Air Cylinder New ø40, ø50, ø63, ø80, ø100 RoHS Reduced weight by changing the shape of the rod cover and head cover. Weight Weight reduced redu uced by up p to to (ø63-50 stroke) 15% lighter 1.31kg New N ew Easy air cushion control Number of cushion valve adjustment rotations increased from 1 rotation to 3 rotations. ensuring smooth operation at the stroke end. Fine adjustment becomes easy, 1.54 1 .54 kgg Existing E Exi x sting mode model el el Various switches such as compact auto switches and magnetic field resistant auto switches can be mounted. Compact auto switches · D-M9첸 · D-A9첸 Magnetic field resistant auto switches · D-P3DW · D-P4DW Hexagon wrench Cushion valve Made to Order set additionally ¡Heat resistant cylinder (-XB6) ¡With heavy duty scraper (-XC4) ¡Adjustable stroke cylinder (-XC8, 9) ¡Dual stroke cylinder (-XC10, 11) etc. are added. Series CA2 CAT.EUS20-222B-UK Air Cylinder Part numbers with rod end bracket and/or pivot bracket available Not necessary to order a bracket for the applicable cylinder separately Note) Mounting bracket is shipped together with the product, but not assembled. Example) CDA2 D 40-100Z- N W -M9BW Mounting Pivot bracket N: Kit of pivot bracket and double clevis — None N 0IVOTBRACKETIS shipped together with the product, but not assembled. Kit of pivot bracket and trunnion Rod end bracket With rod end bracket V: Single knuckle W: Double knuckle joint joint — None V Single knuckle joint W Double knuckle joint ∗ Applicable to only mounting D (Double CLEVISAND4#ENTRETRUNNION Various mounting bracket options N+ITOFPIVOTBRACKETAND DOUBLECLEVIS D$OUBLECLEVIS sSuitable e mounting brackets can be selected for the installation allation condition. ED AMOUN UNT NT OF MOUNT OUNT NTIN ING IN G FR FREE EEDO EE DOM DO M s)MPROVEDAMOUNTOFMOUNTINGFREEDOM C3INGLECLEVIS INGLEC G: Head flange ange G: B: Basic L: Ax xial ffoot xia L: Axial V: Single knuckle joint N+ITOFPIVOTBRACKET +ITOFPIVO N+ITOFPIVOTBRACKET a d trunnion trunn tr t unn u nion o and e knuckle knu kkn nucckl ck k e jo kl jjoint oi oint W: Double od d flange fla flan an F: Rod T#ENTRETRUNNION N+ITOFPIVOTBRACKET and trunnion L: Axial foot Reduced weight by changing the shape of the rod cover and head cover. [kg] Bore size [mm] New CA2 40 50 63 80 100 0.93 1.31 1.84 3.17 4.29 ∗#OMPAREDTOSTROKEFOREACHSIZE Features 1 Reduction rate Existing model 12% 1.06 15% 1.54 14% 2.15 11% 3.56 10% 4.76 Series CA2 No substances hazardous to the environment are used. Lead free bushing is used as sliding material. Compliant with EU RoHS directive. Piston rod lurching reduced Air passage notch Piston lurching is reduced by the construction which minimises resistance in the air passage at startup. Mounting dimensions are the same as the existing product. air Operating direction Cushion seal Cushion ring Stroke Variations Bore size [mm] Standard stroke 25 50 75 100 125 150 175 200 250 300 350 400 450 When starting operation 500 600 700 [mm] Maximum manufacturable stroke (L and F only) 40 50 1800 63 80 100 Series Variations Series CA2-Z Bore size [mm] Series Variations Type Page 40 50 63 80 100 With rod boot Water resistant Standard CA2-Z 2-Z Single rod Page 1 Double rod Page 12 ∗ For details about the clean series, refer to the catalogue in our website www.smc.eu. Series CA2 Non-rotating rod CA2K Single rod Double rod With end lock CBA2 Single rod www.smc.eu Air-hydro CA2첸H Single rod Double rod Features 2 Combinations of Standard Products and Made to Order Specifications Series CA2 Series V : Standard : Made to Order v : Special product (Please contact SMC for details.) — : Not available Symbol Action/ Type Page Specifications Standard Standard CDA2-Z Built-in magnet Long st Long stroke CA2-JZ With rod boot (Nylon tarpaulin) CA2-KZ With rod boot (Heat resistant tarpaulin) 25A- Copper (Cu) and Zinc (Zn)-free Note 1) 20- Copper Note 2) and Fluorine-free CA2R Water resistant (NBR seal) CA2V Water resistant (FKM seal) CA2 (Standard type) Double acting Single rod Double rod Page 1 Page 12 Applicable bore size ø40 to ø100 — V V V V V V V V V V V V V V V v V v v v CA2M Cylinder with Stable Lubrication Function (Lube-retainer) XA Change of rod end shape XB6 Heat resistant cylinder (−10 to 150°C) XC4 With heavy duty scraper XC5 Heat resistant cylinder (−10 to 110°C) XC7 Tie-rod, cushion valve, tie-rod nut, etc. made of stainless steel XC8 Adjustable stroke cylinder/ Adjustable extension type — XC9 Adjustable stroke cylinder/ Adjustable retraction type — XC10 Dual stroke cylinder/Double rod type — XC11 Dual stroke cylinder/Single rod type XC12 Tandem cylinder v v XC14 Change of trunnion bracket mounting position XC15 Change of tie-rod length XC22 Fluororubber seal XC27 Double clevis and double knuckle joint pins made of stainless steel XC28 Compact flange made of SS400 XC29 Double knuckle joint with spring pin XC30 Rod trunnion XC35 With coil scraper XC65 Made of stainless steel (Combination of XC7 and XC68) XC68 Made of stainless steel (with hard chrome plated piston rod) XC85 Grease for food processing equipment X1184 Cylinder with heat resistant reed auto switch (−10 to 120°C) Note 1) For details, refer to the catalogue in our website www.smc.eu. Note 2) Copper-free for the externally exposed part Front matter 1 ø40 to ø100 — v v v Series CA2 ø40, ø50, ø63, ø80, ø100 Double Acting, Single Rod Air Cylinder: Standard Type Double Acting, Single Rod CA2 RoHS 100 Z CDA2 D 50 100 Z N W M9BW CA2W 50 With auto switch (Built-in magnet) Mounting B L F G C D T Basic Axial foot Rod flange Head flange Single clevis Double clevis Centre trunnion 40 40 mm 50 50 mm 63 63 mm 80 80 mm 100 100 mm Port thread type Tube material — F* — TN TF Aluminium tube Steel tube ∗ Not available with auto switch. Rc NPT G Auto switch Bracket 1 Bore size — N ∗ Only for D and T mounting types. ∗ P ivot bracket is shipped together with the product, but not assembled. Cylinder suffix — J K Rod boot — Without bracket Pivot bracket Without Nylon tarpaulin Heat resistant tarpaulin Cylinder stroke (mm) For details, refer to the next page. Without auto switch ∗ For applicable auto switches, refer to the table below. Bracket 2 — V W Without bracket Single knuckle joint Double knuckle joint ∗ A knuckle joint pin is not provided with the single knuckle joint. ∗ Rod end bracket is shipped together with the product, but not assembled. Made to Order For details, refer to the next page. Number of auto switches — S 3 n 2 pcs. 1 pc. 3 pcs. “n” pcs. Auto Switch CA2 L Double Acting, Double Rod With auto switch Standard How to Order Special function Electrical entry Load voltage Wiring (Output) DC 3-wire (NPN) 5 V, 12 V 3-wire (PNP) Grommet 24 V — 12 V Solid state auto switch 2-wire — 3-wire (NPN) 2-wire Terminal conduit 3-wire (NPN) 5 V, 12 V 3-wire (PNP) 2-wire Grommet With diagnostic output (2-colour indication) Magnetic field resistant (2-colour indication) Yes — Diagnostic indication (2-colour 24 V 3-wire (NPN) 3-wire (PNP) Water resistant (2-colour indication) Reed auto switch — 12 V Yes Diagnostic indication (2-colour indication) Grommet No Yes No Terminal conduit Yes DIN terminal Grommet Auto switch model Lead wire length [m] Pre-wired Tie-rod Band Applicable load 0.5 1 3 5 connector mounting mounting (—) (M) (L) (Z) — V V V v v M9N — V v — V v G59 IC circuit — V V V v v M9P — — — V v V v G5P — V V V v v M9B — — V v V v K59 — 100 V, 200 V — — V v — V J51 — — — — — G39C G39 — — — — — K39C K39 — V V V v v M9NW IC circuit Relay, — V v — V v G59W PLC — V V V v v M9PW — V v — V v G5PW — V V V v v M9BW — — V v — V v K59W — v v V v v M9NA∗∗ — — v v V v v M9PA∗∗ ∗∗ — v v V v v M9BA — — V v v G5BA∗∗ — IC circuit — V v V v F59F G59F — — V V V v P3DW — — — — V V v P4DW — — — V — — IC circuit — V A96 100 V — — V V — — V A93 100 V or less — — V — — IC circuit V A90 Relay, 100 V, 200 V — V V — V A54 B54 PLC 200 V or less — V — — V A64 B64 — — — — — — A33C A33 — PLC — — — — — A34C A34 100 V, 200 V — — — — — Relay, A44C A44 PLC — — V — — V A59W B59W AC 12 V 5 V, 12 V 2-wire 12 V 4-wire (NPN) 2-wire (Non-polar) 3-wire (NPN equivalent) 5 V, 12 V — 2-wire 24 V — 5V 12 V — ∗∗ Water resistant type auto switches can be mounted on the above models, but in such case SMC cannot guarantee water resistance. A water-resistant type cylinder is recommended for use in an environment which requires water resistance. ∗ Lead wire length symbols: 0.5 m·················· — (Example) M9NW ∗ Solid state auto switches marked with “” are produced upon receipt of order. 1 m·················· M (Example) M9NWM 3 m·················· L (Example) M9NWL 5 m·················· Z (Example) M9NWZ ∗ Since there are other applicable auto switches then listed above, refer to page 23 for details. ∗ For details about auto switches with pre-wired connector, refer to Auto Switch Guide For the D-P3DW, refer to the Auto Switch Guide. ∗ The D-A9/M9/P3DW auto switches are shipped together, (but not assembled). (However, auto switch mounting brackets are assembled for the D-A9/M9 before shipment.) 1 Made to Order Type Indicator light Applicable Auto Switches/Refer to the Auto Switch Guide for further information on auto switches. Series CA2 Specifications 40 Bore size [mm] 50 63 Fluid Action 1.5 MPa Maximum operating pressure 1.0 MPa Ambient and fluid temperature Without auto switch: –10 to 70°C Note 1) With auto switch : –10 to 60°C Note 1) Minimum operating pressure 0.05 MPa Piston speed 50 to 500 mm/s Cushion Double acting Air cushion Up to 250 st: +1.0 251 to 1000 st: +1.4 0 0 Stroke length tolerance Lubrication Not required (Non-lube) Allowable kinetic When air cushion is activated energy (J) Note 2) When air cushion is not activated Made to Order (For details, refer to pages 25 to 37.) Symbol -XA -XB6 -XC4 -XC5 -XC7 -XC8 -XC9 -XC10 -XC11 -XC12 -XC14 -XC15 -XC22 -XC27 -XC28 -XC29 -XC30 -XC35 -XC65 -XC68 Specifications Change of rod end shape Heat resistant cylinder (−10 to 150°C) 1001 to 1500 st: +1.8 0 Basic, Foot, Rod flange, Head flange Single clevis, Double clevis, Centre trunnion Mounting Air cushion 100 Double acting Proof pressure Symbol 80 Air 2.8 4.6 7.8 16 29 0.33 0.56 0.91 1.50 2.68 Note 1) No freezing Note 2) Activate the air cushion when operating the cylinder. If this is not done, the piston rod assembly or the tie-rods will be damaged when the allowable kinetic energy exceeds the values shown in the table above. Standard Strokes With heavy duty scraper Heat resistant cylinder (−10 to 110°C) Tie-rod, cushion valve, tie-rod nut, etc. made of stainless steel [mm] 25, 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, 500 1800 50, 63 25, 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, 500, 600 1800 80, 100 25, 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, 500, 600, 700 1800 Dual stroke cylinder/Double rod type Dual stroke cylinder/Single rod type Tandem cylinder Max. manufacturable stroke 40 Adjustable stroke cylinder/Adjustable extension type Adjustable stroke cylinder/Adjustable retraction type Standard stroke Note 1) Bore size Note 1) Intermediate strokes not listed above are produced upon receipt of order. Change of trunnion bracket mounting position Change of tie-rod length Fluororubber seal Double clevis and double knuckle joint pins made of stainless steel Compact flange made of SS400 Double knuckle joint with spring pin Rod trunnion With coil scraper Made of stainless steel (Combination of XC7 and XC68) Made of stainless steel (with hard chrome plated piston rod) Minimum Stroke for Auto Switch Mounting Caution The minimum stroke for mounting varies with the auto switch type and cylinder mounting type. In particular, the centre trunnion type needs careful attention. (For details, refer to pages 21 and 22.) Rod Boot Material -XC85 Grease for food processing equipment -X1184 Cylinder with heat resistant reed auto switch (−10 to 120°C) For special port location (-XC3), the mounting bracket and port location can be determined using the standard product corresponding to the operating conditions. For made of stainless steel (-XC6), use made of stainless steel (with hard chrome plated piston rod) (-XC68) that the surface treatment is performed on the piston rod with the same specifications. Symbol J K Rod boot material Nylon tarpaulin Heat resistant tarpaulin ∗ Maximum ambient temperature for the rod boot Accessories Basic Axial foot Rod flange Head flange Single clevis Clevis pin — — — — — — Single knuckle joint Double knuckle joint (with pin) With rod boot Mounting Refer to pages 19 to 23 for cylinders with auto switches. • Auto switch proper mounting position (detection at stroke end) and its mounting height • Minimum stroke for auto switch mounting • Operating range • Auto switch mounting brackets/Part no. 2 Max. ambient temperature 70°C 110°C∗ Standard Option Rod end nut Double Centre clevis trunnion Air Cylinder: Standard Type Double Acting, Single Rod 50 63 80 100 Flange (Stroke of 1000 or less) CA2-F04 CA2-F05 CA2-F06 CA2-F08 CA2-F10 Pivot bracket CA2-C04 CA2-C05 CA2-C06 CA2-C08 CA2-C10 Double clevis∗∗ CA2-D04 CA2-D05 CA2-D06 CA2-D08 CA2-D10 ∗ When axial foot brackets are used, order two pieces per cylinder. ∗∗ A clevis pin, flat washers and split pins are shipped together with double clevis. Auto switch Double knuckle joint Mounting D: Double clevis Pivot bracket N: Yes Rod end bracket W: Double knuckle joint Auto switch D-M9BW: 2 pcs. Single clevis Allowable Kinetic Energy ∗ Pivot bracket, double knuckle joint and auto switch are shipped together with the product, but not assembled. 1000 ø100 ø80 Standard Flange (Stroke of 1001 or more) CA2-F04-L CA2-F05-L CA2-F06-L CA2-F08-L CA2-F10-L CA2 CDA2D50-100Z-NW-M9BW 40 CA2-L04 CA2-L05 CA2-L06 CA2-L08 CA2-L10 Double Acting, Single Rod Bore size [mm] Axial foot∗ CA2W Mounting Brackets/Part No. Double clevis Cylinder model: CA2 Double Acting, Double Rod Ordering Example of Cylinder Assembly Series ø63 Weights/Aluminium Tube (Steel Tube) ø50 ø40 (kg) 0.78 1.12 1.62 2.91 3.98 Aluminium tube 0.91 1.25 1.83 3.40 4.64 Steel tube 0.96 1.31 1.92 3.58 4.91 Aluminium tube 1.09 1.48 2.28 4.18 5.57 Steel tube 1.14 1.54 2.37 4.36 5.84 Single clevis Aluminium tube 0.95 1.37 2.12 3.84 5.43 Double clevis Aluminium tube 0.99 1.46 2.28 4.13 5.95 10 Steel tube 1.04 1.52 2.37 4.31 6.22 Aluminium tube 1.08 1.51 2.29 4.28 5.93 Steel tube 1.13 1.57 2.38 4.46 6.20 1 Single knuckle 0.23 0.26 0.26 0.60 0.83 Double knuckle (with pin) 0.37 0.43 0.43 0.87 1.27 Calculation: ¡Basic weight ··········· 0.91 kg Example) CA2L40-100Z ¡Additional weight ···· 0.20/50 stroke (Axial foot, ø40, 100 stroke) ¡Cylinder stroke ······ 100 stroke 0.91 + 0.20 x 100/50 = 1.31 kg 50 All mounting Aluminium tube 0.20 0.25 0.31 0.46 0.58 Additional weight per 50 mm of stroke brackets Steel tube 0.28 0.35 0.43 0.7 0.87 Accessories Made to Order 1.00 1.43 2.21 4.02 5.70 00 Trunnion Steel tube Auto Switch Aluminium tube 0.73 1.06 1.53 2.73 3.71 Steel tube 100 100 Maximum speed [mm/s] 10 Flange Basic weight 80 0 Axial foot 63 10 Basic 50 Load weight [kg] 40 Bore size [mm] (Example) Find the upper limit of rod end load when an air cylinder of ø63 is operated at 500 mm/s. From a point indicating 500 mm/s on the axis of abscissas, extend a line upward and find a point where it intersects with a line for the 63 mm bore size. Extend a line from the intersection to the left and find a load weight 60 kg. Water Resistant CDA2 Mounting style – Bore size Port thread type R– With auto switch (Built-in magnet) Water resistant air cylinder R V Made to Order Suffix Z – M9A(V)L -XC68 Water resistant 2-colour indication solid state auto switch Made to Order NBR seal (Nitrile rubber) FKM seal (Fluororubber) Dimensions Specifications Action Bore size [mm] Cushion Auto switch mounting Stroke Double acting, Single rod 40, 50, 63, 80, 100 Air cushion Tie-rod mounting ∗ The dimensions are the same as the standard double acting, single rod type. Refer to page 5 for details. XC68: Made of stainless steel (with hard chrome plated piston rod) ∗ Specifications other than the above are the same as the standard basic type. Note 1) Excluding the air-hydro type and the type with a rod boot of the CA2 series. Note 2) Combination of auto switches and steel tube is not available. 3 Series CA2 Construction !1 !8 o @0 !6 i q e r y t !7 !4 !5 !9 u w !0 !3 !2 Component Parts No. Description 1 Rod cover 2 Head cover 3 Cylinder tube Component Parts Material Note Aluminium die-casted Trivalent chromated No. Description 17 Piston seal Aluminium die-casted Trivalent chromated 18 Cushion valve seal Hard anodised Carbon steel Hard chrome plating 5 Piston Aluminium alloy 6 Cushion ring Aluminium alloy anodised Aluminium alloy anodised 7 Cushion ring B 8 Bushing 9 Cushion valve Bore size [mm] Steel wire Trivalent zinc chromated 10 Tie-rod Carbon steel Trivalent zinc chromated 11 Retaining ring Spring steel Phosphate coating Steel wire Trivalent zinc chromated Rolled steel Trivalent zinc chromated 13 Tie-rod nut 14 Wear ring Resin 15 Cushion seal Urethane 16 Rod seal NBR Rolled steel Trivalent zinc chromated Replacement Parts/Seal Kit Bearing alloy 12 Spring washer 20 Rod end nut Note NBR 19 Cylinder tube gasket Aluminium alloy 4 Piston rod Material NBR NBR Kit no. 40 50 63 80 100 Contents CA2-40Z-PS CA2-50Z-PS CA2-63Z-PS CA2-80Z-PS Set of the nos. !5, !6, !7, !9 CA2-100Z-PS ∗ Seal kit includes !5, !6, !7, !9. Order the seal kit based on each bore size. ∗ Do not disassemble the trunnion type. Refer to page 38. ∗ Seal kit includes a grease pack (ø40, 50: 10 g, ø63, 80: 20 g, ø100: 30 g). Order with the following part number when only the grease pack is needed. Grease pack part number: GR-S-010 (10 g), GR-S-020 (20 g) Cylinder with Stable Lubrication Function (Lube-retainer) CDA2 Mounting Bore size With auto switch (Built-in magnet) M Stroke Z Pivot bracket Rod end bracket Cylinder with Stable Lubrication Function (Lube-retainer) Auto switch * D: Available only for with auto switch. Specifications Bore size [mm] 40, 50, 63, 80, 100 Action Minimum operating pressure Piston speed Cushion Double acting, Single rod 0.1 MPa 50 to 500 mm/s Rubber bumper * Specifications other than the above are the same as the standard model. Dimensions (Dimensions other than those shown below are the same as the standard model.) øe [mm] Bore size øe f 26 13.5 40 30 12.5 50 30 12.5 63 36 16.5 80 42 16 100 f 4 * The mounting dimensions of the mounting bracket are the same as the standard model. Air Cylinder: Standard Type Double Acting, Single Rod CA2 Series 4xJ Standard C B øE øD øe ød MM H1 10.2 AL f l WA h+l N F ZZ + l + Stroke B1 C B WA K A N M S + Stroke ZZ + Stroke H A AL B B1 C D E F G H1 J K KA M 40 50 63 80 100 30 35 35 40 40 27 32 32 37 37 60 70 85 102 116 22 27 27 32 41 44 52 64 78 92 16 20 20 25 30 32 40 40 52 52 10 10 10 14 14 15 17 17 21 21 8 11 11 13 16 M8 x 1.25 M8 x 1.25 M10 x 1.25 M12 x 1.75 M12 x 1.75 6 7 7 10 10 14 18 18 22 26 11 11 14 17 17 N P S WA 40 50 63 80 100 M14 x 1.5 M18 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 27 30 31 37 40 1/4 3/8 3/8 1/2 1/2 84 90 98 116 126 18.5 18.5 23 28.5 28.5 Without rod boot With rod boot H ZZ d e f h l ZZ 51 58 58 71 72 146 159 170 204 215 56 64 64 76 76 43 52 52 65 65 11.2 11.2 11.2 12.5 14 59 66 66 80 81 1/4 stroke 1/4 stroke 1/4 stroke 1/4 stroke 1/4 stroke 154 167 178 213 224 Stroke of 1001 or more Made to Order MM Auto Switch [mm] Bore size [mm] Bore size [mm] 2 x Cushion valve 2xP When the stroke is 1001 mm or longer, a tie-rod reinforcement ring is attached. G Width across flats KA G 4xJ C B ød øe øE øD RY MM H1 10.2 f l AL A h+l ZZ + l + Stroke B1 C B K F N RT S + Stroke H N M ZZ + Stroke [mm] M Bore size [mm] A AL B B1 C D E F G H1 J K KA 40 50 63 80 100 30 35 35 40 40 27 32 32 37 37 60 70 85 102 116 22 27 27 32 41 44 52 64 78 92 16 20 20 25 30 32 40 40 52 52 10 10 10 14 14 15 17 17 21 21 8 11 11 13 16 M8 x 1.25 M8 x 1.25 M10 x 1.25 M12 x 1.75 M12 x 1.75 6 7 7 10 10 14 18 18 22 26 Bore size [mm] MM N P RT RY S 40 50 63 80 100 M14 x 1.5 M18 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 27 30 31 37 40 1/4 3/8 3/8 1/2 1/2 30 30 40 45 50 64 76 92 112 136 84 90 98 116 126 Without rod boot CA2 G Double Acting, Single Rod 2xP 2 x Cushion valve G Width across flats KA CA2W Stroke of 1000 or less Double Acting, Double Rod Basic: CA2B Without With reinforcement ring reinforcement ring 11 11 11 12 14 15 17 19 17 19 With rod boot H ZZ d e f h l ZZ 51 58 58 71 72 146 159 170 204 215 56 64 64 76 76 43 52 52 65 65 11.2 11.2 11.2 12.5 14 59 66 66 80 81 1/4 stroke 1/4 stroke 1/4 stroke 1/4 stroke 1/4 stroke 154 167 178 213 224 5 CA2 Series Axial Foot: CA2L Stroke of 1000 or less G H A AL G N S + Stroke LS + Stroke ZZ + Stroke Y h+ l ZZ + l + Stroke LH LT N X f l LY 4 x øLD C B H1 Width across flats KA 10.2 4xJ B1 2 x Cushion valve F øD øE øe ød MM 2xP K LX C B X Y [mm] Bore size [mm] A AL B B1 C D E F G H1 J K KA LD LH LS LT LX 40 50 63 80 100 30 35 35 40 40 27 32 32 37 37 60 70 85 102 116 22 27 27 32 41 44 52 64 78 92 16 20 20 25 30 32 40 40 52 52 10 10 10 14 14 15 17 17 21 21 8 11 11 13 16 M8 x 1.25 M8 x 1.25 M10 x 1.25 M12 x 1.75 M12 x 1.75 6 7 7 10 10 14 18 18 22 26 9 9 11.5 13.5 13.5 40 45 50 65 75 138 144 166 204 212 3.2 3.2 3.2 4.5 6 42 50 59 76 92 Bore size [mm] LY MM N P S X Y 40 50 63 80 100 70 80 93 116 133 M14 x 1.5 M18 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 27 30 31 37 40 1/4 3/8 3/8 1/2 1/2 84 90 98 116 126 27 27 34 44 43 13 13 16 16 17 Without rod boot With rod boot H ZZ d e f h l ZZ 51 58 58 71 72 175 188 206 247 258 56 64 64 76 76 43 52 52 65 65 11.2 11.2 11.2 12.5 14.0 59 66 66 80 81 1/4 stroke 1/4 stroke 1/4 stroke 1/4 stroke 1/4 stroke 183 196 214 256 267 Stroke of 1001 or more H A AL G 2 x P 2 x Cushion valve K When the stroke is 1001 mm or longer, G a tie-rod reinforcement ring is attached. F B1 4xJ N LT f l h+ l ZZ + l + Stroke RT X C B N S + Stroke LS + Stroke ZZ + Stroke Y LH 4 x øLD Width across flats KA 10.2 LY RY øD øE øe ød MM H1 LX C X Y B [mm] Bore size [mm] A AL B B1 C D E F G H1 J K KA LD LH LS LT LX LY 40 50 63 80 100 30 35 35 40 40 27 32 32 37 37 60 70 85 102 116 22 27 27 32 41 44 52 64 78 92 16 20 20 25 30 32 40 40 52 52 10 10 10 14 14 15 17 17 21 21 8 11 11 13 16 M8 x 1.25 M8 x 1.25 M10 x 1.25 M12 x 1.75 M12 x 1.75 6 7 7 10 10 14 18 18 22 26 9 9 11.5 13.5 13.5 40 45 50 65 75 138 144 166 204 212 3.2 3.2 3.2 4.5 6 42 50 59 76 92 70 80 93 116 133 N P S X Y RT RY 27 30 31 37 40 1/4 3/8 3/8 1/2 1/2 84 90 98 116 126 27 27 34 44 43 13 13 16 16 17 30 30 40 45 50 64 76 92 112 136 Bore size [mm] 40 50 63 80 100 6 MM M14 M18 M18 M22 M26 x 1.15 x 1.15 x 1.15 x 1.15 x 1.15 Without rod boot With rod boot H ZZ d e f h l ZZ 51 58 58 71 72 175 188 206 247 258 56 64 64 76 76 43 52 52 65 65 11.2 11.2 11.2 12.5 14.0 59 66 66 80 81 1/4 stroke 1/4 stroke 1/4 stroke 1/4 stroke 1/4 stroke 183 196 214 256 267 Air Cylinder: Standard Type Double Acting, Single Rod Series CA2 G 2 x Cushion valve 10.2 A FT N f l h+l N H Standard H1 AL K Width across flats B1 C B FX FZ ød øe øE øD B C FB FV FY MM M S + Stroke ZZ + l + Stroke ZZ + Stroke [mm] Bore size [mm] A AL B B1 C D E FB FD FT FV FX FY FZ G H1 J K KA 40 50 63 80 100 30 35 35 40 40 27 32 32 37 37 60 70 85 102 116 22 27 27 32 41 44 52 64 78 92 16 20 20 25 30 32 40 40 52 52 71 81 101 119 133 9 9 11.5 13.5 13.5 12 12 15 18 18 60 70 86 102 116 80 90 105 130 150 42 50 59 76 92 100 110 130 160 180 15 17 17 21 21 8 11 11 13 16 M8 x 1.25 M8 x 1.25 M10 x 1.25 M12 x 1.75 M12 x 1.75 6 7 7 10 10 14 18 18 22 26 Bore size [mm] M MM N P S 40 50 63 80 100 11 11 14 17 17 M14 x 1.5 M18 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 27 30 31 37 40 1/4 3/8 3/8 1/2 1/2 84 90 98 116 126 Without rod boot For installing an air cylinder, when a hole must be made to accommodate the rod portion, make sure to machine a hole that is larger than the outside diameter of the boot mounting bracket ød. With rod boot ZZ d e f h l ZZ 51 58 58 71 72 146 159 170 204 215 52 58 58 80 80 43 52 52 65 65 15 15 17.5 21.5 21.5 59 66 66 80 81 1/4 stroke 1/4 stroke 1/4 stroke 1/4 stroke 1/4 stroke 154 167 178 213 224 Made to Order H Stroke of 1001 or more Width across flats KA 2 x P 2 x Cushion valve When the stroke is 1001 mm or longer, a tie-rod reinforcement ring is attached. G G øE C B øD RY Width across flats B1 øe MM 4xJ FB FY 4 x øFD H1 AL C B FX FZ FT A N RT N l f h+l ZZ + l + Stroke 10.2 K H M S + Stroke ZZ + Stroke [mm] Bore size [mm] A AL B B1 C D E FB FD FT FX FY FZ G H1 J K KA M 40 50 63 80 100 30 35 35 40 40 27 32 32 37 37 60 70 85 102 116 22 27 27 32 41 44 52 64 78 92 16 20 20 25 30 32 40 40 52 52 71 88 105 124 140 9 9 11.5 13.5 13.5 12 20 23 28 29 80 120 140 164 180 42 58 64 84 100 100 144 170 198 220 15 17 17 21 21 8 11 11 13 16 M8 x 1.25 M8 x 1.25 M10 x 1.25 M12 x 1.75 M12 x 1.75 6 7 7 10 10 14 18 18 22 26 11 6 10 12 12 Bore size [mm] MM N P RT RY S 40 50 63 80 100 M14 x 1.5 M18 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 27 30 31 37 40 1/4 3/8 3/8 1/2 1/2 30 30 40 45 50 64 76 92 112 136 84 90 98 116 126 Without rod boot With rod boot CA2 2xP Double Acting, Single Rod G Width across flats KA CA2W 4xJ 4 x øFD Auto Switch Stroke of 1000 or less Double Acting, Double Rod Rod Flange: CA2F H ZZ e f h l ZZ 51 67 71 87 89 146 163 179 215 227 52 52 52 65 65 19 19 19 21 21 66 66 66 80 81 1/4 stroke 1/4 stroke 1/4 stroke 1/4 stroke 1/4 stroke 162 162 174 208 219 For installing an air cylinder, when a hole must be made to accommodate the rod portion, make sure to machine a hole that is larger than the outer diameter of the boot øe. Note) The flange shape for bore size 40 is the same as the flange used in 1000 mm stroke or less. 7 CA2 Series Head Flange: CA2G 2xP 2 x Cushion valve G Width across flats KA 4 x øFD G 4xJ B1 C B FB FV FY øD øE øe ød MM H1 10.2 AL f l F h+l C B FX FZ N K A ZZ + l + Stroke N H S + Stroke ZZ + Stroke FT [mm] Bore size [mm] A AL B B1 C D E F FB FD FT FV FX FY FZ G H1 J 40 50 63 80 100 30 35 35 40 40 27 32 32 37 37 60 70 85 102 116 22 27 27 32 41 44 52 64 78 92 16 20 20 25 30 32 40 40 52 52 10 10 10 14 14 71 81 101 119 133 9 9 11.5 13.5 13.5 12 12 15 18 18 60 70 86 102 116 80 90 105 130 150 42 50 59 76 92 100 110 130 160 180 15 17 17 21 21 8 11 11 13 16 M8 x 1.25 M8 x 1.25 M10 x 1.25 M12 x 1.75 M12 x 1.75 Bore size [mm] K KA MM N P S 40 50 63 80 100 6 7 7 10 10 14 18 18 22 26 M14 x 1.5 M18 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 27 30 31 37 40 1/4 3/8 3/8 1/2 1/2 84 90 98 116 126 Without rod boot With rod boot H ZZ d e f h l ZZ 51 58 58 71 72 147 160 171 205 216 56 64 64 76 76 43 52 52 65 65 11.2 11.2 11.2 12.5 14.0 59 66 66 80 81 1/4 stroke 1/4 stroke 1/4 stroke 1/4 stroke 1/4 stroke 155 168 179 214 225 Single Clevis: CA2C 2xP G Width across flats KA 4xJ G 2 x Cushion valve øCDH10 Width across flats B1 ød øe C B øE øD MM H1 CX AL C A 10.2 F B N K U f l h+l N ZZ + l + Stroke H S + Stroke L Z + Stroke ZZ + Stroke RR [mm] Bore size [mm] 40 50 63 80 100 8 A AL 30 35 35 40 40 27 32 32 37 37 B B1 C CDH10 60 70 85 102 116 22 27 27 32 41 44 52 64 78 92 10 12 16 20 25 +0.058 0 +0.070 0 +0.070 0 +0.084 0 +0.084 0 Bore size [mm] MM N P RR S U 40 50 63 80 100 M14 x 1.5 M18 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 27 30 31 37 40 1/4 3/8 3/8 1/2 1/2 10 12 16 20 25 84 90 98 116 126 16 19 23 28 36 CX D E F G H1 J K KA L 15 −0.1 −0.3 18 −0.1 −0.3 25 −0.1 −0.3 31.5 −0.1 −0.3 35.5 −0.1 −0.3 16 20 20 25 30 32 40 40 52 52 10 10 10 14 14 15 17 17 21 21 8 11 11 13 16 M8 x 1.25 M8 x 1.25 M10 x 1.25 M12 x 1.75 M12 x 1.75 6 7 7 10 10 14 18 18 22 26 30 35 40 48 58 Without rod boot With rod boot H Z ZZ d e f h l Z ZZ 51 58 58 71 72 165 183 196 235 256 175 195 212 255 281 56 64 64 76 76 43 52 52 65 65 11.2 11.2 11.2 12.5 14.0 59 66 66 80 81 1/4 stroke 1/4 stroke 1/4 stroke 1/4 stroke 1/4 stroke 173 191 204 244 265 183 203 220 264 290 Air Cylinder: Standard Type Double Acting, Single Rod Series CA2 2 x Cushion valve Standard ød øe øD øE B C MM H1 CX AL A 10.2 K CZ N F C B N H S + Stroke Z + Stroke ZZ + Stroke f l h+l ZZ + l + Stroke L RR1 ∗ A pin and retaining rings are shipped together with double clevis and/or double knuckle joint. Bore size [mm] A 40 50 63 80 100 AL 30 35 35 40 40 B 27 32 32 37 37 B1 C 60 70 85 102 116 22 27 27 32 41 44 52 64 78 92 CDH10 10 12 16 20 25 +0.058 0 +0.070 0 +0.070 0 +0.084 0 +0.084 0 [mm] CX CZ D E F G H1 J K KA L 15 +0.3 +0.1 18 +0.3 +0.1 25 +0.3 +0.1 31.5 +0.3 +0.1 35.5 +0.3 +0.1 29.5 38 49 61 64 16 20 20 25 30 32 40 40 52 52 10 10 10 14 14 15 17 17 21 21 8 11 11 13 16 M8 x 1.25 M8 x 1.25 M10 x 1.25 M12 x 1.75 M12 x 1.75 6 7 7 10 10 14 18 18 22 26 30 35 40 48 58 Bore size [mm] MM N P RR1 RR2 S U 40 50 63 80 100 M14 x 1.5 M18 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 27 30 31 37 40 1/4 3/8 3/8 1/2 1/2 10 12 16 20 25 16 19 23 28 23.5 84 90 98 116 126 16 19 23 28 36 Without rod boot Auto Switch Width across flats B1 With rod boot H Z ZZ d e f h l Z ZZ 51 58 58 71 72 165 183 196 235 256 175 195 212 255 281 56 64 64 76 76 43 52 52 65 65 11.2 11.2 11.2 12.5 14.0 59 66 66 80 81 1/4 stroke 1/4 stroke 1/4 stroke 1/4 stroke 1/4 stroke 173 191 204 244 265 183 203 220 264 290 ∗ A clevis pin, flat washers and split pins are included. Centre Trunnion: CA2T Z + 1/2 Stroke G Width across flats KA 2xP G B1 øTDe8 4×J TY øD ød øe øE MM B ZZ + l + 1/2 Stroke 2 x Cushion valve C With rod boot H1 10.2 AL A f l h+l ZZ + l + Stroke K F TT C B TX TZ N N S + Stroke ZZ + Stroke H [mm] Bore size [mm] A AL B B1 C D E F G H1 J K KA MM N P S 40 50 63 80 100 30 35 35 40 40 27 32 32 37 37 60 70 85 102 116 22 27 27 32 41 44 52 64 78 92 16 20 20 25 30 32 40 40 52 52 10 10 10 14 14 15 17 17 21 21 8 11 11 13 16 M8 x 1.25 M8 x 1.25 M10 x 1.25 M12 x 1.75 M12 x 1.75 6 7 7 10 10 14 18 18 22 26 M14 x 1.5 M18 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 27 30 31 37 40 1/4 3/8 3/8 1/2 1/2 84 90 98 116 126 Bore size [mm] TDe8 TT TX TY TZ 40 50 63 80 100 15 −0.032 −0.059 15 −0.032 −0.059 18 −0.032 −0.059 25 −0.040 −0.073 25 −0.040 −0.073 22 22 28 34 40 85 95 110 140 162 62 74 90 110 130 117 127 148 192 214 CA2 G 2xP Width across flats KA Without rod boot With rod boot H Z ZZ d e f h l Z ZZ 51 58 58 71 72 93 103 107 129 135 140 154 162 194 206 56 64 64 76 76 43 52 52 65 65 11.2 11.2 11.2 12.5 14.0 59 66 66 80 81 1/4 stroke 1/4 stroke 1/4 stroke 1/4 stroke 1/4 stroke 101 111 115 138 144 148 162 170 203 215 ∗ Do not disassemble the trunnion type. Refer to page 38. 9 Made to Order G 4xJ Hole diameter: øCDH10 Shaft diameter: øCDd9 Double Acting, Single Rod RR2 CA2W U Double Acting, Double Rod Double Clevis: CA2D Series CA2 Trunnion and Double Clevis Pivot Bracket • Strength is the same as cylinder brackets. Applicable Series Bracket type Applicable series Trunnion pivot bracket CA2 Double clevis pivot bracket CA2 Bore size Description CA240 Trunnion pivot bracket CA250 CA263 CA2-S04 Double clevis pivot bracket CA2-B04 CA2-B05 CA2100 MB-S10 CA2-B06 CA2-B08 CA2-B10 ∗ Order 2 trunnion pivot brackets per cylinder. ∗ Please contact SMC at the time of mounting. 4 x øTT Trunnion pivot bracket Material: Cast iron CA280 CA2-S06 TE 4 x øTR TO TX TO TY TU TL TU TF TH TS øTD TY Z + 1/2 Stroke TC TA [mm] Part no. Bore size [mm] 40 50 63 80 100 CA2-S04 CA2-S06 MB-S10 TA TL TU TC TX TE TO TR TT TS TH TF TY Z TD-H10 (Hole) 80 60 10 102 85 119 17 9 17 12 45 60 62 93 15 +0.070 0 80 60 10 112 95 129 17 9 17 12 45 60 74 103 15 +0.070 0 100 70 15 130 110 150 20 11 22 14 55 73 90 107 18 +0.070 0 120 90 15 166 140 192 26 13.5 24 17 75 100 110 129 25 +0.084 0 120 90 15 188 162 214 26 13.5 24 17 75 100 130 135 25 +0.084 0 Double clevis pivot bracket Material: Cast iron B DX DF DH DS B D D Z + Stroke 4 x øDT DC DO B° 90 ° DO 4 x øDR DU DE A° Rotating Angle Bore size [mm] A° B° A° + B° + 90° 40 to 100 12° 60° 162° DL DA DU [mm] Part no. Bore size [mm] CA2-B04 CA2-B05 CA2-B06 CA2-B08 CA2-B10 40 50 63 80 100 10 DA DL DU DC DX DE DO DR DT DS DH DF B Z DDH10 (Hole) 57 35 11 65 15 85 10 9 17 8 40 52 60 165 10 +0.058 0 57 35 11 65 18 85 10 9 17 8 40 52 70 183 12 +0.070 0 67 40 13.5 80 25 105 12.5 11 22 10 50 66 85 196 16 +0.070 0 93 60 16.5 100 31.5 130 15 13.5 24 12 65 90 102 235 20 +0.084 0 93 60 16.5 100 35.5 130 15 13.5 24 12 65 90 116 256 25 +0.084 0 Series CA2 Flat washer size Y-04D 22 24 10 55 M14 x 1.5 13 25 12 16 +0.3 +0.1 38 55.5 ø3 x 18L Polished round 12 40 MM R1 U1 ND NX NZ L Flat washer: Polished round Polished Y-05D 50, 63 27 28 14 60 M18 x 1.5 15 27 12 16 +0.3 +0.1 38 55.5 ø3 x 18L round 12 øD1 NX NZ L øE1 MM A1 U1 Y-08D 80 Y-10D 100 37 36 18 71 M22 x 1.5 19 28 18 28 +0.3 +0.1 55 76.5 ø4 x 25L Polished round 18 37 40 21 83 M26 x 1.5 21 38 20 30 +0.3 +0.1 61 83 Polished round 20 ø4 x 30L ∗ A knuckle pin, split pins and flat washers are included. L1 CA2 Split pin A1 E1 D1 L1 Split pin size Double Acting, Single Rod Shaft diameter: øNDH10 Hole diameter: øNDd9 [mm] Applicable Part no. bore size Standard Material: Cast iron 1 RR CA2W Y Type Double Knuckle Joint Double Acting, Double Rod Dimensions of Accessories Part no. øDd9 2 x ød Applicable bore size Clevis Knuckle 40 — CDP-2A m L2 L1 d Drill through Included split pin Included flat washer 3 ø3 x 18L Polished round 10 Dd9 L1 L2 m 10 −0.040 −0.076 46 38 4 55.5 47.5 4 3 ø3 x 18L Polished round 12 71 61 5 4 ø4 x 25L Polished round 16 76.5 66.5 5 4 ø4 x 25L Polished round 18 83 73 5 4 ø4 x 30L Polished round 20 88 78 5 4 ø4 x 36L Polished round 24 CDP-3A 50 CDP-4A 63 40, 50, 63 12 — 16 CDP-5A — 80 18 CDP-6A 80 100 20 CDP-7A 100 — 25 −0.050 −0.093 −0.050 −0.093 −0.050 −0.093 −0.065 −0.117 −0.065 −0.117 ∗ Split pins and flat washers are included. I Type Single Knuckle Joint Rod End Nut (Standard) ° 45° RR 1 A1 NX Material: Free cutting sulfur steel Applicable Part no. A A1 E1 L1 bore size 69 22 24 55 I-04A 40 I-05A 50, 63 74 27 28 60 91 37 36 71 I-08A 80 I-10A 100 105 37 40 83 C øE1 øD MM d 30 NDH10 U1 L1 A [mm] MM M14 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 B H R1 U1 15.5 15.5 22.5 24.5 20 20 26 28 NDH10 NX 12+0.070 0 12+0.070 0 18+0.070 0 20+0.084 0 16 −0.1 −0.3 16 −0.1 −0.3 28 −0.1 −0.3 30 −0.1 −0.3 Material: Rolled steel Applicable Part no. bore size NT-04 NT-05 NT-08 NT-10 40 50, 63 80 100 [mm] d H B C D M14 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 8 11 13 16 22 27 32 41 25.4 31.2 37.0 47.3 21 26 31 39 11 Made to Order [mm] Material: Carbon steel Auto Switch Clevis Pin/Knuckle Pin Air Cylinder: Standard Type Double Acting, Double Rod Series CA2W ø40, ø50, ø63, ø80, ø100 RoHS How to Order With auto switch CA2W L 50 100 Z CDA2W L 50 100 Z M9BW With auto switch B L F T Tube material — F∗ Bore size Mounting Built-in Magnet Cylinder Model If a built-in magnet cylinder without an auto switch is required, there is no need to enter the symbol for the auto switch. (Example) CDA2WL40-100Z Auto switch Double rod (Built-in magnet) Basic Axial foot Rod flange Centre trunnion 40 40 mm 50 50 mm 63 63 mm 80 80 mm 100 100 mm Port thread type — TN TF Aluminium tube Steel tube ∗ Not available with auto switch. Rc NPT G Cylinder stroke [mm] For details, refer to the next page. — Without auto switch ∗ For applicable auto switches, refer to the table below. Made to Order For details, refer to the next page. Cylinder suffix One end rod boot Both ends rod boot — J K — JJ KK Without rod boot Nylon tarpaulin Heat resistant tarpaulin Without rod boot Nylon tarpaulin Heat resistant tarpaulin Number of auto switches — S 3 n 2 pcs. 1 pc. 3 pcs. “n” pcs. ∗ When more than one symbol is to be specified, indicate them in alphabetical order. Type Special function Electrical entry Indicator light Applicable Auto Switches/Refer to the Auto Switch Guide for further information on auto switches. Load voltage Wiring (Output) DC 3-wire (NPN) 5 V,12 V 3-wire (PNP) Grommet 24 V — 12 V 2-wire Solid state auto switch — 3-wire (NPN) 2-wire Terminal conduit 12 V 3-wire (NPN) Yes Diagnostic indication (2-colour indication) 5 V,12 V 3-wire(PNP) 2-wire Grommet With diagnostic output (2-colour indication) Magnetic field resistant (2-colour indication) Yes — Grommet No Yes No Terminal conduit DIN terminal Diagnostic indication (2-colour indication) Grommet 24 V 3-wire (NPN) 3-wire (PNP) Water resistant (2-colour indication) Reed auto switch — 12 V 5 V,12 V 2-wire 12 V 4-wire (NPN) 5 V,12 V 2-wire (Non-polar) — 3-wire (NPN equiv.) — 2-wire 24 V 5V 12 V Yes — Auto switch model Lead wire length [m] Pre-wired Tie-rod Band 0.5 1 3 5 connector Applicable load AC mounting mounting (—) (M) (L) (Z) — M9N — — G59 IC circuit — M9P — — — G5P — M9B — — K59 — 100 V, 200 V — — — J51 — — — — — G39C G39 — — — — — K39C K39 — M9NW IC circuit Relay, — — G59W PLC — M9PW — — G5PW — M9BW — — — K59W — M9NA∗∗ — — M9PA∗∗ ∗∗ — M9BA — — G5BA∗∗ — — IC circuit F59F G59F — — P3DW — — — — P4DW — — — — — IC circuit — A96 100 V — — — — A93 100 V or less — — — — IC circuit A90 Relay, 100 V, 200 V — — A54 B54 PLC 200 V or less — — — A64 B64 — — — — — — A33C A33 — PLC — — — — — A34C A34 100 V, 200 V — — — — — A44C A44 Relay, PLC — — — — A59W B59W ∗∗ Water resistant type auto switches can be mounted on the above models, but in such case SMC cannot guarantee water resistance. A water-resistant type cylinder is recommended for use in an environment which requires water resistance. ∗ Lead wire length symbols: 0.5 m··················— (Example) M9NW 3 m·················· L (Example) M9NWL 1 m·················· M (Example) M9NWM 5 m·················· Z (Example) M9NWZ ∗ Solid state auto switches marked with “” are produced upon receipt of order. ∗ Since there are other applicable auto switches then listed above, refer to page 23 for details. ∗ For details about auto switches with pre-wired connector, refer to the Auto Switch Guide. For the D-P3DW, refer to the Auto Switch Guide. ∗ The D-A9/M9/P3DW auto switches are shipped together, (but not assembled). (However, auto switch mounting brackets are assembled for the D-A9/M9 before shipment.) 12 Air Cylinder: Standard Type Double Acting, Double Rod Series CA2W 80 100 Standard Air Double acting 1.5 MPa 1.0 MPa 0.08 MPa 50 to 500 mm/s Without auto switch: –10 to 70°C∗ With auto switch : –10 to 60°C∗ Air cushion Up to 250 st: +1.0 251 to 1000 st: +1.4 0 0 Not required (Non-lube) Basic, Axial foot, Rod flange, Centre trunnion ∗ No freezing Standard Strokes Symbol CA2 63 Double Acting, Single Rod 50 CA2W 40 Bore size [mm] Fluid Action Proof pressure Maximum operating pressure Minimum operating pressure Piston speed Ambient and fluid temperature Cushion Stroke length tolerance Lubrication Mounting Double Acting, Double Rod Specifications [mm] Standard stroke Max. manufacturable stroke 25, 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 1000 40 400, 450, 500 25, 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 1000 50, 63 400, 450, 500, 600 25, 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 1000 80, 100 400, 450, 500, 600, 700 ∗ Intermediate strokes not listed above are produced upon receipt of order. The minimum stroke with rod boot is 20 mm. Air cushion Made to Order (For details, refer to pages 25 to 37.) -XA -XB6 -XC4 -XC5 -XC7 -XC14 -XC15 -XC22 -XC28 -XC35 -XC65 -XC68 Minimum Stroke for Auto Switch Mounting Specifications Change of rod end shape Heat resistant cylinder (−10 to 150°C) With heavy duty scraper Heat resistant cylinder (−10 to 110°C) Tie-rod, cushion valve, tie-rod nut, etc. made of stainless steel Change of trunnion bracket mounting position Change of tie-rod length Fluororubber seal Compact flange made of SS400 With coil scraper Made of stainless steel (Combination of XC7 and XC68) Made of stainless steel (with hard chrome plated piston rod) -XC85 Grease for food processing equipment For special port location (-XC3), the mounting bracket and port location can be determined using the standard product corresponding to the operating conditions. For made of stainless steel (-XC6), use made of stainless steel (with hard chrome plated piston rod) (-XC68) that the surface treatment is performed on the piston rod with the same specifications. Caution The minimum stroke for mounting varies with the auto switch type and cylinder mounting type. In particular, the centre trunnion type needs careful attention. (For details, refer to pages 21 and 22.) Rod Boot Material Symbol J K Rod boot material Nylon tarpaulin Heat resistant tarpaulin Max. ambient temperature 70°C 110°C∗ ∗ Maximum ambient temperature for the rod boot Accessories Standard Option Mounting Rod end nut Single knuckle joint Double knuckle joint (with pin) With rod boot Basic Foot Flange Centre trunnion ∗ The above brackets have the same dimensions as those for the standard double acting single rod CA2 series. Refer to page 11. Weights/Aluminium Tube (Steel Tube) [kg] Refer to pages 19 to 23 for cylinders with auto switches. • Auto switch proper mounting position (detection at stroke end) and its mounting height • Minimum stroke for auto switch mounting • Operating range • Auto switch mounting brackets/Part no. 40 Bore size [mm] 50 63 80 100 0.92 1.38 1.86 3.32 4.55 0.97 1.44 1.96 3.5 4.83 1.11 1.6 2.19 3.99 5.54 Axial foot 1.16 1.66 2.29 4.17 5.82 Basic weight 1.29 1.83 2.65 4.77 6.47 Flange 1.34 1.89 2.75 4.95 6.75 1.28 1.86 2.66 4.87 6.83 Trunnion 1.33 1.92 2.76 5.05 7.11 0.28 0.37 0.44 0.66 0.86 All mounting Additional weight per 50 mm of stroke brackets 0.35 0.47 0.55 0.89 1.15 Single knuckle 0.23 0.26 0.26 0.60 0.83 Accessories Double knuckle (with pin) 0.37 0.43 0.43 0.87 1.27 Basic weight ··········1.18 (Axial foot, ø40) Calculation: (Example) CA2WL40-100Z Additional weight ···0.28/50 stroke (Axial foot, ø40, 100 stroke) Cylinder stroke ······100 stroke 1.18 + 0.28 x 100/50 = 1.74 kg Basic Aluminium tube Steel tube Aluminium tube Steel tube Aluminium tube Steel tube Aluminium tube Steel tube Aluminium tube Steel tube 13 Made to Order Symbol Auto Switch Bore size Series CA2W Construction u !5 o !7 !3 y q w e t r !4 !8 !2 !6 i !1 !0 Replacement Parts/Seal Kit Component Parts No. Description 1 Rod cover 2 Cylinder tube Material Q’ty Aluminium die-casted 2 Note Chromated Bore size [mm] Kit no. Pneumatic type 40 50 63 80 100 CA2W40Z-PS Aluminium alloy 1 Hard anodised Carbon steel 1 Hard chrome plating 4 Piston Aluminium alloy 1 5 Cushion ring Aluminium alloy 2 Bearing alloy 1 3 Piston rod 6 Bushing Anodised Steel wire 2 Trivalent zinc chromated 8 Tie-rod Carbon steel 4 Trivalent zinc chromated 9 Retaining ring Spring steel 2 Phosphate coating 10 Spring washer Steel wire 8 Trivalent zinc chromated Rolled steel 8 Trivalent zinc chromated Urethane 2 13 Rod seal NBR 2 14 Piston seal NBR 1 15 Cushion valve seal NBR 2 16 Cylinder tube gasket NBR 2 Rolled steel 2 — (1) 7 Cushion valve 11 Tie-rod nut 12 Cushion seal 17 Rod end nut 18 Magnet 14 Trivalent zinc chromated CA2W50Z-PS CA2W63Z-PS CA2W80Z-PS Contents Set of the nos. !2, !3, !4, !6 CA2W100Z-PS ∗ Do not disassemble the trunnion type. Refer to page 38. ∗ Seal kit includes !2, !3, !4, !6. Order the seal kit based on each bore size. ∗ Seal kit includes a grease pack (ø40, 50: 10 g, ø63, 80: 20 g, ø100: 30 g). Order with the following part number when only the grease pack is needed. Grease pack part number: GR-S-010 (10 g), GR-S-020 (20 g) Air Cylinder: Standard Type Double Acting, Double Rod Series CA2W 2xP G Width across flats KA M 2 x Cushion valve B C Standard H1 øE øD øD MM øE 4xJ MM H1 AL A K K F N H N AL B1 A C B F S + Stroke H + Stroke øe Auto Switch ZZ + 2 x Stroke ød CA2 G Double Acting, Single Rod M CA2W Width across flats KA Double Acting, Double Rod Basic: CA2WB 10.2 f l h+l 10.2 f f l Made to Order 10.2 l + Stroke h + l + Stroke S + Stroke h+l ød øe øe ød ZZ + l + Stroke ZZ + 2l + 2 x Stroke [mm] Bore size [mm] A AL B B1 C D E F G H1 J K KA M MM 40 50 63 80 100 30 35 35 40 40 27 32 32 37 37 60 70 85 102 116 22 27 27 32 41 44 52 64 78 92 16 20 20 25 30 32 40 40 52 52 10 10 10 14 14 15 17 17 21 21 8 11 11 13 16 M8 x 1.25 M8 x 1.25 M10 x 1.25 M12 x 1.75 M12 x 1.75 6 7 7 10 10 14 18 18 22 26 11 11 14 17 17 M14 x 1.5 M18 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 Bore size [mm] N P S 40 50 63 80 100 27 30 31 37 40 1/4 3/8 3/8 1/2 1/2 84 90 98 116 126 Without rod boot With rod boot (Single side) (Both sides) H ZZ d e f h l ZZ ZZ 51 58 58 71 72 186 206 214 258 270 56 64 64 76 76 43 52 52 65 65 11.2 11.2 11.2 12.5 14.0 59 66 66 80 81 M14 x 1.5 M18 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 194 214 222 267 279 202 222 230 276 288 15 Series CA2W Axial Foot: CA2WL G G A AL B1 H1 4 x øLD Width across flats KA N S + Stroke X Width across flats KA LT N 4xJ MM øD øD MM H1 C 2 x Cushion valve B F 2xP AL øE K F LH A H + Stroke LY K øE H LX X C LS + Stroke Y Y B øe ød ZZ + 2 x Stroke l 10.2 f h+l [mm] Bore size [mm] A AL B B1 C D E F G H1 J K KA LD LH LS LT LX 40 50 63 80 100 30 35 35 40 40 27 32 32 37 37 60 70 85 102 116 22 27 27 32 41 44 52 64 78 92 16 20 20 25 30 32 40 40 52 52 10 10 10 14 14 15 17 17 21 21 8 11 11 13 16 M8 x 1.25 M8 x 1.25 M10 x 1.25 M12 x 1.75 M12 x 1.75 6 7 7 10 10 14 18 18 22 26 9 9 11.5 13.5 13.5 40 45 50 65 75 138 144 166 204 212 3.2 3.2 3.2 4.5 6 42 50 59 76 92 Bore size [mm] LY MM N P S X Y 40 50 63 80 100 70 80 93 116 133 M14 x 1.5 M18 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 27 30 31 37 40 1/4 3/8 3/8 1/2 1/2 84 90 98 116 126 27 27 34 44 43 13 13 16 16 17 16 Without rod boot With rod boot (Single side) (Both sides) H ZZ d e f h l ZZ ZZ 51 58 58 71 72 186 206 214 258 270 56 64 64 76 76 43 52 52 65 65 11.2 11.2 11.2 12.5 14.0 59 66 66 80 81 1/4 stroke 1/4 stroke 1/4 stroke 1/4 stroke 1/4 stroke 194 214 222 267 279 202 222 230 276 288 Air Cylinder: Standard Type Double Acting, Double Rod Series CA2W Width across flats KA M 4 x øFD 4xJ B1 2 x Cushion valve Standard B C FY FV øE øD øD H1 FB MM MM H1 Width across flats B1 AL F FT K C AL B K A N H N FX A S + Stroke FZ H + Stroke øe Auto Switch ZZ + 2 x Stroke ød CA2 G Double Acting, Single Rod 2xP G CA2W Width across flats KA Double Acting, Double Rod Rod Flange: CA2WF 10.2 f l h+l [mm] Bore size [mm] A AL B B1 C D E FB FD FT FV FX FY FZ G H1 J K KA M 40 50 63 80 100 30 35 35 40 40 27 32 32 37 37 60 70 85 102 116 22 27 27 32 41 44 52 64 78 92 16 20 20 25 30 32 40 40 52 52 71 81 101 119 133 9 9 11.5 13.5 13.5 12 12 15 18 18 60 70 86 102 116 80 90 105 130 150 42 50 59 76 92 100 110 130 160 180 15 17 17 21 21 8 11 11 13 16 M8 x 1.25 M8 x 1.25 M10 x 1.25 M12 x 1.75 M12 x 1.75 6 7 7 10 10 14 18 18 22 26 11 11 14 17 17 Bore size [mm] MM N P S 40 50 63 80 100 M14 x 1.5 M18 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 27 30 31 37 40 1/4 3/8 3/8 1/2 1/2 84 90 98 116 126 Without rod boot With rod boot (Single side) (Both sides) H ZZ d e f h l ZZ ZZ 51 58 58 71 72 186 206 214 258 270 52 58 58 80 80 43 52 52 65 65 15 15 17.5 21.5 21.5 59 66 66 80 81 1/4 stroke 1/4 stroke 1/4 stroke 1/4 stroke 1/4 stroke 194 214 222 267 279 202 222 230 276 288 For installing an air cylinder, when a hole must be made to accommodate the rod portion, make sure to machine a hole that is larger than the outer diameter of the boot mounting bracket ød. 17 Made to Order ZZ + l + Stroke Series CA2W Center Trunnion: CA2WT Z + 1/2 Stroke Width across flats KA B1 4xJ MM C TY øD H1 B øTDe8 øE G øD øE 2 x Cushion valve 2xP Width across G MM flats KA N AL H1 K F A N TT S + Stroke H C F AL B K A TX H + Stroke TZ øe ød ZZ + 2 x Stroke 10.2 f l h+l ZZ + l + Stroke [mm] Bore size [mm] A AL B B1 C D E F G H1 J K KA MM N P S TDe8 40 50 63 80 100 30 35 35 40 40 27 32 32 37 37 60 70 85 102 116 22 27 27 32 41 44 52 64 78 92 16 20 20 25 30 32 40 40 52 52 10 10 10 14 14 15 17 17 21 21 8 11 11 13 16 M8 x 1.25 M8 x 1.25 M10 x 1.25 M12 x 1.75 M12 x 1.75 6 7 7 10 10 14 18 18 22 26 M14 x 1.5 M18 x 1.5 M18 x 1.5 M22 x 1.5 M26 x 1.5 27 30 31 37 40 1/4 3/8 3/8 1/2 1/2 84 90 98 116 126 15−0.032 −0.059 15−0.032 −0.059 18−0.032 −0.059 25−0.040 −0.073 25−0.040 −0.073 Bore size [mm] TT TX TY TZ 40 50 63 80 100 22 22 28 34 40 85 95 110 140 162 62 74 90 110 130 117 127 148 192 214 Without rod boot (Both sides) Z ZZ d e f h l Z ZZ Z ZZ 51 58 58 71 72 93 103 107 129 135 186 206 214 258 270 56 64 64 76 76 43 52 52 65 65 11.2 11.2 11.2 12.5 14.0 59 66 66 80 81 1/4 stroke 1/4 stroke 1/4 stroke 1/4 stroke 1/4 stroke 101 111 115 138 144 194 214 222 267 279 101 111 115 138 144 202 222 230 276 288 ∗ Do not disassemble the trunnion type. Refer to page 38. 18 With rod boot (Single side) H Series CA2 D-A9/A9V D-M9/M9V D-M9W/M9WV D-M9A/M9AV Auto switch A B 33 A 20 D-A3 D-G39/K39 B D-A5/A6 D-A59W ≈ Hs B 56 34 36 Auto switch A D-A3C D-G39C/K39C D-G5BAL D-G59F/G5NTL ≈ Hs HW B 33 G1/2 (Applicable cable O.D.) ø6.8 to ø9.6 A 49 36 Auto Switch 49 ≈ Ht ≈ Ht A ≈ Hs D-G5/K59 D-G5W/K59W Auto switch ≈ Ht ≈ Ht 24.5 ≈ Hs Standard ≈ Hs D-Z7/Z80 D-Y59/Y69/Y7P/Y7PV D-Y7W/Y7WV D-Y7BA CA2 <Tie-rod mounting> D-B5/B64/B59W Double Acting, Single Rod <Band mounting> CA2W Auto Switch Proper Mounting Position (Detection at stroke end) and Its Mounting Height Double Acting, Double Rod Auto Switch Mounting B B D-F5/J5 D-F5NT G1/2 (Applicable cable O.D.) ø6.8 to ø11.5 ≈ Hs Auto switch 56 ≈ Ht ≈ Ht ≈ Hs D-F5W/J59W D-F5BA/F59F A 36 B G1/2 (Applicable cable O.D.) ø6.8 to ø11.5 D-A44C 49.5 A 49.5 HW B ≈ Hs 36 D-P3DW ≈ Hs A 29 Auto switch ≈ Ht A B 30 B D-P4DW ≈ Hs Auto switch A 32 B ≈ Ht D-A44 33 Made to Order A 14 24.5 ≈ Hs Auto switch 19 Series CA2 Auto Switch Proper Mounting Position (Detection at stroke end) and Its Mounting Height Auto Switch Proper Mounting Position Auto switch model D-M9 D-M9V D-M9W D-M9WV D-M9A D-M9AV Bore size [mm] 40 50 63 80 100 D-A9 D-A9V D-J51 A B A B 9 9 5 5 D-Y59 D-Y69 D-Y7P D-Y7PV D-Y7W D-Y7WV D-Y7BA D-Z7 D-Z80 D-B59W A B 2.5 2.5 [mm] D-P3DW D-P4DW D-F5 D-J59 D-F59F D-F5W D-J59W D-F5BA D-A59W D-G39 D-G39C D-K39 D-K39C D-A5 D-A6 D-A3 D-A3C D-A44 D-A44C A B D-F5NT A B A B A B A B A B 4.5 4.5 2 2 5.5 5.5 3 3 10.5 10.5 0 D-G5 D-K59 D-G5NT D-G5W D-K59W D-G5BA D-G59F 0 D-B5 D-B64 A B A B 1 1 0 0 9.5 8.5 5.5 4.5 3 2 5 4 2.5 1.5 6 5 3.5 2.5 11 10 0 0 1.5 0.5 0 0 12.5 11.5 8.5 7.5 6 5 3 2.5 5.5 4.5 9 8 6.5 5.5 14 13 2.5 1.5 4.5 3.5 3 2 16.5 13.5 12.5 9.5 10 7 7.5 4 9.5 6.5 13 10 10.5 7.5 18 15 6.5 3.5 8.5 5.5 7 4 18 16 14 11.5 9.5 9 6.5 9 14.5 12.5 12 19.5 17.5 8 6 8 8.5 6.5 12 11 10 10 Note) Adjust the auto switch after confirming the operating conditions in the actual setting. Auto Switch Mounting Height Auto switch model Bore size [mm] 40 50 63 80 100 [mm] D-Z7 D-A9 D-Z80 D-Y69 D-M9V D-Y59 D-M9 D-A9V D-M9WV D-Y7PV D-M9W D-Y7P D-M9AV D-Y7WV D-M9A D-Y7BA D-Y7W Hs Ht Hs Ht Hs Ht Hs Ht Hs Ht D-B5 D-B64 D-B59W D-G5 D-A3 D-P3DW D-P4DW D-K59 D-G39 D-G5NTL D-K39 D-G5W D-K59W D-G5BAL D-G59F Hs Ht Hs Ht Hs Hs D-F5 D-J59 D-A5 D-F5W D-A3C D-A44 D-A6 D-J59W D-G39C D-A44C D-A59W D-F5BA D-K39C D-F59F D-F5NT Hs Hs Ht Hs Ht Hs Ht Hs Ht 30 30 31 30 34 30 30 30 30 30 38 30 42.5 33 37 71.5 81.5 38.5 31.5 38 31.5 73 69 81 69 34 34 35 34 38 34 34 34 34 34 42 34 46.5 37.5 42 76.5 86.5 42 35.5 78.5 77 86.5 77 41 41 41.5 41 44 41 41 41 41 41 49 41 52 49 83.5 93.5 46.5 43 47 43 85.5 91 93.5 49.5 49 56 49 58.5 51.5 57.5 92 102 53.5 51 53.5 51 56 66 68 112.5 61.5 57.5 61 49.5 49 50 49 52.5 49 49.5 49 56.5 56 58.5 56 61 56 56.5 55.5 57.5 55.5 65 43 58.5 102.5 35.5 42 91 94 107 102 107 57.5 104 121 112 121 Operating Range [mm] Auto switch model Bore size 40 50 63 80 100 D-A9/A9V 7.5 8.5 9.5 9.5 10.5 D-M9/M9V D-M9W/M9WV D-M9A/M9AV 4.5 5 5.5 5 D-Z7/Z80 8.5 7.5 9.5 9.5 D-A3/A44 D-A3C/A44C D-A5/A6 9 10 11 11 6 10.5 11 D-B5/B64 D-A59W 13 13 14 14 15 D-B59W 14 14 17 16 18 Auto switch model D-Y59/Y69 D-Y7P/Y7V D-Y7W/Y7WV D-Y7BA D-F5/J5/F5W D-J59W/F5BA D-F5NT/F59F D-G5/K59/G5W D-K59W/G5BA D-G5NT/G59F D-G5NBL D-G39/K39 D-G39C/K39C D-P3DW D-P4DW Bore size 40 50 63 80 100 8 7 5.5 6.5 6.5 4 4 4.5 4.5 4.5 5 6 6.5 6.5 7 35 35 40 40 40 9 9 10 10 11 4.5 4 5 4 6 4.5 5.5 4 6 4.5 ∗ Values which include hysteresis are for guideline purposes only, they are not a guarantee (assuming approximately ±30% dispersion) and may change substantially depending on the ambient environment. 20 Auto Switch Mounting Series CA2 D-A9V 2 (Different surfaces and same surface) 1 n (n − 4) 75 + 40 2 (n = 2, 4, 6, 8···) Note 1) (n = 4, 8, 12, 16···) Note 2) 10 50 D-M9 D-M9W n D-M9A 2 (Different surfaces and same surface) 1 n 2 (Different surfaces and same surface) 1 n D-M9AV n 8···) Note 1) 10 D-F5NT n (Same surface) D-B5/B64 D-G5/K59 D-G5W D-K59W D-G5BA D-G59F D-G5NT D-B59W 2 Different surfaces Same surface Different surfaces Same surface 1 Different surfaces 2 Same surface Different surfaces 80 (n − 2) 2 15 + 40 8···) Note 1) 10 8···) Note 1) 20 Same surface 1 (n − 4) 2 16···) Note 2) 60 + 30 (n = 4, 8, 12, 8···) Note 1) (n − 4) 2 16···) Note 2) 90 (n − 4) 90 + 55 2 (n = 4, 8, 12, 16···) Note 2) 90 + 55 (n = 4, 8, 12, 90 (n − 4) 85 + 40 2 55 + 30 (n = 4, 8, 12, 60 (n − 4) 2 16···) Note 2) 60 + 30 (n = 4, 8, 12, 16···) Note 2) (n − 4) 2 85 + 40 (n = 4, 8, 12, 65 (n − 4) 2 65 + 30 16···) Note 2) (n − 4) 2 16···) Note 2) 90 + 40 (n = 4, 8, 12, 95 (n − 4) 2 95 + 40 16···) Note 2) (n − 4) 2 (n = 4, 8, 12, 16···) Note 2) 65 (n − 4) 60 + 30 2 (n − 4) 2 (n = 4, 8, 12, 16···) Note 2) 90 70 (n − 4) 65 + 30 2 70 + 30 (n − 4) 2 (n = 4, 8, 12, 16···) Note 2) (n = 4, 8, 12, 16···) Note 2) (n = 4, 8, 12, 16···) Note 2) 85 + 40 (n = 4, 8, 12, 95 (n − 4) 2 16···) Note 2) 95 + 40 (n = 4, 8, 12, 65 + 30 (n = 4, 8, 12, 100 (n − 4) 2 100 + 40 16···) Note 2) (n − 4) 2 16···) Note 2) 70 + 30 (n = 4, 8, 12, 75 (n − 4) 2 75 + 30 16···) Note 2) 100 110 (n − 4) 100 + 55 2 (n − 4) 110 + 55 2 (n − 4) 2 (n = 4, 8, 12, 16···) Note 2) 120 120 + 55 100 + 55 (n = 4, 8, 12, 110 (n − 4) 2 16···) Note 2) 110 + 55 (n = 4, 8, 12, 120 (n − 4) 2 120 + 55 16···) Note 2) 100 110 120 25 110 120 130 140 (n − 2) 2 110 + 55 (n − 4) 2 (n = 4, 8, 12, 16···) Note 2) 15 75 90 15 + 50 (n − 2) 2 8···) Note 1) 75 + 50 (n − 2) (n = 2, 3, 4···) 10 20 75 20 + 50 (n − 2) 2 8···) Note 1) 75 + 50 (n − 2) (n = 2, 3, 4···) 15 90 + 50 (n = 4, 8, 12, (n − 4) 2 16···) Note 2) 120 + 55 (n − 4) 2 130 + 55 (n − 4) 2 140 + 55 100 100 + 50 (n = 4, 8, 12, 110 (n − 4) 2 16···) Note 2) 110 + 50 (n − 4) 2 (n = 4, 8, 12, 16···) Note 2) 100 + 50 (n − 2) (n = 2, 4, 6, 8···) Note 1) 110 + 50 (n − 2) (n = 2, 4, 6, 8···) Note 1) 100 110 90 100 110 (n = 4, 8, 12, (n − 4) 2 16···) Note 2) 90 + 50 (n − 2) (n = 2, 4, 6, 8···) Note 1) 90 (n − 4) 2 (n = 4, 8, 12, 16···) Note 2) (n = 4, 8, 12, 16···) Note 2) (n = 4, 8, 12, 16···) Note 2) 90 + 50 (n − 2) (n = 2, 4, 6, 8···) Note 1) 90 90 + 50 (n − 4) 2 (n = 4, 8, 12, 16···) Note 2) 90 25 + 55 (n − 4) 2 (n = 4, 8, 12, 16···) Note 2) (n = 4, 8, 12, 16···) Note 2) (n = 4, 8, 12, 16···) Note 2) 15 (n = 2, 4, 6, 8···) Note 1) (n − 4) 2 (n = 4, 8, 12, 16···) Note 2) 70 100 (n − 4) 2 90 + 40 (n = 4, 8, 12, 16···) Note 2) (n = 4, 8, 12, 16···) Note 2) (n = 4, 8, 12, 16···) Note 2) 65 90 (n − 2) 2 20 + 55 (n = 4, 8, 12, 85 (n − 4) 80 + 40 2 85 60 (n − 2) 2 10 + 30 80 + 40 80 60 15 (n = 2, 4, 6, n 16···) Note 2) (n = 4, 8, 12, 16···) Note 2) (n = 2, 4, 6, n (n = 4, 8, 12, (n − 4) 2 (n = 2, 4, 6, 8···) Note 1) (n = 2, 4, 6, 1 2 (Different surfaces and same surface) 1 80 + 40 ø100 85 (n − 4) 55 + 30 2 2 (Different surfaces n (Same surface) 16···) Note 2) 55 D-A5/A6 15 and same surface) 1 D-F5/J5 (n − 2) D-F5W/J59W 15 + 55 2 n (Same surface) D-F5BA/F59F (n = 2, 4, 6, 8···) Note 1) D-A59W (n = 4, 8, 12, (n − 4) 2 (n − 2) 10 + 30 2 (n = 2, 4, 6, 2 (Different surfaces and same surface) 1 50 + 30 ø80 55 80 (n − 2) 2 15 + 40 (n = 2, 4, 6, 2 (Different surfaces and same surface) 1 8···) Note 1) 15 (n = 2, 4, 6, D-M9V D-M9WV (n − 2) 2 10 + 30 (n = 2, 4, 6, 2 (Different surfaces and same surface) 1 75 (n − 2) 15 + 40 2 ø63 CA2 n ø50 Double Acting, Single Rod 15 ø40 100 + 50 (n = 4, 8, 12, (n − 4) 2 16···) Note 2) Auto Switch 2 (Different surfaces and same surface) 1 Centre trunnion 110 + 50 (n − 4) 2 (n = 4, 8, 12, 16···) Note 2) 100 + 50 (n − 2) (n = 2, 4, 6, 8···) Note 1) 110 + 50 (n − 2) (n = 2, 4, 6, 8···) Note 1) 100 110 Note 1) When “n” is an odd number, an even number that is one larger than this odd number is used for the calculation. Note 2) When “n” is an odd number, a multiple of 4 that is larger than this odd number is used for the calculation. 21 Made to Order Brackets other than centre trunnion Standard D-A9 Number of auto switches CA2W n: Number of auto switches [mm] Auto switch model Double Acting, Double Rod Minimum Stroke for Auto Switch Mounting Series CA2 Minimum Stroke for Auto Switch Mounting n: Number of auto switches [mm] Auto switch model D-A3 D-G39 D-K39 Number of auto switches Different surfaces 2 Same surface Different surfaces n Same surface 1 Different surfaces 2 Same surface D-A44 Different surfaces n Same surface 1 Different surfaces 2 Same surface D-A3C D-G39C D-K39C Different surfaces n Same surface 1 Different surfaces 2 Same surface D-A44C Different surfaces n Same surface D-Z7/Z80 D-Y59/Y7P D-Y7W D-Y69/Y7PV D-Y7WV 1 2 (Different surfaces and same surface) 1 n 2 (Different surfaces and same surface) 1 n Brackets other than centre trunnion 35 100 35 + 30 (n − 2) (n = 2, 3, 4···) D-Y7BA n D-P3DW n D-P4DW n ø63 ø80 90 100 80 + 30 (n − 2) (n = 2, 4, 6, 8···) Note 1) 90 + 30 (n − 2) (n = 2, 4, 6, 8···) Note 1) 90 + 30 (n − 2) (n = 2, 4, 6, 8···) Note 1) 55 + 50 (n − 2) (n = 2, 3, 4···) 75 + 50 (n − 2) (n = 2, 4, 6, 8···) Note 1) 80 + 50 (n − 2) (n = 2, 4, 6, 8···) Note 1) 90 + 50 (n − 2) (n = 2, 4, 6, 8···) Note 1) 10 75 75 100 80 80 100 90 90 100 75 + 35 (n − 2) (n = 2, 4, 6, 8···) Note 1) 80 + 35 (n − 2) (n = 2, 4, 6, 8···) Note 1) 90 + 35 (n − 2) (n = 2, 4, 6, 8···) Note 1) 20 100 20 + 35 (n − 2) (n = 2, 3, 4···) 100 + 100 (n − 2) (n = 2, 3, 4, 5···) 10 20 55 20 + 35 (n − 2) (n = 2, 3, 4···) 55 + 50 (n − 2) (n = 2, 3, 4···) 10 15 (n − 2) 15 + 40 2 100 + 100 (n − 2) (n = 2, 4, 6, 8···) Note 1) 75 80 90 75 80 90 100 + 100 (n − 2) (n = 2, 4, 6, 8···) Note 1) 75 80 90 75 80 90 75 + 35 (n − 2) (n = 2, 4, 6, 8···) Note 1) 80 + 35 (n − 2) (n = 2, 4, 6, 8···) Note 1) 90 + 35 (n − 2) (n = 2, 4, 6, 8···) Note 1) 75 + 50 (n − 2) (n = 2, 4, 6, 8···) Note 1) 80 + 50 (n − 2) (n = 2, 4, 6, 8···) Note 1) 90 + 50 (n − 2) (n = 2, 4, 6, 8···) Note 1) 75 80 80 85 (n − 4) 80 + 40 2 (n − 4) 85 + 40 2 90 90 95 (n − 4) 90 + 40 2 105 (n − 4) 95 + 40 2 105 + 40 (n − 4) 2 (n = 2, 4, 6, 8···) Note 1) (n = 4, 8, 12, 16···) Note 2) (n = 4, 8, 12, 16···) Note 2) (n = 4, 8, 12, 16···) Note 2) (n = 4, 8, 12, 16···) Note 2) (n = 4, 8, 12, 16···) Note 2) 10 (n − 2) 10 + 30 2 8···) Note 1) 20 (n − 2) 20 + 45 2 8···) Note 1) 65 (n − 4) 65 + 30 2 (n = 4, 8, 12, 16···) Note 2) 95 (n − 4) 95 + 45 2 (n = 4, 8, 12, 16···) Note 2) 15 15 + 50 15 + 65 (n − 2) 2 (n = 4, 8, 12, 16···) Note 2) 90 (n − 4) 80 + 30 2 (n = 4, 8, 12, 105 (n − 4) 100 + 45 2 (n − 4) 105 + 45 2 (n = 4, 8, 12, 16···) Note 2) (n = 4, 8, 12, 90 + 30 16···) Note 2) 100 85 + 50 8···) Note 1) (n = 2, 4, 6, 8···) Note 1) 80 (n − 4) 75 + 30 2 (n − 4) 2 (n = 4, 8, 12, 16···) Note 2) 110 110 + 45 16···) Note 2) (n − 4) 2 (n = 4, 8, 12, 16···) 120 120 + 65 (n − 4) 2 (n = 4, 8, 12, 16···) Note 2) 130 130 + 65 (n − 4) 2 (n = 4, 8, 12, 16···) Note 2) (n − 4) 2 (n = 4, 8, 12, 16···) Note 2) 85 (n − 2) 2 15 75 Note 1) When “n” is an odd number, an even number that is one larger than this odd number is used for the calculation. Note 2) When “n” is an odd number, a multiple of 4 that is larger than this odd number is used for the calculation. 22 ø100 80 100 80 + 30 (n − 2) (n = 2, 4, 6, 8···) Note 1) (n = 2, 4, 6, 2 (Different surfaces and same surface) 1 ø50 75 100 75 + 30 (n − 2) (n = 2, 4, 6, 8···) Note 1) 75 + 30 (n − 2) (n = 2, 4, 6, 8···) Note 1) (n = 2, 4, 6, 2 (Different surfaces and same surface) 1 ø40 100 + 100 (n − 2) (n = 2, 3, 4···) 10 35 55 35 + 3 (n − 2) (n = 2, 3, 4···) (n = 2, 4, 6, 2 (Different surfaces and same surface) 1 Center trunnion 140 140 + 65 (n − 4) 2 (n = 4, 8, 12, 16···) Note 2) Auto Switch Mounting Series CA2 100 BA7-040 BA7-063 BA7-080 BA7-080 BT-04 BT-04 BT-06 BT-08 BT-08 BA3-040 BA3-050 BA3-063 BA3-080 BA3-100 BA4-040 BA4-040 BA4-063 BA4-080 BA4-080 Auto switch model D-A3/A44 D-G39/K39 Bore size (mm) 40 50 BDS-04M BDS-05M D-B5/B64 D-B59W D-G5/K59 D-G5W/K59W BH2-040 D-G59F D-G5NT D-G5NB BA5-050 63 80 100 BMB1-063 BMB1-080 BMB1-100 BAF-06 BAF-08 BAF-10 Note 1) Auto switch brackets are included in the D-A3C/A44C/G39C/K39C types. Specify the part number as follows depending on the cylinder size when ordering. (Example) ø40: D-A3C-4, ø50: D-A3C-5, ø63: D-A3C-6, ø80: D-A3C-8, ø100: D-A3C-10 [Stainless Steel Mounting Screw] BMB9-050S BMB9-050S BA9T-063S BA9T-080S BA9T-080S BAP2-040 BAP2-040 BAP2-063 BAP2-080 BAP2-080 The following stainless steel mounting screw kit (including set screws) is also available. Use it in accordance with the operating environment. (Since the auto switch mounting bracket is not included, order it separately.) BBA1: For D-A5/A6/F5/J5 types BBA3: For D-B5/B6/G5/K5 types Note 2) Refer to the WEB catalog or Best Pneumatics No. 2 for details on the BBA1 and BBA3. The above stainless steel screws are used when a cylinder is shipped with D-F5BA or G5BA auto switches. When only an auto switch is shipped independently, the BBA1 or BBA3 is attached. Note 3) When using the D-M9A(V) or Y7BA, do not use the steel set screws which are included with the auto switch mounting brackets above (BA7-, BA4-). Order a stainless steel screw kit (BBA1) separately, and use the M4 x 6L stainless steel set screws included in the BBA1. Note 4) There is a difference in the cylinder tube thickness depending on the cylinder model. When a band mounting type is used as an applicable auto switch and a cylinder model is changed, use caution. ∗ The figure shows the mounting example for the D-A9(V)/M9(V)/M9W(V)/M9A(V)L types. Other than the applicable auto switches listed in “How to Order”, the following auto switches are mountable. Refer to the Auto Switches Guide for the detailed specifications. Type Model D-A93V/A96V Reed D-A90V D-A53/A56/B53/Z73/Z76 D-A67/Z80 Electrical entry Grommet (Perpendicular) Grommet (In-line) D-M9NV/M9PV/M9BV D-M9NWV/M9PWV/M9BWV Solid state Features — Without indicator light — Without indicator light — D-Y69A/Y69B/Y7PV Grommet (Perpendicular) D-Y7NWV/Y7PWV/Y7BWV Diagnostic indication (2-color indication) D-M9NAV/M9PAV/M9BAV Water resistant (2-color) D-Y59A/Y59B/Y7P — D-F59/F5P/J59 D-Y7NW/Y7PW/Y7BW D-F59W/F5PW/J59W D-F5BA/Y7BA D-F5NT/G5NT D-P5DW Grommet (In-line) CA2 80 Made to Order D-A5/A6 D-A59W D-F5/J5 D-F5W/J59W D-F59F/F5NT D-A3C/A44C D-G39C/K39C D-Z7/Z80 D-Y59/Y69 D-Y7P/Y7PV D-Y7W/Y7WV D-Y7BA D-P3DW D-P4DW 63 Double Acting, Single Rod D-A9/A9V D-M9/M9V BA7-040 D-M9W/M9WV D-M9A/M9AV 50 Standard 40 CA2W <Band mounting> Bore size (mm) Auto switch model Auto Switch <Tie-rod mounting> Double Acting, Double Rod Auto Switch Mounting Brackets/Part No. Diagnostic indication (2-color indication) Water resistant (2-color) With timer Magnetic field resistant (2-color) ∗ With pre-wired connector is also available for solid state auto switches. For details, refer to the Auto Switches Guide. ∗ Normally closed (NC = b contact) solid state auto switches (D-F9G/F9H/Y7G/Y7H) are also available. For details, refer to Auto Switches Guide. ∗ Wide range detection type, solid state auto switch (D-G5NBL) is also available. For details, refer to the Auto Switches Guide. 23 Prior to Use Auto Switch Connection and Example Sink Input Specifications Source Input Specifications 3-wire, NPN 3-wire, PNP Brown Input Auto switch Brown Input Black Auto switch Blue Blue COM 2-wire Black COM (PLC internal circuit) 2-wire Brown Input (PLC internal circuit) Brown COM Auto switch Auto switch Blue Blue COM Input (PLC internal circuit) (PLC internal circuit) Connect according to the applicable PLC input specifications, as the connection method will vary depending on the PLC input specifications. Example of AND (Series) and OR (Parallel) Connection ∗ When using solid state auto switches, ensure the application is set up so the signals for the first 50 ms are invalid. 3-wire AND connection for NPN output (Using relays) Brown Relay Black Auto switch 1 3-wire OR connection for NPN output (Performed with auto switches only) Brown Load Auto switch 1 Brown Black Load Blue Blue Blue Brown Brown Brown Black Auto switch 2 Auto switch 2 Black Blue 3-wire AND connection for PNP output (Using relays) 3-wire OR connection for PNP output (Performed with auto switches only) Brown Brown Auto switch 2 Relay Black Auto switch 1 Brown Black Black Auto switch 1 Blue Blue Blue Brown Brown Brown Black Auto switch 2 2-wire AND connection Brown Load Auto switch 1 Blue Brown Auto switch 2 Blue Black Load Load Blue Auto switch 2 Blue Black Load Blue 2-wire OR connection When two auto switches are connected in series, a load may malfunction because the load voltage will decline when in the ON state. The indicator lights will light up when both of the auto switches are in the ON state. Auto switches with load voltage less than 20 V cannot be used. Brown Load Auto switch 1 Blue Brown Auto switch 2 (Solid state) (Reed) When two auto switches are connected in parallel, malfunction may occur because the load voltage will increase when in the OFF state. Because there is no current leakage, the load voltage will not increase when turned OFF. However, depending on the number of auto switches in the ON state, the indicator lights may sometimes grow dim or not light up, due to the dispersion and reduction of the current flowing to the auto switches. Blue Load voltage at ON = Power supply voltage – Residual voltage x 2 pcs. = 24 V − 4 V x 2 pcs. = 16 V Load voltage at OFF = Leakage current x 2 pcs. x Load impedance = 1 mA x 2 pcs. x 3 kΩ =6V Example: Power supply is 24 VDC Internal voltage drop in auto switch is 4 V. Example: Load impedance is 3 kΩ. Leakage current from auto switch is 1 mA. 24 Load Black Auto switch 2 Blue Blue Auto switch 1 Black Auto switch 1 Series CA2 Simple Specials/Made to Order Page Double rod -XA0 to 30 Change of rod end shape Page 26 -XC14 Change of trunnion bracket mounting position Page 28 -XC15 Change of tie-rod length Page 28 Made to Order CA2 Symbol Specifications (Standard type) Double acting Single rod Page Double rod -XB6 Heat resistant cylinder (−10 to 150°C) Page 29 -XC4 With heavy duty scraper Page 29 -XC5 Heat resistant cylinder (−10 to 110°C) Page 29 -XC7 Tie-rod, cushion valve, tie-rod nut, etc. made of stainless steel Page 30 -XC8 Adjustable stroke cylinder/Adjustable extension type Page 30 -XC9 Adjustable stroke cylinder/Adjustable retraction type Page 31 -XC10 Dual stroke cylinder/Double rod type Page 31 -XC11 Dual stroke cylinder/Single rod type Page 32 -XC12 Tandem cylinder Page 33 -XC22 Fluororubber seal Page 33 -XC27 Double clevis and double knuckle joint pins made of stainless steel Page 33 -XC28 Compact flange made of SS400 Page 34 -XC29 Double knuckle joint with spring pin Page 34 -XC30 Rod trunnion Page 35 -XC35 With coil scraper Page 35 -XC65 Made of stainless steel (Combination of XC7 and XC68) Page 35 -XC68 Made of stainless steel (with hard chrome plated piston rod) Page 36 -XC85 Grease for food processing equipment Page 36 -X1184 Cylinder with heat resistant reed auto switch (−10 to 120°C) Page 37 25 CA2 Single rod Auto Switch Specifications Standard Symbol Double Acting, Single Rod CA2 (Standard type) Double acting CA2W The following special specifications can be ordered as a simplified Made-to-Order. There is a specification sheet available on paper and CD-ROM. Please contact your SMC sales representatives if necessary. Made to Order Simple Specials Double Acting, Double Rod Please contact SMC for detailed specifications, delivery and prices. Series CA2 Simple Specials These changes are dealt with Simple Specials System. Symbol 1 Change of Rod End Shape -XA0 to XA30 Action Symbol for change of rod end shape CA2 Double acting, Single rod XA0 to 30 CA2W Double acting, Double rod XA0 to 30 Series CA2-Z Standard type Note Precautions D ≤ 6 → D – 1 mm, 6 < D ≤ 25 → D – 2 mm, D > 25 → D – 4 mm 3. In the case of double rod type and single acting retraction type, enter the dimensions when the rod is retracted. 1. SMC will make appropriate arrangements if no dimension, tolerance, or finish instructions are given in the diagram. 2. Standard dimensions marked with “∗” will be as follows to the rod diameter (D). Enter any special dimension you desire. Symbol: A0 Symbol: A1 Symbol: A2 Symbol: A3 C C0.5 øDA 30° ∗ ∗ 30° A T H H Symbol: A5 B øRD øRD Symbol: A6 MM L 30° L H Symbol: A10 ≈C0.5 file chamfer C MM AL 30° H 30° H W Symbol: A9 B AL MM AL H Symbol: A8 Symbol: A7 ∗ ∗ ∗ 30° H ∗ Symbol: A4 W1 H Symbol: A11 WA TP R sphere ∗ øDC R sphere Symbol: A12 W1 H Symbol: A13 øDA C øDA 30° T 26 W1 H AL MM Symbol: A15 øDA 30° ∗ A C H H H Symbol: A14 ∗ C0.5 R sphere T C øDA 30° ∗ 30° H A A H H Double Acting, Single Rod CA2 CA2W CA2 Standard Series Double Acting, Double Rod Simple Specials 30° A A H Symbol: A22 30° MM A Symbol: A26 MM MM AL H LK H ∗ øDA 30° L H MM LB K H MM W ∗ A MM ∗ 30° A H Symbol: A30 30° L øDA L AL Symbol: A29 W 30° ∗ W Symbol: A28 MM øDA 30° ∗ B A Symbol: A27 A AL 30° H H Symbol: A25 øRD L C H MM 30° T A T A LK H Symbol: A24 Symbol: A23 øDB øDB MM H ∗ 30° MM A H Symbol: A21 øDA Symbol: A20 30° MM A H øDA C 30° MM ∗ ∗ MM Symbol: A19 Made to Order øDA 30° AL MM Symbol: A18 Auto Switch Symbol: A17 ∗ Symbol: A16 AL A T H T A H 27 Series CA2 Symbol 2 Change of Trunnion Bracket Mounting Position -XC14 The position for mounting the trunnion pivot bracket on the cylinder can be moved from the standard mounting position to any desired position. Series Description CA2-Z Standard type Model CA2 CA2W Action Double acting, Single rod Double acting, Double rod Note (Z + 1/2 stroke) = Trunnion position for -XC14A Trunnion position for -XC14B Precautions 1. Specify “Z + 1/2 stroke” in the case the trunnion bracket position is not -XC14A, B or trunnion is not a centre trunnion. 2. SMC will make appropriate arrangements if no dimension, tolerance, or finish instructions are given in the diagram. 3. The possible range of trunnion bracket mounting position is indicated in the table below. 4. Some trunnion mounting positions do not allow auto switch mounting. Please consult with SMC for more information. [mm] Z + 1/2 stroke For -XC14 Symbol Bore size 40 50 63 80 100 For -XC14A For -XC14B 89 99 103 125 132 97 + Stroke 107 + Stroke 111 + Stroke 133 + Stroke 138 + Stroke Minimum 89.5 99.5 103.5 125.5 132.5 Maximum 96.5 + Stroke 106.5 + Stroke 110.5 + Stroke 132.5 + Stroke 137.5 + Stroke Reference Standard (Centre trunnion) 93 + 1/2 stroke 103 + 1/2 stroke 107 + 1/2 stroke 129 + 1/2 stroke 135 + 1/2 stroke Minimum stroke 1 1 1 1 1 Symbol 3 Change of Tie-rod Length -XC15 Cylinder with M dimension for tie-rod length changed from the standard length. Series Description Standard CA2-Z type Model CA2 Action Double acting, Single rod CA2W Double acting, Double rod Note M= M= Precautions 1. To order, specify the M dimension as well as the part number. 2. SMC will make appropriate arrangements if no dimension, tolerance, or finish instructions are given in the diagram. 3. Tie-rod length changeable range is described in the below. 4. The M dimension of the bracket mounting side of Flange (F, G), Clevis (C, D) types cannot be specified. 28 Tie-rod Length Changeable Range Bore size M Min. M Max. All bore size 0 300 [mm] Series CA2 Made to Order Specifications Series Description Model Action Note Standard CA2 Double acting, Single rod Except with auto switch CA2-Z type CA2W Double acting, Double rod Except with auto switch Note 1) Operate without lubrication from a pneumatic system lubricator. Note 2) Please contact SMC for details on the maintenance intervals for this cylinder, which differ from those of the standard cylinder. Note 3) In principle, it is impossible to make built-in magnet type and the one with auto switch. But, as for the one with auto switch, and the heat resistant cylinder with heat resistant auto switch, please contact SMC. Note 4) Piston speed is ranged from 50 to 500 mm/s. How to Order XB6 Standard model no. Ambient temperature range Seals materials Grease Specifications other than above and external dimensions Standard Applicable Series CA2 Air cylinder which changed the seal material and grease, so that it could be used even at higher temperature up to 150 from –10°C. Double Acting, Single Rod -XB6 CA2W Symbol 1 Heat Resistant Cylinder (−10 to 150°C) Double Acting, Double Rod Please contact SMC for detailed dimensions, specifications and lead times. −10°C to 150°C Fluororubber Heat resistant grease Same as standard type Warning Precautions Be aware that smoking cigarettes etc. after your hands have come into contact with the grease used in this cylinder can create a gas that is hazardous to humans. Symbol 2 With Heavy Duty Scraper -XC4 It is suitable for using cylinders under the environment, where there are much dusts in a surrounding area by using a heavy duty scraper on the wiper ring, or using cylinders under earth and sand exposed to the die-casted equipment, construction machinery, or industrial vehicles. Series Description Model Action Standard CA2 Double acting, Single rod CA2-Z type CA2W Double acting, Double rod Note Do not replace heavy duty scrapers. ¡Since heavy duty scrapers are press-fit, do not replace the cover only, but rather the entire rod cover assembly. Construction (Dimensions are the same as standard.) How to Order Standard model no. XC4 With heavy duty scraper (SCB scraper) Specifications: Same as standard type Symbol 3 Heat Resistant Cylinder (−10 to 110°C) -XC5 Cylinder which changed the seal material for heat resistance (up to 110°C) in order to use under the severe ambient temperature condition which exceeds the standard specifications of –10 to 70°C. Applicable Series Description CA2-Z Standard type Specifications Model CA2 Action Double acting, Single rod Ambient temperature range Seal material CA2W Double acting, Double rod With auto switch Specifications other than above and external dimensions How to Order Standard model no. XC5 Heat resistant cylinder −10°C to 110°C Fluororubber Unavailable Note 2) Same as standard type Note 1) Please contact SMC for details on the maintenance intervals for this cylinder, which differ from those of the standard cylinder. Note 2) Manufacturing built-in magnet type and the one with auto switch is impossible. Note 3) Material of rod boot is heat resistant tarpaulin. 29 Made to Order Caution Applicable Series Series Auto Switch Heat resistant cylinder Series CA2 Symbol 4 Tie-rod, Cushion Valve, Tie-rod Nut, etc. Made of Stainless Steel -XC7 When using in locations where the rust generation or corrosion likelihood exists, the standard parts material have been partly changed to the stainless steel. Specifications Applicable Series Series Description CA2-Z Standard type Model CA2 Action Double acting, Single rod Component parts changed to stainless steel CA2W Double acting, Double rod Additional specifications Same as standard type Dimensions Same as standard type How to Order Tie-rod, Tie-rod nut, Mounting bracket nut, Cushion valve, Lock nut XC7 Standard model no. Tie-rod, Cushion valve, Tie-rod nut, etc. made of stainless steel Symbol 5 Adjustable Stroke Cylinder/Adjustable Extension Type -XC8 It adjusts the extending stroke by the stroke adjustable mechanism equipped in the head side. (After the stroke is adjusted, with cushion on both sides is altered to single-sided, with cushion.) Applicable Series Series CA2-Z Description Standard type Specifications Model CA2 Action Double acting Note Stroke adjustment symbol Stroke adjustment range [mm] A 0 to 25 Additional specifications B 0 to 50 Same as standard type How to Order CA2 Mounting style Bore size Stroke ∗ Except head side flange and clevis types Suffix Stroke adjustment symbol Z XC8 Adjustable stroke cylinder/Adjustable extension type Warning Precautions 1. When the cylinder is operating, if something gets caught between the stopper bracket for adjusting the stroke and the cylinder body, it could cause bodily injury or damage the peripheral equipment. Therefore, take preventive measures as necessary, such as installing a protective cover. Symbol Adjustable range 2. To adjust the stroke, make sure to secure the wrench flats of the stopper bracket by a wrench, etc. before loosening the lock nut. If the lock nut is loosened without securing the stopper bracket, be aware that the area that joins the load to the piston rod or the area in which the piston rod is joined with the load side and the stopper bracket side could loosen first. It may cause an accident or malfunction. Dimensions (Dimensions other than below are the same as standard type.) Width across flats B2 Width across flats MG MN øMI [mm] 4 Stroke MK ML + Adjustment MH + Stroke + Adjustment ZZ + 2 x Stroke + Adjustment 30 H2 Bore size 40 50 63 80 100 H2 MG MH MI MK ML MN ZZ 6 19 45 32 10 22 M10 x 1.25 180 8 24 49 38 13 24 M14 x 1.5 197 8 24 49 38 13 24 M14 x 1.5 205 10 27 66 45 14 32 M16 x 1.5 253 12 32 69 55 17 35 M20 x 1.5 267 Made to Order CA2 Series CA2 Note Double acting, Single rod Except head flange and clevis types Stroke adjustment symbol Stroke adjustment range [mm] A 0 to 25 B 0 to 50 Additional specifications Same as standard type How to Order CA2 Mounting style Type Bore size Stroke ∗ Except head flange and clevis types Suffix Z Stroke adjustment symbol XC9 Adjustable stroke cylinder/Adjustable retraction type (After the stroke is adjusted, with cushion on both sides is altered to single-sided, with cushion.) Dimensions (Dimensions other than below are the same as standard type.) Width across flats ka Symbol mm Caution c d + Adjustment Auto Switch b Adjustable range ZZ + Stroke + Adjustment Precautions [mm] 1. When air is supplied to the cylinder, if the stroke adjusting bolt is loosened in excess of the allowable stroke adjustment amount, be aware that the stroke adjusting bolt could fly out or air could be discharged, which could injure personnel or damage the peripheral equipment. Bore size b c d ka MM ZZ 40 50 63 80 100 9 11 11 15 15 8 8 8 10 10 36 42 44 54 55.5 8 13 17 19 19 M12 x 1.25 M16 x 1.5 M20 x 1.5 M24 x 1.5 M24 x 1.5 171 190 200 241 253.5 2. Adjust the stroke when the cylinder is not pressurised. If it is adjusted in the pressurised state, the seal of the adjustment section could become deformed, leading to air leakage. Symbol 7 Dual Stroke Cylinder/Double Rod Type -XC10 Two cylinders are constructed as one cylinder in a back-to-back configuration allowing the cylinder stroke to be controlled in three steps. Applicable Series Series Description Model Standard CA2-Z type CA2 Specifications Action Note Double acting, Single rod Except clevis and trunnion types 40 to 100 Bore size [mm] Maximum manufacturable stroke [mm] Additional specifications 1000 Same as standard type How to Order CA2 Mounting style Type Bore size Stroke A Suffix Stroke B ∗ Except clevis and trunnion types Suffix Z XC10 Dual stroke cylinder Function B DC B D C A A A stroke When air pressure is supplied to ports and , both A and B strokes retract. B stroke B D C When air pressure is supplied to ports and , A out strokes. B stroke B D C A When air pressure is supplied to ports and , B out strokes. A A stroke When air pressure is supplied to ports and , both strokes A and B out strokes. Dimensions (Dimensions other than below are the same as standard type.) Stroke B GB Stroke A [mm] Q S + Stroke (A + B) ZZ + Stroke (A + B) Bore size GB Q S ZZ 40 50 63 80 100 29 33 33 41 41 53 59 61 73 79 167 179 195 231 251 269 295 311 373 395 31 Made to Order Standard CA2-Z type Action Standard Series Description Model CA2 Specifications Applicable Series Double Acting, Single Rod The retract stroke of the cylinder can be adjusted by the adjusting bolt. CA2W -XC9 Double Acting, Double Rod Symbol 6 Adjustable Stroke Cylinder/Adjustable Retraction Type Series CA2 Symbol 8 Dual Stroke Cylinder/Single Rod Type -XC11 Two cylinders can be integrated by connecting them in line, and the cylinder stroke can be controlled in two stages in both directions. Specifications: Same as standard type Applicable Series Series Description Model Action Note CA2-Z Standard type CA2 Double acting, Single rod Except trunnion type ∗ Please contact SMC for each manufacturable stroke length. How to Order CA2 Mounting style Type Bore size Stroke A Suffix Suffix Z Stroke B-A ∗ Except trunnion type XC11 Dual stroke cylinder/Single rod Dimensions (Dimensions other than below are the same as standard type.) GB Stroke B Stroke A [mm] Q S + Stroke (A + B) ZZ + Stroke (A + B) Functional description of dual stroke cylinder B C Bore size GB Q S ZZ 40 50 63 80 100 29 53 168 230 33 59 180 249 33 61 196 268 41 73 232 320 41 79 252 341 A stroke or B stroke operation can be made individually. A B C A 1) Initial state (0 stroke position) B stroke B A stroke C A A stroke C B B-A stroke B C B stroke A A A stroke B stroke 2) 1st stage (A stroke operation) When the air pressure is supplied from the port, the rod operates the A stroke. A stroke 3) 2nd stage (B-A stroke operation) Following the 1st stage, when the air pressure is supplied from the port, the rod operates the B-A stroke. 4) Cylinder retraction When the air pressure is supplied from the port, the rod retracts completely. A stroke operation 1) Initial state (0 stroke position) A stroke B C B C A A 2) Operation When the air pressure is supplied from the port, the rod operates the A stroke. B stroke operation 1) Initial state (0 stroke position) B stroke B stroke B A stroke C A 2) Operation When the air pressure is supplied from the port, the rod operates the B stroke. Double output is possible. B C A 1) Initial state (0 stroke position) B stroke B W W A stroke 32 A stroke C A Caution Precautions 2) Double output When the air pressure is supplied to the and ports at the same time, the double output can be obtained in the A stroke range. 1. Do not supply air until the cylinder is fixed with the attached bolt. 2. If air is supplied without securing the cylinder, the cylinder could lurch, posing the risk of bodily injury or damage to the peripheral equipment. Made to Order Series CA2 Specifications: Same as standard type Description Model Action CA2-Z Standard type CA2 Double acting, Single rod Note Function How to Order Standard model no. When air pressure is supplied to ports and , the output force is doubled in the retract stroke. XC12 When air pressure is supplied to ports and the output force is doubled in the out stroke. Tandem cylinder , Dimensions (Dimensions other than below are the same as standard type.) GB Standard Series CA2 Applicable Series Double Acting, Single Rod This is a cylinder produced with two air cylinders in line allowing double the output force. CA2W -XC12 Double Acting, Double Rod Symbol 9 Tandem Cylinder Q S + (2 x Stroke) ZZ + (2 x Stroke) GB Q S ZZ 40 50 63 80 100 29 53 169 231 33 59 181 250 33 61 197 269 41 73 233 321 41 79 253 342 Auto Switch [mm] Bore size Symbol 10 Fluororubber Seal Applicable Series Series Description CA2-Z Standard type Specifications Model Action CA2 Double acting, Single rod Note CA2W Double acting, Double rod Seal material Fluororubber Ambient temperature With auto switch Note 1) : −10°C to 60°C (No freezing) range Without auto switch : −10°C to 70°C Specifications other than above and external dimensions How to Order Standard model no. XC22 Fluororubber seal Same as standard type Note 1) Please contact SMC, as the type of chemical and the operating temperature may not allow the use of this product. Note 2) Cylinders with auto switches can also be produced; however, auto switch related parts (auto switch units, mounting brackets, built-in magnets) are the same as standard products. Before using these, please contact SMC regarding their suitability for the operating environment. Symbol 11 Double Clevis and Double Knuckle Joint Pins Made of Stainless Steel -XC27 To prevent the oscillating portion of the double clevis or the double knuckle joint from rusting, the material of the pin and the retaining ring has been changed to stainless steel. Applicable Series Series Description Model CA2-Z Standard type CA2 How to Order Action Double acting, Single rod CA2D Standard model no. Double clevis type Specifications Mounting style Only double clevis type (D), double knuckle joint Pin and retaining ring material Stainless steel 304 Specifications other than above Same as standard type Double clevis pin made of stainless steel 04D, 05D, 08D, 10D Y Double knuckle joint CDP Clevis pin Knuckle pin XC27 XC27 Double knuckle joint pin made of stainless steel 2A, 3A, 4A, 5A, 6A, 7A XC27 Clevis pin made of stainless steel Knuckle pin 33 Made to Order -XC22 Series CA2 Symbol 12 Compact Flange Made of SS400 -XC28 Width of a flange bracket on the rod and head side has the same dimensions as the cylinder’s rod cover to save the mounting space. (Flange shape and FV-dimensions are only different from the standard type.) Applicable Series Series Description CA2-Z Standard type Model CA2 Action Double acting, Single rod CA2W Double acting, Double rod How to Order CA2 Standard model no. CA2W F XC28 Compact flange made of SS400 Specifications: Same as standard type Mounting style F G Rod flange Head flange Dimensions [mm] FT FV FZ 40 50 63 80 100 12 60 100 12 70 110 15 85 130 18 102 160 18 116 180 FV Bore size FT FZ ∗ Other dimensions are the same as flange on the rod side and head side of standard type. (Figure is the case of flange on the rod side.) Symbol 13 Double Knuckle Joint with Spring Pin -XC29 To prevent loosening of the double knuckle joint of standard air cylinder. Applicable Series Series Description CA2-Z Standard type How to Order Model CA2 Action Double acting, Single rod XC29 Standard model no. Double knuckle joint with spring pin Specifications: Same as standard type Dimensions (For mounting bracket, pin is shipped together.) H Hole: øNDH10 Shaft: øNDd9 [mm] NX NZ Bore size L1 RR1 Spring pin PY ZZ + Stroke 34 40 50 63 80 100 H L1 øNDd9 51 55 12 58 60 12 58 60 12 71 71 18 72 83 20 – 0.050 – 0.093 – 0.050 – 0.093 – 0.050 – 0.093 – 0.050 – 0.093 – 0.065 – 0.117 øNDH10 12 12 12 18 20 +0.070 0 +0.070 0 +0.070 0 +0.070 0 +0.084 0 NX 16 16 16 28 30 +0.3 +0.1 +0.3 +0.1 +0.3 +0.1 +0.3 +0.1 +0.3 +0.1 NZ PY RR1 ZZ 38 84 13 192 38 91 15 207 38 91 15 218 55 105 19 257 61 118 21 282 ∗ Dimensions except mentioned above are the same as standard type. Made to Order CA2 Series Model CA2 Action Double acting, Single rod CA2 T Rod trunnion Trunnion bracket Specifications: Same as standard type XC30 Standard model no. Dimensions (Dimensions other than below are the same as standard type.) TT TX TZ n H S + Stroke ZZ + Stroke Auto Switch TY GA øTDe8 Z [mm] Symbol Stroke range Bore size 40 50 63 80 100 n GA H S TDe8 Up to 1000 23 11 66 80 15 Up to 1000 26 13 71 86 15 Up to 1000 27 13 79 94 18 Up to 1000 32 16 94.5 111 25 Up to 1000 35 16 121 25 100 –0.032 –0.059 –0.032 –0.059 –0.032 –0.059 –0.040 –0.073 –0.040 –0.073 TT TX TY TZ Z ZZ 22 85 62 117 55 151 22 95 74 127 60 163 28 110 90 148 65 179 34 140 110 192 77.5 212.5 40 162 130 214 80 229 Symbol 15 With Coil Scraper -XC35 It gets rid of frost, ice, weld spatter, cutting chips adhered to the piston rod, and protects the seals etc. Applicable Series Series Description CA2-Z Standard type Specifications: Same as standard type Model Action CA2 Double acting, Single rod Note Dimensions: Same as the standard type CA2W Double acting, Double rod How to Order Standard model no. XC35 With coil scraper Symbol 16 Made of Stainless Steel (Combination of XC7 and XC68) -XC65 Suitable for the cases it is likely to generate rust by being immersed in the water and corrosion. Specifications Applicable Series Series Description CA2-Z Standard type Model CA2 Action Double acting, Single rod CA2W Double acting, Double rod How to Order Standard model no. Parts changed to stainless steel Specifications other than above and external dimensions Tie-rod, Tie-rod nut, Cushion valve, Piston rod (with hard chrome plated) Same as standard type XC65 Made of stainless steel (Combination of XC7 and XC68) 35 Made to Order Description CA2-Z Standard type Standard Series CA2 How to Order Applicable Series Double Acting, Single Rod This cylinder shortens the distance between the fulcrum and the rod end by installing a trunnion bracket in front of the rod side cover. CA2W -XC30 Double Acting, Double Rod Symbol 14 Rod Trunnion Series CA2 Symbol 17 Made of Stainless Steel (With Hard Chrome Plated Piston Rod) -XC68 Suitable for the cases it is likely to generate rust by being immersed in the water and corrosion. Applicable Series Series Description CA2-Z Standard type Specifications Model CA2 Action Double acting, Single rod CA2W Double acting, Double rod Parts changed to stainless steel Piston rod Specifications other than above and external dimensions Same as standard type How to Order Standard model no. Maximum Stroke XC68 Double acting, Single rod 1600 Made of stainless steel (With hard chrome plated piston rod) [mm] Double acting single rod with rod boot 1400 Symbol 18 Grease for Food Processing Equipment -XC85 Food grade grease (certified by NSF-H1) is used as lubricant. Applicable Series Series Description CA2-Z Standard type Specifications Model Action CA2 Double acting, Single rod Note CA2W Double acting, Double rod How to Order Standard model no. XC85 Ambient temperature range Seal material −1°C to 70°C Nitrile rubber Grease Grease for food Auto switch Mountable Dimensions Same as standard type Additional specifications Same as standard type Grease for food processing equipment Warning Precautions Be aware that smoking cigarettes etc. after your hands have come into contact with the grease used in this cylinder can create a gas that is hazardous to humans. Not installable zone Food ood zone zon Not installable installa Splash plash zone zo Not installable installa Food zone····················An environment where food which will be sold as merchandise, directly touches the cylinder’s components. Splash zone ·················An environment where food which will not be sold as merchandise, directly touches the cylinder's components. Container Food Installable zone Non-food zone ·············An environment where there is no contact with food. Note 1) Avoid using this product in the food zone. (Refer to the figure on the right.) Note 2) When the product is used in an area of liquid splash, or a water resistant function is required for the product, please consult with SMC. Note 3) Operate without lubrication from a pneumatic system lubricator. Note 4) Use the following grease pack for the maintenance work. GR-H-010 (Grease: 10 g) Note 5) Please contact SMC for details about the maintenance intervals for this cylinder, which differ from those of the standard cylinder. 36 Non-food zone Installable Made to Order CA2 Series X1184 Heat resistant reed auto switch For heat resistant auto switches (D-B3) (with built-in magnet) Switch model Symbol Description Number of switches Without switch — D-B30 B30 D-B30J B30J D-B31 B31 D-B31J B31J D-B35 B35 D-B35J B35J Symbol Description 1 pc. S 2 pcs. — n pcs. n ∗ Refer to Auto Switch Guide for details of auto switches. Specifications Ambient temperature range Seal material Warning −10°C to 120°C Fluororubber Grease CA2 Z Precautions Heat resistant grease Be aware that smoking cigarettes etc. after your hands have come into contact with the grease used in this cylinder can create a gas that is hazardous to humans. 42 69 RA Made to Order 59 Dimensions (Dimensions other than below are the same as standard type.) Auto Switch Standard model no. Standard CDA2 Double Acting, Single Rod How to Order CA2W -X1184 Double Acting, Double Rod Symbol 19 Cylinder with Heat Resistant Reed Auto Switch (−10 to 120°C) ≈ Hs RB S + Stroke ZZ + Stroke [mm] Bore size Hs RA RB 40 50 63 80 100 57.5 4 62.5 4 69 Minimum mounting stroke Other than centre trunnion Centre trunnion Auto switch mounting bracket part number S ZZ 13 99 161 180 st or more BD1-04M 13 105 174 1 pc. : 50 st or more 180 st or more BD1-05M 7 16 113 185 2 pcs.: Different surfaces 50 st or more 190 st or more BD1-06M 78 5.5 23.5 131 219 2 pcs.: Same surface 220 st or more 200 st or more BD1-08M 88.5 7.5 25.5 141 230 210 st or more BD1-10M 37 Series CA2 Specific Product Precautions Be sure to read before handling. Refer to back cover for Safety Instructions. For Actuator and Auto Switch Precautions, refer to “Handling Precaution for SMC Products” and the Operation Manual on SMC website, http://www.smcworld.com Operating Precautions Caution 1. Do not open the cushion valve beyond the stopper. A retaining ring is installed as a cushion valve retention mechanism. Do not open the cushion valve beyond it. If not operated in accordance with the above precautions, the cushion valve may be ejected from the cover when air pressure is supplied. Bore size [mm] 40, 50 63, 80, 100 Width across flats Socket wrench 2.5 JIS 4648 Hexagonal wrench key 2.5 4 JIS 4648 Hexagonal wrench key 4 2. Use the air cushion at the end of cylinder stroke. Otherwise, the tie-rod or piston rod assembly will be damaged. Caution 1. Do not use a pneumatic type as an air-hydro cylinder. It can cause oil leakage. 2. Do not rotate the piston rod when the rod boot is fixed. Before rotating the piston rod, loosen the band to avoid twisting the rod boot. 3. Install the rod boot with the breathing hole facing downwards or in a direction suitable to prevent dust, moisture etc. from entering easily into the rod boot. Disassembly/Replacement Caution 1. Use a socket wrench when the bracket is replaced. If other tools are used, the nut or other parts may be deformed or the work efficiency may decrease. For applicable sockets, refer to the table below. Bore size [mm] Nut Width across flats Socket DA00040 JIS B4636 13 + Two-angle socket 13 (M8 x 1.25, Hexagon nut 3 types) DA00010 JIS B4636 17 63 + Two-angle socket 17 (M10 x 1.25, Hexagon nut 3 types) DA00131 JIS B4636 19 80, 100 + Two-angle socket 19 (M12 x 1.75, Hexagon nut 3 types) 40, 50 2. Do not replace the bushing. As the bushing is press-fit, replace the cover assembly when the bushing must be replaced. 3. When a seal is replaced, apply grease to the new seal before it is assembled. Operation of the cylinder without greasing will result in extreme abrasion of the seal, causing premature air leakage. 4. The trunnion type cylinder requires accuracy in assembly. The trunnion type cylinder may lose dimensional accuracy and malfunction when it is disassembled and reassembled because the axial centre of the trunnion and that of the cylinder will not be aligned easily. Water Resistant Air Cylinder Water resistant air cylinders are also available in Series CA2, which are suitable for use on machine tools, where exposure to coolant is possible and applicable for food machinery and automobile washing equipment in an environment where water splashes. Please contact SMC for more information. 38 Safety Instructions Caution: These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC)∗1), and other safety regulations. Caution indicates a hazard with a low level of risk which, if not avoided, could result in minor or moderate injury. Warning: Warning indicates a hazard with a medium level of risk which, if not avoided, could result in death or serious injury. Danger : Danger indicates a hazard with a high level of risk which, if not avoided, will result in death or serious injury. ∗1) ISO 4414: Pneumatic fluid power – General rules relating to systems. ISO 4413: Hydraulic fluid power – General rules relating to systems. IEC 60204-1: Safety of machinery – Electrical equipment of machines. (Part 1: General requirements) ISO 10218-1: Manipulating industrial robots - Safety. etc. Caution Warning 1. The compatibility of the product is the responsibility of the person who designs the equipment or decides its specifications. Since the product specified here is used under various operating conditions, its compatibility with specific equipment must be decided by the person who designs the equipment or decides its specifications based on necessary analysis and test results. The expected performance and safety assurance of the equipment will be the responsibility of the person who has determined its compatibility with the product. This person should also continuously review all specifications of the product referring to its latest catalogue information, with a view to giving due consideration to any possibility of equipment failure when configuring the equipment. 2. Only personnel with appropriate training should operate machinery and equipment. The product specified here may become unsafe if handled incorrectly. The assembly, operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced. 3. Do . not service or attempt to remove machinery/equipment until safety is confirmed. product and 1. The inspection and maintenance of machinery/equipment should only be performed after measures to prevent falling or runaway of the driven objects have been confirmed. 2. When the product is to be removed, confirm that the safety measures as mentioned above are implemented and the power from any appropriate source is cut, and read and understand the specific product precautions of all relevant products carefully. 3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction. 4. Contact SMC beforehand and take special consideration of safety measures if the product is to be used in any of the following conditions. 1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to direct sunlight. 2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping, vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or other applications unsuitable for the standard specifications described in the product catalogue. 3. An application which could have negative effects on people, property, or animals requiring special safety analysis. 4. Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a mechanical protective function, and periodical checks to confirm proper operation. 1. The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch. Limited warranty and Disclaimer/ Compliance Requirements The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance Requirements”. Read and accept them before using the product. Limited warranty and Disclaimer 1. The warranty period of the product is 1 year in service or 1.5 years after the product is delivered.∗2) Also, the product may have specified durability, running distance or replacement parts. Please consult your nearest sales branch. 2. For any failure or damage reported within the warranty period which is clearly our responsibility, a replacement product or necessary parts will be provided. This limited warranty applies only to our product independently, and not to any other damage incurred due to the failure of the product. 3. Prior to using SMC products, please read and understand the warranty terms and disclaimers noted in the specified catalogue for the particular products. ∗2) Vacuum pads are excluded from this 1 year warranty. A vacuum pad is a consumable part, so it is warranted for a year after it is delivered. Also, even within the warranty period, the wear of a product due to the use of the vacuum pad or failure due to the deterioration of rubber material are not covered by the limited warranty. Compliance Requirements 1. The use of SMC products with production equipment for the manufacture of weapons of mass destruction (WMD) or any other weapon is strictly prohibited. 2. The exports of SMC products or technology from one country to another are governed by the relevant security laws and regulations of the countries involved in the transaction. Prior to the shipment of a SMC product to another country, assure that all local rules governing that export are known and followed. Safety Instructions Be sure to read “Handling Precautions for SMC Products” (M-E03-3) before using. 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