PSEN sensor technology for man and machine Safety switches PSENmech, PSENmag and PSENcode Safety bolt PSENbolt Optoelectronic protective devices PSENopt and PSENopt SB The safe, complete solution. Business activities Pilz – Products and services … Sensor technology Safety switches Optoelectronic protection devices Control and communication Mechanical PSENmech ◆ Non-contact, magnetic PSENmag ◆ Non-contact, coded PSENcode ◆ Light curtains Light barriers PSENopt Electronic monitoring relays Motion control Safety relays Programmable control systems Operating and monitoring S-Range Automation systems Drive-integrated automation systems PMCprimo 16+ PMCprimo Drive Servo amplifiers Servo motors PMCtendo DD PMCtendo AC Compact PNOZ X PNOZsigma PNOZelog ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ Modular PNOZmulti PNOZpower ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ Modular controllers PSSmodular ◆ ◆ ◆ ◆ ◆ ◆ Compact controllers PSScompact ◆ ◆ ◆ ◆ ◆ ◆ Decentralised periphery PSSuniversal SafetyBUS p ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ E-STOP pushbuttons PITestop Muting lamps PITsign Operator terminals PMImicro diag Diagnostics With PMI-PRO software PMIvisu Diagnostics and visualisation Open hardware platform PMIopen Visualisation Operator terminals with touchscreen Consulting Plant assessment Risk assessment Safety concept CE services Engineering Safety design Safety sign-off Training Seminars and courses 2 ◆ Introduction Safe automation Contents PSEN sensor technology product area .................... 4 Safety switches PSENmech, PSENmag and PSENcode - Product group ..................................... 6 - Applications and industries ................ 8 PSENmech – Mechanical safety switches - Product range ..................................... 10 - Benefits at a glance ............................ 11 - Product features ................................. 12 - Selection guide ................................... 14 Family-owned company with customer value Heading into the future together Pilz has a tradition as a familyrun company stretching back over 50 years. Real proximity to customers is visible in all areas, instilling confidence through individual consultation, total flexibility and reliable service. Pilz rigorously pursues clearly defined goals, which at the same time represent the route to a successful future. Our focus is to complete our safe automation range and dovetail this core competency with the expansion of standard solutions. PSENcode – Non-contact, coded safety switches - Product range ..................................... 24 - Benefits at a glance ............................ 25 - Selection guide ................................... 26 PSENbolt safety bolt - Product group ..................................... 28 Solution supplier for safety and standard Solutions from Pilz protect man, machine and the environment. That‘s why all our competency goes into innovative individual products, system solutions that are well thought through plus appropriate services. PSENmag – Non-contact, magnetic safety switches - Product range ..................................... 18 - Benefits at a glance ............................ 19 - Selection guide ................................... 20 Optoelectronic protective devices PSENopt and PSENopt SB - Product group ..................................... 30 - Applications and industries ................ 32 You can find more details about Pilz and our products and services on the Internet: www.pilz.com Technical support round the clock: +49 711 3409-444 PSENopt – Light barriers, light curtains and light grids with semiconductor outputs - Product range ..................................... 34 - Benefits at a glance ............................ 36 - Selection guide ................................... 38 PSENopt SB – Light curtains and light grids with integral SafetyBUS p interface - Product range ..................................... 50 - Benefits at a glance ............................ 52 - Selection guide ................................... 54 3 Product area PSEN sensor technology PSEN sensor technology for man and machine The safe, complete solution In automation technology, the information required for process management is obtained via sensors. In automated production and logistics processes, safety sensors are used to provide effective personal security and industrial safety. Made in Germany www.pilz.com 1 2 X4 3 4 24V AC/DC 110 • 230V AC Power / Fault Safety Gate PSEN 1.1p-20 Ident. No. 524120 03000000 PSEN 1.1-20 Ident. No. 514120 03000000 X1 X2 X3 O0 O1 O2 O3 OA0 24V 24V 0V 0V Input 13 O4 14 23 O5 24 PSEN cs 1.1p Ident. No. 540050 04000000 CI+ CI CO CO+ T0 T1 T2 T3 PSEN cs 1.1 Ident. No. 540080 04000000 CHIP-Card A1 A1 A2 A2 X4 I8 I9 I10 I11 I12 I13 I14 I15 I16 I17 I18 I19 POWER RUN DIAG FAULT I FAULT O FAULT PNOZ m1p X6 X7 X5 A1 Y4 S11 S34 P2 POWER CH. 1 CH. 2 A1 14 24 Y32 P2 A2 S12 S22 Y32 P1 14 24 S21 Y5 X1 A1 S11 S52 S12 S33 S34 Y1 Y2 POWER START CH.1 IN PNOZ p1p CH.2 IN OUT FAULT A2 S21 S22 S37 Y30 Y31 Y32 Y35 X1 X3 X2 A1 13 23 S12 S22 S34 PNOZ s3 In2+ A In2– A Power In1 mode In2 Out Reset Fault 750103 000002 0.1 X4 X2 AC15 230V/2.5A contact rating B300 R300 I0 I1 I2 I3 I4 I5 I6 I7 PSENme 1S/1AS 570002 IEC/EN 60947-5-1 Ui 250V IP67 S11 S21 Y32 A2 14 24 13 23 33 P1 A1 A1 Y1 Y2 P2 PNOZ X1P POWER CH. 1 CH. 2 13 23 33 41 14 24 34 42 P2 A2 A2 41 42 P1 14 24 34 PSEN, the safe, complete solution 4 Stricter safety regulations now require health and safety measures to be safe from manipulation and defeat. This makes modern safety sensors absolutely indispensable. Used in conjunction with Pilz safe control technology, PSEN sensor technology protects man and machine in compliance with the standards. All for one – one for all Where the protection of man and machine in the industrial environment is concerned, the highest level of process safety must be guaranteed. The aim is not just to prevent injury, but also to achieve the highest possible plant availability while remaining cost-effective. A plant is only as reliable as each individual component. That’s why Pilz provides safe, complete solutions from one source. We have ensured that our components are totally compatible with each other and have been approved as an overall system. Select the required safety-related components to suit your application and enjoy the benefits of a safe, complete solution! Safety switches … for safety gate and position monitoring Hazardous machine movements must be stopped when a guard is opened. It must not be possible to either defeat or manipulate these guards. PSEN safety switches meet this requirement and are therefore suitable for monitoring gates in safety fences for safety zones, for example. Read more from page 6. Safety bolt … for safety gates in a rugged everyday industrial environment For safety gates that are difficult to adjust or in areas where safety gates are often opened and closed, protection must be provided against defeat and manipulation, but a long material service life must also be guaranteed. PSENbolt provides a complete solution, comprising safety switch, handle and bolt. Read more from page 28. Light barriers, light curtains, light grids … to safeguard man and machine without the use of barriers Optoelectronic protective devices such as PSENopt light barriers, light curtains and light grids are used to safeguard danger points and danger zones, where the production process requires active intervention. PSENopt provides finger, hand and body protection in accordance with EN/IEC 61496-1/-2. Read more from page 30. Acquire that specialist knowledge first-hand Pilz offers a complete package of services, concepts and solutions relating to the issue of sensor technology, a package that is tailored to meet your requirements. Take some advice: we can offer you a plant assessment, CE-marking, safety signoff and an ESPE1) inspection. Or you could attend one of our training courses. More information is available on the Internet: Webcode 0427 Online information at www.pilz.com Certified worldwide PSEN sensor technology complies with international standards and regulations. Our safety sensors are certified by TÜV, UL and other international approvals bodies. They provide maximum safety for applications up to and including Category 4 in accordance with EN 954-1, and are designed for applications up to Performance Level e in accordance with ISO 13849-1 and SIL3 in accordance with IEC 62061. 1) The latest information on sensor technology is available on the Internet: Webcode 0219 Online information at www.pilz.com Electrosensitive protective equipment 5 Product group Safety switches PSENmech, PSENmag and PSENcode Safety switches PSENmech, PSENmag and PSEN For safety gate and position monitoring According to the standard EN 1088, hazardous machine movements must be stopped when a guard is opened and a restart must be prevented. It must not be possible to either defeat (VDE 060) or manipulate (EN 1088) these guards. 1 2 3 4 PSEN 1.1p-20 Ident. No. 524120 03000000 Made in Germany www.pilz.com PSENme 1S/1AS 570002 IEC/EN 60947-5-1 Ui 250V IP67 PSEN 1.1-20 Ident. No. 514120 03000000 Certain applications also require the safety gate to be interlocked until the hazardous production process is complete. PSEN safety switches are particularly effective and economical in meeting these requirements. X4 24V AC/DC 110 • 230V AC AC15 230V/2.5A contact rating B300 R300 PSENmech – And the gate stays closed Mechanical safety switches are particularly suitable for applications in which the safety gate should not be opened unintentionally. Economical and reliable, they use increased extraction force on the actuator to ensure that a safety gate cannot be opened autonomously and unintentionally. Mechanical safety switches with guard locking also ensure that the safety gate is interlocked until the hazardous production process is complete. Read more from page 10. 6 code PSENmag – Maximum freedom for installation PSENcode – With the key lock principle PSENmag non-contact, magnetic safety switches can be used when the risk analysis specifies a high category, where there is heavy soiling or where strict hygiene regulations need to be met. PSENmag switches are insensitive to spring-back or swinging from safety gates. This makes them particularly suitable for guards that are not aligned precisely. Read more from page 18. The highest level of protection against manipulation can be achieved using PSENcode noncontact, coded safety switches. The enable from the safety device is only triggered if the actuating element is within the switch’s response range and the code number on the actuator matches that of the switch (key lock principle). PSENcode is also particularly suitable for use on metal processing plant and machinery because it is based on transponder technology – a nonmagnetic action principle. Read more from page 24. Non-contact safety switches offer considerable benefits under predominantly rugged environmental conditions, as they are non-wearing. Read more about the standards on the Internet: Webcode 0762 Online information at www.pilz.com Selection guide for safety switches Type PSENmech PSENmag PSENcode Method Mechanical Non-contact, magnetic Non-contact, coded Guard locking With/without Without Without Tolerance when aligning gates Up to 0.5 mm 3 … 8 mm Up to 15 mm Manipulation protection Possible Possible Integrated Vibration - - Insensitive Chemical influences - Insensitive Insensitive Metal dust - Sensitive Insensitive Dust - Insensitive Insensitive Water - Insensitive Insensitive Keep up-to-date on PSEN safety switches on the Internet: Webcode 0307 Online information at www.pilz.com 7 Applications and industries Safety switches PSENmech, PSENmag and PSENcode Safety switches for every environment and app Why not fit Pilz safety switches! They are suitable for applications in classic mechanical engineering as well as sectors with rigorous hygiene requirements, such as the food, packaging or pharmaceutical industry. Monitoring a sliding gate with PSENmech Enduring in use, proven many times over The PSEN housing is made from silicone-free PBT plastic, which is insensitive to dirt. It has a smooth surface with laser inscription and the housing material is resistant to many chemicals; also, PSEN safety switches are dust-tight and waterproof to comply with the high protection type IP69k. Monitoring removable protective hoods with two PSENmag switches arranged asymmetrically 8 Guard locking until the risk is averted Where danger zones are particularly hazardous, a machine must be stopped before the operator can reach it. PSENmech mechanical safety switches with guard locking ensure that guards remain in the closed position until the hazardous movement, e.g. a main spindle overrun, has been brought to a standstill. PSENmech mechanical safety switches with guard locking can also prevent the guard from being opened inadvertently while a process is running. lication Transponder technology for metal processing plant and machinery Thanks to the use of nonmagnetic technology, PSENcode non-contact, coded safety switches are ideal for metal processing plant and machinery. Combination brings greatest protection against manipulation To achieve Category 3 and 4 in accordance with EN 954-1, a PSENmech mechanical safety switch with guard locking may be combined with a PSENmech mechanical safety switch or a PSENmag / PSENcode noncontact safety switch. In this way it is possible to combine the benefits of the product ranges. Still functional – even when concealed Concealed installation with PSENmag The installation of the safety switches PSENmag and PSENcode can be concealed. The PSENmag remains functional even when covered by nonmagnetic materials. Similarly, PSENcode remains functional with non-electrically conductive materials. Using the PSENcode to monitor a swing gate with large tolerances High level of safety – even in potentially explosive areas PSENmag and PSENcode can be used for applications in which potentially explosive atmospheres may arise due to gases or dust. Monitoring a swing gate with PSENmag in an EX area 9 Product range PSENmech PSENmech mechanical safety switches … and the gate stays closed PSENmech mechanical safety switches are suitable for safe monitoring of a movable guard. If the guards are opened, the PSENmech safety switches are triggered and the hazardous machine movement is stopped via a Pilz evaluation device. Safety switches and evaluation devices – the safe, approved, complete solution from Pilz Made in Germany www.pilz.com PSENme 1S/1AS 570002 IEC/EN 60947-5-1 Ui 250V IP67 Using increased extraction force on the actuator, PSENmech safety switches prevent the safety gate from being opened unintentionally. They comply with the standard EN 1088 (protection against defeat) due to their mechanically-coded actuators. PSENmech mechanical safety switches with guard locking ensure that the safety gate is interlocked (guard locking) until the hazardous production process is complete. They can also prevent production from being interrupted as a result of unauthorised access. 0° 270° 90° X4 24V AC/DC 110 • 230V AC AC15 230V/2.5A contact rating B300 R300 180° Universal actuation directions provide flexibility during installation The appropriate PSENmech safety switch for each application 10 Type PSEN me1 Interlock Spring force, magnetic force Holding force 1 500 N Auxiliary release Yes Actuator type Standard, radius Extraction force 27 N Contacts 2 N/C, 2 N/O Supply voltage 24 VAC/DC, 24 VDC/24, 110, 230 VAC Contact load - Utilisation category (AC-15) 230 V/2.5 A - Conv. therm. current 2.5 A Benefits at a glance PSENmech Your benefits at a glance Short commissioning and downtimes because cage clamp terminals are easy to service PSEN me2 PSEN me3 PSEN me4 - - - - - - - - - Standard, radius Standard, radius Standard 10, 100 N 10, 30, 100 N 10, 50 N 1 N/C 1 or 2 N/C, 1 N/O 1 or 2 N/C, 1 N/O - - - 240 V/1.5 A 240 V/1.5 A, 240 V/3.0 A 240 V/1.5 A, 240 V/3.0 A 5A 5, 10 A 5, 10 A Safe, complete solution from Pilz in conjunction with Pilz evaluation devices for applications up to Category 4 of EN 954-1 Flexibility and speed during installation plus high availability for your plant due to - compact design - radius or standard actuator - up to four horizontal and four vertical approach directions - innovative connection technology The right solution for each application – there are various versions with different holding and extraction forces Universal integration within the system because they can be connected to all common control voltages Long product service life due to - robust design and high mechanical load capacity - heavy-duty positiveopening safety contacts with galvanic isolation Suitable for a variety of applications due to the wide operating temperature range Housing is insensitive to dirt, dust-tight and waterproof to IP67 Keep up-to-date on PSENmech safety switches on the Internet: Webcode 0314 Online information at www.pilz.com 11 Product features PSENmech Sophisticated technology – PSENmech safety Product features PSEN me1 32 mm 1.26 inch PSENmech mechanical safety switches with separate actuator and guard locking: UL and BG approval Interlock uses spring force or magnetic force Sleek, plastic-bodied design Universal actuation through eight approach directions (four horizontal and four vertical) Radius or standard actuator Two independent safety circuits, each with 2 N/C and 2 N/O contacts Holding force: 1 500 N max., in accordance with GS-ET-19 Supply voltage: 24 VAC/DC or 24 … 230 VAC, 24 VDC Ambient temperature: -25 … +70 °C Can be connected via cage clamp terminals Protection type up to IP67 79.4 mm 3.13 inch 170 mm 6.69 inch 8.5 mm 0.34 inch 15 mm 0.59 inch 135 mm 5.32 inch M20 42.5 mm 1.67 inch 45 mm 1.77 inch PSEN me1 series – Compact design saves installation space Universal use Protection against manipulation Thanks to their multi-voltage capability, PSENmech mechanical safety switches with guard locking can be incorporated into all safety systems. They are suitable for all control voltages from 24 to 48 VDC or 24 to 230 VAC. PSENmech mechanical safety switches have the advantage that they are secure from manipulation through simple means such as a wire, screwdriver or similar. Safe – even when things get heated Simple operation Universal actuation thanks to up to eight approach directions, enabling a high level of flexibility during installation. 12 Due to the wide temperature range, PSENmech mechanical safety switches can also be used under difficult environmental conditions. switches 16 mm 0.63 inch 52 mm 2.05 inch 28.5 mm 1.12 inch 75 mm* 2.95 inch* 90 mm 3.54 inch 52 mm 2.05 inch Product features PSEN me2 and PSEN me3 Product features PSEN me4 PSENmech mechanical safety switches with separate actuator: PSENmech mechanical safety switches with separate actuator: UL and BG approval Universal actuation through four approach directions (two horizontal and two vertical) Triple-coded radius or standard actuator Extraction force up to 100 N Plastic-bodied Switching function: max. 2 N/C, 1 N/O Ambient temperature: -30 … +80 °C Can be connected via screw terminals Protection type up to IP65 UL and BG approval Rotating head enables up to eight approach directions (four vertical and up to four horizontal actuation directions) Triple-coded standard actuator Extraction force up to 50 N Plastic-bodied Can be assembled on to profile systems due to their compact dimensions in accordance with EN 50047 Switching function: max. 2 N/C, 1 N/O Ambient temperature: -30 … +80 °C Can be connected via screw terminals Protection type up to IP65 33 mm 1.3 inch M16*/M20 PSEN me2 and PSEN me3 series ( * dimensions of the PSEN me2 series) User-friendly installation All PSENmech mechanical safety switches are characterised by their compact design, enabling them to be used in areas in which space is at a premium. They can also be used for finished profiles and retrofits. 32 mm 1.26 inch 100 mm 3.94 inch 12.5 mm 0.49 inch 62 mm 2.44 inch 30 mm 1.18 inch M20 31 mm 1.22 inch 30.5 mm 1.2 inch PSEN me4 series 13 Selection guide PSENmech Selection guide – PSENmech mechanical safety PSENmech mechanical safety switches with separate actuator and guard locking, PSEN me1 series Type Common features Safety switches for monitoring the position of movable guards in accordance with EN 60947-5-3 Can be connected to all Pilz evaluation devices 8 actuation directions (4 horizontal and 4 vertical) Contact load: Utilisation category: AC-15: 230 V/2.5 A Conv. thermal current: 2.5 A Dimensions (H x W x D, excl. actuator): 170 x 42.5 x 51 mm Ambient temperature: -25 … +70 °C/-13 … +158 F Connection terminals: Cage clamp terminals Protection type: IP67 Features: Sleek, plastic-bodied design Interlock principle Spring force PSEN me1S/1AS PSEN me1S/1AS ◆ PSEN me1.1S/1AS ◆ PSEN me1S/1AR ◆ PSEN me1.1S/1AR ◆ Magnetic force PSEN me1M/1AS ◆ PSEN me1M/1AR ◆ PSEN me1S/1AR PSENmech mechanical safety switches with separate actuator, PSEN me2 series Type Common features Safety switches for monitoring the position of movable guards in accordance with EN 60947-5-3 Can be connected to all Pilz evaluation devices 4 actuation directions (2 horizontal and 2 vertical), triple-coded actuator Dimensions (H x W x D, excl. actuator): 75 x 52 x 33 mm Ambient temperature: -30 … +80 °C/-22 … +176 F Connection terminals: Screw terminals Protection type: IP65 Features: Compact, plastic-bodied design 14 Actuator type Standard PSEN me2S/2AS ◆ PSEN me2.1/2AS ◆ PSEN me2/2AR PSEN me2S/2AS PSEN me2/2AR Radius ◆ switches Actuator type Standard Contacts Radius Supply voltage Auxiliary release Holding force Extraction force Order number1) ◆ 1 500 N min. 27 N 570 000 ◆ 1 500 N min. 27 N 570 002 ◆ 1 500 N min. 27 N 570 001 ◆ 1 500 N min. 27 N 570 003 ◆ ◆ 1 500 N min. 27 N 570 004 ◆ ◆ 1 500 N min. 27 N 570 005 24 VAC/DC ◆ 24 VDC 24, 110, 230 VAC ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ 1) Order number for safety switch and actuator (one unit). Actuator PSEN 1AS or PSEN 1AR can be ordered separately. Contacts Contact load Extraction force Order number2) Utilisation category AC-15 Conventional thermal current 240 V/1.5 A 5A 10 N 570 200 240 V/1.5 A 5A 100 N 570 202 240 V/1.5 A 5A 10 N 570 201 You can download all relevant technical information from the Internet: 2) Order number for safety switch and actuator (one unit). Actuator PSEN 2AS or PSEN 2AR can be ordered separately. Webcode 0685 Online information at www.pilz.com 15 Selection guide PSENmech Selection guide – PSENmech mechanical safety PSENmech mechanical safety switches with separate actuator, PSEN me3 series Type Common features Safety switches for monitoring the position of movable guards in accordance with EN 60947-5-3 Can be connected to all Pilz evaluation devices 4 actuation directions (2 horizontal and 2 vertical), triple-coded actuator Dimensions (H x W x D, excl. actuator): 90 x 52 x 33 mm Ambient temperature: -30 … +80 °C/-22 … +176 F Connection terminals: Screw terminals Protection type: IP65 Features: Compact, plastic-bodied design Actuator type Standard PSEN me3S/2AS PSEN me3/2AS ◆ PSEN me3.01/2AS ◆ PSEN me3.02/2AS ◆ PSEN me3.02/2AR ◆ PSEN me3/2AR ◆ PSEN me3.1/2AS ◆ PSEN me3.11/2AS ◆ ◆ PSEN me3.1/2AR PSEN me3S/2AR Radius PSEN me3.2/2AS ◆ PSEN me3.21/2AS ◆ ◆ PSEN me3.2/2AR PSENmech mechanical safety switches with separate actuator, PSEN me4 series Type Common features Safety switches for monitoring the position of movable guards in accordance with EN 60947-5-3 Can be connected to all Pilz evaluation devices 8 actuation directions (4 horizontal and 4 vertical), triple-coded actuator Dimensions (H x W x D, excl. actuator): 100 x 31 x 30.5 mm Ambient temperature: -30 ... +80 °C/-22 ... +176 F Connection terminals: Screw terminals Protection type: IP65 Features: Can be assembled on to profile systems due to its compact dimensions in accordance with EN 50047; plastic-bodied 16 Actuator type Standard PSEN me4/4AS PSEN me4/4AS ◆ PSEN me4.01/4AS ◆ PSEN me4.1/4AS ◆ PSEN me4.11/4AS ◆ PSEN me4.2/4AS ◆ PSEN me4.21/4AS ◆ Radius switches Contacts Contact load Extraction force Order number1) Utilisation category AC-15 Conventional thermal current 240 V/3.0 A 10 A 10 N 570 210 240 V/3.0 A 10 A 100 N 570 211 240 V/3.0 A 10 A 30 N 570 213 240 V/3.0 A 10 A 30 N 570 214 240 V/3.0 A 10 A 10 N 570 212 240 V/3.0 A 10 A 10 N 570 220 240 V/3.0 A 10 A 100 N 570 221 240 V/3.0 A 10 A 10 N 570 222 240 V/1.5 A 5A 10 N 570 230 240 V/1.5 A 5A 100 N 570 231 240 V/1.5 A 5A 10 N 570 232 1) Order number for safety switch and actuator (one unit). Actuator PSEN 2AS or PSEN 2AR can be ordered separately. Contacts Contact load Extraction force Order number2) Utilisation category AC-15 Conventional thermal current 240 V/3.0 A 10 A 10 N 570 240 240 V/3.0 A 10 A 50 N 570 241 240 V/3.0 A 10 A 10 N 570 245 240 V/3.0 A 10 A 50 N 570 246 240 V/1.5 A 5A 10 N 570 251 240 V/1.5 A 5A 50 N 570 250 2) You can download all relevant technical information from the Internet: Webcode 0685 Online information at www.pilz.com Order number for safety switch and actuator (one unit). Actuator PSEN 4AS can be ordered separately. 17 Product range PSENmag PSENmag non-contact magnetic safety switches Safety switches and evaluation devices – the safe, approved, complete solution from Pilz 1 2 3 4 PSEN 1.1p-20 Ident. No. 524120 03000000 PSEN 1.1-20 Ident. No. 514120 03000000 PSENmag switches can be used for applications in which the risk analysis specifies a high category, where there is heavy soiling or where strict hygiene regulations need to be met. In applications in which it is difficult to align the gates accurately, where machine gates are subject to a high level of vibration and where large tolerances are required on start up, PSENmag switches are the right choice. As the process is running, they ensure that the machine operates as long as the safety gate is closed and a safe position is maintained. If the movable guard is opened, they work in conjunction with the Pilz evaluation device to ensure that your machine is shut down quickly. Together you have a complete solution that’s safe and approved, all from the one source. X1 X2 X3 O0 O1 O2 O3 OA0 24V 24V 0V 0V 13 O4 14 23 O5 24 CHIP-Card A1 A1 A2 A2 X5 I8 I9 I10 I11 I12 I13 I14 I15 I16 I17 I18 I19 X4 I0 I1 I2 I3 I4 I5 I6 I7 PNOZ m1p POWER RUN DIAG FAULT I FAULT O FAULT Non-contact, magnetic safety switches are used to monitor the position of movable guards in accordance with EN 60947-5-3 and also for general position monitoring. CI+ CI CO CO+ T0 T1 T2 T3 … maximum freedom for installation X6 X7 Series connection of several PSENmag switches up to Category 3 Safety in series up to Category 3 of EN 954-1 Up to 48 PSENmag switches can be connected in series. Depending on the evaluation unit they can be cascaded using the safety interface PSEN ix1 or The appropriate PSENmag safety switch Approved in conjunction with the following evaluation devices ATEX approval LED Series connection 18 Benefits at a glance PSENmag Your benefits at a glance M8 M8 14 mm 0.55 inch 36 mm 1.42 inch 26 mm 1.02 inch 26 mm 1.02 inch 28 mm 1.1 inch 36 mm 1.42 inch 13 mm 0.51 inch PSENmag series PSEN 1 and PSEN 2 interface can be connected directly to the evaluation device. This uses the status indicator to signal whether the safety gate is open or closed. PSEN i1. With cage clamp terminals this operation is particularly simple, fast and secure. No additional wiring is required for diagnostics and the signal output because the safety for each application PSENmag series PSEN 1 PNOZ X* safety relays PNOZsigma* safety relay PNOZpower safety relay: PNOZ p1p PSENmag series PSEN 2 PNOZelog* electronic safety relay PNOZmulti modular safety relay: all evaluation devices PSS programmable control systems, with or without SafetyBUS p interface: all evaluation devices Yes Yes - Yes Direct or via PSEN ix1 Direct or via PSEN i1 A complete, co-ordinated solution that’s economical, safe and from one source, with BG approval in accordance with EN 60947-5-3 for applications up to Category 4 (EN 954-1), PL e (prEN ISO 13849-1) or SIL3 (EN IEC 62061) High level of safety with one switch, up to Category 4 of EN 954-1 Possible to conceal installation to protect against defeat in accordance with VDE 0660 Cost-effective thanks to the ability for series connection and a longer product service life as it is mechanically non-wearing Flexibility and speed during installation plus high availability for your plant thanks to: - compact design, - long switching distances, - plug-in cable or fixed cable and - status indicators that are clearly visible Insensitive to shock and vibration Keep up-to-date on PSENmag safety switches on the Internet: Webcode 0357 Online information at www.pilz.com * Please refer to the operating manual for further information 19 Selection guide PSENmag Selection guide – PSENmag non-contact, mag PSENmag non-contact magnetic safety switches, series 1 Type Common features Safety switches for monitoring the position of movable guards in accordance with EN 60947-5-3 Connected directly or via the PSEN ix1 interface Connection type: M8 connector, 4 pin Approved for safe applications up to Category 4 (EN 954-1), PL e (prEN ISO 13849-1) or SIL3 (EN IEC 62061) in conjunction with: - PNOZsigma safety relays: PNOZ s3, PNOZ s4, PNOZ s5 - PNOZ X safety relays: almost all evaluation devices (please refer to the operating manual for further information) - PNOZpower safety relays: PNOZ p1p - PNOZelog safety relays: PNOZ e1, PNOZ e1.1p, PNOZ e1vp, PNOZ e5.11p, PNOZ e6.1p, PNOZ e6vp 20 Design Round PSEN 1.1p-10 PSEN 1.1a-20 PSEN 1.2p-20 Switching distance Square 3 mm 8 mm PSEN 1.1p-10 ◆ ◆ PSEN 1.1p-12 ◆ ◆ PSEN 1.1p-20 ◆ ◆ PSEN 1.1p-22 ◆ ◆ PSEN 1.1p-23 ◆ ◆ PSEN 1.1p-25 ◆ ◆ PSEN 1.1a-20 ◆ ◆ PSEN 1.1a-22 ◆ ◆ PSEN 1.1b-20 ◆ ◆ PSEN 1.1b-22 ◆ ◆ PSEN 1.1b-23 ◆ ◆ PSEN 1.1b-25 ◆ ◆ PSEN 1.2p-20 ◆ ◆ PSEN 1.2p-22 ◆ ◆ PSEN 1.2p-23 ◆ ◆ PSEN 1.2p-25 ◆ ◆ netic safety switches Protection type For single connection For series connection LED ATEX Connection type Plug-in IP65/IP67 IP69k ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ 504 220 ◆ 504 222 ◆ ◆ 504 223 ◆ ◆ 504 225 ◆ ◆ ◆ ◆ ◆ 504 228 504 229 ◆ ◆ 504 250 ◆ ◆ 504 251 ◆ 505 220 ◆ 505 222 ◆ ◆ 505 223 ◆ ◆ 505 225 ◆ ◆ ◆ ◆ ◆ ◆ 504 226 504 227 ◆ ◆ ◆ ◆ ◆ ◆ ◆ 504 212 ◆ ◆ ◆ ◆ ◆ ◆ ◆ 504 210 ◆ ◆ 10 m cable ◆ ◆ ◆ 5m cable Order number1) 1) Order number for safety switch and actuator (one unit). You can download all relevant technical information from the Internet: Webcode 0685 Online information at www.pilz.com 21 Selection guide PSENmag Selection guide – PSENmag non-contact, mag PSENmag non-contact magnetic safety switches, series 2 Type Common features Safety switches for monitoring the position of movable guards in accordance with EN 60947-5-3 Connected directly or via the PSEN i1 interface Connection type: M8 connector, 4 pin Approved for safe applications up to Category 4 (EN 954-1), PL e (prEN ISO 13849-1) or SIL3 (EN IEC 62061) in conjunction with: - PNOZelog safety relays: PNOZ e3.1p, PNOZ e3vp 10 s, PNOZ e3vp 300 s, PNOZ e5.13p - PNOZmulti safety relays: all evaluation devices - PSS programmable control systems/SafetyBUS p: all, in conjunction with standard function block SB066 for safety gate monitoring 22 Design Round PSEN 2.1p-10 PSEN 2.1a-20 PSEN 2.2p-20 Switching distance Square 3 mm PSEN 2.1p-10 ◆ ◆ PSEN 2.1p-11 ◆ ◆ PSEN 2.1p-20 ◆ ◆ PSEN 2.1p-21 ◆ ◆ PSEN 2.1p-24 ◆ ◆ PSEN 2.1a-20 ◆ ◆ PSEN 2.1b-20 ◆ ◆ PSEN 2.1b-26 ◆ ◆ 8 mm PSEN 2.2p-20 ◆ ◆ PSEN 2.2p-21 ◆ ◆ PSEN 2.2p-24 ◆ ◆ netic safety switches Protection type For single connection For series connection LED ATEX Connection type Plug-in IP65/IP67 IP69k ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ ◆ 5m cable Order number1) 10 m cable ◆ 502 210 ◆ 502 211 ◆ 502 220 ◆ 502 221 ◆ 502 224 ◆ ◆ ◆ 1) 502 226 ◆ 502 227 ◆ 502 250 ◆ 503 220 ◆ 503 221 ◆ 503 224 Order number for safety switch and actuator (one unit). You can download all relevant technical information from the Internet: Webcode 0685 Online information at www.pilz.com 23 Product range PSENcode PSENcode non-contact, coded safety switches … with the key lock principle A requirement of EN 1088 is that guards have guaranteed protection against manipulation. If noncoded sensors are used, designers are required to guarantee this through concealed installation. With PSENcode, protection against manipulation is built into the switch. Safety switches and evaluation devices – the safe, approved, complete solution from Pilz The safety switch and actuator work together in such a way that the enable from the safety device is only triggered if the actuating element is within the switch’s response range and the code number on the actuator matches that of the switch. Two versions of this key lock principle are available: one for use with any actuator or one with an actuator that is uniquely assigned to the PSENcode. X1 X2 X3 O0 O1 O2 O3 OA0 24V 24V 0V 0V 13 O4 14 23 O5 24 CHIP-Card A1 A1 A2 A2 X5 I8 I9 I10 I11 I12 I13 I14 I15 I16 I17 I18 I19 X4 I0 I1 I2 I3 I4 I5 I6 I7 PNOZ m1p POWER RUN DIAG FAULT I FAULT O FAULT Connect more than ten PSENcode safety switches in series and you can achieve up to Category 4 in accordance with EN 954-1. For simpler applications you can also combine mechanical switches (Cat. 3) in series. CI+ CI CO CO+ T0 T1 T2 T3 Series connection with PSENcode up to Category 4 of EN 954-1 X6 X7 Connecting several PSENcode switches in series, up to Category 4 24 Benefits at a glance PSENcode High tech for pragmatic solutions in a rugged industrial environment Non-contact safety switches offer considerable benefits under predominantly rugged environmental conditions, as they are non-wearing. They are also ideally suitable for use on guards that are not aligned precisely. PSENcode switches are also particularly suitable for use on metal processing plant and machinery because they are based on transponder technology – a non-magnetic action principle. The safe, complete solution PSENcode non-contact, coded safety switches are suitable for safe monitoring of a movable guard. If the guards are opened, the PSENcode safety switches are triggered and the hazardous machine movement is stopped via a Pilz evaluation device. So you have a complete solution that’s safe and approved, all from the one source. PSENcode safety switch with five directions of actuation Your benefits at a glance A complete, co-ordinated solution that’s economical, safe and from one source, with BG approval in accordance with EN 60947-5-3 for applications up to Category 4 (EN 954-1), PL e (prEN ISO 13849-1) or SIL3 (EN IEC 62061) High level of safety with one switch, up to Category 4 of EN 954-1 Highest level of manipulation protection via coding of switch and counterpart Cost-effective thanks to the ability for series connection up to Category 4 of EN 954-1 and longer product service life as it is mechanically non-wearing Flexibility and speed during installation plus high availability for your plant thanks to: - compact design, - five directions of actuation, - long switching distances, - plug-in cable and - status indicators that are clearly visible Insensitive to shock and vibration Can also be used where there is heavy soiling and where strict hygiene regulations are in place, as the housing is insensitive to dirt, dust-tight and waterproof to IP67 Keep up-to-date on PSENcode safety switches on the Internet: Webcode 0365 Online information at www.pilz.com 25 Selection guide PSENcode Selection guide – PSENcode non-contact, coded Non-contact, coded safety switches PSENcode Common features Safety switches for monitoring the position of movable guards in accordance with EN 60947-5-3 Mode of operation: Transponder technology (non-magnetic action principle) Directions of actuation: 5 Diagnostic interface with 3 LEDs Connection type: M12 connector, 8 pin Approved for safe applications in conjunction with all Pilz evaluation devices, up to Category 4 (EN 954-1), PL e (prEN ISO 13849-1) or SIL3 (EN IEC 62061) Series connection approved up to Category 4 of EN 954-1 ATEX approval Protection types IP65 and IP67 26 Type Coding type PSEN cs1.1p Coded PSEN cs1.13p Coded PSEN cs2.1p Fully coded PSEN cs2.13p Fully coded PSEN cs2.2p Unique, fully coded PSEN cs1.1p safety switches Assured switching distance ATEX Special features Order number1) sao = 15 mm sao = 15 mm 540 000 ◆ sao = 15 mm sao = 15 mm sao = 15 mm ◆ 540 005 Possible to teach-in a spare actuator up to 8 times 540 100 Possible to teach-in a spare actuator up to 8 times 540 105 Unique assignment of safety switch and its actuator via coding 540 200 1) Order number for safety switch and actuator (one unit). You can download all relevant technical information from the Internet: Webcode 0685 Online information at www.pilz.com 27 Product group PSENbolt safety bolt PSENbolt safety bolt … for safety gates in a rugged industrial environment According to the standard EN 1088, hazardous machine movements must be stopped when a guard is opened and a restart must be prevented. It must not be possible to either defeat (VDE 060) or manipulate (EN 1088) these guards. 28 For safety gates that are difficult to adjust or in areas where safety gates are often opened and closed, protection must be provided against defeat and manipulation, but a long material service life must also be guaranteed. That’s why, in the past, bolts were manufactured at great expense in in-house metalworking shops. Nowadays, however, complete standard bolt solutions are preferred for cost reasons. Longer service life for the integrated safety switch PSENbolt safety bolts are used in conjunction with safety switches. The actuator is mechanically guided into the actuator head of the safety switch. This guarantees that the actuator is inserted correctly into the safety switch when the guard is closed. At the same time it provides mechanical protection for the switch. PSENbolt is quick and easy to install on to guards, using the standard assembly holes provided. The safe, complete solution With PSENbolt you have the safety switch, handle and bolt all in one. There is no need for a separate handle. There are a number of versions to choose from: with guard locking in conjunction with PSENmech or non-contact in conjunction with PSENcode. Keep up-to-date on PSENbolt safety bolts on the Internet: Webcode 0913 Online information at www.pilz.com 29 Product group Optoelectronic protective devices PSENopt and PSENopt SB Optoelectronic protective devices PSENopt and … to safeguard man and machine without the use of barriers Light barriers, light curtains and light grids are all classed as electrosensitive protective equipment (ESPE). They are optoelectronic protective devices and are an effective, cost-saving alternative to conventional mechanical guards. PSENopt devices are used to safeguard access to danger points and danger zones, where the production process requires active intervention. An invisible protected field of infrared beams protects the danger zones. If a light beam is broken it will immediately trigger a safe shutdown command. In this way you can protect your staff from injury – safely and effectively, without causing an obstruction. For legal reasons, until further notice Pilz GmbH & Co. KG will no longer be supplying light curtains and light grids with SafetyBUS p interface (PSENopt SB) with the option for a direct connection to an E-STOP pushbutton (additional E-STOP function). Neither will such light curtains be available through subsidiaries of Pilz GmbH & Co. KG in the following countries: USA, Switzerland/Liechtenstein, Great Britain, France, Sweden, Italy, Spain, The Netherlands. If you have any questions please contact your local sales partner. 30 PSENopt SB PSENopt – For finger, hand and body protection PSENopt SB – For SafetyBUS p applications Select the right PSENopt to conform to the standard PSENopt light barriers, light curtains and light grids with semiconductor outputs are suitable for all Type 2 and Type 4 applications in accordance with EN/IEC 61496-1/-2. To monitor a large light grid application cost-effectively, the safe, open bus system SafetyBUS p is recommended. And for this it’s best to turn to the PSENopt SB. They are simple and quick to commission thanks to their integral alignment guide and compact dimensions. You can also save costs with integral functions such as muting, blanking and cascading. Read more from page 34. Reduce the amount of work involved by using compatible system components and safeguard your staff in accordance with Type 4 of EN/IEC 61496-1/-2. You can save work on both installation and main-tenance. Read more from page 50. Carry out a safety assessment in accordance with EN 954-1 and then assess the risk in accordance with EN/IEC 61496-1/-2. You can then use this information to work out the appropriate light grid resolution for your application, in accordance with EN 999. Select the electrosensitive protective device that best meets your needs. This will mean greater safety for finger, hand and body, compatible with a wide range of applications. Further information on EPSE standards is available on the Internet: Webcode 0764 Online information at www.pilz.com The appropriate PSENopt safety sensor for each application Type PSENopt PSENopt SB Interfaces With semiconductor outputs With SafetyBUS p interface Resolution Finger, hand, body protection as well as access protection Finger, hand, body protection Applicable for applications in accordance with EN 954-1 Category 2 and 4 Category 4 Approved in accordance with EN/IEC 61496-1/-2 Type 2/Type 4 Type 4 Functions/features Muting (S/L/T or total/partial), blanking, cascading, feedback loop monitoring Muting sensors, muting lamp, E-STOP, reset, diagnostics, centralised data storage of all device parameters Height of protected field 150 … 1 650 mm 300 … 1 650 mm Operating range 0.2 … 50 m (depending on version) 0.2 … 25 m (depending on version) Light grid reaction time 333 µs … 68 ms (depending on version) 55 … 105 ms (depending on version) Keep up-to-date on PSENopt on the Internet: Webcode 0311 Online information at www.pilz.com 31 Applications and industries Optoelectronic protective devices PSENopt and PSENopt SB Greater productivity with ergonomic worksta If the production process requires active intervention, there is a high potential risk. Mechanical guards can seriously disrupt the work cycle. Why not design workstations more efficiently and provide effective protection for your staff. There is no need to operate mechanical guards, so the work cycle is not disrupted and your staff can concentrate on the task in hand. This promotes fast, effective working. So PSENopt light barriers, light curtains and light grids offer greater productivity, while safeguarding access to the work process. Save costs for the plant itself: PSENopt devices have a compact design and therefore save space The product features of the PSENopt mean they can quickly be incorporated, operated and maintained on your plant. Protected fields and detection capabilities can be set up to be process-oriented Monitoring high-bay racking with PSENopt for access protection Monitoring robots with PSENopt for hand protection Monitoring a press with PSENopt for finger protection 32 tions PSENopt for all industries and applications With PSENopt you can protect your staff and capital goods – safely, efficiently and economically. An invisible protected field of infrared beams protects the danger zones. If a light beam is broken it will immediately trigger a safe shutdown command. Muting, blanking and/or cascading open up a wide range of possibilities for incorporating PSENopt into your plant in the optimum way. They are therefore suitable for all industries and applications, for example: Presses and punch machines Folding and cutting machines Machining centres Robot systems Assembly stations Assembly lines Transport and conveyor systems High-bay racking Packaging machines Injection moulding machines Wood, leather, ceramics and textile processing machines Acquire that specialist knowledge first-hand! Pilz offers a complete package of services, concepts and solutions relating to the issue of electrosensitive protective equipment, a package that is tailored to meet your requirements. Take some advice: we can offer you a plant assessment, CE-marking, safety signoff and an ESPE inspection. Or you could attend one of our training courses. More information is available on the Internet: Webcode 0427 Online information at www.pilz.com Monitoring cutting machines with PSENopt for access protection Monitoring a plant with PSENopt for body protection 33 Product range PSENopt PSENopt light barriers, light curtains and light ... for finger, hand and body protection Thanks to compact dimensions, simple installation technology and optimum performance, PSENopt devices are particularly suitable for applications in areas where an ergonomic work environment is an absolute must. For example, where operator intervention is required as part of each cycle, such as insertion work, or the infeed and outfeed of material on machinery. 34 grids with semiconductor outputs For stricter safety requirements select the optimum safety sensor for finger, hand or body protection. PSENopt devices provide additional functionalities such as muting, blanking or cascading. So for example, the cascadable light grid PSENopt is particularly good value when it comes to preventing entry behind the protected area. Easy-to-use functions offer high flexibility and economy PSENopt light barriers provide a simple, cost-effective alternative for area guarding in Categories 2 and 4 in accordance with EN 954-1. The operating range of the sensors is up to 8 m in infrared technology and up to 40 m in laser technology. Operating status and correct alignment are displayed via LEDs. The safe, complete solution from one source Pilz provides a complete package in conjunction with safe control technology, to help you integrate PSENopt into your system. Select a sensor and evaluation device for your application and Pilz will provide a complete solution that’s safe and approved. PSENopt optoelectronic protective devices Type Light barriers Light curtains Resolution/ No. of beams Access protection (1 beam) Finger protection (14 mm) Hand protection (30 mm) Body protection (2 … 4 beams) Height of protected field 0 mm 150 … 1 200 mm 150 … 1 650 mm 500 … 1 200 mm Operating range Up to 8/40 m 0.2 … 6 m 0.2 … 15 m 0.5 … 25 m PSENopt reaction time 333 µs/2 ms 14.3 … 68 ms 11.9 … 68 ms 14 ms Product type in accordance with EN/IEC 61496-1/-2 - Type 2 PSEN op2S1) - Type 4 PSEN op4S1) Muting PSEN op4F -S/-L/-T Standard PSEN op4F-s Blanking PSEN op4F-b Cascading PSEN op4F -m/-bm/-sl Light grids PSEN op2H PSEN op2B (muting, total/partial) Muting PSEN op4F -S/-L/-T Standard PSEN op4H-s Blanking PSEN op4H-b Cascading PSEN op4H -m/-bm/-sl Muting PSEN op4B -S/-L/-T Keep up-to-date on PSENopt light barriers, light curtains and light grids on the Internet: Webcode 0337 Online information at www.pilz.com 1) In conjunction with electronic evaluation devices. We recommend the PNOZmulti modular safety relay or PSS programmable control systems/SafetyBUS p. 35 Benefits at a glance PSENopt Easy-to-use functions offer high flexibility and Blanking for a flexible, uninterrupted production process Muting to distinguish between a person and material PSENopt devices with muting function are suitable for transporting material into and out of a danger zone, when loading or unloading pallets for example. Muting is the safe, automatic and temporary suspension of a protection device. Various models are available as a linear version, or with integral muting sensors in the L-Version (muting in one direction) and the T-Version (muting in two directions). In addition to selecting the manual or automatic restart function, users can also configure the number of muting sensors, a muting timeout of ten minutes to infinity, plus feedback loop monitoring. Thanks to preassembled muting sensors the wiring is as simple as it can be, the cable is ready-made and the assembly time is short, so you can benefit from faster commissioning and more effective maintenance. You receive a cost-effective solution, comprising the safety sensor and safe control technology, as one approved unit. PSENopt uses blanking to make machine designs simple. Your production process can be flexible and adaptable to different production materials, or it can quickly be converted, as required. The integral blanking operating mode indicator saves on the wiring. Muting in one direction (L-Version) The safety function will not be triggered if material is ejected or material is moved as part of the process. Muting in two directions (T-Version) Floating blanking: 2 beams are blanked out. Any object that obscures more than 2 beams will be detected. 36 You can use the blanking function to blank out a defined area of the light grid. The safety function will not be triggered when the material to be processed passes through. In this way the production process is not disrupted. Blanking can be implemented in two different ways: fixed blanking and floating blanking. Both types can be activated on their own and simultaneously. economy – PSENopt Cascading function for effective protection against encroachment into and behind the protected area Adjacent protected fields can easily be safeguarded. Just connect master and slave using a simple plug-in connector; it’s fast and uncomplicated. The individual entities will then have the same test and diagnostic procedure. This type of cascading enables the front, top and back of a machine to be safeguarded using just a single light curtain system. The cascade configuration also enables you to combine the function of two pairs of light curtains, which offer protection in different zones. Benefit to you: greater heights and lengths for the protected field, or an angled arrangement. So PSENopt can be adapted flexibly to your machine design and provides economical, effective protection against encroachment into and behind the protected area. Feedback loop function for small, local plants User-friendly diagnostics reduce downtimes PSENopt can be used to implement a cost-effective solution for small, local plants that have no additional safetyrelated connections. Safety relays or contactors may be connected to the semiconductor outputs. The switch status of the contactors is safely monitored via the feedback loop function. Special DIP switches located on the receiver enable the device to be set up quickly and safely. Operators can use the LEDs to evaluate the main causes behind a machine stop plus any system defects. Simple, user-friendly, practical. Your benefits at a glance More ergonomical workstation design compared with mechanical safety devices From one source: a complete solution that’s economical, approved and safe, in conjunction with compatible Pilz evaluation devices Maximum safety, as the devices conform to standards and directives for electrosensitive protective equipment and are tested and approved Integrated additional functions: muting, blanking, cascading and feedback loop monitoring Rapid installation and simple maintenance due to simple connection technology and readymade cable Simple commissioning and economical operation due to compact dimensions, high flexibility, integral alignment guide and builtin diagnostic function 37 Selection guide PSENopt Selection guide – PSENopt light barriers, light cur PSEN op2S/4S light barriers Type Approved to EN/IEC 61496-1/-2 PSEN op2S-1-1 Type 2 PSEN op4S-1-1 Type 4 PSEN op4S-1-2 Type 4 PSEN op2H, PSEN op2B (total/partial muting) light curtains, light grids Common features Comply with and are approved in accordance with IEC/EN 61508 Approved in accordance with IEC 61496-1/-2: Type 2 Can be used in applications in accordance with Category 2 of EN 954-1 for hand and body protection Integral functions: Muting (total/partial) PSEN op2B only Function selection: Test, override (PSEN op2B only), via DIP switches: - automatic reset (PSEN op2H) - manual/automatic reset (PSEN op2B) - total/partial muting (PSEN op2B) Semiconductor outputs Supply voltage: 24 VDC Connection: - PSEN op2H: Receiver Rx: M12, 5-pin Transmitter Tx: M12, 4-pin - PSEN op2B: Receiver Rx: M12, 8-pin Transmitter Tx: M12, 4-pin 38 Type Approved to EN/IEC 61496-1/-2 PSEN op2H-30-015 Type 2 PSEN op2H-30-030 Type 2 PSEN op2H-30-045 Type 2 PSEN op2H-30-060 Type 2 PSEN op2H-30-075 Type 2 PSEN op2H-30-090 Type 2 PSEN op2H-30-105 Type 2 PSEN op2H-30-120 Type 2 PSEN op2H-30-135 Type 2 PSEN op2H-30-150 Type 2 PSEN op2B-2-050 Type 2 PSEN op2B-3-080 Type 2 PSEN op2B-4-090 Type 2 PSEN op2B-4-120 Type 2 PSEN op2H-30 PSEN op2B-30 tains, light grids with semiconductor outputs Resolution/ No. of beams Features/ functions Operating range PSENopt reaction time Dimensions Order number Access protection (1) Infrared emission 0…8m 2 ms max. 22 x 23.5 mm 630 380 Access protection (1) Infrared emission 0…8m 2 ms max. 22 x 23.5 mm 630 381 Access protection (1) Laser emission 0 … 40 m 333 µs max. 22 x 23.4 mm 630 382 Resolution/ No. of beams Height of protected field Operating range PSENopt reaction time Dimensions Order number Hand (30 mm) 150 mm 0.2 … 15 m 14 ms 31 x 32 mm 630 100 Hand (30 mm) 300 mm 0.2 … 15 m 15 ms 31 x 32 mm 630 101 Hand (30 mm) 450 mm 0.2 … 15 m 16 ms 31 x 32 mm 630 102 Hand (30 mm) 600 mm 0.2 … 15 m 17 ms 31 x 32 mm 630 103 Hand (30 mm) 750 mm 0.2 … 15 m 18 ms 31 x 32 mm 630 104 Hand (30 mm) 900 mm 0.2 … 15 m 19 ms 31 x 32 mm 630 105 Hand (30 mm) 1 050 mm 0.2 … 15 m 20 ms 31 x 32 mm 630 106 Hand (30 mm) 1 200 mm 0.2 … 15 m 22 ms 31 x 32 mm 630 107 Hand (30 mm) 1 350 mm 0.2 … 15 m 23 ms 31 x 32 mm 630 108 Hand (30 mm) 1 500 mm 0.2 … 15 m 24 ms 31 x 32 mm 630 109 Body (2) 500 mm 0.5 … 50 m 14 ms 35 x 40 mm 630 200 Body (3) 800 mm 0.5 … 50 m 14 ms 35 x 40 mm 630 201 Body (4) 900 mm 0.5 … 50 m 14 ms 35 x 40 mm 630 202 Body (4) 1 200 mm 0.5 … 50 m 14 ms 35 x 40 mm 630 203 You can download all relevant technical information from the Internet: Webcode 0685 Online information at www.pilz.com 39 Selection guide PSENopt Selection guide – PSENopt light curtains with PSEN op4F-s/4H-s light curtains (feedback loop monitoring) Common features Comply with and are approved in accordance with IEC/EN 61508 Approved in accordance with IEC 61496-1/-2: Type 4 Can be used in applications in accordance with Category 2/ Category 4 of EN 954-1 for finger and hand protection Integral functions: Feedback loop monitoring Function selection: Test, via DIP switches: manual/automatic reset, feedback loop monitoring Semiconductor outputs Supply voltage: 24 VDC Connection: - PSEN op4: Receiver Rx: M12, 8-pin Transmitter Tx: M12, 4-pin 40 PSEN op4F-s-14 PSEN op4H-s-30 Type Approved to EN/IEC 61496-1/-2 PSEN op4F-s-14-015 Type 4 PSEN op4F-s-14-030 Type 4 PSEN op4F-s-14-045 Type 4 PSEN op4F-s-14-060 Type 4 PSEN op4F-s-14-075 Type 4 PSEN op4F-s-14-090 Type 4 PSEN op4F-s-14-105 Type 4 PSEN op4F-s-14-120 Type 4 PSEN op4H-s-30-015 Type 4 PSEN op4H-s-30-030 Type 4 PSEN op4H-s-30-045 Type 4 PSEN op4H-s-30-060 Type 4 PSEN op4H-s-30-075 Type 4 PSEN op4H-s-30-090 Type 4 PSEN op4H-s-30-105 Type 4 PSEN op4H-s-30-120 Type 4 PSEN op4H-s-30-135 Type 4 PSEN op4H-s-30-150 Type 4 PSEN op4H-s-30-165 Type 4 semiconductor outputs Resolution/ No. of beams Height of protected field Operating range PSENopt reaction time Dimensions Order number Finger (14 mm) 150 mm 0.2 ... 6m 14.3 ms 35 x 40 mm 630 600 Finger (14 mm) 300 mm 0.2 … 6 m 18.2 ms 35 x 40 mm 630 601 Finger (14 mm) 450 mm 0.2 … 6 m 22.1 ms 35 x 40 mm 630 602 Finger (14 mm) 600 mm 0.2 … 6 m 25.9 ms 35 x 40 mm 630 603 Finger (14 mm) 750 mm 0.2 … 6 m 29.9 ms 35 x 40 mm 630 604 Finger (14 mm) 900 mm 0.2 … 6 m 33.7 ms 35 x 40 mm 630 605 Finger (14 mm) 1 050 mm 0.2 … 6 m 37.7 ms 35 x 40 mm 630 606 Finger (14 mm) 1 200 mm 0.2 … 6 m 41.5 ms 35 x 40 mm 630 607 Hand (30 mm) 150 mm 0.2 … 15 m 11.9 ms 35 x 40 mm 630 610 Hand (30 mm) 300 mm 0.2 … 15 m 13.5 ms 35 x 40 mm 630 611 Hand (30 mm) 450 mm 0.2 … 15 m 14.9 ms 35 x 40 mm 630 612 Hand (30 mm) 600 mm 0.2 … 15 m 16.3 ms 35 x 40 mm 630 613 Hand (30 mm) 750 mm 0.2 … 15 m 17.7 ms 35 x 40 mm 630 614 Hand (30 mm) 900 mm 0.2 … 15 m 19.3 ms 35 x 40 mm 630 615 Hand (30 mm) 1 050 mm 0.2 … 15 m 20.9 ms 35 x 40 mm 630 616 Hand (30 mm) 1 200 mm 0.2 … 15 m 22.3 ms 35 x 40 mm 630 617 Hand (30 mm) 1 350 mm 0.2 … 15 m 23.7 ms 35 x 40 mm 630 618 Hand (30 mm) 1 500 mm 0.2 … 15 m 25.3 ms 35 x 40 mm 630 619 Hand (30 mm) 1 650 mm 0.2 … 15 m 26.5 ms 35 x 40 mm 630 620 You can download all relevant technical information from the Internet: Webcode 0685 Online information at www.pilz.com 41 Selection guide PSENopt Selection guide – PSENopt light curtains with PSEN op4F-b/4H-b light curtains (blanking, feedback loop monitoring) Common features Comply with and are approved in accordance with IEC/EN 61508 Approved in accordance with IEC 61496-1/-2: Type 4 Can be used in applications in accordance with Category 2/ Category 4 of EN 954-1 for finger and hand protection Integral functions: Blanking, feedback loop monitoring Function selection: Test, via DIP switches: manual/automatic reset, feedback loop monitoring, floating, blanking Semiconductor outputs Supply voltage: 24 VDC Connection: - PSEN op4: Receiver Rx: M12, 8-pin Transmitter Tx: M12, 4-pin 42 PSEN op4F-b-14 PSEN op4H-b-30 Type Approved to EN/IEC 61496-1/-2 PSEN op4F-b-14-015 Type 4 PSEN op4F-b-14-030 Type 4 PSEN op4F-b-14-045 Type 4 PSEN op4F-b-14-060 Type 4 PSEN op4F-b-14-075 Type 4 PSEN op4F-b-14-090 Type 4 PSEN op4F-b-14-105 Type 4 PSEN op4F-b-14-120 Type 4 PSEN op4H-b-30-015 Type 4 PSEN op4H-b-30-030 Type 4 PSEN op4H-b-30-045 Type 4 PSEN op4H-b-30-060 Type 4 PSEN op4H-b-30-075 Type 4 PSEN op4H-b-30-090 Type 4 PSEN op4H-b-30-105 Type 4 PSEN op4H-b-30-120 Type 4 PSEN op4H-b-30-135 Type 4 PSEN op4H-b-30-150 Type 4 PSEN op4H-b-30-165 Type 4 semiconductor outputs Resolution/ No. of beams Height of protected field Operating range PSENopt reaction time Dimensions Order number Finger (14 mm) 150 mm 0.2 ... 6m 21 ms 35 x 40 mm 630 621 Finger (14 mm) 300 mm 0.2 … 6 m 28 ms 35 x 40 mm 630 622 Finger (14 mm) 450 mm 0.2 … 6 m 35 ms 35 x 40 mm 630 623 Finger (14 mm) 600 mm 0.2 … 6 m 41 ms 35 x 40 mm 630 624 Finger (14 mm) 750 mm 0.2 … 6 m 48 ms 35 x 40 mm 630 625 Finger (14 mm) 900 mm 0.2 … 6 m 55 ms 35 x 40 mm 630 626 Finger (14 mm) 1 050 mm 0.2 … 6 m 62 ms 35 x 40 mm 630 627 Finger (14 mm) 1 200 mm 0.2 … 6 m 68 ms 35 x 40 mm 630 628 Hand (30 mm) 150 mm 0.2 … 15 m 16 ms 35 x 40 mm 630 630 Hand (30 mm) 300 mm 0.2 … 15 m 20 ms 35 x 40 mm 630 631 Hand (30 mm) 450 mm 0.2 … 15 m 23 ms 35 x 40 mm 630 632 Hand (30 mm) 600 mm 0.2 … 15 m 25 ms 35 x 40 mm 630 633 Hand (30 mm) 750 mm 0.2 … 15 m 27 ms 35 x 40 mm 630 634 Hand (30 mm) 900 mm 0.2 … 15 m 30 ms 35 x 40 mm 630 635 Hand (30 mm) 1 050 mm 0.2 … 15 m 32 ms 35 x 40 mm 630 636 Hand (30 mm) 1 200 mm 0.2 … 15 m 35 ms 35 x 40 mm 630 637 Hand (30 mm) 1 350 mm 0.2 … 15 m 38 ms 35 x 40 mm 630 638 Hand (30 mm) 1 500 mm 0.2 … 15 m 40 ms 35 x 40 mm 630 639 Hand (30 mm) 1 650 mm 0.2 … 15 m 43 ms 35 x 40 mm 630 640 You can download all relevant technical information from the Internet: Webcode 0685 Online information at www.pilz.com 43 Selection guide PSENopt Selection guide – PSENopt light curtains with PSEN op4F-m/4H-m light curtains (cascading (master), feedback loop monitoring) Common features Comply with and are approved in accordance with IEC/EN 61508 Approved in accordance with IEC 61496-1/-2: Type 4 Can be used in applications in accordance with Category 2/ Category 4 of EN 954-1 for finger and hand protection Integral functions: Cascading, feedback loop monitoring Function selection: Test, via DIP switches: manual/automatic reset, feedback loop monitoring Semiconductor outputs Supply voltage: 24 VDC Connection: - PSEN op4: Receiver Rx: M12, 8-pin Transmitter Tx: M12, 4-pin 44 PSEN op4F-m-14 PSEN op4H-m-30 Type Approved to EN/IEC 61496-1/-2 PSEN op4F-m-14-015 Type 4 PSEN op4F-m-14-030 Type 4 PSEN op4F-m-14-045 Type 4 PSEN op4F-m-14-060 Type 4 PSEN op4F-m-14-075 Type 4 PSEN op4F-m-14-090 Type 4 PSEN op4F-m-14-105 Type 4 PSEN op4F-m-14-120 Type 4 PSEN op4H-m-30-015 Type 4 PSEN op4H-m-30-030 Type 4 PSEN op4H-m-30-045 Type 4 PSEN op4H-m-30-060 Type 4 PSEN op4H-m-30-075 Type 4 PSEN op4H-m-30-090 Type 4 PSEN op4H-m-30-105 Type 4 PSEN op4H-m-30-120 Type 4 PSEN op4H-m-30-135 Type 4 PSEN op4H-m-30-150 Type 4 PSEN op4H-m-30-165 Type 4 semiconductor outputs Resolution/ No. of beams Height of protected field Operating range PSENopt reaction time Dimensions Order number Finger (14 mm) 150 mm 0.2 ... 6m 21 ms 35 x 40 mm 630 641 Finger (14 mm) 300 mm 0.2 … 6 m 28 ms 35 x 40 mm 630 642 Finger (14 mm) 450 mm 0.2 … 6 m 35 ms 35 x 40 mm 630 643 Finger (14 mm) 600 mm 0.2 … 6 m 41 ms 35 x 40 mm 630 644 Finger (14 mm) 750 mm 0.2 … 6 m 48 ms 35 x 40 mm 630 645 Finger (14 mm) 900 mm 0.2 … 6 m 55 ms 35 x 40 mm 630 646 Finger (14 mm) 1 050 mm 0.2 … 6 m 62 ms 35 x 40 mm 630 647 Finger (14 mm) 1 200 mm 0.2 … 6 m 68 ms 35 x 40 mm 630 648 Hand (30 mm) 150 mm 0.2 … 15 m 16 ms 35 x 40 mm 630 650 Hand (30 mm) 300 mm 0.2 … 15 m 20 ms 35 x 40 mm 630 651 Hand (30 mm) 450 mm 0.2 … 15 m 23 ms 35 x 40 mm 630 652 Hand (30 mm) 600 mm 0.2 … 15 m 25 ms 35 x 40 mm 630 653 Hand (30 mm) 750 mm 0.2 … 15 m 27 ms 35 x 40 mm 630 654 Hand (30 mm) 900 mm 0.2 … 15 m 30 ms 35 x 40 mm 630 655 Hand (30 mm) 1 050 mm 0.2 … 15 m 32 ms 35 x 40 mm 630 656 Hand (30 mm) 1 200 mm 0.2 … 15 m 35 ms 35 x 40 mm 630 657 Hand (30 mm) 1 350 mm 0.2 … 15 m 38 ms 35 x 40 mm 630 658 Hand (30 mm) 1 500 mm 0.2 … 15 m 40 ms 35 x 40 mm 630 659 Hand (30 mm) 1 650 mm 0.2 … 15 m 43 ms 35 x 40 mm 630 660 You can download all relevant technical information from the Internet: Webcode 0685 Online information at www.pilz.com 45 Selection guide PSENopt Selection guide – PSENopt light curtains with PSEN op4F-bm/4H-bm light curtains (cascading (master), blanking, feedback loop monitoring) Common features Comply with and are approved in accordance with IEC/EN 61508 Approved in accordance with IEC 61496-1/-2: Type 4 Can be used in applications in accordance with Category 2/ Category 4 of EN 954-1 for finger and hand protection Integral functions: Blanking, cascading, feedback loop monitoring Function selection: Test, via DIP switches: manual/automatic reset, feedback loop monitoring Semiconductor outputs Supply voltage: 24 VDC Connection: - PSEN op4: Receiver Rx: M12, 8-pin Transmitter Tx: M12, 4-pin 46 PSEN op4F-bm-14 PSEN op4H-bm-30 Type Approved to EN/IEC 61496-1/-2 PSEN op4F-bm-14-015 Type 4 PSEN op4F-bm-14-030 Type 4 PSEN op4F-bm-14-045 Type 4 PSEN op4F-bm-14-060 Type 4 PSEN op4F-bm-14-075 Type 4 PSEN op4F-bm-14-090 Type 4 PSEN op4F-bm-14-105 Type 4 PSEN op4F-bm-14-120 Type 4 PSEN op4H-bm-30-015 Type 4 PSEN op4H-bm-30-030 Type 4 PSEN op4H-bm-30-045 Type 4 PSEN op4H-bm-30-060 Type 4 PSEN op4H-bm-30-075 Type 4 PSEN op4H-bm-30-090 Type 4 PSEN op4H-bm-30-105 Type 4 PSEN op4H-bm-30-120 Type 4 PSEN op4H-bm-30-135 Type 4 PSEN op4H-bm-30-150 Type 4 PSEN op4H-bm-30-165 Type 4 semiconductor outputs Resolution/ No. of beams Height of protected field Operating range PSENopt reaction time Dimensions Order number Finger (14 mm) 150 mm 0.2 ... 6m 21 ms 35 x 40 mm 630 661 Finger (14 mm) 300 mm 0.2 … 6 m 28 ms 35 x 40 mm 630 662 Finger (14 mm) 450 mm 0.2 … 6 m 35 ms 35 x 40 mm 630 663 Finger (14 mm) 600 mm 0.2 … 6 m 41 ms 35 x 40 mm 630 664 Finger (14 mm) 750 mm 0.2 … 6 m 48 ms 35 x 40 mm 630 665 Finger (14 mm) 900 mm 0.2 … 6 m 55 ms 35 x 40 mm 630 666 Finger (14 mm) 1 050 mm 0.2 … 6 m 62 ms 35 x 40 mm 630 667 Finger (14 mm) 1 200 mm 0.2 … 6 m 68 ms 35 x 40 mm 630 668 Hand (30 mm) 150 mm 0.2 … 15 m 16 ms 35 x 40 mm 630 670 Hand (30 mm) 300 mm 0.2 … 15 m 20 ms 35 x 40 mm 630 671 Hand (30 mm) 450 mm 0.2 … 15 m 23 ms 35 x 40 mm 630 672 Hand (30 mm) 600 mm 0.2 … 15 m 25 ms 35 x 40 mm 630 673 Hand (30 mm) 750 mm 0.2 … 15 m 27 ms 35 x 40 mm 630 674 Hand (30 mm) 900 mm 0.2 … 15 m 30 ms 35 x 40 mm 630 675 Hand (30 mm) 1 050 mm 0.2 … 15 m 32 ms 35 x 40 mm 630 676 Hand (30 mm) 1 200 mm 0.2 … 15 m 35 ms 35 x 40 mm 630 677 Hand (30 mm) 1 350 mm 0.2 … 15 m 38 ms 35 x 40 mm 630 678 Hand (30 mm) 1 500 mm 0.2 … 15 m 40 ms 35 x 40 mm 630 679 Hand (30 mm) 1 650 mm 0.2 … 15 m 43 ms 35 x 40 mm 630 680 You can download all relevant technical information from the Internet: Webcode 0685 Online information at www.pilz.com 47 Selection guide PSENopt Selection guide – PSENopt light curtains, light PSEN op4F-sl/4H-sl light curtains (cascading (slave)) Common features Comply with and are approved in accordance with IEC/EN 61508 Approved in accordance with IEC 61496-1/-2: Type 4 Can be used in applications in accordance with Category 2/ Category 4 of EN 954-1 for finger and hand protection Integral functions: Cascading, feedback loop monitoring Function selection: Test, via DIP switches: manual/automatic reset, feedback loop monitoring Semiconductor outputs Supply voltage: 24 VDC Connection: - PSEN op4: Receiver Rx: M12, 8-pin Transmitter Tx: M12, 4-pin PSEN op4F-sl-14 PSEN op4H-sl-30 Type Approved to EN/IEC 61496-1/-2 PSEN op4F-sl-14-015 Type 4 PSEN op4F-sl-14-030 Type 4 PSEN op4F-sl-14-045 Type 4 PSEN op4F-sl-14-060 Type 4 PSEN op4F-sl-14-075 Type 4 PSEN op4F-sl-14-090 Type 4 PSEN op4F-sl-14-105 Type 4 PSEN op4F-sl-14-120 Type 4 PSEN op4H-sl-30-015 Type 4 PSEN op4H-sl-30-030 Type 4 PSEN op4H-sl-30-045 Type 4 PSEN op4H-sl-30-060 Type 4 PSEN op4H-sl-30-075 Type 4 PSEN op4H-sl-30-090 Type 4 PSEN op4H-sl-30-105 Type 4 PSEN op4H-sl-30-120 Type 4 PSEN op4H-sl-30-135 Type 4 PSEN op4H-sl-30-150 Type 4 PSEN op4H-sl-30-165 Type 4 PSEN op4B-S/-L/-T light grid PSEN op4B 48 Type Resolution, No. of beams (body) PSEN op4B-S-2-050 515 mm, 2 beams PSEN op4B-S-3-080 415 mm, 3 beams PSEN op4B-L-2-050 515 mm, 2 beams PSEN op4B-L-3-080 415 mm, 3 beams PSEN op4B-T-2-050 515 mm, 2 beams PSEN op4B-T-3-080 415 mm, 3 beams grids with semiconductor outputs Height of protected field Resolution/ No. of beams Operating range PSENopt reaction time Dimensions Order number Finger (14 mm) 150 mm 0.2 ... 6m 21 ms 35 x 40 mm 630 681 Finger (14 mm) 300 mm 0.2 … 6 m 28 ms 35 x 40 mm 630 682 Finger (14 mm) 450 mm 0.2 … 6 m 35 ms 35 x 40 mm 630 683 Finger (14 mm) 600 mm 0.2 … 6 m 41 ms 35 x 40 mm 630 684 Finger (14 mm) 750 mm 0.2 … 6 m 48 ms 35 x 40 mm 630 685 Finger (14 mm) 900 mm 0.2 … 6 m 55 ms 35 x 40 mm 630 686 Finger (14 mm) 1 050 mm 0.2 … 6 m 62 ms 35 x 40 mm 630 687 Finger (14 mm) 1 200 mm 0.2 … 6 m 68 ms 35 x 40 mm 630 688 Hand (30 mm) 150 mm 0.2 … 15 m 16 ms 35 x 40 mm 630 690 Hand (30 mm) 300 mm 0.2 … 15 m 20 ms 35 x 40 mm 630 691 Hand (30 mm) 450 mm 0.2 … 15 m 23 ms 35 x 40 mm 630 692 Hand (30 mm) 600 mm 0.2 … 15 m 25 ms 35 x 40 mm 630 693 Hand (30 mm) 750 mm 0.2 … 15 m 27 ms 35 x 40 mm 630 694 Hand (30 mm) 900 mm 0.2 … 15 m 30 ms 35 x 40 mm 630 695 Hand (30 mm) 1 050 mm 0.2 … 15 m 32 ms 35 x 40 mm 630 696 Hand (30 mm) 1 200 mm 0.2 … 15 m 35 ms 35 x 40 mm 630 697 Hand (30 mm) 1 350 mm 0.2 … 15 m 38 ms 35 x 40 mm 630 698 Hand (30 mm) 1 500 mm 0.2 … 15 m 40 ms 35 x 40 mm 630 699 Hand (30 mm) 1 650 mm 0.2 … 15 m 43 ms 35 x 40 mm 630 700 You can download all relevant technical information from the Internet: Approved to EN/IEC 61496-1/-2 Features/ functions Height of protected field1) Operating range PSENopt reaction time Dimensions Type 4 Linear version 400 mm 0.5 ... 25 m 14 ms Type 4 Linear version 300 mm 0.5 ... 25 m Type 4 L-Version 400 mm 0.5 ... Type 4 L-Version 300 mm Type 4 T-Version Type 4 T-Version Order number Webcode 0685 35 x 40 mm 630 705 Online information at www.pilz.com 14 ms 35 x 40 mm 630 706 3m 14 ms 35 x 40 mm 630 703 0.5 ... 3m 14 ms 35 x 40 mm 630 704 400 mm 0.5 ... 3m 14 ms 35 x 40 mm 630 701 300 mm 0.5 ... 3m 14 ms 35 x 40 mm 630 702 1) Height of protected field = Installation height of first light axis 49 Product range PSENopt SB PSENopt SB light curtains and light grids with The safe, complete solution from one source Complex or distributed plants need perfectly compatible components that will react quickly and are user-friendly. Pilz provides a complete package in conjunction with PSS programmable control systems/SafetyBUS p, to help you integrate PSENopt SB light curtains and light grids into your system. With PSENopt SB light curtains and light grids you have a product that is perfectly compatible with the safe, open bus system SafetyBUS p. Select the appropriate evaluation devices for your application and Pilz will provide a complete solution that’s safe and approved. 50 integral SafetyBUS p® interface Simpler installation, fewer components In cramped conditions, as is often the case where light grids are installed, there is much more emphasis on the space requirement and the number of required components. To connect a classic light grid it is necessary to consider an additional evaluation device plus IP67 installation. This is normally achieved by installing a decentralised input/ output module within an appropriate terminal box. If space is scarce, an appropriate location must first be found for a service distribution system. However, with the bus interface integrated within the PSENopt SB, there is no need for any other external components. All the settings relating to the light grids are stored centrally in the control system and are activated via SafetyBUS p. For the “partial muting” function for example, the individual active zones or zone combinations can be set via the PSS programmable control system. So if a device is exchanged, only the SafetyBUS p address needs to be set. Diagnostics make all the difference As with the transfer from a classic hard-wired relay-based safety circuit to a programmable control system, the ability to diagnose fault conditions represents the key difference from a classic light grid connection. A conventional light grid connected to an evaluation device can only communicate its switch status via its two OSSD signals. The evaluation device can also diagnose cabling errors such as a short circuit or open circuit on the signal lines. With an integrated SafetyBUS p interface, however, the diagnostics can be much more detailed. The PSS programmable control system receives additional information such as misalignment, contaminated signal, external light source or supply voltage status for the transmitter/ receiver, etc. As part of preventive maintenance, this diagnostic data helps to detect faults early, before they potentially cause the plant or machine to shut down. With conventional methods, diagnostics on the light grid are restricted purely to function and wiring-related diagnostics. Keep up-to-date on PSENopt SB light curtains and light grids on the Internet: PSENopt SB light curtains and light grids suitable for each requirement Type PSEN opSB-4F PSEN opSB-4H PSEN opSB-4B Resolution/ No. of beams Finger (14 mm) Hand (30 mm) Body (2 … 4 beams) Height of protected field 300 … 900 mm 300 … 1 650 mm 500 … 1 200 mm Operating range 0.2 … 6 m 0.2 … 15 m 0.5 … 25 m PSENopt SB reaction time 75 … 105 ms 58 … 84 ms 55 ms Product type in accordance with EN/IEC 61496-1/-2 Type 4 Type 4 Type 4 Webcode 0347 Online information at www.pilz.com 51 Benefits at a glance PSENopt SB Ideal for SafetyBUS p® applications – PSENopt Your benefits at a glance Less project configuration work as there are fewer components Less work during installation: - Reduced space requirement for light grid and installation - Simple connection technology using readymade cable sets - Hybrid cable (one-cable solution) up to IP67 - Connection via SafetyBUS p connectors - Simple parameter setting using the system’s own programming software, PSS WIN-PRO Reduced downtimes during operation - Simpler troubleshooting thanks to extensive diagnostic data that can be evaluated directly from the controller - Units can be exchanged quickly due to centralised configuration and the ability to transfer all the settings Integrated muting function (local/global, partial/total) Second I/O connector for additional functions (e.g. E-STOP, muting sensors, muting lamp) 52 IP20 in the control cabinet Simpler form of cabling When a light grid is connected conventionally, not only is it necessary to connect its OSSD signals to the evaluation device, but the transmitter and receiver also require their own supply voltage. Simpler cabling concepts can be employed by using a SafetyBUS p interface that’s integrated within the light grid. This guarantees the connection of signals and supply with just one cable. The fundamental element here is a hybrid cable, which provides the supply voltage to the light grids and also transmits the data signals from SafetyBUS p. Using ready-made Y-cable and converted M12 connectors it is possible to create a branch for a light grid transmitter or receiver at any point. This ready-made one-cable solution offers numerous handling benefits in the IP67 area, as all manual connection work and PG cable feeds can be reduced to a minimum. SB Additional functions relating to the PSENopt SB Internal light grid functions: - OSSD (Output Signal Switching Device) - Diagnostics - Reset (local and from PSS) - Test (from PSS) Additional periphery functions, connected directly to the light grid via 8-pin M12 connectors: - E-STOP - 2 x muting sensor - 1 x muting lamp You can download all relevant technical information from the Internet: Webcode 0685 Online information at www.pilz.com Field wiring = One-cable solution with IP67 More than just a light grid – additional local failsafe I/Os provide further user benefits In addition to the light grid function and extensive diagnostic data, PSENopt SB light grids also offer the ability to connect local failsafe signals. Connected directly to the light grid, muting sensors can be evaluated locally within the light grid or centrally within the PSS programmable control system. A muting lamp can also be driven and monitored directly via local outputs on the light grid. The light grid also allows free inputs to be used for other safety signals. So it is possible to read an E-STOP button and start/ reset button directly via the light grid, for example. Using ready- made cables, the signals are connected to the light grid receiver, which at the same time also contains the SafetyBUS p interface. So PSENopt SB devices also include the basic function of a compact PSSdio input/output module for SafetyBUS p. This means that the most common I/O signals in the light grid environment are collected and made available to the PSS programmable control system for further processing. With its signal volume, the integral SafetyBUS p function covers a whole light grid application. Configuration made easy Pilz also provides a user-friendly configuration tool, which uses simple prompts to enable you to design the layout of the light grid and its cabling. 53 Selection guide PSENopt SB Selection guide – PSENopt SB light curtains, light PSENopt SB light curtains, light grids with SafetyBUS p interface Common features Comply with and are approved in accordance with DIN VDE 080 and IEC/EN 61508 Approved in accordance with EN/IEC 61496-1/-2: Type 4 Can be used in applications in accordance with Category 4 ofEN 954-1 for finger, hand and body protection Integral functions: Muting (total/partial) Integral SafetyBUS p interface Safe I/Os, E-STOP, enable switch and muting lamp (monitored/unmonitored) can also be connected directly Connection: Receiver Rx: M12, 8-pin and 5-pin Transmitter Tx: M12, 4-pin Supply voltage: 24 VDC PSEN opSB-4F PSEN opSB-4H PSEN opSB-4B 54 Type Approved to EN/IEC 61496-1/-2 PSEN opSB-4H-14-030 Type 4 PSEN opSB-4F-14-045 Type 4 PSEN opSB-4F-14-060 Type 4 PSEN opSB-4F-14-075 Type 4 PSEN opSB-4F-14-090 Type 4 PSEN opSB-4H-30-030 Type 4 PSEN opSB-4H-30-045 Type 4 PSEN opSB-4H-30-060 Type 4 PSEN opSB-4H-30-075 Type 4 PSEN opSB-4H-30-090 Type 4 PSEN opSB-4H-30-105 Type 4 PSEN opSB-4H-30-120 Type 4 PSEN opSB-4H-30-135 Type 4 PSEN opSB-4H-30-150 Type 4 PSEN opSB-4H-30-165 Type 4 PSEN opSB-4B-2-050 Type 4 PSEN opSB-4B-3-080 Type 4 PSEN opSB-4B-4-090 Type 4 PSEN opSB-4B-4-120 Type 4 grids with SafetyBUS p® interface Resolution/ No. of beams Height of protected field Operating range PSENopt SB reaction time Dimensions Order number Finger (14 mm) 300 mm 0.2 … 6 m 75 ms 35 x 40 mm 630 351 Finger (14 mm) 450 mm 0.2 … 6 m 82 ms 35 x 40 mm 630 352 Finger (14 mm) 600 mm 0.2 … 6 m 90 ms 35 x 40 mm 630 353 Finger (14 mm) 750 mm 0.2 … 6 m 97 ms 35 x 40 mm 630 354 Finger (14 mm) 900 mm 0.2 … 6 m 105 ms 35 x 40 mm 630 355 Hand (30 mm) 300 mm 0.2 … 15 m 58 ms 35 x 40 mm 630 451 Hand (30 mm) 450 mm 0.2 … 15 m 61 ms 35 x 40 mm 630 452 Hand (30 mm) 600 mm 0.2 … 15 m 64 ms 35 x 40 mm 630 453 Hand (30 mm) 750 mm 0.2 … 15 m 67 ms 35 x 40 mm 630 454 Hand (30 mm) 900 mm 0.2 … 15 m 70 ms 35 x 40 mm 630 455 Hand (30 mm) 1 050 mm 0.2 … 15 m 72 ms 35 x 40 mm 630 456 Hand (30 mm) 1 200 mm 0.2 … 15 m 75 ms 35 x 40 mm 630 457 Hand (30 mm) 1 350 mm 0.2 … 15 m 78 ms 35 x 40 mm 630 458 Hand (30 mm) 1 500 mm 0.2 … 15 m 81 ms 35 x 40 mm 630 459 Hand (30 mm) 1 650 mm 0.2 … 15 m 84 ms 35 x 40 mm 630 460 Body (2) 500 mm 0.5 … 25 m 55 ms 35 x 40 mm 630 550 Body (3) 800 mm 0.5 … 25 m 55 ms 35 x 40 mm 630 551 Body (4) 900 mm 0.5 … 25 m 55 ms 35 x 40 mm 630 552 Body (4) 1 200 mm 0.5 … 25 m 55 ms 35 x 40 mm 630 553 You can download all relevant technical information from the Internet: Webcode 0685 Online information at www.pilz.com 55 IE Pilz GmbH & Co. KG Sichere Automation Felix-Wankel-Straße 2 73760 Ostfildern Germany Telephone: +49 711 3409-0 Telefax: +49 711 3409-133 E-Mail: pilz.gmbh@pilz.de Pilz Ireland Industrial Automation Cork Business and Technology Park Model Farm Road Cork Ireland Telephone: +353 21 4346535 Telefax: +353 21 4804994 E-Mail: sales@pilz.ie AU DK IT Pilz Australia Safe Automation Suite C1, 756 Blackburn Road Clayton, Melbourne VIC 3168 Australia Telephone: +61 3 95446300 Telefax: +61 3 95446311 E-Mail: safety@pilz.com.au Pilz Skandinavien K/S Safe Automation Ellegaardvej 25 L 6400 Sonderborg Denmark Telephone: +45 74436332 Telefax: +45 74436342 E-Mail: pilz@pilz.dk Pilz ltalia Srl Automazione sicura Via Meda 2/A 22060 Novedrate (CO) Italy Telephone: +39 031 789511 Telefax: +39 031 789555 E-Mail: info@pilz.it BE LU Pilz Belgium Safe Automation Bijenstraat 4 9051 Gent (Sint-Denijs-Westrem) Belgium Telephone: +32 9 3217570 Telefax: +32 9 3217571 E-Mail: info@pilz.be BR Pilz do Brasil Automação Segura Rua Ártico, 123 - Jd. do Mar 09726-300 São Bernardo do Campo - SP Brazil Telephone: +55 11 4337-1241 Telefax: +55 11 4337-1242 E-Mail: pilz@pilzbr.com.br CH Pilz lndustrieelektronik GmbH Gewerbepark Hintermättli Postfach 6 5506 Mägenwil Switzerland Telephone: +41 62 88979-30 Telefax: +41 62 88979-40 E-Mail: pilz@pilz.ch CN Pilz Industrial Automation Trading (Shanghai) Co., Ltd. Safe Automation Rm. 704-706 No. 457 Wu Lu Mu Qi (N) Road Shanghai 200040 China Telephone: +86 21 62494658 Telefax: +86 21 62491300 E-Mail: sales@pilz.com.cn ES Pilz lndustrieelektronik S.L. Safe Automation Camí Ral, 130 Polígono Industrial Palou Nord 08400 Granollers Spain Telephone: +34 938497433 Telefax: +34 938497544 E-Mail: pilz@pilz.es FI Pilz Skandinavien K/S Safe Automation Nuijamiestentie 5 A 00400 Helsinki Finland Telephone: +358 9 27093700 Telefax: +358 9 27093709 E-Mail: pilz.fi@pilz.dk FR Pilz France Electronic 1, rue Jacob Mayer BP 12 67037 Strasbourg Cedex 2 France Telephone: +33 3 88104000 Telefax: +33 3 88108000 E-Mail: siege@pilz-france.fr GB Pilz Automation Technology Safe Automation Willow House, Medlicott Close Oakley Hay Business Park Corby Northants NN18 9NF United Kingdom Telephone: +44 1536 460766 Telefax: +44 1536 460866 E-Mail: sales@pilz.co.uk JP Pilz Japan Co., Ltd. Safe Automation Shin-Yokohama Fujika Building 5F 2-5-9 Shin-Yokohama Kohoku-ku Yokohama 222-0033 Japan Telephone: +81 45 471-2281 Telefax: +81 45 471-2283 E-Mail: pilz@pilz.co.jp KR Pilz Korea Ltd. Safe Automation 9F Jo-Yang Bld. 50-10 Chungmuro2-Ga Jung-Gu 100-861 Seoul Republic of Korea Telephone: +82 2 2263 9541 Telefax: +82 2 2263 9542 E-Mail: info@pilzkorea.co.kr MX Pilz de Mexico, S. de R.L. de C.V. Automatización Segura Circuito Pintores # 170 Cd. Satelite C.P. 53100 Naucalpan de Juarez, Edo. de Mexico Mexico Telephone: +52 55 5572 1300 Telefax: +52 55 5572 4194 E-Mail: info@mx.pilz.com NZ Pilz New Zealand Safe Automation 5 Nixon Road Mangere Auckland New Zealand Telephone: +64 9 6345350 Telefax: +64 9 6345352 E-Mail: t.catterson@pilz.co.nz PT Pilz Industrieelektronik S.L. R. Eng Duarte Pacheco, 120 4 Andar Sala 21 4470-174 Maia Portugal Telephone: +351 229407594 Telefax: +351 229407595 E-Mail: pilz@pilz.es SE Pilz Skandinavien K/S Safe Automation Energigatan 10 B 43437 Kungsbacka Sweden Telephone: +46 300 13990 Telefax: +46 300 30740 E-Mail: pilz.se@pilz.dk TR Pilz Emniyet Otomasyon Ürünleri ve Hizmetleri Tic. Ltd. †ti. smail Pa‡a Sokak No: 8 Ko‡uyolu/Kad•köy 34718 stanbul Turkey Telephone: +90 216 5452910 Telefax: +90 216 5452913 E-Mail: pilz.tr@pilz.de US CA Pilz Automation Safety L.P. 7150 Commerce Boulevard Canton Michigan 48187 USA Telephone: +1 734 354 0272 Telefax: +1 734 354 3355 E-Mail: info@pilzusa.com NL Pilz Nederland Veilige automatisering Postbus 186 4130 ED Vianen Netherlands Telephone: +31 347 320477 Telefax: +31 347 320485 E-Mail: info@pilz.nl ... In many countries we are represented by sales partners. Please refer to our Homepage for further details or contact our headquarters. Pilz GmbH & Co. KG Sichere Automation Felix-Wankel-Straße 2 73760 Ostfildern, Germany Telephone: +49 711 3409-0 Telefax: +49 711 3409-133 E-Mail: pilz.gmbh@pilz.de 11-4-2-2-001, 2006-04 Printed in Germany © Pilz GmbH & Co. KG, 2006 DE www www.pilz.com Technical support +49 711 3409-444 Automation Workbench ®, Pilz®, PIT ®, PMI®, PNOZ ®, Primo®, PSS®, PVIS ®, SafetyBUS p® are registered trademarks of Pilz GmbH & Co. KG. Text and graphics in this leaflet are simply intended to give an overview of the system. No responsibility accepted for errors or omissions. AT Pilz Ges.m.b.H. Sichere Automation Modecenterstraße 14 1030 Wien Austria Telephone: +43 1 7986263-0 Telefax: +43 1 7986264 E-Mail: pilz@pilz.at