NeXLev™ Parallel Interconnect System Telcordia GR-1217-CORE Compliance Report Note: This is an outline of the Telcordia Compliance Report providing the scope of testing. For copies of the report, please contact your local Teradyne Sales Representative. Teradyne, Inc. Connection Systems Division 44 Simon Street Nashua, NH 03060 603.879.3000 www.teradyne.com/tcs HD+, HDM, GbX, VHDM, VHDM-HSD, and NeXLev, are trademarks or registered trademarks of Teradyne, Inc. While the information in this document is reliable at the time of publication, it is subject to change without notice. Copyright © Teradyne, Inc. 2002 • All rights reserved NeXLev™ Parallel Interconnect System Telcordia GR-1217-CORE Compliance Report Revision 2 The NeXLev parallel interconnect system was tested for compliance to Telcordia specification GR-1217CORE, “General Requirements For Separable Electrical Connectors Used In Telecommunications Hardware” per the following test plan: NeXLev Bellcore GR-1217-CORE Test Plan Sample Preparation Note: Each Test Group will require 5 Samples Mated to Test Boards to obtain a minimum of 300 monitoring sites per group. Copyright © Teradyne, Inc. 2002 • All rights reserved Page 2 of 4 NeXLev™ Parallel Interconnect System Telcordia GR-1217-CORE Compliance Report Revision 2 Test Descriptions: 1. Mating/Unmating Force: EIA-364 TP13 The plug module and the receptacle module shall be mounted to test boards. The force required to mate and unmate the plug and receptacle modules shall be measured. 2. Low Level Contact Resistance: GR-1217-CORE, Section 6.2.1 Low-Level Contact Resistance (LLCR) & EIA-364 TP23. The test set up requires that the plug and receptacle modules be soldered onto test boards that allow a four-wire measurement to the backplane and daughtercard module mating interface through the test pwb ( the four-wire measurement nulls out the probe and pwb etch bulk resistances). The measurement energy shall be restricted to no more than 20 millivolts and 100 milliamperes. There shall be no instance where the change in bulk resistance through the mated pair is greater than 10 milliohms. 3. Durability: GR-1217-CORE, Section 9.1.1.2 & EIA-364 TP09. The backplane plug module and the daughtercard receptacle module shall be mounted to test boards. The plug and receptacle modules shall be mated and unmated for 100cycles at a rate of <500 cycles/hour. 4. Dust: Dust and fiber contamination test module shall be conducted per GR-1217-CORE, Sections 9.1.1.1. The plug and receptacle modules shall be mounted to test boards and the LLCR measured while plug and receptacle are mated. The connector shall be unmated, exposed to dust, mated once, and LLCR again measured. 5. Vibration, sinusoidal: GR-1217-CORE, Section 9.1.2.1 Vibration and Mechanical Shock. The verification method for vibration shall be EIA-364-TP28B, Test Condition II – 10.0g RMS sinusoidal excitation. Test set up requires the use of the same test boards using the four-wire measurement method. Test duration of vibration shall be 2 hours on each of three mutually perpendicular axes. The LLCR shall be less than 1 milliohm. 6. Mechanical Shock: GR-1217-CORE, Section 9.1.2.1 Vibration and Shock. The verification method for mechanical shock shall be EIA-364-TP27B, Test Condition I, 30g Sawtooth excitation. The test set up uses the four-wire test boards. The test sample shall be subjected to three shocks in each direction along each of the three mutually perpendicular axes of the sample. In all, the shock test shall employ 18 shock impulses. The test sample is secured in a mounting fixture for both vibration and shock. The low-level contact resistance shall not exceed 1 milliohm. 7. Thermal Shock: Plug and receptacle modules shall be mounted to test pwb’s and initial LLCR measurements taken. The mated modules shall then be subjected to five thermal shock cycles. The cyclic temperature variation shall be from –55ºC to 85ºC per EIA-364-TP32B, Test Condition I and GR-1217CORE, Section 6.3.3. 8. Humidity: Humidity testing is to be performed per EIA-364-TP31, Method II, Test Condition A (500 hours steady state 90-95% relative humidity at 40ºC +/-2ºC) and GR-1217-CORE, Section 9.1.1.1. 9. Temperature Life: Mated plug and receptacle modules shall be elevated to 85ºC for a minimum of 500 hours per EIA-364-TP17, Test Method A, Condition 3. Copyright © Teradyne, Inc. 2002 • All rights reserved Page 3 of 4 NeXLev™ Parallel Interconnect System Telcordia GR-1217-CORE Compliance Report Revision 2 10. Four Gas MFG Testing: EIA-364 TP 65. The recommended MFG procedure, gas analyses procedures, and corrosion monitoring procedures are defined in the ASTM B827-92 and ASTM B810-91. The four gas mixture for MFG Testing: Gas NO2 Cl2 H2S SO2 Concentration 200 ppb 10 ppb 10 ppb 100 ppb The test temperature shall be 30“-ê½”©C and the relative humidity 70%. Modules mounted to the four wire test boards shall be exposed to twenty days of the MFG to evaluate the risk to the significant number of telecommunications connectors, including backplane pins and headers, which are unmated for some years before being put into service. The low-level contact resistance is measured initially and every 5 days during the test. The samples shall be stabilized at room ambient for at least 1 hour before the final observations or measurements are made. The low-level contact resistance shall not exceed 1 milliohm. Test Results: Results for test groups 1, 2, 3, and 4 are reported in Contech Research, Inc. test report #201160, Rev. 1.1 Results for test group 6 are reported in Analytical Answers test report #39442. Reports are available upon request. The NeXLev parallel interconnect system met or exceeded all requirements specified in Telcordia GR-1217-CORE. Copyright © Teradyne, Inc. 2002 • All rights reserved Page 4 of 4