REPORTER The Newsletter of the Eastern Professional Electronics Association SPRING 2016 There are no secrets to success. It is the result of preparation, hard work, and learning from failure. - Colin Powell MAC2016 will be in Virginia Beach, VA Ladies Auxiliary EPEA Board By: June Lindberg President Corey Brazell Consolidated Electronics 919-821-5152 Vice President Jeff Dougherty NEVER ADJUST THE "V" BLOCK STOPPERS! Intrepid TV Repair 717-233-4388 Treasurer Bob Lindberg Panasonic—Retired 757-425-5660 Secretary Randy Farrow Blue Hen TV 302-697-9681 In spite of a number of setbacks, the heart of the Ladies Auxiliary is still beating strong. Even though there was a low attendance at the last convention, everyone dug deep into their pockets and made some really incredible donations to our cause. This generosity enabled us to continue supporting all of our regular charities. We want to thank everyone there for their support. We also have to give a big round of applause to our Secretary, Holly Brazell for all her hard work collecting their money. This year we will be back in Virginia Beach and we plan to have a full schedule of activities. We hope to see quite a few of our regular friends and maybe make some new ones. Being a family friendly location, Virginia Beach Resort Hotel is a great vacation spot as well as the usual home of the Mid-Atlantic Conference. Immediate Past President Hope to see you in June at the 2016 MAC!!! Larry Dom AVSC Electronics 757-463-1368 EPEA Reporter Magazine The EPEA Reporter is published by the Eastern Professional Electronics Association (formerly the Virginia Professional Electronics Association.) The statements and opinions expressed herein are those of the authors and are not necessarily those of the Eastern Professional Electronics Association. The editor takes full responsibility for typos and errors. If you would like to contribute to The Reporter, please contact the editor at: editor@vpea.org 2 MAC Is Back!! hopefully some solutions are reached. Don’t forget to attend the EPEA General Membership Meeting, Saturday, June 4, 2016 at 5 PM. This is when the election of new officers takes place and new members are announced. This is where you get to take part in the governing of your association. by: June Lindberg For the last two years, the annual June convention was a joint endeavor with another association. Now MAC is back! EPEA’s Mid -Atlantic Conference will be at the Virginia Beach Resort Hotel starting Wednesday, June 1, 2016 with registration and hospitality, and continuing thru Saturday, June 4, 2016. Training classes will begin bright and early Thursday morning with technical, management and appliance classes. This year we are also including a Sealed System class. You can go to our website, www.epea.us to register and pay online for the MAC convention. If you would prefer, you can print out the registration form and mail it with a check. Either way, be sure to register and attend the convention. Hotel reservations should be made directly with Virginia Beach Resort Hotel at 757-4819000. The room rate is $109.00 if you tell them you are with the EPEA MAC convention. The Trade Show will be Thursday evening. Come and meet everyone, find out what’s new and what is available. You never know what you can learn from others. The EPEA will have a table there where you can get membership applications to join. We are looking forward to seeing old friends and making new ones. Hope you will be able to attend and help us celebrate the return of the Mid-Atlantic Conference!! Saturday morning is the Industry Roundtable. Bring all of your thoughts, ideas, questions and complaints (well maybe not ALL of your complaints). This is where a lot of business concerns are discussed and 3 LED screen repair Jeff Dougherty, CSR/MST Back by popular demand, this article is reprinted from a previous Reporter issue. Diagnosis What I have learned to diagnose some LED TVs is you need to check the voltage across the plus/minus of each LED array. In the ones I have seen the LEDs are mostly in series. In some larger units such as the Vizio 47 inch there are 2 separate supplies, one for each set of 3 LEDs. The voltage drop across each strip should be approximately 100vdc. If this voltage is missing on both strips then check the voltage to ground to see if the power supply is outputting about 160vdc. If the power supply is working but you are missing 100vdc voltage drop then you have a problem with that set of LED arrays most likely an open LED. It is not uncommon to have more than one LED open. Disassembly You will need to disassemble the panel leaving the boards intact. Remove the cables from the T-con to the panel and the front panel assembly from the cabinet. Remove the speakers and set aside. Remove and set aside the LCD panel on a blanket to prevent scratches. Use caution as sometimes they are glued down. Before removing the diffuser, mark the corner of it with a marker so you know which direction to replace the diffusers. I recommend using plastic gloves when handling the LCD and diffuser sheets. 4 Testing Now you need to determine which strip has the defective LED. If your panel will light briefly you may be able to see the defective LED before the backlights go out. In the case of the Vizios, if one set of 3 strips are OK the 3 good backlights strips will light briefly. In the Proscan PLDED3996 model the backlights will strobe and you can see the defective one(s). Where you have an open LED the entire strip that is in series will not light. You will have to remove the strip and test on a variac. Plug an old AC cord with bare wires on the one end into the variac and the bare wires across the LED terminal at the end of one strip, usually labeled + and -. SLOWLY turn up the AC voltage until the LEDs light. As soon as they light, stop increasing the voltage or you will damage more LEDs on the strip. Mark the defective LED(s). If they still don’t light you will have to remove the lens and do a diode test on each one. The good LEDs should light on the diode test. Repair Remove the plastic lens over the LED and place the strip on a preheater. Set the bottom at 500° F and the hot air the same. Use a dental pick to move the LED when the solder is molten. It is important to note the bottom of many of these LEDs will have a solder pad larger than the other. I have found the polarity is different on some of these. Use your diode test to determine polarity and place the replacement diode in the correct polarity on the strip. Install the LED strip and turn the unit on. Please join us at the MAC convention June 1at—4th for live training and repair techniques. I have done 32 inch Proscans, 47 inch Visio and a 55 inch Samsung with success. The process can take 1-2 hours. Special thanks to Neil Leipziger for his assistance in some of these testing procedures. 5 6 EPEA is for You Lightning By: Bob Lindberg By: Corey Brazell The dictionary says that a lightning rod is: A sharppointed metallic conductor used to protect buildings from lightning by carrying an electric current harmlessly to ground. In past years, while installing antennas I have seen homes that had sharp pointed conductors about a foot high, mounted on the Peaks of the roof tops. These conductors were connected to thick braided copper wire cabling running along the roof line, down the side of the house finally connected to a metal rod pounded into the ground! I often wondered why these sharp-pointed conductors and the thick braided copper wire wasn’t insulated from the house. This time of year is always exciting for me. The conference is getting closer, I get to see old friends, meet new ones, learn new things, and remember things I had long forgotten. Probably only to forget them again. Every year is new again—new classes, new instructors, new products, new troubleshooting methods. Even if the theory of the product is familiar, there is always a new trick or two to help speed up the process, or to help ensure a quality repair or diagnosis. Attending the conference is truly a wise investment. In past years, when TV antennas were installed they were typically grounded. Back then we used a thin aluminum wire that was wrapped and twisted around the antenna mast, then usually using the same standoffs that we used for the 300 Ohm twin lead, we would run this wire down the roof over the eve and down the side of the house. Near the point where the 300 Ohm twin lead would enter the house we would install a lightning arrestor, their tooth washers would pierce both sides of the 300 Ohm twin lead. The ground wire would be attached to this lightning arrestor then continue down and connect to a 3 foot copper rod that was pounded into the ground. I often wondered why aluminum, surely copper is a better conductor. Maybe because it wouldn’t rust after all in wasn’t coated. I often wondered if this thin aluminum wire would be capable of carrying a bolt of lightning to ground. That said, on more than one occasion I came across a customer that took a hit to find the lightning arrestor literally blown off the side of the house. What about the other times of the year? The EPEA has that covered, too. Have you been to our website lately? Have you checked out the training information we have available? Have you been to E-Net and looked at the Tech-toTech forum, where our members are ready to help with any question you may have with troubleshooting, finding a part, etc. This year, we are excited to team up with TheProSquad so that our members can have access to their resources as well. TheProSquad offers support forums for technical assistance and parts, a service center locator map for consumers, and a unique servicer-to-servicer parts system called Boiled Frog Parts. They have discrete components, boards, and even some vintage parts available. And, since you are buying from other servicers there is a level of trust that is not available from some other places. Wait a minute: I have a question for you: should an outside antenna mounted on your roof be grounded? Do you really want to have something above your roof line at ground potential? Isn’t that the definition of a lightning rod? The EPEA offers value all year long to our members. We also offer networking to a group of service centers that you know and that you trust. We are here to help in whatever you may need, or whatever advice will help you and your business. I never had to replace a tuner because of a lightning strike! I wonder why? Help us to help you. Please visit our website at www.epea.us and join the EPEA. While you are at it, go ahead and register for the MAC2016 conference. It will pay for itself in no time. This discussion to be continued nightly at the hospitality suite – MAC is BACK 2016 convention. This is an investment you can’t afford to lose. 7 Chilly News By: June Lindberg A long time ago, in a land far, far away (Chicago to be exact), most homes had this clever invention called a refrigerator (which my parents still called an ice box). They took up a lot of room in the kitchen, kept your milk and kool-ade cool, made your jello jiggly, and only made ice cubes if you remembered to fill the trays. Wow, has that changed. Now days, the lowly refrigerator is a VERY important member of the family, and if it goes on the blink you can’t call for an ambulance. You call a repair man. You want that repair man to be close by, fast and well trained. With the complexity of today’s smart appliances, and the demand for trained appliance technicians growing every day, now may be the time for electronic servicers to add or increase their technicians’ knowledge of appliance repair. To assist in this transition, National Service Alliance (NSA) and Asurion are jointly sponsoring a Sealed System Repair class at EPEA’s MAC 2016 convention. This will be a two day class held on Thursday, June 2 and Friday, June 3, 2016. This class will cover EPA CFC refrigerant handling and recovery, refrigeration theory and troubleshooting and brazing and replacement of sealed system components. This training could cost up to $500.00, but if you register for the MAC convention, there is no extra charge for this class. The CFC certification exam is done online. There is a $100.00 charge for this certification and you will need to bring your own laptop. Because this will be hands-on training, the class size must be limited. Please sign up as soon as possible at the following: www.regonline.com/builder/site/?eventid=1827195 NSA and Asurion had a previous class totally booked in two weeks, so if you are interested in attending this class, register now. 8 Remember when…. Back then we really needed to know basic electronics and vacuum tube theory. Do you remember Ohms Law? (E=I X R) How about ELI the ICE man? Do you remember how hot the 5U4 would run? Some of my random memories of service centers past. By Bob Lindberg I remember when RCA sent out information about failures of their AC switches and line radiation capacitors. Pulling our sales records we made service calls on sets that needed to be updated. We made enough extra money to buy our first oscilloscope. It was a B & K of course. Remember all the waveforms that we needed to know in repairing TV sets? Saw tooth, cash register, 3.58 burst just to name a few. We could now see audio and video – remember? Back then television manufacturers relied on distributors to sell their products. As a self servicing dealer we serviced what we sold. Your television manufacture’s distributor and your floor planning company became your best friends. Our service trucks had our company name and phone number painted on the sides, the truck assigned to me had “Here comes Bob” painted on the front. There was no price gouging like there is today. When a customer purchased a set from your company, you did your best to keep that customer, by treating them with honesty, respect and trust. Back then there was Howard Sams Photo facts. No matter what the product they were always laid out the same way, which made it easier to follow the schematic. Back then it wasn’t unusual for us to make a service call even when the customer wasn’t home at the time of the call. The back door was always open, and there would be a signed blank check setting on top of the TV. I remember nstalling antennas without the customer being home. Remember handwritten NARDA forms? Back then we also did antenna work. I used to be able to install a 3 foot tripod, mount a SC82 Winegard antenna on a 10 foot mast and run coax to a single wall outlet in about an hour and a half. That left time for me to make 4 or 5 other service calls that day. If you want a real workout try climbing a 50 foot tower and change a rotor that had a Winegard CW 98 mounted above the rotor (BY YOURSELF). Back then our thought process was that when repairing a television set, if you found a problem you always ordered TWO replacement parts. Because once you found a problem you would see it again! In the case of 6GH8s that turned out to be buying 25 at a time. Back then, most color televisions were in big wooden cabinets. I remember one very paranoid customer who actually bolted his cabinet to the floor. Before our service tech could move the set away from the wall to take the back off the set he had to go down into the basement with a wrench and remove the nuts from the bolts holding the TV to the floor. Too bad it wasn’t a Quasar. Back then we purchased most of our vacuum tubes and some generic parts from parts distributors. Ours was a company called Stolz Wicks out of Elgin. If you called an order in by 10:00 AM you would have that order delivered by 3:00 PM. Their salesman would stop by at least once a week to service our needs. Sylvania and GE where the main manufactures of replacement tubes. I hope you all enjoyed a trip down memory lane. I wish you all happy days. 9 Did you know, many TV boards can be repaired to component level? In this day, it is even more important to learn how to easily make money off your repairs! Wouldn’t it be nice to change one part and charge the customer according versus ordering a board from a distributor? Realistically, if you can get a rebuilt board for $100, wouldn’t it be more practical to rebuild it yourself and pocket that $100? EPEA has provided you with an email list and discussion board for this purpose. I have learned how to replace LED strips, Program Eeproms and replace HDMI chips from talking with other Association members. There are many resources EPEA provides if you know where to look. If there is enough interest, I am sure we can schedule a break-out session at our 2016 Convention in Virginia Beach to educate attendees the benefits of EPEA membership. Think about it, simply 2 repairs can pay for your convention trip. One repair over the year can pay for your EPEA membership. Members may have noticed recent email to the tech-to-tech mailing list. This list is there for EPEA members to post when they are stuck on a repair, need help cross-referencing a part or need a training manual. The email to send questions to is techtotech@vpea.org. Please be sure to include as much information as possible and sign your post with your name, company name and location. Jeff Dougherty, MST, CSR Membership chair, Vice-President EPEA. GROUND ISN'T GROUND THE WORLD AROUND! Mid Atlantic Conference 2016 June 1-4, 2016 Virginia Beach Resort Hotel and Conference Center 2800 Shore Dr, Virginia Beach VA 23451 757-481-9000 Register for the convention online at: www.epea.us 10 Convention Time By: Jeff Dougherty, MST, CSR membership chair, VicePresident, EPEA. I have been an EPEA member since 2002 and have met some of the most outstanding people in this industry in those 14 years. I have not missed a convention since my fist one in 2002. The reason is the people were so friendly and acceptable. This association has been good to me and I appreciate all that I have learned from members at training conventions as well as the Board members. Many of these people are no longer participating in EPEA as many of them have retired from the industry and simply are not as active. The reason I write all this is an attempt to encourage other members to come forward and participate on a committee or sit on the Board. I know firsthand how much time it takes to run a shop, even more so if you’re a oneman shop but you do find time to serve. It has really been my honor to serve on this board with some of the most outstanding people in the industry that are facing the same issues I do each day. I serve on the Board as my way to give back to this Association the many years of assistance they have given me. owners is they can’t afford to go. If you have never been to a convention, you don’t know what you are missing. Not only do I glean knowledge from the trainers, but I also gain from after-hours discussions with other shop owners and techs. Consider it an investment in the future of your business. I hope to see a lot of first timers at this convention June 1-4, 2016 as well as many more familiar faces. Please remember to thank your trainers after each session for their time and hard work preparing for the class. I have learned over the years from going to conventions, in order to be successful, you must change with the times. As TV repairs have dwindled in warranty and out, I have started to do appliance repair. I have created a new fictitious name Intrepid Professional Services. Repairing appliances has really helped fill the gap of service calls that we were having thus helping the bottom line. Anyone looking to get their feet wet in appliances should come to our convention. One of the benefits that EPEA provides is the annual Mid-Atlantic Conference held in Virginia Beach this year. We have one of the lowest hotel rates and registration fees at any industry convention. This year there will be appliance and management classes as well as consumer electronics. Our hope is to also have tech-to-tech training which goes really well. There is nothing like having other technicians share their knowledge and expertise with other technicians. Attendance is very important to show the trainers we have a strong following which is what they look at when they schedule training. Join us. Contact any member or board member, or go to our website at www.epea.us One of the biggest reason I hear from other shop 11 EPEA PO Box 2956 Virginia Beach, VA 23450-2956 Our Web Address History As you may or may not have noticed yet, our web address has changed slightly to www.epea.us. Keen observers will notice that is a little different than what it used to be. Why? Glad you asked. This association went by the initials VPEA back when our first website was created. Our web address was www.vpea.org. After several years, we changed to a regional association and our initials changed to EPEA. However, those initials seemed to be a lot more common than our old ones, and the only domain we could register was www.epea.ws. We are not dummies (well…), and knew that the .ws would stump everyone. We placed a request for something better for whenever it would be released by whatever entity was holding it. Finally, the domain www.epea.us became available and we immediately grabbed it. It has a nice ring to it, don’t you think? Contact Us Do you have something you would like to submit for our newsletter or website? Do you have training material you would like for EPEA members to have access to? If so, please email webmaster@vpea.org Or, you can mail us at: EPEA PO Box 2956 Virginia Beach, VA 23450