Winkhaus CobraTM AV2-E ElectroMechanical Locking System Routing and Wiring Overview Index 1. Application and Installation Instructions (continued on page 2) 3. Product Layout 4. Key Dimensions 5. Lock & Keep Routing Details for Timber / Composite Doors 6. Routing Details for Cable Transition Surface Mounted 7. Routing Details for Cable Transition Routed In (Concealed) 8. Wiring Diagram Rocker Switch 9. Wiring Diagram Key Fob / Transponder Set 10. Wiring Diagram Remote Control 11. Wiring Diagram Access Control 12. Performance Specification Sheet 13. Troubleshooting Checklist *This document should always be read in conjunction with the full EAV Operating Manual which includes safety instructions. Specification for Winkhaus CobraTM AV2-E Electro-Mechanical Locking System Communal* and residential entrance doors single sash applications. Overview of the security solution. The AV2-E system is a door (sash) mounted multipoint locking unit fitted with an integral electric motor that can be used to disengage the security of a door. When the door sash is moved to the “sash closed position” the security lock will automatically (mechanically) re-engage the security of a door. The system would typically be used on communal entrance doors. When “mains power failure” emergency conditions occur, emergency egress of the door is ensured by the “Crash the handle – to open” function of the AV2-E locking unit. The operation of the opening function may be activated by any or all of the following methods: ● Intercom / Access controlled switch device – switch signals must be potential free ● Winkhaus – Radio transmitter device ● Winkhaus – Key fob entry systems ● Push to release switch The electrical installation logic / Wiring diagrams ● AV2-E locking system with “Radio transmitter” devices plus remote operation via “Intercom / Access control” system. See wire diagram AV2-E Remote Control. ● AV2-E locking system with “Key Fob Entry” devices plus remote operation via “Intercom / Access control” system. See wire diagram AV2-E Key Fob/Transponder. ● AV2-E locking system with “Intercom / Access control” devices plus internal “Push to Release Switch”. See wire diagram AV2-E Push Switch. Important manufacturing and installation information ● The components of the AV2-E locking system, including all electrical power and control systems must be installed LOCAL to the individual door. The door installer and/or electrical contractor and/or access control specialist must agree responsibility for the on site wiring. ● The components of the AV2-E locking system, including all electrical power and control systems must be installed local to the individual door inside a suitable DIN box. The door installer and/or electrical contractor and/or access control specialist must agree responsibility for the size, supply and location of this electrical components box. It is usual practice to install this box in a false ceiling. *Available without deadbolt as an option 1 Specification for Winkhaus CobraTM AV2-E Electro-Mechanical Locking System (continued) Communal and residential entrance doors single sash applications. ● Should you want to accommodate the control unit and button in the same flush type box, this one must have a depth of 65mm. FOR SAFETY REASONS YOU ARE NOT PERMITTED TO INSTALL IT IN A FLUSH TYPE BOX WITH MAINS VOLTAGE PRESENT. ● All switching circuits for the AV2-E locking system must be 100% potential free contacts. (Clean wires / voltage free) . ● Site conditions may dictate that all the wiring outside the electrical components box, to the switching devices shall be protected with steel conduit. Depending on site conditions it may be necessary for these cables to have a fire rating. The electrical contractor and/or access control specialist must have the responsibility for this specification. ● Site conditions may dictate that all external and internal switches and access control panels shall be fitted with anti-tamper screws or key locking. The electrical contractor and/or access control specialist must have the responsibility for this specification. ● The doors shall be fitted internally with lever operating handles. (Similar to the Winkhaus Palladio range). ● The doors shall be fitted externally with “Fixed pad” door handles. (Similar to the Winkhaus Palladio range). The external handles do not control any function of the lock. ● Cylinders may be “keyed alike” or “master suited” as required. Winkhaus accepts no responsibility for failed performance due to the fitting of non-compliant cylinders. ● It is the responsibility of the specifier/architect to evaluate the suitability of the security system with the relevant fire and safety representatives. 2 Winkhaus CobraTM AV2-E ElectroMechanical Locking System 5.1 3 In the external zone around the entry door 1 5.2 5 7 2 4 10 8 9 N L Netzteil CC Art.-Nr. 1240179 Prim. 230 V-AC; 50 Hz; Si. 100 mA Sek. 12 V-DC; max. 0.9 A 6 Winkhaus Türtechnik GmbH & Co. KG ++ - No. Name 1 Automatic locking AV2 (AV2-F/U ...) 2 Motor housing x 3 Extension keep set/single keep x x 4 Center keep FRA ... x x 5 Cable transition (KU-T STV) x x 5.1 Cable at the sash side 2 m [2.187 yd] or 2.5 m [2.734 yd] long, plug for motor housing included 5.2 Cable for the frame side 4 m [4.374 yd] long 6 Power supply 12 V DC/1 A 7 Access control system (shown: antenna of the transponder set) NOTICE! Only install the antenna of the transponder set in the external zone around the entry door! Included in MUST! Available as Supplied by standard Mandatory* an accessory or customer / not delivery of the as an option included in standard delivery security lock x x x x x 8 “Open” key x 9 Flush-type box x 10 Handle x 3 Winkhaus CobraTM AV2-E ElectroMechanical Locking System Key Dimensions For installing the electronic automatic locking system it is required to rout out for standard three-point locking system and additionally the motor housing, as shown in the following Important for wood/ composite entrance doors: Please enlarge the routing for the 63 [2.480" ] 123 [4.843" ] 190 [7.480" ] c r o p p a b le 1050 [41.339" ] 60 [2.362" ] 41 [1.614" ] 663 [26.102" ] 2105 [82.874" ] 61 [2.402" ] 5 [0.197" ] 340 [13.386" ] k s e t] D [Ba c 09" ] 18 [0.7 [1.850”]! 827 [32.559" ] 736 [28.976" ] 86" ] 53 [2.0 housings up to 47mm 195 [7.677" ] ] 226 [8.898" ] 50" 47 [1.8 173 [6. 11" ] 78 [3.071" ] additional lock 754 [29.685" ] 2084 [82.047" ] 4 NOTICE! 113 [4.449" ] 260 [10.236" ] 230 [9.055" ] c r o p p a b le diagrams. Winkhaus CobraTM AV2-E ElectroMechanical Locking System Routing Details for Timber/Composite Doors 5 Winkhaus CobraTM AV2-E ElectroMechanical Locking System Cable 3.2 Cable transition KÜ-T STV (plug-in) Transition Surface Mounted Installation sequence: 16 [0.630”] resp. 20 [0.787”] Frame component: ● drill hole of a 6 mm Ø through the door frame 9 [0.354”] ● run the cable through the door frame ● fasten the component with fitting screw Leaf component: 16 2 [0 .6 30 ”] [1] Ø 4 x 25 mm ● drill hole of a 13 mm Ø through the fitting groove all the way to the setting groove ● run the cable with the connector for the motor box through the leaf of the door frame part ● fasten the component with fitting screw [2] Ø 4 x 25 mm in the groove for the ● 16 [0 .6 30 ”] door furniture run the cable, for instance in the setting groove, to the motor box; run the 3 remaining cable in the cavity 1 ● Support plate available CAUTION! sash part Leave about 5 cm of cable length directly 9 [0.354”] behind the leaf component of the cable transition to allow the spring to expand! ● after you hook in the leaf of the door, connect the plug ● secure the plug with fitting screw [3] Ø 4 x 25 mm 6 NOTICE! Provide cable slack of about 3 - 5 cm [1.181 - 1 Winkhaus CobraTM AV2-E Electro3. Installation Mechanical Locking System Routed 3. Installation In (Concealed) Cable Transition Detail Win Page 20 Winkhaus STV Page 20 Figure 3.3.2-3: Fitting in timber (measures in mm) Installation sequence: Frame component: ● Cut an oblong hole in the door frame according to specifications (refer to figures 3.3.2-3/3.3.2-4) ● run the cable through the door frame CAUTION! Blue Motion Operating Manual 11/2003 We shall reserve the right to make technical changes Figure 3.3.2-3: Fitting in timber (measures in mm) Leave some spare cable (loop) directly behind Figure 3.3.2-4: Fitting in PVC/Aluminium (measures i the cable transition to allow for the spring to Winkhaus STV GmbH & Co. KG · Berkeser Str. 6 · D-98617 Meiningen · expand! Figure 3.3.2-4: Fitting in PVC/Aluminium (measures in mm) Insert and screw cable transition (with ● cable pieceStr. and6 radius Winkhaus STV GmbHtransition & Co. KG ·fitting Berkeser · D-98617 Meiningen · www.winkhaus.de · stv@winkhaus.de shimming plate) 7 Winkhaus CobraTM AV2-E ElectroMechanical Locking System Entrance Door Lock with Push Switch AV 2-E Door Wiring Diagram. Ref:- Entrance AV2-E Push Switch. Lock. AV2-E operated by basic ‘Exit Switch’. Wiring diagram. Push Switch Brown Blue Wire 2.5mm² + 230 V A/C 50Hz Mains electricity supply - Transformer Power supply 12V DC Stabilised 1.0 Amp. lock Wire 0.8mm² + -- Push Switch N/O Brown All switching devices. Wires must be potential free “Clean Wires” 8 White Green Winkhaus CobraTM AV2-E ElectroMechanical Locking System Entrance Door Lock with Key Fob/Transponder Set Wiring Diagram. Ref:AV2-E Key Fob/Transponder. AV 2-E Entrance Door Lock. AV2-E operated by Transponder Set Entry Device. Wiring diagram, Transponder Key Fob Control Unit. 123 4 Set External Reader / Antenna 567 8 Transformer Power supply 12V DC Stabilised 1.0 Amp. lock Wire 0.8mm² + -Brown White Green 9 Winkhaus CobraTM AV2-E ElectroMechanical Locking System Entrance Door Lock with Remote Control Entrance Door Wiring Diagram. AV Ref:-2-E AV2-E Remote Control. Lock. Wiring diagram, Remote Control AV2-E operated by Radio Transmitting Device. Radio Transmitting device including antenna. 12V Jumper connection must be closed. Transformer Power supply Important. Insert wire link 3--4 12V DC Stabilised 1.0 Amp. Lock Wire 0.8mm² + -Brown White Green 10 Winkhaus CobraTM AV2-E ElectroMechanical Locking System Entrance Door Lock with Access Control AV 2-E Entrance Door Lock. Wiring diagram, Access Control AV2-E operated by Access Control System. Wiring Diagram. Ref:- AV2-E Access Control. Brown Blue Wire 2.5mm² + 230 V A/C 50Hz Mains electricity supply - Transformer Power supply 12V DC Stabilised 1.0 Amp. lock Wire 0.8mm² + -Brown White Green Relay to suit Access Control System (normally open voltage free contacts) To Access /Control System 11 Winkhaus CobraTM AV2-E ElectroMechanical Locking System Performance Specification Sheet High Security Cobra™ AV2-E AUTOMATIC Multi-Point Locking System for Front Entrance Doors All main entrance doors shall be fitted with a Multi Point Locking Mechanism which can be actuated mechanically or by Access Control. The system shall incorporate: ● A Mechanical AUTOMATIC Multi-Point Hook locking system, which throws two hooks as the door is closed without the need to lift the handle levers, securing the door. ● Locking achieved by two 25mm throw Hooks. ● The hooks must not only penetrate the keep but also hook behind the keep rail to help prevent the prising apart of the sash and frame. ● The locking mechanism shall be withdrawn by depressing the handle lever from the inside, by articulating a key from the outside or by the specified access control system. The external handle shall be a fixed pad. The lock shall incorporate a 12v electric motor capable of causing the mechanism to withdraw the hooks and latch. It shall be supplied with an appropriate power source, terminal block, armoured power transfer cable and other ancillaries as dictated by the specific functional requirements of the mechanism and the new or existing access control system. ● The locking cylinder shall be a Winkhaus supplied cylinder. The key operation will only be capable of a quarter turn and shall unlock the mechanism only. ● Where the Door system allows the hooks and latch must engage in a steel keep. The keep rail must incorporate compression adjustment for the latch and hooks. ● All exposed steel parts are to be plated to minimum plating thickness of 8 - 12 microns. ● The lock mechanism must achieve appropriate security and weather protection. ● Handle sets to be Winkhaus Palladio™ Lever/fixed pad in either white, black , Gold or Silver anodised. ● All as per Winkhaus Cobra™ AV2-E AUTOMATIC Multi-Point Locking systems, or similar, to the above specification. 12 Winkhaus CobraTM AV2-E ElectroMechanical Locking System Troubleshooting Checklist Symptom Cause Remedial Action Hooks do not throw Incorrect door installation or keeps need adjustment Check door installation and adjust keeps accordingly Hooks throw mechanically – but will not retract electrically Power Failure Check for mains power supply to transformer Incorrect power supply Over/under voltage/current Check low voltage side of transformer for 12vdc 1 amp System not wired correctly Check entire system against wiring diagram. Damage to Lock motor connecting cable. Check blue plug cable connection to motor. Check for damage to connector pins Damage to surface mounted pluggable connection Check connecting pins in each half of connector unit Fused transformer Replace fuse in transformer (1amp round, contact WH for spares) Motor tries to work but door cannot be opened Dead bolt thrown* Retract Dead bolt using key Motor stops during opening Operating forces too high, faulty installation. Check installation, air gap, keep alignment etc. Does not operate with remote but LED is working Remote not authorized. Program Remote with programming cards supplied. Out of range Operate remote within 30 mtrs (unobstructed) Does not operate with remote Red LED is not illuminating Remote battery dead Replace battery in remote. No signal when key fob used Fob too far from reader unit Use within 50mm Not held long enough in front of reader unit Hold in position for up to 3 seconds No Power Check for ‘fused’ or “off” or in the event of Power Cut, wait for power to be reinstated Checked Yes or No *AV2-E available without deadbolt as an option 13 Winkhaus UK Ltd 2950 Kettering Parkway, Kettering, Northants NN15 6XZ Tel: +44 (0)1536 316091 Fax: +44 (0)1536 419091 www.winkhaus.co.uk email: enquiries@winkhaus.co.uk