The very Best.
T & D Insulators
T & D Insulators
Quality Engineered
E x p e c t
Introduction
PPC insulators has
Product
its roots in providing
high-quality, reliable
you can trust
Transmission and
Distribution products dat-
> ANSI
ing back to 1917,
when it was known
as Federal Porcelain Co.,
in Carey, OH.
Today, we are still
providing high–quality
reliable products
but our role has
Whether you need
PPC Insulators to have
expanded as a world-
suspension insulators,
the widest range of
wide supplier.
tie top line post
T&D Insulators in the
insulators, pin type and
world … when you need it!
high voltage pin type
That means “24/7”,
insulators, or spool
twenty–four hours a day,
and guy strain
seven days a week.
insulators,
you can count on
T & D Insulators
Contents
T&D Insulators.
The Best!
Contents
> Types
Suspension Insulators
Pin Type Insulators
Tie Top Line Post Insulators
Horizontal & Vertical Clamp Top Line Post
Spool And Guy Strain Insulators
PAGE4
PAGE4
PAGE5 PAGE5
PAGE6
> Features
Hardware (Where Applicable)
Cementing (Where Applicable)
Hardware Coating (Where Applicable)
Bonded Sand Bands (Where Applicable)
Porcelain Body
Glaze
Reduced Incidence of Puncture
Protected Leakage Configuration
Forged Steel Eye & Ball Bolts (Where Applicable)
Interference Free
PAGE7
PAGE7
PAGE7
PAGE8
PAGE8
PAGE8
PAGE8
PAGE9
PAGE9
PAGE9
> Products
Suspension Insulators
Pin Type Insulators
High Voltage Pin Type Insulators
Guy Strain Insulators
Spool Insulators
Tie Top Insulators
Horizontal Clamp Top Insulators
Vertical Clamp Top Insulators
HDPE Insulators
PDEI Insulators
Cross Reference Guide PAGE10
PAGE12
PAGE14
PAGE15
PAGE16
PAGE18
PAGE20
PAGE21
PAGE22
PAGE24
PAGE25
T & D Insulators
T&D
Product Types
Suspension Insulators
PPC Insulators standard suspension insulators with high mechanical
and electrical strength are designed to meet the most modern demands
of high voltage and EHV transmission line usage today.
PPC Insulators makes one of the widest ranges of ANSI approved Ball–Socket
and Clevis type distribution suspension insulators for overhead distribution
and transmission systems in the world.
Each suspension shell undergoes rigorous electrical testing
before and after assembly before being shipped.
Catalogue numbers 81022, 81012, 86012, 84300 conform to
ANSI Class 52-1 through 52-9 specifications.
Pin Type Insulators
Highly resistant to lightning puncture,
PPC Insulators manufactures a wide range
of low and high voltage Pin Type Insulators
designed for distribution and sub transmission circuits.
The versatile neck designs in C, F, K and J, side and
top grooves, allow the acceptance of large–diameter
conductors to permit easy tying. All neck sizes conform to
industry standards allowing factory–formed ties to be used.
PAGE 4
T & D Insulators
I n s u l a t o r s P r o d u c t s
Product Types
Horizontal Clamp Top
Line Post Insulators
PPC Insulators offer horizontal clamp
top line post assemblies for ratings 15 kV through 45 kV.
PPC horizontal mounting line post assemblies are primarily
recommended for downleads, jumper loop control and similar applications.
A galvanized metal cap is cemented to the outside of the line post head
supporting the trunnion type clamp.
Vertical Clamp Top
Line Post Insulators
PPC Insulators offer vertical clamp
top line post assemblies for ratings 15 kV through 45 kV.
PPC vertical clamp top line post insulators are mounted upright
on crossarms and structures. Rated at 2800 lb. cantilever strength
these insulators offer strength with excellent mechanical
as well as electrical characteristics.
Tie Top Line Post Insulators
The one–piece design utilized in PPC Insulators tie top line post
insulator eliminates the need for suspension shells while providing
maximum protection under severe flashover and mechanical impact.
Designed for upright or angle mounting on a crossarm, a choice of stud
assemblies are available for both wood and steel crossarms. All Line Post Insulators
are manufactured by PPC Insulators in strict compliance to ANSI standards.
PAGE 5
T & D Insulators
Product Types
T & D Insulators
Products
Spool and Guy Strains
PPC Insulators makes spool and guy strain insulators
out of the highest grade electrical wet-process porcelain
in a wide range of electrical values and all resistant
to mechanical breakage.
Strength ratings are made in accordance with
ANSI Standard C29.4 for ultimate strength.
PAGE 6
T & D Insulators
T & D Insulators
F e a t u r e s
Product Features
Hardware
Suspension insulators are available for
ball & socket or clevis–eye coupling.
Standard caps are constructed of hot–dip
galvanized malleable iron. Cotter keys
for locking ball & socket and clevis pin
connections are stainless steel.
ball & socket coupling
clevis-eye coupling
Cementing
Caps, ball bolts and eyebolts are cemented on to the porcelain,
loading the porcelain in a large area, low intensity compression grip.
PPC Insulators utilizes a special Portland cement, particularly
suited for use on porcelain insulator assemblies.
Hardware Coating
Prior to cementing, all hardware surfaces in contact
with cement are coated with a bituminous (asphalt)
compound. The compound protects the hardware from
chemical attack by the cement and provides thermal
movement between parts to relieve mechanical stress
created by thermal movement or cement growth.
PAGE 7
T & D Insulators
T & D Insulators
Product
Product Features
Bonded Sand Bands
Sand bands bonded to the porcelain by glaze
provide a rough surface for permanently attaching
the hardware and distributing loading evenly through
the porcelain. The high strength compression sand
is manufactured by PPC Insulators to match
the characteristics of the porcelain body.
Glaze
Porcelain Body
PPC transmission and distribution insulators
Gray glaze
are constructed of high quality
(ANSI – 70, Munsell 5BG 7.0/0.4)
electrical grade porcelain.
is supplied as standard on all
Each porcelain body receives a series of
electrical tests prior to assembly.
100 % of all bodies are subjected to high
frequency puncture tests thereby insuring
PPC suspension insulators
unless otherwise specified.
Brown glaze
is also available upon request;
soundness and performance prior to
simply add the letter “B” at the end
assembly This same test, in addition
of the catalogue number.
to other prescribed ANSI tests,
are performed once again after
assembly insuring the integrity
of the porcelain and the
assembled product.
Reduced Incidence of Puncture
PPC Insulators, through extensive testing and design, reduce the
hazard of puncture and are highly resistant to lightning puncture.
PAGE 8
T & D Insulators
Features
Product Features
Protected Leakage Configuration
The umbrella type spreading porcelain shell
or shed protects the leakage corrugations on
the underside of the insulator from contamination
and mechanical damage. The sheds are designed
to provide optimum normal and protected
leakage distance in relation to size and shape.
Forged Steel Eye & Ball Bolts
PPC Insulators utilizes hot dip galvanized forged steel for the ball bolt and
the eyebolt. Standard production of suspension insulators incorporates
a pregnant bolt design for both ball & socket and clevis type units.
The extra mass of the pregnant bolt design plus the compound
coating provides corrosion protection at the cement line
caused by ozone, electrolytic action and other factors.
A zinc sleeve may also be supplied on a straight bolt,
for corrosion protection, when specified.
Interference Free
PPC Insulators suspension insulators are radio & television interference free
by design and have been completely tested, both individually and as assemblies.
Our hardware is smooth contoured with well–rounded edges to reduce
RIV build-up and does not require corona rings.
PAGE 9
Suspension Insulators
Steel Hardware
Ball-Socket
Suspension Insulators
T & D Insulators
T&D Insulators
Clevis Type
.5”
.625”
.6875”
H
H
Y
D
D
81022
81012
≥.6875”
Mechanical & Electrical Characteristics
Catalog Number
81022
81012
ANSI Technical Reference Number
52-3
52-4
11.5"
5.75”
10.125”
11.5"
5.75”
10.125”
0.6875"
15000 lbs.
20000 lbs.
55 inch lbs.
10000 lbs.
13200lbs.
15000 lbs.
20000 lbs.
55 inch lbs.
10000 lbs.
13200lbs.
80 kV
50kV
125kV
130kV
110kV
80 kV
50kV
125kV
130kV
110kV
10kV
50
10kV
50
11lbs.
88lbs.
6
Dimensions (inches)
Leakage Distance
H - Height
D - Diameter
Y - Diameter of Clevis Ring
Mechanical Values
ANSI M & E Category
Combined M & E Strength
Mechanical Impact Strength
Routine Proof Test
Time Load Test
Electrical Values
Low Frequency Flashover Dry
Low Frequency Flashover Wet
Impulse Flashover Positive
Impulse Flashover Negative
Low Frequency Puncture Voltage
Radio Influence Low Frequency Test Voltage Data
Test Voltage, Rms to Ground, KV
Maximum RIV at 1000 kHz - V
Weight & Packaging
Weight Per Unit
Weight Per Package
Package Quantity
Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4
Special Glaze Requirement Upon Request
PAGE 10
11lbs.
88lbs.
6
T & D Insulators
T&D Insulators
Suspension Insulators
Steel Hardware
Clevis Type
Suspension Insulators
Clevis Type
.5”
.5”
.6875”
.625”
.6875”
.625”
H
H
≥.6875”
Y
≥.6875”
D
Y
D
86012
84300
Mechanical & Electrical Characteristics
Catalog Number
86012
84300
ANSI Technical Reference Number
52-1
52-9-A
7"
5.5”
6.5”
0.875"
6.75"
6.25”
4.5”
0.875"
10000 lbs.
10000 lbs.
45 inch lbs.
5000lbs.
6000lbs.
10000 lbs.
10000 lbs.
45 inch lbs.
5000lbs.
6000lbs.
60 kV
30kV
100kV
100kV
80kV
60 kV
30kV
100kV
90kV
80kV
7.5kV
50
7.5kV
50
4.9lbs.
71lbs.
12
4.9lbs.
49lbs.
8
Dimensions (inches)
Leakage Distance
H - Height
D - Diameter
Y - Diameter of Clevis Ring
Mechanical Values
ANSI M & E Category
Combined M & E Strength
Mechanical Impact Strength
Routine Proof Test
Time Load Test
Electrical Values
Low Frequency Flashover Dry
Low Frequency Flashover Wet
Impulse Flashover Positive
Impulse Flashover Negative
Low Frequency Puncture Voltage
Radio Influence Low Frequency Test Voltage Data
Test Voltage, Rms to Ground, KV
Maximum RIV at 1000 kHz - V
Weight & Packaging
Weight Per Unit
Weight Per Package
Package Quantity
Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4
Special Glaze Requirement Upon Request
PAGE 11
T & D Insulators
Pintype Insulators
T&D Insulators
Pintype Insulators
T
N
S
T
N
S
T
N
S
T
N
S
W
W
W
W
P H
P H
P H
P H
E
E
E
E
D
D
D
D
261-S
263-S
366-S
253-S
Mechanical & Electrical Characteristics
Catalog Number ANSI Technical Reference Number
55-2
55-3
55-4
Neck Type
C
C
C
F
7"
4.5”
3.75”
4.75”
2.25"
0.5625"
0.5625"
3.375"
5"
1"
7"
4.5”
3.9375”
4.88”
2.25"
1"
0.629"
3.267"
5"
1"
9"
5”
4.375”
5.5”
2.875"
1"
0.5625"
4"
5"
1"
2500lbs.
2500lbs.
3000lbs.
55 kV
30kV
90kV
110kV
90kV
55 kV
30kV
90kV
110kV
90kV
65 kV
35kV
105kV
130kV
95kV
10kV
50
10kV
50
10kV
50
2.5lbs.
32lbs.
12
2.6lbs.
33lbs.
12
4lbs.
50lbs.
12
253-S
261-S
263-S
366-S
Dimensions (inches)
Leakage Distance
5"
Dry Arcing Distance
3.375”
H - Height
3.25”
D - Diameter
3.75”
N - Neck Diameter (± 1/8")
2.25"
S - Saddle Groove Radius
0.625"
W - Wire Grooves Radius
0.625"
T - Top Diameter Maximum
3.5"
P - Pin Height Minimum
4"
E - Pin Diameter
1"
Mechanical Values
Cantilever Strength
2500lbs.
Electrical Values
Low Frequency Flashover Dry
Low Frequency Flashover Wet
Impulse Flashover Positive
Impulse Flashover Negative
Low Frequency Puncture Voltage
45 kV
25kV
70kV
85kV
70kV
Radio Influence Low Frequency Test Voltage Data
Test Voltage, Rms to Ground, KV
5kV
Maximum RIV at 1000 kHz - V
50
Weight & Packaging
Weight Per Unit
Weight Per Package
Package Quantity
1.7lbs.
43lbs.
24
Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4
Above Insulators furnished Standard with Semi-Conductive Glaze (Type S) to eliminate noise.
Plain Glaze available on Special Order.
Type-S Insulator Characteristics shown above.
PAGE 12
T & D Insulators
T&D Insulators
T
N
S
T
N
S
Pintype Insulators
Pintype Insulators
T
N
S
W
W
W
P H
P H
P H
E
E
E
D
D
D
380-S
386-ST
387-ST
Mechanical & Electrical Characteristics
Catalog Number ANSI Technical Reference Number
Neck Type
386-ST
387-ST
55-5
55-6
55-7
F
J
J
12"
6.25”
4.875”
7”
2.875"
1"
0.5625"
4"
6"
1"
15"
8”
5.5”
8.375”
3.5"
1"
0.625"
4.75"
7.5"
1"
15"
8”
5.5”
8.375”
3.5"
1"
0.625"
4.75"
7.5"
1.375"
3000lbs.
3000lbs.
3000lbs.
80 kV
45kV
130kV
150kV
115kV
15kV
100
22kV
100
22kV
100
6.6lbs.
41.8lbs.
6
11lbs.
46.2lbs.
4
11lbs.
46.2lbs.
4
380-S
Dimensions (inches)
Leakage Distance
Dry Arcing Distance
H - Height
D - Diameter
N - Neck Diameter (± 1/8")
S - Saddle Groove Radius
W - Wire Grooves Radius
T - Top Diameter Maximum
P - Pin Height Minimum
E - Pin Diameter
Mechanical Values
Cantilever Strength
Electrical Values
Low Frequency Flashover Dry
Low Frequency Flashover Wet
Impulse Flashover Positive
Impulse Flashover Negative
Low Frequency Puncture Voltage
100 kV
50kV
150kV
170kV
135kV
100 kV
50kV
150kV
170kV
135kV
Radio Influence Low Frequency Test Voltage Data
Test Voltage, Rms to Ground, KV
Maximum RIV at 1000 kHz - V
Weight & Packaging
Weight Per Unit
Weight Per Package
Package Quantity
Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4
Above Insulators furnished Standard with Semi-Conductive Glaze (Type S) to eliminate noise.
Plain Glaze available on Special Order.
Type-S Insulator Characteristics shown above.
PAGE 13
T & D Insulators
High Voltage Pin Type Insulators
T&D Insulators
High Voltage Pin Type Insulators
T
N
S
T
N
S
T
N
S
W
W
W
P H
E
P H
P H
E
E
D
D
D
1027-ST
2033-S
2045-S
Mechanical & Electrical Characteristics
Catalog Number 1027-ST
2033-S
2045-S
ANSI Technical Reference Number
56-1
56-2
56-3
Neck Type
J
K
K
13"
7”
5.75”
7.5”
3.5"
.75"
.5625"
4.625"
6"
1.375"
17"
8.25”
6.5”
9”
4"
.75
.5625"
5.125"
7"
1.375"
21"
9.5”
7.5”
10.5”
4"
.75"
.5625"
5.25"
8"
1.375"
2500lbs.
3000lbs.
3000lbs.
95 kV
60kV
150kV
190kV
130kV
15kV
100
22kV
100
30kV
200
7.3lbs.
46.2lbs.
6
12.1lbs.
50lbs.
4
16.5lbs.
35.2lbs.
2
Dimensions (inches)
Leakage Distance
Dry Arcing Distance
H - Height
D - Diameter
N - Neck Diameter (± 1/8")
S - Saddle Groove Radius
W - Wire Grooves Radius
T - Top Diameter Maximum
P - Pin Height Minimum
E - Pin Diameter
Mechanical Values
Cantilever Strength
Electrical Values
Low Frequency Flashover Dry
Low Frequency Flashover Wet
Impulse Flashover Positive
Impulse Flashover Negative
Low Frequency Puncture Voltage
110 kV
70kV
175kV
225kV
145kV
125 kV
80kV
200kV
265kV
165kV
Radio Influence Low Frequency Test Voltage Data
Test Voltage, Rms to Ground, KV
Maximum RIV at 1000 kHz - V
Weight & Packaging
Weight Per Unit
Weight Per Package
Package Quantity
Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4
Above Insulators furnished Standard with Semi-Conductive Glaze (Type S) to eliminate noise.
Plain Glaze available on Special Order.
Type-S Insulator Characteristics shown above.
PAGE 14
T & D Insulators
Guy Strain Insulators
D
C
C
D
C
C
D
E
D
E
A
A
F
F
A
E
E
502
F
F
A B
B
B
B
504
506
708
Mechanical & Electrical Characteristics
PPC Insulators Catalog Number ANSI Technical Reference Number
54-1
502
504
506
708
54-2
54-3
54-4
1.875"
.5”
4.25”
2.25”
2.125"
2.875"
.875"
3"
2.25"
.625”
5.5”
3.125”
2.375"
3.375"
1"
4.0625"
3"
.625”
6.75”
2.625”
2.375"
3.5"
1"
4.5"
12000 lbs.
20000 lbs.
20000 lbs.
Dimensions (inches)
Leakage Distance
1.625"
Maximum Cable Diameter
.375”
H - Height
3.5”
B - Hole Centers Spacing (± 1/8")
1.75”
C - Inner Diameter (± 1/16")
1.75"
D - Outer Diameter
2.5"
E - Cable Hole Diameter (± 1/16")
.625"
F - Height To Hole
2.5"
Mechanical Values
Tensile Strength
10000 lbs.
Electrical Values
Low Frequency Flashover Dry
25 kV
30 kV
Low Frequency Flashover Wet
12kV
15kV
35 kV
18kV
40 kV
23kV
Weight & Packaging
Weight Per Carton
Carton Quantity
50lbs.
48
45lbs.
25
48lbs.
16
50lbs.
12
Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4; B - Brown, W - White
PAGE 15
Guy Strain Insulators
T&D Insulators
Spool Insulators
Spool Insulators
T & D Insulators
T&D Insulators
D
D
N
N
D
D
N
N
W
W
H
W
W
H
H
E
E
5107
E
E
5112
5102
5101
Mechanical & Electrical Characteristics
Catalog Number ANSI Technical Reference Number
Dimensions (inches)
H - Height (± 1/16")
D - Diameter (± 1/16")
N - Neck Diameter (± 1/8")
W - Wire Grooves Radius
E - Hole Diameter (+ 1/16" - 0)
5107
5112
5102
5101
53-1
53-2
2.125"
2.25”
1.5”
.4375”
.669"
2.125"
2.25”
1.75”
.4375”
.709"
3"
3”
2”
.3175"
.6875"
3"
3.11”
1.75”
.709”
.709"
2000 lbs.
2000 lbs.
3000 lbs.
3000 lbs.
18 kV
20 kV
20 kV
25 kV
8kV
10kV
10kV
12kV
12kV
15kV
48.6 lbs.
100
48.4 lbs.
50
30lbs.
24
Mechanical Values
Transverse Strength
Electrical Values
Low Frequency Flashover Dry
Low Frequency Flashover Wet
Horizontal
Vertical
7kV
9kV
Weight & Packaging
Weight Per Carton
Carton Quantity
48.6 lbs.
100
Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4, B - Brown, W - White
PAGE 16
H
T & D Insulators
T&D Insulators
Spool Insulators
Spool Insulators
D
N
D
D
N
N
W
H
W
W
H
E
E
5104
H
E
5119
5116
Mechanical & Electrical Characteristics
Catalog Number ANSI Technical Reference Number
Dimensions (inches)
H - Height (± 1/16")
D - Diameter (± 1/16")
N - Neck Diameter (± 1/8")
W - Wire Grooves Radius
E - Hole Diameter (+ 1/16" - 0)
5104
5119
5116
53-3
53-4
53-5
3.125"
3”
1.75”
.4375”
.709"
3"
4.125”
2.875”
.625”
.709"
4.125"
4”
2.875”
.4375”
.709"
4000 lbs.
4500 lbs.
6000 lbs.
25 kV
25 kV
35 kV
12kV
15kV
12kV
15kV
18kV
25kV
32lbs.
24
44.5 lbs.
18
48.4 lbs.
18
Mechanical Values
Transverse Strength
Electrical Values
Low Frequency Flashover Dry
Low Frequency Flashover Wet
Horizontal
Vertical
Weight & Packaging
Weight Per Carton
Carton Quantity
Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4, B - Brown, W - White
PAGE 17
T & D Insulators
Tie Top Line Post Insulators
T&D Insulators
Tie Top Line Post Insulators
T
N
W
W
H
E
B
D
Mechanical & Electrical Characteristics
Catalog Number 5015
5020
5025
5027
5035
5045
ANSI Technical Reference Number
57-1
57-2
57-3
Type "Neck"
C
C
C
C
C
C
14"
6.5”
9”
5.5”
2.25"
1"
3.375"
4"
3/4" - 10*
16"
7.625”
9.875”
5.25”
2.25"
1"
3.375"
4"
3/4" - 10*
22"
9.5”
12”
6”
2.25"
1"
3.375"
4.5"
3/4" - 10*
29"
12.25”
15”
6.5”
2.25"
1"
3.375"
4.5"
3/4" - 10*
2800 lbs.
1120 lbs.
1500 lbs.
800lbs.
2800 lbs.
1120 lbs.
2800 lbs.
1120 lbs.
80 kV
60kV
130kV
155kV
95 kV
65kV
140kV
190kV
110 kV
85kV
180kV
205kV
125 kV
100kV
210kV
260kV
15kV
100
20kV
50
22kV
100
30kV
200
11.0lbs.
36.9 lbs.
3
10.6lbs.
36.3lbs.
3
16.1lbs.
36lbs.
2
22.9lbs.
49.8lbs.
2
Dimensions (inches)
Leakage Distance
7.5"
11"
Dry Arcing Distance
5”
5.75”
H - Height
7.75”
8.75”
D - Diameter
4.75”
5.25”
N - Neck Diameter (± 1/8")
2.25"
2.25"
W - Wire Grooves Radius
1"
1"
T - Top Diameter Maximum
3.375"
3.375"
B - Base Diameter
3.5"
3.5"
E - Bolt Thread
3/4" - 10*
3/4" - 10*
Mechanical Values
Cantilever Strength
2000 lbs.
2000 lbs.
Cantilever Proof Load
800lbs.
800lbs.
Electrical Values
Low Frequency Flashover Dry
65 kV
80 kV
Low Frequency Flashover Wet
40kV
55kV
Impulse Flashover Positive
100kV
110kV
Impulse Flashover Negative
130kV
140kV
Radio Influence Low Frequency Test Voltage Data
Test Voltage, Rms to Ground, KV
10kV
15kV
Maximum RIV at 1000 kHz - V
50
50
Weight & Packaging
Weight Per Unit
Weight Per Package
Package Quantity
7.4lbs.
41.5lbs.
5
Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4
* 3/4" - 10; Oversize +0.015˝; 7/8" Thread Depth
PAGE 18
10.1lbs.
44.8 lbs.
4
T & D Insulators
T&D Insulators
Tie Top Line Post Insulators
T
N
W
H
E
B
D
Mechanical & Electrical Characteristics
Catalog Number 5115
5120
5125
5127
5135
5145
ANSI Technical Reference Number
57-1
57-2
57-3
Type "Neck"
F
F
F
F
F
F
14"
6.5”
9”
5.5”
2.875"
1"
3.9"
4"
3/4" - 10*
16"
7.6”
9.875”
5.25”
2.875"
1"
3.9"
4"
3/4" - 10*
22"
9.5”
12”
6”
2.875"
1"
3.9"
4.5"
3/4" - 10*
29"
12.25”
15”
6.5”
2.875"
1"
3.9"
4.5"
3/4" - 10*
2800 lbs.
1100 lbs.
1500 lbs.
800lbs.
2800 lbs.
1120 lbs.
2800 lbs.
1120 lbs.
80 kV
60kV
130kV
155kV
95 kV
65kV
140kV
190kV
110 kV
85kV
180kV
205kV
125 kV
100kV
210kV
260kV
15kV
100
20kV
50
22kV
100
30kV
200
11.2lbs.
37.5 lbs.
3
10.8lbs.
36.9 lbs.
3
16.3lbs.
36.6 lbs.
2
23.1lbs.
46.3 lbs.
2
Dimensions (inches)
Leakage Distance
7.5"
11"
Dry Arcing Distance
5”
5.75”
H - Height
7.75”
8.75”
D - Diameter
4.75”
5.25”
N - Neck Diameter (± 1/8")
2.875"
2.875"
W - Wire Grooves Radius
1"
1"
T - Top Diameter Maximum
3.9"
3.9"
B - Base Diameter
3.5"
3.5"
E - Bolt Thread
3/4" - 10*
3/4" - 10*
Mechanical Values
Cantilever Strength
2000 lbs.
2000 lbs.
Cantilever Proof Load
800lbs.
800lbs.
Electrical Values
Low Frequency Flashover Dry
65 kV
80 kV
Low Frequency Flashover Wet
40kV
55kV
Impulse Flashover Positive
100kV
110kV
Impulse Flashover Negative
130kV
140kV
Radio Influence Low Frequency Test Voltage Data
Test Voltage, Rms to Ground, KV
10kV
15kV
Maximum RIV at 1000 kHz - V
50
50
Weight & Packaging
Weight Per Unit
Weight Per Package
Package Quantity
7.5lbs.
42.0 lbs.
5
10.3lbs.
45.6 lbs.
4
Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4
* 3/4" - 10; Oversize +0.015˝; 7/8" Thread Depth
PAGE 19
Tie Top Line Post Insulators
W
Horizontal Clamp Type Line Posts
Horizontal Clamp Type Line Posts
T & D Insulators
T&D Insulators
H
C
B
E
Mechanical & Electrical Characteristics
Catalog Number
ANSI Technical Reference Number
5220
5225
5235
5245
57-21
57-22
57-23
Leakage Distance
10"
Dry Arcing Distance
5”
H - Height To Middle of Clamp Assembly
9.75”
D - Diameter
5.9”
C - Clamp Throat Width (+ .09375 -.00) 4"
B - Base Diameter
4"
E - Bolt Thread
3/4" - 10*
Mechanical Values
14"
6.5”
11”
6”
4"
4"
3/4" - 10*
22"
9.5”
14”
6.5”
4"
4"
3/4" - 10*
29"
12.25”
16.5”
6.5”
4"
4.5"
3/4" - 10*
Cantilever Strength
2800lbs.
Cantilever Proof Load
1120lbs.
2800lbs.
1120lbs.
2800lbs.
1120lbs.
2800lbs.
1120lbs.
70 kV
50kV
120kV
100 kV
70kV
160kV
125 kV
95kV
200kV
15kV
100
22kV
100
30kV
200
14.6lbs.
33.4lbs.
2
19.4lbs.
41.8lbs.
2
26.7lbs.
56.4lbs.
2
Dimensions (inches)
Electrical Values
Low Frequency Flashover Dry
70 kV
Low Frequency Flashover Wet
50kV
Impulse Flashover Positive
100kV
Radio Influence Low Frequency Test Voltage Data
Test Voltage, Rms to Ground, KV
15kV
Maximum RIV at 1000 kHz - V
50
Weight & Packaging
Weight Per Unit
Weight Per Package
Package Quantity
Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4
* 3/4" - 10; Oversize +0.015˝; 7/8" Thread Depth
PAGE 20
13.1lbs.
42.3lbs.
3
D
T & D Insulators
T&D Insulators
Vertical Clamp Type Line Posts
Vertical Clamp Type Line Posts
C
H
E
B
D
Mechanical & Electrical Characteristics
Catalog Number ANSI Technical Reference Number
5320
5325
5335
5345
57-11
57-12
57-13
14"
6.5”
10”
6”
4"
4"
3/4" - 10*
22"
9.5”
13”
6.5”
4"
4"
3/4" - 10*
29"
12.25”
16”
6.5”
4"
4.5"
3/4" - 10*
2800lbs.
1120lbs.
2800lbs.
1120lbs.
2800lbs.
1120lbs.
70 kV
50kV
120kV
100 kV
70kV
160kV
125 kV
95kV
200kV
15kV
100
22kV
100
30kV
200
14.3lbs.
46.5lbs.
3
19.2lbs.
41.4lbs.
2
26.2lbs.
55.5lbs.
2
Dimensions (inches)
Leakage Distance
10"
Dry Arcing Distance
5”
H - Height to Middle of Clamp
8.75”
D - Diameter
5.9”
C - Clamp Throat Width (+ .09375 -.00)
4"
B - Base Daimeter
4"
E - Bolt Thread
3/4" - 10*
Mechanical Values
Cantilever Strength
2800lbs.
Cantilever Proof Load
1120lbs.
Electrical Values
Low Frequency Flashover Dry
70 kV
Low Frequency Flashover Wet
50kV
Impulse Flashover Positive
100kV
Radio Influence Low Frequency Test Voltage Data
Test Voltage, Rms to Ground, KV
15kV
Maximum RIV at 1000 kHz - V
50
Weight & Packaging
Weight Per Unit
Weight Per Package
Package Quantity
12.8lbs.
43.2lbs.
3
Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4
* 3/4" - 10; Oversize +0.015˝; 7/8" Thread Depth
PAGE 21
HDPE Pintype Insulators
HDPE Pintype Insulators
T & D Insulators
T&D Insulators
HDPE-15F
HDPE-25F
HDPE-35F
T
N
High Density Polyethylene Body
S
PPC Insulators, HDPE pintype insulators offer equal or better
electrical characteristics than their porcelian counterparts, are
easier to handle, light weight and shatter resistant.
PAGE 22
T & D Insulators
T&D Insulators
HDPE Pintype Insulators
T
N
S
HDPE Pintype Insulators
T
N
T
S
N
S
W
P
P
H
H
P H
E
E
E
D
D
D
HDPE-15F
HDPE-25F
HDPE-35F
Mechanical & Electrical Characteristics
Catalog Number HDPE-15F
HDPE-25F
HDPE-35F
ANSI Technical Reference Number
55-4
55-5
55-6
Neck Type
F
F
F
12.5"
6.5”
5.12”
5.7”
2.875"
1"
0.75"
3.9"
5"
1"
14.3"
7.75”
5.5”
7.5”
2.875"
1"
3.9"
6"
1"
21"
9.7”
7.5”
7.5”
2.875"
1"
3.9"
7.5"
1"
3000lbs.
3000lbs.
3000lbs.
70 kV
40kV
110kV
140kV
95kV
85 kV
45kV
140kV
170kV
115kV
10kV
50
µV
15kV
100
µV
22kV
100
µV
1.45lbs.
34.8lbs.
24
2.01lbs.
36.2lbs.
18
2.75lbs.
33lbs.
12
Dimensions (inches)
Leakage Distance
Dry Arcing Distance
H - Height
D - Diameter
N - Neck Diameter (± 1/8")
S - Saddle Groove Radius
W - Wire Grooves Radius
T - Top Diameter Maximum
P - Pin Height Minimum
E - Pin Diameter
Mechanical Values
Cantilever Strength
Electrical Values
Low Frequency Flashover Dry
Low Frequency Flashover Wet
Impulse Flashover Positive
Impulse Flashover Negative
Low Frequency Puncture Voltage
100 kV
50kV
150kV
170kV
135kV
Radio Influence Low Frequency Test Voltage Data
Test Voltage, Rms to Ground, kV
Maximum RIV at 1000 kHz - V
Weight & Packaging
Weight Per Unit
Weight Per Package
Package Quantity
P
H
HDPE (High Density Polyethylene) ANSI-70, Munsell 5 BG 7.0/0.4
RUS acceptance pending.
PAGE 23
T & D Insulators
T&D Insulators
Polymer Deadend Insulators
Polymer Deadend Insulators
.71”
(18)
.625”
(16)
Ø3.62”
(92)
.71”
(18)
.56”
(14.3)
Type PDEI 15
Type PDEI 25
Type PDEI 35
Mechanical & Electrical Characteristics
Catalog Number PDEI-15
PDEI-25
PDEI-35
kV Rating
15kV
25kV
35kV
16.0" (400)
7.9" (200)
12.5" (320)
3.62” (92)
.118” (3)
4
30.5" (775)
12.2" (310)
17.0" (430)
3.62” (92)
.118” (3)
8
34.4" (875)
13.4" (340)
18.3" (465)
3.62” (92)
.118” (3)
9
15000 lbs.
15000 lbs.
15000 lbs.
90 kV
65 kV
140 kV
15kV
<10 µV
130 kV
100 kV
190 kV
20kV
<10 µV
145 kV
130 kV
250 kV
30kV
<10 µV
34.8 lbs.
15
360
41lbs.
15
240
43.6 lbs.
15
240
Dimensions inches (mm)
Leakage Distance
Arc Distance
P - Connection Length, Between Centers D - Shed Diameter
Minimum Housing Thickness
Number of Sheds Mechanical Values
Mechanical Failing Load
Electrical Values
Power Frequency Flashover Dry
Power Frequency Flashover Wet (horizontal)
CIFO (+)
RIV (Test)
RIV (Max)
Weight & Packaging
Weight Per Carton
Carton Quantity
Pallet Quantity
SML = 15,000 Lbs. (70kN)
RTL = 7,500 Lbs. (35kN)
Silicone Rubber; Excellent hydrophobicity, High performance in polluted environments and UV rays
Corrosion resistant boron free fiberglass core, 16mm diameter
ANSI 52-4 Clevis and Tongue End Fittings
PAGE 24
T & D Insulators
T&D Insulators
Cross Reference Guide
The comparative catalog numbers are intended as a guide only. It is recommended that each item
be further identified by referring to that item in this catalog. All possible care has been exercised in
preparing this Cross Reference Guide; however, we cannot assume responsibilities for discrepancies.
Suspension Insulators
NGK
Lapp
(Locke)
Joslyn
A.B.
McGraw
(Pinco)ChanceEdison
16583
205840
205580
16044
L
L
L
L
6605 G
8200
8100
6815
1510
2060
2070
1814
C
C
C
C
907-1001
907-1003
907-1004
907-1009
Victor
804
900
800
817
Cross Reference Guide
ANSI
PPC Ohio
ClassInsulators
Brass
Number
52-1
86012
32433
52-3
81022
32440
52-4
81012
32439
52-9
84300
42399
Tie Top Line Post Insulators And Studs
ANSI
PPC
Ohio
NGK
Lapp
ClassInsulators
Brass (Locke)
Number
Joslyn
A.B. McGraw Victor
(Pinco)ChanceEdison
5015
37600
4315 X
C 903-1710
5020
43400
4320 X
C 903-1711
5027
43401
4327 X
C 903-1712
57-2
50354335 X
51154315-PX
C 903-1910
5120
4320-PX
C 903-19112120
57-1
5125
37610
9325 X
C 903-1813
2025
5127
471014327-PX
C 903-1912 2127
57-2
5135
37620
9335 X
C 903-1814
62055
57-3
5145
41640
9345 X
C 903-1815
62056
Studs
6500
87563301613
C 903-9507
6502
87573301614
C 903-9508
6510
87564
11612 A
C 903-9514
6512
87574
10187 A
C 903-9517
72090
72088
72091
72087
Pin Type Insulators
ANSI
PPC
Ohio
NGK
Lapp
Joslyn
A.B. McGraw Victor
ClassInsulators
Brass (Locke)
(Pinco)ChanceEdison
Number
55-2
253-S
L 223 R
C 905-1302 NP 8D8
8R
55-3
261-S
38148
L 63 R
C 905-1303 NP 9D8
5R
55-4
366-S
38149
L 2064 R C 905-1304 NP 21D8
6R
55-5
380-S
38151
L 367 R
C 905-1305 NP 22D8
9R
55-6
386-ST
C 905-1306 NP 23D8
11 R
56-1
1027-S
38246
L 1123 R C 906-1311
27 R
56-2
2033-S
38222
L 72 R
C 906-1302
133 R
56-3
2045-S
38223
L 75 R
C 906-1303
245 R
Guy Strain Insulators
ANSI
PPC
Ohio
NGK
Lapp
Joslyn
A.B. McGraw Victor
ClassInsulators
Brass (Locke)
(Pinco)ChanceEdison
Number
54-150231502 L 502
C9090-1041 502
54-2
504
31504
L 504
C 909-1042
504
54-3
506
31506
L 506
C 909-1043
506
54-4
708
31352
L 539
C 909-1044
556
Spool Insulators
ANSI
PPC
Ohio
NGK
Lapp
ClassInsulators
Brass (Locke)
Number
5107
53-1
5112
36139
5102
53-2
5101
36361
53-3
5104
53-4
5119
38911
53-5
5116
36140
Joslyn
A.B. McGraw Victor
(Pinco)ChanceEdison
J 150
J 98
J 105
J 151
J 97
J 0101
J 0613
C
C
C
C
C
C
C
909-1931
909-1031
909-1932
909-1032
909-1033
909-1034
909-1035
2011
2012
2013
2026
2014
PAGE 25
The very Best.
T h a t ’s w h a t w e d e l i v e r.
Only a company that develops,
produces and delivers products
worldwide can provide the
optimal solution for your
requirements.
The specialists of PPC Insulators
are dedicated to supplying you
with superior advice and global
support. PPC Insulators quality
SEV ES U SA, In c
products and service provide
6 6 0 5 Cyp r essw ood Drive, Su ite 450,
time-tested value to fulfill your
Sp rin g , TX 77379 U SA
Toll Fr ee
P h on e
Fax
1 855.257.8222
1 ( 281) 257-8222
1 ( 281) 257-822
Revision 9/2015
PPC Insul a tors is a S EV ES co m pany
needs!
Please visit us on the web at
www.sevespower.com
www.ppcinsulators.com