9
10
Refer to the 4000 Brochure
4. Blank panels for rear:
One each RP-8 to fill in I/O slots 1 through 8.
One each RP-1 to fill in I/O slot 9.
5. Five each of 4096-16x16-SSX1 to be inserted in switch
module card slots 11, 12, 14, 15 and 16.
6. Select the desired front panel and control module.
7. Select whether to include the test subsystem and
and cal option on the 4096 I/O cards.
Typical Programmable Patch System
Page 9
Table 1 BNC I/O Connectors 4096-18-BNC16-?-? Bottom Plane
Blank
Switch Modules
Input Cards
Output Cards
Rear
Matrix Bottom Plane Model
4096-??x??-SSX1
4096-I/O-?BNC?
4096-I/O-?BNC?
Panels
Size IxO
4096-18# Model Card Slot #
Model Card Slot Model
#
Model
Card Slot
16x16 BNC16-4-1
1 12BNC 16
1
12BNC
18
RP10,4
1 -16x16- 16
1
4BNC 15
1
4BNC
17
32x16 BNC16-5-2
2 12BNC 15,16
1
12BNC
18
RP10,2,1 2 -16x16- 14,16
1
8BNC 14
1
4BNC
17
48x16 BNC16-6-3
4 12BNC 13-16
1
12BNC
18
RP10,2
3 -16x16- 13,14,16
1
4BNC
17
64x16 BNC16-8-4
5 12BNC 12-16
1
12BNC
18
RP10
4 -16x16- 12-14,16
1
4BNC 11
1
4BNC
17
80x16 BNC16-9-5
6 12BNC 11-16
1
12BNC
18
RP8,1
5 -16x16- 10,12-14,16
1
8BNC 10
1
4BNC
17
96x16 BNC16-10-6
8 12BNC 9-16
1
12BNC
18
RP8
6 -16x16- 9,10,12-14,
1
4BNC
17
16
112x16 BNC16-12-7
9 12BNC 8-16
1
12BNC
18
RP4,2
7 -16x16- 8-10,12-14,
1
4BNC 7
1
4BNC
17
16
128x16 BNC16-13-8
10 12BNC 7-16
1
12BNC
18
RP4,1
8 -16x16- 6,8-10,
1
8BNC 6
1
4BNC
17
12-14,16
144x16 BNC16-14-9
12 12BNC 5-16
1
12BNC
18
RP4
9 -16x16- 5,6,8-10,
1
4BNC
17
12-14,16
160x16 BNC16-16-10
13 12BNC 4-16
1
12BNC
18
RP2
10 -16x16- 4-6,8-10,
1
4BNC 3
1
4BNC
17
12-14,16
176x16 BNC16-17-11
14 12BNC 3-16
1
12BNC
18
RP1
11 -16x16- 2,4-6,8-10,
1
8BNC 2
1
4BNC
17
12-14,16
192x16 BNC16-18-12
16 12BNC 1-16
1
12BNC
18
–
12 -16x16- 1,2,4-6,8-10,
1
4BNC
17
12-14,16
Page 10
Table 2 BNC I/O Connectors
Matrix
Size,
IxO
Bottom Plane
Model
4096-18-
4096-18-BNC32-?-? Bottom Plane
Blank
Output Cards
Rear
4096-I/O-?BNC?
Panels
Input Cards
4096-I/O-?BNC?
#
16x32
BNC32-5-2
1
1
2
1
4
32x32
BNC32-6-4
48x32
BNC32-7-6
64x32
BNC32-9-8
72x32
BNC32-9-9
5
1
6
80x32
BNC32-10-10
6
96x32
BNC32-11-12
1
8
112x32 BNC32-13-14
9
128x32 BNC32-14-16
1
10
144x32 BNC32-15-18
1
Model
Card Slot
12BNC
4BNC
12BNC
8BNC
12BNC
18
17
17,18
15
14,15,17,18
#
2
1
2
1
2
1
12BNC 12,14,15,17,18 2
4BNC 11
1
12BNC 11,12,14,15,
2
17,18
1
12BNC 11,12,14,15,
2
17,18
1
8BNC 9
12BNC 8,9,11,12,14,15, 2
17,18
1
12BNC 6,8,9,11,12,14, 2
15,17,18
1
4BNC 5
12BNC 5,6,8,9,11,12,14 2
, 15,17,18
1
12BNC 2,3,5,6,8,9,11, 2
12,14,15,17,18 1
Model
Card Slot
Switch Modules
4096-??x??-SSX1
RP8,1,2,2 2
-8x32-
Card
Slot
17,18
RP8,1,2,1 4
-8x32-
15-18
RP8,1,2
6
-8x32-
13-18
RP8,1
8
-8x32-
11-18
RP8,1
9
-8x32-
10-18
RP8
10
-8x32-
9-18
RP4,2,1
12
-8x32-
7-18
RP4,1
14
-8x32-
5-18
16
-8x32-
3-18
18
-8x32-
1-18
Model
12BNC
8BNC
12BNC
8BNC
12BNC
8BNC
12BNC
8BNC
12BNC
8BNC
12BNC
8BNC
13,16
10
13,16
10
13,16
10
13,16
10
13,16
10
13,16
10
12BNC
8BNC
12BNC
8BNC
13,16
10
13,16
10
12BNC
8BNC
12BNC
8BNC
13,16
RP2,1,1
10
13,16,10 RP1,1,1
#
Model
Page 11
Matrix
Size, IxO
Bottom Plane
Model
4096-18-
16x48
BNC64-6-4
24x48
BNC64-7-6
32x48
BNC64-8-8
40x48
BNC64-9-10
48x48
BNC64-10-12
56x48
BNC64-11-14
64x48
BNC64-12-16
72x48
BNC64-13-18
16x64
BNC64-8-4
24x64
BNC64-9-6
32x64
BNC64-10-8
40x64
BNC64-11-10
48x64
BNC64-12-12
56x64
BNC64-13-14
64x64
BNC64-14-16
72x64
BNC64-15-18
Page 12
Table 3 BNC I/O Connectors
4096-18-BNC64-?-? Bottom Plane
Input Cards
Output Cards
Blank
Switch Modules
4096-I/O-?BNC?
4096-I/O-?BNC?
Panels
4096-??x??-SSX1
# Model
Card Slot
# Model Card Slot
Model
# Model
Card Slot
2 8BNC 15,17
4 12BNC 11,14,16,18 RP10,2
2 -8x32- 16,18
2 -8x16- 15,17
3 8BNC 13,15,17
4 12BNC 11,14,16,18 RP10,1
3 -8x32- 14,16,18
3 -8x16- 13,15,17
4 8BNC 12,13,15,17
4 12BNC 11,14,16,18 RP10
4 -8x32- 12,14,16,18
4 -8x16- 11,13,15,17
5 8BNC 10,12,13,15,17 4 12BNC 11,14,16,18 RP8,1
5 -8x32- 10,12,14,16,18
5 -8x169,11,13,15,17
6 8BNC 8,10,12,13,15,17 4 12BNC 11,14,16,18 RP4,2,1,1 6 -8x32- 8,10,12,...18
6 -8x16- 7,9,11,...17
7 8BNC 6,8,10,12,13,
4 12BNC 11,14,16,18 RP4,1,1,1 7 -8x32- 6,8,10,12,...18
15,17
7 -8x16- 5,7,9,11,...17
8 8BNC 4,6,8,10,12,13, 4 12BNC 11,14,16,18 RP2,1,1,1,1 8 -8x32- 4,6,8,10,...18
15,17
8 -8x16- 3,5,7,9,...17
9 8BNC 2,4,6,8,10,12, 4 12BNC 11,14,16,18 RP1,1,1,1,1 9 -8x32- 2,4,6,8,10...18
13,15,17
9 -8x16- 1,3,5,7,9,...17
2 8BNC 15,17
5 12BNC 9,11,14,
RP4,2,1,1,2 4 -8x3215-18
16,18
1 4BNC 7
3 8BNC 13,15,17
5 12BNC 9,11,14,
RP4,2,1,1,1 6 -8x3213-18
16,18
1 4BNC 7
4 8BNC 12,13,15,17
5 12BNC 9,11,14,
RP4,2,1,1 8 -8x3211-18
16,18
1 4BNC 7
5 8BNC 10,12,13,15,17 5 12BNC 9,11,14,
RP4,2,1
10 -8x329-18
16,18
1 4BNC 7
6 8BNC 8,10,12,13,15,17 5 12BNC 9,11,14,
RP4,2
12 -8x327-18
16,18
1 4BNC 7
7 8BNC 6,8,10,12,13,
5 12BNC 9,11,14,
RP4,1
14 -8x325-18
15,17
16,18
1 4BNC 7
8 8BNC 4,6,8,10,12,13, 5 12BNC 9,11,14,
RP2,1,1
16 -8x323-18
15,17
16,18
1 4BNC 7
9 8BNC 2,4,6,8,10,12, 5 12BNC 9,11,14,
RP1,1,1
18 -8x321-18
13,15,17
16,18
1 4BNC 7
Table 4 BNC I/O Connectors
4096-18-?BNC32-?-? Bottom Plane
Multiple Matrices in One Mainframe
Input Cards
Output Cards
Blank Rear
Switch Modules
Bottom Plane
Matrix
4096-I/O-?BNC?
4096-I/O-?BNC?
Panels
4096-??x??-SSX1
Model
Size, IxO
4096-18# Model
Card Slot
# Model
Card Slot
Model
# Model Card Slot
2 ea.
2BNC32-10-4
2 12BNC 12,18
4 12BNC 8,10,14,16
RP4,2,1,1
4 -8x32- 11,12,
16x32
2 4BNC 11,17
2 8BNC 7,13
17,18
3 ea.
3BNC32-15-6
3 12BNC 6,12,18
6 12BNC 2,4,8,10,14,16 RP1,1,1
6 -8x32- 5,6,11,12,
16x32
3 4BNC 5,11,17
3 8BNC 1,7,13
17,18
2 ea.
2BNC32-12-8
4 12BNC 11,12,17,18
4 12BNC 8,10,14,16
RP4,2
8 -8x32- 9-12,
32x32
2 8BNC 9,15
2 8BNC 7,13
15-18
3 ea.
3BNC32-18-12 6 12BNC 5,6,11,12,17,18 6 12BNC 2,4,8,10,14,16
–
12 -8x32- 3-6, 9-12,
32x32
3 8BNC 3,9,15
3 8BNC 1,7,13
15-18
Table 5 Multipin I/O Connectors
Input Cards
Bottom Plane
Matrix
4096-I/O-MP?
Model
Size, IxO
4096-18# Model
Card Slot #
16x16 BMP16-2-1
1
MP?
17
1
32x16 BMP16-3-2
2
MP?
16-17
1
48x16 BMP16-4-3
3
MP?
15-17
1
64x16 BMP16-5-4
4
MP?
14-17
1
80x16 BMP16-6-5
5
MP?
13-17
1
96x16 BMP16-7-6
6
MP?
12-17
1
112x16 BMP16-8-7
7
MP?
11-17
1
128x16 BMP16-9-8
8
MP?
10-17
1
144x16 BMP16-10-9
9
MP?
9-17
1
160x16 BMP16-11-10
10
MP?
8-17
1
176x16 BMP16-12-11
11
MP?
7-17
1
192x16 BMP16-13-12
12
MP?
6-17
1
208x16 BMP16-14-13
13
MP?
5-17
1
224x16 BMP16-15-14
14
MP?
4-17
1
240x16 BMP16-16-15
15
MP?
3-17
1
256x16 BMP16-17-16
16
MP?
2-17
1
272x16 BMP16-18-17
17
MP?
1-17
1
4096-18-BMP16-?-? Bottom Plane
Output Cards
Blank Rear
4096-I/O-MP?
Panels
Model
Card Slot
Model
MP?
18
RP10,4,2
MP?
18
RP10,4,1
MP?
18
RP10,4
MP?
18
RP10,2,1
MP?
18
RP10,2
MP?
18
RP10,1
MP?
18
RP10
MP?
18
RP8,1
MP?
18
RP8
MP?
18
RP4,2,1
MP?
18
RP4,2
MP?
18
RP4,1
MP?
18
RP4
MP?
18
RP2,1
MP?
18
RP2
MP?
18
RP1
MP?
18
–
Table 6 Multipin I/O Connectors
Input Cards
4096-I/O-MP?
# Model
Card Slot #
1
MP?
17
1
2
MP?
16-17
1
3
MP?
15-17
1
4
MP?
14-17
1
5
MP?
13-17
1
6
MP?
12-17
1
7
MP?
11-17
1
4096-8-BMP16-?-? Bottom plane
Output Cards
Blank Rear
4096-I/O-MP?
Panels
Model
Card Slot
Model
MP?
18
RP10,4,2
MP?
18
RP10,4,1
MP?
18
RP10,4
MP?
18
RP10,2,1
MP?
18
RP10,2
MP?
18
RP10,1
MP?
18
RP10
Matrix
Size,
IxO
16x16
32x16
48x16
64x16
80x16
96x16
112x16
Bottom plane
Model
4096-8BMP16-2-1
BMP16-3-2
BMP16-4-3
BMP16-5-4
BMP16-6-5
BMP16-7-6
BMP16-8-7
#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Switch Modules
4096-??x??-SSX1
Model Card Slot
-16x1617
-16x1616,17
-16x1615-17
-16x1614-17
-16x1613-17
-16x1612-17
-16x1611-17
-16x1610-17
-16x169-17
-16x168-17
-16x167-17
-16x166-17
-16x165-17
-16x164-17
-16x163-17
-16x162-17
-16x161-17
#
1
2
3
4
5
6
7
Switch Modules
4096-??x??-SSX1
Model Card Slot
-16x1617
-16x1616,17
-16x1615-17
-16x1614-17
-16x1613-17
-16x1612-17
-16x1611-17
Page 13
Matrix
Size, IxO
Table 7 Multipin I/O Connectors
Input Cards
Bottom Plane
4096-I/O-MP?
Model
4096-18# Model
Card Slot
16x32
32x32
48x32
64x32
80x32
96x32
BMP32-3-2
BMP32-4-4
BMP32-5-6
BMP32-6-8
BMP32-7-10
BMP32-8-12
1
2
3
4
5
6
MP?
MP?
MP?
MP?
MP?
MP?
112x32
BMP32-9-14
7
MP?
128x32
BMP32-10-16
8
MP?
144x32
BMP32-11-18
9
MP?
Matrix
Size, IxO
16x32
32x32
48x32
64x32
Page 14
4096-18-BMP32-?-? Bottom Plane
Output Cards
Blank Rear
4096-I/O-MP?
Panels
Card
# Model
Model
Slot
18
2
MP?
15,17 RP10,4,1
16,18
2
MP?
15,17 RP10,4
14,16,18
2
MP?
15,17 RP10,2,1
12,14,16,18
2
MP?
15,17 RP10,1,1
10,12,14,16,18 2
MP?
15,17 RP8,1,1,1
8,10,12,14,
2
MP?
15,17 RP4,2,1,
16,18
1,1,1
6,8,10,12,14, 2
MP?
15,17 RP4,1,1,
16,18
1,1,1
4,6,8,10,12,14, 2
MP?
15,17 RP2,1,1,1,
16,18
1,1,1
2,4,6,8,10,12, 2
MP?
15,17 RP1,1,1,1,
14, 16,18
1,1,1
Table 8 Multipin I/O Connectors
Input Cards
Bottom Plane
4096-I/O-MP?
Model
4096-8# Model
Card Slot
BMP32-3-2
BMP32-4-4
BMP32-5-6
BMP32-6-8
1
2
3
4
MP?
MP?
MP?
MP?
18
16,18
14,16,18
12,14,16,18
4096-8-BMP32-?-? Bottom Plane
Output Cards
Blank Rear
4096-I/O-MP?
Panels
Card
# Model
Model
Slot
2
MP?
15,17 RP10,4,1
2
MP?
15,17 RP10,4
2
MP?
15,17 RP10,2,1
2
MP?
15,17 RP10,1,1
Switch Modules
4096-??x??-SSX1
#
Model
Card Slot
2
4
6
8
10
12
-8x32-8x32-8x32-8x32-8x32-8x32-
17,18
15-18
13-18
11-18
9-18
7-18
14
-8x32-
5-18
16
-8x32-
3-18
18
-8x32-
1-18
Switch Modules
4096-??x??-SSX1
#
Model
Card Slot
2
4
6
8
-8x32-8x32-8x32-8x32-
17,18
15-18
13-18
11-18
Table 9 Multipin I/O Connectors
4096-18-BMP64-?-?
Input Cards
Output Cards
Blank
4096-I/O-MP?
4096-I/O-MP?
Panels
Matrix Bottom Plane Model
Size, IxO
4096-18Card
# Model
Card Slot
# Model
Model
Slot
16x48
BMP64-4-4
1 MP?
17
3
MP?
11,14,18 RP10,2,2
24x48
BMP64-5-6
2
MP?
13,17
3
MP?
11,14,18 RP10,1,2
32x48
BMP64-5-8
2
MP?
13,17
3
MP?
11,14,18 RP10,1,2
Switch Modules
4096-??x??-SSX1
#
2
2
3
3
4
4
Model
8x32
8x16
8x32
8x16
8x32
8x16
Card Slot
16,18
15,17
14,16,18
13,15,17
12,14,...18
11,13,...17
40x48
BMP64-6-10
3
MP?
9,13,17
3
MP?
11,14,18 RP4,4,1,1,2 5
5
8x32
8x16
10,12,...18
48x48
BMP64-6-12
3
MP?
9,13,17
3
MP?
11,14,18 RP4,4,11,2
6
6
8x32
8x16
7
7
8
8
9
9
4
8x32
8x16
8x32
8x16
8x32
8x16
8x32
8,10,...18
7, 9,...17
6,8,...18
5,7,...17
4,6,...18
3,5,...17
2,4,...18
1,3,...17
15-18
6
8x32
13-18
8
8x32
11-18
10 8x32
9-18
12 8x32
7-18
14 8x32
5-18
16 8x32
3-18
18 8x32
1-18
9,11,...17
56x48
BMP64-7-14
4
MP?
5,9,13,17
3
MP?
64x48
BMP64-7-16
4
MP?
5,9,13,17
3
MP?
72x48
BMP64-8-18
5
MP?
2,5,9,13,17
3
MP?
16x64
BMP64-5-4
1
MP?
17
4
MP?
24x64
BMP64-6-6
2
MP?
13,17
4
MP?
32x64
BMP64-6-8
2
MP?
13,17
4
MP?
40x64
BMP64-7-10
3
MP?
9,13,17
4
MP?
48x64
BMP64-7-12
3
MP?
9,13,17
4
MP?
56x64
BMP64-8-14
4
MP?
5,9,13,17
4
MP?
64x64
BMP64-8-16
4
MP?
5,9,13,17
4
MP?
72x64
BMP64-9-18
5
MP?
2,5,9,13,17
4
MP?
11,14,18 RP4,2,1,1,
1,2
11,14,18 RP4,2,1,1,
1,2
11,14,18 RP1,2,2,1,
1,1,2
7,11,14,1 RP4,2,2,1,
8
2,2
7,11,14,1 RP4,2,2,1,
8
1,2
7,11,14,1 RP4,2,2,1,
8
1,2
7,11,14,1 RP4,2,1,1,
8
1,2
7,11,14,1 RP4,2,1,1,
8
1,2
7,11,14,1 RP4,1,1,1,
8
1,2
7,11,14,1 RP4,1,1,1,
8
1,2
7,11,14,1 RP1,2,1,1,
8
1,1,2
Page 15
Table 10 Multipin I/O Connectors
4096-18-?BMP32-?-? Bottom Plane
Multiple Matrixes in Single Mainframe
Input Cards
Output Cards
Blank Rear
Switch Modules
Bottom Plane
Matrix
4096-I/O-MP?
4096-I/O-MP?
Panels
4096-??x??-SSX1
Model
Size, IxO
4096-18# Model
Card Slot
# Model Card Slot
Model
# Model
Card Slot
2 ea.
2BMP32-6-4
2 MP?
14,18
4 MP?
11,13,
RP10,1,1
4 -8x32- 13,14, 17,18
16x32
15,17
3 ea.
3BMP32-9-6
3 MP?
10,14,18
6 MP?
7,9,11,
RP4,2,1,1,1 6 -8x32- 9,10,13,
16x32
13,15,17
14,17,18
4 ea.
4BMP32-12-8
4 MP?
6,10,14,18
8 MP?
3,5,7,9,
RP2,1,1,1,1 8 -8x32- 5,6,9,10,
16x32
11,13,
13,14, 17,18
15,17
2 ea.
2BMP32-8-8
4 MP?
12,14,16,18
4 MP?
11,13,
RP10
8 -8x32- 11-18
32x32
15,17
3 ea.
3BMP32-12-12 6 MP?
8,10,12,14,
6 MP?
7,9,11,
RP4,2
12 -8x32- 7-18
32x32
16,18
13,15,17
4 ea.
4BMP32-16-16 8 MP?
4,6,8,10,12,
8 MP?
3,5,7,9,
RP2
16 -8x32- 3-18
32x32
14,16,18
11,13,
15,17
32x32
2BMP32-9-10
5 MP?
2,4,6,16,18
4 MP?
3,5,15,17
RP1,1,4,2,1 10 -8x32- 1-6,
48x32
15-18
2 ea.
3BMP32-13-14 7 MP?
2,4,6,12,14,
6 MP?
3,5,11,
RP1,1,2,1
14 -8x32- 1-6,
32x32
16,18
13,15,17
11-18
&48x32
3 ea.
4BMP32-17-18 9 MP?
2,4,6,8,10,12, 8 MP?
3,5,7,9,
RP1
18 -8x32- 1-18
32x32 &
14, 16,18
11,13,
48x32
15,17
SP-2048
Rev I
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