3
RBE Loose Fitting PAPR CBRN Upgrade Kit RBE-HUP
STEP 2. BE-10BR Label
%NSURETHATPRODUCTLABELSEWNINTOTHEFRONTOFTHE"%"2INNERSHROUDMATCHES&IGOR&IG)FTHELABELSARE
not legible, or do not match either Fig. 1 or Fig. 2 then the hood should not be used in the upgraded system.
Fig. 1
Fig. 2
User Instructions for Upgrade Kit RBE-HUP: for Systems FR-57L10 and FR-57N10.
IMPORTANT:"EFOREUSETHEWEARERMUSTREADANDUNDERSTANDTHESEUser Instructions. Keep these User Instructions for reference.
Contact Information
2EADALLINSTRUCTIONSANDWARNINGSBEFOREUSING+EEPTHESEUser InstructionsFORREFERENCE)FYOUHAVEQUESTIONSREGARDINGTHISPRODUCT
PLEASECONTACT-4ECHNICAL3ERVICE
)N5NITED3TATES
7EBSITEWWW-COM/CC3AFETY 4ECHNICAL3ERVICE
BUTYL HEAD COVER W/CAPE
PART NO. 522-02-23
)N#ANADA
7EBSITEWWW-COM#!/CC3AFETY
4ECHNICAL3ERVICE
FORMERLY
THIS FABRIC IS NOT FLAME RESISTANT
AND MUST NOT BE USED AROUND HEAT,
FLAMES, SPARKS OR IN POTENTIALLY
System Description
EXPLOSIVE
4HE2"%(50UPGRADEKITALONGWITHTHEINSPECTIONSTEPSOUTLINEDINTHISUser Instruction, are intended to upgrade the FR-57L10 and
&2.SYSTEMSTOA.)/3(#HEMICAL"IOLOGICAL2ADIOLOGICALAND.UCLEAR#"2.APPROVED0!02SYSTEM Failure to follow the steps
outlined in this User Instruction may adversely affect respirator performance and result in sickness or death.
Each person using this respirator upgrade kit must read and understand the information in these User Instructions before use. Use of
RESPIRATORSBYUNTRAINEDORUNQUALIlEDPERSONSORUSETHATISNOTINACCORDANCEWITHTHESEUser Instructions, may adversely affect
respirator performance and result in sickness or death.
$ONOTUSEWITHPARTSORACCESSORIESOTHERTHANTHOSEMANUFACTUREDBY-ASDESCRIBEDINTHESEUser InstructionsORONTHE.)/3(
APPROVALLABELFORTHISRESPIRATOR$ONOTATTEMPTTOREPAIRORMODIFYANYCOMPONENTOFTHESYSTEMEXCEPTASDESCRIBEDINTHESEUser
Instructions. Failure to do so may adversely affect respirator performance and result in sickness or death.
ATMOSPHERES.
EXPOSURE TO SERIOUS BODILY INJURY OR
DEATH.
SERIAL NO.
DATE OF MFR.
2.
522-02-23
THIS FABRIC IS NOT FLAME RESISTANT
AND MUST NOT BE USED AROUND HEAT,
FLAMES, SPARKS OR IN POTENTIALLY
EXPLOSIVE ATMOSPHERES. CONSULT
YOUR LOCAL SAFETY PROFESSIONAL.
FAILURE TO COMPLY MAY RESULT IN
EXPOSURE TO SERIOUS BODILY
INJURY OR DEATH.
CONSULT
YOUR LOCAL SAFETY PROFESSIONAL.
FAILURE TO COMPLY MAY RESULT IN
WARNING
BUTYL RUBBER HOOD
SERIAL NO.
DATE OF MFR.
Check the manufacturing date printed on the label. If printed date is earlier than MAY 2000, the hood CANNOT be
USEDINANUPGRADED#"2.0!02SYSTEM0URCHASEANEW"UTYL2UBBER(OOD"%"2
STEP 3. BE-10BR Butyl Rubber Hood Inspection
1.
2.
4.
Check that there are no tears, rips or cracks in the hood assembly.
Look closely at the stitching. There should be no tears or holes that could permit contaminated air to enter the hood.
3EALANTALONGSEAMSANDALONGTHEVISORINTERFACETOBUTYLFABRICSHOULDBEINTACT
Face shield should be free of dents or cracks.
)FTHEHOODFAILSANYONEOFTHEPREVIOUSINSPECTIONSTEPSITSHOULDNOTBEUSED0URCHASEANEW"UTYL2UBBER(OOD
"%"2
-RECOMMENDSTHEHOODBESTOREDWITHTHE2"%&)(FOAMINSERTTOPROTECTTHEVISORFROMBENDINGANDCREASING
STEP 4. BATTERIES
2.
3M Occupational Health and
Environmental Safety Division
3M Center, Building 0235-02-W-70
3T0AUL-.
0RINTEDIN53!
3M and Breathe Easy are trademarks of 3M.
¥-#OMPANY!LLRIGHTSRESERVED
STEP 5. 3M™ Breathe Easy™ Turbo Unit Inspection
2EMOVETHElLTERSCARTRIDGESORCANISTERS
%XAMINETHEBLOWERHOUSINGFORCRACKSOROTHERDAMAGE2EPLACEIFCRACKEDORDAMAGED
%XAMINETHEINSIDEOFTHEBLOWERINTAKEMANIFOLDNOTETHEREDANDWHITEWIRES4HEPRESENCEOFDUSTOROTHER
PARTICULATEMATTERINSIDETHEMANIFOLDORONTHEWIRESMAYINDICATEADAMAGEDlLTERIMPROPERSEATINGOFTHElLTER
CARTRIDGECANISTERORINCORRECTlLTERCARTRIDGECANISTERSELECTION)NSPECTTHECARTRIDGEGASKETSANDENSURETHEY
AREPRESENTANDNOTTORNCRACKEDOROTHERWISEDAMAGED#ONTACT-4ECHNICAL3ERVICEATFOR
assistance if needed.
STEP 6. 3M™ Breathe Easy™ Turbo Unit Labels
1.
Front label should match Fig. 3 and back label should match either Fig. 4 or 5. If either label does not match, contact
-4ECHNICAL3ERVICEFORASSISTANCE
Fig. 3
AIRSTREAM
FOR MORE INFORMATION
In United States, contact:
7EBSITEWWW-COM/CC3AFETY
4ECHNICAL!SSISTANCE
For other 3M products:
-(%,03OR
4HE"0.I-(BATTERYWITH"#CHARGERAND,ITHIUM0RIMARYBATTERYARETHEONLY.)/3(#"2.
APPROVEDBATTERIESFORTHE2"%,AND2"%.-SYSTEMS
Examine the outside of the battery pack for cracks, deformation or other damage. Replace if cracked, deformed or
damaged.
™
Limitations of Use
Refer to the 3M™ Breathe Easy™ Turbo and BE-10 series hood User Instructions for limitations on use of these
respiratory protection systems.
Occupational Health
and Environmental Safety Division
Required Tools
s
s
3MALL0HILLIPSHEADSCREWDRIVER
3MALLPLIERS
TURBO UNIT
Fig. 4
PART NO. 022-00-03
™
WARNING: READ INSTRUCTIONS BEFORE USE.
)NORDERTOENSURETHATYOUREXISTINGSYSTEMISCOMPATIBLEFORUPGRADETHEFOLLOWINGSTEPSMUSTBEFOLLOWED
STEP 1. Upgrade Kit Components
#HECKTOENSURETHATYOUR2"%(50UPGRADEKITCONTAINSTHEFOLLOWINGCOMPONENTS
a. Decon Belt – RBE-BLT
b. Three RBE-57 - Cartridges
c. User Instructions
1. 3M™ Breathe Easy™ Turbo
"0"#"ATTERY#HARGER
3. 520-04-57 LiMnO2 Battery
4. BE Hoods
2"%(50
D "REATHING4UBEWITH#LAMPn2"%"4(
E .)/3(#"2.RESPIRATORAPPROVALLABEL
NOTE: !-SUPPLIEDUPGRADESTICKERISALSOINCLUDEDFORYOURCONVENIENCETOBEAPPLIEDWHENYOUHAVEPERFORMEDTHE
necessary inspection to ensure that the upgrade is complete.
)FYOUHAVETHEBATTERYPACK2.I#DREPLACEITWITH"ATTERY0ACK"0.I-(AND3MART"ATTERY#HARGER
"#ORREPLACEWITHNONRECHARGEABLE,I-N/"ATTERY0ACK2
Filters, canisters, and cartridges correctly chosen for your application must be filled to the
Turbo Unit prior to use. Always consult your safety professional for advice on the proper filter,
cartridge or canister for your application. Intrinsically safe (Ignition & Temperature considerations only) for CLASSES I, II, III, DIVISION 1, GROUPS A, B, C, D, E, F, and G.
HAZARDOUS LOCATIONS WHEN USED WITH BATTERY PACK 520-01-17. Use only
3M replacement parts. Substitution of components may void Factory Mutual Approval.
FAILURE TO FOLLOW THE ABOVE MAY EXPOSE THE USER TO SERIOUS BODILY
INJURY OR DEATH.
3M Occupational Health and
Environmental Safety Division
St.Paul, MN
FM
Breathe Easy™
Turbo Unit Part No. 022-00-03
Fig. 5
- -7#83%0/35-480523#('48120('33+0/#-(02#&6+%'0/4*'1201'2(+-4'2, cartridge or canister for your
application.
+-4'23%#/+34'23#/&%#242+&)'3%022'%4-8%*03'/(028052#11-+%#4+0/.534$'(+44'&404*'Turbo
Unit prior to use.
3'0/-82'1-#%'.'/41#243
:5$34+454+0/0(%0.10/'/43.#8+.1#+2+/42+/3+%3#('48.
:/42+/3+%#--83#('0/-87*'/53'&7+4*#4'28#%,
:To12'6'/4+)/+4+0/0((-#..#$-'#4.031*'2'3&+3%0//'%4$#44'281#%,$'(02'3'26+%+/)
FAILURE TO COMPLY WITH THE Y !D
LY AATOR PERFORMANCE LT INJURY.
OR DEATH.
Only as to intrinsic safety for use in Class I
Group D, Class 11, Groups E, F, G, and Class
III hazardous locations.
29GB
APPROVED
TEMP CODE 12
STEP 7. Inspect Tie Wraps on Blower
STEP 9. Connecting the Breathing Tube RBE-BTH to the Turbo PAPR Unit
1.
2EMOVEEXISTINGBREATHINGTUBEANDCARTRIDGES2EMOVETHEBACKCOVER)TEM$IAGRAMOFTHETURBO0!02UNIT
ANDREMOVEWEBBELTFROMASSEMBLY.OTEHOWTHEBELTISFEDTHROUGHTHEBACKPLATEOFTHETURBO
2EMOVETHEBACKPLATE)TEM$IAGRAMOFTHETURBO0!02UNITBYLOOSENINGANDREMOVINGTHEFOURSCREWSAND
NUTS#AREFULLYSAVETHESCREWSANDBOLTSFORREPLACEMENTATTHEENDOFTHEINSPECTION
2EMOVETURBOMOTORBLOWERASSEMBLY)TEM$IAGRAMFROMTHEFRONTPLASTICHOUSINGASSHOWN
)NSPECTTURBOMOTORBLOWERASSEMBLYTOENSURETHATTWOTIEWRAPSAREINPLACEASSHOWNBYARROWSONBLOWUPVIEW
of Item 4, Diagram 1.
Ensure two tie wraps are
in place and the ends are
opposite each other.
4
1
3
2
7
Carefully examine the entire breathing tube. Inspect the breathing tube for tears, holes, cracks, punctures or
EXCESSIVEWEAR2EPLACEASNECESSARY
"ENDTHETUBETOVERIFYTHATITISmEXIBLE
0LACETHEHOSECLAMPONTOTHEFREEENDOFTHEBREATHINGTUBE&IG
3LIDETHATENDOFTHEBREATHINGTUBEOVERTHE4URBO0!02UNITOUTLETUNTILITSEATSlRMLYAGAINSTTHEMOTORBLOWER
HOUSING&IG
&INGERTIGHTENCLAMP$/./4/6%24)'(4%.%NSURETHATTHEBREATHINGTUBEISSECUREDTOTHE4URBO0!02UNIT
OUTLETANDTHATTHEENDOFTHEBREATHINGTUBEISVISIBLEBETWEENTHE4URBO0!02UNITANDTHEHOSECLAMP&IG
NOTE: 0ERTHEUser InstructionsFORTHE-©"REATHE%ASY©4URBO!SSEMBLYTHEBREATHINGTUBEMUSTBEREMOVEDTO
ALLOWUSEOFTHEAIRmOWINDICATORAir flow must be checked prior to each use of the respirator
system. Refer to the Turbo Assembly User InstructionsFORSPECIlCPROCEDURES5SERSMAYWISHTOSTORETHE
BREATHINGTUBEDISCONNECTEDFROMTHETURBOTOFACILITATETHEAIRmOWCHECKPRIORTOUSE5SERSSHOULDENSURETHATTHE
CLAMPANDBREATHINGTUBEARESECURELYSTOREDWITHTHERESPIRATORSYSTEM
CBRN PAPR
Upgrade applied
Fig. 10
Fig. 9
By:
Fig. 11
Date:
Diagram 1
STEP 10 (OPTIONAL). Attaching Cartridges
)FONLYONETIEWRAPISINPLACEORTHETIEWRAPENDSARENOTPOSITIONEDFACINGOPPOSITEEACHOTHERTHETURBOMOTOR
BLOWERASSEMBLYISNOTSUITABLETOBEUPGRADEDTOMEETTHE.)/3(#"2.0!02STANDARD9OUMAYPURCHASEJUST
THETURBOMOTORBLOWERASSEMBLY)TEM$IAGRAM-PARTNUMBER2TOREPLACETHECURRENTMOTOR
BLOWERASSEMBLYANDINSTALLITINTHETURBO0!02UNIT!LTERNATIVELYYOUMAYPURCHASEACOMPLETENEW4URBO0!02
UNITWITHTHEMOTORBLOWERASSEMBLYALREADYINSTALLEDn-PARTNUMBER2
)FTWOTIEWRAPSAREINPLACEANDCONlGUREDCORRECTLYASPOINTEDOUTIN)TEM$IAGRAMREPLACETHEMOTORBLOWER
unit into the plastic housing.
2EINSTALLTHEFOURSCREWSANDBOLTSATTACHINGTHEBACKPLATE)TEM$IAGRAMTOTHEMOTORBLOWERANDPLASTIC
HOUSING5SEASMALLPLIERSTOHOLDTHENUTSANDTIGHTENSECURELY!TTACHTHE5PGRADESTICKER&IGTOTHEOUTSIDEOF
THEBACKPLATE)TEM$IAGRAM
3.
5.
7HENREADYTOUSETHECARTRIDGESREMOVETHEMFROMTHEIRPACKAGINGANDVERIFYTHATTHEYARE2"%S
Note: 5SE"Y$ATEISBASEDONTHECARTRIDGESCAPSREMAININGSEALED/NCEOPENEDTHECARBONCAPACITYWILLBEGINTO
DECREASE4HEAMOUNTTHECAPACITYDECREASESWILLDEPENDONHUMIDITYCHEMICALEXPOSUREANDTIME
2EMOVESCREWCAPSFROMCARTRIDGEANDRETAINTHEMFORFUTUREUSE
Ensure that the air inlet insert is seated inside each of the three rubber air inlets on the Turbo unit and that the
THREADSANDSEALINGSURFACESAREFREEOFDIRTANDDEBRIS&IG
3CREWA2"%CARTRIDGELOOSELYINTOEACHOFTHETHREETHREADEDINLETS
When all three RBE-57 cartridges are in place, hand-tightenSOANAIRTIGHTSEALISACHIEVEDBETWEENTHENECKOF
each cartridge and the rubber molding inside the threaded inlet.
CBRN PAPR
Upgrade applied
By:
Fig. 12
Date:
WARNING
Fig. 6
$ONOTOVERTIGHTENCARTRIDGE/VERTIGHTENINGMAYRESULTINDISTORTIONORDISPLACEMENTOFTHESEALANDMAYALLOW
contaminated air to enter the respirator headpiece and may result in sickness or death.
STEP 8. Connecting Waist Belt, Decon RBE-BLT to Turbo PAPR Unit
2EMOVEBOTHOFTHEBUCKLESFROMTHE2"%",4BELT
4HREADTHEBELTTHROUGHTHEBACKPLATEOFTHEMOTORBLOWERASSEMBLY&IG
%NSURETHATALLPLUGSAREREMOVEDFROMCARTRIDGEENDSBEFOREUSINGTHESYSTEM2ETAINTHEPLUGSFORLATERUSE
$ISPOSEOFUSEDCARTRIDGESINACCORDANCEWITHAPPLICABLEREGULATIONS
Upgrade Check List
4HEFOLLOWINGSTEPSMUSTBESUCCESSFULLYCOMPLETEDTOENSURETHATTHEUPGRADEISCOMPLETE
Fig. 7
4HREADTHEBELTTHROUGHTHESLOTSONTHEBACKCOVERANDSNAPTHEBACKCOVERONTOTHEASSEMBLY&IG
Fig. 8
2EPLACETHEBUCKLESONTHEBELTANDPULLTHEWHOLEBELTTOTHERIGHTORLEFTTHROUGHTHE4URBO0!025NITSBRACKETSO
THEBUCKLECENTERSATYOURWAISTINFRONTANDTHE4URBO0!025NITISBEHINDYOU
"%"2LABELISLEGIBLEINTACTANDMATCHESlGURES34%0
-ANUFACTURINGDATEON"%"2HOODIS-AYORLATER34%0
"%"2PASSEDINSPECTIONCRITERIA34%0
3YSTEMWILLBEUSEDWITH"0ORBATTERIESONLY34%0
-©"REATHE%ASY©4URBO5NITPASSEDINSPECTIONCRITERIA34%0
,ABELSON4URBO5NITMATCHlGURES34%0
-OTOR"LOWERTIEWRAPINSPECTIONCRITERIAMET34%0
,ABELPLACEDONBACKPLATECOVEROF4URBO5NIT34%0
$ECON"ELTINSTALLEDPERINSTRUCTIONS34%0
"REATHING4UBEINSTALLEDPERINSTRUCTIONS34%0
2"%CARTRIDGESINSTALLEDORINSTRUCTIONREVIEWED/04)/.!,34%0
Assembly and Operation
2EFERTOTHEFOLLOWINGUser Instructions for assembly and operation of the complete system.
-©"REATHE%ASY©4URBO0!02!SSEMBLY
3MART"ATTERY#HARGER"#"#AND"ATTERY0ACK"0
"ATTERY0ACK,ITHIUM
(OODS"%3ERIES
2"%,OOSE&ITTING0!02#"2.5PGRADE+IT2"%(50