High-Pressure Water Accessories Overview Hoses · Nozzles ·Valves · Applications WOMA designs, manufactures and markets high-pressure water jetting accessories for cleaning, decoating, decontamination, paint stripping, surface preparation, cutting and demolition. WOMA’s high-pressure water accessories meet the requirements of the “Richtlinien für Flüssigkeitsstrahler” ZH 1/406, October 1987. Accessory programme: 왘 Flexible high-pressure hoses for operating pressures up to 4,000 bar and nominal widths between 4 mm and 32 mm for connecting pressure generating units and water tools. 왘 Sewer cleaning nozzles for operating pressures up to 300 bar with several orifices, directed sidewards or backwards. 왘 Cutting heads for operating pressures up to 3,000 bar (resp. 4,000 bar) for sucking and mixing of abrasives in on-site cutting units (resp. Jet Cutting units). 왘 Self aligning nozzle for operating pressures up to 200 bar for bottom sewer cleaning. 왘 Abrasive storage vessels and abrasive hoses for storage and transport of abrasives. 왘 Pipe cleaning nozzles for operating pressures up to 2,500 bar with several orifices, directed sidewards or backwards, for tube bundle cleaning. 왘 Foot valves for operating pressures up to 1,500 bar – mechanically or electrically operated. 왘 Pipe cleaning nozzles for operating pressures up to 1,400 bar for application in cleaning units for largediameter pipes. 왘 Multiple consumer systems for operating pressures up to 3,000 bar for running several water tools simultaneously with one pressure generating unit. 왘 High-pressure adapters for connecting high-pressure hoses as well as hoses and pressure generating units or water tools. 왘 Whirl jet nozzles for operating pressures up to 750 bar for cleaning partially or fully blocked tube bundles. 왘 Accessories for high-pressure hot water jetting systems for operating pressures up to 800 bar and water temperatures up to 95°C. 왘 Strain relief devices for safe positioning of high-pressure hoses. 왘 Round jet nozzles with continuous flow channel for operating pressures up to 2,000 bar for water tools. 왘 Positioning devices for operating pressures up to 1,400 bar with working lengths up to 12 m for vessel cleaning tools. 왘 Round jet nozzles with sapphire inserts for operating pressures up to 3,500 bar for ultra-high pressure water tools. 왘 Fan jet nozzles for operating pressures up to 2,000 bar for cleaning tools. 왘 Body support and splash guard for water tools. 왘 Protective clothes for water jetting operators. 왘 First Aid cards for water jetting operators. 왘 Injection nozzles for operating pressures up to 400 bar for sucking and mixing of abrasives in water-abrasive cleaning tools. Self-aligning nozzle type Skip-Jack with fan nozzle for bottom sewer cleaning 쏗d L Pneumatically driven on-site ultra-high pressure cutting system with cutting head type Cutting Head 3000 and round jet nozzle type 10 for demolition of reinforced concrete and steel Backring O-Ring Hydraulically driven water tool with round jet nozzle type 1 for concrete hydrodemolition Positioning device type PV 5000-1 with self propelling rotating water tool Tankmaster® for autoclave cleaning Special accessory with fan jet nozzle type 95 for hot descaling of steel Cleaning of cement kilns Water jet assisted pile driving Internal cleaning of pipes Decoating of pipelines High-pressure water tool with rotating nozzle carrier head and foot valve type FV 1500-V-E-EXI for tube bundle cleaning WOMA designs and manufactures high-pressure water systems, tools and accessories for the following tasks: 왘 Internal cleaning of vessels, autoclaves and containers 왘 Cleaning of sewers, pipes, tube bundles etc. 왘 Paint stripping from gridirons and body skids 왘 Maintenance of heavy technical equipment 왘 Rehabilitation of structures and buildings 왘 Environmentally friendly surface preparation in corrosion protection 왘 Heavy concrete removal and reinforcement bar exposing 왘 Emission-free enamel stripping and decoating of surfaces 왘 Descaling and derusting of steel 왘 Cutting and demolition of construction and heavy equipment Exposing reinforcement bars Removal of explosives from shells Jet-Cutting of foam Selection of Nozzles 30 Volume flow rate in l/min WOMA offers computer assisted calculation programmes for estimating volume flow rate, nozzle diameter, operating pressure, and hydraulic power. The diagramme shows just some examples of calculated relations. 1 l/min = 0.264 US gal/min = 0.22 Imp. gal/min) Calculation software 25 2,500 bar, continuous flow channel 20 2,000 bar, continuous flow channel 15 10 2,500 bar, sapphire insert 5 2,000 bar, sapphire insert 0 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Nozzle diameter in mm (1 mm = 0.004 in) The WOMA Nozzle Flow-Chart Nozzle index 0.5 0.6 1,500 2 1.21.4 1.6 1.8 3 2.5 3.5 4 5 4.5 5.5 6 7 8 9 10 20 12 14 16 18 25 30 35 1,000 40 800 45 600 Operating pressure in bar (1 bar = 14.5 psi) The WOMA Nozzle Flow-Chart enables the estimation of a nozzle index depending on water volume flow rate and operating pressure. If, in turn, the nozzle index is given, the permissible values for operating pressure and volume flow rate can be estimated. Attention: The chart is valid only for operating pressures up to 1,500 bar (22,000 psi) ! 0.8 1 50 500 400 60 300 200 150 100 80 60 50 40 30 20 10 6 7 8 9 5 15 10 30 20 50 40 70 60 90 80 100 150 300 200 500 400 700 900 600 800 Volume flow rate in l/min (1 l/min = 0.264 US gal/min = 0.22 Imp. gal/min) Application of the WOMA Nozzle Flow-Chart: Example: Volume flow rate: 90 l/min, Operating pressure: 900 bar, Nozzle index ? Solution: Mark the volume flow rate value at the horizontal axis 씮 go upward up to the horizontal 900 bar-line 씮 the intersection point is crossed by an inclined index-line 씮 follow this line up to the upper rim of the diagram 씮 read index: 3.5 씮 by using this index value, a suitable nozzle can be selected from WOMA’s nozzle catalogue. High-Pressure Hoses WOMA Apparatebau GmbH Werthauser Str. 77 – 79 · D-47226 Duisburg P.O. Box 14 18 20 · D-47208 Duisburg Phone +49 2065 304-0 · Fax +49 2065 304-200 Internet: www.woma.de WOMA’s high-pressure hose programme contains hoses with the following technical parameters: Nominal width in mm DN 4 DN 5 DN 6 DN 8 DN 10 DN 12 DN 20 DN 25 DN 32 1 mm = 0.04 in Maximum operating pressure in bar 1,000 / 2,800 1,000 / 1,400 2,500 / 4,000 1,000 750 / 1,000 1,400 / 2,100 2,500 1,250 / 2,000 1,100 / 1,400 1,000 / 1,400 700 560 Maximum delivery length in m 200 200 200 200 200 200 200 100 / 200 100 / 200 100 / 200 100 100 1 bar = 14.5 psi 1 m = 3.28 ft Specific weight in kg/m 0.10 / 0.29 0.20 / 0.25 0.41 / 0.54 0.25 0.22 / 0.40 0.40 / 0.60 0.75 0.87 / 1.01 1.22 / 1.36 2.10 / 1.82 2.08 2.59 Bend radius in mm 75 / 140 95 / 120 150 / 200 110 120 / 175 175 / 200 200 180 / 250 200 / 300 280 / 350 350 460 1 kg = 2.205 lb Estimation of pressure losses in high-pressure hoses The WOMA Pressure Loss-Chart enables the estimation of relative pressure losses in hoses depending on water volume flow rate and nominal hose width. Attention: Pressure losses in armatures are not considered! DN 4 10,000 DN 5 1,000 DN 10 DN 12 100 DN 20 10 DN 25 DN 32 1 0.1 0.01 10 20 30 40 50 100 200 300 400500 1,000 Volume flow rate in l/min (1 l/min = 0.264 US gal/min = 0.22 Imp. gal/min) Application of the WOMA Pressure Loss-Chart: Example: Volume flow rate: 100 l/min, Nominal width: 12 mm, Hose length: 40 m, Complete pressure loss ? Solution: Mark the volume flow rate value at the horizontal axis 씮 go upward up to the inclined DN 12-line 씮 from the intersection point go to the left meeting the pressure loss-axis 씮 read value: 1.3 bar/m 씮 complete pressure loss: 1.3 bar/m 씮 40 m = 52 bar (755 psi) Delivery Programme High-pressure plunger pumps High-pressure water jet systems High-pressure water tools and accessories Fields of Application Agriculture Automotive and aviation industry Beverage industry Cement industry Chemical industry Construction and concrete industry Engineering industry Food industry Glass, porcelaine, ceramic industry Iron, steel and metal industry Mining Municipal services Offshore industry Power industry Public transport Pulp and paper industry Ship building Wood working industry © WOMA Apparatebau GmbH PR-ZU – 12/05-E · Subject to technical modification DN 8 Nominal hose width in mm (1 mm = 0.04 in) Relative pressure loss in bar/m (1 bar/m = 4.42 psi/in) DN 6