In A State Of Pleasant Surprise www.minilecgroup.com When we promise, we deliver. We change with the changing markets; we bring in changes that change the markets. We respond to customer feedback. No wonder our customers remain in a permanent state of pleasant surprise! We are Minilec Starting operations in 1965 as a manufacturer of single phasing preventors (phase failure relays), Minilec is today a leading group involved in 100% indigenous production, marketing and export of reliable industrial electronic products for protection, control and monitoring. Market leader in India for protection relays, monitoring relays and alarm annunciators! World's only company manufacturing a very wide range of products in diverse Protection, Control & Monitoring areas ! Index Expanding rapidly by spreading our wings globally and continuously introducing new product categories! 02 THE MINILEC GROUP SHAPING THE MARKETS PROGRESS QUALITY FOCUS PRODUCTS CUSTOMERS 03 04 05 06 07 08 Our insistence on quality has resulted in customer insistence for our products. Our continuous effort to introduce new features to enhance product performance, adapt new technology to bring in greater sophistication and evolve new products in anticipation of market needs gives our customers many reasons to remain in a permanent state of pleasant surprise PRODUCT DETAILS Phase Failure Relays Monitoring Relays Motor / Pump Protection Relays Electronic Timers Liquid Level Controllers Power Line Transducers Automation Products Alarm Annunciators Other Products 09 - 14 15 - 22 23 - 28 29 - 32 33 - 36 37 - 40 41 - 44 45 - 55 56 Soft Starters Agri Sector Product Pune-the city of Minilec 57 - 60 61 - 63 64 THE MINILEC GROUP ORGANISATION The Minilec Group is a progress-oriented organisation incorporating four group companies. Group companies work on niche areas to ensure an 'activity focus'. The group is very well-knit and works together keeping the larger picture in sight. Minilec (India) Pvt. Ltd. – A world-class manufacturer and exporter of microprocessor-based alarm annunciators, pre-programmed logic controllers, diesel level controllers, motor/pump protection relays, thermistor-based winding protection relays etc. Minilec Protective Relays Pvt. Ltd. – Manufacturer of a variety of protection relays NETWORK & CUSTOMER SUPPORT Minilec has a strong sales and service network in the country which, along with an extensive dealer network, ensures reliable and prompt after-sales service. We also have a wide base internationally. Minilec Singapore Pte. Ltd. – The S-E Asia marketing wing Shalaka Electronics Pvt. Ltd. – For export of Minilec products Russia Canada UK France Holland Germany Spain U.S.A. Mexico El Salvador Venezuela Guyana Colombia Ghana Greece Korea Syria Lebanon Pakistan Kuwait Nepal Jordan Bangladesh Egypt Taiwan Bahrain Qatar UAE Hongkong Saudi Arabia Thailand Vietnam Oman Philippines Yemen Malaysia Sri Lanka Congo Kenya Singapore Italy Indonesia Australia South Africa Factory & Head Office Regional Offices New Zealand Resident Engineers 03 SHAPING THE MARKET BENCHMARK DEVELOPMENTS 1965-2007 1965: First to design and manufacture single phasing preventors in India and fulfill an emerging market requirement innovatively. Minilec's bench-mark developments have shaped the markets since 1965.For instance, in the year 2002, responding to customer feedback, we introduced multiple options in enclosures of relays, ( in addition to the existing D1-D2 ), P1-P2 and F3 enclosures. This product enhancement gave our customers the much needed flexibility in terms of size and started a trend. Another interesting product development came anticipating a market need, the MBAS 9400 with front replaceable windows, which gave us the edge to win a major tender from Indonesian Electricity Authority against American and Japanese competitors in 1994. This updation in MBAS 9400 has also ensured a continuous flow of orders from the Malaysian Electricity Authority since 1994. 1994: First company in our segment to get ISO 9001. 1982: 1997: First to launch micro-processor based alarm annunciator. First company to introduce RS232 communication port to alarm annunciators. (Redesigned as Microwarn 9000 in 1990), this was, and remains the most beautiful alarm annunciator attracting customers across the globe. 1984: First to introduce super bright LEDs for facia of alarm annunciators. 2000: Millennium Series (P1 & P2 enclosures) products launched Microcontroller based relays replacing existing relays (D1 & D2 series) introduced. 2007: S2 (Sleek) Series products with microcontroller & SMD technology launched. This technology has the powerful advantage of added intelligence. State of art SMD technology & microprocessor based design gives higher reliability, multi purpose functionality, reduced size & more value. 2007-08: 2005: 1987: First to launch prodless dry run protection device pump guard. This innovation alone, won us several new customers globally. 04 2006: MBAS 9700 expanded up to 128 channels. Innovative and upgraded new products with latest technology are poised to change the face of the emerging market in India and abroad. PROGRESS Every small change or a big expansion that serves the customer better is progress. To us at Minilec, one more pleasant surprise for our customers is progress. This progress is evident in every area, be it figures of turnover and exports or developments in infrastructure, products and R&D. INFRASTRUCTURE 40,000 sq.ft Premises 200+ Employees located in clean, green and environment friendly location at Pirangoot Industrial Estate near Pune, includes 10,000 sq.ft of recent addition. Highly qualified engineers, R&D experts, quality control technicians and administrative staff; all very well-trained to ensure high quality results. Sophisticated R&D laboratory Well-calibrated testing equipments Manufacturing facility to cater ever-growing customer demands Innovative designs are made here. 05 QUALITY FOCUS QUALITY SYSTEMS ACCREDITATIONS Stringent quality checks by carefully selected vendors, extensive inward inspection and proven production processes continuously improve product quality at Minilec. Minilec's Quality Systems are verified by BVQI to be as per ISO 9001 requirement of international quality standards. The Models of phase failure relays and alarm annunciators carry CE mark and CSA Certification. The products are also thoroughly type tested at reputed test houses in India, Singapore, Malaysia and Russia as per the IEC standards. 5 YEARS WARRANTY! All Minilec alarm annunciators carry a 5 years' warranty. 'Timely supply of reliable products with innovative features for customer satisfaction.' – Quality Policy of Minilec 06 PRODUCTS WIDEST RANGE Minilec is the only company in the world offering the widest range of products in all three product segments viz. protection, control and monitoring. Our products cater to every agro. and industrial segment and provide for the needs of small scale industries as well as corporate giants like Siemens and Reliance. PRODUCT CATEGORIES ► Phase Failure Relays ► Voltage / Current / Frequency / Power Monitoring Relays ► Motor/Pump Protection Relays ► Level Controllers ► Timers ► Alarm Annunciators ► Power Line Transducers ► Pump Automation Products ► Soft Starters ► Process & Plant Controllers ► SCADA Systems TREND-SETTING DESIGNS Our product designs today set the trends for the markets in India. Minilec’s quality is a standard that even competitors aspire for. Our products are approved by leading industrial project consultants. Growing demand for our products world-wide is a proof of customer acceptance for our products globally. Our products are rated as 'being the best' on the three criteria of Quality, Product Features and Delivery Schedules. SECTOR DIVERSIFICATION Omnipresence of our products across agro and industrial sectors. 20 % Farm Irrigation 10 % Water Supply & Sewerage 10 % Process Industry 15 % Air Conditioning & Refrigeration 5% Material Handling 5% Machinery & Equipments 20% 15% Telecommunication Power Generation, Transmission & Distribution THOROUGH APPROACH TO PRODUCT RELATED EDUCATION We update our customers & dealers about our latest product range and breakthrough technology through various seminars, training sessions and regular product literature . This ensures optimum utilization of the latest features and technology used in products. 07 Million $ 9.50 UNDETERRED GROWTH Estimated 3800 3600 3400 2800 7.50 Yearly Sales Growth 7.00 Growing turnover is also an index of product reliability & increasing customer satisfaction. 2600 2400 Turnover in INR x 100,000 Turnover has shown a steady increase. Even in times of market lows, Minilec has never found it difficult to keep a growing turnover trend. 8.50 8.00 3200 3000 9.00 6.50 6.00 2200 5.50 2000 5.00 1800 4.50 1600 4.00 1400 3.50 1200 3.00 1000 2.50 800 2.00 600 1.50 400 1.00 200 0.50 0 07 -0 8 84 -8 5 85 -8 6 86 -8 7 87 -8 8 88 -8 9 89 -9 0 90 -9 1 91 -9 2 92 -9 3 93 -9 4 94 -9 5 95 -9 6 96 -9 7 97 -9 8 98 -9 9 99 -0 0 00 -0 1 01 -0 2 02 -0 3 03 -0 4 04 -0 5 05 -0 6 06 -0 7 0.0 Estimated 6.0 5.5 Turnover in US$ x 100,000 5.0 EXPORTS : 4.5 Exports rose steadily in the initial years, and are now 4.0 showing a rapid growth fueled by a very encouraging 3.5 3.0 reception of our products globally. Minilec has traditionally 2.5 2.0 exported to S.E. Asia, Europe and the Middle-East. 1.5 Exports to North and South America are now increasing 1.0 0.5 substantially. 07 -0 8 05 -0 6 03 -0 4 00 -0 1 98 -9 9 95 -9 6 93 -9 4 0.0 CUSTOMERS Minilec’s customers span a wide spectrum of segments and scale. SIEMENS BLUE STAR Repeat orders from customers for decades is a very big confirmation of customer delight with our products. Crompton Greaves OHPC li TM 08 PHASE FAILURE RELAYS These relays are suitable for monitoring incoming 3-phase supply from Mains (Electricity distribution line). Being independent of load, they can be used for any HP/KW rating of load. MODELS FEATURES PROTECTIONS / FUNCTIONS VSP D1, VSP D2, P1PF S1, P1PF S2, P2PF S1, S2 VMR1, • • Phase Failure (Phase Loss / Single Phasing), • Phase sequence reversal, • Voltage Unbalance, • Under Voltage, • Over Voltage S2 VMR2, HLS D2, HLV D2, ALV D2, VST D1, P2 PFV1, F3 PFV1, D2 VMR1, D2 VMR2, S2 VMR3 • • • • • • • • • Fixed/adjustable unbalance settings Fixed/adjustable undervoltage/over-voltage settings Fixed/adjustable trip delays Built-in or external power supply Resetting Auto or Manual Output contacts : 1 CO or 2 CO Choice of enclosures (DIN-Rail, Plug-in, Flush) Models with Micro-Controller based design Use of SMD Technology User-friendly LED indications Ordering Instructions ü ü ü ü Product Family Name Model Name System Supply Voltage Aux. Supply / Control supply voltage 09 P H A S E F A I L U R E R E L A Y S • Wherever not specified Contact Rating : 5A @ 230 V AC (resistive) • * Available on request. P1 PFS1 Phase Sequence Relay Phase Failure, Unbalance, Phase Sequence, Auto Reset, Fixed Unbalance Setting, 1 CO output Relay Phase Failure, Unbalance, Phase Sequence, Auto / Manual / Remote Reset, Adjustable Unbalance setting, 2 CO output relay Phase Sequence, Phase Loss Auto Reset, 1 CO output relay 110/240 / 380 / 415 V AC ±20% 50 / 60 Hz 110/240 / 380 / 415 V AC ±20% 50 / 60 Hz 110 / 240 / 380 / 415 V AC ±10%, 50 / 60 Hz 110 / 240 / 380 / 415 / 440 V AC ±20% 1 CO 110 / 240 / 380 / 415 V AC ±20% 2 CO Built-in 1 CO (Pick-up on correct phase sequence) Yes 40 V ±6 V (fixed) N.A. Yes 30 V to 70 V ±6 V (adjustable) N.A. Yes N.A. N.A. 3.5 sec. ±1.5 sec. 3.5 sec. ±1.5 sec. N.A. Auto 320 gms. Auto / Manual / Remote 400 gms. Auto 175 gms. 76 x 30.5 x 117.5 68 centre to centre / 35 mm rail Mounting 76 x 56.5 x 117.5 67 x 46 / 35 mm rail Mounting 50 x40 x 80 8 - Pin Plug-in Aux Supply Aux Supply RYB R B Y R B Phase Fail 16 18 15 R B L2 L3 B OFF N/V 7 8 1 8 M L1 R L2 Y L3 B OFF ON N/V DOL STARTER M M Y B ON DOL STARTER 1 2 3 4 5 6 1 2 3 VSP D2 4 VSP D1 AUX. SUPPLY AUX. SUPPLY 7 8 9 7 8 9 10 11 12 13 14 15 16 17 18 6 2 7 Bottom view Relay contact position shown in 'Power on' (Healthy) condition 10 5 3 1 13 14 15 R Y B R L1 R Y R B Y 3 Ph R Y B Td : 2-5 Sec. 15 13 Td : 2-5 Sec. 16 14 13 13 R B Y Phase Fail 3 Ph 17 3 Ph RYB RYB R Y B 14 Resetting Mode Weight Dimensions (mm) Overall (L x W x D) Mounting (L x W) VSP D2 Phase Failure Relay 13 Supply Voltage System Auxiliary Output Contacts Trip Setting (Volts) Phase Sequence Phase Unbalance UV/OV Trip Time Delay On Phase Failure/Sequence VSP D1 Phase Failure Relay 8 P H A S E F A I L U R E R E L A Y S P1 PFS2 P2 PFS1 S2 VMR1 S2 VMR2 Phase Failure Relay Phase Failure Relay Phase Failure Relay Phase Failure Relay R C Phase Failure, Unbalance, Phase Sequence, Auto reset, fixed unbalance setting, 1 CO output relay Phase Failure, Unbalance, Phase Sequence Auto reset, Adjustable Unbalance setting, 2 CO output relay R US C US Microcontroller design, SMD Technology, Phase Failure, Unbalance, Phase Sequence, under voltage, Over Voltage Auto reset, Fixed Unbalance setting, Fixed UV/OV settings, 2 CO output relay Microcontroller design, SMD Technology Phase Failure, Unbalance, Phase Sequence Auto reset, Adjustable Unbalance setting, 2 CO output relay 110 / 240 / 380 / 415 V AC ±10%, 50 / 60 Hz 240 / 380 / 415 V AC ± 15%, 50-60Hz 100-120 / 220-240 / 380-440V AC ± 20%, 48-63 Hz 100-110-120 / 220-230-240 / 380-415-440V AC ± 20%, 48-63 Hz Selectable by Front Knob Built-in 1 CO Built-in 2 CO Built In (from 3 Phase) 2 CO Built In (from 3 Phase) 2 CO Yes 40V ± 6V (fixed) N.A. Yes 30 V to 70 V ±6V (adjustable) N.A. Yes 4 % TO 20 % (Variable) ± 5% of full scale. N.A. Yes 10% (Fixed) ± 10% ± 20% (Fixed) 3.5 sec. ±1.5 sec. 1 - 5 secs. (variable) 4 Sec ± 1 Sec / RP-Instant 2 - 5 Sec. (Fixed) / RP-Instant Auto 175 gms. Auto 250 gms. Auto/ Manual Reset (Selectable by Front Push Button) 100 gms (Approx.) Auto Reset 100 gms (Approx.) 50 x40 x 80 8 - Pin Plug-in 80 x 35 x 95 11 - Pin Plug-in 30 X 60 X 90 35 mm Rail Mounting 30 X 60 X 90 35 mm Rail Mounting RYB R B Y 3 Ph R Y B RYB RYB R B R Y B RYB Unbalance >30 - 70V set value or Reverse phase 3 4 4 1 11 3 Ph 11 9 7 8 7 R R M Y M Y R Y B 8 9 10 10 R Y OV R B Y UV Td : 2-5 Sec. Td : 3-5 Sec. 11 RY Unbalance / Phase fail R B Y 3 Ph Td : 2 to 5 Sec. 1 1 R B Y 3 Ph Td : 2-5 Sec. 3 1 R B Phase Fail /Reverse Td : 2-5 Sec. Unbalance >4 - 20 % 7 7 12 M 8 9 10 10 11 12 R Y B M B B 4 5 5 3 6 2 7 1 8 Bottom view 4 3 2 6 7 8 9 10 1 11 Bottom view Relay contact position shown in 'Power on' (Healthy) condition Relay position shown in 'Power off' condition 11 P H A S E F A I L U R E R E L A Y S HLS D2 HLV D2 ALV D2 Phase Failure with UV / OV Relay Phase Failure with UV / OV Relay Phase Failure with UV / OV Relay Phase Failure, Unbalance, Phase Sequence, under voltage, Over Voltage Auto reset, Fixed Unbalance setting, Fixed UV/OV settings, 2 CO output relay Phase Failure, Unbalance, Phase Sequence, under voltage, Over Voltage Manual reset, Fixed Unbalance setting, Adjustable UV/OV settings, 2 CO output relay Phase Failure, Unbalance, Phase Sequence, under voltage, Over Voltage Auto Reset, Fixed Unbalance setting, Adjustable UV/OV settings, 2 CO output relay 240 / 380 / 415 / 440 V AC ±20% 50 / 60 Hz 110 / 240 / 380 / 415 / 440 V AC ±20% 2 CO 240 / 380 / 415 / 440 V AC ±20% 50 / 60 Hz 240 / 380 / 415 / 440 V AC ±20% 50 / 60 Hz 110 V (Fixed) or (220 - 230 - 240) or (380 - 415 - 440) V AC ±20% selectable 2 CO 2 CO Yes 40 V ±6 V (fixed) 85% ± 5 V (fixed) 110% ± 5V (fixed) Yes 40 V ±6 V (fixed) 80% to 95% (adjustable) 105% to 120% (adjustable) Yes 40 V ±6 V (fixed) 80% to 95% (adjustable) 105% to 120% (adjustable) 3.5 secs. ± 1.5 sec Supply Voltage System Auxiliary Output Contacts Trip Setting (Volts) Phase Sequence Phase Unbalance Under Voltage Over Voltage Trip Time Delay On Phase Failure On UV/OV Resetting Mode Weight Dimensions (mm) Overall (L x W x D) Mounting (L x W) • Wherever not specified Contact Rating : 5A @ 230 V AC (resistive) • * CE marked products available on request. 3.5 secs. ± 1.5 sec Less than 2 secs. Auto 400 gms. Manual / Remote 430 gms. 3.5 secs. ± 1.5 sec Less than 2 secs. Auto 400 gms. 76 x 56.5 x 117.5 67 x 46 / 35 mm rail Mounting 76 x 56.5 x 117.5 67 x 46 / 35 mm rail Mounting 76x 56.5 x 117.5 67 x 46 / 35 mm rail Mounting Aux Supply Less than 2 secs. for OV & 2 - 5 secs for UV UV RYB 3 Ph R B RBY OV Aux Supply RYB Unbal./ Phase Fail UV RYB 3 Ph Td : 2-5 Sec. R B RBY OV UV Aux Supply RYB RYB 3 Ph Unbal./ Phase Fail R B Td : 2-5 Sec. Td : 2-5 Sec. 14 13 14 16 17 13 14 16 17 13 15 13 15 16 18 13 15 16 18 Y L3 L1 R L1 L2 L2 Y MOTOR L3 B L1 R MOTOR L2 Y L3 B B N/V N/V OFF ON OFF N/V ON DOL STARTER 1 2 3 4 5 6 ALV D2 1 2 3 4 5 6 1 2 3 4 5 6 HLS D2 7 8 9 10 11 12 AUX. SUPPLY 7 8 9 10 11 12 AUX. SUPPLY 7 8 9 10 11 12 AUX. SUPPLY 13 14 1516 17 18 13 14 1516 17 18 13 14 1516 17 18 Relay contact position shown in 'Power on' (Healthy) condition 12 OFF DOL STARTER DOL STARTER HLV D2 RYB Unbal./ Phase Fail 13 R RBY OV ON MOTOR P H A S E F A I L U R E R E L A Y S VST D1 P2 PFV1 F3 PFV1 Phase Failure with Under Voltage Phase Failure with UV / OV Relay Phase Failure with UV / OV Relay Phase Failure, Phase Sequence, under voltage, Auto Reset, Adjustable trip delay, Adjustable UV setting, 1 CO output relay Selectable range of supply voltage Phase Failure, Unbalance, Phase Sequence, under voltage, Over Voltage Auto Reset, Fixed Unbalance setting, Adjustable UV/OV settings, 2 CO output relay 240 / 415 / 575 V AC 3 Phase (±15% selectable) Built-in 1 CO Phase Failure, Unbalance, Phase Sequence, under voltage, Over Voltage Auto Reset, Fixed Unbalance setting, Adjustable UV/OV settings, 1 CO output relay 380 / 415 V AC ± 15%, 50/60 Hz Built-in 2 CO 240 / 380 / 415 V AC ± 20%, 50 / 60 Hz 110 / 240 / 380 / 415 / 440 V AC ±20% 1 CO 80% of V set N.A. Yes 40 V ±6 V (fixed) 85% to 95% (adjustable) 105% to 115% (adjustable) Yes 40 V ± 6 V (fixed) 80% - 95% (adjustable) 105% - 120% (adjustable) 0.2 - 10 secs. (variable) 0.2 - 10 secs. (same for UV & SP) Auto 300 gms. 3.5 secs. ± 1.5 sec Less than 2 secs. Auto 250 gms. 3.5 secs ± 1.5 sec. Less than 2 secs. Auto 430 gms. 75 x 30.5 x 117.5 68 centre to centre / 35 mm rail Mounting 80 x 35 x 95 11 - Pin Plug-in 96 x 96 x 76 (Flush mounting) 92 x 92 (cutout) Yes N.A. RYB RY R B Y Phase fail 3 Ph RYB UV RY 3 Ph Td :0.2-10 Sec. OV R B Y Unbalance / Phase fail UV Aux Supply Td : 2-5 Sec. Td : 2-5 Sec. 13 13 14 1 15 1 3 4 11 11 UV RYB 3 Ph 9 R B RBY RYB Unbal./ Phase Fail Td : 2-5 Sec. 8 C NO C NC L1 R R L1 R L2 Y L3 B L2 Y L3 B MOTOR MOTOR MOTOR Y N/V N/V OFF ON OV OFF MOTOR ON DOL STARTER B DOL STARTER 1 2 3 VST D1 5 7 8 9 13 14 15 4 3 2 6 7 8 R C D NO Y NC D D B D ~ ~ D D AUX. SUPPLY 9 10 1 11 Bottom view Relay contact position shown in 'Power on' (Healthy) condition 13 P H A S E F A I L U R E R E L A Y S D2 VMR 1 D2 VMR 2 S2 VMR 3 Phase Failure with UV / OV (3Ø-3W) Phase Failure with UV / OV (3Ø-4W) Phase Failure with UV / OV Relay R C R US C Suitable for 3 Ph-3W system, Microcontroller design, Absolute values of UV/OV settings, Phase Failure, Unbalance, Phase Sequence, under voltage, Over Voltage, Auto/Manual reset, Adjustable settings for Unbalance, UV/OV and trip delays, 2 CO output relay Supply Voltage System Auxiliary Output Contacts Trip Setting (Volts) Phase Sequence Phase Unbalance R US C Suitable for 3 Ph-4W system, Microcontroller design, Absolute values of UV/OV settings Phase Failure, Unbalance, Phase Sequence, under voltage, Over Voltage Auto/Manual reset, Adjustable settings for Unbalance, UV/OV and trip delays, 2 CO output relay Microcontroller design, SMD Technology, Absolute values of UV/OV settings, Phase Failure, Unbalance, Phase Sequence, under voltage, Over Voltage Auto/Manual reset, Adjustable settings for Unbalance, UV/OV and trip delays, 2 CO output relay 100-120 / 220-240 / 380-440V AC ± 20%, 48-63 Hz Built In (from 3 Phases) 2 CO 100-120 / 220-240 / 380-440V AC ± 20%, 48-63 Hz Built In (from 3 Phases) 2 CO 100-120 / 220-240 / 380-440V AC ± 20%, 48-63 Hz Built In (from 3 Phases) 2 CO YES 4 % - 20 % [Variable] YES 4 % - 20 % [Variable] YES 4 % - 20 % [Variable] Under Voltage For 380-440V AC For 220-240V AC For 100-120V AC 285-425V AC [Variable] 165-225V AC [Variable] 75-115V AC [Variable] 165 - 445V AC [Variable] 95 -135V AC [Variable] 45 - 65V AC [Variable] 285-425V AC [Variable] 165-225V AC [Variable] 75-115V AC [Variable] Over Voltage For 380-440V AC For 220-240V AC For 100-120V AC 400-520V AC [Variable] 230-290V AC [Variable] 105-140V AC [Variable] 230-310V AC [Variable] 130-170V AC [Variable] 60-80V AC [Variable] 400-520V AC [Variable] 230-290V AC [Variable] 105-145V AC [Variable] Instant Instant Instant 1 To 10 Sec [Variable) Auto/ Manual Reset (For NC Push Buttons) 300 gms. 1 To 10 Sec [Variable) Auto/ External Manual Reset (For NC Push Buttons) 300 gms. 1 To 10 Sec [Variable) Auto/ Manual Reset [Selectable] 110 gms (Approx.) 76 X 56.5 X 117.5 67 x 46 / 35 mm rail Mounting 76 X 56.5 X 117.5 67 x 46 / 35 mm rail Mounting 35 X 60 X 90 35 mm Rail Mounting Trip Time Delay On Phase Sequence On SP/UV/OV Resetting Mode Weight Dimensions (mm) Overall (L x W x D) Mounting (L x W) • Wherever not specified Contact Rating : 5A @ 230 V AC (resistive) • * CE marked products available on request. RYB RY 14 16 17 15 16 18 13 L O A D Y B OV R B Y RYB UV 14 16 17 15 16 18 3 Ph 7 L O A D Y B R Y B N MANUAL RESET PB MANUAL RESET PB Relay position shown in 'Power off' condition 8 10 11 9 10 12 OV R B Y Td : 1-10 Sec. Td : 1-10 Sec. 7 R RY Unbalance / Phase fail Td : 1-10 Sec. Td : 1-10 Sec. 13 R RY Unbalance / Phase fail 3 Ph N UV Td : 1-10 Sec. Td : 1-10 Sec. 13 RYB OV R B Y Unbalance / Phase fail 3 Ph 13 14 US UV VOLTAGE / CURRENT / FREQUENCY / POWER MONITORING RELAYS These relays are best suitable for monitoring balanced or unbalanced supplies, either of single phase, 3-phase 3wire or 3-phase 4 wire loads powered by generators, UPS, stabilizers, inverters, or Mains (by Electricity Boards / Utilities); in AMF panels, PCCs, distribution boards and for power monitoring of individual loads / motors / pumps. MODELS FEATURES PROTECTIONS / FUNCTIONS VCR D2, D1 VCR1 UVT D1, UVF D1, VCT D2, VCF D2, D2 VCT1, S2 VMR 4, S2 VMR 5, D2 EFR1, CCSD2, OCS D1, S2 CMR2, S2 CMR3, S2 CMR4, FCS D2, OFS D1, S2 FMR2, RPT D2, RPF D2, PMR D2 + PTS D1, F3 VSR1, F3 VSR2, F3 VSR3 • Fixed/adjustable under/Over trip settings for parameters. • Fixed/adjustable trip delays and Power On delays • Built-in or external power supply • Resetting – Auto or Manual • Output contacts : 1 CO or 2 CO • Choice of enclosures (DIN-Rail, Plug-in, Flush) • Models with Micro-Controller based design • 2 line alpha-numeric LCD display (for F3 VSR1/2) • Serial Communication (RS232) port (for F3 VSR1/2 models) • Use of SMD Technology • User-friendly LED indications • • • • • • • Under/over Voltage, Under/Over Current Under/Over Frequency Under/Over Power Reverse Power Earth Fault/Ground Fault Earth leakage Ordering Instructions ü Product Family Name ü Model Name ü System Supply Voltage & frequency ü Aux. Supply/Control supply voltage ü Current input (1A or 5A) 15 VOLTAGE MONITORING RELAYS VCR D2 D1 VCR 1 VCT D2 1 Phase Voltage Monitoring Relay Single Phase Under & Over voltage, Auto / Manual Reset, Adjustable under/over voltage settings, adjustable trip delay / on delay, 2 CO output relay System Supply Output Relay Contact Trip Setting Under Voltage VCF D2 Voltage Monitoring Relay, 3Ø-3W Single Phase Under & Over voltage, Auto / Manual Reset, Adjustable under / over voltage settings, adjustable trip delay, 2 CO output relay. 3-Phase 3-Wire Under & Over voltage Auto/Manual Reset, Adjustable under/over voltage settings, adjustable trip delay & ON delay, 2 CO output relay Voltage Monitoring Relay, 3Ø-3W 3-Phase 4-Wire Under & Over voltage Auto/Manual Reset, Adjustable under/over voltage settings, adjustable trip delay & ON delay, 2 CO output relay 3-Phase 3-Wire Under & Over voltage Auto/Manual Reset, Adjustable under/over voltage settings, adjustable trip delay & ON delay, 2 CO output relay 110/240/380/415/440 V AC +20%, –25% 50/60Hz 2 CO 2 CO 110 / 240 V AC (+20%, -25%) 50/60Hz 2 CO 220-240 (+ 20% - 30%), 50/60 Hz ± 2 CO 75% - 95% (adjustable) 75 - 95% [Variable] of set value 105% - 120% (adjustable) 105 - 120% [Variable] of set value 105% -120% (adjustable) Trip Time Delay Power on Delay Reset Weight Dimensions (mm) Overall (L x W x D) Mounting 1 - 10 secs. (adjustable) 1 - 10 secs. (adjustable) Auto / Manual 450 gms. 2- 5 Sec (Fixed) (UV/OV) — Auto Reset 180 gms. 76 x 56.5 x 117.5 67 x 46 / 35 mm rail mounting 76 x 30.5 x 117.5 68 centre to centre / 35 mm rail mounting • Wherever not specified Contact Rating : 5A @ 230 V AC (resistive) 240/380/415 V AC ±15% 50/60Hz 2 CO 75% - 95% (adjustable) 85% - 95% (adjustable) 105% -120% (adjustable) 105% - 115% (adjustable) 1-10 secs. (adjustable) 1-10 secs. (adjustable) Auto / Manual 450 gms. 1-10 secs. (adjustable) 1-10 secs. (adjustable) Auto / Manual 450 gms. 1-10 secs. (adjustable) 1-10 secs. (adjustable) Auto / Manual 200 gms. 76 x 56.5 x 117.5 67 x 46 / 35 mm rail mounting 76 x 56.5 x 117.5 67 x 46 / 35 mm rail mounting 75 x 35 x 95 11 - Pin plug in 75% - 95% (adjustable) Over Voltage P2 SMV1 Voltage Monitoring Relay, 3Ø-4W OV SET OV RESET 3 Ph OV SET OV SET OV RESET OV RESET OV SET 1 Ph N 1 Ph N OV RESET 3 Ph UV RESET UV RESET UV RESET UV SET 13 14 16 17 13 15 16 18 TD 1 to 10sec. TD 2 to 5sec. TD T on 1 to 10sec. UV SET UV SET 13 14 1 2 13 15 1 3 TD 1 to 10sec. TD 13 14 15 13 16 16 17 T on L O A D L OFF D 8 R L O A D Y B N R L O A D Y B ON ON ON N/V D1 VCR1 1 2 3 N/V 1 2 3 4 5 6 VCT D2 VCR D2 A/M LINK A/M LINK 1 2 3 4 5 6 N/V VCF D2 A/M LINK 7 8 9 10 11 12 5 4 3 2 6 7 8 9 10 1 11 7 8 9 10 11 12 7 8 9 13 14 15 Bottom view 13 14 151617 18 13 14 151617 18 13 14 151617 18 Relay contact position shown in 'Power on' (Healthy) condition 16 11 OFF 1 2 3 4 5 6 7 8 9 10 11 12 4 TD T on 1 to 10sec. L O A D OFF ON 3 1 9 OFF L N N/V 1 11 18 A N TD TD 1 to 10sec. 1 to 10sec. O L UV RESET UV SET EXT. PUSH BUTTON VOLTAGE MONITORING RELAYS UVT D1 UVF D1 Under Voltage Relay 3Ø-3W D2 VCT1 Under Voltage Relay 3Ø-4W S2 VMR4 Voltage Monitoring Relay R C 3-Phase 3-Wire Under voltage Auto Reset, Adjustable under voltage settings, adjustable trip delay, 1 CO output relay 3-Phase 4-Wire Under voltage Auto Reset, Adjustable under voltage settings, adjustable trip delay, 1 CO output relay N.A. C R US C US 3-Phase 3-Wire Under & Over voltage, Microcontroller based design, SMD Technology Auto/Manual Reset, , Adjustable under/over voltage settings, Absolute values for UV/OV, adjustable trip delay & ON delay, 2 CO output relay (or selectable 1CO for UV, 1CO for OV) Failsafe-non-failsafe selectable 3-Phase 4-Wire Under & Over voltage, Microcontroller based design, SMD Technology, Auto / Manual Reset, Adjustable under/over voltage settings, Absolute values for UV/OV, adjustable trip delay & ON delay, 2 CO output relay (or selectable 1CO for UV, 1CO for OV) Failsafe-non-failsafe selectable 100-120 / 220-240 / 380-440V AC ± 20%, 50/60 Hz 1 CO + 1 CO / 2 CO 100-120 / 220-240 / 380-440V AC ± 20%, 48-63 Hz 1 CO + 1 CO / 2 CO 100-120 / 220-240 / 380-440V AC ± 20%, 48-63 Hz 1 CO + 1 CO / 2 CO 285-425V AC (Variable) 165-225V AC (Variable) 75-115V AC (Variable) 285 - 425V AC (Variable) 165-225V AC (Variable) 75-115V AC (Variable) 165-245V AC (Variable) 95-135V AC (Variable) 45-65V AC (Variable) Ph Ph Sensing: For 380-440V AC For 220-240V AC For 100-120V AC Ph N Sensing: For 380-440V AC For 220-240V AC For 100-120V AC N.A. R US Ph Ph Setting: For 380-440V AC For 220-240V AC For 100-120V AC Ph N Sensing: For 380-440V AC For 220-240V AC For 100-120V AC 75% - 95% (adjustable) Voltage Monitoring Relay, 3Ø-4W 3-Phase 3-Wire and 3-Phase 4-Wire (selectable) Under & Over voltage, Microcontroller based design, Auto/Manual Reset, Adjustable under/over voltage settings, Absolute values for UV/OV, adjustable trip delay & ON delay, 2 CO output relay (or selectable 1CO for UV, 1CO for OV) Failsafe-non-failsafe selectable 110 / 240 / 380 / 415/440 V AC+20 / -25%, 50 / 60 Hz 1 CO 1 CO 75% - 95% (adjustable) S2 VMR5 Voltage Monitoring Relay, 3Ø-3W 45-65V AC (Variable) 90-130V AC (Variable) 165-245V AC (Variable) 400-520V AC (Variable) 230-290V AC (Variable) 105-145V AC (Variable) 400-520V AC (Variable) 230-290V AC (Variable) 105-145V AC (Variable) 230-310V AC (Variable) 130-170V AC (Variable) 60-80V AC (Variable) 60-80V AC (Variable) 130-170V AC (Variable) 230-310V AC (Variable) 1 - 10 secs. (adjustable) 3.5 secs. ±1.5 secs. Auto 175 gms. 1- 10 secs. (adjustable) 3.5 secs ±1.5 secs Auto 175 gms. 1-10 Sec (Variable) SP/UV/OV 1-10 Sec (Variable) Auto/ Manual Reset 300 gms (Approx.) 1-10 Sec. (Variable) 1 10 Sec (Variable) Auto / Manual Reset 1-10 Sec. (Variable) 1 10 Sec (Variable) Auto / Manual Reset 110 gms (Approx.) 110 gms (Approx.) 76 x 30.5 x 117.5 68 centre to centre / 35 mm rail mounting 76 x 30.5 x 117.5 68 centre to centre / 35 mm rail mounting 76 X 56.5 X 117.5 67 x 46 mm / 35 mm rail mounting 35 X 60 X 90 35 mm Rail Mounting 35 X 60 X 90 35 mm Rail Mounting 3 Ph N UV RESET OV SET UV SET OV RESET OV RESET TD 1 to 10sec. 14 13 14 16 17 13 15 16 18 TD 1 to 10sec. UV SET TD 1 to 10sec. TD T on 1 to 10sec. UV RESET UV RESET UV RESET 2 to 5 sec. 3 Ph N 3 Ph UV SET TON 13 OV RESET OV SET OV SET 3 Ph N 7 8 10 11 7 9 10 12 T on 1 to 10sec. UV SET TD 1 to 10sec. TD 7 8 10 11 7 9 10 12 TD T on 1 to 10sec. 15 13 L O A D R Y B OFF R L O A D Y B N OFF L O A D N R Y B R Y B N ON N/V ON N/V 1 2 OFF 3 UVT D1 1 2 3 UVF D1 A/M LINK A/M 7 13 8 14 LINK 9 7 8 9 13 14 15 15 Relay position shown in 'Power on' (Healthy) condition Relay position shown in 'Power off' condition 17 CURRENT MONITORING RELAYS CCS D2 OCS D1 S2 CMR2 1 Phase Current Monitoring Relay 1 Phase Over Current Relay 1 Phase Current Monitoring Relay R C Single phase under & over current Auto/Manual reset, Input 1A or 5 A through CT, Adjustable under/over current trip settings, Adjustable trip delay & ON delay, 2 CO output relay Supply Voltage System Auxiliary Ext. Input Output contact Single phase under & over current Microcontroller based design, SMD technology, Auto/Manual reset, Input 1A or 5 A through CT, Adjustable under / over current trip settings, adjustable trip delay & ON delay, 2 CO output relay (or selectable 1CO for UC, 1CO for OC) Failsafe-non-failsafe mode selectable Single phase over current Auto reset, Input 1A or 5 A through CT, Adjustable over current trip settings, Adjustable trip delay, 1 CO output relay 110 / 240 / 380 /415V AC ±20%, 12 V DC / 24 / 30 V DC ±10% 1 Amp or 5 Amp (Selectable) CT 2 CO US 110 / 240 V AC ±20%, 24 V DC ±10% 1 Amp or 5 Amp (Secondary) CT 1 CO 1 Amp or 5 Amp (Secondary) CT 1 CO + 1 CO Trip setting — EF Trip Setting Under Current — 10%-100% (adjustable) Over Current Power On Delay Trip Time Delay Resetting Weight Dimensions (mm) Overall (L x W x D) Mounting (L x W) — N.A. 50% - 140% (Variable) 50% -140% (adjustable) of CT sec 50% -140% (adjustable) of CT sec 1 - 10 secs (adjustable) 1 - 10 secs (adjustable) Manual / Auto 550 gms. 3.5 secs ± 1.5 sec (fixed) 1 - 10 secs (adjustable) Auto 250 gms. 10% - 100% (Variable) 1-10 Sec. (Adjustable) ± 1 Sec. 1-10 Sec. (Adjustable) ± 1 Sec. Auto / Manual 140 gms 76 x 56.5 x 117.5 67 x 46 / 35 mm rail Mounting 76 x 30.5 x 117.5 68 centre to centre / 35 mm rail Mounting 35 X 60 X 90 35 mm Rail Mounting • Wherever not specified Contact Rating : 5A @ 230 V AC (resistive) Aux. Supply Aux. Supply Aux. Supply OC SetPoint OC SetPoint OC Reset OC Reset OC SetPoint UC Reset UC SetPoint OC Reset UC Reset UC SetPoint Current Input Current Input T ON 1 to 10 sec. 13 14 16 17 13 15 16 18 Current Input AUTO RESET T ON 2 to 5 sec. Td 1 to 10 sec. L O A D L N 13 14 13 15 1 2 7 8 9 10 11 12 13 14 15 16 17 18 3 11 7 9 10 12 DOL STARTER ON OFF AUX. SUPPLY 7 8 9 13 14 15 Relay contact position shown in 'Power on' (Healthy) condition 18 10 OCS D1 ON OFF LINK 8 N/V DOL STARTER CCS D2 AUX. SUPPLY 7 AUTO RESET Td 1 to 10 sec. L O A D L N N/V 1 2 3 4 5 6 T ON 1 to 10 sec. Td 1 to 10 sec. Relay position in 'Power off' condition GROUND FAULT MONITORING RELAYS D2 EFR1 S2 CMR3 S2 CMR4 Earth Fault Relay Ground Fault Relay Earth Leakage Relay R C Earth fault/Ground fault monitoring of 3 phase systems Manual Reset, Input 1A or 5A through CBCT, Adjustable earth fault trip setting, adjustable trip delay, 2 CO relay output 110 / 240 / 380 / 415 V AC ±20% R US C Earth fault/Ground fault monitoring of 3 phase systems, Microcontroller based design, SMD technology, Manual Reset, Input 1A or 5A through CBCT, Adjustable earth fault trip setting, Adjustable trip delay & ON delay, 2 CO relay output Failsafe-non-failsafe seletable US Earth leakage monitoring of 3 phase systems, Microcontroller based design, SMD technology, Manual Reset, Input through CBCT, Adjustable trip setting, Adjustable trip delay & ON delay, 2 CO relay output Failsafe-non-failsafe seletable 100-110/240/380/415V AC ± 20%, 48-63 Hz 100-110/240V AC / 24V DC ± 20% 100-110/240/380/415/440V AC ± 20%, 48-63 Hz 100-110/240V AC / 24V DC ± 20% 2 CO 2 CO 10% -100% (adjustable) of CT sec 10% - 100% of Rated Current Input (Variable) (Input through CT of 1AMP or 5AMP Secondary) 10% - 100% of Rated Current Input (Variable) (Input through CBCT of 300m A Secondary) N.A. N.A. N.A. N.A. N.A. 0.1-1.0 / 1-10 Sec. (Adjustable) Manual / Remote (Selectable) 550gms. N.A. N.A. 1 -10 Sec.(Adjustable) 0.1 - 1 Sec.(Adjustable) Manual 140 gms 1 -10 Sec.(Adjustable) 0.1 Sec to 1 Sec.(Adjustable) Manual 140 gms 76 x 56.5 x 117.5 67 x 46 / 35 mm rail Mounting 35 X 60 X 90 35 mm Rail Mounting 35 X 60 X 90 35 mm Rail Mounting 1A or 5A (Selectable) CBCT 1 CO (2 CO) (Pick up on Fault) Td 13 14 16 17 13 15 16 18 EXTERNAL 5 Amp. CT. Td CBCT(ZCT) CBCT ( ZCT) R Y B Ø Ø M MOTOR Ø N/V R Y B M OFF OFF ON ON N/V 1 2 3 4 5 6 AUX. SUPPLY AUX. Ø Ø SUPPLY D2 EFR1 13 14 15 16 17 18 *Use either 3 x 5A Ext. CTs or 3 x 1A Ext. CTs or 1 x 5A (or 1A) CBCT Relay position in 'Power on' (Healthy) condition S2 CMR 4 7 8 9 10 11 12 Relay position shown in 'Power off' condition 19 FREQUENCY MONITORING RELAYS FCS D2 OFS D1 S2 FMR1 Frequency Monitoring Relay Over Frequency Relay Frequency Monitoring Relay R C Single phase under & over frequency Auto reset, Adjustable under/over frequency trip settings, Adjustable trip delay & ON delay, 2 CO output relay Supply Voltage System Auxiliary Ext. Input Output contact Trip setting Under Current Over Current Under Frequency Over Frequency Under Power Over Power Reverse Power Power On Delay Trip Time Delay Resetting Weight Dimensions (mm) Overall (L x W x D) Mounting (L x W) • Wherever not specified Contact Rating : 5A @ 230 V AC (resistive) US Single phase under & over frequency, Microcontroller based design, SMD technology, Auto reset, Adjustable under/over frequency trip settings, Adjustable trip delay & ON delay, 2 CO output relay Failsafe-non-failsafe mode selectable Single phase over frequency Auto reset, Adjustable over frequency trip settings,' Adjustable trip delay, 1 CO output relay 110 / 240 / 380 / 415 V AC ±20% Built-in — 2 CO 110 / 240 / 380 / 415 V AC ±20% 12 / 24 V DC or Built in 1 CO 100-110/240V AC ± 20%, 38-72 Hz In Built or 24V DC ± 20% — 1 CO + 1 CO 40 Hz - 60 Hz (variable) 50 Hz - 70 Hz (variable) — — — 1 - 10 secs. (adjustable) 1 - 10 secs. (adjustable) Auto 450 gms. N.A. 50 Hz - 70 Hz — — — 3.5 secs. ± 1.5 sec (fixed) 1 - 10 secs. (adjustable) Auto 450 gms. 40 Hz - 60 Hz (Variable) 50 Hz - 70 Hz (Variable) — — — 1 - 10 Sec.(Adjustable) ± 1 Sec. 1 - 10 Sec.(Adjustable) ± 0.1 Sec. Auto / Manual 130 gms 76 x 56.5 x 117.5 67 x 46 / 35 mm Rail Mounting 76 x 30.5 x 117.5 68 centre to centre / 35 mm Rail Mounting 35 X 60 X 90 35 mm Rail Mounting Aux. Supply Aux. Supply OF SetPoint OF SetPoint Aux. Supply OF Reset OF Reset OF SetPoint UF Reset UF SetPoint Freq. Input Freq. Input T ON 1 to 10 sec. 13 14 16 17 13 15 16 18 T ON 2 to 5 sec. Td 1 to 10 sec. 13 14 13 15 Td 1 to 10 sec. T ON 1 to 10 sec. 7 8 10 11 7 9 10 12 AUTO RESET Td 1 to 10 sec. L O A D L L O A D N UF Reset Freq. Input AUTO RESET L OF Reset UF SetPoint N OFF ON N/V DOL STARTER N/V 1 2 3 4 5 6 DOL STARTER FCS D2 1 ON OFF 2 3 OFS D1 LINK SYSTEM / AUX. SUPPLY 7 8 9 10 11 12 7 8 9 13 14 15 13 14 1516 17 18 Relay contact position shown in 'Power on' (Healthy) condition 20 Relay position in 'Power off' condition POWER MONITORING RELAYS RPT D2 RPF D2 PMR D2 + PTS D1 Reverse Power Relay,(3Ø-3W) Reverse Power Relay,(3Ø-4W) Motor Power Monitoring Relay 3-phase 3-wire generators reverse power monitoring Auto/Manual reset, Reverse power (current) trip settings adjustable, ON delay and trip delay adjustable, 2 CO output relay Single phase or 3-phase 4-wire generators reverse power monitoring Auto/Manual reset, Reverse power (current) trip settings adjustable, ON delay and trip delay adjustable, 2 CO output relay Under Power & Over Power Monitoring Auto/Manual Reset, Adjustable UP/OP settings, Adjustable On delay and trip delay, 2 CO output relays 3 Ph/3 W, 110/240/380/415 V AC ±20% Built-in 5A, CT & R,Y, B 2 CO 3 Ph/4 W, 110/240/380/415 V AC ±20% Built-in 5A, CT & R,Y, B 2 CO 3 Ph/3 W, 110/240/380/415 V AC ±20% Built-in PTS D1 (1A/5A CT & 3Ph) 1 CO + 1 CO — — — — — — 2% - 20% (adjustable) 1 - 10 secs. (adjustable) 1 - 10 secs. (adjustable.) Auto / Manual 460 gms. — — — — — — 2% - 20% (adjustable) 1 - 10 secs. (adjustable) 1 - 10 secs. (adjustable) Auto / Manual 460 gms. — — — — 10% - 100% (adjustable) 10% - 100% (adjustable) — 1 - 10 secs. (adjustable) 1 - 10 secs. (adjustable) Auto / Manual 400 gms. 76 x 56.5 x 117.5 67 x 46 / 35 mm Rail Mounting 76 x 56.5 x 117.5 x 27 67 x 46 / 35 mm Rail Mounting 76 x 56.5 x 117.5 67 x 46 / 35 mm Rail Mounting Supply On Off Td 3 Ph Supply 13 % over Power Setting 3 Ph N Supply Forward Power Increasing Foward Current Forward Power Increasing Foward Current Reverse Power Increasing Reverse Current Reverse Power Increasing Reverse Current Recovery Level Recovery Level Current Tripping Level Current Tripping Level 14 16 17 13 14 16 15 16 18 T ON Td Zero Power during power on 17 Over 16 Power Relay Td 1 to 10 sec. 13 1 to 10 sec. 15 16 18 Start Up Delay Start Up Delay Under Power Relay 13 Td 1 to 10 sec. 13 % under Power Setting T ON 1 to 10 sec. 14 On Off On Off 17 Current Zero R Y B P1 P2 S1 S2 L O A D G External 5 Amp Secondary CT R Y B MOTOR P1 P2 S1 S2 1 2 3 4 5 6 ON OFF NV 1 RPT D2 2 3 1 2 7 8 PTS D1 7 8 9 10 11 12 7 RPF D2 8 9 9 R1 13 14 15 4 5 6 DOL STARTER PMR D2 A/M LINK 13 14 15 16 17 18 3 10 11 12 R2 13 14 15 16 17 18 Connection Cable Relay contact position shown in 'Power on' (Healthy) condition 21 VOLTAGE SCANNERS & CONTROLLERS F3 VSR1 F3 VSR2 F3 VSR3 Voltage Scanner 3Ø-3W Voltage Scanner 3Ø-4W Voltage Scanner & Phase Selector 3-Phase 3-Wire voltage monitoring & display, Phase Failure, Unbalance, Phase Sequence, under voltage, Over Voltage, Auto / Manual Reset, Adjustable unbalance trip setting, Adjustable under/over voltage settings, adjustable trip delay, RS232 communication port, 2 CO output relay Supply voltage System Auxiliary Output relay contacts Trip setting Phase Sequence Phase Unbalance Under Voltage Over Voltage Trip time delay Reset Display Monitoring Weight Dimensions (mm) Overall (L x W x D) Mounting (L x W) • Wherever not specified Contact Rating : 5A @ 230 V AC (resistive) 3-Phase 4-Wire voltage monitoring & display, Phase Failure, Unbalance, Phase Sequence, under voltage, Over Voltage, Auto / Manual Reset, Adjustable unbalance trip setting, Adjustable under/over voltage settings, Adjustable trip delay, RS232 communication port, 2 CO output relay 3-phase 4-wire system voltage monitor with phase selector Under voltage and over voltage monitoring Auto reset, Adjustable UV/OV trip settings, Adjustable trip delay, 5x1No output relays. 380 / 415 V AC (3 Ph - 3 W) 90-270 V AC/DC 2 CO & RS 232 (optional) 380 / 415 V AC (3 Ph - 4 W) Self Powered (Neutral & any Phase) 2 CO & RS 232 (optional) 415 VAC,+ 20 % -30 %, 50 Hz / (60Hz) ± 3 % 48 VDC ± 10 % 5 Nos. x 1NO. Yes 1 - 10 % (Adj.) 1 - 80V below nominal voltage 1 - 60V above nominal voltage 1 - 60 secs. or 1-5 mins select. Manual Backlit LCD (16 x 2 character) Phase to Phase 800 gms. Yes 1 - 10 % (Adj.) 1 - 50V below nominal voltage 1 - 25V above nominal voltage 1 - 60 secs. or 1-5 mins select. Manual Backlit LCD (16 x 2 character) Phase to neutral 800 gms. No 75 % TO 95 % [VARIABLE BY POT] 105 % TO 120 % [VARIABLE BY POT] 1-10 SEC. [VARIABLE BY POT] AUTO — 96 x 96 x 130 92 x 92 96 x 96 x 130 92 x 92 96 x 96 x 130 92 x 92 RP, UV / OV and UB Protection override facility provided RP, UV / OV and UB Protection override facility provided On Delay - 3mins ± 10% RESET RESET RESET SP RESET UB>SET RESET RESET RESET RP Phase to neutral 900 gms. RESET SP RESET UB>SET RESET AUX. SUPPLY RP RO RYB OV SET LINE RYB OV SET YO LINE t OV t t UV UV UB/SP t UB/SP UV SET UV SET SP SP t UB/SP LED LED RELAY C-NO RELAY C-NO t OV UV UB/SP t UV t UB/SP UB/SP BO HVAC T2 YO T2 RO T1 T2 RO BO SMPS RO T1 T1 T1 YO BO T1 T1 ALARM T 1 - ON DELAY FOR HVAC AND SMPS. T2 - TRIP DELAY. AUX. SUPPLY N C2 NO2 NC2 C2 NO2 NC2 RS232 R Y B B Y R R RS232 C1 NO1 NC1 R Y B N C1 NO1 NC1 AUX. SUPPLY 48V DC R Y B 22 R Y B N Relay contact position shown in 'Power on' (Healthy) condition Y B + - D N D C1 C3 NO3 C4 NO1 C2 NO2 NO4 C5 NO5 MOTOR / PUMP PROTECTION RELAYS These relays are useful for protection of 3-phase AC induction motors against various hazards. With their unique advantages they eliminate use of a thermal/bimetal relay for motor protection. Being current sensing, they are to be selected according to motor rating and are available for practically all ranges of motors. These relays are ideally suitable for Airconditioning Compressor motor protection, as also for motors in machines, conveyors, cranes/hoists and lifts, and for pumps. MODELS FEATURES PROTECTIONS / FUNCTIONS MPR D2, SPG D2, F3 DRC1, D2 MPR1, D2MPR2, S2 CMR1 CTS5, CTS10, CTS20, CTS40, CTS80, CTS120, S2 CTS, MBMPR, M-Commander, WTR D1, S2 WTR1, • Fixed/adjustable unbalance settings • Fixed/adjustable settings for under/over voltage, current, load • Fixed/adjustable trip delays • Resetting Auto or Manual • Output contacts : 1 CO or 2 CO • Choice of enclosures (DIN-Rail, Flush) • Models with Micro-Controller based design • Serial Communication (RS485) port • 2 line alpha-numeric LCD display • Use of SMD Technology • User-friendly LED indications • Phase Failure (Phase Loss/Single Phasing), • Phase sequence reversal, • Voltage Unbalance, • Under Voltage, • Over Voltage, • Overload protection as per motor characteristics • No-load/dry running • Motor Winding overheating • Over-current/Short circuit/locked rotor • Earth Fault • Moisture/leakage Ordering Instructions ü ü ü ü ü ü ü Product Family Name Model Name System Supply Voltage & frequency Aux. Supply/Control supply voltage Motor/Pump rating (HP/KW) & duty Overload characteristics required No. of PTCs & Temp. graph 23 MOTOR / PUMP PROTECTION RELAYS Supply Voltage System Auxiliary Output Relay Contact Input MPR D2 SPG D2 F3 DRC1 Overload Protection Relay with Phase Failure Dry Run & Overload Protection Relay with Phase Failure Dry Run & Overload Protection Relay with Phase Failure Phase Failure, Unbalance, Phase sequence and overloading Auto / Manual Reset, Adjustable current trip settings, selectable characteristics, 1CO/2CO output relay Phase Failure, Unbalance, Phase sequence, Overloading & Dry running Auto/Manual Reset, Adjustable current trip settings, selectable overload characteristics, 1CO/2CO output relay Phase Failure, Unbalance, Phase sequence, overloading and dry running Auto/Manual Reset, Adjustable current trip settings, Adjustable overload characteristics, 1CO output relay 380/415/440V AC ±20% 110/240/380/415 V AC/24 V AC ±20%, 50 / 60 Hz 1 CO (2 CO) 240/380/415 V AC ±20% 1 CO 240/380/415 V AC ±20% 50/60 Hz ±3% 110 / 240 / 380/ 415 V AC ±20% 50 / 60 Hz 1 CO From CTS From CTS From CTS Phase to phase unbalance 50% of motor Current ±10% Under current (Dry running) N.A. Above 120% of set Current (IDMTL) 50% of motor Current 50%/75% of set current Above 120% of set current (IDMTL) 50% of I FLC 50% or 75% of I SET Above 120% of set current (IDMTL) N.A. N.A. N.A. 5.5 secs. ± 1.5 secs. 5.5 secs. ± 1.5 secs. As per selectable inverse time Characteristics 2 / 5 secs (10 secs.) 5.5 secs. ± 1.5 secs. As per selectable inverse time Characteristics (2 secs. / 5 secs.) or 10 secs. or 15 secs. or 20 secs. (optional) 110/240/380/415/440 V AC / 24 V AC ±20%, 50/60 Hz Trip Setting Overload UV/OV Trip type delay On phase failure For overloading UV/OV RP Resetting Dimensions (mm) Overall (L x W x D) Panel mounting (L x W) Approx Weight As per selectable inverse time Characteristics 2 - 10 secs. (variable) N.A. N.A. N.A. Auto / Manual / Remote Auto / Manual / Remote Auto / Manual / Remote 67 x 46 76 x 56.5 x 117.5 / 35 mm Rail Mounting 76 x 56.5 x 117.5 67 x 46 / 35 mm Rail Mounting 96 x 96 x 76 92 x 92 425 gms. 425 gms. 425 gms. Motor Current (%) Wherever not specified Contact Rating : 5A @ 230 V AC (resistive) O/L 700 % 600 % 400 % 200 % Motor Current (%) 120 % 100 % 10 % 0% RYB As per IDMTL T1 R B / / RYB / / / 3 ph T1 T2 14 13 15 As per IDMTL T1 13 14 13 15 T1 = O/L Trip Delay T2 = SP Trip Delay R B / / T1 O/L 700 % 600 % 400 % 200 % 120 % 100 % Phase Fail 10 % 0% T2 4 to 7 sec. 13 Motor Current (%) 120 % 100 % Phase Fail / / / 3 ph O/L 700 % 600 % 400 % 200 % 10 % 0% Phase Fail RYB / / / 3 ph T2 T1 T2 4 to 7 sec. C NO C NC T1 = O/L Trip Delay T2 = SP / DR Trip Delay As per IDMTL R B / / T1 T2 4 to 7 sec. T1 = O/L Trip Delay T2 = SP / DR Trip Delay 5Amp. Sec. CT R Y B MOTOR 5 Amp. Sec. CT N R Y B V R Y B ON OFF N/V N/V Dol Starter Dol Starter ON 1 2 3 4 5 6 A B Aux Supply LINK 11 12 RI BI 13 14 15 16 17 18 RO BO 7 8 9 10 LINK 4 5 6 SPG D2 CTS- 5 AUX. SUPPLY A B C E F G H 1 2 3 CTS 5/10 LINK 7 8 9 10 11 12 RI BI RO BO LINK 13 14 15 16 17 18 Submersible Pump Link at 17, 18 for 2 or 5 secs. IDMTL curve 24 OFF F3 DRC1 LINK C 1 2 3 MPR-D2 ON OFF Relay contact position shown in 'Power on' (Healthy) condition C NO NC EXT. P.B. D A/M LINK DRY D RUN LINK AUX. SUPPLY Submersible Pump MOTOR / PUMP PROTECTION RELAYS CTS5 CTS10 CTS20, CTS40, CTS80 Current sensor suitable for motor current of 5A (for CTS 5) & of 10A (for CTS 10) & for Higher ratings with external CT. To be used with Minilec relays only. Current sensor suitable for full load motor current of 20A (for CTS 20), of 40A (for CTS 40) & 80 A (for CTS 80) To be used with Minilec relays only. S2 CMR1 D2 MPR2 D2 MPR1 Dry Run & Overload Protection Dry Run & Overload Protection Dry Run & Overload Protection Relay with Phase Failure with Phase Failure & UV+OV Relay with Phase Failure R C R US C R US C US Phase Failure, Unbalance, Phase sequence and overloading, Auto/Manual Reset, Adjustable current trip settings, Test Facility, UC bypass facility, selectable overload characteristics, 2CO output relay Sensing both voltage and current signals, Phase Failure, Unbalance, Phase sequence, under over voltage, overloading and dry running. Manual Reset, Delayed auto reset, fixed trip settings, fixed overload characteristics, 2CO output relay Phase Failure, Unbalance, Phase sequence, overloading and dry running (Under current) Microcontroller based design, SMD technology, Auto/Manual Reset, Adjustable current trip settings, selectable overload characteristics, 2CO output relay 415 / 440V AC ± 20%, 45-65 Hz 220-240 / 380-440V AC 2 CO 380-440V AC ± 20%, 48-63 Hz 220-240 ± 20% 2 CO 100-120/220-240/380-440V AC ± 20%, 48-63 Hz 100-120/220-240 ± 20%, 24V DC +10% - 15% 2 CO – – – 50% of Motor Current (Fixed) 50% to 80% of set current (Adj.with Bypass facility) As per inverse time characteristics 50% of Motor Current (Fixed) 50% of set current (Fixed) As per inverse time characteristics UV = -20% (Fixed) OV = +20% (Fixed) 4 Sec ± 1% 50% of Motor Current (Fixed) 40% to 80% of set current As per inverse time characteristics N.A. 4 Sec ± 1 Sec (Fixed) N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. As per Inverse Time Characteristics 2 Sec. (Fixed) For UV/OV - 4 Sec ± 1 Sec for RP - Instant As per Inverse Time Characteristics 2/5/10 Sec. (Selectable) N.A. N.A. N.A. Auto / Manual N.A. N.A. Delayed Auto 56.5 x 117.5 x 76 /35 mm Rail Mounting 56.5 x 117.5 x 76 /35 mm Rail Mounting 89 x 17.5 x 59 35 mm Rail Mounting 76 x 30.5 x 117.5 68 centre to centre/ 76 x 38 x 113 68 centre to centre/ 400 gms 400 gms 140 gms 240 gms. N.A. 4 Sec ± 1 Sec As per Inverse Time Characteristics 2/5/10 Sec. (Selectable) N.A. Auto/ Manual (Remote with NC Push Button) O/L Motor 700 % Current 600 % 400 % (%) 200 % 120 % 100 % 10 % 0% RYB / / / 3 ph T2 T1 13 14 16 17 13 15 16 18 120 % 100 % Phase Fail As per IDMTL R B / / 10 % 0% RYB / / / 3 ph T2 T1 T2 13 14 16 17 13 15 16 18 T1 = O/L Trip Delay T2 = SP / DR Trip Delay As per IDMTL O/L Motor 700 % Current 600 % 400 % (%) 200 % 120 % 100 % Phase Fail T1 R B / / N.A. N.A. 3-wire Output Motor Primary current carrying cables for R&B phases O/L Motor 700 % Current 600 % 400 % (%) 200 % N.A. N.A. 3-wire Output 10 % 0% Phase Fail RYB / / / 3 ph T1 T2 T1 T2 7 8 10 11 7 9 10 12 T1 = O/L Trip Delay T2 = SP / DR Trip Delay As per IDMTL R B / / T1 T2 T1 = O/L Trip Delay T2 = SP / DR Trip Delay CTS 20 : 260 gms. CTS 40 : 275 gms. CTS 80 : 330 gms. Selection Chart for CTS. HP KW Amp <3 <2.25 2-5 <6 <4.5 4 - 10 <12.5 <9.4 8 - 20 <30 <22.5 16 - 40 <60 <45 32 - 80 <75 <56 48 - 120 CTS Model CTS 05 CTS 10 CTS 20 CTS 40 CTS 80 CTS 120 100 10 MINUTES R Y B R Y B 8 6 4 10 SEC. 8 SEC. 2 ABCD REMOTE RESET NC P.B. ABCD 6 SEC. 1 4 SEC. 50 CTS 2 SEC. 40 CTS SECONDS AUX. SUPPLY AUX. SUPPLY TIME UNIT UNIT REMOTE RESET NC P.B. 30 20 10 8 6 4 2 0 0.10.2 0.3 0.40.50.60.70.8 0.9 1 1.11.21.31.41.5 Relay position shown in 'Power off' condition 2 3 4 5 TIMES FULL LOAD CURRENT 6 7 8 25 MICROPROCESSOR BASED MOTOR PROTECTION RELAY MBMPR S2 CTS1 Comprehensive Motor Protection Relay Current Sensor R C US Microcontroller based. Sensing voltage, current and temperature Phase Failure, Unbalance, Phase sequence, Under/over voltage, overloading, winding over temperature, Over current/Short circuit, locked rotor Auto/Manual resetting, Adjustable trip settings for UV/OV, UC/OC, O/L, Locked rotor & earth fault, On delay & start-up delay adjustable, 2x1CO output relays Current sensor suitable for full load motor current of 5A. 10A & 20A. To be used with Minilec relays only. Supply Voltage System Auxiliary Output Relay Contact Input Power Consumption Trip Setting Settings } Under Current (dry run) for CDR-M Over Current/ Short Circuit Overload Lock Rotor Earth Fault Winding Overheat Trip Level – 1% - 20% 75% - 95% 105% - 120% 20-60% of Imax – 30-90% of Imax 300% - 800% of Imax 2/5/10/15/20 Sec. 200%-500% of Imax 30% - 80% 4K1 - 5K6 16x2 Ch. ( Back lit ) Display Dimensions (mm) Unit Overall (L x W x D) Panel mounting (L x W) Approx Weight Unit Trip Delay – 1-10 Secs. 1-10 Secs. 1-10 Secs. 1-10 Secs. 1-10 Secs. 1-10 Secs. LED 2-25 Secs. Multi Attempt Manual Manual Manual Auto / Manual 1-10 Secs. 0.5 - 10 Secs. 1-20 Secs. M1 M2 Y B M3 B OFF N R G B CON6 CON1 T4 T3 T2 T1 RELAY OUTPUT 26 CON3 NC2 NO2 C2 NC1 NO1 C1 TRIP S2 CT INPUT ALARM SYSTEM SUPPLY CON2 AUX. SUPPLY Y B RS-232 OUTPUT S1 R Reset Mode – Auto / Manual Auto / Manual Auto / Manual Multi Attempt Multi Attempt Multi Attempt As per IDMTL char. R Y PTC-1 FOR ALARM PTC-2 FOR TRIP (L x W x D) 35 X 60 X 90 Mounting 35 mm Rail Mounting CT MODULE ( CT20 / CT50 ) R E Overall 166 x 216 x 80 CT20/CT50 : 35 x 60 x 90 : 35mm Rail Mounting 153 x 203 600 gms CT20/CT50 : 150gms EXTERNAL CBCT OF 5Amp OUTPUT N L CON4 Dimensions (mm) 8 VA Power ON Unbal/Ph.Rev Under Voltage Over Voltage Current unbalance Current phase Loss Wherever not specified Contact Rating : 5A @ 230 V AC (resistive) 3-wire Output Input from Motor Primary current carrying cables for R&B phases 415V AC ±20%, 3Ø, 3 Wire, 50 / (60)Hz ± 3% 90-270V AC / DC 1 CO for Trip & 1 CO for Alarm / RS 232/485 Port External CTS ( CT20/50 ) ON M1 Approx Weight 140 gms. CTS Selection Chart Model S2 CTS 5 S2 CTS 10 S2 CTS 20 Current 2-5 4-10 8-20 MICROPROCESSOR BASED PUMP AUTOMATION SYSTEM M-COMMANDER CTS120 Pump Management & Protection System Current Sensor Commander-M is a micro-processor based Motor protection and Pump management system, suitable for 2 pumps. Sensing voltage, current and temperature Phase Failure, Unbalance, Phase sequence, Under/over voltage, overloading, dry running, winding over temperature, Over current/Short circuit, locked rotor Auto/Manual resetting, Adjustable trip settings for UV/OV, UC/OC, O/L, Locked rotor & earth fault, On delay & start-up delay adjustable, 2x1CO output relays Current sensor suitable for full load motor current of 120A. To be used with Minilec relays only. PARAMETERS Supply Voltage System Auxiliary Output Contacts Current sensor Reset Unbalance Motor protection Includes • Over/Under voltage protection • Single/Reverse phasing protection • Voltage / Current unbalance • Overload trip • Over current protection • Dry running protection • Earth fault protection • PTC based winding overheating protection Pump Management System Features • Auto Change over between two pumps • Intelligent resetting facility • On-site programming facility • Password protection for programming • Pump On-Off timer programmable for 10 times a day, with advance programming of 7 days • Provision for water level control • Run-time compensation • Ideal for Pump Automation & Unmanned Pumping Stations. SPECIFICATIONS 415 V AC ±20%, 50/60Hz ±3% 90-270 VAC/DC ±20%, 50Hz 4 x 1 CO Relays (for 1 pump) External CTS ( CT20 / CT50) Auto/ Multi-Attempt / Manual 1-20% ± 6V for Voltage Unbalance 20-60% ± 5% of current unbalance As per inverse time characteristics 300% - 800% Overload Over Current / Short Circuit Locked Rotor Earth Fault Winding Overheating Under Voltage Over Voltage Dry Running 200% - 500% 30% - 80% As per PTC temperature characteristics 75% - 95% of system supply (adjustable) 105%-120% of system supply (adjustable) 30-90% of Imax Display 16x2 Ch. ( Backlit ) Level Control Upper tank full Weight 800gms Lower tank empty 3-wire Output Input from Motor Primary current carrying cables for R&B phases Dimensions (mm) Overall (L x W x D) 76 x 78 x 96.5 Mounting (L x W) 62 x 51 Approx Weight 190 gms. each R Y B MOTOR M N/V DOL STARTER SPG D2 SSG D2 MPR D2 1 2 3 F3 DRC1 A B C A A B R ON B SPG D2 14 SSG D2 MPR D2 13 B CTS 120 (R Phase) CTS 120 (B Phase) Wherever not specified Contact Rating : 5A @ 230 V AC (resistive) For more detailed specifications, refer table on page No. 26 (MBMPR) EXTERNAL CBCT OF 5Amp OUTPUT CT MODULE (CT20 / CT50) M1 R R M2 Y Y B OFF CT INPUT INPUT RELAY OUTPUT PUMP-1 NC4 NO4 C4 NC3 NO3 C3 NC2 NO2 C2 NC1 NO1 C1 PUMP-2 PUMP-1 PRIMING PUMP-2 M2 M2 ON CON1 CON3 PUMP-2 PRIMING M1 M3 OFF C IP1 P4 P5 P6 P1 P2 P3 CON2 S2 CON6 T4 T3 T2 T1 Y B SYSTEM SUPPLY R AUX. SUPPLY E N L CON4 M1 ON N S1 PUMP-1 M3 B P6 P5 WINDING TEMP SENSOR ( PTC - 1) FOR PUMP- 1 P4 UPPER TANK WINDING TEMP SENSOR ( PTC - 2) FOR PUMP- 2 OFF NO F3 DRC1 C P3 P2 P1 LOWER TANK 27 WINDING OVER-TEMPERATURE PROTECTION RELAYS Supply Voltage Auxiliary Output Contacts Trip Setting Thermistor Sensor Healthy Thermistor Sensor Trip Thermistor Sensor Open Thermistor Sensor Short Trip time delay Resetting Mode Dimensions (mm) Overall (L x W x D) Mounting (L x W) Weight WTR D1 S2 WTR1 PTC Winding Protection Relay PTC Thermistor Relay Thermistor Sensing motor winding temperature through PTC Thermistors, Winding overheating, sensor short, sensor open faults Suitable for single, triple or 6/9/12 PTCs Sensing motor winding temperature through PTC Thermistors, Winding overheating, sensor short, sensor open faults Suitable for single, triple or 6/9/12 PTCs 24 / 48 / 110 / 240 / 380 / 415 / 440V AC / 24 V DC ±10% 1 CO 12/24V DC / 110/230/415V AC, 50 Hz (60 Hz) 1 CO 40 ohm - 4 K ohm 4.1 K ohm - 5.5 K ohm 5.6 K ohm & above 40 ohm & below Less than 2 secs. 40 Ω 4K Ω 4.1K Ω 5.5K Ω 5.6K Ω & Above 0 - 39 Ω Less than 1 Sec (Fixed) Auto / Manual (optional) Auto / Manual ( Optional ) 76 x 30.5 x 117.5 68 mm centre to centre / 35 mm Rail Mounting 300 gms. 90 x 60 x 35 35 mm Rail Mounting 250 gms. PTC Thermistors are semi conductor sensors. These have typical characteristics that change their resistance instantly at a specified pre-defined response temperature (NRT). As soon as the surrounding temperature of PTC reaches it's NRT value the body resistance of PTC Thermistor rises sharply from 200 / 250 Ohms to more than 5000 Ohms.The PTC Thermistors are embedded in the overhang location of the motor windings. The NRT value of PTC is selected according to the Insulation Class of the copper windings of motor or transformers. Selection Chart for NRT of PTC Thermistors. TYPICAL CHARACTERISTICS OF PTC (THERMISTOR) Wherever not specified Contact Rating : 5A @ 230 V AC (resistive) RESISTANCE IN OHMS RESISTANCE VS TEMPERATURE PTC O/P THERMISTOR CONDITION RELAY AND TRIP STATUS SETTINGS NRT Class Cable Colour 0 of Ins. Code 70 – White - Brown 80 – White - White 90 – Green - Green 100 A Red - Red 110 – Brown - Brown 120 E Grey - Grey 130 B Blue - Blue 140 – White - Blue 150 F Black - Black 160 – Blue - Red 170 H White - Green 180 C White - Red 190 – Orange - Black C OPENED (RESISTANCE > 5.6k) 6000 5600 UNHEALTHY (RESISTANCE >4.2k < 5.5k) 5000 4000 Relay Reset Zone (>1.5K<1.8K) 3000 2000 1500 1000 500 HEALTHY RESISTANCE >39W<4K 250 200 100 250C ROOM TEMP. NRT-20 NRT-5 NRT NRT+5 NRT+15 SHORTED (RESISTANCE < 3.9W M1 R M2 Y M3 B N/V OFF MOTOR R M1 Y M2 B M3 ON DOL STARTER Aux. Supply 1 1 2 3 5 6 S2 WTR1 3 WTRD1 Aux. Supply 7 8 9 13 14 15 Reset Reset 28 M ELECTRONIC TIMERS Minilec offers timers for various fuctions and applications, in various enclosures/sizes and with multi voltage options MODELS FEATURES FUNCTIONS ETS D1, ETA D1, P1 STS1, P1 STM1, ESD D1, ESR D1, D1 ETM1, S2ETM1 ETR D2, D2 ETR1, S2 ETM2 • • • • • • • • • • Single voltage & Multi-voltage Single function and multi-function Wide time range Better repeat Accuracy Choice of enclosures (DIN-Rail, & Plug-in) • Models with Micro-Controller based design • Use of SMD Technology (S2 Series models) On Delay Interval Delay Cyclic ON/OFF Multi-Attempt (for Engine Starting) Star-Delta changeover Ordering Instructions ü Product Family Name ü Model Name ü Aux. Supply/Control supply voltage ü Application 29 ON DELAY TIMERS ETS D1 ETA D1 P1 STS1 On Delay Timer On Delay Timer (Multivoltage) On Delay Timer (Seconds) On Delay, time range upto 3 hours, 2 CO output relay Supply Voltage Auxiliary On Delay, time range 30 Minutes, Multi-voltage supply, 2 CO output relay On Delay, time range upto 60 seconds, 1 CO output relay 24/110 / 240 / 380 / 415 V AC ± 20%, 12 / 24 V DC ±20% 24-240 V AC / DC +10%, –20% 110 / 230 / 380 / V 415 V AC ±10%, 12/24 V DC Output Contacts 2 CO 2 CO 1 CO Time Range 0.3 - 3, 0.6 - 6 secs. 1 - 10, 3 - 30, 6 - 60, 18 - 180 (secs. or mins.) 0.7 secs. - 30 mins. 0-3, 0-10, 0-30, 0-60 secs. Operating Modes On Delay (4 ranges) On Delay On Delay Weight Dimensions (mm) Overall (L x W x D) 300 gms. 160 gms. 175 gms. 76 x 30.5 x 120 68 mm centre to centre / 35 mm Rail Mounting 76 x 30.5 x 117.5 50 x 40 x 80 68 centre to centre / 35 mm Rail Mounting 8 - pin plug-in Mounting (L x W) Aux. Supply Wherever not specified Contact Rating : 5A @ 230 V AC (resistive) 13 14 13 15 Aux. Supply T Set 1 2 13 14 13 15 Aux. Supply T Set 3 1 2 8 6 8 5 T Set 3 4 AUX. SUPPLY AUX. SUPPLY 7 8 7 13 14 15 L N 30 8 9 Bottom view 13 14 15 Starter/CB Coil 6 2 7 1 9 L N Starter/CB Coil Relay contact position shown in 'Time Elapsed’ condition 5 3 8 DC AC AUX. SUPPLY SPECIAL FUNCTION TIMERS P1 STM1 ESD D1 ESR D1 D1 ETM1 S2 ETM1 On Delay Timer (Minutes) Star Delta Timer Multi Attempt Timer Multi Function Timer Multi Function Timer R C On Delay, time range upto 60 minutes, 1 CO output relay US Microcontroller based, SMD technology Multi-function timer (On delay, interval delay, cyclic, star-delta, Engine starting), time range upto 100 Hrs, 2x1CO output relays Generator Engine starting relay, Upto 15 attempts, start time & pause time selectable, 2x1co output relays Microcontroller based Multi-function timer (On delay, interval delay, cyclic, star-delta, Engine starting), time range upto 100 Hrs, 2x1CO output relays 110 / 230 / 380 / V 415 V AC ±10%, 12/24 V DC 110 / 240 / 380 / 415 V AC –20% +10% to –20% 110/240 V AC ±20%, 50/60 Hz 12 / 24 V DC ± 20% *24/110/240/415VAC, ± 20%, 12/24 VDC *24/110/240/415VAC, ± 20%, 12/24 VDC 1 CO 1 NO-Star relay (NO) 1 NO-Delta relay (NO) 1 CO + 1 CO 1 CO + 1 CO 1 CO + 1 CO 0-3, 0-10, 0-30, 0-60 mins 0.7 – 60 secs. in 2 diff. ranges Start Time - 1 - 15 secs Pause Time - 2 - 16 secs. 0.1-1,1- 10, 6 - 60, 60-600 seconds 0.1- 1, 1-10,10-100 hours 0.1-1,1- 10, 6 - 60, 60-600 seconds 0.1- 1, 1-10,10-100 hours On Delay Star Delta Changeover Time 50 / 100 m.secs. Start Attempts - 1 - 15 nos. M1 M2 M3 M4 M5 M6 M7 M1 M2 M3 M4 M5 M6 M7 175 gms. 175 gms. 175 gms. 200 gms (Approx.) 50 x 40 x 80 76 x 30.5 x 117.5 8 - pin plug-in 68 centre to centre 76 x 30.5 x 117.5 68 centre to centre 76 x 30.5 x 117.5 35 x 90 x 60 68 mm centre to centre / 35 mm Rail Mounting 35 mm Rail Mounting *CE/CSA Not available for 110VAC models *CE/CSA Not available for 110VAC models 6 Aux. Supply Y T Set 13 14 13 5 1 - ON Delay - Interval (Selectable By Rotary Switch) - Cyclic Instant - Cyclic Delayed - Star Delta * - Instant & Delayed - Engine Start Mode 150 gms (Approx.) 50/100 msec 1 2 START RELAY 14 ON 1 2 3 ALARM RELAY ON Tp 2 Ts 1 2 n PRESET NUMBER OF STARTS Aux. Supply 4 6 2 7 1 Bottom view 5 3 8 - ON Delay - Interval (Selectable By Rotary Switch) - Cyclic Instant - Cyclic Delayed - Star Delta * - Instant & Delayed - Engine Start Mode AUX. SUPPLY Y- Transfer Time 8 C Star to Delta Changeover timer, Time range upto 60 seconds, 2x1NO output relays Aux. Supply 8 R US 1 2 3 1 R1 2 3 R2 L O A D Start Failure Alarm OFF ON N/V Aux AUX. SUPPLY Supply DC AC AUX. SUPPLY 7 8 9 7 8 9 1 13 14 15 13 14 15 Starter/ Solenoid/ Load Relay contact position shown in 'Time Elapsed’ condition 2 3 D1 ETM1 7 8 9 13 14 15 Relay position shown in 'Power off' condition 31 CYCLIC TIMERS S2 ETM2 D2 ETR1 ETR D2 Cyclic Timer Cyclic & Forward-Reverse Timer Cyclic & Forward-Reverse Timer R C Unequal cyclic function, on time and pause time selectable, 2x1CO output relays Supply Voltage Auxiliary R US C Unequal cyclic and forwardreverse functions, on time and pause time selectable, 2x1CO output relays US Microcontroller based, SMD technology Unequal cyclic and forwardreverse functions, on time and pause time selectable, 2x1CO output relays *24/110/240/415VAC, ± 20%, 12/24 VDC 24 V DC *24/110/240/415VAC, ± 20%, 12/24 VDC Output Contacts 1 CO + 1 CO 1 CO + 1 CO 1 CO + 1 CO Time Range 0.7 secs. – 30 mins. in 4 diff. ranges Forward / Reverse Cycle with pause time On Time 0. 1 Sec.To 100 Hrs. Pause Time- 0. 1 Sec.To 100 Hrs Mode 1 Unequal Cyclic Operation Mode 2 Forward Reverse Cyclic Operation On Time0. 1 Sec.To 100 Hrs. Pause Time- 0. 1 Sec.To 100 Hrs Mode 1 Unequal Cyclic Operation Mode 2 Forward Reverse Cyclic Operation 410 gms. 200 gms (Approx.) 100 gms (Approx.) 76 x 56.5 x 117.5 / 35 mm Rail Mounting 67 x 46 76 x 56.5 x 117.5 / 35 mm Rail Mounting 35 x 90 x 60 35 mm Rail Mounting *CE/CSA mark not available for 110VAC models *CE/CSA mark not available for 110VAC models 110/240/415 V AC ±20% Operating Modes Weight Dimensions (mm) Overall (L x W x D) Mounting (L x W) Wherever not specified Contact Rating : 5A @ 230 V AC (resistive) 67 x 46 Aux. Supply T2 13 T2 14 16 17 13 15 16 18 13 14 13 15 16 17 16 18 T1 14 T1 16 13 T2 17 T1 - On Time T2 - Pause Time 1 2 3 4 5 6 Aux. Supply L O A D ETR D2 AUX SUPPLY OFF ON Aux. Supply N/V 7 8 9 10 11 12 LINK 1 2 3 4 5 6 13 14 15 16 17 18 L D2 ETR 1 7 L1 8 9 10 11 12 L2 13 14 15 16 17 18 N L1: Load1 L2: Load2 32 Relay position in 'Power on' (Healthy) condition Relay position shown in 'Power off' condition LIQUID LEVEL CONTROLLERS These are suitable for conductive liquids like water and for non-conductive liquids like Diesel/Oil. Models for either one level monitoring or two level monitoring. MODELS FEATURES FUNCTIONS WLC D1, Electrodes, P1 LCW1, P2 LCW1, S2 WLC1, P2 ALT1 DLC D1 + FRKP 1, FRKP4 • Can be used for potable water, water with impurities and for diesel/oil • Cable size & length no restriction for water level monitoring • Suitable for variety of electrodes • Optical sensing for diesel/oil level monitoring • Open collector output (for FRKP4) • Choice of enclosures (DIN-Rail, & Plug-in,) • Models with Micro-Controller based design • Use of SMD Technology (S2 Series models) • • • Level monitoring of conductive and non-conductive liquids One level or two level monitoring One tank or two tank level monitoring Ordering Instructions ü ü ü ü Product Family Name Model Name System Supply Voltage Aux. Supply/Control supply voltage ü Type of liquid & its specifications 33 LEVEL CONTROLLERS - CONDUCTIVE LIQUIDS WLC D1 P1 LCW1 Water Level Control Relay Two Level Single Tank Water Level Control Relay Two Level Single Tank Single tank - 2 level control relay, suitable for conductive liquids, sensitivity adjustment, 1CO output relay Auxiliary Supply Output Contacts Input Sensors Sensitivity Trip Time Delay Weight Unit Sensor (each) Dimensions (mm) Unit Overall (L x W x D) Mounting (L x W) Sensor Overall Single tank - 2 level control relay, suitable for conductive liquids, 1CO output relay 24 /110 / 240 / 380 / 415 V AC ±10%, 50 / 60 Hz, 12 / 24 V DC 1 CO 3 Electrodes 1KW - 200 KW (adjustable) Less than 1 sec 24 /110 / 240 / 380 / 415 V AC ±10%, 50 / 60 Hz, 12 / 24 V DC 1 CO 3 Electrodes N.A. Less than 1 sec 300 gms. 50 gms. 125 gms 50 gms 76 x 30.5 x 117.5 68 centre to centre 50 x 40 x 80 8 - pin plug-in 24 (Dia) x 76 (L) 24 (Dia) x 76 (L) Aux Supply Aux Supply p2 p1 Suction (Source) Tank Water Level p3 p2 p1 p3 p2 p1 p3 p2 p1 p3 p2 p1 p3 Suction (Source) Tank Water Level 13 14 8 6 13 15 8 5 p2 p1 p3 p3 p2 p1 p3 p2 p1 M1 R Y B M2 MOTOR M3 Link N/V E2 WLC D1 AUX. SUPPLY 7 8 9 6 E3 2 7 1 ON P2 8 DC AC AUX. SUPPLY E3 E2 13 14 15 P3 5 3 Bottom view 1 2 3 4 E1 OFF DOL STARTER 34 p2 p1 P1 Relay position in 'Power on' (Healthy) condition E1 p3 p2 p1 p3 P2 LCW1 S2 WLC1 P2 ALT1 Water Level Control Relay Two Level Two Tanks Two tanks - 2 level control relay, suitable for conductive liquids, 1CO output relay Alternating Relay Single tank 2 level control relay, operates on 24 V AC supply, sensitivity adjustment, suitable for conductive liquids, 1CO output relay, 24 /110 / 240 / 380 / 415 V AC ±10%, 50 / 60 Hz, 12 / 24 V DC 1 CO 6 Electrodes N.A. Less than 1 sec 24 V AC / DC 1 CO 3 Electrodes 0W To 220 KW (Continuous) Less than 1 sec (Fixed) 215 gms 50 gms 200 gms. 50 gms. 75 x 35 x 95 11- pin plug-in 90 x 35 x 60 35 MM Rail Mounting 24 (Dia) x 76 (L) 24 (Dia) x 76 (L) This is a simple 'Step Relay' to achieve alternating duty of two pumps or compressors. Operation of two pumps or compressors is achieved in alternating sequence as per either pressure switch or level control or thermostat contact. Product is available in 11 pin (P2) plug-in enclosure. Aux Supply Frequency Power Consumption Output Relay Contact 110/220/230/240/380/415 V AC 24 V DC ± 15 % 50 Hz / 60 Hz ±3% 5 VA max. 2 NO Indication ON RLY Operations Power ON (Green) Relay ON (Red) 30 Operation/Min. (max.) Dimensions (H x W x D) Mounting Weight 85 x 35 x 90mm 11 pin plug in base mounting 250 gms. (approx.) Aux Supply p5 p4 p6 p5 p4 p6 p5 p4 p6 p5 p4 p6 p4 p5 p6 Aux Supply Overhead Tank p2 p1 p3 p2 p1 p3 p2 p1 p3 p2 p1 p3 p2 p1 p3 Suction Tank 1 3 1 4 p2 p1 Suction (Source) Tank Water Level 7 8 7 9 p3 p2 p1 p3 p2 p1 p3 p2 p1 p3 p2 p1 p3 PS 2 LEVEL PS 1 LEVEL CONTACTOR PUMP A CONTACTOR PUMP B Wherever not specified Contact Rating : 5A @ 230 V AC (resistive) 5 4 3 2 Bottom view 9 10 TANK 2 11 P3 P2 DC AC AUX. SUPPLY M1 Y M2 B M3 NC (A) NC (B) P6 P5 P4 6 7 8 1 R P1 TANK 1 5 4 3 2 Aux. Supply 1 3 4 5 6 PS1 PUMP 'B' CONTACTOR 6 7 8 9 10 1 11 PUMP 'A' CONTACTOR S2 WLC1 P3 P2 P1 SUCTION TANK PS2 AUX. SUPPLY Relay position in 'Power on' (Healthy) condition Relay position shown in 'Power off' condition 35 LEVEL CONTROLLERS - NONCONDUCTIVE LIQUIDS DLC D1 + FRKP 1 FRKP 4 Diesel Level Control Relay Single Level Diesel Level Sensor Switch Single Level One level switch for diesel/oil, optical sensing principle, 1 CO output relay Auxiliary Supply Output Contacts Input Sensors Sensitivity Trip Time Delay Weight Unit Sensor (each) Dimensions (mm) Unit Overall (L x W x D) Mounting (L x W) Sensor Overall Either high level or low level switch (selectable), open collector output 110 / 230 / 415 V AC /12 V / 24 V DC / AC 1 CO 1 (FRK P1) N. A. Less than 5 sec 12 V / 24 V DC Open Collector 400 mA @ 24 V DC Built-in sensor N. A. Less than 1 sec 300 gms. 100 gms. — 100 gms 76 x 30.5 x 117.5 68 centre to centre — — 18 (Dia) x 75 (L) 18 (Dia) x 75 (L) Aux Supply Suction Diseel Fuel Level Aux Supply Aux Supply Diseel Fuel Level Diseel Fuel Level Load ON Load ON 13 14 13 15 Load OFF Load OFF NPN-MakeSwitching NPN- Make Switching M1 R Y B M2 PNP - Break Switching RED + MOTOR M3 ON N/V OFF ON DOL STARTER 200mA MAX. GREEN 10 VDC TO 28 VDC BLACK - 1 2 3 DLC D1 PNP- Break Switching AUX. SUPPLY 3 CORE CABLE 7 8 9 13 14 15 LIQUID TANK SENSOR PROD 36 Relay position in 'Power on' (Healthy) condition RED + GREEN 200mA MAX. BLACK 10 VDC TO 28 VDC - POWER LINE TRANSDUCERS Power line transucers are suitable for measuring electrical parameters like AC voltage, current, frequency, PF, KW, KVAR and also for DC signal isolation. They are best suited for MCC and PCC panels, AMF panels, SCADA systems, PLCs for data acquisition and metering. MODELS FEATURES FUNCTIONS D2 PTV1, D2 PTC1, D3 PTF1, D5 PTA1, D5 PTW1, D5 PTW2, D3 IST1, D5 IST1 • Fully solidstate electronic design. • Rugged to withstand harsh environments • Load independent outputs • Galvanically isolated signals • Accuracy class : 0.5% (Optional 0.2%) • Self or auxiliary powered. • CT burden : less than 0.5 VA • • • Convert high value AC signal to low value DC signals Inputs voltage, current, frequency, power factor, power Outputs DC signals single or dual (optionally 3 or 4 for Isolation transducers) Ordering Instructions ü ü ü ü Product Family Name Model Name System Supply Voltage Aux. Supply/Control supply voltage 37 VOLTAGE, CURRENT, FREQUENCY TRANSDUCERS D2 PTV1 D2 PTC1 D3 PTF1 AC Voltage Transducer AC Current Transducer Line Frequency Transducer Voltage transducer, Input AC voltage, Output (DC) single or dual, accuracy 0.5% Auxiliary Supply Power Consumption Input Value I in V in DC Output (Single / Dual) No of Signal Output Response Time Input / Output isolation Temperature Humidity Dimensions (L x W x D) (mm) Weight Current transducer, Input AC Current, Output (DC) single or dual, accuracy 0.5% Frequency transducer, Output (DC) single or dual, accuracy 0.5% Self Powered, 110/240 V AC ±20% 24 / 48 / 110 / 220 V DC ±20% 3.5 VA - AC, 4 VA - DC 3.5 VA - AC, 4 VA - DC 3.5 VA - AC, 4 VA - DC Freq. Range 45 to 55 Hz /40 - 60 Hz/55 - 65 Hz / 48 - 52 Hz N.A. 0 -1 A AC / 0 - 5 A AC 110 / 240 / 415 V N.A. 110 / 415 V 0 - 1 mA, 0 - 5 mA, 0 - 10 mA, 0 - 20 mA, 4 - 20 mA, 0 - 5 V, 0 - 10 V Other optional on request Single (Optional Dual Output) Single (Optional Dual Output) Single (Optional Dual Output) Less than 500 miliseconds Galvanic Galvanic Galvanic 00C to + 550 C 00C to + 550 C 00C to + 550C Up to 95% Rh non condensing Up to 95% Rh non condensing Up to 95% Rh non condensing 75 x 56.5 x 117.5 75 x 56.5 x 117.5 75 x 83.5 x 117.5 440 gms 440 gms 575 gms 110 / 240 V AC, ± 20% 24 / 48 / 110 / 220 V DC ±20% INPUT CURRENT INPUT VOLTAGE NOMINAL INPUT VOLTAGE 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12 7 8 9 10 11 12 13 14 15 16 17 18 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 AUX. SUPPLY AUX. SUPPLY 38 DC OUTPUT AUX. SUPPLY DC OUTPUT DC OUTPUT POWER TRANSDUCERS D5 PTA1 D5 PTW1 D5 PTW2 Power Factor Transducer Active Power Transducer Reactive Power Transducer Power Factor Transducer, Input 3-phase voltage & current, output Single or Dual (DC), Accuracy 0.5% Reactive Power Transducer, Input 3-phase voltage & current, output Single or Dual (DC), Accuracy 0.5% Active Power Transducer, Input 3-phase voltage & current, output Single or Dual (DC), Accuracy 0.5% Self Powered, 110/240 V AC, 24 / 48 / 110 / 220 V DC ± 20 % 3.5 VA - AC, 4 VA - DC 1A/5A 110 / 415 V 3.5 VA - AC, 4 VA - DC 1A/5A 110 / 415 V 0 - 1 mA, 0 - 5 mA, 0 - 10 mA, 0 - 20 mA, 4 - 20 mA, 0 - 5 V, 0 - 10 V Single (Optional Dual Output) Single (Optional Dual Output) Galvanic 00 C to + 550C Up to 95% Rh non condensing 73 x 150 x 113 1200 gms. Galvanic 00 C to + 550 C Up to 95% Rh non condensing 73 x 150 x 113 1200 gms. R U P P L Y For 3 Phase 4 Wire Network 1 2 3 4 R U P P L Y S1 P1 5 6 S2 P2 S1 P1 7 8 9 10 11 12 13 14 15 16 S2 P2 RL YO B DA N R Y B N P1 S1 P2 S2 1 2 3 4 P1 S1 P2 S2 5 6 3.5 VA - AC, 4 VA - DC 1A/5A 110 / 415 V Single (Optional Dual Output) Less than 500 miliseconds Galvanic 00 C to + 55 0 C Up to 95% Rh non condensing 73 x 150 x 113 1200 gms. L O A D AUX. SUPPLY 7 8 9 10 11 12 13 14 15 16 AUX. SUPPLY DC OUTPUT 1 + – 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 DC OUTPUT + – 39 ISOLATION TRANSDUCERS D3 IST1 D5 IST1 DC Signal Isolation Transducer DC Signal Isolation Transducer Signal Isolation transducer, Input & output DC signals, Single or dual outputs, accuracy 0.5% Auxiliary Supply Power Consumption Input Value I in V in DC Output (Single / Dual) No of Signal Output Response Time Input / Output isolation Temperature Humidity Dimensions (L x W x D) (mm) Weight Signal Isolation transducer, Input & output DC signals, upto 4 outputs, accuracy 0.5% Self Powered, 110/240 V AC, 24 / 48 / 110 / 220 V DC ± 20 % 3.5 VA - AC, 4 VA - DC 3.5 VA - AC, 4 VA - DC 0-1, 0-5, 0-10, 0-20, 4-20mADC Signals 0-50, 0-60, 0-75, 0-100 mADC / 0-1, 0-5, 0-10, 0-150, 0-300, 0-600 V DC 0 - 1 mA, 0 - 5 mA, 0 - 10 mA, 0 - 20 mA, 4 - 20 mA, 0 - 5 V, 0 - 10 V Single (Optional Dual Output) Single (Optional Dual or 3 or 4) Galvanic 00 C to + 55 0C Up to 95% Rh non condensing 73 x 83.5 x 117.5 1200 gms. Galvanic 00 C to + 55 0 C Up to 95% Rh non condensing 73 x 150 x 113 1200 gms. mA or mV ot V DC Signal Input + – DC Signal Up + – 1 2 3 4 5 6 7 8 9 1 2 3 4 AUX. SUPPLY 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 AUX. SUPPLY 40 DC O/P 2 DC O/P 1 + – + – DC DC OUTPUT4 OUTPUT3 + – + – DC DC OUTPUT2 OUTPUT1 AUTOMATION PRODUCTS Minilec offers variety of controllers for plant/process automation and data logging PLCs with dedicated softwares, Flexible SCADA systems ( with hardware ) and with communication features, these are easliy adoptable to varying customer needs. MODELS : FEATURES FUNCTIONS BPC CARD, PPLC, SCADA Systems MINISCADA, • Digital / Analogue inputs • Digital outputs • RS232 / RS485 Serial communication link • MODBUS ASCII / RTU protocol • PC side software • • • • Continuous monitoring of input parameters Control of process through outputs & software Data acquisition & communication Data Storage & records through PC Ordering Instructions ü ü ü ü ü Product Family Name Model Name Aux. Supply / Control Supply Voltage Input & output details Process / application details 41 PROCESS / PLANT CONTROL & AUTOMATION PRE-PROGRAMMED LOGIC CONTROLLER - PPLC LOGICON SERIES single chip microprocessor custom built dedicated programs as per logic sequence user panel flush mounting facility, 8 way/16 way digital inputs & outputs, built in timers, open collector / relay output key board and display and battery back up. Some examples Auxillary supply 90 - 270 V AC / DC Input signal ( Digital ) ( Analogue ) 12 Numbers 4 Numbers (0 to 5 VDC, Non Isolated) or 2 Nos. (4-20 mA) + 2 Nos ( 0-5V ) Output signal ( Digital ) 12 Numbers ( NO Contacts) 5 AMP@ 230 VAC (Resistive) Operating temperature 0-600C Dimensions Overall (L x W x D) 166 x 216 x 147mm Mounting (L x W) 153 x 203mm Weight 1200gms 216mm Features 203mm User defined custom - Built operating logic Keyboard - 4 Keys - Menu, Up, Down, Enter 4 Keys - Function Keys Display - LCD display 16x2 char backlit Serial communication [RS - 232C] Password protection for programming Inbuilt buzzer with alarm indication Programmable LED indication F5 PLC2 R/o Plant Controller • 8 Digital Inputs • 6 Digital Outputs • 2 Keys & 13 stage Mimic diagram 166mm 153mm 147mm F5 CHL 1 Chiller Plant Controller • 7 Digital Inputs • 1 Analog Inputs • 4 Digital Outputs • 6 Keys & LCD Display F5 CMP 1 Compressor Plant Controller • 8 Digital Inputs • 5 Digital Outputs • 6 Keys & LCD Display F5 BLR 1 Boiler Plant Controller • 11 Digital Inputs • 2 Analog Inputs • 6 Digital Outputs • 8 Keys & LCD Display 42 PROCESS / PLANT CONTROL & AUTOMATION BOOSTER PUMP CONTROLLER - BPC Technical Specifications : Sequencing of Booster Pumps according to the pressure switch, duty cycle is a necessity in a Booster Pump Control System. Minilec Booster Pump Controller Card fulfils all the requirements of a Booster Pump Control Panel. Suitable for 2 / 3 Pumps or 4 /5 Pumps. Input : 2, 3, 4,5 Pressure Switches, Over load relay contacts, Water Level Electrodes & Auto / Manual switches Outputs : 2 Relay outputs for 2 Pump System OR 3 relay outputs for 3 pump System and respectively for 4 & 5 pump systems. Common Alarm Relay output for Buzzer. Open Collector output : For LED indications for RUN / Trip on the panel door For LED indications for LL, HL, O / L on the panel door Operating Sequence: The key of the Booster Pumps is the Pressure Switches, which are preset according to the different pressure levels in the Pressure Tank. The water pressure in the Pressure Tank is to be maintained so that the consumers get constant pressure irrespective of the variations in the demand. As the user demand increases the respective Pressure switches activate & Booster Pumps are switched ON sequentially. _ 10 %, 50 / 60 Hz + _ 3% • Auxiliary Supply Voltage : 20 V AC + Inputs 2 Pump 3 Pumps System System Pressure Switch Contacts 2 3 (Potential Free) Trip Contacts (Potential Free) 2 3 Water Level Inputs (4 Electrodes) HLL, LL & RST HLL, LL & RST Auto / Manual Selection 2 3 Switches (Potential Free) Push Buttons for Alarm Mute 1 1 (Potential Free) • Relay Output 1) Pump 2 3 2) Alarm 1 1 • Open Collector Output Water Level Control (HL, LL) 2 2 Pump ON 2 3 Pump Trip 2 3 Alarm ON 1 1 AIC (Alarm Indication (Cancel) 1 1 Note : a) The open collector transistor capacity : 24 V DC, 40 MA 4 Pumps System 4 5 Pumps System 5 4 HLL, LL & RST 4 5 HLL, LL & RST 5 1 1 4 1 5 1 2 4 4 1 1 2 5 5 1 1 b) LED indications are available on BPC for HL, LL, Pump Trip, AIC *Pumps are switched off Sequentially as per decrease in demand. Role of Stand-by pump is rotated in each next cycle to ensure equal running of all pumps. HL IND 24VDC LL IND TRP1 TRP2 TRP3 IND IND IND A/C IND ALARM ALARM IND COM NO PUMP PUMP1 1IND COM NO PUMP PUMP2 PUMP PUMP3 2IND COM NO 3IND COM NO BOOSTER PUMP CONTROLLER (3 PUMP) TIMING DIAGRAM CYCLE 1 STAGE POWER ON 01 02 03 CYCLE 2 02 01 01 02 03 CYCLE 3 02 401 01 02 03 OUTPUT PS 1 PS 2 PS 3 T1 T1 SB PMP1 T2 T2 T2 PMP2 T3 PMP3 SB SB T3 SB T3 TRP1 TRP2 TRP3 LL RST AIC INPUT HL ALARM HL MUTE ABBREVIATIONS USED PS1 : PRESSURE SWITCH1 TRP1 : PUMP1 TRIP LL : LOW LEVEL PMP1 : PUMP 1 T1 : OFF DELAY FOR PUMP1 (1-15 SEC) PS3 : PRESSURE SWITCH3 TRP2 : PUMP2 TRIP RST : RESTART LEVEL PMP2 : PUMP 2 T2 : OFF DELAY FOR PUMP2 (1-15 SEC) PS2 : PRESSURE SWITCH2 TRP3 : PUMP3 TRIP HL : HIGH LEVEL PMP3 : PUMP 3 T3 : OFF DELAY FOR PUMP3 (1-15 SEC) SB : STANDBY PUMP LL RST TRP1 TRP2 TRP3 PS 1 PS 2 PS 3 MUTE AM 1 AM 2 AM 3 GND GND AC 20V IN AUX. SUPPLY 43 PROCESS / PLANT MONITORING & CONTROL MINISCADA Telecom Line Remote Monitoring PC Terminal Modem Remote Base Station Converter Local Control PC Terminal RS 232 RS 485 Modem RS 485 RS 232 SCADA system is useful for Remote Monitoring and control of various equipments used in building or factories or manufacturing plants. Suitable software is developed considering input - output signals & functions The scheme of Remote Monitoring SCADA System will consist of : • SCADA hardware-Signal Conditioning & Processing of inputs • Local LCD display module • RS 485 port output • Interface Converter RS 232 - RS485 port and vice versa • Dedicated Computer Terminals Remote Monitoring For Building Facilities • Customized Solutions for Pump Houses, DG Sets, Mains supply • Single Source for SCADA Hardware & PC Software • Secured Access by Passwords • Event Logging & data analysis • On Line Reports / Charts • Supervision & commissioning services Application areas Pump Automation & Remote Monitoring • Local time based pump operations & remote control function • Time based event logging. • Interlinking of multiple pump controllers through RS 485 communication • Optional Modem base dial up interlinking through PC • Windows based GUI software Status Monitoring & Intelligent Control of AC Plants, Power Houses • Multiple 3 phase Air Conditioning Units • Multiple Single phase Air Conditioning Units • Diesel Generator Sets & AMF Control Air Conditioning Plant Pumping Station Power Generation Set Fire Alarm System Motor & Pump Distribution Sub-station Standard configuration of MINISCADA has following basic specifications: Control Supply - 90 - 270 V AC / DC Digital Inputs - 32 max. Digital Outputs - 16 max. Analog Inputs - 6 max. - Room Temp. - PT 100 / RTD - DC Current (4-20 mA) - DC Voltage (0-10 V) - DC Voltage (0-140 V DC) - DC Shunt Current (0 - 10 A) Communication Port - RS 232 / RS 485 Communication Protocol - Modbus ASCII Keyboard & Display - 4 Keys Weight - 7200 gms (approx.) 16 x 2 alphanumeric Display HT / LT Substation Monitoring • Breaker status monitoring & control • Winding temperature, gas pressure, oil temperature monitoring • Digital and analog inputs • Measurement and remote display of voltage, current, power, battery charger current and voltage. • Windows based GUI software Dimensions (mm) 19" Rack - 3U x 75 HP x 260 (436.88 x 132.50 x 260) Facia 144 x 72 x 70 (W) (H) (D) Power Consumption - 30 W max. KBD - LCD FACIA MODULE MENU MINISCADA R MINISCADA CPU LCD CON3 R MINISCADA ANALOG I/Ps - 1 R R MINISCADA ANALOG I/Ps - 2 R R MINISCADA DIGITAL I/Ps - 1 MINISCADA DIGITAL I/Ps - 2 IP 1 IP 17 MINISCADA DIGITAL O/Ps - 1 COM8 COM1 IP 2 AMBIENT TEMPERATURE (AD 590) 0 - 10VDC C IP 3 DUMMY DUMMY IP 4 110VDC VOLTAGE TEMPERATURE (PT 100) CON2 RS -232 C IP 5 DUMMY IP 6 DUMMY DC - mV (SHUNT) C 4 - 20mA IP 7 DUMMY IP 8 CON4 DATA + DATA EARTH CON1 RS-485 44 COMPUTER C CON5 CON10 IP 9 IP 18 IP 10 C C IP 19 IP 11 IP 20 IP 12 C C IP 21 IP 13 IP 22 IP 14 C C IP 23 IP 15 IP 24 IP 16 C C CON11 CON12 R MINISCADA SMPS NO1 IP 25 COM2 IP 26 NO2 C COM3 IP 27 NO3 IP 28 COM4 C NO4 IP 29 COM5 IP 30 NO5 C COM6 IP 31 NO6 IP 32 COM7 C NO7 CON13 D NO8 COM9 HEALTHY NO9 COM10 AUX. SUPPLY NO10 COM11 NO11 NO12 E ON COM13 NO13 CON8 MAINS COM14 NO14 COM15 NO15 COM16 CON20 OFF / / COM12 FUSE NO16 CON21 ALARM ANNUNCIATORS Minilec Microprocessor Based Alarm Annunciators are designed to keep an alert & watchful eye on your plant & processes. The entire range has been designed with an insight into the modern day manufacturing plant & its future requirements. Minilec Alarm Annunciators are equipped with microprocessor-based design, super bright LED facia windows, site selectable, programmed sequences as per ISA standard & thoughtful provisions for troubleshooting & maintenance. Dynamic, Alert & Responsive… These unique advantages have helped the Minilec Annunciators to be an icon in the power T & D industry & engineering establishments in India. The world class Minilec Annunciator has made its presence felt in Overseas markets. MICROPROCESSOR BASED SYSTEM TWO DIFFERENT WINDOW SIZES LEGEND REPLACEABLE WATCH DOG LED SITE SELECTABLE E ES UC SEQN STANDARD CONNECTING CABLE MAX . 3mt. SITE SELECTABLE NO / NC WELCOME TO X 8 IMTE9 COMPUTER LINKING SMPS MODULE R GROUPING FACILIYT MODELS : FEATURES MICROWARN 0600, MBAS 0600, MBAS 9700, MBAS 9900, Accessories, Annunciation Panels • 4 windows to 128 windows • Integral & Split models • Microprocessor based • Super bright LEDs for facia • Standard operating sequenses • Any other custom- made sequenses • NO-NC & Trip Non-Trip site selectable • Repeat relays • Supply fail annunciation / Indication • Choice of 3 window sizes • Choice of five colours Ordering Instructions ü Product Family Name ü Model Name ü Aux. Supply / Control supply voltage ü No. of Inputs (Windows) ü Operating sequence 45 ALARM ANNUNCIATORS The Undisputed Leader Many pioneering advancements have been introduced for the first time by Minilec in the Indian market. The Minilec range is equipped with well researched and innovative features highly appreciated by consultants and customers (and imitated by competitors !) Some of the trend setting technologies and features initiated by Minilec are as follows : Microprocessor based system operation : • For robust design and easier troubleshooting. • ISO 9001 standards : For high standards of quality assurance and reliability. • LEDs for facia : For lower maintenance costs, long life and low energy consumption. • Multi coloured windows : For simplified fault differentiation. • Standard modules : For seamless integration and better aesthetics. • Moulded enclosure : For space savings and improved aesthetics. • Easily accessible DIP switches : For faster programming by eliminating the need to open the unit. • Any operating sequence : For added flexibility and convenience. • Serial communication : For computerised fault detection and automatic documentation. Solutions for Varying Needs The Minilec range of annuciators is highly diversified and adaptable to a wide spectrum conditions. Be it a Power station, Sub station, Sugar factory, Steel plant, Fertiliser / Petrochemical plant, ships and dockyards, railways or for that matter, any process plant. Be it in the hot summers of Rajasthan, Egypt of Indonesia or the humid atmosphere of Clacutta, Chennai or Malaysia, Minilec takes it all in its stride ! The Product Range MICROWARN 0600 - Standard models for 6,8,12 points MBAS 0600 - Standard models for 4-16 points MBAS 9700 - Standard models for 16, 32, 48, 64, 80, 96 point MBAS 9900 - Standard models for 4, 6 & 8 points The Advant -edges Advantages of Microprocesor Based Alarm Annunciators over solid state version • Less components hence high reliability. • Compact size, light weight. • Low power consumption. 46 • Flexibility - any operating sequence can be provided. • Being the latest in technology, can be configured easily with any other advanced system. The Unique Features • Powerful microprocessor based circuit. • Built in system watch dog. • First fault identification. • Optically isolated fault inputs. • Wide range of site selectable alarm sequences (ISA standards) • Facia with super bright LEDs instead of high power consuming short life filament lamps. • Site selectable fault contact filament lamps. Site selectable fault contact configuration (NO/NC). • Special SMPS power supply. • Sleek, modern, aesthetic design. Additional Features • Grouping feature for differentiation between Trip / Non - Trip type faults. • Repeat relays for parallel annunciation. • Supply fail annunciation / indication. • Manned / Unmanned feature. • Parallelling of units. • Group fault alarm. • Choice of three window colours : Red, Green, Amber (Yellow). Reliability Minilec annunciators have been tested satisfactorily at CPRI (Bangalore), SISIR Singapore, ERTL, ETDC for environmental and functional tests as per relevant standards. Upon request available with CE marking. All Alarm Annunciator carry 5 yrs. warrantee. The Highlights • MBAS series with replaceable windows, 2 window sizes, DIP switches outside for easy programming • Common power supply 90-270 AC/DC and DIP switches outside for Microwarn 0600 models. • Split architecture - economic/cost saving, for 19'' rack concept for MBAS 9700 models. • Serial port - RS232C / RS485 for MBAS 9700 models. A L A R M A N N U N C I A T O R S MICROWARN 0600 * * 12 Windows Model TECHNICAL SPECIFICATIONS : This is a modified version of earlier Microwarn 9600 model which has been discontinued. Microwarn 0600 consists of 3 basic sections : Microwarn O600 is now more compact than before with reduced depth. Also it can have 3 rd output relas for extra funcation A (A) The Power Pack (B) The CPU C (C) The Facia, Response Time 25 msec. ± 10 msec. Input Signal Potential free contacts (NO or NC site selectable) B Interrogation Voltage + 12 V DC Output Contacts 1 NO + 1 NO (optional) + 1 NO ( Optional) Architecture Integrated Operational Seq. ISA Standards sequences - Auto/Manual/First-up/Ringback (optional) OR any other sequence on request Operational Temp. 0-600C Power Consumption 1.5 Watts per Window (Max.) Optional Grouping / AC-DC fail Annunciation Dimensions (mm) Panel Cutout (L x W) Overall (L x W x D) 153 x 203 166 x 216 x 82 Wherever not specified Contact Rating : 5A @ 230 V AC (resistive) * CE marked products available on request. Dimensional Details 166mm 216mm F1 F2 F3 F1 F2 F3 F4 F4 F5 F6 166mm F5 F6 F7 F8 F7 F8 F9 F10 F11 F12 216mm 203mm 153mm F10 F11 F12 AUX. SUPPLY ~/ - VE ~/ +VE RLY-3 CON4 NO3 E RLY-2 NO2 COM3 COM2 CON3 NO1 C RST ACK CON2 SILENCE C TEST F12 C F11 F10 C F9 F7 F8 CON1 F6 C F5 C F3 F4 F1 F2 C NO/NC or sequence selection DIP switches are located outside, hence programming is now possible without opening the unit. Models of 12, 8, 6 windows are available. 8 and 6 window models are with built-in push buttons. COM1 RLY-1 } } } RPB Typical Connection Diagram SPB APB 82mm Panel Cutout RRC NETWORK Panel Cutout Vertical RRC NETWORK Horizontal RRC NETWORK F9 153mm 203mm TPB C) The Facia : This section consists of facia windows illuminated by “Super Bright LEDs” on occurrence of any fault. The Super Bright LEDs ensure a long and absolutely maintenance free window life along with a good visibility, and have very low power consumption. . Front Replaceable E B) FACIA. D) C COVER. F) DIP SWITCH. H) FUSE J) RELAY OUTPUT. L) SMPS + CPU CARD. B) The CPU : This is the Central Processing Unit of Microwarn 0600 which scans and processes the incoming fault signals from the various potential free field contacts and drives the corresponding LED windows and the audible devices in order to announce the fault, according to the operating sequence selected. Super bright high efficiency low power consuming LED's Facia Type L 216 A) The Power Pack : The Microwarn 0600 is powered by a highly reliable and noise free, specially designed power supply. It converts the available power source (AC/DC voltage supply) into a regulated and filtered DC output, which is fed to the annunciator unit. 45 x 45 mm Display Device Standard colour available RED, Optional colours Yellow / Amber, Green H NOTES :J I A) COVER MOUNTING SCREWS. C) TERMINAL STRIP FAULT INPUT. E) LED BOARD. G) POWER SUPPLY CONNECTOR. I) SLOT FOR MOUNTING CLAMP. K) TERMINAL FOR EXTERNAL PUSH BUTTON. 12/8/6 Window Sizes Fast - 60 flashes/min. Slow - 30 flashes/min. G F 24/30/48/ V DC 90-270V AC/DC+10% –15% Window/LED Colour D 82 Supply Voltage Windows Flash Rate K 16 6 8 Windows Model with push button Now with Reduced depth 47 A L A R M A N N U N C I A T O R S * MBAS 0600 1D 1D LOW POWER CONSUMPTION 1D 2D POSITIVE TYPE MICROPROCESSOR BASED SYSTEM LEGENDS STANDARD CONNECTING CABLE MAX . 3mt. COMPUTER LINKING INPUT OPTOISOLATED SITE SELECTABLE NO / NC 14B0S00 TWO DIFFERENT WINDOW SIZES LEGEND REPLACEABLE R WATCH DOG LED SMPS MODULE 10B8S00 10B6SP0 SIET SELECTABLE SEQUENCES 2D STANDARD CONNECTING CABLE MAX . 3mt. SIET TA LE SELECB NO / NC COMPUTER LINKING SMPS MODULE WELCOME TO IMTEX 98 R GROUPING FACILIYT 22B10SP0 20B16S00 MBAS 0600 is a improved version of earlier MBAS 9400, and is available for 4 to 24 windows The Functional Features • Fixed Sequence ( S1/S2/S3/S4) • Sequence as per ISA standard • Potential free dry contact inputs • NO/NC inputs grouping selectable configuration • Relay output for external Audible Hooter • 3rd Relay optional for either of below mentioned features a) Ring back hooter b) Supervisory control The Design Features • Single chip microcontroller logic • Opto isolated inputs and outputs • Super Bright LED window illumination • High Noise immunity / isolation • Switch mode power supply • Self surveillance watchdog LED System Enclosures The MBAS 0600 annunciation systems is configured in multiples of four basic ABS moulded enclosures Size 1 D Size 2 D The Constructional Flexibility • Conforming to DIN panel cutouts • Replacable snap-on window capsules • Two different window size • Expandable modules • Moulded enclosures Size 3 D Size 4 D Basic Standard Enclosures Functional Block Diagram Back view showing Terminal details Part names & locations Optional Features • • • • • • Site Selectable sequences (S1, S2, S3, S4 ) Pre-pogrammed Custom built operating sequences Trip & Non-Trip grouping facility for MBAS 0600 Manned / Unmanned function Fault Follower contact output per fault Input (NO or NC) Ringback sequence with optional 3rd relay output for Ringback hooter, with Trip & Non-Trip grouping facility • Supply fail indication / annunciation • External and / or built-in control push buttons 48 A L A R M A N N U N C I A T O R S * MBAS 0600 3D 4D 312B0S00 416B0S00 30B24S00 Connection Diagram 2D 28B0S00 TECHNICAL SPECIFICATIONS : (FOR MAX. 24 POINT MBAS 0600.) Supply Voltage 24 / 30 / 48 / V DC 90 - 270 V AC / DC F1 Windows 4 / 6 / 8 / 12 / 16 / 18 / 22 / 24 F2 Window Sizes 30 x 30mm / 30 x 65 mm F3 Display Device Super bright high efficiency low power consuming LED's F4 Facia Type Individual windows front Individual windows / Front Replaceable F5 Window/LED Colour Standard colour available RED, Optional colours Yellow / Amber, Green F6 Flash Rate Fast - 60 flashes/min. Slow - 30 flashes/min. F7 Response Time 25 msec. ± 10 msec. Input Signal Potential free contacts (NO or NC site selectable) F8 C F9 F10 F11 Interrogation Voltage + 12 V DC Output Contacts 1 NO + 1 NO (Optional) +INO (optional) Architecture Integrated Operational Seq. F12 ISA Standards sequences - Auto/Manual/First-up/Ringback (optional) OR any other sequence on request F13 Operational Temp. F14 F15 F16 0-60 degrees C Power Consumption 1.5 Watts per Window (Max) Optional Grouping / AC-DC fail Annunciation / Repeat Relay cards Dimensions (mm) C 1D Panel Cutout (L x W) F17 F18 Overall L x W x D F19 2D 138 x68 3D 138 x 138 144 x 72 x 215 138 x 210 4D 138 x 282 144 x 144 x 215 144 x 216 x 215 144 x 288 x 215 Wherever not specified Contact Rating : 5A @ 230 V AC (resistive) * CE marked products available on request. F20 F21 Dimnesional & Panel Cutout Details F22 F23 72 F1 F2 F3 F4 144 F1 F2 F5 F6 F1 F2 F5 F6 F3 F7 F3 F7 F4 F8 F4 F24 C TEST TPB MUTE MPB APB ACK I3 C3 I2 C2 I1 C1 /+VE / - VE RLY-3 RLY-2 RLY-1 } } } F5 F6 F5 F6 F7 F8 144 144 RRC NETWORK 72 F1 F2 F3 F4 1D RPB RST C 72 F1 F2 F3 F4 2D RRC NETWORK 144 216 144 RRC NETWORK 3D 144 216 F1 F2 F9 F10 F3 F4 F11 F12 F5 F6 F13 F14 F7 F8 216 F1 F2 F5 F6 F9 F10 F1 F2 F5 F6 F9 F10 F3 F4 F7 F8 F11 F12 F3 F4 F7 F8 F11 F1 F2 F9 F3 F4 F11 F5 F6 F13 F7 F8 F15 F10 F17 F18 F12 F19 F20 F14 F21 F22 F16 AUX. SUPPLY 288 E 144 M 4D A1 F1 F2 F5 F6 F9 F10 F13 F14 F3 F4 F7 F8 F11 F12 F15 F16 U/M A2 SW 49 A L A R M A N N U N C I A T O R S MBAS 9700 Integral Model : 16 Pts. Small Integral Model : 16 Pts. Big STANDARD FEATURES • Single chip micro-controller logic. • Super bright LED's for window illumination. • Site selectable NO/NC type fault contacts. • Site selectable trip /Non trip (Grouping). • Easy card replacement & hence fault diagnosis. • Switch Mode Power Supply. (Suitable for Both AC/DC Supply) • High noise immunity and wide input supply variation. • Opto-isolated Inputs and Outputs.• Site Selectable sequences. • Potential free dry input contacts. • Two different window sizes. • Replaceable windows & window legends. • Computer linking for fault logging with printer facility for • report.Self-surveillance watch dog LED.• Relay output for external audible hooter.• Diagnostics Menu • Redundant Power Supply (Only in 19” Rack Model) • CPU fail & PSU fail indication with relay output contact (Only in 19” Rack) • User Friendly terminal Connectors CONSTRUCTIONAL DETAILS MBAS 9700 consist of four OPTIONAL FEATURES basic sections (in 16 point •Different colored LED's in each moulded enclosure these are window for easy differentiation inbuilt) MINILEC of critical faults. offers its unique alarm 1) The Power Supply Uni (PSU Annunciator based on the latest single •Customized preprogrammed Module). chip micro-controller technology with serial operating sequence. 2) The Main Control Unit communication facility. Now available in both 19” rack •Multi channel serial (CPU + IOU Module). type enclosure as well as in moulded enclosure. MBAS 9700 communication 3) The Display Facia Unit annunciators have split architecture for 16, 24, 32, 48, 64, 80, (8 Annunciators & single (DFU Module). 96,112 & 128 windows and integral type of architecture for 16 computer) 4) Computer interface. small or big window models. 24, 32, 48, 64, 80, 96,112, & 128 window models are housed in 19” rack type enclosures, separate for MCU & for PSU. Here choice of facia (DFU) is of 3 types (a) Small size i.e. 30 x 30 mm and (b) Big size is 30 x 65 mm / 50 x 70 mm. (c) Facia is available in multiples of 16 windows. In addition to all other standard features, MBAS 9700 has additional facility of computer linking. A THE DISPLAY FACIA THE MAIN CONTROL serial port (RS232C /RS485) output is available which can be UNIT (DFU) UNIT (MCU) supported by an IBM compatible PC of minimum 386 T h e Fa c i a b l o c k i s CPU module is the Main configuration. Minilec can supply the standard software with accessible from front (in Processing Unit of MBAS every model or can develop suitable software as per moulded enclosure) and 9700 which scans and customer requirements or can provide source constitutes of window processes the incoming fault coding / protocol details to enable client to capsules. The sandwiched signals from the various develop their own suitable software. photo film window inscriptions potential free field contacts 50 through IOU module, and drives the corresponding LED windows and the audible device in order to annunciate the fault through IOU module. The IOU module is the input & output interfacing unit. To each IOU module 16 input contacts (potential free) & 16 window LED's can be connected. THE POWER SUPPLY UNIT (PSU) PSU converts the available power source into a regulated and filtered DC output, which is fed to the MCU Module & DFUs. The power supply can accept Specified AC or DC I/P supply, depending upon the application. are press fitted on the window capsules. For 16 to 128 points system the DFUs are given separately, except 16 point (moulded Enclosure) where it is in built. A L A R M A N N U N C I A T O R S MBAS 9700 16 Pt. DFU Big Windows 16 Pt. DFU Big Windows 16 Pt. DFU Big Windows MCU Rack PSU Rack 16 Pt. DFU : Small Windows COMPUTER INTERFACE The MCU unit transmits fault information to computer serially. RS 232C/RS 485 standard is used for serial communication. Communication protocol modbus ASCII / RTU can be offered. In computer user-friendly software is TECHNICAL SPECIFICATIONS: written. This software offers on-line Date & Time setting, Legend setting, 1.0 Supply voltage 20 - 60VDC, 90 - 270VAC/DC Display window & also it gives fault report with on demand printing facility. 2.0 Supply frequency 50 / 60 Hz. (±3%) for AC 3.0 Input 3.1 Fault Alarm Inputs. Actuation Through Fault Contacts 3.2 Fault contacts. Potential free (volt free) type 3.3 Input interrogation voltage +12V DC(ISO) 3.4 Input isolation Opto isolating device.(2 KV) 3.5 Response Time 40 mS. 3.6 Site selectable DIP for 4.0 Dimensional Details for Facia 144 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 NO/NC Grouping Trip/Non Trip Sequence selection Manual/Auto/Ringback/Firstup Output 4.1 Output contacts for grouping 1NO+ 1NO 4.2 Output contact for CPU & PSU fail 1NC (In 19" Rack Only) 4.3 Contact Rating 5 amp at 240 VCA (Resistive) 5.0 No. of windows 288 F1 F2 F3 F4 Fault type In 19 " rack 16/24 Big/32/40 Big/48/64/80/96/112/128 In 9400 enclosure 16 points 5.1 Windows dimensions 30 mm x 30 mm For small windows 5.2 Colour Red / (Yellow {Amber} / Green) 65 mm x 30 mm For big windows Flash rates 282 5.3 50-60 flashes / Min 25-30 flashes / Min. 16 Pts. Annunciator or 16 Pts. Facia Big Windows For Ring Back Sequence or other seq. 138 5.4 Power Consumption 1.5 W per Window. (Max) 6.0 Sequence Manual Reset, Auto Reset, Ring back, Firstup Panel Cutout 144 F1 F2 144 (Any Other Sequences On Request) 138 7.0 Serial communication RS232C / RS485 with modbus ASCII / RTU F9 F10 F3 F4 F11 F12 F5 F6 F13 F14 16 Pts. Ann or 16 Pts. Facia 138 Small Windows 51 F7 F8 F15 F16 Panel Cutout ALARM ANNUNCIATORS - MBAS 9700 DIMENSIONAL DETAILS - MCU & PSU D Overall Dimenssions ( DFU ) E G « MCU FRONT VIEW A MUC SIDE VIEW MODELS PSU FRONT VIEW F «- PSU SIDE VIEW A 7.0 F 10.0 128 POINT 112 POINT 96 POINT 80 POINT 64 POINT 48 POINT 32 POINT C B MODELS MOUNTING DIMENSIONS 128 POINTS Big Windows E « W L D 144m.m. 144m.m. 144m.m. 144m.m. 144m.m. 144m.m. 144m.m. 2304m.m. 2016m.m. 1728m.m. 1440m.m. 1152m.m. 864m.m. 576m.m. 70m.m. 70m.m. 70m.m. 70m.m. 70m.m. 70m.m. 70m.m. OVERALL DIMENSIONS Small Windows A B C D E F G 57.15 465.10 292.38 482.60 260.00 132.50 310.38 112 POINTS 57.15 419.38 292.38 436.88 260.00 132.50 310.38 96 POINTS 57.15 373.66 241.58 391.16 260.00 132.50 259.58 259.58 80 POINTS 57.15 327.94 241.58 345.44 260.00 132.50 64 POINTS 57.15 434.62 -------- 452.12 260.00 132.50 -------- 48 POINTS 57.15 388.90 -------- 406.40 260.00 132.50 -------- 32 POINTS 57.15 292.38 -------- 309.88 260.00 132.50 -------- 128 POINT 112 POINT 96 POINT 80 POINT 64 POINT 48 POINT 32 POINT PANEL CUTOUT DETAILS - DFU 144m.m. 144m.m. 144m.m. 144m.m. 144m.m. 144m.m. 144m.m. 1152m.m. 1008m.m. 864m.m. 720m.m. 576m.m. 432m.m. 288m.m. P Q R Small Window 138mm 138mm 6mm Big Window 138mm 282mm 6mm 70m.m. 70m.m. 70m.m. 70m.m. 70m.m. 70m.m. 70m.m. 128pt 112pt 96 80 64 48 32 Q R Q R Q R Q R Q R Q R Q R Q EXTERNAL WIRING DIAGRAM WITH REPEAT RELAY CON2 CON3 DFU3 DFU2 DFU1 REPEAT RELAY CARD - 1 CON2A CON5 CON4 REPEAT RELAY CARD - 2 CON3A CON6 DFU5 DFU4 REPEAT RELAY CARD - 3 CON4A CON7 REPEAT RELAY CARD - 4 CON5A CON8 DFU6 DFU7 REPEAT RELAY CARD - 6 CON7A REPEAT RELAY CARD - 5 CON6A CON9 DFU8 REPEAT RELAY CARD - 8 CON9A REPEAT RELAY CARD - 7 CON8A OFF OFF OFF OFF OFF ON ON ON ON ON CON10 CON10 CON1 CON2 CON2A IOU-1 CON3 CON3A IOU-2 CON4 CON4A IOU-3 CON5 CON5A IOU-4 CON6 CON6A IOU-5 CON7 CON7A IOU-6 CON8 CON8A IOU-7 CON9 CON9A TO MAINS PSU-1 IOU-8 MCU MODULE FOR CUSTOMER COMPUTER 52 PSU-2 PSU-3 PSU-4 PSU-5 PSU MODULE A L A R M A N N U N C I A T O R S MBAS 9900 MICROFACIA These are LED Facia windows with Potential input or potential free input. Microfacia is available in either 4 Big or 8 Small windows size. Standard models available for 12V/24V DC and 110V/230V AC. 1 0B 6S PB MF951 1 0B 4S PB MF955 MBAS 9900 screens Annunciator accepts 12 / 24 V DC potential input & also provides control relay output. Added built-in buzzer & push buttons makes it complete Annunciator with control output. This output is interlocked until all fault input resets. MBAS 9900 is presently available in 4 point & 6 point small window (30 x 30mm) configuration. Both 4 point & 6 point systems come with built-in push buttons. Microfacia are LED window assemblies for RUN, TRIP or FAULT indications. With microfacia windows the panel designers can improve aesthetic value to the panel indications in a Row / Column format. Microfacia is useful for direct operation with AC or DC voltage Technical Specifications : Technical Specifications : PARAMETERS PARAMETERS Supply Voltage 230 V AC / 110 V AC, 12 V / 24 V DC +10% -15% Windows 4/6/8 Auxiliary Supply * 12 / 24 / 110 / 220 V AC / DC Potential Free Contacts or Potential Contact Window Facia LEDs on front Window Sizes 30 x 30 mm Input Display Device Super bright LED's Output Facia Type Individual Windows Front Replaceable Window/LED Colour RED, Yellow / Amber, Green Flash Rate Fast - 60 flashes/min. Slow - 30 flashes/min. Response Time 25 msec. ± 10 msec. Input Signal +12 V or 24 V DC Contact Output Contacts 1 CO + 1 CO Architecture Integrated Operational Seq. Sequence as mentioned in text Operational Temp. 0-600C Power Consumption 1.5 Watts per Window Window /LED Colour RED, Amber / Yellow, Green Power Consumption 1.5 Watts per Window Dimensions (mm) Unit Overall (L x W x D ) (w/o PSU 144 x 72 x 80) Dimensions (mm)Window for Small 30 x 30, for Big 62 x 30 Weight (Approx.) 700 gms. (With PSU) (With PSU) 144 x 72 x 215 250 gms. (W/o PSU) * Applicable only for Microfacia with potential free inputs. Wherever not specified Contact Rating : 5A @ 230 V AC (resistive) Operating sequence table - MBAS 9900 MANUAL ACTION VISUAL AUDIO(N) N P.B. TEST DEP F ON ABN REL OFF F OFF ON ABBREVIATIONS N ABN RN. RABNS RN R-ABN OFF OFF F ON : NORMAL ABNORMAL RETURN TO NORMAL RETURN TO ABNORMAL N ABN SILENCE N. A. F N. A. OFF N. A. N. A. S OFF R-ABN BEFORE N ABN RESET RESET S OFF OFF F OFF ON S OFF 68 mm F C 6 2 F 5 144 mm Connection Diagram Connection Diagram Fault Inputs F1 F2 F3 F4 R-N S STEADY ON NORMAL BUZZER DEPRESSED RELEASED NOT APPLICABLE FLASH AUDIO(N) DEP. REL. N.A. F Dimensional Details 72 mm N ABN ACCEPT C O M 138 mm F5 F6 N O 2 N C 2 Output Relay 2 F C 4 1 F 3 F 2 Panel Cutout 72 mm Output Relay 1 N O 1 N C 1 F D 1 T E S T M U T E 144 mm A C K R S T 215 mm C TM1 TM1 /+ Aux. Supply /- TM2 F8 F7 C F6 F5 C F4 F3 C F2 F1 C -VE Aux. Supply +VE W8 Dimensions 66 R W7 W6 W5 W4 W3 W2 W1 A A A A A A A A F8 F7 F6 F5 F4 F3 F2 F1 -ve W8 R W7 144 W6 W5 W4 W3 Unit Panel W2 W1 Panel Cutout 68 TERMINAL STRIP 138 TM2 FUSE Potential-Free Fault Inputs Potential Inputs REAR VIEW 53 A L A R M A N N U N C I A T O R S ANNUNCIATOR PANELS Often Alarm Annunciators are required assembled housed in a suitable control cubical. The control panel consists of only Alarm Annunciators. Minilec offers Alarm Annunciators along with control panels. This includes design of control panel, fabrication, painting, assembly of Alarm Annunciators and assistance during installation and commissioning. Retrofitting work by replacing old annunciation system with latest design and for expansion in power stations, substations, process plants as also standard Annunciation Panels for plants and equipments can be catered to. The Minilec Panel Advantages • Complete in-house design, assembly of Annunciator Panels. • Software capability for automisation to meet project specifications. •Component layout as per standards & safety requirements. • Powder coated MS or Aluminum Rack Panels with quality panel wiring. 54 A L A R M A N N U N C I A T O R S STANDARD OPERATING SEQUENCES The MINILEC Annunciation systems are programmed to operate as per following operating sequences confirming to ISA standards. Other sequences / non standard sequences are given as per customer’s requirement. Minilec Sequence Code S1 S2 S3 S4 Operating Sequence Title Manual Reset Auto Reset Ringback First UP OPTIONAL ACCESSORIES Repeat Relay Card External Repeat Relay Cards can be connected for remote annunciation or interfacing with SCADA or DCS hardware. These cards are connected by plug-in type pre-fab cables. ISA Std. Code M1 A1 R1-12 F2M-1 SEQUENCE S1 : Manual Reset (M1) P NORMAL RESET WHILE NORMAL V OFF TO ABNORMAL A SILENT P ABNORMAL P ABNORMAL ACCEPT / NORMAL / NORMAL / TEST V STEADY V FLASHING A SILENT A AUDIBLE P ABNORMAL / NORMAL ACCEPT 1. Test, Silence Accept, Reset Push Buttons are external. 2. Audible alarm can be silenced by pressing Silence (Mute) Push button. 3. Manual reset of Accepted faults after process conditions return to normal. 4. Operation test provided. Mounting & overall Dimmensions of External Repeat Relay Card (8/16 Relays) 4- 3.0 25 85 50 10 5 5 180 190 SILENCE / MUTE V STEADY Supply Fail Annunciation A SILENT 11 10 SEQUENCE S2 : Auto Reset (A1) C3 V OFF TO ABNORMAL A SILENT P ABNORMAL P ABNORMAL ACCEPT V STEADY / NORMAL V FLASHING A SILENT A AUDIBLE P ABNORMAL / NORMAL ACCEPT 8 TOP VIEW OF RELAY ( R1 ) 7 NO3 NC3 NO2 COIL P NORMAL RESET WHILE NORMAL 9 V STEADY 1. Test, Silence Accept, Reset Push Buttons are external. 2. Audible alarm can be silenced by pressing Silence (Mute) Push button. 3. Automatic reset of Accepted faults after process conditions return to normal. 4. Operation test provided. R1 C1 1 NO1 NC1 NC2 C2 2 3 4 5 6 10 C3 11 C1 1 COIL NO1 UNIT-1 2 9 8 7 6 3 4 5 NO3 NC3 NO2 C2 NC2 NC1 R SF 1 SF 2 P11 P1 2 P2 1 P2 2 STAND BY SUPPLY UNIT-1 +VE SILENCE / MUTE A SILENT - VE E NORMAL SUPPLY SEQUENCE S3 : Ringback (R1-12) P NORMAL RESET WHILE NORMAL V OFF TO ABNORMAL A OFF RB SILENT P ABNORMAL V SLOW P ABNORMAL V FAST RETURN TO NORMAL FLASH A OFF RB AUDIBLE FLASH A AUDIBLE RETURN TO ABNORMAL RB SILENT P ABNORMAL RETURN TO NORMAL V STEADY 1. Test, Silence Accept, Reset Push Buttons are external. 2. Alarm & ringback Audible devices. 3. Audible device or ringback alarm can be silenced by pressing Silence (Mute) Push button. 4. Ringback visual & audible alarm when process status returns to normal. 5. Operation test provided. ACCEPT WHILE ABNORMAL A SILENT RB SILENT This feature enables the annunciator to operate on alternate stand-by power supply in case of mains supply failure. External relays with separate power supply module is supplied. If mains supply and stand-by supply are of same voltage level the power supply module is not required. Manned / Unmanned Facility This feature allows disabling the audio & visual indication on fault occurrence if the station is unmanned. The annunciator registers & records all faults occurring during unmanned mode and displays again manned mode. M A1 U/M A2 S SEQUENCE S4 : First Out Manual Reset P NORMAL RESET WHILE NORMAL V OFF FIRST TO ABNORMAL A SILENT P ABNORMAL V STEADY A SILENT ACCEPT P ABNORMAL MUTE / TEST V FLASHING P ABNORMAL 1. Test, Silence Accept, Reset Push Buttons are external. 2. First-out flashing and subsequent steady. 3. Manual reset of Accepted faults when process status return to normal. 4. Operation test provided. A AUDIBLE V STEADY A AUDIBLE P ABNORMAL V FLASHING This is a universal convertor for converting RS 232 serial port to RS 485 serial port or vice versa. It operates on 230 AC supply and is to be used with Minilec make interconnecting cables for Minilec annunciators & for PC. d) Electronic / Industrial Hooter ACCEPT (FIRST-OUT RESET) ACCEPT (FIRST-OUT RESET) RS 232 / 485 Convertor SILENCE / MUTE A SILENT Note: P : Process Status, V : Visual Alarm Status, A : Audible Alarm Status, RB : Ringback audible alarm status. Electronic Hooters with tone & volume control are supplied. Suitable for AC or DC supply Standard 96 x 96 enclosure. 55 O T H E R P R O D U C T S PROTOCOM-1 Twin AC Controller Protocom 1 is useful for two AC installations in small offices / businesses, ATM centers, residential houses, for AC units of 1 or 1.5 Tons. In Logic One Only one AC is operated at a time and equal running of each AC is ensured during continuous operation. In Second logic, One or both ACs will run as per Demand Built-in protection against UV, OV & OL for both AC units. PROTOCOM - 1 saves energy by alternatively using only one air conditioner (or both in case of temp rise) and that too only when it is required depending upon logic selected. Two Types of different operational logics can be selected with Protocom-1 through front Keys and display. These LOGICS are as follows. During Logic # 1 operation : only one AC at a time will run for set time cycle in alternate mode. Changeover will take place only if a) Cycle time is completed; b) Running AC is tripped due to Overload; c) Over Temp condition is present for more that 10 minutes. If the room temperature keeps on rising even with the AC unit is in operation, it will energize OT alarm relay. It will stop funning AC, ALARM LED will glow and switchover to another AC unit overriding present timing. Thus it also monitors and maintains the room temp. During Logic # 2 operation : one AC will be running as normal running AC for set time cycle. If temp rises above OT set point. second AC is switched on as stand-by running AC. This AC will be running until temp drops below OT-Hystersis level (LIFO). In case, both AC are running and cycle time completes, none of the AC will be switched off or no change over will take place. However if temp drops below. OT-Hystersis set point, first started AC will be made off and running AC will be considered as normal running AC (FIFO). FUNCTIONING NORMAL CYCLIC OPERATION - After power ON POWER LED indication glows steady. Display will start showing input AC voltage, AC1 & AC2 current and Room temp with scanning time of 5 sec. AC1will become ON and will remain ON for next set time cycle. After completion of timing cycle, it will be OFF and second AC will ON. Second AC will remain ON for next set time cycle. This operation will be repeated in cyclic mode. When AC is on, respective LED glows steady. Internal timer will retain timing cycle (with resolution of 1 Hr. ) in case of power failure with built in memory retention facility. Every time any AC will be made ON after ON delay of 2 Minutes. UNDER VOLT AGE & OVER VOLTAGE : The PROTOCOM-1 offers built-in protection against under voltage (170 VAC with auto reset gap of 6 VA C) & over voltage (270 VA C with 6 VA C auto reset gap) with 4 sec. trip time delay. Upon a rising one of above condition running AC will switched OF & 'ALARM' indication turns ON. Display shows 'uV' / 'oV' indication. Once condition gets cleared, same AC will be made ON. OVER LOAD - The PROTOCOM-1 protects the AC against over load condition of the set value. Running AC will switch OFF after O/L trip time delay. 'ALARM' LED will glow, display will show 'oL' indication & Alternative AC will be switched ON. Alternate AC will operate for remained time cycle & then again earlier AC will be switched ON. OVER TEMP. - The PROTOCOM-1 unit operates the AC by sensing the room temperature with the help of built-in temperature sensor. After power ON or during running of any AC, the ambient temp is monitored and if it is above set OT level for more than 10 minutes, then 'ALARM' LED turns on, also OT ALARM relay gets energized. If PROTOCOM - 1 then running AC is switched OFF assuming that it is unable to lower the room temp below the set level. Alternative AC will switch ON. It will operate for remaining time cycle. After completion of time cycle other AC will be switched ON. 'OT ALARM' relay remain in energized condition till the ambient temp reduces below the hystersis level of OT set point. In case LOGIC - 2 is selected, another AC will be made ON as stand by running AC. FAULT BUZZER - After arriving of above any of fault condition Fault buzzer will be ON & will be retain for 1 Minute or till clearance of fault Condition (except OL fault) whichever is earlier. System supply Frequency Output Relay Contact Output Contact Rating 240 V AC, ±20%, 1 Ph 50 (60) Hz, ±3% 1 NO + 1 NO + 1 NO 30 Amp @ 240 V AC (RLY 1 & RLY 2) 5 Amp (for RLY 3) Current Setting Power ON Delay Cyclic time Delay LED Indication Power On Alarm AC 1 On AC 2 On 8-16 Amp (Variable) 2 mins., ±0.5 min (Fixed) 1 To 12 hours. Green Red Green Green Enclosure Sheet metal fabricated and powder coated Dimension (approx.) Overall (LxWxD) Mounting (L x W) Weight 141 x 193.9 x 72 117 x 169.5 1000 gms. Trip settings, time delay and resetings Parameters Under Voltage Over Volt Age Over Load Over Temperature Trip Setting 170 ± 3 VAC (Fixed) 270 ± 3VAC (Fixed) 8-16 AMP (Settable by 20-400 C (Settable by Keys & Display Keys & Display (Default Set - 12 A) (Default Set - 300 A) Hystersis for 6 VAC ± 3 VAC 6 VAC ± 3 VAC N. A. 1 0 C - 50 C Auto Reset (Default - 30 C) Trip Time Delay 4 SEC. ± 0.5 SEC. 4 SEC ± 0.5SEC. For 120% : 30 SEC±10SEC 10 Minutes For 600% : 2SEC ± 0.5SEC Message on uV oV OL1 - For AC 1 Ot Display OL2 - For AC 2 Logic Setting Logic # 1 Logic # 2 Single ac operation only in alternate mode. [default set] single or both ac operation based on temp. Rise in alternate mode. auto reset type built in buzzer for uV, oV, ol & Ot trip 60sec. ± 5 Sec 3 Nos of Front Keys Fault Buzzer Alarm time Setting Keys UV Aux Supply OV O/L 600 % AC Current 300 % (%) 120 % 100 % 0% OT SET OT AMB. TEMP. (°C) Td1 AC1 RLY (C - NO) AC2 RLY (C - NO) ALARM RLY (C - NO) 56 T ON Td2 T ON T ON T ON T ON Td1 T ON Td2 Td3 Td3 T ON Td4 Td4 Td4 Td4 Td4 T ON Td4 BUZZER LOGIC 1 LOGIC 2 T ON (on delay) - 2 min. Td1 (overload delay) - As per IDMTL char. Td2 (over temp. delay) - 10 min. Td3 (uv/ov trip delay) - 4 sec. Td4 (buzzer) - 60 sec. CYCLE END SOFT STARTERS Three phase asynchronous motors are used in industry due to its simple construction and low maintenance operation. However, torque and motor current during the starting of a three-phase asynchronous squirrel-cage motor is usually not very favorable. Therefore electronic controllers, like EMS 2000, are used to reduce the high from excessively high starting currents. By limited the accelerating torque, mechanical stress on the material to be conveyed or processed, and consequently on all mechanical parts of drive and driven machine, is reduced. By starting motor at low voltage and avoiding large current peaks during starting with current limit feature the cost of electricity may also be reduced. MODELS : FEATURES D3 EMS1 EMS2000, EMS-MMI • Suitable for Motors up to 5 HP and 10 to 75 HP • Soft Start and Soft Stop • Current Control • Various Starting options • MMI Functions with PC communication • Equipped with important motor protection functions Ordering Instructions ü ü ü ü ü ü ü Product Family Name Model Name System Name System Supply Voltage Aux. Supply / Control supply voltage Motor rating (HP / KW) Motor applications 57 S O F T S T A R T E R S EMS 2000 Minilec introduces a new range of Electronic Motor Starter - EMS-2000. These newly introduced Electronic Soft Starter are packed with unique features and are designed for a standalone applications. Protections • Eletronic over load protection - Adjustable range : 40% - 100% ( 100% = 5A, i.e. secondary of external CT ) • Under voltage (-20% ± 1% of system supply) • SCR short/open fault protection ( Trip delay less then 100 microsec. ) • Single phase protection ( Trip delay less then 5 microsec. ) • Reverse phase protection ( Trip delay less then 5 microsec. ) • Locked Rotor (for current above 500% to trip within 5 Sec. • Heat - sink over temperature (750 C ± 50 C) • HRC fuse with suitable ratings. Up to 55 KW / 75 HP 90 Amp. (Max) In-Built 415V AC (-20% + 15%) 50 Hz ± 3% External Contactor Normal High Volt Start Normal Low Volt Start Kick Low Volt Short duration start Kick High Volt Short duration start Kick Low Volt long duration start Kick High volt long duration start Range 150% to 350% of In (POT) 1 to 60 in steps of 1 sec. Power Range (KW / HP) Nominal Current (Amp) Aux. Supply Voltage System Supply Line Frequency Bypass facility Start Mode Current Limit % In (FLA) Ramp Up Time (Sec.) Ramp Down Time (Sec.) Protections Controls (External / Remote) • Start • Stop (soft stop also valid in by- pass made) • Emergency stop / system reset (free run to stop) Twice of start time Single Phase, Reverse Phase SCR Short / Open, Unit overheat Overload (IDMTL) Class 10/20 Under Voltage, Over Voltage Lock Rotor 5 * IL < 5ms 0 to 45 Deg.°C 220 x 210 x 170 mm. 10-20 HP - 10 Kg, 30-40 HP - 12 Kg. 50-60 HP - 14 Kg, 75 HP - 16 Kg. N.A. N.A. Operating Temp. Device Dimensions Weight in Kgs (Approx.) Communication Protocol Features • Soft Start - Adjustable soft start time range : 1 - 60 sec. • Soft Stop - Twice of start time • Normal high volt start. • Kick start • Adjustable kick duration 400/800 ms. • Current limit Adjustable range : 150% - 350% of FLA (100% = 5A, of secondary of external CT) • Energy save ( PFC ) • By pass Relay output • Mains relay • By pass relay • Trip relay Faults and Indications To understand the fault indications refer following table. Indication Flashing Flashing Flashing Under voltage / overload Single phase / SCR fault Single phase / SCR fault Single phase / SCR fault Trip relay ON Steady ON Flashing Flashing Steady ON Steady ON Typical equipment used with the EMS 2000 are : • Fans • Blowers • Compressors • Centrifugal pumps • Conveyoar belts • Cranes Long Duration Kick With High Volt Start voltage voltage 0.8 sec. 100% 100% 100% - - - - - - - - 90% 50% 50% 40% 0% time 0% time 0% time 100 10 ON MOTOR LOCK ROTOR curve 8 6 2 1 50 40 SECONDS Emergency STOP / Reset IDMTL O/L curve 4 TIME EMS 2000 MINUTES MAINS Contactor OLR 58 Led Under voltage / overload Under voltage / overload Under voltage / overload Typical fields of application for "EMS 2000" include. • Electrical drives for processing materials which are sensitive to jerking and pulling. • Pump drives. • Drives with long periods of operation under no-load condition. • Machines with transmission systems, belt or chain drives. • Drives with large moments of inertia. Normal low Volt Start (without Kick) Normal High Volt Start (without Kick) voltage R Y B Bypass Contactor Fault Overload Lock rotor Heat sink over Temperature Under voltage SCR short SCR open Single phase Reverse phase 30 20 10 8 6 4 2 1 5 msec 0 2 3 4 5 6 7 8 S O F T S T A R T E R S EMS-MMI This is an advanced version of EMS 2000 with features like display, protections and communications Power Range (KW / HP) Nominal Current (Amp) Aux. Supply Voltage System Supply Line Frequency Bypass facility Start Mode Current Limit % In (FLA) Ramp Up Time (Sec.) Ramp Down Time (Sec.) Protections 7.5 KW / 10 HP 16 Amp. 90 270V AC / DC 415V AC (-20% + 15%) 50 Hz ± 3% External Contactor Normal High Volt Start Normal Low Volt Start Kick Low Volt Short duration start Kick High Volt Short duration start Kick Low Volt long duration start Kick High volt long duration start Range 150% to 350% of In Selectablely (Digital) 1, 5, 10,15, 20, 30, 45, 60 Selectablely (DIP Switch) Twice of start time Operating Temp. Device Dimensions Weight in Kgs (Approx.) Single Phase, Reverse Phase SCR Short / Open, Unit overheat Overload (IDMTL) Class 2 (Pot),50% to 100% of FLA Under Voltage Lock Rotor 5 * IL < 5ms 0 to 45 Deg.°C 220 x 210 x 170 mm. 10 Kg. Communication Protocol RS 232 & RS 485 ASCII & RTU Long Duration Kick With Low Volt Start Short Duration Kick With High Volt Start Short Duration Kick With Low Volt Start voltage voltage 0.8 sec v oltage 0.4 sec 0.4 sec 100% 100% 90% 100% 90% 90% 50% 40% 40% 0% time 0% time 0% time R Y B MAINS SUPPLY F1 TO CONTROL SUPPLY K1 OL F2 ON OFF To PTC of Motor Aux Supply RS 232 EXTERNAL CT Aux Supply 1 2 3 R Y F5 2 3 1 1 2 ‘ MOV ’ UNIT B DEVICE 2 RS 232 3 4 5 6 DEVICE N DB 9 7 8 COM RESET 13 14 15 SOFT STOP SOFT START MAINS ON BY PASS TO CONTROL SUPPLY ALARM 1 2 3 4 1 N = 32 RS 485 RJ 45 TO CONTROL SUPPLY EMS MMI 2 3 4 R Y B U V W DEVICE 1 DEVICE 3 F4 K2 5 6 Earth U V W HOOTER To WTR M Motor Earth Fig. 7.2 External wirin g diagram 59 S O F T S T A R T E R S D3 EMS1 This is a Small size soft starter with DIN-Rail mounting feature idealy suitable for light duty small motor applications Power Range (KW / HP) Nominal Current (Amp) Aux. Supply Voltage System Supply Line Frequency Bypass facility Start Mode 1.5 KW / 2 HP, 2.2 KW / 3 HP, 3.7 KW / 5 HP 8 Amps. Max. 24-110V AC/DC (+15% - 20%) 110-415V AC (+15% - 20%) 415V AC + 15% - 20% 50/60 Hz Built-in (Via Internal Contactor Relay) Reduced Volt Start Current Limit % In (FLA) Ramp Up Time (Sec.) Ramp Down Time (Sec.) Protections N.A. Adjustable from 0.5 to 10 Sec.(±25%) Adjustable from 0.5 to 10 Sec.(±25%) N.A. Operating Temp. Device Dimensions Weight in Kgs (Approx.) - 5 °C to 45 °C Overall (L x W x D) 76 x 82 x 115 340 gms (approx.) Communication Protocol N.A. N.A. MOTOR VOLTAGE (TORQUE) RAMP-DOWN RAMP-UP 100% Initial Torque up to 80 % of nominal torque With this soft starter 3-phase motors with nominal load currents upto 8 A can be soft-started and / or soft-stopped,thus reducing the inrush current and eliminating the damaging effects of high starting current surges. This is a compact star ting device for small motors and hence there is room for more products on a given mounting platform. Itis easy to install and to adjust because access for connections and adjustments is from the front. The device is snapped on to a DIN mountin grail. Star ting and stopping time as well as initial torque can be independently adjusted by built-in potentiometers. FEATURES 1) Reduced current in rush and mechanical shock 2) Soft, smooth, step-less acceleration & deceleration 3) Soft Start Time, Soft Stop Time, Initial Torque independently settable by means of potentiometer 4) Built-in by passrelay (For by passing SCR) 5) Easy to install and operate 6) Millions of switching cycles 7) Compact, lightweight 8) DIN-rail mounting (35mm) 9) LED indications for 3-ph ON, Ramp up / Ramp down and Run CONTROL AND SETTINGS D3EMS 1 has three potentiometers control on its front. 1) Ramp up : To set ramp up time ( 0.5 to 10 Sec. ) 2) Ramp down : To set ramp down time ( 0.5 to 10 Sec. ) 3) Initial torque : To set initial torque of the motor ( 0 to 80% ) Set Ramp - up time and Initial Torque such that motor will start without jerk and humming noise. FUNCTIONAL DESCRIPTION Soft Start : During ramp-up, the soft starter will gradually increase the voltage to the motor until it reaches full line voltage. The motor speed will depend on the actua lload on the motor shaft. Initial Torque : The initial torque is used to set starting voltage. This way it is possible to adapt the soft starter to an application requiring a higher starting torque. It can be adjusted from 0 to 80% of nominal torque. Softstop : During ramp-down, the will soft starter gradually reduce the voltage to the motor thus reducing the torque and current. The soft stop feature is advantageous to avoid water hammering and caviation on pumps and to avoid goods tilting on conveyors. It is typically used on motor application where a smooth startand / or stop is advantageous there by reduce the wear on gear and belt / chain drives. It is used for light duty applications such as small conveyors, bottle washers, pump-bore, slicer etc. PROTECTION This unit does not provide any protection.Hence user has to take care of necessary protections. TIME 0.5-10 SEC 0.5-10 SEC 1 2 3 4 5 6 7 24 - 110V CONTROL SUPPLY START STOP ‘3-PH ON’ GREEN LED TEST(R-up) TEST(R-dn) 18 17 16 110 - 415V U ‘RU/RD’ RED LED ‘RUN’ YELLOW LED 1sec 1sec INITIAL TORQUE ( 0 - 80%) (80%) 60 9 8 L1 L2 L3 SYSTEM SUPPLY RUN (50%) (0%) Ru (0.5-10sec) Rd (0.5-10sec) V W 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PRODUCTS FOR AGRI SECTOR Minilec offers a range of products for protection of water pumps used by farmers. These are primarily to monitor incoming 3-phase supply for Single Phasing, Reverse Phasing and unbalanced supply and stop the pump in case of any fault. Additional features in some models include low water level monitoring (for borewell pumps) and auto restarting. The products are specifically produced for marketing and use in India only. MODELS VSP2, VSP3, VPGD1 Autoswitch-2, Autoswitch-4 Autoswitch-5, Autoswitch-6 FEATURES PROTECTIONS / FUNCTIONS • • • • • • • • • • • • • • Monitor incoming 3-phase supply Models with pre-wired connections Easy to fit inside most motor starters Switch for Auto-Manual operations Switch provision either built-in or external Adjustable on time delay All protections in auto & manual modes Built-in timer for star-delta operation Low level monitoring of borewell pumps Single Phasing, Reverse Phasing, Unbalanced supply (dry running) low water level On Delay to avoid immediate re-starting of pumps during auto mode 61 P R O D U C T S F O R A G R I S E C T O R VSP2 VSP3 VPGD1 Smallest size of single phasing preventor Single phasing, reverse phasing, unbalanced supply Auto reset, 1 NO output contact Suitable for any HP/kW rating moboblock pumps Single phasing, reverse phasing, unbalanced supply Auto reset, 1 NO output contact Suitable for any HP/kW rating moboblock pumps Pre-wired terminals for easy connections Single phasing, reverse phasing, unbalanced supply Auto reset, 1 CO output contact Suitable for any HP/kW rating submersible pumps Low water level guard for dry running protection Supply Voltage Output Relay Contact Output Contact Rating Unbalance Trip Setting 415 VAC ± 20%, 50 Hz ± 3% 1 NO 5 Amp, 240 VAC (RESISTIVE) 40 V ±6 V 415V AC ± 20%, 50 Hz ± 3% 1 NO 5 Amp, 240 VAC (RESISTIVE) 50 V ± 10 VAC 415VAC ± 20%, 50 Hz ± 3% 1 CO 5 Amp, 240 VAC (RESISTIVE) 40V ± 6V Trip Time Delay For unbalance For level sensing On Time Delay 3.5 sec. ±1.5 sec. N.A. N.A. 3.5 sec. ±1.5 sec. N.A. N.A. 3.5 Sec ± 1.5 Sec 3.5 Sec ± 1.5 Sec N.A. Star-Delta Changeover Time Delay Resetting N.A. Auto Reset N.A. Auto Reset N.A. Auto Reset Auto Switch Enclosure Dimensions (mm) Overal ( H x N x D ) Mounting Mounting Weight Level sensor Quantity Dimensions Operating Conditions Temperature Humidity N. A. HIP moulded, with Nylon connector strip N. A. HIP moulded N. A. ABS 103 x 66 x 43 91 x 48 Panel Mounting 260gms 103 x 66 x 43 91 x 48 Panel Mounting 250gms 76 x 30.5 x 117.5 68 [center to center] Panel Mounting & 35mm Rail Mounting 300gms - - 1 NO. SS 24 [dia.] X 76 [L] 50 -5 °C TO + 60 °C Upto 95% Rh -5 °C TO + 60 °C Upto 95% Rh -5 °C TO + 60 °C Upto 95% Rh L1 R L2 Y R Y B B X X X X X X R Y B Remove this link L3 X X X X X X Remove this link N/V X X X X R Y B R Y B X X X X X X X R Y B R Y B X X X X OFF X X X X X X RED YELOW BLUE X GRAY GRAY X X X ON RED YELOW BLUE X 1 2 3 VPG D1 GRAY GRAY PROD 7 8 9 13 14 15 WATER TANK 62 PUMP MOTOR P R O D U C T S F O R A G R I S E C T O R Auto switch - 4 Auto switch - 5 Single phasing, reverse phasing, unbalanced supply Auto reset, 1 NO output contact On time delay upto 1 Minute (fixed) Auto-Manual switch built-in. Suitable for any HP/kW rating pumps. Prewired terminals for easy connections Single phasing, reverse phasing, unbalanced supply Auto reset, 1 NO output contact On time delay 1 to 10 Minutes (Adjustable) Auto-Manual switch built-in on front. Suitable for any HP/kW rating pumps. Pre-wired terminals for easy connections Single phasing, reverse phasing, unbalanced supply Auto reset, 1 NO output contact, On time delay 1 to 10 Minutes (Adjustable), Provision for connecting Auto-Manual switch externally, Suitable for any HP/kW rating pumps, Pre-wired terminals for easy connections Single phasing, reverse phasing, unbalanced supply Auto reset, 1 NO output contact, On time delay 2 to 3 Minutes (fixed), Star Delta Changeover Timer, AutoManual switch built-in on front, Suitable for any HP/kW rating pumps, Pre-wired terminals for easy connections Auto switch - 2 Auto switch - 6 415 VAC ± 20%, 50 Hz ± 3% 415 VAC.(± 20%), 50 Hz ± 3% 200 - 450 VAC, 50 Hz ± 3% 415VAC ± 20%, 50 Hz ± 3% 1 NO 5 Amp, 240 VAC (RESISTIVE) 50 V ± 10 VAC 1 NO 5 Amp, 240 VAC (RESISTIVE) 50 V ± 10 VAC 1 NO 5 Amp, 240 VAC (RESISTIVE) 50 V ± 10 VAC 1 NO + 1 NO 5 Amp, 240 VAC (RESISTIVE) 50V ± 10V 4 Sec ± 2 Sec N.A. 45 Sec ± 15 Sec 4 sec ± 2 sec N.A. 1 to 10 min 4 Sec ± 2 Sec N.A. 1 to 10 min 3.5 Sec ± 1.5 Sec N.A. 2 to 3 minutes [In auto mode] N.A. Auto Reset N.A. Auto Reset 5 to 7 Sec. Auto Reset Present Housing: HIP / Mounting Clamp: Nylon 6 Present Housing: HIP / Mounting Clamp: Nylon 6 N.A. Auto Reset To be connected externally 102 x 35 x 81 90 mm Centre to Centre Panel Mounting 300gms 102 X 35 X 81 mm 90 mm Centre to Centre Panel Mounting 300gms Housing: HIP / Mounting Clamp: Nylon 6 Present Housing: HIP / Mounting Clamp: Nylon 6 102 X 35 X 81 mm 90 mm Centre to Centre Panel Mounting 300gms 102 x 35 x 81 90 mm Centre to Centre Panel Mounting 300gms (Approx.) - - - -5 °C TO + 60 °C Upto 95% Rh -5 °C TO + 60 °C Upto 95% Rh -5 °C TO + 60 °C Upto 95% Rh R Y B R Y B R Remove this link Y B SINGLE PHASING PREVENTER SELECTABLE ON DELAY TIMER (1 - 10 MIN) EXTERNAL AUTO / MANUAL SWITCH X RED YELOW BLUE EXT. DPDT SWITCH STOP X START BLUE X X X X X X YELLOW Y B -5 °C TO + 60 °C Upto 95% Rh R ED R - GREEN GREEN X AUTO GREEN GREEN MAN N/V COIL X GRAY X X GRAY M X GRAY X GRAY X X X X X X X REMOVE THIS LINK R R Y X X X X X X B X R Y Y X X X B RED RED YELLOW BLUE YELOW BLUE R Y Remove this link GRAY P1 X GRAY B X B OFF X X SHORT LINK GREEN ON A1 X YNO X X Y B1 C1 C2 A2 B2 MNO X X Y M GREEN M YNC M GRAY NC GRAY P2 GREEN GREEN 63 Pune - The City of Minilec Pune has the sixth largest metropolitan economy and the highest per capita income in India, with the least income disparity between the rich and poor. This city is often addressed with the twin title of 'Oxford of the east' and 'Detroit of India'. Besides being a cultural capital of Western India, Pune is also an industrial and IT hub Pune is well connected by road, rail, and air to all major cities in India. Pune has an international airport, two important railway junctions and three major state and inter-state bus junctions. Pune has a light rail/ skybus /light metro rail proposal for implementation ICC Towers - International convention Center The Pirangoot Industrial estate is located to the west of the city of Pune. It is a clean and green area blessed with picturesque mountains. Minilec is located in the heart of green Pirangoot, about 15 Km. from Pune Pune University Associate companies The Intech Group Statfield Equipments Pvt. Ltd.: Pioneers in India in surface finishing equipments. Intech Surface Coating Pvt. Ltd: Involved in industrial paint-shop technology and products. Intech Auto-Stores and Conveyors Pvt. Ltd: Industrial products for material-flow management. The Mint Group Mint Biofuels Pvt. Ltd.: Manufacturers of biodiesel and its bio-products Mumbai • Pune • Yashaprabha Agro Pvt. Ltd.: Cultivation & management of biofuel plantations. Intech Energy Pvt. Ltd.: Manufacture and erection of biofuel plants and machinery Suyash Charitable Trust: Working for social and financial upliftment of tribals in India. Minilec (India) Pvt. Ltd. Cat. No. GC 083 / R1 Factory & Head Office : S. No. 1073/1-2-3, At Post : Pirangoot - 412 111. Tal - Mulshi, Dist. Pune (India) Tel. : (020) 22922162 / 22922354 -57 Fax : ( 020) 22922134 E-mail : mkt1@minilecgroup.com Authorised Dealer Branch Offices : Mumbai: Delhi : Bangalore : Kolkata : Tel. : 2596 51 41 Tel. : 2489 47 32 Tel. : 2486 74 18 Tel. : 2485 14 18 E-mail : mumbai@minilecgroup.com E-mail : delhi@minilecgroup.com E-mail : bangalore@minilecgroup.com E-mail : kolkata@minilecgroup.com Customer Support: E-mail : servicing@minilecgroup.com www.minilecgroup.com