Safety procedure in electrical work (Standards and best practices) 1 TOT-M1-B-LE_00_00_002 2 Prevent direct contacts Remoteness M1.1-B-L-0001 3 Prevent direct contacts Obstacles Insulation M1.1-B-L-0001 4 Prevent Indirect Contact By automatic disconnection of supply Without This principle consist in connected to the earth all metallic part of equipment and appliances. The disconnection can be done by MCB or RCCD depending on the earthing system. M1.1-B-L-0001 automatic disconnection of the supply This can be done by three ways: Class II equipment Isolated circuits Very low voltage 5 Voltage range from IEC & Risks IEC voltage range High voltage (supply system) Low voltage (supply system) Extra-low voltage (supply system) AC DC Defining risk > 1000 Vrms > 1500 V electrical arcing 50–1000 Vrms 120–1500 V Electrical shock < 50 Vrms < 120 V Low risk Protection by class II equipment A class II equipment in addition of the main insulation has a double insulation. Protection by Isolated circuits The principle of this protection is by using transformer to isolate circuits. The second circuit is completely isolated from the earth and from the power supply. Protection by using Extra-low voltage The protection is ensured by the use of a voltage under 50 V in AC, voltage under this there is no danger for people. M1.1-B-L-0001 6 Equipment classification Class 0 These appliances have no protective-earth connection and feature only a single level of insulation and were intended for use in dry areas. Class 2 Class 1 These appliances must have their chassis connected to electrical earth . The earth connection is achieved with a 3-conductor mains cable. Class 3 M1.1-B-L-0001 A Class II or double insulated electrical appliance is one which has been designed in such a way that it does not require a safety connection to electrical earth (ground). A Class III appliance is designed to be supplied from a separated/safety extra-low voltage (SELV) power source. 7 IP Code (is.iec.60529.2001) The IP Code, International Protection Marking (IEC 60529), classifies and rates the degree of protection provided against the intrusion (including body parts such as hands and fingers), dust, accidental contact, and water by mechanical casings and electrical enclosures. The standard aims to provide users more detailed information than vague marketing terms such as waterproof. The digits (characteristic numerals) indicate conformity with the conditions summarized in the tables below. Where there is no protection rating with regard to one of the criteria, the digit is replaced with the letter X. M1.1-B-L-0001 8 M1.1-B-L-0001 9 Additionalletters The standard defines additional letters that can be appended to classify only the level of protection against access to hazardous parts by persons: Level A B C D Protected against access to hazardous parts with Back of hand Finger Tool Wire M1.1-B-L-0001 10 IK Code definition Standard IEC 62262 defines an IK code that characterises the aptitude of equipment to resist mechanical impacts on all sides. M1.1-B-L-0001 11 Overvoltage categories Overvoltage categories classification of live electric circuits is used in measurement and testing of installations and equipment, usually in the relation within a building (residential or industrial) There are four categories designated by a mark such as “CAT III, 150 V" or "CAT IV, 1000 V". • CAT I is applicable to instruments and equipment, which are not intended to be connected to the mains supply • CAT II defines circuits which are intended for direct connection into mains sockets or similar points. • CAT III is for circuits which can be connected to the mains installation of a building • CAT IV includes circuits which are connected directly to the source of power for a given building. M1.1-B-L-0001 12 M1.1-B-L-0001 13 In addition to the label “CAT”, the maximum voltage must be marked. This voltage is the maximum voltage between live and ground of the circuit or the same overvoltage range. Rated Voltage 150V 300V 600V 1,000V Resistance IEC 61010-1 2nd Edition CAT IV CAT III CAT II 4,000V 2,500V 1,500V 6,000V 4,000V 2,500V 8,000V 6,000V 4,000V 12,000V 8,000V 6,000V 2 ohms 2 ohms 12 ohms M1.1-B-L-0001 14 Security equipment Personal protective equipment (PPE) safety glasses face shields hard insulated hats safety isolated shoes insulating (rubber) gloves with leather protectors insulating sleeves flame-resistant (FR) clothing M1.1-B-L-0001 15 Insulating Protective Equipment (IPE) Insulating mat Insulating tools Insulating ladder Insulating pole Insulating tools voltage detector temporary-grounding and temporary-shortcircuit set M1.1-B-L-0001 16 M1.1-B-L-0001 17 Collective protective equipment Protective screen Poles, chains Warning board and sign M1.1-B-L-0001 18 Measuring devices The measuring device should: Have an insulating case Be Class II Have an IP2X Have the right measurement category. Accessories should have the same characteristics M1.1-B-L-0001 19 Permit-to-work system (IS.5216.1.1982) The permit is to be prepared in duplicate by the person-in-charge of operation on the basis of message, duly logged, from the person-m-charge of the work. The original permit will be issued to the person-incharge of work and the duplicate will be retained in the permit book. For further allocation of work by the permit receiving officer, tokens may be issued to the workers authorizing them individually to carry out the prescribed work. On completion of the work, the original shall be returned to the issuing officer duly discharged for cancellation. M1.1-B-L-0001 20 Work zone and vicinity The vicinity zone has been defined when a live part of an equipment is close to people. The distance between them depends of the voltage. In lower voltage (50 – 1000 V AC) this distance is 30 cm (11 in). It has also to be taken in account the possible movement of the worker, movement of live part (aerial wire), tools… It has been defined that the accessible live part are equipment with: In LV the IP is lower than IP2X In LV the IP is lower than IP3X Work in a vicinity area requires the use of PPE and PEI M1.1-B-L-0001 21 M1.1-B-L-0001 22 Zone 1: Non vicinity Zone 4: Vicinity area in LV (less than 30 cm from live parts). All equipment with IP < IP2X is considered as live part. Zone 2: Vicinity area in HV (up to red line) 2 m (79 in) if U < 50 000 V (3 m -118 In – for aerial wire) 3 m (118 in) if U < 250 000 V (5 m -197 In – for aerial wire) 4 m (157 in) if U < 400 000 V (5 m -197 In – for aerial wire) 5 m (197 in) if U < 750 000 V (5 m -197 In – for aerial wire) Zone 3 : This is the distance between the live part and the Minimum Distance Approach (MDA). In this area there a risk of electric arc. The MDA distance is 60 cm (24 in) up to 50 000 V. From 50 000 V the MDA is given by the following formula: MDA(m) = 0,005 x U(kV) + 0,5 M1.1-B-L-0001 23 THANK YOU Standards : IS.5216.1.1982_Recommendations on Safety Procedures and Practices in Electrical Work. IEC 61140: Protection against electric shock – Common aspects for installation and equipment IEC 60950-1: Information technology equipment – Safety IEC 60529: Degrees of protection provided by enclosures (IP Code) (is.iec.60529.2001) IEC 61010: Safety requirements for electrical equipment for measurement, control, and laboratory use Doc: TOT-M1-B-LE_00_00_002-RES-Model form of work permit Schneider Electric “Cahier Techniques” CT 166 – Enclosure and Degree of Protection M1.1-B-L-0001