Subject Description Form Subject Code ICU217 Subject Title Industrial Training for CityU (DG in BSE) Credit Value Nil Pre-requisite/ Co-requisite/ Exclusion Nil Objectives To provide students with knowledge of principles and techniques in different engineering application technology that including air conditioning systems, electrical installation practice, fire detection and security control systems, Lighting system, Ducting and Welding Practice, Low Voltage switchboard and power monitoring, integral building system and plumbing practice and to enable them to appreciate these basic building engineering methods and fundamental industrial safety in engineering projects. Intended Learning Outcomes Upon completion of the subject, students will be able to: a) identify relevant engineering theories and principles and to apply them in hands-on training exercises to determine building services system feasibility; b) compare and contrast conceptual design, develop actual work sequences and methods for various electrical and mechanical installations; c) undertake the design, construction, testing and commissioning of building services systems in buildings on the basis of recognize the engineering standards, regulations and practices; d) apply intelligent building control technology effectively on various building services systems. Evaluate new building automation/ intelligent control schemes to achieve a safe, comfort and efficient building environment; and e) apply the knowledge and skills for effective trouble shooting, test and commissioning of integral building systems. ICU217: Industrial Training for CityU (DG in BSE) (140313LTC-150211BN) 1 | P a g e Subject Synopsis/ Indicative Syllabus (TM0212) Ducting and Welding Practice 1. Manufacturing processes of sheet metal work pieces: Operation of shearing machine, notching machine, folding machine; CNC turret Press, and CNC Press Brake; Use of hand tools, e.g. dividers, scribers, hand punch and deburring tools; 2. Design processes of sheet metal article: Introduction to common fabrication process of sheet metal air duct from design of development and marking out, to fabrication; 3. Use of joints: Technique of applying common joints such as seam joints, rivet joint and welding joints. 4. Welding technologies: Introduction to electric arc welding; oxyacetylene welding and description of safety factors. (TM0384) Lighting and Electrical System 1. Introduction of power distribution system in HK building; 2. Introduction of Electrical Ordinance, Code of Practice of Wiring Regulations and other legal requirements; 3. Schematic diagram for typical commercial and residential building; 4. Description of outgoing circuit arrangements of a LV switchboard; 5. Design calculation and material selection for a power distribution system; 6. Design calculation and material selection for lighting system; 7. Protection functions in a LV switchboard; and 8. Power quality analyses and compensation methods. Noise and harmonic filters, active filter and capacitor banks. (TM0383) Integrated Building Systems 1. Use a motion sensor with enable/ disable switch; 2. Design a basic lighting control; 4. Design a lighting system with dimming function (relative dimming and brightness control); 5. Design a fault monitoring and reporting panel; 6. Design a blind / shutter control system; 7. Design a light-scene control with infrared remote control and display operation; 8. Plan and design mini-projects for realistic work applications; 9. Design a Heating / Cooling HVAC system control scheme; 10. Design and implement of PID control function loops; 11. On line and Off line program monitoring and integration test; and 12. Develop self-maintain BMS control system for building services applications. ICU217: Industrial Training for CityU (DG in BSE) (140313LTC-150211BN) 2 | P a g e (TM0366) Electrical Installation Practice 1. Electrical workshop safety for the use of PPE, portable equipment; ladder, platform and power tools. 2. Understand the Cope of Practice of Electrical Wiring Regulation, select and correct use of components; conduit, trunking and cable installation practice, flexible steel conduit & PVC conduit installation. 3. Understand circuit category and segregation; distinguish of extra low voltage, low voltage and high voltage; cable selection and sizing; equipotential bonding; circuit protective conductor; two way lighting control circuit installation; fluorescent lamp operation and installation; ring final circuit installation and arrangement. 4. Control function terminology; control component application; control schematic drawing and wiring practice; single-phase AC motor installation and control; new cable color code implementation. 5. Commissioning and test for final circuits and sub-distribution circuits; procedures for inspection; testing and certification; use of measuring equipment. (TM0374) Air Conditioning System and AC Control 1. Identification, selection and application of basic air conditioning system components; 2. Proper use of engineering tools for air condition system and AC control system; 3. Proper select and use of air conditioning and AC control system materials; 4. Air condition system basic calculations; 5. Essential operation and maintenance procedures for air conditioning systems; 6. Understand the basic construction and operation of AC induction motors; 7. Motor stating characteristics and starting method to minimize the motor start impacts; 8. Logic control function implementation in AC control circuits; and 9. Test and commissioning procedures for AC control systems. (TM0375) Fire Detection and Security Systems 1. Understand the basic configuration of auto fire alarm system; 2. Use of addressable fire detectors and alarming devices; 3. Use of conventional fire detectors and conventional alarming devices, use interface modules to merge the two systems; 4. System configuration of addressable fire alarm system; 5. Zoning Design of a typical fire detection system; 6. Fire system programming; 7. Preliminary risk assessment of security required systems; ICU217: Industrial Training for CityU (DG in BSE) (140313LTC-150211BN) 3 | P a g e 8. Select and use of security sensors; 9. Design a basic security control with balance consideration of cost and effectiveness; 10. Configuration and programming of security control system; and 11. Test and commissioning of the system. (TM1203) Plumbing Practice 1. Introduction of plumbing system and its relation related to health and economic issues; 2. Plumbing materials in building services engineering, tools and pipe types; cutting, bending, threading, jointing, fixing of steel, PVC, copper and UPVC lined steel pipes; valves, fittings and traps; 3. Derive equipment schedules and installation plan; 4. Practice on installation of simple sanitary and water systems; defects, tests, maintenance of water systems; and 5. Site inspection technique for plumbing and drainage. (TM2020) Industrial Safety 1. Safety Law: Factories and Industrial Undertakings (F & IU) Ordinance and regulations; Occupational safety and Health (OSH) Ordinance and regulations; Construction Sites Safety Regulations; Overview of Codes of Practice; General Duties; Duties to report accident and dangerous occurrences. 2. Construction Safety: Construction Sites (Safety) Regulations; codes of practice; potential hazards/risks associated with construction sites and high risk activities such as working in confined space. 3. Occupational Hygiene: Noise hazards and control; dust hazards and control; personal protective equipment; display screen equipment. 4. Safety Technology: Manual handling; fire prevention; dangerous substances and chemical safety; machinery hazards and principles of guarding; electrical safety; potential hazards and risks associated with construction sites. 5. Accident Prevention: Accident handling techniques; job safety analysis; fault tree analysis; accident reporting procedures and follow-up actions, first aid and emergency procedures. ICU217: Industrial Training for CityU (DG in BSE) (140313LTC-150211BN) 4 | P a g e Learning Methodology Small group of real work hands-on exercises on common construction processes in different workshops as shown in the indicative syllabus. Individual workshop reports and appreciation tests. Appreciation of good practices, workmanship and skills in construction practice. Self-revision by reviewing the reading materials on webs developed by IC. Assessment Methods in Alignment with Intended Learning Outcomes Assessment Methods Weighting (%) Intended Learning Outcomes Assessed a b c d e 1. Assignment 40 2. Test 30 3. Logbook / Module Report 30 Total 100 Practical and written assignment is designed to facilitate students to reflect and apply the knowledge periodically throughout the training. Test is designed to facilitate students to review the breadth and depth of their understanding on specific topics. Logbook / Module Report is designed to facilitate students to acquire deep understanding on the topics of the training and to present those concepts clearly. ICU217: Industrial Training for CityU (DG in BSE) (140313LTC-150211BN) 5 | P a g e Student Study Effort Required Class Contact Workshops / In-class Practice 240 Hrs. Other Study Effort Reading List and References Coursework 7 Hrs. Total Study Effort 247Hrs. Essential Textbooks/ Reading Materials/ Reference Textbooks: Please refer to the individual module descriptions for the details. ICU217: Industrial Training for CityU (DG in BSE) (140313LTC-150211BN) 6 | P a g e