VA2202-xxx-2 Series Electric Spring Return Valve Actuators Product Bulletin Code No. LIT-12011160 Issued March 25, 2008 Supersedes March 1, 2006 VA2202 Series Spring Return Electric Valve Actuators are available in 24 VAC/VDC and 120 VAC ON/OFF control, 24 VAC Floating Control, and 2 to 10 VDC (4 to 20 mA) Proportional Control for use in Heating, Ventilating, and Air Conditioning (HVAC) applications. All models provide 18 lb.in (2 N.m) of output force and feature a NEMA 2 (IP42) housing for indoor use. Versions with a factory-installed Single Pole, Double Throw (SPDT) auxiliary switch are available. The VA2202 Series actuators are designed for easy mounting in the field to 1/2 and 3/4 in. Johnson Controls® VG1000 Series Ball Valves. The optional available auxiliary switch is adjustable from 5 to 95°. Figure 1: VA2202 Series Electric Valve Actuator on VG1000 Series Ball Valve Table 1: Features and Benefits Features Benefits Proportional, Floating and On/Off Control Models Available Allows the actuator to be used in wide range of applications and optimal choice of control signal Single Screw, Direct Mounting Simplifies installation Optional Auxiliary Switch Available Provides independent verification of actuator position Reversible Mounting Design Simplifies setup of valve spring return position Compact Design Provides solution for limited-space applications VA2202-xxx-2 Series Electric Spring Return Valve Actuators Product Bulletin 1 IMPORTANT: Use this VA2202 Series actuator only as an operating control. Where failure or malfunction of the VA2202 actuator could lead to personal injury or property damage to the controlled equipment or other property, additional precautions must be designed into the control system. Incorporate and maintain other devices such as the supervisory or alarm systems or safety or limit controls intended to warn of, or protect against, failure or malfunction of the VA2202 actuator. For CW spring return operation (see Figure 2 and Table 3), mount the actuator so the CW face of the actuator (gray side) is away from the valve as illustrated in Figure 2. The actuator drives CCW and spring returns CW. 0 0 Application 1 IMPORTANT: This device is not designed or intended to be used in or near environments where explosive vapors or gases could be present, or environments where substances corrosive to the device’s internal components could be present. Counterclockwise (CCW) face (Blue Side) See Table 2 for information on control applications by model. Figure 2: Selecting the Spring-Return Direction Table 2: Control Applications by Model Model Voltage Control Auxiliary Switch VA2202-AGA-2 24 VAC Floating No VA2202-BAA-2 VA2202-BGB-2 VA2202-GGA-2 VA2202-GGB-2 120 VAC On/Off Side of Actuator Mounted away from Valve Blue Side No Gray Side 0 1 Yes 24 VAC/ VDC No Yes Proportional, 2-10 VDC Two-Way Spring Return open Spring Return closed Three Way Connect Port A to Port C Connect Port B to Port C No Yes Operation For Counterclockwise (CCW) spring return operation (see Figure 2 and Table 3), mount the actuator so the CCW face of the actuator (blue side) is away from the valve as illustrated in Figure 2. The actuator drives Clockwise (CW) and spring returns CCW. 2 Valve Style Yes VA2202-BAB-2 VA2202-BGA-2 Table 3: Control Variations 0 VA2202-AGB -2 Clockwise (CW) Face (Gray Side) FIG:actuator_face All actuators can be ordered factory assembled or field-mounted to 1/2 and 3/4 in. VG1000 Series ball valves. Floating Control VA2202-AGx-2 Series of actuators operate on 24 VAC at 50/60 Hz. A switch on the actuator sets the direction of travel. The actuator can be mounted to spring return either clockwise or counterclockwise. See Table 3. VA2202-xxx-2 Series Electric Spring Return Valve Actuators Product Bulletin VA2202-AGx actuators have a rotation direction switch on the cover as shown in Table 4. Switch position indicates start point. 24 VAC Transformer Common BLK (1) ~ RED (2) WHT (W3) ~ Line Voltage A On/Off Control VA2202-BGx-2 Series operate on 24 VAC at 50/60 Hz or 24 VDC. VA2202-BAx-2 Series operate on 85 to 265 VAC at 50/60 Hz. The actuator can be mounted to spring return either clockwise or counterclockwise. 100 to 240 VAC 1 Neutral Neutral - L1 ORN (W4) ~ B Hot - L2 The indication of direction is valid for switch position CW. 2 Hot S1 S1 NC NC S2 S3 S3 NO 0o to 95o NO FIG:AGx_2 0o to 95o FIG:BAx_2 S2 Auxiliary Switch Auxiliary Switch Figure 3: Floating Control (VA2202-AGx-2) Table 4: Shaft Rotation with Floating Control External Switch Positions (See Figure 3) Side of Actuator Mounted away from Damper Blue Side Figure 4: On/Off Control (VA2202-BAx-2) 24 VAC Transformer 1 Common Line Voltage 2 + Hot Gray Side 0 0 1 S1 NC Position of Rotation Direction Switch B (W4) Auxiliary Switch CCW CCW CW Direction of Shaft Rotation Open Open Open Open Closed Closed Closed 0o to 95o NO CW Closed S3 FIG:BGx_2 A (W3) S2 CCW CW CW CCW stop stop stop stop CW CCW CCW CW Figure 5: On/Off Control (VA2202-BGx-2) Proportional Control VA2202-GGx-2 Series of actuators operate on 24 VAC at 50/60 Hz or 24 VDC. The actuator can be wired to response to either a 2 to 10 VDC or 4 to 20 mA control signal with a field supplied 500 ohm resistor and position the valve in response to a control signal. The actuator can be mounted to spring return either clockwise or counterclockwise. Not Recommended VA2202-xxx-2 Series Electric Spring Return Valve Actuators Product Bulletin 3 Dimensions 24 VAC Transformer + WHT (3) Y1 Input, 2 to 10V 500 ohm 0.25 W Resistor Minimum Clearance Required 3-1/2 (89) 3-5/32 (80) S1 NC 3-3/64 (77) S2 0 to 95 o NO FIG:GGx_2 S3 o Auxiliary Switch F Figure 6: Proportional Control (VA2202-GGx-2) A VA2202-GGx actuators have a rotation direction switch on the cover as shown in Table 5. Switch position indicates start point. C Table 5: Spring Return with Proportional Control Signal B Side of Actuator Mounted Away from Valve Blue Side Gray Side E Two-Way Valve Three-Way Valve Figure 7: Dimensions of VG1241, VG1245, VG1841, and VG1845 Series Ball Valves with VA2202 actuators, in. (mm), Front View 0 0 1 Position of Rotation Direction Switch D FIG:side_dimensions Control Signal 2 to 10 VDC See Figure 7, Figure 8, and Table 6 for dimensions of VG1241, VG1245, VG1841, and VG1845 Series Ball Valves with VA2202 actuators. BLK (1) Common RED (2) + Hot FIG:front_dimensions Line Voltage 6-9/32 (160) CW CCW CCW CW Direction of Shaft Rotation Increasing Signal (2 to 10 VDC or 4 to 20 mA) Decreasing Signal (10 to 2 VDC or 20 to 4 mA) CCW CW CW CCW CW CCW CCW CW E Two-Way Valve G Three-Way Valve Figure 8: Dimensions of VG1241, VG1245, VG1841, and VG1845 Series Ball Valves with VA2202 actuators, in. (mm), Side View 4 VA2202-xxx-2 Series Electric Spring Return Valve Actuators Product Bulletin Table 6: Dimensions of VG1241, VG1245, VG1841, and VG1845 Series Ball Valves with VA2202 actuators, in. (mm) Valve Size in. (DN)1 1/2 (DN15) A VA2202-BAB-2 100 to 240 VAC 50/60 Hz, 2-Wire On/ Off Control, Spring Return with one SPDT auxiliary switch VA2202-BGA-2 24 VAC 50/60 Hz, or 24 VDC, 2-Wire On/Off Control, Spring Return without auxiliary switch VA2202-BGB-2 24 VAC 50/60 Hz, or 24 VDC 2-Wire On/Off Control, Spring Return with one SPDT auxiliary switch VA2202-GGA-2 2 to 10 VDC (4 to 20 mA) Proportional Control, Spring Return without auxiliary switch1 VA2202-GGB-2 2 to 10 VDC (4 to 20 mA) Proportional Control, Spring Return with one SPDT auxiliary switch* 3/4 (DN20) 4-1/4 (108) B 11/16 (17) C 1-1/4 (31) D 6-3/4 (171) 6-13/16 (175) E 2-9/16 (64) 2-13/16 (71) F 3/8 (9) G 1-1/4 (32) 1. Table 7: VA2202 Series Actuator Models Available (Part 2 of 2) 1-7/16 (36) On models with the flow-characterizing disk, the disk is located in Port A. Port A must be the inlet. Ordering Information See Table 7 and Table 8 to order VA2202 Series actuators and repair parts. Table 7: VA2202 Series Actuator Models Available (Part 1 of 2) Code Number Description VA2202-AGA-2 24 VAC 3-Wire Floating Control, Spring Return without auxiliary switch VA2202-AGB-2 24 VAC 3-Wire Floating Control, Spring Return with one SPDT auxiliary switch VA2202-BAA-2 100 to 240 VAC 50/60 Hz, 2-Wire On/ Off Control, Spring Return without auxiliary switch 1. Milliamp input signal requires field-furnished 500 ohm resistor. Table 8: Repair Parts (Order Separately) Code Number Description M2000-500 Linkage Kit Complete, includes adapter plate, coupler, lock washer, screw and pointer VA2202-xxx-2 Series Electric Spring Return Valve Actuators Product Bulletin 5 Technical Specifications Table 9: VA2202 Series Electric Valve Actuators Power Requirements Input Signal VA2202-AGx 24 VAC ±20% at 50/60 Hz, 4 VA VA2202-BAx 85 to 265 VAC at 50/60 Hz, 5 VA VA2202-BGx 24 VAC ±20% at 50/60 Hz, 24 VDC ±10%, 5 VA VA2202-GGx 24 VAC ±20% at 50/60 Hz, 24 VDC ±10%, 4 VA VA2202-AGx-2 24 VAC ±20% at 50/60 Hz VA2202-Bxx-2 (See Power Requirements.) VA2202-GGx-2 2 to 10 VDC or 4 to 20 mA (with field furnished 500 ohm resistor) Auxiliary Switch Rating Input Impedance One SPDT, 3A @ 250 VAC, adjustable 0 to 95° VA2202-AGx 1,000 ohms (0.6 W) VA2202-GGx Voltage:100,000 ohms, (0.1 mA) Current: 500 ohms (with field furnished 500 ohm 0.25 W minimum resistor) Electrical Connections VA2202-AGA-2 VA2202-GGA-2 Plenum cable, 36 inch, 18 AWG, 1/2 in. conduit connector VA2202-BxA-2 Appliance cable, 36 inch, 18 AWG, 1/2 in. conduit connector VA2202-BxB-2 VA2202-xGB-2 Two appliance cables, 36 inch, 18 AWG, 1/2 in. conduit connector 18 lb.in (2 N.m) minimum Output Torque Nominal Run Time Powered 95 seconds maximum VA2202-AGx-2 and VA2202-GGx-2 models 75 seconds maximum VA2202-Bxx-2 models Spring Return 25 seconds maximum: -4 to 122°F (-20 to 50°C), 60 seconds maximum at -22°F (-30°C) for VA2202-AGx-2 and VA2202-GGx-2 models; 75 seconds maximum for VA2202-Bxx-2 models Cycles 60,000 full stroke cycles; rated at 16 lb.in (2 N.m) Enclosure NEMA 2, IP42 Valve Fluid Temperature Limits 0 to 212°F (-18 to 100°C) Ambient Conditions Compliance Shipping Weight Operating -22 to 122°F (-30 to 50°C); 5 to 90% RH, noncondensing Storage -40 to 176°F (-40 to 80°C); 5 to 95% RH, noncondensing United States UL listed acc. to UL 60730-1, UL 60730-2-14 (XAPX) Canada cUL listed acc. to CAN/CSA C22.2 No.24 (XAPX7) Europe CE Mark, Low Voltage Directive (73/23/EEC), -xAx and -xxB models only CE Mark, EMC Directive (89/336/EEC), all models 1.5 lb (0.7 kg) The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. Building Efficiency 507 E. Michigan Street, Milwaukee, WI 53202 Metasys® and Johnson Controls® are registered trademarks of Johnson Controls, Inc. All other marks herein are the marks of their respective owners. © 2008 Johnson Controls, Inc. 6 VA2202-xxx-2 Series Electric Spring Return Valve Actuators Product Bulletin Published in U.S.A. www.johnsoncontrols.com