General Information Foreword......................................................................................................3 Ductile Iron...................................................................................................4 Bolts and Nuts..............................................................................................5 Gaskets........................................................................................................6 Pressure -Temperature Ratings, Service Temperatures and Vacuum Service............................................................................................8 Standards and Codes.................................................................................10 General Notes 1. Always read and understand all Shurjoint installation instructions before installing any Shurjoint product. 2. Always depressurize and drain the piping system before attempting disassembly, adjustment or removal of any piping components. 3. Designers must know and understand all relevant building and or piping standards, codes and specifications. It is the responsibility of the designer to select and or specify the appropriate product for the intended use and service. 4. Always refer to the maximum pressure rating and service temperature range allowed for Shurjoint products and ensure that they are used within these parameters. 5. Special attention is required for selection of suitable gasket grades for the intended service application. 6. All information and data contained herein supersede all previous published data. Shurjoint reserves the right to change product designs and or specifications without notice and or obligation. Please refer to the Shurjoint web site for the latest information. Connect with the Best! Catalog 2011 © Copyright 2011 Shurjoint www.shurjoint.com Catalog 2011 Connect with the Best! Shurjoint A World Leader in Mechanical Piping Components Mechanical couplings were first developed in the 1920's and evolved into Grooved Mechanical Couplings during the 1950's & 60's. This revolution was further spurred in the latter half of the 20th century by advanced engineering and innovative materials such as Ductile Iron and EPDM elastomers. Typical Applications Past to Present The history of Shurjoint dates back to 1974, when the founders produced their first grooved couplings. These first couplings were produced from malleable iron, the casting material of choice at this time. Before long foundry production was converted to ductile iron. Ductile iron was the ideal material, providing for precision castings and superior strength, without the need for further heat treatment. EPDM (ethylene propylene diene monomer) provided a great advancement in synthetic rubber elastomer compounds. This new compound offered a service life equal to or in some cases longer than that of carbon steel pipe. EPDM was an ideal gasket material for grooved piping systems. A World Leader With nearly four decades of experience, Shurjoint is recognized as a world leader in the design and manufacture of mechanical piping components. Shurjoint has developed and currently offers over 3000 individual piping components in sizes from ½” to 96”, for use with a variety of piping materials including carbon steel, stainless steel, ductile iron, PVC, HDPE, CPVC and copper tubing. The Shurjoint Mission Our mission is to supply the highest quality products to customers worldwide with an unmatched level of customer service at a superior value. In addition to these hallmarks, Shurjoint continuously invests in research, engineering and development, resulting in innovative products and new solutions for the changing needs of industry. The Shurjoint Catalog In this 2011 catalog we are incorporating the ASME/ANSI pressure & temperature rating method. Thus allowing you to select, specify and procure Shurjoint piping components in the same manner and method that you do with other fittings, flanges, valves, pumps and other components. Shurjoint encourages engineers and designers to use this classic and practical pressure rating system when using grooved mechanical components in place of or in conjunction with traditional pipe joining methods. Connect with the Best! HVAC Reverse Osmosis Fire Protection Desalination Water Supply & Treatment Mining & Tunnel Boring Plumbing Marine Municipal Gas Food Processing Chemical Pulp & Paper Oil Agriculture Air Taipei 101, 509.2M, the world tallest building 2004 - 2010 www.shurjoint.com 3 ©Copyright 2011 Shurjoint Catalog 2011 Ductile Iron – Housing Material ASTM A536, Grade 65-45-12 (UNS F33100) Chemical Requirements* Minimum Carbon, % 3.0 Silicon, % 2.5 Manganese, % 0.1 Phosphorus, % Sulfur, % Magnesium, % 0.03 Chromium, % Physical Properties Tensile strength, psi (MPa) 65,000 (448) Yield strength, psi (MPa) 45,000 (310) Elongation, % 12 Maximum 3.9 3.0 0.4 0.07 0.02 0.05 0.1 Ductile iron is an ideal material for grooved mechanical components, as it provides similar or greater strength to that of wrought or cast steel piping materials such as; forged steel flanges - ASTM A105, carbon steel valves - ASTM A216 WCB, wrought carbon steel pipe - ASTM A53 Gr. B, etc. Most Shurjoint components are made of ductile iron conforming to ASTM A536 Gr. 65-45-12 and or ASTM A395 Gr. 65-45-15. *Reference only as chemical requirements are not specified in ASTM A536. Ductile iron was first invented in the U.S.A. and U.K. in the late ASTM A395, Grade 65-45-15 (UNS F33100) 1940's. Superior strength was achieved by crystallizing graphite in Chemical Requirements Minimum Carbon, % 3.0 Silicon, % Manganese, % Not specified Phosphorus, % Sulfur, % Not specified Magnesium, % Not specified Chromium, % Not specified Physical Properties Tensile strength, psi (MPa) Yield strength, psi (MPa) Elongation, % the shape of nodules. The result was ductile iron that had tensile and yield strength properties that were equal to or greater than some steel castings. This superior strength combined with ductile irons excellent castability helped to reduce the weight and cost of many components. Because of these advantages and benefits, many components have been converted from gray iron, malleable iron and steel castings to ductile iron over the past 60 years. Please visit the Ductile Iron Society website; www.ductile.org, for further information. Sand supply unit ------- Maximum 2.5 0.08 65,000 (448) 45,000 (310) 15 ------- Disamatic Molding Line Max. 360 molds per hour Pattern plate change unit Ductile Iron Superior tensile strength with good castability Gray Iron Excellent castability but ‘brittle’ – less strength Malleable Iron Stronger than gray iron but poor castability Precision mold conveyor Automatic core Setter Disamatic molding operation Microstructure check International ductile iron specifications equivalent to Molten metal pour ASTM A536 Gr. 65-45-12 and or ASTM A395 Gr. 65-45-15 are; SAE J434: D4512 EN1563: EN-GJS-450-10 or EN-GJS-450-15 JIS G5502: FCD450-10 SABS 936/937: SG42 Physical strength of materials comparative ASTM Designation Ductile iron castings A536: Gr. 65-45-12 Ductile iron castings A395: Gr. 65-45-15 Forged carbon steel A105 Cast carbon steel A216: WCB Carbon steel pipe A53: Gr. B Malleable iron castings A47: Gr. 32510 Gray iron castings A126: Gr. B 4 ©Copyright 2011 Shurjoint Tensile Strength, min. psi (MPa) 65,000 (448) 65,000 (448) 70,000 (485) 70,000 (485) 60,000 (415) 51,000 (345) 31,000 (214) Yield Strength, Elongation min. psi (MPa) in 2”, % 45,000 (310) 12 45,000 (310) 15 40,000 (250) 20 36,000 (205) 22 35,000 (240) (29.5) 32,000 (224) 10 Not specified Not specified Connect with the Best! www.shurjoint.com Catalog 2011 Bolts & Nuts Carbon steel bolts and nuts Shurjoint products utilize oval neck track bolts conforming to ASTM A449 and ASTM A183 Gr. 2 and heavy duty nuts to ASTM A563 Gr. B, available with UNC threads or ISO metric threads. The UNC track bolts and nuts are supplied electro zinc plated in a silver chromate color and ISO metric bolts and nuts in a gold chromate color. Hot-dip galvanized bolts and nuts are also available upon request. A stainless steel bolt fastened with a silicon bronze nut ASTM A193, Grade B8M (Type 316) Stainless Steel Bolts ASTM A449, Quenched and Tempered Steel Bolts* Chemical Requirements Minimum Carbon, % 0.28 Manganese, % 0.60 Phosphorus, % Sulfur, % Physical Properties Maximum 0.55 0.040 0.050 Tensile strength, psi (MPa) 120,000 (825) - Yield strength, psi (MPa) 92,000 (635) - Elongation, % 14 - *Equivalent to property class 8.8 bolts per ISO 898. ASTM A183, Grade 2 Carbon Steel Track Bolts Chemical Requirements Minimum Carbon, % 0.30 Phosphorus, % Sulfur, % Physical Properties Tensile strength, psi (MPa) Yield strength, psi (MPa) Elongation, % 110,000 (760) 80,000 (550) 12 Maximum 0.05 0.06 ------- ASTM A563, Grade B Carbon and Alloy Steel Heavy Hex Nuts Chemical Requirements (bolts) Minimum Carbon, % Phosphorus, % Sulfur, % Physical Properties Hardness, Rockwell B69 Maximum 0.55 0.12 0.15 C32 Chemical Requirements Minimum Carbon, % Manganese, % Phosphorus, % Sulfur, % Silicon Chromium, % 16.00 Nickel, % 10.00 Molybdenum 2.00 Physical Properties Tensile strength, psi (MPa) Yield strength, psi (MPa) Elongation, % 75,000 (515) 30,000 (205) 30 Maximum 0.08 2.00 0.045 0.030 1.00 18.00 14.00 3.00 - Silicon Bronze Nuts ASTM B98 Alloy B Copper-Silicon Alloy (UNS No. C65100) Chemical Requirements Minimum Copper, % 96.0 Lead, % Iron, % Zinc, % Magnesium, % Silicon, % 0.8 Physical Properties Tensile strength, psi (MPa) Yield strength, psi (MPa) Elongation, % 55,000 (380) 20,000 (140) 11 Maximum 0.05 0.8 1.5 0.7 2.0 12 Recommended Bolt Torque Always use factory supplied bolts and nuts for assembly of Shurjoint Stainless steel bolts and nuts Stainless steel track bolts and nuts, type 304 or type 316, are supplied with Shurjoint stainless steel couplings. Track bolts and nuts are molybdenum disulfide (MoS2) coated to inhibit galling. As an option, silicon bronze nuts are also available to further reduce the chance of galling. couplings. Shown below are the general recommended torque ranges for common sizes of carbon steel bolts. Never exceed the recommended torque range by more than 25% as excessive torque can lead to joint failure, personal injury and or property damage. Always depressurize and drain the piping system before attempting disassembly, adjustment or removal of any piping component. Follow installation instructions for proper assembly of all Shurjoint ASTM A193, Grade B8 (Type 304) Stainless Steel Bolts Chemical Requirements Minimum Carbon, % Manganese, % Phosphorus, % Sulfur, % Silicon Chromium, % 18.00 Nickel, % 8.00 Physical Properties Tensile strength, psi (MPa) Yield strength, psi (MPa) Elongation, % 75,000 (515) 30,000 (205) 30 Connect with the Best! Maximum 0.08 2.00 0.045 0.030 1.00 20.00 10.50 ------- components. For questions contact Shurjoint. mm M8 M10 M12 M16 M20 Bolt Size in 5/16” - 18 ⅜” - 16 ½” – 13 ⅝” - 11 ¾” - 10 Proper Torque Range N-m Lbs-Ft 9 - 18 7 – 14 20 - 30 15 – 22 40 - 68 30 – 50 81 - 122 60 – 90 129 - 237 96 - 175 For stainless steel bolts, reduce by 20% www.shurjoint.com 5 ©Copyright 2011 Shurjoint Catalog 2011 Rubber Gasket Compounds The 20th century was the era of innovation in plastic and rubber materials. Among the new synthetic rubber compounds that most impacted our industry were EPDM (ethylene propylene diene monomer) and Nitrile rubbers. EPDM is recognized as the most water resistant NBR, Buna-N, and Nitrile rubber available today. Good for cold & hot water, represent the same copolymer of butadiene and steam up to 250ºF (121ºC), waste water, water acrylonitrile (ACN), which is inherently resistant to with acid, deionized water and seawater. EPDM is hydraulic fluids, lubricating oils, transmission fluids not recommended for use with petroleum based oils and fuels, hydrocarbon solvents and aromatic all Green Stripe hydrocarbons. and other non-polar petroleum based products Orange Stripe and water less than 150º F (65º C). The higher the ACN content, Shurjoint Grade "E" EPDM is compounded per ASTM D2000 designation 2CA615A25B24F17Z. Peroxide curing and post curing give a higher crosslink density, which provides a higher aging the higher the resistance to oils and heat, but the lower elastic characteristics and compression set. NBR displays poor resistance to hot water and steam. resistance than required in AWWA C606. Shurjoint grade “T” NBR rubber is compounded based on ASTM AWWA C606 2CA 615A25B24F17Z Basic Requirements Hardness, Durometer A, point 65±7 Tensile strength, psi, min. 1500 psi (10.34 MPa) Elongation, %, min. 300 % Heat Aging Properties After aged at 212°F (100°C) for 70 hours Change in Durometer hardness, max. +10 point Change in tensile strength, max. -25% Change in ultimate elongation, max. -25% Compression Set, Method B, max. 25% Shurjoint Standard 60±5 1500 psi (10.34 MPa) 300 % After aged at 257°F (125°C) for 70 hours +5 points -10% -20% 20% Use Shurjoint Grade "E-pw" for potable water and food processing services. The Grade "E-pw" is UL classified per ANSI/NSF 61 for cold +86°F (30°C) and hot +180°F (82°C) potable water services. EPDM seals are recommended for use in breweries as they have the least impact on the characteristics of beer or wort. Double Green Stripe Note: EPDM materials used in domestic water applications with high levels of chlorine and or chloramines should be subjected to resistance testing, as not all materials will be suitable. EPDM materials with higher saturated ethylene content and lower carbon black content are recommended for chloramine and chlorine resistance. Contact Shurjoint for further information. D2000 designation 5BG615A14B24Z and exceeds the requirements of AWWA C606. Grade “T” is a general purpose compound with a medium ACN level. For fuels, especially those with a low aniline point, such as premium or unleaded gasoline, ASTM referenced fuels B & C and naphtha, use Shurjoint grade “M2” Epichloro-Hydrin or grade “O” Flurocarbon. AWWA C606 Shurjoint 5BG615A14B24Z Standard Basic Requirements Hardness, Durometer A, point 60±7 60±5 Tensile strength, psi, min. 1500 psi (10.34 MPa) 1500 psi (10.34 MPa) Elongation, %, min. 300 % 300 % When heat aged at 212°F (100°C) for 70 hours Change in Durometer hardness, max. +10 point ±10 points Change in tensile strength, max. -25% -20% Change in ultimate elongation, max. -30% -30% Compression Set, Method B, max. 25% 25% Use Shurjoint Grade "A" white Nitrile gaskets for oily and greasy food products and processing, as well as pharmaceutical and cosmetics manufacturing. The Grade "A" is compounded from FDA approved ingredients (CFR Title 21 Part 177.2600). White Gasket Use Shurjoint Grade "S" Nitrile gaskets for joints with AWWA ductile iron pipe. Good for mineral oils, vegetable oils, air with oil vapors and water less than 150°F (65°C). Red Stripe Laboratory high temperature oven testing 6 ©Copyright 2011 Shurjoint Connect with the Best! www.shurjoint.com Catalog 2011 Silicone (VMQ) Epichloro-Hydrin (ECO) Shurjoint Grade "L" Shurjoint Grade "M2" compound offers good to Silicone compound features high temperature excellent resistance to aliphatic hydrocarbon and range stability and low temperature flexibility. aromatic hydrocarbon fuels at low temperatures, LP Recommended for dry heat and air without hydrocarbons up to 350º F (177º C). Silicone compounds are used in many food and medical gases & fuels, mineral oils and many solvents. ECO Red Gasket offers limited resistance to many organic chemicals. White Stripe applications as they do not impart odor or taste. Not recommended for hot water or steam services. Halogenated Butyl (CIIR) Shurjoint Grade "M" CIIR is specially compounded Chloroprene (CR, Neoprene) for use with AWWA ductile iron pipe for water a general purpose elastomer that demonstrates chemicals. The compound is UL classified for services, mild dilute acids, oil-free air and many Shurjoint Grade "V" chloroprene rubber is potable water use per ANSI/NSF 61. good resistance to lubricating oils, animal & vegetable fats and greases. Chloroprene is not Brown Stripe Yellow Stripe effective in aromatic and oxygenated solvent environments and is not recommended for hot water and steam services. Fluorocarbon (FKM) FKM is a highly fluorinated carbon backboned compound, which is also known by the commercial name of Viton®. Shurjoint Grade "O" fluorocarbon compound offers excellent resistance to harsh chemical and ozone attack with a thermal stability to 300°F (149°C). Blue Stripe The Grade "O" gasket is recommended for use with oils, gasoline, hydraulic fluids, hydrocarbon solvents and extended fuels that fall outside the service parameters of grade T / NBR compounds. Not Laboratory hot water & steam testing recommended for steam services. (Viton® is a registered trademark of DuPont.) Service temperatures The following chart can serve as a general guide for temperature and media compatibility for Shurjoint gaskets. The range shown below is only a guide and users should always test the gasket materials for the specific operating and service application, as conditions can vary. Air Hot Water Steam (continuous)* Steam (intermittent)* EPDM NBR VMQ CR Grade E Grade T Grade L Grade V -30 to +260°F -20 to +180°F -30 to +350°F -30 to +180°F -34 to +127°C -29 to +82°C -34 to +177°C -34 to +82°C 212°F 150°F 150°F 150°F 100°C 65°C 65°C 65°C 230°F 110°C NR NR NR 250°F 121°C FKM Grade O -20 to +300°F -29 to +149°C 212°F 100°C ECO Grade M2 -20 to + 160°F -29 to + 71°C 150°F 65°C CIIR Grade M -20 to + 200°F -29 to + 93°C 180°F 82°C NR NR NR *Some codes do not allow the use of EPDM for steam services. Connect with the Best! www.shurjoint.com 7 ©Copyright 2011 Shurjoint PLAIN-END PIPING SYSTEM Catalog 2011 Pressure-Temperature Ratings Service temperatures Shurjoint has incorporated the ASME/ANSI nominal pressure-temperature rating method, to identify and describe working pressures of grooved mechanical components, so that engineers and designers can select Shurjoint components in the same manner and method that they do when selecting other fittings, flanges, valves, pumps and other piping components. Service temperatures are limited by the flow media and gasket grade. Refer to the chart of Pressure-Temperature Ratings for Class 125, 150, 250, 300 and 400 shown on the next page. Maximum working pressures shown in this catalog are rounded numbers rather than those specified in ASME/ANSI standards. All pressure ratings shown in this catalog are based on use of cut or roll-grooved standard weight (STD) carbon steel pipe within a temperature range of -20°F to +100°F (-29°C to +38°C). For example Grade "E" EPDM and Grade "T" Nitrile gaskets can be used in the temperature ranges listed below. Temperature Limitations Rubber Compound EPDM (Grade E) Nitrile (Grade T) Air -30°F to +260°F (-34°C to +127°C) -20°F to +180°F (-29°C to +82°C) Water 212°F (100°C) 150°F (65°C) Steam Continuous: 230°F (110°C) Not recommended Temperature limitations are guidelines when compounds are used as a sealing gasket of grooved mechanical components. For high temperature services, Grooved mechanical components should be installed at accessible locations for replacement of gaskets if required. Vacuum Service Standard Shurjoint gaskets are designed to seal well under vacuum conditions up to 10 inHg (absolute)/254 mmHg (absolute) which may occur when a system is drained. Maximum Working Pressure at +100°F (+38°C) Nominal Rating Class 125 Class 150 Class 250 Class 300 Class 400 ASME/ANSI B16.1, B16.5, B16.34 175 psi 285 psi 400 psi 740 psi 990 psi Shurjoint 2011 Catalog 175 psi (12 Bar) 300 psi (20 Bar) 400 psi (28 Bar) 750 psi (52 Bar) 1000 psi (70 Bar) Pressures are shown in psi (pounds per square inches) and temperatures in Fahrenheit (°F) with converted pressures in Bar (MPa x 10) and temperatures in Celsius (°C). Vacuum testing The performance parameters of grooved mechanical components will vary depending on the pipe wall thickness, material, diameter and the type of grooves processed. For example the pressure rating of a Class 150 coupling used on schedule 7 pipe would be lower than that of the same coupling used on standard wall pipe. Refer to the Performance Data Sheet, shown on page 39, for actual working pressures at ambient temperatures (or CWP - cold working pressures) for each pipe schedule or wall thickness of carbon steel and stainless steel pipes. Proof test pressures are 1.5 times the maximum working pressures (non-shock cold water). Burst test pressures are minimum 3 times the maximum working pressures for sizes up to 12” and minimum 2 times for sizes 14” and above. CWP (Cold working pressure) Pressure ratings of grooved components that do not conform to the applicable ASME/ANSI pressure-temperature ratings are shown in CWP. Grooved components used for fire protection systems shall be listed by UL and or approved by FM and or other approval bodies such as VdS, LPCB, etc., as may be required by local authorities and or codes. Refer to the Approved Pressure Ratings by UL and FM which are shown at the end of this catalog. Pressure ratings of some valves that are designed to MSS standards are also shown in CWP. 8 ©Copyright 2011 Shurjoint Connect with the Best! Hydrostatic testing - 72" R-88 coupling www.shurjoint.com Catalog 2011 Pressure-Temperature Ratings Fittings, Flanges & Valves ANSI B16.4, B16.5, B16.34 & BS EN 1092-1 Psig Bar 70 60 ASTM A216 Gr. WCB ASTM A351 Gr. CF8M ASTM A126 Class A ASME SA105 Class 400 1000 900 800 700 600 (PN40) EPDM 500 Class 250 400 Line 30 eam 40 Class 300 Class 150 300 rate 20 d St (PN25) Satu Pressure 50 (PN16) 200 Class 125 10 100 0 0 0 -50 EPDM NITRILE (NBR) 100 0 50 200 300 100 AIR WATER Connect with the Best! 200 500 250 600 300 700 °F 650 350 °C Temperature AIR WATER 150 400 STEAM Shurjoint Gr. E (EPDM) and Gr. T (NBR, Nitrile) gaskets are compatible with air, water and steam within the referenced temperature ranges. As a general rule, all rubber materials lose elasticity as temperature increases. For elevated temperature services, GMC should be installed at accessible locations for replacement of gaskets if required. www.shurjoint.com 9 ©Copyright 2011 Shurjoint Catalog 2011 Standards and Codes Shurjoint production facilities are certified to ISO 9001. Products are various approval bodies and registration authorities. Shurjoint is also designed to conform and meet or exceed all applicable domestic and active in industry and environmental organizations. international standards and are listed, approved and or certified by American Standards ASME/ANSI B1.1: Unified Inch Screw Threads (UNC) B1.20.1: Pipe Threads (NPT) B16.3: Malleable Iron Threaded Fittings B16.5: Steel Flanges & Flanged Fittings B16.9: Wrought Steel Butt-Welding Fittings B16.14: Plugs, Bushings & Locknuts B16.34: Valves – Flanged & Butt-welding Ends B16.39: Malleable Iron Threaded Unions B16.42: Ductile Iron Flanges & Flanged Fittings B31.1: Power Piping B31.3: Process Piping B31.9: Building Services Piping B36.10: Wrought Steel Pipe B36.19: Stainless Steel Pipe ASTM A53: Steel Pipe A106: Seamless Carbon Steel Pipe A135: Electric-Resistance-Welded Steel Pipe A795: Steel Pipe for Fire Protection Use B75: Seamless Copper Tube B88: Seamless Copper Water Tube B306: Copper Drainage Tube (DWV) A395: Ferritic Ductile Iron A536: Ductile Iron Castings A351: Austenitic Stainless Steel Castings A743: Iron-Chromium-Nickel Castings for General Application A744: Iron-Chromium-Nickel Castings for Severe Service A890: Duplex (Austenitic / Ferritic) Stainless Steel A985: Steel Investment Castings B584: Copper Alloy Castings A183: Carbon Steel Track Bolts and Nuts A193: Alloy & Stainless Steel Bolting Materials A194: Carbon & Alloy Steel Nuts A307: Carbon Steel Standard Fasteners A449: Quenched and Tempered Steel Bolts A105: Steel Forgings for Piping Components A234: Wrought Carbon Steel Fittings 10 ©Copyright 2011 Shurjoint A153: Hot-Dip Zinc Coatings A633: Electro-Zinc Coatings D1784: PVC and CPVC Compounds D1785: PVC Pipe (Sch. 40, 80 & 120) D2000: Classification System of Rubber Products D2513: PE Gas Pressure Pipe and Fittings D3350: PE Plastic Pipe & Fittings Materials F1476: Grooved Mechanical Couplings F1548: Fittings for Grooved Couplings API API 5L: Line Pipe API 594: Check Valves API 598: Valve Inspection and Testing ANSI/AWWA C606: Grooved and Shouldered Joints C151/A21.51: Ductile-Iron Pipe C153/A21.53: Ductile-Iron Compact Fittings C901: PE Pressure Pipe and Tubing MSS SP-25: Standard Marking System for Valves & Fittings SP-67: Butterfly Valves SP-72 Ball Valves SP-110: Ball Valves (Grooved) SP-136 Ductile Iron Check Valves NFPA NFPA 13: Installation of Sprinkler Systems SAE SAE J403: Chemical Compositions of SAE Carbon Steels SAE J1199: Mechanical and Material Requirements for Metric Externally Threaded Steel Fasteners ABS IACS UR P2.11: Type Approval of Mechanical Joint Canadian Standards CSA B242: Grooved & Shouldered Couplings Japanese Standards MP006 Housing Type Joints Approval Bodies UL 213: Rubber Gasketed Fittings for Fire Protection Service Connect with the Best! ULC/ORD-C213: Rubber Gasketed Fittings for Fire Protection Service FM Class 1920: Pipe Couplings and Fittings for Aboveground Fire Protection Systems VdS 2100-06en: Pipe Joints, Requirements and Test Methods LPCB LPS-1219: Requirements for Testing Pipe Couplings FESC: Japan Fire Equipment Safety Center CNBOP: Scientific and Research Centre for Fire Protection TSUS: Technický a Skúšobný Ústav Stavebný, n. o. Registrations Lloyd’s: Lloyd’s Register Quality Assurance NYC-MEA: New York City Department of Buildings, Materials and Equipment Acceptance NYPA: New York Power Authority CRN: Canadian Boiler Branch Registration DLEG: State of Michigan Board of Mechanical Rules CE PED: Pressure Equipment Directory 97/23/EC Associations NFPA: National Fire Protection Association NFSA: National Fire Sprinkler Association, Inc. CASA: Canadian Automatic Sprinkler Association IFSA: International Fire Sprinkler Association MCAA: Mechanical Contractors Association of America ASHRAE: American Society of Heating, Refrigerating and Air Conditioning Engineering Environment ANSI/NSF 61: Standard 61 for potable water service USGBC: US Green Building Council WEF: Water Environment Federation AMTA: American Membrane Technology Association USGBC: US Green Building Council WRAS: Water Regulatory Advisory Scheme www.shurjoint.com Section 10 Technical Information Pipe End Preparation............................................................................. 136 Roll Grooving Dimensions for IPS, BS & AS pipe.............................. 137 Roll Grooving Dimensions for ISO pipe.............................................. 138 Roll Grooving Dimensions for KS and JIS pipe.................................. 138 Cut Grooving Dimensions for IPS, BS, AS, ISO, JIS & KS pipe......... 139 Roll Grooving Machines – Ratings and Capacity............................... 140 Typical Applications – Flexible Couplings (General Applications)........... 142 Anchoring, Hanging and Supports....................................................... 144 Gasket Selection ................................................................................... 147 Chemical Resistance Information....................................................... 148 Fire Protection Services........................................................................ 151 Approved Pressure Ratings by UL and FM........................................ 152 Typical Applications – Flexible Couplings – Sprinkler Systems (NFPA 13)........................................................................................... 154 Project Pictures...................................................................................... 156 Terms and Conditions............................................................................ 160 Catalog 2011 Catalog 2011 Pipe End Preparation How to process roll-grooves Shurjoint grooved piping systems require the processing of a roll or cut groove to the pipe ends being connected. The engagement of the housing keys in the grooves is integral in providing a secure and leak-tight joint. It is essential that the grooves are properly processed for optimum joint performance. applied on the ground surface. Shurjoint strongly recommends the processing of cut-grooves on heavy or thick wall pipe. No or very little protrusion Thicker than 9.5mm (0.375”) Housing Pipe Key Plain end pipe and beveled end pipe While plain-end pipe is preferred, the use of beveled end pipe is acceptable providing that the wall thickness is .375”/9.5mm or thinner Rubber gasket and the bevel is 37½ ±2½° or 30° as specified in ANSI B16.25 and Groove Full engagement Nominal pipe size Plain-end ASTM A-53 respectively. Plain-end pipe Shurjoint couplings and fittings are identified by the nominal IPS 37½° or 30° pipe size in inches or nominal diameter of pipe (DN) in millimeters. Always check the actual O.D. of the pipe and fittings to be connected, Beveled-end Pipe ( ANSI B16.25 / ASTM A- 53 ) as in some markets it is customary to refer to different O.D. pipes with the same nominal size. ERW pipe ERW pipe is one of the most popular types of pipe used today. Roll groove profile Depending on the individual pipe and manufacturer, welding beads Roll grooves should be as defined To achieve optimum A as possible. B may remain on the surface (inside and outside) of the pipe. Always When processing a roll groove the machine operator should manage rattling of the roll grooving machine resulting in inaccurate grooves. joint performance the “K” dimension should be as small as possible. the feed pressure of the upper roll set so as to achieve the best possible groove profile. C A K B B1 remove harmful weld beads near the pipe ends as they can cause Galvanized pipe Galvanized pipe is acceptable as long as the gasket seating surface is smooth and free from scale and imperfections that could affect gasket sealing. Whenever you remove welding beads or projections from the sealing surface of galvanized pipe, use caution so as to not C Applicable pipe wall thickness Roll grooves are generally applicable to .375”/9.5mm thick or thinner wall carbon steel pipe, stainless steel pipe, copper tube, aluminum pipe and PVC pipe depending on the type of roll-grooving machine and roll set being used. Different wall thicknesses and sizes require the use of different roll sets. Contact the roll groove machine manufacturer for additional information. over-grind the surface. After grinding, always apply a proper rustprevention coating to this area. Spiral welded pipe Spiral welded pipe may be used as long as the weld beads are removed from the gasket seating surface. It is also acceptable and recommended to weld a grooved end nipple to the pipe end as shown below. Whenever you remove weld beads or projections from the gasket seating surface, use caution so as to not over-grind the surface. After grinding, always apply a proper rust-prevention coating to this area. Heavy wall pipe Welded When you attempt to roll-groove pipe thicker than .375”/9.5mm, the metal may deform and heap up on both sides of the groove rather than radially deforming and protruding on the inside of the pipe. The extra heaped metal could lead to joint failure. In such a case, you should grind off any such extra metal to achieve a flat and Spiral pipe smooth sealing surface. A proper rust preventative coating must be 136 ©Copyright 2011 Shurjoint Connect with the Best! Weld beads shall be removed Spiral pipe with a grooved nipple www.shurjoint.com Catalog 2011 Roll Grooving Dimensions for ANSI B36.10, BS 1387 (M) & AS-1074 (M) Pipe t A B Basic roll groove dimensions conform to ANSI/AWWA C606-06 Table 5 with slightly adjusted tolerances to incorporate international standards including CSA B242, ISO/FDIS 6152-12, VdS 2100-6en C O.D. and JPF MP-006. d Nominal Size Basic mm / in mm / in 20 26.7 ¾ 1.050 25 33.4 1 1.315 32 42.2 1¼ 1.660 40 48.3 1½ 1.900 50 60.3 2 2.375 65 73.0 2½ 2.875 76.1 76.1mm 3.000 80 88.9 3 3.500 90 101.6 3½ 4.000 100 114.3 4 4.500 139.7 139.7mm 5.500 125 141.3 5 5.563 165.1 165.1mm 6.500 150 168.3 6 6.625 200 219.1 8 8.625 250 273.0 10 10.750 300 323.9 12 12.750 350 355.6 14 14.000 400 406.4 16 16.000 450 457.2 18 18.000 500 508.0 20 20.000 550 559.0 22 22.000 600 609.6 24 24.000 Pipe O.D. Tolerance mm / in mm / in +0.25 -0.25 +0.010 -0.010 +0.33 -0.33 +0.013 -0.013 +0.41 -0.41 +0.016 -0.016 +0.48 -0.48 +0.019 -0.019 +0.61 -0.61 +0.024 -0.024 +0.74 -0.74 +0.029 -0.029 +0.76 -0.76 +0.030 -0.030 +0.89 -0.79 +0.035 -0.031 +1.02 -0.79 +0.040 -0.031 +1.02 -0.79 +0.040 -0.031 +1.40 -0.79 +0.050 -0.031 +1.42 -0.79 +0.056 -0.031 +1.60 -0.79 +0.063 -0.031 +1.60 -0.79 +0.063 -0.031 +1.60 -0.79 +0.063 -0.031 +1.60 -0.79 +0.063 -0.031 +1.60 -0.79 +0.063 -0.031 +1.60 -0.79 +0.063 -0.031 +1.60 -0.79 +0.063 -0.031 +1.60 -0.79 +0.063 -0.031 +1.60 -0.79 +0.063 -0.031 +1.60 -0.79 +0.063 -0.031 +1.60 -0.79 +0.063 -0.031 A ±0.76 ±0.030 mm / in 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 19.05 0.750 19.05 0.750 19.05 0.750 23.83 0.938 23.83 0.938 25.40 1.000 25.40 1.000 25.40 1.000 25.40 1.000 B ±0.76 ±0.030 mm / in 7.14 0.281 7.14 0.281 7.14 0.281 7.14 0.281 8.74 0.344 8.74 0.344 8.74 0.344 8.74 0.344 8.74 0.344 8.74 0.344 8.74 0.344 8.74 0.344 8.74 0.344 8.74 0.344 11.91 0.469 11.91 0.469 11.91 0.469 11.91 0.469 11.91 0.469 11.91 0.469 11.91 0.469 11.91 0.469 12.70 0.500 1. Pipe ends must be square cut. See table for maximum allowable tolerances from squareAcceptable max. pipe O.D. cut ends. PIPE Pipe Sizes 0.8mm ( 0.030” ) 1.2mm ( 0.045” ) 8” ~ above G 1.6mm ( 0.060” ) Connect with the Best! Groove Depth d (ref.) mm / in 1.42 0.056 1.60 0.063 1.60 0.063 1.60 0.063 1.60 0.063 1.98 0.078 1.93 0.075 1.98 0.076 2.11 0.083 2.11 0.083 2.11 0.083 2.11 0.083 2.16 0.085 2.16 0.085 2.34 0.092 2.39 0.094 2.77 0.109 2.77 0.109 2.77 0.109 2.77 0.109 2.77 0.109 4.37 0.132 4.37 0.172 Max. Allowed Flare Dia. mm / in 29.2 1.15 36.3 1.43 45.0 1.77 51.1 2.01 63.0 2.48 75.7 2.98 77.7 3.06 91.4 3.60 104.1 4.10 116.8 4.60 141.7 5.578 143.8 5.66 167.0 6.574 170.9 6.73 223.5 8.80 277.4 10.92 328.2 12.92 358.1 14.10 408.9 16.10 461.3 18.16 512.1 20.16 563.9 22.20 614.7 24.20 Housing segmen Upper limit Center line Lower limit Pipe O.D. check (Before grooving) 2. The gasket seating surface `A' shall be free from deep scores, marks, or ridges that would prevent a positive seal. 3. The `C' dimensions are average values. The groove must be of uniform depth around the entire circumference. Use a Shurjoint groove gage or rule to check the groove diameter. 4. The `t' is the minimum allowable wall thickness that may be roll-grooved. Min. Wall t mm / in 1.65 0.065 1.65 0.065 1.65 0.065 1.65 0.065 1.65 0.065 2.11 0.083 2.30 0.090 2.11 0.083 2.11 0.083 2.11 0.083 2.90 0.114 2.77 0.109 2.90 0.114 2.77 0.109 2.77 0.109 3.40 0.134 3.96 0.156 3.96 0.156 4.19 0.165 4.19 0.165 4.78 0.188 4.78 0.188 4.78 0.188 Acceptance range G (max) Up to 3½” 4 ~ 6” C +0.00 +0.000 mm / in 23.83-0.38 0.938-0.015 30.23-0.38 1.190-0.015 38.99-0.38 1.535-0.015 45.09-0.38 1.775-0.015 57.15-0.38 2.250-0.015 69.09-0.46 2.720-0.018 72.260-0.46 2.844-0.018 84.94-0.46 3.344-0.018 97.38-0.51 3.834-0.020 110.08-0.51 4.334-0.020 135.48-0.51 5.333-0.020 137.03-0.56 5.395-0.022 160.90-0.56 6.334-0.022 163.96-0.56 6.455-0.022 214.40-0.64 8.441-0.025 268.27-0.69 10.562-0.027 318.29-0.76 12.531-0.030 350.04-0.76 13.781-0.030 400.84-0.76 15.781-0.030 451.64-0.76 17.781-0.030 502.44-0.76 19.781-0.030 550.06-0.76 21.656-0.030 600.86-0.76 23.656-0.030 Groove Gage Groove Rule Quick check with a housing segment 5. The `d' is for reference use only. The groove depth shall be determined by the groove diameter `C'. 6. Flare Diameter: The pipe end that may flare when the groove is rolled shall be within this limit when measured at the extreme end of the pipe. www.shurjoint.com 137 ©Copyright 2011 Shurjoint Catalog 2011 Roll Grooving Dimensions per ISO/FDIS 6182-12 Table 1 For ISO 4200:1991 Plain-end Steel Tubes, Welded and Seamless (Superseding BS1387 and DIN 2440 & DIN 2448) A B t ØF ØC ØOD D Figure 1 - Roll grooved-end dimensional reference points for Table 1 Dimensions in millimeters Nominal size 25 32 40 50 65 65 80 90 100 100 125 125 125 150 150 150 200 250 300 specificationsa Pipe or tube Outside diameter (OD) Actual Tolerance size 33,7 +0,41 / -0,68 42,4 +0,50 / -0,60 48,3 +0,44 / -0,52 60,3 ±0,61 73,0 ±0,74 76,1 ±0,76 88,9 +0,89 / -0,79 101,6 +1,02 / -0,79 108,0 +1,07 / -0,70 114,3 +1,14 / -0,79 133,9 +1,32 / -0,70 139,7 +1,40 / -0,79 141,3 +1,42 / -0,79 159,0 +1,60 / -0,79 165,1 +1,60 / -0,79 168,3 +1,60 / -0,79 219,1 +1,60 / -0,79 277,4 +1,60 / -0,79 328,2 +1,60 / -0,79 Dimensional Gasket seat Gasket width Grooved diameter C A B Actual Tolerance ±0.76 ±0.76 size 15,88 7,14 30,23 0 / -0,38 15,88 7,14 38,99 0 / -0,38 15,88 7,14 45,09 0 / -0,38 15,88 8,74 57,15 0 / -0,38 15,88 8,74 69,09 0 / -0,46 15,88 8,74 72,26 0 / -0,46 15,88 8,74 84,94 0 / -0,46 15,88 8,74 97,38 0 / -0,51 15,88 8,74 103,73 0 / -0,51 15,88 8,74 110,08 0 / -0,51 15,88 8,74 129,13 0 / -0,51 15,88 8,74 135,48 0 / -0,51 15,88 8,74 137,03 0 / -0,56 15,88 8,74 154,50 0 / -0,56 15,88 8,74 160,90 0 / -0,56 15,88 8,74 163,96 0 / -0,56 19,05 11,91 214,40 0 / -0,64 19,05 11,91 268,28 0 / -0,69 19,05 11,91 318,29 0 / -0,76 Groove depth Db 1,70 1,70 1,60 1,60 1,98 1,93 1,98 2,11 2,11 2,11 1,93 2,11 2,13 2,20 2,16 2,16 2,34 2,39 2,77 Wall Thickness T Min. allow. 1,8 1,8 1,8 1,8 2,3 2,3 2,3 2,3 2,3 2,3 2,9 2,9 2,9 2,9 2,9 2,9 2,9 3,6 4,0 Flare F Max. Dia. 34,5 43,3 49,4 62,2 75,2 77,7 90,6 103,4 109,7 116,2 134,9 141,7 143,5 161,0 167,1 170,7 221,5 275,4 326,2 a See Figure 1 for dimensional diagram b Dimension for reference only, groove diameter is determined by C. Roll Grooving Dimensions for KS D3507 & JIS G3452 Carbon Steel Pipe L F d W G O.D. C=πG A mm 25A 32A 40A 50A 65A 80A 100A 125A 150A 200A 250A 300A Nominal size Pipe B O.D. mm mm 1 34.0 1¼ 42.7 1½ 48.6 2 60.5 2½ 76.3 3 89.1 4 114.3 5 139.8 6 165.2 8 216.3 10 267.4 12 318.5 Gasket Seat L +0.76* mm 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 19.0 19.0 19.0 Groove Diameter: Groove diameter “G” are only applicable to pipe sizes 150A or smaller. Grooves for 200A thru 300A are to be determined by the groove circumference. Groove Depth: The “d” is for reference use only. Flare Diameter: The maximum flare diameters (f) are target values. Groove Groove Dia. G Width W Basic Tolerance +0.76* +0.00* mm mm mm 7.1 30.4 -0.38 7.1 39.1 -0.38 7.1 45.0 -0.38 8.7 56.9 -0.38 8.7 72.2 -0.46 8.7 84.9 -0.46 8.7 110.1 -0.51 8.7 135.5 -0.56 8.7 160.8 -0.56 11.9 211.6 -0.64 11.9 262.6 -0.69 11.9 312.9 -0.76 Groove Circumference C mm mm 95.5 0 / -3.1 122.8 0 / -3.1 141.4 0 / -3.1 178.8 0 / -3.1 226.8 0 / -3.1 266.7 0 / -3.1 345.9 0 / -3.1 425.7 0 / 3.1 505.2 0 / -3.1 664.8 0 / -3.1 825.0 0 / -3.1 983.0 0 / -3.1 The tolerance for the JIS & KS pipe has a little difference. 138 ©Copyright 2011 Shurjoint Connect with the Best! www.shurjoint.com Groove Depth d (ref) mm 1.80 1.80 1.80 1.80 2.05 2.10 2.10 2.15 2.20 2.35 2.40 2.80 Flare f mm 35.5 44.2 50.1 62.0 77.8 90.6 116.8 142.3 167.7 219.8 270.9 322.0 Catalog 2011 Cut Grooving Dimensions for IPS, BS, AS, ISO, JIS & KS Pipe A t B C O.D. d 1 Nominal Size Basic mm / in mm / in 20 26.7 ¾ 1.050 25 33.4 1 1.315 32 42.2 1¼ 1.660 40 48.3 1½ 1.900 50 60.3 2 2.375 65 73.0 2½ 2.875 76.1 76.1mm 3.000 80 88.9 3 3.500 101.6 101.6mm 4.000 108.0 108.0mm 4.250 100 114.3 4 4.500 125 141.3 5 5.563 133.0 133.0mm 5.250 139.7 139.7mm 5.500 159.0 159.0mm 6.250 165.1 165.1mm 6.500 150 168.3 6 6.625 200 219.1 8 8.625 250 273.0 10 10.750 300 323.9 12 12.750 216.3 200 JIS 8.516 267.4 250 JIS 10.528 318.5 300 JIS 12.539 350 355.6 14 14.000 400 406.4 16 16.000 450 457.2 18 18.000 500 508.0 20 20.000 550 558.8 22 22.000 600 609.6 24 24.000 Gasket Seating Surface (Column 3): The gasket seating surface shall be free from deep scores, marks, or ridges that could prevent a positive seal. Groove Width (Column 4): Groove width is to be measured between vertical flanks of the groove side walls. Groove Diameter (Column 5): The 'C' diameters are average values. The groove must be of uniform depth around the entire pipe circumference. Minimum Wall Thickness (Column 6): The 't' is the minimum allowable wall thickness that may be cut-grooved. Groove Depth (Column 7): The 'd' is for reference use only. The groove dimension shall be determined by the groove diameter 'C'. 2 3 4 5 Pipe O. D. Tolerance mm / in mm / in +0.25 -0.25 +0.010 -0.010 +0.33 -0.33 +0.013 -0.013 +0.41 -0.41 +0.016 -0.016 +0.48 -0.48 +0.019 -0.019 +0.61 -0.61 +0.024 -0.024 +0.74 -0.74 +0.029 -0.029 +0.76 -0.76 +0.030 -0.030 +0.89 -0.79 +0.035 -0.031 +1.02 -0.79 +0.040 -0.031 +1.04 -0.79 +0.043 -0.031 +1.14 -0.79 +0.045 -0.031 +1.42 -0.79 +0.056 -0.031 +1.70 -0.79 +0.053 -0.031 +1.42 -0.79 +0.056 -0.031 +1.60 -0.79 +0.063 -0.031 +1.57 -0.79 +0.065 -0.031 +1.60 -0.79 +0.063 -0.031 +1.60 -0.79 +0.063 -0.031 +1.60 -0.79 +0.063 -0.031 +1.60 -0.79 +0.063 -0.031 +1.60 -0.79 +0.063 -0.031 +1.60 -0.79 +0.063 -0.031 +1.60 -0.79 +0.063 -0.031 +1.60 -0.79 +0.063 -0.031 +1.60 -0.79 +0.063 -0.031 +1.60 -0.79 +0.063 -0.031 +1.60 -0.79 +0.063 -0.031 +1.60 -0.79 +0.063 -0.031 +1.60 -0.79 +0.063 -0.031 A ±0.79 ±0.031 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 15.88 0.625 19.05 0.750 19.05 0.750 19.05 0.750 19.05 0.750 19.05 0.750 19.05 0.750 23.83 0.938 23.83 0.938 25.40 1.000 25.40 1.000 25.40 1.000 25.40 1.000 B ±0.79 ±0.031 7.95 0.313 7.95 0.313 7.95 0.313 7.95 0.313 7.95 0.313 7.95 0.313 7.95 0.313 7.95 0.313 7.95 0.313 9.53 0.375 9.53 0.375 9.53 0.375 9.53 0.375 9.53 0.375 9.53 0.375 9.53 0.375 9.53 0.375 11.13 0.438 12.70 0.500 12.70 0.500 11.13 0.438 12.70 0.500 12.70 0.500 12.70 0.500 12.70 0.500 12.70 0.500 12.70 0.500 14.30 0.563 14.30 0.563 C ±0.00 ±0.000 23.83-0.38 0.938-0.015 30.23-0.38 1.190-0.015 38.99-0.38 1.535-0.015 45.09-0.38 1.775-0.015 57.15-0.38 2.250-0.015 69.09-0.38 2.720-0.018 72.26-0.46 2.845-0.018 84.94-0.46 3.344-0.018 97.38-0.51 3.834-0.020 103.73-0.51 4.084-0.020 110.08-0.51 4.334-0.020 137.03-0.56 5.395-0.022 129.13-0.51 5.084-0.020 135.48-0.51 5.334-0.020 154.43-0.76 6.080-0.030 160.90-0.56 6.335-0.022 163.96-0.56 6.455-0.022 214.40-0.64 8.441-0.025 268.27-0.69 10.562-0.027 318.29-0.76 12.531-0.030 211.60-0.64 8.331-0.025 262.60-0.69 10.339-0.027 312.90-0.76 12.319-0.030 350.04-0.76 13.781-0.030 400.84-0.76 15.781-0.030 451.64-0.76 17.781-0.030 502.44-0.76 19.781-0.030 550.06-0.76 21.656-0.030 600.86-0.76 23.656-0.030 Connect with the Best! 6 Min. Wall t mm / in 2.87 0.113 3.38 0.133 3.56 0.140 3.68 0.145 3.91 0.154 4.78 0.188 4.78 0.188 4.78 0.188 4.78 0.188 5.16 0.203 5.16 0.203 5.16 0.203 5.16 0.203 5.16 0.203 5.56 0.219 5.16 0.203 5.56 0.219 6.05 0.238 6.35 0.250 7.09 0.279 6.05 0.238 6.35 0.250 7.09 0.279 7.14 0.281 7.92 0.312 7.92 0.312 7.92 0.312 9.53 0.375 9.53 0.375 www.shurjoint.com 7 Groove Depth d (ref.) mm / in 1.42 0.056 1.60 0.063 1.60 0.063 1.60 0.063 1.60 0.063 1.98 0.078 1.98 0.078 1.98 0.078 1.98 0.078 2.11 0.083 2.11 0.083 2.11 0.083 1.93 0.076 2.11 0.083 2.20 0.087 2.16 0.085 2.16 0.085 2.34 0.092 2.39 0.094 2.77 0.109 2.34 0.092 2.39 0.094 2.77 0.109 2.77 0.109 2.77 0.109 2.77 0.109 2.77 0.109 4.37 0.172 4.37 0.172 139 ©Copyright 2011 Shurjoint Catalog 2011 Roll Grooving Machines and Tools – Ratings & Capacity Tool Model Pipe Pipe Pipe size No. Material Schedule Range SHURJOINT® Carbon Steel Sch. 10 1" - 12" Sch. 40, STD 1" - 6" DSC-002 Stainless Sch. 10S 1" - 10" Roll Set (Standard) 2" - 6" Upper roll, Sch. 10 & Sch. 40 (STD) (Standard) 2" - 3" Bottom roll, Sch. 10 & Sch. 40 (STD) (Standard) 4" - 6" Bottom roll, Sch. 10 & Sch. 40 (STD) (Standard) 8" - 12" Upper & bottom rolls, Sch. 10 (Optional) 1" - 1 1/2" Upper roll, Sch. 40 (STD) (Optional) 1" - Bottom roll, Sch. 40 (STD) (Optional) 1 1/4" - 1 1/2" Bottom roll, Sch. 40 (STD) (Optional) 2" - 6" Upper roll, Sch. 10S Stainless (Optional) 2" - 3" Bottom roll, Sch. 10S Stainless (Optional) 4" - 6" Bottom roll, Sch. 10S Stainless (Optional) 8" - 10" Upper & bottom rolls, Sch. 10S Stainless SHURJOINT® Carbon Steel Sch. 10 8” ~ 24” .375" wall (STD) 8" - 24" DSC-003 Stainless Sch. 10S 8" - 24" (Standard) 8" - 12" Upper & bottom rolls, Sch. 10 & STD (Standard) 14" - 16" Upper & bottom rolls, Sch. 10 & STD (Standard) 18" - 20" Upper & bottom rolls, Sch. 10 & STD (Standard) 22" - 24" Upper & bottom rolls, Sch. 10 & STD Carbon Steel RG-150A (Standard) 2" - 6" Sch. 10 & Sch. 40 steel Sch. 10 1” ~ 16” Sch. 40 1” ~ 12” (w/ automatic pump) Stainless Sch. 5S & 10S RG-150 (w/ hand pump) .375” wall 1" - 6" (Optional) 8" - 12" Upper & bottom rolls, Sch. 40 (Optional) 14" - 16" Upper & bottom rolls, Sch. 40 (Optional) 8" - 12" Upper & bottom rolls, Sch. 10S Stainless (Optional) 14" - 16" Upper & bottom rolls, Sch. 10S Stainless (Optional) 18" - 20" Upper & bottom rolls, Sch. 10S Stainless (Optional) 22" - 24" Upper & bottom rolls, Sch. 10S Stainless (Optional) 8" Sch. 10 & 40, 10" - 12" Sch. 10 steel (Optional) 1 " - 1 1/2" Sch. 10 & 40 steel (Optional) 10" - 12" Sch. 40 & STD steel (Optional) 14" - 16" Sch. 10 steel (Optional) 2 " - 3" Sch. 5S & 10S stainless (Optional) 3 " - 6" Sch. 5S & 10S stainless Carbon Steel Sch. 10 1” ~ 16” (Standard) 2" - 6" Sch. 10 & Sch. 40 steel RG-RH Sch. 40 1” ~ 12” (Optional) 8" Sch. 10 & 40, 10" - 12" Sch. 10 steel Stainless Sch. 5S &10S (Optional) 1 " - 1 1/2" Sch. 10 & 40 steel .134"(3.4mm) wall 1" - 6" (Optional) 10" - 12" Sch. 40 & STD steel (Optional) 14" - 16" Sch. 10 steel (Optional) 1 " - 1 1/2" Sch. 5S & 10S stainless (Optional) 2 " - 3" Sch. 5S & 10S stainless (Optional) 3 " - 6" Sch. 5S & 10S stainless (to use with Rex 2-4" pipe machine or Ridgid #300 driver) Carbon Steel Sch. 10 1” ~ 6” (Standard) 2" - 3" Sch. 10 & 40 steel RG-R1, E1 Sch. 40 1” ~ 12” (Standard) 4" - 6" Sch. 10 steel (Optional) 1 " Sch. 10 & 40 steel (Optional) 1 1/2" Sch. 10 & 40 steel (to use with Rex 2-4" pipe machine or Ridgid #300 driver) Please contact Rex Industries Co., Ltd. – www.rexind.co.jp – for updated information on roll sets. For other roll grooving machines, always refer to the installation instructions of the machine and roll set you are going to use before operating. 140 ©Copyright 2011 Shurjoint Connect with the Best! www.shurjoint.com Catalog 2011 Roll Grooving Machines and Tools – Ratings & Capacity Tool Model Pipe No. Material Pipe Schedule Pipe size Range Roll Set Steel 915 Stainless PVC Copper Sch. 10 Sch. 40 Sch. 10 Sch. 40 Sch. 40 Sch. 80 K, L, M, DWV 1¼" – 12" 1¼" – 6" 1¼" – 12" 1¼" – 6" 1¼" – 6" 1½" – 3" 2" – 8" (Standard) 2" – 6" Sch. 10 (2"-3½" Sch. 40) steel, stainless, PVC (Optional) 1¼" – 1½" Sch. 10, 40 steel, stainless, PVC (Optional) 4" – 6" Sch. 40 steel, stainless, PVC (Optional) 8" – 12" Sch. 10 steel, stainless, PVC Sch. 40 Sch. 80 K, L, M, DWV 1" – 6" 1" – 6" 2" – 6" (Standard) 1¼" – 6" Sch. 10, 40 steel (Optional) 1" Sch. 10, 40 steel (Optional) 2" – 6" copper tube K, L, M & DWV Steel 916 Stainless PVC Copper Sch. 10 Sch. 40 Sch. 10 Sch. 40 Sch. 10 Sch. 40 K, L, M. DWV 1¼" – 6" 1¼" – 3" 1¼" – 6" 1¼" – 3" 1¼" – 6" 1¼" – 3" 2" – 6" (Standard) 1¼" – 6" Sch. 10, 40 steel (Optional) 1" Sch. 10, 40 steel Steel 918 Stainless PVC Copper Sch. 10 Sch. 40 Sch. 10 Sch. 40 Sch. 40 Sch. 80 K, L, M. DWV 1" – 12" 1" – 8" 1" – 12" 1" – 2" 1" – 8" 2½" – 6" 2" – 6" (Standard) 2" – 6" Sch. 10, 40 steel, stainless, PVC (Standard) 8" – 12" Sch. 10 (8" Sch. 40) steel, stainless, PVC (Optional) 1¼" – 1½" Sch. 10, 40 steel, stainless, PVC Steel PVC Copper Sch. 10 Sch. 40 Sch. 80 K, L, M. DWV 1" – 12" 1" – 8" 2½" – 6" 2" – 6" (Standard) 2" – 6" Sch. 10, 40 steel, stainless, PVC (Standard) 8" – 12" Sch. 10 (8" Sch. 40) steel, stainless, PVC (Optional) 1¼" – 1½" Sch. 10, 40 steel, stainless, PVC (Optional) 2" – 6" copper tube K, L, M & DWV Steel Sch. 10 1¼" – 6" (Standard) 1¼" – 6" Sch. 10, 40 steel Sch. 10 Sch. 40 Standard Wall Sch. 10 Sch. 40 Standard Wall K, L, M. DWV 2" – 24" 2" – 12" 14" – 16" 2" – 24" 2" – 12" 14" – 16" 2" – 8" (Standard) 2" – 6" Sch. 10, 40 steel, stainless (Standard) 8" – 12" Sch. 10, 40 steel, stainless (Standard) 14" – 16" Standard wall (.375") steel, stainless (Optional) 4"- 6" Sch. 40 steel, stainless (Optional) 18"- 20" Sch. 10 steel, stainless (Optional) 22"- 24" Sch. 10 steel, stainless (Optional) 2"- 8" copper tube K, L, M & DWV 960 Steel Copper (Optional) 2" – 8" copper tube K, L, M & DWV 918-1 (Optional) 2" – 6" copper tube K, L, M & DWV (Optional) 2" – 6" copper tube K, L, M & DWV 920 Steel Stainless Copper Please contact Ridgid Tool Company – www.ridgid.com – for updated information on roll sets. For other roll grooving machines, always refer to the installation instructions of the machine and roll set you are going to use before operating. Connect with the Best! www.shurjoint.com 141 ©Copyright 2011 Shurjoint Catalog 2011 Typical Applications - Flexible Couplings 3. Absorption of distortion With the use of an assembly as shown below, ground sinking or movement around a tank or reservoir can be effectively absorbed, - General Systems - avoiding damage to the tank, reservoir and or the piping system. 1. Absorption of vibration and noise When a pump operates with frequent starts and stops, the piping system is affected by the noise and vibration of the equipment. The entire system may develop a large sway, referred to as sympathetic vibration, as a result of the frequent cycling. Shurjoint flexible couplings will help reduce such vibration and noise. The system should always be properly designed with steel angle sway braces to protect the system from large sways. 4. Absorption of inter-floor deflection Risers of high-rise flexible structure buildings are subjected to lateral sways (inter-floor deflection) when an earthquake occurs. If we assume the inter-floor deflection is 1/150 and the floor height (H) as 4 meters, the estimated inter-floor deflection (α) will be; Rigid coupling Flexible coupling α = H × 1/150 2. Adjustment of misalignment β α When a straight run has need for a slight adjustment of alignment on the jobsite as shown in the diagram, you can accomplish this with the use of two flexible couplings. The following table shows the deflection value (θ) of the Shurjoint 7705 flexible couplings. θ L H LL δδ δδ == LL sin sin θθ Hanger Hanger location location θθ α = H x 1/150 = 4000 x 1/150 = 27mm If we use a 200mm (8”) 7707 coupling for each floor, the maximum Nominal deflection (β) that each coupling can accommodate will be; Amount of deflection (δ) Deflection Distance between couplings (L) mm β = L x tan θ = 4000 x 0.02915 = 4.56” = 116mm (θ = 1.67°) Size Angle(θ) 600 1200 1500 2000 3000 2" / 50 3° 02' 32 64 79 106 159 2 1/2" / 65 2° 30' 26 52 65 87 131 3" / 80 2° 04' 22 43 54 72 108 4" / 100 3° 12' 34 67 84 112 168 5" / 125 2° 36' 27 54 68 91 136 6" / 150 1° 10' 12 24 31 41 61 8" / 200 1° 40' 17 35 44 58 87 As shown in the diagram, each branch connection to the free riser 10" / 250 1° 20' 14 28 35 47 70 12" / 300 1° 08' 12 24 30 40 59 will be subjected to serious shearing forces as pressure thrusts or The example shows a flexible coupling would be sufficient to absorb this scale of seismic sways. 5. Absorption of misalignment thermal movement increases. By using two flexible couplings, you can solve this problem. 142 ©Copyright 2011 Shurjoint Connect with the Best! www.shurjoint.com Catalog 2011 As the linear expansion coefficient for steel (α) is 1.2 x 10 , you can -5 use the table above to determine the thermal expansion. Example: Expand • Pipe size: 100mm (4”) • Max. pipe end separation (E) : 3.2mm Hanger location L • Pipe length (L) : 5.5 m • Temperature difference (∆T) : 40° C (+5° C to +45° C) 6. Curved layout With Shurjoint flexible couplings you can design a slowly curved layout for a system along a curved tunnel, winding road or curved building. μ = α x L x ∆T = 1.2 x 10-5 x 5500 x 40 = 2.64mm The thermal expansion of a 5.5 meter standard length of pipe (μ) is within the allowance (= max. pipe end separation) of a flexible coupling. In other words, if you use a coupling for each pipe length of L R = (2 x tan θ/2) (where: R is radius of curvature, L is pipe length, and θ is max. allowed deflection of a coupling) 5.5 meters, the coupling will accommodate the thermal expansion or contraction expected to take place for a 40° C temperature change. When you calculate the necessary number of couplings (N) for an anchored system, you should place a clearance of N x E x ½ as a R safety factor. R Whether it is thermal expansion, contraction, or a combination thereof, the system requires suitable anchor installations with properly space alignment guides and weight support devices. Where and when larger thermal movement is anticipated, you should use Example: When using model 7705 100mm (4”) couplings for the layout as shown in the diagram, the max. allowed deflection (θ) of the coupling is 3.4°, and the pipe length (L) is 5.5 meters, the radius of curvature (R) will be 92.7 meters. supplementary expansion joint(s). For installers who use the imperial units of measure, the following table will be more convenient. 7. Absorption of Thermal Stress Thermal stress is caused by changes in temperature, resulting in either expansion or contraction. With the use of Shurjoint flexible couplings you can design your system to accommodate such movement without the need for costly expansion joints. The thermal expansion or contraction (μ) is determined by the length of pipe (L) and temperature difference (∆T). μ = α x L x ∆T Thermal Expansion (Metric) Temperature Pipe Length L (meters) Difference 1 5.5* 10 20 30 40 ΔT Thermal Expansion (millimeters) (°C) 1 0.012 0.07 0.12 0.24 0.36 0.48 5 0.06 0.33 0.6 1.2 1.8 2.4 10 0.12 0.66 1.2 2.4 3.6 4.8 20 0.24 1.3 2.4 4.8 7.2 9.6 30 0.36 2 3.6 7.2 11 15 40 0.48 2.6 4.8 9.6 14 20 50 0.6 3.3 6 12 18 24 60 0.72 4 7.2 14 22 29 70 0.84 4.6 8.4 17 25 34 80 0.96 5.3 9.6 19 29 39 Thermal Expansion (Imperial) Pipe Lenght L (feet) Temperature 20 40 60 100 (°F) Thermal Expansion between 70° F and indicated temperature (inch) 0 -0.10 -0.20 -0.29 -0.49 25 -0.06 -0.13 -0.19 -0.32 50 -0.03 -0.06 -0.08 -0.14 70 0 0 0 0 100 0.05 0.09 0.14 0.23 125 0.08 0.17 0.25 0.42 150 0.12 0.24 0.37 0.61 175 0.16 0.32 0.48 0.80 200 0.20 0.40 0.59 0.99 225 0.24 0.48 0.73 1.21 * Coefficient of thermal expansion of steel pipe = 6.33 in/in, °F x 10-6 * 5.5 meters is the standard length of commercial carbon steel pipe. Connect with the Best! www.shurjoint.com 143 ©Copyright 2011 Shurjoint Catalog 2011 Anchoring, Hanging and Supports Shurjoint grooved couplings are designed to hold axial thrusts 4–5 times their rated working pressure, though the strength against bending movements is less than that of steel pipe. The joint may be damaged when a bending movement greater than the allowed deflection occurs. System designers should provide anchors (main Hangers for straight runs For straight runs, you can use both flexible and rigid couplings. When rigid couplings are used, the same hanger spacing as other piping methods can be applied. You can refer to the hanger spacing standards of ANSI B31.1 Power Piping Code, B31.9 Building Services Piping Code, NFPA 13 Sprinkler Systems, or Mechanical Equipment Construction Guide (Japan). See the table below. and intermediate) and pipe guides with proper spacing to protect the system from unexpected large bending movements. Suggested Max. Span between Supports (steel pipe) These illustrations are examples only, and are not intended to be used for all installations as conditions and requirements vary from job to job. Reliance on general data or information contained herein shall be at the user’s sole risk and without obligation to Shurjoint. Hangers shall be designed to support five times the weight of waterfilled pipe plus 250 lb (115 kgs) at each point of pipe support (NFPA 13 9.1.1.1.). The following illustrations are examples of acceptable hanger types and sizes per NFPA 13. D dimension U-Hook sizes Pipe size in D dimension in / mm ~ 2 2½ ~ 6 ⅜ (9.5) 8 ½ (12.7) 5/16 (7.9) Wraparound U-hook D dimension Rod sizes Pipe size in D dimension in / mm Nominal Water Service Gas or Air Service Pipe Size (feet / meters) (feet / meters) in/mm 1) 2) 3) 4) 1) 2) 3) 1 / 25 7 / 2.1 9 / 2.7 12 / 3.7 6.6 / 2.0 9 / 2.7 9 / 2.7 9 / 2.7 1¼ / 32 7 / 2.1 11 / 3.4 12 / 3.7 6.6 / 2.0 9 / 2.7 9 / 2.7 11 / 3.4 1½ / 40 7 / 2.1 12 / 3.7 15 / 4.6 6.6 / 2.0 9 / 2.7 9 / 2.7 13 / 4.0 2 / 50 10 / 3.1 13 / 4.0 15 / 4.6 6.6 / 2.0 13 / 4.0 13 / 4.0 15 / 4.6 3 / 80 12 / 3.7 15 / 4.6 15 / 4.6 6.6 / 2.0 15 / 4.6 15 / 4.6 17 / 5.2 4 / 100 14 / 4.3 17 / 5.2 15 / 4.6 6.6 / 2.0 17 / 5.2 17 / 5.2 21 / 6.4 6 / 150 17 / 5.2 20 / 6.1 15 / 4.6 10 / 3.0 21 / 6.4 21 / 6.4 25 / 7.6 8 / 200 19 / 5.8 21 / 6.4 15 / 4.6 10 / 3.0 24 / 7.3 24 / 7.3 28 / 8.5 10 / 250 19 / 5.8 21 / 6.4 10 / 3.0 24 / 7.3 24 / 7.3 31 / 9.5 12 / 300 23 / 7.0 21 / 6.4 10 / 3.0 30 / 9.1 30 / 9.1 33 / 10.1 14 / 350 23 / 7.0 21 / 6.4 30 / 9.1 30 / 9.1 33 / 10.1 16 / 400 27 / 8.2 21 / 6.4 35 / 10.7 35 / 10.7 33 / 10.1 18 / 450 27 / 8.2 21 / 6.4 35 / 10.7 35 / 10.7 33 / 10.1 20 / 500 30 / 9.1 21 / 6.4 39 / 11.9 24 / 600 32 / 9.8 21 / 6.4 42 / 12.8 42 / 12.8 33 / 10.1 39 / 11.9 33 / 10.1 1) ANSI B31.1 Power Piping Code 2) ANSI B31.9 Building Services Piping Code 3) NFPA 13 Sprinkler systems 4) Ministry of Land & Transportation of Japan: Mechanical Equipment Construction Guide Hanger locations on straight runs where flexible couplings are used When flexible couplings are used on straight runs, location of hangers ~ 4 ⅜ (9.5) shall be designed as close to each coupling as possible, or within a 5 ~ 8 ½ (12.7) 10 ~ 12 ⅝ (15.9) distance of less than 1/6 the span. Elevation Adjustable swivel Ring - rod tight to pipe max.1/6L L plan D dimension Eye rod sizes Pipe size in ~ 4 5 ~ 6 10 ~ 12 144 ©Copyright 2011 Shurjoint max.1/6L D dimension in / mm ⅜ (9.5) L Correct hanger location ½ (12.7) ¾ (15.1) Connect with the Best! www.shurjoint.com Wrong hanger location 00 mm 0 .50 ax m m 0m ma 0 x.5 ma m 0m 0 x.8 mm 00 m m 0m Ox.v30 ma er 6 00 m m 0m .30 x ma mm .3 ax Catalog 2011 Additional hangers or supports shall provided 1-1/4"beand above where runs are 1-1/4" and above curved, connected to a branch line or on short risers or drops. Curved pipe runs Short riser (or sh Curved pipe runs 00 x.8 ma m Up to 1" to 1" andUpbranch Hanger locations on curved pipe runs lines ma m x.5 ma m 0m 0 .3 ax m Ov er m 60 0m Up to 1" 1-1/4" and above Up to 1" Short riser (or short drop) Short riser (or short drop) Curved pipe runs 1-1/4" and above m 0m .80 m Curved pipe runs x ma m 0m .30 ax m mm 00 x.3O ve r6 m 0m .30 x ma mm 00 x.3 ma ma Ov er 00 mm 60 0m m Ov Ov er er 60 0m 60 Branch line 0m m m 1" 1-1/4" and above Curved pipe runs m m 00 x.3 ma m m 00 Short riser (or short drop) Short riser (or short drop) Ov er Ov er 60 60 0m m m Typical designsO of hangers and sway Ov braces for ve er r6 6 00 00 pipe runs mm mm 0m Pipe runs shall be adequately suspended by rod hangers or steel Branch line Branch line the movement of the piping. Hangers and their components shall be ferrous. The maximum distance between hangers shall not exceed that specified in the table of previous page. angles that are directly attached to the building structure to restrict Short riser (or short drop) Ov er 60 m Inserts Inserts Branch line Ov 0m Branch line er 60Insert 0m m Insert Hanger rod Hanger rod U-bolt U-bolt Band hanger Band hanger A rodfor hanger for a single A rod hanger a single pipe run pipe run Branch line Inserts Inserts A hanger trapezesuspended hanger suspended from ceiling A trapeze from ceiling U-bolt Hanger rod Hanger rod U-bolt U-bolt U-bolt Inserts Inserts A hanger trapezefor hanger for multiple A trapeze multiple pipe runspipe runs A steel angle bracket A steel angle bracket attachedattached to wall to wall Connect with the Best! www.shurjoint.com 145 ©Copyright 2011 Shurjoint m Catalog 2011 Supports for risers In multi-story buildings, risers shall be fixed (or anchored) at the lowest level and at the top of the riser and shall be supported by Anchors for risers ( riser clamps or U-bolts at each floor level to prevent the risers from swaying. If risers are braced by the penetration floors, the number of riser clamps or U-bolts may be reduced to one at each three stories. ) weld For risers, either flexible or rigid couplings Resilient Isolator can be used as long as proper anchoring and support is provided. Riser clamp U Max. 14 F ) U-bolt 1m 15 F Sway brace ( ) Max. 1m Sway braces for risers ( 13 F Sway brace ( ) Anchor ( Heat Insulator ) Sway braces for risers ( ) Resilient Isolator 3F U-bolt 90° Elbow w/Base Support Resilient Isolator 2F 1F Sway braces for risers ( ) Sway brace ( ) Sway brace ( Heat Insulator Flexible Coupling Rigid Coupling Anchor U-bolt U-bolt Sway brace • • Anchors should be sufficient to hold the Sway weightbrace of water-filled ( ) pipe and pressure thrusts. Heat Insulator Pipe guides (sway braces) should be such as to brace lateral movement of the system. Resilient Isolator 146 ©Copyright 2011 Shurjoint Connect with the Best! ) www.shurjoint.com Resilient Isolator Sway brace Catalog 2011 Gasket Selection Proper gasket selection is essential for the optimum performance of Shurjoint grooved couplings, flange adapters and mechanical tees. 6. Dry pipe and freezer services: Shurjoint recommends the use 1. Compound Grade: In general, Grade "E" EPDM gaskets are between the pipes or gasket cavity. This will prevent any remaining of GapSeal® Grade "E" gaskets for dry pipe fire protection systems and freezer applications. The GapSeal® gasket closes off the gap recommended for cold and hot water services, Grade "T" Nitrile (or liquid from entering the cavities and freezing when the temperature NBR) gaskets for oils, Grade "L" Silicone gaskets for hot air and drops. Rigid couplings are preferred for dry pipe, freezer and Grade "O" Fluorocarbon gaskets for fuels and harsh chemicals. vacuum applications. Reducing couplings are not recommended for Refer to pages 6 & 7 for further details. Failure to select the proper these applications. compound may cause a joint failure and or property damage. 2. Chemical resistance: The listing of chemical resistance Do not use the Shurjoint standard lubricant for dry pipe shows general service recommendations of Grades "E" (EPDM), "T" (Nitrile), "L" (Silicone), "V" (Neoprene) and "O" (Fluorocarbon, and freezer systems, instead use a petroleum free silicone based Viton®) gaskets for various chemicals used at ambient temperatures. lubricant. The data and recommendations presented are based on the best information available today. For unusual and or severe services, or services not listed please contact Shurjoint for a recommendation. 3. Service temperatures: In general, rubber compounds can not maintain elasticity and sealing capabilities at temperatures below -40°F (-40°C). Thus, recommended low temperature ranges of 7. ANSI/NSF 61 Standard: ANSI/NSF 61 classified gaskets are good Shurjoint gaskets are -30 to -20°F (-34 to -29°C). Resistance for potable water services. The classification categories are ‘cold’ against elevated temperatures varies depending on the grade of which is limited to +86°F (+30°C) (or maximum ambient distribution compound and media (air, water, steam or chemicals). See page 7 temperatures of unheated water) maximum and ‘hot’ which is limited for details. to +180°F (+82°C) (or scalding temperatures of hot domestic water). 4. Gasket styles: Shurjoint grooved couplings utilize several 8. Lubricant: Shurjoint lubricant is recommended for proper gasket different gasket styles, standard, GapSeal®, EP (End Protection) installation to prevent the gasket from being pinched. Apply a thin coat and FF (Fast Fit). GapSeal® gaskets are compatible with standard to the gasket exterior, gasket lips and or housing interiors. Shurjoint gaskets and they are interchangeable with each other. Other special lubricant is available in one pound (450 grams) and one quart ( 2 styles are not compatible with standard or GapSeal® gaskets. Always pounds or 900 grams) containers. Certified to ANSI/NSF 61. use the correct gasket style for the coupling model you selected. Standard GapSeal® End Protection FastFit® 5. Vacuum service: Shurjoint standard gaskets are designed to seal well under vacuum conditions up to 10 inHg (absolute)/254 mmHg (absolute) which may occur when a system is drained. For continuous services greater than 10 inHg (absolute)/254 mmHg (absolute), the use of GapSeal® gaskets or EP (end protection) gaskets in combination with rigid style couplings is recommended. Contact Shurjoint for specific recommendations. Connect with the Best! www.shurjoint.com 147 ©Copyright 2011 Shurjoint Catalog 2011 Chemical Resistance Number = Max. Recommended Temp. (°F) NR = Not Recommended --- = Incomplete Data Chemical Name EPDM Nitrile Silicone Neoprene Viton Chemical Name EPDM Nitrile Silicone Neoprene Viton Acetaldehyde 200 --- --- NR NR Aviation Fuel NR 150 NR NR --- Acetamide 200 150 --- NR 120 Barium Carbonate 200 100 100 160 Acetic Acid, to 10% 180 100 180 NR NR Barium Chloride 200 150 100 Chemical Name EPDM Nitrile Silicone Neoprene Viton Cellulube 220 (Tri-Aryl-Phosphate) 200 --- 100 --- 200 Cellulube Hydraulic Fluids 200 --- --- --- ----- 160 200 China Wood Oil, Tung Oil NR 150 --- --- --- Acetic Acid, 10 - 50% 140 --- 100 NR NR Barium Hydroxide 180 150 NR 150 200 Chloralhydrate NR NR NR 70 NR Acetic Acid, Glacial 100 --- 100 NR NR Barium Nitrate 200 100 --- 160 200 Chloric Acid, to 20% NR --- --- 140 140 185 Acetic Anhydride 100 100 --- 70 NR Barium Sulfide 140 150 NR 160 200 Chlorine Gas, Dry or Wet NR --- --- NR Acetone 130 --- --- NR NR Beer 200 Gr. A NR 140 200 Chloroacetone 200 NR NR --- --- Acetonitrile NR 100 --- 70 NR Beet Sugar liquors 200 Gr. A 100 160 185 Chlorobenzene NR NR NR NR 70 Acetophenone 140 --- --- NR NR Benzaldehyde 140 NR NR NR NR Chlorobromomethane NR NR NR NR NR Acetyl Chloride NR --- --- NR 185 Benzene NR NR NR NR 150 Chloroform NR NR NR NR 70 Acetylene 200 150 100 70 200 Benzene Benzol 200 --- --- --- 200 Chlorosulphonic Acid NR NR NR NR NR Acrylic Resin NR 100 --- 100 NR Benzene Sulfonic Acid NR NR NR 160 185 Chrome Alum 100 100 100 --- --- Acrylonitrile NR NR NR NR NR Benzine NR NR NR NR 150 Chromic Acid, to 10% 70 --- NR NR 140 Adipic Acid, Saturated 200 150 --- 200 200 Benzoic Acid (Saturated) NR --- NR 160 --- --- NR 160 200 Air, oil free 230 140 350 NR 300 Benzol NR NR NR NR 150 Citric Acid, Saturated 200 100 NR 140 200 Benzyl Alcohol NR NR NR NR 140 Coconut Oil NR Gr. A NR 100 185 Benzyl Benzoate 140 NR --- --- --- Cod Liver Oil NR Gr. A 100 --- --- Coke Oven Gas 70 150 100 --- 185 Air with vapored oil Alkalis Allyl Alcohol NR 150 --- NR 300 Good NR --- --- --- 70 --- --- 70 100 Black Liquor 180 --- --- 70 200 Chromium Potassium Nitrate 140 Allyl Chloride NR NR NR NR 70 Black Sulfate Liquor 100 150 100 --- --- Copper Acetate, Saturated 100 --- NR 160 140 Aluminum Acetate 200 100 NR NR NR Blast Furnance Gas NR 150 100 --- --- Copper Carbonate 200 --- --- --- 185 Aluminum Ammonium 200 --- --- 160 200 Bleach, Industrial (15% Cl2) 70 --- --- --- 185 Copper Chloride 200 150 100 160 200 Aluminum Chloride 200 150 NR 160 200 Borax 140 --- --- 140 185 Copper Cyanide 200 150 100 160 185 Aluminum Chrome 200 --- --- 160 200 Bordeaux Mixture 200 --- --- --- --- Copper Fluoride 200 100 --- 140 185 Aluminum Fluoride 200 150 NR 160 200 Boric Acid 140 100 100 140 185 Copper Nitrate 200 150 100 160 200 Aluminum Hydroxide 200 NR 100 100 200 Brine, Acid 200 --- --- 160 200 Copper Sulfate 200 150 NR 160 200 Aluminum Nitrate 200 150 73 100 100 Bromobenzene NR NR NR NR 150 Corn Oil NR Gr. A 73 NR 200 Aluminum Phosphate 200 --- 100 --- --- Bromotoluene NR NR NR NR NR Corn Syrup --- Gr. A 100 100 185 Butadiene NR NR NR 140 185 Corrosion Inhibitors (for heating systems) NR --- --- --- --- Butane NR 100 NR 70 185 Cotton Seed Oil NR Gr. A NR --- 185 Aluminum Potassium Sulfate 200 100 100 160 200 Aluminum Salts 200 --- 100 --- --- Aluminum Sulfate 200 150 100 140 185 Butanol (see Butyl Alcohol) 200 150 --- 140 75 Creosote NR 100 --- NR 73 Alums 200 150 --- 160 NR Butter NR Gr.A NR NR NR Creosote, Coal Tar NR --- --- --- 140 Ammmonia 175 --- NR 150 NR "Butyl "Cellosolve Adipate" 100 100 100 --- NR Creosote, Wood NR --- --- --- 140 Ammonia Anhydrous (Pure Ammonia) NR NR NR NR NR Butyl Acetate 140 NR NR NR NR Cresol NR NR NR NR 100 Ammonia, Gas 140 100 --- 140 NR Butyl Acetyl Ricinoleate 200 100 --- --- --- Cresylic Acid, to 50% NR --- --- --- 185 Ammonia, Aqua, 10 - 25% 140 --- --- --- NR Butyl Alcohol 200 150 73 140 75 Crude Oil NR --- NR --- 200 Ammonia Hydroxide 175 --- --- 150 NR Butyl Cellosolve 140 NR --- --- NR Crude Oil, Sour NR 150 --- --- 200 Ammonium Acetate 140 --- 100 140 73 Butyl Stearate NR 150 --- NR 200 Cumene NR --- --- NR 200 Ammonium Bifluoride 200 150 --- --- 200 Butylene NR 150 --- NR 100 Cupric Fluoride 200 150 --- --- --- Ammonium Carbonate 200 --- NR 140 200 Butylene Glycol 150 150 --- --- --- Cupric Sulfate 200 150 --- 160 200 Ammonium Chloride 200 150 NR 160 200 Butyne Diol NR NR NR NR NR Cuprous Chloride 200 --- --- 70 200 Ammonium Fluoride, to 10% 200 100 --- 100 --- Butyric Acid 140 NR NR NR 70 Cyclohexane Alycyclic (Hydrocarbon) NR 100 NR NR 185 Ammonium Hydroxide 200 --- NR 150 70 Cadmium Cyanide --- --- --- 70 --- Cyclohexanol NR 100 NR NR 185 Ammonium Metaphosphate 200 --- --- --- 200 Calcium Acetate NR 100 NR --- --- Cyclohexanone 70 NR NR NR NR NR 160 100 Calcium Bisulfate NR 100 NR --- --- Detergents 200 100 73 160 200 Ammonium Nitrate 200 150 Ammonium Nitrite 200 100 73 --- --- Calcium Bisulfide NR 100 NR --- 185 Dextrin NR 150 --- --- 200 Ammonium Persulfate 200 NR 100 70 --- Calcium Bisulfite 100 100 73 70 185 Dextrose 140 --- --- 160 200 Ammonium Phosphate 200 150 100 140 185 Calcium Carbonate 200 100 100 70 200 Diacetone Alcohol 70 73 NR NR NR Ammonium Sulfamate --- 150 --- --- --- Calcium Chlorate 140 --- 100 70 185 Dibutoxy Ethyl Phthalate 70 --- --- NR 200 NR Ammonium Sulfate 200 150 NR 160 200 Calcium Chloride 200 150 100 160 200 Ammonium Sulfide 200 100 --- --- 200 Calcium Hydrochloride 200 --- --- --- --- --- --- --- 70 185 Calcium Hydroxide 200 100 NR 70 200 Ammonium Thiocyanate Dibutyl Phthalate 70 73 NR NR Dichloro Difloro Methane --- 150 --- --- --- Dichloroethylene NR --- --- NR 185 Amyl Acetate 70 --- NR NR NR Calcium Hypochlorite 70 100 NR --- 185 Dicyclohexylamine --- 73 --- --- --- Amyl Alcohol 200 --- NR 140 185 Calcium Nitrate 200 150 100 100 200 Diesel Oil NR 150 NR NR 185 Amyl Borate NR 100 --- --- --- Calcium Oxide 200 100 NR 160 --- Diethyl Cellosolve NR --- --- 100 200 Amyl Chloride NR NR NR NR 200 Calcium Sulfate 200 150 100 160 200 Diethyl Ether NR 73 NR --- NR Amyl Chloronaphthalene NR 70 NR --- --- Calcium Sulfide 200 100 100 --- --- Diethyl Sebacate 100 100 100 --- --- Aniline 140 --- NR NR 140 Caliche Liquors 200 100 100 --- --- Diethylamine 70 100 NR --- NR Aniline Hydrochloride NR NR NR NR 185 Camphor Crystals 200 --- --- NR 200 Diethylene Glycol 200 150 NR --- --- Aniline Oil 100 --- --- --- --- Cane Sugar Liquors 200 Gr. A 100 160 200 Digester Gas NR 150 --- --- --- Animal Fats NR Gr. A 100 --- --- CarbitolTM 140 100 73 70 70 Dimethylamine 140 150 --- NR NR Anthraquinone NR NR NR NR 200 Carbon Dioxide, Dry 140 150 --- 160 200 Dioctyl Phthalate 70 NR NR NR 70 Anthraquinone Sulfonic Acid NR NR NR NR 200 Carbon Dioxide, Wet 140 150 --- 160 200 Dioxane 70 NR --- NR NR Antimony Chloride 100 --- --- --- --- Carbon Disulfide NR --- --- NR 200 Dipentene (Terpene-Hydrocarbon) NR 73 73 --- --- Antimony Tricholoride 140 --- 100 140 185 Carbon Monoxide 200 100 100 70 200 Diproplylene Glycol --- 100 --- --- --- Anyiline Hydrochloride --- NR --- --- 185 Carbon Tetrachloride NR NR NR NR 185 Disodium Phosphate 200 --- --- --- --- Argon Gas 200 NR 100 100 200 Carbonic Acid, Fenol 200 100 100 70 200 Divinylbenzene NR --- --- --- 200 Aroclors NR NR --- --- 100 Caster Oil 140 Gr. A NR 100 --- Dowtherm A NR NR NR --- 140 Arsenic Acid, to 75% 185 150 100 NR 200 Caustic Potash 140 --- --- 160 NR Dowtherm E NR NR NR --- 140 Arylsulfonic Acid 140 NR NR NR 185 Cellosolve 140 NR NR --- NR Dowtherm SR-1 100 100 --- --- --- ASTM #1, 2 & 3 Oil NR 150 NR NR 100 Cellulose Acetate 140 NR NR NR NR Epsom Salt 200 100 --- --- --- 148 ©Copyright 2011 Shurjoint Connect with the Best! www.shurjoint.com Catalog 2011 Chemical Name EPDM Nitrile Silicone Neoprene Viton Chemical Name EPDM Nitrile Silicone Neoprene Viton Chemical Name EPDM Nitrile Silicone Neoprene Viton Ethanolamine 140 NR --- --- --- Hydraulic Oil NR --- NR 70 200 Methylene Iodine 200 --- --- --- --- Ethers NR NR NR NR NR Hydrobromic Acid, to 50% 140 100 --- 70 185 MIL-05606 NR NR --- --- 100 100 "Ethyl "Cellusolve" 100 NR NR --- --- Hydrochloric Acid, to 37% 75 NR NR --- 158 MIL-08515 NR NR --- --- Ethyl Acetoacetate 100 NR 73 --- NR Hydrocyanic Acid, to 10% 200 NR --- --- 185 MIL-L7808 NR NR NR --- 100 Ethyl Acrylate 70 NR 100 NR NR Hydrofluoric Acid, to 30% NR NR NR 70 150 Milk 200 Gr. A 100 160 200 Ethyl Alcohol (Ethanol) 200 150 NR --- --- Hydrofluosilicic Acid, to 50% 140 150 --- --- 200 Mineral Oils NR 150 NR 70 200 Ethyl Cellulose NR 73 NR --- --- Hydrogen Gas 200 73 NR 160 100 Molasses 100 100 100 150 185 Ethyl Chloride 70 100 NR 70 140 Hydrogen Peroxide, to 30% 140 NR 100 NR 200 Monochloroacetic Acid, to 50% NR --- --- NR 70 Ethyl Ether NR 70 --- NR NR Hydrogen Phosphide NR NR NR NR NR Monoethanolamine 70 NR NR NR 185 Ethyl Oxalate 100 NR NR --- --- Hydrogen Sulfide. 100 NR NR NR 140 Motor Oil NR 150 NR --- 200 Ethyl Silicate 100 100 --- --- --- Hydroquinone NR 150 100 NR 185 Naphta NR 160 NR NR 160 Ethylene NR 100 NR NR 140 Hydroxylamine Sulfate 70 --- --- 70 --- Naphtalene NR NR NR NR 170 Ethylene Chlorohydrin 70 NR NR 70 NR Hypochlorous Acid 70 --- --- --- 70 Naphtenic Acid NR 100 NR --- --- Ethylene Diamine 70 100 --- 100 --- Iodine Solution, to 10% 150 --- --- --- 200 Natural Gas NR 150 100 140 185 NR Ethylene Dichloride (Dichloroethane) NR --- --- NR 120 Isobutyl Alcohol 180 100 NR --- --- Nickel Acetate 70 NR NR 100 Ethylene Glycol 200 150 73 160 200 Isododecane NR 100 NR 100 --- Nickel Ammonium Sulfate 70 --- --- 100 --- Ethylene Oxide NR NR NR NR NR Isooctane NR 100 NR 70 185 Nickel Chloride 200 150 100 160 200 Fatty Acid NR Gr. A NR 140 185 Isooctyle Alcohol 140 --- --- --- --- Nickel Nitrate 180 100 100 160 200 Ferric Chloride, to 35% 200 150 NR 160 200 Isopropyl Acetate 140 NR NR --- --- Nickel Sulfate 200 150 --- 160 200 Ferric Hydroxide 180 --- --- 100 180 Isopropyl Alcohol 140 100 NR 70 160 Nicotine NR --- --- 70 --- Ferric Nitrate 200 100 100 160 200 Isopropyl Ether NR 100 NR NR NR Nicotine Acid 70 --- --- 70 --- Ferric Sulfate 200 100 NR 140 185 Jet Fuel, JP-4 NR 150 NR NR 200 Nitric Acid, to 10% 75 --- 100 NR 185 Ferrous Chloride 200 100 NR --- 200 Jet Fuel, JP-5 NR 150 NR NR 200 Nitric Acid, 10 - 50% NR --- 100 NR 160 Ferrous Hydroxide 180 --- --- --- 180 Kerosene NR 150 NR 70 200 Nitric Acid, Red Fuming NR --- --- NR 100 70 Ferrous Nitrate 180 --- --- 160 200 Ketones NR NR NR NR NR Nitrobenzene 70 NR NR --- Ferrous Sulfate 200 150 100 160 200 Lactic Acid 70 Gr. A --- 140 70 Nitrocellulose --- 100 100 100 --- Fire Fighting Form (AFFF) 180 --- --- --- --- Lard Oil NR Gr. A --- 70 185 Nitroethane 100 NR NR --- ----- Fish Oils (Solubles) NR Gr. A 73 --- 70 Latex (1% Styrene & Butadiene) NR NR NR NR 140 Nitrogen 180 150 --- --- Fluboric Acid 140 --- NR 160 140 Lauric Acid NR 100 NR NR 100 Nitromethane 70 NR NR --- --- Fluorine Gas, Wet NR NR NR NR NR Lauryl Chloride 140 NR NR NR 200 Nitrous Acid, to 10% NR --- 100 --- 100 Fluorosilicic Acid, to 30% 140 100 --- 100 200 Lavender Oil NR 100 NR --- --- Nitrous Oxide NR 100 100 NR 70 Fly Ash 180 --- --- --- --- Lead Acetate 200 150 NR 160 NR Octyl Alcohol NR 100 100 100 --- FM200 200 --- 200 200 --- Lead Chloride NR --- --- 70 140 Ogisogiric Acid, to 75% NR NR NR NR 150 Oleic Acid 70 100 NR 70 185 Oleum NR NR 100 NR NR Olive Oil --- Gr. A NR 140 150 Foam 180 --- --- --- --- Lead Nitrate 175 100 100 140 200 Fog Oil NR 100 --- --- --- Lead Sulfamate 140 73 100 --- --- Formaldehyde 140 100 NR 140 NR Lead Sulfate 200 150 --- 140 200 Formanide NR 100 --- --- --- Lemon Oil --- Gr. A NR 100 200 Oronite 8200 Silicate Ester Fluid NR NR --- --- 150 Formic Acid, to 25% 200 100 --- 140 NR Ligroine --- 100 NR 70 100 Orthodichlorobenzene NR NR NR --- 150 Freon F-11 NR 130 NR NR 70 Lime and H_O 180 150 --- --- --- OS-45 Silicate Ester Fluid NR NR --- --- 150 Freon F-113 NR 130 NR 130 130 Lime Sulfur 200 NR 100 100 185 OS-45-1 NR NR NR --- 150 Freon F-114 NR 130 NR 70 NR Linoleic Acid 70 73 NR --- 140 Oxalic Acid 150 --- --- 100 100 Freon F-12 NR 130 NR 130 NR Linseed Oil 70 Gr. A NR 70 200 Oxygen 200 NR NR 140 185 Freon 123 NR NR NR NR NR Lithium Bromide (Brine) --- 100 --- --- 200 Ozone (100 ppm) 200 100 100 NR 185 Freon 134a NR NR NR NR NR Lithium Chloride 100 100 --- --- 140 Palm Oil NR Gr. A --- --- 70 Freon F-21 NR NR NR NR NR Lubricating Oil, ASTM#1,#2,#3 NR 150 --- 180 150 Palmitic Acid 70 150 --- NR 185 Freon F-22 NR NR --- 130 NR Magnesium Ammonium Sulfate NR NR NR 70 NR Paraffin NR 100 NR 140 200 Fructose 175 150 --- 160 200 Magnesium Carbonate 170 100 100 140 200 Peanut Oil NR Gr. A 100 --- 150 200 Fruit Juice, Pulp --- Gr. A --- --- 200 Magnesium Chloride 170 150 100 160 170 Pentachlorophenol NR --- --- NR Fuel Oil NR 150 NR --- 100 Magnesium Citrate 175 --- --- --- 200 Pentane --- 100 --- --- --- Fumaric Acid 100 100 --- --- 100 Magnesium Fluoride 140 --- --- --- 200 Perchloric Acid, to 10% 70 NR NR 70 70 Furan NR NR NR NR NR Magnesium Hydroxide 200 150 100 --- 200 Perchloric Acid, to 70% 70 NR NR NR 185 Furfural 140 --- --- 70 NR Magnesium Nitrate 200 100 100 160 --- Perchloroethylene --- --- --- --- 150 Furfuryl Alcohol 140 NR --- --- --- Magnesium Oxide 140 73 --- 160 --- Petroleum Ether (see Benzene) NR NR NR NR 150 Gallic Acid 70 100 NR 70 185 Magnesium Sulfate 175 150 100 160 200 Petroleum Oils NR 150 NR --- 200 Gasoline, Leaded NR --- --- 70 100 Maleic Acid, Saturated 70 100 --- NR 200 Phenol (Carbolic Acid) 70 NR NR NR 200 Gasoline, Refined NR 100 --- --- --- Malic Acid --- 100 100 --- --- Phenylhydrazine NR --- --- --- NR Gasoline, Sour NR --- --- --- 100 Manganese Sulfate 175 --- --- 160 200 Phenylhydrazine Hydrochloride 70 --- --- --- --- Gasoline, Unleaded NR 100 --- --- 100 Mercuric Chloride 200 150 100 140 185 Phosohoric Acid, to 10% 140 100 NR 140 200 Gelatin 200 Gr. A 73 160 200 Mercuric Cyanide 70 100 100 70 70 Phosohoric Acid, 10 - 50% 70 100 NR 70 200 Glucose 200 Gr. A 100 160 200 Mercurous Nitrate 70 100 --- NR 70 Phosphorous Pentoxide 200 --- --- --- 200 185 Glue 150 150 73 --- --- Mercury 200 150 100 140 185 Photographic Solutions 100 150 100 --- Glycerine 200 150 100 160 200 Methane NR 70 NR 70 185 Phthalic Anhydride 100 NR NR --- --- Glycerol 150 100 --- --- --- Methyl Acetate 140 NR NR 140 --- Picric Acid 140 100 NR 70 140 Glycol 180 100 73 --- --- Methyl Alcohol, Methanol 140 140 NR 140 NR Pine Oil --- NR NR NR 70 Glycolic Acid NR 73 73 70 NR Methyl Amine 70 --- --- 70 100 Plating Solutions, Brass 70 --- --- 100 70 Grape Sugar, Juice 200 Gr. A --- 160 185 Methyl Butyle Ketone 140 --- --- --- --- Plating Solutions, Cadmium 70 --- --- 100 70 Grease NR 150 NR --- 185 Methyl Bromide NR 100 NR NR 185 Plating Solutions, Chrome --- --- --- NR 140 Green Sulfate Liquor 180 150 100 70 --- Methyl Cellosolve 70 NR NR 70 NR Plating Solutions, Copper 70 --- --- 100 70 Halon 1301 180 NR --- --- 140 Methyl Chloride NR NR NR NR 70 Plating Solutions, Gold 70 --- --- 125 70 Heptane NR 100 --- 70 185 Methyl Cyclopentane NR NR NR 70 70 Plating Solutions, Lead 70 --- --- 70 70 Hexaldehyde 180 NR 100 --- --- Methyl Ethyl Ketone 70 NR NR NR NR Plating Solutions, Nickel 125 --- --- 70 70 Hexane NR 70 NR 70 70 Methyl Formate 100 NR 100 70 NR Plating Solutions, Silver 70 --- --- 100 70 Hexanol NR --- --- 70 160 Methyl Isobutyl Ketone NR NR NR NR NR Plating Solutions, Tin 100 --- --- 100 140 Plating Solutions, Zinc 70 --- --- 100 70 Hexanol Tertiary NR 100 --- --- --- Hexyl Alcohol NR 100 NR 100 185 Hexylene Glycol NR 100 --- --- --- Methylene Chloride NR NR --- NR 73 Methylene Chlorobromide NR NR NR NR NR Methylene Dichloride NR --- --- --- 100 Connect with the Best! www.shurjoint.com 149 ©Copyright 2011 Shurjoint Catalog 2011 Chemical Name EPDM Nitrile Silicone Neoprene Viton Polyvinyl Acetate, Solid in Liquid State is 50% solution of Chemical Name EPDM Nitrile Silicone Neoprene Viton Chemical Name EPDM Nitrile Silicone Neoprene Viton Sodium Ferricyanide 140 100 --- --- 140 Turbo Oil #15 Diester Lubricant NR NR --- --- 150 Sodium Ferrocyanide 140 100 --- --- 140 Turpentine NR 100 --- NR 150 Sodium Fluoride 140 100 NR 70 140 Urea 200 150 100 140 185 70 180 --- --- --- --- --- 160 200 Sodium Hydroxide, to 15% 180 NR NR 160 NR Urine 200 100 --- 140 Potassium Acetate 170 150 NR --- --- Sodium Hypochlorite, to 20% 70 100 --- NR 185 Vaseline NR --- --- 140 70 Potassium Alum 200 100 --- 160 200 Sodium Metaphosphate 70 100 --- --- 70 Vegetable Oils NR Gr. A 100 70 200 Methanol or 60% solution of (H2O) Potash Potassium Aluminum Sulfate 200 --- --- 160 200 Sodium Nitrate 200 NR NR 140 200 Vinegar 180 Gr. A 100 70 NR Potassium Bicarbonate 170 150 --- 160 200 Sodium Nitrile 170 150 --- 140 200 Vinyl Acetate 70 NR NR NR NR Potassium Bisulfate 170 --- --- 140 200 Sodium Perborate 70 70 NR 70 70 Vinyl Chloride NR NR NR NR 70 Potassium Borate 200 --- --- --- 200 Sodium Peroxide 140 NR NR 70 185 Vi-Pex --- 100 --- --- --- Potassium Bromate --- --- --- 140 200 Sodium Phosphate, Acid 170 --- --- 140 200 Water 230 150 100 160 200 Potassium Bromide 170 150 --- 160 200 Sodium Phosphate, Alkaline 170 --- --- 140 200 Water, Acid Mine 200 150 --- 160 --- Potassium Carbonate 170 150 100 160 200 Sodium Phosphate, Neutral 170 --- --- 140 200 Water, Bromine NR NR NR NR 185 Potassium Chlorate 140 100 100 100 140 Sodium Silicate 200 150 --- 140 200 Water, Chlorinated, to 3500ppm 100 --- --- NR 185 Potassium Chloride 200 150 100 160 200 Sodium Sulfate 140 100 100 140 200 Water, Chlorinated, above 3500ppm NR --- --- NR 185 Potassium Chromate 170 150 --- 70 200 Sodium Sulfide 140 100 100 140 200 Water, Deionized 200 150 100 160 --- Potassium Cyanide 140 100 100 160 185 Sodium Sulfite 140 100 100 140 200 Water, Demineralized 200 150 --- 160 200 200 150 100 160 --- --- 160 --- Potassium Dichromate 170 100 100 --- 200 "Sodium Thiosulfate "hypo" 200 150 100 160 200 Water, Distilled Potassium Ferrocyanide 140 NR --- 150 140 Sohovis 47 --- 100 --- --- --- Water, Potable Potassium Fluoride 140 --- --- --- --- Sohovis 78 --- 100 --- --- --- Water, Salt 200 150 --- 160 --- Potassium Hydroxide 140 150 NR 160 NR Solvasol #1,2 & 3 --- 100 --- --- --- Water, Sewage 200 150 --- --- --- Gr. E-pw Gr. A Potassium Iodide 140 --- 100 160 180 Solvasol #73 --- 70 --- --- --- Water, Seawater 200 150 --- 160 --- Potassium Nitrate 200 150 100 140 200 Solvasol #74 NR NR NR NR NR Water, Swimming Pool 200 150 --- --- --- --- --- --- 70 --- Soybean Oil NR Gr. A 73 --- 200 Water, waste 200 150 --- --- --- 140 150 --- --- 150 Spindle Oil NR 100 --- Whiskey 200 Gr. A 100 140 140 Potassium Perborate Potassium Perchlorate Potassium Permanganate, to 10% 200 150 --- 100 140 Stannic Chloride 100 100 100 NR 200 White Liquor 170 Gr. A --- 140 --- Potassium Permanganate, to 25% 140 100 --- 100 140 Stannous Chloride 70 NR NR 160 200 Wines 170 Gr. A 100 140 140 Potassium Persulfate 200 150 --- 140 200 Starch 170 100 --- 160 200 Wood Oil NR 100 NR --- --- Potassium Silicate 200 150 --- 140 --- Steam NR NR NR NR NR Xylene NR NR NR NR 150 Potassium Sulfate 200 150 NR 140 200 Stearic Acid NR 100 NR 70 100 Zinc Acetate 180 100 NR 160 70 Prestone --- 100 --- --- --- Stoddard Solvent NR 100 NR NR 185 Zinc Chloride 180 100 100 160 200 Propane Gas NR 100 NR 70 70 Styrene NR NR NR NR 100 Zinc Nitrate 180 --- --- --- 200 Propanol --- --- --- --- --- Sucrose Solutions --- Gr. A --- --- --- Zinc Sulfate 180 100 100 140 200 140 --- --- NR 140 Sulfamic Acid NR --- --- 70 NR Propargyl Alcohol Propyl Acetate NR NR NR 140 --- Sulfite Liquor 140 --- --- 70 140 Propyl Alcohol 140 150 100 140 --- Sulfer Dioxide, Dry 140 100 --- --- --- Propylene Dichloride NR --- 70 NR 70 Sulfonic Acid 150 --- --- --- --- Propylene Glycol 200 100 100 100 140 Sulfur 140 NR NR 70 200 Propylene Oxide 70 NR NR NR NR Sulfur Chloride NR NR NR NR 70 Pydraul F-9 and 150 NR NR NR NR NR Sulfur Dioxide, Dry 70 NR --- NR 100 Pyranol 1467 NR 100 100 --- --- Sulfur Dioxide, Wet 140 NR --- --- 140 Pyranol 1476 NR 100 100 --- --- Sulfur Trioxide 70 NR NR NR 140 "Pyroguard "C" --- 100 100 --- --- Sulfuric Acid, 10 - 30% 150 NR 73 100 200 "Pyroguard "D" --- 100 100 --- --- Sulfuric Acid, Fuming NR NR NR NR 100 Pyroguard 55 180 --- NR --- --- Sulfuric Acid, Oleum NR NR NR NR 100 Pyrrole 100 NR 73 --- --- Sulfurous Acid 75 NR NR NR 100 Rapeseed Oil NR Gr. A NR --- --- Tall Oil NR 70 --- 70 70 Ref. Fuel (ISO Octane, 30 Toluene) --- 150 --- --- --- Tannic Acid, all conc. 70 100 73 100 100 Rosin Oil NR 100 --- 100 --- Tannic Acid, Liquors 100 --- --- 70 200 Salicylic Acid 200 100 100 NR 185 Secondary Butyl Alcohol Tanning Liquors( 50g. alum. --- 100 --- --- --- Solution, 50g. dichromate solution) NR 150 --- 70 200 Sewage 200 150 100 --- --- Tar NR 100 100 70 185 Silicic Acid 140 --- --- 140 200 Terpienol NR NR --- 70 185 Silicone Oil 140 100 NR 70 185 Tertiary Butyl Alcohol 140 100 --- 70 150 Silver Cyanide 140 --- --- 70 140 Tetrabutyl Tinanate 140 100 --- --- 185 Silver Nitrate 200 NR 100 160 200 Tetrachloroethylene NR --- --- --- 150 Silver Sulfate 170 --- --- --- 200 Tetrahydrofuran NR NR NR NR NR Skydrol 200 200 --- 200 --- --- Tetralin NR NR NR NR NR Skydrol 500 Phosphate Ester 170 --- --- --- --- Tetraric Acid 140 --- --- --- --- 200 150 100 140 200 Thionyl Chloride NR NR 100 NR 100 Soda Ash, Sodium Carbonate 180 100 --- --- --- Thiopene NR NR NR NR NR Sodium Acetate 170 NR NR --- NR Thread Cutting Oil NR NR NR NR 70 Sodium Alum 170 150 --- 140 200 Titanium Tetracholoride NR NR NR --- 185 Sodium Aluminate 200 100 --- 140 200 Toluene, to 30% NR 100 --- --- 70 Sodium Benzoate 200 150 100 --- 200 Tomato Juice 200 Gr. A --- 70 200 Sodium Bicarbonate 200 150 NR 160 200 Transformer Oil 140 150 --- NR 140 Sodium Bichromate 140 --- --- 70 200 Transmission Fluid, Type A NR 150 --- --- 140 Sodium Bisulfate 200 150 NR 140 200 Triacetin NR 100 --- --- --- Sodium Bisulfite (Black Liquor) 200 150 NR 140 200 Trichloroethane NR NR NR --- 200 Sodium Borate 140 100 NR 100 140 Trichloroethylene NR --- --- NR 200 Sodium Bromide 200 150 --- 70 200 Tricresyl Phosphate NR NR NR --- --- Sodium Carbonate 140 150 100 140 200 Triethanolamine 70 70 NR 70 NR Sodium Chlorate 140 NR 100 140 100 Triethylamine --- 100 NR 70 200 Sodium Chloride 140 100 NR 160 200 Trimethylpropane 180 --- --- 160 --- Sodium Cyanide 140 100 NR 140 140 Trisodium Phosphate 70 --- 100 70 185 Sodium Dichromate 140 100 --- NR 200 Tung Oil NR 100 --- --- --- Soap Solutions 150 ©Copyright 2011 Shurjoint Connect with the Best! www.shurjoint.com Catalog 2011 Fire Protection Services The Shurjoint fire protection series numbers over 600 individual components, including grooved couplings, fittings, flanges, mechanical tees, valves, welding outlets, threaded fittings and more. Applicable products are listed and or approved by various domestic and international approval bodies including UL, FM, VdS, LPCB and others. HYDROSTATIC TESTS A p p r o v e d products are rated in cold water pressure (CWP) tested with a 3 to 5 times test pressure depending on the approval body and pipe size. The minimum working See the table below for the bending and larger, the angular movement shall be moments per UL and FM on Sch. 40 pipe. permitted to be less than 1 degree but not This bending moment is twice that required less than 0.5 degrees.” (NFPA 13 - 2007 by ASTM F1476 (refer to page 13). 3.5.4) Required Bending Moment by UL & FM the use of flexible couplings to protect the For sprinkler systems, NFPA 13 specifies Nom. Size (inches) 1½ 2 2½ 3 4 5 6 8 10 12 14 16 UL FM Moment Moment Moment Moment N-m Lb-Ft N-m Lb-Ft 1098 810 1100 810 1559 1150 1560 1150 2400 1770 2400 1770 3289 2426 3290 2425 4942 3645 4975 3670 7102 5238 7105 5240 9606 7085 9615 7090 15326 11304 15335 11310 22757 16785 22790 16805 31116 22950 31145 22970 37217 27450 48597 35843 system against damage from earthquakes and lists some specific examples of how and where they should be used. Designers and installers should design their fire protection systems in compliance with this standard. See Typical Applications – Flexible Couplings on Page 154. pressure (CWP) shall be 175 psi (12.3 Bar) in accordance with NFPA 13. Approval testing of a coupling is conducted on all Pipe Force, F40 Test Joint Capped End different pipe schedules as enrolled and approved working pressures (CWP) are assigned to each individual combination Capped End of the coupling and test pipe. Refer to the Approved Pressure Ratings by UL and FM. Up to 6” / 150 8” – 12” / 200 -300 14” and above requirements including gasket performance UL FM VdS LPCB X5 X4 X3 X4 X4 X4 X4 X4 NA X4 X4 NA Contact Shurjoint for other approvals. Pipe In addition to the hydrostatic and bending moment tests, couplings must meet other Hydrostatic Test Pressures (= multiple of CWP) Nom. Size Support Spacing, LS tests. FLEXIBLE COUPLING NFPA 13 defines a flexible coupling as “a listed coupling or fitting that allows axial displacement, Test Joint Capped End rotation, and at least 1 degree of angular movement of the pipe without inducing harm on the pipe. For pipe diameters of 8 in. Minimum Overall Length 2 ft (610 mm) Capped End Force, F40 Capped Test Joint BENDING TESTS End The PipeMOMENT required bending moment per UL and FM is calculated based on twice the weight of water Cappedfilled pipe over twice the maximum Support Spacing, LS End distance between pipe supports as specified in NFPA 13. Lhs = 15 ft Lhs = 15 ft Water Filled Schedule 40 Steel Sprinkler Pipe Connect with the Best! www.shurjoint.com 151 ©Copyright 2011 Shurjoint Catalog 2011 Approved Pressure Ratings by UL & FM 6. Approved grooved couplings may be used in underground service 1. Approved grooved couplings and fittings are good for use in both subject to the installation restrictions placed upon the pipe and to wet and dry sprinkler systems. the coupling manufacturer’s recommendations and requirements. 2. Typical applications of flexible couplings (models 7705, 7706 7. Approved grooved couplings have been evaluated for a maximum & 7707) are in sprinkler risers, in feed mains passing through ambient temperature of 225°F (107°C), suitable for normal walls from one building area to another, in locations subject to warehouse protection. earthquakes, in the discharge line from aboveground pump suction 8. Threaded size of sprinkler piping is limited to 1 inch (25mm) tanks, in new connections to existing feed mains and in air or nominal. water fire service lines subject to excessive vibration or difficult 9. Threaded connections can be made to approved threadable alignment. thinwall pipe or to Schedule 40 pipe. 3. Approved grooved couplings are limited to use with rolled or cutgroove ended pipe, valves and fittings at a minimum rated working Source: FM Approval Guide pressure of 175 psi (1205 kPa) and are suitable for aboveground • For pressure ratings for special pipes, DIN and JIS pipe sizes, and large diameter sizes 14” – 24”, contact Shurjoint for details. • Models K-9 and 7771 rigid couplings are also available. For pressure ratings, contact Shurjoint for details. service. 4. Grooves should be processed according to ANSI/AWWA C606 (latest edition) Grooved and Shouldered Joints. 5. Installation must be made according to the manufacturer’s instructions and requirements. Couplings and Flange Adapters Sch. 40 & STD Wall Pipe Size in ¾ 1 1¼ 1½ 2 2½ 3 4 5 6 8 10 12 Wall in 0.113 0.133 0.140 0.145 0.154 0.203 0.216 0.237 0.258 0.280 0.322 0.375 0.375 UL - 300 300 300 300 300 300 300 300 300 300 175^ 175* Unit: psi 7705 FM - 300 300 300 300 300 300 300 300 300 300 250 250 UL 500 500 500 500 500 500 500 500 500 500 500 300 300 7707 FM 500 500 500 500 500 500 500 500 500 500 500 500 300 UL - - 350 350 350 350 350 350 350 350 350 - - Z05 FM - - 350 350 350 350 350 350 350 350 350 - - UL - - 350 350 350 350 300 350 350 350 - 350 - 350 NA NA Z05 FM - - 350 350 350 350 - 350 350 350 - 350 - 350 NA NA UL - 500 500 500 500 500 500 500 400 400 400 350 350 Z07 FM - 500 500 500 500 500 500 500 400 400 400 350 350 UL - 500 500 500 500 500 - 500 500 400 - 400 - 400 350 350 Z07 FM - 500 500 500 500 500 - 500 500 400 - 400 - 400 350 350 UL - - - - 175 175 175 175 175 175 175 175 175* 7041 FM - - - - 175 175 175 175 175 175 175 175 175 UL - - - - 300 300 300 300 300 300 300 300 300 7043 7706 FM Size (in) UL FM - 2 x 1½ 300 300 - 2½ x 2 300 300 - 3 x 2 300 300 - 3 x 2½ 300 300 300 4 x 2 300 300 300 4 x 2½ 300 300 300 4 x 3 300 300 300 6 x 3 300 300 300 6 x 4 300 300 300 8 x 6 300 300 300 300 300 UL - - - - 175 175 175 175 175 175 175 175 175 175 175 175* 7041 FM - - - - 175 175 - 175 175 175 - 175 - 175 175 175 7043 UL FM Size (in) - - 2 x 1½ - - 2½ x 2 - - 76.1 x 2 - - 3 x 2 300 300 3 x 2½ 300 300 3 x 76.1 - - 4 x 2 300 300 4 x 2½ 300 300 4 x 76.1 300 300 4 x 3 - - 6 x 3 300 300 165.1 x 3 - - 6 x 4 300 300 165.1 x 4 300 300 8 x 6 300 300 8 x 165.1 ^ 0.188" wall, * 0.330 wall Unit: psi Size in 8 Wall in 0.322 7705H UL 450 FM 450 Sch. 10 & BS1387 Medium Pipe Size in ¾ 1 1¼ 1½ 2 2½ 76.1 3 4 5 139.7 6 165.1 8 10 12 Wall in 0.083 0.109 0.109 1.109 0.110 0.120 0.142 0.120 0.120 0.134 0.197 0.134 0.197 0.188 0.188 0.250 7705 UL FM - - 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 175 175 175* 175 Wall in 0.188 7705H Unit: psi 7707 UL FM 500 500 500 500 500 500 500 500 450 450 450 450 500 500 450 450 450 450 450 450 500 500 450 450 500 500 450 450 300 450 300 300 * 0.330 wall Unit: psi Size in 8 152 ©Copyright 2011 Shurjoint UL 450 FM 450 Connect with the Best! www.shurjoint.com 7706 UL FM 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 Catalog 2011 Approved Pressure Ratings by UL and FM Outlet Coupling and Mechanical Tees Model C-7 Outlet Coupling, Threaded C-7 Outlet Coupling, Grooved M21 Mechanical Tee, Threaded (NPT or BSPT) M22 Mechanical Tee, Grooved 7721 Threade (NPT or BSPT) 7722 Grooved 723 Threaded (NPT or BSPT) Sizes (in) (run x branch) 1½ x ½, ¾ & 1 2 x ½, ¾ & 1 2½ x ½, ¾ & 1 3 x ¾ & 1 4 x ¾ & 1 6 x 1 & 1½ 2 x 1 2½ x 1¼ & 1½ 3 x 1 & 1½ 4 x 1½ & 2 6 x 1½ & 2 2 x ½, ¾, 1, 1¼ & 1½ 2½ x ½, ¾, 1, 1¼ & 1½ 76.1 x 15, 20, 32 & 40 3 x ½, ¾, 1, 1¼, 1½ & 2 4 x ½, ¾, 1, 1¼, 1½, 2 & 2½ 100 x 65 (76.1) 4 x 3 5 x 2 & 2½ 125 (139.7) x 50, 65 (76.1) & 80 6 x 1¼, 1½, 2 & 2½ 6 x 3 & 4 150 (165.1) x 32, 40, 50 & 65 (76.1) 150 (165.1) x 80 & 100 2 x 1, 1¼ & 1½ 2½ x 1, 1¼ & 1½ 76.1 x 25, 32 & 40 3 x 1, 1¼, 1½ & 2 4 x 1, 1¼, 1½, 2 & 2½ 100 x 65 (76.1) 5 x 2 & 2½ 4 x 3 125 (139.7) x 65 (76.1) 6 x 1¼, 1½, 2 & 2½ 6 x 3 & 4 150 (165.1) x 32, 40, 50 & 65 (76.1) 150 (165.1) x 80 & 100 4 x 3 8 x 2, 2½, 3 & 4 200 x 65 (76.1) 4 x 3 8 x 2, 2½, 3 & 4 200 x 65 (76.1) 1¼ x ½ x ¾ & 1 1½ x ½ x ¾ & 2 2 x ½ x ¾ & 3 2½ x ½ x ¾ & 4 Grooved-end Fittings Unit: psi Sch. 40/STD UL FM 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 175 175 300 300 300 300 300 300 175 175 300 300 175 175 300 300 300 300 300 300 300 300 300 300 300 300 300 300 175 175 300 300 300 300 175 175 300 300 175 175 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 Sch. 10 UL FM 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 175 175 300 300 300 300 300 300 175 175 300 300 175 175 300 300 300 300 300 300 300 300 300 300 300 300 300 300 175 175 300 300 300 300 175 175 300 300 175 175 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 Unit: psi Model Size Range 901 S/ R 90 Elbow 2" thru 8" 903 S/R Tee 2" thru 8" 1" thru 8" 7110 90 Elbow 10", 12" 1" thru 8" 7111 45 Elbow 10", 12" 7110DR Drain Elbow 2" thru 6" 7110LR 1.5D Elbow 2" thru 8" 1½" 7112 22-1/2 Elbow 2" thru 8" 7113 11-1/4 Elbow 2" thru 8" 1¼" thru 8" 7120 Tee 10", 12" 7121 Reducing Tee 2"x1½" thru 8"x6" 7125 Bullhead Tee 2"x2½" thru 6"x8" 7127 Standpipe Tee 4"x2½", 6x2½" 7130 Lateral 2" thru 8" 7135 Cross 2" thru 6" 7150 Conc. Reducer 2"x1½" thru 14"x12" 7150F Socket Adapter 1½"x1" thru 6"x4" 7150M Red. Nipple 1½"x1" thru 6"x4" 7160T Transition Fitting 2"x1" thru 6"x2" 7151 Ecc. Reducer 2½"x2" thru 8"x6" 7160 End Cap 1¼" thru 12" 10" thru 12" 7160H End Cap 14" thru 18" 20" thru 24" 7170 Flange Adapter 2-1/2" thru 6" 7180 Flange Adapter 2" thru 8" 7181 Red. Flange 3"x2" thru 6"x4" 55 Nipple Adapter 1½" thru 2" 899 End All 1¼"x½" thru 2½"x1" 850 Sprinkler Hub 2"x2"x1" thru 2½"x2½"x1" 851 Sprinkler Hub 2"x2"x1" thru 2½"x2½"x1" 853 Sprinkler Hub 1½"x1" thru 2½"x1" UL 300 300 300 300 300 300 300 300 500 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 250 175 300 NA 300 300 300 300 300 Valves & Components Model RCV Riser Check Valve 726 Y-Strainer SJ-300F Butterfly Valve SJ-700W Butterfly Valve FM 300 300 500 300 500 300 300 300 NA 300 300 500 300 300 300 300 300 300 300 300 300 300 300 300 300 175 175 175 300 300 300 300 300 300 300 Unit: psi Size Range 2½" thru 6" 2½" thru 6" 8" thru 12" 2½" thru 6" 2" thru 12" UL 300 300 175 NA 175 FM 300 NA NA 300 NA Stainless Steel Series Sch. 40S and 10S Pipe Size in 1 1¼ 2½ 2 2½ 3 4 5 6 8 Sch. 10S Wall (in) 0.109 0.109 0.109 0.109 0.120 0.120 0.120 0.134 0.134 0.148 Unit: psi SS-7 SS-8 UL FM UL FM 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 250 300 300 300 300 SS-41 SS-723 UL FM Size (in) UL - - 1¼ x ½ 300 350 350 1¼ x ¾ 300 350 350 1¼ x 1 300 350 350 1½ x ½ 300 350 350 1½ x ¾ 300 350 350 1½ x 1 300 350 350 2 x ½ 300 350 350 2 x ¾ 300 350 350 2 x 1 300 350 350 FM 300 300 300 300 300 300 300 300 300 Unit: psi Model SS-10 90 Elbow SS-11 45 Elbow SS-20 Tee SS-21 Tee SS-21F Tee SS-50 Conc. Reducer SS-50F Conc. Reducer SS-60 Cap SS-80 Flange Adapter Size Range 1" thru 8" 1" thru 8" 1" thru 8" 3"x2½" thru 4"x2½" 3"x2", 4"x2" 3"x2½" thru 4"x2½" 2½"x2" thru 4" x 2" 1" thru 8" 2" thru 8" UL 300 300 300 300 300 300 300 300 300 Model C-10 90 Elbow C-11 45 Elbow C-20 Tee C-21 Reducing Tee C-26 Reducing Tee C-50 Conc. Reducer C-52 Conc. Reducer C-60 Cap Size Range 2" through 4" 2" through 4" 2" through 6" 2½"x2" thrru 6"x5" 2"x¾" thru 4"x½" 2½"x2" thru 6"x5" 2"x1" thru 4"x2" 2" thru 4" UL 200 200 200 200 200 200 200 200 FM 300 300 300 300 300 300 300 300 300 Copper Tubing Series Type K & Type L Copper Tubing Size in 2 2½ 3 4 5 6 Type K Wall (in) 0.083 0.095 0.109 0.134 0.160 0.192 Type L Wall (in) 0.070 0.080 0.090 0.110 0.123 0.140 UL 200 200 200 200 200 200 C301 FM 200 200 200 200 - 200 FM: Type K only Connect with the Best! Unit: psi UL 200 200 200 200 200 200 C341 FM - Unit: psi www.shurjoint.com FM 200 200 200 NA NA NA NA 200 153 ©Copyright 2011 Shurjoint Catalog 2011 Typical Applications - Flexible Couplings – Sprinkler Systems (NFPA 13) 2. Flexible couplings on horizontal portion of Tie-In Ceiling/floor assembly ≤ 24 in. (610mm) The following illustrations are part of NFPA 13 – 2007 Annex A Flexible coupling Flexible Coupling ≤ 24 in. (610mm) Explanatory Material. These are for informational purposes only and not a mandatory requirement. For specific requirements for any other areas of sprinkler systems, refer to the latest version of NFPA 13. 1. Flexible couplings for main risers and branch line riser Roof Roof 24in. (610 mm) Maximum 4-way brace (Pipe must rotate within brace) Flexible coupling Wall aming Roof fr 4-way brace Elbow with flexible joints ≤ 12 in. (305mm) Ceiling/floor assembly FIGURE A.9.3.2.3(2) (a) Flexible Coupling on Horizontal Portion of Tie-In. 3. Flexible Coupling on Main Riser and Branch Line Riser Ceiling/floor assembly Siding Column ≤ 24 in. (610mm) Flexible coupling Flexible coupling Detail A Flexible coupling Flexible Coupling Detail B (Might be preferred for metal buildings) Flexible coupling Flexible coupling Note to Detail A: The four-way brace should be attached above the upper flexible coupling required for the riser and preferably to the roof structure if suitable. The brace should not be attached directly to a plywood or metal deck. ≤ 12 in. (305mm) FIGURE A.9.3.2(a) Riser Details. Ceiling/floor assembly FIGURE A.9.3.2.3(2) (b) Flexible Coupling on Main Riser And Branch Line Riser 4. Flexible couplings for drops Flexible elbow If dimension is less than 3 ft (0.9m), flexible fitting is not needed. (A T-connection fitting with flexible joints can be substituted for elbow.) ≤ 24 in. (610mm) [Paragraph 9.3.2.4(1)] In-rack sprinkler drops Flexible Coupling Drop Supports ≤ 24 in. (610mm) [Paragraph 9.3.2.4(3)] FIGURE A.9.3.2(b) Detail at Short Riser FIGURE A.9.3.2.4 Flexible Coupling for Drops 154 ©Copyright 2011 Shurjoint Connect with the Best! Flexible Coupling ≤ 24 in. (610mm) [Paragraph 9.3.2.4(2)] www.shurjoint.com Catalog 2011 5. Seismic Separation Assembly 2 ells 10 in. (254mm) long nipple D 10 in. (254mm) long nipple C Coupling B A 2 ts 8 in. (203mm) Fire sprinkler main Normal Position 4 in. (102 mm) 4 in. (102 mm) Fire sprinkler main Plan 8 in. (203mm) Longitudinal movement 2 ts and nipple E 8 in. (203mm) Normal Position 8 in. (203mm) Vertical movement Coupling Ell B A Ell Normal position C Ell Ell D Elevation Nipple E 2 ell lengths 8½ in. (216mm) for 3 in. (76mm) pipe 7½ in. (191mm) for 2½ in. (65mm) pipe FIGURE A.9.3.3(a) Seismic Separation Assembly. Shown are an 8 in. (203 mm) Separation Crossed by Pipes up to 4 in. (102mm) in Nominal Diameter. For other separation distances and pipe sizes, lengths and distances should be modified proportionally. 6. Earthquake protection for sprinkler piping 4 in. (102 mm) 8 in. (203mm) Lateral movement Horizontal Views 7. Typical Location of Bracing on a Looped System 40 ft 40 ft (12 m) (12 m) Longitudinal brace (two-way) A No bracing B Lateral brace (two-way) Longitudinal brace (two-way) B F E D Building 1 B FIGURE A.9.3.5.6 (a) C C Building 2 A Four-way brace at riser B Lateral brace C Lateral brace D Short drop [Figure A.9.3.2(b)] E Couplings at wall penetration F Longitudinal brace Connect with the Best! Four-way brace FIRURE A.9.3.5.6 (d) Typical Location of Bracing on a Looped System. Systems having more flexible couplings than required above shall be provided with additional sway bracing. A lateral brace shall be provided within 24” (600mm) of every other coupling unless pipes are supported by rods less than 6” (152mm) long from the ceiling or by U-type hooks underside of the structural element. (NFPA 13 – 2007 9.3.2. & 9.3.5.) www.shurjoint.com 155 ©Copyright 2011 Shurjoint Catalog 2011 HVAC, St. Mary’s Hospital, Seoul, Korea HVAC, Praktiker warehouse, Iraklion Krete, Greece HVAC, Microsoft facility, Puerto Rico 156 ©Copyright 2011 Shurjoint Connect with the Best! www.shurjoint.com Catalog 2011 Temporary Speed Skating Rink, Halifax, Nova Scotia, Canada Holiday Inn Swimming Pool Pump Room, Las Vegas, NV HVAC, Taichung City Government Office, Taichung, Taiwan Westside Regional Wastewater Treatment, BC, Canada HVAC, Tamkang University, Lanyang, Taiwan Connect with the Best! www.shurjoint.com 157 ©Copyright 2011 Shurjoint Catalog 2011 East Side CSO tunnel boring project, Portland, OR Ik-san E-Mart, Seoul, Korea Manifold connections, Rain for Rent, Las Vegas, NV Water treatment plant, Ouray, UT 158 ©Copyright 2011 Shurjoint Connect with the Best! www.shurjoint.com Catalog 2011 HVAC, King Abudullah Financial District, KSA Fire Protection Systems, Dubai Metro, UAE Ski Dome glycol pipelines, Dubai, UAE Fire Protection Systems, Tamkang University, Lanyang, Taiwan Connect with the Best! HVAC, Seven Stars Technology Building, Taipei, Taiwan www.shurjoint.com 159 ©Copyright 2011 Shurjoint