16 PRODUCT SOLUTIONS FOR YOUR BUSINESS Bright choices: LEDs for hazardous environments. It’s no surprise that the right lighting plays an important safety role in industrial facilities or production processes. Illumination is critical for equipment operation and worker safety. But many facilities, from petrochemical to grain storage to power generation, demand rugged light fixtures designed to stand up to the elements. When you need to meet classification codes for hazardous environments, the answer is easy: LEDs for safety. PRODUCT SOLUTIONS FOR YOUR BUSINESS #16: LEDs FOR HAZARDOUS ENVIRONMENTS This is Todd. He’s a Westburne Branch Sales Manager in Lloydminster, but you won’t find him there very often. Most days, Todd is out seeing clients. And with a customer base that stretches from the Saskatchewan border up to St. Paul and down to Hardisty, he logs a lot of miles each week. Todd knows it’s important to meet with his clients face to face. It’s how he learns what they’re doing and how he can get ahead of the game on their behalf. If a client is quoting on a potential contract, Todd likes to be ready with preliminary pricing on products. It’s just one of the ways he goes the extra mile to serve his customers. After 18 years at Westburne, Todd has a simple approach: Do it right the first time, every time. He believes in service that’s reliable and he thinks products should be that way too. That’s why, when customers need lighting for hazardous environments, Todd helps them get it right by sourcing durable, purpose-built Crouse-Hinds LEDs. He’s here to help. TODD LAMOUREUX BRANCH SALES MANAGER WESTBURNE \ LLOYDMINSTER 02 For harsh and hazardous environments: think LEDs for safety. WHAT Industrial and production facilities dish up extreme conditions and difficult environments. For safety’s sake, the lamps that illuminate these facilities must be designed to resist corrosive, combustible, even explosive conditions – not to mention constant vibration and extreme temperatures. Increasingly, LEDs are the luminaires of choice for these facilities. WHY The internal construction of LEDs is more robust than traditional light sources. This means they’re more durable, less prone to breakages or shock and offer spark free ignition – an obvious benefit when hazardous chemicals are in the area. LEDs are engineered to safely illuminate industrial facilities and safeguard the people who operate them. HOW Westburne can help. Safety is too important to leave to chance. Westburne’s team of Lighting Certified Specialists will conduct an audit of your lighting system, identify the appropriate Canadian Electrical Code classifications and help you source the right luminaires from quality product lines like Eaton’s Crouse-Hinds. 03 PRODUCT SOLUTIONS FOR YOUR BUSINESS #16: LEDs FOR HAZARDOUS ENVIRONMENTS BRIGHT CHOICES: LEDs FOR HAZARDOUS ENVIRONMENTS. Petrochemical, food processing, power generation, drilling platforms, grain processing: these facilities all have at least two things in common. Each relies on good lighting for safe operation and each pushes lighting equipment to the limit with exceptionally tough conditions. Traditionally, metal halide and high pressure sodium have dominated in rough operating environments like these. But in recent years, a growing number of facility operators have turned to LEDs to meet the following criteria: Low maintenance/long life LEDs are the longest lasting fixtures, by a wide margin. Maintenance in harsh environments can be extremely dangerous, so a longer-lasting light is a safer one. Particularly in settings with hard-to-access fixtures, long-lasting lamps reduce the potential for a maintenance-related accident. Enclosed and gasketed In industrial environments like agricultural and mineral processing plants, lamps can become coated in dust, chemicals or grains. In conditions like these, lamps need to be enclosed and gasketed to prevent ingress. A sealed enclosure insulated with a dust or chemical coating can cause lamps to run dangerously hot. LEDs, however, are engineered to radiate much less heat than other light sources, making them a good choice for enclosed and gasketed housings. Explosion proof When hazardous gases or vapors are present, even a small ignition can cause an explosion. To stop ignition, explosion proof LEDs are engineered to prevent an internal spark or explosion from causing a much larger blast. Their low voltage and low-operating temperatures make them safer to use in combustible atmospheres. 04 137 455 Metal halide 99 99 250W 200W 98 98 63 63 100W 47 47 0 88% 200 Incandescent 150W / 175W 70W 67% 67% 295 High pressure sodium 295 Metal halide 25 48% 53% 188 High pressure sodium 210 Metal halide 52% 48% 130 High pressure sodium 120 Metal halide 49% 44% 93 High pressure sodium 84 Metal halide 100 200 70% 300 400 Average energy reduction with LED 400W 500 Energy consumption (Watts) Energy efficient The average energy consumption of LEDs is significantly less than traditional fluorescent, high-intensity discharge (HID) or metal halide lamps. A safe bet in hazardous lighting. Instant illumination LEDs respond instantly when they’re turned on and off. Fluorescent or HID lamps require 10 minutes restrike time to illuminate. With more than 100 years of lighting expertise and the largest portfolio of LED luminaires for any industrial or hazardous application, Eaton’s Crouse-Hinds products are a bright choice. Here’s why: Improved light quality LEDs deliver uniform light distribution, higher coverage and more useful light. This minimizes the number of light fixtures required to effectively illuminate a work place. Environmental benefits LEDs are mercury-free and deliver lower energy consumption for a smaller carbon footprint. › Durability: These LEDs are built to withstand extreme temperatures, high vibration, water and dust. Without breakable filaments and glass components, Eaton's Crouse-Hinds’ luminaires offer a greatly reduced risk of premature failure. They provide on average 60,000 to 170,000 hours or seven to 20 years of maintenance-free and safe operation. › Heat dissipation: Eaton's Crouse-Hinds’ specially engineered devices remove heat to ensure longer life, better lumen output and accurate color temperatures. › Energy efficiency: Crouse-Hinds LEDs consume 50% less energy than HD luminaires and 85% less than incandescent luminaires. › Retrofit compatibility: Eaton's Crouse-Hinds LEDs are compatible with Crouse-Hinds HID installed bases, offering savings and easy installation. 05 PRODUCT SOLUTIONS FOR YOUR BUSINESS #16: LEDs FOR HAZARDOUS ENVIRONMENTS KNOW THE HAZARDS. KNOW THE CODE. Choosing the right products in hazardous environments is critical for safety. It’s why the Canadian Electrical Code has classified the risks in these environments. It’s also why Eaton’s Crouse-Hinds luminaires are designed with these classifications in mind. CEC Hazardous Environment Classifications 06 Class I Inflammable gases or vapors are/may be present in sufficient quantities to produce explosive or flammable mixtures. Division I A Class I location where the hazardous atmosphere is expected to be present during normal operations on a continuous, intermittent or periodic basis. Class II Class II locations are those that are hazardous because of the presence of combustible dust. Division I A Class II location where combustible dust is present under normal conditions, creating a hazardous environment where explosion or fire could occur. Class III Class III locations are made hazardous by the presence of easily ignitable fibers or flyings in the air, but not likely to be in suspension in quantities sufficient to produce ignitable mixtures. Division I A Class III location where easily ignitable fibers or materials producing combustible flyings are normally handled, manufactured or used. Division II A Class I location where volatile flammable liquids or gases are handled, processed or used. Normally they will be confined within closed containers or in closed systems from which they can escape only in the case of rupture or deterioration of the containers or systems. Division II A Class II location where combustible dust will not normally be problematic, but where an accumulation of dust may interfere with heat dissipation from electrical equipment creating the potential for explosion or fire. Division II A Class III location where easily ignitable fibers are stored or handled. Compliant Crouse-Hinds LED Products Products Champ FMV Champ VMV EV LED Series Hazard-Gard EVLL Series Hazard-Gard XPL Pauluhn DLL Series Pauluhn ZPL Vaporgard Series LED Products Champ VMV EV LED Series Hazard-Gard EVLL Series Hazard-Gard XPL Pauluhn DLL Series Pauluhn ZPL Vaporgard Series LED Products Hazard-Gard EVLL Series Hazard-Gard XPL Pauluhn ZPL Get an expert lighting audit: Is this workspace Class II, Division II or Class III, Division I? Assessing the right lighting for a hazardous environment can be daunting. It’s a serious safety issue. Luckily, Westburne’s team of Lighting Certified Specialists are here to help. These specialists will visit your site, assess your lighting system and provide you with a full lighting audit. This audit will help you: ›Identify the appropriate CEC Hazardous Environment Classification for your workspace and determine lighting products that meet that these safety standards. ›Find energy savings. Using the most efficient product will generate the most energy savings, which means more money in your pocket and fewer greenhouse gas emissions. ›Reduce maintenance costs and downtime. Long-life products dramatically reduce maintenance. In industrial settings with hard to reach fixtures, avoided maintenance is a safety opportunity. ›Lower Total Cost of Ownership. Conducting energy audits on a regular basis helps identify energy waste and opportunity to improve energy practices. ›Reduce toxic materials around you. Fluorescent and metal halide lamps contain mercury, a toxic substance that has serious effects on our nervous system. If not disposed of properly, it can enter our water table and our food chain. New products use either no mercury or significantly less. By upgrading, you are doing your part and making your workplace, and the environment safer. ›Improve productivity. Studies show that lighting impacts moods. Well lit areas can improve worker productivity by up to 5 percent. 07 PRODUCT SOLUTIONS FOR YOUR BUSINESS #16: LEDs FOR HAZARDOUS ENVIRONMENTS More than 100 Westburne branches to serve you: Northwest Territories Yellowknife British Columbia Abbotsford Burnaby Cranbrook Fort St. John Kamloops Kelowna Kitimat Langley Nanaimo North Vancouver Prince George Victoria Cat No. WP16-201604-1997 Alberta Calgary Airport Calgary Foothills Calgary Main Edmonton North Edmonton South Fort McMurray Grande Prairie Lethbridge Lloydminster Major Projects Medicine Hat Red Deer Saskatchewan Esterhazy Estevan Prince Albert Regina Saskatoon Manitoba Brandon Dauphin St. Boniface Thompson Winnipeg Ontario Kenora Thunder Bay Ontario Barrie Belleville Bracebridge Brantford Brockville Burlington Cambridge Cobourg Collingwood Cornwall Guelph Hamilton Kingston Kitchener Lindsay London Midland Mississauga (Central) Mississauga (Laird) Newmarket North Bay Orangeville Oshawa Ottawa East Ottawa West Owen Sound Parry Sound Pembroke Peterborough Sarnia Sault Ste. 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