LEONI FieldLink®
Cable Solutions for Automation & Drives
The Quality Connection
2
Business Unit
Industrial Solutions
The Industrial Solutions business unit is
one of the leading suppliers in the field of
Engineering · Products · Services
4
Fields of Application
6
Industrial Ethernet 8
PROFIBUS 16
FOUNDATION Fieldbus
26
INTERBUS 28
DeviceNet 30
CAN 34
industrial engineering. From engineering
to standardised and customised cables,
cable assembly and integrated system
solutions through to logistics concepts,
technical services and sophisticated training schemes – our comprehensive portfolio always offers you consistent added
value across the entire lifecycle of your
products. Our flexibility is what makes us
stand out. We will produce or assemble
single units or complete series for you,
CC-Link38
EIB/KNX40
just in time.
LEONI – your system supplier in
industrial engineering.
AS-Interface 42
SafetyBUS p 46
USB & Fire Wire
48
Power and Hybrid Cables for Motion Control
51
Signal Cables for Motion Control
61
Stripping Tools
66
Installation Guidelines
67
The Significance of UL and CSA certifications
68
UL listed cables types
70
Cable Flame Tests
72
Type Designations
75
Quality and Environment
76
Industrial expertise – worldwide
78
Issue 05/2011
All FieldLink products are permanentely enhanced
for our customers. Therefore this brochure is subject
to change and error. Up to all information on LEONI
Industrial Solutions products, developments, research
projects and trade fairs can also be found on the website: www.leoni-industrial-solutions.com
3
Engineering · Produkte · Services
3
1
24
2
23
8
3
19
12
2
7
1
1
9
20
10
16
4
14
6
13
1
FieldLink® bus cables
6
Ribbon cables
11
(high-performance-flex)
2
3
4
5
4
High-temperature
resistant cables
Fiber optic cables
7
Miniature cables
8
Cleanroom cables
12
Audio and video cables
Polyurethane tubes &
hoses, corrugated hoses
13
FieldLink®MC
Cable systems for motion control
9
Coiled cables
Robotic cables
10
Hybrid cables
Electromechanical component
assemblies
23
10
17
22
2
4
20
12
15
18
5
22
21
9
4
1
11
14
Casted and extrusion-coated
4
18
Robot function packages
22
Robot & PLC programming
19
advintec measurement and
23
Automation systems training
24
Project management
products
15
Assembly of standardized
calibration systems
and special cables
16
17
20
Machine vision systems
21
Installation & maintenance
Cable drag chain systems
Dresspack systems
5
Fields of Application
The FieldLink bus cables product range
provides cable solutions for every type of
conventional bus system, e.g.: Industrial
Ethernet/PROFINET, PROFIBUS, AS-Interface, Foundation Fieldbus. In addition to
the standard types, also special cables for
industrial communication are developed,
Supervisory level
IT communication – WAN
Task: visualisation, archival,
e.g. control post, interference
indicating station
manufactured and provided, e.g.:
High temperature resistant cables
thanks to a jacket of foamed or crosslinked FEP for applications in areas EX.
Hybrid cables to minimise installation
time and costs providing data and
energy in a single cable.
Production
and process control level
Data communication – LAN
Task: system control,
e.g. reception, administration
High flexible cables for trailing applications, available with a PUR jacket for
great oil resistance.
Cables with rodent protection by addi-
Actuator / sensor level
tional steel armouring.
Highly flexible cables with great cold
(process signals)
bending performance of up to – 40 °C.
Field communication
Task (operation level):
processing, e.g. regulation/control
The product range of the LEONI Business
Unit Industrial Solutions is completed by
Task (drive control):
the FieldLink MC * products, which com-
input and output, e.g. measure, prise cables and cable systems for the
regulate, move, switch
connection of drives, e.g. Motion Control
cabling.
6
of realtime functions
* MC = Motion Control
Supervisory level
Production and process control level
Actuator / sensor level
Motion control
Motion control
Field communication
and power supply
Task: drive control with
input and output and additional power supply
7
FieldLink®
for Industrial Ethernet Applications
Characteristics:
Flame retardant
Weld splatter resistant
Highly flexible
Permanent installation
Halogen free
Silicon free
Sunlight resistant
Oil resistant
Cold resistant
Chemical resistant
Trailing cable with up to
10 million bending cycles
RoHS compliant
LEONI Special Cables
Business Unit Industrial
Solutions is a member of
PROFIBUS International
www.profinet.com
8
Industrial Ethernet Cat 5e ES
Industrial Ethernet Cat 5e ES
Industrial Ethernet Cat 5e
PROFINET (easy to strip)
PROFINET (easy to strip, FRNC)
PROFINET (easy to strip)
ES cable for permanent installation
ES cable for permanent installation
Cable with additional rodent protection
2x2x22AWG 1
2x2x22AWG 1
for permanent installation
UL listed: CMG and PLTC
UL listed: CMG
2x2x22AWG 1
Bare copper wire Ø 0.64 mm (0.025 in),
Bare copper wire Ø 0.65 mm (0.026 in),
Bare copper wire Ø 0.65 mm (0.026 in),
insulation of PE Ø 1.5 mm (0.059 in)
insulation of PE Ø 1.5 mm (0.059 in)
insulation of PE Ø 1.5 mm (0.059 in)
Filler as central element,
Filler as central element,
Filler as central element,
4 wires twisted to a quad,
4 wires twisted to a quad,
4 wires twisted to a quad,
inner jacket: PVC
inner jacket: FRNC
inner jacket: PVC
Alulaminate foil overlapped,
Alulaminate foil overlapped,
Alulaminate foil overlapped,
shield braiding
shield braiding
shield braiding
of tinned copper wires Ø 0.13 mm (0.005 in)
of tinned copper wires Ø 0.13 mm (0.005 in)
of tinned copper wires Ø 0.13 mm (0.005 in),
Application
Conductor
Core
Shield
armouring: 2 layers of galvanized steel tape,
intercalated tapes
Polyvinylchloride (PVC) green
Thermoplastic copolymer (FRNC) green
Polyethylene (PE) black
Ø 6.5 ± 0.2 mm (0.256 ± 0.008 in)
Ø 6.5 ± 0.2 mm (0.256 ± 0.008 in)
Ø 9.3 ± 0.5 mm (0.366 ± 0.020 in)
Flame retardant acc. to IEC 60332-1-2
Flame retardant acc. to IEC 60332-3 Cat. A/F,
Sunlight resistant,
and UL 1685 (CSA FT 4),
halogen free acc. to IEC 60754,
crush resistant,
limited oil resistant,
sunlight resistant,
for direct burial,
sunlight resistant acc. to UL 2556
UL-File E119100 Vol. 1 Sec. 11 Page 1,
EMC resistant
Sec. 4.2.8.5,
UL-Style 21279 (600 V)
Jacket
Characteristics
UL-File E119100 Vol. 1 Sec. 12 Page 1,
UL-File E116441 Vol. 1 Sec. 6 Page 8,
UL-File E119100 Vol. 3 Sec. 1 Page 2
going to be revised,
UL-File E306668 Vol. 1 Sec. 3 Page 1,
UL-Style 21694 (600 V)
2YY(ST)CY 2x2x0.64/1.5-100 GN
L45467-J16-B35
2YH(ST)CH 2x2x0.64/1.5-100 GN FRNC KF25
L45467-J16-B136
2YY(ST)CYB2Y 2x2x0.64/1.5-100 (2B0.1VZK)
Type
BK
Designation
L45467-J16-B56
Order
Number
9
Application
Industrial Ethernet Cat 5e ES
Industrial Ethernet Cat 5e ES
Industrial Ethernet Cat 5e ES
PROFINET (easy to strip)
PROFINET (easy to strip, FRNC)
PROFINET (easy to strip)
ES cable for flexible installation
ES cable for flexible installation
ES cable for flexible installation
2x2x22AWG 7,
2x2x22AWG 7
with special sunlight resistance
UL listed: CMG and PLTC
UL listed: CMG and PLTC
2x2x22AWG 7
UL listed: CMG and PLTC
Conductor
Stranded tinned copper wire 7x0.25 mm
Stranded tinned wire 7x0.25 mm
Stranded tinned copper wire 7x0.25 mm
(0.010 in), Ø 0.75 mm (0.030 in),
(0.010 in), Ø 0.75 mm (0.030 in),
(0.010 in), Ø 0.75 mm (0.030 in),
insulation of PE Ø 1.5 mm (0.059 in)
insulation of PP Ø 1.5 mm (0.059 in)
insulation of PE Ø 1.56 ± 0.03 mm
(0.061 ± 0.001 in)
Core
Shield
Jacket
Filler as central element,
Filler as central element,
Filler as central element,
4 wires twisted to a quad,
4 wires twisted to a quad,
4 wires twisted to a quad,
inner jacket: PVC
inner jacket: FRNC
inner jacket: PVC
Alulaminate foil overlapped,
Alulaminate foil overlapped,
Alulaminate foil overlapped,
shield braiding
shield braiding
shield braiding
of tinned copper wires Ø 0.13 mm (0.005 in)
of tinned copper wires Ø 0.13 mm (0.005 in)
of tinned copper wires Ø 0.13 mm (0.005 in)
Polyvinylchloride (PVC) green
Thermoplastic copolymer (FRNC) green
Polyvinylchloride (PVC) black
Ø 6.5 ± 0.2 mm (0.256 ± 0.008 in)
Ø 6.5 ± 0.2 mm (0.256 ± 0.008 in)
Ø 6.5 ± 0.2 mm (0.256 ± 0.008 in)
Characteristics Flame retardant acc. to IEC 60332-1-2
Type
Flame retardant acc. to IEC 60332-3 cat. A/F
Flame retardant acc. to UL 1685 (CSA FT 4),
and UL 1685 (CSA FT 4),
and UL 1685 (CSA FT 4),
sunlight resistant acc. to UL 2556 Sec. 4.2.8.5,
limited oil resistant,
sunlight resistant acc. to UL 2556
UL-File E119100 Vol. 1 Sec. 12 Page 1,
sunlight resistant acc. to UL 2556
Sec. 4.2.8.5,
UL-File E116441 Vol. 1 Sec. 6 Page 8,
Sec. 4.2.8.5,
UL-File E119100 Vol. 1 Sec. 11 Page 1,
UL-Style 21695 (600 V)
UL-File E119100 Vol. 1 Sec. 12 Page 1,
UL-File E119100 Vol. 3 Sec. 1 Page 1
UL-File E116441 Vol. 1 Sec. 6 Page 8,
going to be revised,
UL-Style 21694 (600 V)
UL-File E116441 Vol. 1 Sec. 6 Page 4
2YY(ST)CY 2x2x0.75/1.5-100 LI GN VZN
9YH(ST)CH 2x2x0.75/1.5-100 LI VZN GN
2YY(ST)CY 2x2x0.75/1.5-100 LI VZN
L45467-J17-B15
L45467-J16-B146
L45467-J17-B115
Designation
Order
Number
10
Industrial Ethernet Cat 5e
Industrial Ethernet Cat 5e ES
Industrial Ethernet Cat 5e ES
PROFINET Hybrid (FRNC)
PROFINET (easy to strip, FRNC)
PROFINET (easy to strip)
Cable for flexible installation
ES trailing cable
ES trailing cable
2x2x22AWG 7 + 4x1.5 mm²
2x2x22AWG 7
2x2x22AWG 7
(0.059 square in)
UL listed: CMX
UL listed: CMG and PLTC
Wire LIH 1.5/2.4
Stranded tinned wire 7x0.25 mm
Stranded tinned wire 7x0.25 mm
Stranded bare copper wire 84x0.15 mm
(0.010 in), Ø 0.75 mm (0.030 in),
(0.010 in), Ø 0.75 mm (0.030 in),
(0.006 in), Ø 1.55 mm (0.061 in),
insulation of PE Ø 1.5 mm (0.059 in)
insulation of PE Ø 1.5 mm (0.059 in)
2 wires twisted to a pair,
Filler as central element,
Filler as central element,
filler as central element,
4 wires twisted to a quad,
4 wires twisted to a quad,
2 screened pairs, 4 wires
inner jacket: FRNC
inner jacket: PVC
Alulaminate foil overlapped,
Alulaminate foil overlapped,
Alulaminate foil overlapped,
shield braiding
shield braiding
shield braiding
of tinned copper wires Ø 0.1 mm (0.004 in)
of tinned copper wires Ø 0.13 mm (0.005 in)
of tinned copper wires Ø 0.13 mm (0.005 in)
Thermoplastic copolymer (FRNC) green
Thermoplastic Polyurethane (TPU) green
Polyvinylchloride (PVC) green
Ø 10.3 ± 0.3 mm (0.406 ± 0.012 in)
Ø 6.5 ± 0.2 mm (0.256 ± 0.008 in)
Ø 6.5 ± 0.2 mm (0.256 ± 0.008 in)
Flame retardant acc. to IEC 60332-1-2,
Flame retardant acc. to IEC 60332-1-2
Flame retardant acc. to UL 1685 (CSA FT 4),
halogen free acc. to IEC 60754,
and UL 2556 Sec. 9.4 (VW 1),
oil resistant acc. to UL 13 Sec. 40 (60 °C),
sunlight resistant acc. to UL 2556 Sec. 4.2.8.5
halogen free acc. to IEC 60754,
sunlight resistant acc. to UL 2556 Sec. 4.2.8.5,
oil resistant acc. to IEC 60811-2-1 and
UL-File E119100 Vol. 1 Sec. 16 Page 2,
UL 13 Sec. 40 (60 °C), sunlight resistant
UL-File E116441 Vol. 1 Sec. 6 Page 2
Application
Conductor
insulation of FRNC Ø 2.4 mm (0.094 in)
Wire 02YS 1x0.75/1.5 LI
Stranded bare copper wire 7x0.25 mm
(0.010 in), Ø 0.75 mm (0.030 in),
insulation of foamed PE with skin
Ø 1.5 mm (0.059 in)
Core
Shield
Jacket
Characteristics
acc. to UL 2556 Sec. 4.2.8.5, UL-File E119100
Vol. 1 Sec. 13 Page 1, UL-File E119100 Vol. 3
Sec. 1 Page 3 going to be revised
02YS 2x2x0.75/1.5-100 LI(STC) FRNC
2YH(ST)C11Y 2x2x0.75/1.5-100
LIH-Z H 4x1x1.5 GN
LI GN VZN FRNC
L45467-J116-C6
L45467-J17-B18
2YY(ST)CY 2x2x0.75/1.5-100 LI GN VZN
Type
Designation
L45467-J17-B65
Order
Number
11
Application
Conductor
Industrial Ethernet Cat 5e ES
Industrial Ethernet Cat 5e
Industrial Ethernet Cat 5e ES
PROFINET (easy to strip)
PROFINET (FRNC)
PROFINET (FRNC)
ES Festoon cable
Torsional stress cable
Cable for marine applications
2x2x22AWG 7
2x2x22AWG 19
2x2x22 AWG7
UL listed: CMG and PLTC
UL recognised: AWM
UL listed: CMG and PLTC
Stranded tinned wire 7x0.25 mm
Stranded tinned copper wire 19x0.15 mm
Stranded tinned wire 7x0.25 (0.010 in),
(0.010 in), Ø 0.75 mm (0.030 in),
(0.006 in), Ø 0.75 mm (0.030 in),
Ø 0.75 mm (0.030 in)
insulation of PE Ø 1.56 mm (0.061 in)
insulation of foamed PE with skin
insulation of PP Ø 1.5 mm
Ø 1.5 mm (0.059 in)
Core
Filler as central element,
Filler as central element,
Filler as central element,
4 wires twisted to a quad,
4 wires twisted to a quad
4 wires twisted to a quad,
plastic tape, opverlapped,
inner jacket: PVC
inner jacket: FRNC
Shield
Alulaminate foil overlapped,
Shield braiding
Alulaminate foil overlapped,
shield braiding
of tinned copper wires Ø 0.13 mm (0.005 in)
shield braiding
of tinned copper wires Ø 0.13 mm (0.005 in)
of tinned copper wires Ø 0.13 mm (0.005 in)
Jacket
Polyvinylchloride (PVC) green
Thermoplastic Polyurethane (TPU) green
Thermoplastic Copolymer (FRNC) green
Ø 6.5 ± 0.2 mm (0.256 ± 0.008 in)
Ø 6.5 ± 0.2 mm (0.256 ± 0.008 in)
Ø 6.5 ± 0.4 mm (0.256 ± 0.016 in)
Characteristics Flame retardant acc. to UL 1685 (CSA FT4),
Flame retardant acc. to IEC 60332-1-2,
Flame retardant acc. to IEC 60332-3-22
oil resistant acc. to UL 13 Sec. 40 (60 °C),
UL-Style 21161,
category A/F,
UL-Style 21694 (600 V),
halogen free acc. to IEC 60754
sunlight-resistant, limited oil resistant,
UL-File E119100 Vol. 1 Sec. 16 Page 2,
UL-File E119100, Vol. 1, Sec. 11, Page 1,
UL-File E116441 Vol. 1 Sec. 6 Page 2,
UL-File E119100, Vol. 3, Sec. 1, Page 1 going to
sunlight resistant acc. to UL 2556
be revised,
Sec. 4.2.8.5
UL-File E116441, Vol. 1, Sec. 6, Page 4
Maritime and offshore approvals:
Germanischer Lloyd,
Lloyds Register of Shipping, ABS Europe,
Bureau Veritas, Det Norske Veritas
Type
2YY(ST)CY 2x2x0.75/1.5 -100 LI GN
02YSC11Y 1x4x0.75/1.5-100 LI VZN FRNC GN
Designation
Order
Number
12
L-9YH(ST)CH 2x2x0.34/1.5-100
GN VZN FRNC
L45467-J17-B85
L45467-J17-B78
L45467-J16-B26
Industrial Ethernet Cat 6 ES
Industrial Ethernet Cat 6 ES
Industrial Ethernet Cat 6
ES standard cable for fixed installation (easy
ES patch standard cable for flexible installa-
Patch trailing cable
to strip)
tion (easy to strip)
4x2x26AWG19
4x2x24AWG1
4x2x24AWG7
UL listed: CMX
UL listed: CMG
UL listed: CMG
Bare copper wire Ø 0.51 mm (0.020 in),
Stranded bare copper wire Ø 0,6 mm
Stranded tinned copper wire Ø 0.55. mm
insulation of Polyethylene (PE) Ø 1.0 mm
(0.024 in),
(0.022 in),
(0.039 in)
insulation of foamed Polyethylene (PE) with
insulation of PP Ø 0.98 mm (0.039 in)
2 wires twisted to a pair
skin Ø 1.1 mm (0.043 in)
2 wires twisted to a pair
Application
Conductor
2 wires twisted to a pair
4 pairs in separating element,
4 pairs in separating element,
4 pairs twisted,
plastic tape, overlapped,
plastic tape, overlapped,
filler as central element,
inner jacket: thermoplastic copolymer (FRNC)
inner jacket: thermoplastic copolymer (FRNC)
inner jacket: thermoplastic copolymer (FRNC)
Alulaminate foil overlapped,
Alulaminate foil overlapped,
Alulaminate foil overlapped
applied longitudinally,
applied longitudinally,
shield braiding of tinned copper wires
shield braiding of tinned copper wires
shield braiding of tinned copper wires
Ø 0.1 mm (0.004 in)
Ø 0.1 mm (0.004 in)
Ø 0.1 mm (0.004 in)
Polyvinylchloride (PVC) green
Polyvinylchloride (PVC) green
Thermoplastic Polyurethane (TPU) green
Ø 8.0 ± 0.2 mm (0.315 ± 0.008 in)
Ø 8.0 ± 0.2 mm (0.315 ± 0.008 in)
Ø 7.8 ± 0.2 mm (0.307 ± 0.008 in)
Flame retardant acc. to UL 1685 (CSA FT 4),
Sunlight resistant,
Flame retardant acc. to IEC 60332-1-2,
sunlight-resistant,
limited oil resistant,
flame retardant acc. to
limited oil resistant,
flame retardant acc. to UL 1685 (CSA FT 4),
UL 2556 Sec 9.4 (VW1),
UL-File E119100 Vol.1 Sec.33 Page 1
flame retardant acc. to IEC 60332-3-24
flame retardant acc. to
(CAT. C),
UL 1581, Sec. 1060 (CSA FT-1),
UL-File E119100 Vol. 1 Sec. 33 Page 1
oil resistant acc. to CSA-C22.2 No. 210
Core
Shield
Jacket
Characteristics
(60 °C) (CSA FT1),
UL-File E119100 Vol. 1 Sec. 17 Page 1a
2YH(ST)CY 4X2X0.5/1.0-100 GN
02YSH(ST)CY 4x2x0.6/1.1-100 LI GN
9YH(ST)C11Y 4x2x0.55/0.98-100 LI GN
Type
Designation
L45467-J15-B15
L45467-J415-C5
L45467-J415-C48
Order
Number
13
Application
Industrial Ethernet Cat 7
Similar to Industrial Ethernet Cat 5e
Industrial Ethernet Cat 5+
Standard cable for permanent installation
Trailing patch cable (FRNC)
Patch cable for marine applications (FRNC)
in harsh environments
4x2x26AWG 19
4x2x24AWG7
4x2x23AWG 1
UL recognised: AWM
UL recognised: AWM
Conductor
Bare copper wire Ø 0.6 mm (0.024 in),
Stranded bare copper wire 19x0.1 mm
Stranded bare copper wire Ø 0.6 mm
insulation of foamed PE with skin
(0.004 in), Ø 0.5 mm (0.020 in),
(0.024 in)
Ø 1.4 mm (0.055 in)
insulation of PP Ø 1.0 mm (0.039 in)
insulation of Poloypropylene Ø 1.2 mm
(0.047 in)
2 wires twisted to a pair
Core
2 wires twisted to a pair,
2 wires twisted to a pair,
4 pairs twisted,
each pair shielded with alulaminate foil,
4 pairs twisted
plastic tape overlapped
Shield braiding
Shield braiding
Alulaminate foil overlapped
of tinned copper wires Ø 0.1 mm (0.004 in)
of tinned copper wires Ø 0.1 mm (0.004 in),
shield braiding of tinned copper wires
plastic tape conductive
Ø 0.13 mm (0.005 in)
Thermoplastic Polyurethane (TPU) green
Thermoplastic Polyurethane (TPU) green
Thermoplastic Copolymer (FRNC) green
Ø 8.2 ± 0.2 mm (0.323 ± 0.008 in)
Ø 6.8 – 0.3 mm (0.268 – 0.012 in)
Ø 7.8 ± 0.3 mm (0.307 ± 0.012 in)
Flame retardant acc. to IEC 60332-1-2,
Flame retardant acc. to IEC 60332-3-22
oil resistant acc. to UL 758 Sec. 15 (60 °C),
halogen free acc. to IEC 60754,
category A
halogen free acc. to IEC 60754,
silicon free,
halogen free acc. to IEC 60754
UL-Style 20963
CFC free,
sunlight-resistant
4 pairs twisted
Shield
Jacket
Characteristics Flame retardant acc. to IEC 60332-1-2,
oil resistant acc. to UL 758 Sec. 15 (60 °C),
sunlight resistant,
Maritime and offshore approvals:
UL-Style 20963
Germanischer Lloyd,
Det Norske Veritas
Type
02YSC11Y 4x2x0.6/1.4-100 FRNC GN PIMF
LI9Y(ST)C11Y 4x2x0.15 GN
9Y(ST)CH 4x2x0.6/1.2-100 LI GN FRNC
L45467-J816-C38
L45581-B42-K8
L45467-J816-B6
Designation
Order
Number
14
Similar to Industrial Ethernet Cat 5e
Similar to Industrial Ethernet Cat 5e
Industrial Ethernet Cat 5e
Flexible patch cable for trailing
Trailing patch cable (FRNC)
Patch cable for outdoor use (FRNC)
and torsional applications (FRNC)
2x2x26AWG 19
4x2x26AWG 7
Application
UL listed: CM
4x2x26AWG 19
UL recognised: AWM
Stranded bare copper wire 19x0.1 mm
Stranded bare copper wire 19x0.1 mm
Stranded bare copper wire 7x0.16 mm
(0.004 in), Ø 0.5 mm (0.020 in),
(0.004 in), Ø 0.5 mm (0.020 in),
(0.006 in), Ø 0.48 mm (0.019 in),
insulation of PP Ø 0.95 mm (0.037 in)
insulation of PP Ø 1.0 mm (0.039 in)
insulation of foamed PE with skin
Conductor
Ø 0.98 mm (0.039 in)
2 wires twisted to a pair,
Strain member out of kevlar,
2 wires twisted to a pair,
4 pairs stranded
4 wires twisted to a quad
4 pairs twisted
Alulaminate foil overlapped,
Shield braiding
Alulaminate foil overlapped,
wire covering
of tinned copper wires Ø 0.1 mm (0.004 in),
shield braiding
plastic tape conductive
of tinned copper wires Ø 0.1 mm (0.004 in)
Thermoplastic Polyurethane (TPU) green
Thermoplastic Polyurethane (TPU) green
Thermoplastic Copolymer (FRNC) black
Ø 7.5 ± 0.2 mm (0.295 ± 0.008 in)
Ø 4.8 – 0.3 mm (0.189 – 0.012 in)
Ø 6.1 + 0.2 – 0.3 mm
Core
Shield
Jacket
(0.240 + 0.008 – 0.012 in)
Halogen free acc. to IEC 60754,
Halogen free acc. to IEC 60754,
Sunlight resistant,
oil resistant,
oil resistant acc. to IEC 60811-2-1,
UL-File E119100 Vol. 1 Sec. 32 Page 1,
UL-Style 20963
sunlight resistant
halogen free acc. to IEC 60754
LI9Y(ST)D11Y 4x2x0.15 GN
LI9Y(ST)C11Y 4x1x0.15 GN
LI02YS(ST)CH 4x2x0.15 FRNC BK
Characteristics
Type
Designation
L45581-B42-K68
L45581-B41-K8
L45581-B42-Y249
Order
Number
15
FieldLink®
for PROFIBUS Applications
Characteristics:
Flame retardant
Weld splatter resistant
Highly flexible
Permanent installation
Halogen free
Silicon free
Sunlight resistant
Oil resistant
Cold resistant
Chemical resistant
Insulation integrity (90 min)
Direct burial
EMC cable for electro-
magnetic compatibility
Festoon cable
Torsional stress cable
Trailing cable with up to
5 million bending cycles
RoHS compliant
LEONI Special Cables
Business Unit Industrial
Solutions is a member of
PROFIBUS International
www.profibus.com
16
PROFIBUS DP ES
PROFIBUS DP ES
PROFIBUS DP ES
ES cable for permanent installation
ES cable for permanent installation
ES sturdy cable for chemical
(easy to strip)
(easy to strip, FRNC)
and mechanical stress (easy to strip)
1x2x22AWG 1
1x2x22AWG 1
1x2x22AWG 1
UL listed: CMG and CL3
UL listed: CM
UL listed: CMX
Bare copper wire Ø 0.64 mm (0.025 in),
Bare copper wire Ø 0.64 mm (0.025 in),
Bare copper wire Ø 0.64 mm (0.025 in),
insulation of foamed PE with skin
insulation of foamed PE with skin
insulation of foamed PE with skin
Ø 2.55 mm (0.100 in)
Ø 2.55 mm (0.100 in)
Ø 2.55 mm (0.100 in)
2 wires twisted to a pair,
2 wires twisted to a pair,
2 wires twisted to a pair,
inner jacket: PVC
inner jacket: FRNC
inner jacket: PVC
Alulaminate foil overlapped,
Alulaminate foil overlapped,
Alulaminate foil overlapped,
shield braiding
shield braiding
shield braiding
of tinned copper wires Ø 0.15 mm (0.06 in)
of tinned copper wires Ø 0.15 mm (0.06 in)
of tinned copper wires Ø 0.15 mm (0.06 in)
Polyvinylchloride (PVC) violet
Thermoplastic Copolymer (FRNC) violet
Thermoplastic Polyurethane (TPU) violet
Ø 8.0 ± 0.4 mm (0.315 ± 0.016 in)
Ø 8.0 ± 0.4 mm (0.315 ± 0.016 in)
Ø 8.0 ± 0.4 mm (0.315 ± 0.016 in)
Flame retardant acc. to IEC 60332-3-24
Flame retardant acc. to IEC 60332-1-2,
Flame retardant acc. to IEC 60332-1-2,
and UL 1685 (CSA FT 4),
halogen free acc. to IEC 60754,
cold bending resistant acc. to IEC 60811-1-4,
cold bending resistant acc. to IEC 60811-1-4,
sunlight resistant acc. to UL 2556 Sec. 4.2.8.5,
sunlight resistant,
sunlight resistant acc. to UL 2556
limited oil resistant,
mineral oil and fat resistant,
Sec. 4.2.8.5,
UL 1685 (vertical tray),
oil resistant acc. to UL 2556 Sec. 4.2.8.3,
UL-File E119100 Vol. 1 Sec. 16 Page 7,
UL-File E119100 Vol. 1 Sec. 11 Page 1
UL-File E119100 Vol. 1 Sec. 8 Page 1
Application
Conductor
Core
Shield
Jacket
Characteristics
UL-File E116441 Vol. 1 Sec. 6 Page 7,
UL-Style 21694 (600 V)
02YSY(ST)CY 1x2x0.64/2.55-150 VI KF40 FR
02YSH(ST)CH 1x2x0.64/2.55-150 VI KF25 FRNC 02YSY(ST)C11Y 1x2x0.64/2.55-150 VI KF40 FR
Type
Designation
L45467-G16-C185
L45467-G16-C286
L45467-G16-C118
Order
Number
17
PROFIBUS DP ES
Application
PROFIBUS DP ES
PROFIBUS DP ES
ES cable for food industry (easy to strip)
ES cable for direct burial (easy to strip)
ES trailing cable (easy to strip)
1x2x22AWG 1
1x2x22AWG 1
Similar to 1x2x23AWG 19
UL listed: CMX
Conductor
Core
Shield
Jacket
Bare copper wire Ø 0.64 mm (0.025 in),
Bare copper wire Ø 0.64 mm (0.025 in),
Stranded bare copper wire 19x0.14 mm
insulation of foamed PE with skin
insulation of foamed PE with skin
(0.006 in), Ø 0.65 mm (0.026 in),
Ø 2.55 mm (0.100 in)
Ø 2.55 mm (0.100 in)
insulation of foamed PE Ø 2.56 mm (0.101 in)
2 wires twisted to a pair,
2 wires twisted to a pair,
2 wires twisted to a pair,
inner jacket: PVC
inner jacket: PVC
inner jacket: PVC
Alulaminate foil overlapped,
Alulaminate foil overlapped,
Alulaminate foil overlapped,
shield braiding
shield braiding
shield braiding
of tinned copper wires Ø 0.15 mm (0.06 in)
of tinned copper wires Ø 0.15 mm (0.06 in)
of tinned copper wires Ø 0.15 mm (0.06 in)
Polyethylene (PE) black
Inner jacket:
Thermoplastic Polyurethane (TPU) petrol
Ø 8.0 ± 0.4 mm (0.315 ± 0.016 in)
Polyvinylchloride (PVC) violet
Ø 8.0 ± 0.4 mm (0.315 ± 0.016 in)
Ø 8.0 ± 0.4 mm (0.315 ± 0.016 in)
outer jacket:
Polyethylene (PE) black
Ø 10.8 ± 0.5 mm (0.425 ± 0.020 in)
Characteristics
Cold bending resistant acc. to IEC 60811-1-4,
Cold bending resistant acc. to IEC 60811-1-4,
Flame retardant acc. to IEC 60332-1-2,
sunlight resistant,
sunlight resistant,
cold bending resistant acc. to
limited mineral oil and fat resistant
limited mineral oil and fat resistant
IEC 60811-1-4,
mineral oil and fat resistant,
oil resistant acc. to UL 2556 Sec. 4.2.8.3,
UL-File E119100 Vol. 1 Sec. 8 Page 1,
oil resistant acc. to UL 13 Sec. 40 (60 °C)
also available as a CMG version
Type
02YSY(ST)C2Y 1x2x0.64/2.55-150 KF40 BK
02YSY(ST)CY2Y 1x2x0.64/2.55-150 KF40 BK
Designation
Order
Number
18
02YY(ST)C11Y 1x2x0.65/2.56-150 LI KF40 FR
petrol
L45467-G16-C246
L45467-G16-C236
L45467-G16-C98
PROFIBUS DP ES
PROFIBUS DP
PROFIBUS DP
ES cable for flexible installation
Marine cable for flexible installation
Cable for permanent installation
(easy to strip), Similar to 1x2x23AWG 19
1x2x22AWG 7
1x2x22AWG 1
UL listed: CMG and CL3
[ a ] SHF 1
Stranded bare copper wire 19x0.14 mm
[ a ] Stranded bare copper wire Ø 0.76 mm
Bare copper wire Ø 0.64 mm (0.025 in),
(0.006 in), Ø 0.67 mm (0.026 in),
(0.030 in), insulation of foamed Polythylene
insulation of foamed PE with skin
insulation of foamed PE with skin
(PE) with skin Ø 2.55 mm (0.100 in)
Ø 2.55 mm (0.100 in)
Ø 2.56 mm (0.101 in)
[ b ] Stranded bare copper wire Ø 0.75 mm
[ b ] SHF 2
Application
UL listed: CMG and PLTC
Conductor
(0.030 in), insulation of foamed Polythylene
(PE) with skin Ø 2.55 mm (0.100 in)
2 wires twisted to a pair with fillers in gaps
Core
Alulaminate foil overlapped, applied longitu-
Alulaminate foil overlapped,
Shield
shield braiding
dinally, shield braiding of tinned copper wires
shield braiding
of tinned copper wires Ø 0.15 mm (0.06 in)
Ø 0.15 mm
of tinned copper wires Ø 0.15 mm (0.06 in)
Polyvinylchloride (PVC) violet
Thermoplastic copolymer (FRNC) violet
Polyvinylchloride (PVC) violet
Ø 8.0 ± 0.4 mm (0.315 ± 0.016 in)
Ø 8.0 ± 0.4 mm (0.315 ± 0.016 in)
Ø 8.0 ± 0.4 mm (0.315 ± 0.016 in)
Flame retardant acc. to IEC 60332-3-24
[ a ] Flame retardant acc. to IEC 60332-1-2
Flame retardant acc. to IEC 60332-3-24
and UL 1685 (CSA FT 4),
and 60332-3-22 (CAT. A/F), halogen free
and UL 1685 (CSA FT 4),
cold bending resistant acc. to
acc. to IEC 60754
cold bending resistant
DIN VDE 50290-2-22,
[ b ] Flame retardant acc. to IEC 60332-1-2 and
acc. to IEC 60811-1-4,
sunlight resistant acc. to UL 2556 Sec. 4.2.8.5,
60332-3-22 (CAT. A/F), halogen free acc. to
sunlight resistant acc. to UL 2556
UL-File E119100 Vol. 1 Sec. 16 Page 7,
IEC 60754, oil resistant acc. to EN 60811-2-1
Sec. 4.2.8.5,
UL-File E116441 Vol. 1 Sec. 6 Page 7,
(24 hours/100 °C), sunlight resistant
limited oil and fat resistant,
UL-Style 21694 (600 V)
Maritime and offshore approvals:
UL-File E119100 Vol. 1 Sec. 16 Page 7,
Lloyds Register of Shipping, Bureau Veritas,
UL-File E116441 Vol. 1 Sec. 6 Page 7,
2 wires twisted to a pair,
2 wires twisted to a pair, plastic tape over-
inner jacket: PVC
lapped, inner jacket: FRNC
Alulaminate foil overlapped,
Jacket
Characteristics
ABS Europe, Det Norske Veritas, Germanischer UL-Style 21694 (600 V)
Lloyd
02YSY(ST)CY 1x2x0.65/2.55-150 LI VI
[ a ] 02YSH(ST)CH 1x2x0.75/2.55-150 LI VI
02YS(ST)CY 1x2x0.64/2.55-150 VI KF40 FR
Type
Designation
FRNC
[ b ] 02YSH(ST)CHX 1x2x0.75/2.55-150 LI VI
FRNC
L45467-G16-C375
[ a ] L45467-G17-C46 (SHF1)
[ b ] L45467-G17-C56 (SHF2)
L45467-G16-C145
Order
Number
19
Application
Conductor
PROFIBUS DP
PROFIBUS DP
PROFIBUS DP
Cable for permanent installation (FRNC)
Cable for permanent installation (FRNC)
High temperature cable
1x2x22AWG 1
(FE90: insulation integrity 90 minutes)
for permanent installation
1x2x22AWG 1
1x2x22AWG 1
Bare copper wire Ø 0.64 mm (0.025 in),
Bare copper wire Ø 0.64 mm (0.025 in),
Bare copper wire Ø 0.64 mm (0.025 in),
insulation of foamed PE with skin
insulation of foamed PE with skin
insulation of foamed FEP Ø 2.55 mm
Ø 2.55 mm (0.100 in)
Ø 2.55 mm (0.100 in)
(0.100 in)
flame protection foil overlapped
Ø 2.75 mm (0.108 in)
Core
2 wires twisted to a pair with fillers in gaps
2 wires twisted to a pair with fillers in gaps
2 wires twisted to a pair with fillers in gaps
Shield
Alulaminate foil overlapped,
Alulaminate foil overlapped,
Alulaminate foil overlapped,
shield braiding
shield braiding
shield braiding
of tinned copper wires Ø 0.15 mm (0.06 in)
of tinned copper wires Ø 0.15 mm (0.06 in),
of tinned copper wires Ø 0.15 mm (0.06 in)
flame protection foil overlapped
Jacket
Characteristics
Thermoplastic Copolymer (FRNC) violet
Thermoplastic Copolymer (FRNC) grey
Perfluorethylenepropylene (FEP) violet
Ø 8.0 ± 0.4 mm (0.315 ± 0.016 in)
Ø 8.8 ± 0.4 mm (0.346 ± 0.016 in)
Ø 7.2 ± 0.25 mm (0.283 ± 0.010 in)
Flame retardant acc. to IEC 60332-3-24,
Insulation effect under fire
Oil resistant,
halogen free acc. to IEC 60754,
conditions acc. to IEC 60331,
sunlight resistant,
sunlight resistant acc. to UL 2556
halogen free
high temperature range (up to 180 °C)
02YS(ST)CH 1X2X0.64/2.55-150
06Y(ST)C6Y 1x2x0.64/2.55-150 VI
Sec. 4.2.8.5
Type
02Y(ST)CH 1x2x0.64/2.55-150 VI FRNC KF25
Designation
Order
Number
20
GR FRNC FE 90
L45467-G16-C206
L45467-G16-C266
L45467-G16-N17
PROFIBUS DP
PROFIBUS DP
PROFIBUS DP
Cable with rodent protection
EMC cable for permanent installation (elec-
Trailing Cable (FRNC)
for permanent installation
tromagnetic compatibility) or for direct burial
Similar to 1x2x23AWG 19
1x2x22AWG 1
1x2x22AWG 1
UL listed: CMX
Bare copper wire Ø 0.64 mm (0.025 in),
Bare copper wire Ø 0.64 mm (0.025 in),
Stranded bare copper wire 19x0.14 mm
insulation of foamed PE with skin
insulation of foamed PE with skin
(0.006 in), Ø 0.64 mm (0.025 in),
Ø 2.55 mm (0.100 in)
Ø 2.55 mm (0.100 in)
insulation of foamed PE with skin
Application
Conductor
Ø 2.55 mm (0.100 in)
2 wires twisted to a pair with fillers in gaps
2 wires twisted to a pair with fillers in gaps,
2 wires twisted to a pair with fillers in gaps
Core
Shield
tinned copper drain wire
Alulaminate foil overlapped, shield braiding
Alulaminate foil overlapped,
Alulaminate foil overlapped,
of tinned copper wires Ø 0.15 mm (0.06 in),
copper tape longitudinal welded
shield braiding
inner jacket: PVC violet, Ø 8.0 ± 0.4 mm
and spiral corrugated
of tinned copper wires Ø 0.15 mm (0.06 in)
Polyethylene (PE) black
Polyvinylchloride (PVC) violet
Thermoplastic Polyurethane (TPU) petrol
Ø 10.8 ± 0.5 mm (0.425 ± 0.020 in)
Ø 11.1 ± 0.3 mm (0.437 ± 0.012 in)
Ø 8.5 ± 0.4 mm (0.335 ± 0.016 in)
Sunlight resistant,
Flame retardant acc. to IEC 60332-1-2,
Flame retardant acc. to IEC 60332-1-2,
limited mineral oil and fat resistant
sunlight resistant
halogen free acc. to IEC 60754,
(0.315 ± 0.016 in), armouring: 2 layers galvanised steel tape, intercalated tapes
Jacket
Characteristics
oil resistant acc. to UL 13 Sec. 40 (60 °C),
sunlight resistant acc. to UL 2556
Sec. 4.2.8.5,
UL-File E119100 Vol. 1 Sec. 8 Page 1
02YS(ST)CYB2Y 1x2x0.64/2.55-150 (2B0.1VZK)
L45467-G16-C276
02YS(ST)WKY 1x2x0.64/2.55-150 VI KF40 FR
L45467-G16-C355
02YS(ST)C11Y 1X2X0.64/2.55-150
Type
LI FRNC petrol
Designation
L45467-G16-C88
Order
Number
21
Application
PROFIBUS DP
PROFIBUS DP
PROFIBUS DP-Desina
Festoon cable
Torsional stress cable
Hybrid cable for trailing application
Similar to 1x2x23AWG 19
1x2x22AWG 19
1x2x24AWG 19 + 4x1.5 mm²
UL listed: CMG and CL3
UL listed: CMX
(0.059 square in)
UL listed: CMG and CL3
Conductor
Stranded bare copper wire 19x0.14 mm
Stranded bare copper wire 19x0.16 mm
Wire LIY 1.5/2.4
(0.006 in), Ø 0.65 mm (0.026 in),
(0.006 in), Ø 0.8 mm (0.031 in),
Stranded bare copper wire 84x0.15 mm
insulation of foamed PE with skin
insulation of foamed PE with skin
(0.006 in), Ø 1.6 mm (0.063 in),
Ø 2.56 mm (0.101 in)
Ø 2.56 mm (0.101 in)
insulation of PVC Ø 2.4 mm (0.094 in)
Wire 02Y 0.65/2.56 LI
Stranded bare copper wire 19x0.14 mm
(0.006 in), Ø 0.65 mm (0.256 in), insulation of
foamed PE Ø 2.56 mm (0.101 in)
Screened pair 02Y(ST)C
2 wires twisted to a pair, alulaminate foil
overlapped, shield braiding of tinned copper
wires Ø 0.15 mm (0.006 in)
Core
2 wires twisted to a pair with fillers in gaps
2 wires twisted to a pair with fillers in gaps
Shield
Alulaminate foil overlapped,
2 layers of plastic tape conductive,
shield braiding
shield braiding
of tinned copper wires Ø 0.1 mm (0.004 in)
of tinned copper wires Ø 0.15 mm (0.06 in)
Polyvinylchloride (PVC) petrol
Thermoplastic Polyuretahne (TPU) violet
Polyvinylchloride (PVC) violet
Ø 8.0 ± 0.3 mm (0.315 ± 0.012 in)
Ø 8.0 ± 0.4 mm (0.315 ± 0.016 in)
Ø 11.0 ± 0.3 mm (0.433 ± 0.012 in)
Flame retardant acc. to UL 1685 (CSA FT4),
Flame retardant acc. to IEC 60332-1-2,
Flame retardant acc. to UL 1685 (CSA FT4),
oil resistant acc. to UL 13 Sec. 40 (60 °C),
sunlight resistant,
sunlight resistant acc. to UL 2556
sunlight resistant acc. to UL 2556
oil resistant acc. to UL 13 Sec. 40 (60 °C)
Sec. 4.2.8.5,
Sec. 4.2.8.5,
and UL 2556 Sec. 4.2.8.3,
oil resistant acc. to UL 13 Sec. 40 (60 °C),
UL-File E119100 Vol. 1 Sec. 16 Page 6,
UL-File E119100 Vol. 1 Sec. 8 Page 1
UL-File E119100 Vol. 1 Sec. 16 Page 1,
Jacket
Characteristics
Type
UL-File E116441 Vol. 1 Sec. 6 Page 6,
UL-File E116441 Vol. 1 Sec. 6 Page 1,
UL-Style 21694 (600 V)
UL-Style 21694 (600 V)
02YS(ST)CY 1x2x0.65/2.56 -150 LI petrol FR
02YS(ST)C11Y 1x2x0.8/2.56-150 LI FR VI
Designation
Order
Number
22
1 screened pair, 4 wires
02Y(ST)C 1x2x0.65/2.56-150 LI
LIY-ZY 4x1x1.5 VI
L45467-G16-C255
L45467-G18-C18
L45467-G116-W45
PROFIBUS DP-Desina
PROFIBUS DP-ET 200X
PROFIBUS DP-ET 200C
Hybrid cable for trailing application (FRNC)
Hybrid cable for trailing application (FRNC)
Hybrid cable for permanent and flexible
1x2x24AWG 19 + 4x1.5 mm²
1x2x22AWG 19 + 3x0.75 mm
installation, 1x2x22AWG 19 + 3x0.75 mm
(0.059 square in)
(0.030 square in)
(0.030 square in),
UL recognised: AWM
UL recognised: AWM
UL recognised: AWM
Wire LIH 1.5/2.4
Wire LIY 0.75/1.7
Wire LIY 0.75/1.7
Stranded bare copper wire 84x0.15 mm
Stranded bare copper wire 24x0.2 mm
Stranded bare copper wire 24x0.2 mm
(0.006 in), Ø 1.55 mm (0.061 in),
(0.008 in), Ø 1.15 mm (0.045 in),
(0.008 in), Ø 1.15 mm (0.045 in),
insulation of FRNC Ø 2.4 mm (0.094 in)
insulation of PVC Ø 1.7 mm (0.067 in)
insulation of PVC Ø 1.7 mm (0.067 in)
Wire 02Y 0.65/2.56 LI
Wire 02Y 0.65/2.56 LI
Wire 02YS 0.25/2.56 LI
Stranded bare copper wire 19x0.14 mm
Stranded bare copper wire 19x0.13 mm
Stranded bare copper wire 19x0.13 mm
(0.006 in), Ø 0.65 mm (0.256 in),
(0.005 in), Ø 0.65 mm (0.256 in),
(0.005 in), Ø 0.65 mm (0.256 in),
insulation of foamed PE Ø 2.56 mm
insulation of foamed PE Ø 2.56 mm
insulation of foamed PE Ø 2.56 mm
(0.101 in)
(0.101 in)
(0.101 in)
Screened pair 02Y(ST)C
Screened pair 02Y(ST)C
Pair 02YS
2 wires twisted to a pair, alulaminate foil
2 wires twisted to a pair, alulaminate foil
2 wires twisted to a pair
overlapped, shield braiding of tinned copper
overlapped, shield braiding of tinned copper
wires Ø 0.15 mm (0.006 in)
wires Ø 0.15 mm (0.006 in)
1 screened pair,
1 pair twisted,
1 pair twisted,
4 wires
3 wires
3 wires
2
Application
2
Shield braiding
Conductor
Core
Shield
of tinned copper wires Ø 0.15 mm (0.006 in)
Jacket
Thermoplastic Polyurethane (TPU) violet
Thermoplastic Polyurethane (TPU) petrol,
Polyvinylchloride (PVC) petrol,
Ø 11.0 ± 0.3 mm (0.433 ± 0.012 in)
Ø 9.5 ± 0.5 mm (0.374 ± 0.020 in),
Ø 8.0 ± 0.4 mm (0.315 ± 0.016 in),
also available with PVC jacket for
also available with TPU jacket
permanent and flexible installation
for trailing applications
Flame retardant acc. to IEC 60332-1-2,
Flame retardant acc. to IEC 60332-1-2,
UL-Style 2464
Characteristics
halogen free acc. to IEC 60754,
oil resistant acc. to UL 758 Sec. 15 (60 °C),
oil resistant acc. to UL 758 Sec. 15 (60 °C),
UL-Style 20351
sunlight resistant acc. to UL 2556 Sec. 4.2.8.5,
UL-Style 21198
02Y(ST)C 1x2x0.65/2.56-150 LI
02Y(ST)C 1x2x0.65/2.56-150 LI
02Y 1x2x0.65/2.56-150 LI
Type
LIH-Z 11Y 4x1x1.5 VI FRNC
LIY-J 11Y 3x1x0.75 petrol
LIY-J CY 3x1x0.75 petrol
Designation
L45467-G116-W58
L45467-G116-W38
L45551-W59-W15
Order Number
23
[a]
Application
Conductor
Core
Shield
[b]
[a]
[b]
PROFIBUS PA ES
PROFIBUS PA ES
PROFIBUS PA ES
ES cable for permanent installation
ES cable for flexible installation
ES cable for flexible installation
[ a ] standard (easy to strip)
[ a ] standard (easy to strip)
(easy to strip, FRNC)
[ b ] in EX-applications (easy to strip)
[ b ] in EX-applications (easy to strip)
1x2x18AWG 7
1x2x18AWG 1
1x2x18AWG 19
UL listed: CM
UL listed: CMG and CL3
UL recognised: AWM
Bare copper wire Ø 1.05 mm (0.041 in),
Stranded bare copper wire 19x0.26 mm
Stranded bare copper wire 7x0.4 mm
insulation of foamed PE with skin
(0.010 in), Ø 1.3 mm (0.049 in),
(0.016 in), Ø 1.2 mm (0.047 in),
Ø 2.55 mm (0.100 in)
insulation of foamed PE with skin
insulation of foamed PE with skin
Ø 2.55 mm (0.100 in)
Ø 2.55 mm (0.100 in)
2 wires twisted to a pair,
2 wires twisted to a pair,
2 wires twisted to a pair,
inner jacket: PVC
inner jacket: PVC
inner jacket: FRNC
Alulaminate foil overlapped,
Shield braiding
Alulaminate foil overlapped,
shield braiding
of tinned copper wires Ø 0.15 mm (0.006 in)
shield braiding
of tinned copper wires Ø 0.15 mm (0.006 in)
of tinned copper wires Ø 0.15 mm (0.006 in)
Jacket
Characteristics
[ a ] Polyvinylchloride (PVC) black
[ a ] Polyvinylchloride (PVC) black
Thermoplastic Copolymer (FRNC) black
Ø 8.0 ± 0.2 mm (0.311 ± 0.008 in)
Ø 8.0 ± 0.4 mm (0.315 ± 0.016 in)
Ø 8.0 ± 0.3 mm (0.315 ± 0.012 in)
[ b ] Polyvinylchloride (PVC) blue
[ b ] Polyvinylchloride (PVC) blue
Ø 8.0 ± 0.4 mm (0.315 ± 0.016 in)
Ø 8.0 ± 0.3 mm (0.315 ± 0.012 in)
Flame retardant acc. to IEC 60332-1-2 and
Flame retardant acc. to IEC 60332-1,
Flame retardant acc. to IEC 60332-3-24,
UL 1685 (CSA FT 4),
UL-Style 2905
sunlight resistant acc. to UL 2556
oil resistant acc. to UL 13 Sec. 40 (60 °C),
Sec. 4.2.8.5,
sunlight resistant acc. to UL 2556
UL-File E119100 Vol. 1 Sec. 16 Page 5,
Sec. 4.2.8.5,
halogen free acc. to IEC 60754
UL-File E119100 Vol. 1 Sec.16 Page 6,
UL-File E116441 Vol. 1 Sec. 6 Page 6,
UL-Style 21694
Type
[ a ] 02YSY(ST)CY 1x2x1.0/2.55-100 OE FR
[ a ] 02YSYCY 1x2x1.3/2.55-100 LI BK FR KF40 02YSH(ST)CH 1x2x1.2/2.55-100 BK LI FRNC
Designation
[ b ] 02YSY(ST)CY 1x2x1.0/2.55-100 BL OE FR
[ b ] 02YSYCY 1x2x1.3/2.55-100 LI BL FR KF40
Order
[ a ] L45467-J20-C105
[ a ] L45467-J21-C45
Number
[ b ] L45467-J20-C95
[ b ] L45467-J21-C35
24
L45467-J20-C6
[a]
[b]
PROFIBUS PA
PROFIBUS PA
PROFIBUS PA
Cable for permanent installation
EMC cable for EX-applications
Cable with additional rodent protection
[ a ] standard
(electromagnetic compatibility)
for permanent installation
[ b ] in EX-applications
or for direct burial
1x2x18AWG 1
1x2x18AWG 1
and for permanent installation
UL listed: CMX
1x2x18AWG 1
Bare copper wire Ø 1.05 mm (0.041 in),
Bare copper wire Ø 1.05 mm (0.041 in),
Bare copper wire Ø 1.05 mm (0.041 in),
insulation of foamed PE with skin
insulation of foamed PE with skin
insulation of foamed PE with skin
Ø 2.55 mm (0.100 in)
Ø 2.55 mm (0.100 in)
Ø 2.55 mm (0.100 in)
2 wires twisted to a pair with fillers in gaps
2 wires twisted to a pair with fillers in gaps
2 wires twisted to a pair,
Application
Conductor
Core
inner jacket: PVC
Alulaminate foil overlapped,
Alulaminate foil overlapped,
Alulaminate foil overlapped,
shield braiding
copper tape longitudinal welded
shield braiding
of tinned copper wires Ø 0.15 mm (0.006 in)
and spiral corrugated
of tinned copper wires Ø 0.15 mm (0.006 in)
[ a ] Polyvinylchloride (PVC) black
Polyvinylchloride (PVC) blue
Inner jacket:
Ø 7.5 + 0.2 – 0.25 mm
Ø 11.1 ± 0.3 mm (0.437 ± 0.012 in)
Polyvinylchloride (PVC) black
(0.295 + 0.008 – 0.010 in)
Shield
Jacket
Ø 8.0 ± 0.4 mm (0.315 ± 0.016 in),
[ b ] Polyvinylchloride (PVC) blue
armouring: 2 layers of galvanised steel tape,
Ø 7.5 + 0.2 – 0.25 mm
intercalated tapes
(0.295 + 0.008 – 0.010 in)
outer jacket:
Polyethylene (PE) black
Ø 10.8 ± 0.5 mm (0.425 ± 0.020 in)
Flame retardant acc. to IEC 60332-1-2 and
Flame retardant acc. to IEC 60332-1-2,
Sunlight resistant,
UL 2556 Sec. 9.4 (VW-1),
oil resistant acc. to UL 758 Sec. 19 (60 °C),
limited mineral oil and fat resistant
oil resistant acc. to UL 13 Sec. 40 (60 °C),
sunlight resistant
Characteristics
sunlight resistant acc. to UL 2556
Sec. 4.2.8.5,
UL-File E119100 Vol. 1 Sec. 8 Page 1
also available in CMG version
[ a ] 02YS(ST)CY 1x2x1.0/2.55-100 OE FR
02YS(ST)WKY 1x2x1.0/2.55-100 BL OE FR
[ b ] 02YS(ST)CY 1x2x1.0/2.55-100 BL OE FR
[ a ] L45467-J20-C75
[ b ] L45467-J20-C85
L45467-J20-C135
02YSY(ST)CYB2Y 1x2x1.0/2.55-100
Type
(2B0.10 VZK) BK
Designation
L45467-J20-C26
Order
Number
25
FieldLink®
TM
for FOUNDATION Fieldbus Applications
Characteristics:
Flame retardant
Flexible installation
Permanent installation
Outdoor cable
Silicon free
Sunlight resistant
Oil resistant
Cold resistant
RoHS compliant
www.fieldbus.org
FOUNDATION is a registered
trademark of the Fieldbus
Foundation
26
Foundation Fieldbus
Foundation Fieldbus
Foundation Fieldbus
3-wire indoor/outdoor cable
Indoor/outdoor EMC cable with armour jacket
2-wire indoor/outdoor cable
(2+1)x19AWG
or for direct burial
2x19AWG
UL listed: CMG and CL3
2x19AWG, UL listed: CMG and CL3
UL listed: CMG and CL3
Wire LIY 0.8/2.0
Wire LIY 0.8/2.0
Stranded bare copper wire 37x0.17 mm
Stranded bare copper wire 41x0.16 mm
Stranded bare copper wire 41x0.16 mm
(0.007 in), Ø 1.17 mm (0.046 in),
(0.006 in), Ø 1.17 mm (0.046 in),
(0.006 in), Ø 1.17 mm (0.046 in),
insulation of cross-linked PE
insulation of PVC Ø 2.0 mm (0.079 in)
insulation of PVC Ø 2.0 mm (0.079 in)
Ø 2.85 mm (0.112 in)
Screened pair 2X(ST)
Screened pair 2X(ST)
Stranded bare copper wire 37x0.17 mm
Stranded bare copper wire 37x0.17 mm
(0.007 in), Ø 1.17 mm (0.046 in),
(0.007 in), Ø 1.17 mm (0.046 in),
insulation of cross-linked PE
insulation of cross-linked PE
Ø 2.85 mm (0.112 in),
Ø 2.85 mm (0.112 in),
2 wires twisted to a pair
2 wires twisted to a pair
1 screened pair,
1 screened pair, 1 wire,
1 wire
inner jacket: PVC
Alulaminate foil overlapped,
Application
Conductor
2 wires twisted to a pair
Core
Alulaminate foil overlapped,
Alulaminate foil overlapped,
Shield
shield braiding
copper tape longitudinal welded
shield braiding
of tinned copper wires Ø 0.15 mm (0.006 in),
and spiral corrugated,
of tinned copper wires Ø 0.1 mm (0.004 in),
stranded tinned copper drain wire
stranded tinned copper drain wire
stranded tinned copper drain wire
0.5 mm2 (0.020 square in)
0.5 mm2 (0.020 square in)
0.5 mm2 (0.020 square in)
Polyvinylchloride (PVC) yellow
Polyvinylchloride (PVC) yellow
Polyvinylchloride (PVC) yellow
Ø 7.9 ± 0.3 mm (0.311 ± 0.012 in)
Ø 12.3 ± 0.3 mm (0.484 ± 0.012 in)
Ø 7.9 ± 0.3 mm (0.311 ± 0.012 in)
Flame retardant acc. to UL 1685 (CSA FT 4),
Flame retardant acc. to UL 1685 (CSA FT 4)
Flame retardant acc. to UL 1685 (CSA FT 4),
oil resistant acc. to UL 13 Sec. 40 (60 °C),
and IEC 60332-3-24,
oil resistant acc. to UL 13 Sec. 40 (60 °C),
sunlight resistant acc. to UL 2556
oil resistant acc. to UL 13 sec. 40 (60 °C),
sunlight resistant acc. to UL 2556
Sec. 4.2.8.5,
sunlight resistant acc. to UL 2556
Sec. 4.2.8.5,
UL-File E119100 Vol. 1 Sec. 24 Page 3,
Sec. 4.2.8.5,
UL-File E119100 Vol. 1 Sec. 24 Page 2,
UL-File E116441 Vol. 1 Sec. 15 Page 3
UL-File E119100 Vol. 1 Sec. 24 Page 4,
UL-File E116441 Vol. 1 Sec. 15 Page 2
Jacket
Characteristics
UL-File E116441 Vol. 1 Sec. 15 Page 4
2X(ST) 1x2x1.1/2.85-100 LI
2X(ST) 1x2x1.1/2.85-100 LI
LIY-J(ST)CY 1x0.8 YE OE FR
LIY-J(ST)YWKY 1x0.8 YE OE FR
L45467-J218-W5
L45467-J218-W15
2X(ST)CY 1x2x1.1/2.85-100 LI YE OE FR
Type
Designation
L45467-J18-B5
Order
Number
27
FieldLink®
for INTERBUS® Applications
Characteristics:
Flame retardant
Weld splatter resistant
Highly flexible
Permanent installation
Trailing cable
Outdoor Cable
Halogen free
Oil resistant
Silicon free
Cold resistant
RoHS compliant
www.interbusclub.com
INTERBUS is a registered
trademark of the PHOENIX
CONTACT GmbH & Co. KG
28
INTERBUS IBS RBC
INTERBUS IBS INBC
INTERBUS IBS INBC
[ a ] Cable for permanent and flexible
Installation cable for high flexible use (FRNC)
Installation cable for outdoor use
3x17AWG 57 + 3x2x24AWG 32
3x17AWG 57 + 3x2x24AWG 32
[ a ] Stranded bare copper wire 7x0.2 mm
Wire LI2Y 1.0/1.7
Wire LI2Y 1x1.0/1.7
(0.008 in), Ø 0.6 mm (0.024 in),
Stranded bare copper wire 57x0.15 mm
Stranded bare copper wire 19x0.26 mm
insulation of PE Ø 1.2 mm (0.047 in),
(0.006 in), Ø 1.36 mm (0.054 in),
(0.010 in), Ø 1.3 mm (0.051 in),
2 wires twisted to a pair
insulation of PE Ø 1.7 mm (0.067 in)
insulation of PE Ø 1.7 mm (0.067 in)
[ b ] Stranded bare copper wire 32x0.1 mm
Wire LI2Y 0.25/1.1
Wire LI2Y 0.22/1.04
(0.004 in), Ø 0.69 mm (0.027 in),
Stranded bare copper wire 32x0.1 mm,
Stranded bare copper wire 7x0.2 mm
insulation of PE Ø 1.3 mm (0.051 in),
(0.004 in), Ø 0.69 mm (0.027 in),
(0.008 in), Ø 0.6 mm (0.024 in),
2 wires twisted to a pair
insulation of PE Ø 1.1 mm (0.043 in),
insulation of PE Ø 1.04 mm (0.041 in),
2 wires twisted to a pair
2 wires twisted to a pair
3 pairs stranded
Filler as central element, 3 pairs, 3 wires
Filler as central element, 3 pairs, 3 wires
Core
[ a ] Shield braiding
Shield braiding
Shield braiding
Shield
of bare copper wires Ø 0.15 mm
of tinned copper wires Ø 0.1 mm (0.004 in)
of tinned copper wires Ø 0.13 mm (0.005 in)
(0.006 in)
[ a ] Polyvinylchloride (PVC) green
Thermoplastic Polyurethane (TPU) green
Inner jacket: Polyvinylchloride (PVC) green
Ø 7.4 ± 0.3 mm (0.291 ± 0.012 in)
Ø 7.5 mm (0.295 in)
installation, 3x2x24AWG 7
Application
[ b ] Trailing cable (FRNC), 3x2x24AWG 32
Conductor
[ b ] Shield braiding
of bare copper wires Ø 0.1 mm
(0.004 in)
Ø 6.7 ± 0.4 mm (0.264 ± 0.016 in)
[ b ] Thermoplastic Polyurethane (TPU) outer jacket: Polyvinylchloride (PVC) black
green
Ø 9.4 ± 0.4 mm (0.370 ± 0.016 in)
Jacket
Ø 7.4 ± 0.4 mm (0.291 ± 0.016 in)
Flame retardant acc. to IEC 60332-1-2
Flame retardant acc. to IEC 60332-1-2,
Flame retardant acc. to IEC 60332-1-2,
[ b ] additional:
halogen free acc. to IEC 60754,
sunlight resistant
oil resistant acc. to IEC 60811-2-1,
oil resistant acc. to IEC 60811-2-1
Characteristics
weld splatter resistant acc. to HD 22.2S3/5
[ a ] L-2YCY 3x2x0.22 GN
L-2Y 3x1x1.0
L-2Y 3x1x1.0
Type
[ b ] L-2YC11Y 3x2x0.25 GN
2Y C11Y 3x2x0.25 GN FRNC
2Y CYY 3x2x0.22 BK
Designation
[ a ] L45551-A32-B5
L45551-W91-B8
L45551-W91-B5
Order
[ b ]L45551-B32-B8
Number
29
FieldLink®
for DeviceNetTM Applications
Characteristics:
Flame retardant
Highly flexible
Permanent installation
Halogen free
Silicon free
Sunlight resistant
Oil resistant
Cold resistant
Trailing cable
RoHS compliant
www.odva.org
DeviceNet is a registered
trademark of the Open
DeviceNet Vendor Association
30
DeviceNet
DeviceNet
DeviceNet
[ a ] Thick cable for permanent installation
[ a ] Thin cable for permanent installation
Thick cable for permanent installation (FRNC)
[ b ] Economy thick cable for permanent
[ b ] Economy thin cable for permanent
2x18AWG + 2x15AWG
installation
installation
UL listed: CMG and PLTC
2x18AWG + 2x15AWG,
2x24AWG + 2x22AWG,
UL listed: CMG and PLTC
UL listed: CMG and CL3
Data pair 02YS 1.3/3.8
Data pair 02YS 0.67/1.9
Data pair 02YS 1.3/3.8
Stranded tinned copper wire 19x0.25 mm
Stranded tinned copper wire 19x0.13 mm
Stranded tinned copper wire 19x0.25 mm
(0.010 in), Ø 1.3 mm (0.051 in),
(0.005 in), Ø 0.67 mm (0.026 in),
(0.010 in), Ø 1.3 mm (0.051 in),
insulation of foamed PE with skin
insulation of foamed PE with skin
insulation of foamed PE with skin
Ø 3.8 mm (0.150 in), 2 wires side by side,
Ø 1.9 mm (0.075 in), 2 wires side by side,
Ø 3.8 mm (0.150 in), 2 wires side by side,
alulaminate foil overlapped
alulaminate foil overlapped
alulaminate foil overlapped
Power pair LIY
Power pair LIY
Power pair LI2Y
Stranded tinned copper wire 19x0.34 mm
Stranded tinned copper wire 19x0.16 mm
Stranded tinned copper wire 19x0.34 mm
(0.013 in), Ø 1.7 mm (0.067 in), insulation of
(0.006 in), Ø 0.75 mm (0.030 in), insulation of
(0.013 in), Ø 1.7 mm (0.067 in), insulation of
PVC Ø 2.7 mm (0.106 in), 2 wires side by side,
PVC Ø 1.4 mm (0.055 in), 2 wires side by side,
PE Ø 2.7 mm (0.106 in), 2 wires side by side,
alulaminate foil overlapped
alulaminate foil overlapped
alulaminate foil overlapped
Central element: Stranded tinned copper
Central element: Stranded tinned copper
Central element: Stranded tinned copper
drain wire, 1 data pair, 1 power pair
drain wire, 1 data pair, 1 power pair
drain wire, 1 data pair, 1 power pair
Shield braiding
Shield braiding
Shield braiding
of tinned copper wires Ø 0.13 mm (0.005 in)
of tinned copper wires Ø 0.13 mm (0.005 in)
of tinned copper wires Ø 0.13 mm (0.005 in)
Polyvinylchloride (PVC) grey
Polyvinylchloride (PVC) grey
Thermoplastic copolymer (FRNC) violet
[ a ] Ø 12.2 ± 0.3 mm (0.480 ± 0.012 in)
[ a ] Ø 6.9 ± 0.3 mm (0.272 ± 0.012 in)
Ø 12.2 ± 0.3 mm (0.480 ± 0.012 in)
[ b ] Ø 11.0 ± 0.5 mm (0.433 ± 0.020 in)
[ b ] Ø 6.4 ± 0.3 mm (0.252 ± 0.012 in)
Flame retardant acc. to UL 1685 (CSA FT 4),
Flame retardant acc. to UL 1685 (CSA FT 4),
Flame retardant acc. to UL 1685 (CSA FT 4),
sunlight resistant acc. to UL 2556 Sec. 4.2.8.5
sunlight resistant acc. to UL 2556 4.2.8.5
halogen free acc. to IEC 60754,
[ a ] additional:
[ a ] additional:
sunlight resistant acc. to UL 2556
oil resistant acc. to UL 13 Sec. 40 (60 °C),
oil resistant acc. to UL 13 Sec. 40 (60 °C),
Sec. 4.2.8.5,
UL-File E119100 Vol. 1 Sec. 17 Page 3,
UL-File E119100 Vol. 1 Sec. 17 Page 4,
UL-File E119100 Vol. 1 Sec. 17 Page 3,
UL-File E116441 Vol. 1 Sec. 7 Page 3
UL-File E116441 Vol. 1 Sec. 7 Page 4
UL-File E116441 Vol. 1 Sec. 7 Page 3
Application
Conductor
Core
Shield
Jacket
Characteristics
02YS 1x2x1.3/3.8-120 LI VZN PIMF
02YS 1x2x0.67/1.9-120 LI VZN PIMF
02YS 1x2x1.3/3.8-120 LI VZN PIMF
Type
LIY CY 1x2x1.5 VZN PIMF GR
LIY CY 1x2x0.38 VZN PIMF GR
LI2Y CH 1x2x1.5 VZN PIMF VI FRNC
Designation
[ a ] L45467-F21-W5
[ a ] L45467-F16-W5
L45467-F21-W6
Order
[ b ]L45467-F21-W55
[ b ]L45467-F16-W55
Number
31
Application
Conductor
Core
Shield
Jacket
DeviceNet
DeviceNet
DeviceNet
Thin cable for permanent installation (FRNC)
[ a ]Thick cable for high flexible installation
[ a ]Thin cable for high flexible installation
2x24AWG + 2x22AWG
[ b ]Economy thick cable for high flexible
[ b ] Economy thin cable for high flexible
UL listed: CMG and CL3
installation
installation
2x18AWG + 2x15AWG,
2x24AWG + 2x22AWG,
UL listed: CMG and PLTC
UL listed: CMG and CL3
Data pair 02YS 0.67/1.9
Data pair 02YS 1.3/3.8
Data pair 02YS 0.67/1.9
Stranded tinned copper wire 19x0.13 mm
Stranded tinned copper wire 40x0.18 mm
Stranded tinned copper wire 19x0.13 mm
(0.005 in), Ø 0.67 mm (0.026 in), insulation of
(0.007 in), Ø 1.3 mm (0.051 in), insulation of
(0.005 in), Ø 0.67 mm (0.026 in), insulation of
foamed PE with skin Ø 1.9 mm (0.075 in), 2
foamed PE with skin Ø 3.8 mm (0.150 in), 2
foamed PE with skin Ø 1.9 mm (0.075 in), 2
wires side by side, alulaminate foil overlapped
wires side by side, alulaminate foil overlapped
wires side by side, alulaminate foil overlapped
Power pair LI2Y
Power pair LIY
Power pair LIY
Stranded tinned copper wire 19x0.16 mm
Stranded tinned copper wire 84x0.16 mm
Stranded tinned copper wire 19x0.16 mm
(0.006 in), Ø 0.75 mm (0.030 in), insulation of
(0.006 in), Ø 1.7 mm (0.067 in), insulation of
(0.006 in), Ø 0.75 mm (0.030 in), insulation of
PE Ø 1.4 mm (0.055 in), 2 wires side by side,
PVC Ø 2.7 mm (0.106 in), 2 wires side by side,
PVC Ø 1.4 mm (0.055 in), 2 wires side by side,
alulaminate foil overlapped
alulaminate foil overlapped
alulaminate foil overlapped
Central element: Stranded tinned copper
Central element: Stranded tinned copper
Central element: Stranded tinned copper
drain wire, 1 data pair, 1 power pair
drain wire, 1 data pair, 1 power pair
drain wire, 1 data pair, 1 power pair
Shield braiding
Plastic tape conductive,
Plastic tape conductive,
of tinned copper wires Ø 0.13 mm (0.005 in)
shield braiding
shield braiding
of tinned copper wires Ø 0.13 mm (0.005 in)
of tinned copper wires Ø 0.13 mm (0.005 in)
Thermoplastic copolymer (FRNC) violet
Polyvinylchloride (PVC) grey
Polyvinylchloride (PVC) grey
Ø 6.9 ± 0.3 mm (0.272 ± 0.012 in)
[ a ]Ø 12.2 ± 0.3 mm (0.480 ± 0.012 in)
[ a ]Ø 6.9 ± 0.3 mm (0.272 ± 0.012 in)
[ b ]Ø 11.4 ± 0.3 mm (0.449 ± 0.012 in)
[ b ]Ø 6.8 ± 0.3 mm (0.268 ± 0.012 in)
Characteristics Flame retardant acc. to IEC 60332-1-2,
Flame retardant acc. to UL 1685 (CSA FT 4),
Flame retardant acc. to UL 1685 (CSA FT 4),
halogen free acc. to IEC 60754,
sunlight resistant acc. to UL 2556 Sec. 4.2.8.5
sunlight resistant acc. to UL 2556 Sec. 4.2.8.5
sunlight resistant acc. to UL 2556 Sec. 4.2.8.5,
[ a ]additional:
[ a ]additional:
UL-File E119100 Vol. 1 Sec. 17 Page 4,
oil resistant acc. to UL 13 sec. 40 (60 °C),
oil resistant acc. to UL 13 sec. 40 (60 °C),
UL-File E116441 Vol. 1 Sec. 7 Page 4
UL-File E119100 Vol. 1 Sec. 17 Page 3,
UL-File E119100 Vol. 1 Sec. 17 Page 4,
UL-File E116441 Vol. 1 Sec. 7 Page 3
UL-File E116441 Vol. 1 Sec. 7 Page 4
Type
02YS 1x2x0.67/1.9-120 LI VZN PIMF
02YS 1x2x1.3/3.8-120 LI VZN PIMF
02YS 1x2x0.67/1.9-120 LI VZN PIMF
Designation
LI2Y CH 1x2x0.38 VZN PIMF VI FRNC
LIY CY 1x2x1.5 VZN PIMF GR
LIY CY 1x2x0.38 VZN PIMF GR
Order
L45467-F16-W6
[ a ]L45467-F21-W15
[ a ]L45467-F16-W15
[ b ]L45467-F21-W65
[ b ]L45467-F16-W65
Number
32
DeviceNet
DeviceNet
Thick cable for high flexible installation
Thin cable for high flexible installation (FRNC)
(FRNC)
2x24AWG + 2x22AWG
2x18AWG + 2x15AWG
UL listed: CMX and CL2X
Application
UL listed: CMX and CL2X
Data pair 02YS 1.3/3.8
Data pair 02YS 0.67/1.9
Stranded tinned copper wire 40x0.18 mm
Stranded tinned copper wire 19x0.13 mm
(0.007 in), Ø 1.3 mm (0.051 in),
(0.005 in), Ø 0.67 mm (0.026 in),
insulation of foamed PE with skin
insulation of foamed PE with skin
Ø 3.8 mm (0.150 in), 2 wires side by side,
Ø 1.9 mm (0.075 in), 2 wires side by side,
alulaminate foil overlapped
alulaminate foil overlapped
Power pair LI2Y
Power pair LI2Y
Stranded tinned copper wire 84x0.16 mm
Stranded tinned copper wire 19x0.16 mm
(0.006 in), Ø 1.7 mm (0.067 in), insulation of
(0.006 in), Ø 0.75 mm (0.030 in), insulation of
PE Ø 2.7 mm (0.106 in), 2 wires side by side,
PE Ø 1.4 mm (0.055 in), 2 wires side by side,
alulaminate foil overlapped
alulaminate foil overlapped
Central element: Stranded tinned copper
Central element: Stranded tinned copper
drain wire, 1 data pair, 1 power pair
drain wire, 1 data pair, 1 power pair
Plastic tape conductive,
Plastic tape conductive,
shield braiding
shield braiding
of tinned copper wires Ø 0.13 mm (0.005 in)
of tinned copper wires Ø 0.13 mm (0.005 in)
Thermoplastic Polyurethane (TPU) violet
Thermoplastic Polyurethane (TPU) violet
Ø 12.2 ± 0.3 mm (0.480 ± 0.012 in)
Ø 6.9 ± 0.3 mm (0.272 ± 0.012 in)
Conductor
Core
Shield
Jacket
Flame retardant acc. to 2556 Sec. 9.4 (VW-1),
Flame retardant acc. to UL 2556 sec. 9.4 (VW-1), Characteristics
halogen free acc. to IEC 60754,
halogen free acc. to IEC 60754,
sunlight resistant acc. to UL 2556 Sec. 4.2.8.5,
sunlight resistant acc. to UL 2556 Sec. 4.2.8.5,
oil resistant acc. to UL 13 sec. 40 (60 °C),
oil resistant acc. to UL 13 Sec. 40 (60 °C),
UL-File E119100 Vol. 1 Sec. 17 Page 1,
UL-File E119100 Vol. 1 Sec. 17 Page 2,
UL-File E116441 Vol. 1 Sec. 7 Page 1
UL-File E116441 Vol. 1 Sec. 7 Page 2
02YS 1x2x1.3/3.8-120 LI VZN PIMF
02YS 1x2x0.67/1.9-120 LI VZN PIMF
Type
LI2Y C11Y 1x2x1.5 VZN PIMF VI FRNC
LI2Y C11Y 1x2x0.38 VZN PIMF VI FRNC
Designation
L45467-F21-W8
L45467-F16-W8
Order
Number
33
FieldLink®
for CAN Applications
Characteristics:
Flame retardant
Highly flexible
Permanent installation
Halogen free
Silicon free
Oil resistant
Cold resistant
Trailing cable
RoHS compliant
www.can-cia.org
34
CAN
CAN
CAN
Cable for permanent and flexible
Cable for permanent and flexible
Cable for high flexible
installation
installation
installation (FRNC) in harsh environments
[ a ]1x2x24AWG 7
[ a ]2x2x24AWG 7
[ a ]1x2x24AWG 19
[ b ]1x2x22AWG 7
[ b ]2x2x22AWG 7
[ b ]1x2x22AWG 44
[ c ] 1x2x20AWG 7
[ c ] 2x2x20AWG 7
[ c ] 1x2x20 AWG 66
UL recognised: AWM
UL listed: CMX
Stranded bare copper wire
Stranded bare copper wire
Stranded bare copper wire
[ a ]7x0.2 mm (0.008 in), Ø 0.6 mm (0.024 in)
[ a ]7x0.2 mm (0.008 in), Ø 0.6 mm (0.024 in)
[ a ] 19x0.135 mm (0.005 in), Ø 0.7 mm (0.028 in)
Application
Conductor
[ b ]7x0.25 mm (0.010 in), Ø 0.75 mm (0.030 in) [ b ]7x0.25 mm (0.010 in), Ø 0.75 mm (0.030 in) [ b ]44x0.1 mm (0.004 in), Ø 0.75 mm (0.030 in)
[ c ] 7x0.3 mm (0.012 in), Ø 0.9 mm (0.035 in),
[ c ] 7x0.3 mm (0.012 in), Ø 0.9 mm (0.035 in),
[ c ] 66x0.1 mm (0.004 in), Ø 0.95 mm
insulation of foamed PE with skin
insulation of foamed PE with skin
(0.037 in), insulation of foamed PE with skin
[ a ] Ø 1.55 mm (0.061 in)
[ a ]Ø 1.3 mm (0.051 in)
[ a ]Ø 1.6 mm (0.063 in)
[ b ] Ø 2.0 mm (0.079 in)
[ b ]Ø 1.7 mm (0.067 in)
[ b ]Ø 2.0 mm (0.079 in)
[ c ] Ø 2.4 mm (0.095 in)
[ c ] Ø 2.0 mm (0.079 in)
[ c ] Ø 2.4 mm (0.095 in)
2 wires twisted to a pair with fillers in gaps
2 wires twisted to a pair with fillers in gaps,
2 wires twisted to a pair with fillers in gaps
Core
Shield
2 pairs twisted
Shield braiding of tinned copper wires
Shield braiding of tinned copper wires
Shield braiding of tinned copper wires
[ a ] Ø 0.10 mm (0.004 in)
[ a+b ] Ø 0.13 mm (0.005 in)
[ a ]Ø 0.15 mm (0.016 in)
[ b+c ] Ø 0.13 mm (0.005 in)
[ c ] Ø 0.15 mm (0.016 in)
[ b ]Ø 0.13 mm (0.005 in)
[ c ] Ø 0.13 mm (0.005 in)
Jacket
Polyvinylchloride (PVC) violet
Polyvinylchloride (PVC) violet
Thermoplastic Polyurethane (TPU) violet
[ a ] Ø 5.8 ± 0.3 mm (0.228 ± 0.012 in)
[ a ] Ø 7.5 ± 0.3 mm (0.295 ± 0.012 in)
[ a ]Ø 6.5 ± 0.3 mm (0.256 ± 0.012 in)
[ b ] Ø 6.8 ± 0.3 mm (0.268 ± 0.012 in)
[ b ] Ø 8.5 ± 0.3 mm (0.335 ± 0.012 in)
[ b ] Ø 6.9 ± 0.3 mm (0.027 ± 0.012 in)
[ c ] Ø 7.5 ± 0.3 mm (0.295 ± 0.012 in)
[ c ] Ø 9.6 ± 0.3 mm (0.378 ± 0.012 in)
[ c ] Ø 7.7 ± 0.3 mm (0.303 ± 0.012 in)
Flame retardant acc. to IEC 60332-1-2,
Flame retardant acc. to IEC 60332-1-2,
Flame retardant acc. to IEC 60332-1-2,
UL-Style 2464
UL-File E119100 Vol. 1 Sec. 25 Page 1,
oil resistant acc. to IEC 60811-2-1
UL-Style 2464
[ b ] additional: UL-Style 20351
[ a ] L-02YSCY 1x2x0.22/1.55-120 VI
[ a ]L-02YSCY 2x2x0.22/1.55-120 VI
[ a ]L-02YSC11Y 1x2x0.25/1.6-120 VI FR
Type
[ b ] L-02YSCY 1x2x0.34/2.0-120 VI
[ b ]L-02YSCY 2x2x0.34/1.7-120 VI
[ b ] L-02YSC11Y 1x2x0.34/2.0-120 VI FR
Designation
[ c ] L-02YSCY 1x2x0.5/2.4-120 VI
[ c ] L-02YSCY 2x2x0.5/2.0-120 VI
[ c ] L-02YSC11Y 1x2x0.5/2.4-120 VI FR
[ a ]L45551-A21-C35
[ a ]L45551-A22-C5
[ a ]L45551-B21-C8
Order
[ b ]L45551-P21-C5
[ b ]L45551-P22-C5
[ b ]L45551-P21-C8
Number
[ c ] L45551-C21-C5
[ c ] L45551-C22-C5
[ c ] L45551-C21-C8
Characteristics
35
CAN
CAN
CAN
Trailing cable for high flexible installation in
Cable for high flexible installation (FRNC)
Cable for high flexible installation (FRNC)
harsh environments
in harsh environments
in harsh environments
4x24AWG 19
4x22AWG 19
4x20AWG
UL listed: CMX
UL listed: CMX
UL listed: CMX
Stranded bare copper wire
Stranded bare copper wire
Stranded bare copper wire
19x0.125 mm (0.005 in), Ø 0.6 mm (0.024 in),
19x0.16 mm (0.006 in), Ø 0.77 mm (0.030 in),
66x0.1 mm (0.004 in), Ø 0.95 mm (0.037 in),
insulation of foamed PE Ø 1.4 mm (0.055 in)
insulation of foamed PE Ø 1.8 mm (0.071 in)
insulation of foamed PE Ø 2.3 mm (0.091 in)
Core
4 wires twisted to a quad
4 wires twisted to a quad
4 wires twisted to a quad
Shield
Shield braiding
Shield braiding
Shield braiding
of tinned copper wires Ø 0.1 mm (0.004 in)
of tinned copper wires Ø 0.13 mm (0.005 in)
of tinned copper wires Ø 0.15 mm (0.006 in)
Thermoplastic Polyurethane (TPU) violet
Thermoplastic Polyurethane (TPU) violet
Thermoplastic Polyurethane (TPU) violet
Ø 6.4 ± 0.2 mm (0.252 ± 0.008 in)
Ø 7.4 ± 0.2 mm (0.291 ± 0.008 in)
Ø 8.8 ± 0.4 mm (0.346 ± 0.016 in)
Sunlight resistant,
Sunlight resistant,
UL-File E119100 Vol. 1 Sec. 25 Page 1
halogen free acc. to IEC 60754,
Application
Conductor
Jacket
Characteristics Sunlight resistant,
UL-File E119100 Vol. 1 Sec. 25 Page 1
UL-File E119100 Vol. 1 Sec. 25 Page 1
Type
L-02YC11Y 2x2x0.22/1.4-120 VI FR
L-02YC11Y 2x2x0.38 VI FR
L-02YC11Y 2x2x0.5/2.3-120 VI FRNC
L45551-B14-C8
L45551-P14-C8
L45551-C14-C8
Designation
Order
Number
36
[a]
[b]
CAN
CAN
CAN
Cable for high flexible installation (FRNC)
ES cable for marine applications
ES cable for marine applications
in harsh environments
(easy to strip)
(easy to strip)
4x19AWG 37
[ a ] 1x2x21 AWG 19
2x2x21AWG 19
UL listed: CMX
[ b ] 1x2x21 AWG 19
Stranded bare copper wire
Stranded tinned copper wire 19x0.18
Stranded tinned copper wire 19x0.18
37x0.16 mm (0.006 in), Ø 1.12 mm (0.044 in),
Ø 0.9 mm (0.035 in),
Ø 0.9 mm (0.035 in),
insulation of foamed PE Ø 2.6 mm (0.102 in)
insulation of foamed Polypropylene (PP)
insulation of foamed Polypropylene (PP)
with skin
with skin
Ø 2.4 mm (0.094 in)
Ø 2.2 mm (0.094 in)
2 wires twisted to a pair with fillers in gaps,
Fillers as central element
plastic tape, overlapped
4 wires
inner jacket: FRNC
plastic tape, overlapped
4 wires twisted to a quad
Application
Conductor
Core
inner jacket: FRNC
Shield braiding
Alulaminate foil overlapped,
Alulaminate foil overlapped,
of tinned copper wires Ø 0.15 mm (0.006 in)
applied longitudinally
shield braiding of tinned copper wires
Shield braiding of tinned copper wires
Ø 0.13 mm (0.005 in)
Shield
Ø 0.13 mm (0.005 in)
Thermoplastic Polyurethane (TPU) violet
Thermoplastic Copolymer (FRNC) violet
Thermoplastic copolymer (FRNC) black
Ø 9.5 ± 0.2 mm (0.374 ± 0.008 in)
Ø 7.7 ± 0.2 mm (0.303 ± 0.008 in)
Ø 8.4 ± 0.2 mm (0.331 ± 0.008 in)
Sunlight resistant,
Flame retardant acc. to IEC 60332-3-22
Flame retardant acc. to IEC 60332-3-22
halogen free acc. to IEC 60754,
(Cat. A/F),
(Cat. A/F),
UL-File E119100 Vol. 1 Sec. 25 Page 1
halogen free acc. to IEC 60754
halogen free acc. to IEC 60754
Maritime and offshore approvals:
Maritime and offshore approvals:
Germanischer Lloyd, Det Norske Veritas
Germanischer Lloyd, Det Norske Veritas
[ a ] 09YSH(ST)CH 1X2X0.9/2.4-120
09YSH(ST)CH 2X2X0.9/2.2-120 LI VZN BK FRNC
L-02YC11Y 2x2x0.75/2.6-120 VI FRNC
Jacket
Characteristics
Type
Designation
LI VZN VI FRNC
[ b ] 09YSH(ST)CH 1X2X0.9/2.4-120
L45551-D14-C8
LI VZN BK FRNC
[ a ] L45467-F19-C6
[ b ] L45467-F19-C16
L45467-F19-C26
Order
Number
37
FieldLink®
for CC-Link® Applications
Characteristics:
Flame retardant
Flexible installation
Permanent installation
Silicon free
Sunlight resistant
Cold resistant
RoHS compliant
Trailing cable with up to
3 million bending cycles
LEONI Special Cables
Business Unit Industrial
Solutions is a member
of the CC-Link Partner
Association (CLPA)
www.cc-link.org
CC-Link is a registered
trademark of the Mitsubishi
Electric Corporation
38
CC-Link
CC-Link
CC-Link
CC-Link communication cable,
CC-Link power limited tray cable,
ES trailing cable (easy to strip)
compliant with CC-Link specification 1.10,
compliant with CC-Link specification 1.10,
UL recognised: AWM
capable of 10 Mbps operation
capable of 10 Mbps operation
3x20 AWG 71
3x1x0.96 mm2 (0.038 square in)
3x1x0.96 mm2 (0.038 square in)
3x1x1.0 mm2 (0.039 square in)
UL listed: CM and PLTC
2x1x0.9 mm2 (0.035 square in)
Stranded bare copper wire 7x0.32 mm
Wire LIY 0.9/2.3
Stranded bare copper wire 71x0.1
(0.013 in), Ø 0.96 mm (0.038 in),
Stranded tinned copper wire 7x0.4 mm
Ø 1.0 mm (0.039 in),
insulation of foamed PE with skin
(0.016 in), Ø 1.21 mm (0.048 in),
insulation of foamed Polyethylene (PE)
Ø 2.2 mm (0.087 in)
insulation of PVC Ø 2.3 mm (0.091 in)
with skin
Wire 02YS
Ø 2.2 mm (0.087 in)
Application
Conductor
Stranded bare copper wire 7x0.32 mm
(0.13 in), Ø 0.96 mm (0.038 in),
insulation of foamed PE with skin
Ø 2.2 mm (0.087 in)
Triple 02YS(ST)CY
3 wires, alulaminate foil overlapped,
stranded tinned copper drain wire
0.38 mm2 (0.015 sq.in), shield braiding
of tinned copper wires Ø 0.13 mm (0.005 in),
jacket: PVC red
3 wires twisted, alulaminate foil overlapped,
Triple,
3 wires twisted
stranded tinned copper drain wire
2 wires
inner-Jacket: FRNC
Core
0.38 mm2 (0.015 square in)
Shield braiding
Shield braiding of tinned copper wires
of tinned copper wires Ø 0.13 mm (0.005 in)
Ø 5.9 mm (0.232 in)
Polyvinylchloride (PVC) red
Polyvinylchloride (PVC) red
Thermoplastic Polyurethane (TPU) red
Ø 7.7 ± 0.3 mm (0.303 ± 0.012 in)
Ø 12.8 ± 0.3 mm (0.504 in ± 0.012 in)
Ø (8.5 ±0.3) mm (0.335 ±0.012 in)
UL-File E119100 Vol. 1 Sec. 19 Page 1,
UL-Style 20233 (80 °C/300 V),
UL-File E116441 Vol. 1 Sec. 11 Page 1
halogen free acc. to IEC 60754
02YS(ST)CY 3x1x0.96/2.2-110 LI RD
02YS(ST)CY 3x1x0.96/2.2-110 LI
LIY Y
L45467-Y19-C15
02YSHC11Y 3X1X1.0/2.2-110 LI RD
Jacket
Characteristics
Type
Designation
2x1x0.9 RD
L45467-Y19-W5
Shield
L45467-Y20-C28
Order
Number
39
FieldLink®
for EIB/KNX Applications
Characteristics:
Flame retardant
Permanent installation
Halogen free
Silicon free
Cold resistant
RoHS compliant
www.konnex.org
40
EIB/KNX
EIB/KNX
Cable for permanent installation
Cable for permanent installation (FRNC)
4x1x20AWG 1
2x2x20AWG 1
Bare copper wire Ø 0.8 mm (0.031 in),
Bare copper wire Ø 0.8 mm (0.031 in),
insulation of PVC Ø 1.6 mm (0.063 in)
insulation of PE Ø 1.4 mm (0.055 in),
Application
Conductor
2 wires twisted to a pair
4 wires twisted to a quad
2 pairs
Core
Tinned copper drain wire Ø 0.4 mm2
Stranded tinned drain wire of 0.14 mm²
Shield
(0.016 square in),
(0.006 square in),
alulaminate foil overlapped
alulaminate foil overlapped
Polyvinylchloride (PVC) green
Thermoplastic copolymer (FRNC) green
Ø 6.1 mm (0.240 in)
Ø 6.3 + 0.4 – 0.2 mm
Jacket
(0.248 + 0.016 – 0.008 in)
Flame retardant acc. to IEC 60332-1-2
Flame retardant acc. to IEC 60332-1-2,
Characteristics
halogen free acc. to IEC 60754
Y(ST) Y 2x2x0.8 GN
J-H(ST)H 2x2x0.8 FRNC GN
Type
Designation
L45480-F25-B155
V45493-D49-A159
Order
Number
41
FieldLink®
for AS-Interface Applications
Characteristics:
Flame retardant
Highly flexible
Permanent installation
Halogen free
Silicon free
Oil resistant
Chemical resistant
Cold resistant
Trailing cable up to
10 million bending cycles
RoHS compliant
LEONI Special Cables
Business Unit Industrial
Solutions is a member
of the AS-International
Association
www.as-interface.net
42
[a]
[b]
[a]
[b]
[a]
[b]
AS-Interface
AS-Interface
AS-Interface
TPE-cable for the chemical
Trailing cable (FRNC)
Approved cable for the US-American
and automotive industry
[ b ]for additional power (24V DC)
and Canadian market
[ b ]for additional power (24V DC)
2x1x1.5 mm² (0.059 square in)
[ b ]for additional power (24V DC)
2x1x1.5 mm2 (0.059 square in)
2x1x1.5 mm² (0.059 square in)
UL and CSA certified AWM
UL listed: CMG and CL2 (24 V)
Stranded tinned copper wire
Stranded tinned copper wire
Stranded tinned copper wire
84x0.15 mm (0.006 in), Ø 1.5 mm (0.059 in),
84x0.15 mm (0.006 in), Ø 1.5 mm (0.059 in),
84x0.15 mm (0.006 in), Ø 1.5 mm (0.059 in),
insulation of TPE Ø 2.5 mm (0.098 in)
insulation of TPE Ø 2.5 mm (0.098 in)
insulation of TPE Ø 2.5 mm (0.098 in)
[ a ]Thermoplastic elastomer compound (TPE) [ a ]Thermoplastic Polyurethane (TPU) yellow
[ a ]Polyvinylchloride (PVC) compound
yellow
[ b ]Thermoplastic Polyurethane (TPU) black
Application
Conductor
Jacket
LEONI CL 2 yellow
[ b ]Thermoplastic elastomer compound (TPE) [ b ]Polyvinylchloride (PVC) compound
black
LEONI CL 2 black
Flame retardant acc. to IEC 60332-1-2
Flame retardant acc. to IEC 60332-1-2,
Flame retardant acc. to IEC 60332-1-2,
and UL 1581 Sec. 1061 (cable-flame),
oil and cut oil resistant acc. to UL 758 Sec. 15
oil resistant acc. to UL 13 Sec. 40 (60 °C),
oil and cut oil resistant acc. to UL 758 Sec. 15
(60 °C),
UL-File E119100 Vol. 1 Sec. 10 Page 1,
(60 °C),
cold bending resistant acc. to IEC 60811-1-4,
UL-File E116441 Vol. 1 Sec. 5 Page 1,
cold bending resistant acc. to IEC 60811-1-4,
halogen free acc. to IEC 60754
temperature range: – 40 °C (– 40 °F) up to
Characteristics
90 °C (194 °F)
UL-Style 2103,
CSA-File LL55255-42
[ a ]FLI-99Y99Y 2x1x1.5 VZN YE
[ a ] FLI-9Y11Y 2x1x1.5 VZN FRNC YE
[ a ]FLI-99Y99Y 2x1x1.5 VZN FR YE
Type
[ b ]FLI-99Y99Y 2x1x1.5 VZN BK
[ b ] FLI-9Y11Y 2x1x1.5 VZN FRNC BK
[ b ]FLI-99Y99Y 2x1x1.5 VZN FR BK
Designation
[ a ]L45587-M21-Y139
[ a ]L45587-M21-B58
[ a ]L45587-M21-Y109
Order
[ b ]L45587-M21-Y149
[ b ]L45587-M21-B68
[ b ]L45587-M21-Y119
Number
43
[a]
Application
[b]
AS-Interface
AS-Interface
Cable for shipbuilding (FRNC)
Flat cable for switchboard cabinets
[ b ]for additional power (24V DC)
(IP20, FRNC)
2x1x1.5 mm² (0.059 square in)
2x18AWG 19
UL recognised: AWM
Conductor
Stranded tinned copper wire
Stranded tinned copper wire
84x0.15 mm (0.006 in), Ø 1.5 mm (0.059 in),
0.24 mm (0.010 in)
insulation of FRNC Ø 2.5 mm (0.098 in)
Jacket
[ a ]Thermoplastic Polyurethane (TPU) yellow Thermoplastic copolymer (FRNC) yellow
[ b ]Thermoplastic Polyurethane (TPU) black
Characteristics
Flame retardant acc. to IEC 60332-1-2,
Flame retardant acc. to UL 1581 Sec. 1090 (H),
cold bending resistant,
halogen free acc. to IEC 60754,
halogen free acc. to IEC 60754,
UL-Style 2444
oil resistant acc. to IEC 60811-2-1
Maritime and offshore approvals:
VDE Reg. No. 9971,
Germanischer Lloyd,
Lloyds Register of Shipping,
ABS Europe Ltd.,
Bureau Veritas,
Det Norske Veritas
Type
[ a ]FLI-9Y11Y 2x1x1.5 VZN FRNC YE
Designation
[ b ]FLI-9Y11Y 2x1x1.5 VZN FRNC BK
Order
[ a ]L45587-M21-B38
Number
[ b ]L45587-M21-B48
44
FLIH 2x0.86/2.5 VZN GE
L45587-J21-Y
Round cable for AS-Interface applications
Round cable for AS-Interface applications
Round cable for materials handling equipment
Round cable for materials handling equip-
4x12AWG
ment (FRNC), 4x12AWG
[ a ] UL recognised: AWM
[ a ] UL listed: PLTC-ER and ITC-ER
[ b ] UL listed: PLTC-ER and ITC-ER
[ b ] UL listing in process
Stranded bare copper wire
Stranded bare copper wire
77x0.26 mm (0.010 in), Ø 2.6 mm (0.102 in),
77x0.26 mm (0.010 in), Ø 2.6 mm (0.102 in),
insulation of special Polyolefin
insulation of special Polyolefin
Ø 4.8 mm (0.189 in)
Ø 4.8 mm (0.189 in)
4 wires twisted to a star-quad
4 wires twisted to a star-quad
Ø 11.6 mm (0.457 in),
Ø 11.6 mm (0.457 in),
inner jacket: FRNC
inner jacket: FRNC
Polyvinylchloride (PVC) yellow with
Thermoplastic copolymer (FRNC) yellow with
longitudinal black stripe
longitudinal black stripe
Ø 15.1 ± 0.2 mm (0.594 ± 0.008 in)
Ø 15.1 ± 0.2 mm (0.594 ± 0.008 in)
[ a ] Sunlight resistant acc. to UL 2556
[ a ] Sunlight resistant acc. to UL 2556
Sec. 4.2.8.5,
Sec. 4.2.8.5,
temperature range:
temperature range:
– 40 °C (– 40 °F) up to 80 °C (176 °F),
– 25 °C (– 13 °F) up to 80 °C (176 °F),
flame retardant acc. to IEC 60332-1-2,
flame retardant acc. to IEC 60332-1-2,
UL-Style 2570
UL-File E116441 Vol. 1 Sec. 19 Page 2,
UL-File E306668 Vol. 1 Sec. 10 Page 2,
[ b ] sunlight resistant acc. to UL 2556
UL-Style 21287,
Sec. 4.2.8.5,
halogen free acc. to IEC 60754
temperature range:
– 40 °C (– 40 °F) up to 105 °C (221 °F),
flame retardant acc. to UL 1581 Sec. 1061, Sec. 4.2.8.5,
oil resistant acc. to UL 13 Sec. 40 (60 °C),
temperature range:
UL-File E116441 Vol. 1 Sec. 19 Page 1,
– 40 °C (– 40 °F) up to 105 °C (221 °F),
UL-File E306668 Vol. 1 Sec. 10 Page 1,
oil resistant acc. to UL 13 Sec. 40 (60 °C),
UL-Style 2587
halogen free acc. to IEC 60754
Application
Conductor
Core
Jacket
Characteristics
[ b ] sunlight resistant acc. to UL 2556
[ a ] 99YH Y 1x4x4.0/4.8 LI YE
[ a ] 99YH H 4x1x4.0/4.8 LI YE
Type
[ b ] 99XH Y 1x4x4.0/4.8 LI YE
[ b ] 99XH H 4x1x4.0/4.8 LI YE
Designation
[ a ] L45550-H41-B35
[ a ] L45550-H41-B36
Order
[ b ] L45550-H41-B25
[ b ] L45550-H41-B26
Number
45
FieldLink®
for SafetyBUS p® Applications
Characteristics:
Flame retardant
Permanent and flexible
installation
Halogen free
Silicon free
Oil resistant
Chemical resistant
RoHS compliant
www.safetybus.com
SafteyBUS p is a registered trademark of the
Pilz GmbH & Co.
46
SafetyBUS p ES
SafetyBUS p ES
SafetyBUS p ES
ES cable for flexible installation
ES cable for flexible installation
ES cable for flexible installation
(easy to strip)
(easy to strip, FRNC)
(easy to strip, FRNC) in harsh environments
3x19AWG 19
3x19AWG 19
3x19AWG 19
UL recognised: AWM
UL recognised: AWM
UL recognised: AWM
Stranded bare copper wire
Stranded bare copper wire
Stranded bare copper wire
19 x 0.225 mm (0.009 in),
19 x 0.225 mm (0.009 in),
19 x 0.225 mm (0.009 in),
Ø 1.13 mm (0.044 in),
Ø 1.13 mm (0.044 in),
Ø 1.13 mm (0.044 in),
insulation of foamed PP with skin
insulation of foamed PP with skin
insulation of foamed PP with skin
Ø 2.6 mm (0.102 in)
Ø 2.6 mm (0.102 in)
Ø 2.6 mm (0.102 in)
3 wires twisted,
3 wires twisted,
3 wires twisted,
inner jacket: FRNC
inner jacket: FRNC
inner jacket: FRNC
Shield braiding
Shield braiding
Shield braiding
of tinned copper wires Ø 0.1 mm (0.004 in)
of tinned copper wires Ø 0.1 mm (0.004 in)
of tinned copper wires Ø 0.1 mm (0.004 in)
Polyvinylchloride (PVC) yellow
Thermoplastic copolymer (FRNC) yellow
Thermoplastic Polyurethane (TPU) yellow
Ø 8.0 ± 0.3 mm (0.315 ± 0.012 in)
Ø 8.1 ± 0.3 mm (0.319 ± 0.012 in)
Ø 8.1 + 0.1 – 0.3 mm
Application
Conductor
Core
Shield
Jacket
(0.319 + 0.004 – 0.012 in)
Flame retardant according to IEC 60332-1-2,
Flame retardant according to IEC 60332-1-2,
Flame retardant according to IEC 60332-1-2,
UL-Style 2464
UL-Style 21284,
halogen free acc. to IEC 60754,
halogen free acc. to IEC 60754
oil resistant,
Characteristics
for operation in cable tracks,
highly flexible,
UL-Style 20236
LI09YSYCY 3x1x0.75/2.6-100 YE ES
LI09YSHCH 3x1x0.75/2.6-100 YE ES FRNC
LI09YSHC11Y 3x1x0.75/2.6-100 LI YE ES
Type
Designation
L45467-Y20-C5
L45467-Y20-C6
L45467-Y20-C8
Order
Number
47
FieldLink®
for USB and Fire Wire Applications
Characteristics:
Flame retardant
Highly flexible
Sunlight resistant
Oil resistant
Chemical resistant
RoHS compliant
Fire Wire is a registered
trademark of Apple Computer
48
USB 2.0
USB 3.0
Fire Wire IEEE 1394b
USB cable for high flexible use (FRNC)
USB cable for high flexible use in harsh
Fire Wire IEEE 1394b cable for high flexible
in harsh environments
environments, 2x2x28AWG 7, 2x1x24AWG 7,
use (FRNC) in harsh environments
1x2x28AWG 7, 2x1x28AWG 7
2x1x28AWG 7x28AWG7
2x2x30AWG 7, 2x1x26AWG 7
UL recognised: AWM
UL recognized: AWM
UL recognised: AWM
Wire LIY 0.09/0.8
Wire LI2Y 0.22/1.1 VZN
Screened pair 02YS(ST) 2x0.31/0.8 VZN
Stranded tinned copper wire 7x0.13 mm
Stranded tinned copper wire 7x0.2 mm
Stranded tinned copper wire 7x0.1 mm
(0.005 in), Ø 0.4 mm (0.016 in),
(0.005 in), Ø 0.6 mm (0.024 in),
(0.004 in), Ø 0.3 mm (0.012 in),
insulation of PE Ø 0.8 mm (0.033 in)
insulation of PE Ø 1.1 mm (0.043 in)
insulation of foamed PE with skin
Pair LI2Y 2x0.09/0.8 (USB)
Pair LI2Y 2x0.09/0.8 VZN (USB 2.0)
Ø 0.8 mm (0.031 in),
Stranded tinned copper wire 7x0.13 mm
Wire, stranded tinned copper wire 7x0.13 mm
2 wires twisted to a pair, 2 tinned copper
(0.005 in), Ø 0.4 mm (0.016 in),
(0.005 in), Ø 0.39 mm (0.015 in),
drain wires Ø 0.2 mm (0.008 in),
insulation of PVC Ø 0.84 mm (0.031 in),
insulation of PE Ø 0.84 mm (0.033 in),
alulaminate foil overlapped
2 wires twisted to a pair
2 wires twisted to a pair
Wire LIY 1x0.14/0.8 VZN
Parallel pair LI2Y (ST) 2x0.09/1.0 VZN
Stranded tinned copper wire 7x0.16 mm
(USB 3.0)
(0.006 in), Ø 0.48 mm (0.019 in),
Wire, stranded tinned copper wire 7x0.13,
insulation of PVC Ø 0.78 mm (0.031 in)
Application
Conductor
Ø 0.39 mm (0.015 in), insulation of PE,
Ø 1.0 mm (0.039 in), 2 wires parallel, stranded
tinned copper drain wire 7x0.13, alulaminate
foil, overlapped, plastic tape, overlapped
Core
1 pair twisted, 2 wires, alulaminate foil over-
2 parallel pairs, 1 pair,
2 screened pairs twisted, 2 wires,
lapped, stranded tinned copper drain wire
2 wires and fillers,
alulaminate foil overlapped
0.09 mm2 (0.004 square in)
alulaminate foil overlapped
Shield braiding
Shield braiding
Shield braiding
of tinned copper wires Ø 0.13 mm (0.005 in)
of tinned copper wires Ø 0.13 mm (0.005 in)
of tinned copper wires Ø 0.1 mm (0.004 in)
Thermoplastic Polyurethane (TPU) black
Thermoplastic Polyurethane (TPU) black
Thermoplastic Polyurethane (TPU) black
Ø 4.2 ± 0.2 mm (0.165 ± 0.008 in)
Ø 5.7 ± 0.2 mm (0.224 ± 0.008 in)
Ø 5.2 ± 0.2 mm (0.205 ± 0.008 in)
Oil resistant acc. to UL 758 Sec. 15 (60 °C),
UL-Style 20963 (80 °C/30 V),
Oil resistant acc. to UL 758 Sec. 15 (60 °C),
UL-Style 20963
halogen free acc. to IEC 60754
UL-Style 20350
LI2Y 1x2x0.09
LI2Y 2x2x0.09/1.0 VZN PPIMF
02YS (ST) 2x2x0.31/0.8-110 LI PIMF
Type
LIY (ST)C11Y 2x1x0.09 VZN BK
LI2Y 1x2x0.09/0.8 VZN
LIY
Designation
(ST)C11Y 2x1x0.14 VZN BK
Shield
Jacket
Characteristics
LI2Y (ST)C11Y 2x1x0.22/1.1 VZN BK
L45581-A49-W18
L45468-J13-B8
L45467-Y13-W18
Order Number
49
FieldLink® MC
for Motion Control
LEONI Business Unit Industrial Solutions
provides a huge product range for drive
cabling facing the current trend towards
the mounting complexity of systems
accompanied consistently high reliability.
FieldLink MC products comprise cables
and cable systems for the connection of
devices to a bus system, such as hydraulic pumps, linear actuators, electric
motors or generally servos. They are suitable for highly flexible trailing applications as well as for plant and machinery
handling systems.
All FieldLink MC cables are marked
according to the DESINA colour code:
orange
green
violet
yellow
RAL
servo cable,
2003
shielded
RAL
measuring systems,
6018
shielded
RAL
fieldbus,
4001
hybrid cable
RAL
4x0.34 mm² Cu
1021
sensor/actuator
cable,
unshielded
black
grey
50
RAL
power cable,
9005
unshielded
RAL
24 V control cable,
7040
unshielded
FieldLink® MC
Power and Hybrid Cables
FieldLink MC power and hybrid cables are
highly flexible and designed for either
the single power supply of drives or the
additional signal transmission via one or
two twisted pair elements for brakes or
thermal sensors.
They are standardised according to UL,
CSA and DESINA and are highly EMCcompatible as well as insusceptible to
electrical interferences to make reference
to any desirable small-space and lowcost optimised solution requested by our
customers.
Assembly Information
Our FieldLink MC product range provides
cable system solutions optimised for
drive technology with a large number
of precisely harmonised components,
reduced process costs as well as easy,
safe and rapid installation. FieldLink MC
cable systems consist of assembled,
disruption-resistant LEONI signal, power
and hybrid cords for fixed installation or
use in drag chains.
* MC = Motion Control
51
FieldLink®MC
Application
Cable construction
Power cable for permanent installation
Conductor
Stranded bare copper wire acc. to IEC 60228 Cl.5 and Cl. 6,
and flexible applications with low
insulation optional of Polyolefine and PVC,
mechanical stress
Special features
wire identification V/L2, U/L1/C/L+, W/L3/L-, GNYE
Core
Four wires twisted in layers with fillers in gaps
Shield
Shield braiding of tinned copper wires, covering ≥ 85 %
Jacket
Polyvinylchloride (PVC) orange acc. to RAL 2003
very good EMC performance
flame retardant and self-extinguishing acc. to IEC 60332-1-2
oil resistant acc. to
DIN VDE 0281 Part 1 / HD21.1S3
Technical data
Nominal voltage
0.6 / 1 kV (DIN VDE), 1000 V (UL / CSA)
Test voltage
4 kV 50Hz AC (wires)
Minimum bending radius allowed
5 x outer diameter (single),
also available as cable assembly
20 x outer diameter (repeated)
Maximum acceleration
2 m/s² (6.56 ft/s²)
Process velocity
30 m/min (98.43 ft/min)
Bendings
100 000 at ≥ 20 x outer diameter
Torsion
≤ ± 30 °/m (≤ ± 9.15 °/ft)
Horizontal length
max. 5 m (max. 16.40 ft)
Temperature range
– 20 °C to + 80 °C (– 4 °F to + 176 °F) single,
+ 0 °C to + 60 °C (+ 32 °F to + 140 °F) repeated,
+ 150 °C (+ 302 °F) short-time (≤ 1 s)
Order number
Dimensions*
Outer diameter
mm²
52
LEC 003344
LEC 003346
LEC 003348
mm ca. (in ca.)
4 x 1.50
8.0 (0.31)
4 x 2.50
9.6 (0.38)
4 x 4.00
11.0 (0.43)
LEC 003350
4 x 6.00
13.1 (0.52)
LEC 003352
4 x 10.00
19.5 (0.77)
LEC 003354
4 x 16.00
23.5 (0.93)
LEC 003356
4 x 25.00
27.0 (1.06)
LEC 003358
4 x 35.00
30.5 (1.20)
LEC 003360
4 x 50.00
36.5 (1.44)
*
additional dimensions available on request
FieldLink®MC
Application
Cable construction
Power cable for flexible installation
Conductor
Stranded bare copper wire acc. to IEC 60228 Cl. 6,
with high mechanical stress
insulation of TPE and PP, wire identification V/L2, U/L1/C/L+,
W/L3/D/L-, GNYE
Special features
Core
Four wires twisted in layers with fillers in gaps
high endurance
Shield
Shield braiding of tinned copper wires, covering ≥ 85 %
trailing applicable
Jacket
Thermoplastic Polyurethane (TPU) orange acc. to RAL 2003
very good EMC performance
flame retardant and self-extinguishing acc. to IEC 60332-1-2
oil resistant acc. to
DIN VDE 0282 Part 10 / HD 22.10 S1
Technical data
Nominal voltage
0.6 / 1 kV (DIN VDE), 1000 V (UL / CSA)
Test voltage
4 kV 50 Hz AC (wires)
Minimum bending radius
6 x outer diameter (single),
halogen free acc. to IEC 60754
allowed
12 x outer diameter (repeated)
also available as cable assembly
Maximum acceleration
5 m/s² (16.40 ft/s²)
Process velocity
180 m/min (590.55 ft/min)
Bendings
10.000.000 at ≥ 12 x outer diameter
Torsion
≤± 30 °/m (≤ ± 9.15 °/ft)
Horizontal length
max. 5 m (max. 16.40 ft)
Temperature range
– 50 °C to + 80 °C (– 58 °F to + 176 °F) single,
– 20 °C to + 60 °C (– 4 °F to + 140 °F) repeated,
+ 150 °C (+ 302 °F) short-time (≤ 1 s)
Order number
Dimensions*
Outer diameter
mm²
*
LEC 002106
LEC 002109
LEC 002112
mm ca. (in ca.)
4 x 1.50
4 x 2.50
11.7 (0.46)
4 x 4.00
12.8 (0.50)
LEC 002116
4 x 6.00
15.0 (0.59)
LEC 002119
4 x 10.00
18.5 (0.73)
LEC 002121
4 x 16.00
22.0 (0.87)
LEC 002450
4 x 25.00
25.5 (1.00)
LEC 002452
4 x 35.00
29.5 (1.16)
LEC 002454
4 x 50.00
33.5 (1.32)
additional dimensions available on request
10.0 (0.39)
53
FieldLink®MC
Application
Cable construction
Hybrid cable for permanent installation
Conductor
Stranded bare copper wire acc. to IEC 60228 Cl.5 and Cl. 6,
and flexible applications with low
insulation optional of Polyolefine, TPE and PVC,
mechanical stress
wire identification power: V/L2, U/L1/C/L+, W/L3/L-, GNYE,
signal: black, white
Special features
Core
Signal wires: twisted to a pair, tape-wrapped foil,
very good EMC performance
spinning of copper wires (covering ≥ 85 %);
flame retardant and self-extinguishing pair and four wires twisted in layer with fillers in gaps and
acc. to IEC 60332-1-2
oil resistant acc. to
DIN VDE 0281 Part 1 / HD21.1S3
central filler
Shield
Shield braiding of tinned copper wires, covering ≥ 85 %
Jacket
Polyvinylchloride (PVC) orange acc. to RAL 2003
also available as cable assembly
Technical data
Nominal voltage
0.6 / 1 kV for power and 24 V for signal (DIN VDE),
1000 V for power and signal (UL / CSA)
Test voltage
4 kV 50 Hz AC (wires)
Minimum bending radius
5 x outer diameter (single),
allowed
20 x outer diameter (repeated)
Maximum acceleration
2 m/s² (6.56 ft/s²)
Process velocity
30 m/min (98.43 ft/min)
Bendings
100.000 at ≥ 20 x outer diameter
Torsion
≤± 30 °/m (≤± 9.15 °/ft)
Horizontal length
max. 5 m (max. 16.40 ft)
Temperature range
– 20 °C to + 80 °C (– 4 °F to + 176 °F) single,
+ 0 °C to + 60 °C (+ 32 °F to + 140 °F) repeated,
+ 150 °C (+ 302 °F) short-time (≤ 1 s)
54
Order number
Outer diameter
mm²
mm ca. (in ca.)
LEHC 003363
4 x 1.00 + (2 x 0.50)
LEHC 003364
4 x 1.00 + (2 x 0.75)
10.0 (0.39)
4 x 1.00 + (2 x 1.00)
10.2 (0.40)
LEC 003962
LEHC 003963
*
Dimensions*
9.6 (0.38)
4 x 1.00 + (2 x 1.50)
10.5 (0.41)
4 x 1.50 + (2 x 0.50)
10.0 (0.39)
4 x 1.50 + (2 x 0.75)
10.3 (0.41)
4 x 1.50 + (2 x 1.00)
10.4 (0.41)
4 x 1.50 + (2 x 1.50)
10.5 (0.41)
4 x 2.50 + (2 x 0.50)
11.5 (0,45)
4 x 2.50 + (2 x 0.75)
11.8 (0.46)
4 x 2.50 + (2 x 1.00)
12.0 (0.47)
LEHC 003347
4 x 2.50 + (2 x 1.50)
12.0 (0.47)
LEHC 003370
4 x 4.00 + (2 x 1.00)
13.4 (0.53)
LEHC 003371
4 x 6.00 + (2 x 1.00)
15.3 (0.60)
LEHC 003372
4 x 10.00 + (2 x 1.00)
20.8 (0.82)
LEHC 003373
4 x 16.00 + (2 x 1.00)
24.0 (0.94)
LEHC 003349
4 x 4.00 + (2 x 1.50)
13.5 (0.53)
LEHC 003351
4 x 6.00 + (2 x 1.50)
15.6 (0.61)
LEHC 003353
4 x 10.00 + (2 x 1.50)
21.0 (0.83)
LEHC 003355
4 x 16.00 + (2 x 1.50)
24.1 (0.95)
LEHC 003357
4 x 25.00 + (2 x 1.50)
28.5 (1.12)
LEHC 003359
4 x 35.00 + (2 x 1.50)
31.5 (1.24)
LEHC 003361
4 x 50.00 + (2 x 1.50)
36.5 (1.44)
LEHC 003365
LEHC 003366
LEHC 003057
LEHC 003345
LEHC 003367
LEHC 003368
LEHC 003369
additional dimensions available on request
55
FieldLink®MC
Application
Cable construction
Hybrid cable for flexible installation
Conductor
with high mechanical stress
Stranded bare copper wire acc. to IEC 60228 Cl. 6, insulation
of TPE and PP, wire identification power: V/L2, U/L1/C/L+,
W/L3/D/L-, GNYE, signal: black, white
Special features
Core
Signal wire: twisted to pair, tape-wrapped foil,
high endurance
spinning of tinned copper wires (covering ≥ 85 %);
trailing applicable
pair and four wires twisted in layer with fillers in gaps and
very good EMC performance
flame retardant and self-extinguishing acc. to IEC 60332-1-2
central filler
Shield
Shield braiding of tinned copper wires, covering ≥ 85 %
Jacket
Thermoplastic Polyurethane (TPU) orange acc. to RAL 2003
oil resistant acc. to
DIN VDE 0282 Part 10 / HD 22.10 S1
halogen free acc. to IEC 60754
Technical data
Nominal voltage
also available as cable assembly
0.6 / 1 kV for power and 24 V for signal (DIN VDE),
1000 V for power and signal (UL / CSA)
Test voltage
4 kV 50 Hz AC (wires)
Minimum bending radius
6 x outer diameter (single),
allowed
12 x outer diameter (repeated)
Maximum acceleration
5 m/s² (16.40 ft/s²)
Process velocity
180 m/min (590.55 ft/min)
Bendings
10.000.000 at ≥ 12 x outer diameter
Torsion
≤± 30 °/m (≤± 9.15 °/ft)
Horizontal length
max. 5 m (max. 16.40 ft)
Temperature range
– 50 °C to + 80 °C (-58 °F to +176 °F) single,
– 20 °C to + 60 °C (+ 68 °F to + 140 °F) repeated,
+ 150 °C (+ 302 °F) short-time (≤ 1 s)
56
*
Order number
Dimensions*
mm²
LEHC 003605
4 x 0.75 + (2 x 0.50)
LEHC 003393
4 x 1.00 + (2 x 0.50)
10.1 (0.40)
LEHC 003394
4 x 1.00 + (2 x 1.00)
10.8 (0.43)
LEHC 003395
4 x 1.50 + (2 x 0.50)
11.5 (0.45)
LEHC 003396
4 x 1.50 + (2 x 0.75)
11.8 (0.46)
LEHC 003397
4 x 1.50 + (2 x 1.00)
12.1 (0.48)
LEHC 002107
4 x 1.50 + (2 x 1.50)
12.5 (0.49)
LEHC 003398
4 x 2.50 + (2 x 0.50)
13.0 (0.51)
LEHC 003399
4 x 2.50 + (2 x 0.75)
13.3 (0.52)
LEHC 003400
4 x 2.50 + (2 x 1.00)
13.5 (0.53)
LEHC 002110
4 x 2.50 + (2 x 1.50)
13.8 (0.54)
LEHC 003401
4 x 4.00 + (2 x 1.00)
14.7 (0.58)
LEHC 003402
4 x 6.00 + (2 x 1.00)
16.5 (0.65)
LEHC 003403
4 x 10.00 + (2 x 1.00)
19.5 (0.77)
LEHC 003404
4 x 16.00 + (2 x 1.00)
23.2 (0.91)
LEHC 002114
4 x 4.00 + (2 x 1.50)
15.0 (0.59)
LEHC 002117
4 x 6.00 + (2 x 1.50)
16.7 (0.66)
LEHC 002120
4 x 10.00 + (2 x 1.50)
19.5 (0.77)
LEHC 002139
4 x 16.00 + (2 x 1.50)
23.2 (0.91)
LEHC 003527
4 x 25.00 + (2 x 1.00)
27.0 (1.06)
LEHC 002140
4 x 25.00 + (2 x 1.50)
27.0 (1.06)
LEHC 003980
4 x 35.0 + (2 x 1.00)
31.0 (1.22)
LEHC 002141
4 x 35.00 + (2 x 1.50)
31.0 (1.22)
LEHC 002455
4 x 50.00 + (2 x 1.50)
35.0 (1.38)
additional dimensions available on request
Outer diameter
mm ca. (in ca.)
9.9 (0.39)
57
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FieldLink®MC
Application
Cable construction
Hybrid cable for permanent installation and
Conductor
Stranded bare copper wire acc. to IEC 60228 Cl.5 and Cl. 6,
flexible applications with low mechanical
insulation optional of Polyolefine or PVC, wire identification
stress
power: black, white with numbers 1, 2, 3, GNYE,
signal: 1st pair 5, 6, 2nd pair, 7, 8
Special features
Core
Signal wires: twisted to pairs, tape-wrapped foils, braidings
very good EMC performance
of tinned copper wires (covering ≥ 85 %); pairs and four wires
flame retardant and self-extinguishing acc. to IEC 60332-1-2
oil resistant acc.
twisted in layer with fillers in gaps and central filler
Shield
Shield braiding of tinned copper wires, covering ≥ 85 %
Jacket
Polyvinylchloride (PVC) orange acc. to RAL 2003
to DIN VDE 0281 Part 1 / HD21.1S3
also available as cable assembly
Technical data
Nominal voltage
0.6 / 1 kV for power and 24 V for signal (DIN VDE),
1000 V for power and signal (UL / CSA)
Test voltage
4 kV 50 Hz AC (wires)
Minimum bending radius
5 x outer diameter (single),
allowed
20 x outer diameter (repeated)
Maximum acceleration
2 m/s² (6.56 ft/s²)
Process velocity
30 m/min (98.43 ft/min)
Bendings
100.000 at ≥ 20 x outer diameter
Torsion
≤ ± 30 °/m (≤± 9.15 °/ft)
Horizontal length
max. 5 m (max. 16.40 ft)
Temperature range
– 20 °C to + 80 °C (– 4 °F to + 176 °F) single,
+ 0 °C to + 60 °C (+ 32 °F to + 140 °F) repeated,
+ 150 °C (+ 302 °F) short-time (≤ 1 s)
Order number
Dimensions*
Outer diameter
mm²
58
mm ca. (in ca.)
LEHC 003378
4 x 0.75 + 2 x (2 x 0.34)
LEHC 003379
4 x 1.00 + 2 x (2 x 0.75)
12.0 (0.47)
LEHC 003380
4 x 1.50 +2 x (2 x 0.75)
12.3 (0.48)
LEHC 003381
4 x 2.50 +2 x (2 x 0.75)
13.8 (0.54)
LEHC 003382
4 x 2.50 +2 x (2 x 1.00)
14.2 (0.56)
LEHC 003383
4 x 4.00 +(2 x 1.00) + (2 x 1.50)
15.7 (0.62)
LEHC 003384
4 x 6.00 +(2 x 1.00) + (2 x 1.50)
17.7 (0.70)
LEHC 003385
4 x 10.00 +(2 x 1.00) + (2 x 1.50)
22.8 (0.90)
LEHC 003386
4 x 10.00 +2 x (2 x 1.50)
23.0 (0.91)
LEHC 003387
4 x 16.00 +2 x (2 x 1.50)
26.8 (1.06)
LEHC 003388
4 x 25.00 +2 x (2 x 1.50)
29.5 (1.16)
10.6 (0.42)
*
additional dimensions available on request
FieldLink®MC
Application
Cable construction
Hybrid cable for flexible installation
Conductor
Stranded bare copper wire acc. to IEC 60228 Cl. 5 and Cl. 6,
with high mechanical stress
insulation of TPE and PP, wire identification power: black,
white with numbers 1, 2, 3, GNYE,
Special features
high endurance
signal: 1st pair 5, 6, 2nd pair 7, 8
Core
Signal wires: twisted to pairs, tape-wrapped foils,
trailing applicable
braidings of tinned copper wires (covering ≥ 85 %);
very good EMC performance
pairs and four wires twisted in layer with fillers in gaps and
flame retardant and self-extinguishing central filler, fleece foil overlapped
acc. to IEC 60332-1-2
Shield
Shield braiding of tinned copper wires, covering ≥ 85 %
oil resistant acc. to
Jacket
Thermoplastic Polyurethane (TPU) orange acc. to RAL 2003
DIN VDE 0282 Part 10
and VDE 472-803 Part B
halogen free acc. to IEC 60754
Technical data
Nominal voltage
0.6 / 1 kV for power and 24 V for signal (DIN VDE),
also available as cable assembly
1000 V for power and signal (UL / CSA)
Test voltage
4 kV 50 Hz AC (wires)
Minimum bending radius
6 x outer diameter (single),
allowed
12 x outer diameter (repeated)
Maximum acceleration
5 m/s² (16.40 ft/s²)
Process velocity
180 m/min (590.55 ft/min)
Bendings
10.000.000 at ≥ 12 x outer diameter
Torsion
≤± 30 °/m (≤± 9.15 °/ft)
Temperature range
– 50 °C to + 80 °C (– 58 °F to + 176 °F) single,
– 20 °C to + 60 °C (– 4 °F to + 140 °F) repeated,
+ 150 °C (+ 302 °F) short-time (≤ 1 s)
Order number
Dimensions*
Outer diameter
mm²
*
mm ca. (in ca.)
LEHC 003377
4 x 0.75 + 2 x (2 x 0.34)
10.8 (0.43)
LEHC 002479
4 x 1.00 + 2 x (2 x 0.75)
12.0 (0.47)
LEHC 002054
4 x 1.50 + 2 x (2 x 0.75)
12.4 (0.49)
LEHC 003306
4 x 2.50 + 2 x (2 x 0.75)
13.8 (0.54)
LEHC 003335
4 x 2.50 + 2 x (2 x 1.00)
15.2 (0.60)
LEHC 003406
4 x 4.00 + (2 x 1.00) + (2 x 1.50)
16.7 (0.66)
LEHC 003407
4 x 6.00 + (2 x 1.00) + (2 x 1.50)
18.6 (0.73)
LEHC 003336
4 x 10.00 + (2 x 1.00) + (2 x 1.50)
22.5 (0.89)
LEHC 003408
4 x 10.00 + 2 x (2 x 1.50)
23.0 (0.91)
LEHC 003409
4 x 16.00 + 2 x (2 x 1.50)
25.5 (1.00)
LEHC 003410
4 x 25.00 + 2 x (2 x 1.50)
28.5 (1.12)
additional dimensions available on request
59
60
FieldLink® MC
Signal Cables
To enable the information supply of any drive in a factory, LEONI
Business Unit Industrial Solutions
provides all current signal cabling
types for up to date motion control standards and standardisation
according to UL, CSA and DESINA.
FieldLink MC signal cables provide the connected drive with the
necessary data and programming
of its potential. They also provide
the information for positioning and
control of the drive‘s actuation.
Assembly Information
Our FieldLink MC product range provides
cable system solutions optimised for
drive technology with a large number
of precisely harmonised components,
reduced process costs as well as easy,
safe and rapid installation. FieldLink MC
cable systems consist of assembled,
disruption-resistant LEONI signal, power
and hybrid cords for fixed installation or
use in drag chains.
61
FieldLink®MC
Application
Cable construction
Signal cable for permanent installation
Conductor
Stranded bare and tinned copper wire acc. to IEC 60228
and flexible applications with low
Cl.5 and Cl. 6, insulation of modified PP, wire identification
mechanical stress
by colour
Core
Partly twisted to pairs, spinning of tinned copper wires
Special features
(covering ≥ 90 %), tinned copper drain wire, foils over-
very good EMC performance
lapped, insulation of PE; pairs and wires twisted in layer
flame retardant and self-extinguishing with fillers in gaps and central filler, fleece foil overlapped
acc. to IEC 60332-1-2
Shield
Shield braiding of tinned copper wires, covering ≥ 85 %
oil resistant acc. to
Jacket
Polyvinylchloride (PVC) green acc. to RAL 6018
DIN VDE 0281 Part 1 (TM5) (HD 21.1)
also available as cable assembly
Technical data
Nominal voltage
30 V
Test voltage
500 V
Minimum bending radius allowed
5 x outer diameter (single),
12 x outer diameter (repeated)
Maximum acceleration
2 m/s² (6.56 ft/s²)
Process velocity
180 m/min (590.55 ft/min)
Bendings
2.000.000 at ≥ 12 x outer diameter
Torsion
≤± 30 °/m (≤± 9.15 °/ft)
Temperature range
– 20 °C to + 80 °C (– 4 °F to + 176 °F) single,
+ 0 °C to + 60 °C (+32 °F to +140 °F) repeated
+ 150 °C (+302 °F) short-time (≤ 1 s)
Order number
Dimensions*
Outer diameter
mm²
62
mm ca. (in ca.)
L45551-A121-K5
(12 x 0.22)
L45581-E41-K125
(2 x 2 x 0.18)
5.0 (0.20)
L45551-A42-K5
(4 x 2 x 0.18)
6.4 (0.25)
L45581-E82-K5
(8 x 2 x 0.18)
8.0 (0.31)
L45467-J317-C15
(2 x 2 x 0.22 + 2 x 0.38)
6.9 (0.27)
L45551-W129-K55
(4 x 2 x 0.14 + 4 x 0.5)
7.5 (0.30)
L45551-W129-K45
(4 x 2 x 0.34 + 4 x 0.5)
8.9 (0.35)
L45551-W79-K5
(10 x 0.14 + 2 x 0.5)
7.8 (0.31)
L45551-W42-K5
(3 x 2 x 0.25 + 2 x 0.5)
8.4 (0.33)
L45551-W89-K5
(3 x (2 x 0.14) + 2 x (0.5))
8.9 (0.35)
L45551-W169-K15
(3 x (2 x 0.14) + 4 x 0.14 + 4 x 0.22 + 2 x 0.5)
9.4 (0.37)
L45551-W129-K35
(3 x (2 x 0.14) + 4 x 0.14 + 2 x 0.5)
8.8 (0.35)
*
6.9 (0.27)
additional dimensions available on request
FieldLink®MC
Application
Cable construction
Signal cable for flexible installation
Conductor
Stranded bare and tinned copper wire acc. to IEC 60228 Cl.5
with high mechanical stress
and Cl.6, insulation of modified PP, wire identification by colour
Core
Partly twisted to pairs, spinning of tinned copper wires (cover-
Special features
ing ≥ 90 %), tinned copper drain wire, foils overlapped, insula-
high endurance
tion of PE; pairs and wires twisted in layer with fillers in gaps
trailing applicable
and central filler, fleece foil overlapped
very good EMC performance
Shield
Shield braiding of tinned copper wires (covering ≥ 85 %)
flame retardant and self-extinguishing
Jacket
Thermoplastic Polyurethane (TPU) green acc. to RAL 6018
acc. to IEC 60332-1-2
halogen free acc. to IEC 60754
Technical data
oil resistant acc. to DIN VDE 0282 Part 10
Nominal voltage
30 V
also available as cable assembly
Test voltage
500 V
Minimum bending radius
4 x outer diameter (single),
allowed
7.5 x outer diameter (repeated)
Maximum acceleration
20 m/s² (65.62 ft/s²)
Process velocity
300 m/min (984.25 ft/min)
Bendings
10.000.000 at ≥ 7.5 x outer diameter
Torsion
≤± 30°/m (≤± 9.15 °/ft)
Temperature range
– 50 °C to + 80 °C (-58 °F to +476 °F) single,
– 20 °C to + 60 °C (+68 °F to +140 °F) repeated,
+ 150 °C (+302 °F) short-time (≤ 1 s)
Order number
Dimensions*
Outer diameter
mm²
*
mm ca. (in ca.)
L45551-A121-K18
(12 x 0.22)
L45581-E41-K18
(2 x 2 x 0.18) UL-Style 20236
5.0 (0.20)
L45551-A42-K18
(4 x 2 x 0.18)
6.4 (0.25)
L45581-E82-K18
(8 x 2 x 0.18)
7.8 (0.31)
L45467-J317-B8
(2 x 2 x 0.15 + 2 x 0.38)
6.9 (0.27)
L45551-W129-K48
(4 x 2 x 0.14 + 4 x 0.5)
7.5 (0.30)
L45551-W129-K28
(4 x 2 x 0.34 + 4 x 0.5)
8.9 (0.35)
L45551-W79-K8
(10 x 0.14 + 2 x 0.5)
7.8 (0.31)
L45551-W42-K8
(3 x 2 x 0.25 + 2 x 0.5)
8.4 (0.33)
L45551-W89-K18
(3 x (2 x 0.14) + 2 x (0.5)
8.9 (0.35)
L45551-W169-K18
(3 x (2 x 0.14) + 4 x 0.14 + 4 x 0.22 + 2 x 0.5)
9.4 (0.37)
L45551-W129-K38
(3 x (2 x 0.14) + 4 x 0.14 + 2 x 0.5) UL-Style 20236
8.8 (0.35)
additional dimensions available on request
6.9 (0.27)
63
FieldLink®MC
Application
Cable construction
Signal cable for permanent installation
Conductor
Stranded bare copper wire acc. to IEC 60228 Cl.5 and Cl. 6,
and flexible applications with low
insulation of modified PP,
mechanical stress
wire identification by colour
Core
Pairs and wires twisted in layer with fillers in gaps and central
Special features
very good EMC performance
filler, fleece foil overlapped
Shield
Shield braiding of tinned copper wires, covering ≥ 85 %,
flame retardant and self-extinguishing acc. to IEC 60332-1-2
tinned copper drain wire
Jacket
Polyvinylchloride (PVC) orange acc. to RAL 2003
oil resistant acc. to
DIN VDE 0281 Part 1 (TM5) (HD 21.1)
also available as cable assembly
Technical data
Nominal voltage
30 V
Test voltage
500 V
Minimum bending radius
5 x outer diameter (single),
allowed
20 x outer diameter (repeated)
Maximum acceleration
2 m/s² (6.56 ft/s²)
Process velocity
180 m/min (590.55 ft/min)
Bendings
2.000.000 at ≥ 12 x outer diameter
Torsion
≤± 30°/m (≤± 9.15 °/ft)
Temperature range
– 20 °C to + 80 °C (– 4 °F to + 176 °F) single,
+ 0 °C to + 60 °C (+ 32 °F to +140 °F) repeated,
+ 150 °C (+ 302 °F) short-time (≤ 1 s)
Order number
Dimensions *
Outer diameter
mm²
64
mm ca. (in ca.)
L45551-W79-K15
(5 x 2 x 0.14 + 2 x 0.5)
7.8 (0.31)
L45551-W69-K5
(4 x 2 x 0.25 + 2 x 0.5)
8.3 (0.33)
L45551-W69-K15
(4 x 2 x 0.25 + 2 x 1.0)
8.7 (0.34)
*
additional dimensions available on request
FieldLink®MC
Application
Cable construction
Signal cable for flexible installation
Conductor
Stranded bare copper wire acc. to IEC 60228 Cl.5 and Cl.6,
with high mechanical stress
insulation of modified PP,
wire identification by colour
Special features
Core
Pairs and wires twisted in layer with fillers in gaps and central
high endurance
trailing applicable
filler, fleece foil overlapped
Shield
Shield braiding of tinned copper wires (covering ≥ 85 %),
very good EMC performance
flame retardant and self-extinguishing
tinned copper drain wire
Jacket
Thermoplastic Polyurethane (TPU) orange acc. to RAL 2003
acc. to IEC 60332-1-2
oil resistant acc. to DIN VDE 0282 Part 10
Technical data
halogen free acc. to IEC 60754
Nominal voltage
30 V
also available as cable assembly
Test voltage
500 V
Minimum bending radius
4 x outer diameter (single),
allowed
7.5 x outer diameter (repeated)
Maximum acceleration
20 m/s² (65.62 ft/s²)
Process velocity
300 m/min (984.25 ft/min)
Bendings
10.000.000 at ≥ 7.5 x outer diameter
Torsion
≤± 30 °/m (≤± 9.15 °/ft)
Temperature range
– 50 °C to + 80 °C (– 58 °F to + 176 °F) single,
– 20 °C to + 60 °C (+ 68 °F to + 140 °F) repeated,
+ 150 °C (+ 302 °F) short-time (≤ 1 s)
Order number
Dimensions*
Outer diameter
mm²
*
mm ca. (in ca.)
L45551-W79-K18
(5 x 2 x 0.14 + 2 x 0.5)
7.8 (0.31)
L45551-W69-K8
(4 x 2 x 0.25 + 2 x 0.5)
8.3 (0.33)
L45551-W69-K18
(4 x 2 x 0,25 + 2 x 1.0)
8.7 (0.34)
additional dimensions available on request
65
Stripping Tools
ES Stripping Tool for PROFIBUS and PROFINET (Industrial Ethernet)
FieldLink ES is the ideal combination of
bus cables and an insulation stripping
tool with the help of which installation
time for PROFINET or PROFIBUS connections can be reduced considerably.
After cutting a cable, it is necessary to
pre­pare it for further processing or for
Length: 100 mm
Weight: 65 g
Preset cutting depth
for ES-Bus Cables
Exchangeable cassette
the crimping operation. For this purpose
with required blade
a pre­defined length of cable insulation
intervals
is removed. In order to ensure efficient
removal of the insulation, LEONI has
developed special ES cables, wherefore
the market offers stripping tools. Blade
intervals and cutting depths are already
preset, allowing two-stage stripping of
the outer jacket and braided shield in a
single step.
Stripping Tool for AS-Interface
Appropriate to:
AS-Interface profiled cable
Jacket: 2x1x1.5 mm² (0.059 square in)
Rugged design:
High endurance through tempered
and grinded tool-steel blade
Cost efficient through exchangeable
blade set (can be ordered separately)
Longevity through metal body
Multi-purpose use:
The tool can be used with
AS-Interface variants TPE, PUR and CL2
Outer jacket and core insulation can be
stripped with one tool (see pictures)
66
Data of the stripping tool:
Blade cassette can be
used from two sides
Installation Guidelines
Installation guidelines for flexible cables in energy tracking chains
Please abide by the following recommendations for LEONI cables used in energy tracking chains.
1. In order to conserve the high-quality
by fixed links. Placing cables on top
Cable adjustment must be rechecked
characteristics, storage should be in
of each other (i.e. without fixed links)
after a few test runs and should be veri-
closed spaces under observance of the
should be avoided whenever possible.
fied every six months.
temperature thresholds correspondingly
Cables of different outer diameters and
stated.
conducting materials should be installed
12.In the event of fracture or other
separately.
damage to the energy tracking chain,
2. To ensure easy installation under opti-
all cables must be replaced. Permanent
mal mechanical conditions, cables should
8. In order to prevent cables from
damage resulting from contortion, inden-
be stored at room temperature for at
restricting each other’s movement, verti-
tation or shearing is to be expected.
least 24 hours before use.
cally suspended energy tracking chains
should allow for free space of at least
3. Cables should be stored in cable
20 % of the cable diameter above and
These guidelines are based on field expe-
drums until final installation. Repeated
below the cable.
rience with LEONI cables; they are not
winding of the cables onto different reels
should be avoided whenever possible.
grounds for demands of warranty and/or
9. Cables within an energy tracking
recourse.
chain must retain freedom of movement
4. The choice of energy tracking chains
in the longitudinal direction at all times.
Please also refer to the installation guide-
must follow the characteristics of the
Use of fixations and/or guiderails is pro-
lines provided by the manufacturer of the
cables in use.
hibited. No tensile force is to be effected
energy tracking chain.
in the radius.
5. The bending radii of the cables must
not fall short of the specified values.
10.In order to ensure the freedom of
movement of the cores, cables must
6. Installation of the cables in energy
extensively be fixed to the outer jacket at
tracking chains must be torsion-free.
both ends of the energy tracking chains.
Cables must never be pulled sideways
Movement up to the points of fixation,
from the drum or ring, but tangentially
however, is prohibited. Proximity to the
rolled off immediately before use. If nec-
nearest pivot point of the chain is 20 x
essary, lay or hang the cables out before
cable diameter at maximum.
use.
11.After a short period of operation, it is
7. Within the energy tracking chains, the
imperative to verify proper cable adjust-
cables have to be loosely laid out side by
ment (stretching during operation, con-
side without friction. Freedom of move-
tortion). Verification checks have to take
ment must be ensured. Make sure there
place after a few completed cycles each.
is free space amounting to at least 10 %
If necessary, return the cables to center
of the cable diameter on all sides, with-
position and readjust the cable-length at
out exceeding 50 % in width. For optimal
the entrainer. Make sure the cable does
adjustment, place single cables separated
not fly out at the inner or outer radius.
67
The Significance of UL and CSA certifications
Before electrical products are allowed
To comply with product liability laws a
onto the North American market they
manufacturer has to ensure by the test-
have to be tested and certified as to their
ing and certification of his components
hazard potential in respect of combus-
that they fully satisfy national statutory
tibility, electric shock and – for certain
requirements.
equipment – electromagnetic compatibility.
Approval only for Canada
Approval only for USA
The two organizations, UL and CSA
International, are recognized in Canada and in the USA. They issue various test marks according to validity.
The test mark (UR) identifies products
which are integrated as components
in electrical equipment (test mark recognized).
Certification for the USA:
Certification for Canada:
Certifications have to be issued by a
Certifications have to be issued by a
Nationally Recognized Testing Labora-
qualification office recognized by the
tory (NRTL). NRTL status is awarded by
Standards Council of Canada (SCC).
the Occupational Safety and Health
e.g. CSA International
Administration (OSHA).
UL
e.g. UL (Underwriters Laboratories)
ITSNA
CSA International
(Canadian Standards Association)
ITSNA
(Intertek Testing Service NA, Inc. )
68
TUV Rheinland of North America
Approval for Canada and USA
Appliance Wiring Material (AWM)
Appliance wiring material (AWM) is a
Each construction of wire is given a style
Component Mark may be used on com-
recognised component. That means
number with a corresponding style page,
ponents certified by UL to both Cana-
that it is used in UL Listed or Classified
used to describe the construction. The
dian and U.S. requirements.LEONI has
end products. AWM wires are intended
style page includes temperature and
more than 600 Styles in its procedure of
as factory-installed or factory-provided
voltage ratings, conductor size and mate-
authorised AWM styles.
components of complete equipment.
rial, insulation and jacket materials and
The final acceptance of the component
thicknesses, shields or coverings and the
Flame tests for AWM applications are
depends on its installation and use in
UL reference Standard used to evaluate
described in UL 1581, UL 2556 and CSA
or with complete equipment submitted
the wire.
C22.2 No. 03. Characteristic for these
to UL.
tests is the periodic exposure of the test
The basic standard used to evaluate
specimen to flames and the disallow-
Many different constructions of wires
AWM is UL 758, the standard for Safety of
ance of the ignition of cotton wool by
and cables make up the AWM category,
Appliance Wiring Material. The Canadian
dripping off glowing particles. The most
including single- and multi-conductor
standard for appliance wiring material is
severe flame test for single cables is the
types of a wide range of conductor sizes,
CSA C22.2 No. 210-05, Appliance Wiring
VW-1 test. Any style can be rated and
insulation and jacket materials and uses.
Material Products. The UL Recognised
marked VW-1 as long as it meets the
requirements in the standard.
UL / CSA Single Cable Flame Tests
Name/Class
Standard
Area of Use
VW-1
UL 2556 Sec. 9.4
Special applications and
„limited use“ acc. to NEC
Vertical-Specimen Flame Test
FT1
UL 2556 Sec. 9.3
AWM Class I / Class II
Vertical Flame Test
CSA C22.2 No. 03
(internal/external wiring)
CFT
UL 1581 Sec. 1061
AWM Use II (external wiring)
Cable Flame Test
H
(formerly known as Page 95)
UL 1581 Sec. 1090
Horizontal Flame Test
AWM Use I (internal wiring)
(formerly known as Page 31)
FT2
UL 2556 Sec. 9.1
AWM Class I / Class II
Horizontal Flame Test
CSA C22.2 No. 03
(internal/external wiring)
69
UL listed cables types for fixed wiring in buildings,
factory wired equipment and for field wiring
2800 NEC Cable Substitution Hierarchie
NEC Articles
800
725
Communications Cable
Class 2 and Class 3 Power-Limited Cable
Plenum
UL 910
NFPA 262
CSA FT6
CMP
CL3P
CL2P
CMR
CL3R
CL2R
(Steiner Tunnel)
Riser
UL 1666
(Vertical Shaft)
General Purpose
PLTC
CSA FT4
UL 1685
CMG
CM
CL3
CL2
CL3X
CL2X
(Vertical Tray)
Dwellings
UL 2556 VW-1
CSA FT1
CMX
(Vertical Flame)
A
B
Cable Types
Cable A shall be permitted to be used in place of cable B
Use
NEC Article
Listed types of LEONI
UL Standard
Communications Cables
800
444
CL3P, CL2P, CL3R, CL2R,
Class 2, Class 3 Remote-Control,
725
13
CL3, CL2, CL3X, CL2X
Signaling and Power Limited Cables
PLTC
Power Limited Tray Cables
725
13
CMP, CMR, CMG,
CM, CMX
70
National Electrical Code (NEC)
Plenum
Dwelling
The NEC is published by the National Fire
Cables which are allowed to be used
These types of cable are for limited use
Protection Association (NFPA) to provide
without additional protection in ducts
inside dwellings. They are identified by
practical protection for persons and
and horizontal spaces above suspended
the letter X and are required to pass at
property from the risks of using electric-
ceilings plenums are called Plenum Cable
least the vertical wire flame test VW-1
ity (see also www.nfpa.org). Instructions
or Horizontal Cable. The requirements
according to UL 2556. UL listed cables are
on how to use cables and wires in vari-
imposed on these cables for “low smoke”
marked with the NEC type ID which cor-
ous areas (e.g. inside and outside build-
and “low flame spread” are very severe.
responds to the respective UL standard.
ings, factories and other premises) are
To comply with the NEC, a plenum cable
set out in nine chapters. NEC type IDs are
has to pass the Steiner Tunnel flame test
Type PLTC
abbreviations consisting of a prefix and
in accordance with NFPA 262 FT6. The
For cable that is for Class 3 and Class 2
a suffix. The prefix describes the type of
type ID ends with a P.
circuits in general and in trays and complies with the requirements in UL 13,
cable (e.g. CM = Communications metallic, CL3=class 3 Power Limited Circuit,
Riser
including the vertical tray flame test and
OF = Optical Fibre). The suffix indicates
Cables which are installed in risers (ver-
the sunlight resistance. PLTC cables are
the type of mandatory flame test and the
tical shafts) or other cavities linking at
acceptable for outdoor use.
area of use (e.g. P = Plenum, R = Riser,
least two storeys are called riser cables or
X = Limited Use).
backbone cables. Requirements imposed
on fire safety are less severe than for plenum cables. A riser cable has to pass the
riser flame test in accordance with
UL 1666. Its type ID ends with an R.
General Purpose
Cables used in areas of buildings which
are neither plenums or risers are called
general purpose cables. As a minimum
requirement they have to pass the vertical tray flame test in accordance with UL
1685 (no ID letter issued). Cables which
pass the vertical tray FT 4 test in accordance with CSA have a G at the end of
their ID code.
71
UL single cable flame tests
UL 2556 Sec.9.3 FT1 / Sec.9.4 VW-1 / UL 1581 Sec.1061 Cable Flame
Test set-up: flag (P, 10 x 20 mm). A Tirrill burner (modified Bunsen burner),
P
125
The cable is fixed vertically and fitted with a paper indicator
fixed at an angle of 20° to the vertical, is used to apply the
250
455
flame.
Flame temperature: Determined by the specific setting of the Tirrill burner flame.
50–75
40
The power amounts to 500 W.
230 –240
20°
B
Test duration: Sec. 9.3 : 5 cycles of flame applied for 15 s with a break of 15 s.
Cable with a diameter of 25 < D ≤ 50 mm: 120 sec
Sec. 9.4 : 5 cycles of flame applied for 15 s with a break of 15 s
and a maximum break of 60 s.
Sec. 1061: 3 cycles of flame applied for 60 s with a break of 30 s.
Compliance criteria: The sample may continue to burn for a maximum of 60 s after
the flame is removed and the paper indicator flag (P) can be
carbonised at a maximum of 25 %. Any glowing or flaming
material dripping off must not ignite the cotton wool (B) (does
50
not apply to the FT1 test).
UL1581 Sec.1090 H / UL2556 Sec.9.1 FT2
Test set-up: The cable is fixed horizontally with a Tirrill burner flame applied vertically (for the FT2 test the burner is angled 20 ° from
230 –240
17
the vertical). The cotton wool (B) is laid out next to the burner.
B
Flame temperature: Determined by the specific setting of the Tirrill burner flame.
Test duration: 30 sec
Compliance criteria: Any glowing or flaming material dripping off must not ignite
the cotton wool (B).
Sec. 1090: The flame propagation speed must not exceed
25 mm/min.
Sec. 9.1 : The length of the carbonised part may not exceed
100 mm.
72
UL large scale flame tests
UL 1685 FT4 Test / IEEE 1202 – CSA method
Test set-up: The cables are fixed in several layers to a ladder (quantity
76
depends on the cable diameter). The length of each specimen
is 2.44 m (8 ft). Cables with a diameter < 13 mm may be fixed
to the ladder in bunches. The burner is angled 20° from the
2440
horizontal.
Flame temperature: Determined by the specific volumes of propane and air.
Test duration: 305
The power amounts to 20.5 kW (70,000 Btu/hr).
20 minutes (2 test runs)
Compliance criteria: The cable damage height shall be less than 1.50 m (4 ft 11 in)
air
when measured from the lower edge of the burner surface.
76
UL 1685 Vertical Tray Test – UL method
One layer of cables is fixed to a ladder (quantity depends
2440
Test set-up: on the cable diameter). The length of each specimen is
2.44 m (8 ft).
The power amounts to 20.5 kW (70,000 Btu/hr).
Test duration: 457
Flame temperature: Determined by the specific volumes of propane and air.
20 minutes (2 test runs)
air
Compliance criteria: The cable damage height shall be less than 2.44 m (8 ft) when
measured from the bottom of the cable tray.
73
IEC single and large scale flame tests
IEC 60332-1-2 / EN 60332-1-2 / VG 95218-2 Method 1 / BS 4066 Part 1
180
Test set-up: The single cable to be tested is fixed vertically and exposed to
a Bunsen burner flame at a 45° angle to the vertical. Test apparatus according to IEC/EN 60332-1-1
600
Flame temperature: Determined by the specified setting of the Bunsen burner
45°
100
55
flame.
Test duration: Cable with a diameter of ≤ 25 mm: 60 sec
Cable with a diameter of 25 < D ≤ 50 mm: 120 sec
Compliance criteria: The fire damage must end at least 50 mm below the upper
75
fixing clamp. The cable must be self-extinguishing.
IEC 60332-3/EN 50266-2
Test set-up: The cables are fixed to a ladder, close together or at a distance
depending on the type of fire. The cables may be fixed in
3500
several layers.
100
500
Flame temperature: Determined by the specified volume of propane and air.
air
Test duration: Part 21: Category A F/R only for special applications
Part 22: Category A (7 l flammable material/m): 40 min
Part 23: Category B (3.5 l flammable material/m): 40 min
Part 24: Category C (1.5 l flammable material/m): 20 min
Part 25: Category D (0.5 l flammable material/m): 20 min
Compliance criteria: Fire damage to the cable may be visible for a maximum
of 2.5 m from the bottom of the burner to the top.
74
Type Designations for Copper Cables
Colour code DIN IEC 60757:
B
armour
(2B...) two layers of steel tape; thickness of one steel tape in mm
BK
black
BN
brown
RD
red
FLI flat cable with stranded conductor
OG
orange
FR improved flame retardant
YE
yellow
H
insulation or sheath of halogen-free material
GN
green
J- installation cable
BU
blue
-J grounded wire, green-yellow
VT
violet
GY
grey
WH
white
L
wires with bunched conductor > 0.2 mm2
PK
pink
LI
cord with stranded conductor < 0.2 mm2
TQ
turquoise
NC non corrosivity of combustion gases
GD
gold
OEoil-proof
SR
silver
(ST) C
screen of copper wire braiding
FE 90 insulation integrity 90 minutes
… IMF separate stranding element in metal foil
or in metallized paper and sheath wire (e.g. pairs PIMF)
KF … cold-proof implementation down to minus … °C
electrostatic shield made of metal foil or plastic laminated metal foil
VZN tinned conductor
W
corrugated steel sheath
X
insulation, sheath or protective cover of cross-linked Polyvinylchloride (PVC)
2X
insulation, sheath or protective cover of cross-linked Polyethylene (PE)
11X
insulation, sheath or protective cover of cross-linked Thermoplastic
Polyurethane (PUR)
Y
insulation, sheath or protective cover of Polyvinylchloride (PVC)
2Y insulation, sheath or protective cover of Polyethylene (PE)
9Y insulation, sheath or protective cover of Polypropylene (PP)
11Y insulation, sheath or protective cover of Thermoplastic Polyurethane (TPU)
12Y insulation of Polyethylene Terephthalate
99Y insulation, sheath or protective cover of all other thermoplastics without VDE symbols
02YS insulation of cellular Polyethylene (PE) with additional skin of solid material (foam skin)
02Y insulation of cellular Polyethylene (PE)
-Z
wires with printed numbers
75
Quality and Environment
LEONI quality management
LEONI’s process oriented quality management is certified globally to ISO 9001
standard .
With standardised process diagrams and
process descriptions in our management
handbook as well as process instructions, we ensure that precautionary quality assurance methods are used in all
phases of production and that process as
well as product quality is systematically
improved. With forward quality planning
during product and process development, testing tool capability combined
with SPC, we monitor and optimise the
entire value chain from goods receiving
to production and through to delivery
of our products to the customer. In our
quality philosophy, documented in
LEONI’s quality policy and the quality
targets based on the policy, customer
satisfaction, delivery reliability and error
avoidance have thus always had top
priority.
76
LEONI environmental management
LEONI considers thinking and acting in
an environmentally aware manner to be
among the factors that point the way to
successful growth in the future.
Our environmental system certified to
the DIN EN ISO 14001:2004 standard provides all LEONI facilities with the means
to systematically save natural resources.
Consistent implementation of LEONI’s
environmental policy and the environmental targets based on it means that, at
all facilities, there is continual reduction
in energy and water consumption, emissions and waste as well as that our staff
and suppliers are sensitised to environmental protection concerns.
Furthermore, as early as the product
and process design stage, we take into
account environmentally friendly technologies to develop and manufacture
products that are ecologically compatible on a lasting basis. That our product range also includes lead-free and
halogen-free insulation and jacket compounds goes without saying.
77
Industrial expertise worldwide
Canada
USA
Norway
Great Britain
BeNeLux
France
Spain
Germany
Denmark
China
Finland
Sweden
Poland
Slovakia
Italy
Switzerland
Turkey
Israel
Japan
South Korea
Pakistan
Taiwan
Mexico
India
Singapore
Indonesia
Australia
Brazil
South Africa
78
LEONI facilities
LEONI partners
LEONI facilities
Germany
Spain
India
LEONI Elocab GmbH
LEONI Special Cables Ibérica S.A.
LEONI Cable Solutions (India) Private Limited
LEONI Protec Cable Systems GmbH
Slovakia
China
LEONI Special Cables GmbH
LEONI Cable Slovakia spol. s.r.o.
LEONI Special Cables (Changzhou) Co. Ltd.
France
Canada
Japan
LEONI CIA Cable Systems S.A.S.
LEONI Elocab Ltd.
LEONI Wire & Cable Solutions Japan K.K.
USA
Singapore
LEONI Engineering Products & Services Inc.
LEONI Special Cables GmbH
LEONI HighTemp Solutions GmbH
LEONI Kabel GmbH
Great Britain
LEONI Tailor-Made Cable UK Ltd.
LEONI partners
You can find the contact details
of our international partners on
www.leoni-industrial-solutions.com
79
LEONI Special Cables GmbH
Business Unit Industrial Solutions
Eschstrasse 1
26169 Friesoythe
Germany
Phone +49 (0)4491-291-5010
Fax
+49 (0)4491-291-5011
E-mailindustrial-solutions@leoni.com
www.leoni-industrial-solutions.com