Softst
Softstarters
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Contents
Softstarters, the complete range .................................................................................. 3/3
Softstarters
Softstarters
Softstarters type PSR
Overview ...................................................................................................................... 3/4
Ordering Details ............................................................................................................ 3/5
Technical Data .............................................................................................................. 3/6
Softstarters type PSS
Overview ......................................................................................................................
Application and Description ..........................................................................................
Ordering Details
Normal Starts, Class 10, In-Line ..............................................................................
Normal Starts, Class 10, Inside Delta ......................................................................
Heavy duty starts, Class 30, In-Line ........................................................................
Heavy duty starts, Class 30, Inside Delta .................................................................
Accessories.............................................................................................................
Technical Data ..............................................................................................................
Softstarters type PST and PSTB
Overview ......................................................................................................................
Application and Description ..........................................................................................
Ordering Details
Normal Starts, Class 10, In-Line ..............................................................................
Normal Starts, Class 10, Inside Delta ......................................................................
Heavy duty starts, Class 30, In-Line ........................................................................
Heavy duty starts, Class 30, Inside Delta .................................................................
Accessories.............................................................................................................
AS-Interface Fieldbus Connectors and Accessories, Orange cable ...............................
DeviceNet Fieldbus Connectors and Accessories, Black cable .....................................
Profibus DP Fieldbus Connectors and Accessories, Lilac cable ....................................
Technical Data ..............................................................................................................
3/8
3/9
3/10
3/11
3/12
3/13
3/14
3/15
3/17
3/18
3/20
3/21
3/22
3/23
3/24
3/25
3/26
3/28
3/30
Dimensions
PSR ............................................................................................................................. 3/34
PSS.............................................................................................................................. 3/35
PST and PSTB ............................................................................................................. 3/36
Wall mounting instruction .............................................................................................. 3/37
t
Circuit diagrams
PSR ............................................................................................................................. 3/38
PSS.............................................................................................................................. 3/39
PST and PSTB ............................................................................................................. 3/40
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Softstarters
Softstarters
From the moment the first electrical motors appeared, engineers have been searching a way to avoid
electrical and mechanical problems that occur using Direct-on-Line and Star-Delta starters. ABB has been
producing softstarters since the beginning of the 1980’s. The valuable experience gained since the early
80’s has been incorporated into the design of today’s product ranges. With the latest series named PST,
ABB has taken a significant step further in soft starting technology. Matching modern power electronics with
smart circuitry and software, the new PST softstarter offers superior electronic control of the current and
voltage during motor start-up, in addition to several new design features.
The solution to both mechanical and electrical problems
AC motors, “the workhorse of the industry”, that are used to drive
fans, crushers, agitators, pumps, conveyors etc., are unnecessarily
causing unwanted load peaks day in and day out in production plants
all over the world. These violent starts cause damage in several ways.
Among them are:
• Electrical problems due to voltage and current transients arising
from Direct-on-Line or Star-Delta starts. Such tran- sients may
overload the local supply network and cause unacceptable voltage
variations that interfere with other electrical equipment connected
to the network.
• Mechanical problems that address the entire drive chain, from
motor to driven equipment, to severe stress.
• Operational problems, such as pressure surges in pipelines,
damage to products on conveyor belts and uncomfortable
escalator rides.
The financial consequences are considerable: every technical
problem and every breakdown, costs money – in terms of repairs as
well as lost production.
The easy solution to all of these problems is to install an ABB
Softstarter type PSS or PST. With ABB Softstarters, it is possible
to start and stop smoothly while keeping mechanical and electrical
stresses to a minimum.
Motor voltage
V
DoL
Star/Delta
Softstart
100 %
70 %
58 %
30 %
Adjustable
ramp slope
Time
Motor current
I
DoL
Star/Delta
Softstart
Motor speed
Torque
T
DoL
Star/Delta
Softstart
Motor speed
Graphs showing the basic differences between direct-on-line starting (DoL), star-delta starting and soft starting in terms of the motor
voltage (V), motor current (I) and motor torque (T).
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Softstarters
The Complete Range
PSR3... 45 The compact range covers motor currents from 3 to 45
A and has the following advantages:
• Compact: Ideal for installation in places where space is limited
and where there is a demand for easy installation.
• Easy to install: The device is snapped onto a DIN mounting rail.
Clear instructions are provided on the front.
Functionlity
PSS18... 300 The flexible range for motor currents from 18 to 515
A offers a solution possible to adapt to almost any application:
• Flexible: With two connection possibilities, either in line with the
motor or inside the motor delta. Can also be equipped with current
limit.
• Easy to set up: With just three clearly labeled rotary switches on
the front of the unit it is possible to adjust the PSS Softstarter for a
wide range of applications.
• Solid state electrical circuit: This ensures the highest reliability
and reduces maintenance to a minimum, even in applications with
frequent starts and stops.
Advanced
PST Range
PST30... PSTB1050 The new PST Softstarter range covers
motor currents from 30 to 1810 A and offers you many advanced
Softstarter functionalities:
• Advanced integrated protections: For the motor; integrated
electronic overload relay, phase monitoring relays, high current and
PTC protection. For the Softstarter; advanced thyristor protection.
• Flexible bus communication system: By using the ABB
FieldBusPlug (FBP), you can decide at any time which bus
system to select within the ABB FBP range. The interface between
the PST Softstarter and the ABB FBP is always the same,
independent of size and delivery date.
• LCD display: With 12 languages, a menu system similar to your
mobile phone, preprogrammed application settings and automatic
status and event logging, it couldn’t be easier to set up and
operate!
• Programmable signal relays: gives you several possibilities for
signalling warnings, faults and other events.
Softstarters
ABB offers three types of softstarters to cover every customer need from 3 A to 1810 A. The overview table at the
very bottom of this page shows the main characteristics of the different types. For more specific technical details
and ordering data, see the following pages.
30 - 1050 A ( 60 - 1810 Inside Delta)
Flexible
PSS Range
18 - 300 A (30 - 515 A Inside Delta)
Compact
PSR Range
3 - 45 A
Full load current (A)
Field bus communication enabled
Real time clock
Programmable fault supervision functions
Programmable warning functions
PTC input for motor protection
High current protection
Phase imbalance /phase reversal protection
Locked rotor protection
Thyristor overtemperature protection
Motor overload protection
Four button keypad
External keypad
Current limit control
In Line and Inside Delta connection
Built-in by-pass contactor
Ramp Start/ Stop
PSR
3 ... 45
PSS
18/30 ... 300/515
PST
30...300
PSTB
370...1050
o
-
o
•
•
•
•
•
•
•
•
•
•
•
o
•
••
•
•
•
•
•
•
•
•
•
•
•
o
•
•
•
•
••
•
•
Standard
•o Optional
- Not available
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Softstarters
1SFC132137F0001
Type PSR
Overview
PSR3...PSR16
Normal start, 400 V
1.5
PSR3
3
PSR6
4
PSR9
5.5
PSR12
7.5
PSR16
•
•
-
•
•
-
•
•
-
•
•
-
•
•
-
3.9
6.8
9
12
16
10 A
OS32D
A9
TA25DU
16 A
OS32D
A9
TA25DU
25 A
OS32D
A9
TA25DU
32 A
OS32D
A12
TA25DU
32 A
OS32D
A16
TA25DU
By- pass contactors
Built-in
Built-in
Built-in
Built-in
Built-in
1SFC132136F0001
1SFC132135F0001
kW
Type
400 V
480 V
690 V
Rated current Ie , A
Fuse protection 400 V, 65 kA, 40 ºC
gGFuse
Switch fuse
Line contactor
Thermal overload relay
PSR25 and PSR30
PSR37 and PSR45
kW
Type
400 V
480 V
690 V
Rated current Ie , A
Fuse protection 400 V, 65 kA, 40 ºC
gGFuse
Switch fuse
Line contactor
Thermal overload relay
11
PSR25
15
PSR30
18.5
PSR37
22
PSR45
•
•
-
•
•
-
•
•
-
•
•
-
25
30
37
45
50 A
OS32D
A26
TA25DU
63 A
OS32D
A30
TA25DU
100 A
OS63D
A40
TA42DU
125 A
OS125D
A50
TA75DU
By- pass contactors
Built-in
Built-in
Built-in
Built-in
Normal start, 400 V
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Softstarters
Type PSR3 ... PSR45
Ordering details
Motor power
230 V
Pe
kW
400 V
Pe
kW
IEC
500 V
Pe
kW
Max rated motor
current, Ie
A
Weight
kg
1 piece
Type
Order code
PSR3-600-70
PSR6-600-70
PSR9-600-70
PSR12-600-70
PSR16-600-70
PSR25-600-70
PSR30-600-70
PSR37-600-70
PSR45-600-70
1SFA 896 103 R7000
1SFA 896 104 R7000
1SFA 896 105 R7000
1SFA 896 106 R7000
1SFA 896 107 R7000
1SFA 896 108 R7000
1SFA 896 109 R7000
1SFA 896 110 R7000
1SFA 896 111 R7000
0.45
0.45
0.45
0.45
0.45
0.65
0.65
1.00
1.00
PSR3-600-81
PSR6-600-81
PSR9-600-81
PSR12-600-81
PSR16-600-81
PSR25-600-81
PSR30-600-81
PSR37-600-81
PSR45-600-81
1SFA 896 103 R8100
1SFA 896 104 R8100
1SFA 896 105 R8100
1SFA 896 106 R8100
1SFA 896 107 R8100
1SFA 896 108 R8100
1SFA 896 109 R8100
1SFA 896 110 R8100
1SFA 896 111 R8100
0.45
0.45
0.45
0.45
0.45
0.65
0.65
1.00
1.00
Description
Type
Order code
Fieldbus Plug Connection Accessory
The same accessory for all sizes
PSR-FBPA
1SFA 896 312 R1001
0.06
Connection kit PSR3-16 and MS116
PSR16-MS116
1SFA 896 211 R1001
0.03
Connection kit PSR37-45 and MS450
PSR45-MS450
1SFA 896 213 R1001
0.03
Fan
All sizes can be equipped with auxiliary
cooling fan for increased starting capacity.
PSR-FAN
1SFA 896 311 R1001
0.01
208 – 600 V AC
PSR3 ... PSR16
PSR25, PSR30
0.75
1.5
1.5
3
2.2
4
3
5.5
4
7.5
5.5 11
7.5 15
7.5 18.5
11
22
2.2
4
4
5.5
7.5
15
18.5
22
30
3.9
6.8
9
12
16
25
30
37
45
Supply voltage 24 V DC
0.75
1.5
1.5
3
2.2
4
3
5.5
4
7.5
5.5 11
7.5 15
7.5 18.5
11
22
2.2
4
4
5.5
7.5
15
18.5
22
30
3.9
6.8
9
12
16
25
30
37
45
Softstarters
Supply voltage 100-240 V AC
PSR37 ... PSR45
Accessories
Weight
kg
1 piece
PSR-FBPA
PSR16-MS116
PSR-FAN
ABB Field Bus Plug
The same accessory for all sizes,
see Catalogue 1SFC132001C0201,
May 2005 or later revisions.
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Softstarters
Type PSR3 ... PSR45
Technical data
Technical data
Rated insulation voltage, Ui
600 V
Rated operational voltage, Ue
208...600 V
Rated supply voltage,Us
100...240 V AC or 24 V DC
Rated operational current,Ir
PSR3
PSR6
PSR9
PSR12
PSR16
PSR25
PSR30
PSR37
PSR45
3.9 A
6.8 A
9A
12 A
16 A
25 A
30 A
37 A
45 A
Starting capacity at Ir
4 x Ir for 6 sec.
Number of starts per hour,
with aux. fan
standard 10 (4 x Ie during 6 s)
20 (4 x Ie during 6 s)
100 %
Service factor
Ambient temperature
during operation
during storage
Maximum altitude 2)
4000 m
Degree of protection,
main circuit
control circuit
Connectable cable area,
main circuit
control circuit
Signal relays
for Run signal
Resistive load
AC-15 (Contactor)
for Top of Ramp signal
Resistive load
AC-15 (Contactor)
1)
-25 °C to +60 °C
-40 °C to +70 °C
PSR3
PSR6
PSR9
PSR12
PSR16
PSR25
PSR30
PSR37
PSR45
IP20
IP20
IP20
IP20
IP20
IP20
IP20
IP20
IP20
IP20
IP20
IP20
IP20
IP20
IP10
IP20
IP10
IP20
PSR3 - PSR16
PSR25 - PSR30
PSR37 - PSR45
1 x 2.5 mm2
2 x 2.5 mm2
PSR3 - PSR16
1 x 2.5 mm2
2 x 2.5 mm2
1 x 10 mm2
2 x 10 mm2
PSR25 - PSR45
1 x 2.5 mm2
2 x 1.5 mm2
1 x 35 mm2
2 x 16 mm2
PSR3 - PSR16
PSR25 - PSR45
240 V, 2 A
240 V, 0.5 A
250 V, 5 A
250 V, 0.5 A
-
250 V, 2 A
250 V, 0.5 A
LED for On/Ready
for Run/Top Of Ramp
Green
Green
Setting of Start Ramp
1-10 sec.
Stop Ramp
0-20 sec.
Initial- and End Voltage
40-70%
1)
Above 40 °C up to max. 60 °C reduce the rated current with 0.8 % per °C.
2)
When used at high altitudes above 1000 meters up to 4000 meters you need to derate the rated current using the following formula.
x - 1000
[ % of Ie = 100 - ––––––– ]
150
x = actual altitude for the softstarter
Settings
U
1
2
1 Ramp time START = 1 ... 10 sec
3 U
ini
2 Ramp time STOP = 0 ... 20 sec
3
3 Initial voltage U =40 ... 70 %
ini
time
Start
Stop
1
2
(also set ”end voltage”)
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Softstarters
Type PSR3 ... PSR45
Technical data
Recommended Starter Combinations at 400 V acc. to IEC60947.
Alternative with
gG Fuses
Alternative with
Manual Motor Starter
M
Max Ie
Softstarter
A
Manual
Motor
Starter
Type
kW
1.5
3
4
5.5
7.5
11
15
18.5
22
Switch
fuse
gG Fuse
Line
contactor
Overload
protetion
Type
Type
Type
Type
Type
3.9
6.8
9
12
16
25
30
37
45
MS116
MS116
MS116
MS116
MS116
MS325
MS450
MS450
MS450
PSR3
PSR6
PSR9
PSR12
PSR16
PSR25
PSR30
PSR37
PSR45
OS32D
OS32D
OS32D
OS32D
OS32D
OS32D
OS32D
OS63D
OS125D
10A gG
16A gG
25A gG
32A gG
32A gG
50A gG
63A gG
100A gG
125A gG
A9
A9
A9
A12
A16
A26
A30
A40
A50
TA25DU
TA25DU
TA25DU
TA25DU
TA25DU
TA25DU
TA25DU
TA42DU
TA75DU
Softstarter
Softstarters
Motor
PSR3
PSR6
PSR9
PSR12
PSR16
PSR25
PSR30
PSR37
PSR45
UL ratings
Softstarter
Type
FLA
A
Motor power P (hp) and full load current FLA (A)
Ue
Ue
Ue
208 V
240 V
480 V
hp
hp
hp
Max. fuse
Ue
600V
hp
A, Type
2
5
7.5
10
10
20
25
30
40
40 A J-Type
40 A J-Type
40 A J-Type
40 A J-Type
40 A J-Type
60 A J-Type
70 A J-Type
100 A J-Type
100 A J-Type
208 –600 V AC
Supply voltage 100-240 V AC alt. 24 V DC
PSR3
PSR6
PSR9
PSR12
PSR16
PSR25
PSR30
PSR37
PSR45
3.4
6.1
9
11
15.2
24.2
28
34
46.2
0.5
1
2
3
3
7.5
7.5
10
15
0.75
1.5
2
3
5
7.5
10
10
15
2
3
5
7.5
10
15
20
25
30
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Softstarters
1SFT98889-037
1SFT98889-036
Type PSS
Overview
PSS18/30... PSS44/76
kW
kW
Type
400 V
480 V
690 V
Rated current Ie , A18
Fuse protection 400 V, 65 kA, 40 ºC
Bussmann Type
Switch fuse
Line contactor
Thermal overload relay
Current transformers
7.5
15
PSS18/30
15
25
PSS30/52
18.5
30
PSS37/63
22
37
PSS44/76
25
45
PSS50/85
30
55
PSS60/105
37
59
PSS72/124
•
•
•
30
••
•
•37
•
•
•44
•
•
•50
•
•
•60
•
•
•72
•
•
•
170M1371
170M1364
170M1366
170M1368
170M1369
170M1369
170M1370
OS160RD0380
OS160RD0380
OS160RD0380
OS160RD0380
OS160RD0380
OS160RD0380
OS160RD0380
A26
TA25DU
PSCT-60
2 turns
A9
A30
TA25DU
PSCT-40
1 turn
A16
A40
TA42DU
PSCT-50
1 turn
A26
A50
TA75DU
PSCT-60
1 turn
A26
A50
TA75DU
PSCT-75
1 turn
A30
A63
TA75DU
PSCT-75
1 turn
A40
A75
TA75DU
PSCT-100
1 turn
A50
1SFT98889-038
By- pass contactor
PSS50/85... PSS72/124
1SFT98800-004
Normal start, 400 V
In Line connected
Inside Delta connected
PSS85/147... PSS142/245
Normal start, 400 V
In Line connected
Inside Delta connected
kW
kW
Type
400 V
480 V
690 V
Rated current Ie , A18
Fuse protection 400 V, 65 kA, 40 ºC
Bussmann Type
Switch fuse
Line contactor
Thermal overload relay
Current transformers
By- pass contactor
PSS175/300...PSS300/515
45
75
PSS85/147
55
90
PSS105/180
75
132
PSS142/245
90
160
PSS175/300
132
220
PSS250/430
160
257
PSS300/515
•
•
•
85
•
•
•105
•
•
•142
•
•
•175
•
•
•250
•
•
•300
170M3020
170M3021
170M5013
170M5015
170M1372
170M3019
OS160RD0380
OESA250R03D80 OESA250R03D80
OESA250R03D80 OESA400R03D80 OESA400R03D80
A95
TA110DU
PSCT-125
1 turn
A50
A110
TA110DU
PSCT-150
1 turn
A63
A185
TA200DU
PSCT-250
1 turn
A145
A145
TA200DU
PSCT-200
1 turn
A95
A260
TA450DU
PSCT-400
1 turn
A145
A300
TA450DU
PSCT-400
1 turn
A210
Quick guide for selection
Typical applications
Standard selection
Type PSS:
Normal start Class 10
Heavy duty start Class 30
• Bow thruster
• Centrifugal pump
• Compressor
• Conveyor belt (short)
• Elevator
• Escalator
Size according to the rated
motor power
• Centrifugal fan
• Conveyor belt (long)
• Crusher
• Mill
• Mixer
• Stirrer
One size larger than the rated
motor power
Note: if more than 10 starts /h select one size larger than the standard selection.
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Softstarters
PSS18/30... PSS300/515 for Normal Starts
Application and Description
Application
Operator panel
The softstarter range PSS18/30 ... PSS300/515 is a very flexible
solution suitable for most applications and for replacements of StarDelta starters. Since the unit can be connected inside the motor delta
(compare the connection for standard Star-Delta starters), the current
through the softstarter is reduced by 42 %. It will then be possible, for
example, to run a 100 A motor using a 58 A PSS Softstarter.
PSS18/30 … PSS300/515
In-Line
Softstarters
100 A
Inside Delta
100 A
100 A
In-Line and Inside Delta connection of PSS18/30 … PSS300/515
1SFT 98899-031
58 A
The PSS Softstarter can be selected according to the rated motor
power in normal duty applications like pumps, compressors, ele
vators, escalators, short conveyor belts and bow thrusters –
see page 3/10-3/11.
For heavy duty applications like centrifugal fans, crushers, mixers,
mills, stirrers and long conveyor belts, select a softstarter from
page 3/12-3/13.
Description
main voltage range 208 - 690 V AC
• Wide
Supply
range 110-120 V AC and 220-240 V AC
• Currentvoltage
18 ... 300 A (In Line) and 30 ... 515 A (Inside Delta)
• Same unitratings
can
be
used for both In Line and Inside Delta connection
• Start ramp, Stop ramp
Initial voltage included
• Current limit function asand
option
• Solid state electrical circuit
• Designed for continuous operation without by-pass
• 15 % overcurrent capability during continuous run (10 % for PSS300)
• Accessories for connection and installation available: See the ordering pages
•
Built-in signal relays
for fault and by-pass
Transparent lid to
protect the settings
LED indications:
Power supply on
Completed start ramp
General fault (motor side or unit)
Three rotating switches setting:
-Start ramp (1–30 sec)
-Stop ramp (0–30 sec)
-Initial voltage (30–70 % of Ue)
-Current limit 1.5 –4 x Ir
(If used: Initial voltage fixed at 40 % of Ue)
External fault
Dip-switch for In Line/
Inside Delta connection
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Softstarters
PSS, for Normal Starts, class 10 – In-Line
Ordering Details
1SFT98889-036
230 – 500 V
Motor power
1SFT98889-037
PSS18/30-500 ... 44/76-500
400 V
Pe
kW
7.5
15
18.5
22
25
30
37
45
55
75
90
132
160
500 V
Pe
kW
11
18.5
22
25
30
37
45
55
75
90
110
160
200
690 V
Pe
kW
-
Rated motor
current, Ie
A
18
30
37
44
50
60
72
85
105
142
175
250
300
Type *)
PSS18/30-500 ❑ ■
PSS30/52-500 ❑ ■
PSS37/64-500 ❑ ■
PSS44/76-500 ❑ ■
PSS50/85-500 ❑ ■
PSS60/105-500 ❑ ■
PSS72/124-500 ❑ ■
PSS85/147-500 ❑ ■
PSS105/181-500 ❑ ■
PSS142/245-500 ❑ ■
PSS175/300-500 ❑ ■
PSS250/430-500 ❑ ■
PSS300/515-500 ❑ ■
Order code **)
1SFA 892 001 R ❑ 00 ■
1SFA 892 002 R ❑ 00 ■
1SFA 892 003 R ❑ 00 ■
1SFA 892 004 R ❑ 00 ■
1SFA 892 005 R ❑ 00 ■
1SFA 892 006 R ❑ 00 ■
1SFA 892 007 R ❑ 00 ■
1SFA 892 008 R ❑ 00 ■
1SFA 892 009 R ❑ 00 ■
1SFA 892 010 R ❑ 00 ■
1SFA 892 011 R ❑ 00 ■
1SFA 892 013 R ❑ 00 ■
1SFA 892 014 R ❑ 00 ■
Weight
kg
2.30
2.30
2.30
2.30
3.60
3.80
3.80
8.60
10.40
10.40
20.50
22.00
22.00
690 V
Pe
kW
15
25
30
37
45
55
59
75
90
132
160
220
257
Rated motor
current, Ie
A
18
30
37
44
50
60
72
85
105
142
175
250
300
Type *)
PSS18/30-690 ❑ ■
PSS30/52-690 ❑ ■
PSS37/64-690 ❑ ■
PSS44/76-690 ❑ ■
PSS50/85-690 ❑ ■
PSS60/105-690 ❑ ■
PSS72/124-690 ❑ ■
PSS85/147-690 ❑ ■
PSS105/181-690 ❑ ■
PSS142/245-690 ❑ ■
PSS175/300-690 ❑ ■
PSS250/430-690 ❑ ■
PSS300/515-690 ❑ ■
Order code **)
1SFA 893 001 R ❑ 00 ■
1SFA 893 002 R ❑ 00 ■
1SFA 893 003 R ❑ 00 ■
1SFA 893 004 R ❑ 00 ■
1SFA 893 005 R ❑ 00 ■
1SFA 893 006 R ❑ 00 ■
1SFA 893 007 R ❑ 00 ■
1SFA 893 008 R ❑ 00 ■
1SFA 893 009 R ❑ 00 ■
1SFA 893 010 R ❑ 00 ■
1SFA 893 011 R ❑ 00 ■
1SFA 893 013 R ❑ 00 ■
1SFA 893 014 R ❑ 00 ■
Weight
kg
2.30
2.30
2.30
2.30
3.60
3.80
3.80
8.60
10.40
10.40
20.50
22.00
22.00
400 – 690 V
Motor power
1SFT98889-038
PSS50/85-500 ...72/124-500
PSS18/30-690 ... 72/124-690
PSS85/147-500 ...142/245-500
PSS85/147-690 ...142/245-690
400 V
Pe
kW
7.5
15
18.5
22
25
30
37
45
55
75
90
132
160
500 V
Pe
kW
11
18.5
22
25
30
37
45
55
75
90
110
160
200
1SFT98800-004
*)
PSS175/300-500 ... 300/515-500
PSS175/300-690 ... 300/515-690
Add code letter in Type for:
Supply voltage, Us
❑
F = 110-120 V, 50/60 Hz
L = 220-240 V, 50/60 Hz
Fault signal relay
■
no code letter = NO
C = NC
**)
Add code number in Order code for:
Supply voltage, Us
❑
1 = 110-120 V, 50/60 Hz
2 = 220-240 V, 50/60 Hz
Fault signal relay
1 = NO
■
2 = NC
3/10
1SDC007200C0202
0301_SoftStarter.indd 10
1-12-2006 9:04:57
Softstarters
PSS, for Normal Starts, class 10 – Inside Delta
Ordering Details
230 – 500 V
1SFT98889-037
PSS18/30-500 ... 44/76-500
400 V
Pe
kW
500 V
Pe
kW
690 V
Pe
kW
Rated motor
current, Ie
A
Type *)
Order code **)
15
25
30
37
45
55
59
75
90
132
160
220
257
18.5
30
37
45
55
75
80
90
110
160
200
295
355
-
30
52
64
76
85
105
124
147
181
245
300
430
515
PSS18/30-500 ❑ ■
PSS30/52-500 ❑ ■
PSS37/64-500 ❑ ■
PSS44/76-500 ❑ ■
PSS50/85-500 ❑ ■
PSS60/105-500 ❑ ■
PSS72/124-500 ❑ ■
PSS85/147-500 ❑ ■
PSS105/181-500 ❑ ■
PSS142/245-500 ❑ ■
PSS175/300-500 ❑ ■
PSS250/430-500 ❑ ■
PSS300/515-500 ❑ ■
1SFA 892 001 R ❑ 00 ■
1SFA 892 002 R ❑ 00 ■
1SFA 892 003 R ❑ 00 ■
1SFA 892 004 R ❑ 00 ■
1SFA 892 005 R ❑ 00 ■
1SFA 892 006 R ❑ 00 ■
1SFA 892 007 R ❑ 00 ■
1SFA 892 008 R ❑ 00 ■
1SFA 892 009 R ❑ 00 ■
1SFA 892 010 R ❑ 00 ■
1SFA 892 011 R ❑ 00 ■
1SFA 892 013 R ❑ 00 ■
1SFA 892 014 R ❑ 00 ■
Weight
kg
2.30
2.30
2.30
2.30
3.60
3.80
3.80
8.60
10.40
10.40
20.50
22.00
22.00
Softstarters
1SFT98889-036
Motor power
400 – 690 V
PSS50/85-500 ...72/124-500
PSS18/30-690 ... 72/124-690
1SFT98889-038
Motor power
PSS85/147-500 ...142/245-500
PSS85/147-690 ...142/245-690
400 V
Pe
kW
500 V
Pe
kW
690 V
Pe
kW
Rated motor
current, Ie
A
Type *)
Order code **)
15
25
30
37
45
55
59
75
90
132
160
220
257
18.5
30
37
45
55
75
80
90
110
160
200
295
355
25
45
55
59
75
90
110
132
160
220
257
400
500
30
52
64
76
85
105
124
147
181
245
300
430
515
PSS18/30-690 ❑ ■
PSS30/52-690 ❑ ■
PSS37/64-690 ❑ ■
PSS44/76-690 ❑ ■
PSS50/85-690 ❑ ■
PSS60/105-690 ❑ ■
PSS72/124-690 ❑ ■
PSS85/147-690 ❑ ■
PSS105/181-690 ❑ ■
PSS142/245-690 ❑ ■
PSS175/300-690 ❑ ■
PSS250/430-690 ❑ ■
PSS300/515-690 ❑ ■
1SFA 893 001 R ❑ 00 ■
1SFA 893 002 R ❑ 00 ■
1SFA 893 003 R ❑ 00 ■
1SFA 893 004 R ❑ 00 ■
1SFA 893 005 R ❑ 00 ■
1SFA 893 006 R ❑ 00 ■
1SFA 893 007 R ❑ 00 ■
1SFA 893 008 R ❑ 00 ■
1SFA 893 009 R ❑ 00 ■
1SFA 893 010 R ❑ 00 ■
1SFA 893 011 R ❑ 00 ■
1SFA 893 013 R ❑ 00 ■
1SFA 893 014 R ❑ 00 ■
1SFT98800-004
*)
PSS175/300-500 ... 300/515-500
PSS175/300-690 ... 300/515-690
Add code letter in Type for:
Supply voltage, Us
❑
F = 110-120 V, 50/60 Hz
L = 220-240 V, 50/60 Hz
Fault signal relay
■
no code letter = NO
C = NC
**)
Weight
kg
2.30
2.30
2.30
2.30
3.60
3.80
3.80
8.60
10.40
10.40
22.00
22.00
22.00
Add code number in Order code for:
Supply voltage, Us
❑
1 = 110-120 V, 50/60 Hz
2 = 220-240 V, 50/60 Hz
Fault signal relay
1 = NO
■
2 = NC
3/11
1SDC007200C0202
0301_SoftStarter.indd 11
1-12-2006 9:04:59
Softstarters
PSS, for Heavy duty Starts, class 30 – In-Line
Ordering Details
230 – 500 V
1SFT98889-036
Motor power
1SFT98889-037
PSS30/52-500 ... 44/76-500
400 V
Pe
kW
500 V
Pe
kW
690 V
Pe
kW
Rated motor
current, Ie
A
Type *)
Order code **)
7.5
15
18.5
22
25
30
37
45
55
75
90
132
11
18.5
22
25
30
37
45
55
75
90
110
160
-
18
30
37
44
50
60
72
85
105
142
175
250
PSS30/52-500 ❑ ■
PSS37/64-500 ❑ ■
PSS44/76-500 ❑ ■
PSS50/85-500 ❑ ■
PSS60/105-500 ❑ ■
PSS72/124-500 ❑ ■
PSS85/147-500 ❑ ■
PSS105/181-500 ❑ ■
PSS142/245-500 ❑ ■
PSS175/300-500 ❑ ■
PSS250/430-500 ❑ ■
PSS300/515-500 ❑ ■
1SFA 892 002 R ❑ 00 ■
1SFA 892 003 R ❑ 00 ■
1SFA 892 004 R ❑ 00 ■
1SFA 892 005 R ❑ 00 ■
1SFA 892 006 R ❑ 00 ■
1SFA 892 007 R ❑ 00 ■
1SFA 892 008 R ❑ 00 ■
1SFA 892 009 R ❑ 00 ■
1SFA 892 010 R ❑ 00 ■
1SFA 892 011 R ❑ 00 ■
1SFA 892 013 R ❑ 00 ■
1SFA 892 014 R ❑ 00 ■
Weight
kg
2.30
2.30
2.30
3.60
3.80
3.80
8.60
10.40
10.40
20.50
22.00
22.00
400 – 690 V
Motor power
1SFT98889-038
PSS50/85-500 ...72/124-500
PSS18/30-690 ... 72/124-690
PSS85/147-500 ...142/245-500
PSS85/147-690 ...142/245-690
400 V
Pe
kW
500 V
Pe
kW
690 V
Pe
kW
Rated motor
current, Ie
A
Type *)
Order code **)
7.5
15
18.5
22
25
30
37
45
55
75
90
132
11
18.5
22
25
30
37
45
55
75
90
110
160
15
25
30
37
45
55
59
75
90
132
160
220
18
30
37
44
50
60
72
85
105
142
175
250
PSS30/52-690 ❑ ■
PSS37/64-690 ❑ ■
PSS44/76-690 ❑ ■
PSS50/85-690 ❑ ■
PSS60/105-690 ❑ ■
PSS72/124-690 ❑ ■
PSS85/147-690 ❑ ■
PSS105/181-690 ❑ ■
PSS142/245-690 ❑ ■
PSS175/300-690 ❑ ■
PSS250/430-690 ❑ ■
PSS300/515-690 ❑ ■
1SFA 893 002 R ❑ 00 ■
1SFA 893 003 R ❑ 00 ■
1SFA 893 004 R ❑ 00 ■
1SFA 893 005 R ❑ 00 ■
1SFA 893 006 R ❑ 00 ■
1SFA 893 007 R ❑ 00 ■
1SFA 893 008 R ❑ 00 ■
1SFA 893 009 R ❑ 00 ■
1SFA 893 010 R ❑ 00 ■
1SFA 893 011 R ❑ 00 ■
1SFA 893 013 R ❑ 00 ■
1SFA 893 014 R ❑ 00 ■
1SFT98800-004
*)
Add code letter in Type for:
Supply voltage, Us
❑
F = 110-120 V, 50/60 Hz
L = 220-240 V, 50/60 Hz
Fault signal relay
■
no code letter = NO
C = NC
**)
Weight
kg
2.30
2.30
2.30
3.60
3.80
3.80
8.60
10.40
10.40
20.50
22.00
22.00
Add code number in Order code for:
Supply voltage, Us
❑
1 = 110-120 V, 50/60 Hz
2 = 220-240 V, 50/60 Hz
Fault signal relay
1 = NO
■
2 = NC
PSS175/300-500 ... 300/515-500
PSS175/300-690 ... 300/515-690
3/12
1SDC007200C0202
0301_SoftStarter.indd 12
1-12-2006 9:05:00
Softstarters
PSS, for Heavy duty Starts, class 30 – Inside Delta
Ordering Details
1SFT98889-037
PSS30/52-500 ... 44/76-500
1SFT98889-038
PSS50/85-500 ...72/124-500
PSS18/30-690 ... 72/124-690
PSS85/147-500 ...142/245-500
PSS85/147-690 ...142/245-690
Motor power
400 V
500 V
Pe
Pe
kW
kW
690 V
Pe
kW
Rated motor
current, Ie
A
Type *)
Order code **)
15
25
30
37
45
55
59
75
90
132
160
220
-
30
52
64
76
85
105
124
147
181
245
300
430
PSS30/52-500 ❑ ■
PSS37/64-500 ❑ ■
PSS44/76-500 ❑ ■
PSS50/85-500 ❑ ■
PSS60/105-500 ❑ ■
PSS72/124-500 ❑ ■
PSS85/147-500 ❑ ■
PSS105/181-500 ❑ ■
PSS142/245-500 ❑ ■
PSS175/300-500 ❑ ■
PSS250/430-500 ❑ ■
PSS300/515-500 ❑ ■
1SFA 892 002 R ❑ 00 ■
1SFA 892 003 R ❑ 00 ■
1SFA 892 004 R ❑ 00 ■
1SFA 892 005 R ❑ 00 ■
1SFA 892 006 R ❑ 00 ■
1SFA 892 007 R ❑ 00 ■
1SFA 892 008 R ❑ 00 ■
1SFA 892 009 R ❑ 00 ■
1SFA 892 010 R ❑ 00 ■
1SFA 892 011 R ❑ 00 ■
1SFA 892 013 R ❑ 00 ■
1SFA 892 014 R ❑ 00 ■
Motor power
400 V
500 V
Pe
Pe
kW
kW
690 V
Pe
kW
Rated motor
current, Ie
A
Type *)
Order code **)
15
25
30
37
45
55
59
75
90
132
160
220
25
45
55
59
75
90
110
132
160
220
257
400
30
52
64
76
85
105
124
147
181
245
300
430
PSS30/52-690 ❑ ■
PSS37/64-690 ❑ ■
PSS44/76-690 ❑ ■
PSS50/85-690 ❑ ■
PSS60/105-690 ❑ ■
PSS72/124-690 ❑ ■
PSS85/147-690 ❑ ■
PSS105/181-690 ❑ ■
PSS142/245-690 ❑ ■
PSS175/300-690 ❑ ■
PSS250/430-690 ❑ ■
PSS300/515-690 ❑ ■
1SFA 893 002 R ❑ 00 ■
1SFA 893 003 R ❑ 00 ■
1SFA 893 004 R ❑ 00 ■
1SFA 893 005 R ❑ 00 ■
1SFA 893 006 R ❑ 00 ■
1SFA 893 007 R ❑ 00 ■
1SFA 893 008 R ❑ 00 ■
1SFA 893 009 R ❑ 00 ■
1SFA 893 010 R ❑ 00 ■
1SFA 893 011 R ❑ 00 ■
1SFA 893 013 R ❑ 00 ■
1SFA 893 014 R ❑ 00 ■
18.5
30
37
45
55
75
80
90
110
160
200
295
2.30
2.30
2.30
3.60
3.80
3.80
8.60
10.40
10.40
20.50
22.00
22.00
400 – 690 V
18.5
30
37
45
55
75
80
90
110
160
200
295
*)
1SFT98800-004
Weight
kg
Softstarters
1SFT98889-036
230 – 500 V
Add code letter in Type for:
Supply voltage, Us
❑
F = 110-120 V, 50/60 Hz
L = 220-240 V, 50/60 Hz
Fault signal relay
■
no code letter = NO
C = NC
**)
Weight
kg
2.30
2.30
2.30
3.60
3.80
3.80
8.60
10.40
10.40
20.50
22.00
22.00
Add code number in Order code for:
Supply voltage, Us
❑
1 = 110-120 V, 50/60 Hz
2 = 220-240 V, 50/60 Hz
Fault signal relay
1 = NO
■
2 = NC
PSS175/300-500 ... 300/515-500
PSS175/300-690 ... 300/515-690
3/13
1SDC007200C0202
0301_SoftStarter.indd 13
1-12-2006 9:05:02
Softstarters
PSS Accessories
Ordering Details
Current transformer for current limit function
To be connected to terminals 11 and 12 on the softstarter.
The setting range (1.5 – 4) corresponds to a multiple of the transformer ratio.
Technical data below shows transformer ratio and number of turns for the primary winding.
You can also use your own current transformer with corresponding transformer ratio and with minimum 1VA.
PSCT..
For softstarter
type
Transformer ratio,
Number of turns
Type
Order code
Packing
piece
PSS18/30
PSS30/52
PSS37/64
PSS44/76
PSS50/85
PSS60/105
PSS72/124
PSS85/147
PSS105/181
PSS142/245
PSS175/300
PSS250/430
PSS300/515
60/1 – 2 turns
40/1 – 1 turn
50/1 – 1 turn
60/1 – 1 turn
75/1 – 1 turn
75/1 – 1 turn
100/1 – 1 turn
125/1 – 1 turn
150/1 – 1 turn
200/1 – 1 turn
250/1 – 1 turn
400/1 – 1 turn
400/1 – 1 turn
PSCT-60
PSCT-40
PSCT-50
PSCT-60
PSCT-75
PSCT-75
PSCT-100
PSCT-125
PSCT-150
PSCT-200
PSCT-250
PSCT-400
PSCT-400
1SFA 899 001 R1060
1SFA 899 001 R1040
1SFA 899 001 R1050
1SFA 899 001 R1060
1SFA 899 001 R1075
1SFA 899 001 R1075
1SFA 899 001 R1100
1SFA 899 001 R1125
1SFA 899 001 R1150
1SFA 899 001 R1200
1SFA 899 001 R1250
1SFA 899 001 R1400
1SFA 899 001 R1400
1
1
1
1
1
1
1
1
1
1
1
1
1
Type
Order code
Packing
piece
–
LZ185-2C/120
–
1SDA 013 598 R1000
1SFN 074 709 R1000
1SDA 023 368 R1000
6
3
6
Weight
kg
1 piece
0.30
0.30
0.30
0.30
0.30
0.30
0.25
0.25
0.25
0.25
0.25
0.25
0.25
1SFT98099-011C1
1SFT98099-095C2
Cable connectors for Cu cables
For
softstarter
type
Wire
range
mm2
Tightening
torque
max. Nm
PSS85/147…142/245 6-120
16
PSS85/147…142/245 2x(50-120) 16
PSS175/300…300/515 16-240
25
Weight
kg
1 piece
0.20
0.30
0.40
SB854C2
Cable connectors for Al and Cu cables
LZ...
For
softstarter
type
Wire
range
mm2
Tightening
torque
max. Nm Type
Order code
Packing
piece
PSS85/147…142/245
PSS85/147…142/245
PSS175/300…300/515
35-95
25-150
120-240
13.5
31
43
1SDA 023 356 R1000
1SDA 023 357 R1000
1SDA 023 370 R1000
6
6
6
–
–
–
Weight
kg
1 piece
0.10
0.10
0.10
LT ... -AC
1SFT98099-125
1SFT98099-019C3
Terminal shrouds
For
softstarter
type
Suitable for
Type
Order code
Packing
piece
PSS85/147…142/245
PSS85/147…142/245
PSS175/300…300/515
PSS175/300…300/515
Cable connectors
Compression lugs
Cable connectors
Compression lugs
LT185-AC
LT185-AL
LT300-AC
LT300-AL
1SFN 124 701 R1000
1SFN 124 703 R1000
1SFN 125 101 R1000
1SFN 125 103 R1000
2
2
2
2
Weight
kg
1 piece
0.10
0.10
0.20
0.20
LT ... -AL
LE185
1SFC132010F0201
Terminal nut washer
For
softstarter
type
Type
Order code
Packing
piece
PSS85/147…142/245
PSS175/300…300/515
LE185
LE300
1SFN 074 716 R1000
1SFN 075 116 R1000
2
2
Weight
kg
1 piece
0.20
0.30
1SFC132012F0201
Terminal enlargements
1SFT98000-011C3
PSLW-44
For
softstarter
type
Wire
range
mm2
Type
Order code
Packing
piece
PSS18/30-500 ...44/76-500
1x6...35
2x6...16
PSLW-44
1SFN 899 002 R1044
1
0.10
PSLW-72
LW185
LW300
1SFA 899 002 R1072
1SFN 074 707 R1000
1SFN 075 107 R1000
1
1
1
0.15
0.25
0.40
PSS50/85-500…72/124-500
PSS18/30-690 ... 72/124-690 1x10...50
2x10...25
PSS85/147…142/245
PSS175/300…300/515
Weight
kg
1 piece
LW...
3/14
1SDC007200C0202
0301_SoftStarter.indd 14
1-12-2006 9:05:04
Softstarters
PSS
Technical Data
PSS18/30…PSS300/515
Starting capacity at max.
rated current, Ie
Number of starts per hour
Overload capability Overload
Service factor
Ambient temperature
During operation
During storage
Altitudes
Maximum altitude
Degree of protection
Main circuit
V
V
class
%
-25 – +60 1)
-40 – +70
m
4000 6)
Switch for
Inside Delta connection
ON/OFF
Signal relay
By-pass signal
Fault signal
Rated operational voltage, Ue
V
Rated thermal current, Ith
A
Rated operational current Ie
A
at AC-15 (Ue=250 V)
Signal indication LED
Ready to start/stand by
ON
Ramping up/down
Completed start ramp
T.O.R.
General fault
External fault
2)
3)
4)
5)
6)
4 x Ie for 10 sec
30 5)
10
115 (PSS18/30…250/430)
110 (PSS300/515
°C
°C
Supply and control circuit
Settings
Ramp time during start
s
Ramp time during stop
s
Initial voltage during start
%
Current limit function
x CT-ratio
1)
690
208 – 690
400 – 415
480 – 500
600
Softstarters
Rated insulation voltage, Ui
Rated operational voltage, Ue
IP 20 (PSS18/30-500…44/76-500)
IP 10 (PSS50/85 500…72/124-500)
IP 10 (PSS18/30-690…72/124-690)
IP 00 (PSS85/147…300/515)
IP 20
1 – 30
0 – 30
30 – 70
1.5 ... 4 3)
Yes
Yes
Yes (NO or NC)
250
5
1.5
Green
–
Green
Red
Red
Above 40 °C, up to max 60 °C, reduce the rated current with 0.8 % per °C.
When more than 6 starts per hour are required, contact your sales office.
Only if current transformer is connected (accessory).
The unit has built in by-pass contacts (AC-53a).
Valid for 50 % on time and 50 % off time. 3.5 x Ie for 7 sec., if other data is required, contact your sales office.
When used at high altitudes above 1000 meters up to 4000 meters you need to derate rated current using
the following formula.
x - 1000
[ % of Ie = 100 - ––––––– ]
150
x = actual altitude for the softstarter
3/15
1SDC007200C0202
0301_SoftStarter.indd 15
1-12-2006 9:05:06
Softstarters
PSS
Technical Data
Cross section of connection cables PSS18/30 … PSS300/515
Type PSS
Main circuit
Connection clamp
Solid/Stranded
Solid/Stranded
18/30-500 …
44/76-500
50/85-500 …
72/124-500
18/30-690 …
72/124-690
85/147-500 …
142/245-500
85/147-690 …
142/245-690
175/300 …
300/515-500
175/300 …
300/515-690
2.5 – 16
2.5 – 16
6 – 50
6 – 25
See accessories
See accessories
See accessories
See accessories
Nm
2.6
4.5
See accessories
See accessories
mm
mm
–
–
–
–
17.5 x 5
8.5
20 x 5
10.2
Nm
–
–
9
18
1 x mm2
2 x mm2
2.5
–
2.5
–
2.5
–
2.5
–
Nm
0.5
0.5
0.5
0.5
1 x mm2
2 x mm2
Tightening torque (recommended)
Connection bar
Width and thickness
Hole diameter
Tightening torque (recommended)
Supply and control circuit
Connection clamp
Solid/Stranded
Solid/Stranded
Tightening torque (recommended)
Size related technical data PSS18/30 ... PSS300/515
For
Softstarter
Size
Recommended
ABB Overload protection
Current
range
A
Type
Max 2)
power loss Max fuse rating main circuit 1),65kA
at rated /e Bussman fuses
W
A
Type
Holder
Ferraz fuses circuit
A
Type
Power requirements
of supply
VA
PSS18/30
PSS30/52
PSS37/64
PSS44/76
PSS50/85
PSS60/105
PSS72/124
PSS85/147
PSS105/181
PSS142/245
PSS175/300
PSS250/430
PSS300/515
TA 25 DU
TA 25 DU
TA 42 DU
TA 75 DU
TA 75 DU
TA 75 DU
TA 75 DU
TA 110 DU
TA 110 DU
TA 200 DU
TA 200 DU
TA 450 DU
TA 450 DU
65
100
120
142
160
190
226
291
351
462
590
815
965
63
100
160
200
200
250
315
400
400
500
530
630
900
9
9
9
9
10
10
10
36
36
36
65
65
65
6–18
10–30
22–37
29–44
29–50
29–60
45–72
65–85
65–105
100–142
100–175
130–250
130–300
50
80
125
160
160
200
250
315
400
450
500
700
900
170M1364
170M1366
170M1368
170M1369
170M1369
170M1370
170M1371
170M1372
170M3019
170M3020
170M3021
170M5013
170M5015
170H1007
170H1007
170H1007
170H1007
170H1007
170H1007
170H1007
170H1007
170H3004
170H3004
170H3004
170H3004
170H3004
6.6 URB 000 D08 V 0063
6.6 URB 000 D08 V 0100
6.6 URB 000 D08 V 0160
6.6 URD 30 D08 A 0200
6.6 URD 30 D08 A 0200
6.6 URD 30 D08 A 0250
6.6 URD 30 D08 A 0315
6.6 URD 30 D08 A 0400
6.6 URD 30 D08 A 0400
6.6 URD 30 D08 A 0500
6.6 URD 30 D08 A 0550
6.6 URD 31 D08 A 0630
6.6 URD 32 D11 A 0900
1)
For the supply circuit 6 A delayed, for MCB use C characteristics.
Calculated power loss at optional current (Iop) without bypass.
Ptot = 3 x Iop + VA value
Example: PSS 60/105 running at 52A
Ptot = 3 x 52 + 10 = 166W
When using bypass, the powerloss is reduced to the VA value only.
2)
3/16
1SDC007200C0202
0301_SoftStarter.indd 16
1-12-2006 9:05:06
Softstarters
PST30 ... PST72
Softstarters
1SFC132013F0201
1SFC132017F0201
PST and PSTB
Overview
PST85 ... PST142
Normal start, 400 V
In Line connected
kW
15
18.5
22
25
30
37
45
15
15
Inside Delta connected
kW
25
30
37
45
55
59
75
25
25
PST30
PST37
PST44
PST50
PST60
PST72
PST85
PST105
PST142
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
170M1366
170M1368
170M1369
170M1369
170M1370
170M1371
170M1372
170M3019
170M3020
Type
400 V
500 V
690 V
Rated current Ie , A
30
37
44
50
60
85
72
105
142
Fuse protection 400 V, 65 kA, 40 ˚C
Bussmann Type
OS160RD0380 OS160RD0380 OS160RD0380 OS160RD0380 OS160RD0380 OS160RD0380 OS160RD0380
Line contactor
A30
A40
A50
A50
A63
A75
A95
A110
A145
By- pass contactor
A16
A26
A26
A30
A40
A50
A50
A63
A95
OESA250R03D80 OESA250R03D80
PST175 ... PST300
1SFC132014F0201
1SFC132018F0201
1SFC132015F0201
Switch fuse
PSTB370 ... PSTB470
PSTB570 ... PSTB1050
Normal start, 400 V
In Line connected
kW
90
110
132
160
200
250
315
400
450
560
Inside Delta connected
kW
160
184
220
257
355
450
475
670
780
875
PST175
PST210
PST250
PST300
PSTB370
PSTB470
PSTB570
PSTB720
PSTB840
PSTB1050
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
300
370
470
570
720
840
1050
Type
400 V
500 V
690 V
Rated current Ie , A
175
Fuse protection 400 V, 65 kA, 40 ˚C
Bussmann Type
•
•
•
3/17
210
250
1SDC007200C0201
170M3021
170M5012
170M5013
170M5015
170M5013
170M5015
170M5015
170M5018
170M6018
170M60202)
Switch fuse
OESA250R03D80
OESA400R03D80
OESA400R03D80
OESA400R03D80
OESA400R03D80
OESA630R03D80
OESA630R03D80
OESA800R03D80
1)
1)
Line contactor
A185
A210
A260
A300
AF400
AF580
AF580
AF750
AF1350
AF1650
By- pass contactor
A145
A145
A145
A210
Built in
Built in
Built in
Built in
Built in
Built in
1)
PSTB840 and PSTB1050: Switch fuse not available, use fuseholder, see page 1/131.
2)
PST1050- 690- 70 has 170M6019
Quick guide for selection
Typical applications
•Bow thruster •Centrifugal pump
•Centrifugal fan •Conveyor belt (long)
•Compressor •Conveyor belt (short)
•Crusher
•Mill
•Elevator
•Escalator
•Mixer
•Stirrer
Standard selection
Size according to the rated
One size larger than the rated
Type PST:
motor power
motor power
Note: If more than 10 starts /h select one size larger than the standard selection.
3/17
1SDC007200C0202
0301_SoftStarter.indd 17
1-12-2006 9:05:07
Softstarters
PST and PSTB
Application and Description
Application
The PST range is a microprocessor based softstarter designed
with the latest technology for soft start and soft stop of motors. The
PST Softstarter has several advanced motor protection features as
standard. The four button keypad and the logic structure of the menu
make the installation, commissioning and operation easy. It is possible to choose between 12 different languages.
The PST Softstarter can be used with or without a by-pass contactor
except for the larger sizes PSTB370 ... PSTB1050 where the by-pass
contactor is already built-in.
The PST Softstarter can be selected according to the rated motor
power in normal duty applications like pumps, compressors, ele-vators, escalators, short conveyor belts and bow thrusters.
See page 3/20-3/21
For heavy duty applications like centrifugal fans, crushers, mixers,
mills, stirrers and long conveyor belts, select a softstarter from
page 3/22-3/23.
In-Line
Description
• Wide main voltage range 208 - 690 V
• Wide supply voltage range 100 - 250 V, 50/60 Hz
• Current ratings 30 ... 1050 A (In Line) and 52 ... 1810 A (Inside Delta)
• Same unit can be used for both In LIne and Inside Delta connection
• Premium adjustable Softstarter functions like start/stop ramp, kick
start, jog, step down voltage and sequential starts.
• Current limit adjustable between 2 - 7 x Ie
• Thermistor (PTC) supervision of motor winding
• Real time clock
• Logging of last 20 events with time marking
• Prepared for fieldbus communication
• Motor overload protection with simulated motor temperature from
measured current. Select between 10A, 10, 20 and 30.
• Locked rotor protection
• Motor underload protection
• Phase imbalance protection
• Phase reversal protection
Inside Delta
100 A
58 A
100 A
100 A
In-Line and Inside Delta connection of PST 30 … 1050
Programmable
signal inputs
Three separate terminals
prepared for external by-pass
Programmable
signal relays
LCD-display with
plain words in
your language
Four button keypad
Integrated advanced
motor protection
LED indications:
Power on
Fault
Protection
Clear information
Terminals for PTC
Fieldbus communication
3/18
1SDC007200C0202
0301_SoftStarter.indd 18
1-12-2006 9:05:08
Softstarters
PST and PSTB
Functional Description
LCD display
The display of the PST gives you information presented in plain
words - in required language. You can choose between 12 different languages including English, German, Italian, Chinese, Finnish,
Swedish, French, Spanish, Dutch, Portuguese, Russian and
Turkish. On the PST display, you get all the information you need to
set up, adjust and trouble-shoot. This makes the PST extremely easy
to handle and reduces the risk of misinterpretations.
Four button keypad
The PST employs the same basic user concept as today’s advanced
mobile telephones. Using the four buttons on the keypad, you can
easily adjust your own start and stop profile and motor protection
functions for any type of application. There are standard settings for
many common applications including pumps, conveyors, fans, mixers
and compressors for quick and easy set up.
You can also set the advanced warning parameters to allow potential
problems to be identified before real problems occur. A password
protection function is available to prevent unauthorized changes to
the programming.
Starting several motors
You can store as many as three different starting parameter sets for
optimal sequence start of three different motors. You can use this
function for two or three speed motors as well.
Integrated advanced motor protection
Inside the PST Softstarter, you will find useful features for advanced
motor and softstarter protection, including; programmable overload
protection, high current, underload, phase imbalance, phase reversal,
thyristor overload protection, and bypass monitoring to ensure proper
by-pass operation.
Softstarters
At any time, you can read output current, output voltage, number of
starts, total run time and motor temperature on the display. If a fault
should occur, this is also indicated on the LCD. The fault messages
are presented in clear text in the selected language.
External keypad PSTEK
External keypad (option)
An external keypad is available as option. The keypad can be
mounted on a panel door for example to view/control the softstarter without opening the door. The keypad can also be used to
copy parameters between different softstarters.
Fieldbus communication
The PST Softstarter has a built-in interface on the front for connection of the ABB FieldBusPlug used for fieldbus communication. Through this interface it is possible to control the softstarter,
achieve status information, up- and down load of parameters. The
interface between the soft-starter and the FieldBusPlug is always
the same. Independently of PST Softstarter size or delivery date
it is possible to connect to any fieldbus protocol later on since
this is defined in the FieldBusPlug itself. As a start, AS-Interface, DeviceNet and Profibus DP are available. To connect the
PST Softstarter to a fieldbus system you need the accessories
described on page 3/25 to 3/26 as well as specific software for
PLC set-up, which is available at www.abb.com/lowvoltage on
the Softstarter pages.
Programmable signal relays
All PST units have three programmable signal relays where each
relay can signal Run, Top of Ramp or Event. The Event setting can be
used to signal protections, faults and warnings. The supervisory functions monitor not only software and critical softstarter functionality but
also phase loss and out of frequency range.
Integrated by-pass contactor
On the larger sizes (PSTB 370 ... PSTB1050), there is an ABB AF
contactor integrated. This gives you advantages in terms of cost-saving, space saving and last but not least energy saving. With a by-pass
contactor you can reduce the power losses during normal run by 90
% or more.
The smaller units, PST30 up to PST300, which are not equipped
with a built-in by-pass contactor, have an extra set of three terminals
on the line side. The terminals are marked B1, B2 and B3 and shall
be used when connecting an external by-pass contactor. This will
enable the integrated protection functions also when the softstarter is
by-passed.
PSTB1050 with integrated by-pass contactor.
3/19
1SDC007200C0202
0301_SoftStarter.indd 19
1-12-2006 9:05:09
Softstarters
PST and PSTB, class 10 – In-Line
Ordering Details
PST30 ... PST300
230 – 600 V*)
1SFC132017F0201
Motor power
1SFC132013F0201
PST30...PST72
400 V
Pe
kW
500 V
Pe
kW
690 V
Pe
kW
Rated motor
current, Ie
A
Type
Order code
15
18.5
22
25
30
37
45
55
75
90
110
132
160
18.5
22
25
30
37
45
55
75
90
110
132
160
200
-
30
37
44
50
60
72
85
105
142
175
210
250
300
PST30-600-70
PST37-600-70
PST44-600-70
PST50-600-70
PST60-600-70
PST72-600-70
PST85-600-70
PST105-600-70
PST142-600-70
PST175-600-70
PST210-600-70
PST250-600-70
PST300-600-70
1SFA 894 002 R7000
1SFA 894 003 R7000
1SFA 894 004 R7000
1SFA 894 005 R7000
1SFA 894 006 R7000
1SFA 894 007 R7000
1SFA 894 008 R7000
1SFA 894 009 R7000
1SFA 894 010 R7000
1SFA 894 011 R7000
1SFA 894 012 R7000
1SFA 894 013 R7000
1SFA 894 014 R7000
Weight
kg
4.8
4.8
4.8
4.8
5.0
5.0
11.2
13.0
13.0
21.5
21.5
23.0
23.0
400 – 690 V*)
PST85...PST142
1SFC132015F0201
Motor power
PST175...PST300
400 V
Pe
kW
500 V
Pe
kW
690 V
Pe
kW
Rated motor
current, Ie
A
Type
Order code
15
18.5
22
25
30
37
45
55
75
90
110
132
160
18.5
22
25
30
37
45
55
75
90
110
132
160
200
25
30
37
45
55
59
75
90
132
160
184
220
257
30
37
44
50
60
72
85
105
142
175
210
250
300
PST30-690-70
PST37-690-70
PST44-690-70
PST50-690-70
PST60-690-70
PST72-690-70
PST85-690-70
PST105-690-70
PST142-690-70
PST175-690-70
PST210-690-70
PST250-690-70
PST300-690-70
1SFA 895 002 R7000
1SFA 895 003 R7000
1SFA 895 004 R7000
1SFA 895 005 R7000
1SFA 895 006 R7000
1SFA 895 007 R7000
1SFA 895 008 R7000
1SFA 895 009 R7000
1SFA 895 010 R7000
1SFA 895 011 R7000
1SFA 895 012 R7000
1SFA 895 013 R7000
1SFA 895 014 R7000
Weight
kg
4.8
4.8
4.8
4.8
5.0
5.0
11.2
13.0
13.0
21.5
21.5
23.0
23.0
1SFC132018F0201
PSTB370 ... PSTB1050 with integrated by-pass
PSTB370...PSTB470
230 – 600 V*)
Motor power
400 V
Pe
kW
500 V
Pe
kW
690 V
Pe
kW
Rated motor
current, Ie
A
Type
Order code
200
250
315
400
450
560
257
315
400
500
600
730
-
370
470
570
720
840
1050
PSTB370-600-70
PSTB470-600-70
PSTB570-600-70
PSTB720-600-70
PSTB840-600-70
PSTB1050-600-70
1SFA 894 015 R7000
1SFA 894 016 R7000
1SFA 894 017 R7000
1SFA 894 018 R7000
1SFA 894 019 R7000
1SFA 894 020 R7000
Weight
kg
31.0
31.0
52.0
55.0
60.0
60.0
400 – 690 V*)
1SFC132014F0201
Motor power
PSTB570...PSTB1050
400 V
Pe
kW
500 V
Pe
kW
690 V
Pe
kW
Rated motor
current, Ie
A
Type
Order code
200
250
315
400
450
560
257
315
400
500
600
730
355
450
560
710
800
1000
370
470
570
720
840
1050
PSTB370-690-70
PSTB470-690-70
PSTB570-690-70
PSTB720-690-70
PSTB840-690-70
PSTB1050-690-70
1SFA 895 015 R7000
1SFA 895 016 R7000
1SFA 895 017 R7000
1SFA 895 018 R7000
1SFA 895 019 R7000
1SFA 895 020 R7000
Weight
kg
31.0
31.0
52.0
55.0
60.0
60.0
*) Supply voltage 100... 250 V, 50/60 Hz
3/20
1SDC007200C0202
0301_SoftStarter.indd 20
1-12-2006 9:05:11
Softstarters
PST and PSTB, class 10 – Inside Delta
Ordering Details
PST30 ... PST300
230 – 600 V*)
1SFC132013F0201
PST30...PST72
400 V
Pe
kW
500 V
Pe
kW
690 V
Pe
kW
Rated motor
current, Ie
A
Type
Order code
25
30
37
45
55
59
75
90
132
160
184
220
257
30
37
45
55
75
80
90
110
160
200
250
295
355
-
52
64
76
85
105
124
147
181
245
300
360
430
515
PST30-600-70
PST37-600-70
PST44-600-70
PST50-600-70
PST60-600-70
PST72-600-70
PST85-600-70
PST105-600-70
PST142-600-70
PST175-600-70
PST210-600-70
PST250-600-70
PST300-600-70
1SFA 894 002 R7000
1SFA 894 003 R7000
1SFA 894 004 R7000
1SFA 894 005 R7000
1SFA 894 006 R7000
1SFA 894 007 R7000
1SFA 894 008 R7000
1SFA 894 009 R7000
1SFA 894 010 R7000
1SFA 894 011 R7000
1SFA 894 012 R7000
1SFA 894 013 R7000
1SFA 894 014 R7000
Weight
kg
4.8
4.8
4.8
4.8
5.0
5.0
11.2
13.0
13.0
21.5
21.5
23.0
23.0
Softstarters
1SFC132017F0201
Motor power
400 – 690 V*)
PST85...PST142
1SFC132015F0201
Motor power
PST175...PST300
400 V
Pe
kW
500 V
Pe
kW
690 V
Pe
kW
Rated motor
current, Ie
A
Type
Order code
25
30
37
45
55
59
75
90
132
160
184
220
257
30
37
45
55
75
80
90
110
160
200
250
295
355
45
55
59
75
90
110
132
160
220
257
315
400
500
52
64
76
85
105
124
147
181
245
300
360
430
515
PST30-690-70
PST37-690-70
PST44-690-70
PST50-690-70
PST60-690-70
PST72-690-70
PST85-690-70
PST105-690-70
PST142-690-70
PST175-690-70
PST210-690-70
PST250-690-70
PST300-690-70
1SFA 895 002 R7000
1SFA 895 003 R7000
1SFA 895 004 R7000
1SFA 895 005 R7000
1SFA 895 006 R7000
1SFA 895 007 R7000
1SFA 895 008 R7000
1SFA 895 009 R7000
1SFA 895 010 R7000
1SFA 895 011 R7000
1SFA 895 012 R7000
1SFA 895 013 R7000
1SFA 895 014 R7000
Weight
kg
4.8
4.8
4.8
4.8
5.0
5.0
11.2
13.0
13.0
21.5
21.5
23.0
23.0
1SFC132018F0201
PSTB370...PSTB1050 with integrated by-pass
PSTB370...PSTB470
230 – 600 V*)
Motor power
400 V
Pe
kW
500 V
Pe
kW
690 V
Pe
kW
Rated motor
current, Ie
A
Type
Order code
355
450
540
710
800
1000
450
600
700
880
1000
1250
-
640
814
987
1247
1455
1810
PSTB370-600-70
PSTB470-600-70
PSTB570-600-70
PSTB720-600-70
PSTB840-600-70
PSTB1050-600-70
1SFA 894 015 R7000
1SFA 894 016 R7000
1SFA 894 017 R7000
1SFA 894 018 R7000
1SFA 894 019 R7000
1SFA 894 020 R7000
Weight
kg
31.0
31.0
52.0
55.0
60.0
60.0
400 – 690 V*)
1SFC132014F0201
Motor power
PSTB570...PSTB1050
400 V
Pe
kW
500 V
Pe
kW
690 V
Pe
kW
Rated motor
current, Ie
A
Type
Order code
355
450
540
710
800
1000
450
600
700
880
1000
1250
600
800
960
1200
1400
1700
640
814
987
1247
1455
1810
PSTB370-690-70
PSTB470-690-70
PSTB570-690-70
PSTB720-690-70
PSTB840-690-70
PSTB1050-690-70
1SFA 895 015 R7000
1SFA 895 016 R7000
1SFA 895 017 R7000
1SFA 895 018 R7000
1SFA 895 019 R7000
1SFA 895 020 R7000
Weight
kg
31.0
31.0
52.0
55.0
60.0
60.0
*) Supply voltage 100... 250 V, 50/60 Hz
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Softstarters
PST and PSTB, Heavy duty starts, class 30 – In-Line
Ordering Details
PST37 ... PST300
230 – 600 V*)
1SFC132017F0201
Motor power
1SFC132013F0201
PST30...PST72
400 V
Pe
kW
500 V
Pe
kW
690 V
Pe
kW
Rated motor
current, Ie
A
Type
Order code
15
18.5
22
25
30
37
45
55
75
90
110
132
18.5
22
25
30
37
45
55
75
90
110
132
160
-
30
37
44
50
60
72
85
105
142
175
210
250
PST37-600-70
PST44-600-70
PST50-600-70
PST60-600-70
PST72-600-70
PST85-600-70
PST105-600-70
PST142-600-70
PST175-600-70
PST210-600-70
PST250-600-70
PST300-600-70
1SFA 894 003 R7000
1SFA 894 004 R7000
1SFA 894 005 R7000
1SFA 894 006 R7000
1SFA 894 007 R7000
1SFA 894 008 R7000
1SFA 894 009 R7000
1SFA 894 010 R7000
1SFA 894 011 R7000
1SFA 894 012 R7000
1SFA 894 013 R7000
1SFA 894 014 R7000
Weight
kg
4.8
4.8
4.8
5.0
5.0
11.2
13.0
13.0
21.5
21.5
23.0
23.0
400 – 690 V*)
Motor power
1SFC132015F0201
PST85...PST142
PST175...PST300
400 V
Pe
kW
500 V
Pe
kW
690 V
Pe
kW
Rated motor
current, Ie
A
Type
Order code
15
18.5
22
25
30
37
45
55
75
90
110
132
18.5
22
25
30
37
45
55
75
90
110
132
160
25
30
37
45
55
59
75
90
132
160
184
220
30
37
44
50
60
72
85
105
142
175
210
250
PST37-690-70
PST44-690-70
PST50-690-70
PST60-690-70
PST72-690-70
PST85-690-70
PST105-690-70
PST142-690-70
PST175-690-70
PST210-690-70
PST250-690-70
PST300-690-70
1SFA 895 003 R7000
1SFA 895 004 R7000
1SFA 895 005 R7000
1SFA 895 006 R7000
1SFA 895 007 R7000
1SFA 895 008 R7000
1SFA 895 009 R7000
1SFA 895 010 R7000
1SFA 895 011 R7000
1SFA 895 012 R7000
1SFA 895 013 R7000
1SFA 895 014 R7000
Weight
kg
4.8
4.8
4.8
5.0
5.0
11.2
13.0
13.0
21.5
21.5
23.0
23.0
PSTB370 ... PSTB1050 with integrated by-pass
230 – 600 V*)
1SFC132018F0201
Motor power
PSTB370...PSTB470
400 V
Pe
kW
500 V
Pe
kW
690 V
Pe
kW
Rated motor
current, Ie
A
Type
Order code
160
200
250
315
400
450
200
257
315
400
500
600
-
300
370
470
570
720
840
PSTB370-600-70
PSTB470-600-70
PSTB570-600-70
PSTB720-600-70
PSTB840-600-70
PSTB1050-600-70
1SFA 894 015 R7000
1SFA 894 016 R7000
1SFA 894 017 R7000
1SFA 894 018 R7000
1SFA 894 019 R7000
1SFA 894 020 R7000
Weight
kg
31.0
31.0
52.0
55.0
60.0
60.0
400 – 690 V*)
1SFC132014F0201
Motor power
400 V
Pe
kW
500 V
Pe
kW
690 V
Pe
kW
Rated motor
current, Ie
A
Type
Order code
160
200
250
315
400
450
200
257
315
400
500
600
257
355
450
560
710
800
300
370
470
570
720
840
PSTB370-690-70
PSTB470-690-70
PSTB570-690-70
PSTB720-690-70
PSTB840-690-70
PSTB1050-690-70
1SFA 895 015 R7000
1SFA 895 016 R7000
1SFA 895 017 R7000
1SFA 895 018 R7000
1SFA 895 019 R7000
1SFA 895 020 R7000
Weight
kg
31.0
31.0
52.0
55.0
60.0
60.0
*) Supply voltage 100... 250 V, 50/60 Hz
PSTB570...PSTB1050
PSTB570...PSTB1050
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Softstarters
PST and PSTB, Heavy duty starts, class 30 – Inside delta
Ordering Details
PST37 ... PST300
230 – 600 V*)
1SFC132013F0201
PST30...PST72
400 V
Pe
kW
500 V
Pe
kW
690 V
Pe
kW
Rated motor
current, Ie
A
Type
Order code
25
30
37
45
55
59
75
90
132
160
184
220
30
37
45
55
75
80
90
110
160
200
250
295
-
52
64
76
85
105
124
147
181
245
300
360
430
PST37-600-70
PST44-600-70
PST50-600-70
PST60-600-70
PST72-600-70
PST85-600-70
PST105-600-70
PST142-600-70
PST175-600-70
PST210-600-70
PST250-600-70
PST300-600-70
1SFA 894 003 R7000
1SFA 894 004 R7000
1SFA 894 005 R7000
1SFA 894 006 R7000
1SFA 894 007 R7000
1SFA 894 008 R7000
1SFA 894 009 R7000
1SFA 894 010 R7000
1SFA 894 011 R7000
1SFA 894 012 R7000
1SFA 894 013 R7000
1SFA 894 014 R7000
Weight
kg
4.8
4.8
4.8
5.0
5.0
11.2
13.0
13.0
21.5
21.5
23.0
23.0
Softstarters
1SFC132017F0201
Motor power
400 – 690 V*)
Motor power
1SFC132015F0201
PST85...PST142
PST175...PST300
400 V
Pe
kW
500 V
Pe
kW
690 V
Pe
kW
Rated motor
current, Ie
A
Type
Order code
25
30
37
45
55
59
75
90
132
160
184
220
30
37
45
55
75
80
90
110
160
200
250
295
45
55
59
75
90
110
132
160
220
257
315
400
52
64
76
90
105
124
147
181
245
300
360
430
PST37-690-70
PST44-690-70
PST50-690-70
PST60-690-70
PST72-690-70
PST85-690-70
PST105-690-70
PST142-690-70
PST175-690-70
PST210-690-70
PST250-690-70
PST300-690-70
1SFA 895 003 R7000
1SFA 895 004 R7000
1SFA 895 005 R7000
1SFA 895 006 R7000
1SFA 895 007 R7000
1SFA 895 008 R7000
1SFA 895 009 R7000
1SFA 895 010 R7000
1SFA 895 011 R7000
1SFA 895 012 R7000
1SFA 895 013 R7000
1SFA 895 014 R7000
Weight
kg
4.8
4.8
4.8
5.0
5.0
11.2
13.0
13.0
21.5
21.5
23.0
23.0
PSTB370...PSTB1050 with integrated by-pass
230 – 600 V*)
1SFC132018F0201
Motor power
PSTB370...PSTB470
400 V
Pe
kW
500 V
Pe
kW
690 V
Pe
kW
Rated motor
current, Ie
A
Type
Order code
257
355
450
540
710
800
355
450
600
700
880
1000
-
515
640
814
987
1247
1455
PSTB370-600-70
PSTB470-600-70
PSTB570-600-70
PSTB720-600-70
PSTB840-600-70
PSTB1050-600-70
1SFA 894 015 R7000
1SFA 894 016 R7000
1SFA 894 017 R7000
1SFA 894 018 R7000
1SFA 894 019 R7000
1SFA 894 020 R7000
Weight
kg
31.0
31.0
52.0
55.0
60.0
60.0
400 – 690 V*)
1SFC132014F0201
Motor power
400 V
Pe
kW
500 V
Pe
kW
690 V
Pe
kW
Rated motor
current, Ie
A
Type
Order code
257
355
450
540
710
800
355
450
600
700
880
1000
500
600
800
960
1200
1400
515
640
814
987
1247
1455
PSTB370-690-70
PSTB470-690-70
PSTB570-690-70
PSTB720-690-70
PSTB840-690-70
PSTB1050-690-70
1SFA 895 015 R7000
1SFA 895 016 R7000
1SFA 895 017 R7000
1SFA 895 018 R7000
1SFA 895 019 R7000
1SFA 895 020 R7000
Weight
kg
31.0
31.0
52.0
55.0
60.0
60.0
*) Supply voltage 100... 250 V, 50/60 Hz
PSTB570...PSTB1050
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0301_SoftStarter.indd 23
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Softstarters
PST and PSTB Accessories
Ordering Details
1SFT98099-095C2
1SFT98099-011C1
Cable connectors for Cu cables
For PST85...300 you need 9 pieces if also using the terminals B1, B2, B3 for external by-pass contactor.
For
softstarter
type
Wire
range
mm2
Tightening
torque
max. Nm
PST85 …142
PST85 …142
PST175 …300
6-120
16
2 x (50-120) 16
16-240
25
Type
Order code
Packing
piece
–
LZ185-2C/120
–
1SDA 023 354 R1000
1SFN 074 709 R1000
1SDA 023 368 R1000
6
3
6
Weight
kg
1 piece
0.20
0.30
0.40
SB854C2
Cable connectors for Al and Cu cables
For PST85...300 you need 9 pieces if also using the terminals B1, B2, B3 for external by-pass contactor.
LZ...
For
softstarter
type
Wire
range
mm2
Tightening
torque
max. Nm
Type
Order code
Packing
piece
PST85 …142
PST85 …142
PST175 …300
35-95
25-150
120-240
13.5
31
43
–
–
–
1SDA 023 356 R1000
1SDA 023 357 R1000
1SDA 023 370 R1000
6
6
6
Weight
kg
1 piece
0.10
0.10
0.10
1SFT98000-012C3
Terminal extensions
For
softstarter
type
Dimensions
hole ø bar
mm2
mm
Type
Order code
Packing
pieces
PST85…142
PST175…300
PSTB370...470
PSTB570...1050
8.5
10.5
10.5
13
LX185
LX300
LX460
LX750
1SFN 074 710 R1000
1SFN 075 110 R1000
1SFN 075 710 R1000
1SFN 076 110 R1000
1
1
1
1
17.5 x 5
20 x 5
25 x 5
40 x 6
Weight
kg
1 piece
0.250
0.350
0.500
0.850
Terminal enlargements
1SFT98000-011C3
LX...
Dimensions
hole ø bar
mm2
mm
Type
Order code
Packing
pieces
PST30…72
PST85…142
PST175...300
PSTB370...470
PSTB570...1050
6.5
10.5
10.5
10.5
13
LW110
LW185
LW300
LW460
LW750
1SFN 074 307 R1000
1SFN 074 707 R1000
1SFN 075 107 R1000
1SFN 075 707 R1000
1SFN 076 107 R1000
1
1
1
1
1
1SFC132010F0201
Type
Order code
Packing
piece
PST85…142
PST175…300
LE185
LE300
1SFN 074 716 R1000
1SFN 075 116 R1000
2
2
Weight
kg
1 piece
0.20
0.30
Terminal shrouds
For
softstarter
type
PST85…142
1SFT98099-125
1SFT98099-019C3
0.100
0.250
0.450
0.730
1.230
For
softstarter
type
PST85…142
LT ... -AC
15 x 3
17.5 x 5
20 x 5
25 x 5
40 x 6
Weight
kg
1 piece
Terminal nut washer
LW...
LE185
For
softstarter
type
PST175...300
PST175...300
PSTB370...470
PSTB370...470
PSTB570...1050
PSTB570...1050
LT ... -AL
Req. qty
Type
Order code
Packing
pieces
1 pcs and
1 pcs
1 pcs and
1 pcs
3 pcs
3 pcs
2 pcs
2 pcs
2 pcs
2 pcs
LT185-AC
LT460-AC
LT185-AL
LT460-AL
LT300-AC
LT300-AL
LT460-AC
LT460-AL
LT750-AC
LT750-AL
1SFN 124 701 R1000
1SFN 125 701 R1000
1SFN 124 703 R1000
1SFN 125 703 R1000
1SFN 125 101 R1000
1SFN 125 103 R1000
1SFN 125 701 R1000
1SFN 125 703 R1000
1SFN 126 101 R1000
1SFN 126 103 R1000
2
2
2
2
2
2
2
2
2
2
Weight
kg
1 piece
0.050
0.100
0.220
0.800
0.070
0.280
0.100
0.800
0.120
0.825
1SFC132113F0201
External keypad
PSTEK
For
softstarter
type
Type
Order code
Packing
piece
PST30…300
PSTB370…1050
PSTEK
1SFA 899 003 R1000
1
Weight
kg
1 piece
0.40
Marine Kit
For
softstarter
type
Type
Order code
Packing
piece
PST85...1422
PSTM-2
1SFA 899 004 R1000
1
Weight
kg
1 piece
0.24
3/24
1SDC007200C0202
0301_SoftStarter.indd 24
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FBP FieldBusplug
Orange cable
AS-Interface Fieldbus Connectors and Accessories
Orange cable (Ordering Details)
AS-Interface FieldBusPlug Direct
Ready-made AS-Interface Slave fieldbus interface with various cable lengths.
• Applicable on all MSD11-FBP and terminal devices with max. 2 input and 1 output signals
• Degree of protection IP65, diagnostic LED
Designation
FieldBusPlug
Cable length
Type
Order code
Packing
pieces
AS-Interafce FBP Direct
AS-Interafce FBP Direct
AS-Interafce FBP Direct
AS-Interafce FBP Direct
0.25 m
0.50 m
1.00 m
5.00 m
ASD11-FBP.025
ASD11-FBP.050
ASD11-FBP.100
ASD11-FBP.500
1SAJ 210 000 R0003
1SAJ 210 000 R0005
1SAJ 210 000 R0010
1SAJ 210 000 R0050
1
1
1
1
Weight
kg
1 piece
AS-Interface FieldBusPlug Performance
Ready-made AS-Interface Slave fieldbus interface with various cable lengths.
• Applicable on all FBP motor starters and devices with max. 4 input signals and 3 output signals
• Degree of protection IP65, diagnostic LED
ASD11-FBP
ASP22-FBP
Designation
FieldBusPlug
Cable length
Type
Order code
Packing
pieces
AS-Interafce Performance
AS-Interafce Performance
AS-Interafce Performance
AS-Interafce Performance
0.25 m
0.50 m
1.00 m
5.00 m
ASP22-FBP.025
ASP22-FBP.050
ASP22-FBP.100
ASP22-FBP.500
1SAJ 220 000 R0003
1SAJ 220 000 R0005
1SAJ 220 000 R0010
1SAJ 220 000 R0050
1
1
1
1
Weight
kg
1 piece
Softstarters
0.09
0.10
0.13
0.36
0.09
0.10
0.13
0.36
Accessories for AS-Interface Bus Connection
AS-Interface Round Cable for Bus Junctions
Ready-made bus cable with an M12 connector and an open cable end.
• Application on bus junctions such as e.g. AS-Interface couplers or devices with an integrated AS-Interface
Designation
ASF11-FBP, ASM11-FBP
AS-Interface Round Cable
with female connector
AS-Interface Round Cable
with male connector
Weight
kg
1 piece
Cable length
Type
Order code
Packing
pieces
0.30 m
ASF11-FBP.030
1SAJ 922 002 R0003
1
0.04
0.30 m
ASM11-FBP.030
1SAJ 922 003 R0003
1
0.04
AS-Interface Round Cable for Bus Extension
Ready-made bus cable with M12 male and female connectors
ASX11-FBP
Designation
Cable length
Type
Order code
Packing
pieces
AS-Interface Extension Cable
AS-Interface Extension Cable
AS-Interface Extension Cable
AS-Interface Extension Cable
1.00 m
3.00 m
5.00 m
100 m
ASX11-FBP.100
ASX11-FBP.300
ASX11-FBP.500
ASC11-FBP.999
1SAJ 922 001 R0010
1SAJ 922 001 R0030
1SAJ 922 001 R0050
1SAJ 922 004 R1000
1
1
1
1
Weight
kg
1 piece
0.08
0.20
0.31
5.60
AS-Interface Round Cable and Accessories for Bus Extension
Bus cable and coupling accessories
ASM11-FBP.0, ASF11-FBP.0
Designation
Type
Order code
Weight
Packing
pieces
AS-Interface Round Cable, male conn.
AS-Interface Round Cable, female conn.
AS-Interface Flat-Cable Branch Circuit
with M12 socket
ASM11-FBP.0
ASF11-FBP.0
1SAJ 922 005 R0001
1SAJ 922 006 R0001
5
5
0.15
0.15
AST11-FBP.0
1SAJ 922 007 R0001
1
0.15
kg
1 piece
AS-Interface Addressing Device, miscellaneous accessories
AST11-FBP.0
Designation
Type
Order code
Weight
Packing
pieces
AS-Interface Addr. Device, including
plug-in power unit
Address Signs for FieldBusPlug
ASA21-FBP.0
CAL11-FBP.0
1SAJ 922 010 R0001
1SAJ 929 005 R0001
1
400
kg
1 piece
0.56
0.15
3/25
1SDC007200C0202
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FBP FieldBusplug
Black cable
DeviceNet Fieldbus Connectors
Black cable (Ordering Details)
DeviceNet FieldBusPlug
Ready-made DeviceNet fieldbus interface with various cable lengths.
• Applicable on all FBP motor starters and other devices
• Degree of protection IP65, diagnostic LED
Designation
FieldBusPlug
Cable length
Type
Order code
Packing
pieces
DeviceNet
DeviceNet
DeviceNet
DeviceNet
0.25 m
0.50 m
1.00 m
5.00 m
DNP21-FBP.025
DNP21-FBP.050
DNP21-FBP.100
DNP21-FBP.500
1SAJ 230 000 R0003
1SAJ 230 000 R0005
1SAJ 230 000 R0010
1SAJ 230 000 R0050
1
1
1
1
Weight
kg
1 piece
0.09
0.10
0.13
0.36
CANopen FieldBusPlug
Ready-made CANopen fieldbus interface with various cable lengths.
• Applicable on all FBP motor starters and other devices
• Degree of protection IP65, diagnostic LED
DNP21-FBP
COP21-FBP
MRP21-FBP
Designation
FieldBusPlug
Cable length
Type
Order code
Packing
pieces
CANopen
CANopen
CANopen
CANopen
0.25 m
0.50 m
1.00 m
5.00 m
COP21-FBP.025
COP21-FBP.050
COP21-FBP.100
COP21-FBP.500
1SAJ 230 100 R0003
1SAJ 230 100 R0005
1SAJ 230 100 R0010
1SAJ 230 100 R0050
1
1
1
1
Weight
kg
1 piece
0.09
0.10
0.13
0.36
MODBUS-RTU FieldBusPlug
Ready-made MODBUS-RTU fieldbus interface with various cable lengths.
• Applicable on all FBP motor starters and other devices
• Degree of protection IP65, diagnostic LED
Designation
FieldBusPlug
Cable length
Type
Order code
Packing
pieces
MODBUS-RTU
MODBUS-RTU
MODBUS-RTU
MODBUS-RTU
0.25 m
0.50 m
1.00 m
5.00 m
MRP21-FBP.025
MRP21-FBP.050
MRP21-FBP.100
MRP21-FBP.500
1SAJ 250 000 R0003
1SAJ 250 000 R0005
1SAJ 250 000 R0010
1SAJ 250 000 R0050
1
1
1
1
Weight
kg
1 piece
0.09
0.10
0.13
0.36
To connect the PST Softstarter to a DeviceNet fieldbus system...
you need specific software for PLC set-up, (EDS file) which is available at www.abb.com/lowvoltage
on the Softstarter pages. Look under the documentation-link named Software. If you need help or
advice, please contact your local ABB office.
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FBP FieldBusplug
Black cable
DeviceNet, CANopen, MODBUS-RTU Accessories
Black cable (Ordering Details)
Accessories for the DeviceNet, CANopen, MODBUS-RTU Bus Connector
DeviceNet, CANopen, MODBUS-RTU round cable for bus junctions
Ready-made bus cable with an M12 connector and an open cable end.
Designation
Cable length
Round Cable
with female connector 0.50 m
Round Cable
with male connector
0.50 m
DNM-11FBP.050
Type
Order code
DNF11-FBP.050
1SAJ 923 002 R0005
1
0.04
DNM11-FBP.050
1SAJ 923 003 R0005
1
0.04
DeviceNet, CANopen, MODBUS-RTU Round Cable for Bus Extension
Ready-made bus cable with M12 male and female connectors
Designation
Cable length
Type
Order code
Packing
pieces
Extension Cable
Extension Cable
Extension Cable
Round Cable
1.00 m
3.00 m
5.00 m
100 m
DNX11-FBP.100
DNX11-FBP.300
DNX11-FBP.500
DNC11-FBP.999
1SAJ 923 001 R0010
1SAJ 923 001 R0030
1SAJ 923 001 R0050
1SAJ 923 004 R0001
1
1
1
1
Weight
kg
1 piece
0.08
0.20
0.3
5.6
Softstarters
DNF-11FBP.050
Weight
kg
1 piece
Packing
pieces
DNX11-FDP
DeviceNet, CANopen, MODBUS-RTU Round Cable and Accessories for Bus Extension
Bus cable and coupling accessories
Weight
Designation
DNM11-FBP.0
Cable length
Round Cable
Male Connector
Round Cable
Female Connector
Type
Order code
Packing
pieces
kg
1 piece
DNM11-FBP.0
1SAJ 923 005 R0001
5
0.15
DNF11-FBP.0
1SAJ 923 006 R0001
5
0.15
DeviceNet, CANopen, MODBUS-RTU Termination Resistor, Power Unit, Miscellaneous Accessories
Weight
DNF11-FBP.0
Designation
Type
Order code
Packing
pieces
Termination Resistor, 120 Ohm
DNR11-FBP.120
1SAJ 923 007 R0001
1
kg
1 piece
0.02
DNR11-FBP.999
To connect the PST Softstarter to a DeviceNet fieldbus system...
you need specific software for PLC set-up, (EDS file) which is available at www.abb.com/lowvoltage
on the Softstarter pages. Look under the documentation-link named Software. If you need help or
advice, please contact your local ABB office.
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FBP FieldBusplug
Lilac cable
Profibus DP/V0, DP/V1 Fieldbus Connectors
Lilac cable (Ordering Details)
Profibus DP/V0 FieldBusPlug
Ready-made Profibus DP/V0 fieldbus interface with various cable lengths.
• Applicable on all FBP motor starters and other devices
• Degree of protection IP65, diagnostic LED
Designation
FieldBusPlug
Cable length
Type
Order code
Packing
pieces
Profibus DP/V0-FBP
Profibus DP/V0-FBP
Profibus DP/V0-FBP
Profibus DP/V0-FBP
0.25 m
0.50 m
1.00 m
5.00 m
PDP21-FBP.025
PDP21-FBP.050
PDP21-FBP.100
PDP21-FBP.500
1SAJ 240 000 R0003
1SAJ 240 000 R0005
1SAJ 240 000 R0010
1SAJ 240 000 R0050
1
1
1
1
Weight
kg
1 piece
0.09
0.10
0.13
0.36
Profibus DP/V1 FieldBusPlug
Ready-made Profibus DP/V1 fieldbus interface with various cable lengths.
• Applicable on all FBP motor starters and other devices
• Degree of protection IP65, diagnostic LED
PDP21-FBP
PDP22-FBP
Designation
FieldBusPlug
Cable length
Type
Order code
Packing
pieces
Profibus DP/V1-FBP
Profibus DP/V1-FBP
Profibus DP/V1-FBP
Profibus DP/V1-FBP
0.25 m
0.50 m
1.00 m
5.00 m
PDP22-FBP.025
PDP22-FBP.050
PDP22-FBP.100
PDP22-FBP.500
1SAJ 240 100 R0003
1SAJ 240 100 R0005
1SAJ 240 100 R0010
1SAJ 240 100 R0050
1
1
1
1
Weight
kg
1 piece
0.09
0.10
0.13
0.36
To connect the PST Softstarter to a Profibus DP fieldbus system...
you need specific software for PLC set-up, (GSD file) which is available at www.abb.com/lowvoltage
on the Softstarter pages. Look under the documentation-link named Software. If you need help or
advice, please contact your local ABB office.
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FBP FieldBusplug
Lilac cable
Profibus DP/V0, DP/V1 Accessories
Lilac cable (Ordering Details)
Accessories for the Profibus DP/V0, DP/V1 Bus Connector
Profibus DP/V0, DP/V1 Round Cable for Bus Junctions
Ready-made bus cable with an M12 connector and an open cable end.
• Application on bus junctions such as e.g.Profibus DB couplers or devices with an integrated Profibus DB
interface
Cable length
PDF11-FBP.50
PDM11-FBP.50
Type
Order code
PDF11-FBP.050
1SAJ 924 002 R0005
1
0.04
PDM11-FBP.050
1SAJ 924 003 R0005
1
0.04
Profibus DP/V0, DP/V1 Round Cable for Bus Extension
Ready-made bus cable with M12 male and female connectors
Designation
Cable length
Type
Order code
Packing
pieces
Extension Cable
Extension Cable
Extension Cable
Round Cable
1.00 m
3.00 m
5.00 m
100 m
PDX11-FBP.100
PDX11-FBP.300
PDX11-FBP.500
PDC11-FBP.999
1SAJ 924 001 R0010
1SAJ 924 001 R0030
1SAJ 924 001 R0050
1SAJ 924 004 R1000
1
1
1
1
Weight
kg
1 piece
Softstarters
Designation
Round Cable
with female connector 0.50 m
Round Cable
with male connector
0.50 m
Weight
kg
1 piece
Packing
pieces
0.08
0.20
0.31
5.60
Profibus DP/V0, DP/V1 Accessories for Bus Extension
PDX11-FBP
Designation
Type
Order code
Packing
pieces
Male Connector
Female Connector
PDM11-FBP.0
PDF11-FBP.0
1SAJ 924 005 R0001
1SAJ 924 006 R0001
5
5
Weight
kg
1 piece
0.03
0.03
Profibus DP/V0, DP/V1 Termination Resistor, Miscellaneous Accessories
PDM11-FBP.0
PDF11-FBP.0
Weight
kg
1 piece
Designation
Type
Order code
Packing
pieces
Termination resistor, 150 ohm
Feeding connector 240V DC
Code B-A
Feeding connrvtor 240V DC
Code A-A
Adaptor M12-Dsub9-M12
Cable length 0.50m
Adaptor M12-Dsub9-M12
Cable lenght 2 x 0.50m
PDR11-FBP.150
1SAJ 924 005 R0001
1
0.02
PDV11-FBP.0
1SAJ 924 008 R0001
1
0.04
PDV12-FBP.0
1SAJ 924 011 R0001
1
0.04
PDA11-FBP.050
1SAJ 924 009 R0001
1
0.04
PDA12-FBP.050
1SAJ 924 010 R0001
1
0.04
To connect the PST Softstarter to a Profibus DP fieldbus system...
you need specific software for PLC set-up, (GSD file) which is available at www.abb.com/lowvoltage
on the Softstarter pages. Look under the documentation-link named Software. If you need help or
advice, please contact your local ABB office.
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Softstarters
PST and PSTB
Technical Data
Rated insulation voltage Ui
Rated operational voltage Ue
Starting capacity
at max rated current Ir
Number of starts per hour
Overload capability,
Overload Class
Service factor
PST30 … 300
PSTB370 ... 1050
690 V
208 ... 690 V
690 V
208 ... 690 V
PST30 … 300
3 x Ir for 15 sec. 3 x Ir for 15 sec
30 1)
10 1)
10
115 %
10
115 %
(PSTB370...
PSTB840)
100 % (PSTB1050)
Ambient temperature
During operation
During storage
Altitudes
Maximum altitude
Degree of protection
Main circuit
±0 … +50 °C
-25… +70 °C
4000 m 3)
Plain text in 12 languages
(English, German, Italian,
Chinese, Finnish, Swedish,
French, Spanish, Russian
Dutch, Portuguese and Turkish)
Signal relays
Number of programmable
signal relays (Each relay can
be programmed to be Run,
By-pass or Event signal)
K4 – Default as Run signal
K5 – Default as By-pass signal
K6 – Default as Event signal
Rated operational voltage Ue
Rated thermal current Ith
Rated operational current Ie
at AC-15 (Ue = 250 V)
±0 … +50 °C
-25… +70 °C
2)
4000 m 3)
IP10 (PST30 ... 72) IP00 (all)
IP00 ( PST85 ... 300)
IP20
IP20
Supply and Control circuit
Main circuit
Built in By-pass contactor
No
Cooling system - Fan cooled
(thermostat controlled)
Yes
Supply circuit
Supply voltage – one range 100 ... 250 V,
50/60 Hz
+10 %/-15 %
HMI for settings
(Human Machine Interface)
20 segment display
Yes
Keypad with two selection
keys and two navigating keys
2)
Yes
Yes
Yes
100 ... 250 V
50/60 Hz
+10 %/-15 %
Yes
Yes
Yes
Yes
3
Yes
Yes
Yes
250 V
5A
3
Yes
Yes
Yes
250 V
5A
1.5 A
1.5 A
Control circuit /Hardware inputs
Internal 24 V DC (10 mA closed) Yes
Start / Stop inputs
Yes
Two extra programmable inputs
(Each input can be programmed
to be either; Non, Reset, Enable,
Jog, DOL- On, Start motor 2 or
Start motor or 3, FB-Dis).
Yes
Yes
Yes
Signal indication LED’s
Power on – Green
Yes
Fault - Red
Yes
Protection - Yellow
Yes
Protections
Electronic overload
Yes
Adjustable tripping classes Class 10 A, 10, 20 and 30
Yes
Dual overload (separate overload
function for start and run)
Yes
PTC connection
Yes
Locked rotor protection
Yes
Underload protection
Yes
Phase imbalance
Yes
High current (8 x Ie)
Yes
Phase reversal protection
Yes
Warnings (pre-warning)
High current
Yes
Low current (underload)
Yes
Overload trip
Yes
Overtemp. thyristors (SCR)
Yes
Start of several motors
Possible to set up and start
three different motors
Yes
Field bus connection
Connection for
ABB FieldBusPlug
Yes
PTC input
Switch off resistance
2825 ohm ± 20 %
Switch on resistance
1200 ohm ± 20 %
External keypad
Display
LCD type
Ambient temperature
During operation
± 0...+50 °C
During storage
-25...+70 °C
Degree of protection
IP66
1)
2)
3)
PSTB370 ... 1050
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
2825 ohm ± 20 %
1200 ohm ± 20 %
Valid for 50 % on time and 50 % off time, with 3.5 x Ie for 7 seconds. If
other data is required, please contact your sales office
Above 40 ºC up to max. 50 ºC reduce the rated current with 0.8 % per ºC.
When used at high altitudes above 1000 meters up to 4000 meters you
need to derate rated current using the following formula.
x - 1000
[ % of Ie = 100 - ––––––– ]
150
x = actual altitude for the softstarter
PSTB Integrated by-pass ratings
Contactor
AC-3 rating
type
A
PSTB370
PSTB470
PSTB570
PSTB720
PSTB840
PSTB1050
AF300
305
AF300
305
AF460
460
AF580
580
AF750
750
AF750
750
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Softstarters
PST and PSTB
Technical Data
Major possible settings and the displayed text and the set default values
Text on display (Eng)
Values on display
Default value
Setting current for overload, locked rotor etc.
Time for start ramp
Setting Ie
Start Ramp
9.0 ...1207 A divided into 19 overlapping ranges.
1 ... 30 s, 1 ... 120 s (Range depends on Start Range)
See table, page 3/30
10 s
Time for stop ramp
Stop Ramp
0 ... 30 s, 0 ... 120 s (Range depends on Stop Range)
0s
Initial voltage for start ramp
Init Volt
30 ... 70 %
30 %
End voltage for stop ramp
End Volt
30 ... 70 %
30 %
Step down voltage
Step Down
30 ...100 %
100 %
Level of the current limit.
Current Lim
2.0 ... 7.0 x Ie
4.0 x Ie
Selection of Kick start
Kick Start
Yes, No
No
Level of Kick start if selected
Kick Level
50 ... 100 %
50 %
Time for Kick start if selected
Selectable range for start ramp
Selectable range for stop ramp
Overload protection
Overload Class
Overload Class, Dual type, Start Class
Overload Class, Dual type, Run Class
Type of operation for overload protection
Locked rotor protection
Trip level for locked rotor protection
Trip time for locked rotor protection
Type of operation for locked rotor protection
Underload protection
Trip level for Underload protection
Trip time for Underload protection
Type of operation for Underload protection
Phase imbalance protection
Trip level for phase imbalance protection
Type of operation for phase imbalance protection
High current protection
Type of operation for high current protection
Phase reversal protection
Type of operation for phase reversal protection
PTC protection
Type of operation for PTC protection
An external Bypass contactor is used
High current warning
Trip level for high current warning
Low current warning
Trip level for low current warning
Overload warning
Trip level for overload warning
Thyristor overload warning
Type of operation for phase loss fault
Type of operation for by-pass doesn’t close
Type of operation for by-pass doesn’t open
Type of operation for fieldbus fault
Type of operation for frequency fault
Type of operation for heat sink over temperature fault
Type of operation for thyristor short circuit fault
Function of programmable input In_0
Function of programmable input In_1
Function of programmable relay output K4
Function of programmable relay output K5
Function of programmable relay output K6
Control of the softstarter with fieldbus
Number of sequences for sequence start.
Language to use on display
Time for display automatic turn off
Password for display
Type of date presentation
Year
Month
Day
Hour
Minutes
Kick Time
Start Range
Stop Range
Overload
OL Class
OL Class S
OL Class R
OL Op
Locked Rotor
Lock R Lev
Lock R Time
Lock R Op
Underload
Underl Lev
Underl Time
Underl Op
Phase Imb
Ph Imb Lev
Ph Imb Op
High I
High I Op
Phase Rev
Ph Rev Op
PTC
PTC Op
Ext ByPass
Warn I=High
Wa I=H Lev
Warn I=Low
Wa I=L Lev
Warn OL
Wa OL Lev
Warn SCR OL
Ph Loss Op
BP open Op
BP closed Op
FB Fault Op
Freq F Op
HS Temp Op
SCR SC Op
In0
In1
Relay K4
Relay K5
Relay K6
Fieldb Ctrl
No of Seq
Language
LCD Auto Off
Password
Date Type
Date Year
Date Month
Date Day
Time Hour
Time Min
0.1 ... 1.5 s
1 ... 30 s, 1...120 s
0 ... 30 s, 0 ... 120 s
No, Normal, Dual
10 A, 10, 20, 30
10A, 10, 20, 30
10A, 10, 20, 30
Stop-M, Stop-A, Ind
Yes, No
0.5 ... 8.0 x Ie
0.2 ... 10 s
Stop-M, Stop-A, Ind
Yes, No
0.4 ... 0.8 x Ie
1...30 s
Stop-M, Stop-A, Ind
Yes, No
10...80 %
Stop-M, Stop-A, Ind
Yes, No
Stop-M, Stop-A, Ind
Yes, No
Stop-M, Stop-A, Ind
Yes, No
Stop-M, Stop-A
Yes, No
Yes, No
0.5 ... 5.0 x Ie
Yes, No
0.4 ...1.0 x Ie
Yes, No
40...99 %
Yes, No
Stop-M, Stop-A
Stop-M, Stop-A
Stop-M, Stop-A
Stop-M, Stop-A
Stop-M, Stop-A
Stop-M, Stop-A
Stop-M, Stop-A
None, Reset, Enable, Jog, DOL, Start 2,FB-Dis
None, Reset, Enable, Jog, DOL, Start 3, FB-Dis
Run, TOR, Event
Run, TOR, Event
Run, TOR, Event
Yes, No
No, 2, 3
US/UK, FI, SE, PT, NL, IT, FR, ES, DE, CN
1 ... 255 min
No, 1 ... 255
ISO, CE, US
2001...2060
1 ...12
1 ... 31
0 ... 23
0 ... 59
0.2
1 ... 30 s
0 ... 30 s
Normal
10
10
10
Stop-M
No
4.0 x Ie
1.0 s
Stop-M
No
0.5 x Ie
10 s
Stop-M
No
80 %
Stop-M
No
Stop-M
No
Stop-M
No
Stop-M
No
No
1.2 x Ie
No
0.8 x Ie
No
90 %
Yes
Stop-M
Stop-M
Stop-M
Stop-M
Stop-M
Stop-M
Stop-M
Reset
Reset
Run
TOR
Event
No
No
US/UK
15 min
1
ISO
Individual
Individual
Individual
Individual
Individual
Softstarters
Description
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Softstarters
PST and PSTB
Technical Data
Tripping curves for the integrated electronic overload protection.
All units have an integrated electronic overload protection possible to set on four different tripping classes.
Below you find a curve for each tripping class in cold state.
Time (s)
10 000
1000
100
Class 30
Class 20
Class 10
Class 10A
10
0
0
1
2
4
3
5
6
7
8
Current (x Ie)
Tripping curves for electronic overload protection (Cold)
1SFC132134F0201
1
ABB FieldBusPlug
Controlling possibilities when using different field buses
AS-Interface
DeviceNet
Profibus DP V0
Profibus DP V1
Modbus-RTU
Simple control
(start/stop etc)
X
X
X
X
X
Complete control
–
X
X
X
X
Simple status information
X
X
X
X
X
Detailed status information
–
X
X
X
X
Possibilities to write parameters
–
X
X
X
X
Possibilities to read parameters
–
X
–
X
–
For more detailed information, please see the Installation and Commissioning manual available at
www.abb.com/lowvoltage on the Softstarter pages.
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Softstarters
PST and PSTB
Technical Data
Cross section of connectable cables
Type of softstarter
PST30 ... 72
PST85 ... 142
PST175 ... 300
PSTB370 ... 470
PSTB570 ... 1050
L1, L2, L3
T1, T2, T3
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
B1, B2, B3
Yes
Yes
Yes
No
No
Solid/Stranded
1 x mm2
Solid/Stranded
2 x mm2
Tightening torque (recommended), Nm
10 ... 95
6 ... 35
6.0
See accessories
See accessories
See accessories
See accessories
See accessories
See accessories
–
–
–
–
–
–
Connection bar
No
Main circuit
Available terminals:
(For external by-pass):
25
20
17.5
40
6
5
5
Softstarters
Connection clamp
6
ø 8.5
Tightening torque (recommended), Nm
Supply and control circuit
Connection clamp
–
9
ø 6.5 ø 12.5
ø 10.5
18
E1861D
ø 6.5
ø 10.2
22.5
E1860D
–
–
E1859D
mm
mm
E1858D
22.5
Width and thickness
Hole diameter
40
49
Yes
Yes
Yes
Yes
Yes
Solid/Stranded
1 x mm2
2.5
2.5
2.5
2.5
2.5
Solid/Stranded
2 x mm2
1.5
1.5
1.5
1.5
1.5
Tightening torque (recommended), Nm
0.5
0.5
0.5
0.5
0.5
Fuse ratings and power losses
For
softstarter
Recommended
ABB Overload protection
Current
range
Type
A
Max
power
loss at
rated Ie
W
Integrated
Integrated
Integrated
Integrated
Integrated
Integrated
Integrated
Integrated
Integrated
Integrated
Integrated
Integrated
Integrated
9... 35
11…43
13…51
15…58
18…69
22…83
25…98
32…120
43…163
53…201
63…241
75…288
90…345
100
120
140
160
190
230
270
325
435
540
645
765
920
80
125
160
160
200
250
315
400
450
500
630
700
900
170M1366
170M1368
170M1369
170M1369
170M1370
170M1371
170M1372
170M3019
170M3020
170M3021
170M5012
170M5013
170M5015
170H1007
170H1007
170H1007
170H1007
170H1007
170H1007
170H1007
170H3004
170H3004
170H3004
170H3004
170H3004
170H3004
100
160
200
200
250
315
400
400
500
550
630
630
900
Integrated
Integrated
Integrated
Integrated
Integrated
Integrated
111…425
141…540
171…655
216…828
252…966
315…1207
90
110
105
110
170
170
700
900
900
1250
1500
1800
170M5013
170M5015
170M5015
170M5018
170M6018
170M6020
170H3004
170H3004
170H3004
170H3004
170H3004
170H3004
Integrated
Integrated
Integrated
Integrated
Integrated
Integrated
111…425
141…540
171…655
216…828
252…966
315…1207
90
110
105
110
170
170
700
900
900
1250
1500
1600
170M5013
170M5015
170M5015
170M5018
170M6018
170M6019
170H3004
170H3004
170H3004
170H3004
170H3004
170H3004
Power
requirements
supply
circuit
VA/VA pull in
1)
Maximum fuse ratings - main circuit ,65 kA
Bussmann fuses
Ferraz fuses
A
Type
Holder
A
Type
PST
PST30
PST37
PST44
PST50
PST60
PST72
PST85
PST105
PST142
PST175
PST210
PST250
PST300
6,6 URB 000 D08V 0100
6,6 URB 000 D08V 0160
6,6 URD 30 D08A 0200
6,6 URD 30 D08A 0200
6,6 URD 30 D08A 0250
6,6 URD 30 D08A 0315
6,6 URD 30 D08A 0400
6,6 URD 30 D08A 0400
6,6 URD 30 D08A 0500
6,6 URD 30 D08A 0550
6,6 URD 31 D08A 0630
6,6 URD 31 D08A 0630
6,6 URD 32 D11A 0900
5
5
5
5
5
5
10
10
10
15
15
15
15
630
900
900
1250
1600
2000
6,6 URD 31
6,6 URD 32
6,6 URD 32
6,6 URD 33
6,6 URD 33
6,6 URD 33
D08A 0630
D11A 0900
D11A 0900
D11A 1250
D11A 1250
PLAF 2000
20/480
20/480
25/900
25/860
25/860
25/860
630
900
900
1250
1600
1600
6,6 URD 31
6,6 URD 31
6,6 URD 31
6,6 URD 33
6,6 URD 33
6,6 URD 33
D08A 0630
D11A 0900
D11A 0900
D11A 1250
TTFA 1600
TTFA 1600
20/480
20/480
25/900
25/860
25/860
25/860
PSTB 600V
PSTB370
PSTB470
PSTB570
PSTB720
PSTB840
PSTB1050
PSTB 690V
PSTB370
PSTB470
PSTB570
PSTB720
PSTB840
PSTB1050
1)
For the supply circuit 6A delayed, for MCB use C characteristics.
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Softstarters
PSR
Dimensions
PSR3 ... 16
PSR25 ... 30
PSR25 ... 30
PSR37 ...45
PSR37 ...45
1SFB536147G1103
PSR3 ... 16
Dimensions in mm. The design, data and dimensions
are subject to modification without previous notice.
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Softstarters
PSS
Dimensions
PSS18/30-500 … 44/76-500
120
PSS 175/300-500 … 300/515-500
PSS 175/300-690 … 300/515-690
264,5
132,5
1SFC13126F0201
17,5
20
43,75
181
356
333
1SFC13129F0201
ø7 (4x)
10
1SFC13127F0201
10
)
11,5
320
340
320
11,5
43,75
340
35 35
ø7
1SFC13128F0201
5
265
132,5
5
PSS85/147-500 … 142/245-500
PSS85/147-690 … 142/245-690
(4x
250
234
(4x
9
9
)
,5
ø6
158
1SFC13125F0201
(4x
2
1SFC13123F0201
2
)
,5
ø6
7,5
200
125
Softstarters
140
7,5
184
105
1SFC13124F0201
10
10
162
1SFC132122F0201
162
PSS50/85-500 … 72/124-500
PSS18/30-690 … 72/124-690
3/35
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1-12-2006 9:05:37
Softstarters
PST and PSTB
Dimensions
PST85...142, Marine kit
PST85 ...142
155
46,5
1SFC132131F0201
46,5
52,5
7
390
251
64,5
12
1SFC132130F0201
270
PST30 ... 72
262
PSTB370 ... 470
PSTB570 ... 1050
460
PST175 ... 300
Dimensions in mm
3/36
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Softstarters
PSS, PST and PSTB
Dimensional details, Wall Mounting instructions
Dimensional Details
External keypad PSTEK
23
3
1SFC132117F0201
138
135
53.5
Softstarters
135
107
53.5
4.8
118
138
14
9.5
28
1SFC132118F0201
22.5
Dotted line denotes area
covered by external keypad
Minimum distance to wall/front
Dimensions
A
B
C
E
F
H
PSS18/30 ... 44/76
PSS50/85 ... 72/124
PSS85/147 ... 142/245
PSS175/300 ... 300/515
20
20
20
20
10
10
10
10
100
100
100
100
120
140
181
356
200
250
340
340
163
163
265
265
PSS_-690 for 690 V
PSS18/30 ... 72/124
PSS85/147 ... 142/245
PSS175/300 ... 300/515
20
20
20
10
10
10
100
100
100
140
181
356
250
340
340
163
265
265
PST - all
PST30 ... 72
PST85 ... 300
PST175 ... 300
20
20
20
10
10
10
100
100
100
160
186
360
260
390
420
196
270
270
PSTB - all
PSTB370 ... 470
PSTB570 ... 1050
20
20
15
15
150
150
365
435
460
515
361
381
Softstarter type
PSS_-500 for 500 V
Dimensions in mm
3/37
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Softstarters
PSR
Circuit Diagrams
PSR3 ...16
C) With fuses, contactor and O.L.
1SFB536105G1002
1SFB536105G1003
B) With MMS and auxiliary contact
1SFB536105G1001
A) With MMS
PSR25 ... 45
1SFB536105G1006
F) With fuses, contactor and O.L.
1SFB536105G1005
E) With MMS and auxiliary contact
1SFB536105G1004
D) With MMS
3/38
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Softstarters
PSS
Circuit Diagrams
PSS18/30…300/515
F6
Temperature monitor
K5
Relay, actuated at full
voltage (Ue = 100%)
K6
Relay, fault signal
T1
Control transformer
T2
Current transformer
1SFT 98800-001 ed.3
Softstarters
V1-V6 Thyristor
3/39
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Softstarters
PST and PSTB
Circuit Diagrams
1SFCB536001G1001
PST30...300
1SFCB536001G1002
PSTB370...1050
3/40
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Softstarters
Notes
3/41
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1-12-2006 9:05:40
Low volta
AC driv
Low voltage AC drives
0302_LVACdrives.indd 42
1-12-2006 9:20:33
Low voltage AC drives
Low voltage AC drives
The complete range .....................................................................................................
Quickfinder ...................................................................................................................
Products overview ........................................................................................................
Component drives ...................................................................................................
General machinery drives ........................................................................................
High performance machinery drives.........................................................................
Standard drives .......................................................................................................
Industrial drives .......................................................................................................
Stand-alone single drives.........................................................................................
Multidrives ...............................................................................................................
Modules ..................................................................................................................
3/44
3/46
3/48
3/48
3/48
3/48
3/48
3/49
3/49
3/50
3/51
Component drives, ACS50
Main features ................................................................................................................
Technical specification ..................................................................................................
Raitings, types, voltages and dimensions .....................................................................
Options ........................................................................................................................
3/52
3/53
3/54
3/55
Component drives, ACS150
Main features ................................................................................................................
Technical specification ..................................................................................................
Raitings, types, voltages and dimensions .....................................................................
Options ........................................................................................................................
Cooling and fuses.........................................................................................................
3/56
3/57
3/58
3/59
3/60
General machinery drives
Main features ................................................................................................................
Technical specification ..................................................................................................
Ratings, types, voltages, construction and dimensions .................................................
Options ........................................................................................................................
Cooling and fuses.........................................................................................................
3/61
3/62
3/63
3/64
3/67
LV AC drives
Contents
High performance machinery drives
Main features ................................................................................................................ 3/68
Ratings, types and dimensions ..................................................................................... 3/69
a
v
0302_LVACdrives.indd 43
Standard drives
Main features ................................................................................................................
Technical specification ..................................................................................................
Ratings, types and voltages ..........................................................................................
Assistant control panel and options ..............................................................................
Options ........................................................................................................................
Dimensions and fuse connections ................................................................................
3/70
3/71
3/72
3/73
3/74
3/76
Industrial drives, single drives
Main features ................................................................................................................
Technical specification ..................................................................................................
Wall-mounted drives .....................................................................................................
Wall-mounted regenerative drives .................................................................................
Wall-mounted low harmonic drives ...............................................................................
Free-standing drives .....................................................................................................
Summary of features and options .................................................................................
3/78
3/79
3/80
3/82
3/84
3/86
3/88
Industrial drives, single drive modules
Main features ................................................................................................................
Modules .......................................................................................................................
Technical specification ..................................................................................................
Ratings and voltage ......................................................................................................
Summary of features and options .................................................................................
3/90
3/91
3/92
3/93
3/96
3/43
1SDC007200C0202
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Low voltage AC drives
The complete range
Applications where drives are used vary widely in terms of control requirements
and environmental conditions. To meet the different demands ABB has
designed an extensive portfolio of products that is made available through
ABB sales offices and channel partners. This low voltage AC drives chapter
gives an overview of ABB’s portfolio of drives. To help you find the right
product we have grouped the drives into four broad categories:
Machinery drives
Standard drives
Industrial drives
www.abb.com/motors&drives
Products
ABB drives contacts
Industry specific drives
Channel partner information
Optimization PC tools
Programming tools
Energy saving
Documents
ABB training courses
Technology
Service contacts
3/44
1SDC007200C0202
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1-12-2006 9:20:36
Low voltage AC drives
The complete range
ABB offers machinery builders AC drives from basic components up to high
performance machinery systems. Global support and service guarantees
lifelong satisfaction. ABB machinery drives provide speed control of diverse
applications from spa bath motors to treadmill motors, as well as highprecision applications such as positioning and synchronization systems.
These drives are designed to be the fastest to obtain, install, set-up and
commission.
5600
3400
2800
2400
1900
1450
500
400
355
200
132
110
75
55
11
8
7.5
5.5
4
2.2
1.5
1.1
0.75
0.55
0.37
0.18
0.12
100
ABB standard drives
ABB standard drives are simple to buy, install, configure and use, saving
considerable time. They are widely available through ABB’s distributors,
hence the use of the term standard. The drives have common user
and process interface with fieldbus, common software tools for sizing,
commissioning, maintenance and common spare parts.
120
200
240
200
240
380
1-phase
415
480
500
690 V
3-phase
ABB industrial drives
ABB industrial drives are designed for industrial applications, and especially
for applications in process industries such as the pulp & paper, metals,
mining, cement, power, chemical, and oil & gas. ABB industrial drives
are available both as complete AC drives and as modules to meet the
requirements of the users, OEMs and system integrators. These drives are
highly flexible AC drives that can be configured to meet the precise needs
of industrial applications, and hence order-based configuration is an integral
part of the offering. The complete drives and drive modules cover a wide
range of powers and voltages, including industrial voltages up to 690 V. ABB
industrial drives come with a wide range of inbuilt options. A key feature
of these drives is programmability, which makes adaptation to different
applications easy.
ABB low voltage AC drives portfolio
Functionality
LV AC drives
Power rating kW
ABB machinery drives
In order to meet the requirements of our different customers, ABB offers
a wide range of segment and application specific solutions, ranging from
pump and HVAC applications to demanding crane and marine solutions.
ad
va
d
re
ee
gin
nc
ABB drives for specific industries and applications
en
ed
Flexibility
industrial drives
Please contact ABB or one of ABB’s channel partners for more information.
standard drives
sic
ba
d
ar
nd
sta
machinery drives
The figure shows how each class of drives is positioned
with regard to flexibility and functionality.
3/45
1SDC007200C0202
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Low voltage AC drives
Quickfinder
The table below lists some
important features of the ABB’s
low voltage AC drives. Its main
purpose is to highlight the
differences between the different
product categories. For each
category of products it is indicated
whether a feature is available.
Use this table to make your initial
choice and go to the next pages
to find more details about each
product category.
Features
Voltage & power
ABB machinery drives,
general machinery drives
1-ph 100 - 120 V: 0.18 - 0.37 kW 1-ph 200 - 240 V: 0.37 - 2.2 kW
1-ph 200 - 240 V: 0.12 - 2.2 kW
3-ph 200 - 240 V: 0.37 - 2.2 kW
3-ph 200 - 240 V: 0.37 - 4 kW
3-ph 380 - 480 V: 0.37 - 11 kW
3-ph 380 - 480 V: 0.37 - 4 kW
Supply options
12 pulse diode
Low harmonic
Regenerative
–
–
Enclosure class
IP00
IP20
IP21
IP22
IP42
IP54/ IP54R/ IP55
IP65
Module
Wall-mounted
Free-standing
Cabinet-built
DTC (open/closed)
Vector control (open/closed)
Scalar
Basic
Medium
Advanced
–
–
–
–
–
–
–
–
–
–
–
–
Mechanical construction
Motor control
Software functionality/
= standard
= option
– = not available
✱
= ACS50 only
✱✱
= ACS150 only
ABB machinery drives,
component drives
features
Programmability
I/O
Fieldbuses
Cooling method
EMC compliance
(EN 61800-3)
Harmonic filter/choke
Parameter programming
Block programming
Control solutions for specific applications
Analogue input/output
Digital input/output
Speed feedback
Inbuilt-motor thermal protection relay
Modbus
PROFIBUS
DeviceNet
LONWORKS®
Ethernet (Modbus/TCP, Ethernet IP)
ControlNet
CANopen
InterBus-S
TCP/IPconnection
Direct air-cooling
Liquid-cooled
Cold plate
No EMC filter
2nd unrestricted, C3
1st restricted, radiated only, C2
1st restricted, C2
1st unrestricted, conductive only, C1
Choke
Swinging choke
Low harmonic filter
Switching frequency
Safety options
PC tools
du/dt filters
Sine filters
Coated boards
Common mode filter
Cabinet options
Prevention of unexpected start-up
Emergency stop
Safe torque off
DriveWindow Light in PC
DriveWindow
DriveStudio
DriveOPC
DriveSize
DriveAP
DrivePM
Approvals
–
–
✱✱
–
–
–
–
–
–
–
–
–
–
–
✱✱
–
–
1/0
3(5**) / 1
–
–
–
–
–
–
–
–
–
–
–
–
2/1
5/2
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
✱✱
Dynamic (resistor) braking
HW options
–
–
CE
UL
cUL
CSA
C-Tick
GOST R
Go-Mark
–
–
–
–
up to 16 kHz
–
–
–
–
–
–
–
–
–
–
–
up to 16 kHz
–
–
–
–
–
–
–
–
✱✱
–
–
–
–
3/46
1SDC007200C0202
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high
3-
Low voltage AC drives
Quickfinder
2 kW
ABB machinery drives,
high performance machinery drives
3-ph 380 - 480 V: 0.75 - 45 kW
kW
kW
–
–
ABB standard drives
ABB industrial drives,
drive modules
ABB industrial drives,
single drives
ABB industrial drives,
multidrives
3-ph 208 - 240 V: 0.75 - 75 kW
3-ph 230 V: 0.55 - 200 kW
3-ph 230 V: 0.55 - 200 kW
–
3-ph 380 - 480 V: 0.75 - 355 kW
3-ph 400 V: 1.1 - 1600 kW
3-ph 500 V: 1.5 - 2000 kW
3-ph 400 V: 1.1 - 2800 kW
3-ph 500 V: 1.5 - 3400 kW
3-ph 400 V: 1.1 - 2400 kW
3-ph 500 V: 1.5 - 2900 kW
3-ph 690 V: 5.5 - 1900 kW
3-ph 690 V: 5.5 - 5600 kW
3-ph 690 V: 5.5 - 5600 kW
–
–
–/
–
–/
–/
–/
–
–
–
–/
–
–
–
–/
–
–
–/
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
2/2
6 / 3+(3)
3+(2) / 2+(2)
7+(6) / 3+(6)
3+(2) / 2+(2)
7+(6) / 3+(6)
3+(2) / 2+(2)
7+(6) / 3+(6)
–
–
–
–
–
–
–
–
–
–
–/
–
–
–
–
–
–
–
–
–
–
–
–
/
–
–
–
–
–
–
LV AC drives
s
–
2+(3) / 2+(1)
9+(4) / 4+(6)
–
–
–
–
–
–
–
–
–
–
–/
–/
–
–
/
–
–
–/
–
–/
–
–/
–
–
–
–
/
/
/
–
–
–
–
–
–
–
–
–
–
–
–
–
/
–
–
up to 16 kHz
–
–
–
–
(> 132 kW)
–
up to 12 kHz
–
–
–
–
–
–
–/
/
/
/
–/
–
DTC
DTC
DTC
–
–
–
–
–
–
–
–
–
–
–
–
–
/ pending
–
–/
–
–/
/
/
/
/ pending
–/
–/
–/
–/
/ pending
–
3/47
1SDC007200C0202
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1-12-2006 9:20:39
Low voltage AC drives
Products overview
ABB machinery drives
Component drives
ABB component drives meet the requirements of OEMs, installation
companies and panel builders.
■ Series ACS50
■ Power range 0.18 to 0.37 kW (1-ph 110 to 120 V)
■ Power range 0.18 to 2.2 kW (1-ph 200 to 240 V)
■ IP20 as standard
■ No programming - easy and descriptive interface
ACS50
■ Suitable for domestic environment as standard
■ Series ACS150
■ Power range 0.37 to 2.2 kW (1-ph/ 3-ph 200 to 240 V)
■ Power range 0.37 to 4 kW (3-ph 380 to 480 V)
■ IP20 as standard (NEMA 1 as option)
ACS150
■ Integrated user interface
■ Unpowered drive configuration in 2 sec.
General machinery drives
ABB machinery drives are designed to meet the requirements of a wide
range of machinery applications.
■ Series ACS350
■ Power range 0.37 to 2.2 kW (1-ph 200 to 240 V),
ACS350
■ Power range 0.37 to 4 kW (3-ph 200 to 240 V)
■ Power range 0.37 to 11 kW (3-ph 380 to 480 V)
■ IP20 as standard (NEMA 1 as option)
■ Advanced functionality with sequence programming
■ Unpowered drive configuration in 2 sec.
High performance machinery drives
■ Series ACSM1
■ Power range 0.75 to 45 kW (3-ph 380 to 480 V)
■ IP20
■ For demanding machinery applications
■ For synchronous and induction motors
ACSM1
■ Wide range of feedback interfaces
■ Memory unit for easy drive management
■ Safe torque off
Standard drives
ABB standard drives are simple to buy, install, configure and use, saving
considerable time. They are widely available through ABB’s distributors.
Wall-mounted drives
■ Series ACS550-01
■ Power range 0.75 to 110 kW (3-ph 200 to 240 V, 380 to 480 V)
■ IP21 as standard (UL type 1), IP54 as option (UL type 12 in frame sizes R1-R4)
■ Swinging choke to reduce harmonics
■ Intuitieve use with assistant control panel
■ Sensorless vector control
ACS550-01
3/48
ACS550-02
Free-standing drives
■ Series ACS550-02
■ Power range 132 to 355 kW (3-ph 200 to 240 V, 380 to 480 V)
■ IP21 as standard (UL type 1)
■ Intuitieve use with assistant control panel
■ Sensorless vector control
1SDC007200C0202
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1-12-2006 9:20:40
Low voltage AC drives
Products overview
Industrial drives
Single drives are complete AC drives, which can be installed without any
additional cabinet or enclosure.
Stand-alone single drives
Wall-mounted drives
■ Series ACS800-01
■ Power range 0.55 to 110 kW (230 to 690 V)
■ IP21 as standard (UL type 1), IP55 as option (UL type 12)
LV AC drives
■ Wide range of inbuilt options
■ Series ACS800-11, regenerative drives
■ Power range 5.5 to 110 kW (230 to 690 V)
■ IP21 as standard (UL type 1)
■ Full scope regenerative drive in one package
■ Series ACS800-31, low harmonic drives
■ Power range 5.5 to 110 kW (230 to 690 V)
■ IP21 as standard (UL type 1)
■ Harmonics solution incorporated into the drive
ACS800-11
ACS800-01
ACS800-02
ACS800-31
Free-standing drives
■ Series ACS800-02
■ Power range 45 to 560 kW (380 to 690 V)
■ IP21 as standard (UL type 1)
■ Extremely compact
Cabinet-built drives
■ Series ACS800-07
■ Power range 45 to 2800 kW (380 to 690 V)
■ IP21 as standard, IP22, IP42 (UL type 1), IP54 and IP54R as option
(UL type 12)
■ Up to 500 kW, based on a single module including rectifier and inverter
ACS800-17
■ Above 500 kW, separate rectifier and inverter modules
ACS800-07
■ Series ACS800-17, regenerative drives
■ Power range 45 to 2500 kW (380 to 690 V)
■ IP21 as standard, IP22, IP42 (UL type 1), IP54 and IP54R as option
(UL type 12)
■ Regenerative supply unit can feed energy back to the mains
■ Series ACS800-37, low harmonic drives
ACS800-37
■ Power range 45 to 2800 kW (380 to 690 V)
■ IP21 as standard, IP22, IP42 (UL type 1), IP54 and IP54R as option
(UL type 12)
■ Low harmonic solution integrated in the drive.
Liquid-cooled single drives for high power applications
■ Power range 315 to 5200 kW (380 to 690 V)
■ IP42 as standard, IP54 as option
ACS800-07
■ Provides reliable operation under extremely adverse conditions
liquid-cooled
single drive
3/49
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Low voltage AC drives
Products overview
Industrial drives
Multidrives
Multidrives are types of industrial drives, built from industrial drive modules
connected to a common DC bus. The common DC bus is used to supply
the drive modules with DC power. The DC power is derived from a single
supply unit built into the same installation. This construction simplifies the
total installation and results in many benefits: savings in cabling, reduced
installation and maintenance costs, reduced line currents, and more.
■ Power range 1.5 to 5600 kW (380 to 690 V)
■ IP21 as standard, IP22. IP42 (UL type 1), and IP54 as option (UL type 12)
■ Plug-in power connectors for easy maintenance and redundancy
■ Wide range of inbuilt options, including brake choppers, EMC filters,
fuse switches, contactors, communication options etc.
An ABB multidrive is made up of several different units.
These sections are called multidrive units and the most important units are:
■ Drive units ACS800-107
■ Regenerative IGBT supply units, ACS800-207
■ Diode supply units, 6- and 12-pulse ACS800-307 and -507
■ Regenerative thyristor supply units, 6- and 12-pulse ACS800-407 and -807
■ Braking unit, ACS800-607
■ Control units as option
Liquid-cooled multidrives for high power applications
■ Power range 1.5 to 5600 kW (380 to 690 V)
■ IP42 standard, IP54 as option
■ Solution for harsh environment location
■ 6-pulse and 12-pulse configuration or a line regenerative unit is available
Multidrive
Multidrive, liquid-cooled
3/50
1SDC007200C0202
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Low voltage AC drives
Products overview
Industrial drives
Single drive modules
Single drive modules are designed to be installed into a customer’s own
cabinet. Modules enable OEMs, system integrators and panel builders
to build their own drive solutions using ABB drive technology. This gives
many of the advantages of ABB drives e.g. DTC motor control, adaptive
programming and a wide range of options: both inbuilt and external. ABB
provides detailed cabinet installation instructions and other support material
to help customers build their own solutions. Modules for single drives
require an AC supply.
ACS800-04
LV AC drives
Modules
■ Series ACS800-04
■ Power range 0.55 to 1900 kW (230 to 690 V)
■ IP00, IP20
■ Depending on the size, various compact constructions are available,
see pictures
■ Motion control
Multidrive modules
ACS800-04
Multidrive modules are designed for drive systems that feature a common
DC bus for the flow of energy from the supply modules to the drive modules.
Several types of modules are available: inverter modules that contain all
the drive technology and different types of supply units that convert the AC
supply from the mains into a DC supply for the inverter modules.
Inverter modules
■ Series ACS800-104
■ Power range 1.1 to 2000 kW (380 to 690 V)
6-/12-pulse diode supply modules
■ Series ACS800-304 (6-pulse) and ACS800-704 (6-/12-pulse)
■ Power range 145 to 4200 kW (380 to 690 V)
ACS800-104
Thyristor supply modules
■ Series ACS800-404
■ Power range 470 to 6000 kW (380 to 690 V)
■ Provide regenerative capacity
IGBT supply modules + LCL filters
■ IGBT supply ACS800-204 modules + LCL filters
■ Power range 60 to 1975 kW (380 to 690 V)
■ Provide regenerative capacity plus additional filtering of harmonics
in the supply.
ACS800-104
ACS800-304
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Low voltage AC drives
Component drives, ACS50
Main features
Component drives
ABB component drives meet the requirements of OEMs, installation
companies and panel builders. These drives are components that are
bought together with other components from a logistical distributor. The
drives are stocked, and the number of options and variants is optimized for
logistical distribution.
Applications
■ Fans
■ Pumps
■ Gate control
■ Material handling
■ Conveyors
Highlights
■ No programming - easy and descriptive interface
■ Suitable for domestic environment as standard
■ Straightforward installation and integration
■ Silent motor
■ Compact and slim
■ Fast availability and service
Features
Benefits
Notes
No programming
Faster set-up
All the inverter parameter settings are done with DIPswitches and potentiometers
Easier configuration
Easier drive for new users
Compact and slim
Less space required for installation
0.18 to 0.37 kW 45 mm width,
0.75 kW 67.5 mm width
1.5 to 2.2 kW 70 mm width
Removable mounting clip
Flexible and easy mounting
Removable clip allows DIN-rail and wall mounting from back and side of the unit
EMC
Low EMC emissions
1st environment
EMC filters as standard
Automatic switching frequency Provides lowest possible noise without
Increases switching frequency automatically, when drive temperature is decreased
derating of the drive
ACS50
Frame size A
Frame size B
Frame size C
Frame size D
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Low voltage AC drives
Component drives, ACS50
Technical specification
Mains connection
Product compliance
Power range
0.18 to 2.2 kW (0.25 to 3 hp)
Low Voltage Directive 73/23/EEC with supplements
Voltage
1-phase, 110 to 120 V and 200 to 240 V, +10/-15
EMC Directive 89/336/EEC with supplements
%
Quality assurance system ISO 9001 and Environmental system ISO 14001
48 to 63 Hz
CE, UL, cUL, C-Tick and GOST R approvals
Frequency
Motor connection
3-phase, from 0 to USUPPLY
(for 110/115 V from 0 to 230 V)
EMC standards in general
Frequency
0 to 120/130 Hz
EN 61800-3/A11 (2000),
EN 61800-3 (2004),
EN 55011, product
Overload capacity
150 % (60 s)
product standard
product standard
family standard for
industrial, scientific
Switching frequency
Standard
and medical (ISM)
5 kHz, adjustable up to 16 kHz with automatic
equipment
switching frequency reduction
Acceleration time
0.1 to 30 s
Deceleration time
0.1 to 30 s
1st environment,
0 to 40oC
Group 1
Category C2
Group 1
Class B
distribution
nd
2
Ambient temperature
Category C1
unrestricted distribution
1st environment, restricted
Environmental limits
LV AC drives
Voltage
environment,
with nominal current and 5 kHz switching
unrestricted distribution
frequency
2nd environment, restricted
up to 50oC
with derating
distribution
-20oC
with restrictions
Class A
Category C3
Group 2
Category C4
Not applicable
Class A
Altitude
Output current
Nominal current : 0 to 1000 m
reduced by 1 % per 100 m over 1000 m to 2000
m
Relative humidity
lower than 95 % (without condensation)
Degree of protection
IP20
Contamination levels
No conductive dust allowed, corrosive liquids or
gases (IEC60721-3-3)
Control connections
One analog input
Voltage signal
0 (2) to 10 V, 200 kΩ single-ended
Current signal
0 (4) to 20 mA, 100 Ω single-ended
Potentiometer reference
10 V ±2 % max. 10 mA, 1kΩ ≤ R ≤ 10 kΩ
value
Response time
≤ 60 ms
Resolution
0.1 %
Accuracy
±1 %
Three digital inputs
12 V DC with internal or 12 V to 24 V DC
external supply, PNP
Input impedance
1.5 kΩ
Response time
≤ 9 ms
One relay output
Switching voltage
12 to 250 V AC or max 30 V DC
Maximum continuous current
2A
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Low voltage AC drives
Component drives, ACS50
Ratings, types, voltages and dimensions
PN
PN
Output current
Nominal
kW
Input
Max
Type/order code
current
hp
Frame
H1
H2
W
D
Weight
mm
mm
mm
mm
kg
0.65
size
A
Inbuilt EMC filter, 1-phase supply voltage 200/240 V, +10/-15 %, 3-phase output 200/240 V
0.18
0.25
1.4
2.1
4.4
ACS50-01E-01A4-2
A
170
146.5
45
128
0.37
0.5
2.2
3.3
6.9
ACS50-01E-02A2-2
A
170
146.5
45
128
0.7
0.75
1
4.3
6.5
10.8
ACS50-01E-04A3-2
B
170
146.5
67.5
128
0.7
1.5
2
7.6
11.4
18.2
ACS50-01E-07A6-2
D
226
203
70
159
1.1
2.2
3
9.8
14.7
22
ACS50-01E-09A8-2
D
226
203
70
159
1.1
PN
PN
Input
Type/order code
Frame
H1
H2
W
D
Weight
mm
mm
mm
mm
kg
0.65
Output current
Nominal
kW
Max
current
hp
size
A
No EMC filter, 1-phase supply voltage 200/240 V, +10/-15 %, 3-phase output 200/240 V
0.18
0.25
1.4
2.1
4.4
ACS50-01N-01A4-2
A
170
146.5
45
128
0.37
0.5
2.2
3.3
6.9
ACS50-01N-02A2-2
A
170
146.5
45
128
0.7
0.75
1
4.3
6.5
10.8
ACS50-01N-04A3-2
B
170
146.5
67.5
128
0.7
1.5
2
7.6
11.4
18.2
ACS50-01N-07A6-2
C
194
171
70
159
1.1
2.2
3
9.8
14.7
22
ACS50-01N-09A8-2
C
194
171
70
159
1.1
PN
PN
Input
Type/order code
Frame
H1
H2
W
D
Weight
mm
mm
mm
mm
kg
Output current
Nominal
kW
Max
current
hp
size
A
Inbuilt EMC filter, 1-phase supply voltage 110/120 V, +10/-15 %, 3-phase output 200/240 V
0.18
0.25
1.4
2.1
6.4
ACS50-01E-01A4-1
A
170
146.5
45
128
0.65
0.37
0.5
2.2
3.3
9.5
ACS50-01E-02A2-1
A
170
146.5
45
128
0.7
PN
PN
Input
Type/order code
Frame
H1
H2
W
D
Weight
mm
mm
mm
mm
kg
Output current
Nominal
kW
Max
current
hp
size
A
No EMC filter, 1-phase supply voltage 110/120 V, +10/-15 %, 3-phase output 200/240 V
0.18
0.25
1.4
2.1
6.4
ACS50-01N-01A4-1
A
170
146.5
45
128
0.55
0.37
0.5
2.2
3.3
9.5
ACS50-01N-02A2-1
A
170
146.5
45
128
0.6
Supply terminals L, N (R, S)
Configuration switches
Control potentiometers
H1
Relay output terminals
H2
Analogue input signal selector (U/I)
Control terminal
Motor terminals T1, T2, T3 (U, V, W)
H1 = Height with mounting clip
H2 = Height without mounting clip
D
W = Width
W
D = Depth
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Low voltage AC drives
Component drives, ACS50
Options
Potentiometer
Type/order code
ACS50-POT
EMC filter for 1st and 2nd environment
External EMC filter for frame sizes A and B to comply the European
EMC regulations with long motor cables.
ACS50-IFAB-01
Height
Width
Depth
mm
mm
mm
Weight
kg
146.5
45
128
0.7
LV AC drives
Type/order code
Potentiometer
EMC filter
Input and output chokes
Type code
Frame size
Max. motor cable length*)
Choke type
Input choke
Output choke**)
with choke (m)
without choke (m)
50
Inbuilt EMC filter, 1-phase supply voltage 200/240 V, +10/-15 %, 3-phase output 200/240 V
ACS50-01E-01A4-2
A
CHK-A1
ACS-CHK-B3
75
ACS50-01E-02A2-2
A
CHK-A1
ACS-CHK-B3
75
50
ACS50-01E-04A3-2
B
CHK-B1
ACS-CHK-B3
100
75
ACS50-01E-07A6-2
D
CHK-C1
ACS-CHK-C3
100
75
ACS50-01E-09A8-2
D
CHK-D1
ACS-CHK-C3
100
75
50
No EMC filter, 1-phase supply voltage 200/240 V, +10/-15 %, 3-phase output 200/240 V
ACS50-01N-01A4-2
A
CHK-A1
ACS-CHK-B3
75
ACS50-01N-02A2-2
A
CHK-A1
ACS-CHK-B3
75
50
ACS50-01N-04A3-2
B
CHK-B1
ACS-CHK-B3
100
75
ACS50-01N-07A6-2
C
CHK-C1
ACS-CHK-C3
100
75
ACS50-01N-09A8-2
C
CHK-D1
ACS-CHK-C3
100
75
Inbuilt EMC filter, 1-phase supply voltage 110/120 V, +10/-15 %, 3-phase output 200/240 V
ACS50-01E-01A4-1
A
CHK-A1
ACS-CHK-B3
75
50
ACS50-01E-02A2-1
A
CHK-B1
ACS-CHK-B3
75
50
No EMC filter, 1-phase supply voltage 110/120 V, +10/-15 %, 3-phase output 200/240 V
*)
**)
ACS50-01N-01A4-1
A
CHK-A1
ACS-CHK-B3
75
50
ACS50-01N-02A2-1
A
CHK-B1
ACS-CHK-B3
75
50
To comply with European EMC regulations, motor cable length has to be limited as specified in the ACS50 User’s Guide
The maximum switching frequency with output chokes is 5 kHz
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Low voltage AC drives
Component drives, ACS150
Main features
Component drives
ABB component drives are designed for machine building. These drives
are components that are bought together with other components from a
logistical distributor. The drives are stocked, and the number of options and
variants is optimized for logistical distribution.
Applications
■ Fans
■ Pumps
■ Gate control
■ Material handling
■ Conveyors
Highlights
■ FlashDrop
■ Integrated interface
■ Integrated potentiometer
■ Inbuilt EMC filter
■ Inbuilt brake chopper
■ Flexible installation
■ Coated boards
■ Fast availability and service
Features
Benefits
Notes
FlashDrop
Faster and easier drive set up
New fast, safe and trouble free parametrization method without electricity. Patented.
and commissioning for volume
manufacturing.
Integrated interface
Simple drive with comfortable and
Integrated control panel with clear LCD display, backlight and buttons.
robust interface.
Integrated potentiometer
Intuitive speed setting.
Integrated potentiometer. Settings shown on the control panel.
Inbuilt EMC filter
No extra space, parts, time or cost
2nd environment filter complying with IEC 61800-3 as standard.
required.
Inbuilt brake chopper
Reduced cost, saved space and simple
100 % braking capability.
wiring.
Flexible installation
Coated boards
Optimum layout and efficient cabinet
Screw, DIN-rail, sideways and side-by-side mounting.
space usage.
Unified height and depth.
Longer lifetime and reduced service.
Protection against moisture and hostile particles as standard.
ACS150
Removable clip for brand
labeling
EMC filter grounding
Integrated interface
screw (EMC)
Varistor grounding screw
FlashDrop connection
(VAR)
Analogue input signal
Integrated potentiometer
selector (U/I)
Input, brake resistor and
I/O connections
motor connections
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Low voltage AC drives
Component drives, ACS150
Technical specification
Mains connection
Programmable control connections
Voltage and power range
1-phase, 200 to 240 V ±10 %
One analog input
0.37 to 2.2 kW (0.5 to 3 hp)
Voltage signal
0 (2) to 10 V, Rin > 312 kΩ
3-phase, 200 to 240 V ±10 %
Current signal
0 (4) to 20 mA, Rin = 100 Ω
0.37 to 2.2 kW (0.5 to 3 hp)
Resolution
0.1 %
3-phase, 380 to 480 V ±10 %
Accuracy
±1 %
0.37 to 4 kW (0.5 to 5 hp)
Auxiliary voltage
24 V DC ±10 %, max. 200 mA
Frequency
48 to 63 Hz
Five digital inputs
12 to 24 V DC with internal or external
Power factor
0.98
supply, PNP and NPN, pulse train
0 to 10 kHz.
2.4 kΩ
One relay output
Voltage
3-phase, from 0 to Usupply
Type
NO + NC
Frequency
0 to 500 Hz
Maximum switching voltage
250 V AC/30 V DC
Continuous loading
Rated output current I2N
Maximum switching current
0.5 A/30 V DC; 5 A/230 V AC
Maximum continuous current
2 A rms
capability
LV AC drives
Motor connection
Input impedance
(constant torque at a max.
ambient temperature 40ºC)
Overload capability
At heavy duty use 1.5 x I2N for 1 minute every 10
Product compliance
(at a max. ambient
minutes
Low voltage Directive 73/23/EEC with supplements
temperature of 40ºC)
At start 1.8 x I2N for 2 s
Machinery Directive 98/37/EC
EMC Directive 89/336/EEC with supplements
Switching frequency
Default
4 kHz
Selectable
4 to 16 kHz with 4 kHz steps
Acceleration time
0.1 to 1800 s
Deceleration time
0.1 to 1800 s
Braking
Inbuilt brake chopper as standard
Quality assurance system ISO 9001
Environmental system ISO 14001
UL, cUL, CE, C-Tick and GOST R approvals
EMC according to EN61800-3
2nd environment filter, unrestricted distribution, C3 with 30 m (98 ft) cable,
Environmental limits
Ambient temperature
(122F) with 10 % derating
EMC standards in general
Rated current available at 0 to 1000 m
EN 61800-3/A11 (2000),
EN 61800-3 (2004),
EN 55011, product
(0 to 3281 ft) reduced by 1 % per 100 m
product standard
product standard
family standard for
Altitude
Output current
inbuilt as standard.
-10 to 40ºC (14 to 104F), no frost allowed, 50ºC
(328 ft) over 1000 to 2000 m (3281 to 6562 ft)
industrial, scientific
Relative humidity
Lower than 95 % (without condensation)
and medical (ISM)
Degree of protection
IP20 / Optional NEMA 1 enclosure
Enclosure colour
NCS 1502-Y, RAL 9002, PMS 420 C
Contamination levels
IEC721-3-3
unrestricted distribution
No conductive dust allowed
1st environment, restricted
Transportation
Class 1C2 (chemical gases)
Class 1S2 (solid particles)
Storage
Class 2C2 (chemical gases)
Class 2S2 (solid particles)
Operation
equipment
1st environment,
Category C1
Group 1
Category C2
Group 1
Category C3
Group 2
Category C4
Not applicable
Class B
distribution
2nd environment,
Class A
unrestricted distribution
Class 3C2 (chemical gases)
2nd environment, restricted
Class 3S2 (solid particles)
distribution
Class A
Chokes
AC input chokes
External option.
For reducing THD in partial loads and to
comply with EN61000-3-2.
AC output chokes
External option.
To achieve longer motor cables.
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Low voltage AC drives
Component drives, ACS150
Ratings, types, voltages, and dimensions
Ratings
Type/order code
PN
PN
I2N
kW
hp
A
Type code
Frame
size
1-phase supply voltage 200 - 240 V units
0.37
0.5
2.4
ACS150-01X-02A4-2
0.75
1
4.7
ACS150-01X-04A7-2
1.1
1.5
6.7
ACS150-01X-06A7-2
1.5
2
7.5
ACS150-01X-07A5-2
2.2
3
9.8
ACS150-01X-09A8-2
3-phase supply voltage 200 - 240 V units
0.37
0.5
2.4
ACS150-03X-02A4-2
0.55
0.75
3.5
ACS150-03X-03A5-2
0.75
1
4.7
ACS150-03X-04A7-2
1.1
1.5
6.7
ACS150-03X-06A7-2
1.5
2
7.5
ACS150-03X-07A5-2
2.2
3
9.8
ACS150-03X-09A8-2
3-phase supply voltage 380 - 480 V units
0.37
0.5
1.2
ACS150-03X-01A2-4
0.55
0.75
1.9
ACS150-03X-01A9-4
0.75
1
2.4
ACS150-03X-02A4-4
1.1
1.5
3.3
ACS150-03X-03A3-4
1.5
2
4.1
ACS150-03X-04A1-4
2.2
3
5.6
ACS150-03X-05A6-4
3
4
7.3
ACS150-03X-07A3-4
4
5
8.8
ACS150-03X-08A8-4
In column 4 in the respective table is the unique reference number that
clearly indentifies your drive by power rating and frame size. Once you have
selected the type code, the frame size (column 5) can be used to determine
the drives dimensions, shown below.
R0
R1
R1
R2
R2
Voltages
R0
R0
R1
R1
R1
R2
The ACS150 is available in two voltage ranges:
2 = 200 - 240 V
4 = 380 - 480 V
Insert either “2” or “4”, depending on your chosen voltage, into the type
code shown on the right.
R0
R0
R1
R1
R1
R1
R1
R1
Construction
“01X” and “03X” within the type code varies depending on the drive phase
and EMC filtering. Choose below the one you need.
01 = 1-phase
03 = 3-phase
E = EMC filter connected, 50 Hz frequency
U = EMC filter disconnected, 60 Hz frequency
(In case the filter is required it can easily be connected.)
Dimensions
Frame
size
R0
R1
R2
IP20 UL open
H1 = Height without fastenings and clamping plate.
NEMA 1
H1
H2
H3
W
D
Weight
H4
H5
W
D
Weight
mm
mm
mm
mm
mm
kg
mm
mm
mm
mm
kg
169
169
169
202
202
202
239
239
239
70
70
105
142
142
142
1.1
1.3
1.5
257
257
257
280
280
282
70
70
105
142
142
142
1.5
1.7
1.9
H2 = Height with fastenings but without clamping plate.
H3 = Height with fastenings and clamping plate.
H4 = Height with fastenings and NEMA 1 connection box.
H5 = Height with fastenings, NEMA 1 connection box and hood.
W = Width
D = Depth
Cabinet-mounted drives (IP20 UL open)
Wall-mounted drives (NEMA 1)
H4
H1
H2
H5
H3
D
D
W
W
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Low voltage AC drives
Component drives, ACS150
Options
FlashDrop
FlashDrop
DrivePM
DrivePM (Drive parameter manager) is a tool to create, edit and copy
parameter sets for FlashDrop. For each parameter/group the user has a
possibility to hide it, which means that the drive user does not see the
parameter/group at all.
DrivePM requirements
■ Windows 2000/XP
■ Free serial port from a PC
LV AC drives
FlashDrop is a powerful palm sized tool for fast and easy parameter
selecting and setting. It gives the possibility to hide selected parameters
to protect the machine. Only the parameters needed in the application are
shown. The tool can copy parameters between two drives or between a
PC and a drive. All the above can be done without a power connection to
the drive – in fact, it is not even necessary to unpack the drive.
FlashDrop tool includes
■ FlashDrop
■ DrivePM software on a CD-rom
■ User’s manual in pdf-format on the previous CD-rom
■ Cable for connection between the PC and FlashDrop
■ Battery charger
Brake resistors selection table
Type/order code
Frame
Rmin
Rmax
size
ohm
ohm
kW
Brake resistors
PBRmax
hp
1-phase supply voltage 200 - 240 V units
ACS150-01X-02A4-2
R0
70
390
0.37
ACS150-01X-04A7-2
R1
40
200
0.75
1
ACS150-01X-06A7-2
R1
40
130
1.1
1.5
ACS150-01X-07A5-2
R2
30
100
1.5
2
ACS150-01X-09A8-2
R2
30
70
2.2
3
The brake resistor is selected using the respective table. For more
information about the selection of brake resistors, see the ACS150 User’s
Manual.
0.5
3-phase supply voltage 200 - 240 V units
ACS150-03X-02A4-2
R0
70
390
0.37
0.5
ACS150-03X-03A5-2
R0
70
260
0.55
0.75
ACS150-03X-04A7-2
R1
40
200
0.75
1
ACS150-03X-06A7-2
R1
40
130
1.1
1.5
ACS150-03X-07A5-2
R1
30
100
1.5
2
ACS150-03X-09A8-2
R2
30
70
2.2
3
3-phase supply voltage 380 - 480 V units
ACS150-03X-01A2-4
R0
200
1180
0.37
0.5
ACS150-03X-01A9-4
R0
175
800
0.55
0.75
ACS150-03X-02A4-4
R1
165
590
0.75
1
ACS150-03X-03A3-4
R1
150
400
1.1
1.5
ACS150-03X-04A1-4
R1
130
300
1.5
2
ACS150-03X-05A6-4
R1
100
200
2.2
3
ACS150-03X-07A3-4
R1
70
150
3
4
ACS150-03X-08A8-4
R1
70
110
4
5
ACS150 is delivered with an integrated brake chopper as standard.
No additional space or installation time is needed.
Input and output chokes
For input and output chokes, please contact your nearest ABB drives
channel partner or local ABB office.
Protection class NEMA 1
The NEMA 1 kit includes a connection box for finger protection, conduit
tube installation, and a hood for protection against dirt and dust.
X within the type code stands for E or U.
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Low voltage AC drives
Component drives, ACS150
Cooling and fuses
Cooling
Fuses
ACS150 is fitted with cooling fans as standard. The cooling
air must be free from corrosive substances and must not be
above the maximum ambient temperature of 40 °C (50 °C
with derating). For more specific limits see the Technical
specification - Environmental limits in this catalogue.
Standard fuses can be used with ABB general machinery drives. For
input fuse connections see table below.
Fuses selection table
Type/order code
Cooling air flow
Type/order code
Frame
size
R0
R1
R1
R2
R2
Heat dissipation
R0
R0
R1
R1
R1
R2
w
3
BTU/Hr
m /h
ft /min
25
46
71
73
96
85
157
242
249
328
-*
24
24
21
21
-*
14
14
12
12
65
106
130
205
212
283
-*
)
-*
24
24
21
21
)
)
-*
)
-*
38
55
72
106
137
208
253
321
-*
)
-*
13
13
13
19
24
24
)
)
19
31
38
60
62
83
14
14
12
12
3-phase supply voltage 380 - 480 V units
ACS150-03X-01A2-4
ACS150-03X-01A9-4
ACS150-03X-02A4-4
ACS150-03X-03A3-4
ACS150-03X-04A1-4
ACS150-03X-05A6-4
ACS150-03X-07A3-4
ACS150-03X-08A8-4
R0
R0
R1
R1
R1
R1
R1
R1
size
11
16
21
31
40
61
74
94
)
UL Fuses
Fuse
Fuse
)
type*
A
gG
gG
gG
gG
gG
10
20
25
30
35
UL
UL
UL
UL
UL
class
class
class
class
class
T
T
T
T
T
gG
gG
gG
gG
gG
gG
gG
gG
10
10
15
15
15
20
30
35
UL
UL
UL
UL
UL
UL
UL
UL
class
class
class
class
class
class
class
class
T
T
T
T
T
T
T
T
gG
gG
gG
gG
gG
gG
gG
gG
gG
gG
10
10
10
10
15
15
20
25
30
35
UL
UL
UL
UL
UL
UL
UL
UL
UL
UL
class
class
class
class
class
class
class
class
class
class
T
T
T
T
T
T
T
T
T
T
type*
)
1-phase supply voltage 200 - 240 V units
Air flow
3
3-phase supply voltage 200 - 240 V units
ACS150-03X-02A4-2
ACS150-03X-03A5-2
ACS150-03X-04A7-2
ACS150-03X-06A7-2
ACS150-03X-07A5-2
ACS150-03X-09A8-2
IEC Fuses
A
1-phase supply voltage 200 - 240 V units
ACS150-01X-02A4-2
ACS150-01X-04A7-2
ACS150-01X-06A7-2
ACS150-01X-07A5-2
ACS150-01X-09A8-2
Frame
)
-*
)
-*
8
8
8
11
14
14
X within the type code stands for E or U.
*) Frame size R0 with free convection cooling.
ACS350-01X-02A4-2
ACS350-01X-04A7-2
ACS350-01X-06A7-2
ACS350-01X-07A5-2
ACS350-01X-09A8-2
R0
R1
R1
R2
R2
10
16
20
25
35
3-phase supply voltage 200 - 240 V units
ACS350-03X-02A4-2
ACS350-03X-03A5-2
ACS350-03X-04A7-2
ACS350-03X-06A7-2
ACS350-03X-07A5-2
ACS350-03X-09A8-2
ACS350-03X-13A3-2
ACS350-03X-17A6-2
R0
R0
R1
R1
R1
R2
R2
R2
10
10
10
16
16
16
25
25
3-phase supply voltage 380 - 480 V units
ACS350-03X-01A2-4
ACS350-03X-01A9-4
ACS350-03X-02A4-4
ACS350-03X-03A3-4
ACS350-03X-04A1-4
ACS350-03X-05A6-4
ACS350-03X-07A3-4
ACS350-03X-08A8-4
ACS350-03X-12A5-4
ACS350-03X-15A6-4
R0
R0
R1
R1
R1
R1
R1
R1
R3
R3
10
10
10
10
16
16
16
20
25
30
X within the type code stands for E or U.
*) According to IEC-60269 standard.
Free space requirements
Enclosure
Space above
Space below
Space on left/right
type
mm
mm
mm
All frame sizes
75
75
0
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Low voltage AC drives
General machinery drives
Main features
General machinery drives
ABB general machinery drives are designed for machine building. In serial
type manufacturing the consumed time per unit is critical. The drives are
designed to be the fastest drives in terms of installation, setting parameters
and commissioning. The basic products have been made as user-friendly
as possible, yet providing high intelligence. The drives offer diverse
functionality to cater for the most demanding needs.
Applications
LV AC drives
ABB general machinery drives are designed to meet the requirements of
an extensive range of machinery applications. The drives are ideal for food
and beverage, material handling, textile, printing, rubber and plastics, and
woodworking applications.
Highlights
■ FlashDrop
■ Sequence programming
■ Impressive software and compact hardware
■ Optimized interfaces for users and machines
■ Unified height and depth
■ Convenient installation
■ Fast availability and service
Features
Benefits
Notes
FlashDrop
Faster and easier drive set up and commissioning for
New fast, safe and trouble-free parametrization method without electricity.
volume manufacturing.
Patented.
Sequence programming
Logic programming included as standard.
Application specific 8-state programming with comprehensive transition and
Reduces the need for external PLC.
triggering conditions.
Software
High technology and performance with exceptional
Sensorless vector control with a set of innovative features.
flexibility.
User interfaces
Cost efficient approach without control panels.
Panel cover for protection as standard.
Different control panels available according to
Assistant control panel with clear alphanumerical dynamic menus, real time
functionality need.
clock and 14 languages.
Fieldbuses
High speed communication with compact and robust
Enclosed plug-in type of fieldbus adapters.
Cabinet compatibility
Optimum installation layout and efficient cabinet space
Screw, DIN-rail, sideways and side-by-side mounting. Unified height and
usage.
depth.
Inbuilt EMC filter
No extra space, parts, time or cost required.
2nd environment filter complying with IEC 61800-3 as standard.
Inbuilt brake chopper
Reduced cost, saved space and simple wiring.
100 % braking capability.
Drive protection
Latest solutions to protect the drive and offer trouble
Motor output and IO protected against miswiring.
free use and the highest quality.
Protection against unstable supply networks.
Basic panel with numerical display.
fieldbus design.
Coated boards included as standard.
ACS350
Frame size R0
Frame size R1
Frame size R2
Frame size R3
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Low voltage AC drives
General machinery drives
Technical specification
Mains connection
Programmable control connections
Voltage and
1-phase, 200 to 240 V ±10 %
Two analog inputs
power range
0.37 to 2.2 kW (0.5 to 3 hp)
Voltage signal
3-phase, 200 to 240 V ±10 %
Unipolar
0 (2) to 10 V, Rin > 312 kΩ
0.37 to 4 kW (0.5 to 5 hp)
Bipolar
-10 to 10 V, Rin > 312 kΩ
3-phase, 380 to 480 V ±10 %
Current signal
0.37 to 11 kW (0.5 to 15 hp)
Unipolar
0 (4) to 20 mA, Rin = 100 Ω
Frequency
48 to 63 Hz
Bipolar
-20 to 20 mA, Rin = 100 Ω
Power factor
0.98
Potentiometer reference value
10 V ±1 % max. 10 mA, R < 10 kΩ
Resolution
0.1 %
Motor connection
Accuracy
±1 %
Voltage
One analog output
0 (4) to 20 mA, load < 500 Ω
Auxiliary voltage
24 V DC ±10 %, max. 200 mA
Five digital inputs
12 to 24 V DC with internal or external supply,
3-phase, from 0 to USUPPLY
Frequency
0 to 500 Hz
Continuous loading
Rated output current I2N
capability
PNP and NPN, pulse train 0 to 10 kHz
Input impedance
(constant torque at a max.
ambient temperature of
400C)
Overload capacity
At heavy duty use 1.5 x I2N for 1 minute every 10
(at a max. ambient
0
temperature of 40 C)
2.4 kΩ
One relay output
minutes
At start 1.8 x I2N for 2 s
Switching frequency
Default
4 kHz
Selectable
4 to 16 kHz with 4 kHz steps
Acceleration time
0.1 to 1800 s
Deceleration time
0.1 to 1800 s
Braking
Inbuilt brake chopper as standard
Type
NO + NC
Maximum switching voltage
250 V AC/30 V DC
Maximum switching current
0.5 A/30 V DC; 5 A/230 V AC
Maximum continuous current
2 A rms
One digital output
Type
Transistor output
Maximum switching voltage
30 V DC
Maximum switching current
100 mA/30 V DC, short circuit protected
Frequency
10 Hz to 16 kHz
Resolution
1 Hz
Accuracy
0.2 %
Speed control
Static accuracy
20 % of motor nominal slip
Dynamic accuracy
< 1 % s with 100 % torque step
Torque control
Torque step rise time
< 10ms with nominal torque
Non-linearity
± 5 % with nominal torque
Serial communication
Fieldbuses
Plug-in type
Refresh rate
< 10 ms (between drive and fieldbus module)
PROFIBUS DP
9-pin D-connector
Baud rate up to 12 Mbit/s
PROFIBUS DP and PROFIBUS DPV1
Environmental limits
Ambient temperature
-10 to 40oC (14 to 104oF), no frost allowed
Network side based on “PROFIdrive” profile.
DeviceNet
Baud rate up to 500 kbit/s
50oC (122oF) with 10 % derating
Network side based on ODVA “AC/DC drive”
Altitude
Output current
profile.
Rated current available at 0 to 1000 m
(0 to 3281 ft) reduced by 1 % per 100 m
CANopen
Network side based on CiA DS402 profile.
(3281 to 6562 ft)
Modbus
Relative humidity
Lower than 95 % (without condensation)
Degree of protection
IP20 / optional NEMA 1 enclosure
Enclosure colour
NCS 1502-Y, RAL 9002, PMS 420 C
Contamination levels
IEC721-3-3
Chokes
No conductive dust allowed
AC input chokes
Storage
4-pin screw type connector
Baud rate up to 115 kbit/s
External option
Class 1C2 (chemical gases)
For reducing THD in partial loads and to
Class 1S2 (solid particles)
comply with EN61000-3-2.
Class 2C2 (chemical gases)
AC output chokes
Class 3C2 (chemical gases)
Class 3S2 (solid particles)
Product compliance
External option
To achieve longer motor cables
Class 2S2 (solid particles)
Operation
9-pin D-connector
Baud rate up to 1 Mbit/s
(328 ft) over 1000 to 2000 m
Transportation
5-pin screw type connector
EMC standards in general
EN 61800-3/A11 (2000),
EN 61800-3 (2004),
EN 55011, product
product standard
product standard
family standard for
industrial, scientific
Low Voltage Directive 73/23/EEC with supplements
and medical (ISM)
Machinery Directive 98/37/EC
equipment
EMC Directive 89/336/EEC with supplements
Quality assurance system ISO 9001
1st environment,
Environmental system ISO 14001
unrestricted distribution
UL, cUL, CE, C-Tick and GOST R approvals
1st environment, restricted
EMC according to EN61800-3
2nd environment,
Category C1
Group 1
Category C2
Group 1
Category C3
Group 2
Category C4
Not applicable
Class B
distribution
2nd environment filter, unrestricted distribution, C3 with 30 m (98 ft) cable,
inbuilt as standard.
Class A
unrestricted distribution
2nd environment, restricted
Class A
distribution
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Low voltage AC drives
General machinery drives
Ratings, types, voltages, construction and dimensions
1
ACS350
Ratings
PN
PN
I2N
kW
hp
A
-
01E
size
1-phase supply voltage 200 - 240 V units
0.37
0.5
2.4
ACS350-01X-02A4-2
0.75
1
4.7
ACS350-01X-04A7-2
1.1
1.5
6.7
ACS350-01X-06A7-2
1.5
2
7.5
ACS350-01X-07A5-2
2.2
3
9.8
ACS350-01X-09A8-2
3-phase supply voltage 200 - 240 V units
0.37
0.5
2.4
ACS350-03X-02A4-2
0.55
0.75
3.5
ACS350-03X-03A5-2
0.75
1
4.7
ACS350-03X-04A7-2
1.1
1.5
6.7
ACS350-03X-06A7-2
1.5
2
7.5
ACS350-03X-07A5-2
2.2
3
9.8
ACS350-03X-09A8-2
3
4
13.3
ACS350-03X-13A3-2
4
5
17.6
ACS350-03X-17A6-2
3-phase supply voltage 380 - 480 V units
0.37
0.5
1.2
ACS350-03X-01A2-4
0.55
0.75
1.9
ACS350-03X-01A9-4
0.75
1
2.4
ACS350-03X-02A4-4
1.1
1.5
3.3
ACS350-03X-03A3-4
1.5
2
4.1
ACS350-03X-04A1-4
2.2
3
5.6
ACS350-03X-05A6-4
3
4
7.3
ACS350-03X-07A3-4
4
5
8.8
ACS350-03X-08A8-4
5.5
7.5
12.5
ACS350-03X-12A5-4
7.5
10
15.6
ACS350-03X-15A6-4
11
15
23.1
ACS350-03X-23A1-4
R0
R1
R1
R2
R2
R0
R0
R1
R1
R1
R2
R2
R2
R0
R0
R1
R1
R1
R1
R1
R1
R3
R3
R3
Dimensions
size
R0
R1
R2
R3
IP20 UL open
H1
H2
H3
W
D
H4
-
H5
W
D
Weight
mm
mm
mm
mm
mm
kg
mm
mm
mm
mm
kg
169
169
169
169
202
202
202
202
239
239
239
236
70
70
105
169
161
161
165
169
1.1
1.3
1.5
2.5
257
257
257
260
280
280
282
299
70
70
105
169
169
169
169
177
1.5
1.7
1.9
3.1
J400
H3 = Height with fastenings and clamping plate
H4 = Height with fastenings and NEMA 1 connection box
H5 = Height with fastenings, NEMA 1 connection box and hood
W = Width
D = Depth
Wall-mounted drives (NEMA 1)
H4
H2
+
H2 = Height with fastenings but without clamping plate
Cabinet-mounted drives (IP20 UL open)
H1
2
H1 = Height without fastenings and clamping plate
NEMA 1
Weight
02A4
5
1 Product series
2 Construction
“01E” within the type code (shown above) varies depending
on the drivephase and EMC filtering. Choose below the one
you need.
01 = 1-phase
03 = 3-phase
E = EMC filter connected, 50 Hz frequency
U = EMC filter disconnected, 60 Hz frequency
(In case the filter is required it can easily be connected.)
3 Ratings, types and dimensions
4 Voltages
ACS350 is available in two voltage ranges:
2 = 200 - 240 V
4 = 380 - 480 V
Insert either “2” or “4”, depending on your chosen voltage,
into the type code shown above.
5 Options
See “Options” for more details about the option + codes.
X within the type code stands for E or U.
Frame
-
4
In column 4 in the respective table and above is the unique
reference number that clearly identifies your drive by power
rating and frame size. Once you have selected the type code,
the frame size (column 5) can be used to determine the drive
dimensions.
Frame
Type/order code
3
LV AC drives
Type/order code:
2
H5
H3
D
D
W
W
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Low voltage AC drives
General machinery drives
Options
How to select options
Selection table
Protection class
-
*)
NEMA 1 (R0, R1, R2)
MUL1-R1
-
*)
NEMA 1 (R3)
MUL1-R3
Assistant control
ACS-CP-A
Control panel
J400
panel
J404
Basic control panel
ACS-CP-C
Panel mounting kit
ACS/H-CP-EXT
Potentiometer
MPOT-01
K451
DeviceNet
FDNA-01
K454
PROFIBUS DP
FPBA-01
K457
CANopen
FCAN-01
K458
ModBus RTU
FMBA-01
-
*)
The options shown in the respective table are available within the ACS350
range. Each has an associated 4-figure option code, which is shown in the
first column. It is this code that replaces J400 in the example type/order
code (previous page). You can order as many options as required, simply by
extending the code as necessary.
Potentiometer
J402
Fieldbus
External options
-
*)
FlashDrop
MFDT-01
-
*)
DriveWindow Light 2
DriveWindow Light 2
*)
Ordering with a separate MRP code number.
FlashDrop
FlashDrop
FlashDrop is a powerful palm sized tool for fast and easy parameter
selecting and setting. It gives the possibility to hide selected parameters
to protect the machine. Only the parameters needed in the application are
shown. The tool can copy parameters between two drives or between a PC
and a drive. All the above can be done without a power connection to the
drive – in fact, it is not even necessary to unpack the drive.
DrivePM
DrivePM (Drive parameter manager) is a tool to create, edit and copy
parameter sets for FlashDrop. For each parameter/group the user has a
possibility to hide it, which means that the drive user does not see the
parameter/group at all.
DrivePM requirements
■ Windows 2000/XP
■ Free serial port from a PC
FlashDrop tool includes
■ FlashDrop
■ DrivePM software on a CD-rom
■ User’s manual in pdf-format on the CD-rom
■ Cable OPCA-02 for connection between the PC and FlashDrop
■ Battery charger
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Low voltage AC drives
General machinery drives
Options
DriveWindow Light 2
Brake resistors
DriveWindow Light 2 is an easy-to-use start-up and maintenance
tool for ACS350 drives. It can be used in an offline mode, which
enables parameter setting at the office even before going to the
actual site. The parameter browser enables viewing, editing and
saving of parameters. The parameter comparison feature makes
it possible to compare parameter values between the drive and
the file. With the parameter subset you can create your own
parameter sets. Controlling of the drive is naturally one of the
features in DriveWindow Light. With this software tool, you can
monitor up to four signals simultaneously. This can be done in
both graphical and numerical format. Any signal can be set to
stop the monitoring from a predefined level.
The brake resistor is selected using the respective table. For more
information about the selection of brake resistors, see the ACS350
User’s Manual.
ACS350 is delivered with an integrated brake chopper as standard.
Therefore no additional space or installation time is needed.
Type/order code
Frame
Rmin
Rmax
size
ohm
ohm
kW
hp
0.5
LV AC drives
Brake resistor selection table
PBRmax
1-phase supply voltage 200 - 240 V units
Sequence programming tool
For ACS350, DriveWindow Light 2 offers sequence programming,
which is a tool for setting up the sequence programming
parameters. The tool draws the program graphically on the PC
screen showing used states, active state, transition conditions,
possible transition delay as well as used reference and ramp.
Sequence programming enables application specific
programming. This new and easy way to preset sequences
reduces the need for an external programmable logic control
(PLC). In simple applications an external PLC can be left out.
Start-up wizards
Start-up wizards make the setting of parameters easy. Simply
launch the wizard, select an appropriate assistant e.g. for setting
analog outputs, and all parameters related to this function are
shown together with help pictures.
Highlights
■ Sequence programming tool for ACS350
■ Editing, saving and downloading parameters
■ Graphical and numerical signal monitoring
■ Drive control
■ Start-up wizards
DriveWindow Light requirements
■ Windows NT/2000/XP
■ Free serial port from a PC
■ Free control panel connectorstandard.
ACS350-01X-02A4-2
R0
70
390
0.37
ACS350-01X-04A7-2
R1
40
200
0.75
1
ACS350-01X-06A7-2
R1
40
130
1.1
1.5
ACS350-01X-07A5-2
R2
30
100
1.5
2
ACS350-01X-09A8-2
R2
30
70
2.2
3
3-phase supply voltage 200 - 240 V units
ACS350-03X-02A4-2
R0
70
390
0.37
0.5
ACS350-03X-03A5-2
R0
70
260
0.55
0.75
ACS350-03X-04A7-2
R1
40
200
0.75
1
ACS350-03X-06A7-2
R1
40
130
1.1
1.5
ACS350-03X-07A5-2
R1
30
100
1.5
2
ACS350-03X-09A8-2
R2
30
70
2.2
3
ACS350-03X-13A3-2
R2
30
50
3
4
ACS350-03X-17A6-2
R2
30
40
4
5
3-phase supply voltage 380 - 480 V units
ACS350-03X-01A2-4
R0
200
1180
0.37
0.5
ACS350-03X-01A9-4
R0
175
800
0.55
0.75
ACS350-03X-02A4-4
R1
165
590
0.75
1
ACS350-03X-03A3-4
R1
150
400
1.1
1.5
ACS350-03X-04A1-4
R1
130
300
1.5
2
ACS350-03X-05A6-4
R1
100
200
2.2
3
ACS350-03X-07A3-4
R1
70
150
3
4
ACS350-03X-08A8-4
R1
70
110
4
5
ACS350-03X-12A5-4
R3
40
80
5.5
7.5
ACS350-03X-15A6-4
R3
40
60
7.5
10
ACS350-03X-23A1-4
R3
30
40
11
15
Input and output chokes
For input and output chokes, please contact your nearest ABB drives
channel partner or local ABB office.
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Low voltage AC drives
General machinery drives
Options
Removable clip for
brand labeling
Panel connector
FlashDrop connection
EMC filter
LEDs
grounding
screw (EMC)
User interfaces
Panel cover
The purpose of the panel cover is to protect the drive’s connection
surfaces.The ACS350 drive is delivered with a panel cover as standard. In
addition there are two alternative control panels available as options.
Basic control panel
The basic control panel features a single line numeric display. The panel
can be used to control the drive, set the parameter values or copy them
from one drive to another.
Analog I/O
Varistor
Relay output
grounding
Digital inputs
screw (VAR)
Digital output
Potentiometer
Terminal cover
Clamping plates
(included as standard)
(included as standard)
Assistant control panel
The assistant control panel features a multilingual alphanumeric display for
easy drive programming. The control panel has various assistants and an
inbuilt help function to guide the user. It includes a real time clock, which
can be used during fault logging and in controlling the drive, such as start/
stop. The control panel can be used for copying parameters for back up or
for downloading to another drive. A large graphical display and soft keys
make it extremely easy to navigate.
Potentiometer
Potentiometer MPOT-01 with two switches: start/stop and forward/reverse.
Polarity is selected with DIP switches. No external power source is needed
for the potentiometer.
Panel mounting kit
The panel mounting kit enables mounting of control panels on cabinet
doors. This kit includes a 3 m extension cable, a gasket, mounting screws
and a mounting template.
Machine interfaces
Panel cover
Basic control panel
Assistant control panel
(included as standard)
The plug-in fieldbus modules bring connectivity to major automation
systems. A single twisted pair avoids large amounts of conventional
cabling, thereby reducing costs and increasing system reliabilty.
The ACS350 supports the following fieldbus options:
■ DeviceNet
■ PROFIBUS DP
■ CANopen
■ Modbus RTU
Protection and installation
NEMA 1 kit
The NEMA 1 kit includes a connection box for finger protection, conduit
tube installation, and a hood for protection against dirt and dust.
Terminal cover
The terminal cover is for protection of the I/O connections.
PROFIBUS DP
Clamping plates
The clamping plates are used for protection against electrical disturbances.
The clamping plates with the clamps are included in the drive package as
standard.
NEMA 1 kit
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Low voltage AC drives
General machinery drives
Cooling and fuses
Cooling
Fuses
ACS350 is fitted with cooling fans as standard. The cooling air
must be free from corrosive substances and must not be above
the maximum ambient temperature of 40 °C (50 °C with derating).
For more specific limits see ACS350 Technical specification Environmental limits in this catalogue.
Standard fuses can be used with ABB general machinery drives. For
input fuse connections see table below.
Type/order code
Cooling air flow
size
Frame
IEC Fuses
size
A
Heat dissipation
w
BTU/Hr
3
3
ft /min
1-phase supply voltage 200 - 240 V units
)
Fuse
A
type*
)
1-phase supply voltage 200 - 240 V units
Air flow
m /h
UL Fuses
Fuse
)
type*
)
ACS350-01X-02A4-2
R0
10
gG
10
UL class T
ACS350-01X-04A7-2
R1
16
gG
20
UL class T
ACS350-01X-06A7-2
R1
20
gG
25
UL class T
ACS350-01X-02A4-2
R0
25
85
-*
-*
ACS350-01X-04A7-2
R1
46
157
24
14
ACS350-01X-07A5-2
R2
25
gG
30
UL class T
ACS350-01X-06A7-2
R1
71
242
24
14
ACS350-01X-09A8-2
R2
35
gG
35
UL class T
ACS350-01X-07A5-2
R2
73
249
21
12
ACS350-01X-09A8-2
R2
96
328
21
12
3-phase supply voltage 200 - 240 V units
3-phase supply voltage 200 - 240 V units
ACS350-03X-02A4-2
R0
10
gG
10
UL class T
ACS350-03X-03A5-2
R0
10
gG
10
UL class T
ACS350-03X-04A7-2
R1
10
gG
15
UL class T
ACS350-03X-06A7-2
R1
16
gG
15
UL class T
UL class T
ACS350-03X-02A4-2
R0
19
65
-*
)
-*
)
ACS350-03X-03A5-2
R0
31
106
-*
)
-*
)
ACS350-03X-04A7-2
R1
38
130
24
14
ACS350-03X-07A5-2
R1
16
gG
15
ACS350-03X-06A7-2
R1
60
205
24
14
ACS350-03X-09A8-2
R2
16
gG
20
UL class T
ACS350-03X-07A5-2
R1
62
212
21
12
ACS350-03X-13A3-2
R2
25
gG
30
UL class T
ACS350-03X-09A8-2
R2
83
283
21
12
ACS350-03X-17A6-2
R2
25
gG
35
UL class T
ACS350-03X-13A3-2
R2
112
383
52
31
ACS350-03X-17A6-2
R2
152
519
52
31
3-phase supply voltage 380 - 480 V units
LV AC drives
Type/order code
Frame
Fuses selection table
3-phase supply voltage 380 - 480 V units
ACS350-03X-01A2-4
R0
10
gG
10
UL class T
ACS350-03X-01A9-4
R0
10
gG
10
UL class T
ACS350-03X-02A4-4
R1
10
gG
10
UL class T
ACS350-03X-03A3-4
R1
10
gG
10
UL class T
ACS350-03X-01A2-4
R0
11
38
-*
)
-*
)
ACS350-03X-01A9-4
R0
16
55
-*
)
-*
)
ACS350-03X-02A4-4
R1
21
72
13
8
ACS350-03X-04A1-4
R1
16
gG
15
UL class T
ACS350-03X-03A3-4
R1
31
106
13
8
ACS350-03X-05A6-4
R1
16
gG
15
UL class T
ACS350-03X-04A1-4
R1
40
137
13
8
ACS350-03X-07A3-4
R1
16
gG
20
UL class T
ACS350-03X-05A6-4
R1
61
208
19
11
ACS350-03X-08A8-4
R1
20
gG
25
UL class T
ACS350-03X-07A3-4
R1
74
253
24
14
ACS350-03X-12A5-4
R3
25
gG
30
UL class T
ACS350-03X-08A8-4
R1
94
321
24
14
ACS350-03X-15A6-4
R3
35
gG
35
UL class T
ACS350-03X-12A5-4
R3
130
444
52
31
ACS350-03X-23A1-4
R3
50
gG
50
UL class T
ACS350-03X-15A6-4
R3
173
591
52
31
ACS350-03X-23A1-4
R3
266
908
71
42
X within the type code stands for E or U.
*) According to IEC-60269 standard.
X within the type code stands for E or U.
*) Frame size R0 with free convection cooling.
Free space requirements
Enclosure
Space above
Space below
Space on left/
type
mm
mm
right
All frame sizes
75
75
mm
0
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Low voltage AC drives
High performance machinery drives, ACSM1
Main features
High performance machinery drives
ACSM1 drives provide high performance speed, torque and motion control
for demanding machines. They can control induction, synchronous and
asynchronous servo and high torque motors with various feedback devices.
The compact hardware and programming flexibility ensure the optimum
solution. The innovative memory unit concept enables flexible drive
configuration.
Highlights
■ For demanding machinery applications
■ For synchronous and induction motors
■ Wide range of feedback interfaces
■ Memory unit for easy drive management
■ Safe torque off
Two control variants
■ Speed and torque control
■ Motion control
ACSM1
Modular and compact design
■ Four compact frame sizes
■ Optimum assembly and cooling methods
■ Flexibility with different external options
(Mains choke, mains filter, braking resistor)
■ Global compatibility with machinery environment and standards
Control and communication
■ Control interface with versatile standard connections
■ Complete drive configuration and settings are stored in memory unit
■ Scalability with different plug-in control options (Analogue and digital I/O,
feedback interfaces, master communication)
Solution programming
In addition to standard programmable speed and position control functions,
drive functionality can be easily modified or extended using solution
programming with optional technology function blocks or ready-made
solution programs.
Drive tools
DriveSize helps to select the optimum ACSM1 drive, motor and gear
combination for the required motion profile
■ DriveStudio provides professional tools from programming to start-up
■ Assistant control panel for simple drive configuration
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Low voltage AC drives
High performance machinery drives
Ratings, types and dimensions
Feature / frame size
A
B
C
D
Current & Power
Nominal current
2.5 - 7.0 A
9.5 - 16 A
24 - 46 A
60 - 90 A
Main connections
Supply voltage
3-phase 380 to 480 V +10 /- 15 %
50 to 60 Hz +/- 5 %
Maximum current
Typical motor power
5.3 - 14.7 A
0.75 - 3 kW
16.6 - 28 A
4 - 7.5 kW
42 - 81 A
11 - 22 kW
105 - 158 A
30 - 45 kW
Frequency
Total harmonic distortion
With optional mains choke (external) to meet
Dimensions *)
364 x 146 x
381 x 224 x
467 x 225 x
467 x 225 x
(THD)
limits acc. to EN61000-3-2, Draft IEC61000-3-12,
90
3
100
5
165
10
220
17
(H x D x W/mm)
Weight (kg)
Braking chopper
Braking resistor
Mains choke
IEC 61000-3-4
DC connection
DC voltage level
Nominal range: 436 to 710 V DC
Charging
Internal
Mains filter (EMC)
–
connectors
Removable control
Motor types
–
Asynchronous motors (standard induction
motors, servo) and synchronous motors
(servo, high torque)
connectors
Air-cooled variant
- Back plate mounting
- DIN-rail mounting
–
Cold plate variant
–
= standard
0 to 500 Hz
Switching frequency
2 to 16 kHz, 4 kHz as default.
Output current derating above 4 kHz
Braking power connection
= product variant
= option, external
Output frequency
–
–
– = not available
* ) All dimensions and weights are without options.
Braking chopper
As standard in all types
Braking resistor
External resistor connected to drive
Operating conditions
Degree of protection
IP20 acc. to EN 60529; Open Type acc. to UL
508.
Ratings
EMC
(According to EN61800-3)
1)
2)
Noise emission:
- Standard: No filtering
- With filter: Category C2
Ratings
1)
LV AC drives
Motor connection
Mounting and cooling
Removable power
I2max
3)
PN
PN
I2N
kW
hp
A
A
0.75
1.1
1.5
2.2
3
4
5.5
7.5
11
15
18.5
22
30
37
45
1
1.5
2
3
3
5
7.5
10
15
20
25
30
40
50
60
2.5
3
4
5
7
9.5
12
16
24
31
40
46
60
73
90
5.3
6.3
8.4
10.5
14.7
16.6
21
28
42
54
70
81
105
128
158
Type/order code
Frame
size
ACSM1-04x4)x5)-02A5-4
ACSM1-04x4)x5)-03A0-4
ACSM1-04x4)x5)-04A0-4
ACSM1-04x4)x5)-05A0-4
ACSM1-04x4)x5)-07A0-4
ACSM1-04x4)x5)-09A5-4
ACSM1-04x4)x5)-012A-4
ACSM1-04x4)x5)-016A-4
ACSM1-04x4)x5)-024A-4
ACSM1-04x4)x5)-031A-4
ACSM1-04x4)x5)-040A-4
ACSM1-04x4)x5)-046A-4
ACSM1-04x4)x5)-060A-4
ACSM1-04x4)x5)-073A-4
ACSM1-04x4)x5)-090A-4
A
A
A
A
A
B
B
B
C
C
C
C
D
D
D
Compliance
CE, UL, cUL, CSA, C-Tick
Control interface
Control voltage supply
Internal or 24 V DC external
PC-tools / control panel
Connection as standard
Status display
7-segment display as standard
Memory unit
Standard
Drive to drive link
Galvanic RS-485 as standard
Digital I/O
6 x DI, 3 x DI/O, 1 x RO
Analogue I/O
2 x AI, 2 x AO
Thermistor input
PTC, KTY
Safe torque off
SIL3 / IEC 61508, Cat. 3
(EN 61800-5-2)
EN 954-1
Option slots
Three slots to have plug-in options for
analogue and digital I/O, feedback and
1)
PN: Typical motor power with I2N current. A and B frame sizes with or without
communication
mains choke, C and D frame sizes with mains choke.
2)
I2N: Nominal continuous output current.
Control and communication options
3)
I2MAX : Maximum short time output current. Overload capacity ( I2max/I2N ) is 210 %
Analogue & digital extension
4)
x4)
A = Air-cooling, C = Cold plate
x5)
= Control (torque, speed, motion)
in A frame sizes and 175 % in other frame sizes.
5)
FIO-01
4 x DI/O, 2 x RO
FIO-11
3 x AI, 1 x AO, 2 x DO
Feedback interface
FEN-01
2 inputs (TTL incremental encoder), 1 output
FEN-11
2 inputs (SinCos absolute, TTL incremental
FEN-21
2 inputs (Resolver, TTL incremental encoder),
encoder), 1 output
1 output
Communication
FPBA-01
PROFIBUS
FCAN-01
CANopen
FDNA-01
DeviceNet
FENA-02
Ethernet/IP
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Low voltage AC drives
Standard drives
Main features
Standard drives
ABB standard drives are simple to buy, install, configure and use, saving
considerable time. They are widely available through ABB channel partners,
hence the use of the term standard. The drives have common user and
process interfaces with fieldbuses, common software tools for sizing,
commissioning, maintenance and common spare parts.
Applications
ABB standard drives can be used in a wide range of industries. Typical
applications include pump, fan and constant torque use, such as conveyors.
ABB standard drives are ideal in those situations where there is a need for
simplicity to install, commission and use and where customizing or special
product engineering is not required.
Highlights
■ FlashDrop
■ Intuitive use with assistant control panel
■ Swinging choke for superior harmonic reduction
■ Flux vector control
■ Coated boards for harsh environments
■ Inbuilt category C2 EMC filter for 1st and 2nd environment as standard
■ Flexible fieldbus system with inbuilt Modbus and numerous internally
mountable fieldbus adapter
■ UL, cUL, CE, C-Tick and GOST R approved
■ RoHS compliant
Features
Benefits
Notes
FlashDrop
Faster and easier drive set up and commissioning
Patented, fast, safe and trouble-free
Assistant control panel
Two soft-keys, function of which changes according to the state of the panel
Easy commissioning
Inbuilt help-button
Fast set-up
Real-time clock, allows timed tracing of faults and setting of parameters to activate at
Easier configuration
various times of day
Rapid fault diagnosis
Changed parameters -menu
Quick access to recent parameter changes
PID controller, real-time clock, serial communications assistant, drive optimizer, start-
Easy set up of parameters
parametrization method without electricity
Commissioning assistants
up assistant
Maintenance assistant
Monitors consumed energy (kWh), running hours or motor rotation
Intuitive features
Noise optimisation:
Takes care of preventative maintenance of
drive, the motor or run application
Increases switching frequency of drive when drive temperature is reduced
Considerable motor noise reduction
Controlled cooling fan: the drive is cooled only when necessary
Reduces inverter noise and improves energy
efficiency
Choke
Patented swinging choke - matches the right inductance to the right load, thereby
Reduces Total Harmonic Distortion (THD)
suppressing and reducing harmonics
emissions up to 25 %
Flux vector control
Improved motor control performance
Enables wider range of applications
Inbuilt EMC filter
Category C2 (1st environment) and category C3 (2nd environment) FRI filter as standard
No need for additional external filtering
Fieldbus
Inbuilt Modbus using RS 485
Reduced cost
Brake chopper
Inbuilt up to 11 kW
Reduced cost
Connectivity
Simple to install:
Reduced installation time
Easy connection of cables
Secure cable connections
Easy connection to external fieldbus systems through multiple
I/Os and plug-in options
Mounting template
Supplied separately with unit
RoHS compliant
ACS550 drives comply with the EU’s RoHS 2002/95/CE Directive restricting the use of
Quick and easy to mark mounting screw holes
on installation surface
Environmentally friendly product
certaing hazardous substances
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Low voltage AC drives
Standard drives
Technical specification
Mains connection
0 (4) to 20 mA, load < 500 Ω
Voltage and
3-phase, 380 to 480 V, +10/-15 %, 0.75 to 355 kW
Two analog outputs
power range
3-phase, 208 to 240 V, +10/-15 %, 0.75 to 75 kW
Accuracy
±3%
Auto-identification of input line
Auxiliary voltage
24 V DC ±10 %, max. 250 mA
Frequency
48 to 63 Hz
Six digital inputs
12 to 24 V DC with internal or external
Power factor
0.98
supply, PNP and NPN
2.4 kΩ
Maximum delay
5 ms ± 1 ms
Voltage
3-phase, from 0 to USUPPLY
Three relay outputs
Frequency
0 to 500 Hz
Maximum switching
Continuous loading
Rated output current I2N
voltage
capability
Maximum switching
(constant torque at a max
current
ambient temperature of
Maximum continuous
400C)
current
Overload capacity
At normal use 1.1 x I2N for 1 minute every
Serial communication
(at a max. ambient
10 minutes
RS 485
temperature of 400C)
At heavy-duty use 1.5 x I2hd for 1 minute every
250 V AC/30 V DC
6 A/30 V DC; 1500 V A/230 V AC
2 A rms
Modbus protocol
10 minutes
Protection limits
Always 1.8 x I2hd for 2 seconds every 60 seconds
Overvoltage trip limits
Switching frequency
Default 4 kHz
Running V DC
842 (corr. to 595 V input)
Standard
0.75 to 110 kW
1 kHz, 4 kHz, 8 kHz, 12 kHz
Start inhibit V DC
661 (corr. to 380 - 415 V input),
Selectable
up to 355 kW
1 kHz, 4 kHz
Acceleration time
0.1 to 1800 s
Undervoltage trip limits
Deceleration time
0.1 to 1800 s
Running V DC
333 (corr. to 247 V input)
Start inhibit V DC
436 (corr. to 380 - 415 V input),
Speed control
Open loop
20 % of motor nominal slip
Closed loop
0.1 % of motor nominal speed
Open loop
< 1 % s with 100 % torque step
Closed loop
0.5 % s with 100 % torque step
LV AC drives
Motor connection
Input impedance
765 (corr. to 440 - 480 V input)
505 (corr. to 440 - 480 V input)
Product compliance
Low Voltage Directive 73/23/EEC with supplements
Machinery Directive 98/37/EC
Torque control
Open loop
< 10 ms with nominal torque
Closed loop
< 10 ms with nominal torque
Open loop
± 5 % with nominal torque
Closed loop
± 2 % with nominal torque
EMC Directive 89/336/EEC with supplements
Quality assurance system ISO 9001 and Environmental system ISO 14001
UL, cUL, CE, C-Tick and GOST R approvals
RoHS directive
Environmental limits
EMC according to EN61800-3
Ambient temperature
1st environment restricted distribution for frame sizes R3, R4 with 75 m motor
cables and for frame sizes R1, R2, R5, R6 with 100 m motor cables as standard.
-15 to 40oC
No frost allowed
40 to 50oC
fswitch 4 kHz, derating please contact supplier
Altitude
Rated current available at 0 to 1000 m
2nd environment unrestricted distribution for frame sizes R1 to R4 with
Output current
reduced by 1 % per 100 m over 1000 to 2000 m
300 m motor cables and for frame sizes R5 to R8 with 100 m motor cables as
Relative humidity
lower than 95 % (without condensation)
standard.
Degree of protection
IP21 or IP54 ( ≤ 110 kW)
Enclosure colour
NCS 1502-Y, RAL 9002, PMS 420 C
These cable lengths are for EMC purposes only. Operational cable lengths are
Contamination levels
IEC 721-3-3
available in the output choke selection table.For longer motor cable lengths,
No conductive dust allowed
external EMC filters are available on request.
Class 1C2 (chemical gases),
EMC standards in general
Transportation
Class 1S2 (solid particles)
Storage
Operation
Class 2C2 (chemical gases),
EN 61800-3/A11 (2000),
EN 61800-3 (2004),
EN 55011, product
Class 2S2 (solid particles)
product standard
product standard
family standard for
Class 3C2 (chemical gases),
industrial, scientific
Class 3S2 (solid particles)
and medical (ISM)
equipment
Programmable control connections
1st environment,
Two analog inputs
unrestricted distribution
Voltage signal
0 (2) to 10 V, Rin > 312 kΩ single-ended
Current signal
0 (4) to 20 mA, Rin = 100 Ω single-ended
Potentiometer reference
st
1 environment, restricted
Category C1
Class B
Category C2
Group 1
Category C3
Group 2
Category C4
Not applicable
distribution
value
10 V ±2 % max. 10 mA, R < 10 kΩ
2nd environment,
Maximum delay
12 to 32 ms
unrestricted distribution
Resolution
0.1 %
2nd environment, restricted
Accuracy
±1 %
distribution
Group 1
Class A
Class A
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Low voltage AC drives
Standard drives
Ratings, types, voltages and construction
1
Type/order code:
ACS550
2
-
01
3
-
03A3
4
-
4
5
+
B055
In column 7 in the respective table and above is the unique
reference number that clearly identifies your drive by power rating
and frame size. Once you have selected the type code, the frame
size (column 8) can be used to determine the drives dimensions.
3-phase supply voltage 380 to 480 V
Wall mounted units
Ratings
Normal use
Heavy-duty use
Type/order code
Frame
size
PN
PN
I2N
Phd
Phd
I2hd
kW
hp
A
kW
hp
A
1.1
1.5
3.3
0.75
1
2.4
ACS550-01-03A3-4
R1
1.5
2
4.1
1.1
1.5
3.3
ACS550-01-04A1-4
R1
2.2
3
5.4
1.5
2
4.1
ACS550-01-05A4-4
R1
3
4
6.9
2.2
3
5.4
ACS550-01-06A9-4
R1
4
5.4
8.8
3
4
6.9
ACS550-01-08A8-4
R1
5.5
7.5
11.9
4
5.4
8.8
ACS550-01-012A-4
R1
7.5
10
15.4
5.5
7.5
11.9
ACS550-01-015A-4
R2
11
15
23
7.5
10
15.4
ACS550-01-023A-4
R2
15
20
31
11
15
23
ACS550-01-031A-4
R3
18.5
25
38
15
20
31
ACS550-01-038A-4
R3
22
30
45
18.5
25
38
ACS550-01-045A-4
R3
30
40
59
22
30
45
ACS550-01-059A-4
R4
37
50
72
30
40
59
ACS550-01-072A-4
R4
45
75
87
37
60
72
ACS550-01-087A-4
R4
55
100
125
45
75
87
ACS550-01-125A-4
R5
75
125
157
55
100
125
ACS550-01-157A-4
R6
90
150
180
75
125
156
ACS550-01-180A-4
R6
110
150
195
90
125
162
ACS550-01-195A-4
R6
1 Product series
2 Construction
“01” within the type code varies depending on the drive
mounting arrangement, and power rating.
01 = wall-mounted
02 = free-standing
3 Ratings, types and dimensions
4 Voltages
ACS550 is available in two voltage ranges:
4 = 380 to 480 V
2 = 208 to 240 V
Insert either “4” or “2”, depending on your chosen voltage, into
the type code shown above.
5 Options
See “Options” for more details about the option + codes.
Free standing units
132
200
245
110
150
192
ACS550-02-245A-4
R7
160
200
289
132
200
224
ACS550-02-289A-4
R7
200
300
368
160
250
302
ACS550-02-368A-4
R8
250
400
486
200
350
414
ACS550-02-486A-4
R8
280
450
526
250
400
477
ACS550-02-526A-4
R8
315
500
602
280
450
515
ACS550-02-602A-4
R8
355
500
645
315
500
590
ACS550-02-645A-4
R8
3-phase supply voltage 208 to 240 V
Wall mounted units
Ratings
Normal use
Heavy-duty use
Type/order code
Frame
size
PN
PN
I2N
Phd
Phd
I2hd
kW
hp
A
kW
hp
A
0.75
1.0
4.6
0.75
0.8
3.5
ACS550-01-04A6-2
R1
1.1
1.5
6.6
0.75
1.0
4.6
ACS550-01-06A6-2
R1
1.5
2.0
7.5
1.1
1.5
6.6
ACS550-01-07A5-2
R1
2.2
3.0
11.8
1.5
2.0
7.5
ACS550-01-012A-2
R1
4.0
5.0
16.7
3.0
3.0
11.8
ACS550-01-017A-2
R1
Normal use vs heavy-duty use. For the majority of pump, fan and conveyor
5.5
7.5
24.2
4.0
5.0
16.7
ACS550-01-024A-2
R2
applications, select “Normal use” figures. For high overload requirements, select
7.5
10.0
30.8
5.5
7.5
24.2
ACS550-01-031A-2
R2
“Heavy-duty use” figures.
11.0
15.0
46.2
7.5
10.0
30.8
ACS550-01-046A-2
R3
15.0
20.0
59.4
11.0
15.0
46.2
ACS550-01-059A-2
R3
18.5
25.0
74.8
15.0
20.0
59.4
ACS550-01-075A-2
R4
22.0
30.0
88.0
18.5
25.0
74.8
ACS550-01-088A-2
R4
Phd for kW = Typical motor power in 400 V at heavy-duty use
30.0
40.0
114
22.0
30.0
88.0
ACS550-01-114A-2
R4
Phd for hp
37.0
50.0
143
30.0
40
114
ACS550-01-143A-2
R6
45.0
60.0
178
37.0
50
150
ACS550-01-178A-2
R6
55.0
75.0
221
45.0
60
178
ACS550-01-221A-2
R6
75.0
100
248
55.0
75
192
ACS550-01-248A-2
R6
PN for kW
= Typical motor power in 400 V at normal use
PN for hp
= Typical motor power in 460 V at normal use
= Typical motor power in 460 V at heavy-duty use
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Low voltage AC drives
Standard drives
Assistant control panel and options
Assistant control panel
Control interfaces
LV AC drives
The assistant control panel, which is delivered as standard, features a
multilingual alphanumeric display, (EN, DA, DE, ES, FI, FR, IT, NL, PT, SE,
US) or alternatively with code J416 (EN, DE, CZ, HU, PT, RU, TR) for easy
drive programming. The control panel has various assistants and an inbuilt
help function to guide the user. It includes a real time clock, which can be
used during fault logging and in controlling the drive, such as start/stop.
The control panel can be used for copying parameters for back up or for
downloading them to another drive. A large graphical display and soft keys
make it extremely easy to navigate.
Options
Basic control panel
Assistant control panel
The basic control panel features a single line numeric display. The panel can
be used to control the drive, set the parameter values or copy them from one
drive to another.
Panel mounting kit
The panel mounting kit enables mounting of control panels on cabinet doors.
This kit includes a 3 m extension cable, a gasket, mounting screws and a
mounting template. The control panel has IP22, IP54 and IP66 degree of
protection if installed correctly.
How to select options
The options shown in the table are available within the ACS550 range. Each
has an associated 4-figure option + code, which is shown in the table. It is
this code that replaces B055 in the example type/order code (previous page).
You can order as many options as required, simply by extending the code as
necessary.
Available options
Basic control panel
Protection class
B055
IP54
Control panel
0J400
If no control panel is required
J404
Basic control panel
ACS-CP-C
- 1)
Panel mounting kit
ACS/H-CP-EXT
Relay output extension
OREL-01
Encoder
OTAC-01
K451
DeviceNet
RDNA-01
K452
LonWorks
RLON-01
K454
Profibus-DP
RPBA-01
- 1)
CANOpen
RCAN-01
- 1)
ControlNet
RCNA-01
- 1)
Ethernet
RETA-01
- 1)
FlashDrop
MFDT-01
- 1)
DriveWindow Light 2
DriveWindow Light 2
I/O options2)
L511
Control option2)
- 1)
Fieldbus3)
External options
1)
Ordering with a separate material code number.
2)
One slot available for relay or encoder.
3)
One slot available for fieldbus adapter. Modbus inbuilt as standard.
Panel mounting kit
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Low voltage AC drives
Standard drives
Options
Plug-in options
Relay output extension option module
This plug-in option offers three additional relay outputs. They can be used,
for example, in pump and fan control or many supervisory functions. All
the relays can be programmed to on/off by using the assistant control
panel’s clock. Alternatively, fieldbus can be used to control any external
components in the system.
Analog I/O
Digital
Encoder feedback option module
The standard drives can accommodate an encoder module. Using an
encoder for speed feedback is a straight forward way to increase motor
control in many applications.
inputs
Plug-in fieldbus module
The plug-in fieldbus options bring connectivity to major automation systems.
A single twisted pair avoids large amounts of conventional cabling, thereby
reducing cost and increasing system reliability.
Relay outputs
Built-in Modbus
The ACS550 supports the following fieldbus options:
■ DeviceNet
■ LONWORKS®
■ PROFIBUS DP
■ CANopen
■ ControlNet
■ Ehternet
using RS 485
For type/order codes see previous page
External options
Brake units and choppers
ACS550-01
W
D
Frame sizes R1 to R2 are delivered with integrated brake choppers as
standard. Other units can use the compact-sized brake units which include
brake chopper and resistor. For more information please refer to the ACSBRK Brake Units Installation and Start-up Guide.
Brake units technical data
Frequency
H
Resistor
Continuous
Max.
Brake unit
ohm
output W
output
type code
converter
input voltage
200 - 240 V AC
380 - 480 V AC
200 - 240 V AC
380 - 480 V AC
Brake units
32
2000
10.5
7000
20 s W
4500
12000
14000
42000
ACS-BRK-C
ACS-BRK-D
Brake units dimensions
Width (W)
Height (H)
Depth (D)
Weight
Brake unit
mm
150
270
mm
500
600
mm
347
450
kg
7.5
20.5
type code
ACS-BRK-C
ACS-BRK-D
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Low voltage AC drives
Standard drives
Options
External options (continued)
FlashDrop
LV AC drives
FlashDrop is a powerful palm sized tool for fast and easy parameter
selecting and setting. It gives the possibility to hide selected parameters
to protect the machine. Only the parameters needed in the application are
shown. The tool can copy parameters between two drives or between a PC
and a drive. All the above can be done without a power connection to the
drive – in fact, it is not even necessary to unpack the drive.
DrivePM
DrivePM (Drive parameter manager) is a tool to create, edit and copy
parameter sets for FlashDrop. For each parameter/group the user has a
possibility to hide it, which means that the drive user does not see the
parameter/group at all.
DrivePM requirements
■ Windows 2000/XP
■ Free serial port from a PC
FlashDrop tool includes
■ FlashDrop
■ DrivePM software on a CD-rom
■ User’s manual in pdf-format on the CD-rom
■ Cable OPCA-02 for connection between the PC and FlashDrop
■ Battery charger
FlashDrop
DriveWindow Light 2
DriveWindow Light 2 is an easy-to-use start-up and maintenance tool for
ACS550 drives. It can be used in an offline mode, which enables parameter
setting at the office even before going to the actual site. The parameter
browser enables viewing, editing and saving of parameters. The parameter
comparison feature makes it possible to compare parameter values between
the drive and the file. With the parameter subset you can create your own
parameter sets. Controlling of the drive is naturally one of the features in
DriveWindow Light. With this software tool, you can monitor up to four
signals simultaneously. This can be done in both graphical and numerical
format. Any signal can be set to stop the monitoring from a predefined level.
Start-up wizards
Start-up wizards make the setting of parameters easy. Simply launch the
wizard, select an appropriate assistant e.g. for setting analog outputs, and
all parameters related to this function are shown together with help pictures.
DriveWindow Light
Highlights
■ Sequence programming tool for ACS350
■ Editing, saving and downloading parameters
■ Graphical and numerical signal monitoring
■ Drive control
■ Start-up wizards
DriveWindow Light requirements
■ Windows NT/2000/XP
■ Free serial port from a PC
■ Free control panel connector
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Low voltage AC drives
Standard drives
Options and dimensions
External options (continued)
Output chokes
Output chokes are used when motor cables above normal length are
required. Cable can be roughly 1.5 times standard cable length, see below.
Output chokes selection table
Type/order code
Frame size
Nominal current
I2N
A
Output choke
type code 1)
Choke thermal current
I
A
Max. cable length
without choke 2)
m
Max. cable length
with choke 3)
m
UN = 380 - 480 V (380, 400, 415, 440, 460, 480 V)
1)
2)
3)
ACS550-01-03A3-4
R1
3.3
NOCH-0016-6X
19
100
150
ACS550-01-04A1-4
R1
4.1
NOCH-0016-6X
19
100
150
ACS550-01-05A4-4
R1
5.4
NOCH-0016-6X
19
100
150
ACS550-01-06A9-4
R1
6.9
NOCH-0016-6X
19
100
150
ACS550-01-08A8-4
R1
8.8
NOCH-0016-6X
19
100
150
ACS550-01-012A-4
R1
11.9
NOCH-0016-6X
19
100
150
ACS550-01-015A-4
R2
15.4
NOCH-0016-6X
19
200
250
ACS550-01-023A-4
R2
23
NOCH-0030-6X
41
200
250
ACS550-01-031A-4
R3
31
NOCH-0030-6X
41
200
250
ACS550-01-038A-4
R3
38
NOCH-0030-6X
41
200
250
ACS550-01-045A-4
R3
45
NOCH-0070-6X
112
200
300
ACS550-01-059A-4
R4
59
NOCH-0070-6X
112
200
300
ACS550-01-072A-4
R4
72
NOCH-0070-6X
112
200
300
ACS550-01-087A-4
R4
87
NOCH-0070-6X
112
300
300
ACS550-01-125A-4
R5
125
NOCH-0120-6X
157
300
300
ACS550-01-157A-4
R6
157
FOCH-0260-70
289
300
300
ACS550-01-180A-4
R6
180
FOCH-0260-70
289
300
300
ACS550-01-195A-4
R6
195
FOCH-0260-70
289
300
300
ACS550-02-245A-4
R7
245
FOCH-0260-70
289
300
300
ACS550-02-289A-4
R7
289
FOCH-0320-50
445
300
300
ACS550-02-368A-4
R8
368
FOCH-0320-50
445
300
300
ACS550-02-486A-4
R8
486
FOCH-0610-70
720
300
300
ACS550-02-526A-4
R8
526
FOCH-0610-70
720
300
300
ACS550-02-602A-4
R8
602
FOCH-0610-70
720
300
300
ACS550-02-645A-4
R8
645
FOCH-0610-70
720
300
300
The last digit of the output choke type defines the degree of protection;
X stands for 2 = IP22 or 5 =IP54, 0 = IP00
Cable lengths according to 4 kHz switching frequency
Minimum switching frequency to be used with du/dt filter is 4 kHz
Note
An output choke does not improve the EMC performance of the drive.
To fulfil local EMC requirements use sufficient RFI filtering. For more
information refer to the ACS550 Technical reference.
Dimensions
Wall mounted units
Dimensions and weights
IP21 / UL type 1
Frame
H1
IP54 / UL type 12
H1
H2
W
D
Weight
H
W
W
mm
mm
mm
mm
kg
mm
mm
mm
kg
R1
369
330
125
212
6.5
449
213
234
8.2
R2
469
430
125
222
9
549
213
245
11.2
R3
583
490
203
231
16
611
257
253
18.5
R4
689
596
203
262
24
742
257
284
26.5
R5
739
602
265
286
34
776
369
309
38.5
R6
880
700
300
400
69
924
410
423
80
size
Weight
Free standing units
H2
H1
Frame
H1
H2
W
D
Weight
size
mm
1507
2024
mm
n/a
n/a
mm
250*)
347*)
mm
520*)
617*)
kg
115
230
R7
R8
D
W
D
*) The dimensions apply to bookshelf mounting.
In flat type mounting the width and depth change places.
n/a = not applicable
W
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Low voltage AC drives
Standard drives
Cooling and fuse connections
Cooling
Fuse connections
ACS550 is fitted with cooling air fans. The cooling air must be free
from corrosive materials and not above the maximum ambient
temperature of 40oC (50oC with derating). For more specific
environmental limits see page 12.
Standard fuses can be used with ABB standard drives. For input
fuses see tables below.
Recommended input protection fuses
for 380 to 480 V units
IEC fuses
Type/order code
Frame
Type/order code
Heat dissipation
Air flow
Frame
Fuse
size
type
size
UL fuses
Fuse
*)
A
type
A
W
BTU/Hr
m3/h
ft3/min
ACS550-01-03A3-4
R1
10
gG
10
UL Class T
ACS550-01-03A3-4
R1
40
137
44
26
ACS550-01-04A1-4
R1
10
gG
10
UL Class T
ACS550-01-04A1-4
R1
52
178
44
26
ACS550-01-05A4-4
R1
10
gG
10
UL Class T
ACS550-01-05A4-4
R1
73
249
44
26
ACS550-01-06A9-4
R1
10
gG
10
UL Class T
ACS550-01-06A9-4
R1
97
331
44
26
ACS550-01-08A8-4
R1
10
gG
15
UL Class T
ACS550-01-08A8-4
R1
127
434
44
26
ACS550-01-012A-4
R1
16
gG
15
UL Class T
ACS550-01-012A-4
R1
172
587
44
26
ACS550-01-015A-4
R2
16
gG
20
UL Class T
ACS550-01-015A-4
R2
232
792
88
52
ACS550-01-023A-4
R2
25
gG
30
UL Class T
ACS550-01-023A-4
R2
337
1151
88
52
ACS550-01-031A-4
R3
35
gG
40
UL Class T
ACS550-01-031A-4
R3
457
1561
134
79
ACS550-01-038A-4
R3
50
gG
50
UL Class T
ACS550-01-038A-4
R3
562
1919
134
79
ACS550-01-045A-4
R3
50
gG
60
UL Class T
ACS550-01-045A-4
R3
667
2278
280
165
ACS550-01-059A-4
R4
63
gG
80
UL Class T
ACS550-01-059A-4
R4
907
3098
280
165
ACS550-01-072A-4
R4
80
gG
90
UL Class T
ACS550-01-072A-4
R4
1120
3825
280
165
ACS550-01-087A-4
R4
125
gG
125
UL Class T
ACS550-01-087A-4
R4
1440
4918
168
99
ACS550-01-125A-4
R5
160
gG
175
UL Class T
ACS550-01-125A-4
R5
1940
6625
405
238
ACS550-01-157A-4
R6
200
gG
200
UL Class T
ACS550-01-157A-4
R6
2310
7889
405
238
ACS550-01-180A-4
R6
250
gG
250
UL Class T
ACS550-01-180A-4
R6
2810
9597
405
238
ACS550-01-195A-4
R6
250
gG
250
UL Class T
ACS550-01-195A-4
R6
3050
10416
405
238
ACS550-02-245A-4
R7
250
gG
250
UL Class T
ACS550-02-245A-4
R7
3850
13148
540
318
ACS550-02-289A-4
R7
315
gG
315
UL Class T
ACS550-02-289A-4
R7
4550
15539
540
318
ACS550-02-368A-4
R8
400
gG
400
UL Class T
ACS550-02-368A-4
R8
6850
23394
1220
718
ACS550-02-486A-4
R8
500
gG
500
UL Class T
ACS550-02-486A-4
R8
7850
26809
1220
718
ACS550-02-526A-4
R8
630
gG
630
UL Class T
ACS550-02-526A-4
R8
7600
25955
1220
718
ACS550-02-602A-4
R8
630
gG
630
UL Class T
ACS550-02-602A-4
R8
8100
27663
1220
718
ACS550-02-645A-4
R8
800
gG
800
UL Class T
ACS550-02-645A-4
R8
9100
31078
1220
718
Recommended input protection fuses
for 208 to 240 V units
Cooling air flow 208 - 240 V units
Type/order code
Frame
LV AC drives
Cooling air flow 380 - 480 V units
Heat dissipation
Air flow
IEC fuses
size
Type/order code
W
BTU/Hr
m3/h
ft3/min
ACS550-01-04A6-2
R1
55
189
44
26
ACS550-01-06A6-2
R1
73
249
44
26
ACS550-01-07A5-2
R1
81
276
44
26
ACS550-01-012A-2
R1
118
404
44
26
ACS550-01-017A-2
R1
161
551
44
26
ACS550-01-024A-2
R2
227
776
88
52
ACS550-01-031A-2
R2
285
973
88
52
ACS550-01-046A-2
R3
420
1434
134
79
ACS550-01-059A-2
R3
536
1829
134
79
ACS550-01-075A-2
R4
671
2290
280
165
ACS550-01-088A-2
R4
786
2685
280
165
ACS550-01-114A-2
R4
1014
3463
280
ACS550-01-143A-2
R6
1268
4331
ACS550-01-178A-2
R6
1575
ACS550-01-221A-2
R6
ACS550-01-248A-2
R6
Frame
Fuse
size
type
A
UL fuses
Fuse
*)
type
A
ACS550-01-04A6-2
R1
10
gG
10
UL Class T
ACS550-01-06A6-2
R1
10
gG
10
UL Class T
ACS550-01-07A5-2
R1
10
gG
10
UL Class T
ACS550-01-012A-2
R1
16
gG
15
UL Class T
ACS550-01-017A-2
R1
25
gG
25
UL Class T
ACS550-01-024A-2
R2
25
gG
30
UL Class T
ACS550-01-031A-2
R2
40
gG
40
UL Class T
ACS550-01-046A-2
R3
63
gG
60
UL Class T
ACS550-01-059A-2
R3
63
gG
80
UL Class T
ACS550-01-075A-2
R4
80
gG
100
UL Class T
165
ACS550-01-088A-2
R4
100
gG
110
UL Class T
405
238
ACS550-01-114A-2
R4
125
gG
150
UL Class T
5379
405
238
ACS550-01-143A-2
R6
200
gG
200
UL Class T
1952
6666
405
238
ACS550-01-178A-2
R6
250
gG
250
UL Class T
2189
7474
405
238
ACS550-01-221A-2
R6
315
gG
300
UL Class T
ACS550-01-248A-2
R6
315
gG
350
UL Class T
*)
Free space requirements
Enclosure
Space above
Space below
Space on left/right
type
mm
mm
mm
Wall mounted
200
200
0
Free standing
200
0
0
According to IEC-60269 standard
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Low voltage AC drives
Industrial drives
Main features
ABB industrial drives
ABB industrial drives are designed for industrial applications, and especially
for applications in process industries such as the pulp & paper, metals,
mining, cement, power, chemical, and oil & gas. ABB industrial drives
are available both as complete AC drives and as modules to meet the
requirements of the users, OEMs and system integrators. These drives are
highly flexible AC drives that can be configured to meet the precise needs
of industrial applications, and hence order-based configuration is an integral
part of the offering. The complete drives and drive modules cover a wide
range of powers and voltages, including industrial voltages up to 690 V.
ABB industrial drives come with a wide range of inbuilt options. A key
feature of these drives is programmability, which makes adaptation to
different applications easy.
Industrial design
ABB industrial drives are designed with current ratings to be used in
industrial environment for applications requiring high overloadability.
The heart of the drive is DTC, Direct Torque Control, that provides high
performance and significant benefits: e.g. accurate static and dynamic
speed and torque control, high starting torque and long motor cables.
Inbuilt drive options make the installation work fast and easy. The robust
enclosures and cabinets, with a wide range of enclosure classes, as well as
power terminals, are designed for harsh environments.
One of the most significant design criteria of ABB industrial drives has
been the long lifetime. Wearing parts such as fans and capacitors have
been selected accordingly. This means - together with extensive protection
features - excellent reliability in the demanding industrial market.
Features
Benefits
Notes
Compact size, everything integrated
Less space and installation work required.
No need to install extra components such as input chokes or EMC
Inbuilt harmonic filter in all ACS800
Low harmonics, meaning less interference and less heating
filter.
For the lowest harmonic level, ACS800-31/-37 offers almost a
drives
in cables and transformers.
harmonic free solution.
Wide range of options available
Filter also protects the drive from line side transients.
Standard solutions available from ABB that meets most of
Custom made solutions are available in the ACS800-07/-17/-37.
Versatile braking options
the customer needs.
Always the optimal braking option available.
Brake chopper inbuilt in all frame sizes(standard/optional).
No need for external braking chopper
Versatile connections and
thus reducing size and installation cost.
Standard I/O covers most requirements.
Regenerative braking with ACS800-11/-17.
Extensive standard and optional I/O.
communications
Connectable to commonly used fieldbuses.
I/O fulfills PELV (EN 50178).
Extensive programmability
Flexibility. Possible to replace relays or even PLC in some
Isolated input signals and relay outputs as standard.
Two levels of programmability:
applications.
1. Parameter programming (standard)
2. Adaptive programming (free block programming)
- standard feature
- more blocks available as options
- all I/Os are programmable
Wide power and voltage range
One product series suits everywhere, meaning less training
Wide range of robust enclosures
and spare parts and standardized interface to drives.
Suitable solutions available for different environments.
IP21 - IP55.
available
Robust main circuit design
Suitable for heavy industrial use.
Components dimensioned for heavy duty and long lifetime.
Reliable.
Advanced thermal model allows high overloadability.
Extensive protections
Long motor cables can be used without extra output filters.
Enhanced reliability, fewer process interruptions.
Several adjustable limits to protect other equipment also.
DTC, accurate dynamic and static
Possibility also to protect motors and process.
Excellent process control even without pulse encoder
speed and torque control
- improved product quality, productivity, reliability and lower
investment cost.
DTC - allows high overloadability and
No unnecessary trips or process intrerruptions.
Reliable, smooth start without overdimensioning the drive.
gives high starting torque
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Low voltage AC drives
Industrial drives, single drives
Technical specification
Single drive
Single drives
The single drive configuration contains a rectifier, DC link and an
inverter in one single AC drive unit.
Rectifier
DC link
Inverter
Mains connection
Environmental limits
Voltage and
3-phase, U2IN = 208 to 240 V, ± 10 %,
Ambient temperature
power range
except -07, -17, -37
Transport
3-phase, U3IN = 380 to 415 V, ± 10 %
Storage
-40...+70°C
3-phase, U5IN = 380 to 500 V, ± 10 %
Operation
-40...+70°C
LV AC drives
The single drives are complete AC drives that can be installed
without any additional cabinet or enclosure. The single drives
are available as wall-mounted, free-standing and cabinet-built
constructions. The protection class of the single drives is at least
IP21, and higher protection classes are available as an option.
3-phase, U7IN = 525 to 690 V, ± 10 %
-15...+50°C, no frost allowed
(600 V UL, CSA)
40...50°C at reduced output current
Frequency
48 to 63 Hz
Power factor
cosϕ1= 0.98 (fundamental)
Cooling method:
cosϕ = 0.93...0.95 (total)
Altitude
Power factor (ACS800-11/-31/-17/-37)
cosϕ1= 1 (fundamental)
(1 % / 1°C)
0...1000 m
without derating
1000...4000 m
with derating ~ (1 % / 100 m)
Relative humidity
5 to 95 %, no condensation allowed
cosϕ = 0.99 (total)
Efficiency (at nominal power)
Dry clean air
(690 V units 1000...2000 m with derating)
ACS800-0x
98 %
Degree of protection
ACS800-1x/-3x
97 %
IP21
standard for -01, -11, -31, -02, -07, -17, -37
IP22
option for -07, -17, -37
Mains connection
IP42
option for -07, -17, -37
IP54
option for -07, -17, -37
Voltage
3-phase output voltage 0...U2IN//U3IN//U5IN//U7IN
IP54R
option for -07, -17, -37
for > 500 V units
please see “Filter selection table for ACS800”
IP55
option for -01
under the du/dt filters on page 37
Frequency
0...±300 Hz
R = outlet air duct connection
Paint colour
(0...±100 Hz for -07/-17/-37 with du/dt filters)
-07, -17, -37: RAL 7035
-01, -11, -31, -02: NCS 1502-Y
Field weakening point
8...300 Hz
Motor control
ABB’s Direct Torque Control (DTC)
Contamination levels
No conductive dust allowed
Torque control:
Torque step rise time:
Storage
IEC60721-3-1, Class 1C2 (chemical gases),
Open loop
<5 ms with nominal torque
Closed loop
<5 ms with nominal torque
Transportation
IEC60721-3-2, Class 2C2 (chemical gases),
Operation
IEC60721-3-3, Class 3C1/3C2* (chemical
(RAL 90021, PMS 420 C)
Class 1S2 (solid particles)
Non-linearity:
Open loop
±4 % with nominal torque
Closed loop
±1 % with nominal torque
Speed control:
Static accuracy:
Open loop
10 % of motor slip
Closed loop
0.01 % of nominal speed
Class 2S2 (solid particles)
gases), Class 3S2 (solid particles)
C = chemically active substances
S = mechanically active substances
* coated circuit boards
Dynamic accuracy:
Open loop
0.3...0.4 % sec. with 100 % torque step
Closed loop
0.1...0.2 % sec. with 100 % torque step
Product compliance
CE
EMC according to EN 61800-3/A11 (2000),
EN 61800-3 (2004)
Low Voltage Directive 73/23/EEC with amendment 93/68/EEC
2nd environment, unrestricted distribution, category C3 - standard in -07 (frame
Quality assurance system ISO 9001 and
size nxR8i), -17 and -37 (frame sizes R7i-nxR8i), option in the others
Environmental system ISO 14001
1st environment, restricted distribution (category C2) as options up to 1000 A
UL, cUL 508A or 508C and CSA C22.2 NO.14-95, C-Tick, GOST R
Machinery Directive 98/37/EC
EMC Directive 89/336/EEC with amendment 93/68/EEC
input current
Available options are shown in the Summary of features and options table.
3/79
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Low voltage AC drives
Industrial drives, single drives
Wall-mounted drives
Compact and complete drive
ACS800-01
The ACS800-01 offers all that you need in a single, extremely small, wallmounted package making it a compact and complete drive. The standard
degree of protection is IP21. Optional IP55 allows full performance without
derating. Power ratings start from
0.55 kW heavy-duty rating and go up to 110 kW continuous load rating.
There are five different mechanical frame sizes covering the power range.
Each frame size is optimized in performance, size and weight.
Everything inside
Frame size R2
Frame size R3
From the smallest to the biggest ACS800-01 there is an extensive range of
inbuilt features and options. Standard features include a choke for harmonic
filtering and drive protection, extensive and flexible I/O, user-friendly control
panel with Start-up Assistant feature and a silent, long lifetime cooling fan.
Brake chopper is included as standard in the two smallest frame sizes R2
and R3 as well as in the 690 V R4 frame. In other frames the chopper is an
inbuilt option. Inbuilt options include EMC filters and extension modules for
additional I/O, fieldbus and pulse encoder.
Main standard hardware features
■ Wall mounting
■ IP21 protection class
■ Compact design
■ Harmonic filtering choke inside
■ Input rectifier protection
■ Brake chopper (in frame sizes R2-R3; R4 only 690 V)
■ Long lifetime cooling fan and capacitors
■ Extensive, programmable I/O with galvanically isolated inputs
■ Three I/O and fieldbus extension slots inside
Frame size R4
■ Alphanumeric, multilingual control panel with start-up assistant feature
■ Large power terminals allowing use of a wide range of cable sizes
Options for ACS800-01
Frame size R5
Inbuilt options:
■ IP55 protection class
■ Brake chopper (in frame sizes R4-R6)
■ EMC filter for 1st environment, restricted distribution according to EN
61800-3 (category C2)
■ EMC filter for 2nd environment, unrestricted distribution according to EN
61800-3 (category C3)
■ Analog and digital I/O extension modules
■ Fieldbus modules
■ Pulse encoder interface module
External options:
■ Brake resistor
■ Output filters
■ Ethernet module
Frame size R6
3/80
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Low voltage AC drives
Industrial drives, single drives
Wall-mounted drives
Ratings and dimensions
Nominal Ratings:
Icont.max: rated current available continuously without
No-overload
Light-overload
Heavy-duty
ratings
use
use
use
Icont. max
Imax
Pcont. max
IN
PN
Ihd
overloadability at 40°C.
Type/order code
Phd
size
A
A
kW
A
kW
A
kW
UN = 230 V (Range 208-240 V). The power ratings are valid at nominal voltage 230 V.
5.1
6.5
1.1
4.7
0.75
3.4
0.55
ACS800-01-0001-2
6.5
8.2
1.5
6
1.1
4.3
0.75
ACS800-01-0002-2
8.5
10.8
1.5
7.7
1.5
5.7
1.1
ACS800-01-0003-2
10.9
13.8
2.2
10.2
2.2
7.5
1.5
ACS800-01-0004-2
13.9
17.6
3
12.7
3
9.3
2.2
ACS800-01-0005-2
19
24
4
18
4
14
3
ACS800-01-0006-2
25
32
5.5
24
5.5
19
4
ACS800-01-0009-2
34
46
7.5
31
7.5
23
5.5
ACS800-01-0011-2
44
62
11
42
11
32
7.5
ACS800-01-0016-2
55
72
15
50
11
37
7.5
ACS800-01-0020-2
72
86
18.5
69
18.5
49
11
ACS800-01-0025-2
86
112
22
80
22
60
15
ACS800-01-0030-2
103
138
30
94
22
69
18.5
ACS800-01-0040-2
141
164
37
132
37
97
30
ACS800-01-0050-2
166
202
45
155
45
115
30
ACS800-01-0060-2
202
282
55
184
55
141
37
ACS800-01-0070-2
UN = 400 V (Range 380-415 V). The power ratings are valid at nominal voltage 400 V.
5.1
6.5
1.5
4.7
1.5
3.4
1.1
ACS800-01-0003-3
6.5
8.2
2.2
5.9
2.2
4.3
1.5
ACS800-01-0004-3
8.5
10.8
3
7.7
3
5.7
2.2
ACS800-01-0005-3
10.9
13.8
4
10.2
4
7.5
3
ACS800-01-0006-3
13.9
17.6
5.5
12.7
5.5
9.3
4
ACS800-01-0009-3
19
24
7.5
18
7.5
14
5.5
ACS800-01-0011-3
25
32
11
24
11
19
7.5
ACS800-01-0016-3
34
46
15
31
15
23
11
ACS800-01-0020-3
44
62
22
41
18.5
32
15
ACS800-01-0025-3
55
72
30
50
22
37
18.5
ACS800-01-0030-3
72
86
37
69
30
49
22
ACS800-01-0040-3
86
112
45
80
37
60
30
ACS800-01-0050-3
103
138
55
94
45
69
37
ACS800-01-0060-3
141
164
75
132
55
97
45
ACS800-01-0070-3
166
202
90
155
75
115
55
ACS800-01-0100-3
202
282
110
184
90
141
75
ACS800-01-0120-3
UN = 500 V (Range 380-500 V). The power ratings are valid at nominal voltage 500 V.
4.9
6.5
2.2
4.5
2.2
3.4
1.5
ACS800-01-0004-5
6.2
8.2
3
5.6
3
4.2
2.2
ACS800-01-0005-5
8.1
10.8
4
7.7
4
5.6
3
ACS800-01-0006-5
10.5
13.8
5.5
10
5.5
7.5
4
ACS800-01-0009-5
13.2
17.6
7.5
12
7.5
9.2
5.5
ACS800-01-0011-5
19
24
11
18
11
13
7.5
ACS800-01-0016-5
25
32
15
23
15
18
11
ACS800-01-0020-5
34
46
18.5
31
18.5
23
15
ACS800-01-0025-5
42
62
22
39
22
32
18.5
ACS800-01-0030-5
48
72
30
44
30
36
22
ACS800-01-0040-5
65
86
37
61
37
50
30
ACS800-01-0050-5
79
112
45
75
45
60
37
ACS800-01-0060-5
96
138
55
88
55
69
45
ACS800-01-0070-5
124
164
75
115
75
88
55
ACS800-01-0100-5
157
202
90
145
90
113
75
ACS800-01-0120-5
180
282
110
163
110
141
90
ACS800-01-0140-5
UN = 690 V (Range 525-690 V). The power ratings are valid at nominal voltage 690 V.
13
14
11
11.5
7.5
8.5
5.5
ACS800-01-0011-7
17
19
15
15
11
11
7.5
ACS800-01-0016-7
22
28
18.5
20
15
15
11
ACS800-01-0020-7
25
38
22
23
18.5
19
15
ACS800-01-0025-7
33
44
30
30
22
22
18.5
ACS800-01-0030-7
36
54
30
34
30
27
22
ACS800-01-0040-7
51
68
45
46
37
34
30
ACS800-01-0050-7
57
84
55
52
45
42
37
ACS800-01-0060-7
79
104
75
73
55
54
45
ACS800-01-0070-7
93
124
90
86
75
62
55
ACS800-01-0100-7
113
172
110
108
90
86
75
ACS800-01-0120-7
Frame
size
R2
R3
R4
R5
R6
H1
H2
mm
405
471
607
739
880
mm
370 A)
420 A)
490 A)
602 A)
700 A)
IP21
W1
mm
165
173
240
265
300
Depth
Weight
H1
W1
mm
226
265
274
286
399
kg
9
14
26
34
67
mm
528
528
774
775
923
mm
263
263
377
377
420
Frame
IP55
Depth
mm
241
273
278
308
420
Weight
kg
16
18
33
51
77
Imax: maximum output current. Available for 10 s
at start, otherwise as long as allowed by drive
temperature. Note: max. motor shaft power is 150
R2
R2
R2
R2
R2
R3
R3
R3
R4
R4
R5
R5
R5
R6
R6
R6
% Phd.
Typical Ratings:
No-overload use
Pcont.max: typical motor power in no-overload use.
Light-overload use
IN: continuous current allowing 110 % IN for 1min/ 5
min at 40°C.
PN: typical motor power in light-overload use.
LV AC drives
Nominal
Heavy-duty use
Ihd: continuous current allowing 150 % Ihd for 1min/
R2
R2
R2
R2
R2
R3
R3
R3
R4
R4
R5
R5
R5
R6
R6
R6
5 min at 40°C.
Phd: typical motor power in heavy-duty use.
The current ratings are the same regardless of the
supply voltage within one voltage range.
The ratings apply at 40°C ambient temperature.
At higher temperatures (up to 50°C) the derating is
1 % / 1°C.
R2
R2
R2
R2
R2
R3
R3
R3
R4
R4
R5
R5
R5
R6
R6
R6
R4
R4
R4
R4
R4
R4
R5
R5
R6
R6
R6
Enclosure
Degree of Protection:
IP21 (Standard)
IP55 (Optional)
Paint color:
NCS 1502-Y (RAL 90021/PMS 420C)
H1 = Height with cable connection box
H2 = Height without cable connection box
W1 = Width of the standard unit
A)
ACS800-01 without cable connection box does
not
fulfill IP21 requirements.
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Low voltage AC drives
Industrial drives, single drives
Wall-mounted regenerative drives
Wall-mounted regenerative drive
ACS800-11
The ACS800-11 is a wall-mounted drive equipped with active supply unit. It
offers a full performance regenerative drive in one compact package. The
drive has extensive selection of inbuilt features and options. The power
ratings start from 5.5 kW heavy-duty rating and go up to 110 kW continuous
rating. It is available with IP21 protection class.
Complete regenerative drive
The ACS800-11 offers you a complete regenerative drive in a single,
compact wall-mounted package. All the functions of a regenerative drive,
such as active supply unit, LCL line filter and charging circuitry, are
integrated inside the drive. All this makes it possible to save installation time
and space on the site, and also prevents installation mistakes as the drive is
tested at the factory as a complete package.
Energy savings
The regenerative drive offers significant energy savings compared with other
braking methods such as mechanical and resistor braking, as energy is fed
back to the network. No external brake resistor is needed, which translates
into simplified installation and no wasted heat.
Main standard hardware features
Frame size R5
■ IP21 protection class
■ LCL line filter inside
■ Active supply unit inside
■ Long lifetime cooling fan and capacitors
■ Extensive, programmable I/O with galvanically isolated inputs
■ Three I/O and fieldbus extension slots inside
■ Alphanumeric, multilingual control panel with start-up assistant feature
■ Large power terminals allowing the use of a wide range of cable sizes
Options for ACS800-11
Inbuilt options:
■ EMC filter for 1st environment, restricted distribution according to
EN 61800-3 (category C2)
■ EMC filter for 2nd environment, unrestricted distribution according to
EN 61800-3 (category C3)
■ Analog and digital I/O extension modules
■ Fieldbus modules
■ Pulse encoder interface module
■ Prevention of unexpected start-up
■ Motion control and other control solution software
External options:
■ Output filters
■ Ethernet module
Frame size R6
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Low voltage AC drives
Industrial drives, single drives
Wall-mounted regenerative drives
Ratings and dimensions
Note:
No-overload
Light-overload
Heavy-duty
rating
use
use
use
Icont. max
Imax
A
UN = 230
34
47
59
75
88
120
150
169
UN = 400
34
38
47
59
72
86
120
150
165
UN = 500
31
36
47
58
70
82
120
139
156
UN = 690
57 3)
79
93 4)
A
(Range
52
68
90
118
137
168
234
264
(Range
52
61
68
90
118
137
168
234
264
(Range
52
61
68
90
118
130
168
234
264
(Range
86
120
142
V
V
V
V
Pcont. max
kW
208-240 V). The
7.5
11
15
22
22
37
45
45
380-415 V). The
15
18.5
22
30
37
45
55
75
90
380-500 V). The
18.5
22
30
37
45
55
75
90
110
525-690 V). The
55
75
90
IN
PN
A
kW
power ratings are
32
7.5
45
11
56
15
69
18.5
83
22
114
30
143
45
157
45
power ratings are
32
15
36
18.5
45
22
56
30
69
37
83
45
114
55
143
75
157
75
power ratings are
29
18.5
34
22
45
30
55
37
67
45
78
45
114
75
132
90
1482)
90
power ratings are
54
45
75
55
88
75
Ihd
A
valid at
26
38
45
59
72
84
117
132
valid at
26
34
38
45
59
65
88
117
132
valid at
25
30
37
47
57
621)
88
114
125
valid at
43
60
71
Type/order code
Phd
kW
nominal voltage 230 V.
5.5
ACS800-11-0011-2
7.5
ACS800-11-0016-2
11
ACS800-11-0020-2
15
ACS800-11-0025-2
18.5
ACS800-11-0030-2
22
ACS800-11-0040-2
30
ACS800-11-0050-2
37
ACS800-11-0060-2
nominal voltage 400 V.
11
ACS800-11-0016-3
15
ACS800-11-0020-3
18.5
ACS800-11-0025-3
22
ACS800-11-0030-3
30
ACS800-11-0040-3
30
ACS800-11-0050-3
45
ACS800-11-0060-3
55
ACS800-11-0070-3
75
ACS800-11-0100-3
nominal voltage 500 V.
15
ACS800-11-0020-5
18.5
ACS800-11-0025-5
22
ACS800-11-0030-5
30
ACS800-11-0040-5
37
ACS800-11-0050-5
37
ACS800-11-0060-5
55
ACS800-11-0070-5
75
ACS800-11-0100-5
75
ACS800-11-0120-5
nominal ratings 690 V.
37
ACS800-11-0060-7
55
ACS800-11-0070-7
55
ACS800-11-0100-7
Frame
size
R5
R5
R5
R5
R5
R6
R6
R6
R5
R5
R5
R5
R5
R5
R6
R6
R6
1)
65 A is allowed at 460 V.
2)
156 A is allowed at 460 V
3)
62 A is allowed at 575 V.
4)
99 A is allowed at 575 V.
Nominal Ratings:
Icont.max: rated current available continuously without
overloadability at 40°C.
Imax: maximum output current. Available for 10 s
at start, otherwise as long as allowed by drive
temperature. Note: max. motor shaft power is 150
% Phd.
Typical Ratings:
No-overload use
Pcont.max: typical motor power in no-overload use.
LV AC drives
Nominal
Light-overload use
IN: continuous current allowing 110 % IN for 1min/ 5
min at 40°C.
R5
R5
R5
R5
R5
R5
R6
R6
R6
R6
R6
R6
PN: typical motor power in light-overload use.
Heavy-duty use
Ihd: continuous current allowing 150 % Ihd for 1min/
5 min at 40°C.
Phd: typical motor power in heavy-duty use.
The current ratings are the same regardless of the
supply voltage within one voltage range.
The ratings apply at 40°C ambient temperature.
IP21
Frame
size
R5
R6
At higher temperatures (up to 50°C) the derating is
Height
Width
Depth
Weight
mm
mm
mm
kg
816
970
265
300
390
440
62
100
1 % / 1°C.
For sine filter selections and ratings, contact ABB.
Enclosure
Degree of Protection:
IP21 (Standard)
Paint color:
NCS 1502-Y (RAL 90021/PMS 420C)
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Low voltage AC drives
Industrial drives, single drives
Wall-mounted low harmonic drives
Easy low harmonic solution
ACS800-31
There is increasing concern among end users and power companies
about the harmful effects of harmonics. Harmonic distortion may disturb
or even damage sensitive equipment connected in the same environment.
Harmonics also cause additional losses in the network. Harmonic standards
are thus becoming stricter and there is a growing demand for low harmonic
solutions.
ABB’s low harmonic drives offer an easy low harmonic solution incorporated
in the drive. The solution to overcome harmonic issues simply comes with
the drive without the need for additional filtering equipment or complicated
multi-pulse transformer arrangements.
Compact solution
The ACS800-31 is low harmonic drive in a single, complete wall-mounted
package. It has an active supply unit and low harmonic line filter integrated
in the drive resulting in less cabling and installation work on site. This
compact drive package itself has extremely low line harmonics and thus
meets the strictest harmonic standards without any need for additional
filtering equipment. Due to the active supply unit it always operates with
power factor 1.
Frame size R5
The power ratings of the ACS800-31 start from 5.5 kW heavy duty rating and
go up to 110 kW continuous load rating. It is available in the IP21 protection
class. In line with the ACS800 series, an extensive range of inbuilt options
are available including EMC filters and extension modules for additional I/O.
Main standard hardware features
■ IP21 protection class
■ Active supply unit inside
■ Low harmonic filter inside
■ Long lifetime cooling fan and capacitors
■ Extensive, programmable I/O with galvanically isolated inputs
■ Three I/O and fieldbus extension slots inside
■ Alphanumeric, multilingual control panel with start-up assistant feature
■ Large power terminals allowing the use of a wide range of cable sizes
Options for ACS800-31
Inbuilt options:
■ EMC filter for 1st environment, restricted distribution according to
EN 61800-3 (category C2)
■ EMC filter for 2nd environment, unrestricted distribution according to
EN 61800-3 (category C3)
■ Analog and digital I/O extension modules
■ Fieldbus modules
■ Pulse encoder interface module
Frame size R6
External options:
■ Output filters
■ Brake chopper and resistor
■ Ethernet module
3/84
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Low voltage AC drives
Industrial drives, single drives
Wall-mounted low harmonic drives
Ratings and dimensions
Note:
No-overload
Light-overload
Heavy-duty
ratings
use
use
use
Icont. max
A
UN = 230
34
47
59
75
88
120
150
169
UN = 400
34
38
47
59
72
86
120
150
165
UN = 500
31
36
47
58
70
82
120
139
156
UN = 690
573)
79
934)
V
V
V
V
Imax
A
(Range
52
68
90
118
137
168
234
264
(Range
52
61
68
90
118
137
168
234
264
(Range
52
61
68
90
118
130
168
234
264
(Range
86
120
142
Pcont. max
kW
208-240 V). The
7.5
11
15
22
22
37
45
45
380-415 V). The
15
18.5
22
30
37
45
55
75
90
380-500 V). The
18.5
22
30
37
45
55
75
90
110
525-690 V). The
55
75
90
IN
A
power
32
45
56
69
83
114
143
157
power
32
36
45
56
69
83
114
143
157
power
29
34
45
55
67
78
114
132
1482)
power
54
75
88
PN
kW
ratings are
7.5
11
15
18.5
22
30
45
45
ratings are
15
18.5
22
30
37
45
55
75
75
ratings are
18.5
22
30
37
45
45
75
90
90
ratings are
45
55
75
Ihd
A
valid at
26
38
45
59
72
84
117
132
valid at
26
34
38
45
59
65
88
117
132
valid at
25
30
37
47
57
621)
88
114
125
valid at
43
60
71
Phd
kW
nominal
5.5
7.5
11
15
18.5
22
30
37
nominal
11
15
18.5
22
30
30
45
55
75
nominal
15
18.5
22
30
37
37
55
75
75
nominal
37
55
55
Type/order code
voltage 230 V.
ACS800-31-0011-2
ACS800-31-0016-2
ACS800-31-0020-2
ACS800-31-0025-2
ACS800-31-0030-2
ACS800-31-0040-2
ACS800-31-0050-2
ACS800-31-0060-2
voltage 400 V.
ACS800-31-0016-3
ACS800-31-0020-3
ACS800-31-0025-3
ACS800-31-0030-3
ACS800-31-0040-3
ACS800-31-0050-3
ACS800-31-0060-3
ACS800-31-0070-3
ACS800-31-0100-3
voltage 500 V.
ACS800-31-0020-5
ACS800-31-0025-5
ACS800-31-0030-5
ACS800-31-0040-5
ACS800-31-0050-5
ACS800-31-0060-5
ACS800-31-0070-5
ACS800-31-0100-5
ACS800-31-0120-5
voltage 690 V.
ACS800-31-0060-7
ACS800-31-0070-7
ACS800-31-0100-7
Frame
size
R5
R5
R5
R5
R5
R6
R6
R6
R5
R5
R5
R5
R5
R5
R6
R6
R6
R5
R5
R5
R5
R5
R5
R6
R6
R6
R6
R6
R6
1)
65 A is allowed at 460 V.
2)
156 A is allowed at 460 V.
3)
62 A is allowed at 575 V.
4)
99 A is allowed at 575 V.
Nominal Ratings:
Icont.max: rated current available continuously without
overloadability at 40°C.
Imax: maximum output current. Available for 10 s at start,
otherwise as long as allowed by drive temperature. Note:
max. motor shaft power is 150 % Phd.
LV AC drives
Nominal
Typical Ratings:
No-overload use
Pcont.max: typical motor power in no-overload use.
Light-overload use
IN: continuous current allowing 110 % IN for 1min/ 5 min
at 40°C.
PN: typical motor power in light-overload use.
Heavy-duty use
Ihd: continuous current allowing 150 % Ihd for 1min/ 5 min
at 40°C.
Phd: typical motor power in heavy-duty use.
The current ratings are the same regardless of the supply
voltage within one voltage range.
The ratings apply at 40°C ambient temperature.
At higher temperatures (up to 50°C) the derating is 1 %
IP21
Frame
size
R5
R6
Height
Width
Depth
/ 1°C.
Weight
mm
mm
mm
kg
816
970
265
300
390
440
62
100
For sine filter selections and ratings, contact ABB.
Enclosure
Degree of Protection:
IP21 (Standard)
Paint color:
NCS 1502-Y (RAL 90021/PMS 420C)
3/85
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Low voltage AC drives
Industrial drives, single drives
Free-standing drives
Compact and complete drive
ACS800-02
The ACS800-02 single drive is a unique, extremely compact bookshelf-style
unit with a new innovative free-standing enclosure. The power ratings start
from 45 kW heavy duty rating and go up to 560 kW continuous load rating.
It is available in IP21 protection class.
Fits anywhere
The ACS800-02 drive is extremely compact without sacrificing userfriendliness. When using bookshelf mounting, even side-by-side installation
is possible. In addition to bookshelf mounting, the ACS800-02 offers the
possibility for flat type (sideways) mounting, making it possible to optimize
depth instead of width.
Everything inside
The ACS800-02 has an extensive selection of inbuilt features and options.
Standard features include a choke for harmonic filtering and drive protection,
extensive and flexible I/O, user-friendly control panel with Start-up Assistant
feature and a silent, long lifetime cooling fan.
Inbuilt options include EMC filters, brake chopper, common mode filter
for motor protection and extension modules for additional I/O, fieldbus
and pulse encoder. An enclosure extension is also available for incoming
apparatus, further enhancing the versatility of the drive.
Main standard hardware features
■ IP21 protection class
■ Very narrow bookshelf design
Frame size R7
■ Two mounting directions as standard enabling optimization of depth
■ Harmonic filtering choke inside
■ Input rectifier protection
■ Long lifetime cooling fan and capacitors
■ Extensive, programmable I/O with galvanically isolated inputs
■ Three I/O and fieldbus extension slots inside
■ Alphanumeric, multilingual control panel with start-up assistant feature
■ Large power terminals allowing the use of a wide range of cable sizes
Options for ACS800-02
Inbuilt options:
■ Brake chopper
■ EMC filter for 1st environment, restricted distribution according to
EN 61800-3 (category C2)
■ EMC filter for 2nd environment, unrestricted distribution according to
EN 61800-3 (category C3)
■ Analog and digital I/O extension modules
■ Fieldbus modules
■ Pulse encoder interface module
■ Common mode filters for motor protection
Options available with enclosure extension:
■ Fuse switch
■ Contactor with emergency stop push button
■ 1 or 2 thermistor relays
■ 3 Pt100 relays
■ Cable top entry and exit
■ Customer terminal block
Frame size R7 with enclosure extension
External options:
■ Brake resistor
■ Output filters
■ Ethernet module
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Low voltage AC drives
Industrial drives, single drives
Free-standing drives
Ratings and dimensions
No-overload
Width 2 = Width with the enclosure extension
Light-overload
Heavy-duty
Type/order code
ratings
use
use
use
Icont. max
Imax
Pcont. max
IN
PN
Ihd
Phd
A
A
kW
A
kW
A
kW
UN = 230 V (Ranges 208-240 V). The power ratings are valid at nominal voltage 230 V.
214
326
55
211
55
170
45
ACS800-02-0080-2
253
404
75
248
75
202
55
ACS800-02-0100-2
55
ACS800-02-0120-2
295
432
90
290
90
240 1)
405
588
110
396
110
316
90
ACS800-02-0140-2
447
588
132
440
132
340
90
ACS800-02-0170-2
528
588
160
516
160
370
110
ACS800-02-0210-2
613
840
160
598
160
480
132
ACS800-02-0230-2
693
1017
200
679
200
590 2)
160
ACS800-02-0260-2
3)
200
ACS800-02-0300-2
720
1017
200
704
200
635
UN = 400 V (Ranges 380-415 V). The power ratings are valid at nominal voltage 400 V.
206
326
110
202
110
163
90
ACS800-02-0140-3
248
404
132
243
132
202
110
ACS800-02-0170-3
132
ACS800-02-0210-3
289
432
160
284
160
240 4)
445
588
200
440
200
340
160
ACS800-02-0260-3
521
588
250
516
250
370
200
ACS800-02-0320-3
602
840
315
590
315
477
250
ACS800-02-0400-3
693
1017
355
679
355
590 2)
315
ACS800-02-0440-3
3)
355
ACS800-02-0490-3
720
1017
400
704
400
635
UN = 500 V (Ranges 380-500 V). The power ratings are valid at nominal voltage 500 V.
196
326
132
192
132
162
110
ACS800-02-0170-5
245
384
160
240
160
192
132
ACS800-02-0210-5
289
432
200
284
200
224
160
ACS800-02-0260-5
440
588
250
435
250
340
200
ACS800-02-0320-5
515
588
315
510
315
370
250
ACS800-02-0400-5
550
840
355
545
355
490
315
ACS800-02-0440-5
355
ACS800-02-0490-5
602
840
400
590
400
515 2)
684
1017
450
670
450
590 2)
400
ACS800-02-0550-5
450
ACS800-02-0610-5
718
1017
500
704
500
632 3)
UN = 690 V (Ranges 525-690 V). The power ratings are valid at nominal voltage 690 V.
134
190
132
125
110
95
90
ACS800-02-0140-7
166
263
160
155
132
131
110
ACS800-02-0170-7
5)
5)
166/203
294
160
165/195
160
147
132
ACS800-02-0210-7
326
160/2005)
175/2125)
160/2005)
163
160
ACS800-02-0260-7
175/2305)
315
433
315
290
250
216
200
ACS800-02-0320-7
353
548
355
344
315
274
250
ACS800-02-0400-7
396
656
400
387
355
328
315
ACS800-02-0440-7
445
775
450
426
400
387
355
ACS800-02-0490-7
488
853
500
482
450
426
400
ACS800-02-0550-7
560
964
560
537
500
482
450
ACS800-02-0610-7
size
R7
R8
Height
Width 1
Width 2
Depth
Width
Weight with enclosure
mm
mm
mm
mm
mm
extension *) kg
110
240
234
450
1507
2024
250
347
A)
A)
602
793
524
622
A) B)
A) B)
A)
R7
R7
R7
R8
R8
R8
R8
R8
R8
B)
The dimensions apply to bookshelf mounting. In
flat type mounting the width and depth change
places.
With enclosure extension the depth is increased
by 25 mm due to the switch fuse handle.
*)
Weights are for the basic configuration with
switch fuse, but without contactor and other
options.
Nominal Ratings:
Icont.max: rated current available continuously
R7
R7
R7
R8
R8
R8
R8
R8
without overloadability at 40°C.
R7
R7
R7
R8
R8
R8
R8
R8
R8
Typical Ratings:
Imax: maximum output current. Available for 10 s at
start, otherwise as long as
allowed by drive temperature. Note: max. motor
shaft power is 150 % Phd.
No-overload use
Pcont.max: typical motor power in no-overload use.
Light-overload use
IN: continuous current allowing 110 % IN for 1 min
/ 5 min at 40°C.
PN: typical motor power in light-overload use.
R7
R7
R7
R7
R8
R8
R8
R8
R8
R8
Heavy-duty use
Ihd: continuous current allowing 150 % Ihd for 1 min
/ 5 min at 40°C.
Phd: typical motor power in heavy-duty use.
The current ratings are the same regardless of the
supply voltage within one voltage range.
The ratings apply at 40°C ambient temperature.
At higher temperatures (up to 50°C) the derating
is 1 % / 1°C.
IP21
Frame
Frame
size
LV AC drives
Nominal
Width 1 = Width of the standard unit
Notes:
1)
50 % overload available if Tamb < 35°C. If Tamb =
40°C, max overload is 45 %.
2)
50 % overload available if Tamb < 30°C. If Tamb =
40°C, max overload is 40 %.
3)
50 % overload available if Tamb < 20°C. If Tamb =
40°C, max overload is 30 %.
4)
50 % overload available if Tamb < 25°C. If Tamb =
40°C, max overload is 37 %.
5)
Higher value available if output frequency is
above 41 Hz.
Enclosure
Degree of Protection:
IP21 (Standard)
Paint color: NCS 1502-Y (RAL 90021/PMS 420C)
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Low voltage AC drives
Industrial drives, single drives
Summary of features and options
Ordering
Code
Power & voltage range
230 V
400 V
500 V
690 V
Mounting
Wall mounting
Free-standing
Two mounting directions:
bookshelf / flat
(=sideways)
Cabling
Bottom entry & exit
Top entry & exit
H351+
H353
Degree of protection
IP21 (UL type 1)
IP22 (UL type 1)
B053
IP42 (UL type 1)
B054
IP54 (UL type 12)
B055
IP54R
B059
IP55 (UL type 12)
B056
DTC motor control
DTC
Software 2)
Start-up assistant
Adaptive programming
Optional software
optimized for
different applications
or for enhanced
programmability: for
more details see section
“Application software and
programming”
Control panel
Alphanumeric 4*20
character control panel
Control connections (I/O)
and communications
3 pcs analog inputs,
programmable,
galvanically isolated
2 pcs analog outputs,
programmable
7 pcs digital inputs,
programmable, galvanically
isolated - can be divided
into two groups
3 pcs relay outputs,
programmable
Thermistor relay (1 or 2
pcs)
L505
Pt100 relays
L506
Possibility for external
control voltage
Inbuilt I/O extension
and speed feedback
modules: for more
details see section
“Control connections and
communications”
Inbuilt adapters for
several fieldbuses: for
more details see section
“Control connections and
communications”
EMC filters
EMC 1st environment
(category C2)
E202
EMC 2nd environment,
earthed networks only
(category C3)
E200
EMC 2nd environment,
earthed and unearthed
networks (category C3)
E210
- 01
- 11
- 31
- 02
0.55 - 55 kW
1.1 - 110 kW
1.5 - 110 kW
5.5 - 110 kW
5.5 - 45 kW
11 - 90 kW
15 - 110 kW
37 - 90 kW
5.5 - 45 kW
11 - 90 kW
15 - 110 kW
37 - 90 kW
-
-
-
-
-
-
-
-
-
-
-
-
-
-
3)
3)
3)
3)
3)
3)
3)
3)
-
-
-
4)
-
-
-
- 07
nxR8i
- 17
R6-R8i
- 17
nxR8i
- 37
R6-R8i
- 37
nxR8i
45 - 200 kW
90 - 400 kW 45 - 400 kW 400 - 1400 kW 45 - 400 kW 355 - 1600 kW 45 - 400 kW 355 - 1600 kW
110 - 500 kW 55 - 500 kW 500 - 1900 kW 55 - 500 kW 450 -1 800 kW 55 - 500 kW 450 -1 800 kW
90 - 560 kW 45 - 560 kW 500 - 2800 kW 37 - 450 kW 450 - 2500 kW 37 - 450 kW 450 - 2800 kW
-
5)
- 07
R6-R8
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
3)
3)
3)
3)
3)
3)
3)
3)
3)
3)
3)
3)
5)
5)
6)
5)
6)
5)
6)
-
7)
-
8)
8)
9)
9)
1)
9)
3/88
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Low voltage AC drives
Industrial drives, single drives
Summary of features and options
- 11
- 31
0.55 - 55 kW
1.1 - 110 kW
1.5 - 110 kW
5.5 - 110 kW
5.5 - 45 kW
11 - 90 kW
15 - 110 kW
37 - 90 kW
5.5 - 45 kW
11 - 90 kW
15 - 110 kW
37 - 90 kW
-
-
- 07
nxR8i
-
- 17
nxR8i
- 37
R6-R8i
- 37
nxR8i
-
-
-
-
E208
E205
X
X
X
X
D150
D151
10)
X
-
-
X
X
-
X
-
11)
-
11)
-
A004
-
-
-
-
-
F260
F251
-
-
-
13)
-
-
-
13)
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
F259
-
G304
G320
-
-
-
13)
G300
-
-
-
-
G313
P902
-
-
-
-
Q950
-
-
-
-
14)
pending
pending
-
14)
pending
pending
-
pending
pending
9)
9)
9)
-
-
12)
-
-
11)
-
11)
-
-
-
-
-
-
-
-
-
-
-
-
F253 +
F260
-
F250+
Q951
F250+
Q952
-
-
-
F255+
Q951
-
-
-
-
F255+
Q952
14)
16)
Selectable option, external, no plus code
1)
15)
IP54 or IP54R require line fuses and load switch
F253 + F260.
2)
Software compatibility with different option modules
must be checked from ACS800 software compatibility
(requires also +C111 or +C127 code)
(doc no. 64638211) in ABB Library.
3)
Only in standard software.
4)
Always 3 pcs.
5)
Not for 690 V.
6)
pending
pending
pending
pending
pending
pending
pending
pending
-
ACS800-02 Enclosure extension option
Not available
- 17
R6-R8i
-
Selectable option, inbuilt
-
- 07
R6-R8
45 - 200 kW
90 - 400 kW 45 - 400 kW 400 - 1400 kW 45 - 400 kW 355 - 1600 kW 45 - 400 kW 355 - 1600 kW
110 - 500 kW 55 - 500 kW 500 - 1900 kW 55 - 500 kW 450 -1 800 kW 55 - 500 kW 450 -1 800 kW
90 - 560 kW 45 - 560 kW 500 - 2800 kW 37 - 450 kW 450 - 2500 kW 37 - 450 kW 450 - 2800 kW
-
Standard
X
- 02
Code
LV AC drives
- 01
Ordering
Power & voltage range
230 V
400 V
500 V
690 V
Line filter
AC or DC choke
LCL
Output filters
Common mode filter
du/dt filters
Braking
Brake chopper
Brake resistor
Regenerative braking
Rectifier bridge
12-pulse
Line side apparatus
aR line fuses
gG line fuses
aR line fuses + main
switch and input
terminal cubicle
Main switch
Line contactor +
emergency stop,
category 0
Line contactor +
emergency stop,
category 1
Line contactor without
emergency stop
Air circuit breaker +
emergency stop, category
0
Air circuit breaker +
emergency stop, category
1
Air circuit breaker
Earthing switch
Cabinet options
Control voltage 115 VAC
Control voltage 230 VAC
Cabinet heater (ext.
supply)
Output for motor heater
(ext. supply)
Customized options
Safety options
Prevention of
unexpected start-up
Earth fault monitoring,
earthed mains
Earth fault monitoring,
unearthed mains
Emergency stop (see
Line side apparatus)
Approvals
CE
UL, cUL, CSA
GOST R
C-Tick
Marine design
Only 07-0610-3, 07-0760-5, 17-0640-3, 17-0770-3,
10) Standard in ACS800-01 frame sizes R2 and R3 and
at 690 V also in R4.
11) Not available as IP54 or IP54R, or with C129
(UL approved version of the frame sizes R6 - R8
ACS800-07/ -17/ -37).
12) Basic unit without line fuses and load switch can be
connected to 6- or 12- pulse operation
13) ACS800-02: standard in enclosure extension
(C111, C127).
17-0780-5, 17-0870-5, 37-0640-3, 37-0770-3,
14) UL-type 1 only.
37-0780-5 and 37-0870-5.
15) Option if enclosure extension is used.
7)
Available for R6 only.
16) Type approval (ABS, Bureau Veritas, DNV, GL,
8)
Selectable option, inbuilt in frame size R6.
9)
Not available for R6.
Lloyd’s and RINA) with option +C132.
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Low voltage AC drives
Industrial drives, single drive modules
Main features
ACS800-04 single drive modules
ACS800-04
ACS800-04 drives are single drive modules that are optimised for building
into customers’ own cabinets. They have been designed to minimise the
cabinet space used, make cabinet assembly as easy as possible, and give
maximum flexibility. The power range is from 0.55 kW up to 1900 kW. All
the drives, regardless of the power and voltage, have the same customer
interface and I/O making system design and training easier.
The units have everything necessary inbuilt. That includes, for example, inbuilt
chokes for harmonic filtering as standard, inbuilt braking chopper and inbuilt
EMC filtering (both are optional in some frame sizes), making cabinet assembly
easier. There is also a wide selection of different I/O and communications
options. There is also a variety of external accessories available.
Frame size R2
There is also a wide selection of different I/O and communications options.
In addition to them there is available a selection of external accessories.
Frame size R3
To optimise the use of the cabinet space, most of the ACS800-04 modules
can be mounted side by side. The modules themselves are not only designed
for cabinet assembly, but covering documentation is also available. This
documentation provides examples of different cabinet installations and circuit
drawings, and hints on the selection of auxiliary equipment.
Main standard hardware features
Common:
■ Optimised design for cabinet assembly
■ Easy access to power terminals
■ Compact design
■ Side by side mounting (excl. versions with side exit)
■ Harmonic filtering choke inside
■ Long lifetime cooling fan and capacitors
■ Extensive, programmable I/O with galvanically isolated inputs
■ Three I/O and fieldbus extension slots inside
■ Large power terminals allowing use of a wide range of cable sizes
■ Block programming possibility
Frame size R4
Frame size R5
Frame size R6
Frame sizes R2 - R6:
■ Power range 0.55 to 132 kW
■ Voltage range 230 to 690 V
■ Mounting on the cabinet wall
■ IP20 enclosure class
■ Inbuilt brake chopper (R2-R3; at 690 V also R4)
■ Easy access to I/O terminals (control board inside the module)
Frame sizes R7 & R8:
■ Power range 45 to 560 kW
■ Voltage range 230 to 690 V
■ Mounting on the cabinet wall or floor
■ IP00 enclosure class
■ Input power cable connection from the top for optimising cabinet size and
cabling inside cabinet
■ Motor cable connection on the side of the module (side selectable) for
maximized flexibility and optimised cabinet design (with ACS800-04M,
frame size R7, bottom exit can also be selected)
■ Modular design allowing a wide variety of variants
■ Free location and easy access of I/O terminals (control board outside the
module)
■ Instructions available for installing modules in Rittal TS8 cabinet
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Low voltage AC drives
ACS800-04/04M
Frame sizes nxD4 + nxR8i:
■ Power range 400 to 1900 kW
■ Voltage range 380 to 690 V
■ Mounting on the cabinet floor
■ IP00 enclosure class
■ Wheels to make module manoeuvring easy
■ Load switch
■ du/dt filters inside of the module
■ Common mode filters for motor protection
■ Plug connector mechanical kits
■ Free location and easy access of I/O terminals (control board outside the
module)
Options for ACS800-04
Inbuilt options:
■ Analogue and digital I/O extension modules
■ Fieldbus modules
■ Pulse encoder interface module
■ Motion control and other control solution software
■ Prevention of unexpected start-up
■ Control panel
Frame size R7
ACS800-04
LV AC drives
Industrial drives, single drive modules
Main features
Options for frame sizes R2 - R6:
■ Inbuilt brake chopper (R4 - R6)
■ EMC filter for 2nd environment, unrestricted distribution according to
EN 61800-3 (Category C3)
■ EMC filter for 1st environment, restricted distribution according to
EN 61800-3 (Category C2)
■ Flange mounting
Options for frame sizes R7 & R8:
■ Inbuilt brake chopper
■ IP20 enclosure class (for some -04M mounting variants)
■ EMC filter for 2nd environment, unrestricted distribution according to
EN 61800-3 (Category C3)
■ EMC filter for 1st environment, restricted distribution according to
EN 61800-3 (Category C2) (-04M only requires also EMC enclosure)
■ Bottom exit of motor cables (frame size R7 -04M only)
■ Flat (= sideways) mounting (-04M only)
■ Various output busbar options (ACS800-04M)
■ Common mode filters for motor protection
Options for frame sizes nxD4 + nxR8i:
■ Brake chopper module
■ Inbuilt contactor
Frame size D4
Frame size R8i
Examples of external options:
■ Control panel and mounting platform
■ Brake resistor
■ Output filters
■ Ethernet module
■ Control panel mounting platform for cabinet door or inside the cabinet
■ Front-end AC fuses (n*R8i only)
■ Air circuit breaker (n*R8i only)
■ DC-fuses, fuse bases, mechanical kits (n*R8i only)
■ Mechanical accessories in Rittal TS8 (n*R8i only)
■ IP21 - IP54 cabinet door / roof mechanical kits
■ Mechanical cabinet accessories kits
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Low voltage AC drives
Industrial drives, single drive modules
Technical specification
Mains connection
Environmental limits
Voltage and
3-phase, U2IN = 208 to 240 V, ± 10 %,
Ambient temperature
power range
except multidrive and nxR8i ACS800-04 modules
Transport
-40...+70°C
3-phase, U3IN = 380 to 415 V, ± 10 %
Storage
-40...+70°C
3-phase, U5IN = 380 to 500 V, ± 10 %
Operation
3-phase, U7IN = 525 to 690 V, ± 10 %
ACS800-04
Frequency
48 to 63 Hz
Power factor
cosϕ1= 0.98 (fundamental)
cosϕ = 0.93...0.95 (total)
40...50°C at reduced output current
(1 % / 1°C)
ACS800-x04
(1 % / 1°C)
cosϕ1= 1 (fundamental)
cosϕ = 0.99 (total)
0...+50°C, no frost allowed
40...50°C at reduced output current
Power factor (ACS800-11/-31/-17/-37)
ISU
-15...+50°C, no frost allowed
Cooling method:
Dry clean air
Altitude
Efficiency (at nominal power)
ACS800-04
98 %
0...1000 m
without derating
ACS800-x04
98 %
1000...4000 m
with derating ~ (1 % / 100 m)
Relative humidity
5 to 95 %, no condensation allowed
(690 V units 1000...2000 m with derating)
97 % with IGBT supply unit
Mains connection
Voltage
3-phase output voltage 0...U2IN//U3IN//U5IN//U7IN
for > 500 V units
fplease see “Filter selection table for ACS800”
Degree of protection
IP00
Standard for -04 and 04(M) frame sizes R7,
R8 and nxR8i
IP20
Standard for -04 frame sizes R2-R6 and
Paint colour
NCS 1502-Y
(0...±100 Hz with inbuilt du/dt filters)
Contamination levels
No conductive dust allowed
Field weakening point
8...300 Hz
Storage
IEC60721-3-1, class 1C2 (chemical gases),
Motor control
ABB’s Direct Torque Control (DTC)
Torque control:
Torque step rise time:
Open loop
<5 ms with nominal torque
Closed loop
<5 ms with nominal torque
under the du/dt filters on page 32
Frequency
0...±300 Hz
option for some -04(M) variants
(0...±120 Hz with external du/dt or sine filters)
(RAL 90021, PMS 420 C)
Class 1S2 (solid particles)
Transportation
IEC60721-3-2, Class 2C2 or 3C2* (chemical gases),
Operation
IEC60721-3-3, Class 3C2 (chemical gases), Class
Class 2S2 (solid particles)
Non-linearity:
3S2 (solid particles without airinlet filters)
Open loop
±4 % with nominal torque
C = chemically active substances
Closed loop
±1 % with nominal torque
S = mechanically active substances
Speed control:
Static accuracy:
* coated circuit boards
Open loop
10 % of motor slip
Closed loop
0.01 % of nominal speed
Dynamic accuracy:
Open loop
0.3...0.4 % sec. with 100 % torque step
Closed loop
0.1...0.2 % sec. with 100 % torque step
Product compliance
CE
Low Voltage Directive 73/23/EEC with amendment 93/68/EEC
Machinery Directive 98/37/EC
EMC Directive 89/336/EEC with amendment 93/68/EEC
Quality assurance system ISO 9001 and
Environmental system ISO 14001
UL, cUL 508A or 508C and CSA C22.2 NO.14-95, C-Tick, GOST R
EMC according to EN 61800-3/A11 (2000),
EN 61800-3 (2004)
2nd environment, unrestricted distribution category C3 - as option in ACS800-04
up to frame size R8
1st environment, restricted distribution category C2 as option up to 1000 A input
current
Available options are shown in the Summary of features and options table.
Please see pages 3/86 - 87.
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Low voltage AC drives
Industrial drives, single drive modules
Ratings and dimensions
Ratings and dimensions
Nominal Ratings:
Icont.max: rated current available continuously without
No-overload
Light-overload
Heavy-duty
ratings
use
use
use
overloadability at 40°C.
Type/order code
Icont. max
Imax
Pcont. max
IN
PN
Ihd
Phd
A
A
kW
A
kW
A
kW
UN = 230 V (Range 208-240 V). The power ratings are valid at nominal voltage 230 V.
5.1
6.5
1.1
4.7
0.75
3.4
0.55
ACS800-04-0001-2
6.5
8.2
1.5
6
1.1
4.3
0.75
ACS800-04-0002-2
8.5
10.8
1.5
7.7
1.5
5.7
1.1
ACS800-04-0003-2
10.9
13.8
2.2
10.2
2.2
7.5
1.5
ACS800-04-0004-2
13.9
17.6
3
12.7
3
9.3
2.2
ACS800-04-0005-2
19
24
4
18
4
14
3
ACS800-04-0006-2
25
32
5.5
24
5.5
19
4
ACS800-04-0009-2
34
46
7.5
31
7,5
23
5.5
ACS800-04-0011-2
44
62
11
42
11
32
7.5
ACS800-04-0016-2
55
72
15
50
11
37
7.5
ACS800-04-0020-2
72
86
18.5
69
18.5
49
11
ACS800-04-0025-2
86
112
22
80
22
60
15
ACS800-04-0030-2
103
138
30
94
22
69
18.5
ACS800-04-0040-2
141
164
37
132
37
97
30
ACS800-04-0050-2
166
202
45
155
45
115
30
ACS800-04-0060-2
202
282
55
184
55
141
37
ACS800-04-0070-2
214
326
55
211
55
170
45
ACS800-04(M)-0080-2
253
404
75
248
75
202
55
ACS800-04(M)-0100-2
295
432
90
290
90
240 4)
55
ACS800-04(M)-0120-2
405
588
110
396
110
316
90
ACS800-04(M)-0140-2
447
588
132
440
132
340
90
ACS800-04(M)-0170-2
528
588
160
516
160
370
110 ACS800-04(M)-0210-2
613
840
160
598
160
480
132 ACS800-04(M)-0230-2
693
1017
200
679
200
590 2)
160 ACS800-04(M)-0260-2
3)
200 ACS800-04(M)-0300-2
720
1017
200
704
200
635
UN = 400 V (Range 380-415 V). The power ratings are valid at nominal voltage 400 V.
5.1
6.5
1.5
4.7
1.5
3.4
1.1
ACS800-04-0003-3
6.5
8.2
2.2
5.9
2.2
4.3
1.5
ACS800-04-0004-3
8.5
10.8
3
7.7
3
5.7
2.2
ACS800-04-0005-3
10.9
13.8
4
10.2
4
7.5
3
ACS800-04-0006-3
13.9
17.6
5.5
12.7
5.5
9.3
4
ACS800-04-0009-3
19
24
7.5
18
7.5
14
5.5
ACS800-04-0011-3
25
32
11
24
11
19
7.5
ACS800-04-0016-3
34
46
15
31
15
23
11
ACS800-04-0020-3
40
46
22
39
18.5
28
15
ACS800-04-0023-3
44
62
22
41
18.5
32
15
ACS800-04-0025-3
55
72
30
50
22
37
18.5
ACS800-04-0030-3
59
72
30
57
30
41
22
ACS800-04-0035-3
72
86
37
69
30
49
22
ACS800-04-0040-3
86
112
45
80
37
60
30
ACS800-04-0050-3
103
138
55
100
55
69
37
ACS800-04-0060-3
141
164
75
132
55
97
45
ACS800-04-0070-3
166
202
90
155
75
115
55
ACS800-04-0100-3
202
282
110
184
90
141
75
ACS800-04-0120-3
225
282
110
220
110
162 4)
90
ACS800-04-0130-3
206
326
110
202
110
163
90
ACS800-04(M)-0140-3
248
404
132
243
132
202
110 ACS800-04(M)-0170-3
289
432
160
284
160
240 1)
132 ACS800-04(M)-0210-3
445
588
200
440
200
340
160 ACS800-04(M)-0260-3
521
588
250
516
250
370
200 ACS800-04(M)-0320-3
602
840
315
590
315
477
250 ACS800-04(M)-0400-3
2)
693
1017
355
679
355
590
315 ACS800-04(M)-0440-3
3)
720
1017
400
704
400
635
355 ACS800-04(M)-0490-3
879
1315
500
844
500
657
400
ACS800-04-0610-3
1111
1521
630
1067
630
831
450
ACS800-04-0770-3
1255
1877
710
1205
710
939
500
ACS800-04-0870-3
1452
1988
800
1394
800
1086
630
ACS800-04-1030-3
1770
2648
1000
1699
1000
1324
710
ACS800-04-1230-3
2156
2951
1200
2070
1200
1613
900
ACS800-04-1540-3
2663
3984
1450
2556
1450
1992
1120
ACS800-04-1850-3
Type
R2
R3
R4
R5
R6
R7
R8
D4
2xD4
3xD4
2xR8i
3xR8i
4xR8i
Height
mm
370
420
490
602
700
1121/1152/1126
1564/1596 8)
1480
1480
1480
1397
1397
1397
7)
Width
mm
165
173
240
265
300
427/632/264
562/779 8)
234
234 9)
234 9)
245 9)
245 9)
245 9)
7)
Depth
mm
193 6)
232 6)
253 6)
276
399
473/259/467
568/403 8)
400 10)
400 10)
400 10)
596
596
596
7)
Weight
kg
8
13
24
32
64
100
205
180
360
540
300
450
600
Frame
size
Imax: maximum output current. Available for 10 s
at start, otherwise as long as allowed by drive
R2
R2
R2
R2
R2
R3
R3
R3
R4
R4
R5
R5
R5
R6
R6
R6
R7
R7
R7
R8
R8
R8
R8
R8
R8
temperature. Note: max. motor shaft power is 150
% Phd.
Typical Ratings:
No-overload use
Pcont.max: typical motor power in no-overload use.
Light-overload use
IN: continuous current allowing 110 % IN for 1min /
5 min at 40°C.
LV AC drives
Nominal
PN: typical motor power in light-overload use.
Heavy-duty use
Ihd: continuous current allowing 150 % Ihd for 1min /
5 min at 40°C.
Phd: typical motor power in heavy-duty use.
The current ratings are the same regardless of the
supply voltage within one voltage range.
R2
R2
R2
R2
R2
R3
R3
R3
R3
R4
R4
R4
R5
R5
R5
R6
R6
R6
R6
R7
R7
R7
R8
R8
R8
R8
R8
1xD4 + 2xR8i
2xD4 + 2xR8i
2xD4 + 2xR8i
2xD4 + 2xR8i
2xD4 + 3xR8i
3xD4 + 3xR8i
3xD4 + 4xR8i
The ratings apply at 40°C ambient temperature.
At higher temperatures (up to 50°C) the derating is
1 % / 1°C.
Notes:
1)
50 % overload available if Tamb < 25°C. If Tamb =
2)
50 % overload available if Tamb < 30°C. If Tamb =
40°C, max overload is 37 %.
40°C, max overload is 40 %.
3)
50 % overload available if Tamb < 20°C. If Tamb =
40°C, max overload is 30 %.
4)
50 % overload available if Tamb < 35°C. If Tamb =
40°C, max overload is 45 %.
5)
Higher value available if output frequency is
above 41Hz.
6)
Please note that use of control panel or I/O
extension or communication options increases
the depth.
7)
Bookshelf (in ACS800-04M +H354) / flat (+H360) /
8)
Bookshelf (in ACS800-04M +H354) / flat (+H360)
bottom exit (+H352) version.
mounting.
9)
10)
Single module only.
Cable connections need additional space
(about 200 mm) behind the module.
Enclosure
Degree of Protection:
IP00 standard for 04 and 04(M) frame sizes R7,
R8 and nxR8i
IP20 standard for -04 frame sizes R2 - R6,
option for some 04(M) variants
Paint color: RAL 90021/PMS 420C)
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Low voltage AC drives
Industrial drives, single drive modules
Ratings and dimensions
Ratings and dimensions
Nominal Ratings:
Icont.max: rated current available continuously without
Nominal
No-overload
Light-overload
Heavy-duty
ratings
use
use
use
Icont. max
Imax
Pcont. max
IN
PN
A
A
kW
A
kW
UN = 500 V (Range 380-500 V). The power ratings are valid
4.9
6.5
2.2
4.5
2.2
6.2
8.2
3
5.6
3
8.1
10.8
4
7.7
4
10.5
13.8
5.5
10
5.5
13.2
17.6
7.5
12
7.5
19
24
11
18
11
25
32
15
23
15
34
46
18.5
31
18.5
38
46
22
37
22.0
42
62
22
39
22
48
72
30
44
30
56
72
37
54
37
65
86
37
61
37
79
112
45
75
45
96
138
55
88
55
124
164
75
115
75
157
202
90
145
90
180
282
110
163
110
209
282
132
204
132
196
326
132
192
132
245
384
160
240
160
289
432
200
284
200
440
588
250
435
250
515
588
315
510
315
550
840
355
545
355
602
840
400
590
400
684
1017
450
670
450
718
1017
500
704
500
883
1321
630
848
630
1050
1524
710
1008
710
1258
1882
900
1208
900
1372
1991
1000
1317
1000
1775
2655
1250
1704
1200
2037
2956
1450
1956
1400
2670
3901
1900
2563
1850
overloadability at 40°C.
Type/order code
Ihd
Phd
A
kW
at nominal voltage 500 V.
3.4
1.5
ACS800-04-0004-5
4.2
2.2
ACS800-04-0005-5
5.6
3
ACS800-04-0006-5
7.5
4
ACS800-04-0009-5
9.2
5.5
ACS800-04-0011-5
13
7.5
ACS800-04-0016-5
18
11
ACS800-04-0020-5
23
15
ACS800-04-0025-5
27
19
ACS800-04-0028-5
32
18.5
ACS800-04-0030-5
36
22
ACS800-04-0040-5
39
22
ACS800-04-0045-5
50
30
ACS800-04-0050-5
60
37
ACS800-04-0060-5
69
45
ACS800-04-0070-5
88
55
ACS800-04-0100-5
113
75
ACS800-04-0120-5
141
90
ACS800-04-0140-5
2)
162
110
ACS800-04-0150-5
162
110 ACS800-04(M)-0170-5
192
132 ACS800-04(M)-0210-5
224
160 ACS800-04(M)-0260-5
340
200 ACS800-04(M)-0320-5
370
250 ACS800-04(M)-0400-5
490
315 ACS800-04(M)-0440-5
2)
515
355 ACS800-04(M)-0490-5
2)
590
400 ACS800-04(M)-0550-5
3)
632
450 ACS800-04(M)-0610-5
660
500
ACS800-04-0760-5
785
560
ACS800-04-0910-5
941
630
ACS800-04-1090-5
1026
710
ACS800-04-1210-5
1328
900
ACS800-04-1540-5
1524
1120
ACS800-04-1820-5
1997
1400
ACS800-04-2310-5
Frame
size
Imax: maximum output current. Available for 10 s
at start, otherwise as long as allowed by drive
R2
R2
R2
R2
R2
R3
R3
R3
R3
R4
R4
R4
R5
R5
R5
R6
R6
R6
R6
R7
R7
R7
R8
R8
R8
R8
R8
R8
1xD4 + 2xR8i
2xD4 + 2xR8i
2xD4 + 2xR8i
2xD4 + 2xR8i
2xD4 + 3xR8i
3xD4 + 3xR8i
3xD4 + 4xR8i
temperature. Note: max. motor shaft power is 150
% Phd.
Typical Ratings:
No-overload use
Pcont.max: typical motor power in no-overload use.
Light-overload use
IN: continuous current allowing 110 % IN for 1min /
5 min at 40°C.
PN: typical motor power in light-overload use.
Heavy-duty use
Ihd: continuous current allowing 150 % Ihd for 1min /
5 min at 40°C.
Phd: typical motor power in heavy-duty use.
The current ratings are the same regardless of the
supply voltage within one voltage range.
The ratings apply at 40°C ambient temperature.
At higher temperatures (up to 50°C) the derating is
1 % / 1°C.
Notes:
1)
50 % overload available if Tamb < 25°C. If Tamb =
40°C, max overload is 37 %.
2)
Type
R2
R3
R4
R5
R6
R7
R8
D4
2xD4
3xD4
2xR8i
3xR8i
4xR8i
Height
mm
370
420
490
602
700
1121/1152/1126
1564/1596 8)
1480
1480
1480
1397
1397
1397
7)
Width
mm
165
173
240
265
300
427/632/264
562/779 8)
234
234 9)
234 9)
245 9)
245 9)
245 9)
7)
Depth
mm
193 6)
232 6)
253 6)
276
399
473/259/467
568/403 8)
400 10)
400 10)
400 10)
596
596
596
7)
Weight
kg
8
13
24
32
64
100
205
180
360
540
300
450
600
50 % overload available if Tamb < 30°C. If Tamb =
40°C, max overload is 40 %.
3)
50 % overload available if Tamb < 20°C. If Tamb =
40°C, max overload is 30 %.
4)
50 % overload available if Tamb < 35°C. If Tamb =
40°C, max overload is 45 %.
5)
Higher value available if output frequency is
6)
Please note that use of control panel or I/O
above 41Hz.
extension or communication options increases
the depth.
7)
Bookshelf (in ACS800-04M +H354) / flat (+H360) /
bottom exit (+H352) version.
8)
Bookshelf (in ACS800-04M +H354) / flat (+H360)
9)
Single module only.
mounting.
10)
Cable connections need additional
space
(about 200 mm) behind the module.
Enclosure
Degree of Protection:
IP00 standard for 04 and 04(M) frame sizes R7,
R8 and nxR8i
IP20 standard for -04 frame sizes R2 - R6,
option for some 04(M) variants
Paint color: RAL 90021/PMS 420C
3/94
1SDC007200C0202
0302_LVACdrives.indd 94
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Low voltage AC drives
Industrial drives, single drive modules
Ratings and dimensions
Ratings and dimensions
Nominal Ratings:
Icont.max: rated current available continuously without
No-overload
Light-overload
Heavy-duty
ratings
use
use
use
Icont. max
A
UN = 690 V
13
17
22
25
33
36
51
57
79
93
113
134
166
166/2035)
175/2305)
315
353
396
445
488
560
628
729
885
953
1258
1414
1774
1866
Imax
Pcont. max
IN
PN
A
kW
A
kW
(Range 525-690 V). The power ratings are valid
14
11
11.5
7.5
19
15
15
11
28
18.5
20
15
38
22
23
18.5
44
30
30
22
54
30
34
30
68
45
46
37
84
55
52
45
104
75
73
55
124
90
86
75
172
110
108
90
190
132
125
110
263
160
155
132
5)
294
160
165/195
160
5)
5)
326
160/200
175/212
160/2005)
433
315
290
250
548
355
344
315
656
400
387
355
775
450
426
400
853
500
482
450
964
560
537
500
939
630
603
630
1091
710
700
710
1324
800
850
800
1426
900
915
900
1882
1200
1208
1200
2115
1400
1357
1400
2654
1700
1703
1700
2792
1900
1791
1800
overloadability at 40°C.
Type/order code
Ihd
Phd
A
kW
at nominal voltage 690 V.
8.5
5.5
ACS800-04-0011-7
11
7.5
ACS800-04-0016-7
15
11
ACS800-04-0020-7
19
15
ACS800-04-0025-7
22
18.5
ACS800-04-0030-7
27
22
ACS800-04-0040-7
34
30
ACS800-04-0050-7
42
37
ACS800-04-0060-7
54
45
ACS800-04-0070-7
62
55
ACS800-04-0100-7
86
75
ACS800-04-0120-7
95
90
ACS800-04(M)-0140-7
131
110 ACS800-04(M)-0170-7
147
132 ACS800-04(M)-0210-7
163
160 ACS800-04(M)-0260-7
216
200 ACS800-04(M)-0320-7
274
250 ACS800-04(M)-0400-7
328
315 ACS800-04(M)-0440-7
387
355 ACS800-04(M)-0490-7
426
400 ACS800-04(M)-0550-7
482
450 ACS800-04(M)-0610-7
470
500
ACS800-04-0750-7
545
560
ACS800-04-0870-7
662
630
ACS800-04-1060-7
713
710
ACS800-04-1160-7
941
900
ACS800-04-1500-7
1058
1000
ACS800-04-1740-7
1327
1250
ACS800-04-2120-7
1396
1400
ACS800-04-2320-7
Frame
size
Imax: maximum output current. Available for 10 s
at start, otherwise as long as allowed by drive
R4
R4
R4
R4
R4
R4
R5
R5
R6
R6
R6
R7
R7
R7
R7
R8
R8
R8
R8
R8
R8
1xD4 + 2xR8i
1xD4 + 2xR8i
1xD4 + 2xR8i
2xD4 + 2xR8i
2xD4 + 3xR8i
2xD4 + 3xR8i
2xD4 + 4xR8i
3xD4 + 4xR8i
temperature. Note: max. motor shaft power is 150
% Phd.
Typical Ratings:
No-overload use
Pcont.max: typical motor power in no-overload use.
Light-overload use
IN: continuous current allowing 110 % IN for 1min /
5 min at 40°C.
PN: typical motor power in light-overload use.
LV AC drives
Nominal
Heavy-duty use
Ihd: continuous current allowing 150 % Ihd for 1min /
5 min at 40°C.
Phd: typical motor power in heavy-duty use.
The current ratings are the same regardless of the
supply voltage within one voltage range.
The ratings apply at 40°C ambient temperature.
At higher temperatures (up to 50°C) the derating is
1 % / 1°C.
Type
R2
R3
R4
R5
R6
R7
R8
D4
2xD4
3xD4
2xR8i
3xR8i
4xR8i
Height
mm
370
420
490
602
700
1121/1152/1126
1564/1596 8)
1480
1480
1480
1397
1397
1397
7)
Width
mm
165
173
240
265
300
427/632/264
562/779 8)
234
234 9)
234 9)
245 9)
245 9)
245 9)
7)
Depth
mm
193 6)
232 6)
253 6)
276
399
473/259/467
568/403 8)
400 10)
400 10)
400 10)
596
596
596
7)
Weight
kg
8
13
24
32
64
100
205
180
360
540
300
450
600
Notes:
1)
50 % overload available if Tamb < 25°C. If Tamb =
40°C, max overload is 37 %.
2)
50 % overload available if Tamb < 30°C. If Tamb =
40°C, max overload is 40 %.
3)
50 % overload available if Tamb < 20°C. If Tamb =
40°C, max overload is 30 %.
4)
50 % overload available if Tamb < 35°C. If Tamb =
40°C, max overload is 45 %.
5)
Higher value available if output frequency is
6)
Please note that use of control panel or I/O
above 41Hz.
extension or communication options increases
the depth.
7)
Bookshelf (in ACS800-04M +H354) / flat (+H360) /
bottom exit (+H352) version.
8)
Bookshelf (in ACS800-04M +H354) / flat (+H360)
9)
Single module only.
mounting.
10)
Cable connections need additional
space
(about 200 mm) behind the module.
Enclosure
Degree of Protection:
IP00 standard for 04 and 04(M) frame sizes R7,
R8 and nxR8i
IP20 standard for -04 frame sizes R2 - R6,
option for some 04(M) variants
Paint color: RAL 90021/PMS 420C
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Low voltage AC drives
Industrial drives, single drive modules
Summary of features and options
Ordering
04
04 (M)
04
104 (inverters)
204 (ISU)
Code
Power & voltage range
Mounting
Wall mounting
Free-standing
Two mounting directions: bookshelf / H354 or
flat (=sideways)
H360
Side by side mounting
Flange mounting
Separate drive control unit (RDCU)
Wheels for easy manoeuvring of
the module
Cabling
Supply bottom entry (module
terminals)
Supply top entry (module terminals)
Bottom exit (module terminals)
Side exit (module terminals)
400 V: 145 - 2435 kW
500 V: 185 - 3045 kW
690 V: 250 - 4200 kW
-
10)
16)
10)
16)
-
-
-
-
-
-
-
-
-
1)
-
-
11)
-
-
12)
-
Top exit in the module
DC and brake chopper output
busbars
H356
DC and brake chopper outputs on
different sides of the module
H363
Vertical busbars for easy motor cable (H355)
connection
Vertical busbars for easy DC/brake
chopper cable connection
Enclosure class
IP00 (UL open chassis)
IP20 (UL open chassis)
DTC motor control
DTC
Software 5)
Start-up assistant
Adaptive programming
Motion control
Optional softwares optimised for
different applications or for enhanced
programmability: for more details
see section “Application software
and programming”
Control panel
Alphanumeric 4*20 character
control panel
Control panel mounting platform
R2 - R6
R7 - R8
nxR8i
R2i - 4*R8i
R7i - 4*R8i
230 V: 0.55 - 55 kW 230 V: 45 - 200 kW
400 V: 1.1 - 110 kW 400 V: 90 - 400 kW 400 V: 400 - 1450 kW 400 V: 1.1 - 1600 kW 400 V: 60 - 1740 kW
500 V: 1.5 - 132 kW 500 V: 110 - 500 kW 500 V: 500 - 1900 kW 500 V: 1.5 - 2000 kW 500 V: 70 - 1975 kW
690 V: 5.5 - 110 kW 690 V: 90 - 560 kW 690 V: 500 - 1900 kW 690 V: 5.5 - 1800 kW 690 V: 60 - 1820 kW
C135
H352
H354 or
H360
304 and 704
(supply units)
D3 - 5*D4
12)
10)
12)
-
-
-
-
-
-
-
-
-
-
-
-
-
-
3)
-
-
-
-
3)
-
-
-
-
4)
-
-
-
-
3)
-
-
12)
2)
-
-
(H362)
B060
6)
6)
6)
6)
6)
6)
6)
6)
N685
J400
J410 or
J413
Control connections (I/O) and
communications
3 pcs analogue inputs, programmable, galvanically isolated
2 pcs analogue outputs,
programmable
7 pcs digital inputs, programmable,
galvanically isolated - can be divided
into two groups
3 pcs relay outputs, programmable
Possibility for external control
voltage
In-built I/O extension and speed
feedback modules: for more details
see section “Control connections
and communications”
In-built adapters for several
fieldbuses: for more details see
section “Control connections and
communications”
EMC filters
EMC 1st enviroment (Category C2)
E202
EMC 2nd enviroment, earthed
E200
networks only (Category C2)
EMC 2nd enviroment, earthed and
unearthed networks (Category C3)
E210
X
-
-
-
-
X
-
X
-
9)
9)
9)
9)
9)
9)
9)
9)
-
-
-
7)
X 7)
-
-
-
-
-
-
-
-
-
-
-
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Low voltage AC drives
Industrial drives, single drive modules
Summary of features and options
04
04 (M)
04
104 (inverters)
204 (ISU)
Code
Power & voltage range
Line filter
AC or DC choke
LCL
Output filters
Common mode filter
du/dt filters
Braking
Brake chopper
R2 - R6
R7 - R8
nxR8i
R2i - 4*R8i
R7i - 4*R8i
230 V: 0.55 - 55 kW 230 V: 45 - 200 kW
400 V: 1.1 - 110 kW 400 V: 90 - 400 kW 400 V: 400 - 1450 kW 400 V: 1.1 - 1600 kW 400 V: 60 - 1740 kW
500 V: 1.5 - 132 kW 500 V: 110 - 500 kW 500 V: 500 - 1900 kW 500 V: 1.5 - 2000 kW 500 V: 70 - 1975 kW
690 V: 5.5 - 110 kW 690 V: 90 - 560 kW 690 V: 500 - 1900 kW 690 V: 5.5 - 1800 kW 690 V: 60 - 1820 kW
E208
-
D150
8)
Brake resistor
Regenerative braking
Rectifier bridge
6-pulse (can be connected as a 12pulse one also)
Line side apparatus
In-built load switch
In-built contactor
F250
Safety options
Prevention of unexpected start-up
Q950
Earth fault monitoring, earthed
network
Earth fault monitoring, unearthed
mains
Approvals
CE
UL, cUL, CSA
GOST R
C-Tick
Auxiliary options
Fuses , fuse bases
Dc- fuse switch
Contactor or braker
Assembly kits for Rittal TS8 cabinets
IP21 - IP54 door / roof kits
-
-
-
-
-
-
-
X
3)
-
-
-
304 and 704
(supply units)
D3 - 5*D4
400 V: 145 - 2435 kW
500 V: 185 - 3045 kW
690 V: 250 - 4200 kW
-
-
16)
14)
16)
-
-
-
-
-
-
-
-
15)
-
-
-
-
-
-
pending
pending
-
-
LV AC drives
Ordering
pending
pending
-
pending
-
pending
-
Standard
Option inbuilt
X
External accessory, with plus code
External accessory, no plus code
ACS800-04M option
-
Not available
1)
R7 frame size -04M: bottom exit version (+H352) has only wall mounting possibility.
2)
R7 frame size only.
3)
option in ACS800-04M.
4)
Not available for all variants.
5)
Software compatibility with different option modules must be checked from
ACS800 software compatibility (doc no. 64638211) in ABB Library.
6)
Only in standard software.
7)
Not for 690V.
8)
Standard in frame sizes R2 and R3 and at 690 V also in R4.
9)
Fixed I/O in ISU and DSU.
10) Frame sizes R2i-R7i.
11) Frame sizes R2i-R5i inside of the module.
12) Frame sizes R8i-4xR8i D3-5xD4.
13) Not in frame sizes R2i-R7i.
14) Optional in frame sizes R2i-R7i and 400V/500V R8i.
15) Not in frame size D3.
16) R8i-4xR8i.
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Medium
AC driv
Medium voltage AC drives
0303_MVACdrives.indd 98
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Medium voltage AC drives
Medium voltage AC drives
Overview ......................................................................................................................
The complete range .....................................................................................................
Products overview ........................................................................................................
ACS 1000 ...............................................................................................................
ACS 1000i...............................................................................................................
ACS 5000 ...............................................................................................................
ACS 6000 ...............................................................................................................
MEGADRIVE-LCI .....................................................................................................
v
0303_MVACdrives.indd 99
MV AC drives
Contents
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Medium voltage AC drives
Overview
Product
ACS 1000
Product Family
ACS 5000
Type of Converter
VSI-NPC
Voltage Source Inverter
Neutral-Point Clamped
VSI-MF
Voltage Source Inverter
Multilevel-Fuselss
Typical Applications
Pumps, fans, conveyors, extruders,
mixers, compressors, grinding mills,
Suitable for retrofit of existing motors
Compressors, extruders, pumps, fans,
grinding mills, conveyors, marine
propulsion, bar and rod mills, blast
furnance blowers
Typical System Diagram
ACS 1000
ACS 1000i
Converter Cooling
Air (A) / Water (W)
Air (A) / Water (W)
Power Range
A:
W:
A:
W:
Input Section
Diodes: 12/24-pulse rectifier
Diodes: 36-pulse rectifier
Output Section
IGCTs: 3-level VSI
sinusoidal output
IGCTs: 5-level VSI-MF
9-level output waveform
Output Voltage
2.3/3.3/4.0/4.16 kV; optional: 6.0/6.6 kV
with step-up transformer
6.0–6.9 kV
Optional: 4.16 kV
Maximum Output Frequency
66Hz (optional 82.5Hz)
75Hz (higher optional)
Field Weakening
> 45Hz (max. 1:1.5)
> 30Hz (lower optional)
Special Features & Benefits
* Sinusoidal output
* Constant network power factor
over whole speed range
* DTC (Direct Torque Control)
* Fuseless
* Constant network power factor
over whole speed range
* DTC (Direct Torque Control)
* Fuseless
Options
* Braking chopper
* Synchronous bypass
* Integrated input transformer
* Braking chopper
* Application I/O supervision,
interlockings
* Integrated input transformer
Type of Motor
Induction motor
Induction, synchronous or permanent
magnet motor
315kW–2MW
1.8–5MW
2–7MW
5–24MW
Speed-Torque Quadrants
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Medium voltage AC drives
Overview
ACS 6000
MEGADRIVE-LCI
Type of Converter
VSI-NPC
Voltage Source Inverter
Neutral-Point Clamped
LCI
Load Commutated Inverter
Typical Applications
Pumps, fans, conveyors, extruders,
compressors, grinding mills, marine
propulsion, rolling mills, mine hoists
Compressors, pumps, fans,
blast furnace blowers,
pump storage plants
Converter Cooling
Water (W)
Air (A) / Water (W)
Power Range
W: 3–27 MW
A:
W:
Input Section
Diodes: 12/24-pulse rectifier (LSU) or
IGCT: Active rectifier (ARU)
Thyristors: 6/12/24-pulse rectifier
Output Section
IGCTs: 3-level VSI
5-level output waveform
Thyristors: 6/12-pulse inverter
Output Voltage
3.0–3.3kV
Optional: 2.3 kV
2.1–10kV
Maximum Output Frequency
75Hz (Twin: 250Hz)
60Hz (optional 120Hz)
Field Weakening
> 6.25Hz (max. 1:5)
Customized
MV AC drives
Product
Typical System Diagram
2–31MW
7–72MW / higher on request
Speed-Torque Quadrants
LSU
ARU
Special Features & Benefits
* Constant network power factor
over whole speed range
* Optimized pulse pattern to minimize
network harmonics (with IGCT)
* DTC (Direct Torque Control)
* Multi-motor drives with common
DC bus
* Fuseless
* Soft start of large synchronous
motors and generators
* Fuseless
Options
* Reactive power compensation
(ARU)
* Braking chopper
* Customized
Customized
Type of Motor
Induction, synchronous or permanent
magnet motor
Synchronous motor
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Medium voltage AC drives
The complete range
Medium voltage drives
ABB, the world‘s leading supplier of drives, offers the entire range of variable
speed drives and soft starters for medium voltage applications in the power
range from 315 kW to more than 100 MW.
Medium voltage AC drives from ABB are used to control the speed and torque
of induction and synchronous machines where high powers are needed. By
delivering precise process control through ABB‘s patented Direct Torque
Control (DTC), our drives ensure the highest control accuracy without the use
of an encoder, despite input power variations or sudden load changes.
Medium voltage drives made by ABB adapt the machine speed to the actual
need, thus optimizing energy consumption.
Product range
ACS 1000 (315 kW – 5 MW)
standard drive for new or existing motors
ACS 1000i (315 kW – 2 MW)
with integrated input transformer, input contactor and on-board auxiliary
power supply for applications where space is limited
ACS 5000 (2 MW – 24 MW)
for motors up to 6.9 kV
ACS 6000 (3 MW – 27 MW)
for high power ratings for synchronous and induction motors, also available
as multidrive
MEGADRIVE-LCI (2 MW – 72 MW or higher)
for speed control or soft starting of synchronous motors. It is an optimal
solution for high voltage and high power applications
Technology
The ACS product family incorporates state-of-the-art technologies
developed by ABB:
DTC (Direct Torque Control) for the highest torque and speed
performance as well as lowest losses ever achieved in MV drives
IGCT (Integrated Gate Commutated Thyristor) semiconductor power
switching devices for more efficient, reliable and compact MV drives
Fields of application
Cement, Mining and Minerals
Mine hoists, conveyors, crushers, mills, pumps and fans
Chemical, Oil and Gas
Pumps, compressors, extruders, mixers and blowers
Marine
Main propulsion, thrusters, pumps and compressors
Metals
Rolling mills, coilers, pumps and fans
Pulp and Paper
Fans, pumps, refiners and chippers
Power Generation
Fans and pumps
Water and Waste Water
Pump applications, fresh water and waste water
Other Applications
Test stands and wind tunnels
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Medium voltage AC drives
Products overview
ACS 1000 standard drive for new or existing motors
MV AC drives
ACS 1000 air-cooled (315 kW – 2 MW)
Air- or water-cooled
Power range: 315 kW – 5 MW
Compact design
12- or 24-pulse rectifier
Output sine filter
- for pure sinusoidal voltage and current output: standard motors,
no motor derating, no voltage stress and no common mode voltages
on motor insulation
IGCT power semiconductors
- combines the best of two traditional semiconductor technologies:
the fast switching of the IGBT with the proven reliability of GTO,
resulting in low parts count and highest efficiency and reliability
DTC control platform
- for exceptionally high torque and speed performance
Fuseless design
- for reliable, non-aging, maintenance-free circuit protection
Sensorless control method
For induction motors
ACS 1000 water-cooled (1.8 MW – 5 MW)
ACS 1000i fully integrated drive
ACS 1000i (315 kW – 2 MW)
The ACS 1000i is a member of the ACS 1000 product family, incorporating
the same features, such as DTC, IGCTs, output sine filter.
Air-cooled
Power range: 315 kW - 2 MW
Integrated input transformer and input contactor
- for reduced installation costs
On-board auxiliary power supply
- no separate auxiliary supply needed
“Three cables in / Three cables out“
- allows for quick installation and commissioning
Built-in surge protection
- tolerant to network disturbances
Tested as an integrated system
- minimizes on-site start-up time
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Medium voltage AC drives
Products overview
ACS 5000 for motors up to 6.9 kV
Air- or water-cooled
Power range: 2 - 24 MW
VSI-MF (VSI-Multilevel Fuseless) topology for reliable and efficient operation
of standard motors up to 6.9 kV
36-pulse diode rectifier for minimized harmonics
IGCT power semiconductors for lowest parts count, highest reliability and
efficiency
DTC control platform for exceptionally high torque and speed performance
High power density and a small footprint
For induction, synchronous or permanent magnet motors
ACS 5000 (2 MW – 24 MW)
ACS 6000 for single and multi-motor applications
ACS 6000 (3 MW – 27 MW)
Several motors can be linked to the ACS 6000 via the common DC bus,
enabling multi-machine operation and energy recuperation
Water-cooled
Power range: 3 – 27 MW
Modular design
- for optimum configurations
Line Supply Unit
- for two-quadrant operation with a constant power factor
of 0.96 over the whole speed range
Active Rectifier Unit
- for four-quadrant operation and reduced harmonics,
adjustable power factor
IGCT power semiconductors
DTC control platform
For induction, synchronous or permanent magnet motors
MEGADRIVE-LCI for speed control or soft starting
of motors
ABB‘s MEGADRIVE-LCI converter is the optimal solution for high voltage and
high power applications
Air- or water-cooled
Power range: 4 – 72 MW (higher on request)
6, 12 or 24-pulse configuration for optimal plant integration
Fuseless converter design with thyristor power semiconductors
For synchronous motors
MEGADRIVE-LCI (2 MW – 72 MW or higher)
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MV AC drives
Notes
3/105
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DC dr
DC drives
0304_DCdrives.indd 106
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DC drives
DC drives
Product overview ..........................................................................................................
DCS 400 / DCS800.................................................................................................
Flexible DC drive solutions for modernization ...........................................................
DCS 400 data ..............................................................................................................
DCS800 data ...............................................................................................................
DC drives
Contents
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DC drives
Product overview
DCS 400
DCS800
Power range
20...1000 A DC
10...580 kW (13...670 HP)
20-5200A DC up to 20.000A parallel
10...5000 kW / 18000 kW (13...6700 HP / 23000 HP)
AC-supply 3-phase
400...500 V, 50/60 Hz in one module
400...1200 V, 50/60 Hz (different modules)
Field supply
Max. 20 A internal
Factory built-in IGBT field-exciter with
internal wiring and fusing
Up to 25 A internal 1-phase
Up to 60 A external 1-phase
25...520 A external 3-phase
Overload capability
Up to 200%
Up to 200%
Protection degree of the modules
IP 00
IP 00
High power applications
-
12-pulse serial, parallel and hard parallel
Master - follower applications
Via high-speed analogue connection
Via high-speed digital connection
Available as enclosed version
DCS 400 Easy Drive Cabinet
DCS800-A Complete drive solution
DCS800-E Pre-assembled drive-kits
Tools
Commissioning tool DriveWindow Light
via standard RS232-cable
DriveWindow Light via RS232 cable
DriveWindow via fibre-optical cable
ControlBuilder DCS800 for IEC 61131 programming
Options
No options except field bus adapter
Wide range of options:
analogue and digital I/O-enhancements
various field exciters
Protection of drive and motor
Multiple default protection functions
Multiple adjustable and user-defined protection
functions
Serial communication
Full range of field bus adapters available
Commissioning
Full range of field bus adapters available
DDCS ModuleBus for AC 800 M
Commissioning wizard for PC tool and
panel and autotuning for all controllers
Very easy and fast commissioning
Several autotunings: speed, armature current, field
current control and field weakening
Commissioning wizard for DWL
Flexibility
8 pre-defined application macros available
designed for Ease of Use
Programmable by means using prepared function
blocks (Adaptive Programming)
Highly flexible by programming with ControlBuilder
DCS800
Speed feedback, built-in
Analogue tacho, pulse encoder, EMF
Analogue Tacho, Pulse Encoder, EMF
Typical applications
Small machinery and OEM business e.g.
plastic machinery (extruders, mixers...)
food processing (centrifuges, decanter)
pump and fan control
All complex, demanding applications, e.g.
mining (mine hoists, conveyors)
metals (rolling mills, coilers)
paper (winder, unwinder)
cement (kiln drive)
crane (hoist, gantry, trolley)
test rigs
ski lifts
oil rigs
non-motoric, e.g. magnets, battery charging,
electrolysis
Approvals
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DC drives
Product overview
DC drives
ABB offers flexible DC drive solutions for all aspects
of modernization
I. DCR800 rebuild kit
Replaces only control electronics and fring unit
Keep worthy and long-life components, like SCR, chokes, contactors or
switches, cables, busbars and cabinets
For all kind of power stacks, up to 4 thyristors parallel
Available as classic rebuild kit for all purposes or as tailor made rebuild kit
Tailor made rebuild kits
Designed to meet your expectations in drive modernization projects: available
for ASEA TYRAK drives, BBC Veritron/Verithyr, BBC PAD and many more
All auxiliary components pre-installed and pre-tested
Pre-engineered for fast installation
Very short power down time
II. DCE800 panel solution
25...450 A DC
DCS module PLUS all necessary auxiliary components pre-installed on a
mounting plate
Wide range of options to adapt to customers needs
Reduces power-down-time in revamp projects to a minumum
III. DCA800 enclosed converter cabinets
25...5200 / 20000 A DC
Supply voltage from 230 to 1200 V
Line-Ups and stand-alone cabinets
Flexible and modular hardware structure
Wide range of options
Integrated automation system available
6- and 12-pulse configuration up to 18 MW / 23,000 HP
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DC drives
DCS 400 data
Power spectrum of DCS 400 converters
Technical ata of DCS 400 converters
Overload capability: 150%
Converter ratings
Rated supply voltage:
Rated frequency:
Dyn. frequency range:
DC current:
Field output voltage:
230 to 500 V AC ±10%, 3-ph
50 Hz or 60 Hz
50 Hz: ±5 Hz; 60 Hz: ± 5 Hz
20...1000 A DC
50...440 V
Operating conditions
Ambient temperature:
Storage temperature:
Relative humidity:
Degree of protection:
+5 to +40°C (-40...104°F)
-40 to +55°C (-40...130°F)
5 to 95%, no condensation
IP 00
DCS 401 non-regenerative converters (2-Q)
Converter type
Continuous
armature
current
IDC [A]
20
45
65
90
125
180
230
315
405
500
610
740
900
DCS401.0020
DCS401.0045
DCS401.0065
DCS401.0090
DCS401.0125
DCS401.0180
DCS401.0230
DCS401.0315
DCS401.0405
DCS401.0500
DCS401.0610
DCS401.0740
DCS401.0900
Field
current
Module
frame
size
IF [A]
0.1...4
0.1...6
A1
0.3...16
A2
0.3...16
A3
0.3...20
A4
Field
current
Module
frame
size
I/O- connections
DCS 402 regenerative converters (4-Q)
Converter type
Continuous
armature
current
IDC [A]
25
50
75
100
140
200
260
350
450
550
680
820
1000
DCS402.0025
DCS402.0050
DCS402.0075
DCS402.0100
DCS402.0140
DCS402.0200
DCS402.0260
DCS402.0350
DCS402.0450
DCS402.0550
DCS402.0680
DCS402.0820
DCS402.1000
IF [A]
0.1...4
0.1...6
A1
0.3...16
A2
0.3...16
A3
0.3...20
A4
Dimensions
mm
H
310
310
400
580
D
200
270
310
345
Module
frame
size
Inches
W
270
270
270
270
H
12.50
15.75
15.75
23.00
D
8.00
10.50
12.50
13.75
W
10.75
10.75
10.75
10.75
A1
A2
A3
A4
8 digital inputs
5 digital outputs
2 analogue inputs1)
2 analogue outputs1)
1 tachogenerator input1)
1 encoder input
±10 V ref. voltage
Multiple fieldbus adapters available
1) accuracy 0.05%, resolution 12 bit incl. sign
Protection
Speed feedback loss
Overtemperature
Overload
Overspeed
Armature overcurrent
Armature overvoltage
Armature current ripple
Minimum field current
Maximum field current
Motor stalled
Tools
DriveWindow Light
PC-based commissioning tool for:
Online start-up
Diagnosis
Maintenance
Troubleshooting
Serial communication
Profibus
ModBus
CANopen
DeviceNet
DCS 400 panel
Removable control and display panel with plain text display in
multiple languages for:
Reference and feedback display
Drive control
Parameter programming
Fault detection
Lockable operation
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DC drives
DCS800 data
Power spectrum of DCS800 converters
Technical data of DCS800 converters
DCS800-S01 non-regenerative converters (2-Q)
Converter ratings
Rated supply voltage:
Rated frequency:
Dyn. frequency range:
DC current range:
230 to 1200 V AC ±10%, 3-ph
50 Hz or 60 Hz
50 Hz: ±5 Hz; 60 Hz: ± 5 Hz
20...5200 A DC
Operating conditions
Ambient temperature:
Storage temperature:
Relative humidity:
Degree of protection:
0 to +40°C (32...104°F)
-40 to +55°C (-40...130°F)
5 to 95%, no condensation
IP 00
*
500
600
690
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
800
990
1200
D1
D2
l
D3
Dimensions
l
D4
D5
l
l
l
l
l
l
l
l
l
l
l
l
l
D6
l
l
mm
H
310
310
400
580
1050
1750
1750
D
200
270
310
345
410
410
570
l
l
l
D7
l*
l*
H
12.50
13.75
15.75
23.00
41.50
69.00
69.00
D
8.00
10.75
12.50
13.75
16.25
16.25
22.50
Up to 25 A incorporated in the
drive module (not for D6 and
D7-converters)
25...520 A external
I/O- connections
on request
8 digital inputs
DCS800-S02 regenerative converters (4-Q)
25
50
75
100
140
200
260
320
350
450
520
650
680
820
1000
900
1200
1500
2000
1900
2050
2500
3000
2050
2600
3300
4000
4800
5200
*
on request
l
l
l
l
l
l
l
At supply Voltage [V AC]
500
600
690
800
990
1200
l
l
l
l
l
l
l
Frame
size
Continuous
armature
400
current
IDC [A]
D1
D2
l
D3
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
D4
D5
l
l
l
l
l
l
l
l
l
l
l
l
l
D6
l
l
l
l
l
l
l
l
l
D7
l*
l*
11
16
25
38
110
180
315
D1
D2
D3
D4
D5
D6
D7
Inches
W
270
270
270
270
510
460
760
Field supply
l
l
l
l
kg
Module
frame
size
8 digital outputs
4 analogue inputs
3 analogue outputs
1 tachogenerator input
1 encoder input
±10 V ref. voltage
Multiple fieldbus adapters
available
W
10.75
10.75
10.75
10.75
20.25
18.25
30.00
DC drives
20
45
65
90
125
180
230
290
315
405
470
590
610
740
900
900
1200
1500
2000
1900
2050
2500
3000
2050
2600
3300
4000
4800
5200
At supply voltage [V AC]
Frame
size
Continuous
armature
400
current
IDC [A]
Protection
Speed feedback error
Overtemperature
Overload
Overspeed
Zero speed
Armature overcurrent
Armature ripple
Armature overvoltage
Minimum field current
Field overcurrent
Motor stalled
Mains over- and undervoltage
Auxiliary undervoltage
Incorrect mains phase sequence
Tools
DCS800 Panel
Removable control and display panel
with plain text display in multiple
languages for:
Reference and feedback display
Drive control
Parameter programming
Fault detection
Parameter upload and download
Start-up assistant
DWL
PC-based commissioning tool for:
Online start-up
Diagnosis and maintenance
Troubleshooting
Programming
Start-up assistant
Adaptive Programming
ControlBuilder DCS800
PC-based programming tool for:
Creating software functions
Tracing and forcing
Documentation
Serial Communication
Profibus
ModBus
CANopen
DeviceNet
ControlNet
Modbus TCP/IP
EtherNet/IP
ProfiNet IO
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