Product Portfolio

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Product
Portfolio
2013
Product Portfolio
Mike Boswell
Plastribution Limited
Managing Director
PO Box 7743
5 Ashby Park
CEVA House
Ashby-de-la-Zouch
Leicestershire
LE65 1XY
Tel: +44 (0) 1530 560560
Fax: +44 (0) 1530 560303
Email: sales@plastribution.co.uk
www.plastribution.co.uk
Contents
Welcome to the new Plastribution Product Portfolio
03
Products by supplier
04
Products by material
06
Products by brand
08
Solving the drop-test dilemma
10
That’s cool
11
Enabling a multitude of benefits for film converters
12
New Ducor polypropylene meets demand for transparency
13
Vistamaxx propylene-based elastomers have it covered
14
New enhanced finish electroplating grade of ABS from Chi Mei
16
Exceeding the demands of film packaging
18
High gloss, high impact polystyrene from Total Petrochemicals
20
Expansion at Granic
21
Conductive plastics
22
Plastribution to offer Mitsubishi’s Xantar portfolio to the automotive industry 24
Lumicene® Random Copolymers a potential for productivity and
environmental gains
26
Inside knowledge : Sukima Polymer Compounds
28
Next generation PEEK polymer from Evonik
29
A new line-up for PLEXIGLASS moulding compounds
30
More efficient LEDs
32
More efficient processing and better quality thermoformed packaging
34
Step-out performance for highly demanding applications
36
Nylon replaces metal in cars
38
New enhanced finish electroplating grade of ABS from Chi Mei
40
New Granic grade for blow moulding and film applications
41
We say no to surcharges!
42
Plastribution technical capabilities
44
®
®
2
Product Portfolio
Welcome to the 2013
Plastribution Product Portfolio
For this new edition of our 2013 product portfolio
we are including a range of feature articles from
previous editions of our Know-how magazine,
which showcase applications for some of the more
recent additions to our extensive product range.
These represent just a small sample
It remains our objective to become
of the range of materials that we can
your preferred supplier of plastic
supply and the myriad of applications
raw materials. To achieve this aim
in which they can be deployed,
we will continue to develop a team
so if you would like to learn more
with the necessary expertise, which
about how we can support you
is empowered to innovate solutions
with your particular requirements,
to meet your requirements and we
please contact any member of our
will maintain robust processes to
team who will be pleased to provide
make sure that we remain a reliable
assistance.
partner to your business. Please do
In addition to this printed version
not hesitate in challenging our team
of our product range, you can also
to meet your future thermoplastic raw
www.plastribution.co.uk
Issue 03 October 2012
the magazine
More efficient LEDs
0845 34 54 560
In this issue
Don’t be left in the dark, turn to page 24 and find out more.
The Olympic torch – Momentum
13
Joining the App revolution
14
Recycle with industry know-how
16
Nylon replaces metal in cars
32
PLA0047_Issue 3 know-how.indd 1
13/12/2012 15:01
‘No Surcharges’ infographic which
access a wealth of information on the
material requirements.
products and services we supply via
In the year ahead we not only aim to
in the price you pay.
meet your expectations in terms of:
Whilst I am sure that 2013 will
1. Availability
again present many technical and
iPad and Android devices. There will
2. Price
commercial challenges, I hope that
also be updates to our portfolio and
3. OTIF (On Time In Full)
your business flourishes and prospers
further examples of applications
4. Performance (Processing and
both our website (www.plastribution.
co.uk) or by means of our recently
launched App that runs on iPhone,
included in our bi-annual publication
Know-how magazine. We will also
continue to publish Price Know-how,
Application)
5. Relationship
which provides a monthly insight
But also to provide you with the
into polymer pricing, and also add
additional services that enable you to
to the Industry Know-how a series
achieve business success. In terms of
of articles that provide background
technical support we have included
information on the plastics industry.
in this brochure an infographic
You can subscribe to any of these
outlining the range of activities we
publications via our website, App or
can supply to support the design,
by simply asking your Plastribution
selection and processing of materials.
representative.
We have also included a copy of our
clearly illustrates the services included
in the coming 12 months, and I hope
that the team here at Plastribution
can play some part in your success.
Mike Boswell
3
Product Portfolio
Products by
Supplier
Supplier
API
Material
Megol
TPE
Apigo
TPE
Tivilon
TPE
Raplan
TPE
Apilon 52
TPE
Apinat
TPE
Aquapurge
Barrel Blitz Universal
Purging Agent
Aurora
Manufacturing
Aurapene
PP Recycled
Cardia Compostable
Biodegradable
Cardia Biohybrid
Biohybrid
Ipethene
LDPE
Capilene
PPCP
Capilene
PPHP
Capilene
PPRCP
Polylac
ABS
Kibilac
ASA
Kibiton
BDS
Wonderloy
PC/ABS
Wonderlite
Polycarbonate
Kibisan
SAN
Colourtone Masterbatch
Masterbatch – Blowing Agents
Colourtone Masterbatch
Masterbatch – Nylon
Colourtone Masterbatch
Masterbatch – PBT
Colourtone Masterbatch
Masterbatch – Polycarbonate
Colourtone Masterbatch
Masterbatch – POM
Colourtone Masterbatch
Masterbatch – PVC
Colourtone Masterbatch
Masterbatch – Universal
Colourtone Masterbatch
Masterbatch – UV Stabilisers
Cardia Bioplastics
Carmel Olefins
Chi Mei
Corporation
DELTECH
CORPORATION
ColourTone
Colourtone Masterbatch
Masterbatch Anti-static
Deltech
Styrilic
SMMA
Ducor
Petrochemicals
Ducor
PPCP
Ducor
PPHP
Enzymoplast
Enzo
Biodegradable
Cyrolite
Cyro
Clear Polymer
Cyro XT
Plexiglas
PMMA
Escor
EAA
Escorene
EVA
Exxelor
Functional Polymers
ExxonMobil HD
HDPE
Evonik Industries
ExxonMobil
4
Brand Name
Product Portfolio
Supplier
ExxonMobil
Gestora
Catalana de
Residuos
Idemitsu
Petrochemicals
Ineos
Brand Name
Material
ExxonMobil LD
Exact
Brand Name
Material
LDPE
Heramid S
PA6 Industrial (Italy)
LLD Plastomer
Radilon B
PA6 Prime (Germany)
ExxonMobil LLD
LLDPE
Radilon S
PA6 Prime (Italy)
Exceed
mPE
Radiflam S
PA6 Prime FR (Italy)
Enable
mPE
Radilon D
PA6.10
Vistamaxx
PP Plastomer
Heramid I/A
PA6.6 (Industrial) Germany
ExxonMobil PP
PPCP
Radiflam A
PA6.6 FR (Italy)
ExxonMobil PP
PPHP
Heramid A
PA6.6 Industrial (Italy)
Radilon A
PA6.6 Prime (Germany)
Granic
Calcium Carbonate Compounds
Radilon A
PA6.6 Prime (Italy)
Tarflon
Polycarbonate
Raditer
PBT
Xarec
SPS
Radiflam B
PBT
LLDPE
Raditer E
PETG
Heraflex
TPEE/TPE/TPV
Rotec
ASA
Romiloy
PA/ABS
Romiloy
PC/ABS
Romiloy
PC/ASA
Thermofil
PP Compounds
Sumitomo
LLDPE
Sumitomo
PPCP
Susteel
PPS
Total EVA
EVA
Total GPPS
GPPS
Total HD
HDPE
Total HIPS
HIPS
Total HIPS Alloys
HIPS Alloys
Total HIPS FR
HIPS FR
Total LD
LDPE
Total LLD
LLDPE
Total MD
MDPE
Lumicene
mPPRCP
Innovex
Supplier
Radici Group
Plastics
Kafrit/Constab Masterbatch Masterbatch – Blowing Agents
Kafrit/Constab Masterbatch Masterbatch – Flame Retardant
Kafrit/Constab Masterbatch Masterbatch – Process Aids
Kafrit/Constab
Kafrit/Constab Masterbatch Masterbatch – Slip Agent
Kafrit/Constab Masterbatch Masterbatch – UV Stabilisers
Kafrit/Constab Masterbatch Masterbatch Anti-block
Kafrit/Constab Masterbatch Masterbatch Colour Universal
Kafrit/Constab Masterbatch Masterbatch Slip/Anti-block
Mitsubishi
Chemical
Mitsubishi
Engineering
Plastics
Polyram
Premix
Radici Group
Plastics
Romira
Engineering
Polymers
Modic
Functional Polymers
Sumika
Polymer
Compounds
Sumitomo
Chemical Europe
Tosoh
Iupilon
Polycarbonate
Iupital
POM (Acetal Copolymer)
BondyRam
Functional Polymers
Plustek
PA12
Plustek
PA6
Plustek
PA6.6
Polytron
Long Glass Fibre Compounds
Ramster
PBT
Ramofin
PP Compounds
Pre-Elec
Conductive
Pre-Elec ESD
Static Dissipative Compounds
Total PP
PPCP
Pretherm
Thermally Conductive
Compounds
Total PP
PPHP
Preseal TPE
TPE – Highly Conductive
Total PP
PPRCP
Radilon S
PA6
Heramid I/B
PA6 Industrial (Germany)
Total
Petrochemicals
5
Product Portfolio
Products by
Material
6
Material
Supplier
Brand Name
ABS
Chi Mei Corporation
Polylac
ASA
Chi Mei Corporation
Kibilac
ASA
Romira
Rotec
BDS
Chi Mei
Kibiton
Biodegradable
Enzymoplast
Enzo
Biodegradable
Cardia Bioplastics
Cardia Compostable
Biohybrid
Cardia Bioplastics
Cardia Biohybrid
Calcium Carbonate
Compounds
Gestora Catalana de
Residuos
Granic
Conductive
Premix
Pre-Elec
Cyro
Evonik Industries
Cyrolite
Cyro XT
Evonik Industries
Clear Polymer
EAA
ExxonMobil
Escor
EVA
ExxonMobil
Escorene
EVA
Total Petrochemicals
Total EVA
Functional Polymers
ExxonMobil
Exxelor
Functional Polymers
Mitsubishi Chemical
Modic
Functional Polymers
Polyram
BondyRam
GPPS
Total Petrochemicals
Total GPPS
HDPE
ExxonMobil
ExxonMobil HD
HDPE
Total Petrochemicals
Total HD
HIPS
Total Petrochemicals
Total HIPS
HIPS Alloys
Total Petrochemicals
Total HIPS Alloys
HIPS FR
Total Petrochemicals
Total HIPS FR
LDPE
Carmel Olefins
Ipethene
LDPE
ExxonMobil
ExxonMobil LD
LDPE
Total Petrochemicals
Total LD
LLD Plastomer
ExxonMobil
Exact
LLDPE
ExxonMobil
ExxonMobil LLD
LLDPE
Ineos
Innovex
LLDPE
Sumitomo Chemical
Europe
Sumitomo
LLDPE
Total Petrochemicals
Total LLD
Long Glass Fibre
Compounds
Polyram
Polytron
Masterbatch – Blowing
Agents
ColourTone
Colourtone Masterbatch
Masterbatch – Blowing
Agents
Kafrit/Constab
Kafrit/Constab Masterbatch
Masterbatch – Flame
Retardant
Kafrit/Constab
Kafrit/Constab Masterbatch
Masterbatch – Nylon
ColourTone
Colourtone Masterbatch
Masterbatch – PBT
ColourTone
Colourtone Masterbatch
Masterbatch –
Polycarbonate
ColourTone
Colourtone Masterbatch
Product Portfolio
Material
Supplier
Brand Name
Material
Supplier
Brand Name
Masterbatch – POM
ColourTone
Colourtone Masterbatch
PMMA
Evonik Industries
Plexiglas
Masterbatch – Process Aids Kafrit/Constab
Kafrit/Constab Masterbatch
Polycarbonate
Chi Mei Corporation
Wonderlite
Masterbatch – PVC
ColourTone
Colourtone Masterbatch
Polycarbonate
Idemitsu Petrochemicals Tarflon
Masterbatch – Slip Agent
Kafrit/Constab
Kafrit/Constab Masterbatch
Polycarbonate
ColourTone
Colourtone Masterbatch
Mitsubishi Engineering
Plastics
Iupilon
Masterbatch – Universal
Masterbatch – UV
Stabilisers
ColourTone
Colourtone Masterbatch
POM (Acetal Copolymer)
Mitsubishi Engineering
Plastics
Iupital
Masterbatch – UV
Stabilisers
PP Compounds
Polyram
Ramofin
Kafrit/Constab
Kafrit/Constab Masterbatch
PP Compounds
Thermofil
Masterbatch Anti-block
Kafrit/Constab
Kafrit/Constab Masterbatch
Sumika Polymer
Compounds
Masterbatch Anti-static
ColourTone
Colourtone Masterbatch
PP Plastomer
ExxonMobil
Vistamaxx
Masterbatch Colour
Universal
PP Recycled
Aurora Manufacturing
Aurapene
Kafrit/Constab
Kafrit/Constab Masterbatch
PPCP
Carmel Olefins
Capilene
Masterbatch Slip/Anti-block Kafrit/Constab
Kafrit/Constab Masterbatch
PPCP
Ducor Petrochemicals
Ducor
MDPE
Total Petrochemicals
Total MD
PPCP
ExxonMobil
ExxonMobil PP
mPE
ExxonMobil
Exceed
PPCP
Sumitomo
mPE
ExxonMobil
Enable
Sumitomo Chemical
Europe
mPPRCP
Total Petrochemicals
Lumicene
PPCP
Total Petrochemicals
Total PP
PPHP
Carmel Olefins
Capilene
PA/ABS
Romira Engineering
Polymers
Romiloy
PPHP
Ducor Petrochemicals
Ducor
PA12
Polyram
Plustek
PPHP
ExxonMobil
ExxonMobil PP
PA6
Radici Group Plastics
Radilon S
PPHP
Total Petrochemicals
Total PP
PA6 Industrial (Germany)
Radici Group Plastics
Heramid I/B
PPRCP
Carmel Olefins
Capilene
PA6 Industrial (Italy)
Radici Group Plastics
Heramid S
PPRCP
Total Petrochemicals
Total PP
PA6
Polyram
Plustek
PPS
Tosoh
Susteel
PA6 Prime (Germany)
Radici Group Plastics
Radilon B
Purging Agent
Aquapurge
Barrel Blitz Universal
PA6 Prime (Italy)
Radici Group Plastics
Radilon S
SAN
Chi Mei Corporation
Kibisan
PA6 Prime FR (Italy)
Radici Group Plastics
Radiflam S
SMMA
Deltech
Styrilic
PA6.10
Radici Group Plastics
Radilon D
SPS
Idemitsu Petrochemicals Xarec
PA6.6
Polyram
Plustek
Static Dissipative
Compounds
Premix
Pre-Elec ESD
Thermally Conductive
Compounds
Premix
Pretherm
TPE
API
Megol
TPE
API
Apigo
TPE
API
Tivilon
TPE
API
Raplan
TPE
API
Apilon 52
TPE
API
Apinat
TPE – Highly Conductive
Premix
Preseal TPE
TPEE/TPE/TPV
Radici Group Plastics
Heraflex
PA6.6 (Industrial) Germany Radici Group Plastics
Heramid I/A
PA6.6 FR (Italy)
Radici Group Plastics
Radiflam A
PA6.6 Industrial (Italy)
Radici Group Plastics
Heramid A
PA6.6 Prime (Germany)
Radici Group Plastics
Radilon A
PA6.6 Prime (Italy)
Radici Group Plastics
Radilon A
PBT
Polyram
Ramster
PBT
Radici Group Plastics
Raditer
PBT
Radici Group Plastics
Radiflam B
PC/ABS
Chi Mei Corporation
Wonderloy
PC/ABS
Romira Engineering
Polymers
Romiloy
PC/ASA
Romira Engineering
Polymers
Romiloy
PETG
Radici Group Plastics
Raditer E
7
Product Portfolio
Products by
Brand
Brand Name
Supplier
Material
The Plastribution team is always
available to provide advice on
all aspects of grade selection
including design, processing
and properties. So please do
not hesitate in contacting us to
discuss your specific requirements.
Apigo
API
TPE
Apilon 52
API
TPE
Apinat
API
TPE
Aurapene
Aurora Manufacturing
PP Recycled
Barrel Blitz Universal
Aquapurge
Purging Agent
BondyRam
Polyram
Functional Polymers
Capilene
Carmel Olefins
PPCP
Capilene
Carmel Olefins
PPHP
Capilene
Carmel Olefins
PPRCP
Cardia Biohybrid
Cardia Bioplastics
Biohybrid
Please remember that, despite our best efforts
to do so, it is almost impossible to cover every
request for information on the website or through
this portfolio, particularly as new developments
are happening all the time.
Cardia Compostable
Cardia Bioplastics
Biodegradable
Clear Polymer
Evonik Industries
Cyro XT
Colourtone Masterbatch
ColourTone
Masterbatch – Blowing
Agents
Colourtone Masterbatch
ColourTone
Masterbatch – Nylon
Colourtone Masterbatch
ColourTone
Masterbatch – PBT
Colourtone Masterbatch
ColourTone
Masterbatch –
Polycarbonate
Colourtone Masterbatch
ColourTone
Masterbatch – POM
Colourtone Masterbatch
ColourTone
Masterbatch – PVC
Colourtone Masterbatch
ColourTone
Masterbatch – Universal
Colourtone Masterbatch
ColourTone
Masterbatch – UV Stabilisers
Colourtone Masterbatch
ColourTone
Masterbatch Anti-static
Cyrolite
Evonik Industries
Cyro
Ducor
Ducor Petrochemicals
PPCP
Ducor
Ducor Petrochemicals
PPHP
Enable
ExxonMobil
mPE
Enzo
Enzymoplast
Biodegradable
Escor
ExxonMobil
EAA
Escorene
ExxonMobil
EVA
Exact
ExxonMobil
LLD Plastomer
Exceed
ExxonMobil
mPE
Exxelor
ExxonMobil
Functional Polymers
ExxonMobil HD
ExxonMobil
HDPE
ExxonMobil LD
ExxonMobil
LDPE
ExxonMobil LLD
ExxonMobil
LLDPE
ExxonMobil PP
ExxonMobil
PPCP
ExxonMobil PP
ExxonMobil
PPHP
Granic
Gestora Catalana de
Residuos
Calcium Carbonate
Compounds
Heraflex
Radici Group Plastics
TPEE/TPE/TPV
Heramid A
Radici Group Plastics
PA6.6 Industrial (Italy)
If you should be unable to find what you require,
just get in touch on the phone, email or through
the website and, if we really can’t help, we will do
our utmost to point you in the right direction.
Plastribution Limited
PO Box 7743,
CEVA House,
5 Ashby Park,
Ashby-de-la-Zouch
Leicestershire LE65 1XY
Tel: +44 (0) 1530 560560
Fax: +44 (0) 1530 560303
Email: sales@plastribution.co.uk
www.plastribution.co.uk
8
Product Portfolio
Brand Name
Supplier
Material
Brand Name
Supplier
Material
Radici Group Plastics
PA6 Prime (Germany)
Heramid I/A
Radici Group Plastics
PA6.6 (Industrial) Germany
Radilon B
Heramid I/B
Radici Group Plastics
PA6 Industrial (Germany)
Radilon D
Radici Group Plastics
PA6.10
Heramid S
Radici Group Plastics
PA6 Industrial (Italy)
Radilon S
Radici Group Plastics
PA6
Innovex
Ineos
LLDPE
Radilon S
Radici Group Plastics
PA6 Prime (Italy)
Ipethene
Carmel Olefins
LDPE
Raditer
Radici Group Plastics
PBT
Raditer E
Radici Group Plastics
PETG
Ramofin
Polyram
PP Compounds
Ramster
Polyram
PBT
Raplan
API
TPE
Romiloy
Romira Engineering
Polymers
PA/ABS
Romiloy
Romira Engineering
Polymers
PC/ABS
Romiloy
Romira Engineering
Polymers
PC/ASA
Rotec
Romira Engineering
Polymers
ASA
Styrilic
Deltech
SMMA
Sumitomo
Sumitomo Chemical
Europe
LLDPE
Sumitomo
Sumitomo Chemical
Europe
PPCP
Susteel
Tosoh
PPS
Tarflon
Idemitsu Petrochemicals Polycarbonate
Thermofil
Sumika Polymer
Compounds
PP Compounds
Iupilon
Mitsubishi Engineering
Plastics
Polycarbonate
Iupital
Mitsubishi Engineering
Plastics
POM (Acetal Copolymer)
Kafrit/Constab Masterbatch Kafrit/Constab
Masterbatch – Blowing
Agents
Kafrit/Constab Masterbatch Kafrit/Constab
Masterbatch – Flame
Retardant
Kafrit/Constab Masterbatch Kafrit/Constab
Masterbatch – Process Aids
Kafrit/Constab Masterbatch Kafrit/Constab
Masterbatch – Slip Agent
Kafrit/Constab Masterbatch Kafrit/Constab
Masterbatch – UV Stabilisers
Kafrit/Constab Masterbatch Kafrit/Constab
Masterbatch Anti-block
Kafrit/Constab Masterbatch Kafrit/Constab
Masterbatch Colour
Universal
Kafrit/Constab Masterbatch Kafrit/Constab
Masterbatch Slip/Anti-block
Kibilac
Chi Mei Corporation
ASA
Kibisan
Chi Mei Corporation
SAN
Kibiton
Chi Mei Corporation
BDS
Lumicene
Total Petrochemicals
mPPRCP
Megol
API
TPE
Modic
Mitsubishi Chemical
Functional Polymers
Tivilon
API
TPE
Plexiglas
Evonik Industries
PMMA
Total EVA
Total Petrochemicals
EVA
Total Petrochemicals
GPPS
Plustek
Polyram
PA12
Total GPPS
Plustek
Polyram
PA6
Total HD
Total Petrochemicals
HDPE
PA6.6
Total HIPS
Total Petrochemicals
HIPS
Total HIPS Alloys
Total Petrochemicals
HIPS Alloys
Total HIPS FR
Total Petrochemicals
HIPS FR
Total LD
Total Petrochemicals
LDPE
Plustek
Polyram
Polylac
Chi Mei Corporation
ABS
Polytron
Polyram
Long Glass Fibre
Compounds
Pre-Elec
Premix
Conductive
Total LLD
Total Petrochemicals
LLDPE
Pre-Elec ESD
Premix
Static Dissipative
Compounds
Total MD
Total Petrochemicals
MDPE
Preseal TPE
Premix
TPE – Highly Conductive
Total PP
Total Petrochemicals
PPCP
Pretherm
Premix
Thermally Conductive
Compounds
Total PP
Total Petrochemicals
PPHP
Total PP
Total Petrochemicals
PPRCP
Radiflam A
Radici Group Plastics
PA6.6 FR (Italy)
Vistamaxx
ExxonMobil
PP Plastomer
Chi Mei Corporation
Polycarbonate
PC/ABS
Radiflam B
Radici Group Plastics
PBT
Wonderlite
Radiflam S
Radici Group Plastics
PA6 Prime FR (Italy)
Wonderloy
Chi Mei Corporation
Radilon A
Radici Group Plastics
PA6.6 Prime (Germany)
Xarec
Idemitsu Petrochemicals SPS
Radilon A
Radici Group Plastics
PA6.6 Prime (Italy)
9
Product Portfolio
Issue 01 – September 2011
Vistamaxx™ propylenebased elastomer helps
get unique toys to pass
key drop-test and onto
store shelves in time
for Christmas.
Solving the
drop-test dilemma
The “Pack Away Garage” is a multi-
Toys and Electronics (Dongguan)
propylene-based elastomer within the
featured children’s toy designed
Limited of Guangdong, China, had
impact copolymer before settling on
and developed by one of Europe’s
three options: adjust the production
a 15% Vistamaxx loading, with which
leading suppliers, Halsall Toys Europe
process, which was considered a
it comfortably passed the drop-test.
Ltd. (HTI). The garage is over three
priority, improve the ICP and, as
“Thankfully we didn’t need to modify
levels with a helipad, gas station,
a last resort, modify the moulds.
the design of the tool as it would
car wash, ramps and car lift, as well
After numerous adjustments to
have been very costly, and there
as die-cast cars. Moulded from an
the production process proved
would have been delays of about
impact copolymer polypropylene
unsuccessful, they approached local
four months in commercialising the
(ICP), the entire toy, which folds up
polymer distributor, Kin Sang Chemical
toy,” remarks Jonathan Stoneley,
into a compact tyre-shaped carrying
Ltd. of Shenzhen, China, and
Halsall’s buying controller. “This
case, weighs 3kgs and measures
polymer manufacturer, ExxonMobil
innovative solution meant we
approximately 42cm x 38cm x 19cm.
Chemical for an assessment
did not miss the Christmas sales
of the material being used.
period.” Launched in the summer
As with all toys for the mass market,
of 2009, the Pack Away Garage
the garage was required to meet the
They proposed altering the formula
sold 80,000 units in Europe during
standards and safety requirements
of the impact copolymer by adding
the run up to Christmas that year,
of key markets, such as ASTM F963
ExxonMobil Chemical’s Vistamaxx
making it Halsall’s third-best seller.
(United States) and EN71 (European
propylene-based elastomer.
Union). Under ASTM F963, the folded
Vistamaxx can affect flexibility within
Further information on Vistamaxx™
case was dropped five times from
a part, increasing impact strength
propylene-based elastomer
six different directions at a height of
down to -20°C while improving
can be found at:
just over 90 cm, with the ICP failing
adhesion. In particular, dry blending
www.exxonmobilchemical.com
on the surface of the tyre case
10 to 30% Vistamaxx with PP at
and in the internal support ribs. It
the injection moulding machine
became clear that the material
provides improved impact strength,
lacked the flexibility and strength
minimising breakage and eliminating
to resist the high external impact.
the need for mould modification
The commercial launch of “Pack
or an increase in part thickness.
Away Garage” in time for the run up
to Christmas was now in danger.
Ever Force tested different
HTI and the moulder Ever Force
concentrations of Vistamaxx
30
10
Product Portfolio
Issue 01 – September 2011
That’s
cool!
Recycled polystyrene
from refrigerators
available from
Plastribution
A recycled grade of polystyrene (rPS
Total has sought to address this
65W) from Total Petrochemicals is
problem by developing the post-
now available to the UK processing
consumer, recycled grade of
industry through Plastribution. The
polystyrene sourced from refrigerators.
general purpose material, suitable
for both injection moulding and
“We believe plastics can be recycled
extrusion, is produced from post-
several times and still provide value as
consumer refrigerator doors and liners.
a source of energy at the end of their
lifecycle. To maximise this potential,
rPS 65W offers comparable properties
Total is developing new solutions for
to virgin polystyrene with a melt index
recycling plastics, including offering
of 6g/10 minutes, a flexural modulus of
new grades containing recycled
1750MPa, an Izod impact strength of 6
polymers. We also support the
kJ/m2 at 23°C and a VICAT softening
efforts of professional associations
temperature of 86°C. The pellet-
such as Plastics Europe to improve
shaped material is manufactured to
the end-of-life management of
match a consistent off-white colour
plastics,” says a spokesperson
and has a density of approximately
for Total Petrochemicals.
1.05 g/m3. Typical applications for
the recycled grade of polystyrene
The addition of a recycled grade
include office equipment, household
of Polystyrene, backed by the
items and other injection-moulded
brand of a major petrochemical
items. The material is not suitable for
producer is another important
food contact and toy applications.
addition to Plastribution’s portfolio
For over 25 years, high impact
of products with green credentials.
polystyrene (HIPS) has been the
‘Through offering a broad range
material of choice for refrigerator
of materials we aim to provide
liners and doors due to its lightweight
processors with the correct solution
insulating and protective properties.
to meet the increasing need of
OEMs and retailers to provide
Unfortunately, once the
products to meet consumers
refrigerator has reached its end-
increasing expectations for more
of-life, the polystyrene becomes
environmentally friendly products’.
a waste material that companies
must pay to dispose of.
For more information, please visit
www.totalpetrochemicals.com
11
31
Product Portfolio
Issue 01 – September 2011
Enabling a multitude
of benefits for film
converters
Available in the UK
through Plastribution,
it allows converters to
further enhance their
business through more
stable operations,
improved film line output,
film down-gauging, and
simpler resin sourcing.
conditions. The ability of Enable
Resin sourcing simplicity
mPE to extrude at lower melting
Enable mPE is a single, unique resin
temperatures delivers extrusion
designed to replace LLDPE/LDPE
energy savings, promotes greater
blends – simplifying sourcing and
bubble stability, and leads to stable,
operations. Lowering inventory costs
worry-free operations.
by reducing the number of resins that
Extended output
need to be sourced, it eliminates
blending complexity and costly errors.
Enable mPE facilitates faster
While Enable mPE technology is ideal
processing which increases film line
for film converters with LLDPE and
capacity. When replacing LLDPE-rich
LDPE mono-layer blown film lines, it
blends it’s possible to increase output
also brings value to multilayer blown
by up to 20% with no additional
film lines, especially large lay-flat
capital cost, resulting in increased
films requiring high melt strength,
revenue and the postponement
and cast film lines. Its broad range
of future equipment investments.
of benefits makes Enable mPE
Enable™ metallocene polyethylene
In some cases, polymer processing
suitable for an array of flexible film
(mPE) from ExxonMobil Chemical
aids can be eliminated, resulting in
applications including collation shrink,
offers an unprecedented
additional savings.
pallet shrink, cast stretch hand wrap,
combination of film processing and
lamination film, heavy duty bags
UK through Plastribution, it allows
Versatility with higher
alpha olefin (HAO)
performance
converters to further enhance
Enable mPE technology meets the
metallocene polyethylene
their business through more stable
performance needs of several film
(mPE) can be found at:
operations, improved film line output,
applications. While often surpassing
www.exxonmobilchemical.com
film down-gauging, and simpler
the mechanical performance
resin sourcing.
requirements of LLDPE-rich structures,
HAO performance benefits in a
single, unique resin. Available in the
Operational stability
Further information on Enable™
Enable mPE can significantly improve
the toughness of LDPE-rich structures
Enable mPE has a broad operating
making down-gauging by more
window – on both LLDPE and LDPE
than 20 percent a possibility. Enable
equipment – that can withstand
mPE can open up potential new
fluctuations in manufacturing
applications on LDPE equipment.
12
and agricultural greenhouse films.
33
Product Portfolio
PANTONE 376 EC
Process c59m0y100k0
PANTONE 301 EC
Process c100m54y4k19
Issue 02 – March 2012
New Ducor polypropylene
grade meets demand for
transparency
Ducor Petrochemicals
has introduced a new
grade of polypropylene
homopolymer
for extrusion and
thermoforming
applications that require
high transparency and
improved stiffness.
The new grade, Ducor DX11101, is
Typical applications for the new
principally envisaged as a material
grade will include thermoformed
for thermoformed food packaging
packaging such as high clarity
applications and is defined by its
trays, cups and containers.”
very good optical and mechanical
properties as well as its excellent
Ducor Petrochemicals produces a
processability. It is also in compliance
versatile range of polypropylene
with most regulations regarding food
homopolymers, block and random
contact applications (EU, FDA, etc.).
copolymers, manufactured in various
standardised and customised grades.
Ducor Petrochemicals is a joint
Its products are environmentally
venture between Belgium’s Domo
friendly, non toxic, recyclable
Group and Israel’s Carmel Olefins
and used in the production of
and has its production located in the
packaging, textiles, films, housewares,
area of Rotterdam, the Netherlands.
automotive, electrical appliances
Already well known for their textile
as well as many other applications.
and injection moulding grades, the
joint venture partners are seeking
The Ducor Petrochemicals’
to diversify the markets available to
production plant in Rozenburg
their Ducor products by developing
has an annual output of 180kt
new grades such as Ducor DX11101.
per year of polypropylene using a
Novolen gas phase technology.
“Ducor DX11101 has been developed
on the basis of market feedback
Further information on Ducor
that indicates there is demand for
Petrochemicals and its Ducor
a clear grade of polypropylene
polypropylene grades can be found
for food packaging that will allow
at www.ducorchem.com.
consumers to see its contents and
therefore heighten its appeal,”
confirms Wouter De Clercq, sales
manager at Ducor Petrochemicals.
“Our new grade meets this need and
is notable for its high transparency,
stiffness and processability.
13
17
Product Portfolio
Issue 02 – March 2012
Vistamaxx™
propylene-based
elastomers have it covered
‘Expertise is something
that all our suppliers and
customers know they
– Neil Dowling
can rely on’
Bob Martin (UK) Ltd of Yatton, near
Requirements of the sheath were
tines – hindering ease of use. Hence
Bristol, is the manufacturer of head
for it to produce the right balance
the company set about looking for
lice and nit combs on behalf of
of rigidity and flexibility to enable
an alternative material that would
Meda Pharma in the Netherlands,
ease of use (repeated removal
address the performance issues of
marketed under its Prioderm brand.
from and recovering of the tines),
the shroud as well as presenting a
yet durable and robust enough for
more cost-effective alternative.
The latest comb’s unique double-
continued use without splitting.
ended design incorporates tines on
A call to Plastribution
provided the solution.
either side – made of stainless steel
Cost of manufacture was also a
and polypropylene (PP) respectively
major consideration. In its original
– with a main body also made of PP.
form, the cover was moulded from
Neil Dowling, technical sales
a thermoplastic elastomer (TPE).
representative at Plastribution,
was Bob Martin’s first point of
In order to protect the comb user
from the metal tines when they are
However, Bob Martin had concerns
contact and was quick to identify
not in use, a cover or sheath was
with initial mouldings that they
the issues as ones that could be
designed to fit snugly over the end of
would not provide the required tear
solved with Vistamaxx™ propylene-
the comb.
resistance and were proving to be
based elastomers from ExxonMobil
too “sticky” when removed from the
Chemical. When used for polymer
14
20
Product Portfolio
Issue 02 – March 2012
Neil Dowling
Technical Sales
Representative
Vistamaxx™ is a trademark of
Exxon Mobil Corporation.
modification, Vistamaxx™ propylene-
by 0.9 grams (due to the lower density
invaluable advice that helped us
based elastomers can be blended
of PP/Vistamaxx compound) and
solve the technical challenge and at
with a variety of polymers including
a more cost-effective alternative
the same time reduced our costs.”
polypropylene to achieve the ideal
(the price of the new blend is
balance of flexibility, transparency
approximately 20 percent lower
Further information on Bob
and impact performance.
than that of the specified TPE).
Martin (UK) Ltd can be found
In the case of the head lice and
The Vistamaxx -based solution
nit comb shroud, Bob Martin and
proposed and implemented with
Further information on
Plastribution trailled different
Plastribution’s support was to the
Vistamaxx™ propylene-based
concentrations of Vistamaxx
highest satisfaction of Bob Martin,
elastomers can be found at:
propylene-based elastomers with
as a spokesperson for the company
www.exxonmobilchemical.com
polypropylene before settling on
confirms: “Our experience of working
a 40% loading. The selected blend
with Plastribution was very positive.
provided the best balance of flexibility
At the time we were having difficulties
and tear resistance for the application
getting our equipment to produce
and, versus the original TPE design,
the shrouds with the right degree
resulted in a reduction in part weight
of ‘give’ and Plastribution provided
at: www.bobmartin.co.uk
™
™
15
21
Product Portfolio
Issue 02 – March 2012
Making a
material difference
Chris Green
Business Development
Manager
“The introduction of
these new products
illustrates a fundamental
acceptance of the
need for change in
attitudes towards
the consumption of
polymers derived
– Chris Green
from oil. ”
Invicta Group, in
association with its
material suppliers
Cardia Bioplastics
and Plastribution, is
leading the way with
the introduction of
an exciting range of
innovative products
incorporating new
generation Biohybrid™
materials from Cardia.
16
18
The Leicester-based design and
displays, in-store promotions,
manufacturing business unveiled a
charity and personal care products
new range of barware and point-
moulded from Cardia Biohybrid™
of-sale products utilising Cardia
resins combined with traditional
Biohybrid sustainable packaging
polymers such as polypropylene.
™
technology during a special
customer presentation held
The articles made with Cardia
during October 2011.
Biohybrid™ resins can contain up
to 50 percent sustainable material,
Representatives of several of Invicta’s
meaning that the carbon foot print of
blue-chip customers, including Diageo
the part is significantly lower than that
Plc, The Coca-Cola Company and The
with conventional petroleum-based
British Red Cross came to the event,
polymers.
which was held at Clandon House in
Guildford, Surrey.
They are capable of being
processed on standard plastics
On display were 100 new and
processing equipment, accept
existing point-of-sale display,
the same high-quality digital
barware, drinks promotion, cosmetic
printing techniques for branding
Product Portfolio
Issue 02 – March 2012
Cardia Biohybrid™ is a trademark
of Cardia Bioplastics Limited.
and decoration as conventional
Reflecting on the Invicta launch, Chris
Plastribution is Cardia Bioplastics’
materials, and are proven recyclable
said: “The introduction of these new
resin distributor in the UK, while Invicta
in normal plastic waste streams.
products illustrates a fundamental
is one of the UK’s leading design
acceptance of the need for change
and manufacturing businesses for
“The new products, which are the
in attitudes towards the consumption
point-of-sale products with a strong
first of their kind in the industry,
of polymers derived from oil.
track record of providing innovative
constitute a major commitment to
products. In addition to offering high
Invicta’s major brand owners to help
The feedback from Invicta’s
performing point-of-sale products
them reduce their carbon footprint
customers on the day was extremely
and excellent service, they are
and achieve their sustainability
positive, and as a result Plastribution
clearly committed to sustainable
targets,” commented The Countess
and Invicta are now working on
development of their products.
of Onslow, CEO of the Invicta
several new opportunities for low
Group and host of the event.
carbon footprint products.”
Our partnership with Invicta will
enable their customers to purchase
Chris Green, Plastribution’s business
Cardia Bioplastics managing director,
innovative products with reduced
development manager, also
Dr Frank Glatz, said: “We are delighted
dependence on finite oil resources
attended the event and informed
to be collaborating with Invicta
and lower carbon footprint.”
the assembled audience about
and Plastribution.
green material developments
within the company.
17
19
Product Portfolio
Issue 02 – March 2012
Exceeding the demands
of film packaging
Exceed™ mPE resin products are
Available to the UK
through Plastribution,
Exceed™ metallocene
polyethylene (mPE)
resins – the flagship
mPE technology from
ExxonMobil Chemical
– offer the opportunity
for unrivalled film
performance that
can be used to create
value not only for film
converters but also for
their customers.
used to formulate a wide range of
Outstanding film
impact resistance
film structures offering unrivalled
performance for highly demanding
Exceed mPE reduces end-of-line
end-use applications such as
application failure and the need
multipack collation shrink films,
to provide after-sales support,
compression packaging films and
whilst simultaneously enhancing
food and non-food packaging films.
packaging integrity and improving
tamper resistance and evidence.
The unique performance properties of
Dazzling optical properties (gloss,
coextruded films based on Exceed™
haze and transparency).
mPE deliver opportunities to increase
value across the supply chain.
These properties include:
The use of Exceed mPE improves
print quality, thereby enhancing
product appeal, increasing
consumer brand recognition and
● Superior film toughness
and strength.
● Exceed mPE provides opportunities
facilitating bar code reading.
Exceptional film
sealing performance
for significant downgauging
of film thickness, leading to
Exceed mPE increases end-
reduced costs for the converter
of-line packaging speed at
(in terms of raw material, inventory,
no additional cost, potentially
delivery and disposal) and more
postponing the need to invest in
sustainable solutions for brand
new packaging line equipment.
owners and retailers through
reduced packaging weight.
For the end-user, outstanding seal
performance means enhanced
● Moreover, greater film toughness
packaging integrity and the
and strength means fewer end-
improved performance of sealed
of-line packaging shut-downs
packages such as pouches and
caused by film breakage.
laminated bags for longer shelf-life.
It also results in a reduction in form, fill
and seal packaging line shut-downs.
26
18
Product Portfolio
Issue 02 – March 2012
Exceed™ is a trademark of
Exxon Mobil Corporation
Increasing business value for
converters and end-users
A more sustainable
flexible film solution
The significant benefits of Exceed
As mentioned, the superior
mPE based films, as listed above,
mechanical properties of Exceed
deliver new opportunities for
mPE based co-extruded films help
increasing value for both film
converters deliver more sustainable
converters and their customers
flexible film solutions. An improvement
versus conventional LLDPE resins.
in film performance helps reduce
waste and can mean fewer package
These include the potential to
failures, less content spillage and
reduce working capital requirements
longer packaging shelf-life.
An improvement in film
performance helps
reduce waste and can
mean fewer package
failures, less content
spillage and longer
packaging shelf-life.
as a result of material savings
and reduced inventory levels; the
At the same time, it presents the
introduction of a more productive
opportunity for downgauging,
packaging operation through
which helps reduce weight and
more robust sealing properties;
reduces film consumption.
easier handling during distribution
because of better mechanical
Further information on
properties and increased consumer
Exceed™ metallocene polyethylene
attention and “pick-up” due to
(mPE) resins can be found at:
enhanced display characteristics.
www.exxonmobilchemical.com
1927
Product Portfolio
Issue 02 – March 2012
High gloss, high impact
polystyrene from
Total Petrochemicals
High impact polystyrene (HIPS) is
Currently, Total
Petrochemicals
Polystyrene 6351 has
been used for visible TV,
air-conditioning unit,
fan, washing machine
and dish washer
components.
● Total Petrochemicals’ Polystyrene
cost competitive when compared
6351 contains much less
to ABS from the point of view of both
rubber, bringing cost-reduction
its formulation and its processing.
solutions for current ABS users.
Normally, HIPS does not need
pre-drying before injection
moulding, and its processing
temperature is approximately
20°C lower than that of ABS.
For consumer
electronics applications,
a manufacturer may well
consider the following tests:
However, in the case of standard
HIPS, its main shortcoming to date has
● Cosmetic check – parts made of
been its low gloss appearance, which
Total Petrochemicals’ Polystyrene
In today’s consumer society,
has limited its use in many high-end
6351 exhibit a shiny surface;
electronic appliances such as TVs,
consumer electronics applications.
● Drop test – parts made of Total
dishwashers and washing machines
not only bring convenience to our
Back in 2008, Total Petrochemicals
Petrochemicals’ Polystyrene 6351
daily life but have also become
started development work in Asia
pass drop testing, even in the case
part of our interior decoration.
and Europe on a high gloss grade
of large air-conditioner units;
of HIPS, the fruition of which was the
In response to this market trend,
commercial introduction of Total
● Screw test – parts made of Total
consumer electronics and appliance
Petrochemicals Polystyrene 6351.
Petrochemicals’ Polystyrene
6351 pass screw tests with
manufacturers are not only investing
in improving the functionality and
Beyond the established benefits of
ease thanks to the material’s
reliability of their devices, but are also
standard HIPS, such as its balanced
high tensile strength.
giving a lot of attention to their design
mechanical strength, good
and aesthetic consumer appeal.
processability and good dimensional
Currently, Total Petrochemicals
stability, Total Petrochemicals’
Polystyrene 6351 has been used
In order to achieve a shiny,
Polystyrene 6351 achieves a high
for visible TV, air-conditioning unit,
cosmetic effect for a plastic cover,
gloss finish on moulded parts.
fan, washing machine and dish
acrylonitrile butadiene styrene
(ABS) would normally be the
When compared to ABS:
with good mechanical strength.
However, due to increasing cost
● The gloss finish of Total
toys or e-learning devices.
Petrochemicals Polystyrene
6351 is very close to ABS, and is
Today 6351 is only available
accepted for most applications;
in China, but a European
version is due in early 2012.
pressure resulting from feedstock
prices, many manufacturers
is also promoting its use in other
applications such as refrigerators,
primary option due to its ability to
combine a high gloss appearance
washer components. The company
● The Izod impact strength of Total
have been forced to find a more
Petrochemicals’ Polystyrene
cost-effective alternative to ABS
6351 is lower than that of ABS,
for some of their products.
but its good tensile strength and
For more information, please visit
www.totalpetrochemicals.com
better elongation help balance
its mechanical performance;
20
23
Product Portfolio
Issue 02 – March 2012
Expansion
at Granic
Gestora Catalana de
Residuos, producers
of the Granic® range
of calcium carbonate
and talc filled plastic
masterbatches, has
made two recent
announcements that
reflect the success of
its products since their
introduction.
Firstly, at its plant in Tarragona,
success of its products are the high
Spain, the company has
quality and purity of the local calcium
commissioned a second line to
carbonate used within them, making
provide an additional 55,000 tonnes
them the reference filler masterbatch
of production capacity for its
in Europe, and providing the
Granic® PE, PP and PS compounds,
lowest carbon footprint alternative
replicating that of its initial line.
with values audited by TÜV.
This will take the total annual
The company has also recently
production capacity of the
announced the introduction of a new
plant – which is just 20 kilometres
grade, Granic® 1025 PP compound,
(approximately 13 miles) from
to complement its existing offering for
factories belonging to some of the
the rafia and pipe sectors in particular.
leading players in the petrochemical
As with all Granic® products, Granic®
industry and 8 kilometres (around 5
1025 is an ecological masterbatch
miles) from Spain’s largest calcium
with a very high content (84
carbonate mine – to 145,000 tonnes,
percent) of selected and treated
consisting of 110,000 tonnes of
ultrafine calcium carbonate at a
compounding capacity and 35,000
very high level of good dispersion.
tonnes of recycling capacity.
The new line is expected
to reach full output by
March 2012.
It is 100 percent recyclable and just
16 percent dependent on crude
oil. The addition rate of Granic® is
typically between 5 and 40 percent,
depending on the final application,
“During 2011 we sold 49,000 tonnes of
providing benefits such as an increase
Granic , meaning that our initial line
in productivity, a reduction in energy
is already operating at 95 percent
consumption and an improvement
capacity,” explains Victor Oliva,
in mechanical properties.
®
commercial director at Gestora
Catalana de Residuos. “This much-
Plastribution has been the sole
required second line will provide us
distributor in the United Kingdom
with more scope for production as
of the Granic® range of highly filled
well as the opportunity to develop
calcium carbonate compounds
new products, for instance for
since the start of 2011.
the blow moulding market or the
Granic® is a registered trademark of
Gestora Catalana de Residuo
automotive industry.” According to
Further information on Granic® can
the company, reasons for the sales
be found at www.granic.es.
21
31
Product Portfolio
Issue 02 – March 2012
Conductive
plastics
Premix controls
electrical charges and
secures safe refuelling?
Why?
The answer is simple. Premix offers
are not alone – Premix has taken
just one product. It is a solution.
the challenge and will solve it. Such
For Premix, customer problems
challenges will turn into further
are challenges which must be
success stories among those
solved. Each successful solution
already filed.
gives Premix a chance to launch a
new customer success story. What
are success stories made of?
Caring, Creating,
Commitment
Premix –
a provider of solutions
It is not possible to become a
solution provider by declaration. For
decades already, Premix has been
There are no shortcuts to
one of the leading companies in
success. Premix has been
the field of electrically conductive
investing in know-how since
plastics. The road from material
the company was founded.
producer to solution provider has
been a long and rewarding one.
But know-how alone is not
sufficient. Caring, Creating and
Specialisation has paid off. Some
Commitment are essential factors.
of Premix’s end customers are
global industry leaders. Premix’s
Caring means a desire to do more
solutions help facilitate your
– adopt customer challenges,
everyday life. You can fuel your
explore, spend time and have a
car safely at a petrol station, have
genuine desire to find the best
a health examination at a clinic
possible sustainable solution.
or speak on your mobile phone.
Each new solution requires creativity,
i.e. ability and will to do something
Premix’s ability to solve problems
differently, something that others
has turned into dozens of success
have not yet come to think of.
stories. Some of these stories can also
be read on Premix’s new website.
But the most important thing is
They are well worth reading.
Commitment. Commitment is
32
22
an ability to convince customers
Maybe the next story to be told there
throughout the job done that they
will be yours?
Product Portfolio
Issue 02 – March 2012
Is it time to kick off your own
success story?
Premix and Plastribution are eager
Market leader in
conductive plastics
Compounding business unit
to create a success story for you
and your company as well.
Business units
Headquarters in Rajamäki, Finland
● Electrically conductive plastics
● Static dissipative plastics
The ingredients for a successful mix
PREMIX EUROPE GmbH, sales
are already there. It takes Caring,
office in Schafflund, Germany
Plastics in electronics business unit
Creating and Commitment to
● High frequency materials
succeed on both sides. The rest is
● EMI shielding materials
work, competence and experience.
● Thermally conductive materials
The fastest way for you to start
● High performance PPE compounds
creating your success story is by
visiting Premix’s website, or you
can just throw your challenge to
Plastribution. We will take it from there.
Unique plastic solutions
for telecommunications
and electronics industries
New generations,
new challenges
Premix is a family-owned company
where success has always been
based on its owners’ desire to do
more and to do things better.
Now a new generation has taken over
the responsibility for the company.
The same success principles will
remain, but based on visions and
means of the new generation.
A new success program has been
updated and installed. Premix
version 2.0 has been completed.
Premix has adopted a new
way of challenge. More direct,
deeper and more efficient.
www.premixgroup.com
33
23
Product Portfolio
Issue 02 – March 2012
Plastribution to offer
Mitsubishi’s Xantar portfolio
to the automotive industry
Plastribution’s distributor
role for Mitsubishi
Engineering Plastics
has been extended
to include its XANTAR®
(PC), XANTAR® C (PC/
ABS) and XANTAR®
E (PC/PET) products, with
the intention of exploring
new opportunities
specifically for the UK
automotive industry.
This new agreement reinforces the
Key properties of XANTAR® C
very successful 22 year relationship
products are its low melt viscosity
between the two companies.
and high impact resistance under
Mitsubishi Engineering Plastics’
unfavourable conditions (such as low
XANTAR® polycarbonate is a versatile
temperatures or when exposed to
thermoplastic resin that is suitable
chemicals), its high level of purity, high
for a wide range of applications.
stability and bright natural colour.
The XANTAR® product line consists of
It is available in standard, flame-
general purpose and special grades
retardant and tailor-made grades.
including flame retardant grades,
XANTAR® E is a blend of XANTAR®
glass-fibre reinforced grades and
polycarbonate and polyethylene
engineering structural foam grades.
terephthalate (PET) or polybutylene
The XANTAR general purpose
terephthalate (PBT).
®
grades are characterised by their
high transparency and impact
These products are mainly developed
strength, excellent temperature
for the automotive industry, both
resistance, good dimensional
interior and exterior applications
stability and biological inertness.
and consist of standard and special
grades. It exhibits high ageing
Specialised products within the
resistance and has benefits in
Xantar portfolio include Xantar
demanding impact situations e.g.
LDS (Laser Direct Structuring), a
the combination of low temperature
range of custom-made PC and
performance and weld lines.
®
®
PC/ABS based grades that enable
selective electroless plating by
It also displays low volatility during
means of laser direct structuring
processing (low odour) and end-
(LDS) to integrate electric circuits into
use (reduced windshield fogging).
moulded parts, and XANTAR® XRM
Due to its excellent compatibility
(Xtra Robust Modified), a family of
with other polyester components
impact modified flame retardant PC
it can easily be recycled with
XANTAR C is a blend of Xantar
optimal retention of properties.
®
®
polycarbonate and a specially
developed high purity ABS.
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Product Portfolio
Issue 02 – March 2012
Xantar® is a registered trademark of
Mitsubishi Engineering-Plastics Corporation.
Common automotive
applications
XANTAR® PC, PC/ABS and PC/PET
They therefore match demands
blends are predominantly used in
for fogging, emission of volatiles
automotive interior applications.
and odour in the car interior.
Specially developed grades offer
Specifically, XANTAR® E can be
solutions for demanding applications
used to meet the severest impact
such as, for instance, air conditioning
requirements, whilst XANTAR® C is
and venting nozzles, steering column
available in several compositions to
claddings, dashboard components
match the application’s demand
and interior lighting. XANTAR® based
for heat resistance and impact.
materials pass today’s very stringent
environmental requirements with
Further information on Mitsubishi
respect to absence of heavy metals
Engineering Plastics’ XANTAR® portfolio
and undesired volatile components.
please visit www.xantar.com
25
37
Product Portfolio
Issue 02 – March 2012
Lumicene® Random Copolymers
a potential for productivity and
environmental gains
First presented during
the K-Fair 2010, the
range of Lumicene®
random copolymer
products from Total
Petrochemicals present
new opportunities
for cost reduction
and additional
downgauging of
injection moulded
products.
A unique range of
polypropylene
Total Petrochemicals’ polypropylene
Lumicene® products are available
as five grades with a melt flow
Reasons for using
Lumicene® random
polypropylene grades
include:
index from 10 to 110 g/10 min,
depending on the market’s needs.
● Production cost reduction.
Moulding productivity: with
Whilst they are probably best known
standard random (ZN catalyst)
for their aesthetics, polypropylene
dimensional variation occurs from
Lumicene has much more to
one injection shot to another
offer versus random (Ziegler Natta
due to variation in shrinkage .
®
catalyst) polypropylene: superior
food compatibility, higher rigidity
With Lumicene® the moulding
by 150 MPa, but at the same
precision is much higher and
time better impact resistance,
the reproducibility between
moulding productivity.
shots is much improved,
New opportunities for a
range of applications
giving a lower reject rate of
out-of-specification parts.
Also, the higher rigidity allows a
Producers of rigid food packaging,
faster demoulding. Faster cycle
caps and closures, medical devices,
time: reduced cooling and
pharmaceutical packaging, house
injection time thanks to high fluidity
wares and kitchen wares are
and high rigidity of Lumicene®
now able to take full advantage
MR110MC2 (MFR 110 g/10min).
of the new Lumicene random
®
metallocene product range.
● Downgauging (cost and
environmental benefit). The
Polymer substitution of polycarbonate
Lumicene® PP product range
and PVC is another target, with
exhibits 150 Mpa more rigidity,
a strong penetration achieved
allowing downgauging.
in demanding applications such
as baby bottle production.
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26
Product Portfolio
Issue 02 – March 2012
Lumicene® is a registered trademark
of Total Petrochemicals.
At the same time, the impact
resistance shows a ductile
behaviour at room temperatures.
In short: higher rigidity combined
with better impact resistance.
Case study: moulded
food packaging
tray produced with
Lumicene® MR110MC2
● Superior food compatibility
The benefits attainable through
Ultra low extractables and
the adoption of Lumicene®
best-in-class organoleptic
properties give the Lumicene
random polypropylene are best
range the status of universal
illustrated by the costs relating to
grades for food packaging.
the production of a 22 gram,
®
All in all, this can lead
to a potential cost
reduction of more
than 100 €/tonne
for converters and
a decrease of the
carbon footprint of the
produced article.
thin-walled food packaging tray.
● Improved part aesthetics
(gloss and/or transparency)
Whereas standard production using
a Ziegler-Natta polypropylene
(MFI 40g/10 min) has a 5 second
cycle time at 235°C, the adoption
of Lumicene® MR110MC2 (MFI 110
g/10min) reduces cycle time to 4.45
seconds at 215°C, meaning higher
productivity and energy savings.
With the 150 MPa rigidity of the
Lumicene® PP product, there
is a downgauging potential
of between 4 and 8%.
All in all, this can lead to a potential
cost reduction of more than 100 €/
tonne for converters and a decrease
of the carbon footprint of the
produced article. Superior food
compatibility and excellent aesthetics
provide additional value.
Further information:
www.totalpetrochemicals.com
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27
Product Portfolio
Issue 02 – March 2012
Inside knowledge
Sumika Polymer
Compounds
Plastribution has been
the appointed distributor
of Sumika’s Thermofil®
range of reinforced
polypropylene (PP)
compounds in the
UK since 2010.
Europe, particularly with regard to the
stiffness to high impact grades,
expansion of its already successful
with Thermofil® HP F610X forming
Thermofil® range of reinforced
one of the most recent additions.
polypropylene (PP) compounds.
A 30 percent high performance
The glass- and mineral-modified PP
glass-coupled PP with outstanding
compounds are designed to meet the
tensile strength, impact strength
evolving requirements of the global
and stiffness, Thermofil® HP F610X is
automotive, household appliance
intended as a replacement for long
and general engineering industries.
glass fibre reinforced polypropylene,
glass-reinforced PA and glass-
During October 2011, eight
They can be used as a replacement
reinforced PBT in automotive
representatives of Plastribution’s
for traditional and more expensive
and industrial applications.
distribution sales team headed down
engineering thermoplastics such as
to Havant in Hampshire to visit Sumika
polybutylene terephthalate (PBT) and
Polymer Compounds (UK) Ltd and
polyamide (PA), delivering benefits
find out more about the company,
such as weight and cost savings,
During their visit, the Plastribution
its products and their applications.
ease of processing and design.
representatives also found out more
Sumika Polymer Compounds (SPC)
was founded in November 2007
Unique product know-how
Sustainable solutions
about the range of glass-coupled
recycled PP compounds offered by
SPC to the automotive industry. In
after a consortium of Sumitomo
Chemical Group (50%), Itochu
The Thermofil range is based on the
many cases these materials, with a
Corporation (25%) and Toyo Ink
company’s expertise in the advanced
recycled PP content of up to 100%,
(25%) acquired both of the former
coupling of polypropylene and glass
can replace virgin PP compounds,
Asahi Thermofil compounding
fibre. Implementing a unique screw
metal, and PA in applications such as
companies in the UK and France.
design and process knowledge, the
engine noise shields, fan shrouds or
glass fibres are optimally distributed
battery cases without compromising
The two sites were renamed to
throughout the compound for superior
performance or cost.
Sumika Polymer Compounds (UK)
performance in terms of strength and
Ltd and Sumika Polymer Compounds
stiffness, temperature resistance and
Further information:
(France) S.A. respectively and
impact strength versus conventional
www.sumika.co.uk
provide the location for SPC’s
glass fibre reinforced polypropylenes.
Thermofil® is a registered trademark
®
of Sumika Polymer Compounds
manufacturing and technical
excellence centres in each country.
The glass fibres can be combined
with mineral fillers for further
Ownership by the new shareholders,
enhanced mechanical properties.
including a significant PP major in
The Thermofil® family of glass-
the form of Sumitomo, has allowed
coupled polypropylene is available
SPC to strengthen its position in
in an extensive range, from high
40
28
Product Portfolio
Issue 02 – March 2012
Next generation PEEK
polymer from Evonik
Evonik Industries has
recently unveiled an
improved polyether
etherketone (PEEK)
that can potentially
double the lifespan of
dynamically-stressed
moulded components.
New VESTAKEEP
Ultimate offers a 25
percent higher impact
strength compared to
other state-of-the-art
PEEK polymers.
®
Such a technical enhancement
as Dirk Heinrich, director of business
can help facilitate a whole host of
management for VESTAKEEP®,
high-performance solutions that can
explains: “VESTAKEEP® Ultimate
make the new product the material
shows that there is a long way to
of choice for PEEK polymer in a vast
go before the crest of the plastics
range of applications.
pyramid is reached.
In terms of the automobile and
Our developments haven’t finished
aircraft industries, the enhanced
yet: We are continuing to work hard
properties of VESTAKEEP® Ultimate
on improving our products to support
provide greater resilience to higher
our customers to meet performance
stress-exposed components such as
requirements.”
sensors or ball bearings.
VESTAKEEP® Ultimate also constitutes
Its use as a sealant material for the oil
the latest addition to the full range
and gas industry can mean greater
of VESTAKEEP® PEEK moulding
resistance to high temperatures at
compounds exclusively supplied
depths of up to several hundred
to the UK market by Plastribution.
meters. Meanwhile, when used for
VESTAKEEP® PEEK polymers are
semiconductor manufacturing, new
particularly suitable for applications
VESTAKEEP Ultimate can result in
that are required to meet extremely
greater process reliability due to its
high mechanical, thermal, and
high temperature resistance and
chemical requirements, enabling
particularly low ion content.
the production of long-lasting
®
components that can be used under
Processing benefits of the new
the toughest conditions.
material include greater ease of
manufacture of large diameter pipes
For more information, please visit:
as a result of its high melt elasticity.
www.vestakeep.com
The introduction of the new PEEK
by Evonik is the latest in a series of
Vestakeep® is a registered trademark
of the Evonik Degussa GmbH.
innovations in high performance
plastics that looks set to continue,
29
41
Product Portfolio
Issue 03 – October 2012
A new line-up for PLEXIGLAS®
moulding compounds
The family of PLEXIGLAS®
moulding compounds
from Evonik Industries AG
is now available in a new
line-up.
PLEXIGLAS® moulding compounds
providing the best scratch resistance
are thermoplastics based on
of all thermoplastics, and – in the
polymethylmethacrylate (PMMA).
case of certain moulding compounds
They are characterised by a number
– approval for food contact.
of chemical, physical and technical
properties that are indispensable for
manufacturing high-quality parts.
These include: absolute clarity,
enabling pure colours with an
outstanding degree of precision,
convincing longevity, offering
unsurpassed resistance to weathering
and aging, resectability, both in terms
of chemical recycling and material
recovery, surface toughness,
30
4
Product Portfolio
Issue 03 – October 2012
PLEXIGLAS® LED*
PLEXIGLAS® Solar
The new dimension of light: speciality
These ultra-pure moulding compounds,
PMMA sheets and moulding
sheets and Fresnel lenses have specific
compounds for efficient lighting
light transmission properties and high
applications combined with LEDs.
resistance to UV light and weathering,
Depending on the grade, the
Speciality products for edge lighting
which makes them suitable for
PLEXIGLAS® standard moulding
and backlighting offer maximum
high-efficiency solar modules.
compounds differ in their physical
light transmission without disturbing
properties such as flow and heat
hot spots, as well as attractive
deflection temperature under
and playful colour effects.
Product overview
PLEXIGLAS standard
moulding compounds
®
load. They can be processed
Further information: www.plexiglas.net
The Performance Polymers Business
by means of all conventional
PLEXIGLAS Optical
thermoplastic processing methods.
PMMA moulding compounds and
manufacturer of PMMA products sold
sheets with optical functionalities,
under the PLEXIGLAS® trademarks
high light guidance and distribution
on the European, Asian, African and
A higher heat deflection
provide a uniformly bright and
Australian continents and under the
temperature is the distinguishing
perfectly sharp picture, especially
trademark ACRYLITE® in the Americas.
feature of these speciality PMMA
in display applications and when
moulding compounds.
used for rear projection.
PLEXIGLAS® Heatstop
(formerly CoolTouch)
PLEXIGLAS® Resist
These impact-modified
These heat-reflecting PMMA moulding
moulding compounds, multi-skin,
compounds, solid and multi-skin
corrugated and solid sheets and
sheets offer greater energy efficiency
tubes combine toughness with
by cutting air conditioning costs.
excellent weather resistance.
PLEXIGLAS Heatresist
®
A multi-skin sheet variant filled with
aerogel offers high heat insulation.
PLEXIGLAS Hi-Gloss
®
®
Unit of Evonik Industries is a worldwide
* See separate article in this issue
of know-how magazine.
PLEXIGLAS® Satinice
This material’s velvet surfaces are
robust, pleasant to the touch and
A noble appearance and
discretely light-diffusing. Sheets
special deep-view effect are the
and tubes are available with a
characteristics of these high-gloss
matte satin surface on one or both
solid sheets, which are available
sides, or with diffuser beads evenly
in various colours and with up-
distributed throughout the material, in
to-the-minute décors. Speciality
various colours. Available as diffuser
moulding compounds provide
moulding compounds for components
injection-moulded components
with a light-diffusing effect.
with a high-gloss Class A surface
and remarkable depth of colour.
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Product Portfolio
Issue 03 – October 2012
More efficient LEDs
Now available from
Plastribution, new
PLEXIGLAS® LED
(previously EndLighten T)
from Evonik Industries
AG is a moulding
compound for edge-lit
surfaces that is specially
designed for transparent
edge-lit applications
using LEDs.
It combines high
transparency with
very good light diffusion,
enabling direct lighting
with LEDs without
hot spots.
LEDs (light-emitting diodes) are
The new PLEXIGLAS® LED moulding
indispensable for modern lighting
compound is available in four grades
design. Two new PLEXIGLAS moulding
that allow illumination of the entire
compound grades now enable
component surface up to an area of
lighting manufacturers and designers
96 centimetres, with homogenous
to use energy-saving LEDs to even
light output.
®
better advantage.
Very good light diffusion
for edge-lit elements
The material is suitable for all
thermoplastic processing methods.
extruded parts that enable light to be
Uniform direct lighting for
slim luminaires.
simultaneously fed in via the edges
PLEXIGLAS® LED moulding compounds
and evenly emitted across their entire
have been developed in two new
surface are no longer a contradiction
speciality colours for extremely flat
in terms.
lighting installations with direct
Highly transparent moulded and
LED lighting.
The extremely efficient formulation
of the new PLEXIGLAS® moulding
The light-diffusing moulding
compounds from the PLEXIGLAS® LED
compounds transmit over 60% of light
product family makes it possible to
and therefore prevent fluctuations in
combine these two properties.
luminance, even at extremely low
wall thicknesses.
Previously, products offering
good light diffusion were also less
That offers entirely new creative
transparent. Not so with the new
scope to designers, who can now
product that has been specially
place LEDS very close to light covers,
developed for LED edge-lighting
without visible hot spots.
systems and appears crystal-clear
24
32
when unlit.
Further information: www.plexiglas.net
The combination of transparency
The Performance Polymers Business
and the play of different colours
Unit of Evonik Industries is a worldwide
allows designers to create specific
manufacturer of PMMA products sold
moods, whether for ambient lighting
under the PLEXIGLAS® trademarks
of furniture and in vehicles, or for
on the European, Asian, African and
displays, control systems, circuit
Australian continents and under the
elements or industrial lighting.
trademark ACRYLITE® in the Americas.
Product Portfolio
Issue 03 – October 2012
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33
Product Portfolio
Issue 03 – October 2012
More efficient processing
and better quality
thermoformed packaging
Manufacturers of
beverage cups and
containers face a
number of challenges,
especially when they
use homopolymer
polypropylene (hPP) in
thermoforming.
Some of these issues
include lack of detail,
incomplete forming
or cracking during
manufacture. This is due
to the poor flexibility and
low-temperature impact
resistance of PP.
Because of low impact
resistance, products
can be damaged
during handling and
transportation. Another
problem is poor clarity,
which can result from
using a polyethylenebased impact modifier.
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34
Product Portfolio
Issue 03 – October 2012
Material challenges
Better products
An evaluation of the materials typically
New possibilities
with Vistamaxx™
used for the production of food and
Vistamaxx propylene-based
improve overall product quality
beverage containers – including
elastomers can offer two solutions with
for attractive packaging with
polyethylene terephthalate (PET),
regard to flexibility: For applications
more customer appeal. It helps to
polystyrene (PS), homopolymer
requiring a balance of impact
maintain clarity, colour dispersion
polypropylene (hPP) or random
resistance, clarity and stiffness, a dry
and reduces or eliminates stress
copolymer PP (RCP) – reveals the
blend formulation of 5-10 percent
whitening to maintain the colour and
following conclusions: PET provides
Vistamaxx™ 3020 propylene-based
quality of the part. This is important
good clarity but exhibits poor heat
elastomer with PP can be used. This
for cups and other containers, such
resistance. As a result, PET containers
has been proven to reduce cup
as sheets, trays, hinges and profiles.
cannot be used for hot beverages
breakage during production and
Enhanced impact strength enables
or used in a microwave, as they
transportation. As an alternative
may warp. PET is also difficult for
solution, a low dosage of Vistamaxx
masterbatch dispersion and cannot
6102 propylene-based elastomer can
be used long-term, re-filled or re-used.
be added to PP. This improves impact
Breakage during storage and
resistance and maintains clarity, while
handling is minimised, and cups are
avoiding die cutting issues, at low cost.
less prone to collapse when stacked,
PS can either be transparent
or coloured and offers good
Vistamaxx™ can cost-effectively
™
downgauging opportunities for
™
lower material usage and costs.
making transportation easier. Even
processability, but it has poor heat
More efficient processing
resistance and inadequate impact
Vistamaxx can easily be blended
propylene-based elastomers help
and tear resistance, especially at
with hPP and RCP. Compatibility
to improve the impact strength
low temperatures. While hPP offers
with polypropylene, combined with
of PP due to a glass transition
good heat resistance and broad food
improved flexibility and elasticity,
temperature of -28°C (-18.4°F).
contact compliance, it lacks flexibility.
results in a simpler moulding process
This can result in unsatisfactory detail
which is important for complex
Low seal initiation temperatures and
and incomplete forming or cracking
shapes, such as deep-draw cups.
excellent heat-sealing characteristics
during manufacture, leading to
Compounders can target the flexibility
can lead to energy savings and
higher rejection rates than with other
that is best-suited for the application,
reduced costs. For applications
materials. It also exhibits low impact
giving them a broader choice than
that require a greater degree of slip
resistance during transportation and
the original hPP or RCP grades.
resistance, such as sheets, grips, and
™
at low temperatures, Vistamaxx™
cups, it can be used to increase the
can be brittle at low temperatures.
The lower melt temperature and
coefficients of friction. This results
RCP can be a more expensive
higher flow of Vistamaxx propylene-
in better traction, so that products
option than hPP but while it
based elastomers allow the processing
are less likely to slip during use.
provides good clarity and flexibility,
temperature to be reduced and
its impact resistance remains
the processing rate to increase. This
Complying with US and EU food
inadequate at low temperatures.
can reduce energy consumption
contact regulations, Vistamaxx™
and improve processing efficiency.
is creating new possibilities for
™
thermoformed cups and other
To improve flexibility, a “three-in-one”
food packaging applications.
polymer formulation may be pursued.
Its flexibility helps to increase the draw
Comprising 15 percent low density
ratio resulting in fewer flow marks,
polyethylene (LDPE), 15 percent high
better product quality and lower
Further information on Vistamaxx™
density polyethylene (HDPE) and 70
scrap rate. The scrap rate can also
propylene-based elastomers can
percent PP, such a combination can
be reduced because the elastomer
be found at:
improve flexibility during processing,
shrinks less than PP, making the
www.exxonmobilchemical.com
but reduce clarity. Incorporating
production process easier to control
a fourth ingredient, a nucleating
and die cutting more accurate, for
Vistamaxx™ is a trademark of
or clarifying agent, can improve
improved cup and lid matching.
Exxon Mobil Corporation.
clarity but it also can introduce a
problem of odour during processing.
27
35
Product Portfolio
Issue 03 – October 2012
Step-out performance for highly
demanding applications
Film converters looking
to produce flexible
films with improved
mechanical strength,
enhanced sealing
performance and
opportunities for film-line
output improvements
are using Exceed™ and
Enable™ metallocene
polyethylene (mPE) resin
blends, available to the
UK through Plastribution.
Exceed™ and Enable™ metallocene
Meanwhile, Enable™ mPE redefines
polyethylene (mPE) resin blends
performance because it offers an
deliver significant improvements
unprecedented combination of
in performance compared
film processing and higher alpha
with LDPE resin-based blends,
olefin (HAO) performance benefits
creating opportunities for
in a single, unique resin. Its benefits
downgauging of flexible films.
include operational stability, extended
film line output, versatility with HAO
Associated benefits include a
performance and sourcing reduction.
significant improvement in impact
strength and tear resistance,
When used in combination,
higher hot-tack peak and
Exceed™ and Enable™ mPE resin
broader hot-tack window, greater
blends create opportunities for
processability, improved tensile
significant downgauging through
strength and enhanced package
overall improvement in mechanical
integrity and less leakers.
properties. For instance, Exceed™
and Enable™ mPE resin blends
This makes Exceed and Enable
provide the following benefits
metallocene polyethylene (mPE)
compared with Exceed™ mPE2018
resin blends ideal for film applications
resin-rich blends with LDPE resins:
™
™
such as consumer packaging, heavy
duty bags and sacks, compression
Significant improvement in tear
packaging and refuse bags.
resistance and impact strength
On its own, Exceed™ mPE resin
Excellent sealing capability
offers the opportunity for unrivalled
film performance for highly
Outstanding extrusion performance
demanding end-use applications.
Ideal for skin layers in
Outstanding film properties include
a superior balance of film toughness
and strength, outstanding film
impact resistance, dazzling film
optical properties and exceptional
film sealing performance.
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30
coextruded films
Product Portfolio
Issue 03 – October 2012
Outstanding film
properties include a
superior balance of film
toughness and strength,
outstanding film impact
resistance, dazzling film
optical properties and
exceptional film sealing
performance.
Alternatively, Exceed™ and Enable™
Finally, Exceed™ and Enable™ mPE
Film converters in the UK looking
mPE resin blends provide the following
resin blends provide the following
for step-out performance for their
benefits compared with Exceed™ mPE
benefits compared with Exceed mPE
highly demanding film applications
resin-lean blends with LDPE resins:
resin-rich blends with LDPE resins:
should contact Plastribution about
the Exceed™ and Enable™ mPE resin
Substantial downgauging
Additional downgauging
blends from ExxonMobil Chemical.
Significantly improved toughness
Equivalent extrusion performance
Further information on Exceed™ and
Enable™ metallocene polyethylene
Improved impact strength
Excellent bubble stability
and tear resistance
(mPE) resin blends can be found at:
www.exxonmobilchemical.com
Improved impact resistance
Excellent sealing capability
Enable™ and Exceed™ are trademarks
of Exxon Mobil Corporation.
Drawdown ability
37
31
Product Portfolio
Issue 03 – October 2012
Nylon replaces metal in cars
New Radilon A RV500RW
339 NER is a nylon 66
with 50% glass fibre
from Radici Plastics in
Italy, available in the UK
through Plastribution,
that moulds easily
while offering new
opportunities for
metal replacement in
automotive applications.
With the use of plastics in cars
improved dynamic properties make
expected to continue to rise
this material particularly suitable
considerably, the new material
for applications such as engine
extends metal-replacement
mounts and gearbox housings.
opportunities and allows moulders
to produce components that
The material exhibits significant
are not only lighter—and thus
improvements in fatigue limits
more environmentally friendly—
compared with competing grades,
but more complex, with multiple
and a noticeable advantage in
integrated functions.
creep resistance, which is critical for
Enhanced performance
applications such as valve covers and
oil cups, because these components
When testing Radilon A RV500RW 339
are subjected to a constant load for
NER against a competing 50% glass-
their entire useful life, and maximum
filled nylon 66, property improvements
oil tightness is always required.
can be observed across the board.
Measured at 23°C, tensile strength of
Easy to mould
the new grade reached 260 MPa, a
Production tests conducted by Radici
12% increase over the other material
reveal that the material processes
tested. Strain at break was also about
almost exactly like the standard glass-
12% better at higher temperatures
filled nylon 66. During its development,
(150°C). Tensile strength at weld lines
particular attention was paid to the
was reported to be 20% higher than
material’s mechanical properties
the competing 50% glass compound.
when the material was exposed
to high processing temperatures
Results of notched and un-notched
for prolonged hold times.
Charpy impact test results showed that
Radilon A RV500RW 339 NER is up to
Through the introduction of Radilon A
30% tougher than the other material
RV500RW 339 NER, Radici is bringing
tested. Other important characteristics
to market a material that can be
of automotive structural materials are
moulded at temperatures above
high-speed stress-strain properties.
300°C in order to maximise weld-line
strength without polymer degradation.
Radici’s tests show that the stiffness
38
32
and energy absorption of the
The chart opposite indicates
Radilon A compound are greater
that the tensile strength of the
than for competing compounds at
material, with and without weld
all load application speeds. These
lines, does not change for melt
Product Portfolio
Issue 03 – October 2012
temperatures of up 310°C and
Radilon© A RV500
RW blk 339
barrel hold times of up to 6 min.
One of the first commercial
applications to benefit from the
new material is a gear-shift cable
reaction bracket, previously made in
aluminium, that has been developed
by the Italian moulder Sila Holding in
collaboration with Radici. The switch
from aluminium to Radilon A RV500RW
339 NER resulted in the component
Has been designed
to guarantee the
property’s stability even
when processed in
severe conditions and in
presence of a weld line.
weighing 30% less and becoming
Barrel Residence
Time: 6mins
20% cheaper to produce.
High Performance Radilon
100
Tensile Strength at Break
Values at Different Melt
Temperatures with
welding line
(23oC, DAM, ISO 527)
80
60
40
A RV500RW 339 NER
20
Benchmark
330
320
310
300
290
280
0
270
Tensile Strength (MPa)
120
Melt Temperature (oC)
39
33
Product Portfolio
Issue 02 – March 2012
New enhanced finish
electroplating grade of
ABS from Chi Mei
Taiwanese plastics
producer Chi Mei
has introduced a
new grade of ABS
(Acrylonitrile Butadiene
Styrene) resin that is
tailored to achieving
high quality results with
electroplating.
Polylac® is a registered trademark
of Chi Mei Corporation.
The inherent properties of ABS
“Moreover, thanks to the modified
make it highly suitable for the
process employed by Chi Mei to
metalising process and enable
produce PA-726M, the material
the continuous production of high
contains fewer impurities that can
volumes of electroplated plastic
hinder electroplating performance
components. Consequently,
and result in a reduced yield rate.”
moulded ABS plastic components
are substantially cheaper to
Evaluation tests carried out by Chi
manufacture than metal parts and
Mei on chrome-plated components
also present the major benefit of
moulded from the new material
weight reduction – a particularly
included thermal cycle testing,
important factor for vehicle parts.
to determine its durability under
different temperature conditions,
The new material –
Polylac® PA-726M – is
intended for use in
automotive parts
and components,
particularly front
grilles, and is already
approved for use
by some automotive
OEMs.
If plated to a high quality, there
and CASS (Copper Accelerated
should also be no apparent
Acetic Acid Salt Spray) testing, to
visual difference between the
determine corrosion resistance.
metal and plastic parts.
The excellent results of the new
material in these tests, as well as the
To help ensure high quality results,
impressive visual results achieved on
Chi Mei has introduced Polylac®
trial parts, contributed to its approval
PA-726M – a new electroplating
by an automotive OEM in Taiwan.
grade of ABS that surpasses its
previous offering in terms of reduced
“With the introduction of Polylac®
impurities, visual appearance of the
PA-726M, which is now also available
final part and corrosion resistance.
to our customers in the UK, we
can offer a new alternative for
“One enhancement of the new
the electroplating of ABS that is
material is its higher melt flow rate,
able to fulfil the rigorous demands
which leads to a reduced occurrence
of automotive applications,”
of streaking in the plated part,”
concludes Martin White.
explains Martin White, who looks
after Styrenics and Specialities
For further information visit
at Plastribution.
www.plastribution.co.uk/product-search
or call Martin White on 01530 560560
22
40
Product Portfolio
New Granic® grade for
blow moulding and film
applications
Gestora Catalana de
Residuos, producers
of the Granic® range
of calcium carbonate
and talc filled plastic
masterbatches, has
introduced a new grade
recommended for blow
moulding applications
using high density
polyethylene (HDPE).
In contrast to the previously
Issue 03 – October 2012
HDPE copolymer that provides
Victor Oliva, Commercial Director at
the finished article with a higher
Gestora Catalana de Residuos. “We
e-modulus than was previously
see a huge potential in this material,
achievable with a LLDPE carrier.
with a major producer of “probiotic”
yogurt-type drinks already trialing its
At the same time, the use of the
use in Europe and Latin-America.”
ultrafine calcium carbonate granules
in the polymer matrix permits the
The Granic® range is characterised
down-gauging of wall thickness
by the high purity preparation and
in blow moulded articles such as
treatment of the calcium carbonate
bottles and containers without
used in the masterbatch. The additive
sacrificing mechanical, flexural
can be added to almost all types of
and drop impact properties.
polymers, including polyethylene,
polypropylene or polystyrene
Further benefits of the new grade
derivatives, at dosages of up to 60
include the use of a particularly
percent depending on application.
recommend grade, new Granic
white form of calcium carbonate
762 uses a very low melt flow special
that facilitates a reduction in
Benefits of Granic® in moulded
copolymer HDPE base carrier resin with
the amount of titanium dioxide
parts include significant efficiencies
a calcium carbonate content of 80%,
required to produce blow-moulded
in terms of output and energy
as Chris Green, Business Development
white bottles and white films.
costs. In film applications the use of
®
Granic® can lead to improvements
Manager at Plastribution, explains:
“The use of the previous linear low
Moreover, as calcium carbonate is
in mechanical performance
density polyethylene (LLDPE) based
not a pigment, Granic®762 is also
and production efficiency.
grades at higher addition rates was
suitable for use in the production of
found to reduce modulus and tensile
coloured bottles. Finally, as HDPE
Plastribution has been the sole
properties in some cases and to cause
is not transparent, a loading of
distributor in the United Kingdom of the
some issues in processing, particularly
Granic® 762 of up to 10 percent
Granic® range of highly filled calcium
with very large blow mouldings.
is possible (depending on wall
carbonate compounds since 2011.
thickness) in natural HDPE bottles
The new grade addresses these
and films without any discernible
Further information on Granic®
issues by utilising a low melt flow
change in visual appearance.
can be found at www.granic.es.
HDPE carrier that will have no
adverse effect at higher loadings
“Our full commercial introduction
over 15 percent or more.”
of Granic®762 was in April this year,
and already several big customers
The base carrier resin used in Granic
are placing regular orders that can
762 is a high molecular weight
be measured in truck loads,” reports
®
41
37
Product Portfolio
Issue 02 – March 2012
We say no to
surcharges!
Here at Plastribution we
choose to continue
with an all-inclusive
pricing policy.
That remains our
position today.
Following the fuel crisis back in 2007,
In line with our policy of being
polymer distributors faced cost
easy to do business with, here
pressures from their logistics providers
is a summary of what our “no
when the cost of diesel increased
surcharges” policy means.
500kgs
dramatically.
In order to recover these costs,
many suppliers chose to apply order
surcharges to cover them.
INCLUDED
EXCLUDED
kh
500kgs
A specific team dedicated to
servicing your requirements
VAT
Order processing costs
Timed and same
day deliveries
Delivery costs for
quantities > 500kgs
Fuel surcharges
Currency surcharges
Packaging
Compliance with packaging
waste legislation
Training
Technical backup and advice
42
42
kh
Price know-how
500kgs
Delivery costs for
quantities < 500kgs
Product Portfolio
Issue 02 – March 2012
500kgs
d
Our no
surcharge
policy
de
kh
ed
lu
Exc
lud
500kgs
In
c
43
43
Product Portfolio
Issue 03 – October 2012
Plastribution technical capabilities
Regulatory & Compliance
REACH
WEEE
Food
Water contact
Medical
FR
MSDS
Efficiency
Sustainable products
Recycling
Down gauging
Cycle optimisation
Machine / ancillary optimisation
12
44
Material Choices
Competitor analysis – existing components
Material identification
Material comparison
Material alternative
Sustainable choices
Investment Advice
Material
Machine
Tooling
Ancillaries
Product Portfolio
Issue 03 – October 2012
Idea to Component
Concept
Practical considerations
Part design
Tool design
Rapid prototyping
Route to manufacture
Process optimisation
Product testing
Troubleshooting
Material
Process
Design
Quality
Training & Development
Materials
Processing
On-site training available
Outsourcing
Tool trials
Material qualification
Process optimisation
Third party manufacturing
13
45
Plastribution Limited
PO Box 7743
5 Ashby Park
CEVA House
Ashby-de-la-Zouch
Leicestershire
LE65 1XY
Tel: 0845 34 54 560
Email: sales@plastribution.co.uk
www.plastribution.co.uk
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