3rd International Conference on Electrical, Electronics, Engineering Trends, Communication Optimization and Sciences (EEECOS)-2016 Comparative Study of Charging and Discharging Characteristic of Ni-Mh, Li-ion, and Lead Acid Battery Prashant Shrivastava1 M. Saad Alam2 Yasser Rafat3 M. Tech Student, ZHCET, AMU, Aligarh, India prashant90616@gmail.com Associate Professor Electrical Engineering Department, Faculty of Engineering, ZHCET, AMU, Aligarh, India Assistant Professor Mechanical Engineering Department, Faculty of Engineering, ZHCET, AMU, Aligarh, India Keywords: Battery, Charging, Discharging, Charging Methods, XEV, Battery Management system (BMS). Abstract With the regards to the exponential upsurge in energy demand and greenhouse gas emissions from the conventional vehicles, the Indian government has been undertaken numerous steps for sustainability in the field of transportation such as FAME-India mission. According to FAME India mission, 0.2 million electric vehicles would be on the road by 2020. The storage system has been the major roadblock in the development of electric vehicle and plug-in electric vehicle. Most of the technologies associated with storage systems are still under development. In this research work a simulation model for the charging and discharging of lithium-ion (Li-ion), Nickel-metal hydride (NI-Mh) and Lead acid has been developed. For their charging and discharging hardware demonstration analysis also carried out. Comparative study of said batteries has also been performed. 1 Introduction Electrified Transportation has been the most viable solution to achieve clean and eco-friendly nature which is crucial to the sustainable development as well as human health. In forthcoming days, XEVs i.e. numerous kind of electric and hybrid electric vehicle will capture the clean and efficient transportation market. Each day more and more electric vehicles are being unified into the utility grid. Their impacts include are fluctuating load on the grid which leads to the frequency regulation problem, fluctuation in voltage profile, and load mismatching. Currently, nickel metal hydride (NI-Mh) and lithium ion (Liion) are two battery technologies being used in XEVs as energy storage system. While, in most of HEVs NI-Mh batteries, are being use due to the mature technology. Now-a-days for XEVs Li-ion battery are gaining more popularity because of higher specific energy as well as higher energy density. XEVs batteries are very much different from the batteries which are being used in consumer electronic devices such as laptops and calculator and mobile phones etc. XEVs batteries are made up of high power in few of kW with higher in storage capacity in the order of 10 kWh under within a limited space and light weight [1]. Along with the electrical performance such as energy capacity, fast charging and slow discharging the safety and limited space and economical as well as financial aspects of the said batteries are also being considered. Even after a rapid growth in the technology development the cost of energy storage in XEVs i.e. batteries is still high. Currently, Li-ion batteries have the most attractive chemistry, first and foremost due to strict requirements in power and energy [2]. Numerous combinations of electrochemistry for the development of Li-ion batteries have been designed concerning the cost and safety factor, electrical performance and life cycle. Due to fast development of the technology related to the battery such as NI-Mh, Lead acid, Li-ion and others the cost of said batteries has been reduced up to 35% from the last decade [3-4]. Flooded lead-acid batteries have been known as cheapest in concern with cost factor. While, Deep-cycle lead type batteries are most expensive as well as short life cycle than the XEVs other components, they need to be replaced after three years [5]. The lead-acid battery is the most developed technology and is being use in the most of the XEVs. Higher availability rate, the lower cost makes it more favourable. Sulphur, oxygen, and hydrogen content generally emitted from the charging and discharging process of said batteries, which normally are harmless in nature. Being most developed Lead-acid batteries which are capable of driving up to 130 km for each charge [6]. After the Lead acid, NI-Mh batteries are also more developed as compared to other batteries. NI-Mh batteries are being used in the large numbers of PHEVs such as Toyota. NI-Mh batteries are less efficient (60–70%) than lead-acid. While, it has the higher energy density of 30 to 80 Wh/kg. But the Liion battery has higher energy density than NI-Mh batteries. They are also characterized by the absence of memory effects and low self-discharge rate. [7] Traditionally the Li-ion batteries are being manufactured by using cobalt oxide cathode system and graphite as an anode. Having energy density 200 Wh/kg and 80 to 90 % charging as well as discharging efficiency. The new developed Li-ion battery technology having the capability to drive 320 to 480 km in a single charge [8]. 703 3rd International Conference on Electrical, Electronics, Engineering Trends, Communication Optimization and Sciences (EEECOS)-2016 The cost of Li-ion batteries is a function of its size, battery capacity, and materials. About 75% of total cost comes from material requirement. While manufacturing cost is only 5% and another miscellaneous cost is approx. 20% [9]. The relationship between the state of charge (SOC) and open circuit voltage (OVC) is non-linear in nature. As in the cell, the concentration of polarization and discharge current increases the voltage drop increases due to the internal resistance of the battery, due to increases in the voltage drop the discharge capacity of the battery decreases and the discharge rate increase. [10]. The lithium ion diffusion rate depends on upon the temperature and the temperature rise increases discharge capacity. [11] Temperature is one of the most factors behind the degradation of battery life and operation performance, and existing Battery Management System (BMS) have thus employed simple thermal management policies so as to prevent battery cells from very high and low temperatures which will likely cause their explosion and malfunction, respectively. If we use a more accurate and adaptive abstraction model instead of the fundamental model of the current version, the performance would be enhanced [12]. In the large size of battery packed the cells are very close to higher energy density, in this case, in order to monitor the battery system the number of thermostats also increases. Online applicable temperature prediction model for xEV battery pack while minimizing the number of sensors and keeping the monitoring capability [13]. Based on the particular condition, different approaches should be applied in order to improve the performance of BMSs in future xEVs. Figure 1: Voltage and Current waveform of constant voltage charging Figure 2: Voltage and Current waveform of constant current charging 2.3 Constant Voltage-Constant Current Charging In constant voltage - constant current charging methods as discussed in, both voltage across and current the battery terminals is kept constant, throughout charging process. Proper charging time mainly depends on discharge rate of a battery [14]. 2.4 Two Step Constant Voltage Charging 2 Charging Methods In this section various kind of charging method has been investigated such as constant voltage charging, constant current charging, Constant Voltage-Constant Current Charging, Two Step Constant Voltage Charging, Trickle Charging, Float Charging and Multi-step Constant Current Charging. In two-step constant voltage charging, as presented in [14], two-step constant voltage charging method uses two paths for charging the battery. The method consists of two charging voltage levels. Firstly the battery is charged at a high voltage level. When the battery voltage reaches a specific/desired potential level, charging voltage is reduced to a lower level and is then charged for a longer time. 2.5 Trickle Charging 2.1 Constant Voltage Charging In constant voltage charging method, the voltage across battery terminals are kept constant throughout charging process as shown in figure 1 [14]. Initially, in this process, current flows towards battery from power source/charging source is relatively higher than flow in the latter hours. This is mainly due to charge accumulation in battery and reduction in the potential difference between voltage levels of battery and charging source. 2.2 Constant Current Charging In the constant current charging method as shown in figure 2, current to charge the battery kept constant. If the charging current is too high, the stress on the electrode increases. In trickle charging method, the small current is constantly supplied to a battery with a small duty cycle [14]. This type of charging is required for those batteries that are used for backup when the normal power supply gets cut. The small current is just used to compensate the self-discharge that occurs in batteries. 2.6 Float Charging In float charging, batteries are connected in parallel with load and power supply [14].The power supply provides the load with required voltage and current ratings and at the same time, some of the voltages and currents are consumed by the batteries. Just as the main power supply gets interrupted, the batteries supply power to the load. 704 3rd International Conference on Electrical, Electronics, Engineering Trends, Communication Optimization and Sciences (EEECOS)-2016 2.7 Multi-step Constant Current Charging Multi-step Constant Current charging as shown in figure 3 provides a higher charging current until a certain voltage is reached and reduce the current level step by step during the later charging period. These hybrid or multi-steps charging techniques are useful for fixing the problem suffered in constant voltage or constant current charging method [14]. Cell Type Ni-Mh Lead acid Li-ion Gravimetric Density(Wh/kg) Volumetric Density(Wh/L) Self-discharge @20 ͦ C (%/month) Internal resistance (mΩ/V) Cycle Life(80% discharge) Self-discharge @Room Temperature (%/month) 60-120 30-50 90-250 180 100 210 20-30 3-20 5-10 33-50 Less than 8.3 6.6-42 300-500 200-300 500-2000 Up to 20% Up to 5% Full discharge every 90 days when full use Thermally Stable, Fuse protection Moderate 3-6 Months (toping charging) Less than 5% (Protection circuit consumes 3%/month) Maintenance Free Maintenance Requirement Figure 3: Voltage and Current waveform of multi-step constant current charging method There are another two types of charging methods: pulse charging and reflex charging as shown in figures 4 and 5. Safety Requirement Cost Thermally stable Protection circuit mandatory Low High Table 1: Comparison of Ni-Mh, Lead Acid and Li-ion battery 4 Simulation and Experimental Result Figure 4: Pulse Charging Figure 5: Reflex Charging 3 Comparison of Battery Characteristics The electrical characteristics of a battery define how it will perform in the circuit and the physical properties have a huge impact on the overall size and weight of the product that it will power. The key properties and specifications for Lead-acid, NiMH, and Li-Ion have been presented in Table I for easy comparison. To study the charging and discharging characteristics of energy storage system in XEVs, NI-Mh, Li-ion, and Lead Acid battery are investigated. Simulation has been carried out using Matlab/Simulink tool and simulation results of charging and discharging characteristic of said batteries are shown in figure 6 to 11. The hardware required for performing the experiment has been tabulated in Table II. The experimental setup is shown in figure 12. The experiment was performed in the NonConventional lab of Electrical Department-Aligarh Muslim University. Copious methods of charging has been discussed in section II. In the performed study, constant voltage method was chosen to charge the batteries. The charging and discharging characteristic of said batteries are shown in figure 13 to 17, in order to achieve the discharge characteristic a resistive load of 5.3 ohms was used. From the figure of 6 to 11, it is observed that SOC increases during charging and decreases during discharging. For the same load resistance of 5.3 ohms, the rate of discharge is different for said batteries. From figure 14, 16 and 18 it can observed that the initial discharge rate of NI-Mh battery is much higher than Lead Acid and Li-ion battery. After some discharge time, the discharging rate of Lead Acid battery becomes higher than NI-Mh and Liion battery. This happens due to different internal resistance profiles of said batteries during discharging of the said batteries. From the figure 13, 15, and 17 it can be observed that the charging rate of Lead Acid battery is slower as compare to NI-Mh and Li-ion battery. It is also observed that 705 3rd International Conference on Electrical, Electronics, Engineering Trends, Communication Optimization and Sciences (EEECOS)-2016 the charging rate of Li-ion battery is higher than the NI-Mh and Lead Acid battery. Time (Seconds) Time (Seconds) Figure 6: 12V and 6.4Ah NI-Mh Battery Discharging Characteristics for RL=5.138Ω Figure 8: 12V, 7.2 Ah Lead Acid Battery Constant voltage Charging Characteristics at 14.5V Time (Seconds) Time (Seconds) Figure 7: 12V, 6.4Ah NI-Mh Battery Constant voltage charging Characteristics at 14.5V Figure 9. 12V, 7.2 Ah Lead Acid Battery Discharging Characteristics for RL=5.138Ω 706 3rd International Conference on Electrical, Electronics, Engineering Trends, Communication Optimization and Sciences (EEECOS)-2016 During the charging of batteries, the battery SOC changes with the time. As shown in figure 7, the 12V and 6.4Ah NI-Mh battery SOC change from 20% to 90% in 2000 seconds during constant voltage charging. As shown in figure 8, the 12V, 7.2 Ah Lead Acid Battery SOC change from 20% to 100% in 2000 seconds during constant voltage charging. As shown in figure 10, the 14.8V, 8.0Ah Li-ion Battery SOC change from 20% to 100% in 3500 seconds during constant voltage charging. In all the cases, the initial charging current is high but as the battery SOC reaches to its final value i.e. 100%, the charging current decreases exponentially and finally reaches to minimum value. S. No 1 2 3 4 5 7 Equipment NI-Mh battery Li-ion Battery Lead Acid Battery Multimeter Clamp meter Battery Charger 8 Rheostat Range/Specification 12V,6.4Ah 14.8V,8Ah 12V,7.2Ah 0-100V 0-10 A 230V AC input,6V-12V24V-48V DC output 0-10 ohm, 10 A Table 2: Hardware required to perform the experiment Time (Seconds) Figure 10: 14.8V, 8.0Ah Li-ion Battery Constant voltage charging Characteristics at 17V Figure 12: Experimental Setup 15 00:00:00 00:15:00 00:27:00 00:39:00 00:54:00 01:19:00 01:46:00 02:01:00 02:53:00 04:24:00 06:40:00 12:11:00 Charging 10 voltage (V) and 5 current 0 (A) Charging time(min) battery charging current battery voltage Time (Seconds) Figure 11: 14.8V, 8.0Ah Li-ion battery discharging characteristics for RL=5.138Ω Figure 13: 12V, 6.4Ah NI-Mh battery Constant Voltage 14.5V charging Characteristics 707 3rd International Conference on Electrical, Electronics, Engineering Trends, Communication Optimization and Sciences (EEECOS)-2016 Discharging time(min) battery charging current battery voltage Discharging voltage(V) and current(A) 8 10 Dischargin 8 g voltage 6 4 (V) and current (A) 2 0 6 4 2 0 Discharging Time (min) Discharging Voltage Charging voltage(V) and current(A) Figure 14: 12V, 6.4Ah Ni-Mh characteristics with RL=5.3 ohm battery Figure 18. Lead Acid battery discharging characteristics 7.6V, 4.5Ah with RL=5.3 ohm 15 4 Conclusion 10 5 0 Charging Time (min) Charging Voltage Charging Current Figure 15: 14.8V, 8Ah Li-ion battery Constant Voltage 16V charging characteristics Discharging voltage(V) and current(A) Discharging Current discharging 20 15 Electric vehicle (EV) is a very promising technology for reducing the environmental impacts road transportation sector. Energy storage system is a pivotal component of PEVs. Comparative study of NI-Mh, Li-ion, and Lead Acid battery has been a part of the presented study. To charge the said batteries constant voltage method is chosen. Li-ion and NI-Mh are charged by C/5 rating while the Lead acid battery is charged by C/10 rating. It is observed that Lead acid is sluggish and cannot be charged as quickly as other battery systems and also Lead acid battery have better self-discharge characteristic than NI-Mh. The terminal voltage of Li-ion and NI-Mh found more stable than the Lead acid battery. From table- I, it is concluded that Li-ion has most favourable performance. Acknowledgements 10 5 0 Discharging time(min) Discharging Voltage Discharging Current Charging voltage(V) and current(A) Figure 16: Li-ion battery discharging characteristics 14.8V, 8Ah with RL=5.3 8 6 4 2 0 Charging Time (min) Charging Volatge The authors are gratefully acknowledges the NonConventional Energy (NCE) laboratory and Research laboratory of Department of Electrical Engineering, Zakir Hussain College of Engineering & Technology, Aligarh Muslim University, Aligarh, India for providing hardware experimental facilities. Charging Current Figure 17: Lead Acid battery Constant Voltage 7.6V charging characteristics 6V, 4.5Ah References [1] Nickel Metal Hydride (NI-Mh) Handbook and Application Manual, Energizer Battery Manufacturing Inc. 800-383-7323 (USA-CAN). 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