Onestop for total rail solutions 2 3 Contents 3M page 04 Innovation Highlights page 06 Using This Guide page 08 Product Catalogue page 10 Maintenance Procedures page 44 Find Out More page 46 3M, Scotchkote, Scotchcal, Controltac, Scotchgard, Comply, Scotch-Brite, Greptile, Trizact, Green Corps, Cool Flow, Cubitron, Hookit, Stikit, Wetordry, Finesse-it, Roloc, Roloc+, Safety Walk, Perfect-it, Dual-Lock, EPX, Scotch, Scotch-Weld, VHB, Visionair, Speedglas, Scotchrap, Tri-m-ite, Scotch-Mate, Clean & Strip, PPS, Fastbond, Powerline and Nomad are trademarks of 3M Company © 2010 4 Welcome to total rail solutions from 3M 5 3M has been selling into the rail industry for over 80 years, but via many different divisions and even more sales people. For the first time 3M has brought its wide ranging solutions and capabilities that have resonance, together under one point of contact for the manufacturing, refurbishment, maintenance and operations industries. This will give you a single point of access for benchmark transportation innovations, technologies and techniques. 3M ANZ Rail Solutions will act as the conduit bringing 3M technologies closer to the market enabling 3M as a corporation to effectively react and respond to the industry’s requirements, objectives and megatrends. We will endeavour to provide a solution for any challenge or problem. 3M ANZ Rail Solutions can offer technology for Absorbing to Abrading, Bonding to Buffing, Levelling to Lighting, Matting to Moisture Blocking, Securing to Signage and Weight Reduction to Wrapping; responding to issues such as Branding, Protection, Energy Management, Total Cost of Ownership, Passenger Experience and Vandalism. Please browse our brochure and see what 3M can offer you to help solve your pain points. 6 Innovation Highlights When it comes to the manufacturing, refurbishment and maintenance of rolling stock, rail industries face many different demands but they all share the same needs – to reduce turnaround times and costs, while achieving highest quality and safety standards. Our unique technologies, global expertise, and longstanding commitment to the ANZ rail industry give us the edge to provide you with a continually evolving range of innovative, world-class transport solutions fit for the rail industry. VHB Tapes and Adhesives Structural adhesion has come a long way in the last 10 years, even skyscrapers and planes are now bonded with adhesives replacing mechanical fastenings in more and more applications. Switching from nuts, bolts and screws to our Very High Bond adhesives could take out up to 1 tonne of weight in a train carriage, increasing fuel efficiency without compromising fixture strength. Multi Layer Anti-Graffiti Window Film Transit authorities, spend millions of dollars on graffiti and “scratchiti” removal from the windows of rolling stock. 3M’s new innovative four layer anti graffiti and anti scratch protective film helps to quickly and cost effectively solve this problem. Multiple layers allows maintenance crews to remove a layer of film, with no residue so the train can be back in service more quickly. The high clarity construction of the film provides a transparent appearance. 7 Paint Preparation System The 3M Paint Preparation System (PPS) replaces traditional paint mixing cups and filter and dramatically reduces the amount of gun wash solvents required for gun cleaning. Paint is mixed in the liner bag which marries directly to a filter, then mounted on the gun with a dedicated Adaptor. This represents a faster, cleaner and safer system taking the paint area to the next level of performance. Protection Tape This best practice technique has been stolen from the helicopter industry, where it is used to protect blades in the desert. The groundbreaking tape provides a permanent seal and protection from the harshest of elements, preventing leaks, damage from impact and sealing cracks. Window Film Many windows in ANZ rolling stock remain unprotected. Our window films can provide shatter proof safety and security as well as reducing your carbon footprint by insulating heat in the winter and keeping carriages cool in the summer. They are also easy to remove and apply in the event of vandalism protecting glass or mirror from damage. Developing new solutions every day 8 Using This Guide The products in the catalogue have been split into areas which represent the types of activity performed during rolling stock overhaul, refurbishment and maintenance as well as product categories which do not fit into those activities or used in design & manufacturing. If products are used in more than one area, they have been repeated to allow you to look at one section in isolation. The products in each section are what we are recommending you will need to perform that activity and you can obtain the additional catalogues and information from 3M ANZ. There may often be product variations or options for the same task, so if you are unsure please contact us for assistance. Important Notice The information provided in this catalogue is necessarily high level, and to the best of our ability accurate, however due to space requirements we cannot include detailed instructions for use or safety notices for each product described herein. Before using products referenced in this catalogue, customers should read instructions for use and any safety instructions and should evaluate and determine whether products are suitable for their intended application. 3M sales personnel can assist you with any queries in this respect. 3M makes no express warranties regarding product use or performance. Corrosion Removal 9 Exterior Damage Repair Product Catalogue page 16 Painting page 18 Floor Refurbishment page 22 Door and Window Refurbishment page 24 Tables, Panels and Fittings Refurbishment page 28 Surface Preparation and Cleaning page 32 Livery and Surface Protection page 34 Personal Protective Equipment page 36 Acoustic, Lighting and Filtration page 38 General Maintenance page 40 Surface Prep & Cleaning Sanding Tables, Panels and Fittings Refurbishment page 14 Door & Window Refurbishment Stripping Floor Refurbishment page 12 Painting Exterior Damage Repair Sanding page 10 Stripping Corrosion Removal Livery & Surface Protection Personal Protective Equipment Acoustic, Lighting and Filtration General Maintenance 10 Corrosion Removal Unless dealt with effectively, heavy corrosion and rust can affect structural integrity of engine cabs. Affected areas may need to be cut, ground or deburred to restore surfaces ready for paint or film application. This is a labour intensive operation, so choosing the right abrasive disc for each job is critical. Our grinding solutions contain advanced abrasive properties that will improve your production standards for grinding on a wide selection of metal train surfaces, providing operators with greater comfort and safety. Scotch-Brite CX-DR Roloc Disc Roloc 361F Cloth Disc •Heavy corrosion removal with small amount of metal removal where no conformability is needed •Purple 75mm •Tough disc that gives good performance in general grinding applications •Very heavy duty cleaning and rust removal •Brown, P36, 75mm Air-Powered Disc Sander Scotch-Brite Radial Bristle Type A, RB-ZB •75mm, 15,000 rpm disc sander •Easier-handling, lightweight, compact design generates less vibration, while improving operator control •Works in combination with the Roloc Quick-Release System – discs lock securely •Pre assembled individual discs in the form of a brush •Thick angles bristles for medium corrosion removal where conformability is required •75mm, P50, Green Roloc Surface Conditioning Discs, Brown, Coarse, SC-DR ACRS, 75mm •Web enables simultaneous blending and finishing reducing process time •For heavy rust and corrosion removal in smaller areas Bristle Disc Mandrel 990 •For 50mm and 75mm Radial Bristle Discs •6mm shaft Roloc Backup Pad Hard •Accessory for Roloc Discs •75mm x 1/4 in Thread Air-Powered Die Grinder •8000 rpm, 90 psi Die Grinder •Engineered to work with the 3M abrasives and accessories •Greptile Material provides a secure grip that can be held with less effort •Adjustable directional exhaust feature allows airflow to be directed away in any direction preferred •125mm x 22mm, Brown •Removes rust, discolouration, residual sealants and cleans flat metal parts preparing surface after weld seam removal, prior to coating or painting •125mm x M14 int Thread •Backup pad accessory for Surface Conditioning Discs •125 x 22mm 36+ Heavy duty disc •For grinding and finishing stainless steel weld seams •High cutting performance and long life on medium pressure applications •Grinding aid reduces heat build-up to give a cooler cut on heat sensitive metals •125 x 22mm 60+ Heavy Medium duty •For grinding and finishing stainless steel weld seams •High cutting performance and long life on medium pressure applications •Grinding aid reduces heat build-up to give a cooler cut on heat sensitive metals Green Corps Cut Off Wheels Green Corps Cut Off Wheels Air-Powered Cut Off Tool Air-Powered Cut Off Tool •Cut Off Wheel, 100x0.8x9.5mm •Wheel is designed to provide high cut rates and long life on most materials •Lasts up to eight times longer than conventional aluminium oxide products •The combination of high speed rating and Cubitron Mineral content means a cool, sharp, quick cut with minimal product wear •Cut Off Wheel, 75x0.8x9.5mm •Wheel is designed to provide high cut rates and long life on most materials •Lasts up to eight times longer than conventional aluminium oxide products •The combination of high speed rating and Cubitron Mineral content means a cool, sharp, quick cut with minimal product wear •100mm diameter cut off tool •Combine the superior cutting of 3M wheels with the high performance and durability of a 3M tools •Greptile Material provides a secure grip that can be held with less effort •Adjustable directional exhaust allows airflow to be directed away •75mm diameter cut off tool •Combine the superior cutting of 3M wheels with the high performance and durability of a 3M tools •Greptile Material provides a secure grip that can be held with less effort •Adjustable directional exhaust allows airflow to be directed away Scotch-Brite Roloc+ Clean and Strip Disc Scotchrap 50 Tape Painting Fibre Disc 987C Sanding Fibre Disc 987C Stripping Centre-Pin Contact Disc Pads Exterior Damage Repair Scotch-Brite Surface Conditioning Disc SC-DH Corrosion Removal 11 Floor Refurbishment Door & Window Refurbishment Tables, Panels and Fittings Refurbishment Surface Prep & Cleaning Speedglas 9100V Welding Shield Livery & Surface Protection •All weather PVC corrosion protection tape •50mm x 30.5m Acoustic, Lighting and Filtration •Auto Darkening Filter •For use with most arc welding processes with four user-selectable sensitivity settings and five dark state levels •Has multiple adjustments for highest comfort on shield, headband and welding fitter. Personal Protective Equipment •Material is aggressive and coarse grained, resisting loading and heat build up •Long product life during rough cleaning reduces downtime generating time and cost savings •For removing heavy rust and corrosion General Maintenance 12 Exterior Damage Repair Over the years we’ve learned never to underestimate the effects of the environmental factors on the durability of rolling stock. Dents, holes, stress cracks and tears all take their toll. That’s why it’s vital you check exterior surfaces for wear and tear, structural damage and repair any problems prior to any surface preparation. Scotch Adhesive Cleaner and Solvent 700 Scotch hIPA Clean 300 VHB Surface Cleaner Sachet Scotch-Weld Adhesive Cleaner 100 •Versatile general use solvent in aerosol form •Ideal for cleaning heavily contaminated surfaces prior to bonding, removal of adhesive residue or dismantling of previously bonded articles •350g aerosol •Cleans surfaces prior to the application of a 3M tape or adhesive, particularly 3M VHB Tape •An isopropyl alcohol (IPA) spray •300g spray •1 box of 1000 sachets • Allows the bonding surfaces to be well unified, clean and dry •Bulk 1L version of Spray 700 Adhesive Cleaner and Solvent Scotch-Weld Low Odor Acrylic Adhesive DP810 Scotch-Weld Epoxy Adhesive DP420 •Tan, tough, two-part acrylic adhesive •Can cure on oily metal •Dispensed with Scotch-Weld EPX II Plus Applicator •Medium viscosity allows for easy dispensing •Bonds to a variety of materials such as, metals, ceramics, wood and some plastics •Toughened for impact resistance •High peel and shear strength Manual Gun •Applicator for 200mL and 250mL duo-pak cartridges Scotch-Weld EPX 6mm Mixing Nozzle •Fits 200mL cartridges •Used to seal interior and exterior seams •Immediate printability •Easy workability •Isocyanate free •Available in Grey and White •Protects exterior painted panels, glass, plastics and chrome •Protection from stone chips, abrasion and chemical spotting (acid rain) •Removes cleanly for up to 4 months •Abrasion Resistant Automotive Masking Tape Extreme Sealing Tape 4412N •18mm, 24mm, 36mm, 48mm •Cream Coloured 50m length •Designed for General Masking applications •Good holding power, edge tear •Removes easily without adhesive transfer •Super soft acrylic adhesive, laminated to ionomer film for outdoor sealing such as roof panel splicing •Roofing and skylights, gutters, flashing and vents, patching and repairs •Fast - sticks on contact to most metals and plastics •Conformable - over contours, edges, rivets, and screw heads •Clean - no mess, no caulking guns and no empty cartridges •Paintable - colour blend with adjoining surfaces •Transparent tape that seals and protects cab roof and other seems •Resists punctures, tearing, abrasion, UV light and erosion •Protects surface from corrosion, abrasion, solvents and minor impact damage Painting •Two-part epoxy adhesive which provides extended work-time but can be rapidly cured with heat •200 ml Duo-Pak cartridge to be used in conjunction with dispenser and nozzle •Excellent adhesion to a wide variety of plastic and metal substrates Polyurethane Protection Tape Sanding Temporary Protective Films Stripping MSP Seam Sealer Exterior Damage Repair Panel Bonding Adhesive Corrosion Removal 13 Floor Refurbishment Door & Window Refurbishment Tables, Panels and Fittings Refurbishment Surface Prep & Cleaning Livery & Surface Protection Personal Protective Equipment Acoustic, Lighting and Filtration General Maintenance 14 Stripping The strip process involves removing old paint and film layers without damaging the underlying surface. For example, our specialist discs will remove decals and graphics without scratching surfaces – even avoiding damage to underlying acrylic enamel or urethane paint layers. Roloc Coating Removal Disc CR-DR Scotch-Brite Roloc Bristle Disc Scotch-Brite Roloc Bristle Disc •Aggressive, coarse grained Scotch-Brite Clean & Strip for rapid cleaning action •Open structure resists loading and eat build up •Removal of paint, discolouration, scale and coatings •75mm Green Coarse Bristle Discs •Extra tough plastic bristle brush embedded with abrasive for use on steel •No more wire brushes – Eliminates dangerous loose wires flying •75mm Yellow Medium Bristle Discs •Extra tough plastic bristle brush embedded with abrasive for use on steel/aluminium •No more wire brushes – Eliminates dangerous loose wires flying •Accessory for Roloc Discs •75mm x 1/4 in Thread Air-Powered Disc Sander Scotch-Brite Roloc+ Clean and Strip Disc Stripe Removal Disc Roloc+ Disc Holder No. 1 •75mm, 15,000 rpm disc sander •Easier-handling, lightweight, compact design generates less vibration, while improving operator control •Works in combination with the Roloc Quick-Release System – discs lock securely •Aggressive, coarse grain web has a high cut rate for effective and fast cleaning •Flexible non-woven construction resists loading and cleans without distorting the work piece even in hard to reach places •For removing discolouration, coatings, paint and sealants •Disc, 6 in x 3/8 in •Flexible disc designed for removal of vinyl striping tapes, decals, graphics and double sided molding tapes •Will not scratch or damage acrylic enamel or urethane paint •No sharp edges to cause damage to surfaces •For Clean&Strip Roloc+ discs •For use with strip removal disc •25mm x 1/4 in dia. spindle Roloc Backup Pad Hard Air-Powered Random Orbital Sanders •8000 rpm, 90 psi Die Grinder •Engineered to work with the 3M abrasives and accessories •3M Greptile Material provides a secure grip that can be held with less effort •Adjustable directional exhaust feature allows airflow to be directed away in any direction preferred •Grade P80 150mm unique 51 hole design disc •Captures larger particles, optimises extraction cutting for longer whilst increasing cut and aggression •Used for paint removal •Grade P120 150mm unique 51 hole design disc •Captures larger particles, optimises extraction cutting for longer whilst increasing cut and aggression •Used for paint removal •150mm, 12,000 rpm orbital sander •Engineered to work hand-in-hand with the 3M abrasives and accessories •Perfectly balanced back-up pad designed to work in harmony with the 3M Air-Powered Random Orbital Sander. •Superior balanced for reduced vibration, for smooth running and operator comfort Sanding Hookit Purple+ Abrasive Disc Multihole 734U Stripping Hookit Purple+ Abrasive Disc Multihole 734U Exterior Damage Repair Air-Powered Die Grinder Corrosion Removal 15 Painting Door & Window Refurbishment Tables, Panels and Fittings Refurbishment •Wheel, 4 in x 5/8 in, •Solid wheel designed for removal of vinyl striping tapes, decals, graphics and double sided molding tapes •Will not scratch or damage acrylic enamel or urethane paint •No sharp edges to cause damage to surfaces Floor Refurbishment Stripe Off Wheel and Mandrel Surface Prep & Cleaning Livery & Surface Protection Personal Protective Equipment Acoustic, Lighting and Filtration General Maintenance 16 Sanding Before a liquid coat can be applied, the surface must first be as clean as possible and free of any unwanted grime, or other signs of wear and tear. Our Scotch-Brite Discs and airpowered tool ranges, for example, offer unrivalled performance, giving you the ability to maximize cutting power, minimise operational obstacles and provide the ultimate in operator comfort and safety. Scotch-Brite Hand Pad (7447) Scotch-Brite Hand Pad (7448) Wetordry Tri-m-ite Abrasive Paper Wetordry Tri-m-ite Abrasive Paper •158mm x 224mm, Very fine – Maroon hand pad •Alternative to Steel wool – great for cleaning and preparation •3 dimensional nylon web resists tearing, shredding and loading •158mm x 224mm, Ultra fine – Grey hand pad •Alternative to Steel wool – great for cleaning and preparation •3 dimensional nylon web resists tearing, shredding and loading •230mm x 280mm sheet, Grade P1200 •Can be used for both wet and dry applications •Lightweight water resistant backing provides flexibility and conformability with a wide grit availability •230mm x 280mm sheet, Grade P800 •Can be used for both wet and dry applications •Lightweight water resistant backing provides flexibility and conformability with a wide grit availability Wetordry Tri-m-ite Abrasive Paper Hookit Purple+ Abrasive Disc Multihole 734U Hookit Purple+ Abrasive Disc Multihole 334U Hookit Purple+ Abrasive Disc Multihole 334U •230mm x 280mm sheet, Grade P400 •Can be used for both wet and dry applications •Lightweight water resistant backing provides flexibility and conformability with a wide grit availability •Grade P180 150mm unique 51 hole design disc •Captures larger particles, optimises extraction cutting for longer whilst increasing cut and aggression •Used for paint removal •Grade P240 150mm unique 177 hole design disc •Providing the ultimate dust extraction for cleaner, safer environment, reducing rework •Rapid cut rate, cutting for longer on primer sanding and filler flattening tasks •Grade P320 150mm unique 177 hole design disc •Providing the ultimate dust extraction for cleaner, safer environment, reducing rework •Rapid cut rate, cutting for longer on primer sanding and filler flattening tasks Flowable Finishing Glaze •3L Can •Superior adhesion to steel, galvanized steel and aluminium •Extra creamy and easy sanding •Stain, tack and pinhole free •Self leveling repair putty ideal for minor imperfections •Stain and tack free and easy sanding Stripping Sanding •Available in 500, 600 and 800 grades •150mm unique 177 hole design disc •Providing the ultimate dust extraction for cleaner, safer environment, reducing rework •Rapid cut rate, cutting for longer on primer sanding and filler flattening tasks Platinum Plus Body Filler Exterior Damage Repair Hookit Purple+ Abrasive Disc Multihole 334U Corrosion Removal 17 Painting Floor Refurbishment Door & Window Refurbishment Tables, Panels and Fittings Refurbishment Surface Prep & Cleaning Livery & Surface Protection Personal Protective Equipment Acoustic, Lighting and Filtration General Maintenance 18 Painting Our unique Paint Preparation System eliminates the need for separate mixing cups and filters. The technology allows a cleaner faster system, offering large reduction in solvent use and cleaning time. Also 3M’s liquid coatings offer the perfect solution to coat and protect carriages thanks to their high performance anti-graffiti and corrosion protective formulation. 233+ Premium Grade Masking Tape ScotchBlue Industrial Masking Tape 2750 •50.8mm x 10m green masking tape •Protects from paint overspray and makes masking around corners and contours easy •3mm, 6mm, 12mm, 24mm, 36mm, 48mm •Green 50m Masking tape •Designed for critical applications •Offers excellent solvent and water •resistance, leaving behind no adhesive residue •Temperature resistance up to 120°C •Excellent holding strength •Clean removal up to 3 days •Superior UV and bleed through resistance Clear Masking Film Scotch-Brite Scuff Disc •4m x 150m Clear masking Film •High Density polyethylene sheeting designed to protect from overspray •Specially treated to ensure complete adhesion of paint to the film surrounding the repair area •150mm Ultra fine grey discs •Suitable for cleaning and preparation work including scuffing before applying paint or primer •Alternative to steel wool that will never rust Fine Line Masking Tape 218 Trim Masking Tape •Excellent color line separation due to its thinness (3.1mm; 6.3mm; 12.7mm; 19mm; 25.4mm) •The specially processed film backing stretches easily for smooth curves, yet can be easily torn by hand with a quick tearing action •Excellent moisture and solvent resistance •Could be used on bake cycles up to 1210C for up to 30 minutes Automotive Masking Tape •18mm, 24mm, 36mm, 48mm •Cream Coloured 50m length •Designed for General Masking applications •Good holding power, edge tear •Removes easily without adhesive transfer Paint Preparation System Cup and Collar •1 x 850ml mixing cup and collar •For the mixing, preparation and application of up to 850ml •Simplifying the paint mixing and preparation process •200 micron filter •For the mixing, preparation and application of up to 850ml •Simplifying the paint mixing and preparation process •A sturdy lightweight carrier with optional wall mounting brackets •Enables multiple materials to be taken into the booth at once •A full range of PPS adaptors for most spray guns •Conversion of the gun takes seconds and is a one time requirement •Contact 3M for the correct size •Ideal for colour matching, checking the paint imperfections , coverage & metallic layout specially in indoor areas where sufficient light does not exist •Replicates natural daylight •Reduces the chance of costly reworks Accuspray HVLP Primer Gun Extra Cut Compound Compounding Pad •Accuspray System is like having a brand new gun on demand, with its innovative replacement 1.8mm. Atomising heads allow for the following benefits •Overspray reduction •Enhanced Lay-down •Less Clean up •Reduced primer consumption •Maximise the benefit of the 3M PPS System •946 ml Bottle •Fast cutting abrasive liquid that removes sanding scratches from refinished or original paint work •Superior high gloss finish •Simple and quick to use •Self centering •No fly-offs •Double sided wool and foam •Single adaptor with no back up pad Multi Format Maintenance Sorbent Infrared Thermometer Painting Sun Gun Colour Matching Light Sanding Paint Preparation System Gun Adaptor Stripping Paint Preparation System 6 Cup Carrier Exterior Damage Repair Paint Preparation System Lid and Liner Corrosion Removal 19 Surface Prep & Cleaning Personal Protective Equipment More painting products on the following page Livery & Surface Protection Acoustic, Lighting and Filtration •Pocket sized, lightweight thermometer •Allows accurate, non-contact surface temperature measurements from -18° to 260°C to ensure safe bonding conditions •Easy to use – one button operation Tables, Panels and Fittings Refurbishment •Supplied in a convenient dispenser pack, the sorbent is perforated at 40 cm intervals •4 formats rolled into one box •Used closed, the Multi-Format acts as a boom; unfold once and it’s a pillow, or open it right out to use as a pad or sheet Door & Window Refurbishment •Fast and effective way of producing a swirl free finish •Standardised process will ensure a high gloss shine •Designed to reduce time and costs while increasing productivity •125mm & 14mm thick pad To be used with compound pad •Quick and easy to use. Floor Refurbishment Perfect It Paint Finishing System Compounding Backup Pad General Maintenance 20 Scotch Adhesive Cleaner and Solvent 700 Scotch hIPA Clean 300 Scotch-Weld Adhesive Cleaner 100 VHB Surface Cleaner Sachet •Versatile general use solvent in aerosol form •Ideal for cleaning heavily contaminated surfaces prior to bonding, removal of adhesive residue or dismantling of previously bonded articles •350g aerosol •Cleans surfaces prior to the application of a 3M tape or adhesive, particularly 3M VHB Tape •An isopropyl alcohol (IPA) spray •300g spray •Bulk 1L version of Spray 700 Adhesive Cleaner and Solvent •1 box of 1000 sachets • Allows the bonding surfaces to be well unified, clean and dry Professional Panel Wipe Tack Cloth Aqua •Absorbent wipe, 1 box - 400 wipes •Designed to work harder for faster and better panel preparation •Excellent absorbency •Super strength when wet or dry •Absorbs dust particles prier to painting •Reduces the need for re work •100 wipes per handy easy to close tub •Removes most wet and dry paints, oils sealants and adhesives •Waterborne polyurethane finish •Two component waterborne coating for all interior surfaces •Direct application to laminate substrates •Excellent ease of graffiti removal •Fire certified for use on overground and underground rolling stock Scotchkote EA5WB Scotchkote EA9WB Primer Scotchkote DICOL 170 Scotchkote Polynox 136 •Waterborne primer finish •Two component waterborne coating for below solebar •Proven long term corrosion protection •Fire certified for use on overground and underground rolling stock •Waterborne epoxy primer •Two component waterborne epoxy primer for exteriors •Proven long term corrosion protection •Very low smoke emission •Fire certified for use on overground and underground rolling stock •Waterborne polyurethane finish •Two component advanced waterborne resin technology for exteriors •Excellent mar, chip and impact resistance •UV stable finish colours •Fire certified for use on overground and underground rolling stock •Waterborne encapsulation coating •Single component waterborne elastomeric encapsulation coating for roofs •Long term corrosion protection of bare and previously coated surfaces •Highly flexible system exhibiting impact and abrasion resistance •Fire certified for use on overground and underground rolling stock Automotive Hand Cleaning Wipes Scotchkote PU WB AG 180 •Contains Belt, Regulator, Breathing tube, overflow valves & Spray Gun Hose Kit •To be used with 7500 Series Reusable Respirator •Dual Mode facility provides optional filter protection when air supply is disconnected Sanding •2540mm x 350m Polyethylene backed film •For the protection of sensitive surfaces against dirt, dust and damage •Resistant against moisture, oils, solvents, dirt and mechanical abrasion •Best on painted surfaces Stripping Visionair Supplied Air System Exterior Damage Repair Surface Protection Film 5019A Corrosion Removal 21 Painting Floor Refurbishment Door & Window Refurbishment Tables, Panels and Fittings Refurbishment Surface Prep & Cleaning Livery & Surface Protection Personal Protective Equipment Acoustic, Lighting and Filtration General Maintenance 22 Floor Refurbishment Footfall down the carriage carries dirt and moisture which can result in expensive cleaning regimes and costly, difficult to treat corrosion on the under floor. Our vestibule matting technology can capture and hold the dirt and moisture, protecting the vestibule area and reducing the damage through the carriage. VHB Conformable Acrylic Foam Tape 4941 VHB Acrylic Foam Tape 4611 Primer94 VHB Tape Adhesion Promotor Dual Lock Low Profile Reclosable Fastener SJ4570 •24mm x 33mm •A conformable, very high bond acrylic foam tape which has added performance for bonding to plasticised vinyl •24mm x 33mm •A dark grey double coated acrylic foam tape with a high tack acrylic adhesive •High temperature resistant •Increase the adhesion of VHB Tapes to LSE surfaces •0.66 mL ampoules 394353 •946 mL 70016054770 •3.7L 70016054762 •Clear, low profile •Thin reclosable fastener with acrylic adhesive •Adheres well to low surface energy substrates including many paints and plastics •2.5mm engaged thickness Fastbond Contact Adhesive 30-NF Scotch-Weld 10 Contact Adhesive - Solvent Based High Strength Adhesive Spray 90 Rubber & Vinyl Spray Adhesive 80 •Water-dispersed, sprayable contact adhesives •High immediate bond strength, long bonding range •Non-flammable in the wet state •Post-formable and heat resistant •Bonds most foamed plastics, plastic laminate, wood, plywood and canvas to themselves and to each other •Rapid strength build-up •Heat and creep resistant bond •Brushable with higher coverage •946mL •471g can •For adhering a wide variety of materials including most lightweight materials, woods, rubber, glass, upholstery foam and fabrics •Accurate spray control system in tip means no overspray or mess •539g can •Suitable for most types of rubber bonding in addition to supported vinyl and leather. Bonds most laminate and wood •Accurate spray control system in tip means no overspray or mess •Slip-resistant and anti-fatigue properties •For use in industrial and commercial applications •Grease, oil & bacteria resistant •Colours - Quarry Tile Red, Ebony Black Safety Walk Edge Sealing Compound Internal Surface Protection Film •For use with 3M Safety Walk •Provides extra protection against lifting and pealing •147.8 mL •Protects sensitive surfaces like seats, carpets, instrument clusters and dashboards against dirt, dust and damage during processing, assembling, transportation, storage and mounting •Resistant to moisture, UV, oil, solvents, dirt and damage mechanical abrasion Tables, Panels and Fittings Refurbishment •A loop carpet type matting for high traffic areas, featuring small crush-resistant fibres combined with large fibres for excellent dirt and water removal Door & Window Refurbishment •Ideal for lane and safety marking applications •Excellent Conformability for taping, wrapping or sealing many curved, convex, or irregular surfaces •Quick application when used with dispenser such as 3M M-77 Lane Marking Applicator to define storage and safety areas •Pigmented backing maintain the vivid color when exposed to heavy abrasion •Rubber adhesive provides good adhesion to various substrates Floor Refurbishment •102mm x18.3m.Yellow. •For applications just inside the door or on the footplate •Gets a grip on any hard surface •Available in black, yellow and clear Painting 5100 Safe-Tigue Matting Sanding Nomad Carpet Matting 8850 Stripping Vinyl Tape 471 Exterior Damage Repair Safety Walk General Purpose Tape Corrosion Removal 23 Surface Prep & Cleaning Livery & Surface Protection Personal Protective Equipment Acoustic, Lighting and Filtration General Maintenance 24 Door and Window Refurbishment Door refurbishment is often a tricky task, and is often handled by subcontractors, but you can take much of the work in-house, using our range of highly engineered fire barrier, sealant, adhesive, tape, foil and fastener solutions. 540 Polyurethane Sealant •Advanced, one-part formula that requires no mixing or special application tools •Excellent cosmetic sealer •Smoke and flame rated •Paintable, 90-minute skin time •40 Shore A Hardness •Availble in 310 ml and 600 ml, grey Fire Barrier Putty MPP+ •178x178mm pads •Designed for use as a one part, intumescent fire resistive putty used to restore the integrity of fire rated building construction •Excellent adhesion. Powerline Polyurethane 590 Polyurethane Glass Adhesive Sealant 550 Fast Cure Polyurethane Adhesive & Sealant Powerline Polyurethane 560 Adhesive Sealant •Advanced, one-part formula that requires no mixing or special application tools •Fast cure • Multi-purpose adhesive sealant • Paintable, 60 minute skin time • Above/below waterline use •Available in 310 ml and 600 ml, White and Grey •A one part polyurethane panel bonding adhesive and sealant •Panel-bonding adhesive •Very high strength •Smoke and flame rated •50-minute skin time •One part OEM adhesive sealant for structural glass bonding •Crash tested (FMVSS 212) •3-hour drive-away time •30-minute skin time VHB Acrylic Foam Tape 4611 VHB Conformable Acrylic Foam Tape 4941 Scotch-Weld Epoxy Adhesive 9323-2 B/A •24mm x 33m •4611 is a dark grey double coated acrylic foam tape with a high tack acrylic adhesive. •High temperature resistant •24mm x 33m •A conformable, very high bond acrylic foam tape which has added performance for bonding to plasticised vinyl •1 ltr •A two part room temperature curing adhesive •Extremely high strength •High environmental resistance Glass Cleaner Scotch-Weld Adhesive Cleaner 100 •Versatile general use solvent in aerosol form •Ideal for cleaning heavily contaminated surfaces prior to bonding, removal of adhesive residue or dismantling of previously bonded articles •350g aerosol •Cleans surfaces prior to the application of a 3M tape or adhesive, particularly 3M VHB Tape •An isopropyl alcohol (IPA) spray •300g spray •500ml can •Aerosol application for all glass surfaces Streak free shine •“No drip” foaming action - clings to vertical surfaces 310 Cartridge Applicator Gun - Manual 600A Heavy Duty Applicator Gun - Pneumatic Heavy Duty Applicator Gun Manual S40, S70, S80 Safety Film Series •Used with all 3M 310mL adhesive or sealer cartridges •Designed for applications when air line is not available •Pneumatic Applicator for 600mL and 400mL sausage packs •Used when air-line is not available • 600 M Used with 3M 600mL and 400mL sausages • 400 M Used with 3M 400mL sausage and can also be converted for use with 310mL cartridge •Sacrificial Anti-Graffiti/Safety Film •Reduces fading from UV light •Furniture and fabrics have a longer acceptable life •Increase personal safety from flying glass •Bulk 1L version of Spray 700 Adhesive Cleaner and Solvent Stripping Scotch hIPA Clean 300 Exterior Damage Repair Scotch Adhesive Cleaner and Solvent 700 Corrosion Removal 25 Sanding Painting Tables, Panels and Fittings Refurbishment Surface Prep & Cleaning Prestige Solar Control Film Personal Protective Equipment Acoustic, Lighting and Filtration •Substantial heat rejection provides energy savings and enhanced comfort •Low reflection enhances views and overall beauty •No metals; no corrosion or interference with mobile phone signals •Reduces fading & extends the life of furnishings by rejecting UV rays •Increases personal safety from flying glass More door & window products on the following page Livery & Surface Protection •Four layer protective film protects glass windows in rail carriages against graffiti and scratches •Easy removal of single layer •Low Cost Solution, safe labor and material costs •Easy to apply, no adhesive residue Door & Window Refurbishment •Great protection from thrown Projectiles (rocks/bricks) entering through Glass/Film •Patented micro-layers, up to 42 laminated layers for the ultimate tear resistance •Equivalent to thicker films or laminates Multi layer Protective Anti-Graffiti Window Film Scotchgard 1004 Floor Refurbishment ULTRA Series Security Film General Maintenance 26 Polyurethane Protection Film Damping Foil 2552 Scotch-Brite Hand Pad (7447) Scotch-Brite Hand Pad (7448) •Protects paint and other vulnerable internal and external surfaces surfaces from stone chips, scratches, bug damage, road tar and fluid stains •Used for reinforcing and providing a waterproof seal in galleys, lavatories, roof penetrations and weld seams •Protect non visible surfaces such as metal separators, hose wraps and hole fillers from abrasion •2” x 36 yd •Pressure-sensitive viscoelastic acrylic polymer on dead soft aluminum foil •Reduce noise in metal, composite panels and support structures •Reduce vibrational fatigue, loosening and displacement of parts •Eliminate stiffeners in some designs •158mm x 224mm, Very fine – Maroon hand pad •Alternative to Steel wool – great for cleaning and preparation •3 dimensional nylon web resists tearing, shredding and loading •158mm x 224mm, Very fine - Grey hand pad •Alternative to Steel wool - great for cleaning and preparation •3 dimensional nylon web resists tearing, shredding and loading Corrosion Removal 27 Exterior Damage Repair Stripping Sanding Painting Floor Refurbishment Door & Window Refurbishment Tables, Panels and Fittings Refurbishment Surface Prep & Cleaning Livery & Surface Protection Personal Protective Equipment Acoustic, Lighting and Filtration General Maintenance 28 Tables, Panels and Fittings Refurbishment Panels, fixtures and fittings – including seat frames, covers and cab desks – will need to be checked for damage or loose components and, if necessary replaced. Our reclosable fasteners offer five times the strength of standard hook and loop and can be used to secure frequently removed parts where high tensile strength is required such as: access panels, signs, display components, and seat covers. Scotch-Weld EPX Acrylic Adhesive DP810 Scotch-Weld Epoxy Adhesive DP420 Scotch-Weld EPX Epoxy Adhesive DP190 Scotch-Weld Epoxy Adhesive 9323-2 B/A •Tan, tough, two-part acrylic adhesive •Can cure on oily metal •50ml ideal for bonding seat backs •Medium viscosity allows for easy dispensing •Bonds to a variety of materials such as, metals, ceramics, wood and some plastics •Toughened for impact resistance •High peel and shear strength •Two part epoxy adhesive with good peel, cleavage, shock resistance and retains strength after environmental ageing. •Suitable for bonding metals, wood, masonry products, most plastics and rubbers and PCB mounting •50ml grey •1 ltr •A two part room temperature curing adhesive •Extremely high strength •High environmental resistance Scotch-Weld 10 Contact Adhesive - Solvent Based Fastbond FB100 Foam Adhesive 100, Lavender •Rapid strength build-up •Heat and creep resistant bond •Brushable with higher coverage •946mL •One-part, water based neoprene fastsetting adhesive •Bonds flexible P.U. foam to itself and many other surfaces •Spray applied. •18.9L EPX Plus II Manual Applicator •Used with 1:1 50mL, 2:1 37mL and 3:2 43mL cartridges Scotch-Weld EPX Plus II Mixing Square Nozzle Gold •5.3 mm tip diameter •Fits 1:1 50mL, 2:1 37mL and 3:2 43mL cartridges •16 mixing elements •Tapered tip can be cut for bead size •539g can •Suitable for most types of rubber bonding in addition to supported vinyl and leather. Bonds most laminate and wood •Accurate spray control system in tip means no overspray or mess •Advanced, one-part formula that requires no mixing or special application tools •Excellent cosmetic sealer •Smoke and flame rated •Paintable, 90 minute skin time •40 Shore A Hardness •Availble in 310 ml and 600 ml, grey •Advanced, one-part formula that requires no mixing or special application tools •Fast cure •Multi-purpose adhesive sealant •Paintable, 60 minute skin time •Above/below waterline use •Available in 310 ml and 600 ml, white and grey Powerline Polyurethane 560 Adhesive Sealant Heavy Duty Applicator Gun - Manual 600A Heavy Duty Applicator Gun - Pneumatic VHB Acrylic Foam Tape 4611 •A one part polyurethane panel bonding adhesive and sealant •Panel-bonding adhesive •Very high strength •Smoke and flame rated •50-minute skin time •Used when air-line is not available • 600 M Used with 3M 600mL and 400mL sausages • 400 M Used with 3M 400mL sausage and can also be converted for use with 310mL cartridge •Pneumatic Applicator for 600mL and 400mL sausage packs •24mm x 33m •A dark grey double coated acrylic foam tape with a high tack acrylic adhesive. •High temperature resistant VHB Conformable Acrylic Foam Tape 4941 Flexible Parts Repair Material Plastic Repair Patch 550 Fast Cure Polyurethane Adhesive & Sealant Sanding •471g can •For adhering a wide variety of materials including most lightweight materials, woods, rubber, glass, upholstery foam and fabrics •Accurate spray control system in tip means no overspray or mess 540 Polyurethane Sealant Stripping Rubber & Vinyl Spray Adhesive 80 Exterior Damage Repair High Strength Adhesive 90 Corrosion Removal 29 Painting Floor Refurbishment Door & Window Refurbishment Tables, Panels and Fittings Refurbishment Surface Prep & Cleaning •Flexible sheet laminated onto VHB tape •No cure time delay •Suitable for the reverse side of a crack on all kinds of plastic Personal Protective Equipment •Two-part epoxy filler used to repair plastics •Flexible and easy to sand •Excellent sag resistance Livery & Surface Protection •24mm x 33mm •A conformable, very high bond acrylic foam tape which has added performance for bonding to plasticised vinyl Acoustic, Lighting and Filtration More Tables, Panels and Fittings Refurbishment products on the following page General Maintenance 30 Scotch-Brite 449 Cleaning Pad Air-Powered Random Orbital Sanders Microfinishing Disc 7 Hole 260L LD 601A Scotch-Brite Radial Bristle Disc Type C •White Light Duty - High Performance •Soft fibres and a mild abrasive clean most surfaces gently, without scratching •Ideal for ‘non-stick’ and delicate surfaces including glass, plastic, fine china, rubber, porcelain, stainless steel and painted fixtures •150mm, 12,000 rpm orbital sander •Engineered to work hand-in-hand with the 3M abrasives and accessories •Perfectly balanced back-up pad designed to work in harmony with the 3M Air-Powered Random Orbital Sander. •Superior balanced for reduced vibration, for smooth running and operator comfort •Fine grade film backed disc •Offer conformability with curved surfaces •Provides a polish finish •Pre assembled individual discs in the form of a brush •Curved thin bristles for conformability •Used for cleaning and finishing Dual Lock Reclosable Fastener 250 SJ3550 Dual Lock Reclosable Fastener 400 SJ3551 Dual Lock Reclosable Fastener 170 SJ3552 4737 Masking Tape •Black polypropylene fastener with white acrylic adhesive on a clear polyethylene film liner •250 stems per square inch, •6 mm engaged thickness •Black, polypropylene fastener with white acrylic adhesive on a clear polyethylene film liner •400 stems per square inch •6 mm engaged thickness •Black, polypropylene fastener with white acrylic adhesive on a clear polyethylene film liner •170 stems per square inch • 6 mm engaged thickness Fire Barrier Putty MPP+ Scotchgard Floor Protector Internal Surface Protection Film •178x178mm pads •Designed for use as a one part, intumescent fire resistive putty used to restore the integrity of fire rated building construction •Excellent adhesion •High performance floor surface hardener and protective clear coat for vinyl, concrete, marble, terrazzo, and other porous stone surfaces •Produces a glossy, hard, dust repellent and watertight surface •Protects sensitive surfaces like seats, carpets, instruments cluster, dashboards against dirt, dust and damage during processing, assembling, transportation, storage and mounting •Resistant to moisture, UV, oil, solvents, dirt and damage mechanical abrasion •Used for shaping adhesive or sealant flat into a seam or crack •Easy lift with no paint or substrate damage Stainless Steel Cleaner and Polish •Cleans and polishes in one easy operation •Resists finger printing and masks surface blemishes •Ideal to use with the 3M High Performance Cloths •HACCP Endorsed Product Corrosion Removal 31 Exterior Damage Repair Stripping Sanding Painting Floor Refurbishment Door & Window Refurbishment Tables, Panels and Fittings Refurbishment Surface Prep & Cleaning Livery & Surface Protection Personal Protective Equipment Acoustic, Lighting and Filtration General Maintenance 32 Surface Preparation and Cleaning A final valet using the right polishing compound will give your livery that ultra-gleam showroom finish. Our compounds are fast-acting liquid abrasive that removes scratches from refinished or original paintwork. Also our wide range of cleaning products can also refresh and revitalise many dull, dirty and damaged surfaces on a train that you might think are ready for the skip. Automotive Hand Cleaning Wipes Scotch-Brite 449 Cleaning Pad Easy Erase Pad •100 wipes per handy easy to close tub •Removes most wet and dry paints, oils sealants and adhesives •White Light Duty - High Performance •Soft fibres and a mild abrasive clean most surfaces gently, without scratching •Ideal for ‘non-stick’ and delicate surfaces including glass, plastic, fine china, rubber, porcelain, stainless steel and painted fixtures •Designed to remove the almost impossible quickly and easily •Foam material cleans without need for harsh chemicals Professional Panel Pipe Tack Cloth Aqua •Absorbent wipe, 1 box - 400 wipes •Designed to work harder for faster and better panel preparation •Excellent absorbency •Super strength when wet or dry •Absorbs dust particles prior to painting •Reduces the need for re work Multi Format Maintenance Sorbent •Supplied in a convenient dispenser pack, the sorbent is perforated at 40 cm intervals •4 formats rolled into one box •Used closed, the Multi-Format acts as a boom; unfold once and it’s a pillow, or open it right out to use as a pad or sheet VHB Surface Cleaner Sachet •1 box of 100 sachets • Allows the bonding surfaces to be well unified, clean and dry Trouble Shooter •For effective removal of scuff marks and stains on floors and skirting boards •Great in awkward to reach areas as it clings to vertical surfaces •Has a fast action with no offensive odour •23oz •Fast and effective way of producing a swirl free finish •Standardised process will ensure a high gloss shine •Designed to reduce time and costs while increasing productivity •945mL bottle •Fast cutting abrasive liquid that removes sanding •Scratches from refinished or original paint work •Superior high gloss finish Scotch-Brite Scuff Disc Scotch-Brite Sponge Scourer 620 Sponge Scourer Scotch-Weld Adhesive Cleaner 100 •150mm Ultra fine grey discs •Suitable for cleaning and preparation work including scuffing before applying paint or primer •Alternative to steel wool that will never rust •White 150mm x 115mm •A No. 96 scouring pad with sponge to provide a dual action cleaning tool. ideal for all general cleaning •Can be used for cleaning vats and tanks •Bulk 1L version of Spray 700 Adhesive Cleaner and Solvent Scotch Adhesive Cleaner and Solvent 700 Scotch hIPA Clean 300 •Versatile general use solvent in aerosol form •Ideal for cleaning heavily contaminated surfaces prior to bonding, removal of adhesive residue or dismantling of previously bonded articles •350g aerosol •Cleans surfaces prior to the application of a 3M tape or adhesive, particularly 3M VHB Tape •An isopropyl alcohol (IPA) spray •300g spray •150mm, 12,000 rpm orbital sander •Engineered to work hand-in-hand with the 3M abrasives and accessories •Perfectly balanced back-up pad designed to work in harmony with the 3M Air-Powered Random Orbital Sander. •Superior balanced for reduced vibration, for smooth running and operator comfort Painting •Simple and quick to use •Self centering •No fly-offs •Double sided wool and foam •Single adaptor with no back up pad Air-Powered Random Orbital Sanders Sanding Fast Cut Plus Compound Stripping Perfect-It Paint Finishing System Exterior Damage Repair Perfect-It Quick Release Buff Pads Corrosion Removal 33 Door & Window Refurbishment Tables, Panels and Fittings Refurbishment •Citrus liquid based cleaner and degreaser •Dissolves and removes dirt, tar, and many non-curing type adhesives •525g Floor Refurbishment Scotch-Weld Cleaner Spray Surface Prep & Cleaning Livery & Surface Protection Personal Protective Equipment Acoustic, Lighting and Filtration General Maintenance 34 Livery and Surface Protection Technological advances over the past decade have established vinyl film technology as a cost effective, highly durable and creative livery solution. Self adhesive vinyls are now used as an effective way to implement new brand identities, change corporate messages, protect graphics and enhance refurbishments in the rail industry. Whether you are looking for a solution for brand communication, decoration or protection, 3M has a wide portfolio of vinyl film solutions for the rail industry. Also our wide range of polyurethane protection films and tapes provide superior protection for internal and external surfaces against abrasion, erosion, dirt, debris, rain and moisture. 3M also is a global leader in high visibility reflective tapes and sheeting, used to produce outstanding visibility of trains - day and night, in all conditions. Scotchcal Digital Print Films IJ180Cv3 •A premium, digital print vinyl for exterior and interior printed graphics •ControltacTM and ComplyTM adhesive technology ensures ease of application •When combined with 3M approved inks and Graphic Protection System films, eligible for the 3M MCS Warranty, the strongest available for digital print graphics Scotchcal Graphic Protection Systems 8912 & 8991 Clear Overlaminate •8912 overlaminate is UV resistant to protect the printed graphics •8991 is an ultra-high gloss UV resistant, graffiti resistant and abrasion resistant overlaminate, making it ideal to protect exterior graphics from vandalism Diamond Grade Reflective Tape - 983 Series •Outstanding train livery/visibility markings, visible from long distance and wide angles •Meets AS/NZS 1906.2 Class 1A standards for locomotive/rolling stock livery markings •Available in white, red, yellow, fluorescent yellow Polyurethane Protection Film •Protects paint and other vulnerable internal and external surfaces surfaces from stone chips, scratches, bug damage, road tar and fluid stains •Used for reinforcing and providing a waterproof seal in galleys, lavatories, roof penetrations and weld seams •Protect non visible surfaces such as metal separators, hose wraps and hole fillers from abrasion Corrosion Removal 35 Exterior Damage Repair Stripping Sanding Painting Floor Refurbishment Door & Window Refurbishment Tables, Panels and Fittings Refurbishment Surface Prep & Cleaning Livery & Surface Protection Personal Protective Equipment Acoustic, Lighting and Filtration General Maintenance 36 Personal Protective Equipment Any organisation should not take safety for granted. The health and welfare of your workforce depends on it. By working in association with skilled safety practitioners, partners and customers, we are committed to ensuring that we help you create an environment that protects your workforce – effectively, efficiently and economically. We offer ranges in respiration, eye protection, ear, skin and personal protection that not only offer optimal protection functions, but excel in comfort too. Classic Line Spectacle 2720 Fahrenheit 40171 Goggles Fahrenheit 40172 Goggles •Cost-effective protection and comfort •Effective impact resistance •Anti-scratch coating for increased durability and improved vision •Clear PVC Frame/Clear Poly Hard Coat Lens •Indirect Venting/Nylon Headband •For Grinding & sanding •Clear PVC Frame/Clear Acetate Anti-Fog Lens •Non-Vented/Neoprene Headband •For painting & spaying Visionair Supplied Air System Reusable Respirators 6000 Series Reusable Respirators 7500 Series •Contains Belt, Regulator, Breathing tube, overflow valves & Spray Gun Hose Kit •To be used with 3M 7500 Series Reusable Respirator •Dual mode facility provides optional filter protection when air supply is disconnected •Standard 3M Half Face Reusable Respirator is lightweight and is available in small, medium, and large sizes •Low profile design minimises interference with field of vision •Cradle suspension head harness for comfortable fit •Premium 3M Half Face Reusable Respirator available in small, medium, and large sizes •Proprietary 3M Cool Flow Exhalation Valve provides less heat and sweat build-up for comfortable wear •Ideal for working in hot and humid conditions or during prolonged use •Soft silicone material provides a softer feel on the wearer’s face Speedglas™ Welding Shield 9100V •Auto Darkening Filter •For use with most arc welding processes with four user-selectable sensitivity settings and five dark state levels •Has multiple adjustments for highest comfort on shield, headband and welding fitter. Reusable Respirator Filters •Particulate filters are available for use with 3M Half and Full Face Reusable Respirators •Made from small high performance filter media, they offer effective filtration efficiency and are lightweight •Bayonet connection system ensure filters simply click into place for precise and secure locking Earmuff 1436 General Purpose Spill KitMSRK-90 •Assorted bright colours ensure high compliance levels •Soft tapered foam allows for easy insertion & all day comfort •SLC80 26dB (Class 5) •P1010 (Uncorded) •P1011 (Corded) •Particularly convenient when glasses/ goggles are being worn •Protection against harmful noise but especially when noise levels are a continuous problem •3-flange design helps to ensure good fit •Washable to allow for re-use Painting •Advanced three panel design accommodates greater facial movement during speech so is less likely to leak •Individually packaged for dispensing, carrying and protects the respirator from contamination before use •Flat-fold respirator available in valved and non-valved options Reusable Earplugs with Storage Case Sanding •3M Cupped Respirator available in valved and non-valved options •Robust outer shell offers worker’s durability •Super soft “Cushion-Fit” inner lining helps workers to stay comfortable •Soft and flexible textured edge offers a comfortable and secure fit around the wearer’s face Nitro-Disposable Earplug Stripping Disposable Respirators 9300 Series Exterior Damage Repair Disposable Respirators 8300 Series Corrosion Removal 37 •Available in M, L, XL, XXL, 3XL •Designed for uses where the wearer is likely to come into contact with hazardous materials •Excellent barrier against dry particles and liquid chemical splash Tables, Panels and Fittings Refurbishment •Hydrophobic (repels water) •Cost-effective as oil and other petroleum-based •fluids, not water, are recovered •Can be used outside as well as in-plant Door & Window Refurbishment •Reduces the risk of contamination of finished products •Reduces the risk of damage to valuable machinery •Industrial machinery leaks, drips, spills and splashes of non-aggressive fluids Floor Refurbishment Surface Prep & Cleaning •Folding headband for compact and easy storage •Locking ratchet height adjustment easily moves for better fit, stays in place when adjusted •Two point attachment system for even pressure and better seal around the ear helping provide more comfort and attenuation •Bright orange colour for increased visibility •All plastic for dielectric demands •SLC8026dB(Class 5) Oil Petroleum Sorbent Pad HP156 4540+ Protective Coverall Livery & Surface Protection Personal Protective Equipment Acoustic, Lighting and Filtration General Maintenance 38 Acoustic, Lighting and Filtration High quality energy efficient LED lighting plays an important role in designing a carriage. This along with appropriate sound and noise absorption and thermal insulation will lead to cabin comfort and a pleasing environment for the customer, in addition to energy saving. Our wide range of water filters helps with microbial and scale reduction, and ultimately providing quality and hygienic onboard drinking water. In order to supply clean air in carriage, a range of air filters can be offered to reduce dusts and other airborne particles. Light String Thinsulate Acoustic Insulation High Air Flow Filters •Low energy requirement, uses only one LED light source •Excellent flexibility enables the creation of freely curved 3D light designs •Illuminates uniformly around curved surfaces and over long length •Comes in roll form - Easily cut to desired length eliminates tooling costs, reduces development time and allows quick implementation •Durable construction ensures that product will not shatter during handling or installation •Conformable, compressible and cavity-filling for optimum performance •Ultra–lightweight compared to conventional absorbers •Thermal load reduction for improved cabin comfort and improved fuel economy •Micro-structured, electrostatically charged media •Increased particle removal efficiency •No metal components •Reduced carbon footprint and energy consumption Drinking Water Filter Cartridge and Head -HC351 •Provides protection for equipment from scale build up on heating elements and boilers. •Protects customers from water-borne cysts e.g. Cryptosporidium and Giardia. •The auto shut off head removes the need to isolate the water supply before changing the cartridge. •Filtration down to 1 micron, 13,249L capacity. •Head - VH3 3/8” Push Fit Drinking Water Filter Cartridge and Head - CC351 •Provides high quality drinking water by reducing sediment, chlorine taste and odour. •Protects customers from water-borne cysts e.g. Cryptosporidium and Giardia. •The auto shut off head removes the need to isolate the water supply before changing the cartridge. •Filtration down to 1 micron, 13,249L capacity. •Head - VH3 3/8” Push Fit Corrosion Removal 39 Exterior Damage Repair Stripping Sanding Painting Floor Refurbishment Door & Window Refurbishment Tables, Panels and Fittings Refurbishment Surface Prep & Cleaning Livery & Surface Protection Personal Protective Equipment Acoustic, Lighting and Filtration General Maintenance 40 General Maintenance There are many solutions and technologies which don’t fit into specific categories of work. In this section we have gathered miscellaneous products that you might find useful around the depot across all categories of work. For example our cold shrink tubing might be perfect for your tool box or tray. We also have a wide range of threadlocking and contact adhesives for every conceivable substrate and application. Scotch-Weld EPX Epoxy Adhesive DP190 Scotch-Weld Epoxy Adhesive DP460 Scotch-Weld Epoxy Adhesive DP110 Scotch-Weld EPX Epoxy Adhesive DP100 •Two part epoxy adhesive with good peel, cleavage, shock resistance and retains strength after environmental ageing. •Suitable for bonding metals, wood, masonry products, most plastics and rubbers and PCB mounting •50ml grey •Toughened, two-part epoxy •Dispensed with a 3M™ Scotch-Weld EPX Plus II applicator. •Medium viscosity for easy dispensing •Bonds to a variety of materials such as, metals, ceramics, wood and some plastics •Two-part epoxy adhesive •Dispensed with a Scotch-Weld EPX Plus II applicator •Two-part epoxy adhesive with fast cure time, high flow and impact resistance •Suitable for bonding clear substrates, potting and encapsulating •50ml clear Scotch-Weld 10 Contact Adhesive - Solvent Based Scotch-Weld Anaerobic Activator AC64 •Rapid strength build-up •Heat and creep resistant bond •Brushable with higher coverage •946mL •Anaerobic activator/primer with heptane based formulation, designed to achieve fast cure speeds with anaerobic adhesives •1 litre Scotch-Weld EPX Plus II Mixing Square Nozzle Gold •5.3 mm tip diameter •Fits 1:1 50mL, 2:1 37mL and 3:2 43mL cartridges •16 mixing elements •Tapered tip can be cut for bead size EPX Plus II Manual Applicator •Used with 1:1 50mL, 2:1 37mL and 3:2 43mL cartridges •A single component, general purpose, anaerobic retaining compound formulated for bonding cylindrical parts, to give high strength bonds •Prevents corrosion •250ml •A very high strength anaerobic retaining compound for bonding cylindrical parts and assemblies that also prevents corrosion •50ml •An anaerobic adhesive that cures and seals threaded assemblies to prevent vibration, loosening, leakage, corrosion, and shock resistance •It is a low strength removable threadlocker for small diameter, fine threaded screws, nuts, bolts, and components such as keyed fasteners •Available in 50ml and 250ml •An anaerobic adhesive that cures and seals threaded assemblies to prevent vibration, loosening, leakage, corrosion, and shock resistance •A general purpose, removable, medium strength threadlocker for screws and bolts •50ml Scotch-Weld Threadlocker TL43 Scotch-Weld Threadlocker TL62 Scotch-Weld Threadlocker TL71 Scotch-Weld Threadlocker TL72 •Cures and seals threaded assemblies to prevent loosening, leakage and corrosion •General purpose, removable, medium strength •Oil tolerant and does not run-off, drip, or migrate •50ml •An anaerobic adhesive that cures and seals threaded assemblies to prevent vibration, loosening, leakage, corrosion, and shock resistance •A medium to high strength threadlocker that secures assemblies with high strength retention that can also be used on lightly oily parts •50ml •An anaerobic adhesive that cures and seals threaded assemblies to prevent vibration, loosening, leakage, corrosion, and shock resistance •A high strength, permanent threadlocker for larger threaded fasteners where maximum strength is needed, it also prevents corrosion of assembled parts •Available in 10ml and 50ml •Cures and seals threaded assemblies to prevent loosening, leakage and corrosion •High strength, high temperature for up to 1” bolts and studs •Thixotropic nature prevents dripping or migration after assembly •Available in 50ml and 250ml Painting Scotch-Weld Threadlocker TL42 Sanding Scotch-Weld Threadlocker TL22 Stripping Scotch-Weld Retaining Compound RT20G Exterior Damage Repair Scotch-Weld Retaining Compound RT01 Corrosion Removal 41 Door & Window Refurbishment Tables, Panels and Fittings Refurbishment Surface Prep & Cleaning Personal Protective Equipment More General Maintenance products on the following page Livery & Surface Protection Acoustic, Lighting and Filtration •An anaerobic adhesive that cures and seals threaded assemblies to prevent vibration, loosening, leakage, corrosion, and shock resistance •A permanent, high strength, high viscosity threadlocker designed to work well with larger diameter (upto11/2”) and course threaded parts •250ml Floor Refurbishment Scotch-Weld Threadlocker TL77 General Maintenance 42 Scotch-Weld General Purpose Sealer 5300 Adhesive Sealant 4200FC Adhesive Sealant 5200 •Fast curing polyurethane sealant for interior or exterior applications •310ml black •High bond strength polyurethane sealant for permanent interior or exterior applications •295ml black •A moisture curing general purpose polyurethane sealer that bonds and seals a wide range of substrates designed to skin and cure rapidly •Good elasticity, excellent resistance to tearing, and good environmental resistance •310ml , Black •Fast curing sealant for interior or exterior applications •310ml white VHB Acrylic Foam Tape 4611 VHB Conformable Acrylic Foam Tape 4941 Performance Plus Duct Tape 8979 •24mm x 33m •A dark grey double coated acrylic foam tape with a high tack acrylic adhesive •High temperature resistant •24mm x 33m •A conformable, very high bond acrylic foam tape which has added performance for bonding to plasticised vinyl •Long lasting with no deterioration when used outdoors for up to one year •Patching, sealing, splicing, joining, bundling, wrapping •Hold masking materials •Surface blasting overspray protection •Corrosion protection •Temporary pipe and conduit capping •6 months clear removal, UV resistance water resistance Dual Lock Reclosable Fastener 250 SJ3550 Dual Lock Reclosable Fastener 400 SJ3551 Dual Lock Low Profile Reclosable Fastener SJ4570 •Black polypropylene fastener with white acrylic adhesive on a clear polyethylene film liner •250 stems per square inch •6 mm engaged thickness •Black, polypropylene fastener with white acrylic adhesive on a clear polyethylene film liner •400 stems per square inch •6 mm engaged thickness •Clear, low profile •Thin reclosable fastener with acrylic adhesive •Adheres well to low surface energy substrates including many paints and plastics •2.5mm engaged thickness Fire Barrier CP 25WB+ Sealant •International testing in accordance with EN1366 and ASTME 814 (UL Listed) •Provides up to a 4-hour Integrity rating •Intumescent – expands when heated to seal around items consumed by fire •Superior adhesion – bonds to concrete, metals, wood, plastic and cable jacketing •Low VOC Gaffa Tape 1910C •Multi-use cloth tape tears easily, applies smoothly and holds well •Temporary holding •Moisture proofing •Seam sealing •Taping Insulation •Splicing, capping pipe/conduit Adhesive Sealant 4200FC •For cable marking, panel labelling, and general asset identification •Rugged construction, with time-saving features to increase productivity •Industrial-grade label materials, including heatshrink, which are designed to perform in challenging environments Commercial Grade Polyolefin Standard Heatshrink Reel Commercial Grade Polyolefin Standard Heatshrink Reel Cold Shrink Pre-Stretched Tube EPDM Rubber 8425-8 INSULATOR Cold Shrink Pre-Stretched Tube EPDM Rubber 8427-16 INSULATOR •Black flexible, thin walled heat shrink tubing •100 metres, 2:1 shrink ratio 12.7mm/6.4mm •Black flexible, thin walled heat shrink tubing •50 metres, 2:1 shrink ratio 25.4mm/12.7mm •Black prestretched tube providing a pressure seal without adhesive •203mm. Shrink ratio 2:1 20mm-10mm •Black prestretched tube providing a pressure seal without adhesive •406mm. Shrink ratio 2:1 33mm-17mm Door & Window Refurbishment •Heavy duty PVC insulating tape •19mm x 20m Floor Refurbishment •Self amalgamating tape •19mm x 9.15m Painting •25mm x 5m •Offer closure alternatives to zippers, screws, snaps, hooks, bolts and more. •Offer greater design flexibility, faster product assembly, smoother and cleaner exterior surfaces and improved product performance PL200 Portable Labeller Sanding Scotch Super 33+ PVC Electrical Tape Stripping Scotch 23 Tape Exterior Damage Repair Scotch-Mate SJ352 Hook and Loop Fastener Corrosion Removal 43 Tables, Panels and Fittings Refurbishment Surface Prep & Cleaning Livery & Surface Protection Personal Protective Equipment Acoustic, Lighting and Filtration General Maintenance 44 Maintenance Procedures 3M have a library of step-by-step Maintenance Procedures to assist you with best practise information and advice for specific overhaul, refurbishment or maintenance tasks. They work by identifying a specific bill of material for common tasks and takes you through each step describing how to use each product with supporting photos. Here is a snapshot of two procedures, to get access to the full library contact 3M. 3M Rail Solution 3M ANZ Maintenance Procedure Jimmy Nicholls Business Development Manager 3M Rail Solutions Mobile No. 07867 953634 jnicholls@mmm.com 3M ANZ Maintenance Procedure 3M Rail Solution Jimmy Nicholls Business Development Manager 3M Rail Solutions Mobile No. 07867 953634 jnicholls@mmm.com Maintenance Procedure # Vehicle area Project description Approximate time Fig. 5 Fig. 6 Fig. 7 Fig. 8 024 Seat backs, interior panels and table tops Crack and hole repair 60-90 minutes including drying time 3M Solution Abrasive, primer, tape and filler technology structurally repairs damage to seat backs, panels and table tops Methodology 1. Realign any cut or crack to level area Product specification 2. If cracked drill a hole of 4-6mm at the in order to release stress and prevent further extension of the crack 3M Product 3. Carefully sand out edges and increase the bonding surface by opening out the front of the crack or hole into a V shape3M Air-Powered Die Grinder using a 3M Air-Powered Die Grinder, 3M Roloc Disc Pad Holder and a 3M Roloc Surface Conditioning Disc 3M Flexible Parts Repair Material 3M Applicator gun 4. Clean both sides of the crack or hole and surrounding area with 3M VHB Surface Cleaner Sachet, allow 2 minutes for3M Roloc Disc Pad Holder drying 3M Roloc Surface Conditioning Disc 3M Air-Powered Random Orbital Sander 3M VHB Surface Cleaner Sachet 3M Tape Primer 94 6. Cut and apply 3M Plastic Repair Patch to back of crack or hole the at least 2-3cm larger than the repair area and place 3M Plastic Repair Patch firmly over the entire crack. This serves in place of an aluminium panel for most applications. 334U Hookit Abrasive Purple Disc P150 334U Hookit Abrasive Purple Disc P320 5. To achieve maximum adhesion apply 3M Tape Primer 94 to both sides of the crack or hole and surrounding area allowing 5 minutes to flash off 7. Using 3M Applicator Gun apply 3M Flexible Parts Repair Material with nozzles provided to the V shaped crack or hole area, smooth into the crack or hole allowing 20 minutes to dry Where to buy 3M SKU 60440180317 FS910035310 DS272990500 60980028975 61500141900 DC272922154 DT272990615 70016054788 FS910050228 GC801019958 GC801031680 Safety sheet # N/A 19-4057-6 N/A N/A N/A N/A 18-6946-0 06-8243-5 09-2611-3 N/A N/A BR Cat # 0100/100549 0100/100726 0100/100702 0100/100697 100/100675 0100/100546 0100/100516 0100/100691 0100/100728 0100/100719 0100/100723 8. Using 3M Air-Powered Random Orbital Sander carefully refine area with 3M 334U Hookit Abrasive PurpleToDisc access the 3M Material Safety Data Sheet go to www.3M.com/MSDS. P150 For the products go to your usual distributor, for the finished solution go to your usual maintenance or refurbishment 9. Finish the surface with 3M 334U Hookit Abrasive Purple Disc P320 provider. If you would like to be recommended a distributor or finished solution provider please contact: 3M Rail Solutions 10. Depending on the colour and texture of the seat back, table top or panel it may need to be repainted or vinyled, refer858000 to 01344 separate Maintenance Procedures for these tasks railsolutions@mmm.com www.3M.co.uk/RailSolutions Visual aids Fig. 1 Fig. 2 Fig. 3 Fig. 4 3M and Roloc, VHB and Hookit are trademarks of 3M Page 2 of 2 3M and Roloc, VHB and Hookit are trademarks of 3M Page 1 of 2 3M United Kiingdom PLC, 3M Centre, Cain Road, Bracknell, Berkshire, RG12 8HT 3M United Kiingdom PLC, 3M Centre, Cain Road, Bracknell, Berkshire, RG12 8HT 45 3M ANZ Maintenance Procedure 3M Rail Solution Jimmy Nicholls Business Development Manager 3M Rail Solutions Mobile No. 07867 953634 jnicholls@mmm.com Maintenance Procedure # Vehicle area Project description Approximate time 003 Cab roof Joint seem repair and re-seal 4-5 hours per seam 3M Solution 3M ANZ Maintenance Procedure 3M Rail Solution Jimmy Nicholls Business Development Manager 3M Rail Solutions Mobile No. 07867 953634 jnicholls@mmm.com Visual aids Fig. 1 Fig. 2 Fig. 3 Fig. 4 3M abrasive pad, cleaners, tapes, primer and sealant completely seal the common crack and leak point in the roof Methodology 1. Surface Preparation a. Wear appropriate PPE, 3M 2720 Classic Line Spectacle, 3M 7500 Series Reusable Respirator and gloves suggested to be worn throughout b. c. d. e. f. 2. Priming a. b. Ensure that cab unit roof has been thoroughly washed to remove dirt deposits using detergent and hot water Use 3M Solvent No 2 to remove heavy grease and oil deposits from a 200mm strip centred on the seam Lightly abrade the cleaned area with 3M Scotchbrite hand pad 7447 Clean with 3M Solvent No. 2, wiping in one direction only to remove loose paint particles with 3M Panel Wipe Purification of the surface is required with 3M VHB Surface Cleaner, again wiping in one direction only Care should be taken to allow couple of minutes for any solvent to evaporate before applying primer With Panel Wipe apply a thin film of 3M Promoter 86A (can only be used in conjunction with 8671 below) sufficient to coat the desired surface, allow drying for 10 minutes 3. Tape application Product specification a. For best bonding conditions application surface should be at room temperature or higher, not exceeding 35°C. 3M Product 3M SKU Safety sheet # BR Cat # Low surface temperature i.e. below 10°C can cause the adhesive to become so firm such that it will not Classic Line Spectacle KR999246019 N/A 0100/100505 develop maximum contact with the substrate 70071091170 N/A 0100/100500 b. Cut 3M 8671 HS Polyurethane Tape required length of tape, spanning from the guttering on one side to the 7500 Series Reusable Respirator other, allowing sufficient excess for handling Scotch-Weld Solvent No. 2 FS900019969 11-1136-8 0100/100521 c. Moisten the cab surface by spraying a fine mist of Wetting Solution. Wetting Solution consists of luke warm Scotch-Brite hand pad FN510011342 06-5461-6 0100/100541 water and one drop of liquid detergent, not soap, per 150 ml Panel Wipes GC800965664 N/A 0100/100590 d. Slowly remove the backing liner and lightly mist the adhesive face of the tape with wetting solution VHB Surface Cleaner DT272990631 18-6943-7 0100/100515 e. Position the tape centrally over the seam ensuring correct alignment starting from just above the side gutter, Promoter 86A 70070742807 07-9764-7 0100/100692 working towards the roof 8671 HS Polyurethane Tape 70006264629 N/A 0100/100523 f. Smooth the tape onto the cab surface a using a plastic applicator. The application is aided by working in a 2328 Masking Tape GT500021271 N/A 0100/100517 direction from the seam outwards at 45° angled, overlapping strokes. Ensure that all the wetting solution is EPX 50ml Gun DS272990500 N/A 0100/100702 expelled from beneath the tape g. If bubbles are present after the application, puncture the tape at one end of the blister using a pin or a air DP 410 Adheasive 50ml FS910040278 18-9394-0 0100/100501 release tool, and press out with the applicator or thumb towards the puncture 50ml Nozzle DS272990492 N/A 0100/100703 4. Edge sealing a. Allow 20 minutes after application of the polyurethane tape to elapse before applying 3M 2328 Masking Tape Where to buy b. Apply the masking tape around the entire perimeter of the Polyurethane Tape, parallel to the edge, on both the painted cab and tape surfaces. Allow a 2mm gap between the edge of the Polyurethane Tape and the To access the 3M Material Safety Data Sheets go to www.3M.com/MSDS. masking tape c. Assemble the 3M EPX 50ml Gun, 3M DP410 Adhesive 50ml Cartridge and 3M 50ml Nozzle and gun a small For the products go to your usual distributor, for the finished solution go to your usual maintenance or bead of DP 410 between the masked areas refurbishment provider. If you would like to be recommended a distributor or finished solution provider please d. Smooth the bead of 3M DP 410 with gloved finger or plastic applicator, such that it fills the gap between the contact: paralell lines of masking tape, wiping away any excess e. Before the DP410 has time to dry, carefully remove masking tape at an angle away from the seam 3M Rail Solutions 01344 858000 5. Allow 20 mins at room temperature for the 3M DP 410 to reach handling strength 3M, Scotch-Weld, Scotch-Brite and VHB are trademarks of 3M Page 1 of 1 railsolutions@mmm.com www.3M.co.uk/RailSolutions 3M United Kingdom PLC, 3M Centre, Cain Road, Bracknell, Berkshire, RG12 8HT 3M, Scotch-Weld, Scotch-Brite and VHB are trademarks of 3M Page 2 of 2 3M United Kingdom PLC, 3M Centre, Cain Road, Bracknell, Berkshire, RG12 8HT 46 Find Out More Visit us online 3M.com.au Speak to a representative 3M ANZ Rail Solutions +61 (4) 01141610 +61 (4) 12580059 3MRailSolutionsANZ@mmm.com Come and see us 3M ANZ Rail Solutions 3M Australia Building A, 1 Rivett Rd., North Ryde NSW 2113 47 Corrosion Removal Exterior Damage Repair Stripping Sanding Painting Floor Refurbishment Door & Window Refurbishment Tables, Panels and Fittings Refurbishment Surface Prep & Cleaning Livery Personal Personal Protective Protective Equipment Equipment General Maintenance Please recycle. © 3M 2012. All rights reserved.