Instruction Bulletin Boletín de instrucciones Directives d'utilisation 8222-0050D 10/02 Raleigh, NC, USA SURGELOGIC Surge Protective Device TM IMA Transient Voltage Surge Suppressor (TVSS) Supresor de sobretensiones transitorias (TVSS) IMA Suppresseur de surtensions transitoires (TVSS) IMA Class/Clase/Classe 1310 E N G L I S H Retain for future use. / Conservar para uso futuro. / À conserver pour usage ultérieur. This instruction bulletin is a supplement to the final equipment instruction bulletin. E S P A Ñ O L F R A N Ç A I S IMA Transient Voltage Surge Suppressor (TVSS) Bulletin No. 8222-0050D 10/02 DANGER HAZARD OF ELECTRIC SHOCK, BURN, OR EXPLOSION • This instruction bulletin is a supplement to the final equipment instruction bulletin. Refer to the final equipment instruction bulletin for disconnection and access instructions. E N G L I S H • This equipment must be installed and serviced only by qualified electrical personnel. • This equipment must be effectively grounded per all applicable codes. Use an equipment-grounding conductor to connect this equipment to the power system ground. • Disconnect all power supplying this equipment before working on or inside it. • Always use a properly rated voltage sensing device to confirm power is off. • Replace the barrier and the door/cover before energizing. Failure to follow these instructions will result in death or serious injury. CAUTION LOSS OF BRANCH CIRCUIT POWER/LOSS OF SURGE PROTECTION In the event that the surge protective elements of the SURGELOGIC™ TVSS have been damaged (i.e. excessive surge energy, power system anomaly, etc.), the surge protective elements can lose their ability to block power system voltage and attempt to draw excessive current from the line. This TVSS is equipped with overcurrent and overtemperature protection that will automatically disconnect the surge protective elements from the mains should the surge protective elements be damaged. The effects of damaged surge protective elements and the subsequent operation of the automatic overcurrent and overtemperature protection must be considered when applying a TVSS, particularly when critical loads requiring continuity of power or continuity of surge protection are present on the power system. The following items should be considered when applying a TVSS: • Tripping of the up-stream overcurrent protective device feeding the TVSS can occur when the surge protective elements are damaged. Do not connect the TVSS to a branch circuit feeding a load requiring continuity of power (i.e. central computer or control systems, safety-critical equipment, critical processes or systems, etc.) unless the branch circuit breaker trip characteristic has been coordinated with the overcurrent protection inside the TVSS. For the purposes of coordination, the TVSS is equipped with overcurrent protection that will limit the per phase I2t, Iapparent, Ip, and Ith values to 20 kA2 seconds, 7000 A, 16,000 A peak, and 80 A rms respectively, when connected to a power system with a short-circuit current rating not exceeding 200,000 A. • Periodic inspection of the state of the status indicator lights on the TVSS should be made as part of the preventive maintenance schedule. The TVSS should be promptly serviced when an alarm state exists. • For unmanned, inaccessible, or critical installations, the dry contacts should be used to signal an alarm state to the central supervisory system. • In addition to the preceding items, the use of multiple TVSS devices to achieve redundancy should be considered for critical applications. Failure to follow these instructions can result in loss of power or loss of surge protection that can cause injury or CAUTION LOSS OF SURGE PROTECTION • During installation into an electrical system, TVSS devices must not be energized until the electrical system is completely installed, inspected, and tested. All conductors must be connected and functional, including the neutral. The voltage rating of the device and system must always be verified before energizing the surge protective device. • Any factory or on-site testing of power distribution equipment that exceeds the normal operating voltage, such as high-potential insulation testing, or any other tests where the suppression components will be subjected to voltages higher than their rated turn-on voltage must be performed with the suppressor disconnected from the power source. The neutral connection at the TVSS device must also be disconnected prior to performing high-potential testing and then reconnected upon completion of the test. Failure to follow these instructions can result in equipment damage. 2 © 2002 Schneider Electric All Rights Reserved Bulletin No. 8222-0050D 10/02 IMA Transient Voltage Surge Suppressor (TVSS) Table of Contents OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 LED Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Audible Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Surge Counter Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Dry Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Remote Monitor Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . 8 Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 © 2002 Schneider Electric All Rights Reserved 3 E N G L I S H IMA Transient Voltage Surge Suppressor (TVSS) Table of Contents Bulletin No. 8222-0050D 10/02 E N G L I S H 4 © 2002 Schneider Electric All Rights Reserved Bulletin No. 8222-0050D 10/02 IMA Transient Voltage Surge Suppressor (TVSS) Operation OPERATION DANGER HAZARD OF ELECTRIC SHOCK, BURN, OR EXPLOSION • This equipment must be installed and serviced only by qualified electrical personnel. • This equipment must be effectively grounded per all applicable codes. Use an equipment-grounding conductor to connect this equipment to the power system ground. • Disconnect all power supplying this equipment before working on or inside it. • Always use a properly rated voltage sensing device to confirm power is off. • Replace the barrier and the door/cover before energizing. Failure to follow these instructions will result in death or serious injury. LED Status Indicators The TVSS display panel shows the status of each MA module with diagnostically controlled green/red LEDs. If a unit is operating correctly, all the phase LEDs will be illuminated green. To test the integrity of the diagnostics for each phase, push the button below the phase LEDs on the diagnostic display. The green LED will turn red and the alarm will sound, if the alarm is enabled. Releasing the test button will complete the test; the red LED will turn green and the alarm will shut off. If an inoperable condition occurs on any phase, the audible alarm sounds and the corresponding phase LED on the diagnostic display panel is illuminated red. This indicates that the device needs service by qualified electrical personnel. The audible alarm can be silenced, until a qualified person is able to evaluate and service the TVSS device, by pressing the alarm enable/disable button. The alarm will silence and the green alarm LED will not be lit. The red phase LED will continue to be illuminated until the inoperative condition had been cleared. On an MA module (see Figure 1), if the left green LED is not lit, it indicates a loss of suppression from line-to-ground for that phase. If the right green LED is not lit, it indicates a loss of suppression from line-to-neutral for that phase. If both green LEDs are not lit and the diagnostic display panel has power, then power has been lost to that phase or module is bad and should be replaced. Refer to the final equipment instruction bulletin for MA module disconnection and access instructions. Right green LED lit: Unit is operating correctly Left green LED not lit: Loss of surge suppression from L-G Right green LED not lit: Loss of surge suppression from L-N 8220-0014-10 Left green LED lit: Unit is operating correctly Figure 1: © 2002 Schneider Electric All Rights Reserved MA Module LEDs 5 E N G L I S H IMA Transient Voltage Surge Suppressor (TVSS) Operation Bulletin No. 8222-0050D 10/02 When power is applied to the TVSS device and one or more of the display LEDs are red, and one or more MA module LEDs are out, the appropriate MA module should be replaced. Refer to “Maintenance and Troubleshooting” on page 8 for proper troubleshooting procedures. E N G L I S H Audible Alarm Push the alarm enable/disable button to enable or disable the alarm. If the green alarm LED is lit the alarm is enabled. If the green alarm LED is not lit the alarm is disabled. Surge Counter Option The optional surge counter displays the number of transient voltage surges since the counter was last reset. The counter is battery powered to retain memory in the event of a power loss to the diagnostic display panel. To reset the surge counter to zero: 1. Remove all power from this equipment. 2. Remove covers as necessary to gain access to the diagnostic circuit board. 3. Press the small switch located on the underside of the diagnostic circuit board (near the RJ45 connectors; see Figure 4). Note: Phase B is not present on single-phase applications. Phase LEDs Description of phase LEDs On-Line diagnostic push buttons Alarm LEDs Figure 2: Enable alarm = Disable alarm 8220-0014-11 = Alarm enable/disable push button Three-Phase Display Panel without Surge Counter Option Note: Phase B is not present on single-phase applications. Description of phase LEDs Phase LEDs Alarm LEDs On-Line diagnostic push buttons Enable alarm Surge counter Disable alarm Alarm enable/disable push button Figure 3: 6 = Surge counter reset switch (on diagnostic circuit board) 8220-0014-12 = Three-Phase Display Panel with Surge Counter Option © 2002 Schneider Electric All Rights Reserved IMA Transient Voltage Surge Suppressor (TVSS) Operation Surge Counter Reset Switch (white) RJ45 Connectors Figure 4: Dry Contacts E N G L I S H 8220-0050-04 Bulletin No. 8222-0050D 10/02 Dry Contacts Rear of Diagnostic Circuit Board The IMA series TVSS device is provided with dry contacts. The connection for the dry contacts is located on the back of the diagnostic display panel (lower right corner). The dry contacts are 3-position, Form “C” type with Normally Open, Normally Closed and Common connections. The unpowered state shall be closed between terminals NC and COM. This is also the alarm condition. The opposite state, closed between terminals NO and COM, indicates that power is on to the unit and that no alarm condition exists (See Table 1). These contacts can be used for remote indication of the TVSS device’s operating status to a computer interface board or emergency management system. Also, these contacts are designed to work with the TVSS remote monitor option described below. The contacts are designed for a Maximum voltage of 24 VDC / 24 Vac and a maximum current of 2 A. Higher energy applications may require additional relay implementation outside the TVSS. Damage to the TVSS device’s relay caused by use with energy levels in excess of those discussed in this instruction bulletin are not covered by warranty. For application questions, contact your Square D representative. Table 1: Remote Monitor Option Dry Contact Configuration Alarm Contact Terminals Contact State with Power Removed NC Normally closed COM Common NO Normally open The option has two LEDs, one red and one green, and an audible alarm with an enable/disable switch. Normal status is a lit green LED, and no audible alarm. To test the integrity of the remote monitor, press the push-to-test switch. The green LED will turn off, the red LED will turn on, and the alarm will sound, if the alarm is enabled. Releasing the switch will complete the test; the red LED will turn off, the green LED will turn on and the alarm will shut off. If protection on any phase is lost, the green LED will turn off, the red LED will turn on and an alarm sounds. The audible alarm can be silenced by moving the alarm enable/disable switch to the disable position. The alarm will silence and the green alarm LED will not be lit. The red LED will continue to be illuminated until the inoperative condition had been cleared. The remote monitor includes a 120 Vac to 12 Vdc adapter with a six-foot power cord. Connections are made to the TVSS diagnostic panel with Form “C”, 3position dry contacts (provided) and the appropriate length of solid or stranded 30 to 14 AWG wire (not provided). © 2002 Schneider Electric All Rights Reserved 7 IMA Transient Voltage Surge Suppressor (TVSS) Maintenance and Troubleshooting Bulletin No. 8222-0050D 10/02 4.38 [111] E N G L I S H Dimensions: in. [mm] 3.38 [86] 2.38 [60] = OK = Fault / Falla / Défaut Remote Monitor Monitor Remoto / Moniteur À Distance Push-to-Test Botón de prueba Bouton pousser pour vérifier Dry contacts Figure 5: MAINTENANCE AND TROUBLESHOOTING 8220-0014-13 www.SquareD.com • 8220-0037A • Made in USA / Hecho en E.U.A. / Fabriqué aux É.-U. 120 V power cord Remote Monitor Option DANGER HAZARD OF ELECTRIC SHOCK, BURN OR EXPLOSION • This equipment must be installed and serviced only by qualified electrical personnel. • This equipment must be effectively grounded per all applicable codes. Use an equipment-grounding conductor to connect this equipment to the power system ground. • Disconnect all power supplying this equipment before working on or inside it. • Always use a properly rated voltage sensing device to confirm power is off. • Replace the barrier and the door/cover before energizing. Failure to follow these instructions will result in death or serious injury. Preventive Maintenance 8 Inspect the TVSS device periodically to maintain reliable system performance and continued transient voltage surge protection. Periodically check the state of the display LED status indicators. Routinely use the built-in diagnostics to inspect for inoperative modules. © 2002 Schneider Electric All Rights Reserved Bulletin No. 8222-0050D 10/02 IMA Transient Voltage Surge Suppressor (TVSS) Maintenance and Troubleshooting Refer to Figure 6 below for troubleshooting procedures. Troubleshooting START E N G L I S H Red phase LED(s) lit. START YES NO Is alarm Enable/Disable LED on? Green phase LED(s) not lit. And, no Red LED(s) lit and no Alarm on. NO YES YES NO Press alarm Enable/ Disable switch. Is alarm on? All module LEDs on? Check patch cable connections. Is Red LED(s) on? NO Check the phase voltage on each module. Is the voltage correct? YES NO NO Check the power utility feed and verify voltage levels. YES Possible diagnostic display board failure. Replace diagnostic display panel. Replace module(s) that do not have LEDs lit. Is power being supplied to the TVSS? NO Energize TVSS and verify proper connection. YES Possible diagnostic display board failure. Replace diagnostic display panel. YES YES Is alarm LED on? NO Energize TVSS and verify proper connection. Figure 6: Replacement Parts 8220-0014-14 Alarm on? Troubleshooting Flowcharts The following replacement parts are available. For ordering information refer to the product catalog. • MA modules. Replacement instructions are included with the replacement parts. • Diagnostic display panel assemblies. Replacement instructions are included with the replacement parts. © 2002 Schneider Electric All Rights Reserved 9 IMA SURGELOGIC E N G L I S H Square D Company 8001 Highway 64 East Knightdale, NC 27545 1-888-Square D (1-888-778-2733) www.SquareD.com Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. Bulletin No. 8222-0050D 10/02 © 2002 Schneider Electric All Rights Reserved.