NZ Police VF Commodore Sedan/Station Wagon/Ute Naubus Emergency Warning Equipment Service Guide Revision 0—February 2014 © Nautech Electronics Ltd, 2014 VE Commodore Naubus Service Guide Copyright First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Important The information contained in this document is for general information purposes only. The information is provided by Nautech Electronics Ltd and whilst we endeavour to keep the information up-to-date and correct, we make no representations or warranties of any kind, express or implied, about the completeness, accuracy, reliability, suitability or availability with respect to the document or the information, products, services, or related graphics contained in this document for any purpose. Any reliance you place on such information is therefore strictly at your own risk. In no event will we be liable for any loss or damage including without limitation, indirect or consequential loss or damage, or any loss or damage whatsoever arising from loss of data or profits arising out of, or in connection with, the use of this document. Warranty Nautech Electronics emergency warning products are thoroughly tested at the time of manufacture. Provided they are installed and operated in accordance with manufacturer’s recommendations, Nautech Electronics guarantees all parts and components except the lamps to a period of one year (unless otherwise stated) from the date of purchase. Units demonstrated to be defective within the warranty period will be repaired or replaced at the factory service center at no cost. Use of electrical loads with a power rating higher than installed or recommended by Nautech Electronics Ltd, or use of inappropriate or inadequate wiring or circuit protection may cause this warranty to become void. Failure or destruction of the product resulting from abuse or unusual use and/or accidents is not covered by this warranty. Nautech Electronics Ltd shall in no way be liable for other damages including consequential, indirect or special damages whether the loss is due to negligence or breach of warranty. Nautech Electronics Ltd makes no other express or implied warranty including, without limitation, warranties of fitness or merchantability, with respect to this product. Product Returns If a product must be returned for repair or replacement*, please contact Nautech Electronics Ltd to obtain a Return Goods Authorisation Number (RGA number) (proof of purchase may be required) before you ship the product to Nautech Electronics Ltd New Zealand. Write the RGA number clearly on the package near the mailing label. Be sure you use sufficient packing materials to avoid damage to the product being returned whilst in transit. *Nautech Electronics reserves the right to repair or replace at its discretion. Nautech Electronics assumes no responsibility or liability for expenses incurred for the removal and/or reinstallation of products requiring service and/or repair, nor for the packaging, handling, and shipping; nor for the handling of products returned to sender after the service has been rendered. Copyright Copyright 2011 Nautech Electronics Ltd. All rights reserved. No part of this publication may be reproduced or transmitted in any form or by means of electronic, mechanical duplication, including photocopying, recording or entry into an electronic database without written approval by Nautech Electronics Ltd. 2 VE Commodore Naubus Service Guide Index First Issue Date: 25/02/14 Revision Date: Prepared By: DB Checked: KR Approved: Index Page Number Overview Naubus Equipment Overview Generic 4 Equipment Location: Sedan Station Wagon Ute 5 6 7 Wiring Overview: 8-9 10-11 12-13 Sedan Station Wagon Ute Electronic Equipment SLC - Siren Lights Controller PCU - Power Control Module UGI - Upfit Gateway Interface IOM– Input/Output Module RCH - Remote Control Head SLC Function - Programming via RCH BMS - Battery Management System HFI - Hands Free Interface PA Microphone Siren Driver 14-15 16-18 19-20 21-22 23-24 25 26 27-28 29 30 Lighting Spectra Light bar Bumper Leds Cube Lights Sabre Lights LED Modules /Series LED 8000 PSU 31 32 33 34 35 36 Radios & Antennas 37-47 Troubleshooting Guide 48-52 Contact Information 53 3 VE Commodore Naubus Service Guide Naubus Equipment Overview First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: 4 VE Commodore Naubus Service Guide Equipment Location Overview 2013 Onwards First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Equipment Location Overview For VF Sedan Siren Bumper Lights Cube Lights HFI (Hands Free Interface) IOM (Input Output Module) LED PSU8100 PA Microphone HHCH (Hand Held Control Head) Windscreen Lights (Plain Only) RCH (Remote Control Head) Lightbar (Uniform Only) Gear Plate SLC (Siren Light Controller) PCU (Power Control Unit) UGI (Upfit Gateway Interface) AUX Battery BMS (Battery Management System) 5 VE Commodore Naubus Service Guide Equipment Location Overview First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Equipment Location Overview For VF Station Wagon Siren Bumper Lights Cube Lights HFI (Hands Free Interface) IOM (Input Output Module) LED PSU8100 PA Microphone HHCH (Hand Held Control Head) Windscreen Lights (Plain Only) RCH (Remote Control Head) Lightbar (Uniform Only) SLC (Siren Light Controller) PCU (Power Control Unit) UGI (Upfit Gateway Interface) AUX Battery BMS (Battery Management System) 6 VE Commodore Naubus Service Guide Equipment Location Overview First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Equipment Location Overview For VF Ute / Dog Wagon Siren Bumper Lights Cube Lights HFI (Hands Free Interface) IOM (Input Output Module) LED PSU8100 PA Microphone HHCH (Hand Held Control Head) Windscreen Lights (Plain Only) RCH (Remote Control Head) Gear plate SLC (Siren Light Controller) PCU (Power Control Unit) UGI (Upfit Gateway interface) Lightbar (Uniform Only) 7 VE Commodore Naubus Service Guide Wiring Routing Overview 2013 Onwards First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Front Wiring Harness Routing VF Sedan Engine Bay Harness IOM Harness Main Harness PA Mic Lead Naubus Harness RCH Harness Stalker power harness Bumper Light Grille Lights Bumper Light IOM (Input/Output Module) PA Microphone Dash Lights (Plain only) RCH (Remote Control Head) 8 VE Commodore Naubus Service Guide Wiring Routing Overview VE Sedan 2013 Onwards First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Rear Wiring Harness Routing VF Sedan PA Mic Lead Stalker Power Harness Main Harness Aux Battery Ground Cable (Nautech 2nd battery) Naubus Harness Aux Battery Shunt to Ground (when required) Lightbar Harness AUX Battery B+ Cable (Nautech 2nd battery) PCU Supply PCU Output Cable Shunt Harness AUX Battery Gear Plate Shunt 9 VE Commodore Naubus Service Guide Wiring Routing Overview First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Front Wiring Harness Routing VF Station Wagon Engine Bay Harness IOM Harness Main Harness PA Mic Lead Naubus Harness RCH Harness Stalker power harness Bumper Light Grille Lights Bumper Light IOM (Input/Output Module) PA Microphone Dash Lights (Plain only) RCH (Remote Control Head) 10 VE Commodore Naubus Service Guide Wiring Routing Overview VESW 2013 Onwards First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Rear Wiring Harness Routing VF Station Wagon PA Mic Lead Stalker Power Harness Main Harness Aux Battery Ground Cable (Nautech 2nd battery) Naubus Harness AUX Battery B+ Cable (Nautech 2nd battery) Lightbar Harness PCU Output Cable PCU Supply SLC PCU BMS UGI LED PSU AUX Battery 11 VE Commodore Naubus Service Guide Wiring Routing Overview First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Front Wiring Harness Routing VF UTE Engine Bay Harness IOM Harness Main Harness PA Mic Lead Naubus Harness RCH Harness Fan Wiring Stalker power harness Light bar Harness Bumper Light Grille Lights Bumper Light IOM (Input/Output Module) PA Microphone Dash Lights (Plain only) RCH (Remote Control Head) Gear plate SLC (Siren Light Controller) PCU (Power Control Unit) UGI (Upfit Gateway Interface) 12 VE Commodore Naubus Service Guide Wiring Routing Overview First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Overall Wiring Harness Routing VF UTE GM LAN Harness Rear Light and Tray harness Light Bar harness UGI (Up fit Gateway Interface) PSU8000 Tail Light LED power supply 13 VE Commodore Naubus Service Guide SLC First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: SLC (Siren Lights Controller) The Nautech SLC4001 is an integral part of the Nautech emergency warning system. It controls and synchronises the various emergency lighting systems and audible sirens. The SLC4001 also provides wired outputs and accepts wired inputs. As part of the NAUBUS system, it utilises CAN bus and acts as the Master unit within the network. Interconnect wiring is standard with all NAUBUS products making for simple plug and play installation. Nautech Code: EE SLC 4001 The SLC is mounted on the equipment plate in the ski port in the boot of a sedan and above the left rear wheel arch in a station wagon SLC Input / Output Pins Pin # Wire Colour Function VF 1 Orange Ignition In 2 White Park Light Input 3 Red Siren (-ve) (Output) 4 Blue/Black Horn In 5 Yellow Siren Toggle 6 Black/Red Siren (+ve) (Output) 6 5 4 3 2 1 14 VE Commodore Naubus Service Guide First Issue Date: 25/02/2014 Revision Date: SLC Prepared By: DB Checked: KR Approved: SLC (Siren Lights Controller) SLC Output Pins Pin # Typical Wire Colour Function VF 1 GREEN RED Rear Light 2 BLUE Blue Rear Light 3 BLACK/WHITE Not Secondary 4 RED/White Secondary 2 1 2 3 4 1 Power Inputs/Outputs Pin # Colour Function 1 Red B+ (12V) 2 Black Ground Naubus Data Inputs/Outputs Connector# Colour Function 1 Black NAUBUS 2 Black NAUBUS 3 Black NAUBUS P.A. Mic Input Connector# Colour Function 1 Cream P.A. Mic In 15 VE Commodore Naubus Service Guide First Issue Date: 25/02/2014 Revision Date: PCU Prepared By: DB Checked: KR Approved: PCU (Power Control Module) The Nautech PCU is a power distribution unit designed to work stand alone or with the Naubus range of products. The PCU replaces the conventional fuse box, controlling power to a range of equipment within the vehicle. As well as intelligent fusing, the PCU protects against overload and monitors the current draw of each output. It also allows for staged shutdown of outputs when the battery is heavily discharged. User programmable output control, switch off timers and shutdown levels make the PCU a complete power management tool. PCU is mounted in the boot on the gear plate, passenger side. PCU Outputs Pin # Wire Colour Function VF 1 N/C N/C 2 Yellow Glass Break Alarm 2A 3 Blue Ignition Aux 2 5A 4 Purple MDT Ignition 5A 5 Red/Yellow Spare +12V 5A 6 Red/Blue Dog Wagon Rear Lights +12V 10A 7 Red VHF Radio 10A 8 Brown UHF Radio 10A 9 N/C N/C 10 Orange Radio Ignition 5A 11 White Stalker Ignition 3A 12 Orange/ Black Ignition Bypass Aux 5A 13 Blue/White Spare +12V 5A 14 N/C N/C 15 N/C N/C 16 Red/Green Dog Wagon Fan Ignition 10A 16 15 14 13 12 11 10 8 7 6 5 4 3 2 9 1 16 VE Commodore Naubus Service Guide PCU First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: PCU (Power Control Unit) PCU Power Pin # Wire Colour Function 1 Red B+ (12V) 2 Black Ground 3 Red B+ (12V) 3 2 1 PCU Inputs Pin # Colour Function 1 N/C N/C 2 Orange Ignition Input 3 White Current Sense High 4 White Input 2 5 Purple Input 3 6 Brown Current Sense Low PCU USB Position Colour Function 1 N/C PC Interface Position Colour Function 1 Black DATA IN/OUT 2 Black DATA IN/OUT PCU DATA Power Inputs/Outputs Pin # Colour Function 1 Red B+ (12V) 2 Black Ground 1 2 17 VE Commodore Naubus Service Guide PCU First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: PCU Configuration and Monitoring The PCU has been designed to be flexible but also straight forward to meet a variety of customers needs. Nautech provide a user interface (GUI) for PCU configuration and channel monitoring. The GUI can be downloaded form the Nautech Electronic website www.Nautech.com.au For full instructions for downloading the gui refer to DOC00032. To monitor PCU channels or change configuration setting the PCU needs to be connected to a PC via the USB cable. For full instructions for how to use the monitoring and configuration function refer to DOC00023 PCU Output Harness The spare fused outputs from the PCU are terminated in a plug located in a sedan above the left hand rear wheel arch and in a station wagon above the right hand wheel arch. The default configuration for these outputs is listed in the table below. Pin # Wire Colour Default Fuse Rating Default Function 1 Red/Blue 10A B+ (Dog Wagon Rear lights) 2 Red/Green 10A Ignition (Dog Wagon Fan) 3 Blue/White 5A B+ (Spare) 4 Purple 5A Ignition 5 Orange/ Black 5A Ignition 6 Yellow 2A B+ (Glass Break Alarm) 7 Blue 5A Ignition (Aux) 8 Red/Yellow 5A B+ (Spare) 18 VE Commodore Naubus Service Guide UGI First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: UGI (Upfit Gateway Interface) The Nautech UGI is a gateway device which allows data to be read from the GM LAN whilst maintaining the vehicles integrity. GM LAN Data can then be used to control outputs which in turn can control or provide signals to after market equipment. Data can also be made available via the USB port to computers or MDT’s. Nautech Code: EE UGI00002 The UGI is mounted on the gear plate in sedans and utes and above the start battery in station wagons. UGI GM LAN Position Wire Colour Function 1 Black Ground 2 N/C N/C 3 Red Power In (12V) 4 Yellow Low Speed CAN UGI Naubus Data Pin # Colour Function 1 Black DATA IN/OUT Pin # Colour Function 1 N/C PC Interface UGI USB 19 VE Commodore Naubus Service Guide UGI UGI (Upfit Gateway Interface) First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: UGI Outputs Position Wire Colour Function 1 N/A Output 1 2 N/A Output 2 3 N/A Output 3 4 N/A Output 4 5 N/A Output 5 6 N/A Output 6 7 N/A Output 7 8 N/A Output 8 8 7 6 5 4 3 2 1 UGI vehicle connection The UGI is connected to the vehicle via the Trailer Interface Connector (TIM). The TIM connector is located in the left rear corner of the sedans and station wagons. The UGI is connected in Utes via the diagnostics connector. The diagnostics connector is located under the steering column area. Nautech Code: EE UGI00002 20 VE Commodore Naubus Service Guide First Issue Date: 25/02/2014 Revision Date: IOM Prepared By: DB Checked: KR Approved: IOM (Input/Output Module) The Nautech IOM will act as a logic interface between NAUBUS and vehicle systems allowing more customisable installations. The IOM will also provide inputs and outputs suitable for adding features to NAUBUS such as driving extra LED modules, controlling Headlight Flasher units, ATIS output and HFI interface. The IOM is compact in size and configurable allowing use in most modern vehicles. Nautech Code: EE IOM00008 UGI Outputs Position Wire Colour Function 1 Orange Ignition Out 2 N/C N/C 3 N/C N/C 4 N/C N/C 5 Blue/White Horn In 6 N/C N/C 7 Black Ground 8 Red Power In (+12V) 9 Orange/ Black Ignition In 10 N/C N/C 11 Green/White HFI Output 3 In 12 Yellow Alert In 13 Pink ATIS Ignition Out 14 Red/White HFU Sync Out 15 Blue Front Flash LHS 16 Green Front Flash RHS 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 21 VE Commodore Naubus Service Guide IOM IOM (Input/Output Module) First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: IOM Naubus Data Pin # Colour Function 1 Black DATA IN/OUT 2 Black DATA IN/OUT Anti-Theft Ignition System (ATIS) Allows a vehicle’s engine to continue to run when the vehicle’s key is removed from the ignition as long as the vehicle is in park. The driver can leave the vehicle locked for increased security. ATIS will automatically be enabled when the RCH is in the ‘secondary’ or ‘primary’ mode and the gear selector is in the park position or manually enabled by pressing the ATIS ENABLE button on the RCH. The unit will beep when the system is activated and the key can be removed from the ignition. The ATIS has an ‘engine kill’ feature that operates when the vehicle gear select lever is moved if the key is not present. To resume operation of the vehicle re-insert the ignition key and turn on the ignition. NOTE: The vehicle transmission must be in either PARK or NEUTRAL for the ATIS to operate. ATIS is part of the IOM ATIS is activated by pressing the ATIS ENABLE button on the RCH (Remote Control Head). Or by activating the ‘Primary’ or ‘Secondary’ functions on the RCH. The ATIS is part of the IOM module located under the heater box on the right hand side.. 22 VE Commodore Naubus Service Guide First Issue Date: 25/02/2014 Revision Date: RCH Prepared By: DB Checked: KR Approved: RCH (Remote Control Head) The Nautech RCH4000 provides control of all light and siren functions via NAUBUS communication. The control panel’s tactile buttons and rotary switch provide the user a positive sensory feedback. LED’s indicate which lights and functions are activated. The rotary switch also provides LED indication of the current operational modes. Multicolour LED indicates IGN Bypass modes and fault conditions. Ignition Bypass allows control of the lights and siren without the need to have the keys in the ignition. Wiring is standard with all NAUBUS products making for simple plug and play installation. Nautech Code: EE RCH4000 V2 For Plain and Uniform Vehicles. Mounted in the centre console. For Covert Vehicles. Mounted in sunglass holder above the centre console in the roof. RCH Push Button Controls Function Button Activates the front RED/BLUE flashing lights in the light bar, front windscreen lights and also activates the flashing grille lights (during daytime driving). Activates the rear RED/BLUE flashing lights in the light bar, rear windscreen and tail lights. Gives one burst of the wail tone when the rotary knob is in any position. If the ‘ALERT’ button has been pressed. The ’SIREN’ button will toggle the siren tone on and off. Activates all lights and ‘WAIL’ tone. Siren tone can be changed by pressing the horn pad on the steering wheel. Activates the left alley light in the light bar. Activates the right alley light in the light bar. Activates the take down lights in the lightbar. Activate the ATIS function if the vehicles ignition is on and the transmission is in the park position. 23 VE Commodore Naubus Service Guide RCH First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: RCH (Remote Control Head) RCH Rotary Controls Function Position Emergency lights and the siren functions are switched OFF. PA is active. S/BY Activates the front and rear RED/BLUE flashing lights in the light bar, front windscreen, rear windscreen, tail lights and also activates the flashing grille lights (during daytime driving). SEC Activates all of the vehicle's emergency lighting – All RED/BLUE front and rear facing flashing lights and flashing grille lights (during daytime driving). PRI Will generate a continuous WAIL tone and all of the emergency lighting will continue to operate. WAIL Will generate a continuous YELP tone and all of the emergency lighting will continue to operate. YELP Will generate a continuous HI-LO tone and all of the emergency lighting will continue to operate. HI-LO Diagnostic Indication: (IGN Bypass LED) Green IGN Bypass activated. Orange Single flash indicates SLC Over temperature. Double flash indicates SLC Low voltage. Triple flash indicates SLC Blown fuse. Quad flash indicates PCU Blown fuse. RCH NauBus Plug Pin # Wire Colour Function 1 Green GND 2 Yellow Can - 3 Yellow/White Can + 4 N/C N/C Cable entry Side 4 3 2 1 RCH Power Plug Pin # Colour Function 1 Blue/White Wakeup 2 Brown/White GND 3 Brown +12v Cable entry Side 3 2 1 24 VE Commodore Naubus Service Guide SLC Via the RCH First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: SLC Programming Instructions Via the RCH The SLC has various functional modes which can be programmed via the RCH. To enter the SLC’s programming mode turn the rotary switch on the RCH to “SEC” mode, then press “FRONT FLASH” and “ALERT” keys simultaneously for approximately 10 seconds. The unit will issue a series of short beeps followed by a longer beep to signify programming mode has been enabled. The Corresponding LED will indicate active functions. Pressing the designated keys will toggle the SLC between the corresponding modes. Function Key Label LED On LED Off NZ Police Settings Input 2 function Front Flash SLC Input 2 = Park Light Input FSLC Input 2 = Pri & Sec Light Input (Toggle On/ Off) OFF Intersection Mode Take Down Intersection Clearing Lightbar mode enabled Intersection Clearing mode disabled ON N/A Right N/A N/A OFF N/A Siren N/A N/A OFF ATIS Mode ATIS Enable Automatic ATIS Manual ATIS ON N/A Left N/A N/A OFF Standalone Siren Mode Rear Flash SLC Input Pins 4-5 activates remote Horn/Siren toggle SLC Input Pin 4-5 activates remote Rear/Front flash ON Sec Lights Out Alert Remote horn activates airhorn and toggles siren mode Remote horn activates airhorn ON NOTE: For NZ Police vehicles only the TD key, ATIS Enable key, Rear Flash Key and Alert LEDs should be lit up when in programming mode. All others must be OFF. 25 VE Commodore Naubus Service Guide BMS First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Battery Management System (BMS) The BMS accurately monitors the battery voltage in dual battery applications and automatically manages charging and isolation of batteries to extend battery life and performance. The unit includes a 50A fuse for the “Auxiliary” output. An optional RS485 Interface is available for connection to monitoring equipment. The BMS Relay will parallel the two batteries once the primary battery voltage is >13.7V, if the battery voltage drops below 12.8V for 2 minutes the relay will disengage, isolating the batteries. Nautech Code: EE BMS 50 LED Indication Solid LED indicates the relay is engaged. GREEN Once the Primary (Start) battery has reached 13.7V or greater the BMS relay will engage, paralleling both batteries. The relay will stay engaged until the voltage drops to below 12.8V for a period of 2mins, indicated by Red LED Once the BMS disengages (primary voltage below 12.5V) the LED will provide the status of both batteries by briefly flashing the LED twice approximately every 3 seconds. The first flash = Start Battery >12.5V = Green, <12.5V = Red The second flash = Aux Battery >12.5V = Green <12.5V = Red Note: If the primary voltage drops below 11.5V, the relay will immediately disengage. The BMS is mounted above the auxiliary battery. 26 VE Commodore Naubus Service Guide HFI First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Hands Free Interface (HFI) The Hands Free Interface allows the Driver of the vehicle to use the VHF or UHF radio and Hands Free Mic by pressing a button on the steering wheel to transmit instead of holding the hand held microphone. The hands free microphone is located on the driver’s ‘A’ pillar. The HFI also allows control of the SLC Siren Functions via the horn and steering wheel buttons Nautech Code: EE HFI 6409 V1 Steering Wheel Button Function Horn 1) Operates both vehicle horn and SLC air horn function. 2) Cycles through WAIL and YELP siren tones when RCH is in Primary or Secondary mode and Siren has been activated via steering wheel audio switch. 3) If the horn button is pressed for more than 1 second whilst the RCH is in ‘PRI’ mode, the ‘Intersection Clearing Mode’ * will be activated. Intersection clearing mode will time out after 5 seconds of activation. Telephone Hang Up Switches Siren ON and OFF when RCH is in Primary or Secondary mode. Telephone Answer Standard Holden functionality at all times. Volume Up Standard Holden functionality at all times. Volume Down Police VHF radio Push to Talk (PTT). Rotary Wheel Standard Holden functionality at all times. SRC Standard Holden functionality at all times. HFI 6200 V6 - Plug Pin Outs - Loom Side Pin # Typical Wire Colour Function 1 Yellow Alert Output 2 Black Ground 3 Brown/White 12V Reference 4 Green HFI Output 3 5 Red +12V 6 Blue Vehicle Stereo Input 7 N/C N/A 8 White Steering wheel button sense 8 7 6 5 4 3 2 1 27 VE Commodore Naubus Service Guide HFI First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Hands Free Interface (HFI) Digital Radios Only The HFI unit is mounted on the drivers side of the centre console hidden behind the plastic trim. The “Telephone Hang UP” button located on the steering wheel toggles the siren on/off when the RCH is in ‘SEC’, ‘PRI’ or ’ALERT’ modes. Pushing the ’Volume Down’ button on the steering wheel activates radio PTT (hands free mode). The factory horn button in the centre of the steering wheel: 1) Activates the factory horn AND air horn. 2) Toggles the Siren tone between ‘WAIL’ and ‘YELP’ when the RCH is in ‘PRI’ and ‘SEC’ modes with the siren active. 3) If the horn button is pressed for more than 1 second whilst the RCH is in ‘PRI’ mode, the ‘Intersection Clearing Mode’ * will be activated. Intersection clearing mode will time out after 5 seconds of activation. 28 VE Commodore Naubus Service Guide PA Microphone First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: PA Microphone The PA Microphone is located on the passenger side of the centre console. The PA MIC connects to the SLC via an extension lead (Part: EWir MIC EXT S4) . Nautech Code: ESir PA MIC 29 VE Commodore Naubus Service Guide Siren Driver First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Siren Driver The Siren driver is a high output speaker powered by the SLC. The Siren driver outputs the siren tones, air horn as well as speech from the PA microphone. Nautech Code: ESir D100C VE (Siren Driver) Specifications: Impedance: 8 ohm Power Output: 100Watts Siren assembly - Specifically designed to attach to the front impact bar on the VF Evoke , SV6 and SS Commodores. The Flat Horn Siren driver is mounted within the front bumper below the number plate. Note: Foam tape is attached to the bottom of the siren to prevent Vibration/Noise due to bumper interference. 30 VE Commodore Naubus Service Guide Spectra LED Light Bar First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Spectra LED Light Bar (2013 Onwards) The Spectra light bar provides high visibility emergency lighting with a focus on power economy and application flexibility. Nautech code: EL 3212 9R9B RBL Specifications Current consumption: 18 LED Modules - Operating Voltage: 11-16V DC Operating Temperature: 0°-50°C 12W LED Takedown & Alley lights Ingress protection to EN60529 IP55 (IP65 Optional) EMC Requirements better than AS/NZS 4251.1 Operating 2.8A Primary Mode Operating 2.5A Secondary Mode The Light Bar on the VE is positioned slightly towards the rear with the front light bar clamp lining up with the door seams. LLC-LED Lightbar Controller The LLC is located in the middle of the lightbar under the black lens. To access the LLC board, remove the lens clips by using a wide flat blade screwdriver to gently prise the lenses apart. Take note of the plug connections and positions before disconnecting. Check light functionality before closing replacing lightbar lens. Nautech Code: LLC00005 31 VE Commodore Naubus Service Guide Bumper LED Modules First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Bumper LED Modules (Evoke only) The Covert bumper mount leds provide high visibility at intersections. The bumper lights are to be used with a EL PSU8100 and not wired directly to +12V. Nautech code: EL LL120 B EL LL120 R 8000 Series LED Modules (SV6 Only) (Used with LED 8000 PSU) for Daytime running light Red/Blue Work in conjunction with the LED 8000 Series Power Supply Unit (PSU). These high intensity LED modules provide high visibility in a small and discrete package. NOTE: DO NOT CONNECT LED’s DIRECTLY TO +12V. An LED 8000 PSU MUST BE USED. Nautech Code: ANel LED 80R0 ANel LED 80B0 LIG00057 LIG00058 - LED board only LED board only Modified Daytime running light LEFT Modified Daytime running light Right 32 VE Commodore Naubus Service Guide Grille Light LEDs First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Cube Light Modules (Uniform, Plain and Contract) The LED 6000 is a high intensity warning light designed for exterior mounting and maximum visibility. The unit comes in a low profile, robust and weather tight housing. Installation is simple and lights are available in a large range of colours all using high output and long life LEDs. Nautech code: EL LED60W2 Specifications Current consumption: 250mA RMS @ 13.8VDC Operating Voltage: 11-16V DC Operating Temperature: -10°-70°C Ingress protection to IP65 EMC Requirements better than AS/NZS 4251.1 33 VE Commodore Naubus Service Guide 7000 Series LED Modules First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Sabre LED Modules The Nautech Sabre light is a compact form factor LED module with multiple configurable flash patterns. The device has been designed for continuous operation at low working currents whilst still providing maximum intensity. The low noise floor makes this unit suitable for sensitive applications where shielding from RF interference is critical. For VF (Plain) Mounted as front and rear windscreen lights. 34 VE Commodore Naubus Service Guide 8000 Series LED Modules First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: 8000 Series LED Modules (Used with LED 8000 PSU) for Tail light Red/Blue Work in conjunction with the LED 8000 Series Power Supply Unit (PSU). These high intensity LED modules provide high visibility in a small and discrete package. NOTE: DO NOT CONNECT LED’s DIRECTLY TO +12V. An LED 8000 PSU MUST BE USED. Nautech Code: ANel LED 80R0 ANel LED 80B0 LIG00049 LIG00051 - VF Modified Tail Light—LEFT VF Modified Tail Light—RIGHT Clear Lens Tail lights incorporating Nautech Red/Blue 8000 Series LED units. 8000 series LED modules are mounted in the tail light housing. 35 VE Commodore Naubus Service Guide First Issue Date: 25/02/2014 Revision Date: LED 8000 PSU Prepared By: DB Checked: KR Approved: LED 8000 PSU The Nautech LED 8000 PSU is a dedicated power supply and control unit for the 8000 SERIES LED’s. The PSU incorporates two output channels enabling two LED modules to be powered by one discrete unit. Nautech Code: ELig PSU 8000 - For use with 8000 series LEDs ELig PSU 8100 - For use with LL120 series bumper mount LEDs Specifications Operating Voltage: 12V DC Nominal (11-15V max). Typical Current Draw: 400mA @ 13.8v DC. Pin # Wire Colour 1 Blue LED -ve Output 2 N/C N/C 3 Blue LED –ve Output 4 Red LED +ve Output 5 N/C N/C 6 Red LED +ve Output Pin # Function Colour 6 5 4 3 2 1 4 3 2 1 Function 1 Black GND 2 N/C Program Select (-ve Trigger) 3 Blue/White +12V Supply 4 Green/ White +12V Supply Tail Light Leds—LED 8000 PSU is mounted on a bracket on the driver side of the boot next to tail light. Bumper Mount Leds—8100 PSU is mounted on the ‘A’ pillar next to the glove box. 36 VE Commodore Naubus Service Guide Radios First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Radios When 2 or less radios are fitted. The radio transceivers are mounted on a fold down radio plate between the rear passenger seats. When more than 2 radio’s are fitted (quad radio fit out) the digital radios are mounted behind the left rear passenger seat and the analogue radios are mounted on the fold down radio plate. Note: Viewed inside the cabin facing rear passenger seats. Radio mounting plate is hinged and folds down for easy access. The following combinations can be fitted on the fold down radio plate. - VHF Analogue - Driver Side - X Band Analogue - VHF Driver Side - UHF Passenger Side - VHF Analogue Driver Side - VHF Digital Passenger Side - VHF Driver Side - UHF Passenger Side - - VHF Dual X Band Digital Fold Down Radio Plate UHF Analogue Radio Fitted on the PASSENGER side on the fold down plate. VHF Analogue Radio Fitted on the DRIVERS side on the fold down plate. Viewed from inside the vehicle 37 VE Commodore Naubus Service Guide Radios First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Rear Seat Radio Mounting When more than 2 radios are fitted. The extra radio transceivers are mounted behind the left rear passenger seat. One transceiver cradle will be attached to the back of the seat and the other will be secured onto a bracket. 38 VE Commodore Naubus Service Guide Radio Heads First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Radio Heads T755/T2000 UHF Radio Head is typically mounted in the glove box. As far to the left as possible. T700 VHF Radio Head is mounted beneath the vehicle’s stereo unit. The Analogue Microphone is mounted on the left hand side of the radio head. Digital Hand Held Control head (HHCH) is mounted on passenger side of vehicle’s centre console. Radio Antenna Colour Codes Each antenna base and antenna cable will have a colour indicator corresponding to the radio system used. Colour Antenna Red Analogue UHF Green Analogue VHF Blue Digital VHF Yellow Digital UHF 39 VE Commodore Naubus Service Guide Radio Antennas First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Radio Antennas UNIFORM and PLAIN Analogue UHF T755/T2020 Quad Radio Antenna Locations Analogue VHF T725 or TM8250 Digital VHF 9100 Digital UHF 9100 Reserved for Cell phone Factory broadcast UNIFORM and PLAIN Xband Radio Antenna Locations VHF UHF Reserved for Cell phone Factory broadcast Note: Location/vehicle type may vary as per Police latest requirements. 40 VE Commodore Naubus Service Guide Radio Antennas First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: UNIFORM and PLAIN Dual VHF Radio Antenna Locations Analogue VHF T725 or TM8250 Digital VHF 9100 Reserved for Cell phone Factory broadcast 41 VE Commodore Naubus Service Guide Radio Antennas First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Radio Antennas Station Wagon UNIFORM and PLAIN Quad Radio Antenna Locations Analogue VHF T725 or TM8250 Digital VHF 9100 Digital UHF 9100 Analogue UHF T755/T2020 Reserved for Cell phone Factory broadcast UNIFORM and PLAIN Xband Radio Antenna Locations VHF UHF Reserved for Cell phone Factory broadcast Note: Location/vehicle type may vary as per Police latest requirements. 42 VE Commodore Naubus Service Guide Radio Antennas First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: UNIFORM and PLAIN Dual VHF Radio Antenna Locations Analogue VHF T725 or TM8250 Digital VHF 9100 Factory broadcast 43 VE Commodore Naubus Service Guide Radio Antennas First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Radio Antennas Ute/Dog Wagon UNIFORM / PLAIN Digital Dual (VHF/UHF) Quad Analogue (UHF/VHF) / Digital (UHF/VHF) VHF/UHF Antenna Locations Digital UHF 9100 Factory broadcast Reserved for Cell phone Digital VHF 9100 Analogue VHF T725 or TM8250 Analogue UHF T755/T2020 Note: Location/vehicle type may vary as per Police latest requirements. 44 VE Commodore Naubus Service Guide Radio Routing Overview First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Radio Harness Routing Overview Quad (For VF Sedan) VHF Digital Coax UHF Digital Coax Digital Data HFI MIC Cable VHF Analogue Coax UHF Analogue Coax UHF Analogue Data VHF Analogue Data UHF Radio Head & X-Band HFI (Hands Free Interface) HHCH (Hand Held Control Head) VHF Radio Head UHF Antenna (Analogue) UHF Antenna (Digital) VHF Antenna (Digital) Radio Plate (VHF and UHF Radio Units) VHF Antenna (Analogue) 45 VE Commodore Naubus Service Guide Radio Routing Overview First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Radio Harness Routing Overview Quad (For VE Station Wagon) VHF Digital Coax UHF Digital Coax Digital Data HFI MIC Cable VHF Analogue Coax UHF Analogue Coax UHF Analogue Data VHF Analogue Data UHF Radio Head & X-Band HFI (Hands Free Interface) HHCH (Hand Held Control Head) VHF Radio Head UHF Antenna (Analogue) UHF Antenna (Digital) VHF Antenna (Digital) Radio Plate (VHF and UHF Radio Units) VHF Antenna (Analogue) 46 VE Commodore Naubus Service Guide Radio Routing Overview First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Radio Harness Routing Overview Quad (For VE Ute/Dog Wagon) VHF Digital Coax UHF Digital Coax Digital Data HFI MIC Cable VHF Analogue Coax UHF Analogue Coax UHF Analogue Data VHF Analogue Data UHF Antenna (Analogue) VHF Antenna (Analogue) UHF Radio Head & X-Band HFI (Hands Free Interface) HHCH (Hand Held Control Head) VHF Radio Head VHF Antenna (Digital) UHF Antenna (Digital) Radio units (Digital) Radio Units (Analogue) 47 VE Commodore Naubus Service Guide Troubleshooting Guide First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Troubleshooting Guide FAULT 1 Grille Lights—NO GO CHECK ITEMS 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 2 Bumper Lights—NO GO 2.1 2.2 2.3 2.4 3 SIREN- NO GO 4 RCH IGNITION BYPASS FLASHING ORANGE 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 4.1 Check ignition is on and transmission is in drive. At lights check ground connections At lights Check enable wire (Yellow on light harness) has 12V. At lights Check B+ wire (Red on light harness) has pulsing +12V At IOM check enable wire (Red/White at IOM) has 12V At IOM check B+ wire (Green and Blue wire at IOM) has pulsing +12V. Check crimp connectors connecting lights to engine bay harness. Check connections inside firewall where engine bay harness connects to IOM harness. Check UGI connections to vehicle. Replace light. Replace IOM Check output from IOM on Blue and Green wires Check inputs (green and blue wires) into PSU8100 on ‘A’ pillar beside glove box. Check outputs from PSU8100 Check connection between led module and engine bay harness. Check Siren plug – is connected at SLC Check pins at plug in passenger foot well Check contacts on siren. Check pins at SLC 6 Way Molex (pins 3 and 6). Check Resistance across siren at SLC. Check RCH Data lead. Change SLC. Change RCH. Change Siren Single Flash – SLC Over Temperature Double Flash – SLC Low Voltage Triple Flash – SLC Blown Fuse Quad Flash – APU Blown Fuse 48 VE Commodore Naubus Service Guide Troubleshooting Guide First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Troubleshooting Guide FAULT 5 RCH - NO GO CHECK ITEMS 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 6 ATIS - NO GO 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 Check plugs are located correctly. Check data lead is connected to IOM. Check pins are in correct position against wiring diagram. Check wire voltages WHITE/GREEN = 12V permanent WHITE/BROWN = Ground GREEN = Ground BROWN = Wake up out Change RCH harness for test one. Check Battery voltage. Change IOM for test unit. Go through SLC Troubleshooting. Change RCH for test unit. Vehicle in gear? Check GM LAN Harness is connected to UGI. Check GM LAN Harness is connected to Vehicle. Check connections under the Steering column are connected correctly. (Solder Spikes) (Correct wires) Check power is connected to IOM unit. Check the pin positions in the connectors. Change IOM for Test unit. Check pin voltages at IOM. BLACK = Ground ORANGE = 0V in Park/Neutral = 12V in Drive/Reverse PINK = 12V IGN Controlled BROWN = 12V ACC Controlled 49 VE Commodore Naubus Service Guide Troubleshooting Guide First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Troubleshooting Guide FAULT CHECK ITEMS 7 PA MIC NO GO 7.1 7.2 7.3 Change PA hand MIC with test unit. Plug Test MIC lead into SLC. Check Siren. Refer to Siren Troubleshooting. 8 STEERING WHEEL CONTROLS - NO GO 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 Change HFI for Test unit. Check wiring connection under steering column. Check wiring connections at IOM. Check Ground. Check HFI Reference wire at rear of stereo. Check power into IOM. Check B+ wire to HFI voltage. Check solder joints. 9 HFI - NO GO 9.1 9.2 9.5 9.6 9.7 Check HFI Molex plug is connected. Check connections under steering column. - dry solder joints - correct wires tapped onto/cut Check HFI Ground. Change HFI unit for test unit. Note: HFI only works with IGN ON. Check MIC Lead is connected at both ends. Check pin location are correct. Change MIC Lead for test lead. 9.3 9.4 10 SPEAKERS 10.1 10.2 10.3 Check correct wires have been used at factory stereo. Check solder joints. Using multi-meter, check resistance across speakers. 11 Stalker power– NO GO 11.1 11.2 11.3 11.4 11.5 11.6 Check connection to PCU unit. Check ground for stalker harness is connected. Check main power to PCU unit.3 Check fuse condition on PCU with laptop. Check battery state of charge. With laptop. Check 50amp fuse on BMS unit. 50 VE Commodore Naubus Service Guide Troubleshooting Guide First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Troubleshooting Guide FAULT 12 RADIO NOT WORKING CHECK ITEMS 12.1 12.2 12.3 12.4 12.5 12.6 12.7 12.8 12.9 12.10 12.11 13 SLC 13.1 13.2 13.3 13.4 13.5 13.6 14 PCU NO GO 14.1 14.2 14.3 14.4 Check radio power harnesses are connected to PCU harness. Check orange wire for ignition switching. Check break out box for ignition switching. Check data leads are connected at both ends. Check with wiring diagram that pins are correct. Change data lead for test lead. Change radio head for test unit. Change radio transceiver for test unit. Check mega ohms on aerial connections or continuity. (except UHF glass mount and covert base) Check fuses in PCU with laptop. Check DAS—(Digital analogue switch) Check BMS 50 Amp fuse to PCU. Check all plugs are located properly and all pins are in correct position. Check RCH Data lead. Change for a test unit. Change RCH for test unit. Change SLC for test unit. Check power supply to SLC – has both 12V and ground. Check main power to PCU unit. Check data connection to PCU unit. Check 50 amp fuse on BMS. Check PCU software and configuration using laptop. 51 VE Commodore Naubus Service Guide Troubleshooting Guide First Issue Date: 25/02/2014 Revision Date: Prepared By: DB Checked: KR Approved: Troubleshooting Guide FAULT 15 BMS - NO GO CHECK ITEMS 15.1 15.2 15.10 Check battery connections. Check earth connectors from BMS terminal are crimped correctly. Check BMS is wired correctly. AUX BATTERY + FUSE Box connected to BMS Output/Load, BMS Battery OUT connected to FACTORY BATTERY = Alternator Voltage. To BMS Input/Battery, BMS Battery IN Check: BMS CUT IN voltage 13.7V CUT OUT voltage 12.8V Check Start battery is charging. Check BMS Revision Check terminals are correct and tight . Check earth cables have good chassis ground. Start Car -Test Factory battery with multi-meter (about 14V) -Test Aux battery with multi-meter (about 14V) Check BMS and inline fuses. 15.3 15.4 BATTERIES NOT CHARGING 15.5 15.6 15.7 15.8 15.9 16 PSU NO GO / Tail lights and bumper lights 16.1 16.2 16.3 16.4 16.5 16.6 16.7 16.8 Check tail light patch loom is connected to SLC unit. Check tail light patch loom is connected to PSU unit. Check tail lights are connected to PSU loom. Check ground wire is grounded. Check pins are in correct locations. Check connectors at taillights are correct polarity. Change PSU for test unit. Change tail light for test unit. 17.0 17.1 17.2 17.0 17.1 17.2 Has the condensation kit been fitted? Check SLC if it needs updating. Check bulb.SWI2021 17.3 SPECTRA LIGHTBAR Not flashing correctly Take down/Alley NO GO Light bar NO GO 17.3 17.4 Take down lights flashing 17.4 Check data connection at LLC. Check fuse on LLC. Check data connection at LLC. LLC software needs to be updated. 52 New Zealand 120 Cryers Road, East Tamaki, Auckland Phone: +64 9 273 2001 Fax: +64 9 273 7487 Email: - Sales - sales@nautech.com - Technical Support - service@nautech.com Web: www.nautech.com AUSTRALIA Unit 9 / 210 Queens Port Road Murarrie QLD 4172 AUSTRALIA Phone: +61 7 3890 1471 Mob: +61 417 608850 Email: Sales - AusSales@nautech.com Service & Technical Support - service@nautech.com Web: www.nautech.com.au