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table of contents Section Page A1 A2 A3 A4 1 2 4 5 B1 B2 B3 9 16 20 C1 C2 23 24 D1 D2 D3 25 28 30 E1 E2 E3 E4 37 39 42 46 A ignition switches Sealed Key switch series 95060 All-Purpose Ignition Switches Specialized Ignition Switches Accessories B rockers & toggles ® Cole Hersee Cole Hersee Co has been manufacturing reliable electrical products since 1924. This Heavy Duty Catalog describes our complete line, but we can adapt many of these products to order by changing terminals, knobs, by adding seals or by PVC-coating (to name but a few variants). Contact us to discuss the possibilities. Our engineers are on hand to design from the ground up the best switching solution to your application. Cole Hersee is trusted world wide for reliable switches. Availability of products: Rapid Ship: Items that are likely to be in stock at Cole Hersee 95% of the time, on average. * Minimum order quantities may apply to these items. Consult Cole Hersee. When placing an order, use the Cole Hersee Part Number – Alone to order that part in bulk. No suffix is needed. With the suffix BP to order that part in a retail pack. With the suffix BX to order that part in decorative boxes. Rocker Switches Toggle Switches Wiring Diagrams C Windshield wiper switches Electronic Switches Electrical Switches D Relays & Solenoids Relays & Microrelays Modules Solenoid Relays E battery management products Low Voltage Disconnect Switches Battery Selector & Master Disconnect Switches Master Disconnect Selector Switches Battery Isolators F momentary & push-pull switches Push-Button Switches Push-Button Caps Push-Pull Switches Push-Pull Accessories F1 F2 F3 F4 49 52 52 54 G breakers & fuses, blocks, connectors Copyright © Cole Hersee Company 2009 Cole Hersee Company has compiled the information in this catalog from company records and other authoritative sources, and believes the information to be accurate as of the date of printing. We offer this catalog as a guide and a convenience to customers. Since the user’s specific application is beyond the control of Cole Hersee Company, we make no warranty or representation regarding the results that may be obtained by the user, or the suitability of the part for the user’s application. Circuit Breakers & Accessories Fuses Terminal Blocks Trailer Connectors G1 G2 G3 G4 55 58 59 63 H1 H2 H3 65 66 67 H monitoring devices Buzzers & Alarms Pilot Lights Monitoring Switches Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com table of contents Section I Motor Reversing Module point-of-purchase Clamshell Packaging Assortment Kits Merchandising Aids Literature J Page I1 I2 I3 I4 69 69 70 70 Interchange to Cole Hersee Parts 71 Trouble-free reversing. Unit understands when end of travel is reached. Page 29. interchange Low Voltage Disconnect Switches Page 37. LED Pilot Lights Never replace another bulb! Page 66. Master Disconnect Switches Protects boats from tampering, theft, and battery drain. 300 Amp capacity! Page 42. Sealed Ignition Switches With integral connector. Smart Battery Isolator Prevents loads on auxiliary battery from draining starting battery. Page 46. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com index Keyword Section Keyword Index Ignition chart............................6 AFD........................................39 AGM battery info....................41 Alarms ..................................65 Anti-restart switches................1 AWG chart..............................63 Battery isolators.....................47 Battery switch ratings............43 Battery type info....................41 Bezels for rockers..................15 Blocks, terminal.....................59 Boot for ignition switch............5 Boot seals (toggle).................17 BPs........................................68 Brackets (rocker mounting)....15 Brackets for breakers.............56 Breaker holders.....................56 Breakers ...............................55 Bubblepacks..........................69 Busbars.................................57 Buzzer alarms........................65 Cable terminal.......................45 Caps for push-button switches ...........52 Choke switches.....................68 Circuit breakers ....................55 Clamshell packaging . ...........69 Continuous duty solenoids.....31 Cutoff switch..........................19 Deep cycle battery info..........41 Delcotron isolator .................47 Demonstration kits ...............69 Diesel ignition switches...........4 Digital rocker switches...........13 Disconnect switches..............42 Disconnect, low voltage.........37 Document holder...................64 DPST, DPDT explanation.........20 Dual rate alarm......................66 Electronic relay......................29 Electronic solenoid.................28 Emergency cutoff toggle........19 Engine warning kit.................65 Face plates............................46 Feeder studs..........................45 Forward & reverse module.....28 Four-way lighting...................19 Fuse holders..........................56 Fuses.....................................58 Hexnuts.................................54 Holders (fuses).......................56 Ignition keys............................5 Ignition switch chart................6 Ignition switches . ...................1 Ignition toggle........................19 Inline breakers.......................56 i Keyword Section Interchange............................71 Intermittent duty solenoids.....32 Isolator, battery......................47 Isolator, smart........................46 Jumper terminals...................45 Key switches............................1 Keys for ignition switches........5 Knobs, push-pull....................54 Latching solenoid...................36 LED pilot light........................66 LED rockers.............................9 Lighted tip toggle . ................18 Literature . ............................70 Locking rocker.......................13 Lockout lever kit....................46 Low current rocker................13 Low voltage disconnect.........37 LVD........................................37 Magneto ignition switches.......5 Man overboard switch...........19 Master disconnect switches...42 Merchandising aids . .............70 Microrelays............................26 Monitoring switches...............67 Motor reversing solenoid........36 Mounting bezels (rocker)........15 Mounting brackets (rocker)....15 Narrow rockers......................14 Oil pressure switches.............68 Paddle handle toggle.............16 Pilot lights . ...........................66 Plugs & sockets.....................63 Point of purchase...................69 Product interchange...............71 Push-button switches ...........49 Push-Pull chart......................50 Push-pull ignition switch..........4 Push-pull switches.................52 Push-to-choke.........................3 Quick-Tap..............................58 Relay module (forward/reverse)...................28 Relays....................................25 Reversing module..................29 Reversing relay......................28 Reversing solenoid.................36 Rocker chart............................8 Rocker mountings..................15 Rocker switches......................9 Rocker switches, Sigma.........13 Rockers with pilots..................9 Round pilot rockers..................9 Running lights switches.........54 SAE symbols..........................13 Sales aids .............................70 Schottky battery isolator........48 Sealed key switch....................1 Selector switches...................42 Keyword Section Sigma alarm..........................14 Sigma rocker.........................13 SLI battery info......................41 Smart isolator........................46 Smart reversing module.........29 Snap-in lens rockers..............11 Sockets & plugs.....................63 Solenoid relays......................31 Solenoids...............................31 Solenoids explanation............30 Splicer...................................58 SPST, SPDT explanation.........20 Stud, feeder...........................45 SureStart LVD.........................37 Taps.......................................58 Temp switches.......................67 Terminal blocks ....................59 Terminal, cable......................45 Terminals, jumper..................45 Toggle boot seals...................17 Toggle chart.............................8 Toggle switches.....................16 Trailer connectors .................64 UL standards..........................53 Warning alarms......................65 Wide lens rockers....................9 Windlass switch.....................52 Windshield wiper switches.....23 Wire gauge chart...................63 Wiring of toggles & rockers....20 LED Rocker Switch A new series of rockers featuring super-bright LEDs. Page 9. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com index Part Number Section Page Numerical Index 3-digit & 4-digit numbers 407 series...................F2 956-9100...................A3 1134.......................... G3 1160.......................... G3 1238.......................... G3 2430.......................... D3 2484 series.................E3 3031 series................ G1 4099.......................... H1 4112-RC.................... H1 4124-RD.................... H1 4721 series................ G3 5520...........................B2 5582...........................B2 5582-10.....................B2 5582-30BP.................B2 8113-10.....................F4 8197-10.....................F4 8304...........................F4 8338...........................F4 8340...........................F4 8343...........................F4 8346...........................F4 8606.......................... H3 8609.......................... H3 8610.......................... H3 9006...........................F1 9044...........................F1 9187...........................F1 9187-01.....................F1 9187-02.....................F1 9250...........................F1 9576...........................A3 52 4 63 64 63 33 43 56 65 65 65 60 17 17 17 17 54 54 54 54 54 54 54 68 68 68 51 51 51 51 51 52 4 5-digit numbers 11134........................ G3 11134-08BP.............. G3 11135........................ G3 11172........................ G3 11173........................ G3 12804.........................E1 24008........................ D3 24021........................ D3 24022........................ D3 24023........................ D3 24037........................ D3 24039........................ D3 24041........................ D3 24046........................ D3 24047........................ D3 24059........................ D3 24059-08.................. D3 24060........................ D3 24063........................ D3 24063-08.................. D3 64 64 64 64 64 37 32 35 33 33 33 34 34 33 33 31 32 33 31 31 Part Number Section Page 24071........................ D3 24077........................ D3 24080........................ D3 24080-01.................. D3 24082........................ D3 24097........................ D3 24103........................ D3 24104........................ D3 24106........................ D3 24107........................ D3 24115........................ D3 24117........................ D3 24117-01.................. D3 24124........................ D3 24135........................ D3 24143........................ D3 24144........................ D3 24200........................ D3 24400........................ D3 24401........................ D3 24401-01.................. D3 24401-04.................. D3 24402........................ D3 24420........................ D3 24450........................ D3 24452........................ D2 24505.........................E3 24512-03.................. D3 24512-10.................. D3 24512-13.................. D3 24560........................ D2 24612........................ D3 24612-10.................. D3 24612-G10................ D3 24624-10.................. D3 24636........................ D3 24712-GS7................ D3 24812........................ D3 24812-01.................. D3 24824-01.................. D3 30147........................ G1 30183........................ G1 30186........................ G1 30223........................ G1 30245........................ G1 30406 series.............. G1 30407 series.............. G1 30410 series.............. G1 30411 series.............. G1 30413 series.............. G1 30419 series.............. G1 30423 series.............. G1 31101........................ G3 40151........................ H1 40205.........................B1 40212........................ H1 46206-04.................. G3 46210-02...................E3 33 33 31 31 32 32 35 32 32 31 31 31 32 31 31 32 31 36 35 35 35 35 35 32 36 28 46 34 34 34 29 34 34 34 34 34 34 35 35 35 56 56 56 58 58 55 55 55 56 56 55 55 64 65 14 66 59 45 Part Number Section Page 46210-03...................E3 46211-01...................E3 46211-R.....................E3 46377 series.............. G3 46379 series.............. G3 48051.........................E4 48070.........................E4 48080.........................E4 48090.........................E4 48092.........................E4 48120.........................E4 48122.........................E4 48160.........................E4 48161.........................E4 48162.........................E4 48510.........................E1 48511.........................E1 48511-01...................E1 48512.........................E1 48513.........................E1 48513-01...................E1 48520........................ D2 48525.........................E4 48530.........................E4 48785........................ D2 54003.........................B1 54003-01...................B1 54010.........................B1 54012.........................B1 54100.........................B2 54100-01...................B2 54101.........................B2 54101-01...................B2 54103.........................B2 54103-01...................B2 54104.........................B2 54104-01...................B2 54105.........................B2 54105-01...................B2 54107.........................B2 54107-01...................B2 54109.........................B2 54109-01...................B2 54110.........................B2 54110-01...................B2 55014.........................B2 55014-05...................B2 55020.........................B2 55020-04...................B2 55023.........................B2 55036.........................B2 55036-14BP...............B2 55037.........................B2 55046-06...................B2 55049-01...................B2 55052-01...................B2 55055.........................B2 55055-01...................B2 Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 45 45 45 62 62 48 47 47 47 47 47 47 47 48 47 38 38 38 38 37 37 29 46 46 28 14 14 14 14 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 17 17 17 17 17 16 16 17 18 17 17 17 17 Part Number Section Page 55088.........................B2 55093.........................B2 55094.........................B2 56027-01...................B1 56327-01...................B1 56328-49...................B1 58022-03...................B1 58027-01...................B1 58027-02...................B1 58027-03...................B1 58027-04...................B1 58027-06...................B1 58027-07...................B1 58027-08...................B1 58027-11...................B1 58027-18...................B1 58036-06...................E1 58311-01...................B1 58311-02...................B1 58311-03...................B1 58311-04...................B1 58311-06...................B1 58311-07...................B1 58311-08...................B1 58311-11...................B1 58311-13...................B1 58311-18...................B1 58312 series...............B1 58327-01...................B1 58327-06...................B1 58327-06...................B1 58328 series...............B1 58332 series...............B1 58336.........................B1 58500 series...............B1 59071.........................B2 75212-04...................C2 75221-09...................C2 75226.........................C2 75228-04...................C2 75236.........................C2 75600-01...................C1 75600-04...................C1 75602-02...................C1 75602-04...................C1 75903.........................E3 75904.........................E3 75904-01...................E3 75907.........................E3 75908.........................E3 75912.........................E3 75920 series...............E3 81264 series...............B2 82065.........................E3 82065-02...................E3 82159 series...............B1 83280 series...............F2 83285-01...................A4 16 18 19 11 10 10 11 11 11 11 11 11 12 12 12 12 38 11 11 11 11 11 12 12 12 11 12 9 10 10 11 9 12 13 13 19 24 24 24 24 24 23 23 23 23 44 44 44 44 43 45 42 17 46 46 15 52 5 ii index Part Number Section Page 83288.........................A3 83307.........................F4 83379.........................A4 83451 series...............A4 84210........................ H3 84218........................ H3 84227........................ H3 84229........................ H3 84236........................ H3 84248........................ H3 84251........................ H3 86099 series.............. G1 86126 series.............. G1 86272........................ H3 86281........................ H3 86284........................ H3 86302-02.................. H3 87128 series.............. G1 87167-01BP...............B1 90002.........................F1 90002-01...................F1 90043.........................F1 90043-07...................F1 91126.........................F1 95033.........................A3 95060 series...............A1 95520-B.....................A3 97297........................ D2 97298.........................A4 97846-A.....................E3 97846-B.....................E3 98628.........................B1 99025........................ D1 99026........................ D1 5 54 5 5 67 67 67 67 67 67 67 57 57 68 68 68 68 56 15 51 51 51 51 51 4 1 5 28 5 45 45 15 27 27 Alphanumeric AGC98113 series....... G2 ATC98108 series........ G2 ATM98107 series....... G2 D-275..........................I3 D-400..........................I3 DL-75-12V................. H2 F-1243.........................I3 F-1244.........................I3 F-1245.........................I3 M-114....................... G3 M-115....................... G3 M-118....................... G3 M-121....................... G3 M-200....................... D3 M-200-01.................. D3 M-202....................... D3 M-284 series..............E3 M-288........................E3 M-289........................E3 M-290 series..............E3 M-320-GC.................. H2 M-320-RC.................. H2 58 58 58 70 70 67 70 70 70 63 63 63 63 33 33 33 43 43 44 44 66 66 iii Part Number Section Page M-326-AC.................. H2 M-326-RC.................. H2 M-328....................... H2 M-40177BP............... H1 M-412....................... G3 M-414....................... G3 M-414-01.................. G3 M-415....................... G3 M-415-01.................. G3 M-426....................... G3 M-427....................... G3 M-428....................... G3 M-429....................... G3 M-448....................... G3 M-448-02.................. G3 M-449....................... G3 M-449-04.................. G3 M-456....................... G3 M-476........................F3 M-482 series..............F3 M-484........................B2 M-485........................F1 M-485-01...................F1 M-485-02...................F1 M-486........................F3 M-489........................A2 M-489-03...................A2 M-490........................F1 M-491........................F1 M-492........................F1 M-492-01...................F1 M-493........................B2 M-497........................A2 M-524........................F1 M-527........................F3 M-530........................F3 M-531........................F3 M-532........................F3 M-54111-01...............B2 M-54111-02...............B2 M-550........................A2 M-550-14...................A2 M-550-25...................A2 M-58031 series..........B1 M-584........................B2 M-586........................B2 M-597........................B2 M-598........................B2 M-606........................F3 M-608........................F1 M-6110-01.................A2 M-612........................F1 M-626........................F1 M-626-02...................F1 M-628........................F3 M-630........................F3 M-639........................F1 M-641-01.................. G3 67 67 67 65 61 61 61 61 61 60 60 60 60 59 59 59 59 60 53 52 18 50 50 50 53 4 4 49 49 50 50 18 4 50 53 53 53 53 18 18 3 3 3 12 18 18 19 19 53 50 3 49 49 49 53 53 50 61 Part Number Section Page M-643-01.................. G3 M-645-01.................. G3 M-647-01.................. G3 M-649 series............. G3 M-674....................... G3 M-676........................A2 M-700........................A2 M-702........................A2 M-703........................A3 M-711........................A2 M-712........................A2 M-712-02...................A2 M-712-09...................A2 M-750........................E2 M-751........................E2 M-752........................E2 M-754........................E2 M-832........................A2 M-850........................A2 M-914-01...................F1 M-924........................A3 M-932........................A2 M-95502....................A2 MA Microrelays.......... D1 MAX98111 series....... G2 MC Microrelays.......... D1 PL-612 series............ H2 R2 Relays.................. D1 RA Relays.................. D1 RC Relays.................. D1 SD-40..........................I2 Part Number Section Page 61 61 61 59 62 4 2 4 5 3 2 2 2 39 39 39 39 3 3 50 5 3 2 25 58 25 66 25 25 25 69 Electronic Latching Relay For high power loads up to 200A. Page 29. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com ignition switches A 95060 Series All-Purpose Ignition Switches Specialized Ignition Switches Accessories A1 Sealed Key switch series 95060 Sealed Key Switch Series 95060 Fully sealed to IP-67, (immersible) these switches are ruggedly constructed from engineering thermoplastic, with an integral Deutsch connector. Suitable for use as rotary switches as well as for ignition. A1 A2 A3 A4 Four Position Switches Positions Spring Return With Key boot Keyed alike? 95060 Acc-Off-Run-Start Yes Yes No 95060-01 Acc-Off-Run-Start Anti-restart Yes Yes No 95060-02 Acc-Off-Run-Start No Yes No Positions Spring Return With Key boot Keyed alike? 95060-03 Off-Run-Start Yes Yes No 95060-04 Off-Run-Start Anti-restart Yes Yes No 95060-05 Off-Run-Start No Yes No 95060-06 Acc-Off-Run (no Start) N/A Yes No Positions Spring Return With Key boot Keyed alike? Off-Run N/A Yes No Spring Return With Key boot Keyed alike? Yes Yes No Yes Yes No Part Number Three Position Switches Part Number Tested to SAE J259 for ignition switches. Plastic facenut and nickel-plated brass backing nut. Supplied with two matching double bitted keys, with or without TPE (thermoplastic elastomer) key boot. Mounting stem M22 x 1.5 is 0.85" long (21.6mm) and 0.87" diameter (22.0mm ). Double-D mounting hole is 22.5mm diameter with two flat sides at 9.75mm from the center. Maximum panel thickness 8mm. For replacement keys see page 5. 10A at 12V DC, 5A at 24V DC. Two Position Switches Part Number 95060-07 Anti-Restart Switches Part Number 95060-01 Clamshell retail units 95060-50BP and 95060-60BP contain switch and wire harness (wires and Deutsch connector.) 95060-50BP contains switch 95060; 95060-60BP contains switch 95060-03. Wire colors conform to ABYC specifications. Rapid ship item. BP Available in retail clamshell pack. 95060-04 Positions 4-Position AccOff-Run-Start 3-Position Off-Run-Start Twin Engine Boats We recommend anti-restart switches for use in noisy situations, especially for twin engine boats where the operator might be unaware that an engine is already running. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 1 ignition switches A M-712-02 Weather-Resistant Same as M-712, except with O-ring seal in the mounting stem, and with spring-actuated shutter in the lock face to protect the cylinder when not in use. M-712-09 With Rubber Boot Assembly BP Same as M-712, except with weather-resistant rubber boot and mounting nut assembly to protect against moisture and dirt with or without the key inserted. MOUNTING STEM, M22 x 1.5 POS 2 OFF POS 1 ACC POS 3 IGN & ACC POS 4 START BRASS HEXNUT BLACK PLASTIC FACENUT CONNECTOR TO ACCEPT DEUTSCH DT06-6S CONNECTOR OR EQUIVALENT BLACK PLASTIC HOUSING M-700 With Diecast Case Four brass screw terminals. Diecast case with protective finish. Mounting stem 3/4" -20, 13/16" (20.6mm) long, fits panels up to 1/4" (6.4mm). Knurled aluminum adapter facenut permits mounting in 3/4" (19.1mm) to 7/8" (22.2mm) diameter holes. 1.248 [31.69] Position 1 Position 2 Position 3 Position 4 Battery Terminals 1&6 x x x x Start Terminal 2 Ø2.011 [51.07] 1.950 [49.52] Accessory Ignition FLAT Terminal0.750 3 [19.05] Terminals 4&5 x 0.850 [21.59] Keys for 95060 series switches - see page 5. x x M-95502 Same as M-700, but with blade terminals. Ø0.125 [3.18] 2 PL A2 all-purpose ignition switches 3-Position Suitable for harsh environments whether on land or at sea. They are corrosion-resistant, often with brass cases and extra seals. Moisturerepellent insulators, coded locks with 2 brass keys. For 6-36V DC applications. 4-Position Acc Off – Ignition – Ignition/Start Off Ign Off Ign/Start Ign/Acc Ign/Start Key is removable only in the Off position, spring return to IGN/ACC. Electrical ratings at 12V DC:10A Accessory, 5A Ignition, 5A Start. See also 95060 Series switches on page 1. M-712 BP Four brass screw terminals. Brass case and mounting hardware, chrome-plated brass facenut. Brass mounting stem 13/16" -24, 1 7/32" (31.0mm) long, fits panels up to 1" (25.4mm). Rapid ship item. 2 BP Available in retail clamshell pack. 4 = Ignition 5 = Ignition 6 = Battery Terminals 1 and 6 are connected interna Terminals 4 and 5 are connected interna x x TERMINALS 1 = Battery 2 = Start 3 = Accessory Key is removable only in the Off position, spring return to IGN. Electrical ratings at 12V DC: 10A Ignition, 5A Start. See also 95060 Series switches on page 1. M-550 With Screw Terminals BP Three brass screw terminals. Brass case and mounting hardware, chrome-plated brass facenut. Brass mounting stem 13/16" -24, 1 7/32" (31.0mm) long, fits panels up to 1" (25.4mm). Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com ignition switches M-550-14 With Rubber Boot Assembly BP Same as M-550, except with weather-resistant rubber boot and mounting nut assembly to protect against moisture and dirt with or without the key inserted. A With Push-To-Choke M-832 Plastic Body BP Key is removable only in the Off position, spring return to IGN. Electrical ratings at 6-36V DC: 15A Ignition, 5A Start. Six nickelsilver screw terminals. Durable plastic case and stem with PVC boot for added weather protection. Long mounting stem 2.00" (50.8mm) long, fits panels up to 1 3/8" (34.9mm) thick, and with 7/8" diameter hole (22.2mm) Fits many boats, including Bayliner, ChrisCraft, Sea Ray. M-550-25 With Protective Cap Same as M-550, except with a captive plastic cap that snaps over a special facenut to protect the lock when not in use. Fits panels up to 5/8” (15.9mm). M-932 Key is removable only in the Off position, spring return to IGN. Electrical ratings at 12V DC: 5A Ignition, 5A Start, 2A Choke. M-6110-01 Weather-Resistant Same as M-550, except with O-ring seal in the mounting stem, and with spring-actuated shutter in the lock face to protect the cylinder when not in use. One brass screw and three brass blade terminals. Brass case and mounting hardware, chrome-plated brass facenut. Brass mounting stem 13/16" -24, 15/16" (23.8mm) long, fits panels up to 1/2" (12.7mm). O-ring seal in the mounting stem. M-711 With Diecast Case Three brass screw terminals. Diecast case with protective finish. Mounting stem 3/4" -20, 13/16" (20.6mm) long, fits panels up to 1/4" (6.4mm). Knurled aluminum adapter facenut permits mounting in 3/4" (19.1mm) to 7/8" (22.2mm) diameter holes. Off Ign Push to Choke Ign/Start Custom Keys M-850 Plastic Body BP Key is removable only in the Off position, spring return to IGN. Electrical ratings at 6-36V DC: 15A Ignition, 5A Start. Three nickelsilver screw terminals. Durable plastic case and stem with PVC boot for added weather protection. Mounting stem fits panels up to 7/8” (22.2mm) thick, with 7/8” diameter hole. Fits many boats, including Baja, Celebrity, Chapparal, ChrisCraft, Crestliner, Crownline, Four Winns, Larson, Luhrs, Mariah, Powerquest, Rinker, S2 Yachts, Silverton Yacht, Thompson, Thunderbird (Formula), Wellcraft. Rapid ship item. BP Available in retail clamshell pack. We made this elegant key to grace the keyrings of Cobalt boat owners. The keys will start their beautiful boats using reliable Cole Hersee ignition switches. Whether you want a glossy or embossed logo key, we can do that. Ask us! Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 3 ignition switches A 2-Position A3 Specialized ignition switches Key is removable only in the Off position. Diesel Ignition and Start Switches M-489 BP Electrical ratings at 12V DC: 10A Ignition. Two brass screw terminals. Brass case and mounting hardware, chrome-plated brass facenut. Brass mounting stem 13/16" -24, 1 7/32" (31.0mm) long, fits panels up to 1" (25.4mm). See also 95060-07 on page 1. These heavy-duty switches provide a superior pre-heat circuit to energize the glow plugs. 956-9100 4-Position Key removable at Off, spring return to IGN/ACC, spring return from FUEL. Electrical Ratings at 12V DC: 10A Fuel, 10A Accessory, 5A Ignition, 5A start. Five screw terminals. Diecast case. 1" -24 mounting stem, with O-ring seal, fits panels up to 3/32" (2.4mm). Gasket-sealed terminal insulator. Hencol key is 83357. Off On (Ign) Off M-489-03 Weather-Resistant Electrical ratings at 12V DC: 10A Ignition.Same as M-489, except with O-ring seal in the mounting stem, and with spring-actuated shutter in the lock face to protect the cylinder when not in use. Fuel Ign/Acc Ign/Start M-497 With Lever BP Electrical ratings at 12V DC: 10A Ignition. Two brass screw terminals. Brass case, brass mounting stem 1/2" -20, 1 1/4" (31.8mm) long, fits panels up to 7/8" (22.2mm). chrome-plated diecast long lever. 95033 3-Position Spring return to Off. Electrical Ratings at 12V DC: 50A Glow Plug, 10A Start. Three screw terminals. Plated steel case. 5/8" -32 mounting stem, with O-ring seal, fits panels up to 1/4" (6.7mm). Silver contacts. Off Glow Glow/Start M-702 With Diecast Case Electrical ratings at 12V DC: 10A Ignition. Two brass screw terminals. Diecast case with protective finish. Mounting stem 3/4" -20, 13/16" (20.6mm) long, fits panels up to 1/4" (6.4mm). Knurled aluminum adapter facenut permits mounting in 3/4" (19.1mm) to 7/8" (22.2mm) diameter holes. Push-Pull Ignition & Start Switch M-676 BP Electrical ratings at 12V DC: 5A Ignition. Two brass screw terminals. Brass case with chrome-plated integral bezel. Brass mounting stem 3/4" -27, 3/4" (19.1mm) long, fits panels up to 5/8" (15.9mm). Double bit keys. 9576 Spring return to IGN/ACC. Electrical Ratings at 12V DC: 10A Accessory, 5A Ignition, 5A Start. Four screw terminals. Plated steel case. 3/8" -24 mounting stem fit panels up to 3/16" (4.8mm). Includes hexnut and washer for mounting. Black plastic screw-on knob. Off Rapid ship item. 4 BP Available in retail clamshell pack. Ign/Acc Ign/Start Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com ignition switches 2-Circuit Switches A A4 Accessories M-703 Key removable in both positions. Electrical ratings at 12V DC: 10A both positions. Three brass screw terminals. Diecast case. Mounting stem 3/4" -20, 13/16" (20.6mm) long, fits panels up to 1/4" (6.4mm). Knurled aluminum adapter facenut permits mounting in 3/4" (19.1mm) to 7/8" (22.2mm) diameter holes. On 1 On 2 Protective Boots Mounting nut containing a durable rubber disk with a self-closing key slot. 83285-01 Aluminum 3/4" -20 thread, 7/16" (11.1mm) thickness. 83288 Chrome-Plated Brass 13/16" -24 thread, 17/32" (13.5mm) thickness. BP Plastic Cap Magneto Ignition & Start Switch 95520-B 70A Start Electrical ratings at 12V DC: 70A Start, 1A Magneto. Three screw terminals. Plated steel case. 5/8" -32 mounting stem with O-ring seal, fits panels up to 1/4" (6.4mm). Long Hencol key number 83353. 97298 Captive black protective cap, used with facenut 83295-A Keys for Cole Hersee Ignition Switches 83379 For most keyed ignition switches in this catalog except 95060 series and 95520-B. Off - Mag terminal to ground Run - Mag & S terminal open Start - Mag terminal open, S terminal to battery Key removable in Off position, spring return to RUN. Self-grounding in the Off position in metal panels. M-924 With Push-To-Choke Marine 3-position magneto ignition and battery start switch. Key removable in Off position, spring return to RUN. Electrical ratings at 12V DC: 2A Magneto, 10A Battery/Ignition, 3A Choke, 5A Start. Six brass screw terminals. Brass case and mounting hardware, chrome-plated brass facenut. Brass mounting stem 13/16" -24, fits panels up to 15/16" (23.8mm). O-ring seal in the mounting stem. Off Run Push to Choke Battery/Start Rapid ship item. BP Available in retail clamshell pack. Keys for 95060 Ignition Switch Key entryway on the switch and its matching key are stamped with a three-digit code. Order the part number that matches the code, or use the blank key to make a copy of your key. Keycode Part Number Blank key 601 602 603 604 605 701 702 703 704 705 83451-1 83451-601 83451-602 83451-603 83451-604 83451-605 83451-701 83451-702 83451-703 83451-704 83451-705 Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 5 ignition switches A Find The Right Ignition Switch Part Number Description Case Bushing Sealing Anti-restart 4-position 956-9100 Glow-Acc-Run-Start. Mom start Diecast 1 O-Ring seal in bushing and gasket seal in base No 95060 Acc-Off-Run-Start. Mom start Plastic M22x 1.5 Fully sealed to IP67 No 95060-01 Acc-Off-Run-Start. Mom start Plastic M22x 1.5 Fully sealed to IP67 Yes 95060-02 Acc-Off-Run-Start. Stable start Plastic M22x 1.5 Fully sealed to IP67 No 95060-50BP Acc-Off-Run-Start. Mom start Plastic M22x 1.5 Fully sealed to IP67 No M-700 Acc-Off-Run-Start. Mom start Diecast 3/4 None No M-712 Acc-Off-Run-Start. Mom start Brass 13/16 None No M-712-02 Acc-Off-Run-Start. Mom start Brass 13/16 O-Ring seal in bushing No M-712-09 Acc-Off-Run-Start. Mom start Brass 13/16 Boot in Face Nut No M-95502 Acc-Off-Run-Start. Mom start Diecast 3/4 None No 3-position 95033 Mom On-Off-Mom On. (Glow-Off-Start) Plated Steel 5/8 O-Ring seal in bushing and Hencol seal in base No 95060-03 Off-Run-Start. Mom start Plastic M22x 1.5 Fully sealed to IP67 No 95060-04 Off-Run-Start. Mom start Plastic M22x 1.5 Fully sealed to IP67 Yes 95060-05 Off-Run-Start. Stable Start Plastic M22x 1.5 Fully sealed to IP67 No 95060-06 Acc-Off-Run. NO Start Plastic M22x 1.5 Fully sealed to IP67 No 95060-60BP Off-Run-Start. Mom start Plastic M22x 1.5 Fully sealed to IP67 No M-550 Off-Run-Start. Mom start Brass 13/16 None No M-550-14 Off-Run-Start. Mom start Brass 13/16 Boot in face nut No M-550-25 Off-Run-Start. Mom start Brass 13/16 Protective Cap No M-711 Off-Run-Start. Mom start Diecast 3/4 None No M-832 Magneto. Off-Run-Start. Mom start Plastic 13/16 O-Ring seal in bushing No M-850 Off-Run-Start. Mom start Plastic 13/16 O-Ring seal in bushing No M-924 Magneto. Off-Run-Start. Mom start Brass 13/16 O-Ring seal in bushing No M-932 Off-Run-Start. Mom start Brass 13/16 O-Ring seal in bushing No M-6110-01 Off-Run-Start. Mom start Brass 13/16 O-Ring seal in bushing No 95520-B Magneto. Off-Run-Start, Mom Start Plated Steel 5/8 O-Ring seal in bushing No 2-position 95060-07 Off-Run Plastic M22x 1.5 Fully sealed to IP67 No M-489 Off-Run Brass 13/16 None No M-489-03 Off-Run Brass 13/16 O-Ring seal in bushing, and shutter No M-497 Off-Run Brass 1/2 None No M-676 Off-Run Plated Steel 3/4 None No M-702 Off-Run Diecast 3/4 None No M-703 On 1-On 2 Plated Steel 3/4 None No Rapid ship item. 6 BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com ignition switches Code Type Key Code Actuator Key Blank A Other Info 4-position Keyed Alike N/A Short Hencol 83357 Mixed CH600-CH799 Metal Key with Boot 83451-1 Mixed CH600-CH799 Metal Key with Boot 83451-1 Mixed CH600-CH799 Metal Key with Boot 83451-1 Mixed CH600-CH799 Metal Key with Boot 83451-1 Mixed 250 Combinations Metal Key 83379 10 Codes CH500-CH523 Metal Key 83379 10 Codes CH500-CH523 Metal Key 83379 10 Codes CH500-CH523 Metal Key 83379 10 Codes CH500-CH523 Metal Key 83379 Diesel start circuit with momentary glow plug position Kit 95060 with connector and pigail harness Loose Hardware Blade Terminals 3-position N/A N/A Long Lever Mixed CH600-CH799 Metal Key with Boot 83451-1 Mixed CH600-CH799 Metal Key with Boot 83451-1 Mixed CH600-CH799 Metal Key with Boot 83451-1 Mixed CH600-CH799 Metal Key with Boot 83451-1 Mixed CH600-CH799 Metal Key with Boot 83451-1 10 Codes CH500-CH523 Metal Key 83379 No Acc terminal Mixed CH500-CH523 Metal Key 83379 No Acc terminal 10 Codes CH500-CH523 Metal Key 83379 Snapcap.No Acc terminal Mixed 250 Combinations Metal Key 83379 No Acc terminal 5 Codes Metal Key Push-to-choke 5 Codes Metal Key Push-to-choke 12 Codes CH500-CH523 Metal Key 83379 Push-to-choke 7 Codes CH500-CH523 Metal Key 83379 Push-to-choke 10 Codes CH500-CH523 Metal Key No Acc terminal Keyed Alike CH500-CH523 Metal Key No Acc terminal 2-position Mixed CH600-CH799 Metal Key with Boot 83451-1 10 Codes CH500-CH523 Metal Key 83379 Long Neck 10 Codes CH500-CH523 Metal Key 83379 Long Neck N/A N/A Long Lever Mixed 250 Combinations Metal Key Mixed 250 Combinations Metal Key 83379 Metal Key 83379 Mixed Rapid ship item. BP Available in retail clamshell pack. Key removable in both positions Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 7 notes A Find The Right Switch Function Switch Type Rocker Switch SPST On-Off 56027-01, 58027-01, 58311-01, M-58031-01 5520, 5582, 5582-10, 5582-30, 55014, 55014-05, 55023, 55055, 55055-01, 54100, 54100-01, M-484, M-493, M-584, M-586 General On-Off SPST On-Off, illuminated 54003, 54003-01, 54012, 56327-01, 58312-A2, 58312-R2, 58312-C4, 58312-G2, 58312-G4, 58312-A4, 58312-R4, 58312-GA4, 58312-RG4, 58312-RR4, 58327-01, 58328-01, 58328-02, 58328-04, 58328-10, 58328-11, 58328-12, 58328-13, 58328-40, 58328-47, 58328-49, 58328-100, 58328-101, 58328-104 54109, 54109-01, M-54111-01 Horn SPST Mom On-Off 58027-02, 58311-02, 58332-20, M-58031-07 55020, 55020-04, 55037, 55049-01, 55052-01, 54101, 54101-01 2 Tank Fuel Gauge SPDT On-On 54010 Single Wiper SPDT Mom On-Off-On 58332-23 55088 General On-Off Lighting SPDT On-Off-On M-58031-02, 56000-03, 57003-16, 54001-02 54103, 54103-01, 5586, 55016, 55016-06, 55036, 55036-14 Lighting DPST On-Off 58027-06, 58311-06, M-58031-04 54105, 54105-01, Lighting DPST On-Off, illuminated 58332-29 Trim Tabs or Windlass SPDT Mom On-Off-Mom On 58027-04, 58311-04, 58332-22, 58332-24 SPDT On-On, illuminated 58312-RG2, 58312-RR2, 58327-06, 58328-08, 58328-16, 58328-22, 58328-102 Bilge Pump SPDT On-Off-On, illuminated 58312-RC, 58312-RR, 58312-AG, 58312-AR 58312-RG, 58327-06, 58332-21, 58328-06 58328-25, 58328-26, 58328-33, 58328-35 58328-36, 58328-103 Courtesy Lights DPST Mom On-Off 58332-28 DPDT On-On 58027-08, 58311-08, M-58031-06 DPDT On-Off-On 58027-07, 58311-07, 58311-11, M-58031-05 54107, 54107-01 Trim Tab, Windlass SPDT Mom On-Off - Mom On M-58031-08, 56012-04, 57004-10, 58332-22, 58332-24 54104, 54104-01, 55021, 55021-04, 55021-07, 55021-08, 55033-01, 55033-02 Trim Tabs DPDT On-Off-On, illuminated 58332-26 Windlass DPDT Mom On-Off-On 58027-11, 58332-27, M-58031-09 Wiper with Mist DPDT Mom On-Off-On, illuminated 58332-25 Ignition/Start DPDT Mom On-On-Off 58022-03, 58311-13 59071, 55094 Reversing DPDT Mom On-Off-Mom On 58027-18, 58311-18 55046-06 2-Speed Heater Fan DPDT Bilge Pump Locking Switch Rapid ship item. BP 54104, 54104-01 54110, 54110-01, M-54111-02 55093 Emergency Cutoff 8 Toggle Switch M-597 SPST On-Off Available in retail clamshell pack. 58336 Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com B rockers & toggles Rocker Switches Toggle Switches Wiring Diagrams B1 Rocker Switches Sealed Switches with Pilot Lights 25A at 12V DC. LED or incandescent. These general purpose switches are suitable for many kinds of marine applications. They are weatherresistant with contact areas sealed to IP66 (high pressure wash resistant). Switches snap into standard rocker switch holes 1.45" x 0.08" (36.8 x 21.1mm) in panels from 0.09" to 0.19" thick (2.4 x 4.7mm). Pilot lights are independent or dependent, as noted. They have silver contacts, which give superior switching performance. Housing is matte black. B1 B2 B3 Regular Lens 58328 Series These have incandescent illumination and brass blade terminals. The BP kits come with a selection of snap-in lenses. For switches without pilot lights see page 11. Wiring your switch: There are up to 6 terminals on this switch series. Identify each type of switch by matching it with the appropriate wiring diagram in each section. Diagrams represent the switch as seen from the back. Dotted lines indicate the internal connections of the pilot light(s). LED Wide Lens 58312 Series These have bright LED illumination with high-visibility wrap-around lenses. Corrosion-resisitant nickel-plated brass blade terminals provide good electrical contact. For switches without pilot lights see page 11. Small Lens 56327/58327 Series These are identical to 58238 series with incandescent bulbs, but they have one or two small circular lenses. 56327 series has brass screw terminals, 58327 series has brass blade terminals. For switches without pilot lights see page 11. W NE D LE Dependent/Independent Dependent pilot light is On when the switch is actuated and the load is energized. Independent pilot is turned On by an external switch, with load either On or Off. Rapid ship item. BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 9 rockers & toggles B SPST On-Off, Dependent and Independent Single Pole, Single Throw. Four blade terminals. SPST On-Off, Dependent 4 Single Pole, Single Throw, with dependent illumination. Three blade terminals. + B 4 B + 2 3 L 2 3 L Lens color LED wide lens Red Red 58312-RR4 Lens color LED wide lens Incandescent Green Amber 58312-GA4 58312-RG4 58312-R4 58328-04 56327-01 58327-01 Red Green Red Lenses of each color – BP BP Green 58312-G4 58328-11 Clear 58312-C4 58328-12 Amber 58312-A4 58328-13 One lens of each color – 58328-100BP Incandescent * 58328-40 * 56328-49 58328-47 58328-104BP BP Single Pole, Double Throw. Both pilots are dependent illumination. Four blade terminals. SPST On-Off, Independent 1 Single Pole, Single Throw, with independent illumination. Four blade terminals. To convert an independent switch to dependent, connect a jumper wire between terminals 3 and 6, and ground terminal 4 as shown. + 4 L B 2 3 + 6 2 3 L + B 4 BP SPDT On-On, Dependent L1 B 6 4 2 3 L2 Lens color LED wide lens Incandescent Green Green – 58328-08 Red Red 58312-RR2 58328-16, 58327-06 Red Green 58312-RG2 56328-22 Lenses of each color – 58328-102BP BP 6 Jumper Independent converted with jumper wire to dependent Independent SPDT On-Off-On, Dependent and Independent Four blade terminals. Both pilots are dependent illumination. Lens color LED wide lens Incandescent Red 58312-R2 58328-01 Green 58312-G2 58328-02 Amber 58312-A2 56328-10 One lens of each color – 58328-101BP Rapid ship item. 10 BP Available in retail clamshell pack. 4 B BP + L 2 3 6 Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com rockers & toggles SPST On-Off Lens color LED wide lens Red Clear 58312-RC Green Green – 58328-25 56027-01 On-Off Red Red 58312-RR 58328-26, 58327-06 58027-01 On-Off Amber Green 58312-AG 58328-33 58311-01 On-Off Amber Red 58312-AR 58328-35 58027-02 Mom On-Off Red Green 58312-RG 56328-36 58311-02 Mom On-Off One lens of each color & size – 58328-103BP * Incandescent Single Pole Single Throw. Two terminals. 58328-06 * B + B BP L BP BP SPDT On-Off-On L1 1 Single Pole Double Throw. Three terminals. + B Sealed Switches without Pilots 25A at 12V DC, 15A at 24V DC. General specifications are the same as for the preceding 'Sealed Switches with Pilot Lights'. Sealed to IP66 for water resistance. (high pressure wash.) 58027-03 On-Off-On 2 BP L2 58311-03 On-Off-On 58027-04 Mom On-Off-Mom On 3 BP 58311-04 Mom On-Off-Mom On 58311 Series These match the 'LED Wide Lens 58312 Series' on page 9. DPST On-Off Double Pole Single Throw. Four termninals. 58027-06 On-Off B 58311-06 On-Off + L1 2 5 3 6 + B L2 DPDT Ignition-Start Double Pole Double Throw. Four terminals. 58027 Series These match the 'Regular Lens 58328 Series' on page 9. B + L1 2 5 3 6 + B L2 58022-03 Mom On-On-Mom Off Suitable for use as an ignition switch. Blade terminals. Differs from 58327 series by having a glossy black finish. 58311-13* Mom On-On-Off 56327/58327 Series These match the 'Small Lens 58328 Series' on page 9. Find The Right Rocker or Toggle Typical applications are on page 8. Rapid ship item. BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 11 B rockers & toggles DPDT On-On and On-Off-On SPST Double Pole Double Throw. Six terminals. Single Pole, Single Throw 58027-08 On-On 58311-08 On-On 58027-07 On-Off-On 1 L1 + B BP L2 4 2 5 3 6 L3 + M-58031-01 SPST On-Off B B BP M-58031-07BP SPST Mom On-Off L4 58332-20BP SPST Mom On-Off 58311-07 On-Off-On + 2 3 L BP BP SPST On-Off 58027-11 Mom On-Off-Mom On SPDT 58311-11 On-Off-On Single Pole, Double Throw L DPDT Forward & Reverse Double Pole Double Throw. Four terminals. 58027-18 Mom On-Off-Mom On M-58031-02BP SPDT On-Off-On L B _ 1 4 2 5 + BP B 3 SPDT On-Off-On 58332-22BP SPDT Mom On-Off-Mom On 58311-18 Mom On-Off-Mom On 2 L 58332-21BP SPDT On-Off-On Amber, 24V BP Two amber LED pilot lights. B 1 + BP 58332-23BP SPDT On-Off-Mom On, Amber, 24V BP One amber LED pilot light. Recommended for use with 48513 Compact Low Voltage Disconnect. See page 37. Sealed 58031 & 58332 Series 20A at 12V, 15A at 24V DC. Switches with LED pilot lights must be used at the stated voltage only. M-58031 switches have a black actuator; 58332 switches are supplied in retail BP only and are supplied with one black and one gray snap-on actuator.These general-purpose switches are suitable for all kinds of applications. They are weather-resistant with contact areas sealed to IP66 (high pressure wash-resistant). Switches are uniform with Round Pilot Light series of switches and are recognized at UL 1500 (Ignition protection for marine products). With neoprene gasket/panel seal. These switches conveniently snap into a standard rectangular mounting hole 1.48" x 0.83" (36.8 x 21.1mm) in panels from 0.09" to 0.19" thick (2.4 x 4.7mm). Plastic housing, bezel and actuator. Silver contacts, Brass blade terminals. Imprinting available. 58332-24BP SPDT Mom On-Off-Mom On Mom On 2&3-Off-Mom On 1& 2. BP DPST Double Pole, SIngle Throw + B M-58031-04BP DPST On-Off L BP 58332-28BP DPST Mom On-Off 2 5 3 6 + B L DPST On-Off BP 58332-29BP DPST On-Off, Amber 24V One amber pilot light. BP DPDT Double Pole, Double Throw L B 1 + L M-58031-05 DPDT On-Off-On M-58031-06 DPDT On-On Wiring your switch: There are up to 8 terminals on this series of switches. Identify each type of switch by matching it with the appropriate wiring diagram in each section. Diagrams represent the switch as seen from the back. Rapid ship item. 12 BP Available in retail clamshell pack. 8 7 1 4 2 5 3 6 L 4 2 5 3 6 + B L DPDT On-On or On-Off-On M-58031-09 DPDT Mom On-Off-Mom On 58332-25BP DPDT On-Off-Mom On, Amber 24V BP One amber LED pilot light. Pilot connects internally between terminals 4 & 6. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com rockers & toggles 58332-26BP DPDT On-Off-On, Amber 24V BP Two amber LED pilot lights. Pilot 1 connects internally between terminals 3 & 7, Pilot 2 between 1 & 7. 58332-27BP DPDT Mom On-Off-Mom On B Low Current Rocker Switches For ultra-low voltage applications, and currents up to 30mA. BP 58500 SigmaTM Rocker Switches Compatible with microprocessor-based electrical/electronic systems, the Sigma Rocker switch is a low-current membrane switch with a user-friendly conventional rocker switch feel. Complete with reliable LED backlighting. Water-resistant switch is suitable for marine, or adverse conditions. Imprinted Switches These are some of the symbols that are available for the switches in the 58031 and 58332 series. These custom imprints are available. Minimum quantities may apply. Consult Cole Hersee. Running lights under power Propulsion system trim Bilge pump Engine stop Light Master light switch Horn Blower Windshield washer Windshield wiper Potable water pressure Engine start Trim tab Anchor light Interior light Work light Bilge blower Drive tilt Anchor Water flushing tap Work lamp Warm air blower Battery Depth sounder Water tank Bilge pump 1 58336 Locking Switch Fuel 1 2 Bilge pump 2 SPST On-Off. Bright orange lock automatically locks the actuator when in the Off position, and must be slid to allow the actuator to be moved to the On position. Matte black finish housing, bezel and actuator. Two blade terminals. 20A at 12V DC. 3 Bilge pump 3 This switch functions as a SPDT Mom On 1-Off-Mom On 2. Accepts a standard Molex connector or 6 pin x 0.025” square pin x 0.100” centers connector. LED power source: 5V DC. Maximum contact rating: 30mA at 24V DC. Operating temperature range: -40°C to 85°C Designed to meet SAE J1455 environmental standard. Fits standard panel opening: 1.734” x 0.867” (44.0 x 22.0mm), and panel thickness of 0.032” to 0.187” (0.80 to 4.75mm). Running/ anchor lights Rapid ship item. Trim tab BP Drive tilt up Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 13 rockers & toggles B 40205 SigmaTM Switch with Alarm Narrow Rocker Switches Uniform with the Sigma Switch 58500, the Alarm Switch features a highly audible warning signal all contained in a standard rocker switch package. Momentary switch provides a convenient user interface: Alarm condition override (snooze feature). Remote input to system controller (ECU). Remote maintenance reset switch. Single Pole. Universal application, 10A at 12V DC single pole switches. Black plastic, snap-in mounting. Silver contacts, copper blade terminals. To fit panel hole .550" x 1.125" (14.0 x 28.6mm). The alarm switch can indicate status of various inputs such as door ajar, high/low pressure, high/low temperature, on-off status, and many other applications, as well as providing alarm and override for the Cole Hersee SureStartTM Low Voltage Disconnect Switch 48510, 48511 & 48512. 1 B+ 2 L 3 Narrow Body, Angled Actuator 10A at 12V DC. Black plastic switches snap in to panels 0.02 through 0.25" thick (0.5 to 6.4mm). Silver contacts, copper blade terminals. 54003 SPST On-Off, lighted red BP Single Pole, Single Throw. Red lighted actuator, Up: On, Down: Off. Three blade terminals. Dependent illumination. 54003-01 SPST On-Off, lighted amber Single Pole, Single Throw. Amber lighted actuator, Up: On, Down: Off, Three blade terminals. Dependent illumination. Narrow Body, Curved Actuator 10A at 12V DC. Black plastic switches snap in to panels 0.025 through 0.20" thick (0.64 to 5.2mm). SIlver contacts, copper blade terminals. Battery+ Red 54010 SPDT On-On BP Single Pole, Double Throw. Black rocker. Can also be used as an On-Off by ignoring and isolating terminal 1 or 3. Manual Override Violet Warning White Battery+ Blue Warning Black Alarm LED The switch functions as a SPST Mom On-Off. Specifications are the same as 58500 Sigma Rocker, except: Wire leads: GXL wire, 18AWG (0.80mm sq) x 6” long (152.4mm). LED power source: 5V or 12V DC. Alarm power source: 12V DC. 54012 SPST On-Off Lighted Red Single Pole, SingleThrow. Red rocker, lighted in On position. Dependent illumination. SPST, DPDT? Saves Batteries Understand what these electrical descriptions mean. See page 20 . 1 LOAD On 2 & 3 2 BAT + On 1 & 2 No more dead batteries! Low Voltage Disconnect Switches automatically disconnect non-critical loads when battery voltage is low; automatically reconnect when battery is being charged. See pages 37 and 38. Rapid ship item. 14 BP Available in retail clamshell pack. LOAD 3 Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com rockers & toggles Rocker Switch Accessories Bracket Mounting Kit 87167-01BP B BP Bezels for mounting switches side by side For snap-in mounting of any regular size switch such as 56027, 58031, 58332, 58311 and 58312 series. Bezels can be arranged in a parallel array of any length. Bezels themselves can snap into a panel, or be mounted with the Bracket Mounting Kit. Height 1.90" (48.3mm). Two units are 2.37"W x 2.30"H (60.2 x 58.4mm). Mounting hole in panel should be 2.02"W x 1.90"H (51.3 x 48.3mm) for two bezels. Add 1.03"W (26.2mm) for each additional unit. 87167-01BP BP For installing an array of switches onto a panel, when throughmounting isn’t possible. Use in conjunction with 82159 bezels. Holds from 2 to 6 bezels (not included). Snap-together assembly: no special tools needed. Available only as a retail BP unit, which contains two bracket sections and brass stabilizing rods. Kit brackets engage with bezels. Brass rods snap into brackets to stabilize the unit. Assembled kit mounts on top of or under the panel. Mounting holes .710" x .265" (18.0 x 6.7mm). 82159-1 end bezel BP Build Your Own Switch 82159-2 center bezel Can be ganged, and used with end bezels. Five handy kits cover all the electrical types and pilot light combinations. Each kit comes with a set of snap-in pilot light lenses, so it's easy to make up a switch with the lens color you need. 82159-3 independent bezel Fits panel opening 1.9" x 0.98" (48.3 x 25.0mm). The five kits are individually retail-packed in clamshell BP units. 58328-100BP On-Off SPST, dependent With one each Amber, Clear, Green, and Red lens. 58328-101BP On-Off SPST, independent 98628 plug Snaps in to 82159-1 or 82159-2 or standard rocker switch cutouts. WIth one each Amber, Clear, Green and Red lens. 58328-102BP On-On SPDT, dependent With two each Amber, Clear, Green and Red lenses. 58328-103BP On-Off-On, dependent 82159-02BP BP Contains 2 end bezels, one center bezel, one plug. With one each large Amber, Clear, Green, Red and one each small lenses. 58328-104BP On-Off SPST, one dependent, one independent With one each large Amber, Clear, Green, Red and one each small lenses. Rapid ship item. BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 15 rockers & toggles B B2 toggle switches Paddle Handle Toggle Switches Standard (black) or (clear) lighted handle, 11/16" (17.5mm) long. Mounting stem 15/32" - 32 thread, 15/32" (11.9mm) long, fits panels up to 1/8" (31.8mm) thick. Includes mounting hardware – black metal facenut and nickel-plated hexnut. 0.25" (6.35mm) blade or 6-32 screw brass terminals. 25A at 12V DC. Wiring diagrams on page 21. 54110 SPDT On-Off-On, illuminated On: red pilot, Off, On: white pilot. Five screw terminals. O-ring seal in bushing. Independent illumination. Wiring K. 54110-01 SPDT On-Off-On, illuminated On: red pilot, Off, On : white pilot. Five blade terminals. O-ring seal in bushing. Independent illumination. Wiring K. 55036 SPDT On-Off-On, PVC-coated BP Three 9.5" (241.3mm) leads with tinned brass terminals. O-ring seal in stem. Wiring B. 55036-14BP SPDT On-Off-On, PVC-coated BP Same as 55036, but with rubber boot. WIring B. 55088 SPDT On-Off-Mom On Three screw terminals. Wiring B. Standard Switch Illuminated Switch SPST DPST Single Pole, Single Throw Wiring diagrams on page 21. Double Pole, Single Throw 54100 SPST On-Off BP Two screw terminals. Wiring A. 54105 DPST On-Off Four screw terminals. Wiring C. 54100-01 SPST On-Off BP Two blade terminals. Wiring A. 54105-01 DPST On-Off Four blade terminals. Wiring C. 54101 SPST Mom On-Off Two screw terminals. Wiring A. DPDT 54101-01 SPST Mom On-Off Two blade terminals. Wiring A. Double Pole, Double Throw 54109 SPST On-Off, illuminated BP On: red pilot, Off: white pilot. Four screw terminals. O-ring seal in bushing. Independent illumination. Wiring G1. 54107 DPDT On-Off-On Six screw terminals. Wiring E. 54107-01 DPDT On-Off-On Six blade terminals. Wiring E. BP 54109-01 SPST On-Off, illuminated On: red pilot, Off: white pilot. Four blade terminals. O-ring seal in bushing. Independent illumination. Wiring G1. SPDT Dependent or Independent? Single Pole, Double Throw 54103 SPDT On-Off-On BP Three screw terminals. Wiring B. Dependent Illumination When the switch is On, the handle is illuminated. 54103-01 SPDT On-Off-On Three blade terminals. Wiring B. 54104 SPDT Mom On-Off-Mom On Three screw terminals. Wiring B. BP 54104-01 SPDT Mom On-Off-Mom On Three blade terminals. Wiring B. Rapid ship item. 16 BP Available in retail clamshell pack. Independent Illumination Actuation of the switch does not affect the illumination of the handle. The switch can be On or Off, and illumination is usually controlled by another switch. This mode can be used to light a whole bank of switches, and is especially useful for locating switches in the dark. A switch with independent illlumination can be converted to a dependent switch by adding a jumper wire. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com rockers & toggles Heavy Duty Toggle Switches, 25A Standard or long handle. Universal application. Silver contacts. Mounting stem is nickel-plated brass 15/32" -32 thread, 15/32" (11.9mm) long, and fits panels up to 9/32" (7.1mm) except where stated otherwise. phenolic housing, with plated steel cap. Nickel-plated brass mounting hardware. Blade terminals: .250 quick connect. Screw terminals: 6-32 screws. 25A at 12V DC, 15A at 24V DC. See wiring diagram A or A1 on page 21. B SPST Single Pole, Single Throw. 5520 SPST On-Off BP Up: On, Down: Off. Two screw terminals. O-ring seal. 5582 SPST On-Off BP Up: On, Down: Off. Two screw terminals. 5582-10 SPST On-Off, PVC coated Up: On, Down: Off. Two 8" (203.2mm) leads. O-ring seal. Mounting stem is 11/32” (8.7mm) long, and fits panels up to 3/16” (4.8mm) thick. Standard handle, 11/16" (17.5mm) long. Long handle, 1 1/2" (38.1mm) long. 5582-30BP SPST BP Same as 5582-10, but with boot. 55014 SPST On-Off BP Up: On, Down: Off. Two blade terminals. 55014-05 SPST On-Off Up: On, Down: Off. Two blade terminals. O-ring seal in the stem. PVC coated housing with wire leads. 55023 SPST On-Off Up: On, Down: Off. Two screw terminals with 2 blades attached. 55055 SPST On-Off, long handle BP Up: On, Down: Off. Two blade terminals. 55055-01 SPST On-Off, long handle Up: On, Down: Off. Two screw terminals. SPST Momentary Single Pole, Single Throw. Toggle Boots 55020 SPST Mom On-Off BP Up: Off, Center: Mom On. Two screw terminals. 55020-04 SPST Mom On-Off, PVC coated Moisture- and dirt-resistant. PVC coated and sealed with an O-ring seal in the stem. Up: Off, Down: Mom On. Two 8" (203.2mm) leads. Durable silicone rubber bonded to a standard brass hexnut When tightened onto the stem of a toggle switch, the rubber forms an o-ring seal with the panel. Boot covers a standard 11/16” (17.5mm) toggle. 81264 gray 81264-04 green BP 81264-01 black BP 81264-05 red 81264-02 blue 81264-06 brown 81264-03 clear 81264-07 yellow 81264-08 orange Rapid ship item. BP Available in retail clamshell pack. 55037 SPST Mom On-Off Up: Off, Center: Mom On. Two blade terminals. 55049-01 SPST Mom On-Off Up: On, Down: Mom Off. Two blade terminals. 55052-01 SPST Mom On-Off, long handle Up: On, Center: Mom Off. Two blade terminals. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 17 rockers & toggles B Lighted Tip Toggle Switches On-Off Switches, 10A Tip of handle is illuminated Red in the On position, illuminated Clear in the Off position. Silver contacts. 15/32" -32 thread mounting stem. Nickel-plated brass hexnut. Black plastic handle, housing and facenut. Keyway in the down position. Blade terminals. Independent illumination. 25A at 12V DC. Single Pole, Single Throw. Standard or ball (short ) handle. Silver contacts. Chrome-plated brass handle, facenut and mouting stem. Mounting stem is 15/32" – 32 thread, 15/32" (11.9mm) long, and fits panels up to 9/32" (7.2mm) thick. Two terminals – screw, blade or 6" (152mm) leads. 10A at 25V DC. M-484 Standard Handle, Screw Terminals M-493 Ball Handle, Screw Terminals BP M-584 Standard Handle, Wire Leads BP BP M-586 Standard Handle, Blade Terminals B + B 2 L L1 4 3 + Independent, SPST B20 M-54111-01 Diagram 4 2 L2 6 1 3 6 Independent, SPDT B20 M-54111-02 Diagram Specialized Switches M-54111-01 SPST On-Off BP Single Pole, Single Throw. Up: On, Down: Off. Four blade terminals. Independent illumination. To convert to dependent ilumination (see SPST schematic above), connect B+ to 2, remove connection from 6, and add a jumper between 3 and 6. M-54111-02 SPDT On-Off-On BP Single Pole, Single Throw. Up: On, Center: Off, Down: On. Five blade terminals. Dependent illumination. 55046-06 Reversing Polarity Switch Momentary On-Off-Momentary On. Four blade terminals. O-ring seal in stem. Long handle. 55093 2-Speed Fan/Blower Switch DPDT On Battery & high speed 5&6 – On battery & low speed 3&5 – Off. Three blade terminals. Silver contacts. 25A at 12V DC. 5 Super-Bright LEDs 3 L 6 B H B Battery+ H High speed L Low speed B24 55093 Diagram PVC-Dipped Switches New 58312 series rocker switches have long-lasting LED lights and high-visibility wrap-around lenses. See page 9. Rapid ship item. 18 BP Available in retail clamshell pack. Switches coated in polyvinyl chloride plastic are completely sealed at the rear, and can withstand adverse conditions, such as salt spray. Add a boot to the toggle and the front is also protected. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com rockers & toggles M-597 Emergency Cutoff Switch BP Weather-resistant switch provides added safety for boat operators. The lanyard connects the boater to a switch which kills the ignition circuit if the boater falls overboard, or is at an unsafe distance from the controls, thus preventing a dangerous runaway situation. Unlike other devices, the M-597 can be turned on again if need be by a boater other than the operator. B Ignition/Start Switch 59071 White Plastic Handle Mom On 1, 4& 5 - On 4& 5 - Off. Nickel-plated bushing and facenut. Silver contacts 15/32" - 32 bushing. Three blade terminals. 25A at 12V DC. Switch can be installed either in boat systems that require a grounded emergency stop, or in systems that have an open circuit emergency stop. The switch works on virtually any powerboat with an inboard or outboard motor. Full wiring instructions are included. For safety, this switch should only be installed by a technically competent person. Switch housing dimensions 2 3/4" x 2" (69.9 x 50.8mm) requires a space of 1/2" (12.7mm) behind the panel, and mounts in a 1 1/2" (38.1mm) diameter hole. Rubber coated toggle switch is sealed to IP-66 to protect against salt spray and water ingress. Strong self-retracting coiled lanyard has a clip for attachment to the operator. 10A at 12-24V DC. 55094* Mom On-On-Off Mom On 2 & 3, 5 & 6 - On 2 & 3 - Off. Standard handle. Four screw terminals. 3- and 4-way lighting 3-way lighting permits a light (or set of lights) to be controlled from two switches usually mounted in different locations. Similarly, 4-way lighting enables control from three switch locations. With the lanyard out of the housing. 3-WAY LIGHTING 1 B + 1 2 2 3 3 For safety or lifesaving applications, the switch should be installed by a qualified individual. User assumes all responsibility for determining the suitability of this product for his application. Use two SPDT T On-On switches such as 54010. M-598 Replacement Lanyard BP We recommend that the lanyard be replaced annually or if worn. 4-WAY LIGHTING New Master Disconnect 1 B + 1 3 2 1 6 5 4 2 2 3 58328-16 or 58027-05 3 58027-08 DPDT. Add Jumper. 58328-16 or 58027-05 75920 Sealed Master Disconnect - See page 42. Rapid ship item. BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 19 rockers & toggles B B3 wiring diagrams BAT SPST SPDT DPST DPDT SP and DP refer to single pole and double pole, ST and DT refer to single throw and double throw. Pole refers to an independent arrangement of contacts, all connected to a center contact or pivot. SP switches have at least one electrical circuit. DP switches have at least two independent circuits (and act like two identical switches that are mechanically linked). Do not confuse ‘pole’ with ‘terminal’. The DPST switch, for example, has four terminals, but it is a DP, not a 4P switch. Throw refers to the numbers of On positions a switch has. ST switches close at least one circuit at only one position. The other position of the handle is Off. DT switches close at least one circuit in the Up position, as well as the Down position (On-On). A DT switch can also have a center position (frequently On-Off-On). The following switch diagrams illustrate the most common types of toggle and rocker switch. BAT On 2 & 3 BAT 2 On 1 & 3, 4 & 6 + Off LOAD LOAD 3 DPST On-Off Both load terminals can be energized at the same time. They are independent of each other and could be of different voltages. LOAD 1 On 2 & 3, 5 & 6 LOAD BAT + 1 + BAT + 2 On 1 & 2, 4 & 5 + LOAD Off LOAD 3 LOAD 3 DPDT On-On Functions like two separate SPDT switches operated by the same actuator. Only two loads can be On at a time. SPST On-Off 1 LOAD On 2 & 3 2 BAT 1 + LOAD On 1 & 2 LOAD 3 BAT BAT + 2 + Off On 1 & 2, 4 & 5 3 LOAD 1 LOAD On 2 & 3, 5 & 6 LOAD SPDT On-On Only one of the loads can be energized at a time. On 2 & 3 2 BAT LOAD DPDT On-Off-On Functions like two separate SPDT switches operated by the same actuator. Only two loads can be On at a time. Off + On 1 & 2 LOAD Single pole/throw and double pole/throw switches are by far the most common switches, but triple and quadruple pole configurations are also available. They are commonly denoted 3PST, 3PDT, 4PDT, etc. 3 SPDT On-Off-On Only one of the loads can be energized at a time. Rapid ship item. 20 BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com rockers & toggles SP & DP Switches with 6 Terminal Locations B Switches with One Pilot Light SPST On-Off, dependent 4 Dependent illumination. Three terminals. Diagrams represent both momentary contact or maintained contact switches. B + 2 3 L Switches without Pilot Lights F SPST ON-Off Two terminals. B B + + SPST On-Off, independent 1 Independent illumination. Four terminals.To convert an independent switch into dependent, connect a jumper wire from terminal 3 to terminal 6, and connect terminal 4 to ground. 2 3 L 3 L A A1 4 4 B SPDT On-Off-On B 2 L 3 B 1 L1 Three terminals. + + G1 3 Independent illumination DPST On-Off B 5 G2 Switch converted to dependent by adding jumper wire + + 1 + 4 B SPST On-Off, dependent & independent Four terminals. 4 B B L1 3 6 6 Jumper Switches with Two Pilot Lights Four terminals. 2 3 L 6 B + 2 2 L2 B + L2 L 3 C L1 Six terminals. B + L2 1 4 2 5 3 6 2 L 6 3 L C1 DPDT On-On + 6 H L3 + B L4 SPDT On-Off-On, or On-On, dependent L1 Four terminals. Both pilots dependent. B D 1 + 4 2 3 L2 J DPDT On-Off-On Six terminals. L1 B L2 + 1 4 2 5 3 6 L3 + B SPDT On-Off-On, or On-On, independent L1 L4 Four terminals. Both pilots independent. B E L2 + 1 4 2 5 3 6 K Rapid ship item. BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 21 B rockers & toggles How to Identify a 6-terminal switch How to select the right switch You can find out the type of rocker or toggle switch by a quick visual inspection. 1. Rocker or Toggle? It’s your choice - Cole Hersee has rockers and toggles available in all electrical configurations, and in different styles. Look at the back of the switch, where the terminals are. Notice that there are six possible terminal positions. 2. Switch rating: very important Toggle and rocker switches are designed so that each vertical set of terminals makes up one pole. Pole 1 Pole 2 1 4 2 5 3 6 a) You need to know the voltage of your system (12V or 24V). b) You need to know how much current will be running in the circuit being switched. Always select a switch equal to or greater in amperage to the amperage rating of the circuit in your application. 3. Switch configuration Check out the diagram in this section that explains the difference between single/double pole and single/double throw. Switches are marked SPST, SPDT, DPST or DPDT. You can see immediately that a switch with three verticallyorganized terminals must be a SPDT. Now check the actuator (rocker or toggle handle) to see if the switch is 2-position or 3-position. If it only has two terminals, it must be a SPST, the simplest of all switch configurations. Notice that the two terminals are organized vertically (never side-by-side). Terminals can be located at 1 and 2, 1 and 3, or 2 and 3. If it has terminals at 1, 3, 4 and 6, it must be a DPST. You can see that it utilizes the left side (pole 1) and right side (pole 2) of the switch — two poles (DP). If it has six terminals, it’s a DPDT. Check the actuator to see if the switch is 2-position or 3-position. Match the circuit diagram to your needs, or replace an existing switch with one of the same configuration. 4. Waterproof/water-resistant Cole Hersee uses the term water-resistant for marine switches. ‘Waterproof’ properly refers to switches that will be used submerged underwater. Determine how much exposure your switch will receive, and select water-resistant for switches which might receive exposure to salt spray or rain. The international IP rating demotes resistance to ingress of dust or liquid. IP66 is high pressure wash resistant. IP67 is immersible. Many Cole Hersee toggle switches are ‘sealed’, containing 0-rings in the stem of the actuator, and have gaskets to exclude moisture. Others are completely coated in plastic and usually have wire terminals. Such switches are a good choice for use in boats. 5. Terminals Switches come with blade terminals, screw terminals or integral wire terminals. Cole Hersee recommends screw terminals (or wire terminals in a plastic-coated switch) for marine applications. SPST SPDT DPST 6. Switches with pilot lights DPDT Many of our switches contain an integral pilot light which can be very helpful, and the lenses are available in different colors. Cole Hersee 58328 Series switches come with a variety of lenses in different colors – you simply snap in the color you want. There’s one more thing to know – illuminated switches come in Dependent or Independent types. With a Dependent switch, the pilot is On when the switch is On, and Off when the switch is Off. The illumination of Independent switches or switch groups is usually controlled by a master switch independent of the circuit that the illuminated switch controls - it can be convenient to have all switches illuminated so that they can be seen in the dark. Rapid ship item. 22 BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com windshield wiper switches C Electronic Switches Electrical Switches C1 C2 75600-01 Two Motors, 12V DC One switch synchronizes two motors. One Delphi (Packard) 4-way male connector 6294544 (mates with 2977048) and one Delphi (Packard) 6-way male connector 2977042 (mates with 2977044). Lead and connector assembly: 5.625" (142.9mm) long. C1 Electronic switches Electronic Windshield Wiper Switches Microprocessor design ensures dependable control of wipers. With dynamic parking feature and intermittent delay for use with one or two permanent magnet electric wiper motors with negative ground. 4 positions: Off/Park – Intermittent range – Low- High. Push-to-wash (one to three wipes after the knob is released). Black plastic knob with reliable metal insert and set screw, white imprint imprinted with SAE washer wiper symbol. Diecast case 2 7/32” (56.4mm) square 1 13/16” (46.0mm) long. 7/16 -28 thread mounting stem, 0.45” (11.3mm) long. Hexnut and lockwasher included. Switches conform to SAE J1455, SAE J112a and J234. OFF/ PARK ON, Long Delay 15 sec Intermittent Delay ON, Short Delay 2 sec 75602-02 Two Motors, 24V DC Same as 75600-01, but 24V. Synchronizes two motors! LOW SPEED HIGH SPEED 75600-04 One Motor, 12V DC Microprocessor design. Six color-coded wire leads, 5" (127.0mm) long. With round knob imprinted with SAE washer-wiper symbol. 75602-04 One Motor, 24V DC Microprocessor design. Same as 75600-04, except 24V. Dynamic Parking The wiper motors on your boat have either dynamic or non-dynamic (coast-to-park) parking. If you are replacing a switch, you need to know which type they are. Cole Hersee wiper switches on this page have the added benefit of dynamic parking. With dynamic parking the wiper blades are retarded electrically to bring the wipers to a rapid stop in the correct position after you turn the switch off. Rapid ship item. BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 23 C windshield wiper switches C2 Electrical switches Standards Electrical Wiper Switches Suitable for permanent magnet electric wiper motors. 3 positions: Off/Park – Low – High. Black plastic knob with metal insert and set screw. Mounting stem 7/16” – 28 thread. 12V DC. 75212-04 Without Dynamic Parking Without push-to-wash. 4 blade terminals. Plated steel case 1 3/8” (34.9mm) diameter, 3/8” long. Mounting stem 0.32” (9.6mm) long. Cole Hersee makes switches and connectors that meet industry standards, generally understood to be those of the SAE and the automotive industry. Many of our switches meet other standards as well, such as USCG or ABYC. For over a century, Underwriters’ Laboratories (UL) has been a third-party trusted source worldwide for product compliance. Having the UL mark on our products means that UL has tested and evaluated representative samples of that product and determined that they meet the stringent UL requirements. Products are continually checked by UL to make sure they continue to meet those requirements – UL inspectors visit the Cole Hersee factory every quarter to check on certified products. UL marks may be only used on products certified by UL and under the terms of a written agreement between UL and Cole Hersee. Visit the UL website, www.ul.com where you can find us listed under ‘Cole-Hersee’. UL certified products are accepted in the US and Canada by OSHA, insurance companies, labor unions, fire officials and electrical inspectors. 75221-09 Without Dynamic Parking With push-to-wash. 5 blade terminals. Internal circuit breaker. Plated steel case 1 3/8” (34.9mm) diameter, 3/8” long. Mounting stem 0.32” (9.6mm) long. 75226 Dual Motor, Without Dynamic Parking With push-to-wash. 7 blade terminals. Plated steel case 1 3/8” (34.9mm) diameter, 3/8” long. Mounting stem 0.32” (9.6mm) long. The UL Listing Mark LISTED One375Mof the most common UL Marks, found on many Cole Hersee products. It means UL found that samples of this product met the UL safety requirements that are primarily based on UL's own published Standards for Safety. MARINE 75228-04 With Dynamic Parking 5 blade terminals. Use with motors with dynamic parking capability. Sealed construction, including shaft O-ring. Mounting stem is 0.45” (11.4mm) long. Diecast case 1 5/8” (41.3mm) diameter. LISTED The UL Marine Mark 707B These products have been tested specifically for marine use, and have been evaluated to UL's published Marine Safety Standards and other applicable standards and codes. These requirements specifically relate to hazards that can occur as a result of exposure to harsh marine environments - vibration, impact, ignition protection, water ingress and salt spray corrosion common on pleasure craft and boats. Many of our marine switches also conform to applicable ABYC and USGC standards. American Boat & Yacht Council: www.abycinc.org United States Coast Guard: www.uscg.mil 75236 Dual Motor, With Dynamic Parking With push-to-wash, 8 blade terminals. Sealed construction, including shaft o-ring. Mounting stem is 0.45" (11.4mm) long. Diecast case 1 5/8" (41.3mm) diameter. We provide UL certification because our customers may be mandated to install UL-marked products. There are costs associated with UL certification and ongoing testing and auditing, and therefore UL-labeled switches may be slightly more expensive than their unmarked counterparts. MARINE LISTED The CE Mark The CE mark is a European mark analogous to UL. It similarly denotes that a product has undergone assessment procedures complies with European standards that apply to the product. The designation "CE" is French for "Conformité Européen". Rapid ship item. 24 BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com relays & solenoids D Relays & Microrelays Modules Solenoid Relays D1 D2 D3 Heavy Duty Relays 40A at 12V DC D1 Relays & Microrelays Heavy Duty & High Power Relays These relays are used in many boats.Typical applications include: lighting, starting, horn, heating and cooling. Ignition protected to SAE J1171, Section 5. Standard ISO terminal footprint for Form A (SPST), Form C changeover (SPDT) and Form 2A (SPST, 2 terminals). Relays are available sealed and unsealed (unsealed are supplied with snap-in brackets.) Specifications: Pull-in voltage: 7.8V maximum at 12V DC, 15.6V at 24V DC. Release voltage: 1.2V minimum at 12V DC, 2.4V at 24V DC. Temperature range: -40°C to 85°C. Operational life: Electrical to 100,000 cycles; Mechanical to 10 million cycles. Contact Material: Silver alloy. Dielectric strength: 500V rms between coil and contact. Insulation resistance: 100MΩ minimum (500V DC). Vibration resistance: 10-40Hz double amplitude 1.5mm. Cole Hersee Relays are rated based on a steady state resistive load. De-rate according to the type of load: Motor load: Inrush can be 5 to 10 x steady state current. Solenoid load: Inrush can be 10 to 20 x steady state current. Incandescent lamp load: Inrush can be 10 to 15 x steady state current. No Need To Order Brackets! Specifications: Contact rating (Resistive load) at 20°C: 12V DC: Normally Open 40A, Normally Closed 30A. 24V DC: Normally Open 20A, Normally Closed 15A. Contact arrangement: Available as Form A (SPST), Form C (SPDT) and Form 2A (SPST, 2 terminals). High Power Relays 70A at 12V DC Specifications: Contact rating (Resistive load) at 20°C: 12V DC: Normally Open 70A, Normally Closed 60A. 24V DC: Normally Open 35A, Normally Closed 30A. Contact arrangement: Available as Form A (SPST) and Form C (SPDT). Relays and mircrorelays are supplied with a snap-in bracket, therefore dealers need less inventory. Rapid ship item. BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 25 D relays & solenoids Microrelays 25A at 12V DC Relay Part Number Structure These microrelays are used in many boats. They have a reduced size, but can accept a 25A load. Typical applications include: lamp control, horns, power windows, fuel pumps, and fans. Standard terminal footprint for Form A (SPST), Form C changeover (SPDT) Microrelays are available sealed and unsealed. S Sealed N Nothing (no sealing) R R Relay 00 Without bracket M Microrelay 01 With snap-in bracket A 40 01 12 R R Resistor 15 15A at 24V DC 20 20A at 24V DC 25 25A at 12V DC 35 35A at 24V DC 40 40A at 12V DC 70 70A at 12V DC D Diode N Nothing (no suppressor) 12 12V DC Specifications: C Form C (SPDT) 2 Form 2A (SPST two terminals) Microrelay Stock Items Relay Stock Items Form. Bracket Amp. Volt. Suppressor Seal RA-400112-NN BP A:SPST 01: Snap-in 40 12 N N RA-400112-RN BP A:SPST 01: Snap-in 40 12 R N A:SPST 01: Snap-in 40 12 D N A:SPST 00: None 40 12 D S A:SPST 00: None 20 24 D S RA-400112-DN RA-400012-DS BP RA-200024-DS RC-400112-NN BP C:SPDT 01: Snap-in 40 12 N N RC-400112-DN BP C:SPDT 01: Snap-in 40 12 D N RC-200124-RN BP C:SPDT 01: Snap-in 20 24 R N RC-400012-DS BP C:SPDT 00: None 40 12 D S 2:SPST 01: Snap-in 20 24 R N R2-200124-RN RA-700112-NN BP A:SPST 01: Snap-in 70 12 N N RA-700112-DN BP A:SPST 01: Snap-in 70 12 D N RC-700112-NN BP C:SPDT 01: Snap-in 70 12 N N RC-700112-RN BP C:SPDT 01: Snap-in 70 12 R N Rapid ship item. BP 26 Available in retail clamshell pack. 24 24V DC A Form A (SPST) Contact rating (Resistive load) at 20°C: 12V DC: Normally Open 25A, Normally Closed 20A. 24V DC: Normally Open 15A, Normally Closed 10A. Contact arrangement: Available as Form A (SPST), and Form C (SPDT). Vibration resistance: 10-40Hz double amplitude 1.27mm. Pull-in voltage: 7.8V maximum at 12V DC, 15.6V at 24V DC. Release voltage: 1.2V minimum at 12V DC, 2.4V at 24V DC. Temperature range: -40°C to 85°C. Operational life: Electrical to 100,000 cycles. Mechanical to 10 million cycles. Contact Material: Silver alloy. Dielectric strength: 500V rms between coil and contact. Insulation resistance: 100M minimum (500V DC). Part Number S Part Number Form. Bracket Amp. MA-250012-RN A:SPST 00:None 25 Volt. Suppressor 12 R Seal MA-250012-RS A:SPST 00:None 25 12 R S MA-250012-NN A:SPST 00:None 25 12 N N N MA-150024-RS A:SPST 00:None 15 24 R S MA-150024-DN A:SPST 00:None 15 24 D N MA-150024-NN A:SPST 00:None 15 24 N N MC-250012-NN C:SPDT 00:None 25 12 N N MC-150024-RS C:SPDT 00:None 15 12 R S MC-150024-NN C:SPDT 00:None 15 24 N N Forward & Reverse Module See page 28. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com relays & solenoids Relay Sockets Form 2 (SPST) with suppression Accepts Cole Hersee relays and standard ISO relays. Modular – sockets dovetail together. Accepts standard quick-connect terminals. Easy mount bracket. Constructed of rugged glass-filled polyamide. Temperature range -40F to 85°C. 99025, High Power Socket For use with Cole Hersee High Power Relays. Form A (SPST) Use with Tyco (AMP) terminals 280756 or 280755. 30 85 86 30 87 87 85 86 (-) RESISTOR OR DIODE Relay Schematics 87 0.315 [8.00] 0.331 [8.40] 87 86 85 1.043 [26.5] Sq. Ref. 30 FORM 2 TERMINALS Microrelay Schematics FORM A TERMINALS 0.662 [16.81] Form A (SPST) 87 0.662 [16.81] 0.551 0.315 0.331 [8.40] 0.705 [17.91] 87 86 30 85 86 87 87 (+) 0.662 [16.81] 99026, Heavy Duty Socket For use with Cole Hersee Heavy Duty Relays. Form A (SPST) or Form C (SPDT). Use with Tyco (AMP) terminals 42281 or Ark-Les 3000H112A series. Form A (SPST) D 85 0.906 87 30 87 86 86 FORM A TERMINALS 30 85 0.705 [17.91] 0.354 0.610 30 0.331 [8.40] 85 30 85 86 87 0.453 FORM A TERMINALS MA-250012-NN 40A Type has .250" terminals. 70A Type has .375" terminals. 1.024 0305 30 86,87,87a 85 Cole Hersee Co. Form A (SPST) with suppression www.colehersee.com Form A (SPST) with suppression 0.453 0.662 [16.81] 85 (-) 30 (+) 86 (+) 30 85 87 86 30 87 FORM A TERMINALS RESISTOR OR DIODE FORM A TERMINALS 0305 RESISTOR OR DIODE 85 30 85 0.331 [8.40] 85 86 2 PLCS 0.610 86 86MA-250012-NN 87 30 0.354 0.331 [8.40]0.248 87 0.705 [17.91] TYP 0.906 (-) 0.315 87 0.188 3 PLCS 85 0.551 0.705 [17.91] 0.030 30 FORM A TERMINALS 0.662 [16.81] 0.453 1.024 FORM C TERMINALS 86,87,87a Cole Hersee Co. www.colehersee.com Form C (SPDT) 0.453 DETAIL B Form C (SPDT) (-) (+) TYP 87 87 0.315 [8.00] SEE NOTE 11 0.188 3 PLCS RESISTOR OR DIODE 30 85 86 0.354 30 87 87a 87 86 87a 86 0.331 [8.40] 87a 86 8785 0.315 [8.00] FORM C (SPDT) 0.248 2 PLCS 0.030 86 0.315 0.662 [16.81] RELAY CIRCUITRY 85 0.551 DETAIL D DETAIL C FORM A (SPST) 30 0.662 [16.81] 30 3085 85 85 0.70586 87 87a [17.91] (-) 87a 8686 8787 87a (+) 0.177 [17.91] 0.705 85 30 SEE NOTE 11 RESISTOR OR DIODE 85 30 0.331 [8.40] 87 0.453 FORM C TERMINALS 30 FORM C TERMINALS Form C (SPDT) with suppression DETAIL B Form C (SPDT) with suppression RELAY CIRCUITRY 0.551 0.315 DETAIL D DETAIL C 0.662 [16.81] FORM C TERMINALS 0.662 [16.81] 87 0.315 [8.00] 85 0.354 FORM C (SPDT) FORM A (SPST) 87 87a 86 30 85 (-) 86 (+) 87 0.315 [8.00] 87 SEE NOTE 11 30 0.331 [8.40] 30 87a RESISTOR OR DIODE 86 85 (-) 86 87 87a 85 0.705 86 [17.91] 87 87a 85 30 85 30 85 (-) (-) 86 868787 87a 87a (+) (+) 86 30 87 85 0.705 [17.91] 0.177 30 0.453 SEE NOTE 11 RESISTOR DIODE RESISTOR ORORDIODE 0.331 [8.40] FORM C TERMINALS 30 (+) RESISTOR OR DIODE FORM C TERMINALS Rapid ship item. BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 27 D relays & solenoids Electronic Solenoid 48785 D2 Modules Forward & Reverse Relay Module 24452 Reversing module carries a heavy load and is suitable for intermittent or continuous operation at 12V DC. Ideal for hatches, winches/windlasses, intake/exhaust fans and many other direction reversing applications. Fully sealed to accommodate harsh environments. Dynamic braking stops the motor when the control switch is turned to Off. Low profile module (less than 2” high) saves space in cramped installations. Studs are securely secured in epoxy. Protective cover 97297 is also available. Fully solid-state, with no moving parts to wear out. The Electronic Solenoid stands up to over one million On-Off cycles. It is completely sealed, ignition protected, and withstands vibration and adverse environments. Use the Electronic Solenoid in both 12V or 24V applications... or any voltage between 9 and 31V. • Solenoid can be used in both High Side and Low Side switching applications. • Needs only a very low control current. • Suitable for high inrush demand circuits. Specifications: 9 - 31V DC, 85A continuous or 175A intermittent. 24452 F & R Module Module only. Low On resistance of .005 . Low control current of .02A (max) means lighter wires, smaller harnesses. 97297 Protective Cover On/Off control voltage must be identical to the system voltage. Wide temperature operating range -40°C to + 85°C without derating. Protected from transient voltage spikes or surges. BAT + BAT + Red Red Specifications: Black High performance silver tin oxide contacts assure long cycle life. 70A at 12V DC intermittent, max On time 5 mins, Off time 3 mins. 50A at 12V DC Continuous. For intermittent operation. Control switch should be Mom On – Off – Mom On; for continuous operation On – Off – On. LOAD + – LOAD High side switching application Black + – Low side switching application Load current inrush: 150A. Pull-in voltage 7.8V max. Low coil current draw. Coil resistance 82 Ohms ± 10%. Vibration resistance: 10-55Hz. Double amplitude 1.55mm. Environmental: -40°C to 85°C. Rust and moisture-resistant plastic housing. Fully sealed to IP67 with high strength epoxy for total moisture protection. Ignition protected. Smart Battery Isolators Prevents loads on an auxiliary battery from draining the starting battery. More versatile than conventional isolators, it works with all types of alternator, and allows bi-directional charging from alternator to shore power. See page 46. Tin-plated brass studs and hardware for corrosion resistance. Dielectric strength: 500V RMS between coil and contact. Rapid ship item. 28 BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com relays & solenoids D 200A Electronic Latching Relay 48520 Electronic Motor Reversing Module 24560 For ultra-high power applications. Protects motors and other loads from damage due to overcurrent and overheating. Reduces downtime caused by repeated replacement of conventional solenoids. Ideal for severe environments, hard-to-access locations and labor-intensive installations. Ignition protected to ISO 8846. 60A at 12V DC, 45A at 24V DC (continuous duty load). Eliminates inductive arcing, the No.1 killer of electromechanical relays in motor applications. Solid state switching makes it ideal for applications with high cycles and multiple position adjustments. Features and benefits: High output current capability. Protects expensive components from damage due to overcurrent. Solid state design eliminates contact wear, and extends service life to one million On-Off cycles. Stands up to corrosion, vibration, temperature and humidity extremes. Electronics sealed to IP67. EMI/RFI protected to SAE J1113. 12V 200A continuous. Inrush: 500A for 5 seconds. Control current 2mA max. 6:00L x 4.85W x 3.00”H (152.4 x 123.2 x 76.2mm). Height is measured to the top of the studs. No More Dead Batteries! When battery voltage (12/24V) falls below 11.0V/22.0V the status LED begins to flash green. When the battery falls below 9.5V, the unit cuts off power to prevent damage to the motor and changes the LED to steady red. Fully sealed: waterproof and dustproof to IP67 – ideal for harsh environments. When motor reaches end of travel, unit shuts off. Works without end-of travel switches (it has internal end-oftravel sensing). End of travel shut off means that one push of a switch is all it takes to complete the movement of the motor. Automatically applies dynamic braking to motor. Reliable for in excess of one million cycles. Overcurrent and under-voltage protected. Electronic controls protect expensive motors. Integral Status LED and output to drive a remote status LED. When used with remote LED indicator, boat operator can stay at the controls and know that the operation is complete. Specifications: Operating temperature range: -40˚ to +150˚F (-40˚ to +65˚C), 50A at 65˚C. Ingress Protection: IP67 per IEC 529. Humidity: 0 to 90% RH. Vibration: 10-500 Hz per SAE J1455. Shock: per SAE J1455. Inductive transient: +/- 600V per SAE J1455. Terminal torque specs: SureStartTM Low Voltage Disconnect switches automatically disconnect ancillary loads before battery power is insufficient to start the boat. They automatically reconnect when voltage has been restored. Prolongs battery life by preventing irreversible damage due to excessive discharge. See section E1. Motor Terminals 1/4 -20 25 in-lbs max (2.9 Nm) Power Terminals 5/16 -24 25 in-lbs max Operating voltage 12V: 9.5V min, 12V typical, 16V max. Operating voltage 24V: 18V min, 24V typical, 32V max. Quiescent current: 1mA typical, 2mA max. Load current: 50A continuous, 75A inrush. Overcurrent protection: 75A typical. System will disconnect load and sound alarm after 5 seconds of excessive current. Rapid ship item. BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 29 relays & solenoids D D3 solenoid relays Continuous Duty 24080 24081-01 UL 24135 coated 24636 composite 24063 24063-08 coated UL 24107 24144 200A 24624-10 sealed composite 36V Insulated 24V insulated 24V grounded Intermittent Duty Solenoid relays can generally remotely switch a heavier current than is used in regular relays or microrelays. By using a solenoid, the amount of heavy wiring needed to power the load is reduced, since the control circuit mounted on the panel typically utilizes a smaller wire gauge. 24008 24104 Solenoids are commonly used to control starter and winch motors, and they have many other uses on vehicles of all kinds. 24124 24059 24059-08 UL 24115 24117 coated 24117-01 coated UL 24143 200A 24420 Normally Closed 24512-10 composite 24612 composite 24612-10 composite 24812 225A composite 24812-01 225A composite 24082 curved 24106 24612-G10 composite 12V insulated 12V grounded 6V grounded 2430 phenolic 24021 RSC phenolic 24023 phenolic 24046 24047 24060 24076 coated 24077 coated 24612-03 composite 24612-13 composite M-200 M-200-01 UL 24021 phenolic RSC 24022 phenolic 24037 24038 curved 24071 coated 24103 RSC 24712-GS7 sealed composite M-202 24041 24039 curved 24097 6V insulated How Solenoid Relays Work Key CONTROL CIRCUIT STUDS CONTROL CIRCUT STUDS 2 HOUSING COIL PLUNGER 1 1 4 LOAD CIRCUT STUDS LOAD CIRCUIT STUDS 4-stud solenoid diagram A typical 4-stud solenoid The diagram shows a magnetic coil surrounding a contact plunger. Before energization, the plunger is not electrically connected to the control circuit. When the control circuit is energized, the electromagnetic force induced in the coil attracts the plunger, which moves to close the load circuit. When the control circuit is de-energized, the spring-loaded plunger returns to its normal state and the load circuit is broken. In continuous duty applications, energization of the coil causes heating, therefore the solenoid housing will become warm even in normal operation. Composite – Body is made of glass-filled nylon. Phenolic – Body is made of phenolic resin. UL – Item is UL and CE rated. Coated – Item is coated in PVC plastic for added environmental protection. RSC – Contains resistor shorting circuit. Curved – Bracket is curved for mounting on curved surface. Sealed – Item has an internal seal. 3 2 B 1 Reversing Polarity Switches 3 3 2 4 1 4 B B L L For changing the direction of permanent magnet motors. Sealed Rocker Switches (Page 12) 58027-18 Mom On - Off - Mom On 58311-18 Mom On - Off - Mom On LOAD B+ 1 4 2 5 B Energized solenoid Solenoid in its normal state Control circut and load circuit closed Control circut and load circuit open For more information on solenoid relays, visit the interactive training section of the Cole Hersee website: www.colehersee.com 3 Toggle Switches (Page 18) 55046-06 Mom On - Off - Mom On Product Interchange Locate the equivalent Cole Hersee parts – check Section J. Rapid ship item. 30 BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com relays & solenoids Continuous Duty Solenoid Relays D 24107 2 Plated steel case, or with an added coat of plastic for extra protection. 85A except where noted. Normally Open Contacts, SPST, One circuit: Off - On Housings: Contacts: Copper 5/16" -24 thread, hexnuts and lockwashers included. 200A solenoids have silver contacts. Coil, ignition and ground terminals: Steel 10-32 thread, hexnuts and lockwashers included. Bracket mounting holes 5/16" x 19/32" (7.9 x 15.1) on 2 13/64" centers (56.0mm). 1 3 BAT + 24144 200A Electrical Rating: 200A carry only. Not to break 200A at 24V DC. Silver contacts. 36V insulated 24080 2 2 3 3 1 1 4 4 24V grounded 24135 Same as 24080, but with plastic coating. 24124 2 24080-01 UL-Listed Same as 24080, but UL and CE rated. Continuous Rating: 65A at 36V DC. Intermittent rating: 120A make, 65A break. 10 sec On, 30 min Off. MARINE LISTED LISTED 375M 1 3 Ignition Protected 24V insulated 12V insulated 24115 24063 2 3 1 4 24059 BP 2 24063-08 Same as 24063, but with plastic coating and UL Listed. 3 MARINE LISTED 375M LISTED 1 4 Ignition Protected 24117 Same as 24059, but with plastic coating. Rapid ship item. BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 31 D relays & solenoids 24059-08 UL Listed BP Same as 24059, but UL and CE rated. Continuous rating: 65A at 12V DC. Intermittent rating: 75 0A make, 100A break. 10 sec On, 30 min Off. MARINE 6V insulated 24097 LISTED 2 LISTED 375M 3 Ignition Protected 24117-01 Same as 24059-08, with UL/CE listing but with plastic coating. 1 4 24143 200A Electrical Rating: 200A. Silver contacts. 2 Intermittent Duty Solenoid Relays 3 1 4 24420 Normally On Continuous Duty 35A. Plated steel case (some with an added coat of plastic) or phenolic plastic case. Normally Off, SPST, One circuit: Off - On 750A make, 100A break, 10sec On, 20min Off, except where noted. Contacts: Copper. Terminals: Copper. Small ignition and ground terminals are 10-32 thread. Large contact terminals are 5/16" -24 thread. Hexnuts and lockwashers are included. Bracket mounting holes 5/16 x 19/32," 2 13/64" on centers (7.9 x 15.1, 56.0mm). 24V insulated 1 2 120A make, 65A break. 10 sec On, 30 min Off. 24008 3 2 3 1 4 4 12V grounded 24106 24104 BP 24082 Curved Bracket New Master Disconnect 75920 Sealed Master Disconnect - See page 42. Rapid ship item. 32 BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com relays & solenoids 12V grounded M-200-01 Marine, UL Listed Same as M-200, but with UL & CE listing. Intermittent rating: 750A make, 100A break. 10 sec On, 30 min Off. 24037 2 24060 D MARINE LISTED LISTED 375M Ignition Protected 2 1 3 24071 Same as 24037, but with plastic coating. 1 M-202 Marine Marine construction. Clear protective finish, brass hexnuts and lockwashers. 3 BAT + 24046 2 1 3 BAT + 24077 Same as 24046, but with plastic coating. 24022 Phenolic Housing Bracket mounting holes 9/32" x 25/64," 2 7/64" on centers (7.1 x 9.9, 53.6mm). 24023 Phenolic Housing Bracket mounting holes 5/16" x 9/32," 2 9/16" on centers (8.1 x 7.2, 65.1mm). 2 1 12V insulated 3 4 2430 Phenolic Housing 24047 PVC coated model: 24076. 2 2 3 1 3 BAT + 1 4 M-200 Marine BP Same as 24047, but marine construction. Clear protective finish, brass hexnuts and lockwashers. Rapid ship item. BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 33 D relays & solenoids 6V grounded 24636 36V Insulated L bracket, two 10-32 stud coil terminals. 24041 24624-10 24V Insulated F bracket, two 10-32 stud coil terminals. 2 24512-10 12V Insulated BP F bracket, two blade coil terminals. 1 3 24612 12V Insulated L bracket, two 10-32 stud coil terminals. 24039 Curved Bracket 24612-10 12V Insulated F bracket, two 10-32 stud coil terminals. 2 24612-G10 12V Grounded BP F bracket, one 10-32 stud coil terminal. 1 3 Intermittent Duty, 200A For starting small engines.12V DC. SPST normally open contacts. 200A make and break, 5 secs On, 5 secs Off, 300A inrush. (Sealed solenoids 200A make and break, 5 secs On, 5 secs Off. 500A inrush, maximum On time 20 secs.) Allow at least 40 secs cooling after maximum On time. Copper contacts. Maximum operating voltage 14V DC. Cycle life: 10,000 minimum. Sealed solenoids are protected against ingress of contaminants such as oil or gasoline, dirt and moisture. Bracket mounting holes 5/16" x 19/32" (7.9 x 15.1) on 2 13/64" centers (56.0mm). Plastic Body Solenoid Relays Rugged glass-filled nylon construction. Available in close-fitting L bracket or F bracket that gives a standoff. Continuous Duty, 100A For starting small engines. SPST normally open contacts. 100A make and break, 400A inrush. Silver contacts. Large studs: 5/16"-24. 12V type: maximum operating voltage 14V DC. 24V type: maximum operating voltage 27V DC. 36V type: maximum operating voltage 36V DC. Cycle life: 50,000 minimum. Bracket mounting holes 5/16" x 19/32" (7.9 x 15.1) on 2 13/64" centers (56.0mm). 2 2 3 Insulated. Shown: L bracket, blade terminals. 4 1 3 Insulated. Shown: F bracket, stud terminals. 2 Grounded. Shown: L bracket, blade terminal. 4 1 1 2 24612-03 12V Insulated, L Bracket BP 5/16" -24 large studs, two 10-32 stud coil terminals. Grounded. Shown: F bracket, stud terminal. 1 3 3 24612-13 12V Insulated, F Bracket 5/16" -24 large studs, two 10-32 stud coil terminals. 24712-GS7 12V Grounded, Sealed BP 1/4" -20 large studs, one 8-32 stud coil terminal. Rapid ship item. 34 BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com relays & solenoids Special Purpose Solenoid Relays Heavy Service, 225A, Continuous Duty SPST normally open contacts. Insulated. 12-48V DC. Suitable for use with winches, small thrusters, etc. 225 make and break, 600A inrush. Resistor Shorting Circuit In this application, 3 is Normally Open. It becomes common with 1 and 4 when the solenoid is energized. Commonly used in engine starting applications. Intermittent duty. 24103 12V Grounded 2 Large studs: 5/16"-24, two 10-32 stud coil terminals. 12V silver contact, 50k cycles. Copper contact 25k cycles. Maximum operating voltage 14V DC, cycle life 25,000 minimum. 36V type: maximum operating voltage 36V DC, cycle life 50,000 minimum. 48V type: maximum operating voltage 48V DC. Cycle life: 50,000 minimum. Bracket mounting holes 5/16" x 19/32" (7.9 x 15.1) on 2 13/64" centers (56.0mm). Other types available by special order. 2 3 RESISTOR SHORTING CIRCUIT 1 4 24021 Phenolic Housing, 12V Grounded Bracket mounting holes 9/32 x 1/2," 2 13/64" on centers (7.2 x 12.7, 56.0mm). Contact terminal 5/16" -24 thread. 3 1 D 4 24824-01 24V Silver contacts. Two Circuits Normally Off and Normally On. Special application: for forward and reverse systems. Housing: Steel. Continuous Duty, Normally Closed contacts 35A, Normally Open contacts 85A. Two circuits, DPST. 24812 12V Copper contacts. 24400 36V Insulated 24812-01 12V Silver contacts. 2 Special Types of Solenoid Relays 3 1 36V Two Circuits Insulated 24400 24V Two Circuits Insulated 24402 12V Two Circuits Insulated 24401 & 24401-04 coated 12V Two Circuits Grounded 24401-01 12V Latching 24200 24V Motor Reversing Solenoid 24450-02 12V Motor Reversing Solenoid 24450 24V Heavy Service 225A 24824-01 12V Heavy Service 225A 24812 & 24812-01 12V Resistor Shorting Circuit 24103 & 24021 4 5 24402 24V Insulated Same as 24400 only 24V. 6 24401 12V Insulated Same as 24400 only 12V. 24401-04 Same as 24401, but with plastic coating. 24401-01 12V Grounded 2 1 3 4 Rapid ship item. BP Available in retail clamshell pack. 5 Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 35 relays & solenoids D Motor Reversing Solenoid 12V Latching Solenoid Relay Suitable for use with motors for deck hatches, trim tabs etc. DPDT intermittent duty. 12V DC. Common ground coil. Two blade coil terminals, 5/16" -24 large studs. Copper contacts. 75A make and break, maximum On time 5 mins. 125A make and break, maximum On time 30 secs. 150A make and break, maximum On time 0.5 secs. Allow 5 mins Off after max On time. Maximum operating voltage 14.5V DC. Cycle life 10,000 cycles at 5 secs On, 25 secs Off. Shipped with mounting hardware. Use to control reversing motors such as those in winches and windlasses. Two solenoids in one for cost and space savings. Two integral solenoids provide dynamic breaking for permanent magnet motors when neither coil is energized. 12V Continuous Duty, 110A (carry only). Insulated. Plated steel housing. Requires only a momentary application of coil power to operate. Very little heat is generated, because the coil is de-energized when the solenoid is On. This special solenoid toggles On and Off and requires no current to maintain the continuity of the power circuit. Actuation of the external momentary switch causes current to flow in the solenoid coil, locking the contact in place, and maintaining the load circuit in an On position. A second actuation of the momentary switch releases the plunger, turning the load circuit Off. Use in conjunction with one of many types of Cole Hersee SPDT momentary switches: rocker (such as 58027-04), or ignition-type keyed switch (such as 75705-01). 24200 Momentary Switch + BAT 2 3 Also available as 24V: 24450-02 with same rating as 24450. Contact Cole Hersee. LOAD 24450 1 BP 4 Latching Solenoid Relay Applications + T1 1. A Remote Battery Isolator In a two-battery system, use the Latching Solenoid to isolate the batteries from each other, and prevent battery drain from the higher into the lower. It has an advantage over electronic Battery Isolators (see page 47), in that it will not produce a voltage drop during operation. BAT T2 + Forward BAT Reverse MOTOR 200A Latching Relay 2. A Remote Battery Disconnect Use it as a remote Battery Disconnect Switch. This eliminates the need for heavy gauge wiring between the control panel and the battery. Solid-state relay switches heavy motors and protects them from damage due to overcurrent and overheating. Reduces downtime due to replacement of conventional solenoids. Ignition protected. See page 29. Rapid ship item. 36 BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com battery management products E Low Voltage Disconnect Switches Battery Selector & Master Disconnect Switches Master Disconnect Selector Switches Battery Isolators E1 Low Voltage Disconnect Switches SuperStartTM Compact Low Voltage Disconnect E1 E2 E3 E4 When battery voltage falls below programmed voltage setting for 2 minutes non-critical loads are automatically disconnected. Waterproof and dustproof to IP67 international standard. (Submersible to 3 feet.) Sealed connector makes it ideal for harsh environments. Advanced technology enables a robust product in a small lightweight package. Programmable timer feature automatically disconnects loads after key off, regardless of battery condition. 12804 Harness fits this LVD. Specifications 4.5"W x 4.3"L x 3.1"H (114.3 x 108.6 x 79.0mm). Operating Temperature Range: -40° to +85°C ( -40° to +185°F). 100A at 85°C, 125A at 60°C. Ingress Protection: IP66 per IEC 529. 48513 Compact LVD Humidity: 0 to 90 %RH. 48513-01 LVD & Harness Vibration: 10-500 Hz per SAE J1455. 12804 Harness Shock and Thermal Shock: per SAE J1455. Inductive Transient: +/- 600V per SAE J1455. 12 or 24V, 125A at 60ºC, 100A at 85ºC Load Dump: + 100V per SAE J1455. Battery Terminal Torque: 50 in-lbs max. Electronically senses battery voltage and conserves starting power. Automatically disconnects and reconnects loads based on battery condition; no operator action is required to protect the batteries. Prolongs battery life by preventing damage due to excessive discharge. Eliminates the need for both separate timer or voltage sensing delay relay devices and high current relay or solenoid, and simplifies wiring and installation. Small size and lightweight design means easier and more discrete mounting, to use space more efficiently, eliminate hardware, and give better routing of wires. Solid state switch is inherently better for use with electronic devices. It creates less noise and interference and protects electronics from switching spikes. Rapid ship item. BP Available in retail clamshell pack. Operating Voltage: 9V min, 12V typical, 16V max if used with 12V DC systems. Disconnect Voltage: 12.05V min, 12.1V typical, 12.15V max When voltage drops below 12.1V, system activates the alarm for one minute and then disconnects loads. Quiescent Current: 1mA typical, 2mA max. Circuit operating current. Load Current: 100A at 85°C, 125A at 60°C. Overcurrent Protection: 150A. System will disconnect load and sound alarm after 5 seconds of excessive current. Key-Off Ttimer: 5 minutes minimum, 15 minutes typical. Option feature. After key off, unit will wait a set time before activating alarm. One minute later loads are shut off. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 37 E battery management products SureStartTM Automatic Low Voltage Disconnect Switch Ensures ample starting capacity and prolongs battery life. Automatically disconnects non-critical loads from a battery when the battery voltage falls below a predefined threshold. Automatically reconnects the loads to the battery when it is being charged. Manual override permits a user to make or break the connection, regardless of battery voltage. Overcurrent, short-circuit and over-temperature protection. 48510 200A at 12V DC 48511 100A at 12V DC 48511-01 Kit 48512 150A at 12V DC – + Battery Momentary Switch 12V 50mA LED and/or Buzzer VIOLET WHITE Ignition Switch ORANGE BLACK Low Voltage Disconnect Switch Load LVD Accessories 58036-06 Rocker Switch Mom On-Off-On SPST switch for use with LVDs. Uniform with series 58031 & 58332 switches in Section B1. Use with 48513. 12804 Harness Harness kit (Deutsch connector & wires) fits 48513 LVD. No more stranded boats! The SureStartTM LVD ensures there’s enough starting power to get home, and saves the batteries on boats that are not used every day. 48511-01 Kit contains 48511 LVD and 40205 SigmaTM Alarm Switch. Specifications 6.0"L x 5.1"W x 3.0"H (152.4 x 130.2 x 76.2mm). Environmental: -40˚C to 85˚C. SAE J1455 & J1113. Electrical: 150A or 200A continuous. Inrush: 500A (for 5 seconds). 2mA max quiescent current. Ignition-proof to ISO 8846. Disconnects when battery drops below 12.1V for 2 minutes, reconnects when battery meets or exceeds 13.0V for 10 seconds. (Factory programmable). Alarm: Active low, 50mA. Activates 1 minute before disconnect. (Factory programmable) Accuracy: ±100mV. Electronics sealed to IP67. Rapid ship item. 38 BP Available in retail clamshell pack. 40205 SigmaTM Rocker & Alarm Digital switch with piezo alarm. Use with 48510, 48511 and 48512. ABYC & USCG Rules Boats are built and repaired to ABYC & USCG standards. 11.7.1.2.1. A battery switch shall be installed in the positive conductor(s) from each battery or battery bank with a CCA rating greater than 800 amperes. Exceptions: 1. Trolling motor conductors. 11.7.1.2.2. A battery switch shall be mounted in a readily accessible location as close as practicable to the battery. 11.7.1.2.3. Battery Switch Ratings. The intermittent rating of a battery switch shall not be less than the maximum cranking current of the largest engine cranking motor that it serves. The minimum continuous rating of a battery switch shall be the total ampacities of the main overcurrent protection devices connected to the battery switch, or the ampacity of the feeder cable to the switch, whichever is less. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com battery management products E2 Battery Selector & Master Disconnect Switches Designed for two battery installations where typically one is used for starting, and the other is used for accessory loads. The switch allows batteries (or banks of batteries) to be used separately or combined. E A selector switch allows use of the first battery, the second battery, or both batteries simultaneously. This provides back-up starting power in an emergency. Either or both batteries can be selected for energizing. These switches combine the functions of Battery Selector and Master Disconnect Switches to give four battery power options: MARINE M-750 Basic Switch M-751 With Lock Same as M-750, but with lock and two keys. LISTED 375M LISTED Ignition Protected M-752 With Lock Same as M-750, but with Alternator Field Disconnect. • Power cut off at the source. • Power On, Battery 1. • Power On, Battery 2. • Power On, both Batteries. Battery selector switches provide a positive battery disconnect, which has many advantages: • It gives a reliable shutdown of power during maintenance. • The version with the key protects against theft of the boat, when unattended. M-754 Same as M-750, but with circuit for pilot light (not supplied). Heavy-Duty Construction Vaporproof, weather-, dust- and corrosion-resistant. Durable, fractureresistant high temperature plastic case, knob and insulator. Switches conform to USCG section 183.410 for ignition protection. Resistant to impact, and temperature extremes. Heavy duty copper stud terminals, with brass hexnuts. Can be surface mounted, or installed through a 3 5/16" diameter hole in the panel. Dimensions: Flange: 6" (152.4mm) diameter, overall height 2 5/8" (66.7mm). Terminals: 3 copper studs, 3/8" (9.5mm) diameter. • It helps protect against electrical fires, when the boat is not in use, and minimizes battery drain. Electrical Ratings Labeled UL 707B. Rating: 500A intermittent, 310A continuous, 6-36V DC. Electrical ratings on UL labels are conservative. Use with either alternators or generators. Make before break design permits operation through the three On positions with the engines running. Engines should always be shut down before turning to Off. Wiring instructions are included. Largest amp capacity for the dollar of any competitive switch 500A intermittent, 310A continuous, 6-36V DC Large knob for easy grip... even when wearing gloves. Max Starting Power Delivers maximum starting power: allows either or both batteries to be used. Can be switched between batteries even when the engine is running. 3/8" - 24 copper studs are solidly machined to the contact plates and cannot come apart. Flange for easy flush mounting. Can also mount through a panel. Heavy spring ensures rock-solid electrical contact and provides strong detent action to the switch. Impact-Resistant Water-Resistant 500 Amp Capacity Rugged polyester thermo-plastic case and knob. Stands up to impact, maintains its water-resistant integrity. High-performance synthetic rubber o-ring keeps out water, contaminants and vapors. Many battery switches have no o-ring! Solid copper contact plates. Easily handles amperages as high as 500A intermittent. Largest amp capacity for the dollar of any battery switch. Rapid ship item. BP Available in retail clamshell pack. All-weather hardware: heavy copper studs and brass nuts for maximum current capacity. Corrosion-Proof Stainless steel screws securely hold the plate against the o-ring, and keep the switch watertight. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 39 battery management products E Wiring Diagrams M-752 Key to diagrams: L = starter & load, SW = Battery Selector & Master Disconnect Switch, BAT = battery, ISO = Battery Isolator, COM = common, ALT = alternator, REG = Regulator, PL = Pilot Light, IGN = Ignition, ACC = Accessory. One engine and two batteries F BAT 1 B A + REG SW BAT 2 M-750 One engine and two batteries + 1 2 F1 F2 COM L CUT SW ALT 2 BAT 2 + 1 + BAT 1 L Two engines and two batteries, with battery isolator ALT F COM BAT 1 Two engines and two batteries BAT 2 SW 2 BAT 2 + + 2 F1 F2 CUT ALT L1 L2 1 2 1 COM + BAT 1 A REG ISO 1 B + L1 L2 COM ALT M-754 One engine and two batteries One engine, two batteries, with battery isolator IGN or ACC BAT 1 SW + BAT 2 + BAT 1 ALT 1 2 BAT 2 + + ISO PL 2 PL 1 L L COM ALT ALT Two engines and two batteries Two engines, two batteries, two switches IGN or ACC BAT 1 BAT 2 BAT 2 + SW 2 1 L2 2 ALT 2 40 BP Available in retail clamshell pack. PL 2 ALT 1 COM + BAT 1 1 L1 COM Rapid ship item. + SW + PL 1 L2 L1 ALT Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com battery management products E Two engines, two batteries, two switches 1. IGN or ACC BAT 1 BAT 2 2. IGN or ACC + + PL 2 PL 1 PL 2 PL 1 ALT 2 L2 ALT 1 L1 Battery Types Starting Batteries (SLI) SLI - Starting, Lighting, Ignition. These batteries are designed to deliver very high amperage for a short time. They are usually constructed of many thin plates to get the amps out quickly and recharge quickly. While this is a strong point for starting, they are not designed to withstand deep discharge cycles that come with powering engine offloads. Starting batteries survive the longest when they are kept in the 95%+ state of charge. They are very useful when setting up a dual battery bank setup with one bank dedicated to starting, but are not the best choice when using a single battery (or single bank) for starting and powering loads. SLI batteries are rated in two ways: CCA - Cold Cranking Amps: The maximum amperage they can deliver at 0ºF for 30 seconds. MCA or CA - Marine Cranking Amps or Cranking Amps: The same as CCA except at 32ºF (freezing point). Deep Cycle Batteries These batteries are designed to take lower amperage draw over a several hours, even days. They are constructed with fewer thick plates that are designed to give off power, rather than supplying lots of amps quickly. They recover well from deep discharge down to 20% state of charge, but last the longest if allowed to discharge no lower than 50% state of charge. One engine and two batteries, with battery isolator IGN or ACC BAT 1 BAT 2 Deep Cycle batteries are rated in two ways: Amp hours: The total cumulative amps a battery can deliver over a 20 hour period. So if the rating is 100, it can deliver 5 amps for 20 hours before it gets to 10.5V. + + ALT 2 PL 2 1 ISO PL 1 L ALT Alternator Field Disconnect Reserve Capacity (RC at 25A): The number of minutes that a fully charged battery can deliver 25A before it reaches 10.5A. RC is the best number to look at, as it is a more realistic measure, and it can be used to compare batteries. Dual Purpose Batteries These batteries are a hybrid between SLI and deep cycle batteries. They have plates that are thicker than in SLI batteries, but thinner than deep cycle. They don’t start as well as a SLI battery and they don’t supply as much power as a deep cycle, but if you only have one battery or battery bank, they are a good compromise. These batteries are frequently listed by both CCA and RC for comparison purposes. Battery Construction While Lithium Ion (LI) and Nickel Metal Hydride (NiMH) are commonly used in electronic devices such as laptops and cellphones, and are starting to show up in hybrid vehicles, you still can’t beat lead acid for price/performance combination, and they are the most commonly used type in vehicle applications. Lead-acid batteries are usually one of three types: Flooded, Absorbed Glass Mat (AGM) or Gel. Flooded batteries are the classic batteries, and they can be purchased as types that are sealed and maintenance-free, or ones that allow you to add water. They are usually the least expensive battery type in a group size. The unsealed units are not spillproof and if tipped over are likely to leak acid. Even the sealed units are more likely to leak than the other types of batteries AFD is a useful built-in feature that will protect the alternator if the boat operator accidentally turns the switch to Off with the engines running. Battery Selector Switch M-752 has the integral AFD, which is a second switch inside the body of the main switch that is electrically isolated from the power switching circuit. In switch operation the AFD switch closes before the battery switch contacts close, and it opens before they open. It’s connected in the field wire between the voltage regulator and the alternator, and it prevents the alternator from producing power when the AFD switch is open. It protects the diodes inside the alternator, which could be destroyed by the electrical surge if the battery switch is suddenly turned Off when the alternator is still running. Rapid ship item. BP Available in retail clamshell pack. AGM (Absorbed Glass Mat) batteries have glass material between the plates that holds the electrolyte. AGM batteries (as well as Gel batteries) will not leak acid if broken. AGM batteries are no-maintenance, and are sealed against fumes, hydrogen, leakage, or non-spilling even if they are broken. They can survive most freezes. AGM batteries are "recombinant"; which means the oxygen and hydrogen recombine in the battery and prevent the loss of water through electrolysis. The recombining is highly efficient, so almost no water is lost. AGM batteries self-discharge slowly (from 1% to 3% per month), so they can sit in storage for much longer periods without charging. The plates in AGM's are closely packed and firmly mounted, and will withstand shock and vibration better than standard batteries. Gel Batteries are an adaptation of the flooded lead acid battery. A gelling agent is added to the electrolyte to decrease motion inside the battery case. Many gel batteries are VRLA (Valve Regulated Lead Acid) batteries and use one-way valves in place of open vents. This helps the gases to recombine into water in the battery. "Gel Cell" batteries are non-spillable even if they are broken. Gel cells must be charged at a lower voltage than flooded or AGM, to prevent excess gas from damaging the cells. Rapid charging of a Gel Battery with a conventional charger may cause irreparable damage! Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 41 E battery management products E3 Master Disconnect Selector Switches Performance of the 75920 Single Pole 75920 Master Disconnect Switch Cole Hersee 75920 3000A 2500A 2000A Current Pollak 51-327 Protects boats against tampering, theft and battery drain. Protects from hazards during boat servicing,and can be lockedout or tagged-out. Provides an effective emergency power cutoff. 1500A Albright ED250 BEP 701 1000A 500A 1 2.5 5 10 15 20 30 40 50 60 70 80 90 100 120 240 300 nuous 0 Guest 2122 i t Con High amperage capacity: 300A at 12V DC. Can be used in both positive or in negative path applications. Waterproof and dustproof to IP67 (immersible). Switch can be located in the best location, regardless of environment. Composite engineered polymer housing will not rust or corrode. Tested per SAE 1455 for salt corrosion. Large red knob is easy to operate with gloved hands; 90º switch travel makes it easy to identify the switch position. Built-in lockout satisfies OSHA requirements for an energy isolation device. Attractive styling suitable for visible mounting close to boat operator. Large divider on base prevents accidental shorting of high energy cables. Fits standard Master Disconnect mounting pattern. Knob is secured in place with a set screw. Blue Seas 9001e Duration of Power (seconds) Performance graph (Duration vs. current) of the Cole Hersee 75920 and some competitive marine switches. Horizontal axis: Time. From continuous (maintained) current (on the left) down to one second (on the right). Vertical axis; Current withstood by a given switch for the duration noted along the horizontal axis. Specifications Operating temperature range: -40 to 85°C. Ingress protection rating: IP67. Corrosion test: 96 hours salt spray test to ASTM standard. Vibration test: 10-500Hz to SAE J1455. Shock test: To SAE J1455. Torque, Battery terminals: 5/16” – 24, 70-90 in-lbs (8-10Nm). Torque, Mounting hardware: 3/4” - 16, 18 ft-lbs max (24.4Nm). Operating voltage: 6V min, 36V max. Continuous current: 300A max at 12V, 250A max at 24V, 200A max at 36V. Intermittent current: 1000A at 12V, 90 sec on, 5 min off; 1500A at 12V, 60 sec on, 5 min off; 2000A at 12V, 30 sec on, 5 min off; 3000A at 12V, 15 sec on, 5 min off. Rapid ship item. 42 BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com battery management products With Diecast Lever Two positions: Off-On. For 6-36V DC systems. Will disconnect the battery circuit only. Electrical Ratings (unless noted): 1000A intermittent, 175A continuous. UL Listed 707B: 800A intermittent, 175A continuous. UL Listed 375M: 250A at 6V, 125A at 12V intermittent; 40A at 6V, 20A at 12V continuous. Electrical ratings on UL labels are conservative. 2484-16 Mounting stem: Brass, 3/4" -16 thread, 23/32" (18.3mm) long. Fits panels up to 3/16" (4.8mm) thick. Terminals: Two 3/8" -24 studs. Case: Plated steel. Contacts: Silver. Labeled UL 707B. MARINE LISTED 375M LISTED 2484-A Same as 2484-16, but without UL label. 2484-09 Same as 2484-16, but with copper contacts, and without UL label. 2484-06 Same as 2484-16, but without UL label, and with weather-resistant with O-ring seal in operating shaft, gasket-sealed terminal insulation and sealant in mounting stem and case. 2484 Same dimensions as 2484-16, but with copper contacts and ratings: Labeled UL 375M. M-284-01 Long Stem, Brass Case BP Mounting stem: Brass 3/4" -16 thread (19.1mm), 1 13/32" (46.1mm) long. Fits panels up to 15/16" (23.8mm) thick. Terminals: Two 3/8" (9.5mm) diameter studs. Actuator: Chrome-plated lever. Silver-laminated contacts. Labeled UL 707B. E M-284-A Same as M-284-01, but without UL label. M-284-02 Weather-Resistant Same as M-284-01, but with O-ring seal in operating shaft, gasket-sealed terminal insulator and diecast lever with protective dichromate finish, and without UL label. Also available with faceplate (M-284-09BP) M-288 50 Amps Rated at 50A at 14V DC. Mounting stem: 5/8" (15.9mm) diameter, 3/4" (19.1mm) long. Fits panels up to 17/32" (13.5mm) thick. Terminals: Two 10-32 brass screw terminals. Actuator: Diecast lever. Contacts: Silver. Case: Plated steel. 75908 2000A Intermittent, Weather-Resistant Disconnects battery circuit only. Electrical rating: 2000A intermittent. 30 seconds On, 3 minutes Off, 300A continuous. Mounting stem: 3/4"-16 thread. Fits panels up to 1/4" (6.4mm) thick. Terminals: Two 1/2"-20 copper studs. Case: Plated steel. Sealing: sealed between shaft and mounting stem; case and terminal insulator. Also available as double pole (75907) MARINE LISTED 375M LISTED MARINE LISTED 375M Battery Switch Ratings LISTED Continuous: This is the rating that is meant to indicate what the device can handle forever with no interruption. It is usually measured as the amperage that a device can handle for one hour without exceeding the maximum allowed temperature rise at the terminals. Continuous rated switches may be used as intermittent switches. Intermittent: This is the amount of current the switch can handle for 5 minutes with the same temperature rise as above. Intermittent rating of a switch is always higher than continuous rating. Intermittent rated switches may not be used as continuous rated switches. M-284 BP Same as M-284-01, but with copper contacts, and without UL label. Rapid ship item. BP Available in retail clamshell pack. Inrush: This the short duration rating of the switch. This rating is meant to reflect the ability of the switch to withstand a short term, high current event like starting. A large diesel engine starting in cold weather can draw close to 2000A for about 30 seconds. A switch can have multiple inrush ratings to help match your application. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 43 battery management products E Double Pole M-290-05 UL-Listed Brass case. Silver laminated contacts. LISTED Chrome-plated diecast lever. Brass mounting 375M stem 3/4" -16 thread 1 13/32" (46.1mm) long. Fits panels through 15/16" (23.8mm) thick. Two 3/8" -24 and two 10-32 studs. Labeled UL 707B. Two positions: Off-On. For 6-36V DC systems. Will disconnect the battery and the alternator or generator field circuit. Electrical ratings: Large studs: 1000A intermittent. 15 seconds On, 5 minutes Off. 125A continuous (unless noted). Small studs: 20A continuous. MARINE LISTED With Diecast Lever 75903 Steel Case Chrome-plated diecast lever. Plated steel case. Brass contacts. Brass mounting stem 3/4" -16 thread 23/32" (18.3mm) long. Fits panels through 3/16" (4.8mm) thick. Two 3/8" -24 and two 10-32 studs. 75904-01 Weather-Resistant, With Indexing Pin and O-ring Diecast lever. Plated steel case. Silver-laminated contacts. Brass mounting stem 3/4" -16 thread 17/32" (13.5mm) long. Fits panels through 1/4" (6.4mm) thick. Two 3/8" -24 and two 10-32 studs. O-ring seal in the operating shaft, and gasketsealed terminal insulator. 75904 Steel Case, Silver Contacts Same as 75903, but with laminated silver contacts. M-289 Brass Case Chrome-plated diecast lever. Brass contacts. Brass mounting stem 3/4" -16 thread 1 13/32" (46.1mm) long. Fits panels through 15/16" (23.8mm) thick. Two 3/8" -24 and two 10-32 studs. 75907 2000A Intermittent, Weather-Resistant Electrical ratings: Large studs: 2000A intermittent, 30 seconds On, 3 minutes Off. 300A continuous. Small studs: 20A continuous. Plated steel case. Chrome-plated diecast lever. Mounting stem 3/4" -16 thread, fits panels through 1/4" (6.4mm) thick. Two 1/2" -20 copper and two 10-32 studs. Sealed between shaft and mounting stem, and case and terminal insulator. With indexing pin. Also available as single pole (75908). M-290 Brass Case, Silver Contacts Same as M-289, but with laminated silver contacts. M-290-01 Same as M-290, but with O-ring seal in operating shaft. Emergency Cutoff Master disconnect switches are commonly mounted in a prominent location for use in case of emergency, so that the entire electrical system of the boat can be shut down with one switch. Rapid ship item. 44 BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com battery management products For Two High Current Loads 75912 Also useful for applications where both positive and negative circuits need to be switched. Electrical ratings: 125A continuous, 750A intermittent; 15secs On, 5min Off. Up to 36V DC max, carry only. Silver contact surfaces. Both poles are separately insulated. Four 3/8" -24 studs. Lockwasher and two brass hexnuts per stud are provided. 3/4" -16 brass mounting stem. Operating temperature range: -40° to 85°F (-40° to 29°C) O-ring seal in mounting stem; gasket seal at terminal insulator. Epoxy seal at case, mounting stem and locating pin. Heavy duty plated steel case. With indexing pin. Mounting torque 20ft lbs (27 Nm); stud torque 4.4 to 7.4 ft lbs (6-10Nm). E Accessories Battery Jumper Terminals and Stud Use them to make easily-accessible battery connections, inside or outside the vehicle. Can be used individually or in pairs. Easy to install. Solid brass posts. Includes brass hexnut and lockwasher. Jumper terminals have contact post 13/16" (20.6mm) diameter, 1 1/8" (28.8mm) long, which is grooved to accept standard jumper cables. 6 -48V DC. 46210-02 Post With Red Cap For Positive Terminals Disconnects positive & negative at the same time! 97846-A Replacement Captive Red Cap 46210-03 Post With Black Cap For Negative Terminals BAT + A B A B STARTER SOLENOID STARTER MOTOR 97846-B Replacement Captive Black Cap Wiring Diagrams 46211-R Red Battery Feeder Stud Brings 6-36V DC power through bulkheads or firewalls. Impact-resistant plastic insulator/mounting bushing, 1 17/64" (32.1mm) diameter, 5/8" (15.9mm) long. Two 3/8" -16 thread brass stud terminals, 5/8" (15.9mm) long. SPST Switches BAT + SWITCH STARTER SOLENOID STARTER MOTOR DPST Switches REGULATOR B F A 46211-01 Black Battery Feeder Stud Same as 46211-R, only black plastic. SWITCH BAT + STARTER SOLENOID A or B STARTER MOTOR F GENERATOR OR ALTERNATOR Rapid ship item. BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 45 battery management products E 24505 Lockout Lever Kit Special lever and flange plate accept a padlock to securely lock a Disconnect Switch in the Off position, which is required by many lock-out/tag-out safety regulations. For use with Cole Hersee lever actuated master disconnect switches with a 3/4" diameter (19.1mm) mounting stem: 2484, 2484-A, 2484-06, 2484-09, 2484-16, 75903, 75904, 75904-01, M-284, M-284-A, M-28401, M-284-02, M-289, M-290, M-290-01, M-290-05, 75907 & 75908. (We recommend the use of a padlock with a 5/16" (7.9mm) diameter shackle.) E4 battery isolators Smart Battery Isolators 48525 85A at 12V DC 48530 200A at 12V DC Prevents loads on auxiliary battery from draining the starting battery, a Smart Isolator is more flexible than traditional Battery Isolators: Face Plates 82065 Without Indexing Hole For Master Disconnect Switches. Polished aluminum with enamel finish. Fits Cole Hersee Master Disconnect Switches without indexing pin. 2 1/2" (63.5mm) diameter. 82065-02 With Indexing Hole Same as 82065, but with hole for indexing pin. It works with all types of alternator. Smaller and lighter than traditional isolators. There are no efficiency losses due to diodes. It allows bi-directional charging from the alternator or from shore power. It reduces the load on the charging system by not connecting the auxiliary battery until the primary battery is charged to 13.2V. This extends the life of expensive charging components. Simple to install – connect to starting battery, auxiliary battery and ground. Optional start assist: momentary switch allows the auxiliary battery to assist the starting battery. LED status indicator. Specifications Operating temperature range: -40 to 85ºC. Ingress protection: IP66 per IEC, (high pressure wash resistant). Humidity: to 90% RH. Vibration: 10-500Hz per SAE J1455. Shock & thermal shock: per SAE J1455. EMI/RF: Per SAE J1455 & J1113. Inactive Boats Battery terminals torque: 50 in-lbs (5.78Nm). Normal input voltage: 9V min, 16V max. If you leave a fully charged battery in an inactive boat, it could be dead in as little as two months. Onboard electronics continue to draw small quiescent currents to retain their memory, even when the boat is off. Two solutions are to install a Master Disconnect Switch (Section E3) or a Low Voltage Disconnect (Section E1). Rapid ship item. 46 BP Available in retail clamshell pack. Continuous current: 48525 85A; 49530 200A. Connect voltage: 13.2V typical after two minutes at this level. Disconnect voltage: 12.7V after one minute at this level. Quiescent current: 5mA typical, 8mA max. Relay off, start signal input open or grounded. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com battery management products General Purpose Battery Isolators 4-Stud Type For use with Delcotron-type alternators. Four studs. Schematic diagrams on page 48. E 48070 70 Amp Terminations: three 1/4" (6.4mm) studs. Two 9/32" (7.2mm) diameter mounting holes. Size: 5"L x 3 1/4"W x 2 3/16"H (127.0 x 82.6 x 71.0mm). 48092 90 Amp Terminations: three 1/4" (6.4mm) studs and one No. 10 stud. Two 9/32" (7.2mm) diameter mounting holes. Size: 6 1/2"L x 3 1/4"W x 2 13/16"H (165.0 x 82.6 x 71.0mm). 48090 90 Amp Terminations: three 1/4" (6.4mm) studs. Two 9/32" (7.2mm) diameter mounting holes. Size: 6 1/4"L x 3 1/4"W x 2 3/16"H (165.0 x 82.6 x 71.0mm). 48122 140 Amp Terminations: three 5/16" (7.9mm) studs and one No.10 stud. Four 9/32" (7.2mm) diameter mounting holes. Size: 6"L x 4 13/16"W x 3 11/32"H (152.4 x122.2 x 84.9mm). 48162 200 Amp Terminations: three 5/16" (7.9mm) studs and one No.10 stud. Four 9/32" (7.2mm) diameter mounting holes. Size: 8 1/2"L x 4 3/16"W x 3 13/32"H (215.0 x 122.2 x 86.5mm). 48120 140 Amp Terminations: three 5/16" (7.9mm) studs. Four 9/32" (7.2mm) diameter mounting holes. Size: 6 1/4"L x 4 3/16"W x 3 11/32"H (152.4 x 122.2 x 84.9mm). 48160 200 Amp Terminations: three 5/16" (7.9mm) studs. Four 9/32" (7.2mm) diameter mounting holes. Size: 8 1/2"L x 4 3/16"W x 3 13/32"H (215.0 x 122.2 x 86.5mm). 3-Stud Battery Isolators For use with alternators that do not have an integral electronic voltage regulator. 48080 42 Amp Terminations: one 10AWG 6" (152.4mm) wire lead, two 12AWG wire leads. Two 13/64" (5.2mm) diameter mounting holes. Size: 5"L x 3 1/4"W x 2 3/16"H (127.0 x 82.6 x 71.0mm). Rapid ship item. BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 47 E battery management products High Efficiency The Versatile 75912 High efficiency with Schottky diode. 48051 75 Amp at 12V DC 48161 250 Amp Same as 48160, but with Schottky diodes. Terminations: three 5/16" (7.9mm) studs. Four 9/32" (7.2mm) diameter mounting holes. Size: 8 1/2"L x 4 3/16"W x 3 13/32"H (215.0 x 122.2 x 86.5mm). 1. Use the 75912 for switching two motors or two battery banks simultaneously. The two circuits can be different voltages such as 12V and 24V. 2. Extra safety. When used in one circuit the 75912 controls the negative and positive sides of the circuit. Dead Batteries in Inactive Boats Your fully charged battery could be dead within as little as two months if your boat is inactive! Battery Isolators Today’s boats all have electronics, and although they require only a very small amount of current to maintain their memory, over time that’s enough to kill a battery. 4-Stud Type ALT 48092, 48122 and 48162. BAT + IGN BATTERY ISOLATOR + BAT CIRCUIT BREAKER L MAIN LOAD L SECONDARY LOAD 3-Stud Type 48070, 48080, 48090, 48120, 48160, and 48161. ALT BAT + + BATTERY ISOLATOR Rapid ship item. 48 BP BAT CIRCUIT BREAKER L L MAIN LOAD SECONDARY LOAD Available in retail clamshell pack. Any minor breakdown in insulation in the boat’s electrical system can result in the same problem. Insulation degradation can occur as a result of abrasion or infiltration of contaminants such as seawater, or from the use of test prods. Apart from the disappointment and inconvenience, there are two very important reasons to avoid complete battery discharge. First, contaminants can crystallize on the battery plates, and the battery will no longer hold a full charge – an irreversible process. The second problem occurs with cold temperatures. When a battery is fully charged, its electrolyte freezes at -83ºF (-64ºC), but when it’s discharged it freezes at a higher temperature closer to 32ºF (0ºC). Resulting ice buildup can break intercell connections or even crack the case. A good way to prevent a dead battery is to fully charge it, then disconnect the ground cable. In this state the battery can hold a charge for about a year. This procedure is highly recommended when a boat is stored, but it is inconvenient for short term storage. Installation of a Cole Hersee Master Disconnect or a SureStartTM Low Voltage Disconnect will prevent problems. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com momentary & push-pull switches Push-Button Switches Push-Button Caps Push-Pull Switches Push-Pull Accessories F F1 F2 F3 F4 M-626-02 With Screw-On Cap BP Same as M-490, but with screw-on black rubber cap 83280-03. F1 Push-button switches Normally 0ff SPST. Off - Momentary On. On with button depressed, spring return to Off. Corrosion-resistant brass case, plunger button and mounting hardware. Moisture-repellent insulators. Chrome-plated buttons and facenuts, except where noted. M-612 With Recessed Button BP Same as M-490, but with recessed facenut, designed to prevent accidental actuation. Extra Heavy Duty 35A at 12V, 20 at 24V, 10A at 36V DC. M-490 BP Two brass screw terminals. Mounting stem; brass 5/8"-32 thread, 1 3/8" (34.9mm) long, fits panels up to 1" (25.4mm) thick. Silver contacts. M-491 With Large Button BP Same as M-490, but with large anodized aluminum button, 15/16" (23.8mm) diameter. M-626 With Snap-On Cap BP Same as M-490, but with snap-on black rubber cap 407-03. Rapid ship item. BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 49 F momentary & push-pull switches Heavy Duty Normally On 10A at 12V DC. For 6-36V DC applications. SPST. On - Momentary Off. Off with button depressed, spring return to On. Corrosion-resistant brass case and mounting hardware. Gasket- sealed case. 10A at 12V DC. M-492 BP Two brass screw terminals. Brass mounting stem 5/8"-32, 1 3/8" (34.9mm) long. Fits panels up to 1" (25.4mm) thick. M-639 With Chrome Plunger Chrome-plated brass plunger. Two brass screw terminals. Brass mounting stem 5/8”-32 thread, 1” (25.4mm) long. Fits panels up to 3/4” (19.1mm) thick. M-492-01* Same as M-492 except with blade terminals. M-485 With 1" Stem, and Gasket BP Two brass screw terminals. Brass mounting stem 5/8"-32, 1" (25.4mm) long. Fits panels up to 3/4" (19.1mm) thick. Gasket-sealed case. M-914-01 With Nylon Cap Plunger Two brass screw terminals. Brass mounting stem 3/8"-32 thread, 1" (25.4mm) long. Fits panels up to 3/4" (19.1mm) thick. M-524 With Snap-On Cap Same as M-485 except with snap-on black rubber cap 407-03. M-485-01 Same as M-485 except with blade terminals. M-485-02 Same as M-485 except with screw-on black rubber cap 83280-03. M-608 PVC-Coated BP PVC-coated body sealed against moisture and dirt, with black rubber snap-on cap 407-03. Two 12" (304.8mm) 18AWG leads. Brass mounting stem 5/8"-32, 15/16" (23.8mm), fits panels up to 1/2" (12.7mm) thick. Typical Applications for push-button & push-pull switches Horn: 9187, M-492, M-490, M-608, M-612, M-626, M-626-02 Start: 9187, M-492, M-490, M-608, M-612, M-626, M-626-02 Stop: M-530 Hatch/Door: 9006, 90043-07, 90043, 91126 Lights: M-476, M-482, M-482-01, M-532 (3 circuit) Windlass: 9250 Nav light: M-476, M-532 Single Wiper: M-482, M-527, M-606 Magneto: Rapid ship item. 50 BP Available in retail clamshell pack. M-530 Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com momentary & push-pull switches Specialized Push-Button Switches 90002 Normally On, Sealed Weather-resistant and dust-resistant. Gasket-sealed case and O-ring in stem. Two screw terminals with lockwashers. Mounting stem: 5/8"-32 thread, 1 1/16" (26.9mm) long. 90002-01 Normally On, Sealed, Heavy-Duty Same as 90002, except with silver contacts for heavy duty applications up to 36V DC. F 9006 Normally On, With Boot BP Black rubber boot covers and protects the face of the switch, making it dust-resistant. Plastic button. 4A at 12V DC lamp load. Two 2mm x 5mm blade terminals. 4A at 12V DC. 9044 Normally Off 2 screw terminals. Mounting stem: 5/8"-32 thread, 1.06" (26.9mm) long. Gasket seal in the case. Chrome-plated brass button and facenut. Steel case. 10A at 12V DC. 91126 Normally On, PVC-Coated PVC-coated body for moisture and dirt protection. Two 7" (177.8mm) wire leads. Mounting stem: 7/16"-20 thread, .44" (11.2mm) long. Steel button, .38" (9.7mm) diameter. 90043 Normally On, Sealed, With Rubber Cap Two blade terminals accept 2-pole Delphi (Packard) connector 2977647 or equivalent. Mounting stem: 5/8"-32 thread, .625" (15.9mm) long. Gasket seal in the case. Steel plunger protrudes through the snap-on rubber cap. Plated steel case. Solid silver contacts 20A at 12V DC, make and break, 30A continous. 9187 Normally Off, Black Button BP 5A at 12V to 24V DC. Two blade terminals .250" wide (6.4mm). Nickel-plated brass hexnut and facenut. Nylon push-button, .410" diameter (10.4mm). Body size (to top of terminal): .890"L x .560"W x .773"H (22.6 x 14.2 x 19.6mm). 9187-01 Normally Off, White Button Same as 9187, except with white/natural nylon color button. 9187-02 Normally Off, Red Button Same as 9187, except with red button. BP 90043-07 PVC-Coated, Sealed, With Rubber Cap Same as 90043, except with PVC-coated body and two 7" (177.8mm) 18AWG wire leads. Rapid ship item. BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 51 F momentary & push-pull switches 9250 Momentary Windlass Switch 35A at 12V, 20A at 24V DC. Picture shows typical vertical mounting location. Mounting plate and diaphragm are not supplied. OffMomentary On, spring return to Off. Brass case and mounting hardware. Silver contacts. Two brass screw terminals. Brass mounting stem 5/8"-32 thread, 7/16" (11.1mm) long, fits panels up to 3/16" (4.8mm) thick. Anodized aluminum button 15/16" (23.8mm) diameter. Plunger button is loose, and must be held in place with rubber diaphragm. F3 push-pull switches Marine Construction 10A at 12V DC, 6-36V DC. Brass mounting hardware included. One Circuit Brass housing, brass mounting stem 3/8" -32 thread, 1 1/4" (31.8mm) long. Fits panels up to 3/4" (19.1mm) thick. M-482 SPST Off-On BP Normally Off. Two brass screw terminals. Chrome-plated brass knob. Gasket-sealed case. F2 push-button Caps Threaded Caps Rubber cap is permanently fastened to the integral mounting nut by a rolled brass bezel. The deep threaded 5/8"-32 aluminum mounting nut assures a positive seal. Durable, resilient rubber, embossed ‘PUSH’. Fits Cole Hersee and all other push button switches with a 5/8"-32 thread mounting stem. M-482-01 SPST Off-On BP Normally Off. Two brass blade terminals. Chrome-plated brass knob. Gasket-sealed case. 83280 Gray 83280-02 Red 83280-03 Black M-482-02 SPST Off-On Normally Off. Two brass screw terminals. Black plastic knob, 10-32 thread, and set screw. Gasket-sealed case. BP 83280-05 Oil-Resistant Resistant to gasoline and diesel fuels. Cap is molded from resilient Hydrin which provides excellent resistance. Brown color. Push-Pull Ignition Snap-on Caps Ribs on the inside of the rubber cap engage with the switch facenut. 407-01 Gray 407-02 Red BP BP 407-03 Black BP Push-pull ignition and start switch 9576. See page 4. Rapid ship item. 52 BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com momentary & push-pull switches M-606 SPST Off-On BP Normally Off. Brass housing, plasticized. Two insulated copper wire leads, 12" (304.8mm) long. Chrome-plated brass knob, 10-32 thread. M-628 SPST Off-On BP Normally Off. Two brass screw terminals. Chrome-plated brass knob, 10-32 thread. M-486 SPST Off-On "Pull" Normally Off. Brass case and mounting hardware. Two brass screw terminals. Brass mounting stem 3/8"-32, 1 1/4" (31.8mm) long. Fits panels up to 7/8" (22.2mm) thick. Chrome-plated brass knob, embossed 'PULL,' 7/8" (22.2mm) diameter. M-530 SPST Off-On Normally On. Gasket-sealed brass housing. Two brass screw terminals. Chrome-plated brass knob. Brass mounting stem, 3/8"-32 thread, 1 1/4" (31.8mm) long. F M-531 SPST Off-On-On BP Off - On A&B - On B&H. Brass housing. Three brass screw terminals. Chrome-plated brass knob 10-32 thread. Brass mounting stem, 3/8" -32 thread, 1 1/4" (31.8mm) long, fits panels up to 1" (25.4mm) thick. With brass facenut, washer and hexnut. M-630 SPDT On-On Brass housing. Three screw terminals. Chrome-plated brass knob. Brass mounting stem, 3/8" -32 thread, 1 1/4" (31.8mm) long, fits panels up to 1" (25.4mm) thick. With brass facenut, washer and hexnut. Three Circuits M-532 Running lights, Anchor Light, Headlights BP SPDT Off-On1-On2. On 1 Battery, running lights, anchor light. On 2 Battery, running lights, headlights. Brass housing. Four brass screw terminals. Chrome-plated brass knob 10-32 thread. Brass mounting stem, 3/8" -32 thread, 1 1/4" (31.8mm) long, fits panels up to 1" (25.4mm) thick. With brass facenut, washer and hexnut. M-476 SPDT Off-On-On BP Off-On1-On1&2, normally Off. Three screw terminals. Chromeplated brass knob. Applications include control of lighting circuits, including cabin and running lights. Two Circuits M-527 SPST Off-On BP Normally Off. Brass housing. Three brass screw terminals. Chrome-plated brass knob 10-32 thread. Brass mounting stem, 3/8" -32 thread, 1 1/4" (31.8mm) long, fits panels up to 1" (25.4mm) thick. With brass facenut, washer and hexnut. Rapid ship item. BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 53 F momentary & push-pull switches Plated Brass Knobs F4 Push-pull accessories Chrome-plated solid brass, no imprint. Brass Facenuts 8113-10 Face diameter 7/8" (22.2mm), 10-32 thread. Chrome-plated brass, or nickel-plated brass. 8340 To Fit 3/16" Shaft 5/8" (15.9mm) hex, 1/4" (6.4mm) thickness. 3/8"-24 thread to fit 3/16" (4.8mm) shaft. Chrome-plated brass. 8197-10 Face diameter 3/4" (19.0mm), 10-32 thread. 8343 To Fit 1/4" Shaft 5/8" (15.9mm) hex, 1/4" (6.4mm) thickness. 7/16"-28 thread to fit 1/4" (6.4mm) shaft. Chrome-plated brass. 8304 Round knurl 3/4" (19.0mm) diameter, 1/4" (6.4mm) thickness. 5/8"-32 thread. Chrome-plated brass. Running Lights US Collision regulations (COLREGS) 83307 For Toggle Switches Nickel-plated brass. Round knurl 9/16" (14.3mm) diameter, 1/16" (1.6mm) thickness. 15/32"-32 thread. Brass Hexnuts For Mounting Of Switches Vessels under 12 meters length Vessels 12-21 meters length White, Red, Green or Yellow 360° 2 nautical miles 2 nautical miles Masthead 2 3 Stern 2 2 Red & Green 1 2 Towing 2 2 12 meters = 39.4ft, 20 meters = 65.6ft Boats under 23ft may carry a 360° lantern or flashlight in lieu of running lights. International regulations allow sailboats under 20 meters to display a single masthead tricolor navigation light while under sail. Suitable Push-Pull light switches – M-476 and M-532. 8346 3/8-32 1/2" (12.7mm) hex, 3/32" (2.4mm) thick. 8338 5/8-32 7/8" (22.2mm) hex, 1/8" (3.2mm) thick. Rapid ship item. 54 BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com G breakers & fuses, blocks, connectors Circuit Breakers & Accessories Fuses Terminal Blocks Trailer Connectors G1 circuit breakers & Accessories Plastic Case Breakers 30406 12V Type III Available in: 25, 30, 40, 50A. G1 G2 G3 G4 Glass Fuse Breakers 30410 12V Type II BP An inexpensive way to upgrade your fuses to breakers! Breaker replaces 3AG (AGC) and SFE glass fuses: snaps into standard clips on Cole Hersee fuse blocks. (See page 61). Available in 10, 15, 20, 25, 30, 35, 40A, and in BP as 30410-30 BP. 30407 12V Type III, With Cross-Bracket Available in: 15, 20, 25, 30, 40, 50A . Mini Breakers 30419 12V Type II Gray plastic housing with silver cover. Available in 10, 15, 20 and 25A. 30423 24V Type III Available in: 10 and 15A. Breaker Types SAE Type II and Type III are considered appropriate for marine applications. Type II remains open (circuit is broken) as long as the overload exists. It resets after the power is manually turned off and the overload is corrected. Type III is manual. It remains open until the button on the breaker is manually reset. Rapid ship item. BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 55 G breakers & fuses, blocks, connectors ATC/ATO Breakers Inline Fuse/Breaker Holders Conform to SAE J553. Replacement for ATC or ATO fuses. Color-coded housings with rating marked on the top: 10A red, 15A blue, 20A yellow, 25A silver, 30A green. Protect circuits and equipment from damaging overloads. 30147 ATC/ATO Fuse Holder BP Accepts ATO and ATC fuses and circuit breakers from 3A to 20A. Easy to install and easy to change the fuse. 16AWG insulated copper wire leads, 4" (101.6mm) long. Brass contacts. Supplied without a fuse. Terminals are grooved so that they can be easily snapped off with pliers to fit. 30411 Type II Silver housing with rating marked on the top. Available in: 10, 15, 20, 25, and 30A. 3031 Glass Fuse Holder Accepts SFE fuses through 20A and 3AG (AGC) fuses through 30A. Positive twist-lock seal will not open accidentally; large brass contacts maintain solid contact with the fuse for maximum efficiency. 14AWG wire leads, 8" (203.2mm) long. Brass contacts. To install, cut wire loop. 30413 Type III Available in: 10, 15, 20, 25, and 30A. 3031-0 Without Fuse BP 3031-14 With 14A Fuse 3031-20 With 20A Fuse Breaker mounting brackets Durable, lightweight molded nylon. Breakers mount securely using stud and hexnut. Mounting holes .280" x .440" (7.1 x 11.2mm). Slots are .910" (23.1mm) on centers, and .210" (5.3mm) wide. BP 3031-30 With 30A Fuse 30183 Mini Fuse Holder BP Accepts Mini Fuses, or breakers 2-30A. Body material withstands high temperatures. Up to 32V at 30A. 87128-4, 4-Gang 5.69" long (114.5mm), mounting holes 4.89" (124.2mm) on centers. 87128-6, 6-Gang 7.51" long (190.8mm), mounting holes 6.71" (170.4mm) on centers. 30186 Maxi Fuse Holder Accepts Maxi Fuses or breakers 20-60A. Up to 32V at 30A. 87128-8, 8-Gang 9.33" long (237.0mm), mounting holes 8.53" (216.7mm) on centers. 87128-10, 10-Gang 11.15" long (233.2mm), mounting holes 10.35" (262.9mm) on centers. Rapid ship item. 56 BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com breakers & fuses, blocks, connectors Busbars For connecting circuit breakers to provide higher amperage ratings. Holes/slots are .910" (23.1mm) on centers. Hole size: .210" (5.3mm). G ABYC Busbar Standards Brass Busbars Boats are built and repaired to ABYC standards, which are requirements based on years of practical experience. 86099-2, 2-Gang E9.16.K. 86099-3, 3-Gang (10) No more than four conductors shall be secured to any one terminal stud. If additional conections are necessary, two or more terminal studs shall be connected together by means of jumpers or copper straps. 86099-4, 4-Gang 86099-5, 5-Gang (11) Ring and captive spade type terminal connectors shall be the same nominal size as the stud. (12) Conductors terminating at switchboards, in junction boxes, or fixtures shall be arranged to provide a length of conductors to be fanned at terminal studs. Copper Busbars Slotted. Recommended for use with nylon mounting brackets 87128. Slots are .910" on centers. Slot width: .210" (5.3mm). Width of bar: .560" (14.2mm). (13) The shanks of terminals shall be protected against accidental shorting by the use of insulation barriers or sleeves, except for those used in grounding systems. 86126-2, 2-Gang 1.41" L (35.81mm). 86126-4, 4-Gang 3.23" L (82.1mm). Dead Batteries in Inactive Boats 86126-6, 6-Gang 5.05" L (128.3mm). 86126-8, 8-Gang 6.87" L (174.5mm). Your fully charged battery could be dead within as little as two months if your boat is inactive! 86126-9, 9-Gang 7.78" L (197.6mm). Today’s boats all have electronics, and although they require only a very small amount of current to maintain their memory, over time that’s enough to kill a battery. 86126-12, 12-Gang 10.51" L (267.0mm). Any minor breakdown in insulation in the boat’s electrical system can result in the same problem. Insulation degradation can occur as a result of abrasion or infiltration of contaminants such as seawater, or from the use of test prods. Brackets & Busbars Apart from the disappointment and inconvenience, there are two very important reasons to avoid complete battery discharge. Nylon Brackets and Busbars Brackets in a range from 4-gang to 10 gang conveniently house and organize the stud-type circuit breakers and can be used with slotted busbars from 2-gang to 12-gang to create a variety of circuitries. First, contaminants can crystallize on the battery plates, and the battery will no longer hold a full charge – an irreversible process. The second problem occurs with cold temperatures. When a battery is fully charged, its electrolyte freezes at -83ºF (-64ºC), but when it’s discharged it freezes at a higher temperature closer to 32ºF (0ºC). Resulting ice buildup can break intercell connections or even crack the case. A good way to prevent a dead battery is to fully charge it, then disconnect the ground cable. In this state the battery can hold a charge for about a year. This procedure is highly recommended when a boat is stored, but it is inconvenient for short term storage. Installation of a Cole Hersee Master Disconnect or a SureStartTM Low Voltage Disconnect will prevent problems. Rapid ship item. BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 57 breakers & fuses, blocks, connectors G Connectors G2 fuses 30245 Quick-Connect Bullet Socket Provides fast and easy connect and disconnect for many applications, including vehicle to trailer connections. For 18AWG to 14AWG wires. 20 per pack. 30223 Quick-Tap Splicer and Tap 10 per pack. Part number suffixes indicate the amperage, eg: AGC98113-10 is a 10A glass fuse. Note that all fuses have a 3-letter prefix to match industry standards. Circuit breakers and fuses are a cost-effective solution to protecting wiring, equipment and subsystems. Essentially, fuses are a onetime, disposable solution. Circuit breakers can be re-used after overload. BP Maxi Mini ATC Quick-Tap Wire Splicer MAX 98111 Maxi Blade Fuse Available in 20, 30, 40, 50A and 20, 30, 40A . BP ATC 98108 Blade Fuse Available in 5, 10, 15, 20, 25, 30, 40A and 10, 15, 20, 30A . No need to strip the wire! To make a Tap Splice With the splicer open: Press the existing circuit wire (red wire in the picture) into the outer channel. Press the tap wire (yellow) into the inner channel. Snap the splicer cover into place. Squeeze with pliers. ATM 98107 Mini Blade Fuse Fast-acting type. Available in 5, 10, 15, 20, 25, 30A and 10, 15, 20, 30A . AGC 98113 Glass Fuse Available in 1/4, 1/2, 3/4, 1, 1 1/2, 2, 3, 4, 5, 6, 7, 8, 9, 10, 15, 20, 30, 40A and 1/4, 1/2, 1, 3, 4, 5, 7, 10, 20A. BP BP BP To make an Inline Splice With the splicer open: Press one wire (yellow) into the outer channel. Press the other wire (red) into the inner channel. Snap the splicer cover into place. Squeeze with pliers. Upgrade Your System To Breakers! If you use a terminal block that accepts glass fuses, it's easy to upgrade to 30410 breakers. See page 55. To make a Pigtail Splice With the splicer open: Press one wire (red) into the outer channel. Press the other wire (yellow) into the inner channel. Snap the splicer cover into place. Squeeze with pliers. Rapid ship item. 58 BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com breakers & fuses, blocks, connectors G3 terminal blocks Terminal Blocks, Common Busbar G 46206-04 BP 4-gang, with solid brass busbar. 10-32 stud terminals with hexnuts and lockwashers. Two eyelets for mounting with 3/16" (4.76mm) screws (not included). Eyelets are 3.125" (79.4mm) on centers. Moisture-repellent thermoset plastic insulator base. 3 7/8"L x 5/8"W x 27/32"H (44.4 x 15.9 x 21.4mm). With One Busbar Available in solid brass or tin-plated solid brass. M-449 10-Gang BP Solid brass busbar safely carries up to 150A. Two 1/4-20 brass studs with hexnuts. 8-32 round head screws for attachment of wires. Two mounting holes accept No.10 countersink flathead screws. Moisture-resistant molded thermoplastic insulator base. 5 3/4"L x 1 1/4"W x 1 1/32"H (146.0 x 31.7 x 26.1mm). Two mounting holes 5.19" (131.8mm) on centers. With Two Busbars Two solid brass busbars, hard fiber insulator base, 8-32 screws. Width: 2.25" (57.2mm), height: 3/8" (9.5mm). Mounting holes .75" (19.1mm) on centers. M-649-04 4-Gang 2.75" long (98.5mm). M-449-04 10-Gang, Tin-Plated Brass BP Same as M-449, but all brass is tinned for corrosion-resistance. M-649-06 6-Gang BP 4.25" long (108.0mm). M-448 20-Gang BP Same as M-449, but with 20 outlets. Length: 8 7/8" (225.4mm). Two mounting holes 8.31" (211.1mm) on centers. M-649-08 8-Gang 5.75" long (146mm). Red Light On – White Light Off M-448-02 20-Gang, Tin-Plated Brass Illuminated toggle switch clearly identifies On and Off positions. Available in SPST On-Off and SPDT On-Off-On. See page 18. Rapid ship item. BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 59 G breakers & fuses, blocks, connectors Terminal Blocks, Individual Feed 4721-P3 3-Gang Length: 3.25" (82.6mm). Eyelets are 2.50" (63.5mm) on centers. Moisture-repellent molded Bakelite insulator base with barrier strips. Nickel-plated brass terminal links and 8-32 binding head screws. Width: 1.31" (33.3mm), height: .67" (17.0mm). 4721-P4 4-gang Length: 3.87" (98.3mm). Eyelets are 3.12" (79.2mm) on centers. 4721-P5 5-Gang Length: 4.5" (114.3mm). Eyelets are 3.75" (95.3mm) on centers. M-426 4-Gang BP Length: 3.22" (81.8mm). Paired mounting holes 2.81" (71.4mm) on centers. 4721-P6 6-Gang Length: 5.12" (130.0mm). Eyelets are 4.38" (111.3mm) on centers. 4721-P8 8-Gang Length: 6.37" (161.8mm). Eyelets are 5.62" (142.7mm) on centers. M-427 6-Gang BP Length: 4.33" (110.1mm). Paired mounting holes 3.93" (99.9mm) on centers. M-428 8-Gang BP Length: 5.46" (138.7mm). Paired mounting holes 5.06" (128.5mm) on centers. 4721-P10 10-Gang Length: 7.62" (193.5mm). Eyelets are 6.87" (174.5mm) on centers. 4721-P12 12-Gang Length: 8.87" (225.3mm). Eyelets are 8.12" (206.2mm) on centers. 4721-P14 14-Gang Length: 10.12" (257.0mm). Eyelets are 9.37" (238.0mm) on centers. M-429 10-Gang BP Length: 6.59" (167.4mm). Paired mounting holes 6.19" (157.2mm) on centers. Smart Battery Isolators M-456 14-Gang Length: 8.84" (224.5mm). Paired mounting holes 8.44" (214.4mm) on centers. Prevents loads on an auxiliary battery from draining the starting battery. More versatile than conventional isolators, it works with all types of alternator, and allows bi-directional charging from alternator to shore power. See page 46. With Stud Terminals 10-32 thread stud terminals with hexnuts, flat washers and lockwashers. Two eyelet mounting holes for 3/16" (4.8mm) screws (screws not included). Moisture-repellent phenolic insulator base. 5/8" (15.9mm) wide x 27/32" (21.4mm) high. 4721-P2 2-Gang Length: 2.62" (66.5mm). Eyelets are 1.87" (47.5mm) on centers. Rapid ship item. 60 BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com breakers & fuses, blocks, connectors G For Glass Fuses and 30410 Breakers Common Hot Feed For SFE 20A or 3AG (AGC) fuses, and 30410 circuit breakers. (See page 55 & 58). Fiber base, 2.24" (56.9mm) wide, with 11/64" (4.4mm) diameter mounting holes. Solid brass busbar, phosphor-bronze fuse clips. Height: 5/8" (15.9mm). Brass terminals and screws. Individual Hot Feed Nickel-plated phosphor-bronze plated fuse clips. Hard fiber insulator base with 11/64" (4.4mm) diameter mounting holes. Width: 2 1/4" (57.2mm), height 5/8" (15.9mm). Brass terminals and screws. Mounting holes .75" (19.0mm) on centers. M-414-01 Brass 4-Gang Length: 2 3/4" (98.5mm). BP M-415-01 Brass 5-Gang Length: 3 1/2" (88.9mm). Also available with steel terminals and screws: 4625-01. M-412 2-Gang Length: 1 1/4" (31.8mm). M-641-01 Brass 6-Gang BP Length: 4 1/4" (108.0mm). Also available with steel terminals and screws: 4626-01. M-414 4-Gang Length: 2 3/4" (69.9mm). M-643-01 Brass 8-Gang Length: 5 3/4" (146.1mm). M-415 5-Gang Length: 3 1/2" (88.9mm). M-645-01 Brass 10-Gang Length: 7 1/4" (184.2mm). BP M-647-01 Brass 12-Gang Length: 8 3/4" (222.3mm). No More Dead Batteries! New Ignition Switches SureStartTM Low Voltage Disconnect switches automatically disconnect ancillary loads before battery power is insufficient to start the boat. They automatically reconnect when voltage has been restored. Prolongs battery life by preventing irreversible damage due to excessive discharge. See section E1. Rapid ship item. BP Available in retail clamshell pack. New 95060 Series is fully sealed and has an integral Deutsch connector. See page 1. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 61 breakers & fuses, blocks, connectors G For Plug-In Breakers & Fuses For ATC and ATO fuses and circuit breakers. Fuse/breaker contacts are recessed for safety. Recessed area in the center of the block accepts a label. Electrical ratings: 25A maximum per circuit at 12V to 24V DC. 150A maximum total for the block at 12V DC. For 24V DC applications use only ATC or ATO fuses. Black thermoplastic block. Blade terminals are .25" wide (6.4mm). Stud terminal is 10-32 with hexnut, flat washer and lockwasher. Four .218" (5.5mm) diameter mounting holes take #10 screws. Size: 3.375" wide x .812" high (85.7 x 20.6mm). Mounting holes 1.06" (27.0mm) on centers, widthwise. With Common Hot Feed & Common Ground 46379-6 6-Gang Length 3.77" (95.8mm). Mounting holes .625" (15.9mm) on centers. 46379-8 8-Gang Length 4.39" (111.5mm). Mounting holes 1.25" (31.8mm) on centers. With Common Hot Feed Only 46377-6 6-gang BP Length: 2.47" (62.7mm). Mounting holes .625" (15.9mm) on centers. 46379-10 10-Gang BP Length 5.02" (127.5mm). Mounting holes 1.88" (47.6mm) on centers. M-674 Combination Fuse Block & Terminal Block For SFE 20A or 3AG (AGC) fuses. Common hot feed to four independently-fused circuits, and common ground strip for four circuits. Solid brass busbars, terminals and terminal screws. Nickel-plated phosphor-bronze fuse clips. Two eyelet holes for mounting with 3/16" (4.8mm) screws, 2.25" (57.2mm) on centers. 3 1/2"L x 2 3/4"W x 25/32"H (88.2 x 69.8 x 19.8mm). 46377-8 8-Gang Length: 3.09" (78.5mm). Mounting holes 1.25" (31.8mm) on centers. Accepts 30410 Breakers 46377-10 10-Gang BP Length: 3.72" (94.5mm). Mounting holes 1.875" (47.6mm) on centers. 46377-12 12-Gang Length: 4.34" (110.0mm). Mounting holes 2.5" (63.5mm) on centers. 46377-14 14-Gang Length: 4.97" (126.2mm). Mounting holes 3.125" (79.4mm) on centers. Reversing Polarity Switches For changing the direction of permanent magnet motors. 46377-18 18-Gang Length: 6.22" (158.0mm). Mounting holes 4.375" (111.1mm) on centers. Sealed Rocker Switches (Page 12) 58027-18 Mom On - Off - Mom On 58311-18 Mom On - Off - Mom On LOAD B+ Toggle Switches (Page 18) 55046-06 Mom On - Off - Mom On Interchange 1 4 2 5 3 Want to select a replacement part? Check Section J. Rapid ship item. 62 BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com breakers & fuses, blocks, connectors G4 Trailer connectors Connectors with Screw-on Caps M-121 2-Pole Pair, Brass Screws Brass terminal screws. G BP Molded insulator bodies. Precision-machined contacts. Knurled caps unscrew for easy connection of wires, and protect against weather and dirt. Terminal ID .110" (2.8mm) accepts up to 12AWG stranded wire. M-118 2-Pole Pair, Polarized, Brass Screws BP 1238 2-Pole Polarized Plug And Socket Screw-on cap protects the socket from dirt and moisture when not in use. Polarized for proper mating of circuits. Includes one 1102-F plug. Mount in 45/64" (17.9mm) diameter hole in panels up to 3/8" (9.5mm) thick. Plated steel cap and housing. Recommended Wire Sizes Fire can result when a wire gets overheated because there's too much current flowing through it. It is important to use the correct wire size that's appropriate to the amperage and length of the wire that you're using. Use the wire rating next above the amperage needed. Both fuses and ciruit breakers stop dangerous overcurrent by rapidly shutting down an overloaded circuit. Fuses are one-use devies; circuit breakers can be re-set. This American Boat & Yacht Coucil table indicates how much amperage each wire can carry: Connectors with Rubber Caps Polarized to assure proper mating of circuits. Molded insulator bodies. Precision-machined brass contacts. Rubber caps protect connectors. 1134 4-Pole Pair Circuit identification printed on the insulator. M-115 4-Pole Pair, Brass Screws BP Same as 1134, but with brass terminal screws. M-114 3-Pole Pair, Brass Screws Brass terminal screws. Wire Size Ohms per 1000ft Ampacity inside the engine compartment Ampacity outside the engine compartment 18AWG 0.8mm2 6.385 20 17 16AWG 1mm2 4.016 25 21.3 14AWG 2mm 2.525 35 29.8 12AWG 3mm2 1.588 45 38.3 10AWG 5mm2 0.9989 60 51 8AWG 8mm2 0.6282 80 68 6AWG 13mm2 0.3951 120 102 4AWG 19mm2 0.2485 160 136 2 2AWG 32mm 0.1563 210 178.5 1AWG 40mm2 0.1239 245 208 0AWG 50mm2 0.09827 285 242.3 2/0AWG 62mm2 0.07793 330 280.5 3/0AWG 81mm2 0.06180 385 327.3 4/0AWG 103mm2 0.04901 445 378.3 2 You can calculate the voltage drop (volts) across a length of wire (ft) at a given amperage (amps)... Voltage drop = wire length x amperage divided by 1000 x ohms per 1000ft. Rapid ship item. BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 63 G breakers & fuses, blocks, connectors Universal Trailer Connectors Switch Connectors Weatherproof connectors & wire lead assemblies. Polarized to assure proper mating of circuits. Molded bodies. Color-coded 16AWG wire, 6" long (152.4mm). Conductors are properly aligned and bonded into the insulation, to assure minimal voltage drop, and for ease in connecting. 31101 Sealed Key Switch Connector Six-pole connector fits all 95060 Series switches. Connector is 0.77 x 0.77 x 1.26" (19.7 x 19.7 x 32.0mm) with six 16AWG (1.0mm2 ) GXL 6" (152.4mm) wire leads. 11135 5-Pole Pair 11134 4-Pole Pair Ignition switch wire colors for use with 95060 Series switch per ABYC recommendation. Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 BP 11134-08BP 4-Pole Pair, With Splicers BP Retail pack with 11134 and eight 30223 Quick-Tap wire splicers. 11173 3-Pole Pair BP 11172 2-Pole Pair BP Red - Battery Yellow with red stripe - Start Orange - Accessory Purple - Ignition Purple - Ignition Red - Battery 12804 LVD Connector Color-coded wires conform to ABYC Standard Deutsch 4-pin plug with 6" wires fits Compact Low Voltage Disconnect 48513. 16AWG (1.00mm sq) SXL wires. Black wire to pin1, purple to 2, white to 3, orange to 4. 1160 Document Holder Tube Weatherproof tube protects important papers. 5" x 1 1/8" (127.0 x 28.6mm). Captive brass screw-on cap. Brass flange, aluminum body. Three 3/16" (4.8mm) diameter mounting holes in the flange. Rapid ship item. 64 BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com monitoring devices H Buzzers & Alarms Pilot Lights Monitoring Switches H1 Buzzers & Alarms Buzzers & Alarms 4099 Universal Buzzer 12V DC BP Hundreds of uses. For engine overheating, high water or any system that needs an alarm. Works with any temperature, pressure, door or momentary switch. Electrical contacts are designed for instant response and uninterrupted signal. H1 H2 H3 M-40177BP Marine Engine Warning Kit BP For inboard and outboard engines with 12V DC electrical system. Handy kit includes buzzer 4099, temperature switch 84251, and pressure switch 8606. Alarm sounds when oil pressure is too low and/or engine coolant temperature is too high. Installation instructions included. Impact-resistant ABS resin case. Moisture-repellent insulator. Two screw terminals with lockwashers. Size: 1 7/32"L x 2 1/2"W x 2 17/32"H (30.9 x 63.2 x 64.3mm). 40151 24V Buzzer Same as 4099, but for 24V DC systems. IGN BAT + 4112-RC Buzzer/LED Pilot Light “Dual Alarm” BP Rugged combination warning light and buzzer give audible and visible alert. Universal application: use with any electrical switch. Red lens, long-life LED. 11/16" (17.46mm) diameter mounting stem, 17/32" (13.88mm) long. Body size: 1 7/8"L x 1"W x 1 11/32"H (47.6 x 25.4 x 34.1mm). Wiring is the same as in the M-40177 in the next column. 12V DC. Also available as 24V. Item No. 4124-RD. Rapid ship item. BP Available in retail clamshell pack. BUZZER OIL TEMP Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 65 H monitoring devices 40212 Dual Rate Electronic Alarm 12V DC Utilizes advanced integrated circuit surface mount technology. Negative ground. Use with two input sources to warn of two different hazardous conditions. Sounds at two different rates: one sensor triggers a fast-rate alarm, the second actuates a slower rate alarm tone. Also available in 24V. Order number 40224. Minimum sound level: 90dB. Lightweight molded plastic housing. Solid-state circuitry. Size: 2.005"L x 1.185"W x .930"H (50.4 x 30.3 x 23.6mm). Plugs into Cole Hersee Sealed Beam Connector 3032 or 3029, Delphi (Packard) 12033871, or accepts individual connectors for 1/4" (6.4mm) blades. H2 Pilot Lights LED Pilot Lights 12V DC. With rugged light-emitting diode light source that ensures long hours of service. Never needs bulb replacement. Mounting hole: 0.546" diameter(13.9mm). Quick connect .250" (6.4mm) terminals are polarized for ease of wiring. Body length 1.248" (31.7mm), maximum bezel diameter 0.630" (16.0mm). Fits into panels .020" through .300" thick (0.5 to 7.6mm). Nickel-plated washer and hexnut. Also available in 24VContact Cole Hersee. PL-612-R red PL-612-G green PL-612-B blue PL-612-A amber SENSOR OR SWITCH FAST SLOW B B+ + SENSOR OR SWITCH Incandescent Pilot Lights 40205 SigmaTM Alarm Switch This item is both switch and alarm, and contains a highly audible warning signal within the rocker switch. Compatible with microprocessor-based systems, the alarm switch can provide status warning in such applications as: door/hatch ajar, high/low pressure, high/low temperature, on-off, and many other situations, as well as providing an alarm override for the Cole Hersee SureStartTM Low Voltage Disconnect Switch 48510 and 48512. LED power source 5V or 12V DC; alarm power source 12V DC. Fits standard panel opening. Designed to meet SAE J1455 environmental standard. See page 13. 12V DC. Corrosion-resistant construction. Spring-actuated brass contacts assure proper contact with the bulb. Items with wire leads are 16AWG (1.0mm2) insulated stranded copper leads, 8" (203mm) long. All items are provided with 12V bulb. M-320 Single contact. Insulated. Plastic socket. 17/32" (13.5mm) diameter lens. Chrome-plated brass bezel 7/8" (22.2mm) diameter. 3/4" (19.1mm) diameter mounting stem, 1 1/16" (27.0mm) long. 12V #53 bulb supplied. Two leads. M-320-GC green M-320-RC red Rapid ship item. 66 BP Available in retail clamshell pack. BP Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com monitoring devices M-326 H H3 monitoring switches Double contact. Metal socket. Faceted lens 15/16"(23.8mm) diameter lens, gasket-sealed. Chrome-plated brass bezel 1 1/4" (31.8mm) diameter, 7/8" (22.2mm) diameter mounting stem, 1 1/4" (31.8mm) long. 12V #68 bulb supplied. Two leads. M-326-AC amber M-326-RC red Temperature Switches All items are self-grounding. Switches are normally Off and utilize PTF or NPTF dryseal thread which require no sealant. Senders use PTF thread. Connect switches to a warning light or buzzer, connect senders to a gauge. For use with a single indicator. 84210 On at 239° to 271°F. 1/2" -14 thread. 1/2" -14 dryseal thread mounting stem (PTF-SAE short). Mounting hex flat 15/16". (115.0 – 132.8°C). M-328, Stainless Bezel Single contact. Insulated. Plastic socket. Red 5/8" (15.9mm) diameter lens, with internal honeycomb pattern. Satin finish stainless steel bezel 3/4" (19.1mm) diameter, 1.2" (12.7mm) diameter mounting stem, 7/8" (22.2mm) long. 12V #53 bulb supplied. Two leads. DL-75-12V Single Contact Panel Lamp Snap-in mounting. Brass socket. One 18AWG (0.8mm) wire lead, 30" long (793mm), with blade terminal. Snaps into 1 1/4" (31.8mm) holes in panels .150" to .250" (3.8 to 6.4mm) thick. One spring prong is eliminated for indexing in keyed holes. Gasket-sealed lens and weatherproof sleeve. Frosted non-glare lens. Chrome-plated brass bezel/hood 1.52” (38.7mm) diameter. Supplied with 12V #67 bulb. Fixed hood. Self-grounding in metal panels. No More Dead Batteries! Low Voltage Discconnect electronically senses battery voltage and conserves starting power. See page 37 and 38. Rapid ship item. BP Available in retail clamshell pack. 84218 On at 184° to 216°F. 1/2" -14 thread. Same as 84210, but with different range. 84227 On at 232° to 264°F. 1/2" -14 thread Same as 84210, but with different range. 84236 On at 251° to 283°F. 1/2" -14 thread. 84229 On at 246°to 266°F. 3/8" -18 thread. 3/8" -18 dryseal thread mounting stem (NPTF). Mounting hex flat 13/16". Stud terminal. (118.9 – 130.0°C). 84248 On at 253° to 273°F. 3/8" -18 thread. 3/8" -18 dryseal thread mounting stem (NPTF). Mounting hex flat 13/16". (122.8 – 133.9°C). .250" blade terminal. 84251 On at 190° to 210°F. 3/8" -18 thread. Same as 84248, but with different range. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 67 H monitoring devices Oil Pressure Switches 8606 SPST Off at: 2 - 6 psi. 1/8" -27 thread. Normally On, Off at: 2 - 6 psi (13.8 – 41.4 kPa). .250" blade terminal. 1/8" -27 mounting stem. 8609 SPST Off at: 4.5 - 7.5 psi. 1/8" -27 thread. Normally On, Off at: 4.5 - 7.5 psi (31.0 – 51.7 kPa). 8-32 stud terminal. 1/8" -27 mounting stem. 8610 SPST Off at: 4.5 - 7.5 psi. 1/8" -27 thread. Same as 8609, but with combination blade and stud terminal. 86284 SPST On at: 2 - 6 psi. 1/8" -27 thread. Insulated, normally Off. On at 2 - 6 psi (13.8 – 41.4 kPa). Mounting stem: 1/8"-27 dryseal thread. 86302-02 SPST On at: 4-11 psi. 1/8" -27 thread. Insulated, normally Off. On at 4-11 psi (27.5 - 75.8 kPa). Two silver-plated male blade terminals .25" (6.4mm) wide. 86281 DPST 1/8" -27 thread. One grounded, one insulated circuit. Mounting stem: 1/8"-27 dryseal thread. Operation: circuit 1 – terminal 2 normally closed to ground, opens at 2 - 8 psi (13.8 – 55.2 kPa); circuit 2 - terminals 1 & 3 normally open, close at <11 psi (75.9 kPa). 2 1 Oil Pressure/Electric Choke Switches 3 New Ignition Switches 86272 SPST On at: 2 - 6 psi. 1/8" -27 thread. Insulated, normally Off. On at 2 - 6 psi (13.8 – 41.4 kPa). Mounting stem: 1/8"-27 dryseal thread. New 95060 Series is fully sealed and has an integral Deutsch connector. See page 1. Rapid ship item. 68 BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com point-of-purchase I ED HOT FE Information NEW Products on New ny Hersee Compa from Cole 200 Amp ic Relay Electron . applications from igh power ating. other loads For ultra-h and overhe motors and Protects due to overcurrent damage ons TSHARDTOACCESS VIRONMENEINSTALLATIONS RINTENSIV )DEALFORSEVEREEN D LOCATIONSANDLABO CAUSEDBYREPEATES SOLENOID DOWNTIME 2EDUCES ENTOFCONVENTIONAL REPLACEM Applicati & Benefits LITY NTCAPABI NTSFROM TPUTCURRE ESYSTEMCOMPONE EXPENSIV s0ROTECTS RCURRENT ND UETOOVE CTWEARA DAMAGED TESCONTA ATEDESIGNELIMINA CYCLES s3OLIDST TO ERVICELIFE EXTENDSS VEREENVIRONMENTS REDFORSE s%NGINEE Features s(IGHOU 48520 Corrosion XTREMES 6IBRATION UMIDITYE UREANDH 4EMPERAT ROTECTED )GNITIONP 3EALEDELECTRONICS ons Specificati D-616 Clamshell Packaging Assortment Kits Merchandising Aids Literature I1 I2 I3 I4 I1 Clamshell packaging Clamshell Packaging Many of our popular product items are packaged in see-through clamshells. Items that are available in clamshell are denoted throughout this catalog with a symbol, and in the price list with the suffix ‘BP’. If you want clamshell items, be sure to order using the BP suffix. All BP items are packed 6 per inner-pack, 6 inner-packs per case pack, 36 items per case pack. I2 Assortment kits Assortment Kits Assortment kits contain an assortment of relays, and are very helpful at the counter, to assist a customer in making a purchase. Plastic compartment box measures 8" x 6" x 1 7/8" (203 x 158 x 46mm). Planogramming of clamshells is easy because most items fit in one of three clamshell pegboard profiles. Clamshell packaging is crush resistant and recloseable, and protects the contents during shipping. Product description and information is trilingual (English, Spanish and French.) SD-40* Relays Kit Contains a selection of 40A and 70A relays. For more details, request sheet D-608 or view it on the Cole Hersee website. For more information on how the clamshell can maximize planogram space, download sheet D-597 from our website. Rapid ship item. BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 69 point-of-purchase I I3 merchandising aids I4 literature Merchandising Aids Literature These signs are available free of charge with order. F-1245 Metal Sign Lightweight aluminum sign is supplied with foam tape for adhesion to any smooth flat surface, or it can be tacked to a wall. Size: 24" X 15" (610 x 381mm). D-275 Master Catalog Contains the broadest range of our products. Also available in downloadable PDF format on our website. D-400 Heavy Duty Catalog Contains products suitable for heavy duty and off-road vehicles. F-1244 Large Card Sign Two-sided card sign can be hung, or attached to a pegboard display of Cole Hersee products. Size: 19" x 7" (483 x 178mm). ‘Hot Feed’ Spec Sheets A range of sheets that give details on specific products or groups of products. For a complete listing see our website. F-1243 Small Card Sign Two-sided card sign can be hung, or attached to a pegboard display of Cole Hersee products. Size: 10 1/2" x 5" (267 x 127mm). HOT FEED Information on New Products from Cole Hersee Company ED HOT FE Products ion on New Informat Hersee from Cole y Compan itches cker Sw Sigma Ro i° ÜÌV Êvi ð ÀViÀÊà VÊÃÞÃÌi vÀi`ÞÊ iiVÌÀ Ì ÊÕÃiÀ iVÌÀV>É Ìð ÃÜÌV ÊÜ L>Ãi`Êi LÀ>iÊ ` ÀÀiÌÊi ÊVÀ«ÀViÃÃÀ ÊÀÊ>`ÛiÀÃiÊV Ài UÊÜÊVÕ ÌLiÊÜÌ Ì>LiÊvÀÊ> \ÊÃÕ UÊ «> Ì>Ì ERSEEAT }° iÃà ZEDBY#OLE( V} Ì UÊ7>ÌiÀÀ Customizable ANBECUSTOMI iÊÊL> Readily BERACTUATORC G DGRAPHICS UÊ,i>L MIMPRINTAN s3ILICONERUB GLASERETCHIN NEW ™ COLORSCUSTO LOWCOSTUSIN TOMMOLD UDEDIFFERENT F,%$LENS LEUSINGACUS s/PTIONSINCL ANDLOCATIONO ISALSOVARIAB SHAPECOLOR FTHEACTUATOR s4HESHAPEO 58500 s CTORORPIN ECTOR Specification -OLEXCONNE CENTERSCONN s!CCEPTSPIN EPINX XSQUAR 6$# OURCE6$# s,%$POWERS TACTRATINGM!AT Hª# UMCON ª#THROUG s-AXIM NTALSTANDARD PERATURERANGE MM ENVIRONME s/PERATINGTEM X MEET3!%* GX s$ESIGNEDTO TOMM PANELOPENIN TO s&ITSSTANDARD ICKNESSOF ANELTH s&ITSP NEW Forward & Reverse Relay Module UÊÞ>VÊLÀ>}° UÊ >ÀÀiÃÊ>Ê i>ÛÞÊ>`ÊVÕÀÀiÌ° UÊÕÞÊÃi>i`ÊqÊV>ÊÜÌ ÃÌ>`ÊÛiÀÞÊ >Àà ÊiÛÀiÌð UÊÌiÀÌÌiÌÊÀÊVÌÕÕÃÊ«iÀ>Ì° Informa tion on New Prod ucts NEW )DEALFORTARPORLIFTAPPLICATIONS!LSOUSEONHOISTSHATCHES WINCHESSNOWPLOWSINTAKEEXHAUSTFANSVEHICLEOUTRIGGERS ANDOTHERREVERSINGAPPLICATIONS-ODULEAUTOMATICALLYREVERSESTHE DIRECTIONOFTHEMOTORWHENTHEAPPROPRIATECONTROLCIRCUITISENERGIZED WITHAPULSEFROMACONTROLSWITCH$YNAMICBRAKINGSTOPSTHEMOTORWHEN THESWITCHRETURNSTO/FF,OWPROFILEMODULESAVESSPACE3TUDSARESECURELY ANCHOREDINEPOXY(MM Specifications s(IGHPERFORMANCESILVERTINOXIDECONTACTSASSURELONGCYCLELIFE s!AT6$#INTERMITTENTMAX/NTIMEMINS/FFTIMEMINS !AT6$#CONTINUOUS s,OADCURRENTINRUSH!0ULLINVOLTAGE6MAX s,OWCOILCURRENTDRAW#OILRESISTANCEΩ ±10%. s6IBRATIONRESISTANCE(Z$OUBLEAMPLITUDEMM s%NVIRONMENTAL#TO#2USTANDMOISTURERESISTANT PLASTICHOUSING 200 Am from Cole Hersee )DEALFORS s)GNITIONPROTECTED LOCATIONS EVEREENVIRONM s4INPLATEDBRASSSTUDSANDHARDWAREFORCORROSION ANDLABOR ENTS RESISTANCE INTENSIVEI HARDTOACCESS 2EDUCESD s$IELECTRICSTRENGTH62-3BETWEENCOILANDCONTACT REPLACEME OWNTIMECAUSED NSTALLATIONS NTOFCONV BYRE s&ORINTERMITTENTOPERATIONCONTROLSWITCHSHOULDBE ENTIONALS PEATED -OM/N/FF-OM/NFORCONTINUOUSOPERATION OLENOIDS Features /N/FF/N & Bene 55046 DPDT Reverse Polarity Toggle 25A at 12V DC Mom On – Off – Mom On. Four blade terminals. fits s(IGHOUT PUTCURREN TCAPABILIT s0ROTECTS Y EXPENSIVE DAMAGEDU SYST ETOOVERCU EMCOMPONENTS s3OLIDSTA RRENT FROM EXTENDSSETEDESIGNELIMI RVICELIFET NATESCONTACTW O s%NGINEER EARAND CYCLES EDFORSEV EREENVIRO Corrosion NMENTS 6IBRATION 4EMPERATU 75712-04 Rotary Reversing Switch REANDHUM )GNITIallows IDITYEXTRE Heavy duty 50A at 12V DC switch ONPROTECT MES ED forward & reverse without a3EALE relay. DELECTRON ICS /LD#OLONY!VENUE"OSTON-!53!ss&AX 3EEOURINTERACTIVEPRODUCTCATALOGATwww.colehersee.com Compan y p Electr o For ultr a-high power Protec applica 24452 damagets motors and tions. !PROTECTIVECOVER due to oth ISALSOAVAILABLE overcu er loads from rrent and s&ULLYSEALEDTO)0WITHHIGHSTRENGTHEPOXYFORTOTAL Applicatio overhe MOISTUREPROTECTION ns atin "Ì iÀÊ,iÛiÀÃ}Ê «iÌà 24401 SPDT Double-action Solenoid 85A at 12V DC. Use a pair of these solenoids in a reversing circuit. 12V 24401, 24V 24402, 36V 24400. s&AX s !53! hersee.com OSTONww.cole OLONY!VENUE"UCTCATALOGATw /LD# IVEPROD 3EEOURINTERACT HOT F EED 12V DC high power motor reversing relays. nic Rela y g. Cole Hersee 48520 part numbe r Specifi cations s%NVIRONME D-612 # NTAL TO#3! %LECTR ONICSSEALED%** )GNITIO NPROTECTED TO)0 %-)2 &)PROTECTED TO)3/ TO3!%* D-611 s%LECTRICAL 6 !CONTINU #ONTR OLCURRENT OUS)NRUSH! M!MAX FORSECS s$IMENSION S ,X7 XXX( THETO POFTHESTUD MM(EIGHTISM S EASUREDTO /LD#OLONY 3EEOURINTERA !VENUE"OST CTIVEPRODUCTCON-!53! ATALOGA Twww.colehes s&AX rsee.co m D-616 Rapid ship item. 70 BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com J interchange Product interchange to Cole Hersee parts. Listed alphabetically by brand name. Suggested replacement parts are electrically identical, but they may have some physical characteristics that are different, and so may not be an exact equivalent. This listing is based on the most recent information and interpretation at the time of publication of this catalog. Cole Hersee unsealed relays are supplied with a separate snap-in bracket. It is not necessary to order a separate bracket. American Zettler Ancor American Zettler 220110.........................30220 220120.........................30219 220202.........................31302 220203.........................31304 220211.........................31301 220212.........................31303 220213.........................31305 401182.........................31240 401252.........................31241 401312.........................31242 401372.........................31243 401502.........................31244 401572.........................31246 401622.........................31245 553051.........................M-426 553052.........................M-427 553053.........................M-428 553054.........................M-429 554000.........................82159-1 554001.........................82159-2 554002.........................82159-3 554009.........................98628 554010.........................M-58031-01 554022.........................M-58031-07 554024.........................58326-01 554026.........................M-58031-02 554030.........................M-58031-04 554033.........................M-58031-05 554035.........................M-58031-09 555010.........................55014 555022.........................55037 555026.........................55016 555028.........................55033 555033.........................55017 555105.........................81264-01 555700.........................5582 555702.........................5570 556010.........................54100-01 556022.........................54101-01 556026.........................54103-01 556028.........................54104-01 556110.........................M-54111-01 556111.........................54109-01 Cole Hersee AZ973-1A-12DC3........RA-400112-NN AZ973-1A-12DC1........RA-400112-NN AZ973-1A-12DC3D1......RA-400112-DN AZ973-1A-12DC1D1....RA-400112-DN AZ973-1A-12DC4D1....RA-400012-DS AZ973-1A-12DC3R1...RA-400112-RN AZ973-1A-12DC1R1...RA-400112-RN AZ973-1C-12DC3........RC-400112-NN AZ973-1C-12DC1........RC-400112-NN AZ973-1C-12DC3D1....RC-400112-DN AZ973-1C-12DC1D1....RC-400112-DN AZ973-1C-12DC4D1....RC-400012-DS AZ973-1C-12DC3R1....RC-400112-RN AZ973-1C-12DC1R1....RC-400112-RN AZ973-1A-24DC3........RA-200124-NN AZ973-1A-24DC1........RA-200124-NN AZ973-1A-24DC3D1....RA-200124-DN AZ973-1A-24DC1D1....RA-200124-DN AZ973-1A-24DC4D1....RA-200024-DS AZ973-1A-24DC3R1...RA-200124-RN AZ973-1A-24DC1R1...RA-200124-RN AZ973-1C-24DC3........RC-200124-NN AZ973-1C-24DC1........RC-200124-NN AZ973-1C-24DC3D1....RC-200124-DN AZ973-1C-24DC1D1...RC-200124-DN AZ973-1C-24DC4D......RC-200024-DS AZ973-1C-24DC3R1....RC-200124-RN AZ973-1C-24DC1R1....RC-200124-RN AZ980-1A-12D*..........RA-700112-NN AZ979-1A-12D*..........RA-700112-NN AZ980-1C-12D*...........RC-700112-NN AZ979-1C-12D*...........RC-700112-NN * These American Zettler relays are rated at 80A, the Cole Hersee relays at 70A Ancor Ancor Cole Hersee 220809.........................31102 220808.........................31103 220100.........................30238 Rapid ship item. BP Cole Hersee Available in retail clamshell pack. Ancor Cole Hersee 601002..........................AGC98113-1/4 601005.............................AGC98113-1/2 601010.............................AGC98113-1 601015.............................AGC98113-1.5 601020...........................AGC98113-2 601030...........................AGC98113-3 601040...........................AGC98113 601050...........................AGC98113-5 601060...........................AGC98113-6 601070...........................AGC98113-7 601075.............................AGC98113-7.5 601080...........................AGC98113-8 601100...........................AGC98113-10 601150...........................AGC98113-15 601200...........................AGC98113-20 601300...........................AGC98113-30 603905...........................ATM98107-5 603910...........................ATM98107-10 603915...........................ATM98107-15 603920...........................ATM98107-20 603930...........................ATM98107-30 604005.........................ATC98108-5 604010.........................ATC98108-10 604015.........................ATC98108-15 604020.........................ATC98108-20 604025.........................ATC98108-25 604030.........................ATC98108-30 607017.........................30147 Blue Sea Systems Blue Sea Systems Cole Hersee 2203.............................46211-01 2204.............................46211-R 2305.............................46206-04 2404.............................M-426 2406.............................M-427 2408.............................M-428 2410.............................M-429 4138.............................81264-01 4150.............................5582 4151.............................55037 4152.............................55016 Blue Sea Systems Cole Hersee 4154.............................55033-01 4155.............................55019 5138................................MAX98111-30 5139................................MAX98111-40 5140................................MAX98111-50 5239.............................ATC98108-5 5241.............................ATC98108-10 5242.............................ATC98108-15 5243.............................ATC98108-20 5244.............................ATC98108-25 5245.............................ATC98108-30 7503.............................48811-01 8266.............................82159-2 8267.............................82159-1 8268.............................82159-3 8278.............................98628 8290.............................M-58031-09 8292.............................M-58031-07 9001e...........................M-750 Bosch Bosch Cole Hersee 0 332 019 150...............RA-400112-NN 0 332 019 151...............RA-400112-NN 0 332 019 155...............RA-400112-DN 0 332 209 150................RC-400112-NN 0 332 209 151................RC-400112-NN 0 332 209 159...............RC-400112-RN 0 332 209 161...............RC-400112-RN 0 332 209 203................RC-200124-NN 0 332 209 211.................RC-200124-NN 0 332 209 204................RC-200124-DN Bosch SPST relays have 5 terminals; Cole Hersee relays have 4 terminals. Bussmann Bussmann Cole Hersee 121A25.........................30056-25 121A35.........................30056-35 121B15.........................30056-15 121B25.........................30056-25 Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 71 J interchange Bussmann Cole Hersee 121B20.........................30056-20 121B40.........................30056-40 121H10.........................30404-10 121H15.........................30404-15 121H20.........................30404-20 121H25.........................30404-25 121H30.........................30404-30 121H40.........................30404-40 121L10.........................30056-10 121L20.........................30056-20 123A-15-A2P-HA..........30407-15 123A15-B4P-HA............30407-15 123A20-B4P-HA............30407-20 123A20-00P..................30406-20 123A30-A2P-HA............30407-30 123A30-00P..................30407-30 123A40-00P..................30407-40 ATC-5............................ATC98108-5 ATC-10..........................ATC98108-10 ATC-15..........................ATC98108-15 ATC-20..........................ATC98108-20 ATC-25..........................ATC98108-25 ATC-30..........................ATC98108-30 ATC-40..........................ATC98108-40 ATM-5...........................ATM98107-5 ATM-10.........................ATM98107-10 ATM-15.........................ATM98107-15 ATM-20.........................ATM98107-20 ATM-25.........................ATM98107-25 ATM-30.........................ATM98107-30 MAX-20.........................MAX98111-20 MAX-30.........................MAX98111-30 MAX-40.........................MAX98111-40 MAX-50.........................MAX98111-50 HHB..............................3031-0 HHX...............................30186 HHM..............................30183 HHC..............................30147 Guest Guest Cole Hersee 2100.............................M-752 2101.............................M-750 2102.............................M-744* 2110.............................M-752 2111.............................M-750 2401A...........................48070* 2430.............................48120* 3100.............................M-752 3101.............................M-750 3200.............................M-753 3201.............................M-751 3102.............................M-744* * Not UL or CE Hella Hella Cole Hersee 87402...........................RA-400112-NN 87401...........................RC-400112-NN 87499...........................RC-400112-NN 87104...........................RC-400112-DN 87424...........................RC-400112-DN 87404...........................RC-400112-RN 87420...........................RC-400112-RN Rapid ship item. 72 BP Hella Cole Hersee 49401...........................RC-400112-RN 49400...........................RC-400112-RN 87427...........................RC-200124-DN 87115...........................RC-200124-RN 87426...........................RC-200124-RN 87430...........................RA-700112-RN 87432...........................RA-700112-RN Perko Perko Cole Hersee 52.................................26100 276...............................M-435 310...............................M-550 321...............................M-531 366...............................M-532 514...............................5570 647...............................M-674 688...............................M-484 701...............................M-608 749...............................M-121 751...............................M-115 786...............................3031-20 8501.............................M-750 8502.............................M-751 105(1)...........................M-628 105(2)...........................M-628 105SP...........................M-628-BP 196-1 ..........................31240 196-2 ..........................31241 196-3 ..........................31242 196-4 ..........................31243 196-5 ..........................31244 196-6 ..........................31245 196-7 ..........................31246 255(1)...........................M-492 255SP...........................M-492-BP 381(1)...........................M-476 720-2 ..........................11172 720-3 ..........................11173 720-4 ..........................11134 Prestolite/Ametek Prestolite is now Ametek. Prestolite/Ametek Cole Hersee 15-1 ............................24090 15-10 ..........................9107 15-10 ..........................24041 15-104 ........................24023 15-12 ..........................2427 15-121 ........................9060 15-122 ........................9060 15-123 ........................24037 or 24022 15-129 ........................24041 15-131 ........................24041 15-132 ........................24059 [24059-08] 15-133 ........................24143 15-134 ........................24037 15-136 ........................24037 15-137 ........................24047 [M-200-01] 15-139 ........................24106 15-14 ..........................2427 15-140 ........................24082 Available in retail clamshell pack. Prestolite/Ametek Cole Hersee 15-141 ........................24063 [24063-08] 15-148 ........................24047 [M-200-01] 15-149 ........................24046 15-15 ..........................2427 15-150 ........................24047 [M-200-01] 15-157 ........................24055 15-160 ........................24041 15-161 ........................24027 15-163 ........................24037 15-164 ........................24060 15-168 ........................24041 15-169 ........................24041 15-17 ..........................24041 15-174 ........................24103 15-183 ........................24044 15-189 ........................24037 15-191 ........................24041 15-192 ........................24063 [24063-08] 15-2 ............................24090 15-202 ........................24106 15-204 ........................24063 [24063-08] 15-212 ........................24060 15-220 ........................24059 [24059-08] 15-220 ........................24055 15-223 ........................24046 15-225 ........................24039 15-232 ........................24037 15-236 ........................24143 15-247 ........................24037 15-249 ........................24059 15-254 ........................24060 or 24046 15-265 ........................24143 15-268 ........................24022 15-269 ........................24063 15-28 ..........................2427 15-29 ..........................24041 15-2C ..........................24020 54-35 .......................... 7787 54-3D ..........................7762 54-3F .........................7787 54-4D...........................7762 54-ID ...........................7774 5-77 ............................2430 70-9 ............................5507 71-BF............................95808 71-10C ........................95864 71-10D ........................95506 71-10F . .......................95654 71-11F . .......................95658 71-13F . .......................95672 71-14D ........................95507 71-14F . .......................95673 71-16F . .......................95858 71-1C ..........................9548 71-1F . .........................9537 71-1U ..........................9577 71-20D.........................95498 71-210 ........................95507 71-220 ........................95803 Prestolite/Ametek Cole Hersee 71-28D.........................95674 71-29D.........................95682 71-2F . .........................95503 71-2U ..........................9578 71-3 ............................95656 71-340 ........................95832 71-350 ........................95832 71-3C ..........................95645 71-3F . .........................95624 71-3U ..........................9579 71-40 ..........................95507 71-4C ..........................9603 71-4F . .........................95643 71-5C ..........................9589 71-5F . .........................9589 71-6F . .........................95802 71-7C ..........................95647 71-7D ..........................95499 71-7F . .........................95802 71-8 ............................9535 71-9C ..........................95818 71-9D...........................95506 71-9F . .........................95651 71-SC ..........................95650 72-1 ............................71077 72-1C ..........................71067 72-2C ..........................71041 72-2F . .........................71046 72-2U ..........................7157 72-3C ..........................71061 72-4C ..........................71064 72-4D...........................71092 72-4F . .........................71045 72-4U ..........................7178 90-174D.......................24092 90-179-D . ...................24091 90-202 ........................24092 90-203 ........................24091 90-2C ..........................24118 90-325 ........................24091 90-326 ........................24118 PU-4001 ......................30037 PU-4002 ......................30037 PU-4003 ......................30037 PU-4008 ......................30037 PU-4050 ......................30037 PU-5001 ......................30037 SAD-4001 ....................24090 SAD-4001-A ................24090 SAD-4101.....................24090 SAD-4301.....................24090 SAD-4401.....................24090 SAD-4501.....................24090 SAD-4503.....................24090 SAE-4001 ....................24037 SAE-4002 ....................24047 [M-200-01] SAE-4003 ....................24047 [M-200-01] SAE-4004M...................24060 SAE-4005 ....................24037 SAE-4005T ..................24037 SAE-4006 ....................24037 SAE-4007 ....................24047 [M-200-01] SAJ-4005 ....................24037 Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com interchange Prestolite/Ametek Cole Hersee SAP-453 ......................24021 SAS-4201 ....................24059 [24059-08] SAS-4202.....................24059 [24059-08] SAS-4203.....................24037 SAS-4203M..................24037 SAS-4205.....................24037 SAS-4206.....................24047 [M-200-01] SAS-4208.....................24106 SAS-4209.....................24082 SAS-4212.....................24106 SAS-4213.....................24143 SAS-4214.....................24059 SAS-4211Y...................24103 SAS-4217Y...................24103 SAS-4301.....................24080 [24080-01] SAS-4302.....................24080 [24080-01] 15-2F............................2426 15-3 ............................24090 15-300 ........................24400 15-301 ........................24401 15-303 ........................24044 15-304 ........................24005 15-305 ........................24084 15-306 ........................24085 15-307 ........................24021 15-31 ..........................2427 15-310 ........................24063 [24063-08] 15-311 ........................24059-08 15-312 ........................24047 15-313 ........................24059-08 15-315 ........................24143 flat bracket 15-316 ........................24143 15-317..........................24063 [24063-08] 15-32 ..........................24047 [M-200-01] 15-322 24059 15-323 24401 15-326 ........................24402 15-330 ........................24144 15-334 ........................24080 [24080-01] 15-348 ........................24047 [M-200-01] 15-365 ........................24022 [24037 steel] 15-386 ........................24401 15-3C ..........................24005 15-3F . .........................24021 15-404 ........................24044 15-406 ........................24103 15-407 ........................24103 15-415 ........................24047 15-418 ........................24023 15-433 ........................24059 15-438 ........................24401-01 15-464 ........................24063 15-47 ..........................9060 15-477 ........................24105 Rapid ship item. Prestolite/Ametek Cole Hersee 15-482 ........................24008 15-49 ..........................9183 15-4C ..........................24083 15-50 ..........................9060 15-51 ..........................9060 15-57 ..........................24090 15-5F .........................24041 15-6 ............................24047 [M-200-01] 15-60 ..........................24020 15-602 ........................24055 15-62 ..........................24090 15-7 ............................2427 15-75 ..........................24037 or 24022 15-76 ..........................24047 [M-200-01] 15-77 ..........................24046 or 2430 15-79 ..........................24044 or 24020 15-8 ............................24044 15-81 ..........................24047 or 24023 15-83 ..........................9183 15-M ...........................24041 16-133 ........................24059 [24059-08] 16-4 ............................24090 16-5 ............................24022 32-10 ..........................30037 32-17 ..........................30037 32-19 ..........................30037 32-2 ............................30037 32-21 ..........................30037 32-22 ..........................30037 32-52 ..........................30139 36-1C ..........................24118 36-3C ..........................24133 52-1 ............................8629 52-1C ..........................8652 52-1F . .........................8731 52-2 ............................8715 52-2C ..........................8713 52-2D ..........................8487 52-2F . .........................8722 52-3 ...........................8650 52-3C ..........................8729 52-3F . .........................8723 52-4C ..........................8728 52-4F . .........................6732 52-5C ..........................8718 52-5F . .........................8733 52-6C ..........................8719 52-6F . .........................8736 52-7C ..........................8729 52-7F . .........................8737 52-8C ..........................8719 53-1F . .........................9059 53-4 ............................9279 53-5 ............................9011 53-6 ............................M-492 53-7 ............................96101 53-8 ............................96102 53-9 ............................9023 54-1 ............................7769 BP Available in retail clamshell pack. Prestolite/Ametek Cole Hersee 54-160 ........................7769 54-16U ........................7770 54-1C ..........................7787 54-2 ............................7776 54-2D ..........................7771 54-2F . .........................7775 72-5D ..........................71092 72-5F . .........................71063 72-6C ..........................71069 72-6F . .........................71055 72-7C ..........................71070 72-7F . .........................71073 72-8C ..........................71078 72-8F . .........................71051 72-IU ...........................7157 72-SC...........................71060 72-SF ..........................71054 73-1 ............................6855-B 73-2 ............................68021-B 74-1 ............................8602 74-11F . .......................86268 74-1J . .........................86294 74-2 ............................8606 74-2C ..........................8611 74-2J . .........................86293 74-2U ..........................86256 74-3D...........................86255 74-3F .........................8642 74-4D ..........................86263 74-50 ..........................86266 74-6D ..........................86267 74-6F . .........................8642 74-9F . .........................86260 74-BF .........................86268 74-IC ..........................8643 74-ID ...........................8600 74-IF . ..........................8642 74-IU ...........................8610 75-1 ...........................8641 75-1D...........................92001 75-2C ..........................92020 75-4C ..........................9253 75-5C ..........................92021 76-1 ............................9075 76-1 F...........................9293 76-1U ..........................9087 76-2 ............................9266 76-2F . .........................9297 76-3D ..........................9265 76-5 ............................5586 76-7 ............................M-484 77-1 ............................1134 77-10 ..........................1222 77-11 ..........................1165 77-12 ..........................11172 77-13 ..........................11173 77-15 ..........................11134 77-17 ..........................11134 77-2 ............................M-121 77-3 ............................1257 77-4 ............................1233 77-5 ............................1232 77-6 ............................1233 77-7 ............................1235 77-8 ............................1236 77-9 ............................12063 Prestolite/Ametek J Cole Hersee 78-1 ............................5007 78-10 ..........................3031-20 78-11 ..........................3031-14 78-12 ..........................3031-9 78-13 ..........................5044 78-14 ..........................5018 78-2 ............................5027 78-20 ..........................55021 78-3 ............................M-476 78-4 ............................M-628 78-6 ............................5582 78-8 ............................5558 79-1 ............................84201 79-12D ........................84228 79-13D ........................84214 79-14D ........................84233 79-15D.........................84236 79-16D ........................84230 79-170 ........................84230 79-180 ........................84236 79-2 ............................84206 79-220 ........................84236 79-2C .........................84206 79-2D ..........................84207 79-2F . .........................84224 79-3 ............................84213 79-4 ...........................84204 79-4F . .........................84229 79- 5.............................84206 79-5D...........................84213 79-5F............................84229 79-6D ..........................84213 79-7D ..........................84227 79-9D ..........................84226 79AD ...........................84210 79-IC ...........................84200 79-IF . ..........................84204 7l-8D............................95505 81-1 ............................2560 81-2 ............................2564 81-3 ............................2564 81-4 ............................2564 81-5 ............................1576 81-6 ............................3029 8-38 ............................2430 84-1 ............................30055-30 84-2 ............................30055-15 84-3 ............................30055-8 84-4 ............................30055-20 84-5 ............................30056-30 84-7 ............................30056-8 84-8 ...........................30056-20 SAS-4303.....................24044 SAS-4401.....................24063 [24063-08] SAS-4410.....................24063 SAS-4416.....................24063 SAS-4609.....................24105 SAS-5201A...................24143 SAS-5201B...................24143 SAS-5202C...................24047 [M-200-01] SAS-5203A ..................24059 [24059-08] SAS-5303A-1 . .............24080 [24080-01] Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 73 J interchange Prestolite/Ametek Cole Hersee SAS-5401 ....................24063 [24063-08] SAS-5401A ..................24044 SAS-5402D...................24008 SAS-5403A-1 . .............24063 [24063-08] SAS-5803A...................24059-08 SAW-4201.....................24044 SAW-4201T...................24037 SAW-4203.....................24047 [M-200-01] SAW-4204.....................24037 SAW-4205.....................24046 SAW-4205M ................24060 SAW-4206.....................24047 [M-200-01] SAW-4206M ................24047 SAW-4207.....................24037 SAW-4208.....................24047 [M-200-01] SAW-4209.....................24046 SAW-4210Y...................24044 SAW-4211.....................24060 SAW-4214.....................24039 SAW-4215.....................24037 SAW-4218.....................24060 SAW-4601.....................24041 SAW-4602.....................24055 SAW-4604.....................24041 SAW-4604A...................24041 SAW-4607.....................24041 SAW-4608.....................24027 SAW-4609.....................24055 SAW-5203.....................24047 SAZ-4201 A .................24085 SAZ-4201E ..................24022 [15-544] SAZ-4201N ..................24021 SAZ-4201BA.................24022 or 24037 SAZ-4201BR.................24023 SAZ-4401 ....................24144 SBC-4201B...................24021 SBC-4201C...................24059 SBC-4201D...................24106 SBC-4301A ..................24084 SBC-4401B...................24059 SBD-4201.....................24401 SBD-4201A...................24401 SBD-4201G...................24401 SBD-4201H...................24401-01 SBD-4401.....................24402 SBD-4301.....................24400 SRP-4385 ....................24044 SRP-438 S....................24084 SRP-439 S ...................24085 SRP-448.......................24092 SRP-451.......................24041 SS-4001 ......................24039 SS-4002 ......................24039 SS-4003 ......................24044 SS-4004 ......................2427 SS-4008 ......................24022 SS-4009 ......................24039 SS-4011 ......................24022 SS-4014 ......................2427 Rapid ship item. 74 BP Prestolite/Ametek Cole Hersee SS-4017 ......................24039 SS-4018 ......................24039 SS-4020 ......................24039 SS-4023 ......................24022 SS-4028 ......................24044 SS-4030 ......................24041 SS-4032 ......................24047 [M-200-01] SS-4301 ......................24044 SS-4702 ......................24023 SS-5401 ......................24005 SST-4001A ..................24041 SST-4002 . ...................2427 SST-4003 ...................2426 SST-4004 . ...................24039 SST-4010 . ...................24039 SST-4012 . ...................24039 SST-4013 . ...................24047 [M-200-01] SW-4001.......................9060 SW-4012.......................9183 SW-4013 .....................9060 SW-4014T ...................24023 SW-4015 .....................9060 Sea Dog Sea Dog Cole Hersee 8033.............................PL-612-R 8033.............................PL-624-R 8171.............................PL-612-G 8171.............................PL-624-G 8172.............................PL-612-A 8172.............................PL-624-A 9001.............................M-750 9002.............................M-752 420101.........................54100-01 420102.........................54101-01 420103.........................54107-01 420111.........................54109-01 420113.........................54110-01 420121.........................5582 420121.........................M-54111-01 420122.........................55037 420123.........................55016 420123.........................M-54111-02 420124.........................55033 420128.........................55019 420129.........................55065-03 420201.........................M-58031-01 420202.........................M-58031-07 42020...........................M-58031-04 420208.........................M-58031-05 420209.........................M-58031-09 420241.........................56027-01 420242.........................58027-02 420243.........................58027-07 420244.........................58027-11 420251.........................58328-04 420290.........................98628 420291.........................82159-2 420292.........................82159-1 420390.........................M-482 420400.........................M-531 420410.........................M-476 420420.........................M-492 420424.........................83280-03 Available in retail clamshell pack. Sea Dog Cole Hersee 420425.........................83280-02 420429.........................96101 420441.........................54003 420465.........................M-484 420485.........................M-597 420486.........................M-597 420487.........................M-597 420513.........................4623 420516.........................4626 420526.........................M-641-01 420544.........................M-414-01 420546.........................M-641-01 420554.........................3031-20 420555.........................3031-30 420842.........................30406-20 420844.........................30406-40 422750.........................M-750 426162.........................M-121 426163.........................M-114 426164.........................M-115 426620.........................M-429 426624.........................M-426 426626.........................M-427 426628.........................M-428 426875.........................1134 426876.........................1134 426880.........................11172 428032.........................31240 428033.........................31241 428034.........................31242 428035.........................31243 428037.........................31244 428059.........................31245 428061.........................31246 Sierra Sierra Cole Hersee MP41070-1...................95060-60-BP MP39760......................M-832-BP MP40970......................M-597-BP MP40990......................M-598-BP MP39200......................M-850-BP MP41030......................M-850-BP MP39060......................M-550-BP MP39080......................M-550-14-BP MP41000......................M-832-BP FS40740.......................46377-10-BP TG40020.......................54100-01-BP TG40040.......................54103-01-BP TG40060.......................54109-01-BP TG40010.......................54110-01-BP RK40140W....................56000-08-BP RK40170W....................56003-03-BP MP39300......................96101-BP FS40590.......................M-414-01-BP FS45620.......................M-426-BP FS45630.......................M-427-BP FS45650.......................M-428-BP FS40750.......................M-449-BP MP39580......................M-476-BP MP39380......................M-482-BP TG21070.......................5582-BP MP39310......................M-492-BP MP39620......................M-532-BP TG40300...........................M-54111-01-BP TG40320...........................M-54111-02-BP Sierra Cole Hersee RK19400S.......................M-58031-01-BP RK19420S.......................M-58031-02-BP RK19410S.......................M-58031-07-BP MP39390....................M-606-BP MP39350....................M-608-BP FS40600.....................M-641-01-BP FS40610.....................M-643-01-BP FS40670.....................M-649-04-BP FS40680.....................M-649-06-BP FS40550.....................M-674-BP MP39070....................M-712-09-BP TG21020.....................551800-BP MP39680....................9187-BP MP36390....................9187-02-BP RK19500K...................58328-100-BP RK19510K...................58328-101-BP RK19520K...................58328-103-BP RK40150W..................56001-04-BP MP39220....................81264-03-BP MP39240....................81264-01-BP MP39160....................M-490-BP MP41040....................95060-50-BP RK19430.........................M-58031-08-BP RK19480.........................M-58031-09-BP RK19490.........................M-58031-05-BP Tyco Tyco Cole Hersee VF4-11F11......................RA-400112-NN VF4-11F11-S01..............RA-400112-RN VF4-15F11......................RC-400112-NN VF4-15F11-S01..............RC-400112-RN VF4-11H11.....................RA-200124-NN VF4-11H11-S01.............RA-200124-RN VF4-15H11.....................RC-200124-NN VF4-15H11-S01.............RC-200124-RN VF7-11F11......................RA-700112-NN VF7-11F11-S01..............RA-700112-RN Potter & Brumfield Potter & Brumfield Cole Hersee VF4-41F11......................RA-400112-NN VF4-41F11-S01..............RA-400112-RN VF4-45F11......................RC-400112-NN VF4-45F11-S01..............RC-400112-RN VF4-41H11.....................RA-200124-NN VF4-41H11-S01.............RA-200124-RN VF4-45H11.....................RC-200124-NN VF4-45H11-S01.............RC-200124-RN VF7-41F11......................RA-700112-NN VF7-41F11-S01..............RA-700112-RN Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com notes Rapid ship item. BP Available in retail clamshell pack. J Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 75 featured products Electronic Latching Relay Compact Low Voltage Disconnect For high power loads up to 200A. Page 29. Conserves power to start the boat! Page 37. Sealed Ignition Switches With integral connector. LED Pilot Lights Never replace another bulb! Page 66. SigmaTM Rocker Switches Master Disconnect Switches For microprocessor - based control systems. Protects boats from tampering, theft, and battery drain. 300 Amp capacity! Page 42. Forward & Reverse Module Page 28. Smart Battery Isolator Prevents loads on auxiliary battery from draining starting battery. Page 46. Rapid ship item. 76 BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com featured products LED Rocker Switch 2 Circuit Master Disconnect Super-bright LED. Page 9. Disconnect both negative and positive, or use to switch two loads. Page 45. Motor Reversing Module Trouble-free reversing. Unit understands when end of travel is reached. Page 29. Locking Rocker Switch Prevents accidental actuation. Page 13. Tin-Plated Brass Busbars 10-gang or 20-gang. Page 59. Low Voltage Disconnect No more dead batteries! Page 38. Rapid ship item. BP Available in retail clamshell pack. Minimum order quantity may apply. Part numbers needed in BOX require a -BX suffix on the purchase order. Cole Hersee Co. 20 Old Colony Ave, Boston, MA 02127-2467 colehersee.com 77