Innovation from PFERD
■ New PFERD Products and 2008-2010 Additions to the Tool Range
New Tools, new Solutions.
This brochure features highlights from our new PFERD Tool
Manual 21, including many new solutions for cutting, grinding and
surface preparation applications.
Our PFERD range 2010 now comprises over 6,500 products for
cutting and surface finishing.
PFERD Makes the Difference
Experience the benefits of PFERD’S unique, broad product range,
available from a single source.
Table of Contents:
Our most important Tool is made of Paper
Page
4-5
Highlights from our Catalogues
201 – Files
202 – Tungsten Carbide Burs and Bi-Metal Hole Saws
6-7
8-11
203 – Mounted Points
12-13
204 – Coated and Non-Woven Abrasives
14-17
206 – Grinding and Cut-Off Wheels
18-21
208 – Power and Maintenance Brushes
22-25
209 – Power Tools 26-29
Index: “Innovation from PFERD - 2008-2010“
30-31
2
Unsurpassed versatility – made by PFERD.
3
Our most important Tool is made of Paper.
Across all industries, our PFERD Tool Manual is recognized as the key
reference work for cutting, grinding, milling, filing, brushing and polishing.
Nearly 900 tools have been added to our range.
The new Tool Manual is the 21st edition in our company‘s history.
What’s new in the PFERD Tool Manual 21?
■■ Your “Quick Product Selection Guide“ navigation aid has been added to
facilitate your search for the right tool. The first pages of our Tool Manual
21, in combination with the tabs, will first take you to the appropriate
catalogue section.
■■ At the start of each catalogue section, revised introductory pages will
guide you further - straight to the optimal tool for your needs.
■■ In Catalogue 209, a more direct presentation structure has been adopted
for tool drive selection. You will find PFERD tools and accessories clearly
allocated to each drive system.
■■ The keyword index has been expanded to include many common terms
and synonyms for available PFERD tools. You will find this index section in
the appendix of our Tool Manual 21.
Your Quick Product Selection Guide
Applications and their Solutions
Grinding and Cut-Off Wheels
206
PFERD Product Range
PFERD Warranty
Our range of power tools designed for grinding, milling, brushing, polishing and cutting are
in catalogue section 209. They cover all relevant
RPM and output ranges and meet the latest
ergonomics and safety requirements.
PFERD also has an extensive range of tools
to solve your application problems. There is a
power tool to meet all RPM, power, construction shape and size, and holder requirements of
all PFERD tools.
We will warranty any defects connected to the
air and electric grinders and flexible shaft machines and accessories by repairing or replacing
those parts which are defective at our discretion
free of charge. We grant a warranty on these
defects for a maximum of 12 months. This does
not apply if the statutory time limits are longer.
We assume no liability for damages occurring
within this time due to unprofessional handling,
use of other non-approved replacement parts or
maintenance in other workshops.
Rotational Speed (RPM)
Cutting Speed V (Peripheral Speed)
Time is money.
Productivity is determined
by the output of the tool
and the required time.
The faster the grinding
process, the greater the
productivity. The best results are achieved with
products that have a constantly high level of
aggressiveness throughout the processing
period. PFERD quality power tools also
contribute to high productivity. They are highperforming, durable and less prone to failure.
Rotational speed n is
stated in revolutions
per minute [RPM]. The
required speed is determined from the cutting
speed V in [SFPM] or [m/s]
and the diameter of the tool d x π (3.14).
Cutting speed is the speed
difference between the
cutting tool and the surface
of the workpiece it is operating on. Feed rate is the
relative velocity at which
the cutter is advanced along the workpiece.
The cutting speed V is stated in surface feet per
min [SFPM] or in meters per second [m/s].
It is calculated by multiplying the speed of the
drive n, in revolutions per minute [RPM] x the
diameter of the tool d x π (3.14).
Polishing
V = RPM x d x π
4,000 - 100,000
Single rotation speed
Compressed air
(87 psi / 6.3 bar)
0.1 -1.2
Safe energy form,
no sparking
Power Range [HP]
0.4 - 1.4
Safety
Safeguard to prevent
unintentional re-starting
Flexible Shaft Drives
One-man workplace, stationary,
with a variety of tool applications
Very sturdy and durable,
low wear ensures maximum service life
Weld Removal
Grinding
Incl.
Collet Dia.
[Inches]
12
Deburring
Weld Cleaning
Cleaning/Rust Removal
202
0 - 40,000
1-phase AC
3-phase AC
0.4 - 1
Deburring
Weld Cleaning
Cleaning/Rust Removal
Safeguard to prevent
unintentional re-starting
CATALOGUE
PFERD I
PAGE
5
1/4
1/8
Inch
1/4
Inch
3
mm
6
mm
8
mm
93072
93074
93057
93062
93064
Width
Across Flats
Index
CATALOGUE
I PFERD
Electric Grinders
EDP
Number
14 mm
1
93340
11 mm
1
93335
Catalogue 203*
Tungsten Carbide Burs
Cut: Single, Double, Diamond, Fine
up to 3/16” head dia.
1/8” shank dia.
Mounted Points
B70, B81
W164, W170, W182
1/8” shank dia.
Cut: Single, Double, Diamond
up to 3/16” head dia.
A15, A24, A26, A40
Please observe the different cutting speed
recommendations in catalogue 202.
Catalogue 204*
Abrasive Spiral Bands
3/8”, 1/2” dia.
POLICAP™
1/4” dia.
Mounted Flap Wheels
3/8” dia.
1/8” shank dia.
POLIFLEX™ Tools
Bond LR
B122,
W168, W170, W174, W175, W176
1/8” shank dia.
Note: Where no shank diameter is indicated,
the shank diameter specification is 1/4”.
Keyword Glossary
Keyword
Cat.
COMBIDISC®
Quick-Change Discs
- Abrasive (Coated)
- Backing Pads
- Brush
- Diamond
- Felt (Polishing)
- Mini Fibre
- Non-Woven
- Surface Conditioning
- Surface Finishing
- Mini-POLIFAN®
- POLICLEAN™
- Sets
- Textile (Cotton)
- Unitized
204
Combination
Cut/Grind - DUODISC®
206
COMBITWIST® Knot Brushes
- Cups
- Wheels: Full Cable Twist
- Wheels: Standard Twist
- Wheels: Stringer Bead
Twist
Compact Flap Disc
Composite
- Disc Brushes
- Wheel Brushes
Cones and Plugs
Convolute Wheels
Copper Centre Wheels
CORINOX Files
CORINOX Needle Files
204
204
204
204
204
204
204
204
204
204
204
204
204
204
208
208
208
208
Keyword Glossary
Page
17-28
20-23
18
24
24
27
23
25
25
25
19
27
28
27
26
56
34
26
25
28-29
Crimped Wire
- Bench Wheel Brushes
- Bevel Brushes
- Copper Centre Wheel
Brushes
- Cup Brushes
- Encapsulated Wheel
Brushes
- End Brushes
- Mini Grinder Wheel
Brushes
- Stem Mounted Brushes
208
208
42
57-59
55
28-29
75
208
14, 55
201
28-29
201
208
208
208
208
208
208
208
208
208
208
29
87
23
19
36
14
32
17-18
37-38
24
41-43
204
69
208
208
208
208
208
208
36
32
33-35
32-35
60
43
PAGE
Keyword
Cup Stones - Type 11
CURVE POLIFAN®
Curved Handle
Scratch Brushes
Cut-Off Wheels
- Chop Saw
- Circular Saw
- Depressed Centre
(Type 27)
- Die Grinder
- Flat (Type 1)
- Large Diameter
- Mandrels and Flanges
- Notching
- Portable Gas Saw
- Stationary
- Street Saw
- Thin
Cat.
206
206
208
Page
24-25
47
70-72
54-79
206
74-75
206
69
206
206 56, 59-65
66-68
57-64,
66-67, 69
70-76
206
68
206
23
206
71-73
206
77-79
206
73
206
206 57-62, 64,
66-67
206
206
D
Dauber Brush
206
206
204
Cotton Bond
- See ”Textile”
Counter Dusters
Crack Cleaning Brushes
Cross Buffs
Cup Brushes
- Bevel
- Crimped
- Knot
- Minigrinder
- Nylon Abrasive Filament
- Stem Mounted
2
Deburrer - Hand Tool
Deck Scrub Brushes
Depth Gauge Files
Diamond
- COMBIDISC®
Quick-Change Discs
- Machinist’s Files
- Needle Files
- Needle File Sets
- Polishing Pastes
- Riffler Files
- Riffler File Set
208
201
208
201
204
201
201
201
204
201
201
75
47
89
19
24
42
43
43
95
44
44
Diamond Bore
Cut-Off Wheels
206
69
Die Grinder Cut-Off Wheels
206
66-68
Disc Brushes
208
57-59
DIY
- Packaged Files
- File Set
201
201
4
14
Dressing Stones
203
19
Keyword
Drive Arbors for
- Cartridge Rolls
- Centre Ring Brush
- COMBIDISC® Mini
Grinding Discs
- COMBIDISC®
Mini-POLIFAN®
- Convolute Wheels
- Cross Buffs
- Die Grinder
- Disc Brushes
- Hole Saw
- Felt Wheels
- Flap Wheels
· Unmounted
· Quick-Change
- Overlap Slotted Discs
- POLICAP™
- POLIFLEX™
Marbling Tools
- POLISTAR
- Snagging Wheel
- Spiral Bands
- Unitized Wheels
Drive Spindle Extensions
Drum Grinder
Drums
DUODISC®
Combination Wheels
Dust Pans
Cat.
Page
End Brushes
- Bridled
- Crimped Wire
- ECAP® Encapsulated
- Knot
- SINGLETWIST®
Engraving Pen
Keyword
Extended Shank Burs
204
208
204
48
66
18
Extensions for
Shaft-Mounted Tools
Cat.
202
209
External Tube Fitting Brushes 208
204
204
204
206
208
202
204
204
204
204
204
204
204
204
206
204
209
209
204
206
208
19
69
68
58
46-47
94
60
58
63
50-54
79
64
27
46
73
45
30
76
56
86
E
Edge Sharpener
Electric Grinders
- Angle Grinders
- Belt Grinders
- Drum Grinders
- Straight Grinders
201
209
209
209
209
36
29
31
30
24-28
Encapsulated Brushes - ECAP®
208
17-18
- Crimped Wire Wheels
208
32
- Cups
208
38
- End Brushes
208
42
- Flared Cups
208
30
- Knot Wire Wheels
208
17
- Small Diameter Wheels
208 38, 41-43
- Stem-Mounted Brushes
208
30
- Stringer Bead
208
52
- Tube Brushes
208
208
208
208
208
209
38, 61
37-38
38
39
40
21
Ergonomic File Handles
201
45
Expansion
Joint Cleaning Brushes
208
23
EZmount™ Wheel Brushes
208
Page
10-22
45
93
19
F
Felt Points
Felt Wheels
Fibre Discs
File Belts
File Cards,
Handles & Holders
Files
- American Pattern
- Car Body
- Chain Saw
- Diamond
- Handles
- Key
- Machinist’s
- Mill
- Needle
- Pipeline
- Point-of-Purchase
- Precision
- Rasps
- Riffler
- Saw
- Sharpening
- Specialty
- Stainless
- Swiss Pattern
- Wood
204
204
204
204
201
209
208
Flap Wheels
- Drums
- Miniature
- Mounted
- Non-Woven
- POLIFLAP™
- Quick-Change
- Threaded for Angle
Grinders
- Unmounted
92-93
93
6-15
32-33
45-46
Keyword
Flexible Grinding Wheels SG-FLEX
Flexible Shaft
- Accessories
- Drives
- Hand Pieces
- Maintenance Products
- Mammoth Machine
Floor and Hand Rubs
Floor Sweeps
Flue & Pipe Brushes
Foam Brushes
209
204
206
6-16
34-35
17-19
42-44
45-46
15-16
7-14
20-21
29-32
8
4
24-33
37-41
33
22-23
17-23
14
28-29
24-33
37-38,
40-41
45
98
29
78
35-49
Gear Grease
Glue Brushes
Grill Brush
Grinding Compounds
and Pastes
204
208
206
208
Flat Wire Brushes
208
60
39
24-25
206
Page
17
Hand Deburrer
Hand Pads
Hand Rubs
Hand Scratch Brushes
Handles for
- Files
- Push Brooms
HICOAT™ Coated Burs
Hole Saws
- Arbors
- Bi-Metal Hole Saws
- Sets
208
206
209
208
208
204
208
201
204
206
208
33
77-82
92
97
71-73
47
103
95
95-96
89
47
41
33
70-73
Keyword
Cat.
202
202
202
202
201
201
29-34
46-47
43-48
48
39
77
39
Knot Wire
- Bevel Brushes
- Cup Brushes
- Encapsulated Wheel
Brushes
- End Stem-Mounted
Brushes
- Full Cable Twist Wheel
Brushes
- Stem-Mounted Wheel
Brushes
- Stringer Bead Twist
Wheel Brushes
Lavatory Brushes
Marking Pen
Masking Tape
91-93
30
Page
15-16
208
33-35
208
39
26
22
25
208
20-21
208
27-30
208
36
33-35
30
208
208
208
39
208
22, 26
208
40
208
27-29
208
208
72
88
201
10
208
76
201
201
7-14
14
208
67-104
204
209
204
Masonry Brushes
M-BRAD™
- See “Abrasive Filament”
23
208
208
Lathe Files
Loop Handle Brushes
M
72, 73
68, 70
208
208
208
208
L
Laminated Discs
- See “COMBIDISC®”
Machinist’s Files
- in Pouch (Sets)
Maintenance Brushes
Marbling Tools
208
204
J
J-Bevel Brushes
Joint Cleaning Brushes
201
Kits
- See “Sets”
Knot Cup Brushes
Knot End Brushes
Knot Wheel Brushes
- Full Cable Twist,
Threaded
- Full Cable Twist,
Unthreaded
- Standard Twist,
Threaded
- Standard Twist,
Unthreaded
- Stringer Bead Twist
Laced-Back Scratch Brushes
201 18, 45-46
208
85-86
204
I
Inspection Brushes
Interleaf Flap Wheels
Internal Cleaning Brushes
K
Key Files and Sets
209
38-47
209
34-37
209 39, 41, 43
47
209
36-37
209
206
208
208
H
Hand Brushes
Hoof Plane
Hook & Loop Discs
Horse Rasp
76
204
56
204
56-58
204
204 67-68, 70
62
204
58
204
61
204
Flared Cup End Brushes
Flared Cup Wheels (Type 11)
Flared End Brushes
Cat.
G
Gas Saw Cut-Off Wheels
201
201
201
201
201
201
201
201
201
201
201
201
201
201
201
201
201
201
201
201
Filter for Air Lines
Fitch Marking Brushes
Flanges for Angle Grinder
Flap Discs
- Non-Woven
- POLIFAN ®
Medium Face Wheel Brushes
Metal Made Chip Brushes
42
Micro Burs
74
Micro Abrasive Brushes
CATALOGUE
208
208
208
21
79
104
53
16
76
202
40-41
Index I
PAGE
78-79
208
208
CATALOGUE
I Index
CATALOGUE
PFERD I
63
PAGE
3
3
PAGE
CATALOGUE
10 I 209
Comply with ANSI B 7.1-2000 standards and OSHA regulations.
*Catalogues 203/204: These data apply to a free shank length of 1/2” and the stated max. head length.
Cat.
Page
A
ABRACLEAN Cleaning Stick
204
Abrasive Belts
204
29-39
Abrasive Filament Brushes,
M-BRAD™
- Ceramic
- Composite
- Copper Centre Wheels
- Cup Brushes
- End Brushes
- Miniature Brushes
- Mounted Cup Brushes
- Tube Brushes
- Wheel Brushes
208
53-63
79
208 57, 59, 61
208 55, 57-59
208
55
208
60
208
61
208
45
208
60
208
62-63
208
55-56
Abrasive Flap Discs
206
Abrasive Rolls
204
42
Abrasive Sheets
(Cloth/Paper-Backed)
204
40
35-49
Abrasive Spiral Bands
204
44-46
Acid Brushes
208
76
Adapters for Brushes
208
65-66
Adjustable Holders
for Car Body Files
For dimensions see table page 44.
Suitable PFERD Tools
Flexible Shaft Drives
Glossary and
EDP Index
5/16
Quantity
B52, W178
Air Grinders
Electric Grinders
Flexible Shaft Drives
Air Grinders
Air Supply Hose
Inner Dia.
[Inches]
Keys
Light, easy-to-handle handpiece,
for low-fatigue work
Stepless, electronic, alternatively using gears
If you have any questions about
choosing the optimum tool or the
right combination of application,
material and power tool, please do
not hesitate to contact your PFERD
sales advisor. We will be happy to
help.
PAGE
Cutting
Straight grinders
Angle grinders
-
208
Machine size and shape suitable
for many applications
ring/lever
Air
Consumption
[cfm]
for Shank Dia.
3/32
Inch
208
V
dxπ
Electric Grinders
Applications and Economic Efficiency
One-man workplace,
on site use
High power output,
low wear ensures maximum service life
Type of Drive
Straight grinders
Angle grinders
Belt grinders
Drum grinders
Ergonomics / Handling
Ergonomic machine shapes,
easy-handling
Speed Range [RPM]
1,400 - 33,000
Speed Variation
Stepless, electronic
Energy
1-phase AC
209
Straight grinders
Angle grinders
Belt grinders
Marking pens
rear
PG 3/440 DH
EDP Number 93067
209
Note:
The information relating to the speed of the
tool refers to when the tool is under load.
RPM =
t=$
Air Grinders
One-man workplace, stationary use
Throttle
Type
Collets
Catalogue 202
Cutting
Weld Removal
Grinding
Cutting Speed
Comparison of Power Tool Groups
High power output, efficient use of air, rugged,
durable slide vane or turbine motor
Refining Surfaces
Blending
Polishing
90014
Exhaust
Direction
Group 6
Index
Speed
201
201
Cleaning
Blending
206
PFERD
On page 5 there is a
comparison of the
“Power Tool Types
and their Benefits”
with respect to
productivity,
ergonomics and
safety. More detailed information
about the use of power tools is
provided in catalogue 209.
Power Tool Types and their Benefits
4
Chamfering
Refining Surfaces
PFERD
Model Number
Keyword
■■Smallest and lightest straight grinder in
this performance class.
■■Slim and rugged design.
■■Ergonomic grip for optimum control,
particularly in axial direction.
■■Safety ring lever throttle (DH) prevents
inadvertent start-up.
■■Comes with air supply and exhaust hose,
with silencer.
1.22“
PFERD Tools
for Use on Stainless Steel
PFERD Tools for Use on Aluminium
Electroplated Diamond and CBN Tools
Productivity
Time
7.40“
0.75“
Apparatus Engineering and Tank Construction
PFERD PRAXIS
Electroplated
diamond and CBN
tools
CATALOGUE
I PFERD
Your Quick Product Selection Guide
2
Shaping and Refining Geometries
Shaping and Refining Geometries
Chamfering
Cleaning
206
■■Look for thin cut-off wheels.
■■Use diamond tools.
Use only with oil.
2 drops per minute.
PG 3/440 DH
EDP Number
203
Information
Other
about Product Selection
information
■■Easy to machine
■■Maximum cutting speeds lead to ■■Standards
■■Good heat
economic efficiency.
■■Steel keys
conductor
■■High machine power almost
■■Steel-iron list
always raises productivity.
■■Look for products named
“STEEL”, “STRONG” or “ST”.
■■Difficult to machine
■■Catalogue section 206:
■■Good heat
Colour code: black
conductor
■■Catalogue section 208:
Colour code: grey
■■Easy to machine
■■ Good heat conductor
■■Tough material =
■■Reduce cutting speed and grind- PFERD PRAXIS
difficult to machine
ing pressure to increase service
Tools for process■■Poor heat
life and efficiency.
ing rust and acid
conductor
■■Look for products named
resistant steel
■■Discolours at a tem“INOX”, or “COOL”.
perature of over
■■Catalogue page 206:
575°F (>300°C)
Colour code: blue
■■Risk of overheating ■■Catalogue page 208:
PFERD PRAXIS
during processing
Colour code: blue
Tank and process
=> corrosion
■■Discolouration must always be
equipment conremoved to avoid corrosion.
struction
■■To avoid corrosion, do not use
products alternately on steel and
stainless steel. Any remaining
debris must be removed.
Reinforced concrete, granite, clinker brick, exposed
aggregate concrete, tile,
ceramic tile, slate
Rubber, glass and fibre rein- ■■Poor heat
forced plastics (GRP/CRP)
conductor
Hole Cutting
Index
Aluminum
Non-Ferrous Metals
Cast iron
Stone
Hard
Chamfering
204
Steel, Cast Steel
Stainless Steel (INOX)
Properties
Alu-alloys
Non-hardening and hard- ■■Very good heat
■■Reduction of the cutting speed
PFERD PRAXIS
SOFT
ening wrought alloy, soft
conductor
and grinding pressure almost
always increases service life and Tools suitable for
Alu-alloys
Alu-cast alloys with a low ■■Lubricates very
work on
quickly
efficiency.
TOUGH
percentage of silicon
■■Caution! A special ■■Burs (202): The maximum cutting aluminum
Alu-alloys
Alu-cast alloys
dust extraction sysspeed is ideal.
HARD
without silicon
tem is required for ■■Look for tools named “ALU” or
grinding aluminum.
“COOL”.
Risk of explosion!
Soft non-ferrous
Brass, copper, zinc
■■Very good heat
■■See aluminum
See also
metals
conductor
relevant standards
Hard non-ferrous Bronze, titanium,
■■Poor heat
■■See aluminum
metals
titanium alloys
conductor
■■Reduction of the cutting speed
and the grinding pressure almost
High-temperature Nickel-based alloys,
■■Poor heat
always increases the service life
resistant materials cobalt based alloys
conductor
and efficiency.
(aircraft engine and turbine
■■Use Ceramic abrasive (CO),
construction), titanium,
diamond or products named
Inconel®, Hasteloy®
“COOL”.
Grey cast iron
Cast iron with flake graph- ■■Relatively hard
■■Maximum cutting speeds lead to See also
ite, with nodular graphite
material
high productivity.
relevant standards
■■Short-chipping,
■■High machine output almost
White cast iron
does not lubricate
always raises productivity.
White annealed cast iron,
■■Good heat
black cast iron
conductor
Soft, abrasive
Porcelain, pumice, light
■■Poor heat
■■Observe rotational direction.
Please refer to
concrete, sandstone
conductor
■■Diamond cutting tool.
catalogue 206 for
more information
Medium-hard
Concrete, concrete block, ■■Creates lots of dust ■■Dust mask required.
during processing ■■Use abrasive SiC.
and ordering data.
roofing tiles
and Other
Plastics
PAGE
Keyword Glossary
Straight Grinder, Speed: 44,000 RPM / Output: 0.3 HP
Sharpening
Deburring
Chamfering
Hole Cutting
Deburring
Your Quick Product Selection Guide
Workpiece Sub-Group
Examples/Brands/
Material Differentiation
industries
Non-hardened,
Construction steels,
non-heat treated carbon steels,
steels up to 38
tool steels,
HRC (< 1200 N/
non-alloyed steels,
mm²)
case-hardened steels
Hardened, heatTool steels,
treated steels
tempering steels,
exceeding 38 HRC alloyed steels
(> 1200 N/mm²)
Cast steels
Non-alloyed cast steels,
low-alloyed cast steels
Rust and
Austenitic and ferritic
acid-resistant
stainless steels
steels
e.g.
AISI
Names
304 V2A
302 V2A
316 V4A
316Ti V4A
Air Grinders
1.02“ 0.65“
Materials and their Machining Characteristics
4
Fine Finishing
204
Page 4 contains
information about
“Materials and their
Machining
Characteristics”.
Also there are
recommendations
about the use of PFERD products
with different materials.
Chamfering
202
There is a summary “Applications
and their Solutions” on pages 2-3.
Please also refer to catalogues
201 - 209 which contain more
information, detailed descriptions
and technical data about PFERD and
ADVANCE BRUSH products.
Chamfering
Fine Finishing
Sharpening
203
The key to the successful use
of PFERD tools lies in the right
combination of abrasive, application,
workpiece material and power
tool. Pages 2-5 contain important
information and advice relating
to “Your Quick Product Selection
Guide”.
201
35
Air Grinders
- Angle Grinders
- Belt Grinders
- Marking Pen
- Straight Grinders
209
209
209
209
17-19
20
21
7-16
Aluminum
- Blending Discs
- Burs
206
202
50, 52
24-28,
33-34
61
57-59
6
13
53
- Cut-Off Wheels
206
- Disc Brushes
208
- Files
201
- Grinding Wheels
206
- Solutions Guide “PRAXIS” 208
American Pattern Files
Angle Grinders
201
6-16
209
29
Arms for Belt Sanders
209
46
Automotive Brushes
208
95
Arbors
- See “Drive Arbors”
B
Babbitt Files
Backing Pads
- COMBIDISC®
Quick-Change
- Fibre Disc
- Hook & Loop
- PSA Disc
- SG-FLEX
- Textile Wheels
201
36
204
18
204 10, 14-15
204
77
204
16
206
17
206
52
Keyword
Cat.
Page
Backstand Belts
204
38
Band Saw Files
Belt Grinders
- Electric
- Pneumatic
Belt Sanding Attachment
Arms
201
23
31
20
Can Swabbing Brushes
46
Car Body Files
204
204
204
204
204
38
36-37
32-33
34-35
39
Bench Brush Accessories
208
65
Bench Brushes
208
19
Bench Wheels - Vitrified
206
30-31
208
98
208
36
Bent Handle Radiator Brush
Bevel Brushes
202
202
43-48
48
Bi-Metal Hole Saws
- Sets
Block Brushes
Body Files
208
73-74
201
34-35
Bottle Brushes
208
Brace for Handles
208
86
Brooms
208
77-82
- Wheels
88
208
19
208
36
208 55, 57-59
208 31-35, 60
208
57-59
208
8
201
46
208
68-104
208
208
208
208
208
208
64
46
70-73
48-52,
62-63
14-30,
55-56, 64
Burnishing Drums
204
76
Burnishing Machine
209
30
Burs
- 1/8”, 1/4”, Extended
- Coated
- for Aluminum
202
202
202
10-22
29-34
24-28,
33-34
24-28
35-39
22-23,
28, 39
- for Non-Ferrous Metals
- for Tough Applications
- Sets
Cabinet Rasps
209
209
209
Belts
- Backstand
- Benchstand
- File
- Portable
- Surface Conditioning
Brushes
- Bench Wheels
- Bevel Cups
- Composite Construction
- Cups
- Disc Brushes
- Display Packaged
- File Brushes
- Hand
- Mini Grinder: See
“Mini Grinder Brushes”
- Nylon
- Pencil Brushes
- Scratch Brushes
- Tube Brushes
Keyword
202
202
202
Cat.
Page
C
Cantsaw File
201
208
38
88
201
23
201
34-35
Carbide Burs
202
2-48
Cartridge Rolls
204
47-48
CC-GRIND Discs
206
18-19
Centre Ring Brushes
208
Ceramic
- Abrasive Filament
Brushes
- Belts
- COMBIDISC®
Quick-Change
- Fibre Discs
- Flap Wheels
- Mounted Points
- POLIFAN® Flap Discs
Chain Saw Files
Chain Saw Sharpeners
CHAIN SHARP
Chip Brushes
Chipping Hammer Brushes
Chisel Bit Chain Saw Files
14
208
55-57,
59, 61
204 33, 35, 37
204
23
204
8-9, 14
204
57
203
13-14
206 43, 47, 49
201
201
17-19
17-19
201
19
208
75-76
208
74
201
18
CHOPSAW Wheels
206
74-75
Circular End Brushes
208
47
Circular Saw Cut-Off Wheels
206
69
204
94
Coated Abrasive Flap Discs
206
35-49
Coated Abrasives
204 8-40, 42,
44-64
Cleaning / Stripping
- See “POLICLEAN™”
Cloth Rings
Coated Burs
202
Coil Spring Brushes
208
29-34
46
Collets
209
44
COMBICLICK® Fibre Discs
204
6-10
CATALOGUE
Index I
PAGE
1
Index
PFERD
The Tool Manual 21 has been revised and improved throughout.
It constitutes a genuine PFERD brand product.
The PFERD Tool Manual 21.
5
Catalogue 201 – Files.
Files are the oldest tools in the PFERD range. Nevertheless, our Catalogue 201 – has
been thoroughly revised. It now features many new products and an improved, clearer
presentation style.
Files
201
The entire range of files has been structured into eight main groups:
■■ American pattern files
■■ Sharpening files
■■ Precision files
■■ Milled tooth files
■■ Wood files and rasps
■■ Diamond files
■■ File handles, file holders, file sleeves,
file brush
■■ Hand deburrers
Innovation from PFERD
Machinist‘s Files in Plastic Pouch with Box Packaging
Our machinist‘s files in protective roll-up pouches, popular in industry and
crafts, are now also available in a sales-promoting packing box for the
most common sizes. The individual files of the set are clearly presented. This
configuration is ideal for display in a PFERD TOOL-CENTER.
Detailed information: Catalogue 201, page 14.
CHAIN SHARP CS-X
Manual sharpening on chain saws saves costs, is economical and goes much
easier on material than mechanical sharpening. The new CHAIN SHARP
CS-X is excellent for the manual sharpening of saw chains. Additional depth
gauge files are available for the different saw chain dimensions.
Detailed information: Catalogue 201, page 19.
Hoof Plane
Unlike conventional products, this hoof plane does not have rasp cut or cross
cut faces but possesses milled teeth on both sides. It ensures exceptional
stock removal while also permitting uniform, gentle filing work on hooves
and horseshoes.
Detailed information: Catalogue 201, page 39.
Hand Deburrer
PFERD now offers a hand deburrer with a practical system of replaceable
blades and countersinkers for removing burrs from bores, interior and
exterior radii, threads and grooves. This hand deburrer gives particularly
good results in hard-to-reach spots.
Detailed information: Catalogue 201, page 47.
6
The new Catalogue 201.
7
Catalogue 202 – TC Burs and Bi-Metal Hole Saws.
Catalogue 202 – has also been given a more
user-friendly layout. Among the new products in
Catalogue 202, three merit particular attention:
Tungsten Carbide Burs
and Bi-Metal Hole Saws
202
■■ TC tough burs
■■ 1/8” Shank ALU burs and
■■ Micro burs
All three are designed to deliver outstanding
performance and cost efficiency.
TC Tough Burs
These burs were developed specifically for heavy-duty work in which the
tool is subject to shock or impact loads. They are ideal for use in foundries,
shipyards and steel construction environments – wherever tough operating
conditions are typically encountered. Tooth breakage, chipping and bur head
failures are minimized.
1/8” Shank ALU Cut Burs
Our 1/8” shank ALU cut burs have been specially developed for use on
aluminum work pieces. PFERD is unique in developing a tool that delivers
outstanding aluminum and non-ferrous stock removal with a 1/8” shank
diameter. With the new 1/8” shank ALU cut burs we complete the existing
extensive PFERD ALU cut programm.
Micro Burs
Micro burs are perfectly suited for delicate work in manual and machine
applications. Due to their special cut, they achieve a precise, high-quality
finish and offer as good a surface finish as vitrified-bond mounted points,
with the advantages of a higher stock removal rate and no diameter loss
due to wear.
8
The new Catalogue 202.
9
Highlights in Catalogue 202.
The new Catalogue 202 comprises two main product groups:
■■ Tungsten carbide burs
■■ Bi-metal hole saws
Within each of these main groups you will find tools arranged by shank diameter
and application type. Specific information is provided on the introductory pages.
Starting from the “Table of Contents” or the new “Your Quick Product Selection
Guide“, you will be able to navigate quickly
from a given machining task to the relevant
workpiece material group, then continue
to the tool recommendations your specific
application. (Catalogue 202, pages 4-5).
Tungsten Carbide Burs and Bi-Metal Hole Saws
Tungsten Carbide Burs and Bi-Metal Hole Saws
Your Quick Product Selection Guide
➊ Applications
Your Quick Product Selection Guide
➌ Application variants
➌ Professional Applications
- professional applications
- high-performance applications
- speciality solutions
gives you an overview of suitable burs and bimetal hole saws from the PFERD-program and
facilitates the selection of the right product.
Application Examples
milling out in preparation
for build-up welding,
➌ Speciality Solutions
Hard to Access Areas
Tooth Chipping / Failure
Applications
➋ Workpiece Material
Steel,
cast steel,
stainless steel (INOX),
cast iron
Deburring,
➌ High Performance
Non-ferrous metals,
brass,
copper,
bronze,
titanium
Page
Page
8-21 Tungsten Carbide Burs
HICOAT™
29-34
Page
Tungsten Carbide Burs
with Long Shank
Tungsten Carbide Burs
Tungsten Carbide Burs
Combination Burs
with Spindle Extensions
Tungsten Carbide Burs
24-28 Tungsten Carbide Burs
with Long Shank
Tungsten Carbide Burs
HICOAT™
Combination Burs
29-34 with Spindle Extensions
Tungsten Carbide Burs
8-21 Tungsten Carbide Burs
with Long Shank
8-21
Tungsten Carbide Burs
for Tough Applications
35-39
Tungsten Carbide Burs
for Tough Applications
35-39
Tungsten Carbide Burs
for Tough Applications
35-39
44
8-21
24-28
machining of welded joints,
Page
202
Working from
➊ Application
➋ Workpiece material
chamfering, sinking,
cleaning cast material
High-temperature resistant
materials,
nickel based alloys,
cobalt based alloys
Aluminum of the machinability classifications
SOFT, TOUGH, HARD.
For more information, please request a copy of
the PRAXIS “PFERD Tools for Use on Aluminum“.
Tungsten Carbide Burs
8-21
8-21
Tungsten Carbide Burs
for Aluminum and
Non-Ferrous Metals
24-28
Tungsten Carbide Burs
for Aluminum and
Non-Ferrous Metals
24-28
Tungsten Carbide Burs
PFERD-Cuts and Applications
42
machining of contours,
Tungsten Carbide Burs
HICOAT™
Combination Burs
29-34 with Spindle Extensions
42
Tungsten Carbide Burs
HICOAT™
Combination Burs
29-34 with Spindle Extensions
42
Tungsten Carbide Burs
HICOAT™
Combination Burs
29-34 with Extensions
Tungsten Carbide Burs
Recommended for coarse machining
of light metals, plastics, non-ferrous
metals, steel and cast iron.
Single Cut
Recommended for high coarse stock
removal and good surface finish on
cast iron, steel < 60 HRC, stainless
steel (INOX), nickel-based alloys and
titanium alloys.
Double Cut
Similar to single cut, but with cross
cut.
Recommended for high coarse stock
removal on cast iron, steel < 60 HRC,
stainless steel (INOX), nickel-based
alloys and titanium alloys.
Diamond Cut
Recommended for machining when a
high stock removal is required.
Creates short chips and good surface
quality on stainless steel (INOX),
steel < 60 HRC, high heat-resistant
materials such as nickel-based alloys,
cobalt-based alloys.
Fine Cut
Recommended for fine deburring of
stainless steel (INOX), high heatresistant materials such as nickel
based, cobalt based alloys.
ALU Cut
Recommended for coarse machining
with high stock removal of aluminum
and aluminum alloys, light metals,
non-ferrous metals and plastics.
ALU PLUS Cut
Recommended for coarse machining of hard aluminum alloys with an
Si-content of > 12% and non-ferrous
metals.
High machining performance is a
result of specially developed tooth
geometry.
Trimming,
contour milling,
Fibre-reinforced plastics
(GRP/CRP)
cutting out
Finishing,
very fine plaster work,
corrections in tool and mould construction
Cutting out round openings
PAGE
Steel,
cast steel,
stainless steel (INOX),
cast iron
Steel, cast steel, stainless steel (INOX), cast iron,
non-ferrous metals,
aluminum of the machinability classifications
SOFT, TOUGH, HARD,
fibre-reinforced plastics (GRP/CRP)
Tungsten Carbide Micro Burs
for Precision Applications
40-41
Bi-Metal Hole Saws
43-48
Combination Burs
with Spindle Extensions
42
For applications with high impact
loads and tooth chipping problems,
our sales consultants, customer
42 service and technical support agents
will be glad to assist you by phone
or on-site. Please contact us.
Canada: (866) 245-1555
USA:
(800) 342-9015
Combination Bi-Metal Hole Saws
with arbor Extensions
47
CATALOGUE
4 I 202
CATALOGUE
PAGE
202 I 5
The table “PFERD Cuts and their
Applications“ provides an additional
overview of PFERD‘s extensive product
line-up (Catalogue 202, page 6).
TC Burs for Tough Applications
Coarse Cut*
3R Cut
With extreme impact resistance,
these burs also allow more than
30 % of surface engagement with
the workpiece. Recommended
for machining with high stock
removal on cast iron, steel < 55 HRC,
stainless steel (INOX), nickel-based
alloys and titanium alloys.
3RS Cut
Similar to 3R cut, but with smooth
milling behaviour, creates shorter
chips. Due to the extreme impact
resistance also allow more than 30 %
of surface engagement with the
workpiece.
Recommended for coarse machining
with high stock removal on cast iron,
steel < 55 HRC, stainless steel (INOX),
nickel-based alloys and titanium
alloys.
Micro TC Burs for Precision Applications
MC Cut
Recommended for fine smooth milling of bore holes up to dia. 1/2” and
for very fine machining with high
surface quality of material hardnesses
< 60 HRC.
TC Routers
FVK Cut*
Recommended for trimming and
contour milling of fibre-reinforced
plastics GRP and CRP, hard rubber
and thermoplastics.
A high level of concentric accuracy
makes these routers highly suitable
for use in stationary machines as well
as manual applications. Drill point
version allows both drilling and cutting tasks to be performed.
FVKS Cut*
Similar to FVK cut.
Due to the special tooth design, suitable for smooth milling on machines
and robots with high feed rates.
These routers with a drill point allow
both drilling and cutting tasks to be
performed.
*Note: Non-catalogue item. Please contact us for additional information and ordering requirements.
PAGE
CATALOGUE
6 I 202
Innovation from PFERD
TC Tough Burs
Designed for tough machining tasks in shipyards, foundries and steel
construction, our TC tough burs provide exceptional shock resistance and
performance. Tooth breakage, chipping and bur head failure are minimized
and/or prevented altogether.
Detailed information: Catalogue 202, pages 35-39.
1/8” Shank Tungsten Carbide Burs – ALU Cut
Our new 1/8” shank tungsten carbide burs with ALU cut are suitable
for delicate work on aluminum and non-ferrous metals. Compared to other
burs in this shank diameter, these burs provide greatly increased stock
removal with an almost 100% increase in tool life. Tool loading is effectively
prevented by the special tooth geometry. This cut is preferable for coarse
grinding work on non-ferrous metals.
Detailed information: Catalogue 202, pages 24-28.
10
Tungsten Carbide Micro Burs
To achieve a high-quality finish on very hard materials, the TC micro burs are
the perfect tools. Due to their fine toothing, micro burs cut MZ are suitable
on nearly all materials. Micro burs leave a high-quality finish, even when run
at low speeds. This allows for very controlled removal in finishing tasks, with
a longer tool life than resin-bonded mounted points.
Detailed information: Catalogue 202, pages 40-41.
Tungsten Carbide Bur Sets
Our bur sets now come in a new, highly impact-resistant plastic packaging.
Each bur is firmly secured and protected in the new pack. Along with the
existing 8- and 12-piece sets, we now also offer 5-piece bur sets. All sets are
designed to represent the most common head shapes and sizes.
Detailed information: Catalogue 202, pages 22-23, 28, 39.
TC Burs HICOAT™ - Coating HC-FEP
HICOAT TM TC burs with HC-FEP coating are an advanced development
to replace the existing PFERD coating HC-FE. The coating stands out due
to its extreme hardness and excellent thermal and chemical resistance.
This increases performance and significantly reduces wear in manual
and stationary use. TC burs with HC-FEP coating are high-power tools
which always meet the continually increasing demands made on modern
production technology.
Detailed information: Catalogue 202, pages 29-31.
11
Catalogue 203 – Mounted Points.
In the new Catalogue 203, PFERD offers an expanded range of mounted points in
vitrified and resin bonds, which have been adapted to new and modified materials.
Mounted Points
Designed to meet individual application needs,
these products come in a broad range of grain
types, grit sizes, hardness levels and shapes. The
mounted points are manufactured on advanced
production lines to high standards of dimensional accuracy and stability, consistent quality,
and close tolerances.
To enable you to select the correct mounted
point for your needs, the workpiece material,
main fields of application and specific
operating requirements have to be taken into
consideration. This overview shows which
different types (abrasives, bonds and hardness
grades) are recommended for the various
workpiece materials and the tasks at hand.
➊■Workpiece Material
First, determine the material to be machined.
The various workpiece material groups are
colour-coded and shown on the left-hand side
of the chart below.
➋ Application
The application must then be selected according
to the type of work on the material. We make
the following differentiation:
■■General use,
■■surface grinding and
■■edge grinding applications.
The mounted point bond and the grain mix have
an impact on the grinding output, tool life and
aggressiveness of the tools.
■■For general use, the emphasis is on the
balance between grinding output and tool
life.
■■In surface grinding, the mounted points
are subject to lower loads. This is why the
mounted point bond is comparatively soft
and designed to give high stock removal.
■■In edge grinding, the mounted points must
be dimensionally stable. This is why the
mounted point bond is comparably hard and
designed for a long tool life.
➌ Mounted Point Hardness
After determining the application (see
column ➋), the hardness can be selected in
the horizontal row. The recommended bond is
shown with a black dot (•). The hardness grades
within the bonds are arranged from “soft” to
“hard”.
➍ Refer to the Catalogue Page
For more information about the hardnesses,
mounted point shapes, dimensions and grit
sizes, the corresponding catalogue pages are
stated at the bottom of the table below.
Bond

➌ Hardness Grade
Abrasive Grit Type

Hardness L
Hardness N
Hardness D
Hardness F-Alu
Hardness H
Hardness J

ADW
AN
AH
CN
AWN
AWCO
ADW
AR
CU
Recommended
Cutting Speed

6,900 - 9,800
SFPM
6,900 - 9,800
SFPM
1,000 - 4,000
SFPM
4,000 - 7,800
SFPM
6,000 - 9,800
SFPM
6,000 - 9,800
SFPM
6,000 - 9,800
SFPM
5,000 - 7,800
SFPM
6,900 - 9,800
SFPM
➋ Application

Resin Bond
Vitrified Bond
Hardness M
Hardness O
Hardness R
203
➊ Workpiece Material
Your Quick Product Selection Guide
How do I Find the Best Mounted Point?
Non-hardened,
non-heat-treated steels up to
38 HRC (<1200 N/mm2)
Steel,
cast steel
Construction steels,
carbon steels,
tool steels,
non-alloyed steels,
case-hardened steels
General use on edge and surface
Surface grinding with high stock removal

Edge grinding with high form stability


General use on edge and surface
Hardened,
heat-treated steels exceeding
38 HRC (>1200 N/mm2)
Tool steels,
tempering steels,
alloyed steels
Cast steels
Non-alloyed cast steels,
low-alloyed cast steels
Rust and
acid-resistant steels
Austenitic and ferritic stainless steels
Non-ferrous metals
Cast iron
Plastics and other
materials
Soft non-ferrous metals
Alu-alloys, brass, copper, zinc
Hard non-ferrous metals
Bronze, titanium, titanium alloys, hard
aluminum alloys
High-temperature resistant
materials
Nickel based alloys, cobalt based alloys
(aircraft engine and turbine construction)
Grey cast iron,
white cast iron
Cast iron with flake graphite, with nodular Surface grinding with high stock removal
graphite cast iron, white annealed cast
Edge grinding and grinding of burning-in
iron, black cast iron
with high form stability
Fibre-reinforced plastics, thermoplastics,
rubber, wood




■■the “Your Quick Product Selection Guide“
table


Surface grinding with high stock removal

Edge grinding with high form stability





Surface grinding with high stock removal



Edge grinding with high form stability














15
16-17
General use on edge and surface




General use on edge and surface
 = recommended
PAGE



Surface grinding with high stock removal
➍ Catalogue Page
■■ the “Table of Contents” and/or

Edge grinding with high form stability
Stainless steel (INOX)
203
To find the right product for your needs, start
from
Mounted Points
Your Quick Product Selection Guide
PFERD offers a very extensive line of vitrified and
resin bonded mounted points.
Mounted Points



*
*
 = suitable
*
13-14
7-8



9-12
18
* = upon request, bonds available for customized products (see page 3)
CATALOGUE
4 I 203
CATALOGUE
PAGE
203 I 5
Both will take you to the tool your application
demands.
Innovation from PFERD
Ceramic Mounted Points for Use in
Turbine/Jet Engine Fabrication, Tool and Die Making
Ceramic mounted points in hardness grade J are manufactured from a mix
of white aluminum oxide and blue ceramic sintered aluminum oxide in a
vitrified bond. Difficult-to-machine materials such as titanium and its alloys
and nickel or cobalt based alloys can be ground with the new hardness
grade J mounted points. This series combines high stock removal with a very
long tool life; the aggressive abrasive performance is achieved with a cool
grind.
Detailed information: Catalogue 203, pages 13-14.
12
The new Catalogue 203.
13
Catalogue 204 – Coated and Non-Woven Abrasives.
In our new Catalogue 204, the tools have been
sequentially arranged in order of their surface
finishing results – from coarse to mirror-finish.
Many new tools have been added. One of the
highlights is the new COMBICLICK® system.
Coated and Non-Woven Abrasives
204
COMBICLICK® Cooling and Quick-Mounting System
COMBICLICK® is a newly developed, cooling and quick-mounting system
for fibre discs which provides outstanding advantages in surface grinding
applications.
Major benefits of this PFERD innovation include:
■■ up to 30% lower workpiece temperature,
■■ up to 25% increased stock removal,
■■ up to 30% better utilization of the abrasive grit,
■■ up to 30% less tool wear.
GERMAN
FEDERAL AWARD
2008
FOR OUTSTANDING
INNOVATION ACHIEVEMENT
PRESENTED ON THE OCCASION OF THE
INTERNATIONAL HAND TOOL SHOW, MUNICH
Detailed information: Catalogue 204, page 6.
14
The new Catalogue 204.
15
Highlights in Catalogue 204.
Catalogue 204 – Coated and non-woven abrasives forms one of the most
comprehensive sections in the PFERD Tool Manual 21.
Table of Contents
Power Tools
Contents
Page
■■General Information
■■Your Quick Product Selection Guide
3
4-5
COMBICLICK®
Fibre Discs and
Backing Pads
Fibre Discs and
Backing Pads
6-10
Power Tools
Contents
Page
Flap Wheels
■■Mounted
■■ Quick-Change
■■Unmounted
■■for Angle Grinders
■■Flap Drums
56-58
58
59-60
61
61
POLIFLAP™ Wheels
and Accessories
62
Overlap Slotted Discs
63
POLISTAR
Coated Abrasive Stars
64
11-15
PSA Discs and Holders
16
The following navigation aids will help you to find the
right product for your needs:
■ the revised “Table of Contents”;
Coated and Non-Woven Abrasives
COMBIDISC®
■■Grinding Discs
18-24
■■Non-Woven Discs 25-26
■■Textile Discs, Felt Discs,
POLICLEAN™ Discs
27
■■COMBIDISC® Sets
28
Abrasive Belts
■■File Belts
32-33
■■Portable Belts
34-35
■■Benchstand Belts
36-37
■■Backstand Belts
38
■■POLIVLIES™
Surface Conditioning
Belts
39
Abrasive Sheets
40
POLIVLIES™
Hand Pads
and Pad Holder
Abrasive Rolls
Screen Rolls
Shop Roll Holders
41
42-43
43
43
Abrasive Spiral Bands
Rubber Drum Holders
PAGE
45
46
POLIROLL
Cartridge Rolls
47-48
POLICAP™
Abrasive
Caps and Holders
49-54
Non-Woven Tools
■■POLINOX™ Mounted
Flap Wheels
66-68
■■POLIVLIES™ Star Pads 69
■■POLINOX™ Cross Buffs 69
■■POLINOX™ Unmounted
Flap Wheels
70-71
■■POLINOX™
Unitized Wheels
72-74
■■POLINOX™
Convolute Wheels
75
■■POLINOX™
Grinding Drums
76
■■POLIVLIES™
Hook & Loop Discs
77
■■POLIVLIES™ Flap Disc 78
■■Marbling Tools
78-79
POLICLEAN™ Tools
■■ POLICLEAN™ Wheels 81
■■POLICLEAN™
Mounted Tools
82
■■POLICLEAN™ Discs
82
POLIFLEX™
Fine Grinding Tools
■■Rubber Bond
■■Leather Bond
■■Textile Bond
■■Polyurethane Bond
87
88
89
90
Polishing Tools
■■Felt Points
■■Felt Wheels
■■Cloth Rings
92-93
93
94
Grinding and
Polishing Pastes
95-96
■ the ”Your Quick Product Selection Guide“
navigation aid;
■ detailed information preceding each product
group; and
■ the inclusion of tool holders and sets to their
respective product groups.
Coated and Non-Woven Abrasives
Your Quick Product Selection Guide
Type of Operation
Processing Step
Modification of workpiece
geometry
Multi-step fine grinding,
reducing roughness
Page
COMBIDISC®
■■Abrasive Discs
20-23
■■Diamond Abrasive Discs 24
COMBIDISC®
Mini Fibre Discs
23
COMBIDISC®Mini-POLIFAN®
19
COMBIDISC®
Non-Woven Discs
26
16
20-23
26
12-14
8-9
POLIFLEX™ Discs
COMBICLICK®
Fibre Discs
32-39
8-9
POLIROLL
Cartridge Rolls
POLIVLIES™ Flap Discs
78
POLIFLEX™ Discs
90
25
COMBIDISC® PNER
Unitized Discs
27
POLIVLIES™
Hook and Loop Discs
77
24
POLICLEAN™ Discs
82
COMBIDISC®
Non-Woven Discs
25
POLIVLIES™
Hook and Loop Discs
77
COMBIDISC® PNER
Unitized Discs
26
COMBIDISC® TX Discs
27
Marbling Tools
and Discs
COMBIDISC® Felt Discs
27
POLINOX™
PNER
Unitized Discs
POLIVLIES™ Flap Discs
Abrasive Belts
32-39
Abrasive Belts
32-39
90
8-9
26
Page
Abrasive
Spiral Bands
POLICAP™
Abrasive
Caps and Cones
12-14
COMBIDISC® Brushes
COMBIDISC® PNER
Unitized Discs
Page
Abrasive Belts
16
®
COMBIDISC®POLICLEAN™ Discs
Polishing
Peripheral Grinding
Mounted/Unmounted Tools
12-14
PSA-Discs
Fibre Discs
Fibre Discs
Creation of visual surface
effects
Fibre Discs
COMBICLICK
Fibre Discs
COMBIDISC® PNER
Unitized Discs
Cleaning
Page
COMBIDISC® PNER
Unitized Discs
COMBIDISC®
Abrasive Discs
Belt Grinding
Tools for Belt Grinders
COMBICLICK®
Fibre Discs
COMBIDISC®
■■Abrasive Discs
20-23
■■Diamond Abrasive Discs 24
PSA Discs
Fine grinding
Ultra fine grinding
Your Quick Product Selection Guide
Face-Down Grinding
Tools for Use with Backing Pad
Surface Conditioning
Belts
39
Abrasive
Spiral Bands
39
39
78
78-79
63
Flap drums
61
POLIFLEX™ Blocks
POLIROLL
POLICAP™
Page
90
Shop Rolls
Abrasive Sheets
40
Screen Rolls
POLIFLEX™
Fine Grinding Points 87-90
POLIFLEX™ Blocks
90
Shop rolls
POLINOX™ PNER
Unitized Wheels
48
50-54
POLISTAR
64
56-61
61
Overlap Slotted Discs
63
Abrasive Sheets
40
Screen Rolls
43
40
Screen Rolls
43
Screen Rolls
43
45
72-73
POLINOX™
Non-Woven Mounted
Flap Wheels
67-68
POLINOX™
Non-Woven Unmounted
Flap Wheels
70-71
POLINOX™
grinding drums
Felt Points
Felt Wheels
42-43
43
42-43
75
POLINOX™
Non-Woven Mounted
Flap Wheels
67-68
POLINOX™
Non-Woven Unmounted
Flap Wheels
70-71
76
92-93
POLINOX™
grinding drums
76
POLICLEAN™ Wheels
81
POLICLEAN™
Mounted Tools
82
POLIFLAP™ wheel
62
93
Abrasive Sheets
POLIVLIES™ Hand Pads 41
Shop Rolls
42-43
POLIVLIES™ Hand Pads 41
POLINOX™
PNER Unitized Wheels 72-73
PNK Convolute Wheels 75
Shop Rolls
Flap drums
61
Masking Tape
79
Cloth Rings
94
Diamond
Polishing Pastes
95
Polishing
Paste Bars
96
74
26
Page
48
50-54
POLINOX™ Cross Buffs 69
Surface Conditioning
Belts
Manual Grinding
Page
Overlap Slotted Discs
Flap Wheels
for Angle Grinders
POLINOX™ PNK
Convolute Wheels
Surface Conditioning
Belts
45
204
Coated and Non-Woven Abrasives
POLINOX™
PNER Unitized Wheels 72-73
PNK Convolute Wheels 75
42-43
Grinding Compounds
96
CATALOGUE
2 I 204
PAGE
CATALOGUE
4 I 204
CATALOGUE
PAGE
204 I 5
Innovation from PFERD
The COMBICLICK® Cooling and Quick-Mounting System
The COMBICLICK® system for fibre discs is truly innovative. Its cooling and
quick-mounting features are unique to the market.
The special geometry of the cooling slots in the backing pad reduces thermal
loads on the workpiece and the abrasive tool at the same time.
COMBICLICK® saves costs through
■■ increased productivity,
■■ faster tool changes requiring no spanner wrench.
Detailed information: Catalogue 204, pages 6-10.
POLINOX™ Unitized Wheels and Discs
The new POLINOX™ unitized wheels and discs have been designed for
variable-speed grinders. These POLINOX™ non-woven tools consist of
multiple layer, strongly compressed non-woven material, bonded in a special
grit resin system. Unitized wheels are especially suitable for working fillet
welds and slots that are difficult to access, or indentations in stainless steel
(INOX) components.
Detailed information: Catalogue 204, pages 26, 72-74.
16
POLINOX™ Convolute Wheels
PFERD’s new convolute wheels have a wrapped non-woven abrasive material
around a core and enclosed in foam. The foam packing supports the nonwoven fleece and controls its service life and grinding behaviour.
Detailed information: Catalogue 204, page 75.
Ceramic Mounted Flap Wheels
Our new ceramic (CO-COOL) mounted flap wheels are the most aggressive
flap wheels in our Tool Manual 21. They guarantee maximum stock removal
on materials which do not conduct heat well. Grinding additives in the
coating greatly improve stock removal, prevent clogging and allow cooler
grinding.
Detailed information: Catalogue 204, page 57.
Flap Drums
The flap drum is specially designed for fine grinding work on large surfaces
to achieve a uniform grinding pattern. It can be used as a preliminary stage
to polishing.
Detailed information: Catalogue 204, page 61.
17
Catalogue 206 – Grinding and Cut-Off Wheels.
In the new Catalogue 206, two PFERD
innovations
Grinding and Cut-Off Wheels
206
■■ POLIFAN®-CURVE and
■■ POLIFAN®-STRONG
stand out prominently among a total of over
100 new grinding and abrasive cut-off wheels.
Unique for Dressing Fillet Welds:
POLIFAN®-CURVE Flap Discs
POLIFAN® -CURVE is a PFERD innovation designed to quickly achieve
a smooth, consistent surface finish on fillet welds. The unique radial
construction shape (PFR), offers a superior solution for this common task.
Aggressive, extremely durable, cost-efficient:
POLIFAN®-STRONG Flap Discs
With the new POLIFAN® -STRONG flap disc, PFERD sets a milestone
in steel grinding technology. This extremely durable flap disc provides
aggressive stock removal down to the last grain while delivering maximum
stock removal per unit time. The result is outstanding cost efficiency.
Detailed information: Catalogue 206, pages 46-47.
18
The new Catalogue 206.
19
Highlights in Catalogue 206.
The PFERD range of grinding and cut-off wheels includes over 300 new product
additions to Catalogue 206. In order to help determine the best product for your
needs, navigation pages precede each of the product groups, i.e.
Grinding and Cut-Off Wheels
Your Quick Product Selection Guide
+
➊ Application
A pre-requisite for the efficient use of grinding
and cut-off wheels is choosing the right wheel
for the available power tool.
➊ Application
+
➋ Material
201
Best Tool
➌ Power Tools
In our application recommendations for grinding
and cut-off wheels we have taken into account
the power output (watts) of the most com-
mon angle grinders in relation to the material
and machining task at hand. This distinction is
reflected in the following table.
Tools ReinReinforced Flexible CCReinforced Cup
Snag- Cones
forced Grinding Grind- GRIND Grinding Wheels ging
and
Grinding Wheel
ing
Wheels
Wheels Plugs
Wheels WHISPER Wheels
Pipeline
Bench Floor
Wheels and
Hand
Rubs
POLIFAN® Textile Cut-Off
Flap Discs Wheels Wheels
Grinding
Surface Grinding
■ Reinforced grinding wheels,
Reinforced Grinding Wheels
General Information
Product Lines
For the wide variety of abrasive grinding applications in industry and trade PFERD now offers three
types of reinforced grinding wheels, easily differentiated by a colour coding system:
The PFERD range of reinforced grinding wheels
meets state-of-the-art requirements, providing
outstanding stock removal, handling convenience, and high cost-efficiency.
Universal Line PSF
General use in industry and professional
trades.
Performance Line SG
Widest range of tools for professional use in
industry and professional trades.
Reinforced grinding wheels made by PFERD
are manufactured to the most stringent quality
standards. Operator health risks are reduced
through minimized vibration levels and high
dimensional stability.
■ POLIFAN® flap discs,
■ Abrasive cut-off wheels.
Special Line SGP
For highest possible performance, and for
industrial niche applications.
p. 8
p. 16
p. 17 p. 18-19
p. 35
p. 50-52
–
–
p. 26
–
–
p. 35
p. 50-52
–
–
–
p. 24-25
p. 26
–
p. 30-31
–
p. 35
–
–
-
–
–
p. 20
–
–
–
–
–
–
–
p. 8
p. 16
p. 17 p. 18-19
p. 17
–
–
–
–
p. 28-29
–
–
p. 35
–
–
–
–
–
–
–
–
–
–
–
–
–
–
p. 54
–
–
–
–
–
–
–
–
–
–
–
–
p. 54
–
–
–
–
–
–
–
–
–
–
–
p. 54
Weld Grinding
p. 8
p. 16
Chamfering, Deburring,
Edge Grinding
p. 8
p. 16
Root Pass Grinding
Fillet Grinding
Cutting of sheet metal and
thin-walled profiles < 1/8”
Cutting of solid material,
profiles and pipes
Cutting of masonry
materials
➊
Application
Type
Page Type
Surface Grinding
PS-FORTE
Hardness L
SG-ELASTIC
Hardness H
Hardness R
CC-GRIND
SG-PLUS
Hardness H
PS-FORTE
10 Hardness L
SG-ELASTIC
17 Hardness H
11 Hardness N (INOX)
18 CC-GRIND
SG-PLUS
16 Hardness H
Weld Grinding
PS-FORTE
Hardness L
SG-ELASTIC
Hardness H
Hardness R
SG-PLUS
Hardness R
SG-PLUS
Hardness H
10 PS-FORTE
Hardness L
17 SG-ELASTIC
11 Hardness H
Hardness N (INOX)
15 SG-PLUS
Hardness H
16
Chamfering
PS-FORTE
Hardness L
SG-ELASTIC
Hardness R
SG-PLUS
Hardness R
10 PS-FORTE
Hardness L
11 SG-ELASTIC
Hardness N (INOX)
15
Deburring
PS-FORTE
Hardness L
SG-ELASTIC
Hardness R
SG-PLUS
Hardness R
Fillet Grinding
PS-FORTE
Hardness L
SG-ELASTIC
Hardness H
Hardness R
Root Pass
(Pipeline)
PS-FORTE
Hardness P
SG-ELASTIC
Hardness R
Hardness S (ZA)
PAGE
Aluminum,
Non-Ferrous Metals
Page Type
Scale, Cast Iron
Page Type
10
SG-ELASTIC
Hardness S (ZA)
17
SG-PLUS
13
Hardness T
SG-ELASTIC
17
Hardness H
12
Hardness N
19
p. 70
Rust and acid-resistant steels
Austenitic and ferritic stainless steels
Soft non-ferrous metals
Aluminum alloys, brass, copper, zinc
Hard non-ferrous metals
Bronze
10
SG-ELASTIC
11 Hardness N (INOX)
Casting
Cast iron (grey and nodular types)
Plastics and Other Materials
Fibre-reinforced plastics (GRP/CRP), thermoplastics
Stone, Masonry
Natural and synthetic
High Power
Machine Type
14
PS-FORTE
Hardness M (INOX)
SG-ELASTIC
21
Hardness N (INOX)
22
Power Rating
4” Dia.
Air Powered Tools
(HP = Horsepower)
4-1/2” Dia.
5” Dia.
7” Dia.
9” Dia.
-
1.0+ HP
1.3+ HP
2+ HP
2.4+ HP
Electric Tools
(Based on 120 Volts)
5+ amps
7+ amps
8.5+ amps
13+ amps
15+ amps
Air Powered Tools
(HP = Horsepower)
< 0.8 HP
< 1.0 HP
< 1.3 HP
< 2 HP
< 2.4 HP
Electric Tools
(Based on 120 Volts)
< 5 amps
< 7 amps
< 8.5 amps
< 13 amps
< 15 amps
Should the machine power output be in doubt, we recommend that you focus on output level ”Low Power“.
16
CATALOGUE
4 I 206
10
SG-ELASTIC
Hardness H
17
Hardness N
12
Hardness O
17 SG-ELASTIC
13 Hardness S (ZA)
13
14
–
16
SG-ELASTIC
Hardness S (ZA)
13 SG-PLUS
Hardness T (ZA)
14 SG-ELASTIC
Hardness Q
15
SG-ELASTIC
12 Hardness O
SG-ELASTIC
Hardness S (ZA)
13 SG-PLUS
Hardness T (ZA)
14 SG-ELASTIC
Hardness Q
15
10 SG-ELASTIC
Hardness H
17 Hardness N
12
17
13
10 SG-ELASTIC
Hardness O
12
15
20
Tool steels, tempering steels, alloyed steels, cast steels
Non-ferrous Metals
PAGE
PS-FORTE
10 Hardness L
SG-ELASTIC
17 Hardness H
11 Hardness N (INOX)
–
–
Stainless Steel (INOX)
Low Power
14 SG-ELASTIC
Hardness Q
–
–
Construction steels, carbon steels, tool steels,
non-alloyed steels, case-hardened steels, cast steels
Page
15
p. 28-29
p. 33
Non-hardened, non-heat treated steels
up to 38 HRC (1,200 N/mm²)
Hardened, heat-treated steels
exceeding 38 HRC (1,200 N/mm²)
Cast Iron, Stone, Masonry
Page Type
–
➋ Workpiece Material/Colour Code
Output Levels
Stainless Steel (INOX)
–
Steel,
Cast Steel
➌ Power Tools
Steel, Cast Steel
Material
–
Stationary Cutting
Your Quick Product Selection Guide
➋ Workpiece
–
Cutting
Starting with the application ➊ and material ➋, the overview shows the various types of tools in the PFERD range and helps you to find the best tool.
–
20
–
14
14
–
–
–
–
22
CATALOGUE
8 I 206
Innovation from PFERD
POLIFAN® Flap Discs Special Line SGP
POLIFAN®-CURVE is a unique abrasive tool for dressing fillet welds. Its patent
pending PFR radial design, featuring layered abraisve flaps around the
disc edge, enable fast, precise grinding out of fillet welds, as well as many
other grinding applications.
Detailed information: Catalogue 206, page 47.
The patented design of our POLIFAN® -STRONG product opens up an
entirely new dimension in grinding on steel. The constant aggressive
grinding action results in the fastest possible stock removal rates. Extended
flap length allows for continued, aggressive grinding, down to the last grain.
The POLIFAN® -STRONG is highly cost-effective due to reductions in tool
changes and grinding times.
Detailed information: Catalogue 206, page 46.
20
WHISPER Reinforced Grinding Wheels
WHISPER was developed with the operator in mind, to promote safety,
health and comfort, without compromising service life or grinding
performance. It is ideal for economical, high-volume grinding where highquality finishes are required. The WHISPER achieves significantly lower
levels of vibrations and substantially lower noise and dust levels with an
impressively higher machining capacity. The unique wheel structure allows
soft, comfortable grinding with excellent surface quality.
Detailed information: Catalogue 206, page 16.
CC-GRIND Quick-Change Grinding Discs
This quick-clamping system is one of PFERD’s newest innovations. The
system guarantees both quick, toolless grinding disc replacement and highly
abrasive grinding with ultimate stock removal. CC-GRIND’s cooling system
reduces workpiece and tool temperatures and increases tool life, while
drastically reduces noise and vibration during grinding.
Detailed information: Catalogue 206, pages 18-19.
X-SLIM .030” Cut-Off Wheel
A new series of X-SLIM .030”(0.8mm) Type 1 cut-off wheels was added
in the new Tool Manual 21. The X-SLIM wheels, which are .030” (0.8 mm)
– the thinnest wheel achieveable for the fastest cutting performance and the
least material waste.
Detailed information: Catalogue 206, page 64.
DUODISC® Combination Cutting and Grinding Wheels
The new DUODISC® combination cutting and grinding wheels are
suitable for quick and comfortable abrasive cutting but are rugged enough
for light deburring work due to their high lateral stability. DUODISC® has
been developed to conform to meet or exceed all national and international
safety standards.
Detailed information: Catalogue 206, page 56.
New Thin Type 1 Cut-Off Wheels for Use on Aluminum
PFERD’s Performance Line - SG range of abrasive cut-off wheels for use
on aluminum and non-ferrous metals now includes new, .040” and .045”
versions. The elimination of tool load­ing problems in the abrasive process is
a prime feature of these product types.
Detailed information: Catalogue 206, page 61.
21
Catalogue 208 – Power and Maintenance Brushes.
The PFERD ADVANCE BRUSH range has been
completed by the addition of over 100 new
brushes. New brushes of all types and designs
have been added including new M-BRAD™
nylon abrasive brushes, ECAP® encapsulated
wheel brushes, and many more throughout the
entire catalogue. And for the first time, you will
find the complete range of PFERD ADVANCE
BRUSH products in the Catalogue 208. To help
you choose from the many available filament
materials, a new color coding system is now in
use.
Carbon Steel Wire
Stainless Steel/Aluminum Wire
Brass/Bronze Wire
M-BRADTM Nylon Abrasive Filament
Nylon/Natural Bristle
–
–
–
–
–
Power and Maintenance Brushes
208
grey
blue
yellow
red
brown
Catalogue 208 is preceded by the ”Your Quick Product Selection Guide“
navigation aid. Starting out from a given workpiece material and fill type,
you will be easily guided to the ideal brush for a given requirement.
Special notes answer questions regarding processing of stainless steel, e.g.:
■■ What needs to be observed to prevent corrosion through brushing
applications?
■■ Which tools are suitable for work on stainless steel (INOX)?
■■ Which wire qualities are available from PFERD?
Detailed information: Catalogue 208.
22
The new Catalogue 208.
23
Highlights in Catalogue 208.
New M-BRAD™ Products
M-BRAD™ is a nylon monofilament that evenly encapsulates abrasive grit
particles. Filaments flex to all angles, conforming to the workpiece as it is
conditioned. The flexibilty of strands flowing over, around and into contours
makes it uniquely effective.
Consistent, gradual cutting action lets you precisely control the degree of
surface conditioning. You get the exact finish you want – from cosmetic
surface preparation on wood or soft aluminum to edge-blending materials
as tough as titanium. M-BRAD™ won’t degrade the dimensions of the
workpiece, which reduces scrap and fill welding.
M-BRADTM Abrasive Grain Types
Silicon Carbide
(SiC)
Has a jagged crystal structure and is easily friable. It is the most common abrasive grit size used on
light to heavy deburring application on Ferrous and non ferrous alloys. The majority of ADVANCE
BRUSH power brushes offered in this section contain silicon carbide grain.
Aluminum Oxide
(AO)
Has a more rounded crystal structure. It is more commonly used for wood applications. Due to the
flexible nylon filament carrier in most cases it is not as aggressive as silicon carbide brushes. ADVANCE
BRUSH products with aluminum oxide grain are available by special order.
Ceramic Oxide
(CO)
Although the ceramic grain is a derivative of aluminum oxide, it is a more aggressive grain than silicon
carbide. It is ideal for heavy deburring as well as for surface finishing applications where reduced cycle
time is critical. It is highly effective on ferrous workpieces.
Innovation from PFERD
M-BRAD™ Composite Wheel Brushes
With new M-BRAD™ composite wheel brushes, PFERD ADVANCE
BRUSH offers the perfect tool for deburring, edge radiusing, light cleaning
and polishing. It is available with silicon carbide or ceramic oxide grain.
Detailed information: Catalogue 208, page 55.
M-BRAD™ Composite Disc Brushes
M-BRAD™ composite disc brushes are ideal for automatic deburring
applications where either magnetic conveyors are used, or where the
workpiece has a small cross section. Special filament configuration on
standard density disc brushes provides better air flow for cool grinding on
heat sensitive materials, and reduced friction during the grinding process to
keep small parts stationary on automatic applications using conveyors.
Detailed information: Catalogue 208, pages 57-59.
24
ECAP® Encapsulated J-Bevel Brush
For specialized applications in pipeline work, ADVANCE BRUSH now offers
an encapsulated J-BEVEL brush. Elastomer material encapsulates the
knots of this stringer bead wheel for aggressive performance in deep weld
and bevel cleaning. Extra-long trim length allows the brush to reach into
tight bevels created by automatic orbital welding machines.
You will find more information in our new release of the Pipeline Hand Tools
Catalogue.
Detailed information: Catalogue 208, page 30.
TWIN NUT Stringer Bead Knot Wheels
The unique clinch nut design of new TWIN NUT stinger bead knot
wheels solves the problem of brush interference with the guard when
changing the mounting position of the brush, resulting in increased user
safety. Reversing the mounting position of the brush takes advantage of
the self-sharpening effect of the wire, resulting in longer service life, and
improved brush performance.
Detailed information: Catalogue 208, page 29.
COMBITWIST®
The innovative COMBITWIST® alternating-knot design dramatically
improves brush performance over conventional products. COMBITWIST®
knots maintain their form longer, even when used on edges and in corners.
This unique design also results in more aggressive brushing, faster stock
removal, and improved rotational balance.
Detailed information: Catalogue 208, pages 25, 26, 28, 29, 34.
PFERDERGONOMICS
COMBITWIST® brushes from PFERD
ADVANCE BRUSH help to reduce the
hazardous vibrations during the work
process.
PFERD ADVANCE brushes with
COMBITWIST® knot construction feature
smoother running due to better wheel
balance and increased removal. The unique
production style prevents the brushes
recoiling even when used on tool edges and
corners. We will be happy to send you more
information about the topic of health and
safety upon request.
25
Catalogue 209 – Power Tools.
Catalogue 209 – has also been given a more
user-friendly layout. Among the new products
in Catalogue 209, the products are organized
into three groups:
Power Tools
209
■■ Air grinders
■■ Electric grinders
■■ Flexible shaft drives
209
New additions to the Catalogue 209 product
range include:
CATALOGUE
PAGE
209 I 1
New Air Grinders
Seven new straight grinders and one new angle ginder have been
added, offering speeds up to 100,000 RPM and power output up to 1.2 HP.
New Electric Grinders
Five new straight grinders and one new angle ginder have been added,
offering speeds up to 33,000 RPM and power output up to 1.4 HP.
New Electric Drum Grinder
The new drum grinder is now available with speed of 3,500 RPM and
power output up to 1.4 HP.
Detailed information: Catalogue 209.
26
The new Catalogue 209.
27
Highlights in Catalogue 209.
Our power grinders and flexible shaft drives are shown in a thoroughly revised
arrangement that makes key information much easier to find and digest.
Not only the machines are presented in this new, clearcut layout – the same holds true for accessories and
suitable PFERD tools.
Power Tools
Comparison of the Drive Systems
The PFERD Program Contains Three Power Tool Types:
Electric Grinders
Flexible Shaft Drives
PGT 1/1000
■■Turbine motor, use without oil only!
■■For fine milling, grinding and engraving
work.
■■Spindle bearing ensures high concentricity.
■■Light, easy to handle.
■■Holds like a pen.
■■Front exhaust deflects chips.
■■Comes with air supply hose.
EDP Number
PFERD
Model Number
90002
NEW
6.30“
1.02“
1.26“
1.10“ 0.39“
Exhaust
Direction
PGT 1/1000
Throttle
Type
front
Group 1
EDP Number
for Shank Dia.
3/32
Inch
1/8
Inch
3
mm
93006
93007
93003
High-power output, efficient use of air, rugged,
durable slide vane and turbine motors
Straight grinders
Angle grinders
Belt grinders
Marking pens
No risk of overloading, resistant until
motor cuts off
Optimal RPM / power ratio
Good construction size to power output ratio
Higher RPM‘s available
Machine size and shape suitable for many
applications
Applications and Economic Efficiency
One-man workplace, on site use
High-power output, low wear ensures
maximum service life
Power Tool Types
Straight grinders
Angle grinders
Belt grinders
Drum grinders
Machine Characteristics
Overload protection, can briefly withstand up to
four times the nominal output
Optimal fine tuning for best use of tools possible
Higher power output compared to air-powered
machines of the same speed
Very speed-stable, ideal for tools that require
constant speeds
Ergonomics / Handling
Ergonomic machine shapes, easy-handling
Compressed air (87 psi/6.3 bar)
Speed Range [RPM]
1,400 - 33,000
Speed Variation
Stepless, electronic
Energy
1-phase AC
0.1 - 1.2
0.4 - 1.4
4,000 - 100,000
Single rotation speed
One-man workplace, stationary, with a variety
of tool applications
Very sturdy and durable, low wear ensures
maximum service life
6
Incl.
Collet Dia.
[Inches]
Air Supply Hose
Inner Dia.
[Inches]
1/8
13/64
Width
Across Flats
Quantity
EDP
Number
7 mm
2
93327
For dimensions see table page 44.
Replacement Hose
Loose replacement hose with special coupling
threads.
PFERD Specification Number
EDP Number
Air hose complete
One-man workplace, stationary use
Air
Consumption
[cfm]
ring
Keys
Collets
97028
Suitable PFERD Tools
Catalogue 202
Straight grinders
Angle grinders
-
Tungsten Carbide Burs
Cut: Single, Double, Fine, Diamond, ALU, MC
1/8” head dia.
1/8” shank dia.
Overload protection, can briefly withstand up to
six times the nominal output
Optimal fine tuning for best use of tools possible
High motor outputs, compact handpieces,
efficient power transmission to the tool
Coverage of large speed ranges
Please observe the different
cutting speed recommendations in
catalogue 202.
Comply with ANSI B 7.1-2000 standards and OSHA regulations.
Light, easy-to-handle handpiece,
for low-fatigue work
0 - 40,000
CATALOGUE
Stepless, electronic, alternatively using gears
Simple exchange of worn parts
PFERD Repair Service
PFERD provides a quick maintenance service so
that downtimes for defective machines are kept
as short as possible. Please contact your local
PFERD sales service. You will receive a detailed
quotation to aid you in making your decision. If
the repair costs exceed 70 % of the replacement
value, you will also receive a quotation for a
new machine.
PAGE
Safety
Safeguard to prevent unintentional re-starting
Maintenance
Simple exchange of carbon brushes
Technical Changes
Further technical developments and ergonomic
improvements are consistently included in our
design and manufacture. We therefore reserve
the right to make technical changes to our products. If we change our designs, we generally
guarantee that spare parts will remain available
for four years after the change.
Warranty
Within the scope of the PFERD warranty, we
take liability for deficiencies in pneumatic,
0.4 - 1
Safeguard to prevent unintentional re-starting
Maintenance can be performed by qualified
technicians
electric and flexible shaft drives as well as for
accessories by repairing or replacing those
parts which are defective at our discretion
free of charge. We guarantee this entitlement
to replacement and repair for a maximum of
12 months unless the law states longer limits.
We assume no liability for damages occurring
within this time due to unprofessional handling,
use of other replacement parts or repair in other
warranty repair facilities.
CATALOGUE
4 I 209
Innovation from PFERD
New Air Grinders
PGT 1/1000
Air grinders are the fastest machines amongst the drives. They achieve
higher speeds in comparison to electric or flexible shaft drives. They have
– when measured against their smaller size – a high power output. The
durable and wear resistant sliding vane and turbine motors have a long
service life, low maintenance and are easy to service.
Straight grinder PGT 1/1000 (100,000 RPM, 0.1 HP output).
Detailed information: Catalogue 209, page 7.
Straight grinder PGAS 2/800 E (80,000 RPM, 0.2 HP output).
Detailed information: Catalogue 209, page 8.
Straight grinder PGAS 1/550 (55,000 RPM, 0.1 HP output).
Detailed information: Catalogue 209, page 9.
Straight grinder PGAS 8/250 E-HV (25,000 RPM, 0.8 HP output).
PGAS 1/550
Detailed information: Catalogue 209, page 12.
Straight grinder PG 5/230 V-HV (23,000 RPM, 0.5 HP output).
Detailed information: Catalogue 209, page 13.
Straight grinder PGAS 8/100 HV (10,000 RPM, 0.8 HP output).
Detailed information: Catalogue 209, page 15.
Straight grinder PG 10/40 V-HV (4,000 RPM, 1.2 HP output).
Detailed information: Catalogue 209, page 16.
Angle grinder PWS 1/800 (80,000 RPM, 0.1 HP output).
PG 5/230 V-HV
28
PAGE
209 I 7
1-phase AC
3-phase AC
Power Range [HP]
Safe energy form, no sparking
209
Air Grinders
Air Grinders
Straight Grinder, Speed: 100,000 RPM / Output: 0.1 HP
Use only without oil.
Detailed information: Catalogue 209, page 17.
New Electric Grinders
PFERD electric grinders share common design features for high performance
and versatility in a wide range of applications. Digital electronic speed
controls ensure constant RPM even under load. Electronically-regulated
smooth start-up results in a jolt-free start-up protecting people and helps
prevent machine wear. PFERD electric grinders are extremely confortable and
easy to handle thanks to their compact, ergonomic design.
UGER 11/330 SI
Straight grinder UGER 11/330 SI (33,000 RPM, 0.9 HP output).
Detailed information: Catalogue 209, page 24.
Straight grinder UGER 15/60 SI (5,900 RPM, 1.4 HP output).
Detailed information: Catalogue 209, page 27.
Straight grinder UGER 15/30 SI (3,000 RPM, 1.4 HP output).
Detailed information: Catalogue 209, page 28.
New Electric Angle Grinder
The 4-1/2”-5” angle grinder UWER 15/100 SI (10,000 RPM, 1.4 HP
output) is a high performance electric angle grinder ideal for all types of
grinding and polishing work. The combination of high power output and
digital electronic speed control ensures a constant RPM for top performance,
even under high loads. The stepless speed variation of 4,200 to 10,000 RPM
and the powerful motor ensure optimal working at all speeds. The grinder
is extremely comfortable and easy to handle because of its excellent design,
protected throttle switches and ergonomically-angled anti-slip handle.
UWER 15/100 SI
Detailed information: Catalogue 209, page 29.
New Electric Drum Grinder
The new drum grinder UWER 15/40 SI D19 (3,500 RPM, 1.4 HP output) is
designed specifically for use with drum and roller-type abrasive tools. Thanks
to its digital electronics, the speed of this low RPM angle grinder/polishing
machine remains constant even at elevated loads.
Detailed information: Catalogue 209, page 30.
UWER 15/40 SI D19
29
Innovation in the PFERD Range 2008-2010..
Catalogue
201
202
203
204
206
30
Roll-up Pouches with Machinist‘s Files, in Packing Box
Home/Hobby 3-piece 8” File Set
CHAIN SHARP CS-X Chain Saw Sharpener
Hoof Plane Quick-Mounting Handle Plastic File Sleeves (empty)
Hand Deburrer 1/8” Shank Tungsten Carbide Burs - ALU Cut
12” Hole Saw Arbor Extension
2” (L2) and 3” (L3) Extended Shank Tungsten Carbide Burs
HICOATTM Tungsten Carbide Burs – Coating HC-FEP
HICOATTM Tungsten Carbide Burs – ALU Cut, Coating HC-NFE
Micro Tungsten Carbide Burs for Precise Applications
Tungsten Carbide Bur Sets
Tungsten Carbide Burs for Tough Applications
Repair Set for Hole Saw Arbors
Ceramic Mounted Points for Use on Turbine and Jet Engine Materials
Dressing Stones
COMBICLICK® Fibre Discs
COMBIDISC® Diamond Abrasive Discs and COMBIDISC® Brush
COMBIDISC® PNER Unitized Discs
Flap Wheels for Angle Grinders - Threaded
Flap Drums Mounted Flap Wheels - Ceramic Oxide CO-COOL Abrasive
POLINOXTM PNK Convolute Wheels
POLINOXTM PNER Unitized Wheels and Discs
POLINOXTM Mounted Flap Wheels - PNL, PNZ, PNG
POLIVLIESTM Flap Discs
Reinforced Grinding Wheels – Universal Line PS-FORTE
DUODISC® Combination Cutting and Grinding Wheels
Reinforced Grinding Wheels – Performance Line SG-ELASTIC
CC-GRIND Quick-Change Grinding Discs
Type O SG-ALU
SG-FLEX Flexible Grinding Wheels
Reinforced Grinding Wheels – Special Line SG-PLUS
Type SGP WHISPER
POLIFAN® Flap Discs – Universal Line PSF
Type PSF ZIRKON-EXTRA
POLIFAN® Flap Discs – Performance Line SG
Type SG ZIRKON-COMPACT
Type SG A and SG ZIRKON with 3/8”-24 Thread
Type SG ZA
Type SG CO
POLIFAN® Flap Discs – Special Line SGP
Type SGP ZIRKON-STRONG
Type SGP CO-COOL
Type SGP ZIRKON-CURVE, SGP CO-CURVE
Abrasive Cut-Off Wheels for Handheld Use – Universal Line PS-FORTE
Type P PSF-INOX
Abrasive Cut-Off Wheels for Handheld Use – Performance Line SG-ELASTIC
Type N SG-ALU, New Thin Type
Abrasive Cut-Off Wheels for Handheld Use – Special Line SG-PLUS
X-SLIM .030” cut-off wheels
Abrasive Cut-Off Wheels for Stationary Use – Universal Line PS-FORTE
CHOPSAW, Type K PSF
Tool Manual 21
Page
14
14
19
39
45
46
47
24-28
47
10-17, 19-20
29, 30-31
29, 33-34
40-41
22-23, 28, 39
35-39
47
13-14
19
6-10
24
26
61
61
57
75
72-74
67-68
78
56
18-19
13
17
16
39
42
40-41
44-45
43
46
49
47
58
61
64
74
PFERD MAKES THE DIFFERENCE.
Catalogue
208
209
4-1/2” Stringer Bead Brushes
TWIN-NUT Stringer Bead Knot Wheels
ECAP® Encapsulated J-Bevel Brushes
M-BRADTM Abrasive Filament Brushes
Composite Disc Brushes, M-BRADTM Abrasive Filament
Composite Wheel Brushes, M-BRADTM Abrasive Filament
End Brushes, M-BRADTM Abrasive Filament, Banded
12” Expansion Joint Cleaning Brushes
COMBITWIST® Brushes
Standard Twist Knot Wheels, COMBITWIST®
Full-Cable Twist Knot Wheels, COMBITWIST®
Stringer Bead, COMBITWIST®
Scratch Brush, Curved Handle, V-Groove
Miniature Brush Set
Accessories
Drive Arbors for M-BRADTM Disc Brushes
Air Grinders
Straight Grinder PGT 1/1000 (100,000 RPM, 0.1 HP)
Straight Grinder PGAS 2/800 E (80,000 RPM, 0.2 HP)
Straight Grinder PGAS 1/550 (55,000 RPM, 0.1 HP)
Straight Grinder PGAS 8/250 E-HV (25,000 RPM, 0.8 HP)
Straight Grinder PG 5/230 V-HV (23,000 RPM, 0.5 HP)
Straight Grinder PGAS 8/100 HV (10,000 RPM, 0.8 HP)
Straight Grinder PG 10/40 V-HV (4,000 RPM, 1.2 HP)
Angle Grinder PWS 1/800 (80,000 RPM, 0.1 HP)
Electric Grinders
Straight Grinder UGER 11/330 SI (33,000 RPM, 0.9 HP)
Straight Grinder UGER 15/60 SI (5,900 RPM, 1.4 HP)
Straight Grinder UGER 15/30 SI (3,000 RPM, 1.4 HP)
Angle Grinder UWER 15/100 SI (10,000 RPM, 1.4 HP)
Drum Grinder UWER 15/40 SI D19 (3,500 RPM, 1.4 HP)
Tool Manual 21
Page
27
29
30
57-59
55
61
23
25
26
28
72
44
58
7
8
9
12
13
15
16
17
24
27
28
29
30
31
PFERD worldwide. And locally.
Germany
Argentina
France
South Africa
August Rüggeberg
GmbH & Co. KG
PFERD-Werkzeuge
Hauptstraße 13
51709 Marienheide
Phone + 49 (0) 22 64 - 90
Fax + 49 (0) 22 64 - 9400
www.pferd.com
PFERD Latinoamerica S.R.L.
CP 56 – Suc. Barrio Norte
Buenos Aires
Phone + 54 - 9 11 - 40 41 41 28
www.pferd.com
PFERD-South Africa (Pty.) Ltd.
32 Derrick Road
P.O. Box 588
Kempton Park, 1620
Spartan, Kempton Park
Phone + 27 - 11 - 2 30 40 00
Fax + 27 - 11 - 3 94 12 32
www.pferd.co.za
Domestic Sales
vertrieb-deutschland@pferd.com
PFERD-Australia (Pty.) Ltd.
1-3 Conifer Crescent
Dingley, Vic. 3172
Phone + 61 - 3 - 9565 3200
Fax + 61 - 3 - 9565 3299
www.pferd.com.au
PFERD-Rüggeberg France
S.A.R.L.
Zone d’Activités Economiques
2, Avenue de la Concorde
Ernolsheim-sur-Bruche
67129 Molsheim Cédex
Phone + 33 - 3 88 - 49 72 50
Fax + 33 - 3 88 - 38 70 17
www.pferd.fr
PFERD CANADA INC.
5570 McAdam Road
Mississauga, ONT L4Z1P1
Phone (905) 501-1555
Toll-Free (866) 245-1555
Fax (905) 501-1554
sales@pferdcanada.ca
www.pferd.com
Belgium
bvba PFERD-Rüggeberg sprl
Waterranonkelstraat 2 a
Rue de la Grenouillette
1130 Brussel - Bruxelles
Phone + 32 - 2 - 2 47 05 90
Fax + 32 - 2 - 2 16 30 54
www.pferd.be
USA
Brazil
PFERD INC.
30 Jytek Drive
Leominster, MA 01453
Phone (978) 840-6420
Toll-Free (800) 342-9015
Fax (978) 840-6421
sales@pferdusa.com
www.pferd.com
PFERD-Rüggeberg do Brasil Ltda.
BR 277 no. 4.654 km 2 - CIC
82305-200 Curitiba - PR
Phone + 55 - 41 - 30 71 82 22
Fax + 55 - 41 - 30 71 82 00
www.pferd.com.br
China
PFERD-Tools – Shanghai Office
Kong Jiang Road No. 1688
Wei Bai Xin Bldg
# 6th, Floor, Room 608
Yang Pu District
200092 Shanghai/China
Phone + 86 - 21 - 51 15 70 99
Fax + 86 - 21 - 51 15 70 66
www.pferd.cn
PFERD-Rüggeberg S.A.
C/ Júndiz 18
Pol. Ind. Júndiz
01015 Vitoria-Gasteiz
Phone + 34 - 9 45 - 18 44 00
Fax + 34 - 9 45 - 18 44 18
www.pferd.es
Mexico
Sweden
PFERD-FANDELI, S.A. de C.V.
Av. Presidente Juárez #225
Col. San Jerónimo Tepetlacalco
Tlalnepantla, Estado de México
CP 54090
Phone + 52 - 55 - 53 66 - 14 00
Fax + 52 - 55 - 53 66 - 14 44
www.pferd-fandeli.com.mx
PFERD-VSM AB
Dalénum 37
Dalénum Hus 224
181 70 Lidingö
Phone + 46 - 8 - 564 72 300
Fax + 46 - 8 - 564 72 301
www.pferd-vsm.se
Netherlands
PFERD-Rüggeberg B.V.
Hekven 15 bis., Postbus 2070
4824 AD/4800 CB Breda
Phone + 31 - 76 - 5 93 70 90
Fax + 31 - 76 - 5 42 10 33
www.pferd.nl
Poland
PFERD-VSM Sp.z o.o.
ul. Polna 1A
62-025 Kostrzyn Wlkp.
Phone + 48 - 61 - 8 97 04 80
Fax + 48 - 61 - 8 97 04 90
www.pferdvsm.pl
Switzerland
PFERD-VITEX (Schweiz) AG
Werkzeuge und Schleifmittel
Zürichstrasse 38b
Postfach 22
8306 Brüttisellen
Phone + 41 - 44 - 805 28 28
Fax + 41 - 44 - 805 28 00
www.pferd-vitex.ch
Turkey
PFERD Asindirici Takimlar Ltd. Sti.
Aydintepe Mah.
Sahilyolu Cad. 25 - 7/D
34959 Tuzla Istanbul
Phone +90 - 216 494 03 00
Fax +90 - 216 494 22 11
www.pferd.com
Singapore
PFERD-Asia Pacific Pte. Ltd.
808, French Road
#03-179, Kitchener Complex
Singapur 200808
Phone + 65 - 62 96 53 93
Fax + 65 - 62 96 43 83
www.pferd.com
www.pferd.com · info@pferd.com
Printed in Germany.
Canada
PFERD-Rüggeberg GmbH
Prinz-Eugen-Straße 17
4020 Linz
Phone + 43 - 7 32 - 79 64 11-0
Fax + 43 - 7 32 - 79 64 22
www.pferd-rueggeberg.at
PFERD-Italia s.r.l.
Via G. Di Vittorio 33/7-9
20068 Peschiera Borromeo (MI)
Phone + 39 - 02 - 55 30 24 86
Fax
+ 39 - 02 - 55 30 25 18
www.pferd.it
Subject to technical modifications.
Austria
Spain
09/2010
Sales International
sales-international@pferd.com
Italy
U.K.
PFERD LTD.
4 Westleigh Hall, Wakefield
Road
Denby Dale
West Yorkshire HD8 8QJ
Phone + 44 - 14 84 - 86 61 49
Fax + 44 - 14 84 - 86 59 38
www.pferd.ltd.uk
818 168
Sales Europe
sales-europe@pferd.com
Australia