r------------------------------------------------------------------------------------------~
POWER SYSTEM STANDARD DIVISION
Specification No.: RINS-002/2553
INSULATORS
I
Approved date: 02/02/2553
I
Rev. No.: 1
I
Form No. 01-1
I
Page I of7
,
.
Invitation to Bid No. :
C
Cl la
Material, equipment, and specifications for INSULATORS
General material and packing instructions
Additional to the general instructions, the following shall be observed :
Scope
These specifications cover insulators for overhead HV (up to 115 kV) and LV lines. lb Standard
The insulators shall be manufactured and tested m accordance with the latest edition of the following standards:
Thai Industrial Standards (TIS)
TIS 227
TIS 279
Spool-type porcelain insulators
Pin-type porcelain insulators
TIS 280
TIS 354
Strain-type porcelain insulators
Suspension-type porcelain insulators
TIS 563
TIS 1077
Suspension-type toughened glass insulators
Line-post type porcelain insulators
TIS 1251 Pin-post type porcelain insulators
American National Standards Institute (ANSI)
ANSI C29.1 Test methods for electrical power insulators
ANSI C29.2 Wet-process porcelain and toughened glass insulators- suspension type
ANSI C29.9 Wet-process porcelain insulators- apparatus, post- type
International Electrotechnical Commission (IEC)
IEC 60383-1 Insulators for overhead lines with a nominal voltage above 1 000 V - Part I:
Ceramic or glass insulator units for a.c. systems - Definitions, test methods and acceptance criteria
And all other relevant standards, unless otherwise specified in these specifications.
PEA will accept the design test reports carried out according to previous standard/edition, if there is no significant change in any item or no additional test item compared with the last standard/edition.
On the other hand, if there are significant(s) and/or additional test item(s), PEA will remain to accept the design test reports carried out according to previous standard/edition for three (3) years.
After three (3) years, the design testing shall be done to complete design test reports for the changed and/or additional test item(s) including relat~d item(s) (if any).
TT
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\._...·
.
.
Specification No.: RINS-002/2553
POWER SYSTEM STANDARD DIVISION
INSULATORS
Approved date: 02/02/2553 Rev. No.: 1 FormNo. 01-l Page 2 of 7 lc
·tc.l lc.2
Principal requirement
General
The porcelain insulators shall be brown glazed.
The pin hole threads of the pin type insulators shall be zinc thimble according to TIS .
The insulator shells of suspension insulator of porcelain type shall be made of highest grade, dense, homogeneous, wet-process, high strength alumina porcelain.
The surface shells of suspension insulator of porcelain type exposed after the assembly shall be relatively smooth and free of imperfections.
The porcelain head of the suspension insulator shall be cylindrical headed with sand surfaces; the
"dove tail" shaped head shall not be accepted .
For the line-post insulator and pin-post insulator, the porcelain part shall be factory-fixed with stud, washer, nut, and lock nut.
Marking
Each insulator shall be marked legibly and durably, as follows:
(1) Manufacturer's name and/or Trade-mark.
(2) Year of manufacture.
(3) Only for suspension insulators :
- Tension-proof test load in kN, identified by the word "TEST".
- Combined mechanical and electrical strength in kN, identified by the symbol "M&E, except that of class 52-1.
(4) Only for line-post insulator and pin-post insulator: Magnitude of the power arc current in kA and duration in second, identified by the word "POW ARC".
(5) PEA's trademark, as the figure shown.
II lc.3
(6) Others according to manufacturer's design.
Sample
Samples shall be supplied on request. In case the samples are requested by PEA, The bidders have to supply samples of each item of the insulators within fifteen (15) calendar days. The bidders who cannot supply the requested samples shall be rejected.
PEA reserves the right to test the samples according to PEA's testing procedure. In case of the failing test results, the bidders shall be rejected.
The samples shall not be returned.
POWER SYSTEM STANDARD DIVISION
Specification No.: RINS-002/2553
INSULATORS
I
Approved date: 02/02/2553
I
Rev. No.: 1
I
Form No. 01-1
Page 3 of7
. lc.4 Tests and test reports
HV insulators and LV insulators shall be passed all items of design tests, quality conformance tests and routine tests in accordance with the latest relevant ANSI C29 or TIS.
The design tests for suspension insulator. line-post insulator and pin-post insulator shall conform to as follows:
(1) The proposed HV insulators shall have successfully passed the design tests in accordance with the latest relevant standard.
For suspension insulator, thermal-mechanical load cycle test in accordance with the latest
ANSI C29.2, or thermal-mechanical performance test in accordance with the latest IEC "
60383-1, shall be included.
(2) The additional acceptance criteria for determining conformance with PEA's requirements for thermal-mechanical load cycle test (or thermal-mechanical performance test) and combined mechanical and electrical strength tests (or electromechanical and mechanical failing load tests) shall be as follows :
Where:
R- R
8
= s
Q
8
~ 3
Criteria of judgement for acceptance
=
=
Rs
=
=
Average value obtained from the test
Rated Mechanical and Electrical strength value of the insulator
Standard deviation from the test
Each value measured shall not be lower than the rated Mechanical and Electrical strength; electrical puncture shall not occur before reaching ultimate failure.
Sample size shall be often (10) units.
The insulators shall be passed the special tests as follows :
For line-post insulator and pin-post insulator: power arc test (see Appendix 1).
For suspension insulator: steep wave front impulse test and power arc test (see Appendix 2).
If Portland cement is used in the assembly of the insulators, it shall have an autoclave expansion limit of less than 0.12 percent when tested in accordance with ASTM C 151-84, Test method for autoclave expansion of portland cement.
All items of the design tests and the special tests shall be conducted by the acknowledged independent testing laboratories.
TT
POWER SYSTEM STANDARD DIVISION
Specification No.: RINS-002/2553
INSULATORS
I
Approved date: 02/02/2553
I
Rev. No.: I
I
Form No. 01-1 \ Page 4 of7
The following independent testing laboratories are accepted by PEA:
- KEMA
- V'Fall
- CRIEPI
- EdF
KEMA Laboratories (HOLLAND)
Staten Vattenfallsverk, The Swedish State Power Board (SWEDEN)
Central Research Institute of Electric Power Industry (JAPAN)
- CESI
- PLI
-TCA
Electricite de France (FRANCE)
Centro Elettrotecnico Sperimentale Italiano (ITALY)
Powertech High Power Laboratory (CANADA)
Testing and Certification (AUSTRALIA)
- OHT
-EGAT
Ontario Hydro Technologies (CANADA)
The Electricity Generating Authority of Thailand (THAILAND)
Testing Laboratory, Electrical Engineering Department, Faculty of
Engineering, Chulalongkom University (THAILAND)
- SATS
- ASTA
- IPH
-FGH
Scandinavian Association for Testing Electric Power Equipment (NORWAY)
AST A Certification Services (UK)
Institut "Pruffeld fur elektrische Hochleistungstechnik" GmbH (GERMANY)
FGH Engineering & Test GmbH (GERMANY)
The bidder are at liberty to quote the insulators which are tested by the other independent testing laboratories not mentioned above, but have to be subjected to approval of PEA before the tests are proceeded.
Retesting of insulators until they pass the test whether they are produced in the same batch or not, without substantial change in the design and construction, shall be considered that they fail the test and the proposed insulators shall be rejected.
The design test reports and the special test reports shall be submitted with the bid or within fifteen ·
(15) calendar days after the bid closing date. The Item offered without submitting the design test reports and the special test reports shall be rejected.
The insulators shall be passed additional routine tests as follows :
For suspension insulator: all units of porcelain suspension insulator shall be passed hydraulic inner pressure test and high- frequency test followed by low·- frequency test (see Appendix 3).
The cost of all tests and reports, including the tests and reports for acceptance inspection, shall be borne by the Contractor.
TT
""
.
--
'
'
.
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-·f~ l1l'J"~"'..f
POWER SYSTEM STANDARD DIVISION
Specification No.: RINS-002/2553
INSULATORS
I
Approved date: 02/02/2553
I
Rev. No.: 1
I
Form No. 01-1
I
Page 5 of7
.
.
ld Packing
Each item shall be packed in export packages in sets or pieces. The packages shall be right-square or right-rectangular forms.
The packages of same item shall be assembled into a bundle and fastened with steel bands over a pallet to make it movable by a forklift truck. The pallet shall be designed in such a manner that the truck's forks can be inserted at any side of the pallet. The steel strapped bundle shall be strong enough to withstand rough handling during transit and inland transportation and of 400 - 900 kg .
If the package is made of rubber wood (Yang-para or Hevea brasiliensis) the wooden parts shall be • treated with wood preservative.
The number of sets or pieces per package and the number of packages per pallet for each item of insulators shall be as follows :
Type
Line- post type, class 57-2
Line- post type, class 57-4
Pin- post type, class 56/57-2
Pin- post type, class 56/57-4
Station post type TR No. 208
Station post type TRNo. 210
Station post type TR No. 202
Station post type TR No. 286
Suspension type (porcelain or toughened glass), class 52-1
Suspension type (porcelain or toughened glass), class 52-4
Suspension type (porcelain or toughened glass), class 52-3
Suspension type (porcelain or toughened glass), class 52-8
Pin type, class 56-2
Pin type, class 56-3
Pin, fog type
Spool type, class 53-2
Strain type, class 54-1
Strain type, class 54-4
PEA Material Number of sets or
No.
Number of pieces per package packages per pallet
1030010002 2 36
1030010004
1030010101
1030010102
30
25
1030010201
1030010202
1030010200
1030010203
1030020000
3
1
2
2
I
2
1
6
30
30
30
30
6
36
0
1030020002
1030020001
1030020003
1030000001
1030000002
1030000003
1030030000
1030030100
1030030103
6
6
6
4
4
2
100
100
25
20
20
16
20
20
20
12
12
12
TT
POWER SYSTEM STANDARD DIVISION
Specificat.ion No.: RINS-002/2553
INSULATORS
I
Approved date: 02/02/2553
I
Rev. No.: I
I
Form No. 01-1
I
Page 6 of7
I
..._.-
C2
2a
Material and packing data to be given by bidder
For each item offered, the following details shall be submitted :
Catalogue number.
Only for HV insulators, the test certificates of design tests and of the latest quality conformance tests with inspector's signature.
)Ezcifications of materials used for the component parts.
\2:)
Pin type
0
Suspension type
0
0
Strain type
@
Line/pin-post type
Spool type c~G0G0Q
ANSI Class or TIS Type or ........................ .
Dimensions
Leakage distance
Protected leakage distance
Dry-arcing distance
Minimum pin height mm
mm mm mm
mm
mm mm mm
Mechanical values
Cantilever strength
Combined mechanical and electrical strength
Electromechanical failing load
Mechanical failing load
Mechanical impact strength
Tension proof
Time load
Transverse strength
Tensile strength
Electrical values
Low-frequency dry flashover
Low-frequency wet flashover
Critical-impulse flashover, positive
Critical-impulse flashover, negative
Low-frequency puncture
Radio-influence-voltage data
Low-frequency test voltage, r.m.s. to ground
Maximum riv at 1,000 kHz
Weight of one insulator
Colour kN
-
-
kV kV kV kV kV
-
kV kV kV kV kV
kN kN kN cm-N kN kN
kV kV
J.lV kg
J.lV kg
........... ........... kV kV
kN
kg
··········· kV kV
-
kN
kN
. kV kV kV kV
-
kV
]JV kg kg
........... . ..........
POWER SYSTEM STANDARD DIVISION
Specification No.: RINS-002/2553
INSULATORS
I
Approved date: 02/02/2553
I
Rev. No.: 1
I
Form No. 01-1
I
Page 7 of7
2b
2c
For each item offered, detail drawing(s) with dimensions and tolerances in mm, showing glazed and unglazed surface and the symbol identifying the manufacturer shall be submitted.
Packing details
Packing method (shown by drawing(s), describe packing materials, details of wood treatment for rubber wood package) .
Number of sets or pieces in each package.
Dimensions (length x width x height) of each package in em .
Volume of each package in m
3
•
Gross weight of each package in kg .
Net weight of each package in kg .
Number of packages.
If several packages are assembled into a bundle, further details are required
Number of packages in each bundle.
Dimensions (length x width x height) of each bundle in em .
Volume of each bundle in m
3
•
Gross weight of each bundle in kg .
Net weight of each bundle in kg .
Number of bundles.
Note: Conditions for documentation and consideration
1. The Bidders have to submit the sufficient references describing the previous experience of the • manufacturer (e.g. list of supply of equipment and/or materials having the same or similar design as proposed, field experience, the registration of TISI, the copies of license, and/or the inspection to supplier's factory by PEA's inspectors, etc.) to the satisfaction of PEA.
2. The Contractor has to supply report of design tests, special tests, quality conformance tests and routine tests of the insulators in English and/or Thai, before shipment/delivery, to the following address:
Power System Standard Division
Provincial Electricity Authority
200 Ngam Wong Wan Road, Chatuchak
Bangkok 10900
Thailand
II
POWER SYSTEM STANDARD DIVISION
Appendix I
Power arc tests for line post/pin post type insulator
1. Test arrangement
The test arrangement shall be as shown in Drawing No. SA2-0 15/35042.
The power arc test shall be carried out in three-phase with three specimens simultaneously.
2. Power supply
The power supply shall be adequate to maintain the specified arc current for the specified duration. The arc current shall be practically sinusoidal and constant, and shall not deviate from the specified value by • more than 1
For long arc durations (greater than 20 cycles), the variation of the arc current may be greater than I 0%, in this case, the arc current may be evaluated by its average peak value during the test duration.
The supply frequency shall be the rated frequency of 50 Hz or 60 Hz.
3. Arc initiation
The arc shall be initiated by means of a fuse wire of suitable diameter attached to the insulator as shown in detail "A" in Drawing No. SA2-015/35042.
4. Characteristics of the power arcs
The number, current, and duration of the power arcs to be applied to each set shall be as shown in the table below:
57-2 and
56/57-2
57-4 and
56/57-4
Type oflnsulator
Number
Minimum test current, rms.
Minimum duration kA sec
10
0.40
3
0.65
10 3
0.40 0.79
5. Evaluation of the results
The insulators shall be considered to have passed the tests if there is no partial shed breakage on any insulators as the result of the power arc test.
I
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1'5'• ~ l
J n'l'i\J'ismruuai\
ASSEWBLY NO.
\000
MIN. i i
\000
M IN.
1
57-2 ond
57-4 ond
56/57-2 56/57-4
X MIN. 600 MIN. 750 y
MIN. 800 MIN. 900
:z
MIN. 750 MIN. 650 mm
:
I
:_,'7\
PLACED TO THE
GENERATOR SIDE
FUSE WIRE ATTACHt.AENl
EARTHING DIAGRAM DETAIL "A ..
CONCRETE CROSSARM, THE CROSSARM CAN. BE REPLACED BY A STEEL CHANNEL.
~i)
INSULATOR.
·)
STEEL WIRE, SOLID, DIAMETER OF 4 mm, IF ANY.
FUSE. WIRE. PLACED TO THE GENERATOR SIDE.
COVERED CONDUCTOR'.
STEEL STRANDED WlRE. DIAMETER OF 6.3 mm (BURIED IN CONCRETE POLE}, IF ANY.
(j)
SHORT -CIRCUIT GENERATOR.
@
CONCRETE POLE. THE POLE CAN BE REPLACED BY A STEEL POLE, IF ANY.
: nu~1~1n'l'lll1-tt,t'lu.~•IA~il·m~
· li'UU\J'U ............... ..
Wl1J1A'1n'i"i11 l..~~t~au:u:.~.~.~ ~
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~~'l'l'l".....
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~"l"lf\'l'l: ..................... ' .................... ' ........ .
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........... .
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~'l'II'IJ'1\UI.'1Jn
/
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Wt'nU'1Un'l'ini)~
.......... .
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: . u'lUn'1'iJoi'11J. ......... .
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POWER ARC TEST ARRANGMENT
FOR INSULATORS, FOR OVERHEAD LINES
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POWER SYSTEM STANDARD DIVISION
Appendix 2
Special tests for suspension insulators
(class 52-1, 52-4, 52-3 and 52-8)
The special tests are as follows :
1. Steep wave front impulse test
The test shall be performed on ten (1 0) units of insulator selected at random.
The insulator shall be subject to ten (10) successive positive and negative impulse flashovers with a wave having an effective rate of rise of2,500 kV/J.ts. The insulators shall be tested singly.
Each unit shall then be verified to be electrically intact by applying low-frequency voltage, dry or wet.
In case of wet test, the rated wet low-frequency withstand voltage shall be applied to each unit and no electrical puncture shall occur.
In case of dry test, the five (5) flashovers of the low-frequency dry flashover test in accordance with the latest ANSI C29.1 shall be applied and shall have a flashover value of not less than 95% of the rated value.
Failure of any one (I) unit either in the front-of-wave test or subsequent low frequency withstand voltage test shall cause for testing another twenty (20) units.
Failure of more than one (1) unit from total so tested shall constitute failure of this insulator design and will not meet requirements of these specifications.
2. Power arc test
Nine (9) insulator units of each type, in 3-unit strings, mounted vertically without arcmg horns or conductors, shall be subject to power arcs of 12 kA r.m.s., symmetrical for 0.1 seconds of of 6 kA r.m.s., symmetrical for 0.2 seconds.
The insulator string shall withstand the power arc without shell breakage. Failure of nay one (1) string in the test shall be caused for testing another three (3) strings of the same type.
Failure of more than one (1) string from the total so tested shall constitute failure of this insulator design and will not meet requirements of these specifications.
II
AnnrnvPrl tl!ltP• 07./07./1.'\'\~
I
POWER SYSTEM STANDARD DIVISION
Appendix 3
Additional routine tests for porcelain suspension insulators
(class 52-1, 52-4, 52-3 and 52-8)
The additional routine tests are as follows :
1. Hydraulic inner pressure test
The test shall be performed by injecting water into porcelain head portion for at least 2.5 second. The water pressure shall be as follows :
Suspension insulator
Class
52-1
52-4
52-3
52-8
Minimum water pressure
Kg/em
80
140
140
180
W at.er pressure
2
Hydraulic inner pressure test
2. High- frequency test follow by low- frequency test
Not withstanding those specified in ANSI C29.2, routine flashover test of suspension insulator shall be performed by applied high-frequency test 100- 500kHz for at least 3 seconds follow by low- frequency test for at least 3 minutes.
II
Approved date: 02/0212553 Page 1 of 1
B
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~------------------------A------------------------~
TIS 354 SUSPENSION-TYPE PORCELAIN INSULATOR
A, maximum mm
DIMENSIONS
B mm
MINIMUM
DIMENSIONS
Leakage distance mm
MECHANICAL
VALUES
Combined mechanical and electrical strength kN
Mechanical impact strength cm-N
Tension proof
Time load kN kN
Low-frequency dry flashover
Low-frequency wet flashover kV kV kV
ELECTRICAL
VALUES
Critica1-impluse flashover, positive
Critical-impluse flashover, negative kV
Low-frequency puncture kV
Low-frequency test voltage, rms to ground kV
RADIO-INFLUENCE
VOLTAGE DATA
Maximum RIV at 1 ,000 kHz llV
COLOUR OF INSULATOR
TypeC
Class 52-3
273
1462:3
292
66.72
621.34
33.36
44.48
80
50
125
130
110
10
50
TypeE
Class 52-8
298
146±3
BROWN
279.5
130
110
10
50
160.13
1,016.73
80.06
106.75
80
50
125
.
.
Page 3 of 4
1~~=---+--------------------~
~----------------------A----------------------~
B
TIS 563 SUSPENSION-TYPE TOUGHENED GLASS INSULATOR
DIMENSIONS
A, maximum
B mm mm
MINIMUM
DIMENSIONS
Leakage distance mm
MECHANICAL
VALUES
Combined mechanical and electrical strength kN
Mechanical impact strength
Tension proof cm-N kN
Time load
Low-frequency dry flashover
Low-frequency wet flashover kN kV kV
ELECTRICAL
VALUES
Critical-impluse flashover, positive
Critical-impluse flashover, negative kV kV
Low-frequency puncture kV
Low-frequency test voltage, rms to ground kV
RADIO-INFLUENCE
VOLTAGE DATA
Maximum RIV at I ,000 kHz IN
Class 52-3
273
146±.3
292
67
6.0
33.5
44
80
50
125
130
II 0
10
50
Class 52-8
298
146±.3
279
160
10
80
107
80
50
125
130
110
10
50
.
------- =UNGLAZED
CATALOGUE NO. HRAA-025571C
Catalogue No.
Leakage Distance
Dry Arcing Distance
Cantiliver strength
Minimum Flashover
Volage
Low Frequency
Dry
Wet
Positive
Critical Impluse
Low Frequency
Negative
Dry
Wet Withstand Voltage
Critical Impluse
Low Frequency Puncture Voltage
Test Voltage to Ground
Radio Influence
Voltage Data
Maximum RIV at 1 ,000 kHz
COLOUR OF INSULATOR kV kV kV
~-tV lb kV kV kV inch
HRAA-025571C
36 3/4 inch 14 114
3,000
140
115 kV kV kV
210
245
120
90
190
210
30
200
BROWN
- l . hivitilt.icin to ·md .No. :
SpecinJatlon
\, '
RHDW~oi3/2s53·
C
i'fn~ SR~~~jj~ations
Tor OVERIIEAD LINE
Cl
Ge11eraf inaterla! UJ.ld packing instructions
A~lditio.nal to the gcf1cral instf'uctions, the following shall be observed:
'ia S4,':opc-
-Thcsc spec ilicatlonnovcr line hardware for overhead lii1e construction. l b Standard.
The-overhead line hardware sl1ap be ir1 ·accordance with .the latest TIS, VDE Regulations,
DIN, and 1>EA Drawings attached to these specifications, or equivalent. lc Principal re(JUiremcnt
The u'ic'rh·ead line :bardwitre shall be. marked with manufacturer's name or tr:~dc-mnrk, except full thread double am1ing bolts, full thread stubbing bolts, and washers.
Ali ferrous ma!crials s,hal}bc gaivanizcdafier manufacturing. Method of galvanizing and thi<::kncss o{ coating shalr be· according to the attached Table "THICKNESS OF ZINC
CCiA:TlNG" .. Free samples shall be supplied on request. The samples will not be returned, ld Packing
Each !tern
~hquld
IJe 'packed in suitable packages ir1 sets ol· pieces of 10\50, I 00, or .that specified in Table ''PackiligDctails for Ov.crl1cnd Line Hardware" ·(sec page 3 of 3).
The woss weight Of each package should nor cx<::ced
kg .
If ihcn;: Qrc Sc;lycra'f p_a,ckages, the number ofpackage shall be stamped on' each paLbgc or cad; tag, as fci lli:r\vs :
· package number i total purJ:1lJcrof p<lckage;s.
:Fo11n No. 93··2/1 0.10
II
- 2 -
Ci :Material imd packii1g 'data to be given by bidder
.2a For cac)1 item ot~'ered, the following de.tails sh('lll be _su\;lmitted with the bid,:
'Ci1 taJogue: l)UQ!b<;t :. l c • "
Description of mat~rials usc(ftor the colnponent parts.
Suri':icc finishing
componenlparts.
Zinc coating in g/m
2 or pm (I flTI1 =
0~001 l'ilm)
Mihiinum breaking strength in kgf.
Weight in kg/set~ or piece.
""
2b For each item offered, a detalidnnvjng with dimensions in nun shall be submittcq with a the bid.
2c Packing dct11ils
Packing, method.
Number of sets or pieces in each package .
.Dimensions of each package in c:ni .
Gross '\v9ight ofcach package in kg (should. not cxcccdAU.kg) .
Net w~:.~ight of each package.ii(kg
Number of' packages ..
If several ,p;lckages a,re contained in one big cnsc, further details nrc required :
Nurribcr of packages in. each· case:
Dimensions of each chse in em .
Gross weight of each casc·in kg
Numb~r of cases.
Fon'i1 No. 9.3·2/IO.'IO
Pngc 2 of3
II ~
. 3 -
Table l)acking Details for Overhead line Hardware
I'EA Material No.
1000120004, 1010000103
1010200001, 1010200002
1010010100. 1010200004.
1010200005, 1010200009
1010200007
10l0110200. 1010110201'
I 010140000, 1010170001,
1010180001
1010110202,1010110203
1010110204, 1010110205,
101014UOOI, 1010140002
IOIOl 10206, 1010110207,
1010110208, 1010110401, l0l0120000, 1010120001,
1010120002. 1010130000,
1010130001, 1010130002,
I 0 I 0 I ,10003
1010180100. 1010180201
1010180301
I 020·+40 I 02
1020440103
18
20
50
Quantity
Per Package
150 ( 15
150
100
75
50
500
5,000
30
60 per layer)
Packing Method
Bundle
Bundle
Bundle
Bundle
Sack
Sack
Sack
Sack
Sack
Sack
Snck
Sack
Form No. 93-2/10.10
Page 3 of3
II
-4-
Invitation to Bid No. :
Specification No. : RUDW-013/2553
C3 SchedJll~"J.IJ.llet~.qyirement
Item Material Quantity
No.
1 01000103
(1010000103)
Description
Channel steel crossarm, according to Table 4 of TIS 122 7, with :
Nominal size IOOx SOx 5 mm
Length 4,200 mm
Thickness of
coating,
average : 85 Jlffi
Punched holes, and fabricated as shown m Drawing
No. SA2·0 1 5/39009.
2 01000202
(l0J()(X)()202)
Channel steel crossarm, according to Table 4 ofTlS 1227, with:
Nominal size 125
65
6 mm
Lengtlt 2,500
Thickness of zinc coating,
average 85 f.lm
Punched holes, and fabricated as shown in Drawing
No. SA2·015/40005.
3 01000301
(I 01 0000301)
Channel steel crossarm, according to Table 4 of TIS 1227, with:
Nominal size
Length
150
75
6.5
4.000
Thickness of zinc coating,
average 100 ~un
Punched holes, and fabricated as shown in Drawing
No. SA2·015/40009.
II
Invitation to Bid No.:
Specification No.: IUIDW-013/2553
C3
S~.Ul\'
J!t de.lld!c!L.r.c.auin\~DJ
Hem
4
PEA
Material
No.
01000302
(I 0 HXXXl302)
Quantity
Description
Channel steel beam, according to
4 of TIS 1227, with:
size
Length
150 x 75 x 6.5 mm
4,500mm
minimum
: 100
Punched boles/slots, and fabricated as shown in Drawing No.
SA2-015/22001.
5 01000303
(l 0 HXXXl303)
Ditto as Item 4, but
Length 6,000 mm
6 01010100
(!OIOOL0100)
7 01010101
(1010010101)
Angle steel beam, according to
2 of TIS 1227, with:
Nominal size
Length
75 x 75 x 6 mm
3,500 mm
Thickness of
coating, minimum average : 85 J!m
Punched boles/slots, and
as shown in Drawing No.
SA2-0 15/22002.
Ditto as Item 6, but
Len1:,Tth 4,100 mm
I1
Invitation to Bid No.:
Specification No.: RHDW-013/2553
C3 S.~duj_r. _nf._jlmlJ.~.!Lr~qulrcmeru:
Item Material Quantity
No.
8 00120002
( HXXl 12@2)
Description
Angle steel crossamt, according to Table 3 of TIS 1227, with:
Nomjnal size 150 x .100 x 12 nun
Length 4,500mm
Thickness of
coating, minimum average : 100 J..llll
Punched holes/slots, and fabricated as shown in Drawing No.
SA2-015/26014.
Ditto as Item 8, but according to Table 2 of TIS 1227, with :
mm
9 00120003
(l (XX) 1200'13)
Angle steel crossarm, according to Table 3 of TIS 1227, with:
Nominal size 150
100
12 mm
Length 5,000
Thickness of zinc coating,
average : 100 J..llll
Punched holes/slots, and fabricated as shown in Drawing No.
SA2-0 15/26014.
Ditto as Item 9. but according to Table 2 of TIS 1227, with:
Nominal size : 150x l50x l2rnm
10 OJ 150050
(1010150050)
Bolt, double arming, oval eye, forged steel, M 16, 250 mm long, full thread; complete \Vith three (3) square nuts, minimum breaking strength not less than 6,500 kgf, see Drawing No. SA2··
015/40010.
- 7-
Invitation to Bid No.:
Spedfieatlon No.: RHDW-013/2553
C3 S.rotdJLl!utt.dmUtd...r~rrnJJm.t
Item Material
No. ll
(l01015005l)
Quantity Description
as
12 01150052
(1010150052)
\...._.;•
(1 021}140 1 05)
10,
M 16, 350
14
(1050100003)
15
lead.
(1)
bolt Ml6x130
(1)
(1)
Brace, alley arm, of angle steel, 50x50x6 mm, 1 ,000 mm long. see Drawing No. SA3 -0 15/5 3004 .
~:
1. Pitches of steel bolts
nuts shall be according to the attached
2.
M 16
bolts shall be as
in the attached
Tolerances of M 16
Bolts".
shall
acceptance
in the attached "Acceptance Tests for Threads of Steel
Bolts, Anchor Rod, and Nut".
II
0
.
'
I
0 lf)
0
en )
0 lf'l
0 l lfj
0 lf)
~
0
T
If)
"1
0
If) t
0
!{) f
0
-t
0
If)
If)
0
0 t~
J_
0
If)
+
;z
.
E liQIE.S
1. ALL DIMENSIONS ARE IN mm .
2. CHANNEL STEEL ACCORDING TO TIS 1227
TABLE 4 .
3. TO BE HOT-DIP GALVANIZED ACCORDING
TO PEA STANDARD . n
...
.
El\ll
~lm~":-iL 'i'~VJlU.E'I::~~~ iJ\l1l
~
CHANNEL STEEL, 150 x 75 x 6.5 mm,
\l.\JUL<HJ~ SA2-ol~l/4oooa
4.0 m LONG
rmtl1:n~~~
( jOlOOOC!>03) f.J,AI NO. 01000303
0
0
0
·I·
1~
·I·
7~o----+-7~-·-+-t
6,000
~
-
J
_['
10
I
iL "" •
.
18
~
MAT. NO. NJMeER ry: HOLES
13 t' l8
(1010000j03) 01000303 t1C\OOOO!>O!l) 0()()()302 9
NOTE:
L ALL OIII(Jreii()N$
2. CHAHHE'L 5TE!L
OF ns 1227
Alfl. tc - .
~
}. HOT-GP G.AL\iiii.NIZE:O.
4
'
..
' . t , , . . . . . .
..
_
........ -·.
_ .... :
.. ·-·.
,.,~,,.,~J,
"nnfl r.x> X
-----
T~
'x
6.~ ~
; ' .......
L.~l{·-·····
· - - - - - - · · ---· t · · - - - - - - - - 6
1 ot·\Jilii~~~;:~,Uga-
OIANNEL STEEL 80•~
SlZE 1!10 X 7~ X 6 ~ mm
' l ,,.,,;;,
.L'f'llf'il,.,~<,.L_
r) .E~LIMINAiiY
~TE
I. ALL ~NSK>NS m m
2. ANGLE STEEL ACCORDING TO TAGLE
'3 HOT- DIP GALVAMZEO
?. OF' TIS l '227 n1•'"'n r;/<tt~·
'---------------------1
·. f~
IRII<x~Jr
'
"'\+1t'l 7$ X 75X6 ww.
. .... ;,.; .. ~.?.L.~
..
...
UI'IIIIJV 1'-fi ... - •••••• ......
~~.~"-······---'!~---·-· w·1,.11~1
.......
.l~.:Q..---
-. .. -;;......:...;.
;J,' til4r
't.f,,lh•IIIJIJ ···--·· ___ .•.. ··-
~mmJI'\(JliiJ\l_
ANGLE STEEL OCAM
SIZE 75 X 75 X 6 mm
r--··
"000--·--t-··- 900 ···-1
c::__
_::+:-~],~;-'m~::-:+::c~-=-:__]
SCC OCTAl\. B ~ ~SLOl 22x68 _..- SE.F DE! AIL C
, { _ t:5i= r•. f-·· 750 -+---1,000--+- 500 -1-· 500 ·-t--1,000 ---1--750 - - l
-1250f-·--1,100-·-t1,800·-------t---1.100---12501
4,500 ---· - - - - - - · - - - - - - - - - - - - - l
L 150x100x12 mm or 150X"1ti0xl2 mm LONG
(10001'l00o'-)
MAT.N0.00120002 l
150
T
1
I tl::-150 so-+.
:=or ''
100
::f>O
_,31'
150
,750----~
-12501--3,000
-12 50 1250 !-· 500
-+-·
500 -12501250 f-· 500 . ....;-500 -t500
-+-
500 --t-· 500 -12 5012 50 1--
! - - - - - - - - - -- - - - -
5.000
( 1 0001~ ooo;)
MAT.N0.00120003 L 150:.:100x12 mm or 150x150x12 rnm, 5,000 mm LONG
')'l!J~:Lfltl~
DETAIL
D
,ool[w
1-tJ.o~
'i'11J~:lt1r
101
DETAIL c co"' wunco T t:: r--CU1
wrr.om
C
100
L
so
1. ALL DIMENSIONS IN mm.
2. ANGLE STEEL ACCOrWING TO TAllL[ J OR TABLE 2 OF 115.1227.
3. HOT -DIP GALVANIZED. n<l41A1n'l'll~Y!.,i..,~:;;[;~n>~ lo/'11J1:.1"lll'i'ilJ
~l~!l'IJ
...
~i~n~~,;')E\.'l
..... rn~ 1 tJ '
'W~1~1tJ.n:}j.n'lv;)
'J
eJmmvl..lrm m1 ........... .
-----~----··-~--····-·--·-·--·--·-·-·---l \ttJUL:i11"l1\J~.
14. jj,!J •. /Jl
"~"1'11"~-
.. .. . . .. . . . .. .. . .. tl'~
'lr:l"lf'l"i ..................... .
~ ~
111Yiti'1LlW'Ufl.
~
£....-..,<£~
WD'11.l1tlf'l'1'in
11~ ~: ~-
·.- .·;: • ••
~tl'1\J1!Jn'1'1~'1U
.......... .
_ _ , . -
"ir.J~~
1'1fl'1'iL Y1AUAU:i1
..
:tJin'1'i
~1'ln'l"-2
....................
STE[I.
:~~_ ·.:.:..:.:.:~~-~:_·~:
~~-·il~tl
1 50x 1 SOx 1 2 lJll.
~···
At:l\Jl
~~no1n l!iJ'Ir;l 150x 1 OOx 1 2 lJl.J.
__
w!: •• ii J';...
.. ,J-
~~
-I.Jfi
,s
~A ~
~·"·~-~: ii::<-"'LlJI1'1 ll'1P.";'1~')1J. ~
.:
-~ 9.·.
.. : ....
1. :. (. ~?
3
..
------------·-·-···
CROSSARf.~
SIZE 150x100x12 mm
UlltJL~Il'r\.W:-.0.1.5./.~~!~
..
__.~
.
____ _
]
FORGED OVAL EYE
8
LL 'N
;!~ 'l.h t
Ei
0
..
~
U1\-4Wl
iu
DIWENStONS IN mm BREAKING 'ftiGHT lrUTERlAL 1:
STRENGTH
WATERIAL NUWBER 0
1
A B C
SURfACE f1NISHTNC k& kg/100 Pes.
~10\6QOSO)
011!>0050 ).116 250 50 38
> 6,5oo
L'>'~nna;a•t~u t--;-:::-::-:--::--::-:---::--t--l--+--+-+--+----~----1 tl1Ud'\1nc~~~1J11111l1U
Ollll.
( 1010150051)
01150051 W:l6 300 50 38 14
>
6.000 WILD S'TEEL t--;-::::-:::-.-:::::::-:::-::.-t--1f--f--+---+--+----1-----l
H01'-D!P GA.LVANtZED
<
01150052 lU6 350 50 38 14
>
6,500 ACC. TO PEA STANDARD r------------~--~---+---+--1------r-------4--------l
~--------J---~--~--L---L--~-------~----~-----------~
-----·-··-··----------iP I n1".i1
"r'h~1 A1 UJJ 1'lll1 A
U.ti'ULutlft SAZ-015/40010
BOLT, DOUBLE AHMING, OVAL !WE, M 16
I
. .
~-·~-~-~· ~
. . . . . . . M
I
. . . . . . . . . . . . . . . . .
2 ()
1 5
"-----
50
1 0
50 . iaj'!La'tlfl c 1o2oAAotos)
• 02440105
MAT. NO.
'!ftlll•t6x30 'l.J'l.J.
mm
~~~nrmu~r~~uar.nmAY11~!;1~\l
AERlAL CABLE TANGENT SUPPORT BRACKET l1l£llirnfi \..i'a1ulflln:~P\1lJlJ1rl'i!J1U'tlttll n-M11.
-
L'>l!'in:\J•nllulltht"d\J.G~'ii!"l~ll\.L
>n'l.J 'l.JiJn. 1227 llJ2IE HOT-DtP GALVANIZED ACCORDING TO PEA STANDAHD
CHANNEL STEEL ACCORDING TO TIS 1227
BRACKET, FOR AERIAL CABLE
TANGENT SUPPORT
...
.
..
1-l\l\llCltJ~
SA2-0!5/40018
I.,
~,ij\J!I
\
~-·
--1•1-
....
MAT. NO.
"'
D£SCR~t
(i)
8:RAO<ET ,STEEL
G)
( 1 oso 10000:!>)
05100003 l<i~m~ I
I'M IG X 130 U:.:.
W 16 X 130
1ntt1.
®
®
~mti-R( ~~
16
\ll.ASI-ER ~
®
-r.. ~ i'' r'l11"r.tt
~
MAT'EJUL t<NO FIN~
1~M~m41
&11!fl 55
IJI{t t1~,1'rr~li
FlAT STEEL B.ARS
TO TlS.S-5
N.JJ ~
STA~ARQ
G.:-J..V. N:.C. TO
I4..D STU:L,
ICC. TQ
...
I-lOT C.P GIJ...V.
STAI'()AAD
~~
'
's~ STEEL,r+OT
~
DIP GJ.L.V.
ACC. TO ST~
* .....
'~h.· f---~~~~~-
06JOOOOS
10SO\bo&i3) .
L.
Ofw..r..:k"'<Jil\.'t;
~
.......
....
~
"'\ 'II
.~ to.,...~~,.,.,,.
"'
.:'11'1~....2.1!.
. -
...
11n"~ltl1
Uti. __ ·-- . • . • __ • ilii.tht.. . _II _II_·--·.-·--·
1.nn11~lu
. • . • • • . . • ___ •
1.000
35--j f-
18x30
MAT. NO. 1010200009 u
-·
WELDED
DETAIL A
018
16x30
Pf:TA!L B tiQ1:E
I. ,\NGLE STEEL 50 x 50 x 6 mm ACCORDING TO TIS 1227 TABLE 2. CLASS SMxxx
2. TO BE f!OT DIP GALVANIZED ACCORD!NG TO. REA STANDARD not. lo scnlc
~liYi'
1 t;l.A. 2553
BRACE, ALLEY ARM. 50x50x6 mm, 1,000' mm LONG
·-·,·--··----
(l
TABLE IHICKNESS OF ZJNciCOATING
STEEL CATEGORY/MATERIAL
STEEL nn~
(mn)
P..Li.STP.NERS:
• ~GLT, PIN. ~"UT, LOCK NUT;
-UP TOM 10
-OVER M 10
- WASHER, LOCKWASHER
-
-
-
< 4.76
4.76- 6.35
- 1\J'iCHOR ROD
.CASTIN.GS :
· SOCKET EYE, SOCKET CLEVIS, STRAIN CLAMP, etc.,
EORGEI2..AR.TI.CLES :
·BALL HOOK, Y CLEVIS BALL. BALL CLEVIS, BALL EYE,
CLEVIS EYB, ANCHOR SHACKLES, etc.,
S.TR U.CT_URA.L__SH.t\P.E :
- STf:i'.L CH.Al'<:-.'EL, STEEL ANGLE, CROSSARM STEEL,
BA Y0:-.1:T, GROUND ROD, etc.,
-
-
< 1.6
< 3.2
3.2 • 6.4
> 6.4
SJ.Rir :
- BR:\CT1. GUY THL\lliLE, GUY GUARD, RACK, CLEVIS,
STF::EL BRACKET, PLATE STEEL, SPACER PLA.Tf!, etc.,
< 1.6
< 3.2
< 4.8
4.8 - 6.4
>6.4
MINIMUM AVERAGE
COATING THICKNESS (J.Wl)
43
53
43
53
80
86
56
45
65
85
100
45
65
75
85
100
Plrr:
-
- - - - - -
NOTE : 'ilf()<J\.'ES§ -OF-CDAi1:NG'OFSPEOMENS Sl-WL BE MFASURED
~ 3.2
75
- - - - - - - - - - - - - - - wnH
MFASUR!!'.'G INSTRUMENI
":-rllCROIEST "OR u
ELECTROMAGN"'EilC CDKI1NG 1HICK1\Tf.SS GAUGE " fum ?'\o. 9.3.()/2.%
F~~~ ! c/ 1
Dimensions and Tolerances of H 16 Machine Bolts
K 16 machine belts shall have dimensions and
~ole~ances as specified in the table below
PEA
Hat.No.
Machine
Bolt
Size ds 1
Dimensions in mm
(Tolerances in mm} b I< e m
Olll0200 H
10\0110200)
16xl30 c+
-
16
0.95) <+
0. 70
130 s·
- 0
>
(
35 10.5
+ 6) (+2
- 0
-0.9
26 or 24 13
( +
-
0
( + 0.9)
01110201 M
~010110201)
16 170 50 10.5 26 or 24 l3
16xl70 (+ 0.95) (+ 3
-
0.70 - 2
) (
+ 6) (+'2.0)
- 0 -0.9
(
+ 0.9)
01110202 M
(1010110202)
16 200
10.5 26 or 24 13
16x200 (+ 0.95)
(+ 3 )
0. 70 - 2.3
(
+ 6) (+2.0) ( + 0
- 0 -0.9 o.s> { + 0.9)
01110203
H
( 1010110203)
16 250
16x250
(+ 0.95) ( + 5 )
(
+
-
0. 70 2.3
75 10.5 26 or .24 a,
(+2.0) ( + 0
- 0 -0.9
0111020!· H
( 10t0110MA)
16 300 15 10.5
16x300 (+ 0.95) ( + 5 l
(
+ s) (+2.0)
0.70 - 2.6 - 0 -0.9
13
( + 0.9)
(
26 or 24 13
-
+ 0
0.8)
(
-
+ 0.9)
01110205 H t 10i01l020!>)
16
16x:350 (+ 0. 95 ) + 5
0. 70. .
350 75
+ el
(_ 2.B5) ( - 0
10
.s .·,·
(+2.0f
-0. ~~
(
26 or 24
-
+ 0
(
13
+ 0.9)
01110206
H
( l01011020b)
16x400 (+ 0.95)
-
16
0. 70
+
<_
400 s
2.85}
(
100 10.5 26 or 24 13
+ 8) (+2.0). ( +
- 0 -0.9
-
0 o. a) ( + 0.9)
01110207 H
1010\
\0~0'?)
16 450
16x450 (+ 0.95) + 7
-
0. 70
(_ 3.15)
(
100
+ 8)
- 0
10.5
( +2. 0)
-0.9
(
26 or 24 13
-
+ 0
0. 8)
(
Olli020E H
(1o1o11o2oa >
16 lExSOO ,+ 0. 9 5)
\
(+ -
0. 70
500
7
3. 15)
(
150 10.5
1-
8 ) (+2.0)
-
0 -0.9
{
26 or 24 13
+ 0 )
(
0.8
+
0 . 9 )
Note Thread length (b) is measured from the end of the bolt to the last thread of nut entering.
....
~,
~~'Nomin<11
Tfnoead Diameters ond E'itcl1cs of Steel Bolts and Nuts
Bolts and Nu~s shaLl have nominal thread diame~et~(d) and coarse pi tct1 (p l as specH i,ed in the tnble below :
,,
Nominal
Thread Di'ameter(dl in mm
6
.
•.
,
Coarse Pitch(~) in mm r
1.25 8
Hi
12
'
1.5
1.75
16
20
.2
2 .5.
2.4 3
r· .. , r-.~:
' • \. ;._ L
~
i I \i i • 1
1\
- \ (
/
750 l
"~~ u·nnh~
CHJJiNEL STEEL
:
HOLE
~18
I
400
_l
<4200
000
900
L · - - ·
-l
:.150 lilliE .
1. ALL D!VENSlONS ARE IN mm.
Z. snxL CHANJ'aL ACCORDING
TO TABU:
4
OF TIS.
3 HOT-DIP CALVANlZED
1227
t.IAT. NO. 0!000103
(1otooroJ03)
~
'i il\l C! 11 ni'i
CHANNEL STEEL c:IZE 100x50x5 mm 4 2 m LONG
I.:.'JUW!l~
SAZ-015/39009
\l.tl~)\
1
'!IB~lU)U l IWU
() (
00~ ON~-~-""~
--,-OH•-m , -
I i
.. J! L"'!
.:
"!"""'!"
~' 2J
,_, ~~
.::) z::
::;(
Z::•
~
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:::J
~
~
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.J)
.J)
~
I iit r1 n
- i ~ ~Ul
';" p;;
J> rru~ ln t-el
~
M
~ t - i
X n
I
Z u-z
Ulf:1
~ j ) s=
:l)
"
::D·
.JILl
~~ c:;.!
:Jl
HOLE ¢10 rtM w ru
U1
!
I
~
1----i z
::>-
A)
X I
(;'(/)
-!
J f'1
J f'1
' I
2 i
I
!!. _I
~I
. . J l
~
MM
1 i-
~run g;7J oo
3 (/}
3 (/)
J> r7J o~ z~
Cl r.;.
~ c:
•. s;
::J
~g r.n
Go
.I.J~
-'
> t.:
I ~ ~ r_.-. i
., I i
:::JI
.J) ' ~
I
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~~
:;I
~)
:U.! o.J !
liQIES
I
~---500----~---
,___ _ _ _ _ _ _ _ _ _ _ _ 2,500
!
HOLE $18
MM
CHANNEL STEEL CROSSARM
I
125 X 65 X 6 r'lr'l
I
2,500
Mr'l
LONG
.s
!
~
~
..J
:'D
1. ALL DIMENSIONS ARE IN mm
2. CHANNEL STEEL ACCORDING TO TABLE 4 OF TIS 1227
'
3. HOT-DIP GALVANIZED ACCORDING TO PEA STANDARD
-
0
0
()\
T
0
0
0
(")
0
(")
..i.
/
0 l(}
T
;:4!
. v ro
;;:)
;:4!
.
;:4! g
...r
1.0 rd
X tO cO
ID l'-
X
X tO l'-
6
0
ID s 0 tO
X fP
...:i tx:l
~r
0~ tx:l
Een
'?
1[0
-;;:> < lf"O" c nee:
.....:1 tx:l
::X:: u
E
1:'
1iQ.T.ES t. ALL DIMENSIONS ARE IN mm .
2. CHANNEL STEEL ACCORDING TO TIS 1227
TABLE 4 .
3. TO BE HOT-DIP GALVANIZED ACCORDING
TO PEA STANDARD .
... ' n u\l1~lm~~.iL v~.,·Jiu.s::.~P.~t'l\im~ m ·~'\. ~ ~l'Uil
!1 Ill R
~
C1
··! E x 75 x 6.5 mm,
4.0 m LONG
U.\JUllltJ~ SA2··0!~!/4000!l
rrmlttm)\Hfl'ffi
ASS€to.CBLY NO.
'T
'•
-.
..,
~
1]
'··
.,
-
.\
'>'"' ~
','(' -
~
).
I
I
... t1 'MWW'8t.lfl
( joJ0000.!>0.3) /
:=) sh
DETAIL A
It a
~ o
0
1-
I ""' ·I· '"'
750
-+-7~
6,000
_..,._!
l
$ ...
,
------------------ T r-~ ~I
,..,._~ ~-
C
T
A
NOTE:
I.
2.
ALL OltliDtSOHS ARE. I'C - . c::HAHNfl. ST!f:L ~ 4
Of TlS 12:7
3. HOT-CW G.AL""NIZEO.
~/w.f;._,r-'1-" l
'
, i11M~·
;1"{·)'
1
-.J . j
' . r:lJu.J:r--.:~.r
••
~·
11'H1W1 ntl t ~~
,,.>. ·;"1
..
...... ·--· I
\ . . , ·, ·. :
~r.~
__ ttn.~tt
SIZE
OW4NEL STEEL 8£..A~
150 X 7~ X 6 ~ mm
'
. ' · 4.'1, ..
............ * . . . . . . ...
"\ i -'" ... ~IUttf
.. ""tt ., ... _ .... L.~----·-
---·- t · · - - - - - - - - - f
\
H•\11"11~~~l·•.,'•~• .. l.."'lrt'"w ..
rr·ntinnt'Jil~ft
ASSOBJ' NO
............._
....
~~~~-
....
~·•Jlnf'l
A --GG
S££ t£TAL _ _ _ ::::i{)
I,IISO·--=-:.===~j
I,MO-~-=-~=·-~ ~00
1-.--·-----------····-S,t<XI--------. _
• t"' · - - - - · -
·--4,100---··
I. AU. ONENSIONS IN m m
2. ANGLE STE:EL ACCORDING TO TMlLE. ]. OF TIS 1 '227
3 HOT- DIP GAl VAlUED
.4W, ,.-""
. . . -~I
I
'l.f\., ..
11\J\l ..... --·---. ----. · flnllf'l.:lf'liJHIJII ____ - - - · ·
_....~; ·--·-:--------------------'---------------; t
,jf'l'-1
~"'.
~ ~.
?L!!!LJL
1
·.;__;_;,
- - - - - - - - - - - - - - - - - 1 f - - - : - - - - - - 1
IIU \1+1111flW,. t Mmt
•-..J,t·i"i~f"
ANGLE STEEL ££AM
SIZE 75 X 75 )( 6 "'"'
t--~900 ----t-~
,~
I
.::_'_1">..;-"'f'$[~~-~~-=
/·--SLOl 22x6B _,....-SET DeTAIL C S[E DL!Ail.. 8 ---....._ t-- ... 750 --t----1,000 ----+-500-+- 500 ·-+--1 ,000
--i2~',ot--·· 1,100-
750 -----4
1,800 -------j------1,100----12501
4,500 ·---···------·-·····----!
L 150x100x12 mm or 150x150x12 rnm, 4,500 rnm LONG
( 1000 I 'LOCO~)
MAT .. N0 .. 00120002 l
150
T
L_i_
~SLo; ,,.; .-\ · :.,a . 1
• •
:::J
C' ~,...
I _ I I I I I
"'
-··
~ -~---
SEE OETAJL D
I I I ..
I
1
~~0
.J ::=~9-1:1 :
1 3'(l too tho
1 --i2~>o 1 3,ooo ---.7so-------4
-; 25012501-- 500
-+--
500 -1250 12501-- 500 --+-500 -+500
-+-
500 _ _,__ 500-; 25012 50 1-·
1 - · - - - - - - - - - - - - - - 5,000 ~----------··-.. ·-------1
L 150x100x12 mm or 150x150x12 rnm, 5,000 mm LONG
( 1 ooon ooo;)
MAT NO.OO 120003
'11tl~=LfltJCi\
D
DETAIL
1. ALL DIMENSIONS IN mm.
2. 1\NGLE STEEL ACCORDING TO TAULE .1 OR TABLE 2 OF 11$.1227 ..
3. HOT-DIP GALVANIZED.
m;u
UlJ ................. .
·...,-------· ----+-----------------··--·-·· -----------------
... :(l(J.Vfl. ..
""'""'""'
.. 1-o I } J"\ • •• ' • ' • • • • • • • • • • • ' '
" ·
VJ1'ln'l"L .................................................. .
~nLL T\tJ~!IU lltl ........... . ln!!1.Jtli;~·)u~.
H. iJ.!J,. 7.G
'lr11f1"l .................... .
~ ..
Wl'r11.J'ILlW'Uft
J. .... ,l./~
. f; .•.. :;..:.- .
~il"'''U1£Jfl"l'intl.t1.?'..
/:-: •..
~D'IU'l!lfl
1
"l~'IU
••.•...•.. f.lti'\JL.,~mnn
ZI'\Jiril 150x 1 ODx 12 lllJ. l1~tl
1 SOx 1 SOx 1 2 lJlJ. iiRt111J ....
-~~~~~-=
..... . f.-----·-···--·----·------------·-· ··--·-·------.--·-
"i0~~1'1fl'l'iLYIAtJAm~=t!'in1'i
ANGLE STEEL CROSSARf.-1 SIZE 150x100x12 mm
Ull\Jlllll~.W.:-P.1.!i/.~~!~
..
OR 150x150x12 mm UW'J~.J.1!t.N~1U11.J.
J.
] f'ORCED OVAL EYE
8 i"i.l'll«ll~
WATERIAL NUWBER
( t010\500BO)
01150050
( 10\0;5005')
01150051
(10\0tSOoS~)
01l50052 o, o~ ~u'U llll.
DIWENSIOHS IN
B mm
D:z u.~\'1;\\l'\.l'hao
..
'U1\4Wl
/100
i
. lfl1''K11U lj1
WEICHT BRE:.A..KING
WATERIAL 6:
STRENC:Til
SURFACE t1N1SH1NC kg/100 Pc•. lq
Wt6 250 50 38
Wl6 300 50 38
H
14
) 6,500
) 6,500 '
L
'.4Anna1a•"!u il1\Jd't~n&QsmJll111n,!1'U mill.
WILD STEEL
HOT-DIP GALVANIZED
ACC. iO PF..A STANDARD
W16 350 50 38 14
>
6,500 t•
--
L - .
"' '
\.1.\J\JLI:ltl" SAZ-015/40010 iu"
21 lJt1~1"~
2541
BOLT, DOUBLE AHMING, OVAL EYE. M 16
L .• _____ ,. - - - - - - - - · - - - ' - - - - - - - - - · u.Uu~
1 llilll~lU1U
1
WU
\._,
I
250>--------'ilf-------2511
• H H - _ -
2 0 lfltuJR1U\livi'1
ELECTRIC lrEI..DEO
5
· · - - -
·-
50
.
-
1 0
- sp __
iail~atJfl
• c 1o2oHotosJ
02440105
WAT. NO.
1 •t6lJlJ.
HOLE mm
'!lull
~
SLOT
*18x30 lJlJ. mm
~VI~ mu.1 u~r~
L a tl1 m ~h11\i
&1,\l
AERlAL CABLE TANGENT SUPPORT BRACKET l!lJ1tl\¥f! -
'tia,ulflln:aPJ1lJ'W1r~'l~flUtlull nwn.
~~an1tl'l11lui
\\Ju't'l-:l.li'l'r;l;au
~1lJ ll<Jn. 1221
}l_QIE HOT-DIP GALVANiZED ACCORDING TO PEA STANDARD
CHANNEL STEEL ACCORDING TO TIS 1227 n tN-,
"
. u\lna
L4\M£1tJ~ SA2-DI5/~0018
f-
~-i
-Wr----------00
E~
" /r.-
;J
~y~
.
I
W.Ai. NO.
( 1 050 10000.!>)
05100003
...
.,.._.t4~1HI
OCSCR lPTl::f'•
-
\
WfU flif"r.tJ
~l
~AL AND FIN!SalG mttm\J
G)
9RAO<ET ,STEEL
1 m41
~
55
IJftt t'i~IC'tr~U
AKJ K::TT D*=' GALIJ.
STAI'4)ARtl
.tee. TO TIS. 55
ICC. T 0 l(fiM{.'-rl l
IG XOO ~ro.J, JUQfM W ~X 130 rnm.
. '
..
® baLD STEEL, HOT IJP GJoLV.
/ICC. TQ ST»>:>AAD omt~.q. tit
16
WJS£R ~J..OC:( , I.e IG
(~
'l;S~ STEEL,rKJT D
ACC. TO
GJt.L.
ST~
V.
... J fij "'~ ~t 1 J\t
..
;yrr:1-cu
...
-8 ... u~ .61..
'..-:.~
~r.;f...~~~::t..
t:J.,.,,~;,;~ n l!.:'11'i ... .z:!. i)fi,fl4 ••.• _11_1<.; _____ ----
IJ)I111il« . . . . • • . . • - - - ·
I ,000
·------'-''"'-----
·35-1
I-:
\Bx30
MAT. NO. 1010200009
12ETAIL A
016
DETAIL B l:tCtrE
L ANGLE STEEL 50 x
2. i'O
50 x 6 rl'ui1 ACCOHDING TO TIS 1227 TABLE 2. CLASS SMxxx
DE
HOT' DIP. (;ALYANIZED .ACCOHDING TO PEA STANDARD t8x36
BRACE, AtLEY ARM, 50x50K6 rnm, \,000 rom LONG
(
ZINCjCOATING
STEEL CATEGORY/MATERIAL
SIEEL TinCKNF$ RANGE
(um)
P.ASTP..'3ERS :
- !<OLT, ?IN. NUT, LOCK NUT:
·UP TOM 10
·OVER M 10
-\\'ASHER, LOCKWASHER
<4.76
4.76-6.35
- AJ'!CHOR ROD
.CASTIN.GS :
· :-:OCKET EYE, SOCKET CLEVIS, STRAIN CLAMP, etc.,
E.ORG.ED...ARll.CLES :
• RALL HOOK, Y CLEVIS BALL, BALL CLEVIS, BALL BYE,
Ci.f:VIS EYE. ,\."l'CHOR SHACKLES, etc.,
S:TR U.c:T.UR.AL_SH..~_E :
· .STf"::i'.L CH.A.l'."?'·H!L, STEEL ANGLE, CROSSARM STEEL,
BA Ymm.T, GROUl'iD ROD, etc.,
< 1.6
< 3.2
3.2 • 6.4
> 6.4
.SI.Rir :
-BRACE, GUY THIMBLE, GUY GUARD, RACK, CLEVIS,
ST::~L BRt\CKET, PLATE STEEL, SPACER PLATE, etc.,
< 1.6
< 3.2
< 4.8
4.8 . 6.4
>6.4
MINIMUM AVERAGE
COATING THICKNESS (J.Wt)
43
53
43
53
80
86
56
45
65
85
100
45
65
75
85
100 p;nr• l. ..
).13.2 75
NOTE · 'iHC!(}.t.S$-OF-d5.-\"ft:N3 6FSPEOM8'1S SI-IAUJ BE MFASURED
'~ H U
WiiH A
:".JiCROIFST OR F.LECTROMAGNEI1C CDA'Tt:NG 1Hia<NESS GAUGE
MAGNEI1C
U
MEASUR£t·K1 INSTRU\1ENT fmn )'.;,") 9.?-0!2.%
.fu:':~ 1 c/!
Dimensions and Tolerances of M 16 Machine Bolts
K 16 machine belts shall have dimensions and
:tole~ances as specified in the table below
PEA
Mat.No.
Olll0200 H
\0\0l102Cl0)
Machine
Bolt
Size
1
Dimensions in
(Tolerances in mm mm} b k e m
16 130
16xl30 (+ 0.95) (+ 5
) ( -
0. 70 - 0
35 10.5
+ 6) (+2.0)
- 0 -0.9
26 or 24 13 o.e) ( + 0.9)
01110201 H
\010110201) l6x170
16 170 so 10.5 26 or 24 13
(+
-
0.95) c+ 3
0. 70 - 2
) (
+ 6) (+'2.0)
- 0 -0.9
( + 0.9)
16 200 so
10.5 26 or 24 13
01110202 M l6x200 (+ 0.95)
(+ 3 ) t 10\0110202) ~
(
+ 6} (+2.0)
(
+ 0 )
( -
0.10 - 2.3 0 -0.9 - 0.8
-
+ 0.9)
01110203 H l6x250
(1010110~)
(+
16 2.50 75 10.5 26
0.95)
0. 70
( + 5
2.3
)
(
+ a, {+2.0)
- 0 -0.9
( + or .24 13
0
0.8)
( + 0.9)
0111020·~
'10101 1o~o .. n
H l5x300
16 300 15 10.5 26
(+ 0.95) ( + 5 l
(
+ 9) (+2.0)
( -
0. 70 - 2.6 - 0 -0.9
-
+ or 24 13
0 o.s> ( + 0.9)
01110205 M l10\Cll 1020!'>) l6x350 (+
16
0.95) + 5
0. 70. .
35 0 75
+ el
(_ 2.85) ( - 0
10
.s ' 26 or 24 13 c+z.of
-0.
~·
( -
+ 0
0.8)
( + 0.9)
01110206 H 16x400
( 101011020£.)
16 4 00
(+
-
0.95} + 5
0. 70
<_
2.85)
(
100 10.5 26 or 24 13
+ 8) (+2.0).
- 0 -0.9
( -
+ 0
( + 0.9)
01110207
H
(1010\\020'?)
16x4 50
(+
16 450
0.95) + 7
0. 70
(_ 3.15)
(
100 10.5
+ 8) ( +2. 0)
- 0 -0.9
01110208 K
(10i01i020i)
16x500
16 500
(+
-
0.95)
(+
7
0.70
-
3 .15)
(
15 0 10.5
I· 8) ( +2. 0)
0 -0.9
(
26
-
+ or 24 13
0
0. 8)
( + 0.9l
(
26 or 24 13
+ 0 )
(
0.8
+
0. 9)
Note Thread length (b) is measured from the end of the bolt to the last thread of nut entering.
<
'
'
'
No.minal 'I~hr.'ead Diameters and P:l:,tc.:.~es .of Steel Bolts and Nuts
Bolts ~nd Nuts shall have hominal thread diameters(4) and coarse pitch (p) as, :Specified in the table· below :
..
Nominal
1'h read Dl·amet·er (d l
.. ... in fum
:6
,8
·Coarse Pitch(t:J in mn\
1
.
~-.
1.25
.
10.
12
16
20
24
.. ...
.
1.5 l. 75
2
2.5
3