Catalogue SM-ML – AISE standard

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Technical Catalogue
C-SM-ML-802-818-E-08
STEEL MILL HEAVY DUTY DC MOTORS
(MILL MOTORS)
SM-ML SERIES
FRAMES 802-818
FROM 3,75 TO 184kW
FROM 158 TO 17400Nm
SM-ML SERIES
STEEL MILL HEAVY DUTY DC MOTORS (MILL MOTORS)
General
Steel mill heavy duty DC motors series SM-ML (MILL motors) have been designed for use in variable speed drives for heavy
duty applications. Motors have skewed armature slots to ensure low torque ripples at slow speed. Motors are available up to
17400Nm.
These motors exactly meet A.I.S.E. Standard requirements in terms of:
outputs (torques, speeds, powers, etc.)
overall and coupling dimensions
domensions and positioning of ventilation openings
so they are fully interchangeable to whatever DC motor of same frame size manufactured in accondance with A.I.S.E.
Standards
Motor design
Standards:
Supply:
Impregnation:
Winding terminals:
Insulation:
Temperature rise:
Ambient temp:
Altitude of installation:
Balancing:
Mounting arrangement:
Shaft:
Enclosures:
Ratings, operating features and outline dimensions according to A.I.S.E. technical report No. 1 1991/IPSS 1-03-002-94
General features and testing according to IEC60034-1
From 3-phase fully controlled bridge (no yoke required if armature current form factor is ” 1,05)
VPI (with solventless resin)
TIG welding of armature coil connections to commutator
Class H
110°C
40°C max (without derating)
1000 m.a.s.l. max (without derating)
ISO 2373, grade "N"
IM1004 (B3), horizontal with feet and 2 tapered shaft ends
Removable and replaceable shaft, with 2 tapered extensions (taper 1:9,6 – 1 ¼ per foot)
On each extension a nut and a split lockwasher are provided.
Shaft guard is fastened on the commutator end
Convertible between TENV and TEFV enclosure or with top mounted blower unit
Enclosures
Description
TENV
Totally Enclosed Not Ventilated
TEFV
Totally Enclosed Forced Ventilated (by external and separate source)
DPFG-BV Drip-Proof Fully Guarded , Blower Ventilated
DPFG
Drip-Proof Fully Guarded
DPFG-SV Drip-Proof Fully Guarded, Separately Ventilated
TEAAC
Totally Enclosed Air-to-Air Cooled
TEWAC Totally Enclosed Water-to-Air Cooled
*
IEC60034-5
**
IEC60035-6
Degree of Type of
Sicme Motori code protection* cooling**
CNV
IP55
IC410
ST
CBA
IP55
IC37
ST
PVA
IP23
IC06
OR
PV
IP23
IC01
OR
BPVA
IP23
IC16
OR
CBARO
IP55
IC666
OR
CBARH
IP55
IC86W
OR
ST: Standard
OR: On Request
Terrminal box:
No terminal box, loose hanging leads as standard (right side facing DE)
N°. 1 thermoprotector on auxiliary windings as standard
Thermal protection:
Full speed, half speed and quarter speed design available.
Motor design: SM 802-804 series
Steel fabricated, split frame
Heavy-duty roller bearings with easily removable bearing housings
Motor design: ML 806-818 series
Fully laminated stator core, no split frame
Compensating windings (as option on frames 806-808-810, as standard on frames 812-814-816-818)
Heavy-duty roller bearings
Fully laminated machines have the relevant advantage to accept extremely high current gradients (200In/sec). These motors
withstand without any problem to frequent and extremely rapid current pulses, arising from static converters.
Options available
1 tapered shaft end only (IM1003)
1 (IM1001) or 2 (IM1002) cylindrical shaft ends
terminal box
different kinf of thermal protection (Pt100, PTC, etc.)
tachometers, pulse generators, overspeed switches
anticondensation heater
brakes
etc.
2
SM-ML SERIES
STEEL MILL HEAVY DUTY DC MOTORS (MILL MOTORS)
Output data – Frames SM802-804
Ratings are referred to 230V. Motors can work with voltage up to 500V (with maximum torque lower than the
one indicated for 230V; please ask Sicmemotori).
SM series motors can be supplied, with same ratings, with 460 and 550V also.
TENV S2-60’ (1)
Speed RPM
Frame
Size
SM
kW
HP
802 A
802 B
802 C
803
804
3,75
5,6
7,5
11,2
15
5
7,5
10
15
20
(1)
(2)
(3)
(4)
(5)
(6)
(7)
Power
Comp.
Series
(2)
900
800
800
725
650
Straight
shunt
1025
900
900
800
725
1025
900
900
800
725
TENV S2-30’ Series
Power
Speed
Adjust.
Speed
(3)
1025/2050
900/1800
900/1800
800/2000
725/1800
kW
HP
RPM
5
7,5
10
14,1
19,5
6,5
10
13,5
19
26
750
675
675
620
580
TENV S3-30% (4)
Compound
Power
Speed
Series
Power
Speed
Shunt
Powr
Speed
kW
HP
RPM
kW
HP
RPM
kW
HP
RPM
4,1
6
7,5
11,2
15
5,5
8
10
15
20
840
780
800
725
650
3,75
5,6
7,1
10,8
13,8
5
7,5
9,5
14,5
18,5
1080
950
940
840
775
3,75
5,6
6,7
10,5
12,7
5
7,5
9
14
17
1130
1000
1000
880
800
or continuous duty, blower ventilated
50% series, 50% shunt or straight shunt
A light stabilizing series field may be used to get these speed ranges. Constant power speed variation by field
weakening
Continuous repeated cycles of 5 minutes duration, with load on for 1,5 minute and power off for 3,5 minutes; shunt
fields continuously excited.
Maximum starting torque
Series
Compound
Shunt
Maximum running torque at 230V
Series
Compound
Shunt
Moment of
inertia
Frame
Size
SM
Nm
LB.FT
Nm
LB.FT
Nm
LB.FT
Nm
LB.FT
Nm
LB.FT
Nm
LB.FT
802 A
802 B
802 C
803
804
198
330
450
740
1100
145
245
330
545
810
157
270
360
610
880
115
198
263
445
650
125
216
237
400
590
92
158
175
295
435
158
268
360
600
880
116
196
262
440
650
123
210
280
470
685
90
154
205
345
505
102
177
220
360
530
75
130
160
265
390
Frame
size
SM
m /min
CFM
802 A
802 B
802 C
803
804
3,2
3,2
4,8
5,7
7
110
110
160
200
250
Air flow
3
Air requirement for TEFV
Static pressure at inlet
DE (5)
NDE (5)
Pa (6)
Inches H20
Pa (6)
Inches H20
190
¾
130
½
190
¾
130
½
250
1
130
½
320
1¼
130
½
320
1¼
130
½
Kgm2
0,175
0,175
0,225
0,4
0,625
Weight
(7)
kg
240
240
260
335
440
LB.FT2
1,03
1,03
1,33
2,36
3,7
Max
safe
speed
RPM
3600
3600
3600
3300
3000
DE & NDE
bearings (5)
NJ 310 C3
NJ 310 C3
NJ 310 C3
NJ 311 C3
NJ 313 C3
DE: Drive End
NDE: Non Drive End
1Pa = 0,1mm H2O
Weight is for TENV-TEFV version
3
SM-ML SERIES
STEEL MILL HEAVY DUTY DC MOTORS (MILL MOTORS)
Output data – Frames ML806-818
Ratings are referred to 230V. Motors can work with voltage up to 500V (with maximum torque lower than the
one indicated for 230V; please ask Sicmemotori).
ML series motors can be supplied, with same ratings, with 460 and 550V also.
Frame
Size
ML
kW
HP
806
808
810
812
814
816
818
22
37
51,5
73,5
110
147
184
30
50
70
100
150
200
250
Power
TENV S2-60’ (1)
Speed RPM
Series
Comp.
(2)
Straight
shunt
575
525
500
475
460
450
410
650
575
550
515
500
480
435
650
575
550
515
500
480
435
TENV S2-30’ Series
Power
Speed
Adjust.
Speed
(3)
650/1950
575/1725
550/1650
515/1300
500/1250
480/1200
435/1100
kW
HP
RPM
28,5
48
66
99
147
195
239
39
65
90
135
200
265
325
500
450
440
420
400
400
360
Series
Power
Speed
TENV S3-30% (4)
Compound
Power
Speed
Shunt
Powr
Speed
kW
HP
RPM
kW
HP
RPM
kW
HP
RPM
22
29,5
44
62,5
84,5
110
136
30
40
60
85
115
150
185
575
570
550
525
515
500
485
21
27,5
38,5
55
81
103
121
28,5
37,5
52,5
75
110
140
165
690
625
615
580
565
540
490
18,5
26
33
44
62,5
81
95,5
25
35
45
60
85
110
130
715
630
600
565
560
535
470
(1) or continuous duty, blower ventilated
(2) 50% series, 50% shunt or straight shunt
(3) A light stabilizing series field may be used to get these speed ranges. Constant power speed variation by field
weakening
(4) Continuous repeated cycles of 5 minutes duration, with load on for 1,5 minute and power off for 3,5 minutes; shunt
fields continuously excited.
Maximum starting torque
Compound
Shunt
Maximum running torque at 230V
Series
Compound
Shunt
Frame
Size
ML
Nm
LB.FT
Nm
LB.FT
Nm
LB.FT
Nm
LB.FT
Nm
LB.FT
Nm
LB.FT
806
808
810
812
814
816
818
1870
3420
5050
7500
11650
15950
21800
1370
2500
3700
5500
8550
11700
16000
1500
2800
4100
6270
9650
13300
18500
1100
2050
3000
4600
7100
9800
13600
990
1870
2730
4170
6420
8900
12300
725
1370
2000
3060
4725
6550
9050
1500
2730
4030
6050
9300
12600
17400
1100
2000
2950
4430
6850
9300
12800
1170
2180
3180
4900
7550
10400
14400
855
1600
2330
3600
5550
7650
10600
880
1660
2450
3750
5800
8000
11050
650
1220
1800
2750
4250
5900
8150
Series
Frame
size
ML
m3/min
CFM
806
808
810
812
814
816
818
9,6
12
15
21
25
34
45
335
425
525
750
900
1200
1600
Air flow
Air requirement for TEFV
Static pressure at inlet
DE (5)
NDE (5)
Pa (6)
Inches H20
Pa (6)
Inches H20
400
1½
200
¾
400
1½
200
¾
500
2
300
1¼
600
2¼
450
1¾
600
2¼
350
1¼
650
2½
400
1½
750
3
450
1¾
Weight
(7)
kg
650
950
1270
1600
2100
2600
3500
Moment of
inertia
Kgm2
1,00
1,65
2,50
3,85
7,5
14
24
LB.FT2
5,90
9,75
14,75
22,70
44,3
82,5
142
Max
safe
speed
RPM
2600
2300
2200
1900
1700
1600
1500
DE & NDE
bearings
(5)
NJ 315 C3
NJ 317 C3
NJ 319 C3
NJ 321 C3
NJ 322 C3
NJ 326 C3
NJ 328 C3
(5) DE: Drive End
NDE: Non Drive End
(6) 1Pa = 0,1mm H2O
(7) Weight is for TENV-TEFV version
4
SM-ML SERIES
STEEL MILL HEAVY DUTY DC MOTORS (MILL MOTORS)
Dimensions – Frames SM802-804
Frame
size
SM
802
803
804
Ground terminal M10
Minimum mounting surface all around both ventilating openings
Frame
size
SM
802
803
804
A
B
C
CA
E
F
G
381
432
457
520
597
648
17
17
22
10,5
13
13,5
318
356
381
419
457
482
400
445
475
Frame
size
D
DA
SM
802
44,45 37,17
803
50,80 42,22
804
50,80 42,22
H
I
193,5 208
216 241,5
228,5 254
Shaft End
Shaft Nut and Split Lockwasher
DB
DC
SA
SB
SC
M30x2
M36x3
M36x3
63
73
73
1,6
1,6
1,6
24
25
25
46
55
55
J
K
L
LC
M
MA
O
P
YA
YH
YK
XD
Z
140
140
140
22
24
24
73
78
85
835
940
990
130
160
165
180
210
235
397
440
465
305
343
368
10,5
10,5
10,5
210
240
255
45
45
45
114
140
140
22
25
25
Keyway
Ventilation Opening Flanges
DB
N
NA
NB
R
T
U
VA
VB
VC
VD
VF
VG
VH
X
XA
Y
YB
M30x2
M36x3
M36x3
112,5
127
127
70
82,5
82,5
30
32
32
12,5
12,5
12,5
6,35
6,35
6,35
12,70
12,70
12,70
2,5
5
5
22
45
57
10
12,5
12,5
105
112
125
120
127
140
55
83
70
40
68
55
185
215
230
170
200
215
M6
M8
M8
4
4
4
5
SM-ML SERIES
STEEL MILL HEAVY DUTY DC MOTORS (MILL MOTORS)
Dimensions: frames ML806-812
Frame
size
ML
806
808
810
812
Ground terminal M16
Minimum mounting surface all around both ventilating openings
Frame
size
ML
806
808
810
812
Frame
size
ML
806
808
810
812
Shaft Nut and Split Lockwasher
DB
DC
SA
SB
SC
M42x3
M48x3
M56x4
M64x4
90
102
112
125
1,6
1,6
1,6
1,6
27
30
33
36
65
75
85
95
A
B
C
CA
E
F
G
H
I
J
K
L
LC
M
MA
O
P
YA
YH
YK
XD
508
578
622
686
698
794
825
914
22
30
30
32
15
24
24
24
419
476
520
572
534
628
660
724
520
590
635
700
254
285,5
311
339,5
270
289
308
337
140
190
190
190
26
33
33
33
96
106
116
125
1074
1206
1276
1398
160
185
185
195
260
295
305
305
515
580
632
690
394
444,5
476
521
10,5
10,5
10,5
10,5
270
300
325
355
40
70
70
76
159
184
203
222
Shaft End
D
63,50
76,20
82,55
90,07
DA
DB
53,62 M42x3
64,97 M48x3
71,32 M56x4
79,59 M64x4
Keyway
Ventilation Opening Flanges
N
NA
NB
R
T
U
VA
VB
VC
VD
VF
VG
VH
X
XA
Y
YB
143
158,5
162
178
95
108
108
120
35
38
41
45
13
12,5
13
13
6,35
6,35
6,35
6,35
12,70
19,05
19,05
19,05
6
6
6
7,5
54
51
54
63,5
13,5
13,5
13,5
16
137
150
163
193
152
165
178
210
87
90
92
125
72
75
77
108
260
292
305
350
245
277
290
333
M8
M8
M8
M8
6
6
6
6
6
SM-ML SERIES
STEEL MILL HEAVY DUTY DC MOTORS (MILL MOTORS)
Dimensions: frames ML814-818
Ground terminal M16
Minimum mounting surface all around both ventilating openings
Frame
size
ML
814
816
818
Frame
size
ML
814
816
818
Frame
size
814
816
818
A
B
C
CA
E
F
G
762
825
914
1054
1187
1264
40
40
45
18
22
25
635
686
762
813
889
990
762
825
915
Shaft End
D
DA
DB
N
107,95 95,47 M76x4 181
117,48 103,65 M90x4 196,5
127,00 111,82 M90x4 198,5
NA
120
133
146
NB
48
51
40
H
I
374,5 365
406,5 412,5
451
402
R
13
12,5
12,5
Shaft Nut and Split Lockwasher
DB
DC
SA
SB
SC
M76x4
M90x4
M90x4
114
165
165
1,5
1,5
1,5
30
35
35
110
130
130
J
K
L
LC
M
MA
O
P
YA
YH
YK
XD
230
230
230
40
40
45
155
175
185
1543
1714
1794
210
230
245
420
490
520
750
820
910
590,5
660,5
698,5
10,5
10,5
10,5
270
302
346
190
240
275
254
254
254
Keyway
T
U
9,5
25,4
9,5
31,7
12,7 31,7
VA
7,5
11,5
11,5
VB
86
114
98
VC
16
25
25
VD
220
253
278
Ventilation Opening Flanges
VF
VG
VH
X
235
140
123
387
280
170
143
407
305
180
153
460
XA
370
380
433
Y
M8
M10
M10
YB
6
6
6
YC
8
8
8
7
• SICMELIFT • SICMEWIND • SICMEPLASTIC&RUBBER • SICMEPAPER&PRINT • SICMESNOW • SICMESERVICE • SICMEMETAL • SICMECRANE • SICMESPARES • SICMEMINING • SICMEPRODUCT • SICMEENERGY
SM-ML SERIES
STEEL MILL HEAVY DUTY DC MOTORS (MILL MOTORS)
Some word about SICMEMOTORI
SICMEMOTORI has been designing, manufacturing and selling DC motors since 1962, at first as a Division of SICME (producing
wire enamelling plants) and then, from 1967, as an independent company; from the beginning its products have been well
received because of their quality and reliability.
SICMEMOTORI products have followed the complete evolution of DC motors technology, and today SICMEMOTORI is one of
the leading manufacturers of DC motors in Europe. More than 85% of SICMEMOTORI DC motors are directly or indirectly
exported.
The Company is located in Turin, in the North-West part of Italy, in one of the most industrialized area of Europe. The Company is
organized on the principles of “lean production” and “learning organization”. The integrated IT system of the Company controls all
its activities, from order entry to the delivery of materials. Production is managed by a modern “MRP” system, and all operations
are controlled by bar code; production is carried out in two plants, with a total surface area of approximately 10,500 sqm.
Customers are allowed, via a password, to enter the company’s IT system, to check status of their own orders.
Motors are produced according to ISO 9001-2000 quality assurance system.
Due to its long history, SICMEMOTORI has achieved a very high level of experience in the most severe applications, from iron &
steel mills to rubber mixers (Banburies), from cranes & hoists to chairlifts & funiculars, to cement factories, mining industries,
paper & print machines, sugar centrifuges, plastic extruders and film process, etc..
SICMEMOTORI products can be found all over the world; the after sales service is provided by a network of authorized repair
shops, selected and certified by SICMEMOTORI (the updated list is on SICMEMOTORI web site www.sicmemotori.com).
SICMEMOTORI is member of EASA.
Notes:
Customers can determine whether a specific product is suitable for their needs and are thus responsible for the selection, use
and results obtained by any product showed in this catalogue. The information contained in the present catalogue does not
guarantee the characteristics for the use.
The products listed in this catalogue are exclusively designed and built for industrial purposes.
For particular cases in NON-industrial environments, or where other types of protection must be provided (for example against
contact with children fingers, etc.), these guards or additional protections must be realized by the customer.
Any non-observance of the rules for installation, use and maintenance or any modification/tampering with the motor makes the
guarantee rights invalid and exempts SICMEMOTORI from any responsibility.
All data and indications shown in this catalogue have to be considered only as a guideline.
Any use of the motor differently from the specifications indicated in this catalogue does not involve any liability for
SICMEMOTORI as manufacturer.
SICMEMOTORI reserves the right to modify at any time and without notice the data, the technical characteristics, the
dimensions, the weights and the illustrations.
SICMEMOTORI refuses all responsibility for direct or indirect damages caused by possible errors and/or omissions in the
present catalog.
The reproduction, even in part, of the present catalog must be authorized in writing by SICMEMOTORI.
WARNING
The motors and the electrical devices feeding them are electrical components installed on machines and industrial
systems subject to high voltage. During operation, these components can be dangerous since they are live and have
non-insulated and rotating parts. Therefore, they can be extremely harmful to personnel and objects if the instructions
for the installation, the use and the maintenance are not respected.
The motors are always supplied complete with the installation, use and maintenance instruction manual. It is
necessary to read and understand all the information contained before proceeding to connect and to start up the
installation.
If the above mentioned documentation is lacking, please request a copy to SICMEMOTORI.
CAUTION
All information, data, drawings given in this catalogue are of a purely indicative nature and may be changed without
prior notice. SICMEMOTORI shall not be held responsible if the products illustrated herein are used outside their
limits of the specifications given.
SICME MOTORI S.p.A.
Str. Del Francese, 126/130 - 10156 Torino - Italia
Tel. +39 011 4076311 Fax +39 011 4500047 / 4500367
sicmemotori.com - sicmemotori@sicmemotori.com
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