Standard Low Voltage Drive Products
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2013 Product Catalog Advanced Controls & Drives Effective April 1, 2013 Medium Voltage Variable Frequency Drives SECTION 1 Low Voltage Variable Frequency Drives SECTION 2 Medium Voltage Starters SECTION 3 SECTION 4 Low Voltage Starters http://benshaw.cwfc.com 24/7/365 Service and Support Field Services • Installations & commissioning • On-site repairs - Scheduled/emergency • On-site retrofits and upgrades Factory Services • Send-in repairs - Scheduled/emergency • Send-in retrofits and upgrades • Quick ship modified — Benshaw Express stock • Benshaw and 3rd party Technical Training • In-class in our training center • In-class at your facility • Customized for your business Maintenance Services • Thermography • Service contracts • Preventive - Maintenance / agreements • Power quality Spare Parts • 24/7/365 availability • Emergency delivery - Courier available • Replace or repair Technology Retrofits • Solid state motor controls and drives • Electromechanical motor controls • Orphaned OEM equipment retrofits Medium Voltage Variable Frequency Drives Engineered Medium Voltage Drive Products M2L 3000 Series.......................................................2 To order WEB STOCKED items: visit www.BenshawExpress.com 1-1 Engineered Medium Voltage Drive Products Variable Frequency Drives m2l 3000 series 2.3–6.6 kV Class, 300–10,000 HP Introducing ... With over 20 years of medium voltage motor controls experience, Benshaw is now introducing a new family of medium voltage drives. Our medium voltage drive features a unique technology that allows Benshaw to offer a simple, compact, and reliable drive solution. Our innovative topology, coupled with an advanced control architecture, will enable customers to transform the way they do business. The M2L 3000 Medium Voltage Variable Frequency Drive is a step change in motor control power technology. Though designed for industrial applications, it benefits from Curtiss-Wright’s wide ranging experience in defense and nuclear-related technologies, an arena where products must meet the most rigorous standards and where failure is simply not an option. Our innovative patented topology — modular multilevel converter (M2LC) — is powered by state-of-the-art hardware and software controls. Our control algorithms are setting the stage for the next generation of VFDs. Key Features: Compact Modular Design Simplistic component arrangement with minimal total part count Installation Flexibility Optimal for retrofits Arc Resistant Safety by design — arc flash footprint inherently lower Energy Efficiency Inverter efficiency ≥99.5% XCS Converter M2L Inverter Developed, designed, and manufactured in the USA. Supported around the globe. Robust Control Architecture High performance, reliability and immunity from EMI, through noise tolerant signaling & fiber optic communications 1-2 To learn more about the M2L 3000, visit http://benshaw.cwfc.com, call 412-968-0100 or e-mail benshawRFI@curtisswright.com. To order: call 412-968-0100 Engineered Medium Voltage Drive Products Variable Frequency Drives m2l 3000 series FRAME SIZES / weights / model number assembler - overview Converter Frame Sizes Frame Model Number Assembler - Overview Dimensions (in.) H W D Weight (lbs.) 1 66 64406200 2 91 76449200 3 ** * Supply Voltage * Choose: Disconnect Option Inverter Frame Sizes Frame Page 1-17 Dimensions (in.) H W D Weight (lbs.) 1 66 61401452 2 74 71401500 3 ** * * * = Consult factory Choose: Choose: Supply Voltage Supply Frequency Motor Current Uptime Option Page 1-4 Page 1-17 Choose: XCS Converter M2L Inverter M Converter front Converter side To order WEB STOCKED items: visit www.BenshawExpress.com Inverter front Motor Voltage Motor Current Page 1-5 Motor Inverter side 1-3 Engineered Medium Voltage Drive Products Variable Frequency Drives m2l 3000 series model number assembler - converter section Example Part Number: XCS-3 4 6 4 0140 Options** Series: XCS-3 = M2L-3000 Converter Input Voltage: 1 = 480 2 = 2400 3 = 3300 4 = 4160 5 = 4800 6 = 6600 7 = 6900 8 = 8320 A = 10000 B = 11000 C = 12000 D = 12470 E = 13200 F = 13800 Z = Other (specify at time of ordering) Input Freqency: 5 = 50 Hz 6 = 60 Hz Motor / Inverter Output Voltage: (Must match M2L-3 Output Voltage code) 2 = 2300 3 = 3300 4 = 4160 5 = 4800 * 6 = 6600 7 = 6900 8 = 8320 * A = 10000 * B = 11000 * C = 12000 * D = 12470 * E = 13200 * F = 13800 * Z = Other (specify at time of ordering) Inverter Output Rated Current (Total): 0035 = 35 amps 0070 = 70 amps 0100 = 100 amps 0140 = 140 amps 0190 = 190 amps 0260 = 260 amps 0300 = 300 amps 0440 = 440 amps 0550 = 550 amps 0880 = 880 amps * 1200 = 1200 amps * Blank = Standard / Base Unit OP = Options selected. For Option choices see page 12. * = Consult factory 1-4 To order: call 412-968-0100 Engineered Medium Voltage Drive Products Variable Frequency Drives m2l 3000 series model number assembler - inverter section Example Part Number: M2L-3 X 6 4 0140 Options** Series: M2L-3 = M2L-3000 Inverter Section Input Supply: X = with XCS Transformer Converter Section D = DC Bus Supply (Inverter only), Consult factory for voltage specifications Motor / Output Base Freqency: 5 = 50 Hz 6 = 60 Hz Motor / Inverter Output Voltage: (Must match XCS-3 Output Voltage code, when XCS is supplied) 2 = 2300 3 = 3300 4 = 4160 5 = 4800 * 6 = 6600 7 = 6900 8 = 8320 * A = 10000 * B = 11000 * C = 12000 * D = 12470 * E = 13200 * F = 13800 * Z = Other (specify at time of ordering) Inverter Output Rated Current: 0035 = 35 amps 0070 = 70 amps 0100 = 100 amps 0140 = 140 amps 0190 = 190 amps 0260 = 260 amps 0300 = 300 amps 0440 = 440 amps 0550 = 550 amps 0880 = 880 amps * 1200 = 1200 amps * Blank = Standard / Base Unit OP = Options selected. For Option choices see page 12. * = Consult factory To order WEB STOCKED items: visit www.BenshawExpress.com 1-5 Engineered Medium Voltage Drive Products Variable Frequency Drives m2l 3000 series 2.3–6.6 kV Class, 300–10,000 HP 2.3 kV Converter Input & Output 60 Hz Cell Current Dimensions (in.) Weight (lbs.) Model Number HP XCS-32620140 500 140 1 6664 406200 XCS-32620140 600 140 1 6664 406200 XCS-32620190 700 190 2 9176 449200 XCS-32620190 800 190 2 9176 449200 XCS-32620260 900 260 2 9176 449200 XCS-32620260 1000 260 2 9176 449200 XCS-32620300 1250 300 2 9176 449200 XCS-32620440 1500440 3 * * * * XCS-32620440 1750440 3 * * * * XCS-32620440 2000440 3 * * * * XCS-32620550 2250550 3 * * * * XCS-32620550 2500550 3 * * * * XCS-32620880 3000880 3 * * * * XCS-32620880 3500880 3 * * * * Frame H W D * = Consult factory 1-6 To order: call 412-968-0100 Engineered Medium Voltage Drive Products Variable Frequency Drives m2l 3000 series 2.3–6.6 kV Class, 300–10,000 HP 2.3 kV Inverter Input & Output 60 Hz Cell Current Dimensions (in.) Weight (lbs.) Model Number HP M2L-3X620140 500 140 1 6661 401452 M2L-3X620140 600 140 1 6661 401452 M2L-3X620190 700 190 2 7471 401500 M2L-3X620190 800 190 2 7471 401500 M2L-3X620260 900 260 2 7471 401500 M2L-3X620260 1000 260 2 7471 401500 M2L-3X620300 1250 300 2 7471 401500 M2L-3X620440 1500440 3 ** * * M2L-3X620440 1750440 3 ** * * M2L-3X620440 2000440 3 * * * * M2L-3X620550 2250550 3 * * * * M2L-3X620550 2500550 3 * * * * M2L-3X620880 3000880 3 * * * * M2L-3X620880 3500880 3 * * * * Frame H W D * = Consult factory To order WEB STOCKED items: visit www.BenshawExpress.com 1-7 Engineered Medium Voltage Drive Products Variable Frequency Drives m2l 3000 series 2.3–6.6 kV Class, 300–10,000 HP 3.3 kV Converter Input & Output 60 Hz Cell Current Dimensions (in.) Weight (lbs.) Model Number HP XCS-33630100 500 100 1 6664 406200 XCS-33630100 600 100 1 6664 406200 XCS-33630140 700 140 1 6664 406200 XCS-33630140 800 140 1 6664 406200 XCS-33630190 900 190 2 9176 449200 XCS-33630190 1000 190 2 9176 449200 XCS-33630260 1250 260 2 9176 449200 XCS-33630260 1500 260 2 9176 449200 XCS-33630300 1750 300 2 9176 449200 XCS-33630440 2000440 3 * * * * XCS-33630440 2250440 3 * * * * XCS-33630440 2500440 3 * * * * XCS-33630550 3000550 3 * * * * XCS-33630550 3500550 3 * * * * XCS-33630880 4000880 3 * * * * XCS-33630880 4500880 3 * * * * XCS-33630880 5000880 3 * * * * Frame H W D * = Consult factory 1-8 To order: call 412-968-0100 Engineered Medium Voltage Drive Products Variable Frequency Drives m2l 3000 series 2.3–6.6 kV Class, 300–10,000 HP 3.3 kV Inverter Input & Output 60 Hz Cell Current Dimensions (in.) Weight (lbs.) Model Number HP M2L-3X630100 500 100 1 6661 401452 M2L-3X630100 600 100 1 6661 401452 M2L-3X630140 700 140 1 6661 401452 M2L-3X630140 800 140 1 6661 401452 M2L-3X630190 900 190 2 7471 401500 M2L-3X630190 1000 190 2 7471 401500 M2L-3X630260 1250 260 2 7471 401500 M2L-3X630260 1500 260 2 7471 401500 M2L-3X630300 1750 300 2 7471 401500 M2L-3X630440 2000440 3 * * * * M2L-3X630440 2250440 3 * * * * M2L-3X630440 2500440 3 * * * * M2L-3X630550 3000550 3 * * * * M2L-3X630550 3500550 3 * * * * M2L-3X630880 4000880 3 * * * * M2L-3X630880 4500880 3 * * * * M2L-3X630880 5000880 3 * * * * Frame H W D * = Consult factory To order WEB STOCKED items: visit www.BenshawExpress.com 1-9 Engineered Medium Voltage Drive Products Variable Frequency Drives m2l 3000 series 2.3–6.6 kV Class, 300–10,000 HP 4.2 kV Converter Input & Output 60 Hz Cell Current Dimensions (in.) Weight (lbs.) Model Number HP XCS-34640070 500 70 1 6664 406200 XCS-34640100 600 100 1 6664 406200 XCS-34640100 700 100 1 6664 406200 XCS-34640140 800 140 1 6664 406200 XCS-34640140 900 140 2 6664 406200 XCS-34640140 1000 140 2 6664 406200 XCS-34640190 1250 190 2 9176 449200 XCS-34640190 1500 190 2 9176 449200 XCS-34640260 1750 260 2 9176 449200 XCS-34640260 2000 260 3 9176 449200 XCS-34640300 2250 300 3 9176 449200 XCS-34640440 2500440 3 * * * * XCS-34640440 3000440 3 * * * * XCS-34640440 3500440 3 * * * * XCS-34640550 4000550 3 * * * * XCS-34640880 4500880 3 * * * * XCS-34640880 5000880 3 * * * * XCS-34640880 5500880 3 * * * * XCS-34640880 6000880 3 * * * * Frame H W D * = Consult factory 1 - 10 To order: call 412-968-0100 Engineered Medium Voltage Drive Products Variable Frequency Drives m2l 3000 series 2.3–6.6 kV Class, 300–10,000 HP 4.2 kV Inverter Input & Output 60 Hz Cell Current Dimensions (in.) Weight (lbs.) Model Number HP M2L-3X640070 500 70 1 6661 401452 M2L-3X640100 600 100 1 6661 401452 M2L-3X640100 700 100 1 6661 401452 M2L-3X640140 800 140 1 6661 401452 M2L-3X640140 900 140 2 6661 401452 M2L-3X640140 1000 140 2 6661 401452 M2L-3X640190 1250 190 2 7471 401500 M2L-3X640190 1500 190 2 7471 401500 M2L-3X640260 1750 260 2 7471 401500 M2L-3X640260 2000 260 3 7471 401500 M2L-3X640300 2250 300 3 7471 401500 M2L-3X640440 2500440 3 * * * * M2L-3X640440 3000440 3 * * * * M2L-3X640440 3500440 3 * * * * M2L-3X640550 4000550 3 * * * * M2L-3X640880 4500880 3 * * * * M2L-3X640880 5000880 3 * * * * M2L-3X640880 5500880 3 * * * * M2L-3X640880 6000880 3 * * * * Frame H W D * = Consult factory To order WEB STOCKED items: visit www.BenshawExpress.com 1 - 11 Engineered Medium Voltage Drive Products Variable Frequency Drives m2l 3000 series options Certifications Catalog Number Description C01 UL Listing* C02 CE Conformity* C03 CSA Certification* Fieldbus Commuications Catalog Number Description FBC01 Profibus DP FBC02 Modbus TCP/IP FBC03 Ethernet IP FBC04 Device Net Motor Control Catalog Number Description MC01 Four Quadrant Control* MC02 Bidirectional Bumpless Transfer* Control Accessories Catalog Number Description CA01 Pushbutton Control CA02 Local - Off - Remote Selector CA03 Hand - Off - Auto Selector CA04 Keyed Local - Off - Remote Selector CA05 Keyed Hand - Off - Auto Selector Cooling Fan / Control Power Catalog Number Description TR01 2300/220 VAC 10 KVA TR02 3300/220 VAC 10 KVA TR03 4160/220 VAC 10 KVA TR04 6600/220 VAC 10 KVA TR05 6900/220 VAC 10 KVA * = Consult factory 1 - 12 To order: call 412-968-0100 Engineered Medium Voltage Drive Products Variable Frequency Drives m2l 3000 series options Disconnect Catalog Number Description CF01 400 Amp, Fused, 24” x 92” CF02 1200 Amp Fused aa x bb CF03circuit breaker Uptime Enhancement Catalog Number Description UE01 Solid State Cell Bypass* UE02 redundant fans* UE03 Medium voltage reduce voltage starter bypass UE04 ATL starter bypass Drive Interface Catalog Number Description HMI01 11 inch touch pad HMI HMI02 Smart Device (ipad)* * = Consult factory To order WEB STOCKED items: visit www.BenshawExpress.com 1 - 13 Engineered Medium Voltage Drive Products Variable Frequency Drives m2l 3000 series connection diagram * * Customer Supplied 1 - 14 To order: call 412-968-0100 Low Voltage Variable Frequency Drives Standard Low Voltage Drive Products General Purpose Micro Drives..................................2 Sensorless Vector Drives..........................................5 Built-To-Order Packaged Drives.............................10 NEMA 4X Washdown / NEMA 12 Sensorless Vector Drives........................................15 Standard Low Voltage Drive Options Input Line Reactors.................................................21 Output Reactors......................................................27 Long Lead Filters....................................................29 Dynamic Brake Resistors and Brake Modules........32 Engineered Low Voltage Drive Products Sensorless Vector Drives........................................34 Clean Power Drives................................................35 Custom-engineered Drive Solutions.......................36 To order WEB STOCKED items: visit www.BenshawExpress.com 2-1 Standard Low Voltage Drive Products General Purpose Micro Drives gx series 1–5 hp, 230 / 460 v, nema 1 / protected chassis RATINGS Constant Torque: 1–5 HP @ 460 V 1–5 HP @ 230 V Chassis VFD converts to NEMA 1 with conduit kit Product Highlights: The GX series is a compact, economical chassis drive designed for low horsepower applications. The GX series has a powerful set of parameters with a simple, easy to use keypad. The programming structure provides quick, simple setup. Although small in size, the GX series provides a large amount of digital I/O for custom applications. Key Advantages: Standard Features: • Small, compact design • Standard I/O: 8 digital inputs, 2 analog inputs, 1 analog output, 1 relay output, 1 open collector output • Constant torque rated • Sensorless vector control or V/Hz control • Standard dynamic braking transistor • Flexible, programmable I/O • Integral PID control • Standard ModBus RTU port • Windows based software • Digital metering: Output current, output frequency, DC link voltage, motor RPM, output power, output voltage, output torque • Protection: Over current, ground fault, over voltage, current limit, motor overload, output phase loss, over heat, loss of signal, and more • Communications: ModBus RTU (standard) • Voltage tolerance: ±10% • Control methods: Open loop V/Hz, sensorless vector control • V/Hz patterns: Linear, squared, user programmable V/Hz • Analog inputs: 1 at 0/4 – 20 mA, 1 at 0 – 10 Vdc • Relay output and open collector output: 1 Form C relay output and 1 open collector output, programmable to running, faulted, stopped, ready, at speed, high or low frequency levels, loss of signal, and more • Digital inputs: 8 digital inputs configurable to forward run, reverse run, 3 wire start /stop, reset, jog, preset speeds, motorized pot function, external trip, alternate ramp selections, HOA, and more • User interface: 4 digit LED display • Stop methods: Coast, decel, DC injection braking, and optional dynamic braking • Analog output functions: 1 analog output 0 – 10 Vdc. Configurable to motor speed, output current, output voltage, DC link voltage. 2-2 To order: call 412-968-0100 Standard Low Voltage Drive Products General Purpose Micro Drives gx series control terminal layout LED display T/M Description MO Multi-function open collector output MG MO common 24 24 V power supply (100 mA max.) P1 P2 Multi-function input terminal (factory setting) CM Input signal common P3 P4 P5 CM P6 P7 P8 RX: Reverse run BX: Emergency stop Multi-function input terminal (factory setting) RST: Trip reset Input signal common Multi-step freq. — Low Multi-function input terminal (factory setting) Multi-step freq. — Middle Multi-step freq. — High V1 Freq. setting voltage signal input: -0 – 10 V I Freq. setting current signal input: 0 – 20 mA AM Multi-function analog output signal: 0 – 10 V 3A S+ S– Left/right up/down keys JOG: Jog operation 10 V power supply for potentiometer 3C Run/stop buttons FX: Forward run VR 3B Status indicators Save parameters Normally open contact Multi-function relay output terminal Normally closed contact Common Programmable I/O Modbus terminal RS485 communication terminal To order WEB STOCKED items: visit www.BenshawExpress.com 2-3 Standard Low Voltage Drive Products General Purpose Micro Drives gx series protected chassis, 1–5 hp, 230 / 460 v 230 V Model Number RSI-001-GX-2 • RSI-002-GX-2 • RSI-003-GX-2 • RSI-005-GX-2 • Constant Torque HP Variable Torque Amps HP Amps Dimensions (in.) H W D Weight (lbs.) 1 4.2 - - 5.02.85.1 2 2 6.8 - - 5.03.95.1 3 3 9.6 - - 5.05.56.1 4 5 15.2 - - 5.05.56.1 5 460 V Model Number RSI-001-GX-4 • RSI-002-GX-4 • RSI-003-GX-4 • RSI-005-GX-4 • Constant Torque HP Variable Torque Amps HP Amps Dimensions (in.) H W D Weight (lbs.) 1 2.1 - - 5.02.85.1 2 2 3.4 - - 5.03.95.1 3 3 4.8 - - 5.05.56.1 4 5 7.6 - - 5.05.56.1 5 NEMA 1 CONDUIT KITS GX-NEMA1KIT-A GX-NEMA1KIT-B GX-NEMA1KIT-C Conduit Kit For 1 HP GX Drive Conduit Kit For 2 HP GX Drive Conduit Kit For 3 HP AND 5 HP GX Drive REMOTE KEYPAD VFD-2M-GX-KEYPAD Remote Mount Keypad and 2 Meter Cable Units are stocked as protected chassis. If NEMA 1 enclosed is required, add NEMA 1 conduit kit. Conduit kits will need to be installed by customer. Web stocked • 2-4 To order: call 412-968-0100 Standard Low Voltage Drive Products Sensorless Vector Drives sg series variable torque / standard duty / heavy duty RATINGS Variable Torque: 7.5–40 HP @ 230 V 7.5–700 HP @ 460 V 7.5–400 HP @ 600 V Standard Duty: 7.5–40 HP @ 230 V 7.5–600 HP @ 460 V 7.5–400 HP @ 600 V Heavy Duty: 5–30 HP @ 230 V 5–500 HP @ 460 V 5–300 HP @ 600 V Highlights: The SG series is a compact, economical drive designed for the most demanding applications. The flexible power stack allows the user to apply it to heavy duty loads (150% for 60 secs), standard duty loads (120% for 60 secs), or variable torque loads (110% for 60 secs). With over 250 programmable parameters, Benshaw’s SG series drives are configurable to meet the needs of almost any industrial application, yet remain simple and easy to use. Key Advantages: • Standard and heavy duty ratings • Integral PID Control • Sensorless vector control or V/Hz control • Integral multiple motor control for pumping applications • Uploadable / downloadable keypad • Flexible, programmable I/O • Economical, compact design • Simple, easy to use LCD interface • Standard ModBus RTU port • Windows-based software Standard Features: • Standard I/O: 8 digital inputs, 2 analog inputs, 2 analog outputs, 5 relay outputs • Communications: Modbus RTU (standard). Optional Fieldbus includes DeviceNet, Profibus, BacNet, LonWorks, Modbus TCP • Optional I/O: Isolated analog output board (adds 2 additional analog outputs, 0/4 – 20 mA) • Voltage tolerance: -15%, +10% • Digital metering: Output currents, ground current, output frequency, DC link voltage, motor RPM, output motor voltage, run time, and more • V/Hz patterns: Linear, squared, user programmable V/Hz • Protection: Over current, ground fault, over voltage, current limit, motor overload, phase loss, over heat, loss of signal and more • Analog inputs: 1 at 0/4 – 20 mA, 1 at 0 – 10 Vdc (or -10 to 10 Vdc) • Control methods: V/Hz, sensorless vector, slip compensation • Analog outputs: 2 at 0 – 10 Vdc (standard), 2 at 0/4 – 20 mA (with option board). Configurable to motor speed, output current, output voltage, DC link voltage, power, PID follower To order WEB STOCKED items: visit www.BenshawExpress.com • Relay outputs: 1 Form C fault relay output, 4 Form A relay outputs configurable to running, faulted, ready, at speed, high or low frequency levels, loss of signal, ready, and more • Digital inputs: 8 digital inputs configurable to forward run, reverse run, 3 wire start / stop, reset, jog, preset speeds, motorized pot function, external trip, alternate ramp selections, HOA, and more • User interface: 2 line LCD display, 16 characters per line • Stop methods: Coast, decel, DC injection braking, Flux braking and optional dynamic braking 2-5 Standard Low Voltage Drive Products Sensorless Vector Drives sg series basic wiring diagram DB UNIT (option) MCCB1 MC1 ACR R S T G 3 Phase AC input P1P2 24 VDC (50mA max) 24 Default: Speed-L M1 Default: Speed-M M2 Default: Speed-H M3 Default: RST M4 BX (E-STOP) M5 Default: JOG M6 Default: FX M7 Default: RX M8 CM 24G CN1 Sourcing 24G Mode PNP Sinking 24P Mode NPN M W Motor E Safety stop (600V only) V1 I 0[V]~+12[V] Analog input 0/4[mA]~20[mA] 5G 24V 4.9mA S0 Default: Frequency Analog meter S1 Default: Voltage Max output voltage:12V Source max: 30mA Sink max: 20mA 5G 3A 3C 3B C1 A2 C2 Aux. relays A3 Fault relay output 250Vac, 1A 24G C3 A0 A4 B0 C4 Pulse input method: (A+B), (A) Input freq: 0Hz~100KHz Terminating resistor C- Pulse input 5G 24G NT C+ 24G 2-6 V V1S -12[V]~+12[V] A1 RS-485 U U V W E/G RSi-SG Setting Switch Relay outputs programmable 250Vac, 1A N 5G Motor thermal detection To order: call 412-968-0100 Standard Low Voltage Drive Products Sensorless Vector Drives SG Series nema 1 230 V Model Number RSI-007-SG-2B RSI-010-SG-2B RSI-015-SG-2B RSI-020-SG-2B RSI-025-SG-2B RSI-030-SG-2B RSI-040-SG-2B Variable Torque HP A Standard Duty HP A Heavy Duty HP A Dimensions (in.) H W D Weight (lbs.) 7.5247.522 5 17 11.2 5.9 6.2 11 103210297.523 11.2 7.9 7.2 14 154615421033 11.2 7.9 7.2 14 206020551544 17.9 9.8 7.9 28 257425672054 17.9 9.8 7.9 29 308830802568 23.6 12 9.2 44 401154010530 84 23.6 12 9.2 44 460 V Model Number RSI-007-SG-4B RSI-010-SG-4B RSI-015-SG-4B RSI-020-SG-4B RSI-025-SG-4B RSI-030-SG-4B RSI-040-SG-4B RSI-050-SG-4B RSI-060-SG-4B RSI-075-SG-4B RSI-100-SG-4B RSI-125-SG-4B RSI-150-SG-4 • * RSI-200-SG-4 • * RSI-250-SG-4 • * RSI-350-SG-4 • * RSI-400-SG-4 • * RSI-500-SG-4 • RSI-600-SG-4 • RSI-700-SG-4 • Variable Torque HP A Standard Duty HP A Heavy Duty HP A Dimensions (in.) H W D Weight (lbs.) 7.5127.511 5 8 11.2 5.9 6.2 11 101610147.511 11.2 7.9 7.2 14 152415221017 11.2 7.9 7.2 14 203020271522 17.9 9.8 7.9 28 253925352028 17.9 9.8 7.9 29 304530412534 23.6 12 9.2 44 406140553044 23.6 12 9.2 44 507550684055 25.3 12.1 10.5 60 609160835066 25.3 12.1 10.5 60 751107510060 80 25.3 12.1 11.2 64 100152100139 75 111 30.2 14.5 12.1 95 125183125167100134 30.2 14.5 12.1 95 150223150204125164 30.9 20.1 16.6 225 200264200242150194 30.9 20.1 16.6 225 250325250302200240 33.9 20.1 16.6 255 350432300396250317 42.5 27.2 17.3 450 400547400501300401 42.5 27.2 17.3 450 500613450562350450 44.9 30.8 17.4 540 600731500670400536 51.3 36.3 19.5 840 700877600804500643 51.3 36.3 19.5 840 Variable Torque = 110% current for 1 minute / Standard Duty = 120% current for 1 minute / Heavy Duty = 150% current for 1 minute Units ending in a “B” designate NEMA 1. Units not ending in a “B” are protected chassis units. • Protected chassis only (power terminal covers do not meet NEMA 1). * DC Link Reactor (internal) Web stocked To order WEB STOCKED items: visit www.BenshawExpress.com 2-7 Standard Low Voltage Drive Products Sensorless Vector Drives sg series nema 1 / protected chassis 600 V Model Number RSI-007-SG-6B RSI-010-SG-6B RSI-015-SG-6B RSI-020-SG-6B RSI-025-SG-6B RSI-030-SG-6B RSI-040-SG-6B RSI-050-SG-6B RSI-060-SG-6B RSI-075-SG-6B RSI-100-SG-6B RSI-125-SG-6B RSI-150-SG-6 • * RSI-200-SG-6 • * RSI-250-SG-6 • * RSI-350-SG-6 • * RSI-400-SG-6 • * Variable Torque HP A Standard Duty HP A Heavy Duty HP A Dimensions (in.) H W D Weight (lbs.) 7.597.58.256.6 14 7.9 7.2 15 101210117.59 14 7.9 7.2 16 15 17 1515.510 1214 7.9 7.2 16 202320211517 17.9 9.8 7.9 28 25 27 2524.72019.8 17.9 9.8 7.9 29 303430312525 23.6 12 9.2 44 404340393031.5 23.6 12 9.2 44 505550504043 25.3 11.8 11.5 71 60 64 6058.650 55 25.3 11.8 11.5 71 758075736064 25.3 11.8 11.5 71 100104100 95 75 80 30.2 14.6 13.3 102 125128125117100104 30.2 14.6 13.3 102 150150150137125128 30.9 20 16.6 225 200200200184150147 33.9 20 16.6 255 250242250222150177 33.9 20 16.6 255 350333300305250244 42.5 27.2 17.7 450 400424400389300311 42.5 27.2 17.7 450 Variable Torque = 110% current for 1 minute / Standard Duty = 120% current for 1 minute / Heavy Duty = 150% current for 1 minute Units ending in a “B” designate NEMA 1. Units not ending in a “B” are protected chassis units. • Protected chassis only (power terminal covers do not meet NEMA 1). * DC Link Reactor Web stocked 2-8 To order: call 412-968-0100 Standard Low Voltage Drive Products Sensorless Vector Drives sg series options Dynamic Brake Transistor Modules Catalog Number Description VFD-RSI-DBU-020-2 230V Dynamic braking transistor for 1 – 20 HP VFD, 10% duty cycle VFD-RSI-DBU-030-2 230V Dynamic braking transistor for 25 – 30 HP VFD, 10% duty cycle VFD-RSI-DBU-050-2 230V Dynamic braking transistor for 40 – 50 HP VFD, 10% duty cycle VFD-RSI-DBU-020-4 460V Dynamic braking transistor for 1 – 20 HP VFD, 10% duty cycle VFD-RSI-DBU-030-4 460V Dynamic braking transistor for 25 – 30 HP VFD, 10% duty cycle VFD-RSI-DBU-050-4 460V Dynamic braking transistor for 40 – 50 HP VFD, 10% duty cycle VFD-RSI-DBU-075-4 460V Dynamic braking transistor for 60 – 75 HP VFD, 10% duty cycle VFD-RSI-DBU-100-4 460V Dynamic braking transistor for 100 HP VFD, 10% duty cycle • For HP greater than 100 HP or duty cycle greater than 10%, consult factory. Fieldbus Communication Cards Catalog Number Description PC-400001-00Devicenet communication board kit, SG VFD PC-400002-00 Profibus communication board kit, SG VFD PC-400003-00 LonWorks communication board kit, SG VFD PC-400004-00 BacNet communication board kit, SG VFD PC-400005-00 Modbus TCP communication board kit, SG VFD Display / Keypad Remote Mounting Catalog Number Description LCD-100000-00 Replacement display/keypad VFD-2M-RE-CABLE-SG 2 Meter keypad cable VFD-3M-RE-CABLE-SG 3 Meter keypad cable VFD-5M-RE-CABLE-SG 5 Meter keypad cable VFD-KEYPAD-SG-BEZEL Bezel, for SG keypad, remote mounting VFD-KEYPAD-SG-BLANK Keypad blank, installs in drive when keypad is remote Analog Output Card Catalog Number Description VFD-RSI-SG-4-20-MA 4 - 20 mA Output card, adds (2) 4-20 mA outputs To order WEB STOCKED items: visit www.BenshawExpress.com 2-9 Built-To-Order, 2 Week Shipment Packaged Drives SGP Series standard duty / heavy duty SG Series sensorless vector drive RATINGS Standard Duty: 7.5–40 HP @ 230 V 7.5–125 HP @ 460 V Heavy Duty: 5–30 HP @ 230 V 5–100 HP @ 460 V Control power transformer Input circuit breaker and disconnect User terminal strip Bypass contactor Highlights: NEMA 12 ventilated enclosure Benshaw’s Built-To-Order packaged drives meet UL and CE approvals and are available with standard (7.5–125 HP) and heavy duty (5–100 HP) ratings to meet your drive requirements. Key Advantages: Standard Features: Options: • Standard and heavy duty ratings • Circuit breaker • UL and CE approvals • NEMA 12 ventilated enclosure with fans and filters • Pre-designed options configurable to your application • SG Series Sensorless Vector Drive • User terminal strip • Input line reactor OPERATING CONDITIONS Operating Temperature: -10–40°C Storage Temperature: -20°C–65°C Humidity: Less than 90% RH max (non-condensing) Altitude: 3,300 ft. max. 2 - 10 • Door mounted keypad • Control power transformer • User input and output power connections • Disconnect fused or unfused • Output reactor • 3 contactor bypass • Door mounted operator station (6 configurations) • -10°–40° C operating environment temperature range • -20°–65° C storage temperature To order: call 412-968-0100 Built-To-Order, 2 Week Shipment Packaged Drives SGP Series part number assembler SGP 005 2 SD NC A 3B 1 12 SG Built-To-Order Packaged Drives Enclosure Horsepower Door Mounted Devices 005 = 5 HP 1 = None 007 = 7.5 HP 2 = Start/stop PB, reset PB, HOA switch, speed pot 010 = 10 HP 015 = 15 HP 020 = 20 HP 025 = 25 HP 030 = 30 HP 040 = 40 HP 050 = 50 HP 060 = 60 HP 075 = 75 HP 125 = 125 HP 12 = NEMA 12 V 3 = Option 2 plus power ON, VFD running, VFD fault light 4 = Start/stop PB, fault reset PB, HOA switch, speed pot, jog PB, fwd/rev switch, VFD fault light 5 = VFD/Off/bypass switch, bypass running light 6 = Start/stop PB, reset PB, HOA switch, speed pot, VFD running light, VFD/off/bypass switch, bypass running light Voltage 2 = 230 V 4 = 460 V Bypass Type NN = None 3B = 3 Contactor bypass Duty Type SD = 120% 1 min std duty Reactor Options HD = 150% 1 min heavy duty A = No reactors B = Input reactor Disconnect Option C = Output reactor NC = Non-combination D = Input and output reactor CB = Circuit breaker FD = Fusible disconnect CF = Non-fused disconnect IF = Inline fuse To order WEB STOCKED items: visit www.BenshawExpress.com 2 - 11 Built-To-Order, 2 Week Shipment Packaged Drives SGP Series standard duty rated 120% O/L for 1 minute 230 Vac, 3-Phase Input and Output, 50/60 Hz Input, NEMA 12 Ventilated Model Number HP Dimensions (in.) A H W D Weight (lbs.) SGP0072SDXXXXXX12 7.5 22 3024 16 90 SGP0102SDXXXXXX12 10 28 3024 16 93 SGP0152SDXXXXXX12 15 42 3630 16 99 SGP0202SDXXXXXX12 20 54 3630 16104 SGP0252SDXXXXXX12 25 68 3630 16110 SGP0302SDXXXXXX12 30 80 3630 16148 SGP0402SDXXXXXX12 40 104 3630 16158 460 Vac, 3-Phase Input and Output, 50/60 Hz Input, NEMA 12 Ventilated Model Number HP Dimensions (in.) A H W D Weight (lbs.) SGP0074SDXXXXXX12 7.5 11 3024 16 90 SGP0104SDXXXXXX12 10 14 3024 16 93 SGP0154SDXXXXXX12 15 21 3024 16 99 SGP0204SDXXXXXX12 20 27 3024 16104 SGP0254SDXXXXXX12 25 34 3024 16110 SGP0304SDXXXXXX12 30 40 3630 16148 SGP0404SDXXXXXX12 40 52 3630 16158 SGP0504SDXXXXXX12 50 65 3630 16174 SGP0604SDXXXXXX12 60 77 3630 16174 SGP0754SDXXXXXX12 75 96 3630 16178 SGP1004SDXXXXXX12 * 100 125 46 30 16 259 SGP1254SDXXXXXX12 * 125 156 46 30 16 259 * Dimensions will increase to 70x30x18 for units with three contactor bypass. • Refer to page 2-11 for Disconnect Options, Reactor Options, Bypass Type, and Door Mounting Devices 2 - 12 To order: call 412-968-0100 Built-To-Order, 2 Week Shipment Packaged Drives SGP Series heavy duty rated 150% O/L for 1 minute 230 Vac, 3-Phase Input and Output, 50/60 Hz Input, NEMA 12 Ventilated Model Number HP SGP0052HDXXXXXX12 5 A Dimensions (in.) H W D Weight (lbs.) 17 3024 16 90 SGP0072HDXXXXXX12 7.5 23 3024 16 90 SGP0102HDXXXXXX12 10 33 3024 16 93 SGP0152HDXXXXXX12 15 44 3630 16 99 SGP0202HDXXXXXX12 20 54 3630 16104 SGP0252HDXXXXXX12 25 68 3630 16110 SGP0302HDXXXXXX12 30 84 3630 16148 460 Vac, 3-Phase Input and Output, 50/60 Hz Input, NEMA 12 Ventilated Model Number HP SGP0054HDXXXXXX12 5 SGP0074HDXXXXXX12 7.5 A 8 Dimensions (in.) H W D Weight (lbs.) 3024 16 90 11 3024 16 90 SGP0104HDXXXXXX12 10 14 3024 16 93 SGP0154HDXXXXXX12 15 21 3024 16 99 SGP0204HDXXXXXX12 20 27 3024 16104 SGP0254HDXXXXXX12 25 34 3630 16110 SGP0304HDXXXXXX12 30 40 3630 16148 SGP0404HDXXXXXX12 40 52 3630 16158 SGP0504HDXXXXXX12 50 65 3630 16174 SGP0604HDXXXXXX12 60 77 3630 16174 SGP0754HDXXXXXX12 * 75 96 46 30 16 178 SGP1004HDXXXXXX12 * 100 125 46 30 16 259 * Dimensions will increase to 70x30x18 for units with three contactor bypass. • Refer to page 2-11 for Disconnect Options, Reactor Options, Bypass Type, and Door Mounting Devices To order WEB STOCKED items: visit www.BenshawExpress.com 2 - 13 Built-To-Order, 2 Week Shipment Packaged Drives SGP Series modular control options Options CO1CO2CO3CO4CO5CO6 Keypad • • • • • • Start PB • • • • Stop PB • • • • Reset PB • • • • HOA Switch • • • • Speed POT • • • • Run Light • • Fault Light • • Power On Light • Jog PB • FWD/REV Switch • VFD/OFF Bypass Switch • • Bypass Running Light • • • If selecting a unit with bypass, you must select either option 5 or 6. • Door mounted keypad is standard. 2 - 14 To order: call 412-968-0100 Standard Low Voltage Drive Products NEMA 4X Washdown / NEMA 12 Sensorless Vector Drives s4 series standard duty / heavy duty RATINGS Constant Torque: 1 HP @ 115 V 1–20 HP @ 230 V 1–200 HP @ 460 / 600 V Highlights: The S4 Series is a line of high performance NEMA 4X washdown / NEMA 12 variable frequency drives. Benshaw’s S4 variable frequency drives are built to withstand the harshest environments and hold up under your most demanding pressure washing applications. All S4 Series drives combine a simple user interface with an array of features and are suited to almost any indoor environment. S4 variable frequency drives come standard with over 180 configurable parameters to match specific application and interface requirements. A standard dynamic braking transistor and resistor are also included for regenerative applications. Key Advantages: • NEMA 4X IP66 washdown duty enclosure* • Standard braking transistor and resistor • Sensorless vector control • Standard and Heavy Duty ratings • LCD plain English display • Simple, easy-to-use interface • Standard ModBus communication port • Integral PI control Standard Features: • NEMA 4X IP66 washdown enclosure* • Control methods: V/Hz, sensorless vector, slip compensation • Standard I/O: 10 digital inputs, 2 analog inputs, 2 analog outputs, 2 relay outputs, 2 open collector outputs, 1 pulsed output • V/Hz pattern: Linear, fan and pump, 2-step • Digital metering: Output current, output voltage, power, MWh meter, run time, power on time, bus voltage, output frequency, and more • Communications: ModBus RTU (standard) • Voltage tolerance: ±10% • Analog output functions: 1 at 0 – 10 Vdc, 1 at 0 /4-20 mA. Configurable to motor speed, output current, output voltage, DC link voltage, output power, output torque, PID • Analog inputs: 0 – 10 Vdc, 0/4-20 mA, –10 Vdc to 10 Vdc, pulse train input • Relay outputs: Running, forward, reverse, ready, faulted, at speed, keypad control, adjustable torque levels, adjustable current levels, PID limits, loss of reference, timers • Digital inputs: 10 digital inputs. configurable to run, preset speeds, jogging, PID disable, fault reset, drive enable, timers, motorized pot, and more • User interface: 2 line LCD display, 16 characters per line • Braking functions: Decel, coast, DC injection, dynamic braking (internal IGBT and resistor) * Units 1–100 HP are NEMA 4X. Units 125–200 HP are NEMA 12. To order WEB STOCKED items: visit www.BenshawExpress.com 2 - 15 Standard Low Voltage Drive Products NEMA 4X Washdown / NEMA 12 Sensorless Vector Drives s4 series basic wiring diagram +24 Vdc +24 NC2 Forward Run FWD RC2 Reverse Run REV NO2 Jog R/J NC1 Digital Input #1 DI1 RC1 Digital Input #2 DI2 NO1 Digital Input #3 DI3 DO1 Digital Output #1 Digital Input #4 DI4 DO2 Digital Output #2 Digital Input #5 DI5 DOQ Pulse Train Output MOL dcom Common EN dcom Common dcom Imet 4 – 20 mA output cin+ acom Analog Common cin- Vmet 0 – 10 Vdc Output +10 acom Analog Common External Fault Enable Relay #2 Relay #1 4 – 20 mA input 0 – 10 Vdc Input Vin1 acom 0 – 10 Vdc Input 2 - 16 Vin2 To order: call 412-968-0100 Standard Low Voltage Drive Products NEMA 4X Washdown Sensorless Vector Drives s4 series 230 V Model Number RSI-001-S4-2W RSI-002-S4-2W RSI-003-S4-2W RSI-005-S4-2W RSI-007-S4-2W RSI-010-S4-2W RSI-015-S4-2W RSI-020-S4-2W RSI-025-S4-2W Standard Duty HP 1 Heavy Duty Dimensions (in.) Weight (lbs.) A HP A 4.2 0.5 2.5 9.56.56.1 9 H W D 26.814.8 9.5 6.5 6.1 9 39.627.8 9.5 6.5 8.5 9 515.23 11 12 8.7 6.5 14 7.522 517.5 12 8.7 6.5 14 10 28 7.5 25.3 17.4 10.8 7.9 30 15421037.2 17.4 10.8 7.9 30 20 54 15 48.3 20.211.311.7 50 25 68 20 62.1 20.211.311.7 50 110 V Input / 230 V Output Model Number RSI-001-S4-1SW • • Standard Duty HP 1 Heavy Duty Dimensions (in.) Weight (lbs.) A HP A 4.2 0.5 2.5 9.56.56.1 9 H W D Single phase 110 V input / 3 phase 230 V output Web stocked To order WEB STOCKED items: visit www.BenshawExpress.com 2 - 17 Standard Low Voltage Drive Products NEMA 4X Washdown / NEMA 12 Sensorless Vector Drives s4 series 460 V Model Number RSI-001-S4-4W RSI-002-S4-4W RSI-003-S4-4W RSI-005-S4-4W RSI-007-S4-4W RSI-010-S4-4W RSI-015-S4-4W RSI-020-S4-4W RSI-025-S4-4W RSI-030-S4-4W RSI-040-S4-4W RSI-050-S4-4W RSI-060-S4-4W RSI-075-S4-4W RSI-100-S4-4W RSI-125-S4-4D * RSI-150-S4-4D * RSI-200-S4-4D * Standard Duty HP A Heavy Duty HP A Dimensions (in.) H W D Weight (lbs.) 1 2.1 0.5 1.1 9.56.56.1 9 2 3.4 1 2.1 9.56.56.1 9 3 4.8 2 3.4 9.56.58.5 9 5 7.6 3 4.8 12 8.7 6.5 14 7.5 11 5 7.6 12 8.7 6.5 14 10 14 7.5 11 12 8.7 6.5 14 15 21 10 14 17.4 10.8 7.9 30 20 27 15 21 17.4 10.8 7.9 30 25 34 20 27 17.4 10.8 7.9 30 30 40 25 34 17.4 10.8 7.9 30 40 52 30 40 20.211.311.7 50 50 65 40 52 20.211.311.7 50 60 77 50 65 29.412.913.8 95 75 96 60 77 29.412.913.8 95 100 124 75 96 29.412.913.8 95 125 156 100 124 50.5 16.5 18 305 150 180 125 156 50.5 16.5 18 305 200 240 150 180 50.5 16.5 18 305 Web Stocked * Units ending in “D” are NEMA 12 and not washdown 2 - 18 To order: call 412-968-0100 Standard Low Voltage Drive Products NEMA 4X Washdown / NEMA 12 Sensorless Vector Drives s4 series 600 V Model Number Standard Duty HP A Heavy Duty Dimensions (in.) HP A H W D Weight (lbs.) RSI-001-S4-6W 1 1.7 0.5 0.9 128.76.5 14 RSI-002-S4-6W 2 2.7 1 1.7 128.76.5 14 RSI-003-S4-6W 3 3.9 2 2.7 128.76.5 14 RSI-005-S4-6W 5 6.1 3 3.9 128.76.5 14 RSI-007-S4-6W 7.5 9 5 6.1 128.76.5 14 RSI-010-S4-6W 10 11 7.5 9 128.76.5 14 RSI-015-S4-6W 15 17 10 11 17.410.8 7.9 30 RSI-020-S4-6W 20 22 15 17 17.410.8 7.9 30 RSI-025-S4-6W 25 27 20 22 17.410.8 7.9 30 RSI-030-S4-6W 30 32 25 27 17.410.8 7.9 30 RSI-040-S4-6W 40 41 30 32 20.211.3 11.7 50 RSI-050-S4-6W 50 52 40 41 20.211.3 11.7 50 RSI-060-S4-6W 60 68 50 52 29.412.9 13.8 95 RSI-075-S4-6W 75 82 60 62 29.412.9 13.8 95 RSI-100-S4-6W 100 107 75 77 29.412.9 13.8 95 RSI-125-S4-6D * 125 125 100 99 50.5 16.5 18 305 RSI-150-S4-6D * 150 144 125 125 50.5 16.5 18 305 RSI-200-S4-6D * 200 192 150 140 50.5 16.5 18 305 * Units ending in “D” are NEMA 12 and not washdown To order WEB STOCKED items: visit www.BenshawExpress.com 2 - 19 Standard Low Voltage Drive Products NEMA 4X Washdown / NEMA 12 Sensorless Vector Drives s4 series options Display / Keypad Remote Mounting Options Catalog Number Description VFD-S4-REMOTE-KEYPAD-KIT Includes remote keypad, interface board and 2M cable VFD-XBLANKKPS0 Keypad blank, size 0 & 2, installs in drive when keypad is remote VFD-XBLANKKPS1 Keypad blank, size 1, installs in drive when keypad is remote VFD-XBLANKKPS3 Keypad blank, size 3, 4 and 5, installs in drrive when keypad is remote VFD-S4-100FT-REMOTEKIT-A 100 foot remote display Kit, 30 HP and below VFD-S4-100FT-REMOTEKIT-B 100 foot remote display Kit, 40 HP and above Display / Keypad Replacement Catalog Number Description LCD-S4KEYPADS0R Replacement keypad/display, S4 VFD, size 0 and 2 LCD-S4KEYPADS1R Replacement keypad/display, S4 VFD, size 1 VFD-RSI-S4-REMOTEKEYPAD Replacement keypad/display, for frame size 3, 4, and 5 and remote Drive Mounting Options Catalog Number Description BRKT-100646-00 Fins out mounting bracket, 40 HP, 50 HP (frame size 3) BRKT-100645-00 Fins out mounting bracket, 60 HP, 75 HP and 100 HP (frame size 4) BRKT-100134-03 Fins out mounting bracket, 125 HP, 150 HP and 200 HP (frame size 5) 2 - 20 To order: call 412-968-0100 Standard Low Voltage Drive Options Input Line Reactors 3% impedance 230 V Model Number • HP A Dimensions (in.) Weight (lbs.) Open Enclosed (NEMA 1) REA-KDRA25L REA-KDRA25L-C1 1 4.6 6.58 6 8 REA-KDRA27L REA-KDRA27L-C1 2 7.5 6.58 6 8 REA-KDRA28L REA-KDRA28L-C1 3 10.66.58 6 8 REA-KDRB22L REA-KDRB22L-C1 5 16.76.58 6 12 REA-KDRB23L REA-KDRB23L-C2 7.5 24.2 7.510 7 14 H W D REA-KDRD25L REA-KDRD25L-C2 10 30.8 7.510 7 18 REA-KDRD24L REA-KDRD24L-C2 15 46.2 7.510 7 18 REA-KDRD26L REA-KDRD26L-C2 20 59.4 7.510 7 18 REA-KDRC22L REA-KDRC22L-C2 25 74.8 7.510 7 21 REA-KDRF24L REA-KDRF24L-C4 30 88 15.515 13 65 REA-KDRF25L REA-KDRF25L-C4 40 114 15.515 13 65 Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems. They are also required on applications where the transformer impedance exceeds 10 times the kVA rating of the drive. To order WEB STOCKED items: visit www.BenshawExpress.com 2 - 21 Standard Low Voltage Drive Options Input Line Reactors 3% impedance 480 V Model Number • HP Dimensions (in.) A Weight (lbs.) Open Enclosed (NEMA 1) REA-KDRA8L REA-KDRA8L-C1 1 2.1 6.58 6 8 REA-KDRA1L REA-KDRA1L-C1 2 3.4 6.58 6 8 REA-KDRA2L REA-KDRA2L-C1 3 4.8 6.58 6 8 REA-KDRA3L REA-KDRA3L-C1 5 7.6 6.58 6 8 REA-KDRA4L REA-KDRA4L-C1 7.5 11 6.58 6 8 REA-KDRA5L REA-KDRA5L-C1 10 14 6.58 6 9 REA-KDRB2L REA-KDRB2L-C1 15 21 6.58 6 12 REA-KDRB1L REA-KDRB1L-C1 20 27 6.58 6 12 REA-KDRD1L REA-KDRD1L-C2 25 34 7.510 7 16 REA-KDRD2L REA-KDRD2L-C2 30 40 7.510 7 16 H W D REA-KDRC1L REA-KDRC1L-C2 40 52 7.510 7 21 REA-KDRF2L REA-KDRF2L-C3 50 65 9 128 37 REA-KDRF4L REA-KDRF4L-C3 60 77 9 128 42 REA-KDRF3L REA-KDRF3L-C4 75 96 15.515 13 65 REA-KDRH3L REA-KDRH3L-C4 100 124 15.515 13 65 REA-KDRH2L REA-KDRH2L-C4 125 156 15.515 13 75 REA-KDRH1L REA-KDRH1L-C4 150 180 15.515 13 75 REA-KDRG3L REA-KDRG3L-C4 200 240 15.515 13 100 REA-KDRG1L REA-KDRG1L-C4 250 302 15.515 13 100 REA-KDRG2L REA-KDRG2L-C4 300 361 15.515 13 100 REA-KDRJ2L REA-KDRJ2L-C5 350 414 18.520 16 120 REA-KDRJ1L REA-KDRJ1L-C5 400 477 18.520 16 120 REA-KDRL2L REA-KDRL2L-C5 500 590 18.520 16 160 REA-KDRL3L REA-KDRL3L-C5 600 720 18.520 16 205 REA-KDRS1L REA-KDRS1L-C7 700 840 36 28.530.3 318 Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems. They are also required on applications where the transformer impedance exceeds 10 times the kVA rating of the drive. 2 - 22 To order: call 412-968-0100 Standard Low Voltage Drive Options Input Line Reactors 3% impedance 600 V Model Number • HP A Dimensions (in.) Weight (lbs.) Open Enclosed (NEMA 1) REA-KDRA50L REA-KDRA50L-C1 1 1.7 6.58 6 8 REA-KDRA46L REA-KDRA46L-C1 2 2.7 6.58 6 8 REA-KDRA52L REA-KDRA52L-C1 3 3.9 6.58 6 8 REA-KDRA47L REA-KDRA47L-C1 5 6.1 6.58 6 8 REA-KDRA48L REA-KDRA48L-C1 7.5 9 6.58 6 8 REA-KDRA49L REA-KDRA49L-C1 10 11 6.58 6 9 REA-KDRB45L REA-KDRB45L-C1 15 17 6.58 6 12 REA-KDRB44L REA-KDRB44L-C1 20 22 6.58 6 12 REA-KDRB43L REA-KDRB43L-C1 25 27 6.58 6 12 REA-KDRD42L REA-KDRD42L-C2 30 32 7.510 7 18 H W D REA-KDRC43L REA-KDRC43-C2 40 41 7.510 7 21 REA-KDRC44L REA-KDRC44L-C2 50 52 7.510 7 21 REA-KDRF46L REA-KDRF46L-C3 60 62 9 128 42 REA-KDRF47L REA-KDRF47L-C3 75 77 9 128 42 REA-KDRF45L REA-KDRF45L-C4 100 99 15.515 13 65 REA-KDRH43L REA-KDRH43L-C4 125 125 15.515 13 80 REA-KDRH44L REA-KDRH44L-C4 150 144 15.515 13 80 REA-KDRI42L REA-KDRI42L-C4 200 192 15.515 13 85 REA-KDRG47L REA-KDRG47L-C4 250 242 15.515 13 100 REA-KDRG45L REA-KDRG45L-C4 300 289 15.515 13 100 REA-KDRJ45L REA-KDRJ45L-C5 350 336 18.520 16 120 REA-KDRJ43L REA-KDRJ43L-C5 400 382 18.520 16 120 Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems. They are also required on applications where the transformer impedance exceeds 10 times the kVA rating of the drive. To order WEB STOCKED items: visit www.BenshawExpress.com 2 - 23 Standard Low Voltage Drive Options Input Line Reactors 5% impedance 240 V Model Number • HP A Dimensions (in.) Weight (lbs.) Open Enclosed (NEMA 1) REA-KDRA25H REA-KDRA25H-C1 1 REA-KDRA26H REA-KDRA26H-C1 2 7.5 6.58 6 8 REA-KDRA28H REA-KDRA28H-C1 3 10.66.58 6 8 REA-KDRB25H REA-KDRB25H-C1 5 16.76.58 6 12 H W D 4.6 6.58 6 8 REA-KDRB26H REA-KDRB26H-C1 7.5 24.26.58 6 12 REA-KDRD21H REA-KDRD21H-C2 10 30.8 7.510 7 18 REA-KDRD22H REA-KDRD22H-C2 15 46.2 7.510 7 18 REA-KDRC22H REA-KDRC22H-C2 20 59.4 7.510 7 21 REA-KDRF28H REA-KDRF28H-C3 25 74.8 9 128 42 REA-KDRF25H REA-KDRF25H-C4 30 88 15.515 13 65 REA-KDRF26H REA-KDRF26H-C4 40 114 15.515 13 65 Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems. They are also required on applications where the transformer impedance exceeds 10 times the kVA rating of the drive. 2 - 24 To order: call 412-968-0100 Standard Low Voltage Drive Options Input Line Reactors 5% impedance 480 V Model Number • HP A Dimensions (in.) Weight (lbs.) Open Enclosed (NEMA 1) REA-KDRA8H REA-KDRA8H-C1 1 2.1 6.58 6 8 REA-KDRA1H REA-KDRA1H-C1 2 3.4 6.58 6 8 REA-KDRA2H REA-KDRA2H-C1 3 4.8 6.58 6 8 REA-KDRA3H REA-KDRA3H-C1 5 7.6 6.58 6 8 REA-KDRA4H REA-KDRA4H-C1 7.5 11 6.58 6 9 REA-KDRA5H REA-KDRA5H-C1 10 14 6.58 6 9 REA-KDRB2H REA-KDRB2H-C1 15 21 6.58 6 11 REA-KDRC3H REA-KDRC3H-C1 20 27 6.58 6 19 REA-KDRC1H REA-KDRC1H-C2 25 34 7.510 7 21 H W D REA-KDRE2H REA-KDRE2H-C2 30 40 7.510 7 22 REA-KDRF4H REA-KDRF4H-C3 40 52 9 128 37 REA-KDRF1H REA-KDRF1H-C3 50 65 9 128 37 REA-KDRF2H REA-KDRF2H-C3 60 77 9 128 37 REA-KDRH2H REA-KDRH2H-C4 75 96 15.515 13 80 REA-KDRI2H REA-KDRI2H-C4 100 124 15.515 13 87 REA-KDRG3H REA-KDRG3H-C4 125 156 15.515 13 90 REA-KDRG1H REA-KDRG1H-C4 150 180 15.515 13 90 REA-KDRJ1H REA-KDRJ1H-C5 200 240 18.520 16 120 REA-KDRL1H REA-KDRL1H-C5 250 302 18.520 16 160 REA-KDRL2H REA-KDRL2H-C5 300 361 18.520 16 145 REA-KDRL3H REA-KDRL3H-C5 350 414 18.520 16 150 REA-KDRL4H REA-KDRL4H-C5 400 477 18.520 16 160 REA-KDRL6H REA-KDRL6H-C5 500 590 18.520 16 170 REA-KDRS1H REA-KDRS1H-C7 600 720 36 28.530.3 420 REA-KDRS2H REA-KDRS2H-C7 700 840 36 28.530.3 420 Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems. They are also required on applications where the transformer impedance exceeds 10 times the kVA rating of the drive. To order WEB STOCKED items: visit www.BenshawExpress.com 2 - 25 Standard Low Voltage Drive Options Input Line Reactors 5% impedance 600 V Model Number • HP A Dimensions (in.) Weight (lbs.) Open Enclosed (NEMA 1) REA-KDRA50H REA-KDRA50H-C1 1 1.7 6.58 6 8 REA-KDRA43H REA-KDRA43H-C1 2 2.7 6.58 6 8 REA-KDRA44H REA-KDRA44H-C1 3 3.9 6.58 6 8 REA-KDRA45H REA-KDRA45H-C1 5 6.1 6.58 6 8 REA-KDRB42H REA-KDRB42H-C2 7.5 9 7.510 7 14 H W D REA-KDRB43H REA-KDRB43H-C2 10 11 7.510 7 14 REA-KDRB44H REA-KDRB44H-C2 15 17 7.510 7 14 REA-KDRD41H REA-KDRD41H-C2 20 22 7.510 7 18 REA-KDRC43H REA-KDRC43H-C2 25 27 7.510 7 21 REA-KDRE42H REA-KDRE42H-C2 30 32 7.510 7 22 REA-KDRF44H REA-KDRF44H-C3 40 41 9 128 42 REA-KDRF45H REA-KDRF45H-C3 50 52 9 128 42 REA-KDRH43H REA-KDRH43H-C4 60 62 15.515 13 80 REA-KDRH42H REA-KDRH42H-C4 75 77 15.515 13 80 REA-KDRI41H REA-KDRI41H-C4 100 99 15.515 13 85 REA-KDRG44H REA-KDRG44H-C4 125 125 15.515 13 100 REA-KDRG45H REA-KDRG45H-C4 150 144 15.515 13 100 REA-KDRJ41H REA-KDRJ41H-C5 200 192 18.520 16 120 REA-KDRL46H REA-KDRL46H-C5 250 242 18.520 16 160 REA-KDRL47H REA-KDRL47H-C5 300 289 18.520 16 160 REA-KDRL48H REA-KDRL48H-C5 350 336 18.520 16 160 REA-KDRL49H REA-KDRL49H-C5 400 382 18.520 16 160 Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems. They are also required on applications where the transformer impedance exceeds 10 times the kVA rating of the drive. 2 - 26 To order: call 412-968-0100 Standard Low Voltage Drive Options Output Reactors 1.5% impedance 480 V Model Number • HP A Dimensions (in.) Weight (lbs.) Open Enclosed (NEMA 1) REA-KDRA1P REA-KDRA1P-C1 2 3.4 8 6.58 6 REA-KDRA2P REA-KDRA2P-C1 3 4.8 8 6.58 6 REA-KDRA3P REA-KDRA3P-C1 5 7.6 8 6.58 6 REA-KDRA4P REA-KDRA4P-C1 7.5 11 REA-KDRB1P REA-KDRB1P-C1 10 14 116.58 6 REA-KDRD1P REA-KDRD1P-C2 15 21 16 7.510 7 REA-KDRD2P REA-KDRD2P-C2 20 27 16 7.510 7 REA-KDRD3P REA-KDRD3P-C2 25 34 18 7.510 7 REA-KDRD4P REA-KDRD4P-C2 30 40 18 7.510 7 REA-KDRC1P REA-KDRC1P-C2 40 52 21 7.510 7 REA-KDRF1P REA-KDRF1P-C3 50 65 37 912 8 REA-KDRF2P REA-KDRF2P-C3 60 77 37 912 8 REA-KDRF3P REA-KDRF3P-C4 75 96 65 15.515 13 H W D 9 6.58 6 REA-KDRH1P REA-KDRH1P-C4 100 124 75 15.515 13 REA-KDRI1P REA-KDRI1P-C4 125 156 85 15.515 13 REA-KDRI2P REA-KDRI2P-C4 150 180 90 15.515 13 REA-KDRG1P REA-KDRG1P-C4 200 240 95 15.515 13 REA-KDRJ1P REA-KDRJ1P-C5 250 302 12018.520 16 REA-KDRJ2P REA-KDRJ2P-C5 300 361 12018.520 16 REA-KDRL1P REA-KDRL1P-C5 350 414 13518.520 16 REA-KDRL2P REA-KDRL2P-C5 400 477 14518.520 16 REA-KDRL3P REA-KDRL3P-C5 450 515 15018.520 16 REA-KDRL4P REA-KDRL4P-C5 500 590 15018.520 16 230 V drives/motors can operate with extended lead lengths (<500 ft.) without a load reactor. If the installation is >500 ft. or involves multiple motors from one drive, use an appropiately sized (current) 480 V reactor or a long lead fillter. To order WEB STOCKED items: visit www.BenshawExpress.com 2 - 27 Standard Low Voltage Drive Options Output Reactors 1.5% impedance 600 V Model Number HP Dimensions (in.) A Weight (lbs.) Open Enclosed (NEMA 1) REA-KDRA31P REA-KDRA31P-C1 2 2.7 8 6.58 6 REA-KDRA35P REA-KDRA35P-C1 3 3.9 8 6.58 6 REA-KDRA33P REA-KDRA33P-C1 5 6.1 8 6.58 6 REA-KDRA34P REA-KDRA34P-C1 7.5 9 9 6.58 6 REA-KDRA36P REA-KDRA36P-C1 10 11 9 6.58 6 H W D REA-KDRD31P REA-KDRD31P-C2 15 17 16 7.510 7 REA-KDRD32P REA-KDRD32P-C2 20 22 16 7.510 7 REA-KDRD35P REA-KDRD35P-C2 25 27 16 7.510 7 REA-KDRD33P REA-KDRD33P-C2 30 32 18 7.510 7 REA-KDRD34P REA-KDRD34P-C2 40 41 18 7.510 7 REA-KDRC31P REA-KDRC31P-C2 50 52 21 7.510 7 REA-KDRF31P REA-KDRF31P-C3 60 62 37 912 8 REA-KDRF32P REA-KDRF32P-C3 75 77 37 912 8 REA-KDRF33P REA-KDRF33P-C4 100 99 65 15.515 13 REA-KDRH31P REA-KDRH31P-C4 125 125 75 15.515 13 REA-KDRI31P REA-KDRI31P-C4 150 144 85 15.515 13 REA-KDRI32P REA-KDRI32P-C4 200 192 90 15.515 13 REA-KDRG31P REA-KDRG31P-C4 250 242 95 15.515 13 REA-KDRJ31P REA-KDRJ31P-C5 300 289 12018.520 16 REA-KDRJ32P REA-KDRJ32P-C5 350 336 12018.520 16 REA-KDRL31P REA-KDRL31P-C5 400 382 13518.520 16 2 - 28 To order: call 412-968-0100 Standard Low Voltage Drive Options Long Lead Filters (DV/DT) 240 V Dimensions (in.) Model Number • HP A H (in.)W Dimensions D Weight (lbs.) Open Enclosed (NEMA 1) FLTR-V1K3A00 FLTR-V1K3A01 0.5 3 9 5.510 11 FLTR-V1K4A00 FLTR-V1K4A01 0.75 4 9 5.510 11 H W D FLTR-V1K6A00 FLTR-V1K6A01 1~1.5 6 9 5.510 11 FLTR-V1K8A00 FLTR-V1K8A01 2 8 9 5.510 11 FLTR-V1K12A00 FLTR-V1K12A01 3 12 9 5.510 11 FLTR-V1K16A00 FLTR-V1K16A01 5 16 9 5.510 15 FLTR-V1K25A00 FLTR-V1K25A01 7.5 25 9 5.510 15 FLTR-V1K35A00 FLTR-V1K35A01 10 35 12 811.5 23 FLTR-V1K45A00 FLTR-V1K45A01 15 45 12 811.5 23 FLTR-V1K55A00 FLTR-V1K55A01 20 55 12 811.5 23 FLTR-V1K80A00 FLTR-V1K80A01 25~30 80 12 811.5 29 FLTR-V1K110A00 FLTR-V1K110A01 40 110 16.518 15 68 Long lead filters should be considered on applications where the cable distance between the motor and the variable frequency drive exceeds 300 feet. Long lead filters protect the motor from high DV/DT. To order WEB STOCKED items: visit www.BenshawExpress.com 2 - 29 Standard Low Voltage Drive Options Long Lead Filters (DV/DT) 480 V Dimensions (in.) Model Number • HP A H (in.)W Dimensions D Weight (lbs.) Open Enclosed (NEMA 1) FLTR-V1K2A00 FLTR-V1K2A01 0.75 2 9 5.510 11 FLTR-V1K3A00 FLTR-V1K3A01 1~1.5 3 9 5.510 11 H W D FLTR-V1K4A00 FLTR-V1K4A01 2 4 9 5.510 11 FLTR-V1K6A00 FLTR-V1K6A01 3 6 9 5.510 11 FLTR-V1K8A00 FLTR-V1K8A01 5 8 9 5.510 11 FLTR-V1K12A00 FLTR-V1K12A01 7.5 12 9 5.510 11 FLTR-V1K16A00 FLTR-V1K16A01 10 16 9 5.510 15 FLTR-V1K18A00 FLTR-V1K18A01 10 18 9 5.510 15 FLTR-V1K21A00 FLTR-V1K21A01 15 21 9 5.510 15 FLTR-V1K25A00 FLTR-V1K25A01 15 25 9 5.510 15 FLTR-V1K27A00 FLTR-V1K27A01 20 27 9 5.510 15 FLTR-V1K35A00 FLTR-V1K35A01 25 35 12 811.5 23 FLTR-V1K45A00 FLTR-V1K45A01 30 45 12 811.5 23 FLTR-V1K55A00 FLTR-V1K55A01 40 55 12 811.5 23 FLTR-V1K80A00 FLTR-V1K80A01 50~60 80 12 811.5 29 FLTR-V1K110A00 FLTR-V1K110A01 75 110 16.518 15 68 FLTR-V1K130A00 FLTR-V1K130A01 100 130 16.518 15 83 FLTR-V1K160A00 FLTR-V1K160A01 125 160 16.518 15 83 FLTR-V1K200A00 FLTR-V1K200A01 150 200 16.518 15 93 FLTR-V1K250A00 FLTR-V1K250A01 200 250 16.518 15 93 FLTR-V1K305A00 FLTR-V1K305A01 250 305 16.518 30 117 FLTR-V1K362A00 FLTR-V1K362A01 300 362 16.518 30 117 FLTR-V1K420A00 FLTR-V1K420A01 350 420 16.518 30 132 FLTR-V1K480A00 FLTR-V1K480A01 400 480 16.518 30 138 FLTR-V1K600A00 FLTR-V1K600A01 500 600 16.518 30 168 FLTR-V1K750A00 FLTR-V1K750A01 600 750 16.518 30 180 Long lead filters should be considered on applications where the cable distance between the motor and the variable frequency drive exceeds 300 feet. Long lead filters protect the motor from high DV/DT. 2 - 30 To order: call 412-968-0100 Standard Low Voltage Drive Options Long Lead Filters (DV/DT) 600 V Dimensions (in.) Model Number • HP A H (in.)W Dimensions D Weight (lbs.) Open Enclosed (NEMA 1) FLTR-V1K2A00 FLTR-V1K2A01 1 2 9 5.510 11 FLTR-V1K3A00 FLTR-V1K3A01 2 3 9 5.510 11 H W D FLTR-V1K4A00 FLTR-V1K4A01 3 4 9 5.510 11 FLTR-V1K8A00 FLTR-V1K8A01 5 8 9 5.510 11 FLTR-V1K12A00 FLTR-V1K12A01 10 12 9 5.510 11 FLTR-V1K18A00 FLTR-V1K18A01 15 18 9 5.510 15 FLTR-V1K25A00 FLTR-V1K25A01 20 25 9 5.510 15 FLTR-V1K27A00 FLTR-V1K27A01 25 27 9 5.510 15 FLTR-V1K35A00 FLTR-V1K35A01 30 35 12 811.5 23 FLTR-V1K45A00 FLTR-V1K45A01 40 45 12 811.5 23 FLTR-V1K55A00 FLTR-V1K55A01 50 55 12 811.5 23 FLTR-V1K80A00 FLTR-V1K80A01 75 80 12 811.5 29 FLTR-V1K110A00 FLTR-V1K110A01 100 110 16.518 15 68 FLTR-V1K130A00 FLTR-V1K130A01 125 130 16.518 15 83 FLTR-V1K160A00 FLTR-V1K160A01 150 160 16.518 15 83 FLTR-V1K200A00 FLTR-V1K200A01 200 200 16.518 15 933 FLTR-V1K250A00 FLTR-V1K250A01 250 250 16.518 15 93 FLTR-V1K305A00 FLTR-V1K305A01 300 305 16.518 30 117 FLTR-V1K362A00 FLTR-V1K362A01 350 362 16.518 30 117 FLTR-V1K420A00 FLTR-V1K420A01 450 420 16.518 30 132 Long lead filters should be considered on applications where the cable distance between the motor and the variable frequency drive exceeds 300 feet. Long lead filters protect the motor from high DV/DT. To order WEB STOCKED items: visit www.BenshawExpress.com 2 - 31 Standard Low Voltage Drive Options Dynamic Brake Resistors and Brake Modules Dynamic brake resistors and modules are used to address over voltage conditions with drives. Over voltage trips occur when the DC bus in the drive increases to the over voltage trip level. This increase in voltage occurs when the mechanical energy in the motor is converted into regenerative electrical energy, which is transferred back into the drive (the motor acts like a generator). Regeneration occurs when: • The deceleration time is too quick. • The load has high inertia and keeps rotating after the drive output power has decreased below that of the load. (Ex: fly wheels, large fans) • The load is an over hauling load, cyclical or periodic. (Ex: pump jack, punch press) • When the motor suddenly becomes unloaded. (Ex: lumber mill saw applications) Regeneration can occur on an occasional basis or periodically (cyclical) depending on the type of load. A dynamic brake module and resistor are required to be added to the drive to dissipate this excess power. The module and resistor must be sized correctly depending on the application. Contact Benshaw for assistance with sizing brake resistors and brake modules. 2 - 32 To order: call 412-968-0100 Engineered Low Voltage Drive Packages overview Benshaw is a recognized industry leader in the shipment of engineered drives from our state-of-the-art factory, with dedicated engineering teams and a complete inventory of components necessary to build engineered solutions for you. Select the enclosure, disconnect, bypass, pilot devices, control strategy and filters required to meet your most demanding applications. Control Modifications — Whatever you specify • Pilot devices, control power transformers, switches, meters, relays, space heaters, protective devices, PLCs, etc. Combination Drive Packages — To meet your requirements • Circuit breaker protection • Non-fused disconnect protection • Fusible disconnect protection • Flange or rotary handle mechanism Bypass Packages — To fit your application • Two contactor • Three contactor • Reduced voltage solid state starters Enclosures — To Match your environment • Standard designs — NEMA 1, 12, 3R • Custom enclosures • Special enclosures — 4, 4X, air conditioned • Motor control centers Filters — For your unique application • Line reactors 3% and 5% • Long lead filters • Load reactors • Harmonic filters • 18 pulse systems To order WEB STOCKED items: visit www.BenshawExpress.com 2 - 33 Engineered Low Voltage Drive Products Sensorless Vector Drives engineered packages part number assembler RSI 060 SG 4 NC A 01 VFD Enclosure RSI = Redistart Inverter 01=NEMA 1 12=NEMA 12 04=NEMA 4 Horsepower 001 = 1 HP 060 = 60 HP 3R=NEMA 3R 002 = 2 HP 075 = 75 HP 1A=NEMA 12 ventilated 003 = 3 HP 100 = 100 HP 005 = 5 HP 125 = 125 HP Package Type 007 = 7.5 HP 150 = 150 HP A = Packaged drive 010 = 10 HP 200 = 200 HP 015 = 15 HP 250 = 250 HP B = Packaged drive with two contactor bypass 020 = 20 HP 300 = 300 HP 025 = 25 HP 400 = 400 HP 030 = 30 HP 500 = 500 HP 040 = 40 HP 600 = 600 HP 050 = 50 HP 700 = 700 HP VFD Series C = Packaged drive with three contactor bypass Disconnect Options Options NC = Non-combination CB = Circuit breaker FD = Fusible disconnect SG = Sensorless Vector Drive S4 = Washdown Sensorless Vector Drive Voltage 2 = 230 V 4 = 460 V 6 = 600 V 2 - 34 To order: call 412-968-0100 Engineered Low Voltage Drive Products Clean Power Drives sg 519 series IEEE-519 Compliant RATINGS Variable Torque: 7.5–700 HP @ 460 V 7.5–400 HP @ 600 V+ Standard Duty: 7.5–600 HP @ 460 V 7.5–400 HP @ 600 V+ Heavy Duty: 5–500 HP @ 460 V 5–300 HP @ 600 V+ Product Highlights: Standard features: Benshaw’s SG 519 Series drives are designed and manufactured to limit voltage and current distortion levels to within the levels defined by IEEE-519*. This eliminates the need for expensive, time consuming harmonic analysis and avoids the resonance problems associated with inefficient harmonic filters. •UL listed Our municipal projects and engineering team will work with you to configure a clean power solution that meets your specifications and requirements. Modular design The modular design of Benshaw’s SG 519 Series drives eliminates maintenance problems inherent in older drive designs and improves drive reliability by significantly reducing power module part counts. This design approach also allows each drive unit to be customtailored to your specific requirements. Optional bypass •Limits voltage and current harmonics to IEEE-519* levels •Addresses poor power factor •Eliminates expensive harmonic analysis •Avoids resonance problems associated with inefficient harmonic filters •Prevents overloading of circuit breakers, feeders and transformers •Run from motor/generator systems •NEMA 1, 12V, 3R, 4 or 4X enclosures available, plus custom configurations An optional bypass design configuration (ATL or RVSS) is available for SG 519 drive packages when mission critical reliability is important and disruptive downtime cannot be tolerated. * IEEE-519, 1992 Table 10-2 and Table 10-3. + Consult factory, not UL listed. To order WEB STOCKED items: visit www.BenshawExpress.com 2 - 35 Custom-engineered drive solutions. Whether you need simple modifications made to one of Benshaw’s standard drive packages, a custom engineered, application-specific drive package or a turnkey drive solution, Benshaw can help. With engineering experience and complete motor control system production capabilities, Benshaw delivers all of the competence, convenience and value you’d expect from a leader in engineered control systems. Whatever your motor control needs may be, Benshaw’s engineering teams and application specialists can help you find a cost-effective, reliable solution. Quality assurance testing Benshaw’s assembly teams perform a preliminary quality assurance inspection before delivery is made. Drive assemblies undergo a variety of testing procedures, including motor operation testing, load testing, control circuit testing, wire pull testing, electrical performance checks, mechanical alignment inspection, torque measurement and user interface/ pilot device functionality. All test processes meet or exceed ISO 9001 requirements, and all tests are documented and archived for quality verification. 2 - 36 To order: call 412-968-0100 For any drive application. In any configuration. Enclosures Control modifications • Standard NEMA 1, 12 and 3R enclosure designs • Custom enclosures Over 250 control modifications and accessories are available from Benshaw, including: • NEMA 4, 4X, air conditioned and other special enclosures • Pilot devices • Control power transformers • Motor control centers • Switches • Combination drive packages • Meters • 15–2,000 A circuit breakers • Relays • 40–2,000 A non-fused disconnects • Space heaters • 30–800 A fusible disconnects • PLCs • Flange or rotary handle mechanisms • Protective devices Bypass packages • Two contactor • Three contactor • Reduced voltage solid state starters Filters • Line reactors (3% and 5%) • Long lead filters • Passive harmonic filters • 18 pulse systems (IEEE-519) To order WEB STOCKED items: visit www.BenshawExpress.com 2 - 37 Integrated control solutions using both Benshaw Systems integration is a central focus of our business, and a competitive advantage for our customers Benshaw’s success in the OEM and industrial marketplace is a direct result of our willingness as a company to think “beyond the box”. We’ve made systems integration a central focus of our business, and we make learning your business a top priority. By focusing on the bigger picture we gain a better understanding of your process, your control requirements, and your market objectives. We then apply that knowledge toward the development and production of complete, costeffective, fully integrated control solutions. 2 - 38 Customized enclosures Benshaw takes great pride in our ability to design and deliver custom control enclosures that truly complement the form and function of your machine. NEMA 1, 12, 3R, 4 and 4X enclosures in unit mount, console mount, free-standing and wallmount configurations are available to suit your needs. Every enclosure we design is carefully crafted to meet your dimensional requirements, prototyped and tested for fit and compliance with relevant safety standards, fabricated to exacting tolerances and finished to your paint specification. To order: call 412-968-0100 and additional brands. Intelligent motor controls Integrated control sensors Benshaw offers a full range of intelligent, programmable, low and medium voltage starters and drives—from fractional to 20,000 HP—to meet a variety of motor control needs. Benshaw can integrate any number of sensors, transducers, relays, switches, meters and protective devices, as required, to precisely monitor and respond to all critical process, machine or environmental variables. Motor control products include full voltage starters, solid state reduced voltage starters and variable frequency drives. Reversing, two-speed, DC braking, wye-delta, synchronous and wound rotor control are supported. Integrated machine logic Benshaw can supply standard or PC-based programmable logiccontrollers, and will custom design hardware or software to meet process requirements. Networking capabilities, remote monitoring and custom designed human machine interface packages are also available. Integrated power packages Benshaw can also incorporate all of the power distribution components needed for your machine in one simple, plug-and-play package. Turnkey power distribution packages typically include all internal and external motor control wiring harnesses, power wiring harnesses, motor/machine sensor connections, and, if needed, a fully integrated power factor correction unit. Typical OEM/Industrial applications • Air and process compressors • Blowers and air handling equipment • Chillers • Conveyors • Food/liquid processing equipment • Industrial refrigeration equipment • Municipal waste/water handling machines • Pumps • Pipelines • Shredders/grinders • Specialty machinery • Transfer lines All power systems are factory tested at Benshaw with custombuilt machine simulators and wire pull-testers to guarantee reliable performance. To order WEB STOCKED items: visit www.BenshawExpress.com 2 - 39 2 - 40 To order: call 412-968-0100 Medium Voltage Starters Standard Medium Voltage Starter Products MX3 Controller...........................................................2 Solid State Starters..................................................4 Engineered Medium Voltage Starter Products Combination Solid State Starters...........................11 Smart Full Voltage ATL Starters..............................15 Full Voltage ATL Starters.........................................18 Main Lug Only.........................................................20 Load Interrupter Switch..........................................23 Wound Rotor Starters.............................................25 Synchronous Starters.............................................26 Mechanical Packaging Options..............................27 Turnkey Solutions...................................................28 Engineered Medium Voltage Starter Options Pilot Devices...........................................................30 Control Options.......................................................32 Motor Protection Relays.........................................34 Enclosure Options...................................................35 Power Factor Correction Capacitors.......................36 Surge / Lighting Arrestors.......................................38 Surge Capacitors....................................................39 Line Reactors..........................................................40 Documentation.......................................................41 To order WEB STOCKED items: visit www.BenshawExpress.com 3-1 Standard Medium Voltage Starter Products Next Generation Intelligent Motor Control mx3 controller KEYPAD (INCLUDED) OPTIONAL RTD MODULES Highlights: Key Features: Next generation MX technology forms the backbone of Benshaw’s entire line of intelligent medium voltage motor controls. With fiber optic firing, enhanced programming capabilities, ease of use, and a unique, flexible architecture—Benshaw’s MX3 controller delivers unprecedented functionality and all of the rugged, dependable performance you’ve come to expect from a world leader in solid state motor controls and drives. 3 MX3 controllers, power components, software and sensors are all designed, built and tested to perform as an integrated control system, eliminating the coordination and performance problems inherent in other forms of reduced voltage starting. With more built-in features, more configurable options, greater expandability and a broader communications capability than any other motor control on the market, Benshaw’s next generation MX3 technology will shorten your commissioning times, improve motor performance and protection, enhance diagnostic capability and streamline many electrical system monitoring and maintenance tasks. 3-2 FIBER OPTIC FIRING •Integrated technology •Noise immunity •High voltage isolation •Safe, reliable SCR control • High performance motor control with multiple starting modes built-in • Flexible, programmable I/O • Integrated motor protection • Line and motor metering • Diagnostic capabilities with event log and real-time clock • Built-in remote self-testing (BIST) • Expanded communications capabilities • Intelligent SCR power poles • Intelligent MV MCC integration To order: call 412-968-0100 Standard Medium Voltage Starter Products Next Generation Intelligent Motor Control mx3 controller control features Multiple Starting Modes: • Control power low • Voltage ramp • Stack over temperature • Current ramp • Motor PTC input - Adjustable initial current • RTD modules - Adjustable maximum current - Adjustable ramp time • Torque ramp (TruTorque) - Adjustable initial torque - Adjustable maximum torque Metering: • Accuracy: - 3% out-of-box - 2% factory calibrated • Average current • L1 current - Adjustable ramp time • L2 current • Power ramp • L3 current - Adjustable initial torque • Current imbalance % - Adjustable maximum torque • Ground fault current - Adjustable ramp time • L1 – L2 voltage • Linear/tach feedback control • L2 – L3 voltage Motor Protection: • Motor thermal overload • Independent starting and running OL’s • Average volts • L3 – L1 voltage • Overload % • Power factor • Watts • Up to speed timer exceeded • VA • Low line voltage • KW hours • Low line frequency • MW hours • High line frequency • Phase order • Phase reversal • Line frequency • Phase loss • Analog input • Instantaneous overcurrent • Analog output • Overcurrent • Run time — days • Undercurrent • Run time — hours • Current imbalance • # of starts • Ground fault (residual or zero sequence) • Tru Torque % • Shorted or open SCR • Disconnect fault • Inline contactor fault • VARS 8 Digital Inputs Configurable to: • Stop • Fault 1 Analog 4 – 20 mA / 0 – 10 Vdc Input Configurable to: • Trip high level • Fault reset • Trip low level • Bypass / inline confirm 1 Analog 4 – 20 mA / 0 – 10 Vdc Output Configurable to: • OL reset • Local/remote selection • Heater enable • Current (0 – 200%/0 – 800%) • Heater disable • Voltage (0 – 150%) • Dual ramp selection • OL (0 – 150%) • 1 dedicated start input • kW (0 – 10 kW/0 – 100 kW) • Disconnect • MW (0 – 1 MW) • Slow speed • Analog input (0 – 100%) • Brake enable • Firing (0 – 100%) • Brake disable • Calibration 6 Relay Outputs Configurable to: User Interface: • Faulted • Running • Up to speed • Alarm condition • Ready condition • Locked out • Over current • Event log (99 events) • Door mounted LCD display - Set/examine operating parameters - View status information, line current, voltage and frequency • Under current - Start and stop the solid state starter • OL alarm 1 Communication Port: • Shunt trip • ModBus / RS485 • Ground fault • Energy saver indication • Heating indication • Cooling fan • Power % • Peak starting current Advanced Functionality: • Dual ramp selection • Adjustable kick current • Programmable decel modes • MV BIST test (built-in self test) • Last starting duration • RTD temperatures • Real-time clock To order WEB STOCKED items: visit www.BenshawExpress.com 3-3 Standard Medium Voltage Starter Products Prepackaged Solid State Starters MVRXE SERIES emergency atl bypass, severe duty, load break fusible disconnect Highlights: The Benshaw Medium Voltage Starter is a microprocessor controlled solid state reduced voltage starter for three phase induction motors. The starter provides a closed-loop current ramp for smooth stepless motor acceleration. Supplied in a free standing enclosure. Enclosures are available in NEMA 12 or NEMA 3R configurations. The medium voltage enclosure consists of two distinct compartments. The medium voltage or power pole section is located in the main body of the enclosure, whereas the low voltage section containing the control logic is located behind the door as an isolated compartment. Each starter is supplied with a load break isolation switch, Class “R” motor fuses, inline vacuum contactor, solid state power poles, and a vacuum bypass contactor, which is used to bypass the SCR power poles once the motor is up to full speed. The logic control incorporates the MX3 computer that has all the circuitry required to drive the power semiconductors, which are located in the power section. MVRXE starters provide solid state reduced voltage starting for normal operation and full voltage emergency back-up starting, with complete electronic motor protection at the flip of a switch. Key Advantages: This unique redundant design is ideal for critical applications where downtime is extremely disruptive and cannot be tolerated. • Service entrance labeled (optional) MX3 solid state controls provide precise digital starting and stopping, motor protection, metering, diagnostics and communications, standard. • Solid state reduced voltage starting — normal operations • NEMA 12, UL 347 listed • 45 kV BIL • Built-in self test (BIST) features for “quick commissioning” • 425 A load break • Switch selectable emergency backup full voltage starter • MX3-embedded digital control • Fiber optic firing • Advanced motor protection • Advanced metering • Power quality protection • Diagnostics and ModBus RTU485 communications standard 3-4 To order: call 412-968-0100 Standard Medium Voltage Starter Products Prepackaged Solid State Starters MVRXE SERIES emergency atl bypass, severe duty, load break fusible disconnect Standard Features: • NEMA 12, solid state starter, UL347 listed, Class E-2 • 45 kV BIL • 200 MVA (2300 Vac)/350 MVA (4160 Vac) short circuit fault rated. • 500% – 30 seconds rated solid state starter — UL347 certified and listed. • 8,000 PIV — UL347 certified and listed at 2.4kV • 12,000 PIV — UL347 certified and listed at 4.2kV • Fiber optic firing • 425 A load break, 5 kV rated disconnect switch, with viewing window, grounding assembly and lockable handle mechanism. Mechanically interlocked for safety. • Fixed mounted, start duty rated vacuum contactors for isolation and SCR bypass, wired for normal bypass operation and full voltage start operation, with (2) N/O and (2) N/C auxiliary contacts. • Separately mounted “SPE” series electronic overload device has the following standard features: • Selectable solid state or emergency full voltage operation via selector switch mounted inside of LV compartment - Class 10 – 30 adjustable • Load matched Class R fusing with blown fuse indication - Phase reversal protection - Phase imbalance protection - 1 NO/1 NC trip contact - “Trip free” design - Phase loss protection Benshaw MVRXE vs. any autotransformer starter Motor Control & Protection Functions Any Auto Transformer Benshaw MVRXE Soft Start YES YES Soft Stop NO YES Full Voltage Bypass Starting NO YES Load Break Disconnect Switch NO YES Built-In Self Test NO YES UL 347/Service Entrance Rated (Optional) NO YES 3 Year Warranty NO YES Plain English Digital Display NO YES Electronic OL Protection NO YES Electronic Power Quality NO YES Digital Metering NO YES Embedded Plain English Diagnostics NO YES Embeded RS485 NO YES Incoming Line Landing Pad NO YES Integrated Control & Protection NO YES UL Zero Sequence Ground Fault * NO YES To order WEB STOCKED items: visit www.BenshawExpress.com • Built-in self test (BIST) features for “quick commissioning” • 120 Vac, 1000 VA CPT with primary and secondary fusing, with 500 VA available for customer use • Door-mounted start and stop push-buttons. • Door-mounted LCD keypad • Door-mounted run indication light • Door-mounted local-off-remote switch • Door-mounted reset button • Terminal strip mounted inside LV compartment for: - Remote start/stop control - Remote up-to-speed indication - Remote run indication - Remote fault indication • Benshaw MX3 controller with complete soft start, soft stop and motor protection capabilities • 485 communications capabilities — local through door connection or remote from starter (optional) • ModBus communications standard * Optional ground fault CT required 3-5 Standard Medium Voltage Starter Products Prepackaged Solid State Starters MVRXE SERIES emergency atl bypass, severe duty, load break fusible disconnect MVRXE12—2300 V Model Number HP A MVRXE12-650-2300-** MVRXE12-750-2300-** MVRXE12-1500-2300-** 650 Dimensions (in.) Weight (lbs.) H W D 160 92 36 32 1,800 750 180 92 36 32 1,800 1500 360 92 36 32 1,800 Model Number HP A MVRXE18-1000-4160-** MVRXE18-1500-4160-** MVRXE18-3000-4160-** 1000 133 9236322,000 MVRXE18—4160 V • Dimensions (in.) H W D Weight (lbs.) 1500 200 9236322,000 3000 360 9236322,000 Starters are top entry / bottom exit — top exit available upon request. Dimensions and weights are approximate. ** Insert appropriate option code as shown: NEMA 12 = 12 / NEMA 3R = 3R Web stocked NOTE: Power fuses ship loose. Please provide motor full load amps at time of order for proper fuse sizing. Modular Options Catalog Number Description A171 A008 A406 A407 A408 * SPACE HEATER WITH THERMOSTAT (INCLUDED IN NEMA 3R OPTION) Description E-STOP PUSH-BUTTON, MUSHROOM HEAD, RED TOP LEFT OR TOP RIGHT MOUNTING, ACCOMODATES STRESS CONES 8 CHANNEL RTD MODULE, 100 OHM PLATINUM (ALSO AVAILABLE FOR REMOTE MOUNTING) 16 CHANNEL RTD MODULE(S), 100 OHM PLATINUM (ALSO AVAILABLE FOR REMOTE MOUNTING) TOP HAT ENCLOSURE MODULE FOR TOP ENTRY (18”H X 30”W X 20”D), A409 SERVICE ENTRANCE LABELED A106ADDITIONAL 1000VA CONTROL POWER TRANSFORMER • The MVRXE series was designed as an integrated package. Listed above are the available modular options. For systems requiring more extensive requirements, please refer to the engineered section of the MV catalog. * Top hat will ship loose for customer installation. ## Built-to-order: Please allow 2 weeks for shipment of complete MVRXE unit when ordering these options to a stock starter. Protective Relay Options Catalog Number Description A875 GROUND FAULT CT, 2000:1, 4.0:DIA. (FOR MX3 USE) A876 GROUND FAULT CT, 2000:1, 8.13:DIA. (FOR MX3 USE) 3-6 To order: call 412-968-0100 Built-To Order, 2 Week Shipment Solid State Reduced Voltage Starters 4,160 Volt MVRMX Series 0–1,500 HP or 1,501–3,000 HP Highlights: Benshaw has analyzed and value engineered our MV SSRV Engineered-To-Order product options, and developed a modular architecture, to offer those options most ordered on a Built-To-Order program. This has enabled us to offer you a customized product with a reduced lead time. Our goal is to optimize our response to meet your mission critical application needs. The RediStart CFMVRMX series with MX3 technology is a fully integrated, programmable family of Class E2 load break/combination solid state starters. This integrated design includes control and power electronics, bypass and isolation contactors that reduce maintenance and operating costs when compared to other methods. Key Advantages: Protect machinery from failure and excessive maintenance caused by mechanical shock during starting or stopping. The RediStart MVRMX provides smooth, stepless acceleration and controlled deceleration. Power Section Features: Description Specification Starting Method Closed Loop Current Control Ramp Torque Ramp Power Ramp (kW) Voltage Ramp Linear Accel/Tach Feedback Protect electrical systems from disruptive voltage drops and power outages caused by motor locked rotor inrush current. The RediStart MVRMX starter precisely controls the current ramp during start up. Power Ratings Reference Table A (next page) Control Input 120 Vac or Dry Contact, 2 or 3 Wire Standard Insulation Test 2X RATED V + 2,000 V Nominal Voltage Ratings 4.16 kV Ambient Temperature 0 – 40° C to 3,300 ft. Protect mission critical motors from failure or unscheduled outages caused by machine or electrical system faults. The RediStart MVRMX starter provides complete, high performance, coordinated line monitoring, motor control and protection. Frequency Range 23–72 Hz on Control Board Overall Efficiency (W/Bypass) 99.5% Metering Functions 47 Parameters Relay Outputs 24 Functions Over/Under Voltage Protection 10 to 30% Power Loss (W/Bypass) <0.1 Watt/Amp/Phase Transient Protection DV/DT Circuits/Phase PIV Ratings 4 kV: 12,000 V SCR Firing Technique Hard Gate Continuous Block Fiber Optic Firing Basic Impulse Level 45 kV Short Circuit Current Rating 350 MVA UL/CUL Yes To order WEB STOCKED items: visit www.BenshawExpress.com 3-7 Build your customized starter! Only one option can be selected from each group, with the exception of the ‘Control Options’ section. Add the appropriate code (noted in red), for the options chosen, to the code string in the center of the page. Motor Current 25 A = 025 Choose Core Unit 26–45 A = 045 0–1,500 HP = MVB41 46–55 A = 055 1,501–3,000 HP = MVB43 56–80 A = 080 81–90 A = 090 91–133 A = 133 134–170 A = 170 START 171–225 A = 225 226–330 A = 330 Example: A 3,000 HP (MVB43), 225 A (225) unit with the e nc tra Se rv ice En re O su clo En Motor Current it Core Unit Choose an option for each bullet Ex Control Options /L an din pt gO ion pt ion END 331–360 A = 360 following options: bottom exit w/landing pad (B), NEMA 12 Enclosure (12), Service Entrance Rated (S), with Ground Fault (G), 1,200 A non-insulated bus (1N), 1,200 A non-insulated bus splice (1N), with DeviceNet (D), 8 channel RTD (2), without ATL option (N), with start and stop buttons (B), without run and stop lights (N), without fault and reset lights (N), with a local-off-remote switch (E), with emergency stop push button (F) would build the following code string: MVB43225B12SG1N1ND2NBNNEF • ATL option* = A, None = N • Green start push button & red stop extended push button* = B, None = N • Red run light & green stop light = C, None = N RTD Options • Amber fault light & black reset push button = D, None = N 8 channel RTD = 2 • Local-off-remote 3-position switch = E, None = N 16 channel RTD = 4 (RS-485 Modbus RTU standard) None = N DeviceNet = D • Emergency stop push button = F, None = N * indicates ATL option comes with Start and Stop Pushbuttons i.e. Start Stop Pushbuttons cannot be selected. No selection = keypad control. Recommend ‘E’ stop option be selected. 3-8 (100 ohm platinum) Communications Options Ethernet = E Profibus = P None = N NEW Optional Safety Feature: Benshaw’s answer to remote open/close disconnect ability. Please contact factory and reference part number EMO-425D (Electric Motor Operator). To order: call 412-968-0100 Motor currents vs. HP are typical, confirm actual motor current. Service factor not accounted for, adjust if required. TABLE A Motor A/HP Starter Rating <25/200 500% for 30 sec. <45/350 500% for 30 sec. <55/400 500% for 30 sec. <80/600 500% for 30 sec. <90/700 500% for 30 sec. <133/1000 500% for 30 sec. <170/1250 350% for 30 sec. <225/1700 500% for 30 sec. NEMA 12 = 12 <330/2500 350% for 30 sec. NEMA 12 with space heater = SH <360/3000 350% for 30 sec. NEMA 3R enclosure option = 3R Exit / Landing Options Top exit w/landing pad = T Bottom exit w/landing pad = B Top or bottom exit landing on bypass contactor = C Enclosure Options Service Entrance Rated (for stand-alone single units) Yes = S tio n tio Op ica RT D Co mm un ce pli sS Bu pt sO Bu Gr ou nd Fa ion ult Op tio n nO pt ion No = N Control Option(s) Option Zero Sequence Ground Fault Ct 2000:1 (Residual included) Yes = G No = N Bus Splice Options (must match bus option selected) 800 A non-insulated bus splice = 8N 800 A insulated bus splice = 8I 1,200 A non-insulated bus splice = 1N 1,200 A insulated bus splice = 1I 2,000 A non-insulated bus splice = 2N 2,000 A insulated bus splice = 2I None required = NR Bus Options+ 800 A non-insulated bus = 8N 800 A insulated bus = 8I 1,200 A non-insulated bus = 1N 1,200 A insulated bus = 1I 2,000 A non-insulated bus = 2N 2,000 A insulated bus = 2I None required = NR Bus not required for single stand-alone unit. Bus is required for connection of 2 or more units. Any unit with bus will require additional MLO section. Please contact the factory for pricing and delivery. + To order WEB STOCKED items: visit www.BenshawExpress.com 3-9 Engineered Medium Voltage Starter Packages overview Benshaw has developed advanced engineering, drafting, materials management and quality systems focused on designing and building ENGINEERED PRODUCTS customer solutions. This “Engineered-To-Order” capability combined with an extensive inventory of control components, protective relays, circuit breakers, contactors, enclosures and other electrical / electronic devices enables Benshaw to quickly ship engineered products. Control Modifications — Whatever you specify • Over 250 modifications and accessories are available, including: pilot devices, PLC’s, control power transformers, switches, meters, relays, space heaters, protective devices, power factor correction capacitors, surge arrestors, and line reactors. Combination Starters — To meet your requirements • Solid state reduced voltage • Standard full voltage • Smart full voltage • Solid state w/ full voltage bypass Power Ratings — To fit your application • 5 kV Class–10,000 HP • 7.2 kV Class–10,000 HP • 15 kV Class–22,000 HP Enclosures — To match your environment • Standard designs — NEMA 1, 12, 3R • Custom enclosures • Motor control centers Communication • ModBus / RS485 3 - 10 To order: call 412-968-0100 Engineered Medium Voltage Starter Products Combination Solid State Starters mvrmx series 5 kv / 7.2 kv / 15 kv–22,000 HP Precision Engineered Products from Benshaw: Rugged enclosures to match your environment: • NEMA 1 • NEMA 12 • NEMA 12V • NEMA 3R • Marine duty • Lineups Specified bus configurations: Highlights: Only Benshaw has designed, built and supports more than 40,000 solid state starters, from 2,300 volts to 15 kV, for applications ranging from pumps, compressors and chillers to fans and blowers, crushers, chippers and conveyors; for every motor type: induction, synchronous, two-speed, reversing and wound rotor. The RediStart CFMVRMX series with MX3 technology is a fully integrated, programmable family of Class E2 load break/combination solid state starters. This integrated design includes control and power electronics, bypass and isolation contactors that reduce maintenance and operating costs when compared to other methods. Key Advantages: Protect machinery from failure and excessive maintenance caused by mechanical shock during starting or stopping. The RediStart MVRMX provides smooth, stepless acceleration and controlled deceleration. Protect electrical systems from disruptive voltage drops and power outages caused by motor locked rotor inrush current. The RediStart MVRMX starter precisely controls the current ramp during start up. Protect mission critical motors from failure or unscheduled outages caused by machine or electrical system faults. The RediStart MVRMX starter provides complete, high performance, coordinated line monitoring, motor control and protection. • Tin plated copper • 800/1200/2000 A • Top or center mount • Environmentally or electrically insulated • Custom arrangements • Higher BIL ratings available • Front access copper ground bus Specified control and protective devices: • Protective relays • RTD monitors • Custom control/interface configuration • Pilot devices/PLCs Specified surge capacitors and lightning arrestors: Benshaw will design and mount (as an integrated unit) surge capacitors and lightning arrestors to match your electrical system and lightning protection requirements. Load engineered power factor capacitors and controls: • Start/run sequencing • Load matching To order WEB STOCKED items: visit www.BenshawExpress.com 3 - 11 Engineered Medium Voltage Starter Products Combination Solid State Starters mvrmx series 5 kv / 7.2 kv / 15 kv to 22,000 HP Power Section Features: Description Specification Starter Type Closed Loop Current Control Ramp Torque Ramp Power Ramp (kW) Voltage Ramp Linear Accel / Tach Feedback Power Ratings 350% to 500% FLA for 30 Sec 125% Cont. Control Input 120 VAC or Dry Contact, 2 or 3 Wire Standard Insulation Test 2X RATED V + 2,000 V Nominal Voltage Ratings 2.3 KV to 13.8 kV Ambient Temperature 0 – 40° C at Sea Level Frequency Range 23 to 72 hz on Control Board Overall Efficiency (W/Bypass) 99.5% Metering Functions 47 Parameters Relay Outputs 24 Functions Over/Under Voltage Protection 10 to 30% Power Loss (W/Bypass) <1.0 Watt/Amp/Phase Transient Protection DV/DT Circuits/Phase PIV Ratings 2.4 kV:8000 V, 4.2 kV:12000 V 7.2 kV:18000 V, 13.8 kV:34500 V SCR Firing Technique Continuous Block Gate Fiber Optic Firing Status Display and Indicators: LCD Status Display LED Indicators Each starter will have a keypad/ diiplay assembly designed to: The following LED indicators are provided for advisory status and fault annunciation: • Set or examine operating parameters • CPU heart beat • Provide real-time information about line current, voltage and frequency • Communications • Provide a means to start and stop the solid state starter 3 - 12 • Power ON • Provide status information • RTD module • Fiber optic firing To order: call 412-968-0100 Engineered Medium Voltage Starter Products Combination Solid State Starters mvrmx series 2300 V Model Number V HP FLA Dimensions (in.) H W D CFMVRMX12-150-2300-** 2300 150 36 CFMVRMX12-500-2300-** 2300 500 120 923632 923632 CFMVRMX12-750-2300-** 2300 750 180 923632 CFMVRMX12-1000-2300-** 2300 1000 240 923632 CFMVRMX12-1250-2300-** 2300 1250 300 923632 CFMVRMX12-1500-2300-** 2300 1500 360 924532 CFMVRMX12-HP-2300-** 2300>1500>360 3300 V Model Number V HP FLA Dimensions (in.) H W D CFMVRMX12-300-3300-** 3300 300 51 CFMVRMX12-750-3300-** 3300 750 127 923632 CFMVRMX12-1000-3300-** 3300 1000 169 923632 CFMVRMX12-1250-3300-** 3300 1250 211 923632 CFMVRMX12-1500-3300-** 3300 1500 254 923632 CFMVRMX12-2000-3300-** 3300 2000 338 923632 CFMVRMX12-HP-3300-** 3300>2000>338 • 923632 CFMVRMX series starters are complete combination E2 controllers. They include a load break/fault make disconnect switch, R rated current limiting motor fuses, vacuum inline isolation contactor, SCR power stacks and microprocessor controls, CPT, and vacuum bypass contactor. MVRMX non-combination starters are available. Please contact the factory for pricing and application assistance. ** Insert appropriate option code as shown: NEMA 1 = 1 / NEMA 12 = 12 / NEMA 3R = 3R Consult factory To order WEB STOCKED items: visit www.BenshawExpress.com 3 - 13 Engineered Medium Voltage Starter Products Combination Solid State Starters mvrmx series 4160 V Model Number V HP FLA Dimensions (in.) H W D CFMVRMX18-300-4160-** 4160 300 40 923632 CFMVRMX18-750-4160-** 4160 750 99 923632 CFMVRMX18-1000-4160-** 4160 1000 133 923632 CFMVRMX18-1250-4160-** 4160 1250 166 923632 CFMVRMX18-1500-4160-** 4160 1500 200 923632 CFMVRMX18-2000-4160-** 4160 2000 266 923632 CFMVRMX18-2500-4160-** 4160 2500 333 923632 CFMVRMX18-3000-4160-** 4160 3000 360 924532 CFMVRMX18-3500-4160-** 4160 3500 466 929636 CFMVRMX18-4000-4160-** 4160 4000 532 929636 CFMVRMX18-4500-4160-** 4160 4500 600 929636 CFMVRMX18-5000-4160-** 4160 5000 666 929636 CFMVRMX18-5500-4160-** 4160 5500 734 929636 6900 V (350% for 30 Sec. Rated) Model Number V HP FLA Dimensions (in.) H W D CFMVRMX18-500-6900-** 6900 500 42 924536 CFMVRMX18-750-6900-** 6900 750 63 924536 CFMVRMX18-1000-6900-** 6900 1000 84 924536 CFMVRMX18-1250-6900-** 6900 1250 105 924536 CFMVRMX18-1500-6900-** 6900 1500 126 924536 CFMVRMX18-2000-6900-** 6900 2000 168 924536 CFMVRMX18-2500-6900-** 6900 2500 210 924536 CFMVRMX18-3000-6900-** 6900 3000 252 924536 CFMVRMX18-3500-6900-** 69003500294† 924536 CFMVRMX18-4000-6900-** 69004000336† 924536 CFMVRMX18-4500-6900-** 6900 4500 378 928136 CFMVRMX18-5000-6900-** 6900 5000 420 928136 CFMVRMX18-5500-6900-** 6900 5500 462 928136 CFMVRMX18-6000-6900-** 69006000504† 928136 • CFMVRMX series starters are complete combination E2 controllers. They include a load break/fault make disconnect switch, R rated current limiting motor fuses, vacuum inline isolation contactor, SCR power stacks and microprocessor controls, CPT, and vacuum bypass contactor. CPT is 700 VA standard (6,900 V). MVRMX non-combination starters are available. Please contact the factory for pricing and application assistance. ** Insert appropriate option code as shown: NEMA 1 = 1 / NEMA 12 = 12 / NEMA 3R = 3R † 350% for 30 sec. rated 3 - 14 To order: call 412-968-0100 Engineered Medium Voltage Starter Products Smart Full Voltage ATL Starters cfmvrmxatl series Highlights: The “Smart” Medium Voltage “ATL” package includes the addition of the RediStart MX3 control package for additional branch circuit monitoring motor protection, metering, diagnostics and communication. Refer to MVRMX RediStart MX3 specification for complete details. A sampling of the enhanced features includes: Protection (ANSI standard numbers given) Control • 51 - Electronic motor overload, class 1 to 40 • Local start/stop controls • 86 - Overload lockout • Emergency reset capability • 59/27 - Adjustable over/under voltage protection • 46 - Adjustable line to average current imbalance Input/Output and Display • 81 - Adjustable high and low frequency protection • Plain English operation via back lit LCD display interface • Single phase protection • LCD and LED status and diagnostics (full fault annunciation) • 66 - Adjustable starts per hour (off or 1 to 20 starts) • Adjustable time between starts (off or 1 to 600 minutes) • Backspin timer (off or 1 to 200 minutes) • 51 - Overcurrent detection (off or 50 to 800%) and time (0.1 to 90.0 sec. in 0.1 sec. intervals) • Programmable metering (amps, volts, frequency, overload, power factor, elapsed time, watts, VARs, watt hours, VA, current imbalance, ground fault current, RTD temperatures with optional RTD module) • Programmable relay outputs • 37 - Undercurrent detection (off or 10 to 100% and time (0.1 to 90.0 sec. in 0.1 sec. intervals) • Latched fault relay output • 51G - Ground fault detection (off or 1 to 100 amps) and time (0.1 to 90.0 sec. in 0.1 sec. intervals) • Time stamped event recorder • Overcurrent, undercurrent, and ground fault can each be set to trip or activate a relay • Real time clock • Password protection • Battery backed-up starter parameters and lockout times • 50 - Instantaneous electronic overcurrent trip • 47 - Phase rotation selectable ABC, CBA, or Ins (insensitive) • 38/49 - Remote mountable RTD protection package, 8 or 16 RTD inputs (optional) To order WEB STOCKED items: visit www.BenshawExpress.com 3 - 15 Engineered Medium Voltage Starter Products Smart Full Voltage ATL Starters cfmvrmxatl series MX3 Control Features (Smart Across the Line) Motor Protection: Metering, continued: • Motor thermal overload • Watts • Independent starting and running OL’s • VA • Low line voltage • kW hours • Low line frequency • High line frequency • Phase reversal • Phase loss • Instantaneous overcurrent • Overcurrent • Undercurrent • Current imbalance • Ground fault (residual or zero sequence) • Disconnect fault • Inline contactor fault • Control power low • Motor PTC input • RTD modules • VARS • MW hours • Phase order • Line frequency • Analog input • Analog output • Run time - days • Run time - hours • # of starts • Tru Torque % 6 Relay Outputs Configurable to, continued: • Over current • Under current • OL alarm • Shunt trip • Ground fault • Cooling fan 1 Analog 4-20 mA / 0-10 Vdc Input Configurable to: • Trip high level • Trip low level • Power % 1 Analog 4-20 mA / 0-10 Vdc Output Configurable to: • Peak starting current • Current (0–200%/0–800%) • Last starting duration • Voltage (0–150%) • RTD temperatures • OL (0–150%) • Real-time clock • kW (0–10 kW/0–100 kW) • MW (0–1 MW) Metering: • Accuracy: - 3% out-of-box - 2% factory calibrated • Average current • L1 current • L2 current • L3 current • Current imbalance % • Ground fault current • Average volts • L1 - L2 voltage • L2 - L3 voltage • L3 - L1 voltage • Overload % • Power factor 3 - 16 8 Digital Inputs Configurable to: • Analog input (0–100%) • Stop • Firing (0–100%) • Fault • Calibration • Fault reset • Bypass / inline confirm User Interface: • OL reset • Event log (99 events) • Local/remote selection • Door mounted LCD display • 1 dedicated start input - Set/examine operating parameters • Disconnect - View status information, line current, voltage and frequency 6 Relay Outputs Configurable to: - Start and stop the starter • Faulted • Running 1 Communication Port: • Up to speed • ModBus / RS485 • Alarm condition • Ready condition • Locked out To order: call 412-968-0100 Engineered Medium Voltage Starter Products Smart Full Voltage ATL Starters cfmvrmxatl series 2300 V Model Number V HP FLA Dimensions (in.) H W D CFMVRMXATL-500-2300-** 2300 500 120 922432 CFMVRMXATL-1000-2300-** 2300 1000 240 922432 CFMVRMXATL-1500-2300-** 2300 1500 360 922432 3300 V Model Number V HP FLA Dimensions (in.) H W D CFMVRMXATL-1000-3300-** 3300 1000 169 922432 CFMVRMXATL-1250-3300-** 3300 1250 211 922432 CFMVRMXATL-1500-3300-** 3300 1500 254 922432 CFMVRMXATL-2000-3300-** 3300 2000 338 922432 CFMVRMXATL-2250-3300-** 3300 2250 380 926036 CFMVRMXATL-2500-3300-** 3300 2500 423 926036 4160 V Model Number V HP FLA Dimensions (in.) H W D CFMVRMXATL-1000-4160-** 4160 1000 133 922432 CFMVRMXATL-2000-4160-** 4160 2000 266 922432 CFMVRMXATL-2500-4160-** 4160 2500 333 922432 CFMVRMXATL-3000-4160-** 4160 3000 399 926036 6900 V Model Number V HP FLA Dimensions (in.) H W D CFMVRMXATL-1500-6600-** 6600 1500 125 922432 CFMVRMXATL-2250-6600-** 6600 2250 187 922432 CFMVRMXATL-4000-6600-** 6600 4000 332 922432 ** Insert appropriate option code as shown: NEMA 1 = 1 / NEMA 12 = 12 / NEMA 3R = 3R To order WEB STOCKED items: visit www.BenshawExpress.com 3 - 17 Engineered Medium Voltage Starter Products Full Voltage ATL Starters cfmvatl series Highlights: Standard Features: CFMVATL medium voltage across-the-line starters are full voltage controllers for three phase induction motors. The RediStart MX3 control package can be added as an option to provide a “Smart” CFMVRMXATL package. The standard medium voltage combination “ATL” package includes: Combination CFMVATL starters are supplied in a free standing enclosure. Enclosures are available in NEMA 1, NEMA 12, and NEMA 3R configurations. Enclosure consists of two distinct compartments. The medium voltage section is located in the main body of the enclosure, and the low voltage section containing the control logic is located behind the door in an isolated compartment. Standard combination CFMVATL starters are supplied with a load break / fault make disconnect isolation switch, Class “R” motor current limiting fuses, vacuum motor starting contactor, and the “SPE” SureProtex electronic overload protection. Refer to the CFMVRMXATL series for the RediStart MX3 control package for additional branch circuit monitoring, motor protection, metering, diagnostics and communication. • NEMA 1,12, 3R enclosure • Disconnect switch - Load break / fault make - Grounding bar - Viewing window • Motor fusing - Class “R” - Current limiting • Vacuum motor starting contactor • Start / stop push-buttons • “SPE” overload protection - Class 10-30 adjustable - 1 N/O, 1 N/C trip contact - “Trip free” design - Phase imbalance protection - Phase reversal protection - Phase loss protection - Test function / trip indication - Fault indication 3 - 18 To order: call 412-968-0100 Engineered Medium Voltage Starter Products Full Voltage ATL Starters cfmvatl series 2300 V Model Number V HP FLA Dimensions (in.) H W D CFMVATL-500-2300-** 2300 500 CFMVATL-1000-2300-** 2300 1000 240 922432 120 922432 CFMVATL-1500-2300-** 2300 1500 360 922432 3300 V Model Number V HP FLA Dimensions (in.) H W D CFMVATL-1000-3300-** 3300 1000 169 922432 CFMVATL-1250-3300-** 3300 1250 211 922432 CFMVATL-1500-3300-** 3300 1500 254 922432 CFMVATL-2000-3300-** 3300 2000 338 922432 CFMVATL-2250-3300-** 3300 2250 380 926036 CFMVATL-2500-3300-** 3300 2500 423 926036 4160 V Model Number V HP FLA Dimensions (in.) H W D CFMVATL-1000-4160-** 4160 1000 133 922432 CFMVATL-2000-4160-** 4160 2000 266 922432 CFMVATL-2500-4160-** 4160 2500 333 922432 CFMVATL-3000-4160-** 4160 3000 399 926036 6900 V Model Number V HP FLA Dimensions (in.) H W D CFMVATL-1500-6600-** 6600 1500 125 922432 CFMVATL-2250-6600-** 6600 2250 187 922432 CFMVATL-4000-6600-** 6600 4000 332 922432 ** Insert appropriate option code as shown: NEMA 1 = 1 / NEMA 12 = 12 / NEMA 3R = 3R To order WEB STOCKED items: visit www.BenshawExpress.com 3 - 19 Engineered Medium Voltage Starter Products Main Lug Only mlo series NEMA 1 / NEMA 12 Highlights: Standard Features: Benshaw’s Main Lug Only (MLO) section provides a full height and depth NEMA rated enclosure for use as a convenient area to land the line or load cable connections while providing a transition area for a disconnect switch, starter, or an MCC. • Landing pad for cabling The MLO can be configured for top or bottom cable access (specify when ordering). Customized MLO sections are available—just contact Benshaw’s factory with your requirements. • Super durable polyurethane TGIC powder paint • NEMA 1/12 construction • ANSI 61 grey • 11 guage steel construction • Tin plated copper bus Key Advantages: • Paint finish meets ASTM A252-9 or A525-83 • Landing pad for input cable • UL listed 5 kV Class • Optional feed through bus to Benshaw line up Options: • Top or bottom cable entry • Bus entry, left or right • NEMA 1, 12 or 3R enclosure configurations • Transition from other manufacturers’ line up (optional) • Configure to match up to existing bus network (optional) • Optional control transformers and metering can be added 3 - 20 To order: call 412-968-0100 Engineered Medium Voltage Starter Products Main Lug Only mlo series NEMA 1 / NEMA 12 2300 V / NEMA 1 Catalog Number Description MV-MLO-18-800-2300-1 800 AMP PULL SECTION 18” WIDE NEMA 1 ENCLOSURE MV-MLO-18-1200-2300-1 1200 AMP PULL SECTION 18” WIDE NEMA 1 ENCLOSURE MV-MLO-18-2000-2300-1 2000 AMP PULL SECTION 18” WIDE NEMA 1 ENCLOSURE MV-MLO-24-800-2300-1 800 AMP PULL SECTION 24” WIDE NEMA 1 ENCLOSURE MV-MLO-24-1200-2300-1 1200 AMP PULL SECTION 24” WIDE NEMA 1 ENCLOSURE MV-MLO-24-2000-2300-1 2000 AMP PULL SECTION 24” WIDE NEMA 1 ENCLOSURE 2300 V / NEMA 12 Catalog Number Description MV-MLO-18-800-2300-12 800 AMP PULL SECTION 18” WIDE NEMA 12 ENCLOSURE MV-MLO-18-1200-2300-12 1200 AMP PULL SECTION 18” WIDE NEMA 12 ENCLOSURE MV-MLO-18-2000-2300-12 2000 AMP PULL SECTION 18” WIDE NEMA 12 ENCLOSURE MV-MLO-24-800-2300-12 800 AMP PULL SECTION 24” WIDE NEMA 12 ENCLOSURE MV-MLO-24-1200-2300-12 1200 AMP PULL SECTION 24” WIDE NEMA 12 ENCLOSURE MV-MLO-24-2000-2300-12 2000 AMP PULL SECTION 24” WIDE NEMA 12 ENCLOSURE 3300 V / NEMA 1 Catalog Number Description MV-MLO-18-800-3300-1 800 AMP PULL SECTION 18” WIDE NEMA 1 ENCLOSURE MV-MLO-18-1200-3300-1 1200 AMP PULL SECTION 18” WIDE NEMA 1 ENCLOSURE MV-MLO-18-2000-3300-1 2000 AMP PULL SECTION 18” WIDE NEMA 1 ENCLOSURE MV-MLO-24-800-3300-1 800 AMP PULL SECTION 24” WIDE NEMA 1 ENCLOSURE MV-MLO-24-1200-3300-1 1200 AMP PULL SECTION 24” WIDE NEMA 1 ENCLOSURE MV-MLO-24-2000-3300-1 2000 AMP PULL SECTION 24” WIDE NEMA 1 ENCLOSURE 3300 V / NEMA 12 • Catalog Number Description MV-MLO-18-800-3300-12 800 AMP PULL SECTION 18” WIDE NEMA 12 ENCLOSURE MV-MLO-18-1200-3300-12 1200 AMP PULL SECTION 18” WIDE NEMA 12 ENCLOSURE MV-MLO-18-2000-3300-12 2000 AMP PULL SECTION 18” WIDE NEMA 12 ENCLOSURE MV-MLO-24-800-3300-12 800 AMP PULL SECTION 24” WIDE NEMA 12 ENCLOSURE MV-MLO-24-1200-3300-12 1200 AMP PULL SECTION 24” WIDE NEMA 12 ENCLOSURE MV-MLO-24-2000-3300-12 2000 AMP PULL SECTION 24” WIDE NEMA 12 ENCLOSURE For NEMA 3R change the last digit in the part number from 1 to 3R. To order WEB STOCKED items: visit www.BenshawExpress.com 3 - 21 Engineered Medium Voltage Starter Products Main Lug Only mlo series NEMA 1 / NEMA 12 4160 V / NEMA 1 Catalog Number Description MV-MLO-18-800-4160-1 800 AMP PULL SECTION 18” WIDE NEMA 1 ENCLOSURE MV-MLO-18-1200-4160-1 1200 AMP PULL SECTION 18” WIDE NEMA 1 ENCLOSURE MV-MLO-18-2000-4160-1 2000 AMP PULL SECTION 18” WIDE NEMA 1 ENCLOSURE MV-MLO-24-800-4160-1 800 AMP PULL SECTION 24” WIDE NEMA 1 ENCLOSURE MV-MLO-24-1200-4160-1 1200 AMP PULL SECTION 24” WIDE NEMA 1 ENCLOSURE MV-MLO-24-2000-4160-1 2000 AMP PULL SECTION 24” WIDE NEMA 1 ENCLOSURE 4160 V / NEMA 12 Catalog Number Description MV-MLO-18-800-4160-12 800 AMP PULL SECTION 18” WIDE NEMA 12 ENCLOSURE MV-MLO-18-1200-4160-12 1200 AMP PULL SECTION 18” WIDE NEMA 12 ENCLOSURE MV-MLO-18-2000-4160-12 2000 AMP PULL SECTION 18” WIDE NEMA 12 ENCLOSURE MV-MLO-24-800-4160-12 800 AMP PULL SECTION 24” WIDE NEMA 12 ENCLOSURE MV-MLO-24-1200-4160-12 1200 AMP PULL SECTION 24” WIDE NEMA 12 ENCLOSURE MV-MLO-24-2000-4160-12 2000 AMP PULL SECTION 24” WIDE NEMA 12 ENCLOSURE 6900 V / NEMA 1 Catalog Number Description MV-MLO-18-800-6900-1 800 AMP PULL SECTION 18” WIDE NEMA 1 ENCLOSURE MV-MLO-18-1200-6900-1 1200 AMP PULL SECTION 18” WIDE NEMA 1 ENCLOSURE MV-MLO-18-2000-6900-1 2000 AMP PULL SECTION 18” WIDE NEMA 1 ENCLOSURE MV-MLO-24-800-6900-1 800 AMP PULL SECTION 24” WIDE NEMA 1 ENCLOSURE MV-MLO-24-1200-6900-1 1200 AMP PULL SECTION 24” WIDE NEMA 1 ENCLOSURE MV-MLO-24-2000-6900-1 2000 AMP PULL SECTION 24” WIDE NEMA 1 ENCLOSURE 6900 V / NEMA 12 • Catalog Number Description MV-MLO-18-800-6900-12 800 AMP PULL SECTION 18” WIDE NEMA 12 ENCLOSURE MV-MLO-18-1200-6900-12 1200 AMP PULL SECTION 18” WIDE NEMA 12 ENCLOSURE MV-MLO-18-2000-6900-12 2000 AMP PULL SECTION 18” WIDE NEMA 12 ENCLOSURE MV-MLO-24-800-6900-12 800 AMP PULL SECTION 24” WIDE NEMA 12 ENCLOSURE MV-MLO-24-1200-6900-12 1200 AMP PULL SECTION 24” WIDE NEMA 12 ENCLOSURE MV-MLO-24-2000-6900-12 2000 AMP PULL SECTION 24” WIDE NEMA 12 ENCLOSURE For NEMA 3R change the last digit in the part number from 1 to 3R. 3 - 22 To order: call 412-968-0100 Engineered Medium Voltage Starter Products Load Interrupter Switch cfmvdisc series Highlights: Standard Features: Benshaw’s free standing medium voltage load break interrupter switch is the latest design in medium voltage high current switching equipment for a wide range of applications. The fused interrupter switch provides an economical means of disconnect and short circuit protection of medium voltage loads such as transformers, single circuit or multi-circuit systems. • Load break fault make The switch is provided in a NEMA rated enclosure configured for use as a standalone unit, in an equipment line-up or MCC. Key Advantages: • Bolts directly to Benshaw MCC line-up or starter • UL labeled up to 4800 volts • Available in 400, 600 and 1200 amp ratings • 60 kV BIL up to 7.2 kV • Symmetric fault ratings of 50 kA for 5 kV - 7.2 kV 45 kA for 2.4 kV • NEMA 12 enclosure • Viewing window to verify switch position • Enclosure MV door interlocked with switch mechanism to prevent access while switch is on • Operating mechanism lockable in the off position • Available up to 6600 volts • Load side grounding in off position • Class E fusing included* • Blown fuse indication • Configurable with added options • Welded 11 guage steel construction • Load break rated • Enclosure finish meets ASTM A252-9 or A525-83, G-90 designation • Line and load landing pads with NEMA bolt pattern Options: • Lockable front panel • Bus entry, left or right To order WEB STOCKED items: visit www.BenshawExpress.com 3 - 23 Engineered Medium Voltage Starter Products Load Interrupter Switch cfmvdisc series 2300 V Model Number Description CFMV-DISC-24-400-2300-12 * Dimensions (in.) H W D MV DISC SWITCH 400A 2300V TOP ENTRY/BOTTOM EXIT 92 24 30 CFMV-DISC-36-600-2300-12 * MV DISC SWITCH 600A 2300V BOTTOM ENTRY/TOP EXIT 92 36 36 CFMV-DISC-36-1200-2300-12 * MV DISC SWITCH 1200A 2300V BOTTOM ENTRY/TOP EXIT 92 36 36 3300 V Model Number Description CFMV-DISC-24-400-3300-12 * Dimensions (in.) H W D MV DISC SWITCH 400A 3300V TOP ENTRY/BOTTOM EXIT 92 24 30 CFMV-DISC-36-600-3300-12 * MV DISC SWITCH 600A 3300V BOTTOM ENTRY/TOP EXIT 92 36 36 CFMV-DISC-36-1200-3300-12 * MV DISC SWITCH 1200A 3300V BOTTOM ENTRY/TOP EXIT 92 36 36 4160 V Model Number Description CFMV-DISC-24-400-4160-12 * CFMV-DISC-36-600-4160-12 * CFMV-DISC-36-1200-4160-12 * Dimensions (in.) H W D MV DISC SWITCH 400A 4160V TOP ENTRY/BOTTOM EXIT 92 24 30 MV DISC SWITCH 600A 4160V BOTTOM ENTRY/TOP EXIT 92 36 36 MV DISC SWITCH 1200A 4160V BOTTOM ENTRY/TOP EXIT 92 36 36 6600 V Model Number Description CFMV-DISC-24-400-6600-12 ** CFMV-DISC-36-600-6600-12 ** CFMV-DISC-36-1200-6600-12 ** Dimensions (in.) H W D MV DISC SWITCH 400A 6600V TOP ENTRY/BOTTOM EXIT 92 24 30 MV DISC SWITCH 600A 6600V BOTTOM ENTRY/TOP EXIT 92 36 36 MV DISC SWITCH 1200A 6600V BOTTOM ENTRY/TOP EXIT 92 36 36 • See page 3-28 for available options. Options include horizontal bus, kirk key interlock and Main Lug Only (MLO) sections. * For use on motor load Class R fuse will be provided and must be specified by customer. ** Non UL listed disconnect switch. 3 - 24 To order: call 412-968-0100 Engineered Medium Voltage Starter Products Wound Rotor Starters Highlights: Wound rotor motors are typically used in applications requiring high starting torques, a limited number of operating speeds, or a stepped acceleration to achieve a soft start. Typical existing applications utilize an electromechanical starter on the stator and introduce multiple stages of resistance in the rotor via contactor arrangements to achieve a soft ramp. With the RediStart MX3, wound rotor control is greatly simplified. The RediStart consists of two major sections: 1) A solid-state stator control, and 2) secondary resistors into the rotor circuit from a separate 3-phase resistor bank. This achieves the high torque required by the application—with low inrush—while providing a smooth stepless start. This greatly reduces the maintenance cost of the typical electromechanical control. Single Step Rotor Control: The solid-state starter is wired to the motor stator circuit, and the resistor and shorting contactor are wired to the motor rotor circuit. The solid state starter accelerates the motor to slip speed (determined by the resistance value) and then activates the contactor to short the rotor. This allows the motor to accelerate to full speed. RATINGS Horsepower: 20–1500 HP Overload: 500% for 30 seconds 125% continuous StartingTorque: 0–100% Voltage: 200–1000 Vac Typical Resistance Steps: 1-2 Key Advantages: • Benshaw MX3 technology • Single step rotor control • Modular power stack design for ease of maintenance • Integral bypass contactor design • Advanced MX3 motor protection • Advanced MX3 metering function • Real time clock Multiple Step Rotor Circuit: WR RVSS series starters can be supplied with multiple stages of rotor resistor and contactor combinations. This arrangement may be necessary for multiple step starting of extremely high inertia loads, or for continuous operation at multiple speeds. Multiple steps of rotor resistance can be coordinated to achieve this. • 99 event log history Variable Speed Control: Variable speed control of wound rotor motors can be accomplished with the RediStart series control. By maintaining full output voltage of the control going to the stator of the wound rotor motor, and varying the resistance in the rotor, variable speed is accomplished. • Reduced in size and number of resistors needed • Modbus capable • Configurable output relays • Multistep & variable speed rotor control available • Reduced maintenance • Stepless control • Reduces inrush while maintaining torque Resistors must be rated for continuous duty operations. Variable loads (pumps and fans) only. To order WEB STOCKED items: visit www.BenshawExpress.com 3 - 25 Engineered Medium Voltage Starter Products Synchronous Starters sep series Highlights: The sync motor functions as an induction motor during start up. Once the motor approaches full synchronous speed, the Redistart DC exciter induces a constant polarity to the rotor causing the motor to lock into sync. Because the rotor’s field is constant and separately excited there is no slip required to produce torque, as with an induction motor. This allows the motor to run at synchronous speed. The Benshaw synchronous package consists of a solid state starter portion connected to the stator and an SEP (synchronous excitation package) that is connected to the rotor section in conjunction with a discharge resistor. This SEP is supplied for brush type and brushless exciters. Synchronous Benefits: The RediStart series solid state starter provides reduced voltage stepless acceleration and automatic synchronization of three phase AC synchronous motors. Synchronous motors are utilized for a number of reasons. They are used in applications that require precise motor speed. They are used to obtain greater efficiencies, and they are used for facility power factor correction. Since synchronous motors can be operated at leading power factor, they are used to correct a facility’s lagging power factor created by all the other induction motors being operated. This correction reduces the penalty a customer pays the utility company for creating poor power factor. RATINGS Horsepower: 20–1500 HP Overload: 500% for 30 seconds 125% continuous Starting Torque: 0–100% Voltage: 200–1000 Vac Includes discharge resistor and synchronous excitation package for brush type and brushless motor. Exciter Ratings: 125–250 Vdc 30–120 A Key Advantages: • Benshaw synchronous technology • Solid state synchronous rotor control • Modular power stack design for ease of maintenance • Integral bypass contactor design • Advanced synchronous motor protection • Can be added to existing equipment • Can be supplied with MX2 or MX3 starter control • Modbus communication • Configurable output relays • Reduced maintenance • Reduction in size compared to existing field control • Stepless control • Reduces inrush while maintaining torque • Brush type and brushless control 3 - 26 To order: call 412-968-0100 Mission critical reliability in any configuration Upright skid mounted Low profile skid mounted Fixed-mount circuit breaker MTM When it absolutely has to work, it absolutely has to be Benshaw. Industry experience Application experience • Aggregate and mining • Ball/hammer/rolling mills • Cement production • Centrifuges • Chemical processing • Chillers • Municipal fresh and waste water treatment • Compressors • Oil and gas production • Crushers/hydra pulpers • Power generation • Fans and blowers • Pulp and paper production • Mixers and refiners • Steel and aluminum • Pumps • Conveyors Motor control center with power factor correction To order WEB STOCKED items: visit www.BenshawExpress.com Protective relays and PLC logic 20 MW, 13.8 kV 3 - 27 MX 3 intelligent motor control centers, lineups, and Benshaw can custom configure intelligent, MX3 based motor starters, complete control centers and lineups to meet the needs of any load, in any industry. Incoming sections • Main breakers or disconnects • Main-Tie-Main arrangements Custom configured multiple unit MCC lineups • Main lug only sections • Transition sections to third party equipment • 1200 / 2000 / 3000 amp circuit breakers • 800 / 1200 / 2000 / 3000 amp horizontal bus • 400 / 600 / 1200 amp load break fault make disconnects • Reduced voltage / full voltage / feeder controls • Surge protection devices • Back to back construction • Metering and communications Intelligent MCC integration Integrated supervisory control and predictive maintenance systems In applications requiring the coordination and control of multiple RediStart™ starters and third party equipment, Benshaw has the experience and technology to design and deliver integrated control systems: • PC-based systems • Easy MCC networking • Local area networks • MTMS, disconnects, feeders, SSRV, ATL, PAM, 2 speed starters • Local/remote communications and control • Diagnostics and communications • Data collection and monitoring • Intelligent SSRVS power poles • PLC design, programming and integration • Online and offline predictive maintenance 3 - 28 To order: call 412-968-0100 main-tie-main arrangements FUSED DISCONNECT MTM 7.2 kV motor control center with integrated power factor correction 48" space savings vs. typical 96" competitive unit Packaged electrical and control systems FIXED MOUNT CIRCUIT BREAKER MTM (only 48” deep) Benshaw can also design and manufacture completelypackaged portable or stationary electrical systems for applications requiring self-contained modules, including: • 20- or 40-foot containers • Self-contained air conditioning and lighting • Low and medium voltage equipment • Remote monitoring and control • Personnel and support facilities DRAW OUT CIRCUIT BREAKER MTM with (6) 5 kV solid state starters To order WEB STOCKED items: visit www.BenshawExpress.com 3 - 29 Engineered Medium Voltage Starter Options Pilot Devices Push-Buttons Catalog Number Description A001 RAISED STOP PUSH-BUTTON - RED A002 FLUSH START PUSH-BUTTON - GREEN A003 JOG PUSH-BUTTON - YELLOW A004 OL RESET PUSH-BUTTON - (FOR EXTERNAL OL RELAY) - BLACK A005 RESET PUSH-BUTTON - BLACK A006 RAISED PUSH-BUTTON - SPECIFY COLOR AND FUNCTION A007 FLUSH PUSH-BUTTON - SPECIFY COLOR AND FUNCTION A008 MUSHROOM HEAD STOP PUSH-BUTTON - RED A009 ILLUMINATED PUSH-BUTTON - SPECIFY COLOR AND FUNCTION Pilot Lights Catalog Number Description A021 RED RUN LIGHT A022 GREEN STOP LIGHT A023 AMBER FAULT LIGHT A024 GREEN READY LIGHT A025 AMBER BYPASS LIGHT A026 RED LIGHT - SPECIFY FUNCTION A027 GREEN LIGHT - SPECIFY FUNCTION A028 AMBER LIGHT - SPECIFY FUNCTION A029 WHITE LIGHT - SPECIFY FUNCTION A030 BLUE LIGHT - SPECIFY FUNCTION A031 PUSH TO TEST CONTACT ASSEMBLY (ADDITION TO ABOVE) 3 - 30 To order: call 412-968-0100 Engineered Medium Voltage Starter Options Pilot Devices Selector Switches Catalog Number Description A041 HAND - OFF - AUTO SELECTOR SWITCH A042 LOCAL - OFF - REMOTE SELECTOR SWITCH A043 KEY OPERATED HAND - OFF - AUTO SELECTOR SWITCH A044 DUAL RAMPS SELECTOR SWITCH A045 TWO POSTION SELECTOR SWITCH - SPECIFY FUNCTION A046 THREE POSITION SELECTOR SWITCH - SPECIFY FUNCTION A047 OTHER SLECTOR SWITCH - SPECIFY FUNCTION AND TYPE Meters * Catalog Number Description A061 SINGLE PHASE ANALOG AMMETER - INCLUDES CT’S * A062 ANALOG AMMETER WITH THREE PHASE SELECTOR SWITCH - INCLUDES CT’s * A065 ELAPSED TIME METER A066 OPERATIONS COUNTER A069 OTHER POWER METERING - SPECIFY FUNCTION A075 ANALOG VOLTMETER, SINGLE PHASE * A076 ANALOG VOLTMETER WITH THREE PHASE SELECTOR SWITCH * A077 AC WATTMETER A078 AC WATT HOUR METER Switchboard type To order WEB STOCKED items: visit www.BenshawExpress.com 3 - 31 Engineered Medium Voltage Starter Options Control Options MX3 Options Catalog Number Description A401 DOOR MOUNTED COMMUNICATIONS PACKAGE - INCLUDES DOOR MOUNTED CONNECTOR AND RS232/485 CARD MXCOMPA343 PROFIBUS COMMUNICATIONS BRIDGE MXCOMEA345 ETHERNET COMMUNICATIONS BRIDGE MXCOMDA344 DEVICENET COMMUNICATIONS BRIDGE A405 POWER OUTAGE RIDE THRU - THIS OPTION ALLOWS THE STARTER TO AUTOMATICALLY RESTART AFTER A POWER LOSS OF UP TO 30 SECS. CUSTOMER MUST SUPPLY SEPARATE SOURCE OF UNINTERRUPTED 120V TO THE STARTER. A406 RTD MODULE - UNIT WILL ACCEPT 8 INPUT RTD'S. RTD'S MUST BE 100 OHM PLATINUM. (AVAILABLE FOR REMOTE MOUNTING. CONSULT FACTORY FOR DETAILS) A407 RTD MODULE - UNIT WILL ACCEPT 16 INPUT RTD'S. RTD'S MUST BE 100 OHM PLATINUM. (AVAILABLE FOR REMOTE MOUNTING. CONSULT FACTORY FOR DETAILS) A411 1000 VA UPS / 700 W FOR 120V SUPPLY INSTEAD OF CUSTOMER SUPPLIED FOR OPTION A405 POWER OUTAGE RIDE THRU Emergency Start Options Catalog Number Description A410 EMERGENCY / ACROSS THE LINE BYPASS OPTION, INCLUDES START / STOP PUSH-BUTTONS, OVERLOAD RELAY AND CURRENT TRANSFORMERS AND SELECTOR SWITCH 3 - 32 To order: call 412-968-0100 Engineered Medium Voltage Starter Options Control Options Control Power Transformers Catalog Number Description A105 500 VA ADDITIONAL CONTROL POWER A106 1000 VA ADDITIONAL CONTROL POWER A107 SPECIFY CONTROL POWER AMOUNT A110 1500 VA ADDITIONAL CONTROL POWER A111 2500 VA ADDITIONAL CONTROL POWER General Purpose Control Relays Catalog Number Description A121 THREE POLE RELAY - SPECIFY FUNCTION A122 FOUR POLE RELAY - SPECIFY FUNCTION A123 OTHER RELAYS - SPECIFY FUNCTION AND TYPE A124 ON DELAY TIMER - SPECIFY FUNCTION AND TIME A125 OFF DELAY TIMER - SPECIFY FUNCTION AND TIME A126 OTHER TIMERS - SPECIFY FUNCTION AND TIME A127 GROUND FAULT RELAY - FOR EQUIPMENT PROTECTION ONLY Transducers Catalog Number Description A141 TRANSDUCER OUTPUT 0-5VDC BASED ON MOTOR FLA A142 TRANSDUCER OUTPUT 4 - 20ma BASED ON MOTOR FLA A145 TRANSDUCER OUTPUT 4 - 20ma BASED ON MOTOR VOLTAGE To order WEB STOCKED items: visit www.BenshawExpress.com 3 - 33 Engineered Medium Voltage Starter Options Motor Protective Relays The following protective relays include the necessary current and potential transformers included. For optional zero sequence ground fault sensing, the appropriate current transformer should be added. Protective Relays Catalog Number Description A826 MULTILIN 369 W / RTD, METERING AND COMMUNICATIONS OPTIONS A827 MULTILIN 469 A828 MULTILIN MPM (REQUIRES 369/469) A829 MULTILIN PQM W / ANALOG OUTPUT OPTIONS A830 CUTLER HAMMER MP4000 A831 SCHWEITZER SEL 710 A832 SCHWEITZER SEL 749M A838OTHER Protective Relay Options Catalog Number Description A875 GROUND FAULT CT, 2000:1, 4.0:DIA. (FOR MX3 USE) A876 GROUND FAULT CT, 2000:1, 8.13:DIA. (FOR MX3 USE) 3 - 34 To order: call 412-968-0100 Engineered Medium Voltage Starter Options Enclosure Options 230 V 208 V 240 V 480 V 575 V A151 Catalog Number 2 HP 2 HP 5 HP 7.5 HP A152 3 HP 3 HP 7.5 HP 10 HP A153 7.5 HP 7.5 HP 10 HP 15 HP A154 7.5 HP 10 HP 20 HP 20 HP • This option will add a three phase electromechanical contactor and motor OL relay along with fuses. Customer must provide two wire start command for starting and stopping the starter unless otherwise specified. • Please note that the three phase power for the above starters is provided by the customer. Enclosure Options Catalog Number Description A171 SPACE HEATER WITH THERMOSTAT A251 DOOR INTERLOCK SWITCH A252 SINGLE KEY KIRK KEY INTERLOCK A255 MULTIPLE ENCLOSURE MECHANICAL DOOR INTERLOCK A256 ENCLOSURE UPSIZING - 24" W TO 36" W A257 ENCLOSURE UPSIZING - 36" W TO 45" W A258 ENCLOSURE UPSIZING - 32" D TO 36" D Bus Options Catalog Number Description A259A HORIZONTAL BUS - TIN PLATED COPPER; NON-INSULATED, 800 AMP A259B HORIZONTAL BUS - TIN PLATED COPPER; NON-INSULATED, 1200 AMP A259C HORIZONTAL BUS - TIN PLATED COPPER; NON-INSULATED, 2000 AMP A259D HORIZONTAL BUS - TIN PLATED COPPER; INSULATED, 800 AMP A259E HORIZONTAL BUS - TIN PLATED COPPER; INSULATED, 1200 AMP A259F HORIZONTAL BUS - TIN PLATED COPPER; INSULATED, 2000 AMP A260A BUS SPLICE KIT - TIN PLATED COPPER, NON-INSULATED, 800 AMP A260B BUS SPLICE KIT - TIN PLATED COPPER, NON-INSULATED, 1200 AMP A260C BUS SPLICE KIT - TIN PLATED COPPER, NON-INSULATED, 2000 AMP A260D BUS SPLICE KIT - TIN PLATED COPPER, INSULATED, 800 AMP A260E BUS SPLICE KIT - TIN PLATED COPPER, INSULATED, 1200 AMP A260F BUS SPLICE KIT - TIN PLATED COPPER, INSULATED, 2000 AMP • Replace V with the system voltage and ENC with enclosure rating in part number. • Main lug only sections are recommended for bottom entry configurations. To order WEB STOCKED items: visit www.BenshawExpress.com 3 - 35 Engineered Medium Voltage Starter Options Power Factor Correction Capacitors Power factor correction capacitors are available in two options. If the starter requires a UL label, the power factor capacitors are installed on the top of the unit as standard (capacitors are shipped loose and must be installed by customer). This will add twenty-eight inches to the enclosure height. For remote mount, contact factory. For units not requiring UL approval, capacitors may be installed inside the enclosure. Both options require enclosure width to increase to the next standard size to accommodate the added contactor. Capacitors are three phase, supplied with three fuses, rated for 60 Hz operation. Includes hardware needed to top mount and wire capacitors. Non-UL Labeled Starter 2,300 V Inside Mount Catalog Number Description A701 PFCC, MV 25KVAR A702 PFCC, MV 50KVAR A703 PFCC, MV 75KVAR A704 PFCC, MV 100KVAR A705 PFCC, MV 125KVAR A706 PFCC, MV 150KVAR A707 PFCC, MV 175KVAR A708 PFCC, MV 200KVAR A709 PFCC, MV 225KVAR A710 PFCC, MV 250KVAR A711 PFCC, MV 275KVAR UL Labeled Starter 2,300 V Inside Mount - 28” Height Adder (Capacitor/mounting components shipped loose) Catalog Number Description A725 PFCC, MV 25KVAR A726 PFCC, MV 50KVAR A727 PFCC, MV 75KVAR A728 PFCC, MV 100KVAR A729 PFCC, MV 125KVAR A730 PFCC, MV 150KVAR A731 PFCC, MV 175KVAR A732 PFCC, MV 200KVAR A733 PFCC, MV 225KVAR A734 PFCC, MV 250KVAR A735 PFCC, MV 275KVAR • Please consult factory for capacitor requirements above 275KVAR or above 4,160 V. • De-tuning reactors see page 3-38. 3 - 36 To order: call 412-968-0100 Engineered Medium Voltage Starter Options Power Factor Correction Capacitors Power factor correction capacitors are available in two options. If the starter requires a UL label, the power factor capacitors are installed on the top of the unit as standard (capacitors are shipped loose and must be installed by customer). This will add twenty-eight inches to the enclosure height. For remote mount, contact factory. For units not requiring UL approval, capacitors may be installed inside the enclosure. Both options require enclosure width to increase to the next standard size to accommodate the added contactor. Capacitors are three phase, supplied with three fuses, rated for 60 Hz operation. Includes hardware needed to top mount and wire capacitors. Non-UL Labeled Starter 4,160 V Inside Mount Catalog Number Description A775 PFCC, MV 25KVAR A776 PFCC, MV 50KVAR A777 PFCC, MV 75KVAR A778 PFCC, MV 100KVAR A779 PFCC, MV 125KVAR A780 PFCC, MV 150KVAR A781 PFCC, MV 175KVAR A782 PFCC, MV 200KVAR A783 PFCC, MV 225KVAR A784 PFCC, MV 250KVAR A785 PFCC, MV 275KVAR UL Labeled Starter 4,160 V Inside Mount - 28” Height Adder (Capacitor/mounting components shipped loose) Catalog Number Description A801 PFCC, MV 25KVAR A802 PFCC, MV 50KVAR A803 PFCC, MV 75KVAR A804 PFCC, MV 100KVAR A805 PFCC, MV 125KVAR A806 PFCC, MV 150KVAR A807 PFCC, MV 175KVAR A808 PFCC, MV 200KVAR A809 PFCC, MV 225KVAR A810 PFCC, MV 250KVAR A811 PFCC, MV 275KVAR • Please consult factory for capacitor requirements above 275KVAR or above 4,160 V. • De-tuning reactors see page 3-38. To order WEB STOCKED items: visit www.BenshawExpress.com 3 - 37 Engineered Medium Voltage Starter Options Surge / Lightning Arrestors The surge or lightning arrestors are available in two options. If the unit is required to be UL approved the surge arrestors must be installed on the top of the unit (components are shipped loose and must be installed by customer). This will add eighteen inches to the height of the enclosure. For units not requiring UL approval the arrestors may be installed inside the enclosure. This requires the enclosure width to increase to the next standard size. Includes the hardware necessary to mount and wire the arrestors and the increased size of the enclosure where required. Non-UL Labeled Starter Inside Mount Catalog Number Description A901 SURGE ARRESTOR, 2300VAC A902 SURGE ARRESTOR, 3300VAC A903 SURGE ARRESTOR, 4160VAC A904 SURGE ARRESTOR, 4800VAC A905 SURGE ARRESTOR, 6900VAC A906 SURGE ARRESTOR, 9000VAC A907 SURGE ARRESTOR, 12000VAC UL Labeled Starter Top Mount - 18” Height Adder (18”H x 30”W x 24”D top hat shipped loose) Catalog Number Description A925 SURGE ARRESTOR, 2300VAC A926 SURGE ARRESTOR, 3300VAC A927 SURGE ARRESTOR, 4160VAC A928 SURGE ARRESTOR, 4800VAC A929 SURGE ARRESTOR, 6900VAC A930 SURGE ARRESTOR, 9000VAC A931 SURGE ARRESTOR, 12000VAC 3 - 38 To order: call 412-968-0100 Engineered Medium Voltage Starter Options Surge Capacitors Surge capacitors will be supplied in a top hat package for starters that must maintain the UL label. This will add to the height of the enclosure (components are shipped loose and must be installed by customer). For non-UL units the capacitors are packaged into the unit, this increases the width of the enclosure up to the next standard size. Non-UL Labeled Starter Inside Mount Catalog Number Description A950 SURGE CAPACITOR, 2300VAC A951 SURGE CAPACITOR, 3300VAC A952 SURGE CAPACITOR, 4160VAC A953 SURGE CAPACITOR, 4800VAC A954 SURGE CAPACITOR, 6900VAC A955 SURGE CAPACITOR, 9000VAC A956 SURGE CAPACITOR, 15KV UL Labeled Starter Top Mount - 18” Height Adder (18”H x 30”W x 24”D top hat shipped loose) Catalog Number Description A975 SURGE CAPACITOR, 2300VAC A976 SURGE CAPACITOR, 3300VAC A977 SURGE CAPACITOR, 4160VAC A978 SURGE CAPACITOR, 4800VAC A979 SURGE CAPACITOR, 6900VAC A980 SURGE CAPACITOR, 9000VAC A981 SURGE CAPACITOR, 15KV To order WEB STOCKED items: visit www.BenshawExpress.com 3 - 39 Engineered Medium Voltage Starter Options Line Reactors For 2.4 kV solid state starters, line reactors are not required. For 5 kV/7.2 kV solid state starters, line reactors are required when the supply source transformer is greater than 20 MVA (5% Impedence) or the motor lead wiring length is 1,000 feet or greater. For systems with custom motor control lineups and power factor correction capacitors, consult the factory. For 13.8 kV starters, consult factory for the requirement of line reactors. The line reactors are available in two options. If the unit is required to be UL approved the reactors must be installed on the top of the unit (reactors are shipped loose and must be installed by customer). This will add to the height of the enclosure. For units not requiring UL approval the reactors may be installed inside the enclosure. The inside mounting requires the enclosure width to increase to accommodate the added reactor. The price includes the hardware necessary to mount and wire the reactors and the increased size of the enclosure where required. A de-tuning reactor may be required to protect the power system from the adverse interaction of capacitors and non-linear loads. To ensure the power factor correction device is properly applied consult a qualified engineer or provide your single line electrical diagrams to Benshaw for evaluation. 4,160 V UL Labeled Starter Inside Mount Catalog Number Description A985 750 HORSEPOWER A986 1500 HORSEPOWER A987 3000 HORSEPOWER A988 >3000 HORSEPOWER 4,160 V UL Labeled Starter Top Mount • Dimensions (in.) Catalog Number HP A991 750 222224 A992 1500 232424 A993 3000 232424 A994 >3000--- H W D Consult factory on other voltage ratings in the 5 and 7.2 kV class. 3 - 40 To order: call 412-968-0100 Engineered Medium Voltage Starter Options Documentation Approval Documentation Catalog Number Description 26A1 APPROVAL DRAWINGS - 2 SETS ANSI B SIZE - STANDARD CATALOG STARTER 26A6 SUBMITTAL PACKAGE / APPROVAL DRAWINGS PER 26A1 PLUS MAJOR COMP. CUTSHEETS 26A12 COMPACT DISC DRAWING FILE - AUTOCAD DRAWINGS - ACAD 14 26A13 E-MAIL DRAWINGS IN AUTOCAD FORMAT - ACAD 14 26A14 * SPECIAL PROJECT DRAWINGS O&M Manuals Catalog Number Description 25A1 0&M MANUALS Witness Test Catalog Number Description 27A1 ** WITNESS TEST • The distribution date of documentation is established after receipt of complete technical and commercial requirements along with the purchase order. When final approval drawings are returned and accepted by Benshaw, manufacturing resources are allocated, material procurement is initiated, and the ship date is scheduled. Documentation is sent by standard service to the address provided. * Special project drawings requirements are evaluated on a case by case basis. The detailed requirements must be provided in project specifications. ** Witness testing includes a testing plan and procedure that must be reviewed and approved in advance by the customer. Benshaw has the utmost regard for the safety of its employees and its customers, so we believe it is prudent to restrict direct customer access to the equipment when main power is applied. To order WEB STOCKED items: visit www.BenshawExpress.com 3 - 41 3 - 42 To order: call 412-968-0100 Low Voltage Starters Standard Low Voltage Starter Products MX3 Controller...........................................................2 MX2 Controller...........................................................4 Open Chassis Solid State Starters............................7 Prepackaged Starters.............................................16 Engineered Low Voltage Starter Products Wound Rotor Starters.............................................25 Synchronous Starters.............................................26 Solid State Starters with Reversing Control...........27 Solid State Starters with Two Speed Control..........28 Solid State Starters................................................29 To order WEB STOCKED items: visit www.BenshawExpress.com 4-1 Standard Low Voltage Starter Products Intelligent Motor Control mx3 controller KEYPAD (INCLUDED) OPTIONAL RTD MODULES Highlights: Key Features: Next generation MX technology forms the backbone of Benshaw’s entire line of intelligent medium voltage motor controls. With fiber optic firing, enhanced programming capabilities, ease of use, and a unique, flexible architecture—Benshaw’s MX3 controller delivers unprecedented functionality and all of the rugged, dependable performance you’ve come to expect a the world leader in solid state motor controls and drives. 3 MX3 controllers, power components, software and sensors are all designed, built and tested to perform as an integrated control system, eliminating the coordination and performance problems inherent in other forms of reduced voltage starting. With more built-in features, more configurable options, greater expandability and a broader communications capability than any other motor control on the market, Benshaw’s next generation MX3 technology will shorten your commissioning times, improve motor performance and protection, enhance diagnostic capability and streamline many electrical system monitoring and maintenance tasks. 4-2 FIBER OPTIC FIRING •Integrated technology •Noise immunity •High voltage isolation •Safe, reliable SCR control • High performance motor control with multiple starting modes built-in • Patented CYCLO Converter control from 1 to 40% speed • Flexible, programmable I/O • Integrated motor protection • Line and motor metering • Diagnostic capabilities with event log and real-time clock • UL, CUL, NEC, NEMA compliance • Built-in remote self-testing (BIST) • Expanded communications capabilities • Intelligent SCR power poles • Intelligent MV MCC integration To order: call 412-968-0100 Standard Low Voltage Starter Products Intelligent Motor Control mx3 controller control features Multiple Starting Modes: • Control power low • Voltage ramp • Stack over temperature • Current ramp • Motor PTC input - Adjustable initial current • RTD modules - Adjustable maximum current - Adjustable ramp time • Torque ramp (TruTorque) - Adjustable initial torque - Adjustable maximum torque Metering: • Accuracy: - 3% out-of-box - 2% factory calibrated • Average current • L1 current - Adjustable ramp time • L2 current • Power ramp • L3 current - Adjustable initial torque • Current imbalance % - Adjustable maximum torque • Ground fault current - Adjustable ramp time • L1 – L2 voltage • Linear/tach feedback control • L2 – L3 voltage • CYCLO converter control • Average volts • L3 – L1 voltage • Overload % Motor Protection: • Power factor • Motor thermal overload • Watts • Independent starting and running OL’s • VA • Up to speed timer exceeded • KW hours • VARS 8 Digital Inputs Configurable to: • Stop • Fault 1 Analog 4 – 20 mA / 0 – 10 Vdc Input Configurable to: • Trip high level • Fault reset • Trip low level • Bypass / inline confirm 1 Analog 4 – 20 mA / 0 – 10 Vdc Output Configurable to: • OL reset • Local/remote selection • Heater enable • Current (0 – 200%/0 – 800%) • Heater disable • Voltage (0 – 150%) • Dual ramp selection • OL (0 – 150%) • 1 dedicated start input • kW (0 – 10 kW/0 – 100 kW) • Disconnect • MW (0 – 1 Mw) • Slow speed • Analog input (0 – 100%) • Brake enable • Firing (0 – 100%) • Brake disable • Calibration 6 Relay Outputs Configurable to: User Interface: • Faulted • Running • Up to speed • Alarm condition • Ready condition • Locked out • Over current • Event log (99 events) • Door mounted LCD display - Set/examine operating parameters - View status information, line current, voltage and frequency • Under current - Start and stop the solid state starter • OL alarm 1 Communication Port: • Shunt trip • ModBus / RS485 • Low line voltage • MW hours • Low line frequency • Phase order • High line frequency • Line frequency • Phase reversal • Analog input • Phase loss • Analog output • Instantaneous overcurrent • Run time — days • Overcurrent • Run time — hours • Undercurrent • # of starts • Slow speed forward/ reverse • Current imbalance • Tru Torque % • DC braking • Ground fault (residual or zero sequence) • Power % • Cooling fan • Shorted or open SCR • Last starting duration • Disconnect fault • RTD temperatures • Inline contactor fault • Real-time clock • Ground fault • Energy saver indication • Heating indication • Peak starting current To order WEB STOCKED items: visit www.BenshawExpress.com Advanced Functionality: • Dual ramp selection • Adjustable kick current • Programmable decel modes • MV BIST test (built-in self test) 4-3 Standard Low Voltage Starter Products Intelligent Motor Control mx2 controller OPTIONAL KEYPAD MX2 BOARD Standard Features: • High performance motor control with multiple starting modes built in • Jogging 7 and 14% speed Highlights: The new MX control technology from Benshaw provides a powerful, flexible, intelligent low voltage motor control platform. MX2-based controls offer multiple, user selectable starting modes, an increased selection of configurable digital and analog I/O’s, comprehensive builtin metering capabilities, unprecedented onboard protection and an easy to use, intuitive user interface. 2 The new control board terminal configuration—coupled with programmable burden CT settings—makes Benshaw’s MX2 technology an excellent choice for a wide range of intelligent, soft start motor control applications. With more built-in starting modes, more built-in protection features, additional communications capabilities, improved noise immunity, a more complete user I/O and CE compliance, Benshaw’s new MX2based low voltage motor controls raise the bar for intelligent, lowcost, soft start motor control. When you factor in our 24/7 comprehensive technical support, we think you’ll find Benshaw’s MX2-based controls to be an excellent value. 4-4 • 3 user configurable digital inputs • 2 fixed inputs for start and bypass confirm • 3 user configurable output relays and 1 fixed bypass confirm • User configurable analog I/O • Programmable burden CT settings • Residual ground fault • Advanced line / motor metering • DC braking light duty • Power stack thermistor • Data snapshot of each fault • Power up on start • 1000V capable • Energy saver • Remote keypad ready • CE, UL, CUL, NEMA compliance • Built-in self-testing (BIST) • ModBus 485 plus expanded communications capabilities with optional bridges To order: call 412-968-0100 Standard Low Voltage Starter Products Intelligent Motor Control mx2 controller control features Multiple Starting Modes: • Disconnect fault • Voltage ramp • Inline contactor fault • Current ramp • Control power low - Adjustable initial current • Stack over temperature 3 Digital Inputs Configurable to: • Stop • Fault 1 Analog 4 – 20 mA / 0 – 10 Vdc Input Configurable to: • Trip high level • Fault reset • Trip low level • +/- 2% accuracy • Bypass/confirmation & inline • Average current • OL reset 1 Analog 4 – 20mA / 0 – 10Vdc Output Configurable to: • L1 current • Local/remote selection • L2 current • Heater enable • L3 current • Heater disable - Adjustable ramp time • Current imbalance % • Dual ramp selection • Power ramp • Ground fault amps/ residual • 1 dedicated start input - Adjustable maximum current - Adjustable ramp time • Torque ramp (True Torque) - Adjustable initial torque - Adjustable maximum torque - Adjustable initial torque - Adjustable maximum torque Metering: • Average volts • L1 – L2 voltage • 1 dedicated bypass 3 Relay Outputs Configurable to: • Current (0 – 200%/0 – 800%) • Voltage (0 – 150%) • OL (0 – 150%) • kW (0 – 10 kW/0 – 100 kW) • MW (0 – 1 MW) • Analog input (0 – 100%) • Firing (0 – 100%) • Calibration - Adjustable ramp time • L2 – L3 voltage • Linear/tach feedback control • L3 – L1 voltage • Overload % • Jogging 7 and 14% speed • Faulted fail safe and non fail safe • Power factor • Running • Watts Motor Protection: • Up to speed • VA • Motor thermal overload • Alarm condition • VARS • Independent starting and running OL’s • Ready condition - Set/examine operating parameters • KW hours • Locked out - View status information • Up to speed timer exceeded • MW hours • Over current trip • Phase order • Under current trip • Low line voltage • Line frequency • OL alarm - View line current, voltage and frequency in real time • Low line frequency • Analog input • High line frequency • Analog output • Shunt trip fail safe and non fail safe • Phase reversal • Run time — days • Ground fault 1 Communication Port: • Phase loss • Run time — hours • Energy saver indication • ModBus / RS485 • Instantaneous overcurrent • # of starts • Heating indication Advanced Functionality: • Overcurrent • Tru Torque % • Dual ramp selection • Undercurrent • Power % • Slow speed forward/ reverse • Current imbalance • Peak starting current • Ground fault residual • Last starting duration • Shorted SCR • Starter off • DC braking • Cooling fan • 1 fixed bypass To order WEB STOCKED items: visit www.BenshawExpress.com User Interface: • Standard board-mounted LED interface • Optional remote mount LCD display - Start and stop the solid state starter • Adjustable kick current • Programmable decel modes • LV BIST test (built-in self test) 4-5 Standard Low Voltage Starter Products Intelligent Motor Control mx3 / mx2 controllers control feature comparison MISCELLANEOUSMX2 MX3 PROTECTIONMX2 MX3 USER I/O MX2 MX3 Voltage Ramp Separate Starting/Running Programmable Digital Inputs Current Ramp Overload Classes Programmable Digital Outputs TruTorque™ Ramp Adj. Hot/Cold Ratio User Analog Input Power Ramp Adj. Cooling Time Tach/Speed Control Ramp Linear Ramp Profiles Programmable User Analog Output Intelligent Start Lockout Local/Remote Source Input Adj. OL Lockout Level Power Up Start Over/Under Current Protection Dual Ramps Retained OL When Power Lost METERINGMX2 MX3 Kicking Current Imbalance Protection Full Voltage and Current Metering Voltage Decel IOC (Instantaneous Over Current) True RMS Calculation TruTorque™ Decel Open/Shorted SCR Detection Factory Menu Calibration DC Braking Overcurrent/Shear Pin Current Imbalance Meter Heater/Antiwindmill Undercurrent/Load Loss Ground Fault Meter Jogging 7-14% Speed Residual Ground Fault Protection Watt Meters Squared and S Ramp Profiles Slow Speed Cyclo™ Operation Zero Seq. Ground Fault Protection KVA Meters 0-40% speed Starts Per Hour VAR Meter Inside Delta RTD Monitoring Watt Hour Meters Motor PTC Line Frequency Meter Wye-Delta/Electromechanical Control Phase Controller Stack OT Switch Power Factor Meter Current Follower Stack Thermistor Input % OL Meter ATL Backspin Timer Time Until OL Lockout Release Meter Time Between Starts Phase Rotation Meter Phase Rotation & Power and % TruTorque™ Meter Overvoltage Run Time Meter Undervoltage Number of Starts Meter Phase Loss Peak Current of Last Start Meter UTS/Stall Timer Last Starting Time Meter Zero Speed Switch Analog Input Meter PF Trip Real Time Clock PORT (Power Outage Ride Through) RTD Meters Keypad Fault Reset Adj. Auto Fault Reset Timer MISCELLANEOUSMX2 MX3 Adj. No. of Auto Resets Before Lockout LV BIST Decel After Fault MV BIST Fault Log LV Powered BIST Time and Date Stamp 9 Data Snapshots of Each Fault 4-6 Event Log (last 99 events) Fault Classes To order: call 412-968-0100 Standard Low Voltage Starter Products Open Chassis Solid State Starters rc series with mx3 or mx2 Technology non-bypassed / continuous duty, 1–1,200 hp / 600 Vac Key Advantages: • Economical at low horsepower • High duty cycle starting • Long starting times • Suitable for jogging applications • Fan cooled stack • Energy saver applications • Integrated motor protection • Modbus standard / Profibus, Ethernet, DeviceNet, Ethernet IP web addressable communication protocols are available via optional communication bridges Highlights: The RC Series Solid State Starter combines the high performance MX2 or MX3 control with the rugged, continuous duty, fan cooled RC stack. • 1.25 service factor • Integrated metering and diagnostics • Multiple starting ramps for various applications The MX2 or MX3 series control provides users with a powerful group of programming parameters, designed for flexibility in industrial applications. The MX2 and MX3 both provide simple setup and commissioning via the Quick Start Menu. The RC power section is a rugged non-bypassed section. It is an economical solution at low horse-power. In addition, the fan cooled stack provides high duty cycle and high inertia starting and energy saver operation. To order WEB STOCKED items: visit www.BenshawExpress.com 4-7 Standard Low Voltage Starter Products Open Chassis Solid State Starters rc3 series with mx3 Technology non-bypassed /continuous duty, 1–1,200 hp / 600 Vac 500% Current for 30 Sec. / 125% Continuous Rated Model Number A RC3-0-S-027A-31C RC3-0-S-040A-31C RC3-0-S-052A-31C RC3-0-S-065A-32C RC3-0-S-077A-32C RC3-0-S-096A-33C RC3-0-S-125A-34C RC3-0-S-156A-34C RC3-0-S-180A-34C RC3-0-S-240A-35C RC3-0-S-302A-35C RC3-0-S-361A-35C RC3-0-S-414A-35C RC3-0-S-477A-35C RC3-0-S-515A-36C RC3-0-S-590A-36C 27 Horsepower Dimensions (in.) 208 V 240 V 480 V 575 V H W D 7.5 10 20 25 14 9.9 8.7 Weight (lbs.) 15 4010153040 14 9.9 8.7 15 5215204050 14 9.9 8.7 18 6520255060 18 10 10.4 18 7725306075 18 10 10.4 18 96 30 - 75 100 27 10 10.4 19 125 40 50 100 125 27 10 10.4 45 156 50 60 125 150 24 22 10.9 45 180 60 75 150 200 24 22 10.9 45 240 75 100 200 250 26 22 10.9 55 302100125250300 26 22 10.9 55 361125150300400 26 22 10.9 60 414 150 - 350 - 26 22 10.9 150 477 - 200 400 500 26 22 10.9 150 515 200 - 450 - 36.8 29 11.5 150 590 - 250 500 600 36.8 29 11.5 160 • Unit requires separate 120 V control power. • Unit includes remote mountable LCD keypad (KPMX3CBL2M) with 2 meter cable. Please order part number, KPMX3CBL2M, with chassis. The keypad is shipped loose. ## Built-to-order: Please allow one week for shipment. Catalog Number Description KPMX3CBL2M NEMA 12/3R Remote Keypad w/ 2 Meter cable A340D Chassis Mounted Display MX2 4-8 To order: call 412-968-0100 Standard Low Voltage Starter Products Open Chassis Solid State Starters rc2 series with mx2 Technology non-bypassed /continuous duty, 1–1,200 hp / 600 Vac 500% Current for 30 Sec. / 125% Continuous Rated Model Number A RC2-0-S-027A-31C RC2-0-S-040A-31C RC2-0-S-052A-31C RC2-0-S-065A-32C RC2-0-S-077A-32C RC2-0-S-096A-33C RC2-0-S-125A-34C RC2-0-S-156A-34C RC2-0-S-180A-34C RC2-0-S-240A-35C RC2-0-S-302A-35C RC2-0-S-361A-35C RC2-0-S-414A-35C RC2-0-S-477A-35C RC2-0-S-515A-36C RC2-0-S-590A-36C 27 Horsepower Dimensions (in.) 208 V 240 V 480 V 575 V H W D 7.5 10 20 25 14 9.9 7.9 Weight (lbs.) 15 4010153040 14 9.9 7.9 15 5215204050 14 9.9 7.9 18 6520255060 18 10 9.6 18 7725306075 18 10 9.6 18 96 30 - 75 100 27 10 9.6 19 125 40 50 100 125 27 10 19.6 45 156 50 60 125 150 24 22 10.1 45 180 60 75 150 200 24 22 10.1 45 240 75 100 200 250 26 22 10.1 55 302100125250300 26 22 10.1 55 361125150300400 26 22 10.1 60 414 150 - 350 - 26 22 10.1 150 477 - 200 400 500 26 22 10.1 150 515 200 - 450 - 36.8 29 10.7 150 590 - 250 500 600 36.8 29 10.7 160 • Unit requires separate 120 V control power. • Unit includes standard board-mounted LED interface. The optional LCD interface is shown. The keypad is shipped loose. ## Built-to-order: Please allow one week for shipment. Catalog Number Description KPMX3CBL2M NEMA 12/3R Remote Keypad w/ 2 Meter cable A340D Chassis Mounted Display MX2 To order WEB STOCKED items: visit www.BenshawExpress.com 4-9 Standard Low Voltage Starter Products Open Chassis Solid State Starters rb series with mx3 or mx2 Technology with integral bypass NEMA 2-HOLE PATTERN (BOTTOM ENTRY/ BOTTOM EXIT) RB Power Pole — 180A SCR’s IN REVERSE PARALLEL CONFIGURATION Dv/DT PROTECTION STACK OVER-TEMPERATURE PROTECTION NEMA 2-HOLE PATTERN (TOP ENTRY/TOP EXIT) INTEGRAL BYPASS CONTACTOR Highlights: Key Advantages: Benshaw’s RB series solid state starter combines the high performance MX2 or MX3 technology with a rugged, compact, integral bypass RB series power section. • Small, compact design The MX2 or MX3 technology provides users with a powerful group of programming parameters, designed for flexibility in across a wide range of industrial applications. Both MX2 and MX3 controls provide simple setup and commissioning via the Quick Start Menu. The RB power section is a rugged, heavy duty solid state starter section designed with integral bypass contactors for a compact, efficient profile. The modular design includes separate poles for each phase for ease of maintenance. • Modular power stack assembly for ease of maintenance • ModBus standard / other Fieldbus optional • Multiple starting ramps for various applications • Integrated metering system diagnostics • Integral bypass contactors for efficient operation, eliminating the need for external fans • Integrated motor protection • Dual ramp capability for loaded / unloaded applications • Power stack has multiple ratings for application flexibility 4 - 10 To order: call 412-968-0100 Standard Low Voltage Starter Products Open Chassis Solid State Starters rb series with mx3 or mx2 Technology product selection guide Model Number Horsepower 208 V 240 V 10 480 V 20 Dimensions (in.) 575 V H W D STANDARD DUTY RB2-1-S-027A-11C 7.5 350% for 30 Sec. 115% Continuous RB2-1-S-040A-11C 1015 3040 14 10 6.9 25 14106.9 RB2-1-S-052A-12C 1520 4050 14 10 6.9 RB2-1-S-065A-12C 2025 5060 14 10 6.9 RB2-1-S-077A-13C 2530 6075 15 10 7.7 RB2-1-S-096A-13C 30 40 75 100 15107.7 RB2-1-S-125A-14C 40 50 100 125 19.512.3 9.6 RB2-1-S-156A-14C 50 60 125 150 21.312.3 9.6 RB2-1-S-180A-14C 60 75 150 200 21.312.3 9.6 RB2-1-S-240A-15C 75 100 200 250 22.812.5 9.6 RB2-1-S-302A-15C 100125 250300 22.8 12.5 9.6 RB2-1-S-361A-16C 125150 300400 24.6 13.4 9.6 RB2-1-S-414A-17C 150- 350- 27.6 18.5 10.9 RB2-1-S-477A-17C RB2-1-S-515A-17C RB2-1-S-590A-18C - 200 400 500 27.618.5 10.9 200- 450- 27.6 18.5 10.9 - 250 500 600 27.618.5 10.9 RB2-1-S-720A-19C 250300 600700 29.4 18.5 10.9 RB2-1-S-838A-20C 300350 700800 27.8 26.6 12.5 HEAVY DUTY RB2-1-S-027A-11C 7.5 500% for 30 Sec. 125% Continuous RB2-1-S-040A-11C 1015 3040 14 10 6.9 RB2-1-S-052A-12C 1520 4050 14 10 6.9 RB2-1-S-096A-13C 30 40 75 100 15107.7 RB2-1-S-156A-14C 40 50 100 125 21.312.3 9.6 RB2-1-S-180A-15C 60 75 150 200 21.312.3 9.6 100 200 250 24.613.4 9.6 10 20 25 14106.9 RB2-1-S-361A-16C 75 RB2-1-S-414A-17C 125150 300400 27.6 18.5 10.9 RB2-1-S-590A-18C 200200 450500 27.6 18.5 10.9 RB2-1-S-720A-19C - 250 500 600 SEVERE DUTY RB2-1-S-027A-11C 5 7.5 15 20 14106.9 600% for 30 Sec. 125% Continuous RB2-1-S-040A-11C 1010 3040 14 10 6.9 RB2-1-S-052A-11C RB2-1-S-096A-13C - 15 - - 29.418.5 10.9 14106.9 2530 6075 15 10 7.7 RB2-1-S-180A-15C 30 40 75 100 21.312.3 9.6 RB2-1-S-180A-15C 50 60 125 150 21.312.3 9.6 RB2-1-S-361A-16C 60 75 150 200 24.613.4 9.6 RB2-1-S-414A-17C 100125 250300 27.6 18.5 10.9 RB2-1-S-590A-18C 150200 450500 27.6 18.5 10.9 To order WEB STOCKED items: visit www.BenshawExpress.com 4 - 11 Standard Low Voltage Starter Products Open Chassis Solid State Starters rb3 series with mx3 Technology standard duty / 200–600 volt 350% for 30 Sec. / 115% Continuous Rated Horsepower Dimensions (in.) Weight (lbs.) Model Number A RB3-1-S-027A-11C RB3-1-S-040A-11C RB3-1-S-052A-12C RB3-1-S-065A-12C RB3-1-S-077A-13C RB3-1-S-096A-13C RB3-1-S-125A-14C RB3-1-S-156A-14C RB3-1-S-180A-14C RB3-1-S-180A-15C RB3-1-S-240A-15C RB3-1-S-302A-15C RB3-1-S-361A-16C RB3-1-S-414A-17C RB3-1-S-477A-17C RB3-1-S-515A-17C RB3-1-S-590A-18C RB3-1-S-720A-19C RB3-1-S-838A-20C 277.510 2025 14 10 7.7 14 208 V 240 V 480 V 575 V H W D 4010153040 14 10 8.4 14 5215204050 14 10 9.2 17 6520255060 15 10 9.2 17 7725306075 15 10 9.2 17 96304075100 15 10 9.2 18 12540 50100125 21.5 12.3 9.7 43 15650 60125150 21.7 14 9.8 43 18060 75150200 21.7 14 9.8 43 18060 75150200 21.5 14.3 9.8 43 24075100200250 23.8 12.5 11.1 51 302100125250300 23.8 12.5 11.1 51 361125150300400 23.9 13.4 10 56 414 150-350- 27.9 18 11.9 151 477-200 400 500 28.9 18 11.9 155 515 200-450- 28.9 18 11.9 155 590-250 500 600 28.9 18 11.9 159 720250300600700 30.7 18 11.7 159 838300350700800 29.1 26.1 13.3 160 • Unit requires separate 120 V control power. • Unit includes remote mountable LCD keypad (KPMX3CBL2M) with 2 meter cable. Please order part number, KPMX3CBL2M, with chassis. The keypad is shipped loose. ## Built-to-order: Please allow one week for shipment. Catalog Number Description KPMX3CBL2M NEMA 12/3R Remote Keypad w/ 2 Meter cable A340D Chassis Mounted Display MX2 4 - 12 To order: call 412-968-0100 Standard Low Voltage Starter Products Open Chassis Solid State Starters rb2 series with mx2 Technology standard duty / 200–600 volt 350% for 30 Sec. / 115% Continuous Rated Horsepower Dimensions (in.) Weight (lbs.) Model Number A RB2-1-S-027A-11C RB2-1-S-040A-11C RB2-1-S-052A-12C RB2-1-S-065A-12C RB2-1-S-077A-13C RB2-1-S-096A-13C RB2-1-S-125A-14C RB2-1-S-156A-14C RB2-1-S-180A-14C RB2-1-S-180A-15C RB2-1-S-240A-15C RB2-1-S-302A-15C RB2-1-S-361A-16C RB2-1-S-414A-17C RB2-1-S-477A-17C RB2-1-S-515A-17C RB2-1-S-590A-18C RB2-1-S-720A-19C RB2-1-S-838A-20C 277.510 2025 14 10 6.9 14 208 V 240 V 480 V 575 V H W D 4010153040 14 10 6.9 14 5215204050 14 10 8.4 17 6520255060 15 10 8.4 17 7725306075 15 10 8.4 17 96304075100 15 10 8.4 18 12540 50100125 21.7 12.3 8.9 43 15650 60125150 21.4 14 9 43 18060 75150200 21.4 14 9 43 18060 75150200 21.5 14.3 9 43 24075100200250 23.8 12.5 10.3 51 302100125250300 23.8 12.5 10.3 51 361125150300400 23.9 13.3 9.2 56 414 150-350- 27.9 18 11.1 151 477-200 400 500 28.9 18 11.1 155 515 200-450- 28.9 18 11.1 155 590-250 500 600 28.8 18 11.1 159 720250300600700 30.7 18.5 10.9 159 838300350700800 29.1 26.1 12.5 160 • Unit requires separate 120 V control power. • Unit includes standard board-mounted LED interface. The optional LCD interface is shown. The keypad is shipped loose. Web stocked Catalog Number Description KPMX3CBL2M NEMA 12/3R Remote Keypad w/ 2 Meter cable A340D Chassis Mounted Display MX2 To order WEB STOCKED items: visit www.BenshawExpress.com 4 - 13 Standard Low Voltage Starter Products Open Chassis Solid State Starters rb3 series with mx3 Technology standard duty / 200–600 volt 500% for 30 Sec. / 125% Continuous Rated Horsepower Dimensions (in.) Weight (lbs.) Model Number A RB3-1-S-027A-11C RB3-1-S-040A-11C RB3-1-S-052A-12C RB3-1-S-096A-13C RB3-1-S-125A-14C RB3-1-S-180A-15C RB3-1-S-361A-16C RB3-1-S-414A-17C RB3-1-S-590A-18C RB3-1-S-720A-19C 247.510 2025 14 10 7.7 14 208 V 240 V 480 V 575 V H W D 4010153040 14 10 8.4 14 5215204050 14 10 9.2 17 96304075100 15 10 9.2 18 12540 50100125 21.5 12.3 9.7 43 20460 75150200 21.5 14.3 9.8 43 25275100200250 23.9 13.4 10 56 372125150300400 27.9 18 11.9 151 551200200450500 28.9 18 11.9 159 623-250 500 600 30.7 18 11.7 160 • Unit requires separate 120 V control power. • Unit includes remote mountable LCD keypad (KPMX3CBL2M) with 2 meter cable. Please order part number, KPMX3CBL2M, with chassis. The keypad is shipped loose. Web stocked Catalog Number Description KPMX3CBL2M NEMA 12/3R Remote Keypad w/ 2 Meter cable A340D Chassis Mounted Display MX2 4 - 14 To order: call 412-968-0100 Standard Low Voltage Starter Products Open Chassis Solid State Starters rb2 series with mx2 Technology standard duty / 200–600 volt 500% for 30 Sec. / 125% Continuous Rated Horsepower Dimensions (in.) Weight (lbs.) Model Number A RB2-1-S-027A-11C RB2-1-S-040A-11C RB2-1-S-052A-12C RB2-1-S-096A-13C RB2-1-S-156A-14C RB2-1-S-180A-15C RB2-1-S-361A-16C RB2-1-S-414A-17C RB2-1-S-590A-18C RB2-1-S-720A-19C 247.510 2025 14 10 6.9 14 208 V 240 V 480 V 575 V H W D 4010153040 14 10 6.9 14 5215204050 14 10 8.4 17 96304075100 15 10 8.4 18 12540 50100125 21.7 12.3 8.9 43 20460 75150200 21.5 14.3 9 43 25275100200250 23.9 13.3 9.2 56 372125150300400 27.9 18 11.1 151 551200200450500 28.8 18 11.1 159 623-250 500 600 30.7 18.5 10.9 160 • Unit requires separate 120 V control power. • Unit includes standard board-mounted LED interface. The optional LCD interface is shown. The keypad is shipped loose. Web stocked Catalog Number Description KPMX3CBL2M NEMA 12/3R Remote Keypad w/ 2 Meter cable A340D Chassis Mounted Display MX2 To order WEB STOCKED items: visit www.BenshawExpress.com 4 - 15 Standard Low Voltage Starter Products Prepackaged Starters with ATL Bypass rx series with mx3 or mx2 Technology severe duty 480 v / NEMA 12 or 3r / COMBINATION / REDUNDANT Standard Features: • NEMA 12, redundant, combination/ circuit breaker • Shunt trip on main circuit breaker • 500% – 30 seconds rated solid state starter, UL certified and listed • 1800 PIV rated SCRs, UL certified and listed • 125% continuous duty rated solid state starter, UL certified and listed • Selector switch for selecting solid state or full voltage operation mounted inside enclosure • Full HP rated bypass contactor with a 1.15 service factor, wired for normal bypass operation and full voltage start and run operation, with normally open auxiliary contact Highlights: RX2E starters provide solid state reduced voltage starting for normal operation and full voltage emergency backup starting with complete electronic motor protection at the flip of a switch. This unique redundant design is the ideal solution for critical applications where downtime is extremely disruptive to production operations and cannot be tolerated. Benshaw’s MX solid state controls provide precise digital starting and stopping, motor protection, metering, diagnostics and communications. Units are stocked with MX2 technology, but are available with MX3 technology. • Separately mounted “SPE” series overload relay wired for full voltage start and run operation • 110 volt control power transformer with primary and secondary fuses • Door mounted start and stop push-buttons • Door mounted keypad • Door mounted run indicating light • Door mounted local-off remote switch • Door mounted overload reset • Benshaw soft start and emergency bypass control board with customer connections • Auxiliary relay with (2) Form C run contacts • Benshaw MX2 programmable motor controller with soft start, soft stop and motor protection capabilities • RS485 ModBus communications • Analog I/O • Available with MX3 technology 4 - 16 To order: call 412-968-0100 Standard Low Voltage Starter Products Prepackaged Starters with ATL Bypass rx series with mx3 or mx2 Technology severe duty 480 v / NEMA 12 or 3r / COMBINATION / REDUNDANT RX3E Series with MX3 Technology HP CB Dimensions (in.) 480 V Trip H Weight (lbs.) Model Number NEMA12 Model Number NEMA 3R * A RX3E-050-480-12KP RX3E-075-480-12KP RX3E-100-480-12KP RX3E-125-480-12KP RX3E-150-480-12KP RX3E-200-480-12KP RX3E-250-480-12KP RX3E-300-480-12KP RX3E-400-480-12KP RX3E-500-480-12KP RX3E-600-480-12KP RX3E-050-480-3RKP RX3E-075-480-3RKP RX3E-100-480-3RKP RX3E-125-480-3RKP RX3E-150-480-3RKP RX3E-200-480-3RKP RX3E-250-480-3RKP RX3E-300-480-3RKP RX3E-400-480-3RKP RX3E-500-480-3RKP RX3E-600-480-3RKP 65 50 100 262412215 96 75 225 262412220 124 100 225 482412230 156 125 225 482412320 180 150 300 482412325 240 200 400 483616335 302 250 400 703018510 361 300 600 703018515 477 400 800 873720765 590 500 1200 873720790 720 600 1200 873720815 W D RX2E Series with MX2 Technology HP CB Dimensions (in.) 480 V Trip H Weight (lbs.) Model Number NEMA12 Model Number NEMA 3R * A RX2E-050-480-12KP RX2E-075-480-12KP RX2E-100-480-12KP RX2E-125-480-12KP RX2E-150-480-12KP RX2E-200-480-12KP RX2E-250-480-12KP RX2E-300-480-12KP RX2E-400-480-12KP RX2E-500-480-12KP RX2E-050-480-3RKP RX2E-075-480-3RKP RX2E-100-480-3RKP RX2E-125-480-3RKP RX2E-150-480-3RKP RX2E-200-480-3RKP RX2E-250-480-3RKP RX2E-300-480-3RKP RX2E-400-480-3RKP RX2E-500-480-3RKP 65 50 100 262412 215 96 75 225 262412 220 124 100 225 482412 230 156 125 225 482412 320 180 150 300 482412 325 240 200 400 483616 335 302 250 400 703018 510 361 300 600 703018 515 477 400 800 873720 765 590 500 1200 873720 790 • 50-600 HP units are service entrance rated. * RX2E and RX3E units include door mounted keypad. W D ## Built-to-order: Please allow one week for shipment. Web stocked To order WEB STOCKED items: visit www.BenshawExpress.com 4 - 17 Standard Low Voltage Starter Products Prepackaged Starters mx2pc / mx2pb series with mx2 Technology non-bypass / continuous duty or integral bypass Configure the MX2PB / MX2PC to fit your application MX2PB / MX2PC configurable solid state starters stocked as: To choose a stock starter, simply select a unit from the following pages. We will ship stock units ship the same day. • Non-combination To modify a starter, select a unit from the following price pages, then add an alpha board and/or other options as needed from the Options section. We will modify the stock unit for next day shipment. • Bypass contactor 1. Select a starter type: • MX2PC modular non-bypass or • MX2PB modular bypassed 2. 3. 4. 5. 6. 4 - 18 Select a horsepower rating • Combination circuit breaker • Rotary disconnect operator • Non-bypass • NEMA 4 or 12 enclosure • Modular operator station • 480 V • Standard 120 V control power transformer • Service entrance rated with circuit breaker + (STOCK UNIT SHOWN) Select a voltage Select an enclosure Select a circuit breaker (or none) = Select your options To order: call 412-968-0100 Standard Low Voltage Starter Products Prepackaged Starters mx2pb / mx2pc series with mx2 Technology part number assembler mx2pb 150 4 4 CB ST Starter Series Enclosure MX2PC = Modular Non-Bypassed 4 = NEMA 4/12 MX2PB = Modular Bypassed Disconnect Standard Duty HP Rating NC = None 020 = 20 HP CB = Circuit Breaker 030 = 30 HP 040 = 40 HP Options 050 = 50 HP ST = Standard 075 = 75 HP OP =Options Included 100 = 100 HP 150 = 150 HP 200 = 200 HP 300 = 300 HP 400 = 400 HP Voltage 4 = 480 V 2 = 240 V • All units include 120 V control power transformer To order WEB STOCKED items: visit www.BenshawExpress.com 4 - 19 Standard Low Voltage Starter Products Prepackaged Starters mx2pc series with mx2 Technology non-bypass / continuous duty non-combination 240 V Model Number A HP Dimensions (in.) V H W D Weight (lbs.) MX2PC-010-2-4-NC-** 27 10 240 241615 110 MX2PC-015-2-4-NC-** 40 15 240 241615 110 MX2PC-020-2-4-NC-** 52 20 240 241615 110 MX2PC-025-2-4-NC-** 65 25 240 241615 110 MX2PC-030-2-4-NC-** 77 30 240 241615 110 MX2PC-040-2-4-NC-** 96 40 240 301616 140 MX2PC-050-2-4-NC-** 124 50 240 301616 140 ** Insert option code. See page 4-23 for a list of available options. ST = No options / OP = Options included • Available for next day shipment. 480 V Dimensions (in.) Weight (lbs.) Model Number A HP MX2PC-020-4-4-NC-** MX2PC-030-4-4-NC-** MX2PC-040-4-4-NC-** MX2PC-050-4-4-NC-** MX2PC-060-4-4-NC-** MX2PC-075-4-4-NC-** MX2PC-100-4-4-NC-** 27 20 480 241615 110 40 30 480 241615 110 52 40 480 24 16 15 110 65 50 480 24 16 15 110 77 60 480 241615 110 96 75 480 301616 140 124 100 480 301616 140 V H W D ** Insert option code. See page 4-23 for a list of available options. ST = No options / OP = Options included ## Built-to-order: Available for next day shipment. 4 - 20 To order: call 412-968-0100 Standard Low Voltage Starter Products Prepackaged Starters mx2pb series with mx2 Technology integral bypass non-combination 240 V Model Number Std. Duty 1 HP MX2PB-015-2-4-NC-** MX2PB-020-2-4-NC-** MX2PB-030-2-4-NC-** MX2PB-050-2-4-NC-** MX2PB-075-2-4-NC-** MX2PB-100-2-4-NC-** MX2PB-150-2-4-NC-** MX2PB-200-2-4-NC-** Heavy Duty 2 HP V Dimensions (in.) H W D Weight (lbs.) 15 15 240 241615 110 20/25 20 240 241615 110 30/40 30/40 240 361615 150 50 50 240 362015 150 60/75 60/75 240 482015 180 100 – 240 482015 180 150 100 240 482015 180 200 150 240 783020 350 ** Insert option code. See page 4-23 for a list of available options. ST = No options / OP = Options included 1 Standard duty = 350% current for 30 seconds, 1.15 S.F. 2 Heavy duty = 500% current for 30 seconds, 1.25 S.F. ## Built-to-order: Available for next day shipment. 480 V Model Number Std. Duty 1 HP MX2PB-030-4-4-NC-**2 MX2PB-050-4-4-NC-**2 MX2PB-075-4-4-NC-**2 MX2PB-100-4-4-NC-**2 MX2PB-150-4-4-NC-**2 MX2PB-200-4-4-NC-**2 MX2PB-300-4-4-NC-**2 MX2PB-400-4-4-NC-**2 Heavy Duty 2 HP V Dimensions (in.) H W D Weight (lbs.) 30 30 480 241615 110 50 40 480 241615 110 75 75 480 361615 150 100 – 480 362015 150 150 150 480 482015 180 200 – 480 482015 180 300 200 480 482015 180 400 300 480 783020 350 ** Insert option code. See page 4-23 for a list of available options. ST = No options / OP = Options included 1 Standard duty = 350% current for 30 seconds, 1.15 S.F. 2 Heavy duty = 500% current for 30 seconds, 1.25 S.F. • Available for next day shipment, or modified for next day shipment. Web stocked To order WEB STOCKED items: visit www.BenshawExpress.com 4 - 21 Standard Low Voltage Starter Products Prepackaged Starters mx2pb series with mx2 Technology integral bypass combination circuit breaker 240 V Std. Duty 1 HP Model Number MX2PB-020-2-4-CB-** MX2PB-030-2-4-CB-** MX2PB-050-2-4-CB-** MX2PB-075-2-4-CB-** MX2PB-100-2-4-CB-** MX2PB-150-2-4-CB-** MX2PB-200-2-4-CB-** 20/25 Heavy Duty 2 HP 20 V Dimensions (in.) H W D Weight (lbs.) 240 361615 175 30/40 30/40 240 422015 200 50 – 240 482415 220 60/75 60/75 240 482415 220 100 – 240 482415 220 150 100 240 482415 220 200 150 240 783024 400 ** Insert option code. See page 3-29 for a list of available options. ST = No options / OP = Options included 1 Standard duty = 350% current for 30 seconds, 1.15 S.F. 2 Heavy duty = 500% current for 30 seconds, 1.25 S.F. ## Built-to-order: Available for next day shipment. 480 V Std. Duty 1 HP Model Number MX2PB-050-4-4-CB-** MX2PB-075-4-4-CB-**2 MX2PB-100-4-4-CB-**2 MX2PB-150-4-4-CB-**2 MX2PB-200-4-4-CB-**2 MX2PB-300-4-4-CB-**2 MX2PB-400-4-4-CB-**2 2 Heavy Duty 2 HP V Dimensions (in.) H W D Weight (lbs.) 50 40 480 361615 175 75 75 480 422015 200 100 – 480 482415 220 150 150 480 483015 220 200 – 480 483015 220 300 200 480 483015 220 400 300 480 783024 400 ** Insert option code. See page 4-23 for a list of available options. ST = No options / OP = Options included 1 Standard duty = 350% current for 30 seconds, 1.15 S.F. 2 Heavy duty = 500% current for 30 seconds, 1.25 S.F. • Available for next day shipment, or modified for next day shipment. Web stocked Catalog Number Description KPMX3CBL2M NEMA 12/3R Remote Keypad w/ 2 Meter cable A340D Chassis Mounted Display MX2 4 - 22 To order: call 412-968-0100 Standard Low Voltage Starter Products Prepackaged Starters mx2pb / mx2pc series with mx2 Technology options Option Code Door Mounted Display Option A340A MX3/MX2 LCD Display Option Code Space Heater Option A171 Space heater w / thermostat Option Code Control Options (only one code can be selected) A021 Run light A005 Reset push-button A080 Start / stop push-buttons A081 Start / stop push-buttons and run light A082 Start / stop push-buttons, run light, fault light and reset push-button A023 Fault light A083 Fault light and reset push-button A084 Run light, fault light, and reset push-button A085 H-O-A and start / stop push-buttons A086 H-O-A, start / stop push-buttons, and run light A087 H-O-A, start / stop push-buttons, run light, fault light, and reset push-button Option Code Communications Options A343Profibus A344 Devicenet A345Ethernet A346 Lon Works A347 IP internet web addressable A254 RS232 connector — Allows user to connect remotely without opening the encl. door. To order WEB STOCKED items: visit www.BenshawExpress.com 4 - 23 Engineered Low Voltage Starter Packages overview Benshaw has developed advanced engineering, drafting, materials management and quality systems focused on designing and building customer solutions. This “Engineered-To-Order” capability combined with an extensive inventory of control components, protective relays, circuit breakers, contactors, enclosures and other electrical / electronic devices enables Benshaw to quickly ship engineered products. Control Modifications — Whatever you specify • Over 250 modifications and accessories are available, including: pilot devices, PLC’s, control power transformers, switches, meters, relays, space heaters, and protective devices. Combination Starters — To meet your requirements • 15 to 2000 amp circuit breakers • 40 to 2000 amp non-fused disconnects • 30 to 800 amp fusible disconnect • Flange or rotary handle mechanism Power Stacks — To fit your application • Continuous duty / non-bypassed • Integral bypass • Standard, heavy, and severe duty • Emergency across-the-line bypass Enclosures — To match your environment • Standard designs — NEMA 1, 12, 4 chassis • Custom enclosures • Special enclosures — 3R, 4X, 7, 9, as specified • Motor control centers Communication • ModBus / RS485 4 - 24 To order: call 412-968-0100 Engineered Low Voltage Starter Products Wound Rotor Starters Highlights: Wound rotor motors are typically used in applications requiring high starting torques, a limited number of operating speeds, or a stepped acceleration to achieve a soft start. Typical existing applications utilize an electromechanical starter on the stator and introduce multiple stages of resistance in the rotor via contactor arrangements to achieve a soft ramp. With the RediStart MX3, wound rotor control is greatly simplified. The RediStart consists of two major sections: 1) A solid-state stator control, and 2) secondary resistors into the rotor circuit from a separate 3-phase resistor bank. This achieves the high torque required by the application—with low inrush—while providing a smooth stepless start. This greatly reduces the maintenance cost of the typical electromechanical control. Single Step Rotor Control: The solid-state starter is wired to the motor stator circuit, and the resistor and shorting contactor are wired to the motor rotor circuit. The solid state starter accelerates the motor to slip speed (determined by the resistance value) and then activates the contactor to short the rotor. This allows the motor to accelerate to full speed. Multiple Step Rotor Circuit: WR RVSS series starters can be supplied with multiple stages of rotor resistor and contactor combinations. This arrangement may be necessary for multiple step starting of extremely high inertia loads, or for continuous operation at multiple speeds. Multiple steps of rotor resistance can be coordinated to achieve this. Variable Speed Control: Variable speed control of wound rotor motors can be accomplished with the RediStart series control. By maintaining full output voltage of the control going to the stator of the wound rotor motor, and varying the resistance in the rotor, variable speed is accomplished. RATINGS Horsepower: 20–1500 HP Overload: 500% for 30 seconds 125% continuous StartingTorque: 0–100% Voltage: 200–1000 Vac Typical Resistance Steps: 1-2 Key Advantages: • Benshaw MX3 technology • Single step rotor control • Modular power stack design for ease of maintenance • Integral bypass contactor design • Advanced MX3 motor protection • Advanced MX3 metering function • Real time clock • 99 event log history • Modbus capable • Configurable output relays • Multistep & variable speed rotor control available • Reduced maintenance • Reduced in size and number of resistors needed • Stepless control • Reduces inrush while maintaining torque Resistors must be rated for continuous duty operations. Variable loads (pumps and fans) only. To order WEB STOCKED items: visit www.BenshawExpress.com 4 - 25 Engineered Low Voltage Starter Products Synchronous Starters sep series Highlights: The sync motor functions as an induction motor during start up. Once the motor approaches full synchronous speed, the Redistart DC exciter induces a constant polarity to the rotor causing the motor to lock into sync. Because the rotor’s field is constant and separately excited there is no slip required to produce torque, as with an induction motor. This allows the motor to run at synchronous speed. The Benshaw synchronous package consists of a solid state starter portion connected to the stator and an SEP (synchronous excitation package) that is connected to the rotor section in conjunction with a discharge resistor. This SEP is supplied for brush type and brushless exciters. Synchronous Benefits: The RediStart series solid state starter provides reduced voltage stepless acceleration and automatic synchronization of three phase AC synchronous motors. Synchronous motors are utilized for a number of reasons. They are used in applications that require precise motor speed. They are used to obtain greater efficiencies, and they are used for facility power factor correction. Since synchronous motors can be operated at leading power factor, they are used to correct a facility’s lagging power factor created by all the other induction motors being operated. This correction reduces the penalty a customer pays the utility company for creating poor power factor. RATINGS Horsepower: 20–1500 HP Overload: 500% for 30 seconds 125% continuous Starting Torque: 0–100% Voltage: 200–1000 Vac Includes discharge resistor and synchronous excitation package for brush type and brushless motor. Exciter Ratings: 125–250 Vdc 30–120 A Key Advantages: • Benshaw synchronous technology • Solid state synchronous rotor control • Modular power stack design for ease of maintenance • Integral bypass contactor design • Advanced synchronous motor protection • Can be added to existing equipment • Can be supplied with MX2 or MX3 starter control • Modbus communication • Configurable output relays • Reduced maintenance • Reduction in size compared to existing field control • Stepless control • Reduces inrush while maintaining torque • Brush type and brushless control 4 - 26 To order: call 412-968-0100 Engineered Low Voltage Starter Products Solid State Starters with Reversing Control rb2 / rb3 Series Highlights: Benshaw also offers a microprocessor controlled solid state reduced voltage reversing starter for three phase induction motors. This starter provides a closed loop current ramp for smooth stepless motor acceleration. The RediStart reversing starter is offered with a reversing contactor set. RATINGS Horsepower: 20–1500 HP Overload: 500% for 30 seconds 125% continuous Starting Torque: 0–100% Voltage: 200–1000 Vac Key Advantages: • Benshaw MX2 or MX3 technology with reversing contactor control • Available with DC injection brake • Modular power stack design for ease of maintenance • Integral bypass contactor design • Advanced MX2 or MX3 motor protection • Advanced MX2 or MX3 metering function • Real time clock (MX3 only) • 99 event log history (MX3 only) • ModBus communication • Configurable output relays • Reduced maintenance To order WEB STOCKED items: visit www.BenshawExpress.com 4 - 27 Engineered Low Voltage Starter Products Solid State Starters with Two Speed Control mx2 / mx3 Series Highlights: These RediStart solid state starters provide reduced voltage stepless control of two speed three phase AC induction motors. The two speed starter can be used with two speed, two winding motors. It contains a ten SCR power section or it can be used with two speed, single winding motors. The logic control incorporates MX2 or MX3 technology with all the circuitry required to drive the power semiconductors located in the power section. Benshaw RediStart two speed starters are electronically interlocked so that a start cannot be initiated at one speed if the starter is already running in another. RATINGS Horsepower: 20–1500 HP Overload: 500% for 30 seconds 125% continuous Starting Torque: 0–100% Voltage: 200–1000 Vac Two Speed Two Winding Two Speed One Winding Key Advantages: • Benshaw MX2 or MX3 series control • Two speed one winding or two speed two winding available • Modular power stack design for ease of maintenance • Reversing available • Integral bypass contactor design • Advanced MX2 or MX3 motor protection • Advanced MX2 or MX3 metering function • Real time clock (MX3 only) • 99 event log history (MX3 only) • ModBus communication • Configurable output relays • Reduced maintenance 4 - 28 To order: call 412-968-0100 Engineered Low Voltage Starter Products Solid State Starters engineered packages part number assembler R B 2 1 S 100 480 S 04 NC Starter Series Options R = RediStart ST ST = STANDARD OP = OPTIONS INCLUDED * Configuration B = Bypass Contactor Disconnect Option C = Continuous NC = Non-Combination CB = Circuit Breaker Control FD = Fusible Disconnect * 2 = MX2 Technology Enclosure 3 = MX3 Technology DC Injection Braking * OC =Open Chassis * 01 = NEMA 1 Type of Bypass 12 = NEMA 12 0 = None 04 = NEMA 4 1 = Integral 3R = NEMA 3R 2 = Separate, Definite Purpose * 3 = Separate ATL IEC Rated Power Stack Rating 4 = Separate ATL NEMA Rated * S = 350% 30 Seconds H = 500% 30 Seconds Interupt Rating V = 600% 30 Seconds * S = Standard H = High* Voltage 208 = 208 V Horsepower 001 = 1 HP 030 = 30 HP 250 = 250 HP 002 = 2 HP 040 = 40 HP 300 = 300 HP 003 = 3 HP 050 = 50 HP 400 = 400 HP 005 = 5 HP 060 = 60 HP 500 = 500 HP 007 = 7.5 HP 075 = 75 HP 600 = 600 HP 010 = 10 HP 100 = 100 HP 700 = 700 HP 015 = 15 HP 125 = 125 HP 800 = 800 HP 020 = 20 HP 150 = 150 HP 900 = 900 HP 025 = 25 HP 200 = 200 HP 1000= 1000 HP To order WEB STOCKED items: visit www.BenshawExpress.com 240 = 240 V 480 = 480 V 575 = 575 V * Consult factory 4 - 29 4 - 30 To order: call 412-968-0100 Notes: To order WEB STOCKED items: visit www.BenshawExpress.com Notes: To order: call 412-968-0100 Variable frequency. Unchanging innovation. Introducing the M2L 3000 Series Medium Voltage Variable Frequency Drive. The M2L 3000 Medium Voltage Variable Frequency Drive is a step change in motor control power technology. Though designed for industrial applications, it benefits from CurtissWright’s wide ranging experience in defense and nuclear-related technologies, an arena where products must meet the most rigorous standards and where failure is simply not an option. Benefits of the M2L 3000 include: • Compact Modular Design Our innovative patented topology — modular multilevel converter (M2LC) — is powered by • Arc Resistant • Installation Flexibility state-of-the-art hardware and soft- • Energy Efficiency ware control. Our control algorithms • Robust Control Architecture are setting the stage for the next generation of VFDs. Developed, designed, and manufactured in the USA. Supported around the globe. To learn more about the M2L 3000, visit http://benshaw.cwfc.com, call 412-968-0100 or e-mail benshawRFI@curtisswright.com. 24/7/365 Technical Support Benshaw is dedicated to providing comprehensive phone support. Benshaw provides repair, spare parts, field engineering, retrofit, and training services, when and where you need us. You can count on our experienced team, backed by the latest diagnostics and repair tools and an extensive parts inventory to support your operations. Call 1.800.203.2416 24/7/365 Hotline Support from our operations in Pittsburgh and Listowel (Canada): • Technical phone support • Overnight parts shipment • 24-hour service dispatch • Coordination of all service capabilities Visit us online at benshaw.cwfc.com and benshawexpress.com, or contact: BENSHAW, Inc. 615 Alpha Drive Pittsburgh, PA 15238 Phone: 412.968.0100 Fax: 412.968.5415 BENSHAW Canada Repairs 550 Bright Street East Listowel, Ontario N4W 3W3 Repairs are made on Benshaw equipment by trained, experienced personnel, using the latest diagnostic and test equipment. Phone: 519.291.5112 Fax: 519.291.2595 Field Services are performed on-site by skilled technicians, engineers, or complete teams if needed, including: BENSHAW China • Start-up commissioning/installation • Field repairs • Field analysis/data collection • Preventative maintenance The Benshaw Product Line A wide range of motor controls and drives are available. • Solid state starters fractional up to 30,000 HP at 15 kV • LV AC drives to 700 HP, MV AC drives to 10,000 HP • Electromechanical controls to 800 A Benshaw Express is a 24/7/365 online inventory and order entry system for authorized Benshaw distributors: No. 3 Quanhui Road Wuqing Development Area Tianjin City, China 301700 Phone: +86 22 8216 6100 Fax: +86 22 8216 6160 BENSHAW Mexico Ave. E #571 Parque Industrial Martel Apodaca, NL, Mexico 66637 Phone: +52 (81) 8244 5360 Fax: +52 (81) 8244 5360 x209 • 24/7/365 shipment • Either air or truck delivery Specifications are subject to change without notice. © 2013 Curtiss-Wright Flow Control Corporation. MKT 125-013
