MagI3C Power Modules Magnetic Integrated Intelligent IC Synchronous step down voltage regulator modules with integrated inductor solution Fast and easy design-in VDRM Modules: Very flexible, wide input and output voltage range Würth Elektronik eiPal® www.we-online.com 1 DC/DC Solutions & General Information DC/DC Solutions CONTROLLER CONVERTER V IN V IN ISwitch 1 ISwitch ILoad Controller IC 1 ILoad V OUT Controller IC C OUT C IN ISwitch V OUT C OUT C IN 2 ISwitch 2 Discrete Solutions Maximum flexibility Many different parts POWER MODULE VDRM VIN ISwitch 1 ILoad Controller IC VOUT COUT CIN ISwitch 2 Integrated Solutions Maximum ease of use Standard parts Advantages of the Power Modules: Integrated inductor solution for ease of use Fast time to market (save up to 75 % development time) Space saving Standard parts for wide input and output voltage range 2 www.we-online.com Low EMI High efficiency up to 97 % Best-in-class thermal performance (no external heat sink or air flow required) Würth Elektronik eiPal® The VDRM series of the MagI3C Power Modules family comprise a fully integrated current mode DC/DC power supply with both the switching power stage, control circuitry and passive all-in-one package. These devices also feature built-in compensation circuitry and a soft-start feature for a smooth, safe power up. The 7 PIN TO263-7EP is an industrial high power density package with a low profile and a small outline. The VDRM series offers high efficiency and delivers up to 5 A of output current with accurate regulated output voltages. It operates from input voltage 6 V to 42 V. They are available in an innovative package that enhances thermal performance and allows for hand or machine soldering. The VDRM regulators also have on-board protection circuitry to guard against thermal and electrical damage. Thermal shut-down, overcurrent, overvoltage and undervoltage protections safeguard the regulator and include a short-circuit protection. Evaluation Boards Order Code Evaluation Board Part Description VIN (V) VOUT (V) IOUT (A) 178 020 601 WPMDH1200601JEV 6 - 42 0.8 - 6 2.0 178 012 401 WPMDH1102401JEV 6 - 42 5 - 24 1.0 178 012 402 WPMDH1152401JEV 6 - 42 5 - 24 1.5 178 032 401 WPMDH1302401JEV 6 - 42 5 - 24 3.0 178 050 601 WPMDM1500602JEV 6 - 36 0.8 - 6 5.0 Würth Elektronik eiPal® www.we-online.com 3 MagI³C – VDRM (1-3 A) Variable Step Down Regulator Module Package TO263-7EP Characteristics Applications Output current up to 3 A Input voltage range from 6 V to 42 V Operating junction temperature: -40 °C to +125 °C Peak efficiency up to 97 % Low noise complies with EN55022 class B EMI standards Output under- & overvoltage protection Overcurrent protection Overtemperature protection Adjustable soft start Tape & reel packaging Point of Load DC/DC applications Servers, data and telecom System power supplies DSPs, FPGAs, MCUs and MPUs I/O interface Industrial electronics Embedded PCs QR-Code Fire alarm control units Measurement equipment Electrical properties Order Code Part Description VIN (V) VOUT (V) IOUT (A) 171 020 601 171 012 401 171 012 402 171 032 401 WPMDH1200601JT WPMDH1102401JT WPMDH1152401JT WPMDH1302401JT 6-42 6-42 6-42 6-42 0.8-6 5-24 5-24 5-24 2.0 1.0 1.5 3.0 Switching Frequency (MHz) 0.2 – 0.8 0.2 – 0.8 0.2 – 0.8 0.2 – 0.8 Dimensions (in mm) Integrated Inductor (µH) 10 15 15 10 Qty. 250 250 250 250 Order Code Evaluation Board 178 020 601 178 012 401 178 012 402 178 032 401 Land pattern (in mm) Pin description AGND SS 5 FB 6 VOUT 7 ~l XY WPMXX 1234567XX EN 4 www.we-online.com VIN RON 3 4 EP Pin Description Input power supply Set the frequency of the application Remote ON/OFF Reference ground of the device Set up the soft-start function Set up the output voltage Regulated output voltage Exposed pad - must be electrically connected to pin 4 external to package 2 EP Pin Symbol VIN RON EN AGND SS FB VOUT 1 Pin # 1 2 3 4 5 6 7 Würth Elektronik eiPal® MagI3C-VDRM (1 - 3 A) Design Guideline 7 7 Steps to design your Power Application 1. Program under voltage lockout divider 2. Program output voltage 3. Select soft-start capacitor 4. Select output capacitor 5. Select input capacitor 6. Set operating frequency 7. Select feed forward capacitor VIN VOUT VOUT VIN 7. Module 6. CFF FB RON RON RFBT 1. EN RENT CIN AGND RENB 5. Design Recommendation: The Variable Power Module Series offers you a simplified and easy way to use. The input capacitor CIN supplies the momentary current demands of the IC and has to be sized to satisfy the input ripple current requirement. Ceramic capacitors are proposed in order to minimize the input voltage ripple. Optional high-frequency ceramic capacitors can be selected and implemented on the input, with the intention of reducing noise. 2. SS 3. CSS 4. RFBB COUT The RENT and RENB circuit ensure robustness and prevents the IC from turning on early as the main supply voltage ramps up. This allows the designer to choose an input voltage below which the circuit will be disabled. This implements the feature of programmable under voltage lockout, UVLO. Further details can be found in the datasheet on www.we-online.com For the output capacitor COUT low ESR ceramic capacitors are recommended in the data sheet. This reduces output ripple, but you need to make sure that your account for the DC bias derating when sizing the capacitor. X5R or X7R dielectrics are recommended because they are stable over a wide temperature range. Würth Elektronik eiPal® www.we-online.com 5 Typical Performance Characteristics Power Module 171 020 601 Efficiency: VIN = 24 V; TAMB = 25 °C Power Loss: VIN = 24 V; TAMB = 25 °C 100 1.8 95 85 1.2 80 Power Loss (W) Efficiency (%) V OUT V OUT V OUT V OUT 1.5 90 75 70 = 5.0V = 3.3V = 2.5V = 1.8V V OUT V OUT V OUT V OUT 65 60 = 5.0V = 3.3V = 2.5V = 1.8V 0.9 0.6 0.3 55 0.0 50 0.0 0.4 0.8 1.2 1.6 0.0 2.0 0.4 Output Current (A) 0.8 1.2 1.6 2.0 Output Current (A) Output Ripple: VIN = 24 V; IOUT = 2 A; Ceramic COUT; BW = 200 MHz Thermal Derating: VOUT = 3.3 V; θJA = 19.6 °C/W 2.5 V OUT =3.3V Output Current (A) 2.0 1.5 1.0 0.5 20 mV/div 1 µs/div V IN = 12V 0.0 50 60 70 80 90 100 110 120 Ambient Temperature (°C) 6 www.we-online.com Würth Elektronik eiPal® Typical Performance Characteristics Power Module 171 012 401 Efficiency: VOUT = 5 V @ TAMP = 25 °C Power Loss: VOUT = 5 V; TAMB = 25 °C 1.5 100 95 V IN V IN V IN V IN V IN 1.2 Power Loss (W) Efficiency (%) 90 85 80 V IN V IN V IN V IN V IN 75 = 8V = 12V = 24V = 36V = 42V = 8V = 12V = 24V = 36V = 42V 0.9 0.6 0.3 70 0.0 0.0 0.2 0.4 0.6 0.8 1.0 0.0 0.2 0.4 Output Current (A) 0.6 0.8 1.0 Output Current (A) Output Ripple: VIN = 24 V; IOUT = 1 A; Polymer Electrolytic COUT; BW = 200 MHz Thermal Derating: VOUT = 12 V; θJA = 16 °C/W 1.2 VOUT=12V 1.0 Output Current (A) 0.8 0.6 0.4 V IN = 15V V IN = 24V V IN = 42V 0.2 0.0 20 mV/div 1 µs/div -20 0 20 40 60 80 100 120 140 Ambient Temperature (°C) Würth Elektronik eiPal® www.we-online.com 7 Typical Performance Characteristics Power Module 171 012 402 100 3.0 95 2.5 90 2.0 Power Loss (W) Power Loss: VOUT = 5 V; TAMB = 25 °C Efficiency (%) Efficiency: VOUT = 5 V; TAMB = 25 °C 85 80 V IN = 8V V IN = 12V V IN = 24V 75 V IN = 8V V IN = 12V V IN = 24V 1.5 1.0 0.5 0.0 70 0.0 0.5 1.0 0.0 1.5 0.5 Output Current (A) 1.0 1.5 Output Current (A) Output Ripple: VIN = 24 V; IOUT = 1.5 A; Polymer Electrolytic COUT; BW = 200 MHz Thermal Derating: VIN = 24 V; VOUT = 12 V; θJA = 19.6 °C/W 2.0 V OUT =12V Output Current (A) 1.5 1.0 0.5 0.0 100 mV/div 1 µs/div -20 0 20 40 60 80 100 120 140 Ambient Temperature (°C) 8 www.we-online.com Würth Elektronik eiPal® Typical Performance Characteristics Power Module 171 032 401 Efficiency: VOUT = 5 V; TAMB = 25 °C Power Loss: VOUT = 5 V; TAMB = 25 °C 5.0 100 95 V IN = 8V V IN = 12V V IN = 24V 4.0 Power Loss (W) Efficiency (%) 90 85 80 V IN = 8V V IN = 12V V IN = 24V 75 0.5 1.0 1.5 2.0 2.0 1.0 70 0.0 3.0 2.5 0.0 3.0 0.0 0.5 Output Current (A) 1.0 1.5 2.0 2.5 3.0 Output Current (A) Output Ripple: VIN = 24 V; IOUT = 3 A; Polymer Electrolytic COUT; BW = 200 MHz Thermal Derating: VIN = 24 V; VOUT = 12 V; θJA = 16 °C/W 3.5 V OUT =12V 3.0 Output Current (A) 2.5 2.0 1.5 1.0 0.5 0.0 100 mV/div Würth Elektronik eiPal® 1 µs/div -20 0 20 40 60 80 100 120 140 Ambient Temperature (°C) Ambient Temperature (°C) www.we-online.com 9 Evaluation Boards – Design & EMC Recommendations Power Module Basic Circuit of the Following Types EN 55022 Order Code 171 020 601 171 012 401 171 012 402 171 032 401 ITE (Information Technology Equipment), also known as CISPR-22 Limit A for Industrial VIN (V) 6-42 6-42 6-42 6-42 VIN VOUT (V) 0.8-6 5-24 5-24 5-24 IOUT (A) 2.0 1.0 1.5 3.0 VOUT VOUT VIN Module Limit B for Home Appliances EN RENT CIN FB RON RON CFF AGND RFBT SS CSS RENB RFBB COUT EMC Measured Values 178 012 401 | Conditions: VIN = 24 V; VOUT = 12 V; IOUT = 1 A 178 012 402 | Conditions: VIN = 24 V; VOUT = 12 V; IOUT = 1,5 A 178 032 401 | Conditions: VIN = 24 V; VOUT = 12 V; IOUT = 3 A 178 020 601 Conditions: VIN = 24 V; VOUT = 3.3 V; IOUT = 2 A 80 80 EMI EN 55022 Class A EN 55022 Class B 70 Radiated Emissions (dBµV/m) Radiated Emissions (dBµV/m) 60 50 40 30 20 50 40 30 20 10 0 0 200 400 600 Frequency (MHz) 10 60 10 0 www.we-online.com 800 EMI EN 55022 Class A EN 55022 Class B 70 1000 0 200 400 600 800 1000 Frequency (MHz) Würth Elektronik eiPal® MagI³C – VDRM (5 A) – Synchronisable Variable Step Down Regulator Module Package TO-263-7EP Characteristics Applications Output current up to 5 A Input voltage range from 6 V to 36 V Operating junction temperature: -40 °C to +125 °C Peak efficiency up to 92 % Low noise complies with EN55022 class B EMI standards Output under- & overvoltage protection Overcurrent protection Overtemperature protection Adjustable soft start Tape & reel packaging Point of Load DC/DC applications Servers, data and telecom System power supplies DSPs, FPGAs, MCUs and MPUs I/O interface Industrial electronics Embedded PCs QR-Code Fire alarm control units Measurement equipment Electrical properties Order Code Part Description VIN (V) VOUT (V) IOUT (A) 171 050 601 WPMDM1500602JT 6-36 0.8-6 5.0 Switching Frequency (MHz) 0.812 Dimensions (in mm) Qty. 250 Order Code Evaluation Board 178 050 601 6 VOUT ~l FB SS/TRK 7 XY WPMXX 1234567XX AGND 5 EP EN 4 VOUT EP SYNC 3 7 VIN 2 SS/TRK Pin Description Input power supply Set the frequency of the application Remote ON/OFF Reference ground of the device Set up the output voltage Set up the soft-start function or tracking function Regulated output voltage Exposed pad - must be electrically connected to pin 4 external to package 1 Pin Symbol VIN SYNC EN AGND FB 6 Würth Elektronik eiPal® Integrated Inductor (µH) 3.3 Land pattern (in mm) Pin description Pin # 1 2 3 4 5 Synchronization Range (MHz) 0.65 – 0.95 www.we-online.com 11 MagI³C – VDRM (5 A) – Synchronisable Design Guideline 7 7 Steps to design your Power Application 1. Program under voltage lockout divider 2. Program output voltage 3. Select soft-start capacitor 4. Tracking supply option 5. Select output capacitor 6. Select input capacitor 7. Synchronisation VIN VIN Module SYNC SS/TRK 7. 4. 3. CSS 1. EN RENT CIN VOUT VOUT AGND RENB FB 2. RFBT RFBB 5. COUT 6. Design Recommendation: The Variable Power Module Series offers you a simplified and easy way to use. The input capacitor CIN supplies the momentary current demands of the IC and has to be sized to satisfy the input ripple current requirement. Ceramic capacitors are proposed in order to minimize the input voltage ripple. Optional high-frequency ceramic capacitors can be selected and implemented on the input, with the intention of reducing noise. The RENT and RENB circuit ensure robustness and prevents the IC from turning on early as the main supply voltage ramps up. This allows the designer to choose an input voltage below which the circuit will be disabled. This implements the feature of programmable under voltage lockout, UVLO. Further details can be found in the datasheet on www.we-online.com For the output capacitor COUT low ESR ceramic capacitors are recommended in the data sheet. This reduces output ripple, but you need to make sure that your account for the DC bias derating when sizing the capacitor. X5R or X7R dielectrics are recommended because they are stable over a wide temperature range. 12 www.we-online.com Würth Elektronik eiPal® Typical Performance Characteristics Power Module 171 050 601 Efficiency: VOUT = 3.3 V; TAMB = 25 °C Power Loss: VOUT = 3.3 V; TAMB = 25 °C 100 7 90 6 5 Power Loss (W) 80 Efficiency (%) V IN V IN V IN V IN 70 60 V IN V IN V IN V IN 50 = 9V = 12V = 24V = 36V = 9V = 12V = 24V = 36V 4 3 2 1 40 0 0 1 2 3 4 5 0 1 2 3 4 5 Output Current (A) Output Current (A) Output Ripple: VIN = 12 V; IOUT = 5 A; Ceramic COUT; BW = 20 MHz Thermal Derating: VOUT = 3.3 V; θJA = 12 °C/W 6 V OUT =3.3V 5 Output Current (A) 4 3 2 1 10 mV/Div 500 ns/Div V IN = 24V 0 30 40 50 60 70 80 90 100 110 120 130 Ambient Temperature (°C) Würth Elektronik eiPal® www.we-online.com 13 Evaluation Boards – Design & EMC Recommendations Power Module Basic Circuit of the Following Types Order Code 171 050 601 VIN (V) 6-36 Power Module Optimized Circuit of the Following Types VOUT (V) 0.8-6 IOUT (A) 5.0 Order Code Evaluation Board 178 050 601 VIN VIN Module EN CIN COUT 1 opt. (µH) Chip Bead Ferrite; Size 1812; Würth Elektronik Order Code 742 792 261 01 AEC; 100 µF; 50 V; 20 %; Radial, SMD 6.3 x 6.3 mm Chip Bead Ferrite; Size 1812; Würth Elektronik Order Code 742 792 261 01 AEC; 100 µF; 50 V; 20 %; Radial, SMD 6.3 x 6.3 mm LOUT opt Power Module Basic Circuit SS/TRK CIN1 opt AGND FB RENB RFBT RFBB EMC Measured Values EMC Measured Values 178 050 601 Conditions: VIN = 24 V; VOUT = 3.3 V; IOUT = 5 A 178 050 601 Conditions: VIN = 24 V; VOUT = 3.3 V; IOUT = 5 A RLoad 80 EMI EN 55022 Class A EN 55022 Class B 70 EMI EN 55022 Class A EN 55022 Class B 70 60 60 Radiated Emissions (dBµV/m) Radiated Emissions (dBµV/m) COUT1 opt COUT 80 50 40 30 20 50 40 30 20 10 10 0 0 0 200 400 600 Frequency (MHz) 14 LOUT opt. (µH) LIN opt VIN CSS RENT CIN 1 opt. (µH) VOUT VOUT SYNC LIN opt. (µH) www.we-online.com 800 1000 0 200 400 600 800 1000 Frequency (MHz) Würth Elektronik eiPal® Electronic Components EMC Components Power Magnetics Power Modules Signal & Communications LEDs Connectors Switches Power Elements Würth Elektronik eiPal® www.we-online.com DIENECKARPRINZEN 999941.10k.0214.FLY Assembly Technique 15