1 2 3 4 5 6 7 8 9 10 11 12 2015 UPFITTER SCHEMATIC A A 3500/4500/5500 CHASSIS CABS RAM Truck Upfitter Schematic A Note – Aux PDC (auxiliary Power Distribution Center-relay/fuse box) Underhood G B Note – 2 Upfitter Connectors (Light and Dark Gray) L C PDC (main Power Distribution Center-relay/fuse box) underhood F D B E B C B H K A D J F E Ground Point (50A Total Max Load) F G Note – Vehicle Wiring, Blunt Cut (with Heat Shrink) Rear of Frame D Note – Blunt Cut (with Heat Shrink) wires underneath the PDC C J Note – VSIM Module located interior of vehicle under dash K Note – Aux 5/PTO jumper connector, alongside left (Drivers Side) fender inner L The auxiliary switch function logic (BATTERY or IGNITION FED, MOMENTARY or LATCHING, LAST STATE) is programmed using the EVIC display in the instrument cluster. C Note – PTO Connector Wires located underneath vehicle at Transmission Bell Housing, Left (Driver) Side H A 4/22/2015 07:39 S/1 Ð/1 2015_UPFITTER E Note – GND (Frame Rail) 4/22/2015 D C:\Users\t8610nm\Desktop\old\old_dump\WORK\EE_SCHEMATIC\Upfitter\2015 KL\FINALIZED_DRAWING\ZUKEN\ C Note – Port Upfitters Connectors, Under Dash Board near park brake bracket / Steering Column Rear Camera Connector Notes – Max Combined Fuse "rating" allowed in box is 190A. Fuses can be relocated in box as necessary. Max allowable combined total continuous amperage draw is 133A. Max fuse "rating" in any one location is 40A. *The upfitter/customer is responsible for placing the correct fuse in the correct location depending on the actual load. G E FUSE RATING MAX ALLOWABLE CONTINUOUS AMPERAGE 20A 14A 25A 17.5A 40A 28A G Ƥ/1 *Amperages shown in schematics are for fuses/circuits as installed for the vehicle as sold and will change as fuses are reconfigured. F MAX ALLOWABLE CONTINUOUS AMPERAGE DRAW PER FUSE RATING Date : 22-APR-2015 H H 1429668065 9/1 Ƣ/1 ƞ/1 Ɵ/1 1 2 3 4 ţ/1 9/1 Ü/1 5 ƚ/1 1 ơ/1 Ơ/1 6 Ɯ/1 7 Ɲ/1 17 ƛ/1 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 2015 UPFITTER SCHEMATIC A A 2500/3500 PICKUP RAM Truck Upfitter Schematic B G A Note – Aux PDC (auxiliary Power Distribution Center-relay/fuse box) Underhood B Note – 2 Upfitter Connectors (Light and Dark Gray) M C C H F D D F J F G Ground Point (50A Total Max Load) H PDC (main Power Distribution Center-relay/fuse box) underhood Note – Port Upfitters Connectors, Under Dash Board near park brake bracket / Steering Column C Note – Vehicle Wiring, Blunt Cut (with Heat Shrink) Rear of Frame Note – Blunt Cut (with Heat Shrink) wires underneath the PDC C D J Note – VSIM Module located interior of vehicle under dash M Note – Blunt Cut (with Heat Shrink) Stop Lamp Signal – CHMSL Feed E A 4/22/2015 07:39 S/1 Ð/1 2015_UPFITTER E A Note – GND (Frame Rail) 4/22/2015 D C:\Users\t8610nm\Desktop\old\old_dump\WORK\EE_SCHEMATIC\Upfitter\2015 KL\FINALIZED_DRAWING\ZUKEN\ C B B The auxiliary switch function logic (BATTERY or IGNITION FED, MOMENTARY or LATCHING, LAST STATE) is programmed using the EVIC display in the instrument cluster. F Notes – Max Combined Fuse "rating" allowed in box is 190A. Fuses can be relocated in box as necessary. Max allowable combined total continuous amperage draw is 133A. Max fuse "rating" in any one location is 40A. G MAX ALLOWABLE CONTINUOUS AMPERAGE DRAW PER FUSE RATING FUSE RATING *The upfitter/customer is responsible for placing the correct fuse in the correct location depending on the actual load. 20A 14A 25A 17.5A 40A 28A Ƥ/1 *Amperages shown in schematics are for fuses/circuits as installed for the vehicle as sold and will change as fuses are reconfigured. MAX ALLOWABLE CONTINUOUS AMPERAGE G Date : 22-APR-2015 H H 9/1 Ƣ/1 ƞ/1 Ɵ/1 1 2 3 4 ţ/1 9/1 Ü/1 5 ƚ/1 2 ơ/1 Ơ/1 6 Ɯ/1 7 Ɲ/1 17 ƛ/1 8 9 10 11 12 1 2 3 4 5 6 7 B 8 9 10 11 12 2015 UPFITTER SCHEMATIC Connector_ Upfitter_3_PTO_Trans D2624A B Cap & Plugs (Terminated wires supplied in Upfitter Kit) 8 V937-20T VT/BR V937-20T VT/BR F856-20T YL/PK 2 K128-20T DB/LG 3 K129-20T DB 4 C K119-20T LB/BK 5 K810-20T VT/DG 6 K400-20T BR/VT 1 7 ASSY PDC D6630E (Body w/h) 31 E F425-18T PK F425-20T PK A998.T-18T RD F940.AZ-20T PK/YL Y 57 14 15 16 B 3500/4500/5500 CHASSIS CAB 6.7 Diesel Manual Trans w/PTO (Sales Codes LBN) ASSY PDC D6630F (Body w/h) 34 13 B M 8 63 I250 67 66 V937-20T VT/BR Diesel PCM D3838B 90 K425-20T OR/BR 2 6 V937.ZG-20T VT/BR BLACK Port_Upfitters_1 Jumper (Supplied in Upfitter Kit) D2433A S 93 Trans I200 Body 32 94 78 K427ZB-20T OR/LG 24 D F425-18T PK 2 C D K425.A-20T OR/BR 1 K427.ZG-20T OR/LG R 2 F425.P-18T PK 3 5 Z905.AG-18T BK 6 OR/GY (DO NOT USE) D V937-20T VT/BR D F425-18T PK D OR/LG (DO NOT USE) D Z905-18T (BK/DG) D D G905A E A Upfitter Aux PDC Box D2620A_Upfitters SF940AC SA998ZA F Z Z907.YA-20T BK X A998.LC-20T RD 3 14 F930.AO-18T PK/YL 4 15 F940.ZJ-20T PK/YL 5 16 F930.AO-18T PK/YL 10 8 1 23 S/1 Ð/1 2015_UPFITTER J A998.ZA-20T RD B 11 2 24 F602.ZA-12T PK/RD A963.ZA-10T RD/DB A998.ZD-20T RD 4 19 17 6 25 P821.B-20T BR/VT 7 6 10 13 40A 2 P822.B-22T BR/WT 25A 44 Light Gray Connector_ Upfitter_Aux_2 D2623A_Aux_2_Das 22 20 7 26 I322 SF940AB F940.AQ-20T PK/YL F940.AY-20T PK/YL 42 F930.AQ-18T PK/YL 33 P820.F-22T BR/OR 13 P821.F-20T BR/VT 14 P822.D-20T BR/WT 15 P823.D-20T BR/GY 16 P819.B-20T TN/BR P819.ZB-20T TN/BR R K427.ZG-20T OR/LG S K425.A-20T OR/BR F940.AX-20T PK/YL F930.AN-20T PK/YL P820.E-20T BR/OR 12 P821.E-20T BR/VT P822.E-20T BR/WT P823.E-20T BR/GY P819.ZD-20T TN/BR 41 4 3 2 1 Z911.T-20T BK 7 12 G911A Blunt-Cut Circuits H (reference Blunt Cut Wires pages) I221 P819.A-20T TN/BR 50 F606.ZA-12T PK/OR 20A 49 29 27 42 3 A500-12T RD/WT F F606-12T PK/YL (OR) PK/OR F J D Jumper (Supplied in Upfitter Kit to be installed by customer) Z907.ZB-20T BK 6 A967.ZA-10T RD/BR 20A G907A 43 20A Z 4 LIGHT GRAY Port_Upfitters_2 D2621A_Body_D Z 31 F606.B-12T PK/YL Z907.ZA-12T BK 10 I9001A_PTO PTO Jumper A500.ZA-12T RD/WT Run Only F940.ZA-20T PK/YL G 11 F: Rear of frame K427-20T OR/LG 48 A966.ZA-10T RD/PK 28 3 4 D401.M-22T OR P823.B-20T BR/GY 39 F605.ZA-12T PK/TN 2 6 Aux Switch Bank Upper 2 D2321A 3 Park Brake bracket/Steering Column F425-18T PK A998.LC-20T RD 9 F A938.C-20T RD D: Under Dash Board near PTO X 8 A965.ZA-10T RD/DG 25A F604.ZA-12T PK/TN 1 1 K B+ Aux 4 B 9 SD401B SA938A M 3 45 A964.ZA-10T RD/VT F603.ZA-12 PK/LG A998.ZC-20T RD Cap & Plugs (Terminated wires supplied in Upfitter Kit) F940.AZ-20T PK/YL Aux 3 3 Y Z907.YB-20T BK 4 12 13 A998.T-18T RD 40A 47 Aux 2 2 4/22/2015 4/22/2015 07:39 H C:\Users\t8610nm\Desktop\old\old_dump\WORK\EE_SCHEMATIC\Upfitter\2015 KL\FINALIZED_DRAWING\ZUKEN\ G 5 P820.B-22T BR/OR A962.ZA-10T RD/YL F601.ZA-12T PK/WT Dark Gray Connector_ Upfitter_Aux_1 D2622A_Aux_1_Das Cap & Plugs 1 (Terminated wires supplied in Upfitter Kit) 1 A998.LA-20T RD F940.ZF-20T PK/YL Aux 1 A998.ZB-20T RD K E I211 A998.ZG-18T RD I212 A500.B-12T RD/WT 4 46 2 G425.B-12T VT/YL 3 K 4 A500.A-12T RD/WT 3 F606.A-12T PK/OR 1 G425.A-12T VT/YL 5 IF A "BATTERY FEED B+" IS NEEDED,CUT WIRE HERE A500-12T RD IF AN "IGNITION FEED B+" IS NEEDED,CUT WIRE HERE F606-12T PK/YL (OR) PK/OR D G425-12T VT/YL L Ƥ/1 L Date : 22-APR-2015 L L 9/1 Ƣ/1 ƞ/1 Ɵ/1 1 2 3 4 5 6 7 8 ţ/1 9 9/1 Ü/1 ơ/1 Ơ/1 10 Ɯ/1 11 ƚ/1 3 17 ƛ/1 Ɲ/1 12 13 14 15 16 1 2 3 4 5 6 B 7 8 9 10 11 12 2015 UPFITTER SCHEMATIC Connector_ Upfitter_3_PTO_Trans D2624A B Cap & Plugs (Terminated wires supplied in Upfitter Kit) 8 E 31 V937-20T VT/BR V937-20T VT/BR F856-20T YL/PK 2 K128-20T DB/LG 3 K129-20T DB 4 C K119-20T LB/BK 5 K810-20T VT/DG 6 K400-20T BR/VT 1 7 F425-18T PK F425-20T PK ASSY PDC D6630E (Body w/h) 57 34 A998.T-18T RD ASSY PDC D6630F (Body w/h) F940.AZ-20T PK/YL Y K427.ZH-20T OR/LG M 14 15 16 B 3500/4500/5500 CHASSIS CAB 6.7 Diesel Auto Trans w/PTO (Sales Codes LBN/LBV) AISIN TCM D3855A (Body w/h) 25 13 B P 8 63 I250 67 66 V937-20T VT/BR Diesel PCM D3838B 90 K425-20T OR/BR 2 6 V937.ZG-20T VT/BR BLACK Port_Upfitters_1 Jumper (Supplied in Upfitter Kit) D2433A S 93 Trans I200 Body 32 1 94 2 D F425-18T PK 2 C D K425.A-20T OR/BR F425.P-18T PK 3 5 Z905.AG-18T BK 6 OR/GY (DO NOT USE) D V937-20T VT/BR D F425-18T PK D OR/LG (DO NOT USE) D Z905-18T (BK/DG) D D G905A I211 E Upfitter Aux PDC Box D2620A_Upfitters A SF940AC F940.ZF-20T PK/YL SA998ZA A998.ZG-18T RD 1 Z Z907.YA-20T BK 5 X A998.LC-20T RD 4 3 14 A998.LA-20T RD 3 4 15 F940.ZJ-20T PK/YL 9 5 16 F930.AO-18T PK/YL Aux 1 A998.ZB-20T RD 10 8 1 23 H K S/1 Ð/1 2015_UPFITTER J B A962.ZA-10T RD/YL 11 2 24 10 P821.B-20T BR/VT 13 I322 SF940AB F940.AY-20T PK/YL 42 F930.AQ-18T PK/YL 33 P820.F-22T BR/OR 13 F940.AX-20T PK/YL F930.AN-20T PK/YL P820.E-20T BR/OR P821.F-20T BR/VT 14 P822.D-20T BR/WT 15 P823.D-20T BR/GY 16 P821.E-20T BR/VT P822.E-20T BR/WT P823.E-20T BR/GY 2 P819.B-20T TN/BR P819.ZB-20T TN/BR 12 P819.ZD-20T TN/BR F A938.C-20T RD 1 8 9 6 D401.M-22T OR Aux Switch Bank Upper 2 D2321A 3 G 11 10 Z911.T-20T BK 7 40A 45 G911A 12 Blunt-Cut Circuits Aux 3 3 A998.ZD-20T RD 19 17 6 25 P822.B-22T BR/WT A964.ZA-10T RD/VT F603.ZA-12 PK/LG 25A 44 Light Gray Connector_ Upfitter_Aux_2 D2623A_Aux_2_Das 22 20 7 26 P K427.ZH-20T OR/LG S K425.A-20T OR/BR Park Brake bracket/Steering Column 4 3 2 1 I9001A_PTO PTO Jumper (reference Blunt Cut Wires pages) K427-20T OR/LG 48 I221 F425-18T PK PTO 1 X A998.LC-20T RD 41 P819.A-20T TN/BR A966.ZA-10T RD/PK F605.ZA-12T PK/TN 2 A500.ZA-12T RD/WT 39 28 3 50 F606.ZA-12T PK/OR 20A 49 F940.ZA-20T PK/YL 31 Z 42 F F606-12T PK/YL (OR) PK/OR F J D Jumper (Supplied in Upfitter Kit to be installed by customer) G907A 43 20A Z 3 A500-12T RD/WT 6 A967.ZA-10T RD/BR 20A 27 Z907.ZA-12T BK Port_Upfitters_2 D2621A Z907.ZB-20T BK 29 F606.B-12T PK/YL 4 LIGHT GRAY Run Only 4 H F: Rear of frame P823.B-20T BR/GY A965.ZA-10T RD/DG 25A F604.ZA-12T PK/TN D: Under Dash Board near K B+ Aux 4 A998.ZC-20T RD B A998.LB-20T RD F940.AQ-20T PK/YL SD401B SA938A M 40A 47 A963.ZA-10T RD/DB 4 Cap & Plugs (Terminated wires supplied in Upfitter Kit) 6 12 13 F602.ZA-12T PK/RD 7 P820.B-22T BR/OR Aux 2 A998.ZA-20T RD 2 4/22/2015 4/22/2015 07:39 G C:\Users\t8610nm\Desktop\old\old_dump\WORK\EE_SCHEMATIC\Upfitter\2015 KL\FINALIZED_DRAWING\ZUKEN\ F601.ZA-12T PK/WT Dark Gray Connector_ Upfitter_Aux_1 D2622A_Aux_1_Das Cap & Plugs 1 (Terminated wires supplied in Upfitter Kit) Y F940.AZ-20T PK/YL F F930.AO-18T PK/YL E A998.T-18T RD I212 A500.B-12T RD/WT 4 K 4 A500.A-12T RD/WT 3 IF A "BATTERY FEED B+" IS NEEDED,CUT WIRE HERE A500-12T RD 46 2 G425.B-12T VT/YL 3 F606.A-12T PK/OR 1 G425.A-12T VT/YL 5 IF AN "IGNITION FEED B+" IS NEEDED,CUT WIRE HERE F606-12T PK/YL (OR) PK/OR D G425-12T VT/YL L Ƥ/1 L Date : 22-APR-2015 L L 9/1 Ƣ/1 ƞ/1 Ɵ/1 1 2 3 4 5 6 7 8 ţ/1 9 9/1 Ü/1 ơ/1 Ơ/1 10 Ɯ/1 11 ƚ/1 4 17 ƛ/1 Ɲ/1 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 2015 UPFITTER SCHEMATIC A Connector_ Upfitter_3_PTO_Trans D2624A B E 31 Cap & Plugs (Terminated wires supplied in Upfitter Kit) 8 V937-20T VT/BR V937-20T VT/BR F856-20T YL/PK 2 K128-20T DB/LG 3 C K129-20T DB 4 K810-20T VT/DG K400-20T BR/VT 1 D 7 F425-18T PK F425-20T PK ASSY PDC D6630F (Body w/h) 34 25 3500/4500/5500 CHASSIS CAB 6.4 Gas Aisin Trans (ONLY) w/PTO (Sales codes LBN/LBV) AISIN TCM D3855A (Body w/h) B A24 A998.T-18T RD F940.AZ-20T PK/YL Y B7 A66 K427.ZH-20T OR/LG M P I250 A62 6.4 Gas PCM D3838A D3838B 5 6 ASSY PDC D6630E (Body w/h) A V937-20T VT/BR A63 2 K425-20T OR/BR 6 C V937.ZG-20T VT/BR D K425.A-20T OR/BR BLACK Port_Upfitters_1 Jumper (Supplied in Upfitter Kit) D2433A S A31 I200 A67 1 A64 2 F425-18T PK 2 F425.P-18T PK 3 5 Z905.AG-18T BK 6 OR/GY (DO NOT USE) D V937-20T VT/BR D F425-18T PK D OR/LG (DO NOT USE) D Z905-18T (BK/DG) D D G905A E E I211 A998.G-18T RD 1 A998.T-18T RD Y 5 Upfitter Aux PDC Box D2620A_Upfitters A SF940AD F940.AAC-20T PK/YL SA998A F F930.AP-18T PK/YL F940.AZ-20T PK/YL 4 3 14 4 15 F940.AAD-18T PK/YL 5 16 F930.AP-18T PK/YL 3 Aux 1 A998.B-20T RD 10 8 1 23 A962.A-10T RD/YL K S/1 Ð/1 2015_UPFITTER J Dark Gray Connector_ Upfitter_Aux_1 D2622A_Aux_1_Das Cap & Plugs 1 (Terminated wires supplied in Upfitter Kit) A998.A-20T RD B 13 P821.C-20T BR/VT 11 A963.A-10T RD/DB 24 F I322 SF940AB F940.AQ-20T PK/YL 2 45 SD401B F940.AY-20T PK/YL F930.AQ-18T PK/YL 42 33 P820.F-22T BR/OR 13 F940.AX-20T PK/YL F930.AN-20T PK/YL P820.E-20T BR/OR P821.F-20T BR/VT 14 P822.D-20T BR/WT 15 P823.D-20T BR/GY 16 P819.B-20T TN/BR P819.ZB-20T TN/BR 12 P821.E-20T BR/VT P822.E-20T BR/WT P823.E-20T BR/GY P819.ZD-20T TN/BR 1 8 9 6 A938.C-20T RD D401.M-22T OR Aux Switch Bank Upper 2 D2321A 3 G 11 10 Z911.T-20T BK 7 G911A 12 Blunt-Cut Circuits A998.C-20T RD 4 19 17 6 25 P822.C-22T BR/WT A964.A-10T RD/VT F603.A-12 PK/DG 25A 44 A998.D-20T RD Light Gray Connector_ Upfitter_Aux_2 D2623A_Aux_2_Das 22 20 7 26 K427.ZH-20T OR/LG S K425.A-20T OR/BR D: Under Dash Board near Park Brake bracket/Steering Column 4 3 2 I9001 PTO Jumper (reference Blunt Cut Wires pages) 25A K427-20T OR/LG 48 I221 F425-18T PK PTO 1 A998.E-20T RD A500.ZA-12T RD/WT 41 39 28 50 3 F606.ZA-12T PK/OR 20A F940.AAB-20T PK/YL 29 27 42 Z907.A-12T BK Port_Upfitters_2 D2621A K 6 20A G907A 43 20A Z F D Jumper (Supplied in Upfitter Kit to be installed by customer) Z907.B-20T BK A967.A-10T RD/BR F606.C-12T PK/OR F606-12T PK/YL (OR) PK/OR LIGHT GRAY Z 31 J F A500-12T RD/WT 3 49 Run Only 4 4 P819.C-20T TN/BR A966.A-10T RD/PK F605.A-12T PK/VT 2 H F: Rear of frame K 1 P823.C-20T BR/GY A965.A-10T RD/DG F604.A-12T PK/TN P B+ Aux 4 B 10 13 40A Aux 3 3 Cap & Plugs (Terminated wires supplied in Upfitter Kit) 6 12 F602.A-12T PK/RD 2 7 A998.LB-20T RD 40A 47 Aux 2 2 4/22/2015 4/22/2015 07:39 H C:\Users\t8610nm\Desktop\old\old_dump\WORK\EE_SCHEMATIC\Upfitter\2015 KL\FINALIZED_DRAWING\ZUKEN\ F601.A-12T PK/WT G P820.C-22T BR/OR 9 SA938A M I212 A500.C-12T RD/WT 4 46 2 G425.C-12T VT/YL 3 F606.A-12T PK/OR 1 G425.A-12T VT/YL 5 IF A "BATTERY FEED B+" IS NEEDED,CUT WIRE HERE A500-12T RD IF AN "IGNITION FEED B+" IS NEEDED,CUT WIRE HERE F606-12T PK/YL (OR) PK/OR D G425-12T VT/YL L Ƥ/1 L 3 4 A500.A-12T RD/WT Date :22-APR-2015 M M 9/1 Ƣ/1 ƞ/1 Ɵ/1 1 2 3 4 5 6 7 8 ţ/1 9 9/1 Ü/1 ơ/1 Ơ/1 10 Ɯ/1 11 ƚ/1 5 17 ƛ/1 Ɲ/1 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 B B 2015 UPFITTER SCHEMATIC B B 31 C ASSY PDC D6630E (Body w/h) 34 A998.T-18T RD 3500/4500/5500 CHASSIS CAB 6.7 Diesel Manual Trans non-PTO ASSY PDC D6630F (Body w/h) F940.AZ-20T PK/YL Y C M I211 D Upfitter Aux PDC Box D2620A_Upfitters A SF940AC SA998ZA F940.ZF-20T PK/YL F930.AO-18T PK/YL Aux 1 E A998.ZB-20T RD 10 F A998.ZA-20T RD 23 13 A963.ZA-10T RD/DB 24 4 15 F940.ZJ-20T PK/YL 5 16 F930.AO-18T PK/YL 40A 47 9 7 6 13 45 D 2 SA938A M 3 P821.B-20T BR/VT 40A Y F940.AZ-20T PK/YL 10 SD401B I322 F940.AQ-20T PK/YL SF940AB F940.AY-20T PK/YL 42 F930.AQ-18T PK/YL 33 P820.F-22T BR/OR 13 P821.F-20T BR/VT 14 P822.D-20T BR/WT 15 P823.D-20T BR/GY 16 P819.ZB-20T TN/BR P819.B-20T TN/BR 12 F940.AX-20T PK/YL F930.AN-20T PK/YL 1 8 9 6 A938.C-20T RD D401.M-22T OR E Aux Switch Bank Upper 2 D2321A P820.E-20T BR/OR 3 P821.E-20T BR/VT P822.E-20T BR/WT 11 P823.E-20T BR/GY 10 P819.ZD-20T TN/BR Z911.T-20T BK 7 G911A 12 F Aux 3 19 A964.ZA-10T RD/VT 25 A998.ZC-20T RD Light Gray Connector_ Upfitter_Aux_2 D2623A_Aux_2_Das 22 20 7 26 D: Under Dash Board near P822.B-22T BR/WT 17 F603.ZA-12 PK/LG Park Brake bracket/Steering Column 25A 44 B+ 4 2 1 P819-20T TN/BK 48 Aux 5 1 X A998.LC-20T RD 41 A966.ZA-10T RD/PK 28 3 50 F606.ZA-12T PK/OR 20A 49 F940.ZA-20T PK/YL 31 29 27 42 Z907.ZA-12T BK F A500-12T RD/WT F F606-12T PK/YL (OR) PK/OR H D 6 G907A 43 20A Z 3 Jumper (Supplied in Upfitter Kit to be installed by customer) Z907.ZB-20T BK A967.ZA-10T RD/BR 20A F606.B-12T PK/YL G LIGHT GRAY Port_Upfitters_2 D2621A Z Run Only 4 4 P819.A-20T TN/BR 39 (reference Blunt Cut Wires pages) I221 A500.ZA-12T RD/WT F605.ZA-12T PK/TN 2 F: Rear of frame K I9001 PTO Jumper (Supplied in Upfitter Kit to be installed by customer if necessary) A965.ZA-10T RD/DG 25A F604.ZA-12T PK/TN 3 P823.B-20T BR/GY I212 A500.B-12T RD/WT 4 46 2 4/22/2015 4/22/2015 07:39 C:\Users\t8610nm\Desktop\old\old_dump\WORK\EE_SCHEMATIC\Upfitter\2015 KL\FINALIZED_DRAWING\ZUKEN\ S/1 Ð/1 2015_UPFITTER K 14 Aux 4 J A998.LA-20T RD 3 A998.T-18T RD Z907.YB-20T BK Blunt-Cut Circuits 6 B 4 11 2 A998.ZD-20T RD H A998.LC-20T RD 12 F602.ZA-12T PK/RD 3 Cap & Plugs (Terminated wires supplied in Upfitter Kit) X Aux 2 4 G Z 5 P820.B-22T BR/OR A962.ZA-10T RD/YL 1 2 B 1 Z907.YA-20T BK 8 F601.ZA-12T PK/WT Dark Gray Connector_ Upfitter_Aux_1 D2622A_Aux_1_Das Cap & Plugs 1 (Terminated wires supplied in Upfitter Kit) A998.ZG-18T RD G425.B-12T VT/YL 3 4 A500.A-12T RD/WT F606.A-12T PK/OR 1 G425.A-12T VT/YL 5 IF A "BATTERY FEED B+" IS NEEDED,CUT WIRE HERE A500-12T RD 3 J IF AN "IGNITION FEED B+" IS NEEDED,CUT WIRE HERE F606-12T PK/YL (OR) PK/OR D G425-12T VT/YL K L L Ƥ/1 Date : 22-APR-2015 L L 9/1 Ƣ/1 ƞ/1 Ɵ/1 1 2 3 4 5 6 7 8 ţ/1 9 9/1 Ü/1 ơ/1 Ơ/1 10 Ɯ/1 11 ƚ/1 6 17 ƛ/1 Ɲ/1 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 B B 2015 UPFITTER SCHEMATIC B B ASSY PDC D6630F (Body w/h) 34 C F940.AZ-20T PK/YL 3500/4500/5500 CHASSIS CAB 6.7 Diesel Auto Trans Non - PTO ASSY PDC D6630E (Body w/h) 31 A998.T-18T RD M C Y I211 A998.ZG-18T RD 1 A998.T-18T RD Y D D Upfitter Aux PDC Box D2620A_Upfitters A SF940AC F930.AO-18T PK/YL E Aux 1 A998.ZB-20T RD 8 1 23 A962.ZA-10T RD/YL 11 2 24 5 16 F930.AO-18T PK/YL P821.B-20T BR/VT 40A 45 6 10 2 SD401B I322 SF940AB F940.AQ-20T PK/YL F940.AY-20T PK/YL F940.AX-20T PK/YL 42 F930.AQ-18T PK/YL F930.AN-20T PK/YL 33 P820.F-22T BR/OR P821.F-20T BR/VT P822.E-20T BR/WT 15 P823.D-20T BR/GY P819.B-20T TN/BR P819.ZB-20T TN/BR 10 P819.ZD-20T TN/BR 12 A938.C-20T RD D401.M-22T OR E 11 P823.E-20T BR/GY 16 6 3 P821.E-20T BR/VT 14 P822.D-20T BR/WT 8 9 Aux Switch Bank Upper 2 D2321A P820.E-20T BR/OR 13 1 Z911.T-20T BK 7 F G911A 12 Blunt-Cut Circuits D: Under Dash Board near P822.B-22T BR/WT 17 F603.ZA-12 PK/LG A998.ZC-20T RD Light Gray Connector_ Upfitter_Aux_2 D2623A_Aux_2_Das A964.ZA-10T RD/VT 25 22 20 7 26 Park Brake bracket/Steering Column 25A 44 B+ 4 3 2 1 P819-20T TN/BK 48 A998.LC-20T RD 41 2 P819.A-20T TN/BR A966.ZA-10T RD/PK 28 3 50 20A 3 29 27 42 H D 6 G907A 43 20A Z F Jumper (Supplied in Upfitter Kit to be installed by customer) Z907.ZB-20T BK A967.ZA-10T RD/BR 20A F606.B-12T PK/YL Z907.ZA-12T BK Port_Upfitters_2 D2621A Z 31 F A500-12T RD/WT F606-12T PK/YL (OR) PK/OR LIGHT GRAY Run Only F940.ZA-20T PK/YL 4 4 F606.ZA-12T PK/OR 49 G I221 A500.ZA-12T RD/WT 39 F605.ZA-12T PK/TN (reference Blunt Cut Wires pages) PTO Jumper (Supplied in Upfitter Kit to be installed by customer if necessary) AUX 5 X F: Rear of frame K I9001 P823.B-20T BR/GY A965.ZA-10T RD/DG 25A F604.ZA-12T PK/TN 1 B 7 13 Aux 4 Cap & Plugs (Terminated wires supplied in Upfitter Kit) M 3 9 SA938A 40A I212 A500.B-12T RD/WT 4 46 4/22/2015 4/22/2015 07:39 C:\Users\t8610nm\Desktop\old\old_dump\WORK\EE_SCHEMATIC\Upfitter\2015 KL\FINALIZED_DRAWING\ZUKEN\ S/1 Ð/1 2015_UPFITTER K F940.ZJ-20T PK/YL 4 F940.AZ-20T PK/YL A998.LB-20T RD Aux 3 19 6 J 15 47 A963.ZA-10T RD/DB 3 4 H 4 5 12 13 F602.ZA-12T PK/RD A998.ZD-20T RD G A998.LA-20T RD 14 Aux 2 A998.ZA-20T RD 2 B A998.LC-20T RD 3 P820.B-22T BR/OR 10 F601.ZA-12T PK/WT F X Z907.YA-20T BK F940.ZF-20T PK/YL SA998ZA Dark Gray Connector_ Upfitter_Aux_1 D2622A_Aux_1_Das Cap & Plugs 1 (Terminated wires supplied in Upfitter Kit) Z 2 G425.B-12T VT/YL 3 4 A500.A-12T RD/WT 3 IF A "BATTERY FEED B+" IS NEEDED,CUT WIRE HERE A500-12T RD F606-12T PK/YL (OR) PK/OR F606.A-12T PK/OR 1 G425.A-12T VT/YL 5 J IF AN "IGNITION FEED B+" IS NEEDED,CUT WIRE HERE D G425-12T VT/YL K L L Ƥ/1 Date :22-APR-2015 L L 9/1 Ƣ/1 ƞ/1 Ɵ/1 1 2 3 4 5 6 7 8 ţ/1 9 9/1 Ü/1 ơ/1 Ơ/1 10 Ɯ/1 11 ƚ/1 7 17 ƛ/1 Ɲ/1 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 B B 2015 UPFITTER SCHEMATIC B B ASSY PDC D6630F (Body w/h) 34 C F940.AZ-20T PK/YL 3500/4500/5500 CHASSIS CAB 5.7/6.4 GAS Auto Trans Non - PTO ASSY PDC D6630E (Body w/h) 31 A998.T-18T RD M C Y I211 A998.G-18T RD 1 A998.T-18T RD Y D D 5 Upfitter Aux PDC Box D2620A_Upfitters A SF940AD F930.AP-18T PK/YL E 3 14 A998.B-20T RD 10 8 1 23 F601.A-12T PK/WT F 4 15 F940.AAD-18T PK/YL 5 16 F930.AP-18T PK/YL A962.A-10T RD/YL 11 2 24 P821.C-20T BR/VT 10 13 40A 45 2 F930.AN-20T PK/YL 33 P820.F-22T BR/OR P821.F-20T BR/VT P822.E-20T BR/WT 15 P823.D-20T BR/GY P819.B-20T TN/BR P819.ZB-20T TN/BR 10 P819.ZD-20T TN/BR 12 A938.C-20T RD D401.M-22T OR E 11 P823.E-20T BR/GY 16 6 3 P821.E-20T BR/VT 14 P822.D-20T BR/WT 8 9 Aux Switch Bank Upper 2 D2321A P820.E-20T BR/OR 13 1 Z911.T-20T BK 7 F G911A 12 A964.A-10T RD/VT 25 Park Brake bracket/Steering Column 25A 44 Light Gray Connector_ Upfitter_Aux_2 D2623A_Aux_2_Das 22 20 7 26 4 3 2 1 I9001A_PTO P823.C-20T BR/GY A965.A-10T RD/DG F604.A-12T PK/TN 25A P819-20T TN/BK 48 A998.E-20T RD 41 I221 A500.ZA-12T RD/WT F605.A-12T PK/VT 2 P819.C-20T TN/BR 39 A966.A-10T RD/PK 28 3 50 20A 3 29 27 42 F606.C-12T PK/OR Z907.A-12T BK Port_Upfitters_2 D2621A Z 31 H D 6 20A G907A 43 20A Z F Jumper (Supplied in Upfitter Kit to be installed by customer) Z907.B-20T BK A967.A-10T RD/BR F A500-12T RD/WT F606-12T PK/YL (OR) PK/OR LIGHT GRAY Run Only F940.AAB-20T PK/YL 4 4 F606.ZA-12T PK/OR 49 G (reference Blunt Cut Wires pages) PTO Jumper (Supplied in Upfitter Kit to be installed by customer if necessary) AUX 5 1 F: Rear of frame K B+ Aux 4 A998.D-20T RD D: Under Dash Board near P822.C-22T BR/WT 17 F603.A-12T PK/DG I212 A500.C-12T RD/WT 4 46 4/22/2015 4/22/2015 07:39 C:\Users\t8610nm\Desktop\old\old_dump\WORK\EE_SCHEMATIC\Upfitter\2015 KL\FINALIZED_DRAWING\ZUKEN\ S/1 Ð/1 2015_UPFITTER J 6 F940.AX-20T PK/YL 42 F930.AQ-18T PK/YL Aux 3 19 6 B 7 F940.AY-20T PK/YL Blunt-Cut Circuits 4 H SD401B I322 SF940AB F940.AQ-20T PK/YL 40A 47 A963.A-10T RD/DB 3 Cap & Plugs (Terminated wires supplied in Upfitter Kit) 9 12 13 F602.A-12T PK/RD A998.C-20T RD G P820.C-22T BR/OR Aux 2 A998.A-20T RD 2 B M 3 Aux 1 Dark Gray Connector_ Upfitter_Aux_1 D2622A_Aux_1_Das Cap & Plugs 1 (Terminated wires supplied in Upfitter Kit) SA938A F940.AAC-20T PK/YL SA998A K 4 F940.AZ-20T PK/YL Z907.YB-20T BK 2 G425.C-12T VT/YL 3 4 A500.A-12T RD/WT 3 IF A "BATTERY FEED B+" IS NEEDED,CUT WIRE HERE A500-12T RD F606-12T PK/YL (OR) PK/OR F606.A-12T PK/OR 1 G425.A-12T VT/YL 5 J IF AN "IGNITION FEED B+" IS NEEDED,CUT WIRE HERE D G425-12T VT/YL K L L Ƥ/1 Date : 22-APR-2015 L L 9/1 Ƣ/1 ƞ/1 Ɵ/1 1 2 3 4 5 6 7 8 ţ/1 9 9/1 Ü/1 ơ/1 Ơ/1 10 Ɯ/1 11 ƚ/1 8 17 ƛ/1 Ɲ/1 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 B B 2015 UPFITTER SCHEMATIC B B 34 ASSY PDC D6630F (Body w/h) 31 F940.AZ-20T PK/YL 2500/3500 PICKUP 6.7 Diesel with Auxiliary Switches (Sales Code LHL) ASSY PDC D6630E (Body w/h) A998.T-18T RD M Y C C I211 A998.G-18T RD A998.T-18T RD 1 Y 5 Upfitter Aux PDC Box D2620A_Upfitters A D SF940AD SA998A F930-18T PK/YL Aux 1 A998-20T RD 10 8 1 23 F601-12T PK/WT E Dark Gray Connector_ Upfitter_Aux_1 D2622A_Aux_1_Das Cap & Plugs 1 (Terminated wires supplied in Upfitter Kit) B 3 14 4 15 F940-18T PK/YL 5 16 F930-18T PK/YL A962-10T RD/YL 24 10 13 40A 45 2 SF940AB F940.AY-20T PK/YL 42 F930.AQ-18T PK/YL 33 P820.F-22T BR/OR 13 P821.F-20T BR/VT 14 P822.D-20T BR/WT 15 P823.D-20T BR/GY 16 P819.YC-20T TN/BR 12 F940.AX-20T PK/YL F930.AN-20T PK/YL 1 8 9 6 A938.C-20T RD D401.M-22T OR Aux Switch 3 Bank Upper 2 D2321A P820.E-20T BR/OR P821.E-20T BR/VT P822.E-20T BR/WT E 11 P823.E-20T BR/GY 10 Z911.T-20T BK 7 G911A P819.ZD-20T TN/BR 12 19 17 F603-12 PK/DG A964-10T RD/VT 25 Light Gray Connector_ Upfitter_Aux_2 D2623A_Aux_2_Das 22 20 7 26 F: Rear of frame B+ (reference Blunt Cut Wires pages) P823-20T BR/GY A965-10T RD/DG F604-12T PK/TN Park Brake bracket/Steering Column 25A 44 25A G 48 I221 AUX 5 A998-20T RD 1 A500.ZA-12T RD/WT 41 P819-20T TN/BR 39 A966-10T RD/PK F605-12T PK/VT 2 28 3 50 31 3 49 Z907.ZA-12T BK 42 6 20A G907A 43 20A Z Port_Upfitters_2 D2621A Z Z907-20T BK A967-10T RD/BR 27 F A500-12T RD/WT F F606-12T PK/YL (OR) PK/OR LIGHT GRAY 29 F606-12T PK/OR 4 F606.ZA-12T PK/OR 20A Run Only F940-20T PK/YL 4 F D: Under Dash Board near I212 A500-12T RD/WT 2 G425-12T VT/YL 3 H 4 A500.A-12T RD/WT 4 46 D Jumper (Supplied in Upfitter Kit to be installed by customer) F606.A-12T PK/OR 1 G425.A-12T VT/YL 5 IF A "BATTERY FEED B+" IS NEEDED,CUT WIRE HERE A500-12T RD 3 IF AN "IGNITION FEED B+" IS NEEDED,CUT WIRE HERE F606-12T PK/YL (OR) PK/OR J D G425-12T VT/YL 4/22/2015 4/22/2015 07:39 C:\Users\t8610nm\Desktop\old\old_dump\WORK\EE_SCHEMATIC\Upfitter\2015 KL\FINALIZED_DRAWING\ZUKEN\ S/1 Ð/1 2015_UPFITTER D I322 Blunt-Cut Circuits A998-20T RD K SD401B P822-22T BR/WT Aux 4 J 7 SA938A M Aux 3 6 B F940.AQ-20T PK/YL P821-20T BR/VT 11 2 A998.D-20T RD H 9 6 40A 47 A963-10T RD/DB 3 Cap & Plugs (Terminated wires supplied in Upfitter Kit) A998.LB 20T RD 12 13 F602-12T PK/RD 4 G 3 P820-22T BR/OR Aux 2 A998.A-20T RD 2 F F940.AZ-20T PK/YL 4 F940-20T PK/YL K L L Ƥ/1 Date : 22-APR-2015 L L 9/1 Ƣ/1 ƞ/1 Ɵ/1 1 2 3 4 5 6 7 8 ţ/1 9 9/1 Ü/1 ơ/1 Ơ/1 10 Ɯ/1 11 ƚ/1 9 17 ƛ/1 Ɲ/1 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 B B 2015 UPFITTER SCHEMATIC B B 34 ASSY PDC D6630F (Body w/h) 31 F940.AZ-20T PK/YL 2500/3500 PICKUP 5.7/6.4 Gas with Auxiliary Switches (Sales Code LHL) ASSY PDC D6630E (Body w/h) A998.T-18T RD M Y C C I211 Upfitter Aux PDC Box D2620A_Upfitters A D SF940AC F930.AO-18T PK/YL Aux 1 A998.ZB-20T RD B 8 1 23 A962.ZA-10T RD/YL 2 14 4 15 F940.ZJ-20T PK/YL 5 16 F930.AO-18T PK/YL 24 F940.AZ-20T PK/YL 3 A998.LB 20T RD 9 F940.AQ-20T PK/YL 7 6 SA938A M D I322 SF940AB F940.AY-20T PK/YL 42 F930.AQ-18T PK/YL 33 P820.F-22T BR/OR 13 F940.AX-20T PK/YL F930.AN-20T PK/YL P821.B-20T BR/VT 10 13 P821.F-20T BR/VT 14 P822.D-20T BR/WT 15 P823.D-20T BR/GY 16 1 8 9 6 A938.C-20T RD D401.M-22T OR Aux Switch 3 Bank Upper 2 D2321A P820.E-20T BR/OR 40A 47 P821.E-20T BR/VT P822.E-20T BR/WT E 11 P823.E-20T BR/GY 10 Z911.T-20T BK 7 40A 2 45 SD401B P819.YC-20T TN/BR 12 G911A P819.ZD-20T TN/BR 12 19 17 6 25 F603.ZA-12 PK/LG A964.ZA-10T RD/VT Light Gray Connector_ Upfitter_Aux_2 D2623A_Aux_2_Das 22 20 7 26 Park Brake bracket/Steering Column 25A 44 F: Rear of frame B+ (reference Blunt Cut Wires pages) P823.B-20T BR/GY A965.ZA-10T RD/DG 25A F604.ZA-12T PK/TN G 48 I221 AUX 5 1 X A998.LC-20T RD A500.ZA-12T RD/WT 41 A966.ZA-10T RD/PK 28 3 P819.A-20T TN/BR 39 F605.ZA-12T PK/TN 2 50 31 3 Z907.ZA-12T BK Port_Upfitters_2 D2621A Z 42 D H 6 G907A 43 20A Z F Jumper (Supplied in Upfitter Kit to be installed by customer) Z907.ZB-20T BK A967.ZA-10T RD/BR 20A 27 F A500-12T RD/WT F606-12T PK/YL (OR) PK/OR LIGHT GRAY 49 29 F606.B-12T PK/YL 4 F606.ZA-12T PK/OR 20A Run Only F940.ZA-20T PK/YL 4 F D: Under Dash Board near P822.B-22T BR/WT I212 A500.B-12T RD/WT 46 2 G425.B-12T VT/YL 4 A500.A-12T RD/WT 4 3 1 G425.A-12T VT/YL 5 IF A "BATTERY FEED B+" IS NEEDED,CUT WIRE HERE A500-12T RD 3 F606.A-12T PK/OR IF AN "IGNITION FEED B+" IS NEEDED,CUT WIRE HERE F606-12T PK/YL (OR) PK/OR J D G425-12T VT/YL 4/22/2015 4/22/2015 07:39 C:\Users\t8610nm\Desktop\old\old_dump\WORK\EE_SCHEMATIC\Upfitter\2015 KL\FINALIZED_DRAWING\ZUKEN\ S/1 Ð/1 2015_UPFITTER K Y Blunt-Cut Circuits A998.ZC-20T RD J A998.LA-20T RD 3 Aux 4 B 4 A998.T-18T RD Aux 3 A998.ZD-20T RD H A998.LC-20T RD 11 A963.ZA-10T RD/DB 3 Cap & Plugs (Terminated wires supplied in Upfitter Kit) X 12 13 F602.ZA-12T PK/RD 4 G 5 Aux 2 A998.ZA-20T RD 2 F Z P820.B-22T BR/OR 10 F601.ZA-12T PK/WT Dark Gray Connector_ Upfitter_Aux_1 D2622A_Aux_1_Das Cap & Plugs 1 (Terminated wires supplied in Upfitter Kit) 1 Z907.YA-20T BK F940.ZF-20T PK/YL SA998ZA E A998.ZG-18T RD K L L Ƥ/1 Date : 22-APR-2015 L L 9/1 Ƣ/1 ƞ/1 Ɵ/1 1 2 3 4 5 6 7 8 ţ/1 9 9/1 Ü/1 ơ/1 Ơ/1 10 Ɯ/1 11 ƚ/1 10 17 ƛ/1 Ɲ/1 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 2015 UPFITTER SCHEMATIC A A Blunt Cut Wires 3500/4500/5500 CHASSIS CAB “G” Blunt Cut wires located at Right (Passenger side) Rear of Frame B B A100-14T RD/VT B40-14T DG (Trailer Tow Battery feed) (Electric Brake feed) L76-16T WT/BR F G # (Trailer Tow Stop/Turn Right) G# L615-18T YL (Trailer Tow Stop/Turn Left) G# (Ground) C G# # The maximum alowable continous amperage for these Trailer Tow circuits will be found under "ELECTRICAL/WIRING INFORMATION", "ELECTRICAL POWER USAGE", "AMPERAGE CAPACITY PER CIRCUIT". D “H” Blunt Cut wires located underneath PDC 4/22/2015 07:39 *H 4/22/2015 C:\Users\t8610nm\Desktop\old\old_dump\WORK\EE_SCHEMATIC\Upfitter\2015 KL\FINALIZED_DRAWING\ZUKEN\ S/1 Ð/1 2015_UPFITTER E G # (Trailer Tow Back-up Lamps feed) L614-18T LG Z914-12T BK/GY D G # (Trailer Tow Running/Park Lamps feed) L111-16T WT/OR C G # L177-18T WT/BR C (PARK LAMP RELAY- LSD) H L312-18T BK/VT (SNOW PLOW LIGHTING ENABLE- B+) *H L313-18T BK/LG (LOW BEAM RELAY- LSD) H L314-18T BK/TN (DO NOT USE) *H L315-18T BK/LB (HIGH BEAM RELAY- LSD) H L316-18T BK/OR (DO NOT USE) *H L317-18T WT/VT (TURN SIGNAL RELAY,LEFT- HSD) *H L318-18T VT/BR (TURN SIGNAL RELAY,RIGHT- HSD) E ** These two circuits become active when the 6 cavity Light Gray connector (Jumper port Upfitter 2) included in the upfitter kit is installed onto the Light Gray connector at locaiton 'D' in the vehicle diagram H T754-22T DG/GY (HARD-WIRED REMOTE START/STOP) *H T120-20T DG/OR (TRANS PARK POSITION DETECTION) H L950-20T LG/WT (REAR BULB OUTAGE DETECTION DISABLE) H L779-18T WT/LB (SEPARATE REAR STOP / TURN LAMPS) VEHICLE WIRING ** F606-12T PK/OR L56-18T WT/VT V937-20T VT/BR F425-18T PK * The maximum allowable continuous amperage for these Snow Plow and T120 circuits will be found under "ELECTRICAL/WIRING INFORMATION", "ELECTRICAL POWER USAGE", "AMPERAGE CAPACITY PER CIRCUIT". G ** A500-12T RD/WT (Speed Control Switch return) G425-12T VT/YL F (Stop Lamp signal / CHMSL feed) F D D (PTO switch) Z905-18T BK/DG F F (Battery feed) (Ignition Run feed) (Ground) “F” Blunt Cut wires located at Left(Drivers Side) Rear of Frame D (Power takeoff status bulb) G D Ƥ/1 “D” Blunt Cut wires are part of the Upfitter Ports 1 & 2 Jumpers located under Dash near Park Brake Bracket/Streering Column. Connectors (Black & Gray) for these circuits are part of the Upfitter Jumper kit. Date : 22-APR-2015 H H 9/1 Ƣ/1 ƞ/1 Ɵ/1 1 2 3 4 ţ/1 9/1 Ü/1 5 ƚ/1 11 ơ/1 Ơ/1 6 Ɯ/1 7 Ɲ/1 17 ƛ/1 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 2015 UPFITTER SCHEMATIC A A Blunt Cut Wires 2500/3500 Pickup Box-off (Sales Code XBC & LHL) “G” Blunt Cut wires located at Right (Passenger Side) Rear of Frame B B A100-14T RD/VT B40-14T DG "M" Blunt Cut wire located at Right (Passenger Side), in the second crossmember from rear to front. L614-18T LG M G # (Electric Brake feed) L76-16T WT/BR L111-16T WT/OR L56-18T WT/VT G # (Trailer Tow Battery feed) (Trailer Tow Running/Park Lamps feed) G # (Trailer Tow Back-up Lamps feed) G # (Trailer Tow Stop/Turn Right) G # (Stop Lamp signal / CHMSL feed) L615-18T YL G # (Trailer Tow Stop/Turn Left) C F D “H” Blunt Cut wires located underneath PDC *H 4/22/2015 07:39 S/1 Ð/1 2015_UPFITTER E C G# (Ground) # The maximum alowable continous amperage for these Trailer Tow circuits will be found under "ELECTRICAL/WIRING INFORMATION", "ELECTRICAL POWER USAGE", "AMPERAGE CAPACITY PER CIRCUIT". 4/22/2015 D C:\Users\t8610nm\Desktop\old\old_dump\WORK\EE_SCHEMATIC\Upfitter\2015 KL\FINALIZED_DRAWING\ZUKEN\ Z914-12T BK/GY L177-18T WT/BR C (PARK LAMP RELAY- LSD) H L312-18T BK/VT (SNOW PLOW LIGHTING ENABLE- B+) * H L313-18T BK/LG (LOW BEAM RELAY- LSD) H L314-18T BK/TN (DO NOT USE) *H L315-18T BK/LB (HIGH BEAM RELAY- LSD) H L316-18T BK/OR *H L317-18T WT/VT (TURN SIGNAL RELAY,LEFT- HSD) * H L318-18T VT/BR (TURN SIGNAL RELAY,RIGHT- HSD) E ** These two circuits become active when the 6 cavity Light Gray connector (Jumper port Upfitter 2) included in the upfitter kit is installed onto the Light Gray connector at locaiton 'D' in the vehicle diagram (DO NOT USE) ** A500-12T RD/WT ** F606-12T PK/OR F VEHICLE WIRING H T754-22T DG/GY (DO NOT USE) * H T120-20T DG/OR (TRANS PARK POSITION DETECTION) H L950-20T LG/WT (REAR BULB OUTAGE DETECTION DISABLE) H L779-18T WT/LB (DO NOT USE) F “F” Blunt Cut wires located at Left(Drivers Side) Rear of Frame * The maximum allowable continuous amperage for these Snow Plow and T120 circuits will be found under "ELECTRICAL/WIRING INFORMATION", "ELECTRICAL POWER USAGE", "AMPERAGE CAPACITY PER CIRCUIT". G F (Battery feed) (Ignition Run feed) G425-12T VT/YL (Spare Circuit - Pass Thru) D G Ƥ/1 “D” Blunt Cut wires are part of the Upfitter Ports 1 & 2 Jumpers located under Dash near Park Brake Bracket/Streering Column. The Connector (Gray) for this circuit is part of the Upfitter Jumper kit. Date : 22-APR-2015 H H 9/1 Ƣ/1 ƞ/1 Ɵ/1 1 2 3 4 ţ/1 9/1 Ü/1 5 ƚ/1 12 ơ/1 Ơ/1 6 Ɯ/1 7 Ɲ/1 17 ƛ/1 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 2015 UPFITTER SCHEMATIC A A Blunt Cut Wires 2500/3500 PICKUP Box-on W/Auxiliary Switches (Sales Code LHL ) B C C F * H 4/22/2015 07:39 S/1 Ð/1 2015_UPFITTER E “H” Blunt Cut wires located underneath PDC 4/22/2015 D C:\Users\t8610nm\Desktop\old\old_dump\WORK\EE_SCHEMATIC\Upfitter\2015 KL\FINALIZED_DRAWING\ZUKEN\ B L177-18T WT/BR "M" Blunt Cut wire located at Right (Passenger Side), in the second crossmember from rear to front. C M (PARK LAMP RELAY- LSD) H L312-18T BK/VT * H L313-18T BK/LG (LOW BEAM RELAY- LSD) H L314-18T BK/TN (DO NOT USE) * H L315-18T BK/LB (HIGH BEAM RELAY- LSD) L56-18T WT/VT D (Stop Lamp signal / CHMSL feed) (SNOW PLOW LIGHTING ENABLE- B+) H L316-18T BK/OR (DO NOT USE) * H L317-18T WT/VT (TURN SIGNAL RELAY,LEFT- HSD) * H L318-18T VT/BR (TURN SIGNAL RELAY,RIGHT- HSD) ** A500-12T RD/WT H T754-22T DG/GY * H E ** These two circuits become active when the 6 cavity Light Gray connector (Jumper port Upfitter 2) included in the upfitter kit is installed onto the Light Gray connector at locaiton 'D' in the vehicle diagram F (Battery feed) VEHICLE WIRING (DO NOT USE) ** F606-12T PK/OR F (Ignition Run feed) T120-20T DG/OR (TRANS PARK POSITION DETECTION) H L950-20T LG/WT (REAR BULB OUTAGE DETECTION DISABLE) H L779-18T WT/LB (DO NOT USE) F “F” Blunt Cut wires located at Left(Drivers Side) Rear of Frame * The maximum allowable continuous amperage for these Snow Plow and T120 circuits will be found under "ELECTRICAL/WIRING INFORMATION", "ELECTRICAL POWER USAGE", "AMPERAGE CAPACITY PER CIRCUIT". G425-12T VT/YL (Spare Circuit - Pass Thru) G D G Ƥ/1 “D” Blunt Cut wires are part of the Upfitter Ports 1 & 2 Jumpers located under Dash near Park Brake Bracket/Streering Column. The Connector (Gray) for this circuit is part of the Upfitter Jumper kit. Date : 22-APR-2015 H H 9/1 Ƣ/1 ƞ/1 Ɵ/1 1 2 3 4 ţ/1 9/1 Ü/1 5 ƚ/1 13 ơ/1 Ơ/1 6 Ɯ/1 7 Ɲ/1 17 ƛ/1 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 2015 UPFITTER SCHEMATIC A A Blunt Cut Wires 2500/3500 PICKUP Box-on W/O Auxiliary Switches B C C F "M" Blunt Cut wire located at Right (Passenger Side), in the second crossmember from rear to front. 4/22/2015 07:39 S/1 Ð/1 2015_UPFITTER E C “H” Blunt Cut wires located underneath PDC 4/22/2015 D C:\Users\t8610nm\Desktop\old\old_dump\WORK\EE_SCHEMATIC\Upfitter\2015 KL\FINALIZED_DRAWING\ZUKEN\ B * * * * * * * * H L177-18T WT/BR H L312-18T BK/VT (SNOW PLOW LIGHTING ENABLE- B+) H L313-18T BK/LG (LOW BEAM RELAY- LSD) H L314-18T BK/TN (DO NOT USE) H L315-18T BK/LB (HIGH BEAM RELAY- LSD) (PARK LAMP RELAY-LSD) H L316-18T BK/OR (DO NOT USE) H L317-18T WT/VT (TURN SIGNAL RELAY,LEFT- HSD) H L318-18T VT/BR (TURN SIGNAL RELAY,RIGHT- HSD) L56-18T WT/VT M D (Stop Lamp signal / CHMSL feed) E VEHICLE WIRING F SNOW PLOW CIRCUITS ARE NOT AVAILABLE ON * THESE POWER WAGON WITH "TRU-LOK" AXLES The maximum allowable continuous amperage for these Snow Plow circuits will be found under "ELECTRICAL/WIRING INFORMATION", "ELECTRICAL POWER USAGE", "AMPERAGE CAPACITY PER CIRCUIT". G Ƥ/1 G Date : 22-APR-2015 H H 9/1 Ƣ/1 ƞ/1 Ɵ/1 1 2 3 4 ţ/1 9/1 Ü/1 5 ƚ/1 14 ơ/1 Ơ/1 6 Ɯ/1 7 Ɲ/1 17 ƛ/1 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 2015 UPFITTER SCHEMATIC A A Upfitter Jumper Harness Only 68049501AB B B PTO Connector Dash – Dark Gray Connector_Upfitter Aux_1 F 1 2 3 7 8 C Dash – Light Gray Connector_Upfitter_2 Aux_2 *Note – Each Circuit can handle maximum continuous current of 28A. Maximum combined load for AUX Switches is 133A *The upfitter/customer is responsible for placing the correct fuse in the correct location depending on the actual load. B B K400-20T BR/VT (ENG – ACCEL PEDAL POS SNSR RTN 2) F856-20T YL/PK (ENG – 5V ENGINE SNSR FEED SEC) F601-12T PK/WT (RELAY 1 OUTPUT) 1 F602-12T PK/RD 2 (RELAY 2 OUTPUT) 2 F603-12T PK/DG (RELAY 3 OUTPUT) 3 F425-20T PK (PWR – POWER TAKEOFF SWITCH) F605-12T PK/YL (RELAY 5 OR PTO RELAY OUTPUT) 3 Z907-12T AWG BK (GND) F604-12T PK/LB (RELAY 4 OUTPUT) 4 V937-20T VT/BR (SCS – SPEED CTRL SW RTN) D 1 K128-20T DB/LG (ENG – REMOTE THROTTLE SWITCH SIGNAL) 4 K129-20T DB/DG (ENG – REMOTE THROTTLE SWITCH) K119-20T LG/BK (ENG – MAXIMUM OPERATING SPEED SWITCH) 5 6 K810-20T VT/DG (ENG – ACCELERATOR INTERLOCK SWITCH) 4 G425-12T AWG VT/YL (Spare Circuit - Pass Thru) E THESE ARE NORMALLY NOT CUSTOMER REPLACED Jumper PTO 4/22/2015 07:39 S/1 Ð/1 2015_UPFITTER E E 4/22/2015 D C:\Users\t8610nm\Desktop\old\old_dump\WORK\EE_SCHEMATIC\Upfitter\2015 KL\FINALIZED_DRAWING\ZUKEN\ C Jumper Port_Upfitters_2 Jumper Port_Upfitters_1 K Dark Gray D D Jumper NON-PTO (Aux 5) K F Light Gray Black 1 Dark Gray OR/GY (DO NOT USE) 1 2 V937-20T VT/BR (SCS - SPEED CTRL SW RTN) 2 3 F425-20T PK (PWR - PTO SWITCH) 3 4 4 F606-12T AWG PK/YL (OR) PK/OR (PWR - ATM UPFITTER IGN RUN FEED) 1 1 P819 20T TN/BK 2 K427-20T OR/LG A500-12T AWG RD OR RD/WT (PWR - BATT - ATM - UPFITTER FUSED FEED) 2 G 5 5 G425-12T VT/YL (Spare Circuit - Pass Thru) OR/LG (DO NOT USE) Z905-18T BK/DG (GROUND) 4 G 3 F425-18T PK 6 4 Ƥ/1 6 3 Date : 22-APR-2015 H H 9/1 Ƣ/1 ƞ/1 Ɵ/1 1 2 3 4 ţ/1 9/1 Ü/1 5 ƚ/1 15 ơ/1 Ơ/1 6 Ɯ/1 7 Ɲ/1 17 ƛ/1 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 2015 UPFITTER SCHEMATIC A A PTO CONNECTOR Underweath Vehicle at Transmission Circuit Function and Pin - Out 3500/4500/5500 CHASSIS CAB ONLY B B Connector_ Upfitter_3_PTO_Trans D2624A F 8 2 3 Transmission – Dark Gray Connector_Upfitter_3PTO 4 5 6 1 E 7 C SCS - SPEED CTRL SW RTN V937-20T VT/BR F856-20T YL/PK ENG - 5V ENGINE SNSR FEED SEC ENG - REMOTE THROTTLE SWITCH SIGNAL K128-20T DB/LG K129-20T DB ENG - REMOTE THROTTLE SWITCH ENG - MAXIMUM OPERATING SPEED SWITCH (Diesel Only) K119-20T LG/BK ENG - ACCELERATOR INTERLOCK SWITCH Diesel/Gas PCM K810-20T VT/DG D K400-20T BR/VT ENG - ACCEL PEDAL POS SNSR RTN 2 F425-20T PK PWR - POWER TAKEOFF SWITCH E 4/22/2015 07:39 S/1 Ð/1 2015_UPFITTER E Cap & Plugs (Terminated wires supplied in Upfitter Kit) 4/22/2015 D C:\Users\t8610nm\Desktop\old\old_dump\WORK\EE_SCHEMATIC\Upfitter\2015 KL\FINALIZED_DRAWING\ZUKEN\ C F G Ƥ/1 G Date : 22-APR-2015 H H 9/1 Ƣ/1 ƞ/1 Ɵ/1 1 2 3 4 ţ/1 9/1 Ü/1 5 ƚ/1 16 ơ/1 Ơ/1 6 Ɯ/1 7 Ɲ/1 17 ƛ/1 8 9 10 11 12 1 2 3 4 5 A 6 7 8 9 10 11 12 A 2015 UPFITTER SCHEMATIC Bagged Upfitter Kit Detail 68209998AB/68209998AC B B *Upfitter Connection Jumper *8 – 12 GA Circuits for Upfitter Aux Connectors 1 & 2 *8 – 20 GA Circuits for the Transmission PTO Connector *2 – PTO/Non-PTO Jumper Connectors (1) Port Upfitter Gray Connector w/5 wires (1) Port Upfitter Black Connector w/5 wires F D Located left of Main PDC Box and along the left (Drivers Side) fender inner (location K) is a dark gray jumper connector that allows the vehicle function to switch between PTO and non-PTO operation,although this normally need not be acessed by the customer.If required,the jumpers are located in this upfitter kit.If necessary,verify proper jumper usage by reviewing jumper design on previous pages. E In the rear of the vehicle, you can find all required T-TOW circuits, two (2) additional power circuits (1 Battery and 1 Ignition) and a Stop Lamp / CHMSL Feed Circuit. 4/22/2015 07:39 S/1 Ð/1 2015_UPFITTER E C The Vehicle has been equipped to ease the installation of a PTO by allowing convenient access to circuits needed without having to splice into the main harness. 4/22/2015 D C:\Users\t8610nm\Desktop\old\old_dump\WORK\EE_SCHEMATIC\Upfitter\2015 KL\FINALIZED_DRAWING\ZUKEN\ C In the Engine compartment you will find two (2) (A Light Gray and a Dark Gray) Upfitter AUX connectors (location B) which allow easy access to the switch bank and fuse box outputs, mating terminated circuits are included in this kit as needed. Connectors (Black & Gray)for these circuits are part of the Upfitter jumper kit. F The Battery line to the AUX PDC is protected by a wire fuse link. Warning about adding auxiliary batteries: An auxilary battery may be used, however a battery isolation unit is not supplied and the auxiliary battery may discharge the truck battery when the engine is not running. G G Ƥ/1 Ground Studs on the chassis/frame may be utilized as a grounding point with a 50A Maximum total load, see “Vehicle Ground Locations” section in the RAM Body Builder Guide, Electrical/Wiring Information. Date: 22-APR-2015 H H 9/1 Ƣ/1 ƞ/1 Ɵ/1 1 2 3 4 ţ/1 9/1 Ü/1 5 ƚ/1 17 ơ/1 Ơ/1 6 Ɯ/1 7 Ɲ/1 17 ƛ/1 8 9 10 11 12