Technical Catalogue C-SM-ML-802-818-E-08 STEEL MILL HEAVY DUTY DC MOTORS (MILL MOTORS) SM-ML SERIES FRAMES 802-818 FROM 3,75 TO 184kW FROM 158 TO 17400Nm SM-ML SERIES STEEL MILL HEAVY DUTY DC MOTORS (MILL MOTORS) General Steel mill heavy duty DC motors series SM-ML (MILL motors) have been designed for use in variable speed drives for heavy duty applications. Motors have skewed armature slots to ensure low torque ripples at slow speed. Motors are available up to 17400Nm. These motors exactly meet A.I.S.E. Standard requirements in terms of: outputs (torques, speeds, powers, etc.) overall and coupling dimensions domensions and positioning of ventilation openings so they are fully interchangeable to whatever DC motor of same frame size manufactured in accondance with A.I.S.E. Standards Motor design Standards: Supply: Impregnation: Winding terminals: Insulation: Temperature rise: Ambient temp: Altitude of installation: Balancing: Mounting arrangement: Shaft: Enclosures: Ratings, operating features and outline dimensions according to A.I.S.E. technical report No. 1 1991/IPSS 1-03-002-94 General features and testing according to IEC60034-1 From 3-phase fully controlled bridge (no yoke required if armature current form factor is 1,05) VPI (with solventless resin) TIG welding of armature coil connections to commutator Class H 110°C 40°C max (without derating) 1000 m.a.s.l. max (without derating) ISO 2373, grade "N" IM1004 (B3), horizontal with feet and 2 tapered shaft ends Removable and replaceable shaft, with 2 tapered extensions (taper 1:9,6 – 1 ¼ per foot) On each extension a nut and a split lockwasher are provided. Shaft guard is fastened on the commutator end Convertible between TENV and TEFV enclosure or with top mounted blower unit Enclosures Description TENV Totally Enclosed Not Ventilated TEFV Totally Enclosed Forced Ventilated (by external and separate source) DPFG-BV Drip-Proof Fully Guarded , Blower Ventilated DPFG Drip-Proof Fully Guarded DPFG-SV Drip-Proof Fully Guarded, Separately Ventilated TEAAC Totally Enclosed Air-to-Air Cooled TEWAC Totally Enclosed Water-to-Air Cooled * IEC60034-5 ** IEC60035-6 Degree of Type of Sicme Motori code protection* cooling** CNV IP55 IC410 ST CBA IP55 IC37 ST PVA IP23 IC06 OR PV IP23 IC01 OR BPVA IP23 IC16 OR CBARO IP55 IC666 OR CBARH IP55 IC86W OR ST: Standard OR: On Request Terrminal box: No terminal box, loose hanging leads as standard (right side facing DE) N°. 1 thermoprotector on auxiliary windings as standard Thermal protection: Full speed, half speed and quarter speed design available. Motor design: SM 802-804 series Steel fabricated, split frame Heavy-duty roller bearings with easily removable bearing housings Motor design: ML 806-818 series Fully laminated stator core, no split frame Compensating windings (as option on frames 806-808-810, as standard on frames 812-814-816-818) Heavy-duty roller bearings Fully laminated machines have the relevant advantage to accept extremely high current gradients (200In/sec). These motors withstand without any problem to frequent and extremely rapid current pulses, arising from static converters. Options available 1 tapered shaft end only (IM1003) 1 (IM1001) or 2 (IM1002) cylindrical shaft ends terminal box different kinf of thermal protection (Pt100, PTC, etc.) tachometers, pulse generators, overspeed switches anticondensation heater brakes etc. 2 SM-ML SERIES STEEL MILL HEAVY DUTY DC MOTORS (MILL MOTORS) Output data – Frames SM802-804 Ratings are referred to 230V. Motors can work with voltage up to 500V (with maximum torque lower than the one indicated for 230V; please ask Sicmemotori). SM series motors can be supplied, with same ratings, with 460 and 550V also. TENV S2-60’ (1) Speed RPM Frame Size SM kW HP 802 A 802 B 802 C 803 804 3,75 5,6 7,5 11,2 15 5 7,5 10 15 20 (1) (2) (3) (4) (5) (6) (7) Power Comp. Series (2) 900 800 800 725 650 Straight shunt 1025 900 900 800 725 1025 900 900 800 725 TENV S2-30’ Series Power Speed Adjust. Speed (3) 1025/2050 900/1800 900/1800 800/2000 725/1800 kW HP RPM 5 7,5 10 14,1 19,5 6,5 10 13,5 19 26 750 675 675 620 580 TENV S3-30% (4) Compound Power Speed Series Power Speed Shunt Powr Speed kW HP RPM kW HP RPM kW HP RPM 4,1 6 7,5 11,2 15 5,5 8 10 15 20 840 780 800 725 650 3,75 5,6 7,1 10,8 13,8 5 7,5 9,5 14,5 18,5 1080 950 940 840 775 3,75 5,6 6,7 10,5 12,7 5 7,5 9 14 17 1130 1000 1000 880 800 or continuous duty, blower ventilated 50% series, 50% shunt or straight shunt A light stabilizing series field may be used to get these speed ranges. Constant power speed variation by field weakening Continuous repeated cycles of 5 minutes duration, with load on for 1,5 minute and power off for 3,5 minutes; shunt fields continuously excited. Maximum starting torque Series Compound Shunt Maximum running torque at 230V Series Compound Shunt Moment of inertia Frame Size SM Nm LB.FT Nm LB.FT Nm LB.FT Nm LB.FT Nm LB.FT Nm LB.FT 802 A 802 B 802 C 803 804 198 330 450 740 1100 145 245 330 545 810 157 270 360 610 880 115 198 263 445 650 125 216 237 400 590 92 158 175 295 435 158 268 360 600 880 116 196 262 440 650 123 210 280 470 685 90 154 205 345 505 102 177 220 360 530 75 130 160 265 390 Frame size SM m /min CFM 802 A 802 B 802 C 803 804 3,2 3,2 4,8 5,7 7 110 110 160 200 250 Air flow 3 Air requirement for TEFV Static pressure at inlet DE (5) NDE (5) Pa (6) Inches H20 Pa (6) Inches H20 190 ¾ 130 ½ 190 ¾ 130 ½ 250 1 130 ½ 320 1¼ 130 ½ 320 1¼ 130 ½ Kgm2 0,175 0,175 0,225 0,4 0,625 Weight (7) kg 240 240 260 335 440 LB.FT2 1,03 1,03 1,33 2,36 3,7 Max safe speed RPM 3600 3600 3600 3300 3000 DE & NDE bearings (5) NJ 310 C3 NJ 310 C3 NJ 310 C3 NJ 311 C3 NJ 313 C3 DE: Drive End NDE: Non Drive End 1Pa = 0,1mm H2O Weight is for TENV-TEFV version 3 SM-ML SERIES STEEL MILL HEAVY DUTY DC MOTORS (MILL MOTORS) Output data – Frames ML806-818 Ratings are referred to 230V. Motors can work with voltage up to 500V (with maximum torque lower than the one indicated for 230V; please ask Sicmemotori). ML series motors can be supplied, with same ratings, with 460 and 550V also. Frame Size ML kW HP 806 808 810 812 814 816 818 22 37 51,5 73,5 110 147 184 30 50 70 100 150 200 250 Power TENV S2-60’ (1) Speed RPM Series Comp. (2) Straight shunt 575 525 500 475 460 450 410 650 575 550 515 500 480 435 650 575 550 515 500 480 435 TENV S2-30’ Series Power Speed Adjust. Speed (3) 650/1950 575/1725 550/1650 515/1300 500/1250 480/1200 435/1100 kW HP RPM 28,5 48 66 99 147 195 239 39 65 90 135 200 265 325 500 450 440 420 400 400 360 Series Power Speed TENV S3-30% (4) Compound Power Speed Shunt Powr Speed kW HP RPM kW HP RPM kW HP RPM 22 29,5 44 62,5 84,5 110 136 30 40 60 85 115 150 185 575 570 550 525 515 500 485 21 27,5 38,5 55 81 103 121 28,5 37,5 52,5 75 110 140 165 690 625 615 580 565 540 490 18,5 26 33 44 62,5 81 95,5 25 35 45 60 85 110 130 715 630 600 565 560 535 470 (1) or continuous duty, blower ventilated (2) 50% series, 50% shunt or straight shunt (3) A light stabilizing series field may be used to get these speed ranges. Constant power speed variation by field weakening (4) Continuous repeated cycles of 5 minutes duration, with load on for 1,5 minute and power off for 3,5 minutes; shunt fields continuously excited. Maximum starting torque Compound Shunt Maximum running torque at 230V Series Compound Shunt Frame Size ML Nm LB.FT Nm LB.FT Nm LB.FT Nm LB.FT Nm LB.FT Nm LB.FT 806 808 810 812 814 816 818 1870 3420 5050 7500 11650 15950 21800 1370 2500 3700 5500 8550 11700 16000 1500 2800 4100 6270 9650 13300 18500 1100 2050 3000 4600 7100 9800 13600 990 1870 2730 4170 6420 8900 12300 725 1370 2000 3060 4725 6550 9050 1500 2730 4030 6050 9300 12600 17400 1100 2000 2950 4430 6850 9300 12800 1170 2180 3180 4900 7550 10400 14400 855 1600 2330 3600 5550 7650 10600 880 1660 2450 3750 5800 8000 11050 650 1220 1800 2750 4250 5900 8150 Series Frame size ML m3/min CFM 806 808 810 812 814 816 818 9,6 12 15 21 25 34 45 335 425 525 750 900 1200 1600 Air flow Air requirement for TEFV Static pressure at inlet DE (5) NDE (5) Pa (6) Inches H20 Pa (6) Inches H20 400 1½ 200 ¾ 400 1½ 200 ¾ 500 2 300 1¼ 600 2¼ 450 1¾ 600 2¼ 350 1¼ 650 2½ 400 1½ 750 3 450 1¾ Weight (7) kg 650 950 1270 1600 2100 2600 3500 Moment of inertia Kgm2 1,00 1,65 2,50 3,85 7,5 14 24 LB.FT2 5,90 9,75 14,75 22,70 44,3 82,5 142 Max safe speed RPM 2600 2300 2200 1900 1700 1600 1500 DE & NDE bearings (5) NJ 315 C3 NJ 317 C3 NJ 319 C3 NJ 321 C3 NJ 322 C3 NJ 326 C3 NJ 328 C3 (5) DE: Drive End NDE: Non Drive End (6) 1Pa = 0,1mm H2O (7) Weight is for TENV-TEFV version 4 SM-ML SERIES STEEL MILL HEAVY DUTY DC MOTORS (MILL MOTORS) Dimensions – Frames SM802-804 Frame size SM 802 803 804 Ground terminal M10 Minimum mounting surface all around both ventilating openings Frame size SM 802 803 804 A B C CA E F G 381 432 457 520 597 648 17 17 22 10,5 13 13,5 318 356 381 419 457 482 400 445 475 Frame size D DA SM 802 44,45 37,17 803 50,80 42,22 804 50,80 42,22 H I 193,5 208 216 241,5 228,5 254 Shaft End Shaft Nut and Split Lockwasher DB DC SA SB SC M30x2 M36x3 M36x3 63 73 73 1,6 1,6 1,6 24 25 25 46 55 55 J K L LC M MA O P YA YH YK XD Z 140 140 140 22 24 24 73 78 85 835 940 990 130 160 165 180 210 235 397 440 465 305 343 368 10,5 10,5 10,5 210 240 255 45 45 45 114 140 140 22 25 25 Keyway Ventilation Opening Flanges DB N NA NB R T U VA VB VC VD VF VG VH X XA Y YB M30x2 M36x3 M36x3 112,5 127 127 70 82,5 82,5 30 32 32 12,5 12,5 12,5 6,35 6,35 6,35 12,70 12,70 12,70 2,5 5 5 22 45 57 10 12,5 12,5 105 112 125 120 127 140 55 83 70 40 68 55 185 215 230 170 200 215 M6 M8 M8 4 4 4 5 SM-ML SERIES STEEL MILL HEAVY DUTY DC MOTORS (MILL MOTORS) Dimensions: frames ML806-812 Frame size ML 806 808 810 812 Ground terminal M16 Minimum mounting surface all around both ventilating openings Frame size ML 806 808 810 812 Frame size ML 806 808 810 812 Shaft Nut and Split Lockwasher DB DC SA SB SC M42x3 M48x3 M56x4 M64x4 90 102 112 125 1,6 1,6 1,6 1,6 27 30 33 36 65 75 85 95 A B C CA E F G H I J K L LC M MA O P YA YH YK XD 508 578 622 686 698 794 825 914 22 30 30 32 15 24 24 24 419 476 520 572 534 628 660 724 520 590 635 700 254 285,5 311 339,5 270 289 308 337 140 190 190 190 26 33 33 33 96 106 116 125 1074 1206 1276 1398 160 185 185 195 260 295 305 305 515 580 632 690 394 444,5 476 521 10,5 10,5 10,5 10,5 270 300 325 355 40 70 70 76 159 184 203 222 Shaft End D 63,50 76,20 82,55 90,07 DA DB 53,62 M42x3 64,97 M48x3 71,32 M56x4 79,59 M64x4 Keyway Ventilation Opening Flanges N NA NB R T U VA VB VC VD VF VG VH X XA Y YB 143 158,5 162 178 95 108 108 120 35 38 41 45 13 12,5 13 13 6,35 6,35 6,35 6,35 12,70 19,05 19,05 19,05 6 6 6 7,5 54 51 54 63,5 13,5 13,5 13,5 16 137 150 163 193 152 165 178 210 87 90 92 125 72 75 77 108 260 292 305 350 245 277 290 333 M8 M8 M8 M8 6 6 6 6 6 SM-ML SERIES STEEL MILL HEAVY DUTY DC MOTORS (MILL MOTORS) Dimensions: frames ML814-818 Ground terminal M16 Minimum mounting surface all around both ventilating openings Frame size ML 814 816 818 Frame size ML 814 816 818 Frame size 814 816 818 A B C CA E F G 762 825 914 1054 1187 1264 40 40 45 18 22 25 635 686 762 813 889 990 762 825 915 Shaft End D DA DB N 107,95 95,47 M76x4 181 117,48 103,65 M90x4 196,5 127,00 111,82 M90x4 198,5 NA 120 133 146 NB 48 51 40 H I 374,5 365 406,5 412,5 451 402 R 13 12,5 12,5 Shaft Nut and Split Lockwasher DB DC SA SB SC M76x4 M90x4 M90x4 114 165 165 1,5 1,5 1,5 30 35 35 110 130 130 J K L LC M MA O P YA YH YK XD 230 230 230 40 40 45 155 175 185 1543 1714 1794 210 230 245 420 490 520 750 820 910 590,5 660,5 698,5 10,5 10,5 10,5 270 302 346 190 240 275 254 254 254 Keyway T U 9,5 25,4 9,5 31,7 12,7 31,7 VA 7,5 11,5 11,5 VB 86 114 98 VC 16 25 25 VD 220 253 278 Ventilation Opening Flanges VF VG VH X 235 140 123 387 280 170 143 407 305 180 153 460 XA 370 380 433 Y M8 M10 M10 YB 6 6 6 YC 8 8 8 7 • SICMELIFT • SICMEWIND • SICMEPLASTIC&RUBBER • SICMEPAPER&PRINT • SICMESNOW • SICMESERVICE • SICMEMETAL • SICMECRANE • SICMESPARES • SICMEMINING • SICMEPRODUCT • SICMEENERGY SM-ML SERIES STEEL MILL HEAVY DUTY DC MOTORS (MILL MOTORS) Some word about SICMEMOTORI SICMEMOTORI has been designing, manufacturing and selling DC motors since 1962, at first as a Division of SICME (producing wire enamelling plants) and then, from 1967, as an independent company; from the beginning its products have been well received because of their quality and reliability. SICMEMOTORI products have followed the complete evolution of DC motors technology, and today SICMEMOTORI is one of the leading manufacturers of DC motors in Europe. More than 85% of SICMEMOTORI DC motors are directly or indirectly exported. The Company is located in Turin, in the North-West part of Italy, in one of the most industrialized area of Europe. The Company is organized on the principles of “lean production” and “learning organization”. The integrated IT system of the Company controls all its activities, from order entry to the delivery of materials. Production is managed by a modern “MRP” system, and all operations are controlled by bar code; production is carried out in two plants, with a total surface area of approximately 10,500 sqm. Customers are allowed, via a password, to enter the company’s IT system, to check status of their own orders. Motors are produced according to ISO 9001-2000 quality assurance system. Due to its long history, SICMEMOTORI has achieved a very high level of experience in the most severe applications, from iron & steel mills to rubber mixers (Banburies), from cranes & hoists to chairlifts & funiculars, to cement factories, mining industries, paper & print machines, sugar centrifuges, plastic extruders and film process, etc.. SICMEMOTORI products can be found all over the world; the after sales service is provided by a network of authorized repair shops, selected and certified by SICMEMOTORI (the updated list is on SICMEMOTORI web site www.sicmemotori.com). SICMEMOTORI is member of EASA. Notes: Customers can determine whether a specific product is suitable for their needs and are thus responsible for the selection, use and results obtained by any product showed in this catalogue. The information contained in the present catalogue does not guarantee the characteristics for the use. The products listed in this catalogue are exclusively designed and built for industrial purposes. For particular cases in NON-industrial environments, or where other types of protection must be provided (for example against contact with children fingers, etc.), these guards or additional protections must be realized by the customer. Any non-observance of the rules for installation, use and maintenance or any modification/tampering with the motor makes the guarantee rights invalid and exempts SICMEMOTORI from any responsibility. All data and indications shown in this catalogue have to be considered only as a guideline. Any use of the motor differently from the specifications indicated in this catalogue does not involve any liability for SICMEMOTORI as manufacturer. SICMEMOTORI reserves the right to modify at any time and without notice the data, the technical characteristics, the dimensions, the weights and the illustrations. SICMEMOTORI refuses all responsibility for direct or indirect damages caused by possible errors and/or omissions in the present catalog. The reproduction, even in part, of the present catalog must be authorized in writing by SICMEMOTORI. WARNING The motors and the electrical devices feeding them are electrical components installed on machines and industrial systems subject to high voltage. During operation, these components can be dangerous since they are live and have non-insulated and rotating parts. Therefore, they can be extremely harmful to personnel and objects if the instructions for the installation, the use and the maintenance are not respected. The motors are always supplied complete with the installation, use and maintenance instruction manual. It is necessary to read and understand all the information contained before proceeding to connect and to start up the installation. If the above mentioned documentation is lacking, please request a copy to SICMEMOTORI. CAUTION All information, data, drawings given in this catalogue are of a purely indicative nature and may be changed without prior notice. SICMEMOTORI shall not be held responsible if the products illustrated herein are used outside their limits of the specifications given. SICME MOTORI S.p.A. Str. Del Francese, 126/130 - 10156 Torino - Italia Tel. +39 011 4076311 Fax +39 011 4500047 / 4500367 sicmemotori.com - sicmemotori@sicmemotori.com