STEAM BATH EG/HG Safety information Important This section should be read carefully to ensure the safe and correct installation of your humidifier. GENERAL This manual contains all details necessary for the planning and installation of the Steam bath EG/HG humidifier. In addition commissioning and maintenance details are included. The manual is intended for use by engineers and properly trained technical personnel. Maintenance, servicing or repair work must only be carried out by suitable skilled and qualified personnel, the customer must be responsible for ensuring their suitability. Any risks or hazards, especially when working from ladders or towers should be identified by a skilled and Health and Safety representative and effective control measure put in place. No liability will attach to the Distributor if any damage, injury or accident is attributable to inattentive, inappropriate, negligent or incorrect operation of the machinery whether or not caused deliberately. Always isolate all electrical and water supplied before commencing any maintenance. Every effort has been made to ensure details contained in this manual are correct, however, in view of the wide range of conditions experienced in air handling systems, the information provided should only be used as a guide. Please contact your Agent if any doubt. CORRECT USE ElectroVap MC steam bathes are ONLY intended for use with air handling systems or direct air humidification. ANY OTHER APPLICATION IS NOT CONSIDERED USE FOR THE INTENDED PURPOSE. THE MANUFACTURER CANNOT BE MADE LIABLE FOR ANY DAMAGE RESULTING FROM INCORRECT USE. WATER Steam bathes are designed to be used with mains, demineralized R/O or softened water. On no account attempt to introduce any other fluid or chemical into the system. Water supply should not exceed 6.0 bar and installation should comply with local regulations. ELECTRICITY All work concerned with electrical installation MUST only be performed by skilled and qualified technical personnel (eg electrician or technicians with appropriate training). The customer MUST be responsible for ensuring their suitability. It is the duty of the installer to ensure that suitable sized cables and MCB protection is provided. Please observe the local regulations concerning the provision of electrical installations. WARRANTY Failure to specify and fit original parts and accessories will invalidate your warranty. NOTE Our policy is one of continuous research and development. We therefore reserve the right to amend without notice the specifications given in this document. 3 STEAM BATH EG/HG Declaration of conformity DIRECTIVE APPLIED ELECTROMAGNETIC Compatibility Directive 89/336/EEC Machinery Directive 98/37/EC Amending Directive 89/392/EEC Low Voltage Directive 73/23/EEC Standard(s) to which EN50081-1: 1992, EN50082-1: 1992 Conformity Is declared: EN349: 1993 EN60204-1: 1993, EN292 Parts 1&2: 1991 Manufacturer’s Name and Address DEVATEC Rue Saint Eloi BP 12 76550 Ambrumesnil - FRANCE Authorised Representative Type of equipment ELECTROVAP STEAM BATH EG/HG Model Name (s) & Series: EG/HG Year of Manufacture 2001 We the undersigned, hereby declare that the equipment specified above conforns to the above Directive(s) and Standard(s). Signature : Nom : MAZIRE Michel F Fonction : President Date : 20.09.2001 2 Steam bath EG/HG Contents Safety information View of the unit Determination of the steam generator 3 4 5 INSTALLATION Unit fixing Water connection Installation exemple Dimensions Condensate draining ELECTRICAL INSTALLATION Steam output Electrical features 6 7 8 9 10 11 12 13 Steam bath EG Wiring diagrams Electrical connections Option connections Steam bath control panel Steam bath HG Wiring diagrams Electrical connections Option connections 14 15 16 17-18-19-20-21 22 23 24 ACCESORIES INSTALLATION Temperature sensor Steam pipes Scent dispensor Desinfecting 25 26 27 28 SOFTWARE ASSISTANT Front panel identification ELMC commissioning Menu changing parameter system Menu user information Menu humidifier condition Faults messages 29 30 31-32 33-34 35 36 MAINTENANCE Maintenance of the cylinder Maintenance of the valves Spare parts Maintenance sheets 1 37 38 39 40 Photos nocontractuals 4 DRAIN VALVE CLEANABLE CYLINDER OR DISPOSABLE CYLINDER INLET VALVE IDENTIFICATION SHEET POWER LAMP ELECTRICAL DIN RAIL CLOSING DOOR BY SCREWCROSS TOLL MICROPROCESSOR DISPLAY PANEL 2,5 - 8 2-5 4 - 10 8 - 15 13 - 20 18 - 30 28 - 40 38 - 50 4 - 15 13 - 24 22 - 30 28 - 40 38 - 50 48 - 60 58 - 70 68 - 90 78 - 125 3-8 6 - 16 14 - 22 20 - 30 28 -40 38 - 45 43 - 60 58 - 65 71 - 102 43,5 65,3 ELMC 60 EG/HG ELMC 90 EG/HG 58 88 58 - 72 68 - 102 30,6 30,6 21,7 15,3 37,6 ELMC 40 EG/HG ELMC 40 EG/HG ELMC 30 EG/HG ELMC 20 EG/HG 11 ELMC 50 EG/HG 36 32 24 16 ELMC 15 EG/HG 7,5 ELMC 10 EG/HG 8 12 7,5 6 3,8 ELMC 10 EG/HG ELMC 8 EG/HG ELMC 5 EG/HG Model of the Max Power steam generator in KW 8 5,5 3 in KG/HR Steam production 48 48 - 60 38 - 52 28 - 40 18 - 30 14 - 20 ELMC HG: Unit with integrate generator + T°C sensor. ELMC EG: Unit + remote control cabinet+ T°C sensor. 58 - 60 48 - 60 2,5 - 8 2-5 4 - 15 3-8 7 - 16 Max 3,5 Max 2,5 Max 5,5 Without ventilation Max 4 with ventilation Max 1,5 Without ventilation Wall in tiling, ciment, stones etc. Max 2,5 With ventilation Wall in glass, plastic etc. Volume mini/maxiof the steam bath (m3) Determination of the steam generator 5 Steam bath EG/HG Unit fixing Installation Take the ELMC out of its packaging. Check for any damage. Damage to unit must be reported by registered letter to carrier within 3 working days. Respect the free space all around the unit: The half bottom of the unit should be about at 1 to 1.5 m of the ground 1.25 m of the front of the unit and 60 cm on the right side should be observed to allow an easy access for the maintenance. Mark the fixing holes and drills to the place Put the plug within the hole. Screw the screw diam 6 in the plug, leave them exceed about 10 mm. Hang up the unit in these screws (up and down) and screw. Check the level of the uni using a spirit level. For the water and electrical connections see the water connection chapter. Steam bath EG/HG Water connection Installation Fresh water service must be used to supply the unit. The water supply must also complete the following requirements. • Water quality: 30 to 1000s/cm • Water Pressure: 1-6 bar • Water Temp: less than 40°C The water supply connection is at the bottom of the unit. All the ELMC are delivery with a water inlet hose (500mm long) 3/4 “fitting for direct connection to humidifier 1/2” connection to cold water supply. Flexible hose supply A Non-return valve should be located on the pipe and cold water service connection to the unit. The inlet valve base has a basket filter (see page n°35 part n°8). The Humidifier ELMC can run with 3 different water qualities: TAP WATER Softener For the cylinder maintenance periods see the maintenance curve. The ELMC has a time counter (hours, steam KG...) maintenance periods also a message Clean or Remote the cylinder. D.I. water SOFTENED WATER The ElectroVap MC humidifier may be used with softened water. IMPORTANT: Softeners must be programmed correctly. Failure to programm the softener correctly may lead to excessive salt concentration in the steam cylinder. For assistance contact the Softener Manufacturer. The water level must be between (a) and (b) for the maximum cylinder capacity. Reverse Osmosis and Demineralised Water a b The ElectroVap MC humidifier may be used with Reverse Osmosis or Demineralised water. The minimum water quality is 30 µ/cm. For each start up with new a new steam cylinder, bicarbonate of soda will be added. 7 8 8BIS 14 13 24 11 25 10 12 6 1 Steam humidifier STEAM BATH ELMC EG/HG 2 Steam pipe diam 25 or 40 mm regarding the model 3 Steam nozzle 4 Temperature sensor 5 Hose diam 25 mm to go down to the drain 6 Sewerage diam 40 mm mini (high temperature) 7 Power supply 3 x 400 v +T+N 8 Water supply 5 1 3x400 V T+ N 7 15 2 pente 10 Perfume injection pump 11 7 liters perfume tank 12 Perfume pipe 13 Desinfecting unit 14 7 liters desinfectant tank 15 Desinfection pipe 16 Desinfectiion pipe 8BIS Disconnector 9 Control cabinet (low voltage ) 16 9 4 19 3 21 STEAM 20 22 18 17 17 Steam bath 18 Protection glassfor l2 V lamp 19 Extraction of hygienic air 20 Siphon toward to the floor 21 No-skid tiling in bend toward the siphon 22 Steam bath door 23 Perfume valve 24 220V electrovalve 25 Anti-return valve Exemple of a HAMMAM installation 8 Steam bath EG/HG DIMENSIONAL FEATURES ELMC 5-8-10 Dimensions IN mm Steam outlet Drain outlet 470 540 215 425 425 20 110 380 20 1 115 a 115 A B C D E F G H I weight empty Kg 15 Weight Full Kg 23 ELMC 10 mono(230v) 15-20-30 A B C D E F G H I Dimensions In mm Steam outlet Drain outlet 545 675 270 465 505 40 110 525 20 1 135 a 135 Weight empty Kg 22 Weight full Kg 35 ELMC 40-50-60 A B C D E F G H I Dimensions In mm Steam outlet Drain outlet 840 675 270 760 795 40 110 525 20 1 140 2 300 a 140 b 300 Weight empty Kg 30 Weigt full Kg 60 ELMC 90 A B C D E F G H I Dimensions In mm Steam outlet Drain outlet 1070 675 270 990 1030 40 110 525 20 1 140 2 275 3 275 a 140 b 275 c 275 Weight empty Kg 45 Weight full Kg 90 9 Photos no contractual Steam bath EG/HG Condensates outlet X = 100 mm X = 150 mm Installation The above diagram concerns all neccesary work you have to make for the draining. Connection to the unit by a hose draining diam25 ELMC 5-30: 1 m hose with 3 hose clips ELMC 40-60: 1m+1.20m hose with 6 hose clips. ELMC 90: 1m+1.20m+1.80m hose with 9 hose clips Y = 130 mm Y = 375 mm Please follow the recommandation hereafter. Drain hose internal diam mini. - ELMC 5/8/10/15/20/30 ø 25mm - ELMC 40/50/60 ø 25 mm - ELMC 90 ø 25 mm The drain operates under gravity only. Ensure the drain pipework a slope of at least 15°C to allow the unit to drain efficiently. You must use the drain hoses supplied by Devatec. Remove them periodically. X = 100 mm Y = 550 mm The temperature of the water discharged from the humidifier is between 60°C and 100°C. Ensure the pipe work used is able to withstand such temperature The discharge hose must be free without any obstacle. We recommand you each steam cylinder to have its own drain pipe and tundish arrangements. This will permit fast and easy identification of a fault within a cylinder. The discharge point should be offset from the underside of the unit as the scheme shows. This will prevent steam/condensate to enter the cabinet. 10 Steam bath EG/HG Electrical installation important All works concerned with the electrical installation must be carried out by skilled and qualified personnel (eg electrician with appropriate training). The customer is responsible for ensuring their suitability. Please observe local regulations concerning the provision of electrical installations. 11 Steam capacity The two tables below show the nominal current and the nominal steam capacity in kg/v/h according to the supply voltages. MODELE ELMC5 ELMC8 ELMC10 ELMC15 ELMC20 ELMC30 ELMC40 ELMC50 ELMC60 ELMC90 MODELE ELMC5 ELMC8 ELMC10 ELMC15 ELMC20 ELMC30 ELMC40 ELMC50 ELMC60 ELMC90 Current Amps 16,2 /10 / 6 Capacity KG/V/H 5,2 2X230V Power KW 3,8 15,2/ 8,8 32 / 19,3/ 11 10,2 7,4 26,7 / 16,2 35 / 22,5 47 / 32 2X35 / 2X22,5 2X43 / 2X27,7 2X47 / 2X32 3X47 / 3X32 Current Amps 5,6/4,6/4,6 7,7/6,2/5,6 10/7,8/7,7 14/11/10,5 19,3/16,2/14,1 27,7/22,5/20,4 2X19,3/16,2/14,1 2X24,6/21/18,3 2X27,7/22,5/21 3X27,7/22,5/21 3X460V Capacity Power KG/V/H KW 5,8 4,2 8,3 6 10,7 7,8 15,1 11 20,8 15,1 29,7 21,6 41,5 30,2 52,9 38,5 59,4 43,2 89,1 64,8 3X230V Capacity Power KG/V/H KW 5,5 4 8,3 6 10,4 7,55 14,4 10,5 18,8 13,7 25,3 18,4 37,5 27,3 46,2 33,6 50,5 36,7 75,6 55 3X400V Capacity Power KG/V/H KW 5,6 4,1 8,3 6 10,3 7,5 15,1 11 21 15,3 29,8 21,7 42,1 30,6 51,7 37,6 59,8 43,5 89,8 65,3 3X575V Capacity Power KG/V/H KW 6,1 4,4 8,3 6 10,5 7,62 14,9 10,8 21,7 15,8 30,1 21,9 43,5 31,6 56,4 41 60,4 43,9 90,6 65,9 3X600V Capacity Power KG/V/H KW 6,3 4,6 7,8 5,7 10,7 7,8 14,7 10,7 20,4 14,8 28,9 21 39,5 28,7 51,3 37,3 58,9 42,8 88,3 64,2 This table enables to determine the steam quantity produced by the ELMC according to the intensity measured. Courant en Ampère 2 5 10 12 15 20 25 27 30 32 37 43 47 2X230V KG/V/H 0,63 1,58 3,15 3,78 4,73 6,30 7,88 8,51 9,45 10,08 11,66 13,55 14,81 3X230V KG/V/H 1,09 2,73 5,45 6,54 8,18 10,90 13,63 14,72 16,35 17,44 20,17 23,44 25,62 3X400V KG/V/H 1,90 4,74 9,48 11,38 14,22 18,96 23,70 25,60 28,44 30,34 35,08 40,77 44,56 3X460V KG/V/H 2,18 5,45 10,90 13,08 16,35 21,80 27,26 29,44 32,71 34,89 40,34 46,88 51,24 3X575V KG/V/H 2,73 6,81 13,63 16,35 20,44 27,26 34,07 36,80 40,88 43,61 50,42 58,60 64,05 3X600V KG/V/H 2,84 7,11 14,22 17,06 21,33 28,44 35,55 38,40 42,66 45,51 52,62 61,15 66,84 12 Electrical features the below table shows the supply voltage features of the ELMC. In all cases, the control circuit is supplied in 230 V, single phase. 2 47 2,5 4,6 6,2 7,8 11 16,2 23 2X16 2X21 2X23 3X23 2 2 2 2 2 2 2 2 2 2 10 15 15 20 25 40 50 64 80 120 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 I max in A 6 7,6 10,8 15,8 21,9 31,6 41 43,9 65,9 P max in KW 4,4 2 2 2 2 2 2 2 2 2 2 10 15 15 20 32 40 64 80 80 120 size in mm² Control circuit cable power circuit A External protectiion Control circuit A External protection 4,1 6 6 8,8 7,5 11 11 16,2 15,3 22,5 21,7 32 30,6 2X22,5 37,6 2X27,7 43,5 2X32 65,3 3X32 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 3X600V ∼ 50/60Hz Control circuit cable size in mm² 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 I max in A 15 15 15 20 32 40 64 64 80 120 P max in KW 2 2 2 2 2 2 2 2 2 2 I max in A P max in KW size in mm² power circuit A External protection control circuit cable 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 external protection power circuit A 6 7,7 7,8 10 11 14 15,1 19,3 21,6 28 30,2 2X19 38,5 2X25 43,2 2X28 64,8 3X28 15 20 32 47 47 60 100 100 120 160 External protection control circuit A 8 10 15 20 30 40 50 60 90 Control circuit cable size in mm² 4,2 5,6 External protection power circuit A 5 2 2 2 2 2 2 2 2 2 2 3X575V ∼ 50/60Hz External protection control circuit A I max in A P max in KW ELMC 3X460V ∼ 50/60Hz control circuit A 10 15,2 19,3 26,7 35 47 2X35 2X43 2x47 3X47 External protection 4 6 7,55 10,5 13,7 18,4 27,3 33,6 36,7 55 4,6 5,7 7,8 10,7 14,8 21 28,7 37,3 42,8 64,2 61,2 4,6 5,6 7,7 10,5 14,1 20,4 2X14 2X18 2X21 3X21 2 2 2 2 2 2 2 2 2 2 10 15 15 20 25 32 40 50 64 100 size in mm² 2,5 Control circuit cable 20 3X400V a 50/60Hz External protection control circuit A External protection power circuit A 2 I max in A size in mm² control circuit cable power circuit A External protection control circuit A 3X230V a 50/ 60Hz P max in KW 5 3,8 16 8 10 7,4 32 15 20 30 40 50 60 90 External protection I max in A P max in KW ELMC 2X230V a 50/60Hz 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 13 WIRING DIAGRAM 5 4 X10 F3: 2A F2: 2A X13 Marron 1L1 3L2 NC 5L3 21 NO K1 NC A1 A2 L1 14 13 22 Power supply 3 x 400 Vac 50/ 60 Hz +ground L3 12 11 L2 X18 NO F1: 2A 15 X3 16 17 X4 16 15 DEVATEC Réf:500100-02 Type: n: 6T3 Bleu X14 18 X5 19 20 4T2 X15 13 14 Vert 2T1 Blanc { See options 4 25 24 X6 23 22 Com 21 3 28 29 X11 1 0 X8 3 2 X9 57 X2 N X1 Control supply Alande 230 Va 230 Vac 50/60Hz 34 9 10 L X12 6 7 8 PE K22 Temperature sensor 37 Com (un-insolated) 57 Green White Transfo Blue 61 Bath control panel Brown 60 37 36 36 34 33 30 31 Connection to the steam 31 Black Red X22 X21 36 37 38 33 34 35 15 16 X23 X20 30 31 32 K21 2 15 16 50 51 52 53 54 55 56 K20 { { 1 Safety control Réf.: 500400-02 Brown Blue Green white Com (un-insolated) ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL. 14 Electrical connections 3 4 SEE AFTER OPTIONS POMPE POUR DESINFECTANT EN 230 VAC NC A1 A2 1L1 3L2 5L3 NO 21 22 13 14 NC K1 NO 2T1 4T2 6T3 L1 L2 POWER SUPPLY BETWEEN L1, L2 & L3 L3 N CONTROL SUPPLY BETWEEN L AND N L GROUND CONNECTION TEMPERATURE SENSOR (Up to unit s/n 50438) 3 4 1L1 2T1 13 14 NC 5L3 A1 L1 L2 L3 N L Repère KTY81 ( joint noir ) 3L2 21 A2 1) Jump terminals 1 & 2 Shunté les bornes 2. 2)1)Connect a red1 etwire on terminal 2 2) Branché un fil rouge sur la borne 2. 3) Branché le deuxiéme fil sur la borne 15. 3) Connect the 2nd rouge red wire on terminal 15 4) Branché le fil blanc sur la borne 16. 4) Connect the white wire on terminal 16 NO 6T3 NC 22 NO K1 4T2 From steam bath unit n° 50439, the units will received a new T° sensor KTY-81 - 3 wires (s.a. under). 1 2 15 16 50 51 52 53 54 55 56 ON/OFF REMOTE CONTROL, CONTROL SAFETY OR JUMP TERMINAL 1 AND 2 PE 1 2 15 16 Fil rouge Fil rouge Fil blanc Alll works concerned with electrical installation must be carried out by a skilled and qualified personnel. 15 CONNECTION OF THE OPTIONS 5 F2: 2A X13 8 4 1L1 5L3 A1 L1 Power supply 3 x 400 Vac 50/ 60 Hz +ground 8 L3 12 11 L2 X2 57 46 34 N X12 9 10 Control supplyde 230 Alimenation commande Vac Hz Hz 230 50/60 Vac 50/60 X1 L 6 7 8 PE Light 12V 37 36 36 34 33 31 30 Brown Blue 57 61 37 Com (Un-insolated) 60 Green White 31 See wiring Diagram Black Red 33 30 49 49 X22 X21 36 37 38 33 34 35 See wiring diagram 46 X20 30 31 32 K22 { { 2 15 16 46 47 48 49 50 51 52 53 54 55 56 X23 K21 See wiring diagram 1 Réf.: 500400-02 Scent dispensor pump 8 K20 8 3L2 NC 21 A2 14 13 NO K1 NC X18 22 F1: 2A NO X3 13 14 17 X4 16 15 DEVATEC Réf:500100-02 Type: n: 6T3 X14 4T2 18 X5 19 20 X15 2T1 25 24 X6 23 22 21 5 F3: 2A 3 28 29 X11 1 0 X8 3 2 X9 Desinfecting pump 5 4 X10 Left light : shows the demand in light. Central light : shows the perfume spreading Right light : shows the on/off switcher position ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL. 16 STEAM BATH CONTROL CABINET 45°C 45°C 45 °C 45°C Compact control cabinet with display panel for the steam bath close or far remote This cabinet must be correctly connected to the ELMC EG. This model offers: The ON/OFF control of the steam humidifier ELMC EG. The swith ON/OFF of the steam bath light. The setting of the steam bath temperature. The display of the temperature within the steam bath. The setting of the perfume dispensor. The STEAM BATH control remote cabinet can be installed untill 60 meters from the steam bath. The control cabinet is watertight and the push buttons are membrane made. To respect the safety,the control cabinet is supplied with low voltage(12V). TO CLEAN THE CONTROL CABINET NEVER USE A SOLVANT 17 REMOTE WIRING AND FIXING OF THE CONTROL CABINET Wiring of your Steam Bath cabinet: - Please proceed to the wiring of your control cabinet by following the scheme below. - You can also put the wires stuffing box at the back of the cabinet. (This space is foreseen, see the scheme below, hole 13mm). 103 mm 4 X screws + pegs (supplied) 45°C Make the wiring as following: 163 mm 180 mm 4 SCREWS (4 X 10) DEVATEC REF 500700/01 X56 X55 6 7 5 4 -Green wire on terminal n° 1 -Brown wire on terminal n° 2 -Blue wire on terminal n° 3 -Ground wire on terminal n°4 -White wire on terminal n° 5 -Red wire on terminal n° 6 -Black wire on terminal n° 7 X57 3 2 1 BLANC 15 mm Hole 13 mm. for wall wiring 40 mm 130 mm Fixing of your steam bath: - Unscrew the 4 screws from the front cabinet of the Steam Bath, with a screw driver - Remove the front cover. - Put the back cabinet at the place you chose. - Mark off the 4 fixing holes (the foreseen hole are located at the same place that the front screws). - Remove the back of the cabinet, drill with 5mm, put the pegs in place, position again the back of the Steam Bath and screw the 4 screws supplied (3x25mm) with a screw driver. - The Steam Bath remote control is provided with a wire sold per meter. (Indicate the lenght when you place your order). Photos no contractual 18 Connection of the front panel control and Temperature sensor TABLEAU DE COMMANDE A DISTANCE 4 545°C °C 445°C 5°C TEMPERATURE SENSOR STUFFING BOX BLACK BROWN TEMPERATURE SENSOR. 15 & 16 terminals. (0 meters lenght) RED BLUE 12V for light on GREEN WHITE 220V for scent dispensor WIRE UNISOLED. COMON. 56 55 54 53 52 51 50 49 48 47 46 Shunt or safety control 16 15 2 1 DIN RAIL STEAM BATH ELMC IMPORTANT: Respect the colour of the stuf cable with the terminals above mentioned Photos no contractual 19 Front panel identification Indications on the display panel: Temperature within the steam bath. Temperature within the steam bath. Variation of the temperature. 45°C Light ON/OFF indication in the steam bath. Steam production indicator. Steam production stopped. 'ELMC EG is stopped. Light is OFF Using of the panel buttons: ENTER VALIDATION TOUCHE POU R TO DECREASE TOUCHE POUR AUGMENTER TO INCREASE STEAM ON/OFF VAPEUR MARCHE/ARRET LIGHT ON/OFF ECLAIRAGE Photo no contractual 20 Modifications of the setting points Modification of the temperature setting point: Push on the entry button the display indicates the temperature of the set point inside the steam bath. You can change it with the help of the buttons ( + ) or ( - ). DO NOT FORGET TO ENTER. 45°C 60°C 45°C If any button ( + ) or ( - ) back at its initial position. 60°C are used for a period of 10 secondes, the display Modification of the perfume set point : After the temperature it is possible to set the perfume spreading with button ( + ) and ( - )button. DO NOT FORGET TO ENTER. 20 % 50 % Example of the rolling menu: Adjustment of the temperature set point. (If needing) Setting of the perfume dispensor. (If needing) Back to the initial status. Photos no contractual 21 WIRING DIAGRAM 5 4 X10 F3: 2A F2: 2A X13 Marron 1L1 3L2 NC 5L3 21 NO K1 NC A1 A2 L1 14 13 22 NO Power supply 3 x 400 Vac 50/60 Hz + ground L3 12 11 L2 F1: 2A X18 15 X3 16 17 X4 16 15 DEVATEC Réf:500100-02 Type: n: 6T3 Bleu X14 18 X5 19 20 4T2 X15 13 14 Vert { 2T1 Blanc SEE OPTIONS 4 25 24 X6 23 22 Com 21 3 28 29 X11 1 0 X8 3 2 X9 X2 N 9 10 control supply 230 Vac 50/60 Hz L X12 6 7 8 X1 PE 15 16 2 15 16 Temperature sensor { { 1 Safety control ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL. 22 Electrical connections See options 3 4 POMPE POUR DESINFECTANT EN 230 VAC NC A1 A2 1L1 3L2 5L3 NO 21 22 13 14 NC K1 NO 2T1 4T2 6T3 L1 L2 POWER SUPPLY BETWEEN L1, L2 AND L3 L3 N CONTROL SUPPLY BETWEEN L AND N L RACCORDING TO THE GROUND TEMPERATURE SENSOR 1 2 15 16 REMOTE CONTROL ON/OFF, CONTROL SAFETY OR SHUNT THE TERMINALS 1 AND 2 ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL.. 23 Electrical connection 5 1 0 X8 F3: 2A F2: 2A X13 5 3L2 NC 5L3 21 NO L1 Power supply 3 x 400 Vac 50/60 Hz +earth L3 12 11 L2 8 X2 61 X1 60 power control 230 Vac 50/60 Hz L 9 10 46 N X12 6 7 8 8 A1 A2 14 13 8 1L1 13 K1 NC X18 22 F1: 2A NO X3 34 17 X4 16 15 DEVATEC Réf:500100-02 Type: n: 6T3 Blue X14 18 X5 19 20 4T2 X15 14 Green 4 Brown White 2T1 25 24 X6 23 22 21 Com 3 28 29 X11 3 2 X9 Desinfectant pump 5 4 X10 PE 48 49 Light 12V 46 34 61 Scent pump SeeVoir wiring diagramme schéma de cablage 60 1 2 15 16 46 47 48 49 { { sécurité See Asservissement wiring diagramme Transformer for 12V light (3 lamps of 25W maxi) 48 49 ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL. 24 TEMPERATURE SENSOR Dimensions: 26mm for the drill 60,5mm 3 hole of 3,2mm for fixing 4mm 55,5mm Wiring diagram: 16 15 THERMINAL ON THE DIN RAIL OF THE STEAM BATH Temperature sensor in vertical position: .If you install the temperature sensor at the ceiling of your steam bath: It is possible to have a little water restaining (because of the condensation) at the end of the white cover of the sensor. .If this phenomenon appears or if you want to avoid it, remove the white cover of the sensor. When cleaning the sensor, never use a solvant. End to remove Material supply: Sensor provide and connected with 10 m cable + 3 screws 3X25mm and pegs. 25 Steam nozzle Dimensions of the nozzle: 1"1/4Gaz 70mm 60mm Raw material: PTFE food 5mm 45mm 60mm Dimensions of the steam nozzle union : 40mm 90mm in standard, 120mm out standard (upon request) 1"1/4Gaz 30mm Raw material: PTFE food 25mm 40mm Dimensions of the nut: 1"1/4Gaz 8mm Build up and example of the installation of the whole steam nozzle: Steam hoses 25mm or 40mm Nut Steam nozzle Wall Steam nozzle union Steam Photos no contractual 26 Perfume dispensor Dimensions: perfume pump Serpentin + perfume dispensor valve Inlet of rilsan pipe 4/6mm. 63mm 260mm 151mm 2 fixing holes 5,5mm for screws 4X40mm+ beggles 6mm supply. 7 Liters tank Copper serpentin 10mm. Brass Connection of the steam hose 25mm/40mm . mm 204mm 91mm no-return valve. 25mm Raw material: Polyethylene high density, food quality. Wiring diagram: 47 46 TERMINAL ON DIN RAIL OF THE STEAM BATH MATERIAL SUPPLIED: Light indication perfume missing On/Off 2 X scews + plugs(supplied) Quantity of perfume only available on HG (set at 100% for an EG) Lamp under power connection tube (rilsan 4/6), supplied per 25m. Air drain Never use solvant to clean the tank and the pump. Assemble in factory steam inlet steam oultlet toward the steam nozzle. Part gathered in factory Photos no contractual 27 Desinfecting system Dimensions: Desinfection pump Desinfecting nozzle Lock nut 1". Drill 33mm for wall. 6,3mm 7mm 260mm 151mm 2 fixing holes 5,5mm for screw 4X40mm+ plugs 6mm supply. 7 Liters tank 7mm maxi 82mm 204mm 91mm Raw material: Polyethylene high density food quality. mm Wiring diagram: TERMINAL ON THE DIN RAIL OF THE STEAM BATH 3 4 Material provided: Part gathered in factory Tap water Connection tube (rilsan4/6), supplied per 25m. 2 X screws + plugs(supplied) part gathered in in factory Never use a solvant to clean the pump and the tank. Desinfectant nozzle supplied with 50cm of rilsan hose 4/6 and the fast union. Air trap Photos no contractual 28 Desinfection system How to start the desinfection system: DESINFECTION TIME: 30 SEC PUSH ENTER TO START AGAIN At this moment, push on the button To adjust the desinfection time: Please check with menu"Changing parameters" on page 32. To initiate the desinfection system: Push in the same time on and the desinfection time begins to scroll see the display. When this time is finished, the display indicates. to go back to the information's menu 28 bis Front panel identification Alpha digital screen Changing program Scrolling program Scrolling program Manual draining Steam production lamp/light Switch ON/OFF Power lamp/light Identification sheet 29 Your alpha numerical display The stand-by light must be lighted. Switch on I/O on I. The display indicates “steam production” , we are are in the menu information user. Check if th water supply is OK. Check if the hygrostat or the proportional regulation is on demand, if yes, the steam production lamp is lighted The following menu are proposed: . User's information Only on reading : inform the user about the the functionning on the unitand the selected parameters. .Steam bath status Only on reading :inform since the starting of the starting of the unit. . Parameter changing Preset in factory, only the final user or a qualified staff thanks to a code (2,3,4), could change these parameters. 30 Changing parameters menu Caution : To scroll the menu, pressing on allows you to change menu. , an impulse at any time on Menu : CHANGING DATA SYSTEM To enter your access code: . Press on and the first red cross of your code is flashing. . Press by impulsing on to increase or decrease the number. Once you choose your number, confirm by pressing on and the second cross is flashing. Do again the same steps for the 2 following numbers (votre code 2,3,4). ENTER ACCESS CODE : XXX Please introduce your customer access code. LIMITATION : STEAM FLOW allows to restrict output from 20 to 100 % in ON/OFF and so one. % If steam bath EG If steam bath HG The display indicates Allows to regulate the frequency of perfume injection in minute. PERFUME FREQUENCY INJECTION MN T°C REGULATION STEAM BATH CLEANING FREQUENCY KG/V Allows to estimate the number of hours of functionning before cleaning the cylinder. Allow to regulate the temperature of the steam bath. Allows to settle the number of Kg steam/h before cleaning the cylinder CLEANING FREQUENCY H SEQUENTIAL DRAINING SEC Allows to settle the time of a small cleaning This small cleaning is made on each inlet water time. 31 Changing parameter Take care: Rolling the menu in pushing on in any time, allow to change the menu , pressing the select button CONTACTOR STOP WHEN DRAINING NO this function enable to choose between an adjustment by evaporation (for DI water) or by draining. AJUSTEMENT KG/ST PER : Enable to have the suitable cylinder DISPOSABLE/CLEANABLE for tap water, soft or DI. CYLINDER SELECT Enable to set the frequency injection of the desinfecting in minute. DESINFECT.TIME INJECTION SEC DESINFECT.FREQ INJECTION SEC Steam bath EG Enable to set the frequency injection of the desinfection in second. Steam bath HG Alpha digital status LOCKING THE BUTTON SETTING SB NO Enable to lock or unlock the button of the remote steam bath control panel. DRAIN AFTER PERIOD YES/NO YES Allow an automatic draining when humidity is not neccessary The unit will be drained if there is no demand for Humidity after the select time. Allow the time for the above to be selected Factory setting: 72hr, options: 12-168 hr in 12 hr intervals. If NO, the function will not appears NO Alpha digital status DRAINING AFTER ASHUT DOWN H Back to the first menu 32 USER INFORMATION Take care : Rolling the menu in pushing on in any time, allow to change the menu. , pressing the select button Menu :USER INFORMATION STEAM BATH ELMC Indicates the ELMC model. STEAM PRODUCED : ST/H H Indicates the nominal steam production of the ELMC. ACTUAL CURRENT : Indicates the Amps consumption of the unit A A Steam bath EG Steam bath HG Alpha digital status T° IN THE BATH °C Indicates the steam demand in the 'installation from 20% to 100%. STEAM DEMAND Indicated the T° Winthin the Steam bath. % In the menu: change parameter system, if the selection option is YES or NO (draining if no select time demand . YES The unit will be drain if there is no demand after the selected time NO Alpha digital status DRAIN AFTER SHUT DOWN H. 33 MENU USER INFORMATION Take care : Rolling the menu in pushing on in any time, allow to change the menu. Indicates the steam production time before maintenance, allow to planify the cleaning intervention. , pressing the select button PRODUCT BEFORE CLEAN KG/ST NEXT SERVICE DUE H TIME METER H Indicates the time running period between two interval maintenance. STEAM METER KG Indicates the optimum conductivity . LOW MINERAL CONCENTRATION ELECTRICAL POWER KW Indicates the power use by the ELMC in KW. You return to the first menu 1-2 Reverse timers (time before maintenance or production before cleaning) when you are on 0 the panel displays maintenance : VALVE DRAINING+ CYLINDER. The reverse timer reset is done, pushing on the manual draining button. 3-4 Timers (hours and steam) can be set on the zero again pushing on the manual drain button, followed by a pressure on the enter button. 34 MENU STEAM BATH STATUS Take care : Rolling the menu in pushing on in any time, allow to change the menu. , pressing the select button Menu :STEAM BATH STATUS Indicates the regulation used CONTROL SIGNAL STEAM BATH (°C) TOTAL STEAM RUN KG/VAP < > Indicates the hours running since the first use . TOTAL HOURS RUN H Indicates the water used: tap water, soft water, partial DI water, DI water, supplying the unit. WATER USED : Indicates the cylinder used: Disposable:Tap water (EV), soft water (EA), DI water(ED), Cleanable: Tap water (EV), soft water (EA), DI water in the unit. CYLINDRE USED : POWER SUPPLY V Indicates the maximum electrical power choised for the ELMC Total steam production since the first use. Indicates the voltage choised for the power circuit. MAXIMUM POWER INSTALL KW You return to the first menu 35 Electrovap MC Electrical features Software assistant FAULTY MESSAGES OF THE CONTACTOR P1 TROUBLE CAUSES/SOLUTIONS OPTION STATEMENT OF THE UNIT AFTER FAULTY DETECTIONS see the coil the contactor does not switch off Unit requests steam coil in short circuit Change the contactor Fuse F1 2 amps blows out, Standard UNIT STOP Change the contactor Standard UNIT STOP Standard UNIT STOP Standard UNIT STOP Standard UNIT STOP SEE THE CONTACTOR Unit does not request CONTACT IS STICKED steam and the ONE - P2 contactor is off LEACKAGE ON THE INLET VALVE - P3 The inlet valve does not close anymore Check the water pressure (1.6 bars) or change the inlet valve MISS OF WATER - P4 The water supply has a trouble Check the supply water Check the fuse F2 If out of order change the inlet valve Clean the drain valve draining of water does not make correctly Maintenance of the cylinder (calcium bock)down the drain Fuse F2 out of order grain coil in short circuit Water leakage detected in the humidity compartiment Check there is no leakage from the cylinder change the gasket or the cylinder if needed SEE THE DRAIN CIRCUIT - P5 LEAKAGE WATER - P6 36 Necessary to have a leakage water detection UNIT STOP Electrovap MC Inspection maintenance Maintenance The ElectroVap ELMC is delivered with disposable cylinder(s) in standard which can be replaced by cleanable ones, however, without any modification, according to the choice of the user. Drain the steam cylinder using the manual drain key. When the cylinder is fully drained switch off the unit and isolate the power. The steam cylinder may be very hot. Allow it to cool down before removing. Remove front panel from the humidifier to access the cylinder compartment. Disconnect the steam hose from the top of the steam cylinder. Remove power and high water level electrodes from top of the steam cylinder. Lift the cylinder upwards until it is clear of the drain valve. Ensure the retaining ring remains in the drain valves. The Disposable cylinder will be merely replaced by new ones. Cleanable cylinder: Mark the edge of the cylinder halves so the can be matched up when reassembled. Note: The constant heating and cooling of the cylinder may cause distortion. Consequently the cylinder halves must be assembled in the same relative position. Remove nuts and bolts around the centre of the cylinder. Open up cylinder. It is important that the strainer in the bottom half of the cylinder is also cleaned. Clean the electrodes by scraping off the mineral deposits. Alternatively, this can be done using weak descaling solution. Rinse the electrodes and the body of the cylinder. IT IS IMPORTANT TO AVOID DISTORtion THE CYLINDER IN ATTEMPTING TO REMOVE ANY MINERAL DEPOSITS FROM IT. Relocate the strainer in the cylinder base. Replace the cylinder gasket on the rim of the bottom half of the cylinder and then locate the upper half of the cylinder on the gasket, TAKING CARE THAT THE MARKS ARE ALIGNED. Refit the nuts and bolts. Clean the O-ring on the drain valve and if necessary, change it. (every2-3 cylinder cleanings). Locate the steam outlet of the cylinder in the retaining clip.Position the base of the cylinder over the drain valve and push downwards. Reconnect the power cables. General: The humidifier requires regular maintenance to ensure efficient operation and to prevent breakdown. The exact maintenance frequency is variable and will depend on water quality, hours run and level of demand for humidification. New installations should be inspected / serviced every 2 to 4 weeks. This may be too frequent, but it will enable a suitable maintenance routine to be established. Routine inspection: The following is a guide to work that should be undertaken in a routine inspection. 1Inspect water and steam installation for leaks and damage. 2Inspect electrical installation for any loose cables and or damages. Components. 3Inspect the steam cylinder for scale deposits. If the scale in the cylinder is half way up the stainer in the lower half of the cylinder it should be replaced / cleaned (see changing steam cylinder). 4Inspect the inlet valve. The drain valve may become blocked with scale from the steam cylinder. This will cause water to continually run to drain. 37 Electrovap MC Valves maintenance Maintenance Drain valve maintenance These maintenance should be made at each cylinder maintenance Drain the steam cylinder fully and remove it from the humidifier. Isolate power and water supply before attempting to carry out any maintenance. • Remove the cap from, the end of the electrovalve 1 • Remove the coil from the valve steam 2 • Unscrew and remove the valve steam from the valve body 3 • Clean the valve stem with fresh water 3 • Clean the valve seat and the piston (taking care not to loose the spring) 7 • Remove the O ring and drain valve collar from the top of the valve body 4 Note Oil the O ring with high temperature silicone oil before replacing. Remove the filling cup hose from the valve body. Remove the two screws that secure the valve body to the drain cup 5. Remove the drain valve body from the drain cup and rinse with clear water ensuring any scale deposits are removed. Pay particular attention to the pistion seat 6. Assemble in reverse order. Inlet valve maintenance These maintenance should be made twice a year. 38 Drain the steam cylinder fully and remove it from the humidifier Isolate power and water supply before attempting to carry out any maintenance. • Remove the water inlet hose from the valve. 1 Remove the solenoid coil in pushing and turning 2 •Remove the basket filter from the base of the valve with a pair of long nose pliers. 3 •Wash the basket filter under clean water to remove any dirt and debris. 3 Change the O ring if necessary 4 •Assembly in reverse order. Note Do not forget to fit the washer when attaching the water inlet hose. Notes .................................................................................................................................................................. .................................................................................................................................................................. .................................................................................................................................................................. .................................................................................................................................................................. .................................................................................................................................................................. .................................................................................................................................................................. .................................................................................................................................................................. .................................................................................................................................................................. .................................................................................................................................................................. .................................................................................................................................................................. .................................................................................................................................................................. .................................................................................................................................................................. .................................................................................................................................................................. .................................................................................................................................................................. .................................................................................................................................................................. .................................................................................................................................................................. .................................................................................................................................................................. .................................................................................................................................................................. .................................................................................................................................................................. .................................................................................................................................................................. .................................................................................................................................................................. .................................................................................................................................................................. .................................................................................................................................................................. .................................................................................................................................................................. .................................................................................................................................................................. .................................................................................................................................................................. .................................................................................................................................................................. .................................................................................................................................................................. 39 Sensor Steam bath control cabinet Perfume dispensor or desinfecting Serpentin Steam nozzle Perfume dispensor or desinfecting tank Desinfecting nozzle Photos no contractual Distribued by : B.P.12 - 76550 Ambrumesnil - France Tél : 33 (0)2 35 83 06 44 33 (0)2 35 83 03 86 Fax : 33 (0)235 85 36 72 www.devatec.com Email : export@devatec.com DEVATEC continue to develop its product For this reason, the technical data and specification of the product must be changed without prior notice.