CHE 264 Syllabus Fall 2010, Unique Numbers - M - 14700, Th -14705 Instructor: Professor Michael E. Poehl CPE 5.404, Cell 512.809.3030, hornzup@sbcglobal.net Office Hours: On request or Mon 1100 – 1200 / Wed 1300 - 1400 TA’s: Distillation –Marty Gran - mlgran@mail.utexas.edu , Distillation Efficiency-Marty Gran - mlgran@mail.utexas.edu , Reactor Albert Lee - matthew@che.utexas.edu, PRC 133, Office 1.306D, 232-2801 Pump –Wen-Yueh Yu - wenyueh@che.utexas.edu Nano Experiments – English Grader: - Andrew Costigan - Andrew_Costigan@post.harvard.edu Prerequisites: CHE 363 and CHE 353M at least a grade of C Writing format website: http://www.engr.utexas.edu/che/techwriting/ Your effort in this course will consist of five standard experiments and one special project. Short lectures will be given on designated class periods (Monday 1-1:30 and Thursday 1-1:30). You will perform experiments and work on projects for the balance of the afternoon. Assignments are shown on the Class Calendar with grading basis is given in Table 1. Each student will perform each of the five standard experiments in 5 of the 10 weeks allotted for Standard Experiments ( SE ). The assigned random groups will be posted on Blackboard and outside CPE 5.404.You will do the following for each standard experiment: 1. Review the problem statement and laboratory manual. 2. Prepare a typed draft of background sections (Introduction, Methods, Sample Calculations, Safety, References Cited) due electronically NOON- day of the experiment. 3. TEAM WRITE-UPS are required for your first and last standard labs, EXCLUDING NANO LAB. 4. Perform experiment on the day assigned. 5. Prepare as a group analyzed data tables (spreadsheet), and draft figures, due at the end of the lab period and graded as part of your draft report. 6. Final report (one for each student) in memo format - due at noon 2 weeks later. ( Last report will be due ONE week after completing your experiment ) All assignments will be submitted and returned electronically via Blackboard. Possible topics for the special project will be distributed on September 14; your selections are due September 17. Assignments will be posted on September 21st. The special projects team will be the same as your lab team, with shuffling to accommodate individual research, and to balance teams. A planning conference will be held with the instructor and TA during the week starting September 28th. Oral progress report will be made on November 9 or 12, and written progress report will be due on November 16 or 19. We will expect substantial progress, with at least some experimental data. The final written report will be due in research report format on December 3rd, 2 pm Report style guide and format specifications for the technical memo and research report are available as a handout and on the web. Safety hints are attached to this syllabus. Class Calendar: Lecture Schedule Dates 8/30, 9/2 Special Course Overview on-line safety training (OH201- lab safety) (Rachel LeBansky) at http://www.utexas.edu/safety/ehs/lab/labman/ 8/27 Standard Experiment (SE) Teams & Assignments Posted 9/9, 9/13 "Special Project Approach" 9/15 Special Project (SP) Selections Due 9/17 Special Projects Assignments Posted 9/20,23 “Safety Planning” 9/27,9/30 Special Project Planning Conferences 10/4,10/6* Special Project Planning Conferences 10/11,10/14 Special Project Safety Plan Due 10/18,10/21 "Preparing Oral Progess Report" & "Preparing Written Progess & Final Report" 11/8,11/11 Special Project Oral Progress Reports 11/15,11/18 Special Project Written Progress Reports 11/25,26 Thanksgiving Break 12/2 - 2 pm SP Final Written Reports Due 11/29, 12/2 SP Final Oral Reports Lecture Dates in YELLOW TABLE 1: Grading Basis Standard Experiments --Technical Memo Format For each experiment Draft Intro, Methods, safety, refs cited (individual) - 25 Tabular analyzed data, draft figs (group or indv.) - 55 Final Individual or Team Report 80 English 20 The graded draft report must be attached to the final report. Reactor 100 Distillation - Flooding 100 Distillation - Efficiency 100 Liquid/liquid extraction 100 Pump 100 Special Project (group grades) Safety Plan 20 Progress Reports Written, Technical Memo Format Oral 100 80 Final Report Written, Research Report Format 200 Oral 100 1,000 Note: No late reports are accepted. All experiments must be completed with a grade of 60 or better to pass the course. You must rewrite the report if you grade is below 60, but 60 will be your grade. MEMORANDUM TO: FROM: DATE: SUBJECT: [Your TA’s Name] [Your Name] [Date the work was delivered] [Name of experiment] Technical Memo Format Summary: [If you are writing an Enumerated summary, present the main points of your work in a list like the following. Use complete sentences. Whichever summary you use, write it last, after you have completed the report.] 1. Place conclusions and recommendations first as a concise summary of your work. 2. Enumerate. 3. Concisely restate conclusions developed in the discussion of results. 4. Direct recommendations based on the design problem to management. 5. Show consistency in your report. Do not recommend a design and at the same time recommend that further experiments should be performed. 6. Use complete sentences and appropriate punctuation. Introduction: [Begin with a sentence summarizing the purpose or objective of the experiment. Follow with a few sentences that give an overview of what procedures you followed and what analytical methods you used. Give the reader an idea of what to expect.] This is an example of a memo report format. You should concisely present your work with 1200-2000 words (about 3 pages) of single-spaced, typed text plus figures, tables, and appendices. The memo should be divided into five sections with one or more paragraphs in each. The appendices should include data, sample calculations, references cited, an effort report, and any other supplementary information. The appendix of this memo is the grading sheet that will be used. The introduction should be a restatement of the design problem and its significance. It should summarize the purpose or objective of the experiment and present the approach to the problem. It may briefly outline the conditions of your experiment. Methods: [Give a brief description of the experimental apparatus. You may cite the lab manual and specify any modifications to the standard. Give distinctive features and critical dimensions. Next, give a brief description of the materials and procedures. What did you measure and how? Cite the lab manual but specify modifications. Again, you may reference a fuller description in the appendix. Finally, include a brief discussion of the theoretical basis of this experiment. Give one or two equations to represent the theoretical result. (See FAQs for how to handle numbers and equations.) In the Results section, you will compare your results to the theory, so prepare your reader for that discussion here.] Apparatus and Procedure - Describe briefly the experimental apparatus and procedure (in the past tense). Discuss features necessary to scale-up the results and to interpret errors in the data. Include a drawing or schematic of the apparatus to present details and minimize textual discussion. Describe briefly measurements and calculations necessary to obtain final results. Do not list instructions. Theory - This section should present the theory needed to interpret your experiment. If possible, present only one or two equations to represent the theoretical result. Define any algebraic variables that would not be in common use. Give the assumptions and limitations of the theory. Reference a source giving the derivation of the theory, or, if necessary, derive the theory in an appendix. Results: [Begin this section with an overview, summarizing the key results. Next, present your data in figures or tables. (See FAQs for instructions in preparing figures and tables.) Specify what data you are presenting, how you analyzed it, and what you concluded from your analysis. Compare your results to the theory, and discuss the implications. Remember to maintain consistency with the Methods section, and do not introduce new theory here. Check with your course instructor for more specific detail about this section.] Present your results in figures or tables and develop quantitative conclusions. Avoid redundant presentation of results. Compare your results to theory. Discuss quantitatively important errors in your measurements and their effects on the reliability of your final results. Develop conclusions. Describe and present the results of your design calculations. (Do not include the additional sections: conclusions and recommendations and abstract.) Appendices: Safety - Emphasize safety problems and practices specific to this experiment. Avoid generic stuff. Use past tense. References - Your text should cite all sources used, including the lab handout. List the references at the end of the appendix. Use APA documentation style through NoodleBiB (UT Library) [LINK]. For example, you may cite a source like this in the text (Henry, 1998). The reference would look like this: Henry, J. (1998, Summer). Liquid-Liquid Extraction. Lab Handout ChE 264, The University of Texas at Austin. Data - Include spreadsheet of raw data with intermediate and final calculated results to permit good partial credit. All data that appear on figures in the report should be tabulated somewhere. Sample Calculations - Select one data set and show all calculations by hand in detail. Show units. Effort report – Estimate the number of hours that you personally spent on this lab. Break down as hours before the lab, hours in the lab, and hours after the lab. ChE 264 Standard Experiment Report Grading Sheet Student _______________________ Lab Title _________________________ Final Due Date__________ Lab Date ________ Final Received Date __________ Draft Final Technical ( 80%) Summary, Conclusions and Recommendations _____(10 %) Introduction _____(5 %) _____(1 %) Methods _____(7 %) _____(5 % ) Results _____(35 %) Appendix Sample calcs, data _____(10 %) Safety _____(2 %) References cited _____(1 %) Totals Technical subtotal, Draft and Final English _____(25 %) _____(4 %) _____(55 %) _____(80 %) ______(20 %) Final Total Grade %) ______(100 Course Objective: The course objective is for students to connect and extend the material covered in their core Chemical Engineering courses through experimentation. Students gain hands-on experience in unit operations through experiments employing small-scale chemical process equipment. The students are expected to address process and equipment scale-up and design problems. Students work in teams of three or more as they collect, analyze, and interpret data. Based on experimental experiences, students are expected to solve scale-up and design problems. Students learn to prepare technical memos and research reports and deliver oral presentations. Knowledge, Abilities and Skills Students Should Gain in this Course: 1. Laboratory safety protocols; proper ways of disposing solid and liquid wastes; fire safety protocols; methods of pressure relief 2. Ability to tackle open-ended problems through the proper design of experiments 3. Ability to identify important/governing variables or parameters in a problem 4. Ability to size full-scale equipment from laboratory measurements 5. Hands-on experience with chemical process equipment 6. Trouble shooting and problem solving skills 7. Ability to coordinate and work in groups 8. Oral presentation skills 9. Ability to apply classroom concepts in a hands-on environment 10. Ability to apply spreadsheet calculations to analyze collected data 11. Concepts of accuracy and precision 12. Ability to communicate specialized results to a general science audience. These 12 topics lead to your ability to meet the following ABET criteria for accreditation for the Chemical Engineering Department at the University of Texas at Austin: b) Ability to design and conduct experiments, as well to analyze and interpret data. g) Ability to communicate effectively. ABET Undergraduate Program Outcomes The objective of the chemical engineering degree program is to prepare students for professional practice after they earn the bachelor’s degree or an advanced degree. Chemical engineering graduates from the University of Texas at Austin are expected to be able to: 1. Successfully apply fundamentals of science and engineering to solve problems of analysis and design of components, systems, and processes important in chemical engineering practice and research. 2. Demonstrate interpersonal skills required to lead and/or participate effectively in interdisciplinary projects. 3. Recognize the importance of life-long learning in meeting professional and personal goals, so they can be successful in their chosen profession, including graduate school. 4. Exhibit effectiveness in communication skills. 5. Articulate and practice professional, ethical, environmental and societal responsibilities, and value different global and cultural perspectives. Contributions of this course to meeting the Chemical Engineering Department Program Outcomes : Ethics: For each experiment, the honest evaluation of data is stressed. Commitment of team members to joint goals and to each other are emphasized by encouraging preparation and participation. Safety: Students are required to safety glasses and long pants. Hard hats are required for experiments with large scale equipment. Safety issues for each experiment are discussed by asking students to identify potential hazards. The teaching assistant adds additional information if necessary. Safety hazards are discussed in course handouts. Teamwork: Teamwork is emphasized by discussing not only the planning of work prior to coming to the laboratory, but also the necessity for each team member to participate fully and competently in planning and executing the experiment. Relationship to all ABET program outcomes for Chemical Engineering: Bold criteria covered in ChE 264 ( b ) and ( g) a.) An ability to apply knowledge of mathematics, science and engineering. b) An ability to design and conduct experiments as well as to analyze and interpret data c) An ability to design a system, component, or process to meet desired needs within realistic constraints such as economic, environmental, social, political, ethical, health and safety, manufacturability, and sustainability. d) An ability to function on multi-disciplinary teams. e) An ability to indentify, formulate and solve engineering problems. f) An understanding of professional ethical responsibility. g) An ability to communicate effectively. h) The broad education necessary to understand the impact of engineering solutions in a global, economic, environmental, and societal context. i) A recognition of the need for and an ability to engage in life-long learning. j) Knowledge of contemporary issues. k) An ability to use the techniques, skills, and modern engineering tools necessary for engineering practice. http://www.utexas.edu/safety/ehs/index.php http://www.utexas.edu/safety/ehs/lab/labman/toc.html Training required for laboratory use at the University of Texas http://www.utexas.edu/safety/ehs/train/labtraining2.html