Wireless Environmental Sensor Node using Energy Harvesting Technology Kazuhiro Yamamoto,1 Kenichi Okada,1 Masaki Nakayama,2 Taku Taguchi,3 Kenta Kaneeda,3 Hiroyuki Hayashi,3 and Hiroyuki Kito4 A dye-sensitized solar cell (DSC) is a photovoltaic cell with excellent power generation performance even under low light or diffused light conditions as well as under high light conditions. Because DSCs can be used under low light conditions like in the shade, near windows, inside a room, they are attracting attention as an optimal power generation device in energy harvesting. Wireless environmental sensor systems powered by DSCs have advantages such as easy installation and low maintenance costs because the systems do not require battery change and wiring. In this study, we have developed a wireless environmental sensor node using energy harvesting technology. 1. Introduction In recent years, attention has been given to wireless sensor networks (WSNs) that are built of sensor nodes and placed in different places to monitor environmental conditions (temperature, humidity, atmospheric pressure). WSNs are being installed in many fields, for example energy management (HEMS, BEMS), health care, security, agriculture, and infrastructure management. This is because the system obtains necessary information by sensors selected for each location without wiring costs that are reguired of conventional cable networks. Conventional sensor nodes, however, are powered by primary batteries and thus involves the issue of battery exchange costs. Therefore, there has been a growing demand for wireless sensor nodes powered by an energy harvester without the need to change batteries 1). This paper describes our newly developed wireless environment sensor system powered by a DSC which operates with excellent power generation efficiency under low-light conditions 2) 3). 2. A wireless environmental sensor system powered by energy harvester 2.1. Components of system The components of a wireless sensor node using energy harvesting technology are shown in Fig. 1. This node consists of a power supply part and a sensing/ radio transmitting part. Wireless sensor nodes are needed a aesthetic design. The components of a wireless sensor system that uses above-mentioned energy 1 Photovoltaics Development Section of Environment and Energy Laboratory 2 Network Engineering & Service Dept. of Transmission & Distribution System Engineering Div. 3 P roducts & Process Development Department of Plant & Production Engineering Center 4 New Business Creation Sales Department Fujikura Technical Review, 2015 harvesting technology are shown in Fig. 2. The sensor station receives sensed data from several sensor nodes and uploads the data to the cloud server through the router. The stored data is processed to meet users’ needs and used for many purposes. Balancing charge and discharge of energy is important for the system to continuously operate and the key technology will be detailed later. 2.2. Power supply part Almost every living space, for example, housing, offices, and stores has lighting fixtures. Our modified DSC with excellent power generation efficiency under low-light conditions is a promising energy harvester Sensing/radio transmitting part Power supply part Generation device Micro procesor Power circuit Power storage device Sensor RF Fig. 1. Components of a wireless sensor node using energy harvesting technology. Cloud server 920MHz band Wi - Fi Sensor node (indoor type) FSN - 2001N (HTTP) Router Sensor station FSN - 2000S Internet Data Viewer Fig. 2. Architecture of a wireless sensor system. 5 Panel 1. Abbreviations, Acronyms, and Terms. DSC–Dye-Sensitized Solar Cell EH–Energy Harvesting HEMS–Home Energy Management System BEMS–Building Energy Management System LIC–Lithium Ion Capacitor EDLC–Electric Double-layer Capacitor since the device can be used at various places. Typical illumination levels of typical indoor conditions are shown in Fig. 3. The illumination levels vary from 50 lx to 5000 lx depending on each location. If a DSC capable of generating power with light levels over 10 lx is used, the device generates power efficiently under these light conditions. DSCs have a high degree of flexibility in design and can be designed in module (size, number of cells connected in series) to suit the Near a window 5000 lx Desk 200∼600 lx conditions of installation because of simple manufacturing process by screen printing and low-vacuum process. External views of various DSC modules are shown in Fig. 4 and specifications of various DSC modules are shown in Table 1. We use FDSC-FSC4 as a power generation device of sensor nodes since the product can be made and has an advantage of a large effective generation area. A DSC needs a DC-DC boost-buck converter for stable power charge, just as other photovoltaic cells 4). If an input voltage is as low as that of FDSC-FSC4, the boost efficiency decreases. We thus developed an original circuit, that uses an IC with high conversion efficiency under a low input voltage or an ultralow power consumption IC, to minimize power consumption and losses. The power storage device we used was a lithium ion capacitor (LIC) having a low self-discharge rate 5). We think that an LIC is an optimal power storage device because it is resistant to deterioration from repeated charge and discharge. Figure 5 shows the com- Wall (office) 50∼300 lx (store) 500∼700 lx Shelf (office) 50∼300 lx (store) 1000∼3000 lx 120 Voltage retention (%) Fig. 3. Typical illumination levels of indoor conditions. FDSC - FSC4 FDSC - FSC1 LIC 100 EDLC① 80 60 40 EDLC② 20 0 FDSC - FDC3FG 1000 500 Time (hr) 0 1500 Fig. 5. Self-discharge characteristics amounts of various capacitors. Fig. 4. External views of various DSC modules. Table 1. Specifications of various DSC modules. 6 XX Unit FDSC-FSC1 FDSC-FDC3FG FDSC-FSC4 Maximum power (Pmax) μW 140 (min), 170 (Typ) 305 (min), 450 (Typ) 180 (min), 250 (Typ) Operating current (IOPE) μA 90 (min), 120 (Typ) 100 (min), 130 (Typ) 465 (min), 630 (Typ) Operating voltage (VOPE) V 1.5 3.0 0.38 Open circuit voltage (VOC) V 1.8-2.6 3.5-5.2 0.45-0.65 Cell number – 4 8 1 External dimension mm 56 ¥ 91 84 ¥ 130 56 ¥ 112 parison of self-discharge rates between the LIC and an EDLC, a typical power strage device used in the EH fields. The results show that the LIC having a low selfdischarge rate is not subject to marked reductions in voltage for a long time. The external view of a power module using the FDSC-FSC1 as an energy harvester is shown in Fig. 6. and the specifications of power module are shown in Table 2. This module was prototyped to regulate an output voltage from an LIC and turn a conventional device to a self-powered device just by replacing the primary battery with the module. Charging characteristics of the power module at an illumination of 200 lx are shown in Fig. 7. The result was good because the gap between the measurement and calculated values was very small, equivalent to about a 2.8 μA quiescent current. 2.3. Sensing/radio transmitting part Two or more sensors are often required depending on the fields and applications. We installed in the system five sensors such as temperature, humidity, illuminance, atmospheric pressure, and human detecting sensors for general purpose use. In addition, radio transmitting is required for sending data over a long distance reliably, so we selected a specified low-power radio with a bandwidth of 920 MHz, which has relatively wide maximum available bandwidth and few problems of interference. Because these sensors and wireless modules are required for low energy consumption, they are designed to save the time for sensing and radio transmitting and otherwise go into sleep mode 6). 3. System properties and applications The external views of a sensor station and a sensor node are shown in Fig. 8, and the specifications of wireless sensor node is shown in Table 3. We think Fig. 6. An external view of a power module using FDSC-FSC1 as an energy harvester. Table 2. Specifications of power module. Rated power storage 170 μW (Typ) @White LED 200 lx Maximum power DC 3 ± 0.2 V/100 mA Rush current £ 185 mA (Application time 10 μs) Power storage amount 27 mWh (100 J) External dimension W58 ¥ H125 ¥ D15 (mm) ※Without projection Fig. 8. External views of a sensor station and a sensor node. Table 3. Specifications of wireless sensor node. Power storage amount (J) 120 100 Data transmission period Over one minute interval · Modifiable interval with an internal switch · Continues operating condition 300 lx for over 12 hours per day for 5 days at 5 minutes intervals Wireless Specified low-power radio of 920MHz band IEEE802.15.4g/e Sensor Temperature 80 60 Humidity 40 Measured value 20 0 Atmospheric pressure Calculated value 0 50 100 Time (hr) 150 200 Fig. 7. An external view of a power module using FDSC-FSC1 as an energy harvester. Fujikura Technical Review, 2015 External dimension -10~50 ˚C 20~95 % RH 300~1 100 hPa Illuminance 10~65 000 lx Human detecting 5m Operating condition Temperature : -10~50˚C, Humidity : 20~95 %RH W120 ¥ H85 ¥ D20 (mm) ※Without projection 7 Smart grid Current 40 2000 35 Power storaeg amount 1500 30 25 20 1000 15 Illumination intensity 10 5 0 0 1 2 4 3 5 6 7 9 0 Fig. 9. Performance of a wireless sensor system under a 300 lx illumination condition. Power monitoring Current Agriculture Temp・humidity・CO2 HEMS Temp・humidity Security RFID・human detection Parking monitoring Vehicle detection 1 mWs (3 µW) ing Se cu rit y ult ur e ric Ag se ns or Hu m an se de ns te or ct 2 CO O de pe te n-a cy n ion dse clos ns e Th or er Se semocu ns hy rit or dro y Illu m se ina ns nc or e pr Di es ffe HE su re re nti M S se al ns or FE M S Fig. 10. Example applications of the wireless sensor system. 0.01 mWs (0.03 µW) 8 Time (day) Structure monitoring Vibration 100 mWs (300 µW) Fig. 11. Examples of power consumption of various sensor devices. 8 500 Illumination intensity (Ix) Power storage amount (J) that the system can be in harmony with any places and thus widely used. The performance of a wireless sensor system under a 300 lx illumination condition is shown in Fig. 9. The sensor node was placed under a condition of 300 lx for 12 hours per day for five days and a dark (0 lx) condition for two days. These conditions simulate those of offices. The temperature, humidity, illumination and atmospheric pressure were measured at five minutes intervals. After a cycle of a week, the power strage value increased in comparison with the initial value. The result indicate that the system operates continuously as long as the same cycle goes on. Example applications of the wireless sensor system are shown in Fig. 10. and examples of power consumption of various sensor devices are shown in Fig. 11. Our wireless environmental sensor nodes can be used at indoor locations such as a smart house. In addition, these nodes can also be used at fields in the shade such as IT services for agriculture and structural health monitoring. Energy consumption of new CO2 sensors is being decreased while these sensors consumed a high level of power and thus were difficult to use for energy harvesting in the past 7). We, therefore, expect wireless sensor nodes will spread through various places in the future. 4. Conclusion We have developed wireless enviornmental senser nodes by minimizing the charge losses and energy consumption for sensing and radio transmitting. These nodes use power generated by DSCs and continuously operate switching from sensing to radio transmitting at centain intervals. These nodes can be used in various places because they have no need of battery replacement and are ready to use just by placing them. We will develop an even lower energy consumption node and put it to practical use in the future. Acknowledgment Part of this work was accomplished under contract to New Energy and Industrial Technology Development Organization (NEDO). 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