® PACIFIC CORRUGATED PIPE CO. “At your service since 1935” PRODUCTS CATALOG MANUFACTURING & SALES PACIFIC ® CORRUGATED PIPE CO. “At your service since 1935” Seattle Grandview Portland PACIFIC ® CORRUGATED PIPE CO. EUGENE Medford http://www.pcpipe.com FOUR MANUFACTURING LOCATIONS SERVING THE WESTERN STATES SACRAMENTO (INCLUDING ALASKA & HAWAII) Bay Area MANUFACTURING & SALES LOCATION Las Vegas FONTANA STOCKING YARD & SALES LOCATION Santa Fe San Diego CASA GRANDE SALES OFFICE Pacific Corrugated Pipe Co. has been manufacturing corrugated metal pipe and related drainage products since 1935. Throughout its long history, our company has been a leader in product research and development having contributed many new products, processes, and product improvements to the industry. Some of these include Spiral Rib Pipe, fully lined corrugated pipe, flanged ends, polymer ® coatings, the adaptation of spot welding technology, and our latest innovation, TriShield polyethylene lined pipe. (See page 5) Our goal is to earn our customers’ loyalty and repeat business by: Supplying the highest quality products at competitive prices Maintaining the highest possible level of customer service Providing timely delivery for all orders We encourage all inquiries and welcome the opportunity to serve your drainage product needs. Pacific Corrugated Pipe Company This catalog illustrates the wide variety of products available from Pacific Corrugated Pipe Company and provides useful information about these products. In many cases only a few diagrams and sentences are used to describe products which require additional brochures or catalogs. Complete descriptions, prices, brochures, and technical information on any of our products are available upon request. The and TriShield are registered trademark of Pacific Corrugated Pipe Company. 1 CORRUGATED METAL PIPE Products & Corrugations 6², 8² & 10² DIAMETER ONLY STEEL - .052² & .064² THICK ALUMINUM - .060² THICK ONLY SPIRAL CORRUGATED METAL PIPE Pitch = 1 1/2² (38 mm) 1/4² (6.5 mm) 12² - 84² STEEL (.052² - .168² THICK) 12² - 72² ALUMINUM (.060² - .135² THICK) Pitch = 2 2/3² (68mm) 1/2² (13mm) Pitch = 3² (75 mm) STRUCTURAL PLATE 1² (25 mm) 42² - 144² STEEL (.064² - .138² THICK) 42² - 132² ALUMINUM (.060 ² - .135 ² THICK) Pitch = 6² ALL STRUCTURAL PLATE PRODUCTS Round Pipe, Pipe-Arch, Arch, Box Culvert, Underpass, and Specialty Products (150 mm) 2²(50 mm) SPIRAL RIB PIPE 18² - 102² STEEL (.064², .079²,& .109² THICK) 18² thru 72² ALUMINUM (.060², .075², & .105² THICK) Separate brochure available. Pitch = 7 ½² 3/4² (19 mm) (190 mm) Pitch = 11 ½² (292 mm) 1² (25 mm) 18² - 108² STEEL (.064², .079²,& .109² THICK) 24² thru 72² ALUMINUM (.060², .075², & .105² THICK) Separate brochure available. I I SPIRAL RIB PIPE PRODUCTS 3/4² (19 mm) 3/4² (19 mm) PACIFIC ® CORRUGATED PIPE CO. SPR II - SMALL DIAMETER SPIRAL RIB PIPE 12² - 48² STEEL (.064², .079²,& .109² THICK) Pitch = 12² 3/4² (19 mm) (305 mm) 5/8² (16 mm) SPECIAL LARGE DIAMETER SPIRAL RIB PIPE 3/4² (19mm) Pitch = 8 ½² (216 mm) 1² (25 mm) 12² thru 36² ALUMINUM (.060², .075², & .105² THICK) Separate brochure available. 72² - 144² STEEL (.064², .079², & .109² THICK) 72² - 96² ALUMINUM (.075² - .105² THICK) TriShield PIPE TriShield POLYETHYLENE LINED PIPE Pitch = 7 ½² 3/4² (19 mm) (190 mm) 3/4²(19 mm) 30² - 108² STEEL (.064², .079², & .109² THICK) REFER TO BROCHURES FOR SIZE, GAUGE AND WEIGHT TABLES 2 CORRUGATED METAL PIPE Galvanized Steel - Aluminized Steel - Aluminum Alloy PACIFIC ® CORRUGATED PIPE CO. CORRUGATED METAL PIPE (CSP, CASP, CAP) Corrugated metal pipe is used extensively in flood control, drainage and sewer systems because of its economic value, strength and durability. The pipe is usually fabricated in 20foot sections; however, sections in other lengths are available. The available diameters range from 6 inches to 96 inches and the available wall thicknesses are .052 inches (18 gauge), .064 inches (16 gauge), .079 inches (14 gauge), .109 inches (12 gauge), .138 inches (10 gauge) and .168 inches (8 gauge). The pitch of the corrugation is two and two-thirds inches and the depth is one-half inch. For 6-, 8-, and 10-inch pipe the pitch is one and one-half inches and the depth is one-fourth inch. (See detail on this page for definitions of pitch and depth.) CORRUGATED METAL PIPE-ARCH (CSPA, CASPA, CAPA) Corrugated metal pipe-arch performs the same function as round pipe and is used primarily where there is limited headroom or cover over the pipe or where the hydraulic conditions necessitate its use. Corrugated metal pipe-arch, like corrugated metal pipe, is usually fabricated in 20-foot sections, although sections of other lengths are available. The pipe-arch is available in many sizes. The minimum span x rise is 17 x 13 inches and the maximum is 83 x 57 inches. The available wall thicknesses are .064 inches (16 gauge), .079 inches (14 gauge), .109 inches (12 gauge), .138 inches (10 gauge), and .168 inches (8 gauge). The pitch of the corrugations is two and two-thirds inches, and the depth is one-half inch (see detail on this page for definitions of pitch and depth). DEEP CORE (3 X 1) Deep Core is corrugated metal pipe which has a pitch of three inches and a depth of one inch (see detail on this page for definitions of pitch and depth). For larger diameters, this corrugation profile allows the use of lighter gauge material for any given loading condition and reduces the weight and cost of corrugated metal pipe by 30% to 60%. The use of Deep Core provides economy and strength in larger diameters. The standard length is 20 feet, although other lengths are available. The available diameters range from 42 inches to 144 inches. The available wall thicknesses are .064 inches (16 gauge), .079 inches (14 gauge), .109 inches (12 gauge) and .138 inches (10 gauge). PITCH DEPTH DETAIL OF CORRUGATIONS PACIFIC “SEAM-TITE” LOCKSEAM SEALANT SYSTEM “Seam-Tite” is a high performance single component polyurethane sealant placed permanently in the mechanical lockseam of corrugated or Spiral Rib pipe. “Seam-Tite” is used in special applications to ensure a leak resistant pipe barrel. “Seam-Tite” is used on low pressure and gravity flow piping systems and is available on all our lockseam pipe products. (Separate brochure available). MECHANICAL LOCKSEAM DEEP CORE (3 X 1) PIPE-ARCH Deep Core can also be arched where limited head room is encountered. The available wall thicknesses are .079 inches (14 gauge), .109 inches (12 gauge) and .138 inches (10 gauge). The minimum span x rise is 60 inches x 46 inches and maximum is 171 x 110 inches. SEALANT Refer to technical manuals for heights of cover, size, and gauge tables. Contact Pacific Corrugated Pipe Co. for reference publications. 3 SPIRAL RIB PIPE (SRP) PACIFIC ® CORRUGATED PIPE CO. Spiral Rib Pipe (SRP) is one of many innovative pipe products developed by Pacific Corrugated Pipe Company during it's long history in the drainage industry. This exciting new product was developed in response to the needs of drainage designers for a pipe product with the hydraulics of smoothwall pipe plus the many other advantages of corrugated metal pipe. Pacific Corrugated Pipe Company has developed a variety of rib profiles to provide the widest range of sizes available in the industry. SRP is available in sizes of 12 inches through 144 inches in steel and 12 inches through 120 inches in aluminum alloy. Fabrication: SRP is a flexible metal conduit manufactured from a continuous strip of galvanized steel, aluminized Type II steel, or aluminum alloy. Available steel thicknesses are .064 inch, .079 inch, and .109 inch. Available aluminum thicknesses are .060 inch, .075 inch, and .105 inch. The coil strip is passed through a forming line which forms the ribs and prepares the edges. The formed section is then helically wound into pipe and the edges are joined by mechanical lockseaming. Hydraulics: In 1983, a series of friction factor tests were conducted on SRP at the Utah Water Research Laboratory located at Utah State University in Logan, Utah (Hydraulics Program Report No. 83). Tests were conducted on 24-inch and 36-inch SRP with open ribs and 36-inch SRP with ribs filled. Comparison of the results with ribs filled to open ribs showed little influence on flow due to the open rib section. MANNINGS FORMULA: Q= 0.463 n D 8/3 1/2 S n=0.011 Analysis of the test results and theoretical scaling to larger sizes resulted in a recommended value of n=.011 for use in Manning’s Formula for all diameters. FLOWING WATER FLOWING WATER SMOOTH WALL ALLOWS LAMINAR FLOW CORRUGATIONS CREATE TURBULENT FLOW Applications: Spiral Rib Pipe is commonly specified for storm drain, irrigation, and small hydro projects. SRP should be considered for use on any project where hydraulic efficiency is a design criterion. Tens of millions of feet of SRP are currently in use worldwide. Consult Pacific Corrugated Pipe Co. for additional technical information including height of cover tables, test reports, specifications, and installation information. (Separate brochures available.) 4 PACIFIC ® CORRUGATED PIPE CO. TriShield PIPE TriShield steel ribbed polyethylene pipe is a state of the art composite pipe product. It combines smooth wall hydraulics and the structural strength of steel with the corrosion and abrasion resistance of high performance engineered polyethylenes. At the core of the TriShield composite is a strong galvanized steel sheet with 2 ounces of zinc coating per ® square foot. Dow Trenchcoat protective film, 10 mil thick, is bonded to the exterior side for protection from potential soil-side corrosion. TriShield pipe’s interior liner consists of a unique tie layer film and a polyolefin plastomer liner, both developed by The Dow Chemical Company specifically for this application. This lining system has been thoroughly tested and found to be highly resistant to a variety of chemicals and remarkably resistant to scour and abrasion. It also exhibits excellent adhesion and durability in handling and field service. Hydraulics TriShield pipe is not only tough and durable, but demonstrates exceptional hydraulic efficiency as well. It is suitable for use on storm drain, irrigation, small hydro, and most other gravity water conveyance projects where hydraulic efficiency and durability are design considerations. TriShield pipe and pipe-arch are available in 30² through 108² diameters. Although 6² incremental sizing is standard, 1² incremental sizes are available for specific projects. Available steel wall thickness are .064², .079², and .109². TriShield is manufactured in accordance with national specification ASTM A 978-97. TriShield pipe can be made to the nearest diameter inch of size required, within the available size range. With a design Mannings “n” of 0.0105 and variable sizing, TriShield pipe often allows designers to downsize a pipe system from a standard incremental pipe size to the actual size needed. This is particularly important when clearance and flow capacities are critical. Liner Integrity The TriShield ribs are filled with extruded liner material and slightly deltoided to provide a mechanical interlock between the liner and the pipe wall. In addition, the liner is chemically bonded to the pipe wall through an intermediate adhesive tie layer. This dual attachment system provides added assurance of composite integrity. RIB SECTION Steel Ribs 3/4²x 3/4²@7½² O.C. Abrasion Resistance Polyethylene Lining Using a Bed Load Abrasion Test Machine (ASTM A 926), Samples of TriShield pipe were compared to samples of a typical HPDE smooth wall pipe product. The test results indicated that the TriShield polyethylene liner outperformed HDPE (on the basis of weight loss) by more than three and a half times. COMPOSITE WALL SECTION PIPE EXTERIOR Economic Benefits TriShield pipe is premium pipe product that provides notable strength, installation, and durability benefits. Its light weight, long lengths, thinner walls, and variable sizing result in significant savings in material, transportation, handling, and installation costs. Get the full story in our free brochure. Zinc Contact Pacific Corrugated Pipe Co. for supplemental brochure and complete test information. 10 Mil Polyethylene Tie Layer Film PIPE INTERIOR ® Trenchcoat is a registered trademark of the Dow Chemical Company 10 Mil TRENCHCOAT® Protective Film Steel Core Zinc 5 65 Mil Polyethylene Liner GENERAL INFORMATION PACIFIC ® CORRUGATED PIPE CO. CORRUGATION TYPES HELICAL CMP ANNULAR CMP HELICAL PIPE HAS SPIRAL CORRUGATIONS SPIRAL RIB PIPE ANNULAR PIPE HAS CORRUGATIONS PERPENDICULAR TO THE CENTER LINE OF THE PIPE. OUTSIDE RECTANGULAR HELICAL RIB AVAILABLE END TREATMENTS A UNIVERSAL END RECORRUGATED WITH FLANGE B C D STANDARD RECORRUGATED END PLAIN END FLANGE ONLY SPIRAL STANDARD PIPE GASKET TYPES RUBBER O-RING GASKET NEOPRENE STRIP GASKET NEOPRENE SLEEVE GASKET BUTYL MASTIC SEALANT GASKET NOTE: ALL GASKETS ARE AVAILABLE IN A WIDE VARIETY OF THICKNESSES, WIDTHS, AND MATERIAL COMPOSITIONS. GASKETS ARE CHOSEN BY THE SPECIFIER TO PROVIDE THE DEGREE OF SOILTIGHTNESS OR WATERTIGHTNESS REQUIRED. 7 BAND COUPLERS PACIFIC ® CORRUGATED PIPE CO. AND HARDWARE DETAILS A band coupler is a collar or coupling which fits over adjacent ends of pipe to be joined which, when drawn tight, holds the pipe together by friction or by mechanical means. There are several types available including corrugated (annular), semi-corrugated, hat, dimple (universal), flat, and internal expanding. Certain band couplers require specialized end treatment as indicated. Some band couplers are available in various thicknesses and widths. (Inquire) 1 1 A B 1 /2" A 1 1 3 1 /2" x 2 /2" x /16" Rolled Angle 1 2 / 4" 9 5 1² .064 Thick (16 GA.) 3 /16" x /4" Slot 3/4² 1 2 /2" Watertight joint gasket or sealant when required. B /2" x 6" Carriage Bolt 5/8² ANGLE DETAIL 1 SECTION B-B Flange height /8" (± /8") SECTION A-A HAT BAND DIE FORMED ANGLE DETAIL End Treatment A & D As an alternate to the Die Formed Angle, a 2² x 2² x 3/16² angle may be used for 12² coupling bands and a 2² x 2² x 1/4² angle may be used for 24² wide bands. A 1 1" 1 /2" R. (Min.) 3 /4" R. (Typ.) /8" R. (Min.) 21/4" 1² 11/2" A 12² CORRUGATED or ANNULAR BAND 2² 4² /2" R. (Min.) 4² 2² 9 /16" Wide x /8" Long Slot (Typical 3 Places) 7 11/4" 3 /8" (Typ.) .109 Thick (12 Ga.) ONE PIECE BAND Die formed angles are typical for all bands except “Hat” bands. SPIRAL or BIAS BAND 1 SECTION A-A (Includes semi-corrugated band) End Treatment A & B (Includes die formed integral band) End Treatment C /8" 13/4" (Typ.) 1 12" Through 42" Two piece die formed bias band couplers with integral flange are standard for all 6-, 8-, and 10inch diameter pipe. They are available for all pipe with spiral ends in sizes 6 inch through 18 inch diameter, in galvanized steel or aluminum alloy. TWO PIECE BAND All die formed integral bands, other band couplers 48 inches and larger. In addition to the joint connectors shown above, the dimple (universal) band or flat band may be used where the slope of the installation is minimal. These bands are often needed when field cutting is required or when joining to existing pipe. The Flat band can be used with neoprene gasket and recorrugated ends for more watertight joints. Neoprene gasket where required. FLAT BAND 2²x2²x3/16" or Die Formed Angle Eight spaces as required to fit helix angle SECTION THROUGH COUPLER Band 12² MIN. Pipe 1/2² DIMPLE (UNIVERSAL) BAND End Treatment A, B, C, & D SECTION THROUGH DIMPLE 8 A Dimension A: 7² min. between dimples as required to fit the helix angle DIMPLE BAND SPECIALTY JOINT CONNECTIONS PACIFIC ® CORRUGATED PIPE CO. BOLTED ANGLE RING CONNECTION Gasket For low head installations, rolled angle flanges welded to the pipe ends with bolted connections and a full faced rubber gasket is recommended. EXPANDING INTERNAL COUPLER 3² ± 4 RIVETS EACH END PIPE WALL CLOSURE BAND TYPICAL MATCH MARK 12 12 TYPICAL MATCH MARK 24 ² FILL 24² OF RIB TO 5² FROM END OF PIPE WITH BUTYL RUBBER RIB ALIGNMENT AT TYPICAL JOINT PIPE & COUPLING BAND TYPICAL RIVET SPACING • ZONE FOR 1/4² BEAD URETHANE SEALANT 3/4² COUPLING BAND 1-1/2² • ADD SEALER TO ANY GAPS 3/16² OR GREATER • PIPE WALL 3/4² MIN. RIVETS AT RIBS • • • EXTRA RIVETS AT RIB • • • NO RIVET 3/4² • EXTRA RIVETS WITH VELOCITY OVER 20 FT. PER SECOND 1/4² STAINLESS STEEL RIVETS • 11-1/2² RIVETS 40² O.C. SECTION AT COUPLER • • RIVETS 20² O.C. FLOW • • FLOW RIVET DETAILS RIVETS: 1/4² HEAVY DUTY STAINLESS STEEL (HUCK, POP OR EQUAL) 9 STRUCTURAL PLATE PACIFIC ® CORRUGATED PIPE CO. Round Structural plate structures, sometimes referred to as sectional plate structures, have been used for many purposes. In general, structural plate pipe (SPP) or structural plate pipe-arch (SPPA) is used when the maximum size of CSP or CSPA is exceeded or where greater or differential thicknesses are required. Structural plate pipe and pipe-arch are available in a wide range of sizes. The minimum diameter of the pipe is 5 feet and the maximum is 26 feet. The minimum span x rise of the Pipe-Arch is 6 foot-1inch x 4 foot-7inch and the maximum is 20 foot-7 inch x 13 foot-2 inch. Structural plate structures are commonly used in flood control, drainage and sewer systems. They have also been used successfully for overhead conveyor covers and passages; vehicular, pedestrian, and animal underpasses; and storage bins. They have also proven to be sound and economical structures in many other applications. 5 ft. - 26 ft. D Vertical Ellipse 5% Normal D Pipe-Arch Rise Span Underpass Rise Span Culverts, subdrains, sewers, service tunnels, etc. All plates same radius. For medium and high fills (or trenches). 5 ft. - 26 ft. Nominal Before Elongating Culverts, sewers, service tunnels, recovery tunnels. Plates of varying radii; shop fabrication. Span x Rise 6 ft.-1 in. x 4 ft.-7 in. to 20 ft.-7 in. x 13 ft.-2 in. Where headroom is limited. Has hydraulic advantages at low flows. Corner plate radii are 18 inches or 31 inches. Span x Rise 5 ft.-8 in. x 5 ft.-9 in. to 20 ft.-4 in. x 17 ft.-9 in. For pedestrians, livestock or vehicles. For low clearance large Arch Rise Span x Rise waterway opening and 6 ft. x 1 ft.-9½ in. aesthetics. to 25 ft. x 12 ft-6 in. Span Horizontal Ellipse Span 7-40 ft. Culverts, grade separations, storm sewers, and tunnels. Span 25-30 ft. Culverts, grade separations, storm sewers, and tunnels. Span Pear Given equal end area, height of cover, or wherever otherwise applicable, the round shape is generally more economical and easier to assemble. Span High Profile Arch Span 20-45 ft. Span TYPICAL PLATE ARRANGEMENTS Low Profile Arch Span 20-50 ft. Culverts, grade separations, storm sewers, tunnels, ammunition magazines and earth covered storage. Low-wide waterway enclosures, culverts, and storm sewers. Span Box Culverts Span 10-26 ft. Low-wide waterway enclosures, culverts, and storm sewers. Span STRUCTURAL PLATE PIPE-ARCH Specials STRUCTURAL PLATE PIPE 10 Various For lining old structures or other special purposes. DRAINAGE PRODUCTS PACIFIC ® CORRUGATED PIPE CO. PERFORATED PIPE Corrugated metal pipe is available with perforations of varying size and spacing and is primarily used for groundwater collection or recharge. Perforated pipe is used in a wide variety of applications including trench drains, structure underdrains, gas collection, water wells, and dry wells. Perforated pipe is also used in retention/recharge systems where collected stormwater is released into the ground through exfiltration. Pipe may be custom perforated to your specifications or in accordance with AASHTO M-36. AASHTO SPECIFICATION PERFORATED FOR UNDERDRAIN FULLY PERFORATED Special stormwater management brochure is available on request. DRAINAGE GATES There are many types of quality canal and drainage gates available to our customers. These products have been extensively used in private and municipal systems as well as projects of the U.S. Corps of Engineers, U.S. Bureau of Reclamation, and other federal and state departments of conservation and wildlife. Some common types are shown. FLAP GATE SHEAR GATE DITCH GATE CANAL GATE SLUICE GATE SLOTTED DRAIN Slotted drain pipe can be used to effectively remove surface runoff in curb and gutter applications or to intercept sheet runoff in relatively flat areas. Pipe is manufactured from galvanized or aluminized Type II steel. Fabrication is in accordance with AASHTO specification M-36. Pipe is available in 12 inch through 36 inch diameters in .064 inch, .079 inch, or .109 inch thickness. Larger sizes may be available on a special order basis. Regular corrugated fittings are used in conjunction with slotted drain pipe. Grates are available in 2-1/2 inch or 6 inch height. 1-3/4² BEARING BAR 3/16² THICK SOLID WEB SPACER 3/16² THICK FILLET WELDS 2-1/2² OR 6² FILLET WELD AT EACH SIDE OF GRATE AT EVERY OTHER CORRUGATION NOMINAL 8² CENTERS TYPICAL PIPE SECTION A-A STANDARD GRATE DETAIL GRATE WELDING DETAIL 11 A A DRAINAGE PRODUCTS PACIFIC ® CORRUGATED PIPE CO. 1. HALF ROUND PIPE (CSP, CASP, CAP) For downslope drains, ditch liners, and areaways. Standard 10 foot lengths are furnished match punched with bolts. Also available in two foot increments in .064, .079, and .109 inch thick steel. Aluminum thicknesses are .060, .075 and .105 inch. 1 2 2. PART CIRCLE CORRUGATED SHEET Same material as above. Available in various degrees of circle in various radii. 3. FLUME Flume has corrugations parallel to the direction of flow and is commonly used to prevent erosion on downslope drains. Standard 10-foot lengths are fabricated from .064 inch thick galvanized steel sheets, furnished match punched with bolts. Sizes are 12 inches x 7 inches, 24 inches x 12 inches, and two piece “Super Flume”, adjustable from 32 inches to 64 inches wide x 12 inches high. Anchor stakes, fittings, and several types of entrance adapters are available. 4 5 3 4. FLUME STARTER SECTION Adapts round pipe to rectangular box flume. 12 inch starter adapts 12inch flume to 12 inch through 21 inch pipe. 24 inch starter adapts 24 inch flume to 24 inch through 36 inch pipe. Material is .064 inch thick galvanized steel. 5. TAPERED FLUME INLET 12 inch flume adapter for overside drains through roadside berms, fabricated from .109 inch thick galvanized steel. 6. ENTRANCE TAPER For pipe downdrains through roadside berms. Available for pipe sizes 8 inch through 24 inch in .079 inch thick galvanized steel. 7 6 7. McCARTHY TYPE INLET WITH STARTER SECTION FOR FLUME Overside drain adaptor available for 12 inch wide flume (Little Mac), 24 inch wide flume (Big Mac), and 32 inch to 64 inch adjustable flume (Super Mac). Material is .064 inch thick galvanized steel. 8. DROP INLETS, MANHOLES & RISERS These structures are custom fabricated to meet specific project requirements. Manholes, risers, inlets, and outlets are made from CSP, CASP, or CAP in any available thickness. Corrugations may be 2-2\3 inch x 1\2 inch or 3 inch x 1 inch. Available with solid cover or open grating, with or without welded bottom. Drop inlets are commonly used to collect surface water and/or for cleanouts. Manholes and risers are used for access to underground systems or to connect multiple lines. 8 9 9. NESTABLE PIPE (Flange Type) Two foot long half-pipe sections bolt together to form round pipe. Available in sizes 12 inch through 72 inch in .064 through .138 inch thick steel. Furnished with bolts. 10. ANTI-SEEP COLLAR Discourages burrowing rodents and helps prevent seepage along pipe surface. Available in .064 inch through .138 inch steel and .060 inch through .135 inch aluminum thickness. Collars can be shop welded or field bolted. 11 10 11. ANCHOR ASSEMBLIES Anchor assemblies consist of a band or strap around pipe, anchor stakes, attachment plates, and necessary hardware. One of several types is shown. 12. DEBRIS RACKS Debris racks are used to prevent clogging of pipe inlets by water borne debris. Some common types are shown but many other custom designs can also be fabricated. 12 12 FITTINGS PACIFIC ® CORRUGATED PIPE CO. A A 90° BEND (3 PIECE) C (Ft.) 2 2 2 4 4 4 4 4 4 6 6 6 6 8 8 8 10 10 10 10 D (Ft.) 2 2 2 2 2 2 2 2 2 4 4 4 4 4 4 4 6 6 6 6 E (Ft.) 2 2 4 4 4 4 6 6 6 8 8 10 10 12 12 14 14 16 16 16 90° F (Ft.) 2 2 2 2 4 4 4 4 4 6 6 8 8 10 10 10 10 12 12 12 D B B (Ft.) 1 1 1 2 2 2 2 2 3 3 3 4 4 4 4 5 5 5 6 6 C B A (Ft.) 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 3 3 B The more common fittings are shown here. Dimensions shown on the table can be used to determine the quantity of material required for fabrication. PIPE DIAM. 6 8 10 12 15 18 21 24 30 36 42 48 54 60 66 72 78 84 90 96 A Shop fabricated fittings are available in virtually any configuration on special order. Fittings facilitate field connections and minimize flow disruption where lines merge or changes in flow direction occur. TEE WYE B C C B CROSS ELBOW 46° to 90° A F Notes: A 1. To use table, first refer to diagram and select letter representing desired dimension, then enter table at correct pipe dimension and read dimension in column under appropriate letter heading. ELBOW 0° to 45° E WYE LATERAL 2. Dimensions on table allow for use of standard 12 inch wide band coupler on sizes 12 inch through 54 inch and 24 inch wide band on 60 inch and larger sizes. REDUCER 3. For pipe-arch fittings, choose pipe diameter equal to or greater than arch span. (Example: 35 inch x 24 inch pipe-arch - use dimensions for 36 inch pipe). D2 D1 1¢- 0² 1¢- 6² 4. For mixed sizes or other configurations, inquire. X X D1 - D2 Up to 6² 7" to 12² Over 12² 5. Structural reinforcement may be required on some larger sizes. 13 X 2¢ - 0² 4¢ - 0² Special 1¢- 0² 1¢- 6² D1=54² OR LESS D1=60² OR MORE DRAINAGE PRODUCTS PACIFIC ® CORRUGATED PIPE CO. FLASHBOARD RISERS Flashboard risers are used to control water levels in ponds, settling basins, canals, and reservoirs. They are also used as “turnouts” to redirect water from irrigation supply canals. Short pieces of lumber are stacked in side channels to create a variable height overflow structure. These structures are custom fabricated to meet specific project requirements. They are available in a wide range of sizes and metal thicknesses, in steel or aluminum alloy. CUSTOM FABRICATION VALVE & CONTROL BOXES FABRICATED FITTINGS We specialize in custom fabrication. Virtually any design can be fabricated in our welding shops. Our sales representatives will be happy to provide quotations for your specialized needs. FISH BAFFLE WEIRS WATER TANKS GEOTEXTILES Pacific Corrugated Pipe supplies geotextiles of virtually every type and grade. Primary functions include SEPARATION, REINFORCEMENT, CONFINEMENT, & FILTRATION. Common applications include stabilization of parking and roadway structures; filtration in drainage structures; construction of dams, levees, embankments, and retaining walls; landfill covers and liners; and silt fences. The full range of functions and applications are too numerous to describe here. Contact Pacific Corrugated Pipe Co. for additional information. STABILIZATION FOR GRAVEL AND PAVED AREAS SUCH AS DRIVEWAYS, PARKING AND STORAGE AREAS ROCK PAVEMENT ROCK PAVEMENT GEOTEXTILE FULL ROCK STRUCTURE RETAINED WEAKENED ROCK SECTION DUE TO INTERMIXING SUB-BASE SUB-BASE WITHOUT GEOTEXTILE WITH GEOTEXTILE The “pumping action” caused by repeated wheel loading causes rock base and soil to intermix, weakening the structural base. Without a solid base, the pavement flexes and breaks up. Geotextile prevents intermixing of soil and rock base, retaining full rock section for maximum structural support. Reduced rock requirements and lower maintenance costs more than offset the cost of geotextile. 14 METAL END SECTIONS PACIFIC ® CORRUGATED PIPE CO. END SECTIONS FOR ROUND PIPE Reinforced Edge Optional Toe Plate Extension ELEVATION Reinforced Edge DIAMETER GAUGE 6² 8² 10² 12² 15² 18² 21² 24² 30² 36² 42² 48² 54² 60² 66² 72² 78² 84² 90² 96² 16 18 18 16 16 16 16 16 14 14 12 12 12 12/10 12/10 12/10 12/10 12/10 12/10 12/10 WEIGHT 10 14 17 25 33 42 49 65 123 135 320 375 440 610 697 720 810 850 910 985 *A *B *H *L *W 4 5 3/4 7 5/8 6 7 8 9 10 12 14 16 18 18 18 18 18 18 18 24 25 1 5 6 6 8 10 12 13 16 19 22 27 30 33 36 39 42 45 37 35 3 4 6 6 6 6 6 8 9 11 12 12 12 12 12 12 12 12 12 12 8 14 1/2 14 1/2 21 26 31 36 41 51 60 69 78 84 87 87 87 87 87 87 87 12 16 20 24 30 36 42 48 60 72 84 90 102 114 120 126 132 138 144 150 SLOPE OVERALL WIDTH 2 2 1/4 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/4 2 1/4 2 2 2 1 1/2 1 1/2 1 1/2 1 1/2 20² 27 1/2² 35 1/4² 36² 44² 52² 60² 68² 84² 100² 116² 126² 138² 150² 156² 162² 168² 174² 192² 200² *Dimensions in Inches Plus or Minus Standard Shop Tolerances Optional Toe Plate Extension ELEVATION END SECTIONS FOR ARCHED PIPE SPAN & RISE B L A W A Overall Width PLAN Variable Slope TYPICAL CROSS SECTION 17x13 21x15 24x18 28x20 35x24 42x29 49x33 57x38 53x41 64x43 60x46 71x47 66x51 77x52 73x55 83x57 81x59 87x63 95x67 103x71 112x75 ROUND EQUIVALENT 15² 18² 21² 24² 30² 36² 42² 48² 48² 54² 54² 60² 60² 66² 66² 72² 72² 78² 84² 90² 96² GAUGE 16 16 16 16 14 14 12 12 12 12 12 12/10 12/10 12/10 12/10 12/10 12/10 12/10 12/10 12/10 12/10 WEIGHT 25 32 42 52 92 160 233 315 330 357 375 480 487 616 625 670 680 729 755 810 907 *A 7 7 8 9 10 12 13 18 18 18 18 18 18 18 18 18 18 22 22 22 24 *B *H *L *W 9 10 12 14 16 18 21 26 25 30 34 33 33 36 36 39 39 38 34 38 40 6 6 6 6 8 9 9 12 12 12 12 12 12 12 12 12 12 12 12 12 12 19 23 28 32 39 46 53 63 63 70 70 77 77 77 77 77 77 77 77 77 77 30 36 42 48 60 75 85 90 90 102 102 114 116 126 126 138 138 148 162 174 174 SLOPE OVERALL WIDTH 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 2 1/2 2 2 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2 44² 50² 58² 66² 80² 99² 111² 126² 125² 138² 138² 150² 152² 162² 162² 174² 174² 192² 206² 216² 222² *Dimensions in Inches Plus or Minus Standard Shop Tolerances Notes: 1. For 60 inch and larger diameter pipe end sections, reinforced edges are to be supplemented with hot dipped galvanized stiffener angles. 2. For 77 inch x 52 inch and larger pipe arch end sections, reinforced edges and center panel seams are to be supplemented by hot dipped galvanized stiffener angles. 3. End sections are available in galvanized steel or aluminum alloy. Technical brochures are available for supplemental information. 15 METAL END SECTIONS PACIFIC ® CORRUGATED PIPE CO. Pipe Pay Length CONNECTIONS 1/2²x6² Bolt w/Flanged Nut Galvanized Strap 12² Threaded Rod Rod Holder Riveted Bolted or Welded TYPE 1 TYPE 2 TYPE 3 8² Through 24² For 30² & Larger For 17²x13² & Larger (Optional For Stub Attachment) For 42² Through 96² For 64²x43² Through 112²x75² SAFETY SLOPE END SECTIONS FOR CIRCULAR & ARCHED PIPES (4:1 & 6:1 SLOPES ONLY) Corrugated Stub For Illustration Only Optional Parallel Safety Bars Optional Cross Drainage Bar 1/2² Dia. Carriage Head Bolts (Typ.) 1/2² Dia. Carriage Head Bolts (Typ.) Bars shown are for Cross Drainage Structures. Cross Drainage bar required when span is greater than 30². Cross Drainage bar is welded to Parallel bars for single piece structure. 24² PARALLEL DRAINAGE STRUCTURE CROSS DRAINAGE STRUCTURE SAFETY SLOPE end sections are available in galvanized steel only. Technical brochures are available for supplemental information. 16 GENERAL INFORMATION PACIFIC ® CORRUGATED PIPE CO. HANDLING All pipe should be lifted off the trailer to avoid any damage while unloading. Never allow pipe to be dragged off or dropped from trailer height. Pipe ends may be sharp. Handle with care. Use gloves and other proper protective clothing and equipment. Slings should be used for lifting the pipe off the trailer and for positioning pipes in the trench. Safety Warning: Stack the pipe on the trailer or ground with proper blocking or strapping. When unloading a nested pipe shipment, make sure that the delivery site has ample room for unnesting the various pipe sizes. Special care should be taken to avoid damaging pipe while unnesting pipe. Be careful when removing binders or strapping on pipe bundles, either on the trailer or ground. Never stand on pipe bundles. Unnest a pipe by using a two-by-four that is one to two inches larger than the pipe’s inside diameter. Wedge it into corrugation valleys and then pull on two-by-four with a chain or wire rope. BEDDING & BACKFILLING Use well-graded compacted granular bedding or flowable fill material to one foot above the pipe. Trench backfill should be free of rocks, frozen lumps, and foreign material that could cause hard spots or decompose to create voids, compacted to 90% standard density per ASTM D698 (AASHTO T99). Thoroughly tamp fill in max. 8² loose lifts. Keep fill at same level on both sides of pipe. Flowable fill. Thoroughly tamp fill in max. 8² loose lifts. Keep fill at same level on both sides of pipe-arches. Compacted Layers D TRENCH SHAPED TRENCH Outside diameter (D) plus sufficient room for compaction equipment. Alternate shaped trench for slurry backfill. EMBANKMENT Stable but relatively yielding Compacted to maximum density under haunches HEAVY CONSTRUCTION For temporary construction vehicle loads (100 kips/axle load), put at least four feet of compacted cover on top of the pipe (but not exceeding the maximum allowable cover over the pipe). The use of heavy construction equipment necessitates greater protection for the pipe than finished grade cover minimums. Finished Grade Temporary cover for construction loads 4' Contact Pacific Corrugated Pipe Co. for detailed specifications regarding backfill methods and materials. ASTM Specification A798 - “Standard practice for installing factory made corrugated steel pipe for sewers and other applications” is a recommended reference. 17 CMP & STRUCTURAL PLATE Product Detail and Related Specifications Item CORRUGATED METAL PIPE Description 1. Structural design of corrugated steel pipe and structural plate pipe. 2. Structural design of corrugated aluminum pipe. 2 PACIFIC ® CORRUGATED PIPE CO. Specification AASHTO ASTM BRIDGE SECT. 12 A796 B790 ZINC COATED (GALVANIZED) STEEL SHEETS AND COILS 1. Steel base metal with 2 oz. per ft. zinc coating for corrugated steel pipe. 2. Steel base metal with 3 oz. per ft.2 zinc coating for structural plate pipe. M-218 A929 M-167 A761 POLYMER PRE-COATED SHEETS AND COILS Polymer coatings applied to sheets and coils as follows: A. 10 mils, one or two sides. B. 10 mils one side, 3 mils the other side. C. Special order combination. M-246 A742 ALUMINUM ALLOY 3004 H34 clad aluminum alloy. M-197 B744 M-274 A929 1. Galvanized Spiral Rib and corrugated steel pipe. M-36 A760 2. Aluminum alloy Spiral Rib and corrugated pipe. M-196 B745 3. Aluminized Type II Spiral Rib and corrugated steel pipe. M-36 A760 4. Polymeric pre-coated sewer & drainage pipe. M-245 A762 5. Steel structural plate pipe. M-167 A761 2 ALUMINUM COATED (ALUMINIZED TYPE II) STEEL SHEETS AND COILS Steel base metal coated with 1 oz. per ft. of pure aluminum. SEWER & DRAIN PIPE Corrugated pipe fabricated from any of the above sheets or coils. Pipe is fabricated by corrugating continuous coils into helical form with lockseam or by rolling annular corrugated mill sheets: 6. Composite ribbed steel pipe, precoated & polyethylene lined. A978 ASPHALT COATED STEEL SEWER PIPE Corrugated steel pipe of any of the types shown above with a 0.050 in., high purity asphalt coating. M-190 A849 INVERT PAVED STEEL SEWER PIPE Corrugated steel pipe of any one of the types shown above with an asphalt pavement poured in the invert to cover the corrugation by 1/8 in. M-190 A849 TruFlow polymerized asphalt invert treatment A849 Concrete paved invert. A849 FULLY LINED STEEL SEWER PIPE Corrugated steel pipe of the type shown above with an internal asphalt lining centrifugally spun in place. Lining depth is 1/8 in. above crest of corrugations. M-190 A849 COLD APPLIED BITUMINOUS COATINGS Fibrated mastic or asphalt base coatings of various viscosities for field or shop coating of corrugated pipe or structural plate. M-243 A849 POLYETHYLENE LINED COMPOSITE PIPE Composite ribbed steel pipe, precoated & polyethylene lined. A978 GASKETS AND SEALANTS 1. Standard O-ring gaskets. D1056 2. Sponge neoprene sleeve gaskets. D1056 3. Gasketing strips, butyl or neoprene. D1056 4. Mastic sealant. D1056 INSTALLATION 1. Corrugated steel pipe. A798 2. Corrugated aluminum pipe. 3. Corrugated steel structural plate pipe. 18 BRIDGE SECT. 26 B788 A807 NOTHING IN THIS CATALOG SHOULD BE IN ANY WAY CONSTRUED AS AN EXPRESS WARRANTY OR AS EXTENDING TO THE BUYER OR READER ANY IMPLIED WARRANTY INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS The suitability of any of the products shown herein for use on any particular project should be determined by the engineer responsible for the design. For specific product information or terms and conditions of sale contact Pacific Corrugated Pipe Co. at locations shown below. ® PACIFIC CORRUGATED PIPE CO. WEB SITE: http://www.pcpipe.com 13680 Slover Avenue Fontana, CA 92337 (909) 829-4235 TOLL FREE (800) 338-5858 FAX (909) 829-8035 8110 37th Avenue Sacramento, CA 95824 (916) 383-4891 TOLL FREE (800) 852-7272 FAX (916) 383-5420 E-MAIL: info@pcpipe.com 89822 Highway 99 North Eugene, OR 97402 (541) 461-0990 TOLL FREE (800) 528-8815 FAX (541) 461-0993 Portland (503) 263-3330 Puget Sound Area (360) 490-3368 Eastern WA (509) 882-5700 New Mexico (505) 474-5400 3307 W. Highway 84 Casa Grande, AZ 85193 (520) 426-6000 TOLL FREE (800) 822-1770 FAX (520) 426-3988 MEMBER NATIONAL CORRUGATED STEEL PIPE ASSOCIATION The is a registered trademark of Pacific Corrugated Pipe Co. © PACIFIC CORRUGATED PIPE CO. 1998 PCPC - 07/08