Danfoss Drives
VLT® Product Catalogue
THE REAL DRIVE
The leading provider of Drives
Two thousand employees headed
from Graasten in Denmark develop,
manufacture, sell and service electronic motor controls in more than
one hundred countries.
Manufacturing takes place in USA –
Especially the high power products –
and in Asia, but the major production
takes place in the plants in Graasten,
where half of the staff are employed.
Danfoss Bauer geared motors are manufactured in Esslingen, Germany.
The success of Danfoss is due to the
strong combination of technology
and application knowledge throughout the world combined with a highly
sophisticated set-up of product development, supply chain, logistics and
on site presence anywhere on the
globe.
Our customers are closely involved
during every stage of design and
development, specifying their needs
in terms of features and user interface. Danfoss Drives dedicates itself to
every step in every process until the
customer has the drive in hand.
The developers at Danfoss Drives
have fully adopted modular principles
in development as well as design, production and configuration. Each function is developed in parallel on dedicated technology platforms and
interfaces between the elements are
carefully defined. This allows development to take place for each element
in parallel, reducing time to market
and ensuring that customers always
enjoy the benefits of recently developed features.
2
This unique modular concept is also
the basis for a highly automated
quality manufacturing process, where
Danfoss Drives takes responsibility for
every element – starting with the
essential semi conductor power
modules. Power Modules are produced in Danfoss Silicon Power in
Schleswig, Germany. High quality
standards and efficient manufacturing facilities makes Danfoss Silicon
Power modules in great demand
within industries that provide highly
automated power-applications like
the automotive sector.
When it comes to quality, delivery and
cooperation, Danfoss makes high
demands on their suppliers – both
from inside and outside of the group.
Due to an unsurpassed level of automation Danfoss can produce a customer configured drive from 1.6 million possible configuration in a
manufacturing time of two hours. The
unique string code that fully defines
the drive can easily be obtained
throughout the world by use of the
internet; it determines the configuration of all elements of the drive, both
electronics and hardware. Once this
unique configuration is passed to the
production departments the manufacturing process can begin, testing is
carried out at all stages of the process
and begins with optical checks of the
PCBs to ensure that components are
inserted correctly, once the PCBs are
fully assembled they all must pass an
automatic in circuit test. After assembly is complete all drives are fully
tested on motor loads.
During the drives manufacturing
cycle the correct manual is being
printed and made avaiable for packing. By the use of this process we ensure that not only the correct language but the very latest version of the
manual is always produced and
shipped with the correct drive. Just in
time delivery is a reality.
Once the drive is shipped one of more
than 60 local Danfoss sales companies
can ensure that the drive is correctly
installed and commissioned. Once the
equipment is commissioned the level
of service the customer requires can
be defined in an agreement with the
customer according to his specific
needs. At every step of the way, from
developement of new technologies
and features, the mass production of
highly customised products, to
installation and service Danfoss Drives
has only the customer in mind.
VLT® 2800 Series
VLT® Decentral FCD 300
An extremely compact series of drives
prepared for side-by-side mounting and
developed specifically for the low power
market.
The VLT® Decentral FCD 300 is a
complete frequency converter
designed for decentral mounting.
page 4
VLT® AutomationDrive
The VLT® AutomationDrive represents
a single drive concept to control the entire range of operations from standard to
servo on any machine or production line.
page 18
VLT® Decentral
Motor Starter DMS 300
The DMS 300 is the decentral motor starter with integrated soft-start functionality
for decentral drive solutions where no
variable speed is required.
page 6
page 20
VLT® 5000
VLT® Soft Starter MCD 100
The perfect match for an abundance of
industrial applications.
The VLT® Soft Starter MCD 100 provides
soft start features for low power applications 1.1 - 11 kW.
page 8
page 22
VLT® 5000 Flux
VLT® Compact Starter MCD 200
The VLT® 5000 Flux is an extension of
the existing VLT® 5000 series. Full torque
control also under acceleration as well as
very accurate speed control even at low
speed or standstill can now be obtained.
The MCD 200 is a compact and cost effective soft starter range for applications where
direct-on-line starting is undesirable. MCD
200 is due to its size and functionality a good
alternative to other reduced voltage starting
methods such as start/delta starters.
page 24
page 10
VLT® HVAC Drive
VLT® Soft Starter MCD 3000
The VLT ® HVAC Drive integrates and
communicates seamlessly with all HVAC
devices, mastered by Building Management Systems or as stand-alone unit.
The MCD 3000 is a total motor starter
providing all the best in soft starter functionality. It offers high end functionality
whatever it is for starting, stopping or
protection of motor or application.
page 12
VLT® 6000 HVAC
The VLT® 6000 HVAC is fully dedicated
to the optimum operation of HVAC
applications. It offers energy savings
and user-friendliness, and all functions
are built in.
page 14
page 26
VLT® Harmonic Filter
AHF 005/010
Connecting the AHF 005/010 harmonic
filter in front of a Danfoss frequency
converter is an easy and effective way to
reduce harmonic distortion.
page 28
VLT® 8000 AQUA
VLT® DriveMotor FCM 300
The VLT® 8000 AQUA is designed
for the water and waste water market.
The VLT ® FCM 300 Series is a very
compact alternative to the traditional
solution with a VLT® frequency converter
and motor as separate units.
page 16
page 30
3
VLT® 2800 Series
The VLT® 2800 series are among the
smallest multi purpose drives in the
market. Designed for space saving
side-by-side mounting. Choose to
have it with built in Motor Coils, RFI
filter, LC+1B filters e.g.
The VLT® 2800 was designed as an advanced and versatile drive, yet easy to
operate. Quick menu Includes all
parameters basically needed for
commissioning the drive. Offers fast
installation and service.
Flexible mounting
1800 RPM
900 RPM
Product safety
• 100 % short-circuit proof
• 100 % earth fault protection
• Mains transient protection
• Switching on input
• Switching on output
• Galvanic isolation
• Designed according to EN50178
4
Speed
Compensation
Delay
Precise stop
Conventional units rely on a periodic
scan of the Digital Inputs, which initiates the Stop command. This can result in uneven delays while the Drive
scans all the other parts of the program taking up to perhaps 10 ms. This
is a disadvantage in typical packaging
applications. For a conveyor operating at a speed of 1 meter/second, that
gives a deviation of ±10 mm. In the
VLT® 2800, the Stop command is an
Interrupt rather than part of the scan.
The repeating precision is improved.
The deviation is only ±1mm in the
example used above.
Counter Precise Stop
After the start signal is received, the
VLT® 2800 operates until the user programmed number of pulses is seen at
terminal 33. A Stop signal is generated and the normal stop ramp is used.
The counter stop signal is then rearmed and ready again for a new start
command. The pulse input is designed to handle 24 V push-pull
pulses from an encoder with 1024
ppr. The maximum pulse rate is
67,600 Hz.
Specifications
Mains supply (L1, L2, L3):
Supply voltage VLT 2803-2815 220-240 V (N, L1)......1 x 220/230/240 V ±10%
Supply voltage VLSpec txtT 2803-2840 200-240 V
.................................................................................. 3 x 200/208/220/230/240 V ±10%
Supply voltage VLT 2805-2882 380-480 V .. 3 x 380/400/415/440/480 V ±10%
Supply frequency .................................................................................50/60 Hz ± 3 Hz
Max. imbalance on supply voltage ................... ± 2.0% of rated supply voltage
True Power Factor (λ) ..................................................... 0.90 nominal at rated load
Displacement Power Factor (cosф) ............................................near unity (> 0.98)
Number of connections at supply input L1, L2, L3 ......................... 2 times/min.
Max. short-circuit value. ................................................................................ 100,000 A
Output data (U, V, W):
Output voltage. ............................................................... 0 - 100% of supply voltage
Output frequency ................................................................0.2 - 132 Hz, 1 - 1000 Hz
Rated motor voltage, 200-240 V units .......................... 200/208/220/230/240 V
Rated motor voltage, 380-480 V units .................380/400/415/440/460/480 V
Rated motor frequency .................................................................................... 50/60 Hz
Switching on output. ..................................................................................... Unlimited
Ramp times...............................................................................................0.02 - 3600 sec.
Control card, digital/frequency output:
Number of programmable digital/pulse outputs ........................................ 1 pcs.
Terminal number ............................................................................................................. 46
Voltage level at digital/frequency output .........................0 - 24 V DC (O.C PNP)
Max. output current at digital/frequency output ....................................... 25 mA.
Max. load at digital/frequency output ............................................................... 1 kΩ
Max. capacity at frequency output ..................................................................... 10 nF
Minimum output frequency at frequency output ....................................... 16 Hz
Maximum output frequency at frequency output......................................10 kHz
Accuracy on frequency output................................Max. error: 0.2 % of full scale
Resolution on frequency output ........................................................................ 10 bit
The digital output is galvanically isolated from the supply voltage (PELV) and other high-voltage
terminals.
Control card, analog output:
Number of programmable analog outputs . ........................................................... 1
Terminal number ............................................................................................................. 42
Current range at analog output ............................................................... 0/4 - 20 mA
Max. load to common at analog output .......................................................... 500 Ω
Accuracy on analog output ......................................Max. error: 1.5 % of full scale
Resolution on analog output ................................................................................10 bit
Torque characteristics:
Starting torque Constant torque).....................................................160%in 1 min.*
Starting torque (Variable torque) ...................................................160% in 1 min.*
Starting torque (parameter 119 High starting torque ) ......180% for 0.5 sec.*
Overload torque (Constant torque) ................................................................. 160%*
Overload torque (Variable torque) ................................................................... 160%*
*Percentage relates to frequency converter’s nominal current.
The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage
terminals.
Control card, digital inputs:
Number of programmable digital inputs ..................................................................5
Terminal number ................................................................................. 18, 19, 27, 29, 33
Voltage level. .............................................................0 - 24 V DC (PNP positive logic)
Voltage level, logic ’0’ ........................................................................................ < 5 V DC
Voltage level, logic ’1’ ......................................................................................> 10 V DC
Maximum voltage on input ..............................................................................28 V DC
Input resistance, Ri (terminals 18, 19, 27, 29) ....................................approx. 4 kΩ
Input resistance, Ri (terminal 33) ...........................................................approx. 2 kΩ
Control card, 10 V DC output:
Terminal number ............................................................................................................. 50
Output voltage .............................................................................................10.5 V ±0.5 V
Max. load .................................................................................................................... 15 mA
All digital inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage
terminals.
Control card, analog inputs:
Number of analog voltage inputs ....................................................................... 1 pcs.
Terminal number ............................................................................................................. 53
Voltage level. .............................................................................. 0 - 10 V DC (scaleable)
Input resistance, Ri . ................................................................................. approx. 10 kΩ
Max. voltage ...................................................................................................................20 V
Number of analog current inputs........................................................................ 1 pcs.
Terminal number ............................................................................................................ 60
Current level ..............................................................................0/4 - 20 mA (scaleable)
Input resistance, Ri ................................................................................. approx. 300 Ω
Max. current .............................................................................................................. 30 mA
Resolution for analog inputs ................................................................................ 10 bit
Accuracy of analog inputs............................................. Max. error 1% of full scale
Scan interval. ...................................................................................................... 13.3 msec
The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage
terminals.
Control card, pulse inputs:
Number of programmable pulse inputs ....................................................................1
Terminal number ............................................................................................................. 33
Max. frequency at terminal 33 .................................................67.6 kHz (Push-pull)
Max. frequency at terminal 33 ............................................ 5 kHz (open collector)
Min. frequency at terminal 33 .............................................................................. 4 Hz
Voltage level. ............................................................0 - 24 V DC (PNP positive logic)
Voltage level, logic ’0’ ........................................................................................ < 5 V DC
Voltage level, logic ’1’ ..................................................................................... > 10 V DC
Maximum voltage on input ...............................................................................28 V DC
Input resistance, Ri ......................................................................................approx. 2 kΩ
Scan interval....................................................................................................... 13.3 msec
Resolution ....................................................................................................................10 bit
Accuracy (100 Hz- 1 kHz) terminal 33 ................... Max. error: 0.5% of full scale
Accuracy (1 kHz - 67.6 kHz) terminal 33 ................Max. error: 0.1% of full scale
The pulse input (terminal 33) is galvanically isolated from the supply voltage (PELV)
and other high-voltage terminals.
Control card, 24 V DC output:
Terminal number ............................................................................................................. 12
Max. load . ................................................................................................................130 mA
The 24 V DC supply is galvanically isolated from the supply voltage (PELV) , but has the same potential
as the analogue and digital inputs and outputs.
The 10 V DC supply is galvanically isolated from the supply voltage (PELV) and other high-voltage
terminals.
Control card, RS 485 serial communication:
Terminal number ........................................................... 68 (TX+, RX+), 69 (TX-, RX-)
Terminal number 67 .................................................................................................. + 5 V
Terminal number 70 ................................... Common for terminals 67, 68 and 69
Full galvanic isolation.
Relay outputs:
Number of programmable relay outputs ..................................................................1
Terminal number, control card ............................................1-3 (break), 1-2 (make)
Max. terminal load (AC) on 1-3, 1-2, control card ........................... 240 V AC, 2 A
Min. terminal load on 1-3, 1-2, control card ..... 24 V DC 10 mA, 24 V AC 100 mA
The relay contact is separated from the rest of the circuit by strengthened isolation.
Cable lengths and cross sections:
Max. motor cable length, screened/armoured cable .................................... 40 m
Max. motor cable length, unscreened/unarmoured cable ......................... 75 m
Max. motor cable length, screened/armoured cable and motor coil. ..100 m
Max. motor cable length, unscreened/unarmoured
cable and motor coil ...............................................................................................200 m
Max. motor cable length, screened/armoured cable
and RFI/1B filter............................................................................................ 200 V, 100 m
Max. motor cable length, screened/armoured cable
and RFI/1B or RFI 1B/LC filter..................................................................... 400 V, 25 m
Max. cross section to control wires,
rigid wire ................................................................1.5 mm2/16 AWG (2 x 0.75 mm2)
Max. cross section to control cables, flexible cable ..................1 mm2/18 AWG
Max. cross section to control cables, cable
with enclosed core............................................................................ 0.5 mm2/20 AWG
When complying with EN 55011 1A and EN 55011 1B the motor cable must in certain instances be
reduced.
5
VLT® AutomationDrive
The VLT® AutomationDrive FC 300 is
extremely configurable and runs any
motor in any application and any
machine for manufacturing. Specify
your requirements and have your
drives tailor-made within a couple of
hours – for the cost of mass produced
stockware.
Range:
0.25 – 37 kW (200 – 240 V)
0.37 – 800 kW (380 – 500 V)
37 – 1000 kW (600 V)
One-Drive concept
One drive concept covering the whole
production or machine is a major
benefit in commissioning, operating
and maintaining the equipment. The
make through modular design makes
upgrade easy as well as adaptation of
future features. On-board manuals
makes operation easy and the built in
Smart Logic Control allows for basic
programming covering most common PLC functions.
Pluggable options
The bus option ready to plug in
underneath the front panel. It can be
turned upside down if you
prefer the cable to enter from the top.
Plug and play
You don’t have to disconnect wires in
the cage clamps to disconnect the
VLT® AutomationDrive. Just unplug
the cage clamp instead.
6
USB pluggable
The VLT ® AutomationDrive can be
remotely commissioned and monitored through a USB plugable cable or
bus communication. Special software
is available: Wizards, Data transfer tool,
VLT® Set-up Software MCT 10.
Remote commissioning
Local control of the VLT® AutomationDrive is done by a local control panel.
This is plugged in directly or connected through a cable. The control
panel can also be connected directly
to a PC for service or commissioning.
Specifications
Mains supply (L1, L2, L3):
Supply voltage ......................................................................................200-240 V ±10%
Supply voltage .............................. FC 301: 380-480 V / FC 302: 380-500 V ±10%
Supply voltage ..................................................................... FC 302: 525-600 V ±10%
Supply frequency .............................................................................................. 50/60 Hz
Max. imbalance between mains phases. ....... ± 3.0 % of rated supply voltage
True Power Factor (λ) ..................................................... 0.92 nominal at rated load
Displacement Power Factor (cosф) near unity. .......................................... (> 0.98)
Switching on input supply L1, L2, L3 (power-ups) .....maximum 2 times/min.
Environment according to EN60664-1overvoltage
category 111/pollution degree 2.
The unit is suitable for use on a circuit capable of delivering not more than 100.000 RMS symmetrical
Amperes, 240/500/600 V maximum.
Digital inputs:
Programmable digital inputs ...................................... FC 301: 4 (5) / FC 302: 4 (6)
Terminal number .......................................................18, 19, 27 1), 291), 32, 33, 372)
Logic ...............................................................................................................PNP or NPN3)
Voltage level ..................................................................................................... 0 - 24 V DC
Voltage level, logic’0’ PNP ................................................................................ < 5 V DC
Voltage level, logic’1’ PNP ..............................................................................> 10 V DC
Voltage level, logic ’0’ NPN3) .........................................................................> 19 V DC
Voltage level, logic ’1’ NPN3) .........................................................................< 14 V DC
Maximum voltage on input ...............................................................................28 V DC
Input resistance, Ri ......................................................................................approx. 4 kΩ
All digital inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage
terminals.
1) Terminals 27 and 29 can also be programmed as output.
2) Terminal 37 is only available in FC 302. It can only be used as “safe stop” input. Terminal 37 is suitable
for category 3 installations according to EN 954-1 (safe stop according to category 0 EN 60204-1).
3) Exception: Terminal 37 is fixed PNP logic.
Analogue inputs:
Number of analogue inputs ..........................................................................................2
Terminal number ...................................................................................................... 53, 54
Modes ................................................................................................... Voltage or current
Mode select .................................................................. Switch S201 and switch S202
Voltage mode ...................................................Switch S201/switch S202 = OFF (U)
Voltage level ........................ FC 301: 0 to + 10 / FC 302: -10 to +10 V (scaleable)
Input resistance, Ri .................................................................................. approx. 10 kΩ
Max. voltage ...............................................................................................................± 20 V
Current mode ...................................................... Switch S201/switch S202 = ON (I)
Current level .......................................................................... 0/4 to 20 mA (scaleable)
Input resistance, Ri ................................................................................... approx. 200 Ω
Max. current .............................................................................................................. 30 mA
Resolution for analogue inputs . ..........................................................10 bit (+ sign)
Accuracy of analogue inputs .....................................Max. error 0.5% of full scale
Bandwidth .................................................................. FC 301: 20 Hz / FC 302: 100 Hz
Pulse/encoder inputs:
Programmable pulse/encoder inputs ....................................................................2/1
Terminal number pulse/encoder. ......................................... 29, 331) / 18, 32, 332)
Max. frequency at terminal 18, 29, 32, 33 ................110 kHz (Push-pull driven)
Max. frequency at terminal 18, 29, 32, 33 ....................... 5 kHz (open collector)
Min. frequency at terminal 18, 29, 32, 33.............................................................4 Hz
Voltage level .................................................................... see section on Digital input
Maximum voltage on input ...............................................................................28 V DC
Input resistance, Ri ......................................................................................approx. 4 kΩ
Pulse input accuracy (0.1 - 1 kHz) ........................... Max. error: 0.1% of full scale
Encoder input accuracy (1 - 110 kHz) ................ Max. error: 0.05 % of full scale
32 (A), 33 (B) and 18 (Z)
The pulse and encoder inputs (terminals 18, 29, 32, 33) are galvanically isolated from the supply voltage
(PELV) and other high-voltage terminals.
1) Pulse inputs are 29 and 33
2) Encoder inputs: 18 = Z, 32 = A, and 33 = B
Digital output:
Programmable digital/pulse outputs .........................................................................2
Terminal number ................................................................................................. 27, 29 1)
Voltage level at digital/frequency output ................................................... 0 - 24 V
Max. load at frequency output ............................................................................... 1 kΩ
Max. capacitive load at frequency output ....................................................... 10 nF
Minimum output frequency at frequency output ..........................................0 Hz
Maximum output frequency at frequency output .....................................32 kHz
Accuracy of frequency output . ...............................Max. error: 0.1 % of full scale
Resolution of frequency outputs .........................................................................12 bit
1) Terminal 27 and 29 can also be programmed as input.
The digital output is galvanically isolated from the supply voltage (PELV) and other high-voltage
terminals.
Relay outputs:
Programmable relay outputs .................................................. FC 301: 1 / FC 302: 2
Terminal number,
power card. ..................................1-3 (break), 1-2 (make), 4-6 (break), 4-5 (make)
Max. terminal load on 1-3 (break), 1-2 (make),
4-6 (break) power card ............................................................................. 240 V AC, 2 A
Max. terminal load (AC) on 4-5 (make) power card ....................... 400 V AC, 2 A
Min. terminal load on 1-3 (break), 1-2 (make),
4-6 (break), 4-5 (make) power card ................. 24 V DC 10 mA, 24 V AC 100 mA
Environment according to EN 60664-1 overvoltage category III/pollution
degree 2.
The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation (SELV).
The analogue inputs are galvanically isolated from the supply voltage (PELV)
and other high-voltage terminals.
7
VLT® 5000 Series
The VLT® Series 5000 available in the
power range from 0.75 kW-500 kW
suits all industrial applications.
Benefits:
• Saves space and energy – the com
pact size saves valuable space. The
perfect speed matching to actual
load reduces your energy costs.
• Easy to commission and use - If you
know one drive you also know the
others and a Quick Menu guides
you easily through the little programming work left for you to make
the drive perfect for the job in your
plant.
• Multi-Setup – The drive has four
independent setups.
• Enclosures IP20, IP54, IP00, Optional
coating providing extra protection
for aggressive environments. Compliance with international standards
Built-in RFI filters available for the
entire product range complying
with EN55011, class 1A and 1B.
Complies also with IEC 61000-3-2 and
61000-3-4 as well as VDE 0160 as
regards levels of harmonic suppression. That reduces the dimensions of
cables substantially.
Product range:
200-690V: 0.75 kW - 500 kW
Fieldbus options
VLT® 5000 have dedicated fieldbus
options for:
•
•
•
•
•
•
SyncPos
To complement the comprehensive
functionality of VLT® frequency
converters Danfoss Drives offers
dedicated engineering solutions for
your application. Based on the high
flexibility of the Programmable
SyncPos motion controller we tailor
solutions to fit perfectly application
requirements.
8
Marine approvals
• DNV – Det Norske Veritas
• GL – Germanisher Lloyd
• LRS – Lloyds Register of Shipping
• BV – Bureau Veritas
• ABS – American Bureau of Shipping
• RINA – Registro Italiano Navale
Profibus DP V0
Profibus DP V1
DeviceNet
Interbus
Modbus+
LonWorks
Specifications
Mains supply (L1, L2, L3):
Supply voltage 200-240 V units .................. 3 x 200/208/220/230/240 V ±10%
Supply voltage 380-500 V units .......... 3 x 380/400/415/440/460/500 V ±10%
Supply voltage 525-600 V units .............................3 x 525/550/575/600 V ±10%
Supply frequency:
Max imbalance of supply voltage: ................................................. 48-62 Hz +/- 1%
True Power factor (λ) .......................................................0.90 nominal at rated load
Displacement Power Factor (cos ф) ........................................... near unity (>0.98)
No. of switchings on supply input L1, L2, L3 ...................... approx. 1 time/min.
VLT output data (U, V, W):
Output voltage ................................................................... 0-100% of supply voltage
Output frequency........................................................................................... 0 - 1000 Hz
Rated motor voltage, 200-240 V units ...........................200/208/220/230/240 V
Rated motor voltage, 380-500 V units .........380/400/415/440/460/480/500 V
Rated motor voltage, 525-600 V units ............................................ 525/550/575 V
Rated motor frequency ................................................................................ Unlimited
Ramp times................................................................................................ 0.05-3600 sec.
Control card, digital inputs:
Number of programmable digital inputs ................................................................ 8
Terminal nos. .................................................................... 16, 17, 18, 19, 27, 29, 32, 33
Voltage level .............................................................. 0-24 V DC (PNP positive logics)
Voltage level, logical ’0’ ..................................................................................... < 5 V DC
Voltage level, logical ’1’ ...................................................................................>10 V DC
Maximum voltage on input ..............................................................................28 V DC
Input resistance, Ri ...................................................................................................... 2 kΩ
Scanning time per input. . . . . . . ....................................................................... 3 msec.
Reliable galvanic isolation: All digital inputs are galvanically isolated from the supply voltage (PELV).
In addition, the digital inputs can be isolated from the other terminals on the control card by connecting
an external 24 V DC supply and opening switch 4. VLT 5001-5250, 525-600 V do not meet PELV.
Control card, analogue inputs:
No. of programmable analogue voltage inputs/thermistor inputs .................2
Terminal nos ............................................................................................................... 53, 54
Voltage level ...............................................................................0 - ±10 V DC (scalable)
Input resistance, Ri ....................................................................................................10 kΩ
No. of programmable analogue current inputs ......................................................1
Terminal no. ..................................................................................................................... . 60
Current range.......................................................................... 0/4 - ±20 mA (scalable)
Input resistance, Ri .................................................................................................. 200 Ω
Resolution ..................................................................................................... 10 bit + sign
Accuracy on input ............................................................. Max. error 1% of full scale
Scanning time per input. ................................................................................... 3 msec.
Terminal no. ground ...................................................................................................... 55
Reliable galvanic isolation: All analogue inputs are galvanically isolated from the supply voltage (PELV)
* as well as other inputs and outputs. * VLT 5001-5250, 525-600 V do not meet PELV.
Control card, pulse/encoder input:
No. of programmable pulse/encoder inputs............................................................4
Terminal nos ................................................................................................. 17, 29, 32, 33
Max. frequency on terminal 17 ............................................................................ 5 kHz
Max. frequency on terminals 29, 32, 33 ................20 kHz (PNP open collector)
Max. frequency on terminals 29, 32, 33 .................................. 65 kHz (Push-pull)
Voltage level .............................................................. 0-24 V DC (PNP positive logics)
Voltage level, logical ’0’ ..................................................................................... < 5 V DC
Voltage level, logical ’1’. ....................................................................................>10 V DC
Maximum voltage on input .............................................................................. 28 V DC
Input resistance, Ri ..................................................................................................... 2 kΩ
Scanning time per input .................................................................................... 3 msec.
Resolution .......................................................................................................10 bit + sign
Accuracy (100-1 kHz), terminals 17, 29, 33 ...........Max. error: 0.5% of full scale
Accuracy (1-5 kHz), terminal 17................................Max. error: 0.1% of full scale
Accuracy (1-65 kHz), terminals 29, 33 ....................Max. error: 0.1% of full scale
Reliable galvanic isolation: All pulse/encoder inputs are galvanically isolated from the supply voltage
(PELV)*. In addition, pulse and encoder inputs can be isolated from the other terminals on the control
card by connecting an external 24 V DC supply and opening switch 4.
* VLT 5001-5250, 525-600 V do not meet PELV.
Control card, digital/pulse and analogue outputs:
No. of programmable digital and analogue outputs. ...........................................2
Terminal nos ............................................................................................................... 42, 45
Voltage level at digital/pulse output........................................................0 - 24 V DC
Minimum load to ground (terminal 39) at digital/pulse output ............ 600 Ω
Frequency ranges (digital output used as pulse output) .....................0-32 kHz
Current range at analogue output .......................................................... 0/4 - 20 mA
Maximum load to ground (terminal 39) at analogue output................... 500 Ω
Accuracy of analogue output ...................................Max. error: 1.5% of full scale
Resolution on analogue output ............................................................................. 8 bit
Reliable galvanic isolation: All digital and analogue outputs are galvanically isolated from the supply
voltage (PELV)*, as well as other inputs and outputs. * VLT 5001-5250, 525-600 V do not meet PELV.
Control card, 24 V DC supply:
Terminal nos ............................................................................................................... 12, 13
Max. load (short-circuit protection) ................................................................200 mA
Terminal nos. ground .............................................................................................. 20, 39
Reliable galvanic isolation: The 24 V DC supply is galvanically isolated from the supply voltage (PELV)*,
but has the same potential as the analogue outputs. * VLT 5001-5250, 525-600 V do not meet PELV.
Control card, RS 485 serial communication:
Terminal nos ..................................................................... 68 (TX+, RX+), 69 (TX-, RX-)
Reliable galvanic isolation: Full galvanic isolation.
Relay outputs:
No. of programmable relay outputs. ...........................................................................2
Terminal nos., control card ........................................................................... 4-5 (make)
Max. terminal load (AC) on 4-5, control card. ........................ 50 V AC, 1 A, 60 VA
Max. terminal load (DC) on 4-5, control card ......................75 V DC, 0.1 A, 30 W
Max. terminal load (DC) on 4-5, control card for
UL/cUL applications ...................................................... 30 V AC, 1 A / 42.5 V DC, 1A
Terminal nos., power card .....................................................1-3 (break), 1-2 (make)
Max. terminal load (AC) on 1-3, 1-2, power card ...............240 V AC, 2 A, 60 VA
Max. terminal load on 1-3, 1-2, power card ........................................ 50 V DC, 2 A
Min. terminal load on 1-3, 1-2, power card. ... 24 V DC 10 mA, 24 V AC 100 mA
Brake resistor terminals (only SB, EB, DE and PB units):
Terminal nos ............................................................................................................... 81, 82
External 24 Volt DC supply:
Terminal nos ............................................................................................................... 35, 36
Voltage range ......................................... 24 V DC ±15% (max. 37 V DC for 10 sec.)
Max. voltage ripple ................................................................................................ 2 V DC
Power consumption ............................ 15 W - 50 W (50 W for start-up, 20 msec.)
Min. pre-fuse ............................................................................................................. 6 Amp
Reliable galvanic isolation: Full galvanic isolation if the external 24 V DC supply is also of the PELV type.
Cable lengths, cross-sections and connectors:
Max. motor cable length, screened cable .......................................................150 m
Max. motor cable length, unscreened cable ..................................................300 m
Max. motor cable length, screened cable VLT 5011 380-500 V ...............100 m
Max. motor cable length, screened cable VLT 5011 525-600 V
and VLT 5008, normal overload mode, 525-600 V ......................................... 50 m
Max. brake cable length, screened cable .......................................................... 20 m
Max. loadsharing cable length,
screened cable ................................... 25 m from frequency converter to DC bar.
Max. cable cross-section for 24 V external DC supply VLT 5001-5027 200-240 V; VLT 5001-5102 380-500 V;
VLT 5001-5062 525-600V .................................................................. 4 mm2 /10 AWG
VLT 5032-5052 200-240 V; VLT 5122-5500 380-500 V;
VLT 5075-5250 525-600 V. ............................................................. 2.5 mm2 /12 AWG
Max. cross-section for control cables. ....................................... 1.5 mm2 /16 AWG
Max. cross-section for serial communication. ....................... 1.5 mm2 /16 AWG
If UL/cUL is to be complied with, cable with temperature class 60/75°C must be used
(VLT 5001 - 5062 380 - 500 V, 525 - 600 V and VLT 5001 - 5027 200 - 240V).
If UL/cUL is to be complied with, cable with temperature class 75°C must be used
(VLT 5072 - 5500 380 - 500 V, VLT 5032 - 5052 200 - 240 V, VLT 5075 - 5250 525 - 600 V).
Connectors are for use of both copper and aluminium cables, unless other is specified.
9
VLT® 5000 Flux
The VLT® 5000 Flux is an extension of
the VLT® 5000 series.
Full torque control under acceleration
as well as very accurate speed control
even at low speed or standstill can be
obtained.
Flux control is the future technology
for high performance drives. It provides excellent dynamics and accuracy, suited for drives systems with
and without feedback.
The VLT® 5000 Flux features automatic acquisition of motor equivalent
circuit diagram and provides 100%
control of flux and torque, taking the
system inertia into account.
The VLT® 5000 Flux provides up to
160% torque from 0 to rated speed.
A_phi
Shaft
SyncPos
SyncPos makes VLT® 5000 Flux highly
programmable and provides synchronising and positioning
10
Flux principle
The flux principle provides high shaft
performance (Torque control about
3 ms), excellent synchronizing also at
very low speed. Speed accuracy with
open loop: +/- 0.5 % (8 rpm) and with
closed loop +/0.001 % (0.02 rpm).
Flux control provides 180% acceleration torque (0.5 sec), 160% holding
torque at 0 RPM in 60 sec (closed
loop). The accuracy of torque control
is: closed loop +/- 10%.
Plug-in terminals
Plug-in terminals for motor and
control cables
Specifications
Mains supply (L1, L2, L3):
Supply voltage 200-240 V units ................... 3 x 200/208/220/230/240 V ±10%
Supply voltage 380-500 V units .......... 3 x 380/400/415/440/460/500 V ±10%
Supply frequency ................................................................................. 48-62 Hz +/- 1%
Max imbalance of supply voltage:
VLT 5001-5011, 380-500 V and VLT 5001-5006,
200-240 V .................................................................... ±2.0% of rated supply voltage
VLT 5016-5062, 380-500 V and VLT 5008-5027,
200-240 V..................................................................... ±1.5% of rated supply voltage
VLT 5072-5500, 380-500 V and VLT 5032-5052,
200-240 V .................................................................... ±3.0% of rated supply voltage
True Power factor (λ) ......................................................0.90 nominal at rated load
Displacement Power Factor (cos ф) ........................................... near unity (>0.98)
No. of switchings on supply input L1, L2, L3 ......................approx. 1 time/min.
VLT® output data (U, V, W):
Output voltage ................................................................... 0-100% of supply voltage
Output frequency....................................................................... 0 - 132 Hz, 0 - 300 Hz
Rated motor voltage, 200-240 V units ..........................200/208/220/230/240 V
Rated motor voltage, 380-500 V units ........380/400/415/440/460/480/500 V
Rated motor frequency. ................................................................................... 50/60 Hz
Switching on output ....................................................................................... Unlimited
Ramp times................................................................................................ 0.01-3600 sec.
Control card, digital inputs:
Number of programmable digital inputs ................................................................ 8
Terminal nos ..................................................................... 16, 17, 18, 19, 27, 29, 32, 33
Terminal number for none programmable digital input .................................. 37
Voltage level .............................................................. 0-24 V DC (PNP positive logics)
Voltage level, logical ’0’ .................................................................................... < 5 V DC
Voltage level, logical ’1’ ....................................................................................>10 V DC
Maximum voltage on input ...............................................................................28 V DC
Input resistance, Ri(terminals 16, 17, 18, 19, 27, 32, 33) ................................ 4 kΩ
Input resistance, Ri(terminal 29) ............................................................................ 2 kΩ
Scanning time per input ..................................................................................... 3 msec.
Reliable galvanic isolation: All digital inputs are galvanically isolated from the supply voltage (PELV). In
addition, the digital inputs can be isolated from the other terminals on the control card by connecting an
external 24 V DC supply and opening switch 4.
Control card, analogue inputs:
No. of programmable analogue voltage inputs/thermistor inputs ................2
Terminal nos .............................................................................................................. 53, 54
Voltage level. ..............................................................................0 - ±10 V DC (scalable)
Input resistance, Ri. ...................................................................................................10 kΩ
No. of programmable analogue current inputs ......................................................1
Terminal no. ....................................................................................................................... 60
Current range .......................................................................... 0/4 - ±20 mA (scalable)
Input resistance, Ri ................................................................................................... 200 Ω
Resolution .......................................................................................................10 bit + sign
Accuracy on input. ............................................................ Max. error 1% of full scale
Scanning time per input .................................................................................... 3 msec.
Terminal no. ground ....................................................................................................... 55
Reliable galvanic isolation: All analogue inputs are galvanically isolated from the supply voltage (PELV)
as well as other inputs and outputs.
Control card, pulse input:
No. of programmable pulse inputs ..............................................................................1
Terminal no ........................................................................................................................ 29
Max. frequency on terminal 29 (PNP open collector) ................................20 kHz
Max. frequency on terminal 29 (Push-pull) ....................................................65 kHz
Voltage level .............................................................. 0-24 V DC (PNP positive logics)
Voltage level, logical ’0’ ..................................................................................... < 5 V DC
Voltage level, logical ’1’ ....................................................................................>10 V DC
Maximum voltage on input ...............................................................................28 V DC
Input resistance, Ri ...................................................................................................... 2 kΩ
Scanning time per input .................................................................................... 3 msec.
Resolution .......................................................................................................10 bit + sign
Accuracy (100-1 kHz), terminal 29...........................Max. error: 0.5% of full scale
Accuracy (1-65 kHz), terminal 29 .............................Max. error: 0.1% of full scale
Control card, encoder input:
No. of programmable encoder input connector ....................................................1
Input terminal nos ...................................................................... 73, 74, 75, 76, 77, 78
Voltage level .....................................................................................................RS 422/485
Maximum voltage on input .............................................................................. ±7 V DC
Input resistance, Ri ................................................................................................... 140 Ω
Max. input frequency ......................................................................................... 250 kHz
Supply terminal nos ................................................................................................ 47, 49
Supply voltage ................................................................................................................ 5 V
Max. supply current ..............................................................................................250 mA
Reliable galvanic isolation: All encoder inputs are galvanically isolated from the supply voltage (PELV). In
addition, encoder inputs can be isolated from the other terminals on the control card by connecting an
external 24 V DC supply and opening switch 4.
Control card, digital/pulse outputs:
No. of programmable digital outputs .........................................................................2
Terminal nos. .................................................................................................................6, 46
Voltage level at digital/pulse output. ......................................................0 - 24 V DC
Minimum load to ground (terminal 39) at digital/pulse output ............ 600 Ω
Frequency ranges (digital output used as pulse output) .......... 100HZ-50 kHz
Refresh time ..................................................................................................................3 ms
Accuracy ............................................................................................ ±0.1% of full range
Galvanic isolation: All digital outputs are galvanically isolated from the supply voltage (PELV) as well as
other inputs and outputs.
Control card, analogue outputs:
No. of programmable digital outputs .........................................................................2
Terminal nos ............................................................................................................... 42, 45
Current range at analogue output .......................................................... 0/4 - 20 mA
Maximum load to ground (terminal 39) at analogue output................... 500 Ω
Accuracy of analogue output ...................................... Max. error: 1% of full scale
Resolution on analogue output . ........................................................................... 8 bit
Galvanic isolation: All analogue outputs are galvanically isolated from the supply voltage (PELV) as well
as other inputs and outputs.
Control card, 24 V DC supply:
Terminal nos ............................................................................................................... 12, 13
Max. load (short-circuit protection) ................................................................200 mA
Terminal nos. ground .............................................................................................. 20, 39
Reliable galvanic isolation: The 24 V DC supply is galvanically isolated from the supply voltage (PELV),
but has the same potential as the analogue outputs.
Control card, RS 232 / RS 485 serial communication:
RS 232 .......................................................................................................RJ-11 connector
Terminal nos ..................................................................... 68 (TX+, RX+), 69 (TX-, RX-)
Full galvanic isolation.
Relay outputs:
No. of programmable relay outputs. ...........................................................................2
Terminal nos., control card ........................................................................... 4-5 (make)
Max. terminal load (AC) on 4-5, control card ......................... 50 V AC, 1 A, 60 VA
Max. terminal load (DC-1, IEC847) on 4-5, control card ...75 V DC, 0.1 A, 30 W
Max. terminal load (DC-1, IEC947) on 4-5, control card
for UL/cUL applications ................................................ 30 V AC, 1 A / 42.5 V DC, 1A
Terminal nos., power card. ....................................................1-3 (break), 1-2 (make)
Max. terminal load (AC) on 1-3, 1-2, power card . ................ 40 V AC, 2 A, 60 VA
Max. terminal load (DC-1, IEC947) on 1-3, 1-2, power card .......... 50 V DC, 2 A
Min. terminal load on 1-3, 1-2, power card. . 24 V DC 10 mA, 24 V AC 100 mA
Brake resistor terminals (only SB, EB, DE and PB units):
Terminal nos. ............................................................................................................. 81, 82
External 24 Volt DC supply:
Terminal nos ............................................................................................................... 35, 36
Voltage range ......................................... 24 V DC ±15% (max. 37 V DC for 10 sec.)
Max. voltage ripple ................................................................................................. 2 V DC
Power consumption ............................ 15 W - 50 W (50 W for start-up, 20 msec.)
Min. pre-fuse ............................................................................................................. 6 Amp
Reliable galvanic isolation: Full galvanic isolation if the external 24 V DC supply is also of the PELV type.
Reliable galvanic isolation: All pulse inputs are galvanically isolated from the supply voltage (PELV). In
addition, pulse inputs can be isolated from the other terminals on the control card by connecting an
external 24 V DC supply and opening switch 4.
11
VLT® HVAC Drive
The VLT ® HVAC Drive integrates and
communicates seamlessly with all
HVAC devices, mastered by Building
Management Systems or as standalone unit. HVAC-specific features
makes it economical, flexible and
user-friendly and makes HVAC
operation child’s play.
Lowest cost of ownership
The modular concept allovs you to
pay only for features you need and to
customise your solutions and minimise system costs. The HVAC Drive is
maintenance free, compact and easily
mounted inside a HVAC unit or panel.
Advanced, adaptable drive technology in the HVAC Drive generates
significant energy savings while
ensuring perfect comfort levels.
•
•
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•
•
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•
•
•
Built-in real time clock
Smart Logic Controller
4 auto-tuned PID controllers
Easy to use menu structure
Integrates with all BMS protocols
Graphical display
Optional mains disconnect switch
Automatic Energy Optimisation
Energy monitoring
Power range:
200-240V: 1.1 kW – 45 kW
380-480V: 1.1 kW – 400 kW
525-600V: 1.1 kW – 400 kW
Dedicated pump features
•
•
•
•
•
•
•
12
Pump Cascade Controller
Sleep Mode
Sensorless Pressure/Flow Control
Dry Pump Protection
Continuous pumping,
also at overload
End of Curve monitoring
Flow compensation at setpoint
Dedicated fan features
•
•
•
•
•
•
•
•
Broken belt detection
Resonance Monitoring
Fire Override mode
Stairwell Pressurization
Automated skip frequencies
Supply and return flow balancing
Very fast flying start
Conversion of feedback signal
Dedicated compressor features
•
•
•
•
•
•
Capacity Modulation
Constant torque above 20 Hz
Cascade Controller
160% break away torque
Set point in temperature
or pressure conversion
Reduced number of starts and
stops
Application options:
Specifications
A wide range of integrated HVAC options can be fitted in the drive:
Mains supply (L1, L2, L3):
Supply voltage: ....................................................................................200-240 V ±10%
Supply voltage: ....................................................................................380-500 V ±10%
Supply voltage: ....................................................................................525-600 V ±10%
Supply frequency .............................................................................................. 50/60 Hz
Displacement Power Factor (cos φ) near unity .......................................... (> 0.98)
Switching on input supply L1, L2, L3 .............................................. 1-2 times/min.
General purpose I/O option:
3 digital inputs, 2 digital outputs, 1 analog current output,
2 analog voltage inputs
Relay option:
3 relay outputs
Analogue I/O option:
3 Pt1000 / Ni1000 inputs, 3 analog voltage outputs
External 24 VDC supply option :
24 VDC external supply can be connected to supply controland option cards
Brake chopper option:
Built in resistor for removing energy in case of high dynamics
or high inertia loads
Ambient temperature rating:
50C
Power options
Danfoss Drives offers a wide range of external power options for use
together with our FC102 drive in critical networks or applications:
• Advanced harmonic filters: For critical demands on harmonic distortion
• dv/dt filters: For special demands on motor isolation protection
• Sine filters (LC filters): For noiseless motor
HVAC PC software
• MCT 10
– ideal for commissioning and servicing the drive
• VLT HVAC Planet
– an interactive design guide including application examples.
• VLT Energy Box
- comprehensive energy analysis tool, shows the drive pay-back time
• MCT 31
– harmonics calculations tool
Output data (U, V, W):
Output voltage ................................................................... 0-100% of supply voltage
Switching on output ....................................................................................... Unlimited
Ramp times ....................................................................................................1 - 3600 sec.
Closed loop ...........................................................................................................0-132 Hz
Digital inputs:
Programmable digital inputs, FC 102: .....................................................................6*
Logic ..................................................................................................................PNP or NPN
Voltage level ......................................................................................................0 - 24 VDC
* 2 can be used as digital outs
Analog inputs:
Analog inputs .....................................................................................................................2
Modes .................................................................................................. Voltage or current
Voltage level: ...........................................................................-10 to +10 V (scaleable)
Current level .......................................................................... 0/4 to 20 mA (scaleable)
Pulse inputs:
Programmable pulse inputs ..........................................................................................2
Voltage level .............................................................. 0 - 24 VDC (PNP positive logic)
Pulse input accuracy .............................................................................. (0.1 - 110 kHz)
Utize some of the digital inputs
Analog output:
Programmable analog outputs ....................................................................................1
Current range at analog output .............................................................. 0/4 - 20 mA
Relay outputs:
Programmable relay outputs: .......................................................................................2
(240 VAC, 2 A and 400 VAC, 2 A)
Fieldbus communication:
Standard built in:
Optional:
• FC Protocol
• LonWorks
• N2 Metasys
• BACnet
• FLN Apogee
• DeviceNet
• Modbus RTU
• Profibus
13
VLT® 6000 HVAC
The Danfoss VLT® 6000 HVAC, dedicated to HVAC applications, provides
unsurpassed performance, energy
savings and improved control of
HVAC systems – including interfacing
with building management systems.
Precise control of temperature, pressure and flow in HVAC applications
results in the best environmental performance for building owners and
operators.
Range: 1.1-400 kw ( 380-460V)
Fan benefits:
• Bypass. The fan motor
steps over speeds which cause
mechanical vibration.
• Sleep Mode. The drive automatically
stops cooling when temperature is
at a low level for a pre-determined
time.
• De-Icing. Reverses the fan to remove
ice accumulation from intake
louvers. The VLT® drive can reverse
airflow direction for timed durations
to prevent ice accumulation for
both the intake louvers and exhaust
fan blades.
• Motor Preheat. To extend the life
of a motor in a damp environment,
a small amount of current can be
trickled into the motor to protect
it from condensation and effects of
a cold start.
Easy to commision and use
If you know one drive you also know
the others. A Quick Menu guides you
easily through the little programming
work left for you to make the drive
perfect for the job in your plant.
The VLT® 6000 HVAC provides full
control of the motor directly from the
user interface. “HAND START” enables
start and control of motor speed,
“OFF” turns off the motor and “AUTO
START” shifts control to digital inputs
and/or serial communication.
Performance and energy saving
Using frequency converters in HVAC
systems is mostly a question of
ultimate energy savings. VLT® 6000
HVAC is designed with HVAC systems
in mind.
14
Consequently it contains a series of
HVAC dedicated functionalities.
• Automatic Energy Optimizer, makes
it possible to save up to an additional 5-10% on the energy bill. This
function optimises the magnetising
current to the motor according to
the specific load.
• The sleep mode function. If a pump
or fan is running at low speed and
not really contributing to the
controlled parameter, e.g. temperature, pressure etc. it is turned off
automatically. When the system
again calls for energy, the drive
starts up the motor again.
• Frequency bypass. The drive can
be programmed to bypass up to
4 frequencies avoiding frequencies
that provoke resonance between
the pump/fan and the cabinet. that
creates noise and eventually cause
damage to the components.
• Sensorless Pump Control. For pump
OEM’s Danfoss Drives offers a new
unique feature called Sensorless
Pump Control. This feature enables
the drive to control pressure in a
water system without using a
pressure transmitter. This saves
costs for the pump manufacturer in
commissioning and direct costs in
transmitter, installation etc.
Specifications
Mains supply (L1, L2, L3):
Supply voltage 200 - 690 V units .......................................... 3 x 200 - 690 V, ±10%
Supply frequency ................................................................................... 48-62 Hz ± 1%
Max. imbalance of supply voltage ....................................................................... ± 3%
VLT 6002-6011, 380-460 V and 525-600 V and
VLT 6002-6005, 200-240 V ..................................... ±2.0% of rated supply voltage
VLT 6016-6072, 380-460 V and 525-600 V and
VLT 6006-6032, 200-240 V ..................................... ±1.5% of rated supply voltage
VLT 6102-6550, 380-460 V and VLT 6042-6062,
200-240 V .................................................................... ±3.0% of rated supply voltage
VLT 6100-6275, 525-600 V. ........................................±3% of rated supply voltage
True Power factor (λ) .......................................................0.90 nominal at rated load
Displacement Power Factor (cos.ф) ............................................near unity (>0.98)
No. of switches on supply input L1, L2, L3 ....................... approx. 1 time/2 min.
Max. short-circuit current .............................................................................. 100.000 A
Output data (U, V, W):
Output voltage. .................................................................. 0-100% of supply voltage
Output frequency 6002-6032, 200-240V ............................. 0-120 Hz, 0-1000 Hz
Output frequency........................................................................................... 0 - 1000 Hz
Rated motor voltage, 200-240 V units ...........................200/208/220/230/240 V
Rated motor voltage, 380-460 V units ...........................380/400/415/440/460 V
Rated motor voltage, 525-600 V units ............................................. 525/550/575 V
Rated motor frequency .................................................................................... 50/60 Hz
Switching on output ....................................................................................... Unlimited
Ramp times ................................................................................................... 1 - 3600 sec.
Torque characteristics:
Starting torque. . . .................................................................................. 130% for 1 min.
Starting torque (parameter 110 High break-away torque....160% for 0.5 sec.
Acceleration torque . ............................................................................................... 100%
Overload torque . ...................................................................................................... 110%
Control card, digital inputs:
Number of programmable digital inputs ................................................................. 8
Terminal nos ..................................................................... 16, 17, 18, 19, 27, 29, 32, 33
Voltage level .............................................................. 0-24 V DC (PNP positive logics)
Voltage level, logical ’0’ .................................................................................... < 5 V DC
Voltage level, logical ’1’ ...................................................................................>10 V DC
Maximum voltage on input ..............................................................................28 V DC
Input resistance, Ri. .........................................................................................................2 k
Scanning time per input. .................................................................................... 3 msec.
Reliable galvanic isolation: All digital inputs are galvanically isolated from the supply voltage (PELV). In
addition, the digital inputs can be isolated from the other terminals on the control card by connecting an
external 24 V DC supply and opening switch 4.
Control card, analogue inputs
No. of programmable analogue voltage inputs/thermistor inputs ................ 2
Terminal nos ............................................................................................................... 53, 54
Voltage level ................................................................................. 0 - 10 V DC (scalable)
Input resistance, Ri ...................................................................................... approx. 10 k
No. of programmable analogue current inputs ......................................................1
Terminal no ground ........................................................................................................ 55
Current range.............................................................................. 0/4 - 20 mA (scalable)
Input resistance, Ri. .......................................................................................................200
Resolution ..................................................................................................... 10 bit + sign
Accuracy on input ........................................................... . Max. error 1% of full scale
Scanning time per input ..................................................................................... 3 msec.
Reliable galvanic isolation: All analogue inputs are galvanically isolated from the supply voltage
(PELV) and other high-voltage terminals.
Control card, pulse input:
No. of programmable pulse inputs ............................................................................. 3
Terminal nos ........................................................................................................ 17, 29, 33
Max. frequency on terminal 17 ............................................................................ 5 kHz
Max. frequency on terminals 29, 33 .......................20 kHz (PNP open collector)
Max. frequency on terminals 29, 33 .......................................... 65 kHz (Push-pull)
Voltage level .............................................................. 0-24 V DC (PNP positive logics)
Voltage level, logical ’0’ ..................................................................................... < 5 V DC
Voltage level, logical ’1’ ................................................................................... >10 V DC
Maximum voltage on input ...............................................................................28 V DC
Input resistance, Ri. .........................................................................................................2 k
Scanning time per input .................................................................................... 3 msec.
Resolution .......................................................................................................10 bit + sign
Accuracy (100-1 kHz), terminals 17, 29, 33 ..........Max. error: 0.5% of full scale
Accuracy (1-5 kHz), terminal 17 ...............................Max. error: 0.1% of full scale
Accuracy (1-65 kHz), terminals 29, 33 . ..................Max. error: 0.1% of full scale
Reliable galvanic isolation: All pulse inputs are galvanically isolated from the supply voltage (PELV). In
addition, pulse inputs can be isolated from the other terminals on the control card by connecting an
external 24 V DC supply and opening switch 4.
Control card, digital/pulse and analogue outputs:
No. of programmable digital and analogue outputs ............................................2
Terminal nos .............................................................................................................. 42, 45
Voltage level at digital/pulse output........................................................0 - 24 V DC
Minimum load to ground (terminal 39) at digital/pulse output ..................600
Frequency ranges (digital output used as pulse output ...................... 0-32 kHz
Current range at analogue output .......................................................... 0/4 - 20 mA
Maximum load to ground (terminal 39) at analogue output........................500
Accuracy of analogue output ...................................Max. error: 1.5% of full scale
Resolution on analogue output ............................................................................. 8 bit
Reliable galvanic isolation: All digital and analogue outputs are galvanically isolated from the supply
voltage (PELV) and other high-voltage terminals.
Control card, 24 V DC supply:
Terminal nos.. ............................................................................................................. 12, 13
Max. load ................................................................................................................ 200 mA
Terminal nos. ground .............................................................................................. 20, 39
Reliable galvanic isolation: The 24 V DC supply is galvanically isolated from the supply voltage
(PELV), but has the same potential as the analogue outputs.
Control card, RS 485 serial communication:
Terminal nos. . . . ............................................................. 68 (TX+, RX+), 69 (TX-, RX-)
Reliable galvanic isolation: Full galvanic isolation (PELV).
Relay outputs:
No. of programmable relay outputs. ...........................................................................2
Terminal nos., control card ........................................................................... 4-5 (make)
Max. terminal load (AC) on 4-5, control card ......................... 50 V AC, 1 A, 60 VA
Max. terminal load (DC-1 (IEC 947)) on 4-5, control card .. 75 V DC, 1 A, 30 W
Max. terminal load (DC-1) on 4-5, control card for
UL/cUL applications ........................................................ 30V AC, 1 A /42.5 V DC, 1A
Terminal nos., power card and relay card ........................1-3 (break), 1-2 (make)
Max. terminal load (AC) on 1-3, 1-2 power card .................240 V AC, 2 A, 60 VA
Max. terminal load DC-1 (IEC 947) on 1-3, 1-2,
power card and relay card......................................................................... 50 V DC, 2 A
Min. terminal load on 1-3, 1-2, power card.....24 V DC, 10 mA, 24 V AC, 100 mA
External 24 Volt DC supply (only with VLT 6152-6550, 380-460 V):
Terminal nos ............................................................................................................... 35, 36
Voltage range ......................................... 24 V DC ±15% (max. 37 V DC for 10 sec.)
Max. voltage ripple ................................................................................................. 2 V DC
Power consumption ........................... 15 W - 50 W (50 W for start-up, 20 msec.)
Min. pre-fuse ............................................................................................................ 6 Amp
Reliable galvanic isolation: Full galvanic isolation if the external 24 V DC supply is also of the PELV type.
Cable lengths and cross-sections:
Max. motor cable length, screened cable ...................................................... 150 m
Max. motor cable length, unscreened cable ................................................. 300 m
Max. motor cable length, screened cable VLT 6011 380-460 V ............. 100 m
Max. motor cable length, screened cable VLT 6011 525-600 V ................ 50 m
Max. DC-bus cable length, screened cable ....................................................... 25 m
from frequency converter to DC bar.
Max. cross-section for 24 V external DC supply .................... 2.5 mm2 /12 AWG
Max. cross-section for control cables ........................................ 1.5 mm2 /16 AWG
Max. cross-section for serial communication. ....................... 1.5 mm2 /16 AWG
If UL/cUL is to be complied with, cable with temperature class 60/75°C must be used
(VLT 6002 - 6072 380 - 460 V, 525-600 V and VLT 6002 - 6032 200 - 240 V).
If UL/cUL is to be complied with, cable with temperature class 75°C must be used
(VLT 6042 - 6062 200 - 240 V, VLT 6102 - 6550 380 - 460 V, VLT 6100 - 6275 525 - 600 V).
Connectors are for use of both copper and aluminium cables, unless other is specified.
15
VLT® 8000 AQUA
The Danfoss VLT® 8000 AQUA is a
dedicated drive for Water and Waste
water applications.
It has all the good traditional features
a Danfoss drive is known for – but on
top of that it offers a little bit extra.
This drive is built for both constant
torque and variable torque in applications including water, sludge and
dosing pumps, aeration blowers,
pumps, irrigation equipment, water
desalination machines etc. For these
applications specific software features
have been developed to ensure
optimum control and energy savings.
Range:
4-400 kW 380-480V
Easy to commission and use
If you know one drive you also know
the others. A Quick Menu guides you
easily through the little programming
work left for you to make the drive
perfect for the job in your plant. The
VLT® 8000 AQUA provides full control
of the motor directly from the user
interface. “HAND START” enables start
and control of motor speed, “OFF”
turns off the motor and “AUTO START”
shifts control to digital inputs and/or
serial communication.
Performance and energy saving
Water and Waste water applications
are typically characterised by machines with high power consumption.
So in these applications there is also
typically a great energy savings
16
potential. Due to these large power
machines a good and precise control
of e.g. water pumps is very important
to avoid water hammering.
the specific load. Consequently
valuable energy is saved and not
wasted on heating up the air around
the motor.
These aspects have been taken into
account when designing the VLT®
8000 AQUA. Among the useful dedicated solutions can be mentioned:
• VLT® 8000 AQUA includes both
Variable and Constant Torque
operation.
• The unique Danfoss Drives AEO
function (Automatic Energy Optimizer), makes it possible to save up
to an additional 5-10% on the
energy bill.
• The VLT® 8000 AQUA provides an
initial ramp for fast ramping of
pumps and blowers. This eliminates
damage and reduces wear of the
devices.
• With the Fill Mode feature, it is
possible to avoid water hammering
when starting up system, i.e. irrigation, water supply etc. This is a
closed loop pressure control functionality, which ensures that ramping up the speed to reference does
not occur before the pipes are filled
up.
This function optimises the magnetising current to the motor according to
Specifications
Mains supply (L1, L2, L3):
Supply voltage 200-240 V units ................... 3 x 200/208/220/230/240 V ±10%
Supply voltage 380-480 V units .......... 3 x 380/400/415/440/460/480 V ±10%
Supply voltage 525-600 V units .............................3 x 525/550/575/600 V ±10%
Supply frequency ................................................................................. 50/60 Hz +/- 1%
Max. imbalance of supply voltage: . VLT 8006 - 8011 AQUA / 380 - 480 V and
VLT 8002 - 8011 AQUA / 525 - 600V ................... ±2.0% of rated supply voltage
VLT 8016 - 8072 AQUA / 525 - 600 V, 380 - 480 V,
VLT 8006 - 8032 AQUA / 200 - 240 V .................. ±1.5% of rated supply voltage
VLT 8100 - 8300 AQUA / 525 - 600 V, VLT 8102 - 8600 AQUA / 380 - 480 V
and VLT 8042 - 8062 AQUA / 200 - 240 V .......... ±3.0% of rated supply voltage
Displacement factor / cos. ф ........................................................near unity (> 0.98)
True Power Factor (λ) ......................................................nominal 0.90 at rated load
Input Mains (L1, L2, L3) Allowable On-OFF
Switching Sequnces approx. ..................................................................1 time/2 min.
Max. short-circuit current. . ..................................................................................100 kA
VLT® output data (U, V, W):
Output voltage ................................................................... 0-100% of supply voltage
Output frequency: ......................................................................................... 0 - 1000 Hz
Rated motor voltage, 200-240 V units ...........................200/208/220/230/240 V
Rated motor voltage, 380-480 V units ..................380/400/415/440/460/480 V
Rated motor voltage, 525-600 V units ............................................. 525/550/575 V
Rated motor frequency .................................................................................... 50/60 Hz
Switching on output ...................................................................................... Unlimited
Ramp times......................................................................................................1- 3600 sec.
Torque characteristics:
Starting torque. ..................................................................................... 110% for 1 min.
Starting torque (parameter 110 High break-away torque)
Max. torque: ...............................................................................................130% for 0.5 s.
Acceleration torque. ................................................................................................. 100%
Overload torque ........................................................................................................ 110%
Control card, digital/pulse and analogue outputs:
No. of programmable digital and analogue outputs ............................................2
Terminal nos ............................................................................................................... 42, 45
Voltage level at digital/pulse output........................................................0 - 24 V DC
Minimum load to frame (terminal 39) at digital/pulse output ............... 600 Ω
Frequency ranges (digital output used as pulse output) .....................0-32 kHz
Current range at analogue output .......................................................... 0/4 - 20 mA
Maximum load to frame (terminal 39) at analog output . ........................ 500 Ω
Accuracy of analogue output ...................................Max. error: 1.5% of full scale
Resolution on analogue output ............................................................................. 8 bit
Reliable galvanic isolation: All digital and analog outputs are galvanically isolated from the supply
voltage (PELV) and other high-voltage terminals.
External 24 Volt DC supply:
(only available with VLT 8152-8600, 380-480 V)
Voltage range ......................................... 24 V DC ±15% (max. 37 V DC for 10 sec.)
Max. voltage ripple ................................................................................................. 2 V DC
Power consumption ............................. 15 W - 50 W (50Wfor start-up, 20 msec.)
Min. pre-fuse. ........................................................................................................... 6 Amp
Reliable galvanic isolation: Full galvanic isolation if the external 24 V DC supply is also of the PELV type.
Control card, digital inputs:
Number of programmable digital inputs ................................................................. 8
Voltage level .............................................................. 0-24 V DC (PNP positive logics)
Voltage level, logical “0” .................................................................................... < 5 V DC
Voltage level, logical “1” .................................................................................> 10 V DC
Maximum voltage on input. ..............................................................................28 V DC
Input resistance, Ri ......................................................................................approx. 2 kΩ
Scanning time per input ..................................................................................... 3 msec.
Reliable galvanic isolation: All digital inputs are galvanically isolated from the supply voltage (PELV). In
addition, the digital inputs can be isolated from the other terminals on the control card by connecting an
external 24 V DC supply and opening switch 4.
Control card, analogue inputs:
No. of programmable analogue voltage inputs/thermistor inputs .................2
Voltage level ..................................................................................0 - 10 V DC (scalable)
Input resistance, Ri ......................................................................................approx. 10 Ω
No. of programmable analogue current inputs ......................................................1
Terminal no. earth ........................................................................................................... 55
Current range.............................................................................. 0/4 - 20 mA (scalable)
Input resistance, Ri ................................................................................... approx. 200 Ω
Resolution .......................................................................................................10 bit + sign
Accuracy on input ............................................................. Max. error 1% of full scale
Scanning time per input ................................................................................... . 3 msec.
Reliable galvanic isolation: All analogue inputs are galvanically isolated from the supply voltage
(PELV) and other high-voltage terminals.
Control card, pulse input:
No. of programmable pulse inputs ............................................................................. 3
Max. frequency on terminal 17 ............................................................................ 5 kHz
Max. frequency on terminals 29, 33 .......................20 kHz (PNP open collector)
Max. frequency on terminals 29, 33 .......................................... 65 kHz (Push-pull)
Voltage level. ............................................................. 0-24 V DC (PNP positive logics)
Voltage level, logic “0”........................................................................................ < 5 V DC
Voltage level, logic “1”. .....................................................................................> 10 V DC
Maximum voltage on input .............................................................................. 28 V DC
Input resistance, Ri. .....................................................................................approx. 2 kΩ
Scanning time per input ..................................................................................... 3 msec.
Resolution. ......................................................................................................10 bit + sign
Accuracy (100-1 kHz), terminals 17, 29, 33 ...........Max. error: 0.5% of full scale
Accuracy (1-5 kHz), terminal 17................................Max. error: 0.1% of full scale
Accuracy (1-65 kHz), terminals 29, 33 ....................Max. error: 0.1% of full scale
Reliable galvanic isolation: All pulse inputs are galvanically isolated from the supply voltage (PELV). In
addition, pulse inputs can be isolated from the other terminals on the control card by connecting an
external 24 V DC supply and opening switch 4.
Control card, RS 485 serial communication :
Terminal nos ..................................................................... 68 (TX+, RX+), 69 (TX-, RX-)
Reliable galvanic isolation: Full galvanic isolation (PELV).
Relay outputs:
No. of programmable relay outputs ............................................................................2
Max. terminal load (AC) on 4-5, control card ......................... 50 V AC, 1 A, 60 VA
Max. terminal load (DC-1 (IEC 947)) on 4-5, control card ... 75 V DC, 1 A, 30 W
Max. terminal load (DC-1) on 4-5, control card for
UL/cUL applications ...................................................... 30 V AC, 1 A / 42.5 V DC, 1A
Terminal nos., power card and relay card ........................1-3 (break), 1-2 (make)
Max. terminal load (AC) on 1-3, 1-2 power card .................240 V AC, 2 A, 60 VA
Max. terminal load DC-1 (IEC 947) on 1-3, 1-2,
power card and relay card......................................................................... 50 V DC, 2 A
Min. terminal load on 1-3, 1-2, power card .. 24 V DC, 10 mA, 24 V AC, 100 mA
Control card, 24 V DC supply:
Terminal nos ............................................................................................................... 12, 13
Max. load ..................................................................................................................200 mA
Terminal nos. earth .................................................................................................. 20, 39
Reliable galvanic isolation: The 24 V DC supply is galvanically isolated from the supply voltage (PELV),
but has the same potential as the analogue outputs.
Cable lengths and cross-sections:
Max. motor cable length, screened cable ...........................................150m/500 ft
Max. motor cable length, unscreened cable ................................... 300m/1000 ft
Max. motor cable length, screened cable VLT 8011 380-480 V ...100m/330 ft
Max. motor cable length, screened cable VLT 8011 525-600 V .... 50m/164 ft
Max. DC-bus cable length,
screened cable ......................... 25m/82 ft from frequency converter to DC bar.
Max. cross-section for 24 V external DC supply .................... 2.5 mm2 /12 AWG
Max. cross-section for control cables ........................................ 1.5 mm2/16 AWG
Max. cross-section for serial communication ......................... 1.5 mm2/16 AWG
Connectors are for use of both copper and aluminium cables, unless other is specified.
Control characteristics:
Frequency range. ...............................................................................................0 - 120 Hz
Resolution on output frequency ............................................................... ±0.003 Hz
System response time ......................................................................................... 3 msec.
Speed, control range (open loop..................................... 1:100 of synchro. speed
Speed, accuracy (open loop) . < 1500 rpm: ........................max. error ± 7.5 rpm
> 1500 rpm: ........................................................ max. error of 0.5% of actual speed
Process, accuracy (closed loop). < 1500 rpm: .....................max.error ± 1.5 rpm
> 1500 rpm: ........................................................ max. error of 0.1% of actual speed
All control characteristics are based on a 4-pole asynchronous motor.
17
VLT® Decentral FCD 300
The VLT® FCD 300 is a complete
frequency converter designed for
decentral mounting. The FCD can
be mounted on the wall close to the
motor, or directly on the motor. The
FCD 300 comes in a high enclosure
class, IP66, to withstand normal
cleaning methods. The design offers
a smooth cleaning friendly surface
without any difficult to clean spots.
The FCD 300 comes in a robust
painted surface.
The decentral design reduces the
need for central control panels and
space-consuming motor control
cabinets are eliminated. Reduced
need for wiring long screened motor
cables.
Plug-and-drive
All the advanced and reliable electronics needed to ensure your motors
act smoothly, responsively and economically at each command are
hidden inside the box lid and plug
into connectors when mounted onto
the bottom section. The bottom
section contains maintenance-free
Cage Clamp connectors and looping
facilities for power and fieldbus cables
well protected against dust, hosing
and cleaning agents. Once installed,
commissioning and upgrading can be
performed in no time by plugging in
another control lid.
18
Hygienic
Protected in small, tight, robust, dirt
repelling enclosures the FCD 300
meets conditions found in the food
and beverage industry, where
frequent wash downs are required.
Flexible installation
The FCD 300 series facilitates internal
power line looping. Terminals for
4 mm2 power cables inside the
enclosure allows connection of up
to 10+ units.
Control
Decentral drives are complete
variable speed drives to be set up and
controlled through a remote control
panel or fieldbus communication and
Danfoss’ dedicated MCT 10 set-up
software.
Specifications
Supply voltage FCD 305-335 380-480 V
.................................................................................. 3 x 380/400/415/440/480 V ±10%
Supply frequency .............................................................................................. 50/60 Hz
Max. imbalance on supply voltage ................... ± 2.0% of rated supply voltage
Power factor (400 V) / cos. 1 .................................................0.90 / 1.0 at rated load
Number of connections at supply input L1, L2, L3 ......................... 2 times/min.
Torque characteristics:
Starting torque (Constant torque) ...........................maximum 160% for 1 min.*
Starting torque. ..................................................... . maximum 180% up to 0.5 sec.*
Overload current (Constant torque) ....................... maximum 160% for 1 min.*
*Percentage relates to FC 300’s nominal current.
Control card, digital inputs:
Number of programmable digital inputs ................................................................. 5
Terminal number ................................................................................. 18, 19, 27, 29, 33
Voltage level ..............................................................0 - 24 V DC (PNP positive logic)
Voltage level, logic ’0’......................................................................................... < 5 V DC
Voltage level, logic ’1’.......................................................................................> 10 V DC
Maximum voltage on input. ............................................................................. 28 V DC
Input resistance, Ri (terminals 18, 19, 27) ...........................................approx. 4 kΩ
Input resistance, Ri (terminal 29, 33) ....................................................approx. 2 kΩ
All digital inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage
terminals, and can be functionally separated from other control terminals by opening switch S100.
Control card, analogue inputs:
Number of analogue voltage inputs .................................................................. 1 pcs.
Terminal number ............................................................................................................ 53
Voltage level ........................................................................... ± 0 - 10 V DC (scaleable)
Input resistance, Ri ................................................................................... approx. 10 kΩ
Max. voltage ...................................................................................................................20 V
Number of analogue current inputs ................................................................. 1 pcs.
Terminal number ............................................................................................................. 60
Current level ..............................................................................0/4 - 20 mA (scaleable)
Input resistance, Ri ................................................................................... approx. 300 Ω
Max. current .............................................................................................................. 30 mA
Resolution for analogue inputs ............................................................................10 bit
Accuracy of analogue inputs ........................................ Max. error 1% of full scale
Scan interval....................................................................................................... 13.3 msec
The analogue inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage
terminals.
Control card, pulse inputs:
Number of programmable pulse inputs. .................................................................. 2
Terminal number ...................................................................................................... 29, 33
Max. frequency at terminal 29/33 ............................................110 kHz (Push-pull)
Max. frequency at terminal 29/33 ...................................... 5 kHz (open collector)
Min. frequency at terminal 33..................................................................................4 Hz
Min. frequency at terminal 29............................................................................... 30 Hz
Voltage level . ............................................................0 - 24 V DC (PNP positive logic)
Voltage level, logic ’0’ ........................................................................................ < 5 V DC
Voltage level, logic ’1’ ......................................................................................> 10 V DC
Maximum voltage on input ..............................................................................28 V DC
Input resistance, Ri ......................................................................................approx. 2 kΩ
Scan interval....................................................................................................... 13.3 msec
Resolution ....................................................................................................................10 bit
Accuracy (100 Hz- 1 kHz) terminal 33 ...................Max. error: 0.5% of full scale
Accuracy (1 kHz - 67.6 kHz) terminal 33 ................Max. error: 0.1% of full scale
The pulse input is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Control card, analog output:
Number of programmable analog outputs ..............................................................1
Terminal number ............................................................................................................. 42
Current range at analog output ............................................................... 0/4 - 20 mA
Max. load to common at analog output .......................................................... 500 Ω
Accuracy on analog output ......................................Max. error: 1.5 % of full scale
Resolution on analog output ............................................................................... 10 bit
The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage
terminals.
Control card, 24 V DC output:
Terminal number ............................................................................................................ 12
Max. load supplied from mains / 24 V external ................................... 240/65 mA
The 24 V DC supply is galvanically isolated from the supply voltage (PELV) , but has the same potential as
the analogue and digital inputs and outputs.
Control card, 10 V DC output:
Terminal number ............................................................................................................ 50
Output voltage ............................................................................................10.5 V ±0.5 V
Max. load .................................................................................................................. 15 mA
The 10 V DC supply is galvanically isolated from the supply voltage (PELV) and other high-voltage
terminals.
Control card, RS 485 serial communication:
Terminal number ............................................................ 68 (TX+, RX+), 69 (TX-, RX-)
Terminal number 67 .................................................................................................. + 5 V
Terminal number 70 ................................... Common for terminals 67, 68 and 69
Full galvanic isolation.
Relay outputs:
Number of programmable relay outputs .................................................................1
Terminal number, control card .......................................... 1-3 (break), 1-2 (make)
Max. terminal load (AC) on 1-3, 1-2, control card ........................... 240 V AC, 2 A
Min. terminal load on 1-3, 1-2, control card 24 V DC 10 mA, 24 V AC 100 mA The relay contact is
separated from the rest of the circuit by strengthened isolation.
External 24 Volt DC supply:
Terminal nos .............................................................................................................. 35, 36
Voltage range ..................................................... 21-28 V (max. 37 V DC for 10 sec.)
Max. voltage ripple ................................................................................................ 2 V DC
Power consumption with/without mains supply ............................. <1W/5-12W
Reliable galvanic isolation: Full galvanic isolation if the external 24 V DC supply is also of the PELV type.
Cable lengths and cross sections:
Max. motor cable length, screened/armoured cable .................................... 10 m
Max. motor cable length, unscreened/unarmoured cable. ........................ 10 m
Max. cross section to control wires, rigid wire ....................... 4.0 mm2/10 AWG
Max. cross section to control cables, flexible cable ............. 2.5 mm2/12 AWG
Max. cross section to control cables, cable with ferrules. ... 2.5 mm2/12 AWG
Max. cross section extra terminals for 24 V ext,
T73 version, rigid cables ...................................................................6.0 mm2/9 AWG
Max. cross section extra terminals for 24 V ext,
T73 version, flexible cable ..................................................................4 mm2/10 AWG
Max. cross section extra terminals for 24 V ext,
T73 version, cable with ferrules....................................................... 4 mm2/10 AWG
Max. cross section PE. .........................................................................10 mm2/7 AWG
Max. cross section external PE for T73 version ..........................16 mm2/ 5 AWG
If UL/cUL is to be complied with, cable with temperature class 60/75°C must be used.
Use copper wires only.
Control card, digital/frequency output:
Number of programmable digital/pulse outputs ......................................... 1 pcs.
Terminal number ........................................................................................................... . 46
Voltage level at digital/frequency output ......................... 0 - 24 V DC (O.C PNP)
Max. output current at digital/frequency output ...................................... 25 mA.
Max. load at digital/frequency output ................................................................ 1 kΩ
Max. capacity at frequency output ..................................................................... 10 nF
Minimum output frequency at frequency output ........................................ 16 Hz
Maximum output frequency at frequency output .................................... 10 kHz
Accuracy on frequency output................................Max. error: 0.2 % of full scale
Resolution on frequency output .........................................................................10 bit
The digital output is galvanically isolated from the supply voltage (PELV) and other high-voltage
terminals.
19
VLT® Motor Starter DMS 300
The VLT® Decentral Motor Starter
DMS 300 is part of the Danfoss
decentral motor control concept with
a common mechanical design.
Variable speed applications using the
decentral frequency converter
(FCD 300) can be used together with
fixed speed applications using a
starter or soft starter.
The decentral motor switch DMS 300
can be mounted on or close to the
motor, or on a wall. The DMS 300
comes with a smooth cleaning
friendly IP66 enclosure with a robust
painted surface.
It performs six main functions:
• Start control, including soft start.
• Stop control, including soft stop
(extended stop time).
• Thermistor motor protection
• Electronic motor protection
(optional).
• Electromechanical brake control
(optional)
• Monitoring & system interface.
Construction
The DMS unit is made of two
separable parts:
1. Installation box, which is the
bottom half. The installation box
has all the mounting arrangement,
cable entries, and earthing studs.
2. Electronics Module, which is the
top half. The electronics module
contains all the circuitry of the DMS.
20
Hygienic
The electronics are protected in small,
tight, robust, dirt repelling enclosures
that can be mounted anywhere. This
way it meets such conditions found in
the food and beverage industry,
where frequent wash downs are
required.
Service switch
Lockable service switch is integrated
making local disconnect possible on
either mains or motor side.
Busconnection
DMS units can be offered as variants
with Profibus communication option
and 4 x M12 sensor plugs.
Specifications
Supply (L1, L2, L3, 125, 126, 127, 128):
Mains Supply voltage ............................................3 x 380 VAC ~ 480 VAC +/- 10%
Mains Supply frequency ......................................................................... 45HZ ~ 65 Hz
Electronics control voltage ................... +24VDC (20V to 30V), 150mA nominal
Control Inputs:
Start (Terminals 18 & 19). ...........................................Binary, 24 VDC, 8mA approx.
Reset/ Coasting stop inverse
(Terminal 27) ........................................................... Binary, 24 VDC, 90mA approx. #
Release Electromechanical Brake
(Terminal 124) ...............................................................Binary, 24 VDC, 8mA approx.
The Control inputs are suitable for connection to a device with a PNP output stage.
# 20 mA approx. for Standrad versions (SB & ST)
Outputs:
Run Output
(Terminal 46) . ......................................... Binary, PNP output, 24 VDC, 20mA max.
The output is short circuit protected.
Electromechanical Brake Supply output
Electromechanical Brake Supply Output
(Terminals 122 & 123) ...............................................................180 VDC, 1.0 A max. *
UL
Conforms to the requirements of UL certification (reference number
E206590)
C-tick
Conforms to IEC/EN 60947-4-2.
IP66
Degree of protection of the enclosure conforms to IEC/EN 60947-1
To maintain certifications, the product shall not be modified an any way,
shall be used only for the specified purpose, and must be installed
according to this manual and/or any other authorized Danfoss instruction.
Run Output (Terminal 46)
Binary, PNP output, 24 VDC, 20mA max. The output is short circuit
protected.
Electromechanical Brake Supply output
Electromechanical Brake Supply Output
(Terminals 122 & 123) ...............................................................180 VDC, 1.0 A max. *
* The electromechanicalbrake supply output voltage is proportional to the mains supply voltage, which
is 180 VDC for 400VAC mains, 205 VDC for 460 VAC mains. The output is not short circuit protected.
* The electromechanicalbrake supply output voltage is proportional to the
mains supply voltage, which is 180 VDC for 400VAC mains, 205 VDC for
460 VAC mains. The output is not short circuit protected.
Operating temperature ........ -10 to +60 deg. C (above 40 deg. with derating)
Relative humidity .......................................................... 5 -90%RH, non-condensing
Weight ......................................................................................................................... 3.5 kg
Operating temperature ........ -10 to +60 deg. C (above 40 deg. with derating)
Relative humidity ....................................................... . 5 -90%RH, non-condensing
Weight ......................................................................................................................... 3.5 kg
Certifications:
The DMS 300 has CE, UL, cUL and C-tick certifications.
The details are as under:
CE
Declared as conforming to EEC directive relating to Electrical
Equipmentdesigned for use within certain voltage limits (73/23/EEC)
and Electromagnetic Compatibility (89/336/EEC).
Conforms to IEC/EN 60947-4-2 Form 2
Rated insulation voltage ................................................................................... 500 VAC
Rated impulse withstand......................................... 2.0 kV (1.2/ 50 micro second)
Conducted and radiated frequency emissions ...........Class B as per EN 55011
Electrostatic discharge, 4 kV contact and 8 kV air discharge
no effect on operation.
Radio frequency electromagnetic field,
0.15 MHz to 1.0 GHzno effect on operation.
Fast transients, 2.0 kV/ 5.0 kHz............................................ no effect on operation
Surges, 2.0 kV line to earth, 1.0 kV line to line............... no effect on operation
Voltage dips and short interruptions .............................. no effect on operation
Short circuit tested on 5 kA supply, when protected
by semiconductor fuses (Type. 2 co-ordination) no damage to
DMS 300, no danger to persons or installation.
Short circuit tested on 5 kA supply, when protected by HRC fuses
(Type 1co-ordination) no danger to persons or installation,
DMS unit may be unsuitable for future use.
21
VLT® Soft Starter MCD 100
MCD 100 is a cost effective and extremely compact soft starter for AC
motors up to 11 kW. Due to a unique
semiconductor design MCD 100 is a
true “fit and forget” product. Selection
can be made on the basis of the
motor power – exactly as with
traditional contactors.
The range features three different
products, MCD 100-001 (1,5 kW),
MCD 100-007 (7,5 kW) and
MCD 100-011 (11 kW). All sizes are
rated for line voltage up to 600 V AC.
MCD 100 products provide timed
voltage ramp up and down. Ramp
time can be individually adjusted with
rotary switches from 0,4 to 10 seconds. The start torque can be adjusted from 0 to 85% of the direct
on-line torque.
• A robust semiconductor design
– selection can be based on motor
power which ensures easy selection.
• Can be used for an almost unlimited
number of starts per hour without
derating.
• A universal control voltage
(24-480 V AC/ V DC) – simplifies
selection and keeps stock at a
minimum.
• A “fit and forget” contactor design
– simplifies installation and reduces
required panel space.
• Digitally controlled rotary switches
– secures precise settings and
simplifies installation.
• Ratings for heavy duty as standard
– simplifies installation and reduces
the risk of breakdown
Motor torque
(Voltage)
Ramp-up time
0.5 -10 sec.
100%
’’Kick start’’
200 msec.
of max. torque
0%
Time
Initial Torque up to
85% of nominal torque
Timed voltage ramp
• Micro Soft Start Controller for
motors up to 11kW
• Extremely robust SCR design with
heavy ratings as standard
• Unlimited number of starts per hour
• Contactor style design for easy
selection, installation and
commissioning
22
Ramp-down time
0 -10 sec.
Specifications
Mains supply (L1, L2, L3):
MCD 100 ....................................................... 3 x 208 VAC ~ 600 VAC (+10% / - 15%)
Supply frequency (at start) .....................................................................45HZ - 66 Hz
Control circuit (A1, A2):
MCD 100 ................................................................... 24 – 480 VAC/VDC (-15% +10%)
Environmental:
Degree of protection MCD 100 ...............................................................................IP20
Operating Temperatures............................. -5oC / +40°C ( 60°C with de-rating )
Pollution Degree ..............................................................................Pollution Degree 3
EMC Emission:
Equipment class (EMC) ........................................................................................ Class A
Conducted radio frequency emission ........... 0.15 MHz - 0.5 MHz : <90dB(µV)
Conducted radio frequency emission ................. 0.5 MHz - 5 MHz : <76dB(µV)
Conducted radio frequency emission ..............5 MHz - 30 MHz : 80-60dB(µV)
Radiated radio frequency emission .............30 MHz - 230 MHz : <30dB(µV/m)
Radiated radio frequency emission ....... 230 MHz - 1000 MHz : <37dB(µV/m)
This product has been designed for Class A equipment. Use of the product in domestic environments
may cause radio interference, in which case the user may be required to employ additional mitigation
methods.
EMC Immunity:
Electro static discharge ....................4 kV contact discharge, 8 kV air discharge
Radio-frequency electromagnetic
field ......................................................................... 0.15 MHz - 1000 MHz: 140dB(µV)
Rated impulse withstand voltage
(Fast transients 5/50 ns - Burst) ..................................................... 4 kV line to earth
Rated insulation voltage
(Surges 1.2/50 µs – 8/20 µs) ............................4 kV line to earth, 2 kV line to line
Voltage dip and short
time interruption .................................................100 ms (at 40% nominal voltage)
Short Circuit:
Rated short-circuit current MCD 100-001 ................ normal fuses: 25 A gL/ gG
SCR I2t rating for semiconductor fuses: .........................................................72 A2s
Rated short-circuit current MCD 100-007 .............. normal fuses: 50 A gL / gG
SCR I2t rating for semiconductor fuses: 1800 ....................................................A2s
Rated short-circuit current MCD 100-011 ............... normal fuses: 80 A gL / gG
SCR I2t rating for semiconductor fuses: ..................................................... 6300 A2s
Heat Dissipation:
MCD 100-001 ............................................................................................... max. 4 watts
MCD 100-007 to MCD 100-011. ..................................................... 2 watts / Ampere
Standards Approvals:
UL / C-UL ................................................................................................................... UL508
CE .................................................................................................................. IEC 60947-4-2
23
VLT® Compact Starter MCD 200
The Compact Starter MCD 200 cover
the power range 7.5 – 110 kW.
Due to extensive use of the latest
technology, such as new semiconductor control algorithms and bypass
design, the new soft starters are very
compact and heat dissipation is at a
very low level. There is no need for
extra ventilation or bypass contactors.
This simplifies installation and keeps
panel space at a minimum.
The MCD 200 features a variety of
accessories. Add-on modules provide
essential serial communication and a
Remote Operator module allows for
remote control and motor performance monitoring, which makes MCD
200 ideal for panel installation.
MCD 200 comes in two versions. MCD
201 is the basic version offering timed
voltage ramps, MCD 202 is the advanced version providing current limit
soft start, timed voltage ramp down,
and motor protection.
• Current ratings for normal and
heavy starting
• Versions for 200- 575 VAC
• Voltage ramps or current limit
ramp soft start
• Built-in motor protection
• Compact design with internal
bypass system for minimum power
loss
• Add on modules for remote
operation and serial communication
• Software for sizing, control and
monitoring
Ramp-up
(2-20 seconds, Full Voltage Start)
100%
U
Initial Torque
(30-75%)
Timed voltage ramp MCD 201
24
Ramp Time
I
400%
300%
200%
(2, 5, 15 seconds, OFF)
100%
Initial Start Current
(150% FLC, 200% FLC, 250% FLC)
Current Limit MCD202:
• Compact Soft Starter for motors
up to 110kW
• Voltage ramps, current limit start
and integrated motor protection
• Integral bypass design reduce heat
dissipation
• Wide power range with advanced
accessory modules
Optional:
• Modules for serial communication
• Remote operation kit
• PC software
• Remote operation kit
Specifications
Mains supply (L1, L2, L3):
MCD 200-xxx-T4-xxx ................................ 3 x 200 VAC ~ 440 VAC (+10% / - 15%)
MCD 200-xxx-T6-xxx ................................ 3 x 200 VAC ~ 575 VAC (+10% / - 15%)
Supply frequency (at start) ......................................................................45HZ - 66 Hz
Supply frequency ................................................................................ 48-62 Hz +/- 1%
Control supply (A1,AL2,A3):
MCD 200-xxx-xx-CV1 ...................................................................24 VAC/VDC (±20%)
MCD 200- xxx-xx-CV3 ............................................................... 110-240VAC (+10% /
- 15%) or 380-440 VAC (+10% / - 15%)
Control Inputs:
Start Terminal N1 .......................................................Normally Open, 300 VAC max.
Stop Terminal N2 .................................................... Normally Closed 300 VAC max.
Relay Outputs:
Main Contactor (Terminals 13 & 14) ................................................Normally Open
Main Contactor
(Terminals 13 & 14) ..............................6A, 30 VDC resistive / 2 A, 400 VAC, AC11
Programmable Relay (Terminals 23 & 24)......................................Normally Open
Programmable Relay
(Terminals 23 & 24). ............................ 6A, 30 VDC resistive / 2 A, 400 VAC, AC11
Environmental:
Degree of protection MCD 200-007 to MCD 200-055 ................................... IP20
Degree of protection MCD 200-075 to MCD 200-110 ................................... IP00
Operating Temperatures....................................................................... -10oC / +60oC
Humidity ............................................................................. 5%-95% Relative Humidity
Pollution Degree ............................................................................ Pollution Degree 3
Vibration ...........................................................................IEC 60068 Test Fc Sinusoidal
Vibration .............................................................4Hz - 13.2Hz: ± 1mm displacement
Vibration ......................................................................................13.2Hz - 100Hz: ± 0.7g
EMC Emission:
Equipment class (EMC) ......................................................................................... Class A
Conducted radio frequency emission .......... 0.15 MHz - 0.5 MHz : <90dB(µV)
Conducted radio frequency emissio .................... 0.5 MHz - 5 MHz : <76dB(µV)
Conducted radio frequency emissio ..................5 MHz - 30 MHz : 80-60dB(µV)
Radiated radio frequency emission .............30 MHz - 230 MHz : <30dB(µV/m)
Radiated radio frequency emission ........ 230 MHz - 1000 MHz : <37dB(µV/m)
This product has been designed for Class A equipment. Use of the product in domestic environments
may cause radio interference, in which case the user may be required to employ additional mitigation
methods.
EMC Immunity:
Equipment class (EMC) .....................4 kV contact discharge, 8 kV air discharge
Radio-frequency
electromagnetic field ........................................0.15 MHz - 1000 MHz: 140dB(µV)
Rated impulse withstand voltage
(Fast transients 5/50 ns) ................................................................... 2 kV line to earth
Rated insulation voltage
(Surges 1.2/50 µs – 8/20 ms) ..........................2 kV line to earth, 1 kV line to line
Voltage dip and short time interruption.....100 ms (at 40% nominal voltage)
Short Circuit:
Rated short-circuit current MCD 200-007 to MCD 200-037 .........................5 kA
Rated short-circuit current MCD 200-045 to MCD 200-110 . ..................... 10 kA
Heat Dissipation:
During Start .......................................................................................... 3 watts / Ampere
During Run............................................................................................................< 4 watts
Standards Approvals:
C-tick ............................................................................................................. IEC 60947-4-2
UL / C-UL ................................................................................................................... UL508
CE ...................................................................................................................IEC 60947-4-2
CCC ......................................................................................................................GB 14048.6
25
VLT® Soft Starter MCD 3000
The VLT® MCD 3000 soft starters cover
the power range 7,5 – 800 kW.
MCD 3000 is a total motor starting
solution. Current transformers
measure the motor current and
provide feedback for controlled motor
voltage ramp up, but also for numerous motor protection functions.
A numeric display and logic keypad
buttons makes programming easy
and operational status such as motor
current is shown via the display.
The MCD 3000 is wall mountable,
however a Remote Operator module
allows for remote control and motor
performance monitoring making it
ideal for panel installation.
• Current ratings for normal and
heavy starting
• Versions for 200 – 690 VAC
• Current limit soft start with initial
current ramp up
• Four different auto-adjustable
ramp down profiles
• Numerous motor protection
features
• Built-in local control panel with
display
• Pass word protection of parameters
• DC brake function
• Internal delta wiring kit
• Software for sizing, control and
monitoring
CURRENT (% Motor Full Load Current)
700%
600%
500%
Ramp time
(eg Par.4 = 10 secs)
Current Limit (eg. Par.2 = 400% x FLC)
400%
300%
200%
100%
Initial Current (eg. Par.3 = 250% x FLC)
10%
20%
30%
40%
50%
60%
ROTOR SPEED (% Full Speed)
Current ramp
26
MCD 3000
• Fully featured Soft Starter for
motors up to 800 kW
• Total motor starting solution
• Advanced start, stop and
protection features
• Local programming keypad and
display
Full Voltage Stator Current
70%
80%
90%
100%
Optional:
• Modules for serial communication
• Remote operator kit
• PC software
Remote operation kit
• Start/stop, reset
• LED for start, run, trip
• Trip codes
• Current display
• Motor temp. display
• 4 – 20 mA output
Specifications
Mains supply (L1, L2, L3):
Supply voltage MCD3000-T5
.........................................................................................................3 x 200 VAC ~ 525 VAC
.....................................................3 x 200 VAC ~ 440 VAC (Inside Delta Connection)
Supply voltage MCD3000-T7
..........................................................................................................3 x 200 VAC ~ 690VAC
.....................................................3 x 200 VAC ~ 440 VAC (Inside Delta Connection)
Supply frequency (at start) .......................................50HZ (± 2Hz) / 60 Hz (± 2Hz)
Supply frequency
(during start) ................................>45Hz (50Hz supply) or >55Hz (60 Hz supply)
Supply frequency
(during run) .................................>48Hz (50Hz supply) or >58Hz (60 Hz supply)
Electronics control
voltage ........................................230 VAC (+10%/-15%) or 400 VAC (+10%/-15%)
Control Inputs:
Start (Terminals 15 & 16). ...........Normally Open, Active 24 VDC, 8mA approx.
Stop (Terminals 17 & 18) ..........Normally Closed, Active 24 VDC, 8mA approx.
Reset (Terminals 25 & 26) ........Normally Closed, Active 24 VDC, 8mA approx.
Parameter Set
(Terminals 27 & 28) ......................Normally Open, Active 24 VDC, 8mA approx.
Relay Outputs:
Programmable Output A1) (Terminals 13 & 14)
...........................Normally Open, 5 A @ 250 VAC/360 VA, 5 A @ 30 VDC resistive
Programmable Output B2) (Terminals 21, 22 & 24)
................................. Changeover, 5 A @ 250 VAC/360 VA, 5 A @ 30 VDC resistive
Output C3) (Terminals 33 & 34)
............................. Normally Open, , 5 A@250 VAC/360 VA, 5 A@30 VDC resistive
1)Programmable functions:
........................................ Line contactor, Run, High current flag, Low current flag
2)Programmable functions:
......... Tripped, Output on, High current flag, Low current flag, Line contactor
3)Programmable functions: ................... Run, D.C.Brake Contactor Control, Off
Environmental:
Degree of protection MCD3007 to MCD3132 .................................................. IP21
Degree of protection MCD3185 to MCD3800................................................... IP20
Operating Temperatures .........................................................................-5oC / +60oC
Rated short-circuit current (with semi-conductor fuses)...........................100kA
Rated insulation voltage (Surges) .................2 kV line to earth, 1kV line to line
Rated impulse withstand voltage (Fast transients) ..........................................2 kV
Pollution Degree .............................................................................Pollution Degree 3
Electro static discharge ....................4 kV contact discharge, 8 kV air discharge
Equipment class (EMC) ........................................................................................ Class A
Radio-frequency electromagnetic field
............................................ 0.15 MHz - 80 MHz: 140dBµV 80 MHz - 1 GHz: 10 V/m
This product has been designed for Class A equipment. Use of the product in domestic environments
may cause radio interference, in which case the user may be required to employ additional mitigation
methods.
Standards Approvals:
C√ ............................................................................................................................ CISPR-11
UL1............................................................................................................................... UL508
C-UL1 ....................................................................................................... CSA 22.2 No. 14
CE . . ................................................................................................................IEC 60947-4-2
1) Requires use of semi-conductor fuses. Excludes models MCD3600~MCD3800
27
VLT® Harmonic Filter AHF 005/010
The Danfoss AHF 005 and AHF 010 are
advanced harmonic filters not to be
confused with traditional harmonic
trap filters. The Danfoss harmonic
filters have been specially designed to
match the Danfoss frequency drives.
AHF 010 reduces the harmonic
current to less than 10% and the AHF
005 reduces the harmonic current to
less than 5%.
Excellent performance
Danfoss harmonic filters perform
excellently.
AHF 005
4%
3%
3%
2%
2%
1%
1%
0%
The figures show the reduction of
each of the sub-harmonic orders at
full load.
5
7
11 13 17
Hamonic order
19
23
25
AHF 010
6%
5%
4%
3%
2%
1%
0%
5
7
11
13
17
Hamonic order
28
19
23
25
Calculation Danfoss has created a PC
based program MCT31 for calculation
of harmonics with different principles
for suppression. It can calculate the
harmonics for Danfoss Frequency
Converters depending on actual
system (transformer, cables, other
loads etc.)
Features
• Small compact housing that fits
into a panel
• Easy to use in retrofit applications
• AHF 010 reduces the total harmonic
current distortion to 10%
• AHF 005 reduces the total harmonic
current distortion to 5%
• One filter module can be used for
several frequency drives
• High efficiency (> 0.98)
• User-friendly commissioning
– no adjustment necessary
• No routine maintenance required
Specifications
General technical data:
The reduction of the low harmonic current emission to the rated
THiD implies, that the THvD of the non-influenced mains voltage is
lower than 2% and the ratio of short circuit power to installed load
(R SCE ) is at least 66%.
Under these conditions the THiD of the mains current of the frequency
converter is reduced to 10% or 5% (typical values at nominal load).
If these conditions are not or only partially fulfilled, a significant
reduction of the harmonic components can still be achieved, but the
rated THiD values may not be achieved.
29
VLT® DriveMotor FCM 300
The VLT ® FCM 300 Series is a very
compact alternative to the traditional
solution with a VLT® frequency converter and motor as separate units.
The frequency converter is attached
in place of the motor terminal box.
It is no higher than the standard
terminal box – not wider nor longer
than the motor.
Benefits
• Motor and drive perfectly matched
to each other
• No panel space required – the
DriveMotor is placed on the
machine
• Simplified installation
• No power cable length limitation
• Straightforward EMC compliance
• Flexible mounting – face-flange,
foot/flange, foot/face
• Retrofit without mechanical
changes
FCM applications
Typical applications are air handling
units, pumps, conveyors and small
machines for example labelling
machines.
30
Control panel
Local control panel is used for
operating, drivemotor setup and
diagnostics. The LCP can be handheld
or mounted in a panel front (IP 65).
Operation Pad
A local operation pad can be used for
speed up/speed down, start/stop, and
jog e.g.. Other features are speed
indication by LED, mounting on
FCM or kit for wall mounting.
Communication
• RS 485 serial port as standard
• Profibus DP version (3 or 12 Mbaud)
Specifications
Mains supply, TT, TN and IT* (L1, L2, L3):
Supply voltage 380-480 V units ......... 3 x 380/400/415/440/460/480 V ±10%
Supply frequency .. ............................................................................................ 50/60 Hz
Max. imbalance of supply voltage .........................±2% of rated supply voltage
Power factor / cos φ ......................................................... max. 0.9/1.0 at rated load
No. of switching operations on
supply input L1, L2, L3 .............................................................. approx. 1 time/2 min
*) Not valid for RFI class 1B units
Torque characteristics:
Starting torque/overload torque ..................................................... 160 % for 1 min
-Continuous torque.. ....................................................................................... see above
Control card, digital/pulse inputs:
Number of programmable digital inputs ..................................................................4
Terminal nos ........................................................................................... X101-2, -3, -4, -5
Voltage level ... .......................................................... 0-24 V DC (PNP positive logics)
Voltage level, logic ´0´ ....................................................................................... < 5 V DC
Voltage level, logic ´1´ .....................................................................................> 10 V DC
Maximum voltage on input .. ............................................................................28 V DC
Input resistance, Ri ..........................................................................................aprox 2 kΩ
Scanning time........................................................................................................20 msec
Control card, pulse input:
No. of programmable pulse inputs ............................................................................. 1
Terminal nos. ........................................................................................................... X101-3
Max. frequency on terminal 3,
open collector/push pull 24 V ............................................................... 8 kHz/70 kHz
Resolution ....................................................................................................................10 bit
Accuracy (0.1-1 kHz), terminal 3 ..............................Max. error: 0.5% of full scale
Accuracy (1-12 kHz), terminal 3 ...............................Max. error: 0.1% of full scale
Control card, analogue inputs:
No. of programmable analogue voltage inputs .....................................................1
Terminal nos ............................................................................................................. X101-2
Voltage level .................................................................................0 - 10 V DC (scalable)
Input resistance, Ri... ................................................................................ approx. 10 kΩ
No. of programmable analogue current inputs . ....................................................1
Terminal no. . ............................................................................................................ X101-1
Current range ................................................................................. 0 - 20 mA (scalable)
Input resistance, Ri. . ..............................................................................approx. 500 kΩ
Resolution ...................................................................................................................... 9 bit
Accuracy on input .. .......................................................... Max. error 1% of full scale
Scanning time ..... ............................................................................................... 20 msec.
Control card, digital/pulse and analogue outputs:
No. of programmable digital and analogue outputs ............................................1
Terminal nos ............................................................................................................. X101-9
Voltage level at digital output/load.......................................... 0 - 24 V DC/25 mA
Current at analoque output .. ....................................................................... 0 - 20 mA
Maximum load to frame (terminal 8)
at analogue output . ............................................................................ RLOAD ≤ 500 Ω
Accuracy of analogue output ... ...............................Max. error: 1.5% of full scale
Resolution on analogue output. . ......................................................................... .8 bit
Relay output:
No. of programmable outputs ......................................................................................1
Terminal nos ................................................. 1-2 (make), 1-3 (brake) terminal X102
Voltage level at contact/load (AC). ...................................... 250 V AC, 5A-AC load
Voltage level at contact/load (DC) .30 V DC, 5A; 40 V DC, 2A . 100 V DC, .0.5A
Control card, RS 485 serial communication:
Terminal nos ....................................................................................................... X100-1, -2
Control characteristics (frequency converter):
Frequency range............................................................................................... 0 - 132 Hz
Resolution on output frequency ........................................................................ 0.1 %
System response time ............................................................................ Max. 40 msec.
Speed acuracy (open loop, CT mode, 4 P motor
driven in speed range 150-1500 rPm)......................................................+/- 15 rpm
31
VLT® Motion Control Tool MCT 10
Setup software provides easy control
of details as well as a general overview of systems, large or small.
• Handles all drive related data
• One PC tool for all tasks
• Handles all drives products and
parameters
• ”Explorer-like” view
• Option programming
• Online and offline commissioning
• Scope & logging
• Alarm history
• Multiple interfaces for easy
connection
• USB
• Profi bus
• RS485
• Internet download
http://www.danfoss.com/drives
Features
Danfoss Drives A/S
E-Business
Internet
1. Download MCT 10
2. Download updates
Field-bus
MCT 10 Set-up Software
Stand-alone
Basic:
• Scope & Graph
• Alarm history in saved projects
• No limitation in number of drives
• SyncPos support
Advanced:
• PROFIsafe option
• Copy protected “HW dongle”
32
More efficient commissioning
• Off-line commissioning offsite
• Save/send/mail projects anywhere
• Easy field-bus handling, multiple
drives in project file. Enables service
organization to be more efficient
Enables service organization
to be more efficient
• Scope & logging: analyse
problems easily
• Read out alarms, warnings and
fault log in one view.
• Compare saved project with
on-line drive
System requirements
• MS Windows® NT 4.0, 2000 and XP
• Pentium III 350 MHz or better
• 256 Mb RAM or better
• 200Mb free hard disk space
• CD-ROM drive
• VGA or XGA graphic adapter
• Mouse
VLT® Service – Your Way
DriveProTM is an efficient productivity
programme tailored to meet your
specific needs. All the necessary VLT®
service facilities are at your disposal,
which will minimize downtime and
increase productivity at your factory.
This means that DriveProTM pays for
itself in no time.
DriveProTM service products are designed to be customised and combined.
Keep you running
Keep you fit
Fix your costs
Current drives update
The SmartStep service programme
ensures that Danfoss Products are
replaced before breakdown.
Training
Specialised service courses enable
your own maintenance staff to carry
out troubleshooting and service.
Fixed price
Stick to your drive repair budget.
Material, labour and transport
to a Danfoss lab are included.
Commissioning and
regular adjustments
The mechanical condition of machinery changes over time. Regular adjustments can prevent failure messages
and production stops.
Stock maintenance & consignment
The DriveProTM stock maintenance &
consignment programme provides
two variants of stock properties.
Danfoss ensures the best choice of
equipment is present at the stock.
Post-warranty agreement
After the 12-month factory warranty
expires, you can extend your warranty
up to 5 years.
Contact your local Danfoss office
for an extended warranty.
Preventive maintenance
Proactive maintenance gives you the
peace of mind that comes with knowing your drives have been properly
inspected and maintained.
Harmonic Survey
The DriveProTM Harmonic Survey
covers the installation of relevant
instruments, as well as analysis and
consultancy regarding actions to be
taken.
Transport insurance
Danfoss takes full responsibility for
damage to drives in transit.
No complicated procedures.
A simple note, and Danfoss will fix it.
Environmentally sound disposal
Danfoss provides controlled environmentally sound disposal of redundant
drives in line with local requirements.
Response time
Customised fast response service
night and day keeps processes running.
33
Sales and Service Contacts worldwide
· 24/7 availability · Local hotlines and local language · Local stock
Albania
danfoss@danfoss.gr
Tel: +30 210 94 11 744
Fax: +30 210 94 11 757
Angola
danfoss@danfoss.co.za
Tel: +27 11 803 8390
Fax: +27 11 803 8244
Argentina
argentina@danfoss.com
Tel: +54 11 4756 4200
Fax: +54 11 4756 4100
Equitecnica S.A.
service@equitecnica.com.ar
Tel: +54 11 49124590
Fax: +54 11 49112382
Armenia
info@danfoss.ru
Tel: +7 095* 792 57 57
Fax: +7 095* 792 57 59
Aruba
scdivision@danfossmty.com.mx
Tel: +52 81 8156 5683
Fax: +52 81 8156 5625
Australia
danfoss@danfoss.com.au
Tel: +61 (3) 9703 5100
Fax: +61 (3) 9703 5159
Austria
danfoss.at@danfoss.com
Tel: +43 (2236) 5040
Fax: +43 (2236) 5040 Ext. 43
Azerbaijan
info@danfoss.ru
Tel: +7 095* 792 57 57
Fax: +7 095* 792 57 59
Bahrain
danfoss@emirates.net.ae
Tel: +917 4 88 72220
Fax: +917 4 88 72221
Bangladesh
danfoss.india@danfoss.com
Tel: +91 (44) 55501555
Fax: +91 (44) 55501444
Barbados
scdivision@danfossmty.com.mx
Tel: +52 81 8156 5683
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Belarus
info@danfoss.com
Tel: +7 095* 792 57 57
Fax: +7 095* 792 57 59
Belgium
info@danfoss.be
Tel: +32 2 525 07 11
Fax: +32 2 525 07 57
Belize
scdivision@danfossmty.com.mx
Tel: +52 81 8156 5683
Fax: +52 81 8156 5625
Benin
o_schenberg@danfoss.fr
Tel: +33 1 30 62 50 00
Fax: +33 1 30 62 51 93
34
Bosnia-Hercegovina
Tel: +385 1 606 40 70
Fax: +385 1 606 40 80
Botswana
danfoss@danfoss.co.za
Tel: +27 11 803 8390
Fax: +27 11 803 8244
Brazil
wisantos@danfoss.com
Tel: +55 (11) 2135 5400
Fax: +55 (11) 2135 5455
Bulgaria
danfoss.bg@danfoss.com
Tel: +359 (2) 94 54 338
Fax: +359 (2) 8409194
Burkina Faso
c_piriou@danfoss.fr
Tel: +33 1 30 62 50 00
Fax: +33 1 30 62 51 93
Burundi
o_schenberg@danfoss.fr
Tel: +33 1 30 62 50 00
Fax: +33 1 30 62 51 93
Cameroon
o_schenberg@danfoss.fr
Tel: +33 1 30 62 50 00
Fax: +33 1 30 62 51 93
Canada
heatingsales@danfoss.ca
Tel: +1 (905) 6766000
Fax: +1 (905) 6760279
Central Africa
o_schenberg@danfoss.fr
Tel: +33 1 30 62 50 00
Fax: +33 1 30 62 51 93
Chile
chile@danfoss.com
Tel: +56 (2) 5200800
Fax: +56 (2) 7391055
China
Tel: +86 10 6581 4800
Fax: +86 10 6581 4825
Colombia
Tel: +57 2 439 8888
Fax: +57 2 439 1909
Costa Rica
scdivision@danfossmty.com.mx
Tel: +52 81 8156 5683
Fax: +52 81 8156 5625
Croatia
danfoss.hr@danfoss.com
Tel: +385 (1) 6064070
Fax: +385 (1) 6064080
Cuba
scdivision@danfossmty.com.mx
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Fax: +52 81 8156 5625
Ciniesa
Tel: +53 7 24 14 24
Fax: +53 7 24 17 25
Cyprus
n.pavlides@cytanet.com.cy
Tel: +357 99451265
Fax: +357 25340608
Czech Republic
danfoss.cz@danfoss.com
Tel: +420 (2) 83014111
Fax: +420 (2) 83014123
Guatemala
scdivision@danfossmty.com.mx
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Denmark
danfossdk@danfoss.dk
Tel: +45 8948 9111
Fax: +45 8948 9311
Honduras
scdivision@danfossmty.com.mx
Tel: +52 81 8156 5683
Fax: +52 81 8156 5625
Djibouti
c-piriou@danfoss.fr
Tel: +33 1 30 62 50 00
Fax: +33 1 30 62 51 93
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hksc@danfoss.com.hk
Tel: +852 (25) 173872
Fax: +852 (25) 173908
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scdivision@danfossmty.com.mx
Tel: +52 81 8156 5683
Fax: +52 81 8156 5625
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danfoss.hu@danfoss.com
Tel: +36 (1) 450 2531
Fax: +36 (1) 450 2539
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controles@maquinarias-henriques.com
Tel: +593 (4) 2254300
Fax: +593 (4) 2254300
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danfoss@danfoss.is
Tel: +354 510 4100
Fax: +354 510 4110
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Tel: +20 (2) 5261177
Fax: +20 (2) 5261188
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ramesh_reddy@danfoss.com
Tel: +91 (40) 27955270
Fax: +91 40 3222009
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scdivision@danfossmty.com.mx
Tel: +52 81 8156 5683
Fax: +52 81 8156 5625
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indonesia@danfoss.com
Tel: +62 (21) 83790621
Fax: +62 (21) 83790620
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danfoss@danfoss.ee
Tel: +372 6 59 33 00
Fax: +372 6 59 33 01
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danfoss@emirates.net.ae
Tel: +971 4 88 72 220
Fax: +971 4 88 722221
Finland
info@danfoss.fi
Tel: +358 9 802 81
Fax: +358 9 802 8425
Iraq
kholoudcom@yahoo.com
Telephone: +964 1 778 2987
France
danfoss@danfoss.fr
Tel: +33 (1) 30625000
Fax: +33 (1) 30697470
Gambia
o_schenberg@danfoss.fr
Tel: +33 1 30 62 50 00
Fax: +33 1 30 62 51 93
Georgia
info@danfoss.ru
Tel: +7 095* 792 57 57
Fax: +7 095* 792 57 59
Germany
info-drives@danfoss-sc.de
Tel: +49 (69) 89020
Fax: +49 (69) 8902324
Ghana
o_schenberg@danfoss.fr
Tel: +33 1 30 62 50 00
Fax: +33 1 30 62 51 93
Great Britain
denham.reception@danfoss.com
Tel: +44 0870 608 0008
Fax: +44 0870 608 0009
Greece
danfoss@danfoss.gr
Tel: +30 210 94 11 744
Fax: +30 210 94 11 757
Ireland
marketing@danfoss.ie
Tel: +353 (01) 626 8111
Fax: +353 (01) 626 9334
Israel
mngmnt@radion.co.il
Tel: +972 (3) 922 6688
Fax: +972 (3) 922 6655
Italy
Tel: +39 (011) 3000511
Fax: +39 (011) 3000573
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scdivision@danfossmty.com.mx
Tel: +52 81 8156 5683
Fax: +52 81 8156 5625
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danfoss-shoki@saginomiya.co.jp
Tel: +81 3 3330 1120
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nicolaco@go.com.jo
Tel: +962 (6) 585 9472
Fax: +962 (6) 585 9473
Kazakhstan
info@danfoss.kz
Tel: +7 3272 93 95 05
Fax: +7 3272 93 82 93
Kenya
danfoss@danfoss.co.za
Tel: +27 11 803 8390
Fax: +27 11 803 8244
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danfosskorea@danfoss.com
Tel: +82 (2) 567-0090
Fax: +82 (2) 569-2894
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danfoss@emirates.net.ae
Tel: +971 4 88 72220
Fax: +971 4 88 72221
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info@danfoss.ru
Tel: +7 095* 792 57 57
Fax: +7 095* 792 57 59
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danfoss@danfoss.lv
Tel: +371 7 339166
Fax: +371 7 36 13 13
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danfoss@danfoss.co.za
Tel: +27 11 803 8390
Fax: +27 11 803 8244
Liberia
o_schenberg@danfoss.fr
Tel: +33 1 30 62 50 00
Fax: +33 1 30 62 51 93
Libya
Please contact Danfoss
in South Africa
Lithuania
danfoss@danfoss.lt
Tel: +370 52105 740
Fax: +370 52 335 355
Macedonia
danfoss.yu@danfoss.com
Tel: +381 11 313 0620
Fax: +381 11 313 0636
Madagascar
o_schenberg@danfoss.fr
Tel: +33 1 30 62 50 00
Fax: +33 1 30 62 51 93
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danfoss@danfoss.co.za
Tel: +27 11 803 8390
Fax: +27 11 803 8244
Malaysia
MYSC.RA@danfoss.com
Tel: +60 3-7845 1608
Fax: +60 3-7845 1609
Mali
c_piriou@danfoss.fr
Tel: +33 1 30 62 50 00
Fax: +33 1 30 62 51 93
Malta
paul@enesave.com
Tel: +356 21467966
Fax: +356 21467966
Mexico
scdivision@danfoss.com
Tel: +52 (81) 8156 5683
Fax: +52 (81) 8156 5625
Morocco
danfoss@danfoss.fr
Tel: +33 1 30 62 50 00
Fax: +33 1 30 62 51 93
Mozambique
danfoss@danfoss.co.za
Tel: +27 11 803 8390
Fax: +27 11 803 8244
Namibia
Tel: +26 4 61 26 2876
Fax: +26 4 61 26 2894
Netherlands
Tel: +31 10 249 2000
Fax: +31 (10) 249 2001
New Caledonia
o_schenberg@danfoss.fr
Tel: +33 1 30 62 50 00
Fax: +33 1 30 62 51 93
Nicaragua
scdivision@danfossmty.com.mx
Tel: +52 81 8156 5683
Fax: +52 81 8156 5625
Niger
o_schenberg@danfoss.fr
Tel: +33 1 30 62 50 00
Fax: +33 1 30 62 51 93
Nigeria
n.dinesh@danimex.com
Tel: +234 1775 1137
Norway
danfoss@danfoss.no
Tel: +47 67 17 72 00
Fax: +47 67 13 68 50
Pakistan
info@khanbrothers.net
Tel: +92 21 452 6002/3/4
Fax: +92 21 454 5995
Panama
scdivision@danfossmty.com.
Tel: +52 81 8156 5683
Fax: +52 81 8156 5625
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h.petersen@att.mail.com
Tel: +595 21 202615
Fax: +595 21 213819
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Tel: +51 1 478 0808
Fax: +51 1 362 5191
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danfossinc@danfoss.com
Tel: +63 2 809 7130
Fax: +63 2 809 7271
Poland
info@danfoss.pl
Tel: +48 (22) 755 0700
Fax: +48 (22) 755 0701
Portugal
danfoss@danfoss.pt
Tel: +351 214 248 934
Fax: +351 214 172 466
Puerto Rico
scdivision@danfossmty.com.mx
Tel: +52 81 8156 5683
Fax: +52 81 8156 5625
Qatar
danfoss@emirates.net.ae
Tel: +971 4 88 72220
Fax: +971 4 88 72221
Réunion
o_schenberg@danfoss.fr
Tel: +33 1 30 62 50 00
Fax: +33 1 30 62 51 93
Romania
danfoss.ro@danfoss.com
Tel: +40 21 335 52 02
Fax: +40 21 335 55 59
Rwanda
o_schenberg@danfoss.fr
Tel: +33 1 30 62 50 00
Fax: +33 1 30 62 51 93
Tajikistan
info@danfoss.ru
Tel: +7 095* 792 57 57
Fax: +7 095* 792 57 59
Saudi Arabia
danfoss@emirates.net.ae
Tel: +971 4 88 72220
Fax: +971 4 88 72221
Tanzania
danfoss@danfoss.co.za
Tel: +27 11 803 8390
Fax :+27 11 803 8244
Senegal
o_schenberg@danfoss.fr
Tel: +33 1 30 62 50 00
Fax: +33 1 30 62 51 93
Thailand
stove@danfoss.com
Tel: +66 2 379 9800
Fax: +66 2 379 9801
Serbia & Montenegro
danfoss.cs@danfoss.com
Tel: +381 11 313 0620
Fax: +381 11 313 0636
Tunisia
o_schenberg@danfoss.fr
Tel: +33 1 30 62 50 00
Fax: +33 1 30 62 51 93
Seychelles
danfoss@danfoss.co.za
Tel: +27 11 803 8390
Fax: +27 11 803 8244
Turkey
danfoss@danfoss.com.tr
Tel: +90 212 356 6110
Fax: +90 212 356 6251
Sierra Leone
o_schenberg@danfoss.fr
Tel: +33 1 30 62 50 00
Fax: +33 1 30 62 51 93
Turkmenistan
info@danfoss.ru
Tel: +7 095* 792 57 57
Fax: +7 095* 792 57 59
Singapore
spore.refrigeration@danfoss.
Tel: +65 (6) 885 9788
Fax: +65 (6) 885 9799
Ukraine
ua_postmaster@danfoss.com
Tel: +380 44 4618700
Fax: +380 44 4618707
Slovak Republic
danfoss.sk@danfoss.com
Tel: +421 (37) 6406280
Fax: +421 (37) 6406290
United Arab Emirates
danfoss@emirates.net.ae
Tel: +971 4 88 72220
Fax: +971 4 88 72221
Slovenia
danfoss.si@danfoss.com
Tel: +386 1 518 6108
Fax: +386 1 507 25 18
Uruguay
seler@netgate.com.uy
Tel: +598 2 601 5751
Fax: +598 2 601 5741
South Africa
danfoss@danfoss.co.za
Tel: +27 11 803 8390
Fax: +27 11 803 8244
USA
namc@danfoss.com
Tel: +1 (815) 639-8600
Fax: +1 (815) 639-80002
Spain
Tel: +34 91 658 66 88
Fax: +34 91 663 73 70
Uzbekistan
info@danfoss.ru
Tel: +7 095* 792 57 57
Fax: +7 095* 792 57 59
Sri Lanka
dhammi@eureka.lk
Tel: +94 115343190
Fax: +94 115343191
Swaziland
danfoss@danfoss.co.za
Tel: +27 11 803 8390
Fax: +27 11 803 8244
Sweden
danfoss@danfoss.se
Tel: +46 1325 8500
Fax: +46 1313 0181
Switzerland
e-mail@danfoss.ch
Tel: +41 (61)-906 11 11
Fax: +41 (61)-906 11 21
Syria
hafco@net.sy
Tel: +963 94 423 421
Fax: +963 11 212 94 67
Venezuela
pdy@danfoss.com
Tel: +58 241 832 4444
Fax: +58 241 832 8409
Vietnam
danfoss_vietnam@danfoss.com
Tel: +84 88 106 806 (5 lines)
Fax: +84 88 106 805
Yemen
danfoss@emirates.net.ae
Tel: +971 4 88 72220
Fax: +971 4 88 72221
Zambia
danfoss@danfoss.co.za
Tel: +27 11 803 8390
Fax: +27 11 803 8244
Zimbabwe
danfoss@danfoss.co.za
Tel: +27 11 803 8390
Fax: +27 11 803 8244
Taiwan
office@twdanfoss.com.tw
Tel: +886 (0) 2 8226 3263
Fax: +886 (0) 2 8226 3269
Russian Federation
info@danfoss.ru
Tel: +7 495 792 57 57
Fax: +7 495 792 57 59
35
What VLT® is all about
Danfoss Drives is the world leader
among dedicated drives providers
– and still gaining market shares.
The head factory in Graasten, Denmark.
Dedicated to drives
Dedication has been a key word since
1968, when Danfoss introduced the
world’s first mass produced variable
speed drive for AC motors – and
named it VLT®.
Two thousand employees develop,
manufacture, sell and service drives
and softstarters in more than one
hundred countries – and nothing but
drives and softstarters.
Intelligent and innovative
Developers at Danfoss Drives have
fully adopted modular principles in
development as well as design, production and configuration.
Tomorrow’s features are developed in
parallel using dedicated technology
platforms. This allows the development of each element to take in
parallel, at the same time reducing
time to market and ensuring that
customers always enjoy the benefits
of the latest features.
Local backup – globally
VLT® motor controls are operating in
applications all over the world and
Danfoss Drives, experts are ready to
support our customers with application advice and service wherever they
may be.
DKDD.PB.101.A2.02
VLT® is a registered Danfoss trademark
Depend on the experts
We take responsibility for every
element in our products. The fact that
we develop and produce our own
features, hardware, software, power
modules, printed circuit boards, and
accessories is your guarantee for
reliable products.
Danfoss Drives experts only ever stop
when the customer’s drive problems
are solved.
www.simpatico.dk.2006.03