Product catalogue, pipe and sewer cleaning systems
Nozzles
Rotorjet
trolley
Hose reels
Cleaning
devices
www.hammelmann.com
Contents
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Rotorjet trolley
Rotary joints, spray pipes and extensions blasting arms
Sledges for rotor jets
Rotor jets for pipe cleaning
Hydraulically driven hose reels
Pipemaster / Hose rotating system
Interchangeable nozzle heads
Pipe and sewer cleaning nozzles
Connectors
Hammelmann application engineering overview
Carriage
15.A.1 – 10/13
Description
HAMMELMANN stainless steel carriage as pipe cleaning
deployment device for a rotorjet or rotary joint with extension blasting
arms.
The carriage is smoothly adjustable for pipe internal diameters from
between 400 mm and 1400 mm.
It comprises the following main components:



Code no.
00.06112.0097
Guide pipe,
12 mm i/d high pressure hose with M 24 x 1,5 DKO-S-fittings,
scissors arms with moving jopints and wheels.
Rotary joint, spray pipes and extension blasting arms are not
included and must be selected separately.
Description
Code no.
The 00.06112.0097 carriage can be extended by 300 mm to 400 mm
with this adapter set.
00.05810.0036
Hammelmann
Maschinenfabrik GmbH
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© Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Technische Änderungen vorbehalten.
Rotary joint, spray pipes and
extension blasting arms
15.A.2 – 10/13
Rotary joint, spray pipes and extension blasting arms are not included in the carriage and
must be selected separately!
The following rotary joint, spray pipes and extension blasting arms can be used:
Description
Rotary joint
Spray pipe, 15° angle
Spray pipe, 30° angle
Spray pipe, 45° angle
Quantity
1
4
4
4
Code no.
00.00062.0155
00.03567.9147
00.03567.9148
00.03567.9149
Extension blasting arms
Length in mm
50
75
100
200
300
Quantity
4
4
4
4
4
Code no.
00.03544.0010
00.03544.0011
00.03544.0012
00.03544.0013
00.03544.0014
The standard length fitted is 100 mm.
Example:
Rotary joint 00.00062.0155 with
spray pipe 00.03567.9147
Hammelmann
Maschinenfabrik GmbH
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© Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Technische Änderungen vorbehalten.
Sledges for RDM series Rotorjets
Pipe dia.
min. / max.
[mm]
Length *
[mm]
Rotorjet **
Code no.
300
RDM 200
RDM 250
RDM 300
00.01355.0003
450
RDM 200
RDM 250
RDM 300
00.01355.0005
450
RDM 200
RDM 250
RDM 300
00.01355.0004
450
RDM 200
RDM 250
RDM 300
RDM 400
00.01355.0007
1190
RDM 200
RDM 250
RDM 300
00.01355.0006
1190
RDM 200
RDM 250
RDM 300
00.01355.0008
Smoothly adjustable
working diameter
270 to 400
without high-pressure
extension arms
Working diameter
variable in 9 steps
125 / 150 / 200 / 250 /
300 / 350 / 400 / 450 / 500
without high-pressure
extension arms
with leg sets
Working diameter
variable in 9 steps
125 / 150 / 200 / 250 /
300 / 350 / 400 / 450 / 500
with high-pressure
extension arms
with leg sets
Working diameter
200
without high-pressure
extension arms
without leg sets
Working diameter
variable in 9 steps
125 / 150 / 200 / 250 /
300 / 350 / 400 / 450 / 500
with high-pressure
extension arms
with leg sets
Working diameter
variable in 2 steps
600 / 800
with high-pressure
extension arms
with leg sets
* length without rotorjet
** not included in the sub-assembly of the sledges
Hammelmann
Maschinenfabrik GmbH
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© Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Technische Änderungen vorbehalten.
15.B.1 – 10/13
Sledge and trolley with externally
driven Rotorjet
Length*
[mm]
Pipe dia.
min. / max.
[mm]
Connection
thread
Working diameter
variable in 9 steps
125 / 150 / 200 / 250 /
300 / 350 / 400 / 450 / 500
Working diameter
variable in 3 steps
Nozzle type
A/B
M 48 x 2
max. 1000 bar
827 / 924
4 x RD 2500
700 / 1000 / 2800
Nozzle type
G/H
with high-pressure
extension arms
with leg sets
Code no.
4 x 90° radial
1332
with high-pressure
extension arms
with leg sets
Accessories
00.06035.0342
00.06035.0468**
max. 2500 bar
M 30 x 2
* length without rotorjet
** incl. oil hydraulically driven rotary joint
Example of use: Hose reel with various pipe cleaning devices
Pipe Ø 1400 mm
Hose reel with
hydraulic unit
Pipe Ø 700 mm
Pipe Ø 400 mm
Nozzle holder to feed in the
high pressure hose
Pipe Ø 300 mm
Note!
The hose reel can be electrically, hydraulically or pneumatically driven.
Hammelmann
Maschinenfabrik GmbH
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© Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Technische Änderungen vorbehalten.
15.B.2 – 10/13
Rotor jets for pipe cleaning
15.C.1 – 10/13
The rotor jets are outfitted with threaded nozzle inserts. The rotation of the rotor jet and the axial motion
within the pipe is effected by the reaction force of the water jets.
Max. Ø
rotor jet
[mm]
32
Max.
Operating
pressure
[bar]
600
Max.
flow
rate
[l/min]
Nozzles
Connection
thread
Code no.
Quantity
Type
80
2 x 35° push
2 x 90° radial
2 x 125° pull
(rotating)
+
6 x 140° pull
(static)
S
G 3/8
female
00.00786.0082
S
G 3/8
female
00.00786.0081
38
600
80
2 x 35° push
2 x 90° radial
2 x 125° pull
(rotating)
+
6 x 140° pull
(static)
53
1000
60
4 x 90° radial
(rotating)
G
H
G 3/8
female
09.00530.2525
200
2 x 30° push
2 x 90° radial
2 x 135° pull
(rotating)
+
3 x 135° pull
3 x 165° pull
(static)
G
H
M 36 x 2 DKO
male
09.00530.0072
50
2 x 30° push
2 x 90° radial
2 x 135° pull
(rotating)
G
H
M 14 x 1,5 LH
female
09.00530.2782
32
2 x 30° push
2 x 90° radial
2 x 135° pull
(rotating)
G
H
M 14 x 1,5 LH
female
09.00530.2870
80
4 x 45° push
4 x 95° pull
(rotating)
+
6 x 140° pull
(static)
S
M 14 x 1,5 LH
female
09.00530.4685
58
78
78
35
1600
1500
2500
1500
Hammelmann
Maschinenfabrik GmbH
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© Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Technische Änderungen vorbehalten.
Rotor jets for pipe cleaning
15.C.2 – 10/13
The rotor jets are outfitted with threaded nozzle inserts. The rotation of the rotor jet and the axial motion
within the pipe is effected by the reaction force of the water jets.
Max. Ø
rotor jet
[mm]
Max.
Operating
pressure
[bar]
Max.
flow
rate
[l/min]
80
1500
90
128
Nozzles
Connection
thread
Code no.
Quantity
Type
120
2 x 50° push
2 x 90° radial
2 x 125° pull
A
(B)
M
G1
female
09.00530.2059
1000
180
4 x 90° radial
(rotating)
A
(B)
M
M 36 x 2
male
00.00786.0128
1000
180
2 x 105° pull
2 x 135° pull
(rotating)
A
(B)
M
M 36 x 2
male
00.00786.0091
120
2 x 27° push
2 x 90° radial
2 x 135° pull
(rotating)
A
(B)
M
M 24 x 1,5
DKO
male
09.00530.2050
G
H
(P)
M 30 x 2
female
09.00530.2058
128
1500
128
2500
(3000)
60
2 x 27° push
2 x 90° radial
2 x 135° pull
(rotating)
130
1500
200
4 x 90° radial
(rotating)
A
(B)
M
M 36 x 2
male
00.00786.0120
L
M 36 x 2
male
00.00786.0108
I
M 30 x 2
female
00.00786.0147
166
1600
400
2 x 45° push
2 x 90° radial
2 x 120° pull
(rotating)
275
2500
100
2 x 90° radial
(rotating)
Hammelmann
Maschinenfabrik GmbH
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© Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Technische Änderungen vorbehalten.
Rotating and swivelling hose reel
15.D.1 – 10/13
(for pipe cleaning)
Description



for 12 mm i/d hose,
operating pressure 1600 bar,
including hydraulic motor with brake, gear and chain drive to rotate
the reel to wind off / wind on the hose,

including hydraulic motor with brake, gear and ball turning support
with external teeth to swivel the reel on its axis,




all completely mounted on a completely enclosed mobile frame,




00.06035.0387
suitable for horizontal and vertical (top to bottom) operation,
without hydraulic power pack and installation material,
swivel water connection to enable unwinding and rewinding of
pressurised HP hose,
max. 180 m hose capacity.
for 20 mm i/d hose,
operating pressure 1600 bar,
without hydraulic power pack
including hydraulic motor with brake, gear and chain drive to rotate
the reel to wind off / wind on the hose,

including hydraulic motor with brake, gear and ball turning support
with external teeth to swivel the reel on its axis,




all completely mounted on a completely enclosed mobile frame,

Code no.
suitable for horizontal and vertical (top to bottom) operation,
00.06035.0367
with hydraulic power pack
without hydraulic power pack and installation material,
swivel water connection to enable unwinding and rewinding of
pressurised HP hose,
00.06035.0374
max. 100 m hose capacity.
Hydraulic power pack
Description
Code no.





electric motor: 5,5 kW, 400 V, 25 l/min, 100 bar,
dimensions of all (H x W x L): 1500 x 1050 x 700 mm,
oil tank capacity 160 litre,
weight without oil approx. 235 kg,
all on a mobile frame with casters.
04.00028.0051

control unit for hydraulic power pack
00.06700.0713
Hammelmann
Maschinenfabrik GmbH
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© Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Rights reserved to modify design.
Pipemaster /
Hose rotating system
15.D.2 – 10/13
The Pipemaster is a manually operated, high pressure hose rotating system. It is used to remove both soft
and very hard deposits from the insides of pipes and pipelines including those with bends and vertical
sections.
As an alternative to self rotating nozzles the rotary action is achieved by rotating the high pressure hose.
 The slow rotation speed results in increased cleaning/
removal rates.
 Powered deployment and retraction can remove pipe
blockages.
Positioningdevice
 Increased operational safety due to the remote control.
 Cleans pipeline bends.
Suitable for hoses 8, 12 and 20 mm i/d.
Operates in conjunction with Hammelmann nozzle
holders.
Hose
deployment
unit
Hose rotating unit
The pipe inside cleaning system consists of:





Rotating unit
Hose deployment unit to deploy or retract the hose, incl. remote control
Triple hose (air pressure hose from deployment unit to rotating unit, length: 10 m)
Guide and protective hose, length: 10 m
Positioning device and hose guide (mounting on (heat exchanger) pipe)
Hose rotating unit
A high pressure supply hose line is fixed between the pump and the
rotary joint on the hose rotating unit.
A second hose is connected to the rotary joint and runs via the deployment unit into a protective hose to the positioning device at the work
piece.
The rotation of the second high pressure hose around its’ longitudinal
axis is effected by a chain drive from a pneumatic motor to the rotary
joint.
The rotation speed can be smoothly adjusted by throttle check valves.
The rotating unit is driven by 120 Nm³ / hr. of compressed air at 4 bar.
Consisting of:




Pneumatic motor with gearbox
- rotation speed can be smoothly adjusted by throttle check valves; nmax = 32 1/min.
Pneumatic maintenance unit
consisting of filter, pressure reducer, lubricator and upstream manual shut-off valve, pressure
regulation range 0 - 8 bar
High pressure rotary joint
Pneumatic control system
Hammelmann
Maschinenfabrik GmbH
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© Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Rights reserved to modify design.
Pipemaster /
Hose rotating system
15.D.3 – 10/13
Hose deployment unit
Actuating the control lever of the unit causes the hose to start rotating which
in turn produces the forward (deployment) motion.
The deployment speed is 1.6 m/min. and it is smoothly adjustable by means
of the control lever.
Changing the angle of the three wheels that press onto the hose will cause
the hose to move forward (deploy) or backward (retract).
The hose deployment unit is mounted on a sturdy base plate and comprises
the height adjustable control lever to deploy or retract the hose which incorporated the remote control to operate the hose rotating unit.
Positioning device
A non rotating protective hose is fitted between the hose deployment unit and the
positioning device. This enables operation in pipes that are difficult to access.
The positioning device enables easy and secure insertion of the hose into the pipe.
The blasting guard prevents a pressurised nozzle from being accidentally pulled out
of the pipe.
The positioning device shown here is for use with pipes up to 40 mm i/d.
Operating
pressure
Hose
i/d
Pipemaster
Hose rotating
unit
Connection
thread
Hose deployment unit
Nozzle holder
1600 bar
DN 20
00.03138.0013
00.06023.0036
M 36 x 2
DKO-S
00.01330.0014
see chapter
15.D.4
1800 bar
DN 12
00.03138.0012
00.06023.0031
M 24 x 1,5
DKO-S
00.01330.0013
see chapter
15.D.4
3000 bar
DN 8
00.03138.0011
00.06023.0035
M 14 x 1,5
LH
00.01330.0013
00.01599.0301*
00.01599.0357*
00.01599.0449*
* The corresponding M4 nozzles must be selected according to the product handbook.
Accessories
Description
Code no.
Catching device,
for protection against hp water and
removed deposit.
Mainly for horizontal pipes.
For pipe-Ø of 100 – 300 mm
00.06025.0006
Guidance frame,
for adjusting the hose in front oft he
heat exchanger tubes.
Modified according heat exchanger
requirements.
Hammelmann
Maschinenfabrik GmbH
00.03371.0031
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© Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Rights reserved to modify design.
Pipemaster /
Hose rotating system
15.D.4 – 10/13
Schlauchvorschubgerät
Hose feed tool
Schlauch-Zentriereinheit
Hose centring guide
Druckluftmotor mit Getriebe
Air motor with gear
Anschlüsse Schlauchvorschubgerät
Connectors for
hose feed control
Drehanschluss
Rotary joint
Wartungseinheit
Air service unit
Druckluftversorgung
Compressed air supply
Hammelmann
Maschinenfabrik GmbH
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© Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Rights reserved to modify design.
Pipe cleaning nozzle holders
15.D.5 – 10/13
Pipe Cleaning Nozzle Holders
Nozzle type „A“, „B“, „M“
max. op.
pressure
[bar]
1600
Nozzles
Ø x length
[mm]
Quantity
80 x 125
4
80 x 135
6
Protection disc
Adjustment
Connection
thread
4 x pull
Code no.
00.01599.0397
M 36 x 2
DKO-S
6 x pull
90 x 106
19
6 x pull, 6 x push,
1 x central, 6 x radial
51 x 95
2
2 x pull
55 x 110
5
2 x pull, 2 x radial,
1 x central
55 x 120
7
2 x pull, 2 x push,
1 x central, 2 x radial
2
1 x pull, 1 x central
00.01599.0260
M 33 x 2
20 low
00.01599.0414
00.01599.0273
M 33 x 2
20 low
00.01599.0272
00.01599.0405
01.01599.0235
M 24 x 1,5
DKO-S
65 x 100
4
3 x pull, 1 x central
01.01599.0234
2
2 x radial
00.01599.0262
2
2 x pull
00.01599.0263
65 x 110
5
2 x pull, 2 x radial,
1 x central
65 x 120
7
2 x pull, 2 x push,
1 x central, 2 x radial
00.01599.0406
70 x 122
special
design
2 x pull, 2 x push
00.01599.0388
65 x 110
M 33 x 2
20 low
00.01599.0264
1800
4
4
76 x 152
special
design
4
special
design
3 x pull, 1 x central
00.01599.0395
M 24 x 1,5
DKO-S
3 x pull
00.01599.0396
00.01599.0389
80 x 110
7
2 x pull, 2 x push,
1 x central, 2 x radial
90 x 147
4
2 x pull, 2 x push
00.01599.0387
M 33 x 2
20 low
138 x 147
4
2 x pull, 2 x push
00.01599.0390
144 x 147
4
2 x pull, 2 x push
00.01599.0386
Hammelmann
Postfach 3309 • D-59282 Oelde Telefon (0 25 22) 76-0
Maschinenfabrik
GmbH
13-21 • Germany Telefax (0 25 22) 76-444
Nozzles, plugs and
sealsZum
see Sundern
chapter 12.J
eMail: mail@hammelmann.de • Internet: www.hammelmann.de
© Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Rights reserved to modify design.
Pipe cleaning nozzle holders
15.D.6 – 10/13
Accessories
Description
Code no.
Banjo bolt
M 18 x 1,5, max. 1500 bar
01.04732.0171
Banjo bolt
M 18 x 1,5, max. 1800 bar
01.04732.0191
Cylinder ring in addition
01.00742.0142
Double nipple red.
M 33 x 2 und M 36 x 2, max. 1650 bar
01.02981.0495
Double nipple red.
M 33 x 2 und M 24 x 1,5, max. 1800 bar
01.02981.0490
Cylinder ring in addition
04.00742.0057
Additional double nipples see chapter 16.C.
Pipe Cleaning Nozzle Holders
Nozzle type „G“ and „H“
max. op.
Pressure
[bar]
Øx
length
[mm]
50 x 70
Nozzles
Quantity
Adjustment
2
1 x pull, 1 x central
Connection
thread
Code no.
01.01599.0212
M 24 x 1,5
DKO-S
1800
50 x 90
Hammelmann
Maschinenfabrik GmbH
3
2 x pull, 1 x central
01.01599.0211
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© Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Rights reserved to modify design.
Pipe and sewer cleaning nozzles
Drawing
Description
15.F.1 – 10/13
Code no.
Reversible pipe cleaning nozzle (G ½”)
for cleaning partly or fully clogged pipes from
50 – 500 mm diameter, manually adjustable from pull to
push. Operating pressures up to 400 bar
Connection thread ½ “ female
09.00511.xxxx
Automatic reversible pipe cleaning nozzle AF 100
(G ½”)
for cleaning pipes with bends and gates, for pipe and
sewer diameters of 50 – 500 mm, remotely controlled
from pull to push by pressure impulse, therefore the hose
cannot jam in the pipe line. Operating pressures up to
200 bar. Connecting thread ½” female
09.00521.xxxx
Automatic reversible pipe cleaning nozzle AF 500
(G ½”)
for cleaning pipes with bends and gates, for pipe and
sewer diameters of 50 – 1000 mm, remotely controlled
from pull to push by pressure impulse, additionally
manually reversible from maximum cleaning efficiency to
maximum traction. Operating pressures up to 200 bar.
Connecting thread ½” female
09.00522.xxxx
Sewer cleaning nozzle (G 1”)
suitable for pipe and sewers from 500 to 2000 mm ,
flow rates of 180 to 300 l/min.,
operating pressures of 80 to 150 bar.
Connection thread 1” female
Without nozzles (suitable screw-in nozzle Type C + D)
09.00510.xxxx
Sewer cleaning nozzle (G 1”)
for outputs up to 350 l/min. and
operating pressures up to 150 bar.
Connection thread 1” female
Sewer cleaning nozzle (G 1”)
the nozzle inserts are exchangeable, for outputs up to
500 l/min. and operating pressures up to 150 bar.
Connection thread 1” female
Spray angle: 20°
Without nozzles (suitable screw-in nozzle Type C + D)
04.00795.0034
Sewer leaning nozzle for large diameters (G 1”)
the nozzle inserts are exchangeable, for outputs up to
500 l/min. and operating pressures up to 150 bar.
Connection thread 1” female
Without nozzles (suitable screw-in nozzle Type C + D)
Hammelmann
Maschinenfabrik GmbH
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© Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Rights reserved to modify design.
04.00795.0055
Pipe and sewer cleaning nozzles
adapters
Inner diameter
DN
Operating pressure
bar
15.G.1 – 10/13
Dimensions
Code no.
10
550
½“ to M 18 x 1,5 male thread
DKL
04.05402.0060
10
850
½“ to M 22 x 1,5 male thread
DKO
01.02981.0285
12
470
½“ to M 22 x 1,5 male thread
DKL
04.05402.0061
10
1100
½“ to M 24 x 1,5 male thread
DKO
01.02981.0505
12
1040
½“ to M 30 x 1,5 male thread
DKM
01.02981.0057
10
940
½“ to M 36 x 2 male thread
DKO
01.02981.0312
20
350
1“ to M 30 x 1,5 male thread
DKM
04.05402.0067
25
300
1“ to M 38 x 1,5 male thread
DKM
04.05402.0068
12
1040
½“ to M 38 x 1,5 male thread
DKM
01.02981.0092
Hammelmann
Maschinenfabrik GmbH
Postfach 3309 • D-59282 Oelde Telefon (0 25 22) 76-0
Zum Sundern 13-21 • Germany Telefax (0 25 22) 76-444
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© Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Rights reserved to modify design.
Application engineering
Standard
Surface blasting
Tank cleaning
Tube bundle cleaning
Pipe and sewer cleaning
Water hydraulic
Abrasive cutting
Hammelmann GmbH
Carl-Zeiss-Straße 6-8
59302 Oelde• Germany
mail@hammelmann.de
Telefon (0 25 22) 76-0
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