www.terasaki.co.jp Catalogue No.’14–!64E TABLE OF CONTENTS 1. Ratings and Specifications …………………………………………………………………………………………………1-1 Molded Case Circuit Breakers zFixed thermal and fixed magnetic MCCBs ………………………1-2 cSwitch-disconnectors ………………………………………………1-4 xAdjustable thermal and adjustable magnetic MCCBs …………1-3 1 2. Mounting and Connection ……………………………………………………………………………………………………2-1 zType of connections and mountings ……………………………2-2 cTerminal screw sizes and standard torques ……………………2-6 List of connecting type ……………………………………………2-2 vInsulation distance from the line side ……………………………2-7 Connecting parts ……………………………………………………2-3 bReverse connection ………………………………………………2-8 xCompression terminals ……………………………………………2-4 nLists of breaker mounting screws …………………………………2-8 2 3. Accessories ……………………………………………………………………………………………………………………3-1 zInternally mounted accessories …………………………………3-2 xExternally mounted accessories …………………………………3-6 1. Connection diagrams and terminal numbers …………………3-2 1. Motor operators (MC) ……………………………………………3-6 2. Possible combinations …………………………………………3-2 2. Toggle holder (HH) and toggle lock (HL) ……………………3-9 3. Ratings and operation data of auxiliary and 3. External operating handles ……………………………………3-10 alarm switches……………………………………………………3-3 4. Shunt trip device (SHT) …………………………………………3-3 5. Undervoltage trip device (UVT) ………………………………3-4 3 (1) Breaker-mounted (HB) for E100 …………………………3-10 (2) Breaker-mounted (field installable)(HB) for S160, E250, S250 ………………………………………3-12 (3) Door-mounted (depth adjustable) (HS) standard type …3-16 (4) Door-mounted (depth adjustable) (HP) ordinal type ……3-20 4. Interpole barriers (BA) …………………………………………3-25 5. Terminal covers CF/CR/CS……………………………………3-26 (1) CF for front-connected breakers …………………………3-26 (2) CR for rear-connected and plug-in breakers CS for front-connected breakers with cable clamps ……3-27 6. Terminal blocks (TF) …………………………………………3-28 7. Mechanical interlock ……………………………………………3-30 • Slide interlock (MS) …………………………………………3-30 8. Door Flange (DF) ………………………………………………3-33 4. Characteristics and Outline Dimensions …………………………………………………………………………………4-1 • E100-SF………………………………………………………………4-2 • S160-SCJ, S160-SJ ………………………………………………4-10 • E160-SF………………………………………………………………4-4 • E250-SJ, S250-SJ …………………………………………………4-12 • S160-SCF, S160-SF ………………………………………………4-6 • S160-SN ……………………………………………………………4-14 • E250-SF, S250-SF …………………………………………………4-8 • S250-SN ……………………………………………………………4-16 4 FEATURES Saving space and saving money ! No.4 No.1 Operation in pollution degree 3 to IEC standard No.6 Compact size: W75 H130 D68; IP20 protection for the terminals and high breaking capacity: 40kA and IP30 protection for the front cover 415V (S160-SF/SJ) with toggle (with terminal covers) No.9 No.7 Two alarm Unique accessory switches can be cover opens with easily installed only one screw No.8 No.5 Practical internal Suitable for isolation accessories can with positive contact be installed with indication one touch • ayxiliary switch • alarm switch No.2 • shunt trip • undervoltage Huge adjustment No.3 trip range for overload Unlimited performance when reverse-connected protection: 63 to 100% Dial cover can be sealed. No.10 (Adjustable thermal Secure accessory cover MCCBs) retains nameplate VARIED TERMINATIONS cable clamp straight extension bar spread extension bar cable clamp for aluminum conductors front connections Molded Case Circuit Breakers zFixed thermal and fixed magnetic MCCBs …………………………1-2 xAdjustable thermal and adjustable magnetic MCCBs ……………1-3 cSwitch-disconnectors …………………………………………………1-4 Ratings and Specifications 1 Ratings and Specifications 1 1-1 1 Ratings and Specifications Molded Case Circuit Breakers zFixed thermal and fixed magnetic MCCBs Frame size (A) Type Number of poles ■Ratings Rated current, A Calibrated at 40°C *center pole omitted Rated insulation voltage〔Ui〕 V Rated impulse withstand voltage 〔U imp〕 kV Utilization Category ■Rated breaking capacity, kA IEC60947-2 AC Icu/Ics(sym) ① DC AC 690V 500V 440V 415V 380V 240V 250V 125V ■Rated short time withstand current, kA ■External dimensions, mm d a c b a b c d Externally mounted Internally mounted Weight (' marked standard type) kg ■Connections and Mountings Front-connected (FC) Terminal screws With straight extension bars With spread extension bars Cable clamps Rear-connected (RC) Bolt studs Flat bar studs Plug-in (PM) For switchboards Standard (PMC) High-performance (PMB) For distribution boards (PMC) Draw-out type (DR) TemPlug70 (PG) TemPlug45B (PG4) DIN rail mount Clip-in chassis mount ■Accessories (optional) Symbol Auxiliary switch AX Alarm switch AL Shunt trips SH Undervoltage trips UV Motor operator MC External operating Breaker-mounted HB handle Door-mounted (variable depth) HP Toggle extension HA Mechanical interlock Slide type MS Toggle holder HH Toggle lock HL Terminal cover For front-connected CF For rear-connected and plug-in CR For cable clamps CS Interpole barrier BA Terminal block for lead TF Door flange DF ■Standard specifications Overcurrent trip mechanism Trip button (color) Handle position indication (ON: Red, OFF: Green) Suitability for isolation CE marking 100 160 160 160 250 E100-SF E160-SF S160-SCF S160-SF E250-SF 2 3 1 2 3 4 2* 3 10 15 20 30 40 50 60 75 100 16 63 20 80 25 100 32 125 40 50 (45°C only) 15 20 30 40 50 60 15 20 30 40 50 60 75 100 125 160 125 150 175 200 225 250 125 150 175 200 225 250 690 6 A 690 8 A 690 8 A 690 8 A 690 8 A 690 8 A ― 7.5/3.8 10/5 10/5 16/8 25/13 7.5/3.8 15/7.5 ― ― ― ― ― ― 25/13 ― 10/5 ― ― 7.5/4 15/7.5 25/13 25/13 35/18 20/10 30/15 ― 6/3 10/7.5 25/13 40/20 40/20 50/25 25/13 40/20 ― ― 10/7.5 15/12 25/19 25/19 35/27 15/12 25/19 ― 4/4 25/13 30/15 40/20 40/20 85/43 25/13 40/20 ― 25 130 68 95 0.3 50 75 100 130 68 95 0.6 0.8 1.0 75 130 68 95 0.8 105 105 140 165 68 95 1.5 1.5 1.9 105 105 140 165 68 95 1.5 1.5 1.9 ' ― ― ○ ○ ― ― ― ― ― ― ― ― ― ' ○ ― ○ ― ― ― ― ― ― ― ― ― ― ' ○ ― ― ― ○ ― ― ― ― ― ― ― ― ' ○ ○ ― ― ○ ― ― ― ― ― ― ○⑪ ― ' ○ ― ○ ― ○ ― ― ― ― ― ― ― ― ' ○ ― ○ ― ○ ― ― ― ― ― ― ― ― ● ● ● ● ― ― ― ― ― ● ● ● ● ― ● ● ● ― ― ― ― ― ― ― ― ― ● ● ● ― ― ― ― ● ● ● ● ● ― ― ● ― ● ― ― ● ● ● ● ● ― ●③ ● ● ● ● ● ● ― ● ● ― ● ● ● ● ● ― ●③ ● ● ● ● ● ● ● ● ● ― ● ● ● ● ● ● ●③ ● ● ● ● ● ● ● ● ● ― ● ● ● ● ● ● ●③ ● ● Fixed thermal Fixed magnetic Yes (Red) Yes Yes Yes Fixed thermal Fixed magnetic Yes (Red) Yes Yes Yes Fixed thermal Fixed magnetic Yes (Red) Yes Yes Yes Fixed thermal Fixed magnetic Yes (Red) Yes Yes Yes Fixed thermal Fixed magnetic Yes (Red) Yes Yes Yes 50 130 68 87 0.48 75 0.74 ● ● ● ● Fixed thermal Fixed magnetic7 Yes (Red) Yes Non Non 3 4 75 100 125 160 ○ ○⑪ 100 1.0 250 S250-SF 4 ○ 2* 3 4 ○ Notes: ' : Standard. This configuration used unless otherwise specified. ○ : Optional standard. Specify when ordering. ● : “yes” or “available”. ― : “no” or “not available”. ① : DC rating available on request. ③ : Line side interpole barriers are supplied as standard. (Front connection only) 7 : Hydraulic-magnetic type for below 10A rating. ⑪ : Provided with DIN rail adaptor. 1-2 1 Ratings and Specifications Molded Case Circuit Breakers xAdjustable thermal and fixed or adjustable magnetic MCCBs Frame size (A) Type Number of poles ■Ratings Rated current, A Calibrated at 45°C ① DC AC 690V 525V 440V 415V 380V 240V 250V 125V ■Rated short time withstand current, kA ■External dimensions, mm d a c b a b c d Externally mounted Internally mounted Weight (' marked standard type) kg ■Connections and Mountings Front-connected (FC) Terminal screws With straight extension bars With spread extension bars Cable clamps Rear-connected (RC) Bolt studs Flat bar studs Plug-in (PM) For switchboards Standard (PMC) High-performance (PMB) For distribution boards (PMC) Draw-out type (DR) TemPlug70 (PG) TemPlug45B (PG4) DIN rail mount Clip-in chassis mount ■Accessories (optional) Symbol Auxiliary switch AX Alarm switch AL Shunt trips SH Undervoltage trips UV Motor operator MC External operating Breaker-mounted HB handle Door-mounted (variable depth) HP Toggle extension HA Mechanical interlock Slide type MS Toggle holder HH Toggle lock HL Terminal cover For front-connected CF For rear-connected and plug-in CR For cable clamps CS Interpole barrier BA Terminal block for lead TF Door flange DF ■Standard specifications Overcurrent trip mechanism Trip button (color) Handle position indication (ON: Red, OFF: Green) Suitability for isolation CE marking 160 250 S160-SJ E250-SJ 3 3 3 4 4 250 S250-SJ 4 3 25 40 63 80 100 125 160 25 40 63 80 100 125 160 100 125 160 200 250 160 200 250 690 8 A 690 8 A 800 8 A 800 8 A ― 7.5/4 15/7.5 25/13 25/13 35/18 20/10 30/15 ― 6/3 10/7.5 25/13 40/20 40/20 50/25 25/13 40/20 ― ― 7.5/6 15/12 25/19 25/19 35/27 15/12 25/19 ― 4/4 10/7.5 30/15 40/20 40/20 85/43 25/13 40/20 ― 75 130 68 95 0.8 100 1.0 75 130 68 95 0.8 100 1.0 105 165 68 95 1.5 140 1.9 105 165 68 95 1.5 4 1 140 Ratings and Specifications Rated insulation voltage〔Ui〕 V Rated impulse withstand voltage 〔U imp〕 kV Utilization Category ■Rated breaking capacity, kA IEC60947-2 AC Icu/Ics(sym) 160 S160-SCJ 1.9 ' ○ ○ ○ ― ○ ― ― ― ― ― ― ○⑪ ― ' ○ ○ ○ ― ○ ― ― ― ― ― ― ○⑪ ― ' ○ ○ ○ ― ○ ― ― ― ― ― ― ― ― ' ○ ○ ○ ― ○ ― ― ― ― ― ― ― ― ● ● ● ● ― ● ● ― ● ● ● ● ● ● ●③ ● ● ● ● ● ● ― ● ● ― ● ● ● ● ● ● ●③ ● ● ● ● ● ● ● ● ● ― ● ● ● ● ● ● ●③ ● ● ● ● ● ● ● ● ● ― ● ● ● ● ● ● ●③ ● ● Adjustable thermal Fixed magnetic Yes (Red) Yes Yes Yes Adjustable thermal Fixed magnetic Yes (Red) Yes Yes Yes Adjustable thermal Adjustable magnetic Yes (Red) Yes Yes Yes Adjustable thermal Adjustable magnetic Yes (Red) Yes Yes Yes Notes: ' : Standard. This configuration used unless otherwise specified. ○ : Optional standard. Specify when ordering. ● : “yes” or “available”. ― : “no” or “not available”. ① : DC rating available on request. ③ : Line side interpole barriers are supplied as standard. (Front connection only) ⑪ : Provided with DIN rail adaptor. 1-3 1 Ratings and Specifications Molded Case Circuit Breakers cSwitch-disconnectors Frame size (A) Type Number of poles ■Ratings Rated current, A Rated insulation voltage〔Ui〕 V Rated operational voltage V Rated short circuit making capacity, kA peak Rated short time withstand current, kA Rated impulse withstand voltage 〔U imp〕 kV ■Performance Utilization category AC IEC 60947-3 DC Upstream breaker (OCPD) @9 ■External dimensions, mm d a b c AC AC DC 690V 250V a b c d Externally mounted Internally mounted Weight (' marked standard type) kg ■Connections and Mountings Front-connected (FC) Terminal screws With straight extension bars With spread extension bars Cable clamps Rear-connected (RC) Bolt studs Flat bar studs Plug-in (PM) For switchboards Standard (PMC) High-performance (PMB) For distribution boards (PMC) Draw-out type (DR) TemPlug70 (PG) TemPlug45B (PG4) DIN rail mount Clip-in chassis mount ■Accessories (optional) Symbol Auxiliary switch AX Alarm switch AL Shunt trips SH Undervoltage trips UV Motor operator MC External operating Breaker-mounted HB handle Door-mounted (variable depth) HP Toggle extension HA Mechanical interlock Slide type MS Toggle holder HH Toggle lock HL Terminal cover For front-connected CF For rear-connected and plug-in CR For cable clamps CS Interpole barrier BA Terminal block for lead TF Door flange DF ■Standard specifications Trip button (color) Handle position indication (ON: Red, OFF: Green) Suitability for isolation CE marking 160 250 S160-SN S250-SN 3 3 4 4 160 690 690 250 2.8 2(0.3sec) 8 250 800 690 250 6 3(0.3sec) 8 AC-23A DC-22A S160-SF AC-23A DC-22A S250-SF 75 130 68 95 0.7 105 165 68 95 1.5 100 0.9 140 1.9 ' ○ ○ ○ ― ○ ― ― ― ― ― ― ○⑪ ― ' ○ ○ ○ ― ○ ― ― ― ― ― ― ― ― ● ● ● ● ― ● ● ― ● ● ● ● ● ● ●e ● ● ● ● ● ● ● ● ● ― ● ● ● ● ● ● ●e ● ● Yes (Red) Yes Yes Yes Yes (Red) Yes Yes Yes Notes: ' : Standard. This configuration used unless otherwise specified. ○ : Optional standard. Specify when ordering. ● : “yes” or “available”. ― : “no” or “not available”. ③ : Line side interpole barriers are supplied as standard. (Front connection only) ⑪ : Provided with DIN rail adaptor. @9 : Required for overcurrent protection. Rated conditional short-circuit current [Icc] will be the same as Rated short-circuit breaking capacity of upstream breaker. 1-4 zType of connections and mountings ……………………………………2-2 List of connecting type…………………………………………………………2-2 Connecting parts ………………………………………………………………2-3 xCompression terminals ……………………………………………………2-4 cTerminal screw sizes and standard torques ……………………………2-6 vInsulation distance from the line side …………………………………2-7 bReverse connection ………………………………………………………2-8 nLists of breaker mounting screws ………………………………………2-8 2 Mounting and Connection 2 Mounting and Connection 2-1 2 Mounting and Connection Molded Case Circuit Breakers zType of connections and mountings List of connecting types Front-connected (FC) Connecting types (Abbreviation) Rear-connected (RC) For compression terminals / flat bars With extension bars With cable clamps Flat bar studs Stud can be turned 45° or 90° Bolt studs Outer view Breaker E100-SF ' ― ○ ― ○ E160-SF ' ○ ○ ― ― S160-SCF S160-SF ' ○ ― ○ ― S160-SCJ S160-SJ S160-SN ' ○ ○ ○ ― E250-SF S250-SF E250-SJ S250-SJ S250-SN ' ○ ○ ○ ― • Extension bars are attached • Connect compression to breaker terminals. terminals or flat bars directly Connect compression to breaker terminals. terminals or flat bars to the extension bars. • Cable clamps are attached to breaker terminals. Connect wires directly to cable clamps. • Flat bar studs will be factory installed in the horizontal position unless otherwise specified. • For E250, S250, the flat bar studs in the vertical position are available on request. Please select a position code from those shown in the table below: Position Position of flat bar studs code Line side Load side Remarks RC-A RC-B RC-C RC-D Vertical Horizontal Vertical Horizontal Horizontal Vertical Vertical Horizontal • For S160, the studs are horizontal direction only. See page 2-6 for dimensions and tightening torques of terminal screws. Notes: ' : Standard. This configuration used unless otherwise specified. ○ : Optional standard. Specify when ordering. ▲ : Semi-standard. △ : Custom-built. Contact us for details. ― : “no” or “not available”. q. See page 2-3 for details. 2-2 Connecting parts There are the following connecting/mounting hardware available as options: 1. Extension bars for front conection Number of poles T2FB12L2SH T2FB12L3SH T2FB12L4SH T2FB12L2SB T2FB12L3SB T2FB12L4SB T2FB25L3WH T2FB25L4WH T2FB25L3WB T2FB25L4WB T2FB25L2SH T2FB25L3SH T2FB25L4SH T2FB25L2SB T2FB25L3SB T2FB25L4SB 2 3 4 2 3 4 3 4 3 4 2 3 4 2 3 4 Min order qty Applicable breakers S160-SCF, S160-SF, S160-SCJ, S160-SJ, S160-SN Straight extension bars 1/2 1 S160-SCF, S160-SF, S160-SCJ, S160-SJ, S160-SN Straight extension bars 1 E250-SF, S250-SF, E250-SJ, S250-SJ, S250-SN Spread extension bars 1/2 1 E250-SF, S250-SF, E250-SJ, S250-SJ, S250-SN Spread extension bars 1 E250-SF, S250-SF, E250-SJ, S250-SJ, S250-SN Straight extension bars 1/2 1 E250-SF, S250-SF, E250-SJ, S250-SJ, S250-SN Straight extension bars 1 Constituent parts Extension bar Screw B 2 2 3 3 4 4 4 4 6 6 8 8 3 3 4 4 6 6 8 8 2 2 3 3 4 4 4 4 6 6 8 8 Screw C 2 3 4 4 6 8 3 4 6 8 2 3 4 4 6 8 Remarks 2 ¡See page 2-6 for screws B and C. Note q: Two sets, one for the line side and one for the load side, are required per breaker. 2. Frat bar stud for rear connection Type T2RP12L2S T2RP12L3S T2RP12L4S T2RP25L2S T2RP25L3S T2RP25L4S Number of poles 2 3 4 2 3 4 Applicable breakers Min order qty S160-SCF, S160-SF, S160-SCJ, S160-SJ, S160-SN 1 E250-SF, S250-SF, E250-SJ, S250-SJ, S250-SN 1 1 Constituent parts Stud bar Screw D Screw E 4 6 8 4 6 8 4 6 8 4 6 8 4 6 8 4 6 8 Remarks Mounting and Connection Type ¡See page 2-6 for screws D and E. Note q: The studs can be rotated to four angular positions: 0 (horizontal), 45, 90 (vertical) and 135 degrees. 2-3 2 Mounting and Connection Molded Case Circuit Breakers xCompression terminals Front connected type (without extension bar) 100 Nominal wire size (mm2) Breaker Frame size (A) E100-SF 2 (15-50A) R2-5 (R2-6) 5.5 R5.5-5 (R5.5-6) (60-160A) 160 S160-SCF, S160-SF, S160-SCJ S160-SJ, S160-SN (15-50A) (60-160A) 250 R2-5 (R2-6) R5.5-5 (R5.5-6) 8 14 22 38 R8-5 (R8-6) R14-5 NTMCB22-5S AMP33114 R8-8 R14-8 R22-8 R8-5 (R8-6) R14-5 NTMCB22-5S AMP33114 R8-8 R14-8 R22-8 E250-SF, S250-SF, E250-SJ S250-SJ, S250-SN 60 AMP322870 JST38-S8 NTM38-8S 60-2BA Note 2 AMP322870 JST38-S8 NTM38-8S 60-2BA Note 2 R38-8 R60-8 70 80 100 150 MELEC TM70-8 80-3BA Note 2 100-3BA Note 2 CB80-8 CB100-8 CB150-8 Front connected type (with extension bar) Frame size (A) 250 Breaker E250-SF, S250-SF, E250-SJ, S250-SJ, S250-SN Nominal wire size (mm2) 38 R38-10 60 R60-10 80 R80-10 100 150 R100-10 R150-10 CB150-10 Notes: q. Commercially made compression terminals can be used (refer to boxes) R/RD : JIS-compliant CB : JEM 1399-compliant AMP : Made by Nippon AMP Co., Ltd. JST : Made by Japan Solderless Terminal Manufacturing Co., Ltd. NTK : Made by Nippon Tanshi Co., Ltd. NTM : Made by Nichifu Terminal Industries Co., Ltd. MELEC : Made by Shanghai JiaMeng Electrical Equipment Co., Ltd. w. Compression terminals in box cells are made by us at Terasaki. They are available from us or our authorized agents. e. Compression terminals enclosed in parentheses are to be used as the lower terminal when two terminals are connected. 2-4 200 325 Connection (two terminals) If a shortage of insulating occurs between the mounting plate and a terminal, use a recommended taping or insulator. 2 When a single terminal is connected Terasaki made compression terminals are used (refer to 60-2BA 80-3BA box) 100-3BA 18.0 22 2.6 2.3 2.0 Nominal size engraved If a shortage of insulating occurs, use a recommended taping or insulator. 22.3 +0.7 –0.5 If a shortage of insulating occurs, use a recommended typing or insulator. ➤ Make connection so that the screw heads face toward the mounting surface. 21.0 Connection (two electric cables) ➤ ⎛ ⎜ ⎜ ⎝ ±0.5 21.5 51.5 20 51 Connection (one electric cable) ø16.4 ±0.4 +0.4 ø8.4 –0 22.5 ø14.5 9 46.7 ø19.5 22.5 ±0.3 ø11.4 20.7 +0.5 15.5 –0.2 16.0 ø8.4 +0.4 –0 ±0.3 ø9 Mounting and Connection Second terminal when two terminals are connected ⎛ ⎜ ⎜ ⎝ ⎛ ⎜ ⎜ ⎝ Make connection so that the screw heads face toward the mounting surface. ⎛ ⎜ ⎜ ⎝ 2-5 2 Mounting and Connection Molded Case Circuit Breakers cTerminal screw sizes and standard torques Front connection (FC) Rear connection (RC) (Flat bar stud) Rear connection (RC) (Bolt stud) Connecting types Screw E Screw B Screw C Screw F Screw D Screw A Nut G Type Frame size (A) 100 Compression terminal Breaker E100-SF (10∼50A) Screw size (A) Torque (N . m) Pan head M5×12 Wire clamping screw ― 2.3∼3.4 E100-SF Pan head M8×14 (60∼100A) 4.9∼6.9 160 S160-SCF S160-SF S160-SCJ S160-SJ (15∼50A) 250 E250-SF S250-SF E250-SJ S250-SJ S250-SN Screw size (D) Torque (N . m) Screw size (E) Torque (N . m) Screw size (F) Torque (N . m) Screw size (G) Torque (N . m) ― ― ― Pan head M4×14 1.1∼1.7 Hex. nut M6 2.7∼4.5 ― ― ― Hex head M6 nut 2.7∼4.5 Hex. nut M8 6.9∼10.8 ― ― ― ― ― ― ― ― Wire clamping M5×14 Hex head M8×22 Pan head M5×14 Hex head M8×23 2.3∼3.4 2.3∼3.4 2.7∼4.5 11.8∼18.6 2.3∼2.8 Pan head M8×14 Hex head M8×22 Hex socket head M6×18 Hex head M8×23 4.9∼6.9 11.8∼18.6 11.8∼18.6 7.8∼11.8 Pan head M8×14 Pan head M8×14 Hex head M8×22 Hex socket head M6×18 Hex head M8×23 4.9∼6.9 4.9∼6.9 11.8∼18.6 11.8∼18.6 7.8∼11.8 Hex socket head M8×18 Hex socket head M8×18 Hex head M10×25 Hex socket head M6×18 Hex head M8×25 7.8∼12.7 7.8∼12.7 11.8∼18.6 Wire clamping screw Pan head screw 2-6 ― Screw size (C) Torque (N . m) Wire clamping M5×14 S160-SCF Pan head M8×14 S160-SF 4.9∼6.9 S160-SCJ S160-SJ (60∼160A) S160-SN Extension bar Screw size (B) Torque (N . m) Hex socket head bolt 22.5∼37.2 7.8∼11.8 2 Mounting and Connection Molded Case Circuit Breakers vInsulation distance from the line side The insulation distance between the breaker and earthed metal parts and insulators shown in the table on the next page must be maintained to prevent arcing faults occurring due to conductive ionised gas. In addition, completely cover exposed conductors, to their roots at the breaker or to below the height protected by interpole barriers, on the line side of the breaker using insulation tube or tape, in order to provide positive ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ protection against short circuit or ground fault due to metal chipping, surge voltage, dust particles or salt. Be sure to install the interpole ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ barriers supplied with the breaker. ~~~~~~~~~~~~~~~ Sheathed wire Interpole barrier Interpole barrier Exposed conductor Compression terminal Line side Load side Top plate (earthed metal) Insulation plate Interpole barrier 2 Mounting and Connection Insulating tube or tape (Insulation tube or tape is also acceptable) Side plate B1 B1 B2 B1 E B2 B2 A A D A Insulation tube or tape Front connection, terminal screw Front connection, extension bar Rear connection, Plug-in C A . Distance from lower breaker to exposed live part of upper breaker terminal (front connection) or distance from lower breaker to end face of upper breaker (rear connection). B1 . Distance from end face of breaker to top plate. B2 . Distance from end face of breaker to insulation plate. C . Gap between breakers. D . Distance from side of breaker to side plate (earthed metal). E . Dimension of insulation over exposed conductors. 2-7 2 Mounting and Connection Molded Case Circuit Breakers vInsulation distance from the line side Insulation distance, mm (AC 460 V or less) Note q Molded Case Circuit Breakers Breaker A Note② B1 B2 E100-SF 30 10 10 E250-SF, E250-SJ 50 40 40 S160-SCF, S160-SF, S160-SCJ, S160-SJ 50 50 S250-SF, S250-SJ 50 50 C D E ✽ Possible to set close 25 Not less than the length of the bare live part Note 3 ✽ Possible to set close 50 Not less than the length of the bare live part Note 3 10 ✽ Possible to set close 25 Not less than the length of the bare live part Note 3 40 ✽ Possible to set close 50 Not less than the length of the bare live part Note 3 Notes: q. Required to allow free and uninterrupted flow of arc gases. Ensure additional clearance or insulation distance if required to perform wiring, barrier installation or electrical work or to meet the need for more insulation distance between bare live parts and grounded metal members in a switchboard or the like. w. The figures are for lower breakers. e. For front connection breakers, insulate all exposed conductors of the line side until the breaker end. If interpole barriers are packed, be sure to use the barriers; more over, insulate all exposed conductors by insulating tape or the like so that the tape overlaps with the barriers. ✽. If using extension bars (optional), ensure the insulation distance specified for the application. 2 Mounting and Connection Molded Case Circuit Breakers bReverse connection The breakers are available for normal connection by default. Reverse connection is optionally allowed. See the tables below. Breaker E100-SF S160-SCF, S160-SF, S160-SCJ, S160-SJ, 160-SN E250-SF, S250-SF, E250-SJ, S250-SJ, S250-SN AC240V AC415V AC450V Line side Load side ◎ ◎ ◎ l (ON) l (ON) (OFF) 2 Load side Line side Normal connection Reverse connection Mounting and Connection Molded Case Circuit Breakers nLists of breaker mounting screws Breaker E100-SF S160-SCF ,S160-SF ,S160-SCJ ,S160-SJ ,S160-SN E250-SF ,S250-SF ,E250-SJ ,S250-SJ ,S250-SN 2-8 (OFF) Number of poles Front-connected (FC) Rear-connected (RC) Screw size Qty Screw size Qty Pan head M4×65 2 Pan head M4×65 2 4 2,3 Pan head M4×61 2 Pan head M4×61 2 Pan head M4×55 2 Pan head M4×55 2 4 Pan head M4×55 4 Pan head M4×55 4 2,3 2,3 3 Accessories 3 Accessories zInternally mounted accessories ……………………………………………3-2 1. Connection diagrams and terminal numbers …………………………3-2 2. Possible combinations ……………………………………………………3-2 3. Ratings and operation data of auxiliary and alarm switches ………3-3 4. Shunt trip device (SHT)……………………………………………………3-3 5. Undervoltage trip device (UVT) …………………………………………3-4 xExternally mounted accessories …………………………………………3-6 1. Motor operators (MC) ……………………………………………………3-6 2. Toggle holder (HH) and toggle lock (HL) ………………………………3-9 3. External operating handles ……………………………………………3-10 (1) Breaker-mounted (HB) for E100 …………………………………………3-10 (2) Breaker-mounted (field installable)(HB) for S160, E250, S250 …………3-12 (3) Door-mounted (depth adjustable) (HS) standard type ……………………3-16 (4) Door-mounted (depth adjustable) (HP) ordinal type ……………………3-20 4. Interpole barriers (BA) …………………………………………………3-25 5. Terminal covers CF/CR/CS ……………………………………………3-26 (1) CF for front-connected breakers …………………………………………3-26 (2) CR for rear-connected and plug-in breakers CS for front-connected breakers with cable clamps ……………………3-27 6. Terminal blocks (TF) ……………………………………………………3-28 7. Mechanical interlock ……………………………………………………3-30 • Slide interlock (MS) …………………………………………………………3-30 8. Door Flange (DF) …………………………………………………………3-33 3-1 3 Accessories Molded Case Circuit Breakers zInternally mounted accessories 1. Connection diagrams and terminal numbers Combination symbol Remarks Connection diagram and terminal No. Shunt trip device (SH) Accessory • With anti-burn switch S2 S1 ∼ (−) ∼ (+) • Without anti-burn switch C1 Applicable to other breakres except E100SF. Shunt trips are continuous rating without anti-burn switches. C2 For DC UC1 With UVT controller UC2 controller For AC Undervoltage trip device (UV) Applicable to E100-SF. . Shunt trips are fitted with anti-burn switches. D1 P1 U1 P2 U2 Applicable to E100-SF. UVT controller is required for AC UVT. See page 3-5 for the details. D2 12/AXb1 14/AXa1 Auxiliary switch (AX) 1pc Aux. SW installed. 11/AXc1 12/AXb1 14/AXa1 22/AXb2 24/AXa2 2pcs Aux. SW installed. 11/AXc1 12/AXb1 14/AXa1 21/AXc2 22/AXb2 24/AXa2 32/AXb3 34/AXa3 42/AXb4 44/AXa4 4pcs Aux. SW installed. 11/AXc1 21/AXc2 31/AXc3 41/AXc4 92/ALb1 94/ALa1 Alarm switch (AL) TRIP 1pc Alarm. SW installed. 91/ALc1 92/ALb1 94/ALa1 TRIP 91/ALc1 02/ALb2 04/ALa2 TRIP 2pcs Alarm. SW installed. 01/ALc2 2. Possible combinations Molded Case Circuit Breakers Type Number of poles q E100-SF 2 E100-SF 3 S160-SCF 2 S160-SCF S160-SF S160-SCJ S160-SJ S160-SN 3・4 E250-SF S250-SF E250-SJ S250-SJ S250-SN 3・4 AX AL SH Shunt trip Auxiliary switch Alarm switch UV Under voltage trip AX AL AX SH AX UV AL SH AL UV AX AL SH UV Notes: q: The two-pole type breaker obtained by modifying a three-pole breaker by removing the conductive part of its central pole is regarded as the same as the three-pole type. 3-2 AX AL 3. Ratings and operation data of auxiliary and alarm switches (1) Ratings of AX and AL • The applicable load of the switch shall be no larger than the rating and no smaller than the minimum load. For microload 1 Standard AC (V) Type of breaker Voltage (V) E100-SF S160-SCF, S160-SF, S160-SCJ, S160-SJ, S160-SN E250-SF, S250-SF, E250-SJ, S250-SJ, S250-SN DC (V) Current (A) Resistive load Inductive load 2 480 ― ― 250 3 125 DC (V) Minimum load Current (A) Voltage (V) Resistive load Inductive load 2 250 0.2 0.03 2 125 0.4 0.05 3 2 30 3 2 480 ― ― 250 ― ― 250 3 2 125 0.4 0.05 125 3 2 30 3 2 Current (A) Voltage (V) DC6V 100mA DC24V 25mA DC15V 100mA Resistive load 125 0.1 30 0.1 30 0.1 Minimum load DC6V 5mA DC24V 1.25mA DC5V 1mA 3 Note: 1 This is a custom-made product. When ordering for this product, specify that it is intended for minute load use. Note: 2 The inductive load means power factor of no smaller than 0.4 and time constant of no larger than 7 ms. Accessories (2) Operation of AX and AL Switch Auxiliary switch (AX) status Breaker status [ON] [OFF] [TRIP] 11/AXc-14/AXa “Closed” 11/AXc-12/AXb “Open” 11/AXc-14/AXa “Open” 11/AXc-12/AXb “Closed” 11/AXc-14/AXa “Open” 11/AXc-12/AXb “Closed” 91/ALc-94/ALa “Open” 91/ALc-92/ALb “Closed” 91/ALc-94/ALa “Open” 91/ALc-92/ALb “Closed” 91/ALc-94/ALa “Closed” 91/ALc-92/ALb “Open” 12/AXb 14/AXa 91/AXc 92/ALb 94/ALa Alarm switch (AL) status TRIP 91/ALc 4. Shunt trip device (SH) Ratings of SHT Peak exciting current, A Type of breaker Rated voltage AC (V) DC (V) 100-115 200-480 24 48 100-115 200-230 3.4 0.83 1.6 0.71 0.4 0.16 E100-SF Peak exciting current, A Type of breaker S160-SCF, S160-SF, S160-SCJ, S160-SJ, S160-SN E250-SF, S250-SF, E250-SJ, S250-SJ, S250-SN Rated voltage AC (V) DC (V) 100-120 200-240 380-450 24 48 100-120 200-240 0.014 0.014 0.0065 0.03 0.03 0.011 0.011 Notes: (1) The permissible voltage range is from 85% to 110% of the rated voltage for AC or 75% to 125% thereof for DC. Ensure that the voltage does not drop exceeding the permissible voltage range when SHT is actuated. (2) Breaker contacts usually start opening within 30 ms after the rated voltage is applied to the breaker. 3-3 3 Accessories Molded Case Circuit Breakers zInternally mounted accessories 5. Undervoltage trip device (UV) Ratings of UVT with Inst Power supply capacity, VA Type of breaker Exciting current, mA AC (V) Rated voltage E100-SF S160-SCF, S160-SF, S160-SCJ, S160-SJ, S160-SN E250-SF, S250-SF, E250-SJ, S250-SJ, S250-SN DC (V) 100-120 200-240 380-450 24 100-120 200-240 5 min 2 5 min 2 5 min 2 18.2 1 4.8 1 — 1.4 1 1.5 1 2.3 1 23 1 10 1 3.5 1 Note: 1: No UVT controller is required. 2: Equipped with the UVT controller. See page 3-5 for specifications of the UVT controller. TemBreak2 UVT are available with 500±300 msec time delays. UVT controller is installed on the breaker. Rating of UVT with time delay Time delays: 500±300 msec. Power supply capacity, VA Applicable breakers Rated voltage 115-120 200-220 230-240 380-415 440-450 24 100-110 115-120 200-220 230-240 1.1 1.3 2.1 2.5 1.5 1.7 22 7.6 8.3 8.6 9.3 ¡Mounting dimensios and terminal arrangement of the UVT controller installed on the breaker Applicable breakers E250-SF, S250-SF, E250-SJ S250-SJ, S250-SN A(mm) B(mm) C(mm) D(mm) 2P, 3P, 4P 34 55 24 15 3P, 4P 49.5 55 24 15 • The UVT controller is installed in the right hand side of the breaker 16 A D 16 80 15 18 15 ON D1 D2 OFF UVT controller Terminal screw M3.5 C Notes: 1. Tightening torque of terminal screws: 0.9 – 1.2 N.m 2. Applicable lead wire size: 2.0 mm2 max 3-4 DC (V) 100-110 S160-SCF, S160-SF, S160-SCJ, S160-SJ, S160-SN E250-SF, S250-SF, E250-SJ, S250-SJ, S250-SN 160-SCF, S160-SF, S160-SCJ S160-SJ, S160-SN Exciting current, mA AC (V) B UVT controller for Type E100-SF E100-SF equipped with the AC UVT need a UVT controller. The UVT controller is installed on the breaker by default. Separate installation of the controller is also available on request. Also a UVT controller (type XCU1D) with a time delay of less than 500 ms is available on request. ¡UVT controller connection diagram UVT controller installed on the breaker UVT controller installed external to the breaker Line side Breaker or fuse Breaker or fuse ON ON P2 P1 UVT controller UC2 OFF UC1 UVT controller 3 OFF Lead wire (450 mm long) ¡Outline of the UVT controller installed external to the breaker Mounting hole ø4.5 12 16 15 18 15 10 ON P2 16 P1 UC2 6 16 OFF UC1 88 100 18 21 6 10 16 Notes: 1. Tightening torque of terminal screws: 0.88 – 1.18 N.m 2. Applicable wire size: 2.0 mm2 max 7.8 UVT controller terminal screw M3.5 15 38 80 16 15 30.5 ¡Mounting dimensios and terminal arrangement of the UVT controller installed on the breaker P2 P1 UC2 UC1 Accessories Note: If the UVT controller is installed on the breaker, terminals UC1 and UC2 are factory wired. 80 Line side 22 6 25 59 Terminal screw M3.5 45 57.5 9 Support 3-5 3 Accessories Molded Case Circuit Breakers xExternally mounted accessories 1. Motor operators (MC) Motor driven type Key lock (optional) Voltage presence LED indication Operating handle Lock plate Ratings and Specifications Features T2MC25L Type of breaker E250-SF, S250-SF, E250-SJ, S250-SJ, S250-SN Rated operational voltage 1 ●AC100-110V ●AC200-220V ●AC230-240V ●DC24V ●DC48V ●DC100-110V ●DC200-220V Peak steady-state/ starting current, A 2 Operation method Operating time, s at rated voltage AC100-110V AC200-220V AC230-240V DC24V DC48V DC100-110V DC200-220V ON OFF/RESET Operating switch ratings Power supply required Dielectric withstand voltage (for one minute) Weight 4.5/8 4/8 3.5/7 18/26 12/18 2.2/6 2.2/5.5 Motor driven (direct drive system) 0.1 0.1③④ 100V 0.1A (Open voltage/current: 44 V/4 mA)⑤ 300VA or higher AC1500V (AC 1000 V for DC 24/48 V) 1.4kg Notes: ① : Permissible operating range is 85 to 110%. A power transformer is available as option for AC380V or AC400-460V. ② : The currents shown are the maximum values at the maximum rated operational voltage. ③ : The operating time is the value when the rated operational voltage is supplied. Allow a longer time for the motor operator to complete the operation. ④ : The motor operator is of a short time duty. Do not subject it to more than 10 continuous ON-OFF operations. If this occurs, allow the motor operator to cool for at least 15 minutes. ⑤ : When the rated operational voltage is DC24V the open voltage will be DC22V. 3-6 ★Installation and removal ease Simply rotate two knobs allows the motor operator to be installed on or removed from the breaker. ★High-speed, stable actuation The operating time as short as up to 0.1 second makes it possible to use the motor operators for synchronized closing of breakers. ★Silent operation T2MC25L use a direct drive system, providing operational silence. ★“Lock-in off” capability This capability allows the breaker to be padlocked in the OFF state. Up to thee padlocks with a 5 to 8 mm hasp diameter can be used. Padlocks are not supplied. Motorized operation The motor operator has an input-signal self-hold circuit; closing the ON or OFF switch (see circuit diagrams shown bellow) momentarily allows activating the motor operator. To reset the tripped breaker to the OFF position, close the OFF (RESET) switch. The voltage presence LED indication is on when the power is supplied to the motor operator. ■ Auto reset feature (optional) The auto reset feature allows the breaker to be automatically reset approx. 1.5 seconds after the breaker trips open. This option contains auto-reset switches and does not require to use auxiliary or alarm switches installed in the breaker. Note : that after the thermal OCR trips a thermal-magnetic breaker, the breaker cannot be immediately closed though it can be auto-reset. Wait for a few minutes after the tripping and provide a close signal to the breaker. This option resets the tripped breaker automatically, regardless of the cause of the tripping. Manual operation Pull the operating handle out. Rotating the handle counterclockwise turns ON the breaker and clockwise turns OFF or resets the breaker. 3 Operation precautions Interlock cables Order codes T2MM25L05 T2MM25L15 T2MM40L06 T2MM40L21 T2MM40S06 T2MM40S21 Length 500mm 1500mm 600mm 2100mm 600mm 2100mm Accessories 1. Ensure that the actual operation voltage ranges from 85% to 110% of the rated one. 2. Use operation switches whose ratings and power capacity is as specified in the “Ratings and Specifications” table on the previous page. 3. Use noise filters if the control power supply of the motor operator is shared by peripheral devices. Otherwise, power supply noise may cause malfunction of the peripheral devices. 4. When the motors are used in conjunction with the mechanical interlock the electrical interlock should be provided between the motors in order to avoid the simultaneous closing. The followings are the available electrical interlock cables. Remarks for the electrical interlock between T2MC12 and T2MC25/25L. for the electrical interlock between T2MC40 and T2MC80. for the electrical interlock between T2MC40 and T2MC12/25/25L. Control circuit diagrams of motor operators T2MC25L P1(+) DS COM The “+” and “–” + Uc symbols indicate the polarities of DC-rated – Motor drive circuit ON LED ON/OFF control circuit OFF ON Control power circuit OFF(RESET) M motor operators. P2(–) E 3-7 3 Accessories Molded Case Circuit Breakers xExternally mounted accessories 1. Motor operators (MC) Motor driven type ON-OFF indicator (XMB1) Control circuit diagrams of motor operators Ratings and Specifications XMB1 XMB1 Series/type of breaker E100-SF Rated operational voltage ① ●AC100-110V ●AC200-220V ●DC100V ●DC110V Auto reset Peak steady-state/ starting current, A ③ Optional ② ② Auto reset require to use auxiliary switch (1b) installed in the breaker. If the number of auxiliary switches is insufficient, actuate an external relay via an auxiliary switch (1a) and use the relay contact (1b) for auto reset. Non ③ The currents shown are the maximum values at the maximum rated operational voltage. AC100-110V 2.0/4.5 AC200-220V 1.0/2.0 ④ The operating time assume the motor operator is supplied with the rated operation voltage. Longer operating time will be required under actual operating conditions. DC100V −⑥ DC110V −⑥ Motor driven Operation method Operating time, s at rated voltage Notes: ① Ensure that the actual operation voltage is within the following range:85% to 110% of the AC rated voltage, or 75% to 110% of the DC rated voltage In case the rated operation voltage is AC 380 V or AC 400 to 460 V, optional power supply transformers are available on request. ON OFF/RESET Operating switch ratings Power supply required Dielectric withstand voltage (for one minute) Weight 1.2 0.85 ④⑤ 250V, 5A 100 VA or higher AC1000V • For AC and DC SOURCE OFF RESET D C 1.8 B A AUTO RESET SW (OPTION) LIMIT SW X ⑤ The motor operator is short-time rated. The number of continuous switching (ON-OFF) cycles must not exceed 10. After any 10 continuous switching cycles, provide a pause of at least 15 minutes to the motor operator for cooling. ⑥ Can be custom-made on request. The outline dimensions of the motor operator will be larger. An auto-reset switch cannot be used. Contact us for details. ON X2 E ¶R X1 Built in AC 200 – 220 V rated motor operators. X: Relay, M: Motor Motorized Operation ■ Breaker ON Operating the ON switch energises the motor which turns ON the breaker. When the breaker is energised the limit switch operates to de-energise the motor. Note: This is not a self-holding type. Gives a signal exceeding the operating time. ■ Breaker OFF Operating the OFF/RESET s witch energises the motor which turns OFF the breaker. When the breaker is energised the limit switch operates to de-energise the motor. Note: This is not a self holding type. Gives a signal exceeding the operating time. ■ Breaker RESET Operate the OFF/RESET switch to reset the tripped breaker. When the breaker is reset (OFF) the limit switch operates to de-energise the motor. Note: This is not a self holding type. Gives a signal exceeding the operating time. 3-8 Automatic Reset (Optional) The automatic reset feature can be incorporated by adding the breake’s auxiliary switch contact (b-contact) in parallel with the OFF/RESET control switch. Note: When the cause of the trip has not been removed the ON-TRIP-RESET-ON operation is repeated. Therefore, do not use the ON operation switch which is normally closed. Manual Operation To operate the mechanical test fa cility of the motor operator pump the manual lever left and right approximately 20 times. Note: This facility must not be used for ON load operations. Lock in OFF position The breaker can be padloked in the OFF position. (padlock not supplied). CAUTIONARY NOTES If the motor operator is turned ON with the breaker OFF and the UVT de-energised, apply the power and complete one ON-OFF operation. (The breaker cannot be turned ON). Then complete one ON operation again (The breaker can be turned ON) When the breaker is ON and is then tripped, the ON/OFF indicator on the motor operator will be indicating ON until the breaker is reset. Note: The breaker’s condition may differ. Note: Allow several minutes to cool when a thermal-magnetic breaker is tripped by a thermal overload trip, then reset the breaker. 2. Toggle holder (HH) and toggle lock (HL) Toggle holder (HH) Toggle lock (HL) Simply fitting the toggle holder onto the breaker toggle disables breaker operation without using padlocks. The toggle lock is a tool that locks the breaker on or off. When an overcurrent occurs, the breaker will trip even if the breaker toggle is locked in the ON position. (Use commercially available padlocks). Toggle holders/toggle locks Type of breaker Order codes Toggle holder Marking codes Figure Toggle lock Order codes Marking codes Figure E100-SF TKB-1DH ― 1 1 ― 1 E160-SF, S160-SCF, S160-SF, S160-SCJ, S160-SJ, S160-SN E250-SF, S250-SF, E250-SJ, S250-SJ, S250-SN T2HH25L T2HH25L 2 T2HL25L T2HL25L 3 Notes: 1. A hole must be drilled in the breaker toggle. Please state “with toggle lock (HL)” when ordering. 3 Fig. 1 Red OF Accessories ON F Fig. 2 Fig. 3 Red Red ø5 ⎞ ⎞ Padlock ⎠ Up to three padlocks can be used ⎠ 3-9 3 Accessories Molded Case Circuit Breakers xExternally mounted accessories 3. External operating handles 3-1. Breaker-mounted (HB) for E100 The external operating handle is a tool that allows the breaker installed in a switchboard to be operated from outside. The breaker-mounted type external operating handle is designed to be mounted directly to the breaker body. ■ Outer view ■ Breaker mounting direction The ON and OFF positions of the handle and the positions of drilled holes in the panel do not need to be changed depending on the breaker mounting direction. The upper power supply type is standard. If a non-standard type is required, state the type when ordering. R : Right power supply type L: Left power supply type Power supply Load Power supply Power supply OFF Load ON U: Upper power supply type (standard) Load • For a change in mounting direction, see the Operating Instructions packaged with the product. ■ Mounting instructions The external operating handle has not been mounted on the breakers. For details on how to mount the handle, see the Operating Instructions packaged with the product. [1] Mounting of external operating handle assembly Secured to backing plate (TFJ21XH) • Make sure that the breaker is in the OFF position. • Put the external operating handle assembly onto the breaker in place so that the breaker toggle is engaged with the slide lever of the assembly. Secure the assembly together with the breaker to the backing plate. [2] Installation of handle escutcheon and latch plate • Drill holes in the panel according to the panel cutout dimensions. Sandwich the panel between the handle escutcheon and latch plate and temporarily tighten using the supplied screws. • Close the panel. Make adjustment so that the gap between the handle assembly and handle escutcheon is even and the assembly is not inclined against the breaker. Breaker Slide lever Panel Breaker Toggle Handle frame Gap (Incorrect) Handle escutcheon Hook holder ■ Panel lock mechanism Handle escutcheon Handle escutcheon Breaker The external operating handle keeps the panel door locked when in the ‘ON’ position. There are two types, RESET, Open and OFF, Open. (1) Reset, Open (Standard type) The handle is turned to the ‘RESET/OPEN COVER’ position to open the panel door. • Safety interlock (Standard) The safety interlock prevents the breaker from turning ON as long as the panel is open. This interlock can be released using the hook lever. (2) OFF, Open The handle is turned to the OFF position to open the panel door. • Panel lock release knob The release knob enables the panel door to be opened with the handle in the ‘ON’ position. To release: turn the release knob in the direction of anti-clockwise with a flat-bladed screwdriver. 3-10 Handle Panel lock release Hook lever ■ Protection degree (IEC 60529) IP30 standard specification IP50 optional, with a dust proof packing IP55 special specification ■ Toggle lock mechanism ¡Padlock (Standard) This mechanism allows the breaker to be padlocked in the ON or OFF position. Padlocks are not supplied. Up to three padlocks can be installed. Padlock dimensions (mm) Dia. A Type of handle TFJ21XH A Dia. 13 min ø3.5-6 Dustoproof packing Dustproof packing for IP50 (optional) mm Type of handle TFJ21XH Type of dustproof packing Dustproof packing /2 A B C 93 73 7 3 Padlock B A C Type of external operating handle TFJ21XH Accessories Possible combinations of breaker and external operating handle Type of breaker E100-SF ■ To be stated when ordering Order code TFJ21XH U R 3 Type of external operating handle B Breaker mounting direction U: Upper power supply type ✽ R: Right power supply type L: Left power supply type TFJ21XH Panel lock R : RESET open ✽ F : OFF open Protection degree Colour 3 : IP30 ✽ 5 : IP50 55 : IP55 (special spec.) B : Black handle (Black base) ✽ R : Red handle (Yellow base) ✽: standard specification ASL : Arrangement Standard Line H L : Handle Frame Centre Line C L : Handle Centre Line TFJ21XH Applicable breaker types E100-SF Mounting screw M4×75, 2 pcs ¡Outline dimensions ¡Panel cutout dimensions Plate thickness1.2-3.2 105 HL Breaker ¡Relative positions of the hinge and handle as seen from the load side of the breaker HL HL Panel CL , ASL Panel lock release 61 max Lock lever 4-ø15 43 106±2 78 H>0 CL 78 Hook lever ø9 0 CL 0>H 105 Handle escutcheon (5H+100) min (5H+100) min 3-11 3 Accessories Molded Case Circuit Breakers xExternally mounted accessories 3. External operating handles 3-2. Breaker-mounted (field installable) (HB) for S160, E250, S250 The external operating handle is a tool that allows the breaker installed in a switchboard to be operated from outside and complies with IEC 60204-1. The breaker-mounted type external operating handle is designed to be mounted directly to the breaker body. ■ Outer view ■ Mounting instructions The external operating handle has not been mounted on the breakers. For details on how to mount the handle, see the Operating Instructions packaged with the product. [1] Mounting of external operating handle assembly Screw • Make sure that the breaker is in the OFF position. • Put the external operating handle assembly onto the breaker in place so that the breaker handle is engaged with the handle catch of the assembly. Tighten the screw to secure the handle assembly. Slide lever Breaker handle OFF SIDE Screw [2] Installation of handle escutcheon and latch plate • Drill holes in the panel according to the panel cutout dimensions. Sandwich the panel between the handle escutcheon and latch plate and temporarily tighten using the supplied screws. • Close the panel. Make adjustment so that the gap between the handle assembly and handle escutcheon is even and the assembly is not inclined against the breaker. Breaker Dustproof packing (optional) Handle frame Gap Handle escutcheon (Incorrect) Handle escutcheon Breaker ■ Breaker mounting direction The ON and OFF positions of the handle and the positions of drilled holes in the panel do not need to be changed depending on the breaker mounting direction. The upper power supply type is standard. If a non-standard type is required, state the type when ordering. R : Right power supply type U: Upper power supply type (standard) L: Left power supply type Load Power supply Power supply Load Power supply Load • For a change in mounting direction, see the Operating Instructions packaged with the product. 3-12 ■ Panel lock mechanism ■ Toggle lock mechanism ¡Padlock (Standard) This mechanism allows the breaker to be padlocked in the OFF position. Padlocks are not supplied. Up to three padlocks can be installed. The external operating handle keeps the panel door locked when in the ‘ON’ position. There are two types, RESET, Open and OFF, Open. (1) Reset, Open (Standard type) The handle is turned to the ‘RESET/OPEN COVER’ position to open the panel door. Dia. (2) OFF, Open The handle is turned to the OFF position to open the panel door. A Padlock dimensions (mm) Type of handle T2HB ¡Panel lock release knob The release knob enables the panel door to be opened with the handle in the ‘ON’ position. To release: turn the release knob in the direction of anti-clockwise with a flat-bladed screwdriver. A Dia. 13 min ø5.5-8 3 ■ Protection degree (IEC 60529) IP30 standard specification IP50 optional, with a dust proof packing IP55 special specification Accessories ¡Safety interlock (Standard) The safety interlock prevents the breaker from turning ON as long as the panel is open. This interlock can be released using the hook lever. Possible combinations of breaker and external operating handle Type of breaker Type of external operating handle S160-SCF, S160-SF, S160-SCJ, S160-SJ, S160-SN T2HB16L ① E250-SF, S250-SF, E250-SJ, S250-SJ, S250-SN T2HB25L ① Note 1 : Key lock is not available. ■ To be stated when ordering Order code T2HB16L U R 3 B Type of external operating handle Breaker mounting direction T2HB16L T2HB25L U: Upper power supply type ✽ R: Right power supply type L: Left power supply type N Panel lock R : RESET open ✽ F : OFF open Protection degree Colour Key lock 3 : IP30 ✽ 5 : IP50 S : IP55 (special spec.) B : Black handle (Black base) ✽ R : Red handle (Yellow base) N : without key lock ✽ ✽: standard specification 3-13 3 Accessories Molded Case Circuit Breakers xExternally mounted accessories 3. External operating handles ASL : Arrangement Standard Line H L : Handle Frame Centre Line C L : Handle Centre Line ■ Outline dimensions T2HB16L Applicable breaker types S160-SF S160-SCJ S160-SCF S160-SJ S160-SN ¡Outline dimensions ¡Panel cutout dimensions 60 41.5 75 HL 109±2 HL 4-ø10 ON Handle escutcheon 60 75 Panel lock release CL CL ø65 CL Hook lever Panel Plate thickness 1.2-3.2 65 200 3-14 20 6.5 5 22 20 22 8 • Positions of the hinge and handle as seen from the load side of the breaker. Ensure that the hinge is positioned in the area. 87.5 200 ASL : Arrangement Standard Line H L : Handle Frame Centre Line C L : Handle Centre Line T2HB25L Applicable breaker types E250-SF S250-SF E250-SJ S250-SJ S250-SN ¡Outline dimensions ¡Panel cutout dimensions 75 HL 41.5 60 109±2 HL 4-ø10 ON Handle escutcheon 60 CL 3 ø65 CL Hook lever Accessories Panel Plate thickness 1.2-3.2 65 200 20 5 6.5 20 22 8 • Positions of the hinge and handle as seen from the load side of the breaker. Ensure that the hinge is positioned in the area. 22 75 Panel lock release CL 87.5 200 3-15 3 Accessories Molded Case Circuit Breakers xExternally mounted accessories 3. External operating handles 3-3. Door-mounted (depth adjustable) (HS) standard type Door-mounted type external operating handles allow breakers installed in control centers or switchboards to be manually operated from outside and complies with IEC 60204-1. This handle assembly consists of an operation mechanism section which is to be installed in the breaker body, a handle section which is to be installed in a panel and a square shaft which couples both the sections. ■ Outer view Square shaft Operating unit Shaft support Gasket for IP65 Operating handle Handle cover ■ Breaker mounting direction The ON and OFF positions of the handle and the positions of drilled holes in the panel do not need to be changed depending on the breaker mounting direction. Horizontal mounting / ON to move the breaker handle right Vertical mounting / ON to move the breaker handle up Horizontal mounting / ON to move the breaker handle left Line (ON) Line (ON) Line (ON) ■ Operation direction of handles Rotate the operating handle clockwise to turn the breaker on. ON ON OFF OFF Type T1HS10X, T2HS25L Type T2HS16LS00 Rotate clockwise to turn the breaker ON 3-16 ■ Panel lock mechanism ■ Toggle lock mechanism The external operating handle keeps the panel door locked when in the ‘ON’ position. There is OFF open type only. OFF open type The handle is turned to the OFF position to open the panel door. ¡Padlock (Standard) This mechanism allows the breaker to be padlocked in the OFF position. Padlocks are not supplied. Up to three padlocks can be installed. Padlock dimensions (mm) ¡Panel lock release button The release button enables the panel door to be opened with the handle in the ‘ON’ position. To release: push the release button on the side of the operating handle with a flat-bladed screwdriver. Dia A Type of handle T2HS16L/25L A Dia. 13 min ø5-8 Pad locking lever Pad locking lever 3 Type T1HS10X, T2HS25L Type T2HS16LS00 Type T2HS16LS00 ■ Dimensions of square shafts available There are the following shaft dimensions available. Select an appropriate shaft depending on the mounting position of the breaker. Cut the shaft to an appropriate length if required. Coat the cut end faces of the shaft with an anti-corrosion paint. ■ Protection degree (IEC 60529) IP55 standard specification IP65 special specification ✽ Accessories Type T1HS10X, T2HS25L ✽: Special handle unit and gasket are used for IP65. LB LB LA Shafts order codes Possible combinations of breaker and external operating handle Type of breaker Type of external operating handle Shafts order codes T1HS10X T2PS083 T2HS16LS00 T2PS053 T2HS25L T2PS083 E100-SF S160-SCF, S160-SF, S160-SCJ, S160-SJ, S160-SN E250-SF, S250-SF, E250-SJ, S250-SJ, S250-SN LA (mm) LB (mm) T2PS083 358 8 T2PS053 352.5 5 ■ Shaft support (optional) The shaft support makes easy to insert to the operating handle when the panel door is being closed. ■ Key fitting facility (optional) Key fitting facility is available for Castell FS1. Contact us for the details of mounting dimension. ■ To be stated when ordering Order code T2HS25L Type of external operating handle T1HS10X T2HS16LS00 T2HS25L F 5 B Panel lock F : OFF open P N Protection degree 5 : IP55 ✽ 6 : IP65 1 Colour B : Gray handle (Black base) ✽ R : Red handle (Yellow base) Pad locking lever P : Plastic M : Metal 2 Optional N : No option S : With shaft support ✽: standard specification Note 1: T1HS10X is not available for IP65. Note 2: Metal is not available for T2HS16S00. 3-17 3 Accessories Molded Case Circuit Breakers xExternally mounted accessories H L : Handle Frame Centre Line C L : Handle Centre Line 3. External operating handles ■ Outline dimensions T1HS10X ¡Outline dimensions 19.5±2 H L A 151 Panel thickness 1.2–3.2 ø78 CL 70 CL B ¡Panel cutout dimensions M5 (Nominal size of Allen key applicable: 2.5) 44 28 H L CL 9° 8 8 9° 40 16 ø31-ø37 150 200 4-ø7 250 Applicable breaker types E100-SF A±2 1 16 • Positions of the hinge and handle as seen from the load side of the breaker. Ensure that the hinge is positioned in the area. 150 200 250 B±0.5 182 min. 80 460 max. 358 Note q: “Min (minimum)” means the minimum possible distance from the panel surface to the breaker mounting surface, which can be formed by cutting the square shaft. “Max (maximum)” means the maximum distance of the same section, which is formed with no cutting of the square shaft. A: Distance from the panel surface to the breaker mounting surface B: Length of the square shaft used 3-18 H L : Handle Frame Centre Line C L : Handle Centre Line ■ Outline dimensions T2HS16LS00 A 14±1 ¡Outline dimensions 136.5 Panel thickness 1.2~3.2 HL ø71 62.6 CL B 35.7 ¡Panel cutout dimensions M5 (Nominal size of Allen key applicable: 2.5) H L 8 8 9˚ CL 100 100 150 200 Applicable breaker types S160-SF S160-SJ S160-SN S160-SCJ A±1 1 200 B±0.5 175 min. 74.5 453 max. 352.5 Note q: “Min (minimum)” means the minimum possible distance from the panel surface to the breaker mounting surface, which can be formed by cutting the square shaft. “Max (maximum)” means the maximum distance of the same section, which is formed with no cutting of the square shaft. A: Distance from the panel surface to the breaker mounting surface B: Length of the square shaft used Accessories 150 4-ø7 S160-SCF 3 9˚ 28 16 ø31 16 • Positions of the hinge and handle as seen from the load side of the breaker. Ensure that the hinge is positioned in the area. 40 ■ Outline dimensions T2HS25L 19.5±2 ¡Outline dimensions A 144.5 H L Panel 1.2–3.2 C L B M5 (Nominal size of Allen key applicable: 2.5) 44 ¡Panel cutout dimensions 28 H L CL 9° 8 8 9° 40 16 ø31-ø37 150 200 4-ø7 250 Applicable breaker types E250-SF S250-SF S250-SJ S250-SN E250-SJ A±2 1 16 • Positions of the hinge and handle as seen from the load side of the breaker. Ensure that the hinge is positioned in the area. 150 200 250 B±0.5 175 min. 80 453 max. 358 Note q: “Min (minimum)” means the minimum possible distance from the panel surface to the breaker mounting surface, which can be formed by cutting the square shaft. “Max (maximum)” means the maximum distance of the same section, which is formed with no cutting of the square shaft. A: Distance from the panel surface to the breaker mounting surface B: Length of the square shaft used 3-19 3 Accessories Molded Case Circuit Breakers xExternally mounted accessories 3. External operating handles 3-4. Door-mounted (depth adjustable) (HP) ordinal type Door-mounted type external operating handles allow breakers installed in control centers or switchboards to be manually operated from outside and complies with IEC 60204-1. This handle assembly consists of an operation mechanism section which is to be installed in the breaker body, a handle section which is to be installed in a panel and a square shaft which couples both the sections. ■ Outer view ■ Operation direction of handles Rotate the operating handle clockwise to turn the breaker on. Rotate clockwise to turn the breaker ON ■ Breaker mounting direction The ON and OFF positions of the handle and the positions of drilled holes in the panel do not need to be changed depending on the breaker mounting direction. Horizontal mounting / ON to move the breaker handle right Vertical mounting / ON to move the breaker handle up Horizontal mounting / ON to move the breaker handle left Line (ON) ON 3-20 OFF OPEN RESET Line (ON) RESET TRIP TRIP Line (ON) OFF OPEN ON ON TRIP OFF OPEN RESET ■ Panel lock mechanism ■ Toggle lock mechanism The external operating handle keeps the panel door locked when in the ‘ON’ position. There are two types, RESET, Open and OFF, Open. (1) Reset, Open (Standard type) The handle is turned to the ‘RESET/OPEN COVER’ position to open the panel door. ¡Padlock (Standard) This mechanism allows the breaker to be padlocked in the OFF position. Padlocks are not supplied. Up to three padlocks can be installed. Padlock dimensions (mm) Dia A Type of handle T2HP (2) OFF, Open The handle is turned to the OFF position to open the panel door. ¡Panel lock release knob The release knob enables the panel door to be opened with the handle in the ‘ON’ position. To release: turn the release knob in the direction of anti-clockwise with a flat-bladed screwdriver. A Dia. 13 min ø5.5-8 ¡Key lock (Optional) Key locking is possible in the OFF position. 3 There are the following shaft dimensions available. Select an appropriate shaft depending on the mounting position of the breaker. Cut the shaft to an appropriate length if required. Coat the cut end faces of the shaft with an anti-corrosion paint. Accessories ■ Dimensions of square shafts available LB ■ Protection degree (IEC 60529) IP54 standard specification IP65 special specification LB LA Shafts order codes T2PS251 T2PS252 T2PS253 T2PS254 LA (mm) LB (mm) 121 221 321 421 8 ■ To be stated when ordering Order code T2HP16L R 5 Type of external operating handle T1HP10X T2HP16L T2HP25L B N Panel lock R : RESET open ✽ F : OFF open Protection degree 5 : IP54 ✽ 6 : IP65 Colour B : Black handle (Black base) ✽ R : Red handle (Yellow base) Key lock K : with key lock N : without key lock ✽ ✽: standard specification Possible combinations of breaker and external operating handle Type of breaker Type of external operating handle E100-SF T1HP10X S160-SCF, S160-SF, S160-SCJ, S160-SJ, S160-SN T2HP16L E250-SF, S250-SF, E250-SJ, S250-SJ, S250-SN T2HP25L 3-21 3 Accessories Molded Case Circuit Breakers xExternally mounted accessories 3. External operating handles ASL : Arrangement Standard Line H L : Handle Frame Centre Line C L : Handle Centre Line ■ Outline dimensions T1HP10X ¡Outline dimensions 24 51 A 105 HL D 31 1.2-3.2 Handle escutcheon ON 105 TRIP OFF CL OPEN RESET Panel lock release B C Key for key lock (optional) Panel M5 (Nominal size of Allen key applicable: 2.5) ¡Panel cutout dimensions 78 HL • Positions of the hinge and handle as seen from the load side of the breaker. Ensure that the hinge is positioned in the area. 100 150 4-ø10 Applicable breaker types E100-SF 28 12 12 20 20 28 78 5 ø8 CL 100 150 200 200 Square shaft applicable A① B C D 236min. 56 107 194 250max. 70 121 194 350max. 170 221 194 T2PS252 450max. 270 321 194 T2PS253 Yes 550max. 370 421 194 T2PS254 Yes T2PS251 Shaft support Yes Yes Yes Note q: “Min (minimum)” means the minimum possible distance from the panel surface to the breaker mounting surface, which can be formed by cutting the square shaft. “Max (maximum)” means the maximum distance of the same section, which is formed with no cutting of the square shaft. A: Distance from the panel surface to the breaker mounting surface B: Length of the tube used to cover the square shaft C: Length of the square shaft used D: Distance from the tip of the shaft support to the breaker mounting surface 3-22 ASL : Arrangement Standard Line H L : Handle Frame Centre Line C L : Handle Centre Line ■ Outline dimensions T2HP16L ¡Outline dimensions 24 51 A 105 HL D 31 1.2-3.2 Handle escutcheon ON 105 TRIP OFF CL OPEN RESET Panel lock release Key for key lock (optional) B Panel ¡Panel cutout dimensions 3 C M5 (Nominal size of Allen key applicable: 2.5) 78 100 100 150 4-ø10 Applicable breaker types S160-SCF S160-SF S160-SJ S160-SN S160-SCJ 28 12 12 20 20 ø85 28 78 CL • Positions of the hinge and handle as seen from the load side of the breaker. Ensure that the hinge is positioned in the area. 150 200 200 Square shaft applicable A① B C D 229 min. 56 107 186 243 max. 70 121 186 343 max. 170 221 186 Accessories HL T2PS251 T2PS252 443 max. 270 321 186 T2PS253 543 max. 370 421 186 T2PS254 Shaft support Yes Yes Yes Yes Note q: “Min (minimum)” means the minimum possible distance from the panel surface to the breaker mounting surface, which can be formed by cutting the square shaft. “Max (maximum)” means the maximum distance of the same section, which is formed with no cutting of the square shaft. A: Distance from the panel surface to the breaker mounting surface B: Length of the tube used to cover the square shaft C: Length of the square shaft used D: Distance from the tip of the shaft support to the breaker mounting surface 3-23 3 Accessories Molded Case Circuit Breakers xExternally mounted accessories 3. External operating handles ASL : Arrangement Standard Line H L : Handle Frame Centre Line C L : Handle Centre Line ■ Outline dimensions T2HP25L ¡Outline dimensions 24 51 A 105 HL D 31 1.2-3.2 Handle escutcheon ON 105 TRIP OFF CL OPEN RESET Panel lock release Key for key lock (optional) B Panel C M5 (Nominal size of Allen key applicable: 2.5) ¡Panel cutout dimensions 78 HL 100 100 150 4-ø10 Applicable breaker types E250-SF S250-SF S250-SJ S250-SN E250-SJ 28 12 20 20 ø85 12 CL 28 78 • Positions of the hinge and handle as seen from the load side of the breaker. Ensure that the hinge is positioned in the area. 150 200 200 Square shaft applicable A① B C D 229 min. 56 107 186 243 max. 70 121 186 343 max. 170 221 186 T2PS251 T2PS252 443 max. 270 321 186 T2PS253 543 max. 370 421 186 T2PS254 Shaft support Yes Yes Yes Yes Note q: “Min (minimum)” means the minimum possible distance from the panel surface to the breaker mounting surface, which can be formed by cutting the square shaft. “Max (maximum)” means the maximum distance of the same section, which is formed with no cutting of the square shaft. A: Distance from the panel surface to the breaker mounting surface B: Length of the tube used to cover the square shaft C: Length of the square shaft used D: Distance from the tip of the shaft support to the breaker mounting surface 3-24 4. Interpole barriers (BA) Interpole barriers serve to enhance electrical insulation between poles and prevent short-circuit due to electrically conductive foreign matter. Combined use of interpole barriers and terminal covers (standard type) is not possible. B 3P HL 4P HL • Slide interpole barriers into the grooves located on the breaker. A 2P HL N B Black ■ To be stated when ordering Please state the type when ordering. One set contains two barriers. Caution: Be sure to use the interpole barriers supplied with the breaker in order to prevent accidents. Accessories A 3 Types and dimensions of interpole barriers, units in mm Types of breakers E100-SF S160-SCF, S160-SF, S160-SCJ S160-SJ, S160-SN E250-SF, S250-SF, E250-SJ S250-SJ, S250-SN Interpole barrier Type TQQ-2CC q T2BA16L3SH q T2BA25L3SH Code ― ― T2BA25LS A B 36 50 50 55 101 53 Note q: Line side interpole barriers are supplied as standard for front connected breakers. 3-25 3 Accessories Molded Case Circuit Breakers xExternally mounted accessories 5. Terminal covers CF/CR/CS Terminal covers prevent live parts of the breaker from being exposed to the external environment. There are three types of terminal covers available: CF for front-connected breakers, CR for rear-connected and plug-in breakers, and CS for front-connected breakers with cable clamps. Select appropriate terminal covers depending on the type and application of the breaker. (1) CF for front-connected breakers C A D Plug-in mounted version B This version can be mounted simply by being plugged in the breaker body. ø4 Hole for Megger measurement (at each terminal) ■ To be stated when ordering • Please state the order codes in the table below. One set includes one terminal cover for the ON side and one for the OFF side. Types and dimensions of terminal covers, units in mm CF for front-connected breakers Terminal cover Types of breakers E100-SF Size Note: Large Small S160-SF, S160-SCJ S160-SJ, S160-SN Large Small S160-SCF Large Small E250-SF, S250-SF E250-SJ, S250-SJ, S250-SN Small Large Large ② Order codes 1 XPR1*G XPR1*C TPT1*G TPT1*C T2CF16L*SLNG T2CF16L*SLNC T2CF16L*SSNG T2CF16L*SSNC T2CF16L*SLNG T2CF16L*SLNC T2CF16L*SSNG T2CF16L*SSNC T2CF25L*SSNG T2CF25L*SSNC T2CF25L*SWNG T2CF25L*SWNC T2CF25L*SLNG T2CF25L*SLNC A Marking codes 2 poles C D 4 poles 2/3 poles 4 poles ― 49 74 ― 30 ― 63 ― 54 ― ― 49 74 ― 2 ― 63 ― 54 ― ― ― 75 100 50 50 61 61 60.3 60.3 ― ― 75 100 25 25 61 61 60.3 60.3 ― 50 75 100 50 50 61 61 60.3 60.3 ― 50 75 100 25 25 61 61 60.3 60.3 T2CF25L*SS 105 105 140 29 29 59 59 57.5 57.5 T2CF25L*SW 147.5 147.5 196 55 55 59 59 57.5 57.5 T2CF25L*SL 105 105 140 55 55 59 59 57.5 57.5 Notes: ①. The asterisk indicates the number of poles. Please state the number of poles at the asterisk position when ordering. ②. Applicable to 3-pole breakers with spread extension bars. 3-26 B 3 poles 4 poles 2/3 poles 4 poles 2/3 poles Colour of cover Mounting version G:Gray Plug-in ScrewC’:Clear mounted mounted G C’ ○ ― G C’ G C’ ○ ― G C’ G C’ ○ ― G C’ G C’ G ○ ― C’ G C’ (2) CR for rear-connected CS for front-connected breakers with cable clamps Fig.1 Fig.2 E A C A C D B B B’ D 3 ø4 Hole for Megger measurement (at each terminal) ø4 Hole for Megger measurement (at each terminal) Plug-in mounted version • Please state “with CR” if ordering along with the breaker. • Please state the order codes in the table below if ordering separately from the breaker. One set includes one terminal cover for the ON side and one for the OFF side. This version can be mounted simply by being plugged in the breaker body. Accessories ■ To be stated when ordering Types and dimensions of terminal covers, units in mm CR for rear-connected Terminal cover Types of breakers Order codes 1 A B C Marking codes 2 poles 3 poles 4 poles 2/3 poles 4 poles ― T2CR25L 1 5 ― 5.3 61 61 60.3 60.3 G 1 58.6 58.6 57.1 57.1 G 1 140 T2CR25L*SG G 2.3 100 T2CR12L*SG E250-SF, S250-SF, E250-SJ S250-SJ, S250-SN 60.3 60.3 2.3 75 105 S160-SCF 61 Figure 5.5 50 105 ― Colour of cover G: Gray 61 5.5 ― 2/3 poles 4 poles 2/3 poles 4 poles ― 100 T2CR12L*SG D 5 75 S160-SF, S160-SCJ, S160-SJ S160-SN B' E A B C D Colour of cover (To G: Gray Marking codes 2 poles 3 poles 4 poles 2/3 poles 4 poles screw 2/3 poles 4 poles 2/3 poles 4 poles head) Terminal cover Types of breakers E100-SF Order codes 1 ― XPS1*G 49 74 ― 10 2.5 ― 63 54 ― ― G Figure 2 Notes: ①. The asterisk indicates the number of poles. Please state the number of poles at the asterisk position when ordering. One set includes one terminal cover fot the ON side and one for the OFF side. CS for front-connected breakers with cable clamps Terminal cover Types of breakers Order codes 1 Marking codes A 3 poles 4 poles B B' C D Colour of cover G: Gray Figure S160-SCJ, S160-SJ, S160-SN T2CS12L*SG T2CS12L*S 75 100 5.5 ― 61 60.3 G 1 E250-SF, S250-SF, E250-SJ S250-SJ, S250-SN T2CS25L*SG T2CS25L*S 105 140 2.3 5.3 58.6 57.1 G 1 Notes: ①. The asterisk indicates the number of poles. Please state the number of poles at the asterisk position when ordering. One set includes one terminal cover fot the ON side and one for the OFF side. 3-27 3 Accessories Molded Case Circuit Breakers xExternally mounted accessories 6. Terminal blocks (TF) 6 terminals Vertical leading type with 100A frame Mounting position/typical terminal arrangement Dimensions, mm Frame size (A) 100 Leading direction U1 S2 B 14.5✕5 U2 S1 14.5✕5 90 Ex. 1 Ex. 2 7.5 10 A 3/4 poles ON 10 7.5 OFF Right terminal arrangement 40 AXb2 AXa1 AXa2 AXc1 AXc2 ALb1 AXb1 ALa1 AXa1 ALc1 AXc1 B C D 16.5 21 36 Notes: ①: Terminal block cannot be mounted on the breaker which is equipped with the motor operator. 1) Tightening torque of M3.5 terminal screws: 0.9 – 1.2 N . m 2) Applicable wire size: 1.25mm2 max (Vinyl-coated wire) C Ex. 3 Ex. 4 AXb1 A 16.5 90 Left terminal arrangement Types of breakers E100-SF ① D 18.5 7 M3.5✕0.7 screw Leading direction Terminal cover (clear) Left terminal arrangement AXa2 S1 AXc1 AXc2 ALb1 AXb1 ALa1 AXa1 ALc1 AXc1 A ON 90 AXb2 AXa1 10 AXb1 90 14.5✕5 U1 S2 C OFF 7.5 U2 40 2 poles Ex. 1 Ex. 2 Ex. 3 Ex. 4 D 18.5 Leading direction Terminal cover (clear) 6 terminals Vertical leading type with 160A frame Mounting position/typical terminal arrangement Ex. 1 ALa1 ALb1 L ALc1 C AXc1 AXb1 AXa1 Ex. 1 Ex. 2 ALa2 ALb2 ALc2 AXc2 C2 AXb2 AXa2 C1 25 46 67 ON OFF 2 poles 7 5.5 ON 25 46 67 C L OFF 18 C L Terminal cover (clear) 55 6 55 6 Right terminal arrangement Ex. 1 Ex. 2 ALa1 ALb1 ALc1 AXc1 C2 AXb1 AXa1 C1 A S160-SCF (2/3/4 poles) 9 S160-SF, S160-SCJ, S160-SJ, S160-SN (3/4 poles) 9 Notes: 1) Tightening torque of M3.5 terminal screws: 0.9 – 1.2 N . m 2) Applicable wire size: 2.0mm2 max A Right terminal arrangement Types of breakers 86.5 Left terminal arrangement 18 3-28 5.5 C L Terminal cover (clear) A 7 86.5 3/4 poles Dimensions, mm 46 34 22 6 terminals Vertical leading type with 250A frame Dimensions, mm Mounting position/typical terminal arrangement Types of breakers E250-SF, S250-SF, E250-SJ, S250-SJ, S250-SN 3/4 poles 7 ON 25 46 67 Ex. 2 ALa1 ALb1 C L ALc1 AXc1 AXb1 AXa1 OFF Ex. 1 Ex. 2 ALa2 ALb2 ALc2 AXc3 C2 AXb3 AXa3 C1 Ex. 3 ALa2 ALb2 C ALc2 L AXc3 AXc4 AXb3 AXb4 AXa3 AXa4 Terminal cover (clear) 18 2 pieces of terminal blocks can be fitted side by side. 55 6 3 Accessories Ex. 1 ALa1 ALb1 ALc1 AXc2 AXc1 AXb2 AXb1 AXa2 AXa1 Right terminal arrangement A 86.5 Left terminal arrangement 7 Notes: 1) Tightening torque of M3.5 terminal screws: 0.9 – 1.2 N . m 2) Applicable wire size: 2.0mm2 max 46 34 22 5.5 A 3-29 3 Accessories Molded Case Circuit Breakers xExternally mounted accessories 7. Mechanical interlock Slide interlock (MS) The slide interlock provides a mechanical interlock between two breakers so that only one of the two can be closed. Moving the slide on the front of the breaker left and right allows activation or deactivation of the interlock. ASL : Arrangement Standard Line H L : Handle Frame Centre Line C L : Handle Centre Line Dimensions mm Types of breakers E100-SF Interlock Order codes Number of poles a b c d e f g h k m R R XLF1 ① 3 100 150 102 26.5 153 52.5 52.5 105 175 99.6 15 8.5 Notes: 1 : Please order with the breakers. (1) The interlock cannot be applied to breakers equipped with a terminal block, UVT controller or OCR controller. (2) See the outline dimensions of the breaker for the drilling plan. 3P H L 4P H L H L H L g R g R ASL f h f d a d d a e H L d e H L H L H L R ASL C C R ASL a a b b k r r Slide knob stroke H L H L m H L k 3-30 Slide knob stroke H L m h ASL ASL : Arrangement Standard Line H L : Handle Frame Centre Line C L : Handle Centre Line Dimensions mm Types of breakers Number of poles Breaker connection method Interlock Order codes 3 FC,RC T2MS16L3SF 4 FC,RC T2MS16L4SF S160-SCF, S160-SF, S160-SCJ S160-SJ, S160-SN Panel cutout (front view) HL 3P HL R1 52 CL 120 The cutout dimensions allow for a side clearance of 1.0 mm from the bank of the breaker. CL 12 12 145 12 3 169 144 CL 60 85 60 Accessories CL HL 111 HL HL 111 HL 60 R1 49 12 HL 4P 130 52 HL 91.7 145 120 245 195 HL HL HL HL HL 25 HL 25 HL 25 111 HL 25 CL M4✕0.7 Tapped hole 60 60 120 M4✕0.7 Tapped hole 111 Drilling plan (front view) CL 85 60 145 3-31 3 Accessories Molded Case Circuit Breakers xExternally mounted accessories 7. Mechanical interlock ASL : Arrangement Standard Line H L : Handle Frame Centre Line C L : Handle Centre Line Dimensions mm Types of breakers Number of poles Breaker connection method Interlock Order codes 3 FC,RC T2MS25L3SF 4 FC,RC T2MS25L4SF E250-SF, S250-SF, E250-SJ S250-SJ, S250-SN CL 120 The cutout dimensions allow for a side clearance of 1.0 mm from the bank of the breaker. CL 12 12 155 144 12 179 126 CL HL 49 HL HL CL 126 HL 60 HL 60 95 120 91.7 60 95 155 225 295 HL HL HL HL Drilling plan (front view) HL HL 35 35 M4✕0.7 Tapped hole M4✕0.7 Tapped hole 3-32 60 60 120 126 HL 35 126 HL 35 CL CL 95 60 155 CL 165 12 4P HL 52 52 HL R 1 3P HL R 1 Panel cutout (front view) 8. Door Flange (D.F) Door flanges are recommended to be used to cover the cutout of a switchboard panel. Breaker outline HL M3✕0.5 Flat head screw Panel Panel drilling plan C L A F E C L C C L G B HL D d tapped hole H t Dimensions mm Types of breakers A B C D E XAA1 65 65 105 50 S160-SCF, S160-SF, S160-SCJ S160-SJ, S160-SN T2DF25 65 65 105 E250-SF, S250-SF, E250-SJ, S250-SJ, S250-SN T2DF25 82.5 82.5 105 E100-SF F G H d t 45 M3×0.5 3 32 45 M3×0.5 2 32 45 M3×0.5 2 Min Max Min Max Min Max 92 37 42 37 42 32 50 92 37 42 37 42 50 92 37 42 37 42 3 Accessories Order codes 3-33 4 Characteristics and Outline Dimensions Molded Case Circuit Breakers ¡E100-SF ……………………………………………………………………………………………………4-2 ¡E160-SF ……………………………………………………………………………………………………4-4 ¡S160-SCF, S160-SF ………………………………………………………………………………………4-6 ¡E250-SF, S250-SF …………………………………………………………………………………………4-8 4 Characteristics and Outline Dimensions ¡S160-SCJ, S160-SJ ………………………………………………………………………………………4-10 ¡E250-SJ, S250-SJ ………………………………………………………………………………………4-12 ¡S160-SN …………………………………………………………………………………………………4-14 ¡S250-SN …………………………………………………………………………………………………4-16 4-1 Molded Case Circuit Breakers E100-SF Time/Current characteristic curves hour Ratings and Specifications Externally mounted 20 10 6 4 Max. (60,75,100A) 2 Tripping Time 1 40 690 6 A ― 7.5/3.8 10/5 10/5 16/8 25/13 7.5/3.8 15/7.5 ― 0.48 0.74 Max.10A 20 Min. 10 10A Magnetic trip setting 1000%–2000% 1 Min.(15,20,30,40,50A) 0.6 0.4 0.2 0.1 0.06 0.04 Poles Auxiliary switch Alarm switch SH Shunt trip ✽1 UV Under voltage trip ✽2 (10A) 250 ● ● ● Calibrated temperature 200 150 125 100 90 ● 0 10 20 30 4-2 50 (15-100A) 140 Thermal-magnetic7 Yes (Red) Yes Non Non 15A 130 Calibrated temperature 40A 60A 120 20A 110 75A 50A 100 100A 30A 90 0 10 20 30 AX AL AX SH AX UV 40 Ambient temperature (°C) AL SH AL UV AX AX AL AL SH UV ― Left pole Right pole 40 Ambient temperature (°C) 3 Toggle NOTE: 2-pole type breaker may incorporate only one combination of AX (max.2C) , AL , SH , UV , AX NOTE: ✽1 Shunt trip is provided with anti-burnout switch. NOTE: ✽2 The UV Controller is installed externally when provided with AC UV. AL into the left pole. 50 8000 5000 Ambient Compensating Curves Combinations of Internally Mounted Accessories(Optional) AL 3000 Percent Rated Current Notes: ' : Standard. This configuration used unless otherwise specified. ○ : Optional standard. Specify when ordering. ● : “yes” or “available”. ― : “no” or “not available”. 1 : DC rating available on request. 7 : Hydraulic-magnetic type for below 10A rating. AX 2000 500 600 800 1000 0.01 0.006 300 Magnetic trip setting 1000%–1600% 0.02 ' ― ― ○ ○ ― ― ― ― ― ― ― ― ― ― ― ― ― ― ● ● ● ● ― ● ● ● Max. (15,20,30,40,50A) 6 4 Min. (60,75,100A) 2 100 125 ■Rated short time withstand current, kA Weight (' marked standard type) kg ■Connections and Mountings Front-connected (FC) Terminal screws With straight extension bars With spread extension bars Cable clamps Rear-connected (RC) Bolt studs Flat bar studs Plug-in (PM) For switchboards Standard (PMC) High-performance (PMB) For distribution boards (PMC) Draw-out type (DR) TemPlug70 (PG) TemPlug45B (PG4) DIN rail mount Clip-in chassis mount ■Accessories (optional) Symbol Motor operator MC External operating Breaker-mounted HB handle Door-mounted (variable depth) HP Toggle extension HA Mechanical interlock Slide type MS Toggle holder HH Toggle lock HL Terminal cover For front-connected CF For rear-connected and plug-in CR For cable clamps CS Interpole barrier BA Terminal block for lead TF Door flange DF ■Standard specifications Overcurrent trip mechanism Trip button (color) Handle position indication (ON: Red, OFF: Green) Suitability for isolation CE marking 50 60 75 100 Rated Magnetic trip Current (A) current AC (A) 10 150±50 15 225±75 20 300±100 30 450±150 40 600±200 50 750±250 60 780±180 75 975±225 100 1300±300 1 40 Percent current rating 690V 500V 440V 415V 380V 240V 250V 125V 10 15 20 30 40 3 2 Percent current rating ① DC AC 3 second Rated insulation voltage〔Ui〕 V Rated impulse withstand voltage 〔U imp〕 kV Utilization Category ■Rated breaking capacity, kA IEC60947-2 AC Icu/Ics(sym) 2 minute E100-SF Type Number of poles ■Ratings Rated current, A Calibrated at 40°C (100A Frame) 200 4 Characteristics and Outline Dimensions H L : Handle Frame Centre Line ASL : Arrangement Standard Line C L : Handle Centre Line Outline dimensions (mm) 23.4(10-50A) 24(60-100A) 2P 36.7 HL 13.3 3P Preparation of conductor ON side M5✕0.8 screw(10-50A) M8 screw(60-100A) Mounting hole HL Drilling plan (front view) 8(max.) Front-connected 2P CL HL 3P ø5.5(10-50A) ø9(60-100A) ASL OFF side 56 5 50 75 25 50 5 6.5 66 68 87 ø5.5(10-50A) ø9(60-100A) 8(max.) C4.5 111 ASL 64 110 130 102 15(max.) ASL 25 15(max.) 11.7 M4✕0.7 Tapped hole M4✕0.7 Mounting screw Rear-connected Drilling plan (front view) 3P 2P Insulated bushing ø15 M4✕0.7 Tapped hole 2P M4✕0.7 Tapped hole HL Panel cutout (front view) 3P 2P HL 3P 25 HL A1 B1 R 1 ø17 C screw Mounting plate 22.5 25 25 A1 45 52.1 A2 80 87.1 B1 30 32.1 B2 65 67.1 C M6 M8 25 22.5 50 22.5 M4✕0.7 Mounting screw ø15 for accessory wiring when necessary 24 Panel cutout dimensions shown give an allowance of 1.0mm around the handle escutcheon. Characteristics and Outline Dimensions Rated Current (A) 10-50 60-100 4 A2 B2 12.5 ASL 52 110 ASL 111 6.5 110 ASL 68 ø17 4-3 Molded Case Circuit Breakers E160-SF 1 Externally mounted ' ○ ― ○ ― ― ― ― ― ― ― ― ― ― ― ― ― ― ― ● ● ● ― ― ― ― ● Thermal-magnetic Yes (Red) Yes Yes Yes Notes: ' : Standard. This configuration used unless otherwise specified. ○ : Optional standard. Specify when ordering. ● : “yes” or “available”. ― : “no” or “not available”. 1 : DC rating available on request. minute 10 6 4 2 Tripping Time 1 40 30 20 Max. 10 6 4 2 Min. 1 0.6 0.4 16A 50A, 125A 0.2 0.1 0.06 0.04 0.02 Percent Rated Current Ambient Compensating Curves 140 63A 40A 20A 130 Calibrated temperature 80A 32A 120 16A 110 50A, 100A 125A 100 25A 90 5 15 25 35 45 Ambient temperature (°C) 55 8000 3000 4000 5000 1500 2000 700 1000 0.01 0.005 300 400 500 ■Rated short time withstand current, kA Weight (' marked standard type) kg ■Connections and Mountings Front-connected (FC) Terminal screws With straight extension bars With spread extension bars Cable clamps Rear-connected (RC) Bolt studs Flat bar studs Plug-in (PM) For switchboards Standard (PMC) High-performance (PMB) For distribution boards (PMC) Draw-out type (DR) TemPlug70 (PG) TemPlug45B (PG4) DIN rail mount Clip-in chassis mount ■Accessories (optional) Symbol Motor operator MC External operating Breaker-mounted HB handle Door-mounted (variable depth) HP Toggle extension HA Mechanical interlock Slide type MS Toggle holder HH Toggle lock HL Terminal cover For front-connected CF For rear-connected and plug-in CR For cable clamps CS Interpole barrier BA Terminal block for lead TF Door flange DF ■Standard specifications Overcurrent trip mechanism Trip button (color) Handle position indication (ON: Red, OFF: Green) Suitability for isolation CE marking ― ― ― ― ― 25/13 ― 10/5 ― 0.3 Rated Magnetic trip Current (A) current AC (A) 16 600±120 20 600±120 25 600±120 32 600±120 40 600±120 50 600±120 63 1000±200 80 1000±200 100 1500±300 125 1500±300 1 40 30 20 200 690V 500V 440V 415V 380V 240V 250V 125V 690 8 A 3 2 100 125 ① DC AC 63 80 100 125 second 16 20 25 32 40 50 Rated insulation voltage〔Ui〕 V Rated impulse withstand voltage 〔U imp〕 kV Utilization Category ■Rated breaking capacity, kA IEC60947-2 AC Icu/Ics(sym) 4-4 Time/Current characteristic curves hour Ratings and Specifications Type Number of poles ■Ratings Rated current, A Calibrated at 45°C (160A Frame) E160-SF Percent current rating 4 Characteristics and Outline Dimensions ASL : Arrangement Standard Line H L : Handle Frame Centre Line C L : Handle Centre Line E160-SF Outline dimensions (mm) Front-connected 1P 1P M5✕0.8 screw (16-50A) M8 screw (63-125A) 25 HL With extension bars (optional) Drilling plan (front view) 28 4 HL C L C L 111 C L C L M4✕0.7 Mounting screw 25 68 10.5 95 8.5 28 C L 102 45 130 24 5.5 25 M4✕0.7 Tapped hole 17 4 Characteristics and Outline Dimensions 4-5 Molded Case Circuit Breakers Time/Current characteristic curves Externally mounted 6/3 10/7.5 25/13 40/20 40/20 50/25 25/13 40/20 ― 0.8 1.0 ' ○ ― ― ― ○ ― ― ― ― ― ― ― ― ' ○ ○ ― ― ○ ― ― ― ― ― ― ○⑪ ― Max. 10 6 4 2 Min. 1 0.6 0.4 15A 160A 0.2 0.1 0.06 0.04 0.02 0.01 0.005 Percent Rated Current Ambient Compensating Curves 140 40A, 60A ― ― ● ― ● ― ― ● ● ● ● ● ― ●③ ● ● ― ● ● ― ● ● ● ● ● ― ●③ ● ● Thermal-magnetic Yes (Red) Yes Yes Yes Thermal-magnetic Yes (Red) Yes Yes Yes Calibrated temperature 20A 130 75A 30A 120 15A 110 50A, 100A 100 125A 160A 90 0 10 20 30 Notes: ' : Standard. This configuration used unless otherwise specified. ○ : Optional standard. Specify when ordering. ● : “yes” or “available”. ― : “no” or “not available”. 1 : DC rating available on request. 3 : Line side interpole barriers are supplied as standard. (Front connection only) !1 : Provided with DIN rail adaptor. Poles Combinations of Internally Mounted Accessories(Optional) AX AL Auxiliary switch Alarm switch 3 ・ 4 Toggle 4-6 SH Shunt trip Left pole Right pole UV Under voltage trip AX AL 40 Ambient temperature (°C) AX SH AX UV AL SH AL UV AX AX AL AL SH UV 50 8000 ― 7.5/4 15/7.5 25/13 25/13 35/18 20/10 30/15 ― 0.6 0.8 1.0 ○⑪ 1 40 30 20 3000 4000 5000 690 8 A ○ 2 1500 2000 690 8 A 10 6 4 700 ■Rated short time withstand current, kA Weight (' marked standard type) kg ■Connections and Mountings Front-connected (FC) Terminal screws With straight extension bars With spread extension bars Cable clamps Rear-connected (RC) Bolt studs Flat bar studs Plug-in (PM) For switchboards Standard (PMC) High-performance (PMB) For distribution boards (PMC) Draw-out type (DR) TemPlug70 (PG) TemPlug45B (PG4) DIN rail mount Clip-in chassis mount ■Accessories (optional) Symbol Motor operator MC External operating Breaker-mounted HB handle Door-mounted (variable depth) HP Toggle extension HA Mechanical interlock Slide type MS Toggle holder HH Toggle lock HL Terminal cover For front-connected CF For rear-connected and plug-in CR For cable clamps CS Interpole barrier BA Terminal block for lead TF Door flange DF ■Standard specifications Overcurrent trip mechanism Trip button (color) Handle position indication (ON: Red, OFF: Green) Suitability for isolation CE marking 75 100 125 160 1000 690V 500V 440V 415V 380V 240V 250V 125V 15 20 30 40 50 60 300 400 500 ① DC AC 4 Rated Magnetic trip Current (A) current AC (A) 15 600±120 20 600±120 30 600±120 40 600±120 50 600±120 60 1000±200 75 1000±200 100 1500±300 125 1500±300 160 1600±300 1 40 30 20 Percent current rating Rated insulation voltage〔Ui〕 V Rated impulse withstand voltage 〔U imp〕 kV Utilization Category ■Rated breaking capacity, kA IEC60947-2 AC Icu/Ics(sym) 75 100 125 160 3 3 2 200 15 20 30 40 50 60 4 minute 3 Tripping Time 2 S160-SF second S160-SCF hour Ratings and Specifications Type Number of poles ■Ratings Rated current, A Calibrated at 40°C (160A Frame) S160-SCF, S160-SF 100 125 4 Characteristics and Outline Dimensions ASL : Arrangement Standard Line H L : Handle Frame Centre Line S160-SCF, S160-SF 22 12.5 Mounting hole 14(max.) max.t5 M5✕0.8 screw (15-50A) M8 screw (60-160A) 4P HL 2P With extension bars (optional) 3P 25 25 Drilling plan (front view) 4P 25 25 25 28 4 50 3P HL 2P ø5.5(15-50A) ø9(60-160A) 16.5(max.) max.t5 Interpole barrier (removable) HL ø5.5(15-50A) ø9(60-160A) 9(max.) Preparation of conductor 6.5(max.) Outline dimensions (mm) Front-connected C L : Handle Centre Line 2P HL C L 24 3P HL 4P HL 25 25 111 50 C L C L 75 100 52 68 95 10.5 36.5 50 75 C L 7.7 25 50 M4✕0.7 Mounting screw 35 ø8.3 70 17 ø8.3 12.5 8.5 25 50 C L 69 36.5 69 8.5 47.5 102 50 C L 114 130 N 5 Note: For the extension bars, Straight bars or Spread bars can be supplied. 2 poles is straight bars only. 17 35 35 M4✕0.7 Tapped hole 35 Rear-connected A A DC Panel cutout (front view) 3P 2P E C Drilling plan (front view) 4P B B Detail of connecting part D 2P HL HL Mounting plate (max. t3.2) 3P 4P HL HL 4P 3P HL 2P C L 37.5 Rated current (A) 15-50 60-160 B 6.5 8.5 C 4 4 102 52 52 25 50 25 25 25 A 10.5 12.5 52 7.7 114 102 C L D 13 13 E 16 16 F 4 5 25 25 25 25 M4✕0.7 Tapped hole 26 23.5 49.5 35.5 35.5 71 Panel cutout dimensions shown give an allowance of 1.0mm around the handle escutcheon. Characteristics and Outline Dimensions 95 C L ø18 25 Studs are horizontal direction only 52 111 114 F 102 50 C L M4✕0.7 Mounting screw 68 4 R1 4-7 Molded Case Circuit Breakers Time/Current characteristic curves Externally mounted 2 ' ○ ― ○ ― ○ ― ― ― ― ― ― ― ― Magnetic trip setting for 250A 880%–1320% Min. 2 1 0.6 0.4 Magnetic trip setting for 125–225A 1040%–1560% 0.2 0.1 0.06 0.04 0.02 0.01 0.005 Percent Rated Current ○ Ambient Compensating Curves 140 125A ● ● ● ― ● ● ● ● ● ● ●③ ● ● ● ● ● ― ● ● ● ● ● ● ●③ ● ● Thermal-magnetic Yes (Red) Yes Yes Yes Thermal-magnetic Yes (Red) Yes Yes Yes 130 Calibrated temperature 250A 175A 225A 120 110 200A 150A 100 90 5 15 25 35 Notes: ' : Standard. This configuration used unless otherwise specified. ○ : Optional standard. Specify when ordering. ● : “yes” or “available”. ― : “no” or “not available”. 1 : DC rating available on request. 3 : Line side interpole barriers are supplied as standard. (Front connection only) Poles Combinations of Internally Mounted Accessories(Optional) AX AL Shunt trip Auxiliary switch Alarm switch 3 ・ 4 Toggle 4-8 SH Left pole Right pole UV Under voltage trip AX AL 45 Ambient temperature (°C) AX SH AX UV AL SH AL UV AX AX AL AL SH UV 55 8000 ' ○ ― ○ ― ○ ― ― ― ― ― ― ― ― 10 6 4 3000 4000 5000 4/4 25/13 30/15 40/20 40/20 85/43 25/13 40/20 ― 1.5 1.5 1.9 Max. 1500 2000 ― 10/7.5 15/12 25/19 25/19 35/27 15/12 25/19 ― 1.5 1.5 1.9 ○ 1 40 30 20 700 690 8 A minute 690 8 A 10 6 4 1000 ■Rated short time withstand current, kA Weight (' marked standard type) kg ■Connections and Mountings Front-connected (FC) Terminal screws With straight extension bars With spread extension bars Cable clamps Rear-connected (RC) Bolt studs Flat bar studs Plug-in (PM) For switchboards Standard (PMC) High-performance (PMB) For distribution boards (PMC) Draw-out type (DR) TemPlug70 (PG) TemPlug45B (PG4) DIN rail mount Clip-in chassis mount ■Accessories (optional) Symbol Motor operator MC External operating Breaker-mounted HB handle Door-mounted (variable depth) HP Toggle extension HA Mechanical interlock Slide type MS Toggle holder HH Toggle lock HL Terminal cover For front-connected CF For rear-connected and plug-in CR For cable clamps CS Interpole barrier BA Terminal block for lead TF Door flange DF ■Standard specifications Overcurrent trip mechanism Trip button (color) Handle position indication (ON: Red, OFF: Green) Suitability for isolation CE marking 125 150 175 200 225 250 300 400 500 690V 500V 440V 415V 380V 240V 250V 125V 125 150 175 200 225 250 1 40 30 20 4 200 ① DC AC 2* 3 Percent current rating *center pole omitted Rated insulation voltage〔Ui〕 V Rated impulse withstand voltage 〔U imp〕 kV Utilization Category ■Rated breaking capacity, kA IEC60947-2 AC Icu/Ics(sym) 4 3 2 Tripping Time 2* 3 S250-SF second E250-SF hour Ratings and Specifications Type Number of poles ■Ratings Rated current, A Calibrated at 40°C (250A Frame) E250-SF, S250-SF 100 125 4 Characteristics and Outline Dimensions H L : Handle Frame Centre Line ASL : Arrangement Standard Line C L : Handle Centre Line E250-SF, S250-SF Outline dimensions (mm) 23 24 35 Conductor overlap, max 35 23 Conductor overlap, max 35 35 30.5 3P 4P HL HL 35 35 C L C L 126 C L 50 102 C L 144 165 98 50 98 28 4 19 101 HL M8 screw 35 Mounting hole 4P HL 19 HL Mounting hole Interpole barrier (removable) 3P HL Drilling plan (front view) 11.5 25(max.) max.t7 11.5 4P Interpole barrier (removable) With extension bars (optional) 30.5 3P ø9 Preparation of conductor 11(max.) Front-connected C L 7 23 23 97 120 ø11 M4✕0.7 Mounting screw 6.8 48.5 ø11 48.5 169 23 48.5 11.5 10.5 95 23 30.5 46 60 68 35 105 140 11.5 70 105 23 30.5 22 M4✕0.7 Tapped hole Note: For the extension bars, Straight bars or Spread bars can be supplied. Rear-connected Drilling plan (front view) 4P Mounting plate (max. t3.2) 3P 3P HL 4P ø24 HL HL 52.5 4P 3P HL 4 6 13 72 107 16 52 C L Stud can be turned 45° or 90° M4✕0.7 Mounting screw 35 35 35 35 35 M4✕0.7 Tapped hole 35 35 35 35 35 50 100 Panel cutout dimensions shown give an allowance of 1.0mm around the handle escutcheon. Characteristics and Outline Dimensions 60 68 126 144 7 C L R1 ø9 20 Conductor overlap, max 25 22 144 C L 9 50 102 6 Detail of connecting part Panel cutout (front view) 4-9 Molded Case Circuit Breakers Time/Current characteristic curves Externally mounted 4 25 40 63 80 100 125 160 690 8 A ― 7.5/4 15/7.5 25/13 25/13 35/18 20/10 30/15 ― 0.8 1.0 6/3 10/7.5 25/13 40/20 40/20 50/25 25/13 40/20 ― 0.8 1.0 ' ○ ○ ○ ― ○ ― ― ― ― ― ― ○⑪ ― ' ○ ○ ○ ― ○ ― ― ― ― ― ― ○⑪ ― minute 25 40 63 80 100 125 160 690 8 A 10 6 4 2 Tripping Time 1 40 30 20 Max. 10 6 4 2 Min. 1 0.6 0.4 25A 160A 0.2 0.1 0.06 0.04 0.02 Ambient Compensating Curves 140 125A ― ● ● ― ● ● ● ● ● ● ●③ ● ● ― ● ● ― ● ● ● ● ● ● ●③ ● ● Thermal-magnetic Yes (Red) Yes Yes Yes Thermal-magnetic Yes (Red) Yes Yes Yes 130 100A Calibrated temperature 25A 40A 120 80A 110 100 63A 160A 90 5 15 25 35 Poles Auxiliary switch Alarm switch 3 ・ 4 Toggle 4-10 SH Shunt trip Left pole Right pole UV Under voltage trip AX AL 45 Ambient temperature (°C) Combinations of Internally Mounted Accessories(Optional) AL AX SH AX UV AL SH AL UV AX AX AL AL SH UV 55 8000 3000 4000 5000 Percent Rated Current Notes: ' : Standard. This configuration used unless otherwise specified. ○ : Optional standard. Specify when ordering. ● : “yes” or “available”. ― : “no” or “not available”. 1 : DC rating available on request. 3 : Line side interpole barriers are supplied as standard. (Front connection only) !1 : Provided with DIN rail adaptor. AX 1500 2000 700 1000 0.01 0.005 300 400 500 ■Rated short time withstand current, kA Weight (' marked standard type) kg ■Connections and Mountings Front-connected (FC) Terminal screws With straight extension bars With spread extension bars Cable clamps Rear-connected (RC) Bolt studs Flat bar studs Plug-in (PM) For switchboards Standard (PMC) High-performance (PMB) For distribution boards (PMC) Draw-out type (DR) TemPlug70 (PG) TemPlug45B (PG4) DIN rail mount Clip-in chassis mount ■Accessories (optional) Symbol Motor operator MC External operating Breaker-mounted HB handle Door-mounted (variable depth) HP Toggle extension HA Mechanical interlock Slide type MS Toggle holder HH Toggle lock HL Terminal cover For front-connected CF For rear-connected and plug-in CR For cable clamps CS Interpole barrier BA Terminal block for lead TF Door flange DF ■Standard specifications Overcurrent trip mechanism Trip button (color) Handle position indication (ON: Red, OFF: Green) Suitability for isolation CE marking 3 4 Rated Magnetic trip Current (A) current AC (A) 25 600±120 40 600±120 63 1000±200 80 1000±200 100 1500±300 125 1500±300 160 1600±300 1 40 30 20 200 690V 500V 440V 415V 380V 240V 250V 125V 3 3 2 Percent current rating ① DC AC S160-SJ second Rated insulation voltage〔Ui〕 V Rated impulse withstand voltage 〔U imp〕 kV Utilization Category ■Rated breaking capacity, kA IEC60947-2 AC Icu/Ics(sym) S160-SCJ hour Ratings and Specifications Type Number of poles ■Ratings Rated current, A Calibrated at 45°C (160A Frame) S160-SCJ, S160-SJ 100 125 4 Characteristics and Outline Dimensions ASL : Arrangement Standard Line H L : Handle Frame Centre Line S160-SCJ, S160-SJ 22 With extension bars (optional) 14(max.) max.t5 M5 0.8 screw (25-40A) M8 screw (63-160A) 4P HL Drilling plan (front view) 3P 4P HL 25 25 HL 25 25 25 28 4 50 Mounting hole ø5.5(25-40A) ø9(63-160A) 16.5(max.) max.t5 Interpole barrier (removable) 3P HL ø5.5(25-40A) ø9(63-160A) 9(max.) Preparation of conductor 6.5(max.) Outline dimensions (mm) Front-connected C L : Handle Centre Line 24 3P HL 4P HL 25 25 C L C L 111 C L 45 C L 102 45 114 130 N C L 7.7 35 ø8.3 5 17 ø8.3 70 17 35 M4 0.7 Tapped hole 8.5 36.5 52 68 95 10.5 8.5 75 100 50 75 36.5 M4✕0.7 Mounting screw 35 Note: For the extension bars, Straight bars or Spread bars can be supplied. 35 Rear-connected A A DC Panel cutout (front view) 3P E C Drilling plan (front view) 4P B B Detail of connecting part D HL Mounting plate (max. t3.2) 3P 4P HL HL 3P HL 37.5 4P HL 4 102 Rated current (A) 25-40 63-160 102 52 C L 50 25 25 25 25 M4✕0.7 Tapped hole 38.5 38.5 77 102 25 25 25 A 10.5 12.5 B 6.5 8.5 C 4 4 D 13 13 E 16 16 F 4 5 Panel cutout dimensions shown give an allowance of 1.0mm or more around the handle escutcheon. Characteristics and Outline Dimensions 95 ø18 25 Studs are horizontal direction only 52 48 C L M4✕0.7 Mounting screw 68 111 114 7.7 114 102 45 F 37.5 4-11 Molded Case Circuit Breakers E250-SJ, S250-SJ Time/Current characteristic curves minute ― 7.5/6 15/12 25/19 25/19 35/27 15/12 25/19 ― 1.5 4/4 10/7.5 30/15 40/20 40/20 85/43 25/13 40/20 ― 1.5 1.9 Tripping Time ' ○ ○ ○ ― ○ ― ― ― ― ― ― ― ― ● ● ● ― ● ● ● ● ● ● ●③ ● ● ● ● ● ― ● ● ● ● ● ● ●③ ● ● Thermal-magnetic Yes (Red) Yes Yes Yes Thermal-magnetic Yes (Red) Yes Yes Yes Min. 2 1 0.6 Magnetic trip 0.4 setting 400%–600% 0.2 Magnetic trip setting 1040%–1560% 0.1 0.06 0.04 0.02 700 1000 300 400 500 200 100 125 0.01 0.005 Percent Rated Current (250A) 3 2 hour ' ○ ○ ○ ― ○ ― ― ― ― ― ― ― ― 10 6 4 1 40 30 20 10 6 4 Max. 2 1 40 30 20 10 6 4 Min. 2 1 0.6 Magnetic trip 0.4 setting 400%–600% 0.2 Magnetic trip setting 880%–1320% 0.1 0.06 0.04 0.02 Percent Rated Current Ambient Compensating Curves 140 Notes: ' : Standard. This configuration used unless otherwise specified. ○ : Optional standard. Specify when ordering. ● : “yes” or “available”. ― : “no” or “not available”. 1 : DC rating available on request. 3 : Line side interpole barriers are supplied as standard. (Front connection only) Calibrated temperature 130 200A,250A 120 110 125A,160A 100 100A 90 5 15 25 35 45 Ambient temperature (°C) Poles Combinations of Internally Mounted Accessories(Optional) AX AL Shunt trip Auxiliary switch Alarm switch 3 ・ 4 Toggle 4-12 SH Left pole Right pole UV Under voltage trip AX AL AX SH AX UV AL SH AL UV AX AX AL AL SH UV 55 8000 3000 4000 5000 1500 2000 700 1000 0.01 0.005 300 400 500 1.9 1 40 30 20 8000 800 8 A Max. 2 3000 4000 5000 800 8 A 10 6 4 1500 2000 160 200 250 200 Externally mounted ■Rated short time withstand current, kA Weight (' marked standard type) kg ■Connections and Mountings Front-connected (FC) Terminal screws With straight extension bars With spread extension bars Cable clamps Rear-connected (RC) Bolt studs Flat bar studs Plug-in (PM) For switchboards Standard (PMC) High-performance (PMB) For distribution boards (PMC) Draw-out type (DR) TemPlug70 (PG) TemPlug45B (PG4) DIN rail mount Clip-in chassis mount ■Accessories (optional) Symbol Motor operator MC External operating Breaker-mounted HB handle Door-mounted (variable depth) HP Toggle extension HA Mechanical interlock Slide type MS Toggle holder HH Toggle lock HL Terminal cover For front-connected CF For rear-connected and plug-in CR For cable clamps CS Interpole barrier BA Terminal block for lead TF Door flange DF ■Standard specifications Overcurrent trip mechanism Trip button (color) Handle position indication (ON: Red, OFF: Green) Suitability for isolation CE marking 100 125 160 200 250 minute 690V 500V 440V 415V 380V 240V 250V 125V 1 40 30 20 4 Tripping Time ① DC AC 3 second Rated insulation voltage〔Ui〕 V Rated impulse withstand voltage 〔U imp〕 kV Utilization Category ■Rated breaking capacity, kA IEC60947-2 AC Icu/Ics(sym) S250-SJ 4 Percent current rating 3 second E250-SJ (100-200A) 3 2 hour Ratings and Specifications Type Number of poles ■Ratings Rated current, A Calibrated at 45°C (250A Frame) 100 125 4 Characteristics and Outline Dimensions H L : Handle Frame Centre Line ASL : Arrangement Standard Line C L : Handle Centre Line E250-SJ, S250-SJ Outline dimensions (mm) Front-connected 35 23 Conductor overlap, max 35 35 11.5 C L 45 102 45 144 165 C L 28 4 3P 4P HL HL C L C L 35 35 126 23 24 Conductor overlap, max 19 HL M8 screw 35 30.5 Mounting hole 35 Mounting hole 4P HL 19 HL 101 Interpole barrier (removable) Interpole barrier (removable) 3P HL Drilling plan (front view) 30.5 25(max.) max.t7 11.5 4P With extension bars (optional) 11(max.) 3P ø9 Preparation of conductor C L 23 30.5 10.5 95 M4✕0.7 Mounting screw ø11 23 23 97 120 11.5 7 6.8 48.5 ø11 48.5 169 23 48.5 11.5 46 60 68 35 105 140 70 105 23 30.5 22 M4✕0.7 Tapped hole Note: For the extension bars, Straight bars or Spread bars can be supplied. Rear-connected Drilling plan (front view) 4P Mounting plate (max. t3.2) 3P 3P HL 4P ø24 HL HL 52.5 3P HL 52.5 4P HL 4 6 13 72 107 16 48 C L Stud can be turned 45° or 90° M4✕0.7 Mounting screw 35 35 35 35 35 M4✕0.7 Tapped hole 35 35 35 35 53.5 53.5 107 142 35 Panel cutout dimensions shown give an allowance of 1.0mm around the handle escutcheon. Characteristics and Outline Dimensions 60 68 126 144 7 C L ø9 20 Conductor overlap, max 25 22 144 C L 9 102 45 6 Detail of connecting part Panel cutout (front view) 4-13 4 Characteristics and Outline Dimensions Molded Case Circuit Breakers (160A Frame) S160-SN Ratings and Specifications S160-SN Type Number of poles ■Ratings Rated current, A Rated insulation voltage〔Ui〕 V Rated operational voltage V 3 AC AC DC Externally mounted Rated short circuit making capacity, kA peak Rated short time withstand current, kA Rated impulse withstand voltage 〔U imp〕 kV ■Performance Utilization category AC 690V IEC 60947-3 DC 250V Upstream breaker (OCPD) @9 Weight (' marked standard type) kg ■Connections and Mountings Front-connected (FC) Terminal screws With straight extension bars With spread extension bars Cable clamps Rear-connected (RC) Bolt studs Flat bar studs Plug-in (PM) For switchboards Standard (PMC) High-performance (PMB) For distribution boards (PMC) Draw-out type (DR) TemPlug70 (PG) TemPlug45B (PG4) DIN rail mount Clip-in chassis mount ■Accessories (optional) Symbol Motor operator MC External operating Breaker-mounted HB handle Door-mounted (variable depth) HP Toggle extension HA Mechanical interlock Slide type MS Toggle holder HH Toggle lock HL Terminal cover For front-connected CF For rear-connected and plug-in CR For cable clamps CS Interpole barrier BA Terminal block for lead TF Door flange DF ■Standard specifications Trip button (color) Handle position indication (ON: Red, OFF: Green) Suitability for isolation CE marking 4 160 690 690 250 2.8 2(0.3sec) 8 AC-23A DC-22A S160-SF 0.7 0.9 ' ○ ○ ○ ― ○ ― ― ― ― ― ― ○⑪ ― ― ● ● ― ● ● ● ● ● ● ●e ● ● Yes (Red) Yes Yes Yes Notes: ' : Standard. This configuration used unless otherwise specified. ○ : Optional standard. Specify when ordering. ● : “yes” or “available”. ― : “no” or “not available”. 3 : Line side interpole barriers are supplied as standard. (Front connection only) !1 : Provided with DIN rail adaptor. @9 : Required for overcurrent protection. Rated conditional short-circuit current [Icc] will be the same as Rated short-circuit breaking capacity of upstream breaker. Poles Combinations of Internally Mounted Accessories(Optional) AX AL Shunt trip Auxiliary switch Alarm switch 3 ・ 4 Toggle 4-14 SH Left pole Right pole UV Under voltage trip AX AL AX SH AX UV AL SH AL UV AX AX AL AL SH UV ASL : Arrangement Standard Line H L : Handle Frame Centre Line C L : Handle Centre Line S160-SN Preparation of conductor 22 With extension bars (optional) 14(max.) max.t5 M8 screw 4P HL Drilling plan (front view) 3P 4P HL 25 25 HL 25 25 25 28 4 50 Mounting hole ø9 16.5(max.) max.t5 Interpole barrier (removable) 3P HL ø9 9(max.) Front-connected 6.5(max.) Outline dimensions (mm) 24 3P HL 4P HL 25 25 C L C L 111 C L 45 C L 102 45 114 130 N C L 36.5 52 68 95 7.7 35 ø8.3 5 17 ø8.3 70 17 35 M4 0.7 Tapped hole 8.5 10.5 8.5 75 100 50 75 36.5 M4✕0.7 Mounting screw 35 Note: For the extension bars, Straight bars or Spread bars can be supplied. 35 Rear-connected A A DC Panel cutout (front view) 3P E C Drilling plan (front view) 4P B B Detail of connecting part D HL Mounting plate (max. t3.2) 3P 4P HL HL 3P HL 37.5 4P HL 4 102 A 12.5 B 8.5 C 4 102 52 C L 50 25 25 25 25 M4✕0.7 Tapped hole 38.5 38.5 77 102 25 25 25 D 13 E 16 Panel cutout dimensions shown give an allowance of 1.0mm or more around the handle escutcheon. Characteristics and Outline Dimensions 95 ø18 25 Studs are horizontal direction only 52 48 C L M4✕0.7 Mounting screw 68 111 114 7.7 114 102 45 5 37.5 4-15 4 Characteristics and Outline Dimensions Molded Case Circuit Breakers (250A Frame) S250-SN Ratings and Specifications S250-SN Type Number of poles ■Ratings Rated current, A Rated insulation voltage〔Ui〕 V Rated operational voltage V 3 AC AC DC Externally mounted Rated short circuit making capacity, kA peak Rated short time withstand current, kA Rated impulse withstand voltage 〔U imp〕 kV ■Performance Utilization category AC 690V IEC 60947-3 DC 250V Upstream breaker (OCPD) @9 Weight (' marked standard type) kg ■Connections and Mountings Front-connected (FC) Terminal screws With straight extension bars With spread extension bars Cable clamps Rear-connected (RC) Bolt studs Flat bar studs Plug-in (PM) For switchboards Standard (PMC) High-performance (PMB) For distribution boards (PMC) Draw-out type (DR) TemPlug70 (PG) TemPlug45B (PG4) DIN rail mount Clip-in chassis mount ■Accessories (optional) Symbol Motor operator MC External operating Breaker-mounted HB handle Door-mounted (variable depth) HP Toggle extension HA Mechanical interlock Slide type MS Toggle holder HH Toggle lock HL Terminal cover For front-connected CF For rear-connected and plug-in CR For cable clamps CS Interpole barrier BA Terminal block for lead TF Door flange DF ■Standard specifications Trip button (color) Handle position indication (ON: Red, OFF: Green) Suitability for isolation CE marking 4 250 800 690 250 6 3(0.3sec) 8 AC-23A DC-22A S250-SF 1.5 1.9 ' ○ ○ ○ ― ○ ― ― ― ― ― ― ― ― ● ● ● ― ● ● ● ● ● ● ●e ● ● Yes (Red) Yes Yes Yes Notes: ' : Standard. This configuration used unless otherwise specified. ○ : Optional standard. Specify when ordering. ● : “yes” or “available”. ― : “no” or “not available”. 3 : Line side interpole barriers are supplied as standard. (Front connection only) @9 : Required for overcurrent protection. Rated conditional short-circuit current [Icc] will be the same as Rated short-circuit breaking capacity of upstream breaker. Poles Combinations of Internally Mounted Accessories(Optional) AX AL Shunt trip Auxiliary switch Alarm switch 3 ・ 4 Toggle 4-16 SH Left pole Right pole UV Under voltage trip AX AL AX SH AX UV AL SH AL UV AX AX AL AL SH UV H L : Handle Frame Centre Line ASL : Arrangement Standard Line C L : Handle Centre Line S250-SN Outline dimensions (mm) Front-connected 35 23 Conductor overlap, max 35 35 11.5 C L 45 102 45 144 165 C L 28 4 3P 4P HL HL C L C L 35 35 126 23 24 Conductor overlap, max 19 HL M8 screw 35 30.5 Mounting hole 35 Mounting hole 4P HL 19 HL 101 Interpole barrier (removable) Interpole barrier (removable) 3P HL Drilling plan (front view) 30.5 25(max.) max.t7 With extension bars (optional) 11.5 4P 11(max.) 3P ø9 Preparation of conductor C L 23 30.5 10.5 95 M4✕0.7 Mounting screw ø11 23 23 97 120 11.5 7 6.8 48.5 ø11 48.5 169 23 48.5 11.5 46 60 68 35 105 140 70 105 23 30.5 22 M4✕0.7 Tapped hole Note: For the extension bars, Straight bars or Spread bars can be supplied. Rear-connected Drilling plan (front view) 4P Mounting plate (max. t3.2) 3P 3P HL 4P ø24 HL HL 52.5 3P HL 52.5 4P HL 4 6 13 72 107 16 48 C L Stud can be turned 45° or 90° M4✕0.7 Mounting screw 35 35 35 35 35 M4✕0.7 Tapped hole 35 35 35 35 53.5 53.5 107 142 35 Panel cutout dimensions shown give an allowance of 1.0mm around the handle escutcheon. Characteristics and Outline Dimensions 60 68 126 144 7 C L ø9 20 Conductor overlap, max 25 22 144 C L 9 102 45 6 Detail of connecting part Panel cutout (front view) 4-17 TERASAKI SKANDINAVISKA AB (Sweden) TERASAKI ELECTRIC (EUROPE) LTD. (United Kingdom) TERASAKI ELECTRIC (EUROPE) LTD. SUCURSAL EN ESPAÑA (Spain) TERASAKI ELECTRIC (EUROPE) LTD. FILIALE ITALIA (Italy) TERASAKI Global Network TERASAKI ELECTRIC CO., LTD. (Head Quarters, Japan) TERASAKI ELECTRIC (SHANGHAI) CO., LTD. (China) TERASAKI ELECTRIC (M) SDN. BHD. (Malaysia) TERASAKI ELECTRIC (CHINA) LTD. (China) TERASAKI CIRCUIT BREAKERS (S) PTE. LTD. (Singapore) TERASAKI DO BRASIL LTDA. (Brazil) TERASAKI ELECTRIC CO., (FAR EAST) PTE. LTD. (Singapore) Since 1971 when we established TERASAKI ELECTRIC Europe, our first overseas subsidiary, in the UK, we have assembled a global network of 10 overseas subsidiaries and 58 agents to provide sales and technical supports to customers worldwide. ! Safety Notice Carefully read instruction manual to ensure proper installation, connection, operation, handling and maintenance of the product. Head Office : 7-2-10 Hannancho, Abenoku, Osaka, JAPAN Circuit Breaker Division : 7-2-10 Kamihigashi, Hiranoku, Osaka, JAPAN Telephone : 81-6-6791-9323 / Fax : 81-6-6791-9274 E-mail : int-sales@terasaki.co.jp http://www.terasaki.co.jp/ AUG. 2014 Catalogue No. ’14–!64E Ratings and specifications are subject to change without notice.