State of the Art in Inductive Charging for Electronic Appliances and its Future in Transportation Neha Chawla Sabri Tosunoglu Department of Mechanical and Materials Engineering Florida International University Miami, Florida, USA Department of Mechanical and Materials Engineering Florida International University Miami, Florida, USA 786-419-0915 305-348-1091 nchaw002@fiu.edu tosun@fiu.edu allowed in the output of the system. Low maintenance required thus decreasing the cost of the system comparatively. Inductive charging makes charging mobile devices and electric vehicles more convenient; rather than having to connect a power cable, the unit can be placed on or close to a charge plate. ABSTRACT Inductive charging is a method of moving power wirelessly. A power generating source system is placed near a power storing or power transferring system. An electromagnetic field is generated between the two objects and power is moved from one system to the other. Inductive charging is a way of moving power from a main system to a subsystem such as moving the power from the power grid to a local transformer. It is applied to a wide variety of systems from small hand-held devices to robotic platforms and electric vehicles. In this study, the working principle, advantages, disadvantages and limitations of inductive charging mats/pads used for electronic devices are discussed. The new advancements in inductive charging for transportation are also reviewed in this study. 1.2 Limitations: The main disadvantages of inductive charging are heat and power consumption. It takes more power to inductively charge an item than charge it through normal means. This is due to the power lost to the electric field used to connect the coils. The process has the potential to generate immense heat indicating the amount of electricity being lost in the process of charging. Inductive charging also requires drive electronics and coils, increasing the complexity and cost of manufacturing. Using high frequency switches in electronic converters may cause interference in nearby equipment. The system may not work or the losses may increase if there is any metallic object in the middle of the magnetic connection. Magnetic radiation is harmful for the user’s health. At the frequencies of interest in IPT systems a maximum of 2.6 uT is allowed to be exposed to the body. This being an averaged exposure limit and it has been described by Australian Radiation Protection and Nuclear Safety Agency (ARPANSA). Newer approaches reduce transfer losses through the use of ultra-thin coils, higher frequencies, and optimized drive electronics resulting in more efficient and compact chargers and receivers, facilitating their integration into mobile devices or batteries with minimal changes required. 1. INTRODUCTION Inductive charging works on the basic principle in which two power systems are placed very close to one another. They need not to be exposed or connected to each other. Each of these power systems contains an electrical coil that stores electricity for the device’s use. The coils’ proximity to each other results in the generation of a low power electrical field that connects them. This field allows the transfer of electricity between the two systems. The two systems share electricity until they both have exactly the same amount of power. In inductive charging, one of the devices, i.e., the sender, is constantly powered so that it can send power to the receiver continuously until the receiver is fully charged. 1.1 Advantages: Table 1. Summary of Advantages and Disadvantages of Inductive Charging Induction charging has several advantages over standard power transfer. One major benefit is that it is wireless. There is no limitation on the number of devices that may be charged at once. Hence, a single inductive charging mat can charge several devices at the same time. Inductive charging carries a far lower risk of electrical shock when compared with conductive charging, because there are no exposed conductors. • • • • The ability to fully enclose the charging connection also makes the approach attractive where water impermeability is required; for instance, inductive charging is used for implanted medical devices that require periodic or even constant external power, and for electric hygiene devices, such as toothbrushes and shavers, that are frequently used near or even in water. Due to encapsulation it can be used in harsh environments. High power is 2012 Florida Conference on Recent Advances in Robotics • • • • 1 Advantages Wireless A number of devices can be charged at a time Electrically safe Can be used in harsh environments due to encapsulation High power in output Waterproof Low maintenance Charging is convenient • • • • • • Limitations More power consumption Low efficiency Heat generation is more than traditional charging Complex circuitry High cost of manufacturing Harmful magnetic radiations emitted Boca Raton, Florida, May 10-11, 2012 inductive coupling to an electrical device, which then can use that energy to charge batteries. 2. HISTORY In 1901, Nikola Tesla used the principle of electrodynamic induction to transfer electromagnetic energy without the need of wires to construct the Wardenclyffe tower (Figure 1) to transmit power between America and Europe but was destroyed by US government in 1917. There is a small gap between the two coils employed in each of the sender and receiver of the energy within the respective devices due to which inductive charging is considered a short-distance wireless energy transfer, despite the fact that there are typically more wires used with inductive charging than direct-contact charging, because it frees the user from having to deal with wires between the two devices. Induction chargers typically use an induction coil to create an alternating electromagnetic field from within a charging base station, and a second induction coil in the portable device takes power from the electromagnetic field and converts it back into electrical current to charge the battery. The two induction coils in proximity combine to form an electrical transformer. Wireless charging is an emerging trend for mobile and portable devices with various products appearing in the market by providing significant user convenience. Magnetic resonance based charging is a technique that provides support for charging multiple receivers with the same transmitter. Wireless charging has been popular since 2009 with products like Palm Pre., Dell Latitude, PowerMat and many other similar products. The technologies for wireless charging can be either magnetic induction or radio frequency or optical or conduction. Magnetic induction converts electrical energy to magnetic energy. It allows transmission over an air gap and is typically short to midrange. For microwave or radio frequency, the parabolic dish focuses radio waves which are typically long range waves towards intended target. They can also include low power receivers for energy harvesting. For optical or infrared, the laser light is focused on photovoltaic cells that convert light energy to power. In conduction, the power transfer occurs due to metallic contact between transmitter and receiver. Compared to inductive coupling and RF radiation, wireless power transfer via strong coupled resonance is more suitable for wireless power transfer in a range from a few centimeters to a few meters for mobile consumer devices. Many researches have been conducted to investigate the principle and design of wireless power transfer via strong coupled resonance. A wireless charger prototype based on strong coupled magnetic resonance was presented and emphasis was put on design considerations and experiments for real wireless power transfer applications based on this technology. Figure 1. Wardenclyffe Tower Andre Marie Ampere discovered 200 years ago that a magnetic field is created around the wire if electricity is transmitted down a wire. Then Michael Faraday developed the fundamental law of induction, a process that enables the transfer f power from one wire to another using magnetic field. Later the Maxwell equation was established, which is the basis of several everyday devices including electrical motors and generators. The basic technique used by Tesla earlier is now used in any situation where batteries are being charged without physical contacts. It is used in recharging electric toothbrushes or wet/dry electric shavers. Induction cooktops that transfer energy directly to a pot’s metal bottom but remains cool to touch also uses the same principle. In 2007, MIT researchers proposed the wireless power transmission based on strong coupled magnetic resonance and successfully lightened a 60 W bulb over 2 meters with a transfer efficiency of 30%. In 2008, Intel demonstrated an experiment setup to lighten a 60 W bulb over 1 meter with the transfer efficiency of 70 %. Magnetic induction has two categories namely magnetic induction coupling and magnetic resonance coupling. In inductive coupling, the source drives a primary coil creating a sinusoidally varying magnetic field which induces a voltage across terminals of secondary coil, thus transferring power to load. This type of mechanism is used in transformer where the magnetic field is confined to high permeability core. Magnetic resonance coupling is more advantageous since it has an extended range, alignment insensitivity and potential to support multiple receivers. The gain is over a very small range implying that very accurate tuning is required for magnetic resonance coupling. 3. INDUCTION CHARGING MATS/ PADS Induction powers the charging mats that wirelessly transfer energy to the devices and allows them to be recharged by simply placing them on the top of the mat. Inside the mat there is an inductive coil through which the electricity runs and the power is transferred to a second coil attached to the device. Inductive charging uses an electromagnetic field to transfer energy between two objects. This is usually done with a charging station. Energy is sent through 2012 Florida Conference on Recent Advances in Robotics 2 Boca Raton, Florida, May 10-11, 2012 5. MULTIPLE RECEIVER CHARGING Figure 2. Magnetic Resonance Coupling Circuit Model [8] Figure 2 shows the circuit model for magnetic resonance. The transmitter (source) is the charger and the receiver (load) is the device to be charged. The source and load are inductively coupled to the resonant circuits to remove the effect of loading (parallel impedances), which results in a high Q of the circuit. 4. SINGLE RECEIVER CHARGING Figure 4. Multiple Receiver Charging [8] Figure 4 shows the multiple receiver charging. A split resonant peak is caused by the coupling to the first receiver when a second receiver comes close to the transmitter. The receiver detects the loss in power transfer due to multiple receiver coupling which is reported to the transmitter by receiver. After the information of the loss is received, the transmitter estimates the reasoning behind power transfer loss. It first searches for alternate receivers in vicinity using its communications interface. It then sweeps from frequency fc to fd with stepsize s = (fd – fc)/N where N is the number of steps in the sweep. If other receivers are detected then each receiver receives the sweep and notes the frequency sweep at which maximum power was transferred. Maximum power transfer occurs at different frequencies for each receiver. Results of the sweep are communicated back to the transmitter via communications interface. Figure 3. Single Receiver Charging [8] The single receiver charging system consists of a transmitter and receiver designed to operate at a frequency for resonance power transfer as shown in Figure 3. The frequencies of transmitter (f1) and receiver (f2) may deviate due to process, voltage and temperature variations inside the components of a device or due to the presence of metallic elements in or near the device. The frequency tuning is done by changing the capacitance or inductance values via a shared communication interface between transmitter and receiver by frequency sweep which can be performed by finely adjusting the resonant circuit at transmitter over the desired range of operation. Assuming the mobile to be stationary, the maximum power transfer from transmitter to receiver occurs at frequency f2; i.e., the operating frequency of receiver. Receiver keeps the record of the power level received for each of the sweep steps. The sweep step is then reported to the transmitter by the receiver where maximum power transfer occurs back to transmitter via communications interface. The transmitter then tunes its circuit to frequency f2 and transmits at f2 for maximum power transfer efficiency. 2012 Florida Conference on Recent Advances in Robotics The transmitter contains multiple resonance structure to communicate with multiple receivers. The number of simultaneous receivers supported by this method is dependent on the number of resonance structures available at the transmitter. The transmitters can time-multiplex between the multiple receivers and retune to operating frequency of each receiver which allows supporting charging a greater number of receivers than the number of resonance structures available at the transmitter. The time multiplexing is dependent on the current charging status for each receiver and the transmitter and allocates 3 Boca Raton, Florida, May 10-11, 2012 more time to the receiver which is less charged. Time multiplexing helps reducing coupling between the receivers and is used when the coupling is very strong and the resonant peaks are outside the tuning range of the transmitter. charged, saving on unnecessary power use or overcharging your batteries. Duracell have implemented touch sensitive safety procedures that power off the device when it comes into contact with your fingers or inappropriate metallic objects. 6. PRODUCTS AVAILABLE IN MARKET 6.3 Energizer Inductive Charger Various products available in the market for inductive charging are discussed below. 6.1 PowerMat 3X Figure 7. Energizer Inductive Charger [10] Energizer Inductive Charger as shown in Figure 7 is based on Qi Technology and aims to be the next-generation charging solution for many devices. The Energizer Inductive Charger conveniently charges up to three of your devices at one time. Two inductive Qi charging zones are located on the top surface of the pad for simple, easy charging. For both Qi and non-Qi devices, the USB port on the back is ideal for charging additional phones, headsets, mp3 players, cameras, GPS devices, and any other device up to 5 watts. The charging pad offers two stations to charge devices. Additionally, the two LEDs above each station will illuminate in a neon blue color to indicate that it actively charges the device. Even though the charging pad slopes down at an angle, devices do not slide or move around. On the back, there is the proprietary charging port and a standard USB port, which allows the user to charge other devices. Figure 5. PowerMat 3X [9] PowerMat 3X as shown in Figure 5 is a sleek, slim three position wireless charging mat for home and office. A magnetic attraction between every receiver and each access point on every Mat assures that alignment is precise and the most efficient charging occurs. Communication between the Mat and the Receiver allows the mat to deliver an exact amount of power for the proper length of time so that the transfer of power is safe and efficient and no energy is wasted. When the device reaches full charge, power is shut off to that device, which avoids overcharging of the device's battery as well as saves energy. Once full power is achieved and the Auto Shut Off has occurred to save energy, the system will monitor the status of the battery in the device. If the battery is used, the system will again initiate charging and return the battery to a full charge. 6.4 WildCharge Pad 6.2 Duracell MyGrid Figure 6. Duracell MyGrid [11] Figure 8. WildCharge Pad [12] The Duracell MyGrid Charging Pad as shown in Figure 6 is a flat square with a single raised edge. It measures 8 by 6.5 by 0.75 inches at its largest point and fits easily on a desk or bedside table. It consists primarily of 12 magnetic strips, which carry the actual charge to the devices. With a maximum power output of 15VDC/1A, it's a very efficient device, charging all four gadgets in more or less the same amount of time as by using their bespoke power adapters, all the while saving around 15% on energy consumption. The myGrid switches off once each device is fully Pure Energy Solution’s WildCharge Pad as shown in Figure 8 wireless phone charger offers comparable features and output capabilities. The WildCharge Pad provides 15 watts of output power, enough to charge multiple devices simultaneously. It works through the traditional contact-point transference principle where two conductive materials transfer electricity to charge the battery. 2012 Florida Conference on Recent Advances in Robotics 4 Boca Raton, Florida, May 10-11, 2012 Table 2. Comparison of the Various Induction Charging Products Available in the Market Comparison Points PowerMat 3X Duracell myGrid Energizer Inductive Charger Wild Charge Pad Excellent Good Fair Good Excellent Fair Good Fair Excellent Fair Good Fair Excellent Fair Good Good Compatible with Iphone 3G/3GS and Blackberry curve Compatible with Iphone 3G/3GS, Ipod Touch, Blackberry Curve, Blackberry Bold, Blackberry Pearl, Nintendo DS/DSi, Overall Rating Device compatibility: This section rates the wireless chargers on their compatibility with select mobile devices Specifications: This section rates each wireless charger on its output capacities including output watts and device features Durability/Ability to endure damage Help and support provided by the manufacturer Features Device compatibility Maximum no of devices the wireless charger can power at once Power output (Watts): No of watts that the wireless charger produces Internal battery: It allows the devices to charge mobile gadgets without the pad being plugged into the wall Full charge shutoff: This feature stops sending power to devices once they reach full charge Compatible with iphone4, 3G/3GS, Ipod Touch, Blackberry Curve, Blackberry tour, Blackberry Bold, Blackberry Pearl, HTC EVO 4G, Motorola DROID X, Nintendo DS/DSi, Compatible with iphone4, 3G/3GS, Ipod Touch, Blackberry Curve, Blackberry Tour, Blackberry Bold, Blackberry Pearl, Motorola DROID X 3 4 3 4 18 15 15 15 Has internal battery Does not have internal battery Does not have internal battery Does not have internal battery This feature is available This feature is not available This feature is available This feature is not available disadvantage of using cable and connector type is the risk of electrocution especially in wet and hostile environments since it delivers 2- 3 times more power than standard plugs at home. Long wires also pose a tripping hazard and are also aesthetically poor. In harsh climate locations that have snow and ice, the plug-in charge point may become frozen onto the vehicle. Thus in order to eliminate the above disadvantages, the inductive charging has been developed which can charge the batteries wirelessly. Road electrification as shown in Figure 9 can be developed so that the power is transferred to the vehicle as it moves along the electrified section of the roadway. It would eliminate the problem of range with EVs as the required power by the vehicle travelling on freeways can be supplied by the grid directly through the roadway but the infrastructure cost is high. 7. INDUCTIVE CHARGING IN TRANSPORTATION Transportation sector is the largest consumer of fossil fuel worldwide and thus important factor in reducing fossil fuel demand. Pollutant emissions and oil consumption are caused by transportation sector. Currently the transformation in automobiles from internal combustion engines (ICE) vehicles to hybrid fuel cells vehicles (FCV). The limited availability of fossil fuel and to reduce the emissions in transportation sector, the development of electric vehicles worldwide over the past decade has been initiated. The price of EV is nearly twice than that of ICE vehicles which is largely due to the limitation of battery technology. The charging time of EV is very long when compared to ICE car. Currently, plugin connections are used in EVs for charging where the user inserts the plug into the receptacle of the car to charge the batteries. It has the following disadvantages. The major 2012 Florida Conference on Recent Advances in Robotics 5 Boca Raton, Florida, May 10-11, 2012 compensates the reactive part of total impedance by increasing the power transfer efficiency. Battery charger controls the charging process and changing voltage to the levels accepted by each type of battery. The magnetic linkage and resonant circuit are the most important parts of the IPT system. Charging of lithium battery for portable electronic products and concept of common charging applies contactless power transmission technique. Charging platform comprises of several pot type cores with array structure, allowing circuit to be charged within a permitted region of displacement on charging platform. Poor power transmission efficiency occurs since a larger air gap exists in contactless structure compared to other contact structures. Figure 9. Electrified Road (Efficiency can be kept high if the magnetic field is only turned on at the instant the vehicle is travelling over it [5]) First, high frequency alternating currents are produced by the power supply in transmitter pad that inductively transfers power to receiver coil. The receiver electronics converts this high frequency power that was received via induction to DC which is suitable for charging. These systems are mostly loosely coupled; hence resonance and high frequency operation is required. Figure 12. The Framework of Contactless Inductive Charging Platform [5] Adoption of an inductive power transfer system (IPT) as shown in Figure 10, to charge the batteries on board the electrical vehicle has been proposed by A. Neves et Al. It is known as wireless electrical charger for the inexistence of physical contact between the source and the load. Hung-Yu Shen et Al. aimed at providing convenient and uniform charging method for portable electronic products using contactless inductive charging. Figure 12 shows the framework of contactless inductive charging platform. Upon designing contactless inductive charging system, the analysis of magnetic allocation for inductive structure is the first consideration, relying on the result of analysis to obtain appropriate inductive structure and to consider the impact of current direction of array core on the allocation of magnetic fields. Next, closed-loop control structure is applied, enabling the system to work in the domain of high efficiency. The structure of contactless inductive charging platform proposed in this research is shown in Figure 12. It shows that the converter transforms AC into DC and then the inverter again transforms the DC into AC for driving inductive core of the primary. In the secondary, the inductive core picks up power from primary and the power is then rectified in order to charge the lithium battery. The charging scheme utilized in the research was constant current and constant voltage. Their research analyzed the magnetic field allocation of different core and considered the impact of induced magnetic field on other electronic equipment. Figure 10. Inductive Charging System [5] The charging platform was then designed by several pot type cores with magnetic enclosure due to the analysis results. The influence of current direction of the coil on allocation of magnetic field was investigated to choose appropriate induced structure and current direction of the coil. Microprocessor control circuit is utilized to adjust input power when the secondary is removed from the charging platform and reduces energy depletion. The coupling effect of each part of the charging platform was shown to provide the best position to place the secondary. Additionally, the induced structure was implemented leading to plane circuit. Result of experiment showed that the contactless inductive charging platform was able to charge a battery with charging current of 200mA under the condition of a gap 2.5mm between the secondary and the charging platform. The highest transfer efficiency was found to be 55% between primary and secondary was able to work normally within a large enough displacement. Figure 11. Main Blocks of an IPT Vehicle Charging System: (1) Power Source, (2) Magnetic Link, (3) Resonant Circuit, and (4) Battery Charger [5] Basic circuit of an IPT vehicle as shown in Figure 11 constitutes of 4 major blocks namely a power source, a magnetic link, a resonant circuit and a battery charger. Power source is for connection between magnetic link and power grid and is composed by and rectifier followed by an inverter. The current amplitude and frequency can be controlled by allowing power flow of the system. The magnetic linkage transfers the power between battery charger and power source and is composed of 2 coils that have either an iron core or no core. The resonant circuit 2012 Florida Conference on Recent Advances in Robotics 6 Boca Raton, Florida, May 10-11, 2012 Qualcomm Halo WEVC has developed an inductive charger that consists of two parts: a charging plate that attaches to the bottom of the vehicle and a charging mat that can be placed on or below the ground. Inductive charging uses magnetism to transfer power up to 3.5 kilowatts at greater than 90 percent efficiency. Their trial will be in London and will span over a period of 2 years and involve about 50 cars. Part of energy was lost in leakage inductance of induced structure. Transfer efficiency can be improved by overcoming the above weakness and by other type of induced structure and magnetic material added to increase the coupling coefficient. 8. STATE OF THE ART OF INDUCTIVE CHARGING FOR TRANSPORTATION Magne Charge inductive charging was employed by several types of electric vehicles around 1998 but was discontinued after California Air Resources Board selected SAE J1772 in 2001 or Avcon conductive charging interface for electric vehicles in June 2001. In 2009, Evatran, began development of Plugless power for proximity charging system for electric vehicles. With the participation of the local municipality and several businesses, field trials were begun in March, 2010, on the system scheduled to be available in fourth quarter 2010. 9. CONCLUSION Wireless energy transmission technology has been developed in which electrical energy is transmitted from power source to an electrical device without using wires. The limited fossil fuel availability throughout the world has allowed the electric vehicles to develop over the past decade. The technology has improved sustainability but still consists of various drawbacks which need to be researched upon in order to commercialize it. Researchers at Korea Advanced Institute of Science and Technology have developed an electric transport system where vehicles get their power needs from cables underneath the surface of the road surface via non- contact magnetic charging where power source is placed underneath the road surface and power is wirelessly picked on the vehicle by itself. It will improve overall efficiency by minimizing air resistance and thus reduces energy consumption. 10. REFERENCES [1] Michael G. Egan, Dara L. O’Sullivan, John G. Hayes, Michael J. Willers, and Christopher P. Henze, “Power-Factor-Corrected Single-Stage Inductive Charger for Electric Vehicle Batteries,” IEEE Transactions on Industrial Electronics, vol. 54, No. 2, pp. 1217-1226, April 2007. [2] Yun You, Boon Hee Soong, Selva Ramachandran and Wei Liu, “Palm Size Charging Platform with Uniform Wireless Power Transfer,” 11th Int. Conf. Control, Automation, Robotics and Vision, Singapore, pp. 85-89, December 7-10, 2010. [3] Hung-Yu Shen, Jia-You Lee, Tsunug-Wen Chang, “Study of Contactless Inductive Charging Platform with Core Array Structure for Portable Products,” CECNet, International Conference, pp. 756-759, April 2011. [4] A. Neves, D. M. Souza, A. Roque, J. M. Terras, “Analysis of an inductive charging system for a commercial electric vehicle,” Proceedings of the 2011 – 14th European Conference on Power Electronics and Applications, pp. 1-10, Lisbon, Portugal, Aug. 30 – Sep. 1, 2011. [5] Hunter Hanzhuo Wu, Aaron Gilchrist, Ky Sealy, Paul Israelsen, Jeff Muhs, “A review on inductive charging for electric vehicles,” IEEE International Electric Machines and Drives Conf., pp. 143-147, May 2011. [6] Yanping Yao, Hongyan Zhang, Zheng Geng, “Wireless charger prototype based on strong coupled magnetic resonance”, International Conference on Electrical Engineering and Information Technology, pp. 2252-2254, August 2011. [7] Huiqing Zhai, Helen K. Pan and Mingyu Lu, “A practical wireless charging system based on Ultra-Wideband retroreflective beamforming,” IEEE Antennas and Propogation Society International Symposium (APSURSI), Arlington, Texas, July 1-17, 2010. [8] Sridhar Rajagopal and Farooq Khan, “Multiple receiver support for magnetic resonance based wireless charging,” June 2011. [9] Review of PowerMat 3X, 2012. [10] Energizer official site for Energizer inductive charger, 2012. [11] Duracell MyGrid official site, 2012. [12] Review of Wild Charge Pad, 2012. The major advantage of the inductive approach for vehicle charging is that there is no possibility of electric shock as there are no exposed conductors, although interlocks, special connectors and RCDs (ground fault detectors) can make conductive coupling nearly as safe. An inductive charging proponent from Toyota in 1998 contented that overall cost differences were minimal, while a conductive charging proponent from Ford contended that conductive charging was more cost efficient. From 2010 onwards, car makers are signaling their interest in wireless charging as another piece of the digital cockpit. In May 2010, a group by the Consumer Electronics Association set a baseline for interoperability for chargers. In November 2011, the Mayor of London, Boris Johnson, and Qualcomm announced a trial of 13 wireless charging points and 50 EVs in the Shoreditch area of London's Tech City, due to be rolled out in early 2012. Halo Wireless Electric Vehicle Charging (WEVC) technology seeks to solve this problem with wireless inductive charging for electric vehicles. Qualcomm Halo WEVC has basically taken inductive charging--which you probably already see in devices such as your electric toothbrush--to the next level, by making it possible to send kilowatts "over an air gap of hundreds of millimeters while still maintaining high-energy transfer electricity." 2012 Florida Conference on Recent Advances in Robotics 7 Boca Raton, Florida, May 10-11, 2012