Recommendations for Next Generation Auto Circuit Reclosers to Reduce Bushfire Risk on SWER Networks Introduction In recent years the prevalence and consequence of faults on medium voltage (MV) networks causing the ignition of destructive and fatal bush fires has resulted in new approaches to risk minimisation for electricity distribution companies. The findings of the 2009 Victorian Bushfires Royal Commission provide a number of recommendations to electricity distributors to reduce bush fire risk. A number of these recommendations focus on the single wire earth return (SWER) networks prevalent in rural Victoria and other parts of Australia. Recommendation 27 of the royal commission findings includes the following statement: “the progressive replacement of all SWER (single-wire earth return) power lines in Victoria with aerial bundled conductor, underground cabling or other technology that delivers greatly reduced bushfire risk.” (emphasis added) There is a high cost and an implementation difficulty of installing thousands of kilometres of aerial bundled conductor or undergrounding cabling of the network. For this reason the focus of this white paper is on the ‘other technology that delivers greatly reduced bushfire risk” being the next generation Automatic Circuit Reclosers (ACR), proposing this technology as a cost effective solution for use on all SWER networks. More specifically, this paper describes to electricity distribution companies a means to greatly reduce bushfire risk using ACRs on SWER networks and describes the performance and features that may be prescribed in technical specifications. Disclaimer This document is provided for discussion purposes only. Siemens accepts no liability for any damage or loss that may be suffered by any person or entity that relied upon the information in this document. Author: Brett Watson Restricted © Siemens Ltd 2016 Unrestricted Siemens.com.au 1 White paper | Author: Brett Watson | 09 August 2016 2. Bushfire Mitigation Challenges on SWER Lines 2.1 SWER Line Overview SWER (single-wire earth return) lines are a low cost means to provide electrical power, to rural areas. SWER is a single phase distribution method using a single wire distribution with the earth (IE the ground) used as the return path, eliminating the requirement for a second wire. As shown in figure 1 below an isolating transformer is used to create the SWER line from the three phase feeder. Customers are supplied from a fuse protected step down transformer as shown. Figure 1. SWER Line Overview • SWER lines are typically long with low customer density. Typical load currents are reliable and range from approximately 1 to 10A. Due to the relatively high impedance of the earth return fault currents are typically low in the range of 10’s to 100’s of Amps. • Most faults on SWER lines are temporary in nature meaning SWER lines are well served by reclosing protective devices. However a broken or downed conductor can be difficult to protect against as the fault current may not be greater than the existing load current. Author: Brett Watson Restricted © Siemens Ltd 2016 Unrestricted 2 White paper | Author: Brett Watson | 09 August 2016 2.2 Royal Commission Recommendations The 2009 Victorian Royal Bushfire Commission - final report summary [1] made a number of recommendations applicable to SWER lines and these are shown below. SWER is a single wire, so the proposal of aerial bundled conductor (ABC) has no direct application. The author contends that the intent of the recommendation is to utilise insulated cable as a barrier to electrical faults. There are still questions as to the robustness of this approach due to concerns about: · Potential damage to the insulation layer of the conductor due to branch strikes and other mechanical mechanisms. · Electrical degradation of the insulation at clamping points in particular Informal feedback from electricity distributor companies is that ABC is being used for three phase applications and shorter line lengths. Due to long lengths and remote location of most SWER lines, re-conductoring with aerial bundled (Insulated) conductor or undergrounding these networks is prohibitive due to the cost associated with such a program. Author: Brett Watson Restricted © Siemens Ltd 2016 Unrestricted 3 White paper | Author: Brett Watson | 09 August 2016 Due to the large areas covered by SWER networks the practical implication is that all SWER Automatic Circuit Reclosers (ACR) must have SCADA communications. The SCADA communications enable change to the protection trip and reclose sequence (via broadcast) of the recloser on high fire risk days. This requires the removal of all old style reclosing technologies such as hydraulic reclosers, and the application of a “technology that delivers greatly reduced bushfire risk” Typically the modern microprocessor controlled single phase recloser carries a significant cost burden for application on SWER lines which generally supply only a few customers. When read together the above recommendations demonstrate the cost/benefit to be considered by electricity distribution companies. i.e if it was viable to install aerial bundled conductor or to underground SWER network then recommendations relating to altering reclose sequences would not be necessary. Certainly changes to the protection trip and reclose sequence (via broadcast) represent a first step to reducing bush fire risk. Figure 2 is significant for SWER line application where fault levels are within the applicable range of these experiments. Traditional reclosers have a fastest possible clearing time in the range of 30 to 60ms. This means that for fault levels in the range of 50A there is still a significant risk (>20%) that a fault may cause initiation of a fire. When arc durations are very short (below 20ms) the probability of fire ignition from an electrical arc approaches zero for fault levels associated with SWER lines. The report by HRL Technology Pty Ltd [2] also confirmed that when reclosing onto a permanent fault and tripping again that if the dead time is short (5s) that this significantly increases the probability of ignition. HRL Technology Pty Ltd [3] conducted a further study to determine the extent of additional reclose delay and the impact on arc ignition. This study found that dead times in the range 8-10s appear adequate to not increase the probability of fire ignition on the second shot in the reclose sequence. However, both reports [2] and [3] provide clear evidence that the longer the dead time the further reduced the probability of fire ignition on the second shot is. 2.3 Electrical Faults Causing Fire Ignition Following the Black Saturday bush fires in Victoria on 7th February 2009 significant investment has been made, and research conducted, to better understand the mechanisms and parameters associated with electrical faults causing ignition of fire. In a study conducted for Energy Safe Victoria by HRL Technology Pty Ltd [2] found that arc duration was the dominant variable in the probability of an electrical fault causing ignition of a fire. Figure 2 below is reproduced from page 10 of [2]. Figure 2. Ignition probability against arc duration for 4.2, 50 and 200 amp arcs at 45oC and 10 kph wind speed for hay/straw at 5% moisture. Author: Brett Watson Restricted © Siemens Ltd 2016 Unrestricted 4 White paper | Author: Brett Watson | 09 August 2016 3. Technology to reduce SWER fire risk Based upon the above considerations the author proposes that the best approach to making cost effective reductions to SWER lines igniting bushfires is to improve the capability of Automatic Circuit Reclosers (ACR) to reduce ignitions. This proposal is supported by the exposure draft of the “Electrical Safety (Bushfire Mitigation) Further Amendment Regulations” section 7, “Prescribed particulars for bushfire mitigation plans – major electricity companies” subsection (hd) that: The author contends that the above prescription whilst reasserting the well understood function of an ACR fails to explicitly address a number of functional requirements that would further enhance capability to reduce bushfire risk on SWER lines. The following additional performance may be prescribed in technical specifications, and contribute to the reduction of bushfire risk: 3.1 Electricity Company ACR Ratings Appropriate for SWER “details of the processes and procedures by which the major electricity company will ensure that, on and from 1 January 2023, the major electricity company has installed an Automatic Circuit Recloser in relation to each SWER line in its supply network;” Electricity distribution companies are well practiced in specifying and purchasing ACRs for conventional reliability and protection improvement programs. The technical specifications prepared typically provide blanket coverage of network needs from three phase feeder applications down to SWER line applications. Table 1 below compares the specified current ratings typically found in electricity distribution company ACR technical specifications to those actually required for SWER line application. This over specification of ratings results in higher manufacturing costs for these products however do not address specifically a reduction of bushfire risk. This exposure draft also provides a definition of an automatic circuit recloser as follows: Automatic Circuit Recloser means a device in relation to a SWER line that— (a) (b) (i) (ii) (iii) (iv) may be remotely controlled; and is able automatically to interrupt and reclose an electric circuit by means of a programmed sequence that involves— opening and reclosing the electric circuit; and resetting the electric circuit; and holding the electric circuit closed; and permanent interruption of the electric circuit; PARAMETER The author proposes that electricity distribution companies ought to consider a standalone technical specification for SWER Automatic Circuit Reclosers (ACR) with ratings appropriate for SWER application, describing features and performance contributing specifically to the reduction of bushfire risk. TYPICAL ACR SPEC. PROPOSED SWER ACR SPEC. 4 2 Increased dead time has greater impact on clearing a transient fault than multiple recloses. Additional recloses increases electronics cost. Rated Current 630A 20A Higher rated currents significantly increase size and cost of primary conductor path and therefore overall product size and cost. Breaking Capacity 630A 20A Fault Make Capacity (RMS) 12.5kA 1.0kA Fault Break Capacity (RMS) 12.5kA 1.0kA Higher ratings increase requirements for vacuum interrupter and drive mechanism significantly increasing size and cost of ACR. Reclose Sequence (no. of trips in sequence) COMMENT Table 1. ACR Specification Comparison Author: Brett Watson Restricted © Siemens Ltd 2016 Unrestricted 5 White paper | Author: Brett Watson | 09 August 2016 3.2 Ultra-fast Fault Clearing Capability Given the fault levels generally associated with SWER lines have a correlation with the fire ignition experiments described in section 0 there is support for a recloser with a fault clearing time performance of less than 20ms to offer a significant contribution to the reduction of bushfire risk. Given devices with clearing times below 20ms exist in the marketplace today, electricity distribution companies ought to prescribe technical specifications seeking equipment with less than 20ms clearing time for SWER recloser applications. 3.3 Function of ACR Remote Control The proposed exposure draft definition of an Automatic Circuit Recloser includes point (a) that states the recloser “may” be remotely controlled. The need for remote control is understated in terms of contribution to the reduction of bushfire risk. Strategies contributing to the reduction of bushfire risk in SWER lines using ACRs require the following additional functionality to be activated via remote control (i.e broadcast): · The ability to change the number of trips in the reclosing sequence depending upon the level of fire risk on a given day. · The ability to change the protection trip time current curve (TCC) and to apply an ultra-fast protection mode on code red or extreme risk days. A pragmatic approach to the combination of the appropriate number of protection trips in a sequence and the application of a “NORMAL” or a “FAST” time current curve is shown in table 2. The remote control capability of the ACR enables the change from one set of parameters to another, preferably via a single control command which can be delivered via a SCADA broadcast. Electricity distribution companies ought to consider prescribing into their SWER Automatic Circuit Recloser technical specifications, that the remote control of the SWER recloser is capable via a single command to change both the protection sequence and time current curve in force based upon the bushfire risk valid on the day. PARAMETER NO. OF TRIPS IN SEQUENCE 2 TCC BY TRIP NO. COMMENT NORMAL-NORMAL TOTAL FIRE BAN DAY 2 FAST-FAST CODE RED DAY 1 FAST Optimised for network reliability consideration. Uses FAST curve to minimise fire ignition risk, but allows reclose for network reliability. Uses FAST curve i.e less than 20ms to reduce fire ignition risk from fault and does not reclose. NORMAL DAY Table 2. ACR function according to Fire Risk Author: Brett Watson Restricted © Siemens Ltd 2016 Unrestricted 6 White paper | Author: Brett Watson | 09 August 2016 4. Conclusion This white paper has explored the current recommendations in relation to the reduction of bushfire risk on SWER networks. It proposes the use of Automatic Circuit Reclosers is the cost effective means for reducing bushfire risk on SWER networks This white paper describes the current prescriptions for technical specifications used for the deployment of ACRs on SWER networks do not prescribe the full benefit these devices could offer in reducing bushfire risk on SWER networks. This white paper supports three (3) proposals for electricity distribution companies to consider when specifying and purchasing ACRs for SWER line deployment. The essential elements of these are: 1. Due to the low load and fault currents on SWER lines ensure the ACR ratings in tender documents ought not to be over specified resulting in higher cost of equipment. 2. That an ultra-fast clearing time of less than 20ms has clear benefit in bushfire mitigation on SWER lines and that equipment with this capability should be specified. 3. That the ability to remotely change via a single command both reclose sequence and the time current curve should be specified. Next generation devices such as the Siemens Fusesaver fulfil these recommendations and provide a significant contribution to electricity distribution companies specifying to reduce bushfire risk at a cost significantly lower than conventional solutions. Author: Brett Watson Restricted © Siemens Ltd 2016 Unrestricted 7 White paper | Author: Brett Watson | 09 August 2016 References B. Teague, R. McLeod and S. Pascoe, "2009 Victorian Bushfires Royal Commission – Final Report Summary," Government Printer for the State of Victoria, Jul. 2010. D. Coldham. A. Czerwinski and T Marxsen, "Probability of Bushfire Ignition from Electric Arc Faults," HRL Technology Pty Ltd., Melbourne, VIC., Australia, Tech. Rep. HRL/2010/195, 2011. T Marxsen A.and Czerwinski, "Effect of Auto-reclose delay on ignition probability from electric arcs in powerline faults," HRL Technology Pty Ltd., Melbourne, VIC., Australia, Tech. Rep. HRL/2013/066, 2013. Revision Control REVISION R01 R02 R03 DATE 15.03.16 23.03.16 21.04.16 BY BAW BAW BAW REASON FOR CHANGE Initial release for review Reviewed Released APPROVED ABS Author: Brett Watson Restricted © Siemens Ltd 2016 Unrestricted 8