Renegade 180
™
Quick
Specs
Issued Jan. 2008 • Index No. ED/2.7
Gas Engine-Driven Welder
AC Generator Wire Feeder and Gun Package
Light Industrial Applications
Processes
Farm/Home
Light Fabrication
Maintenance and Repair
Stand-alone Generator
Hobbyist
Flux Cored (FCAW)
MIG (GMAW)
AC Generator
Dual Power
Amperage Range 30 –180 A
Generator Output Rated at 104˚ F (40˚ C)
5000 Watts Peak, 4500 Watts Continuous
Weight
275 lb (125 kg)
The Power of Blue .
®
Exclusive!
NEW! Industry-first integrated
wire welder/generator!
NEW! Integrated wire welder features:
• Durable cast aluminum feedhead
• Plastic hub with retaining ring
for 8 in spools of wire (shaft also
accepts 4 in spools).
• Polarity changeover terminals
make it easy to setup from flux
cored to solid wires.
• Spring-loaded tension arm holds
wire tight to the drive roll without
damaging it.
• Calibrated tension knob sets
tension to feed flux-cored and
solid wires.
Comes Complete With:
Power source/generator
Running gear
Power cord and plug
12 ft (3.7 m), M-15 MIG gun and
cable assembly
10 ft (3 m) work cable and clamp
1 lb spool of .035 in (0.9 mm)
flux cored wire
Contact tips
Dual groove drive roll
Factory-installed contactor and
gas solenoid valve
Information/settings chart
Note: Shielding gas and safety
equipment not included.
Dual power (patented) provides
flexibility. Weld from 230 volt shop
power to eliminate fuel costs, noise
and engine wear, or weld off engine
power when out of the shop for
maximum portability.
Generator has Accu-Rated™, not
inflated, 5000 watts peak power.
Provides both 120 V and 240 V power.
Premium gas engine drive with
air-cooled, overhead valve features
designed for reliability. Available in
recoil or electric start.
Compact and portable, its small
footprint uses little truck or shop
space. Standard running gear makes
the Renegade 180 one-man portable.
230 V, 19.5 A, 60 Hz, Single-Phase
or 10 HP Engine @ 3600 RPM
Infinite voltage control is easily set
for different material thicknesses.
Wire welding package is capable of welding mild steel
24 gauge – 5/16 in (0.8 – 7.9 mm) with wall power and
24 gauge – 1/4 in (0.8 – 6.4 mm) with generator power.
Wire feed speed control tracks
voltage control making setup easy.
Over-temperature light and circuit
protect the machine from over use.
Welder/generator is warranted by Miller for 3 years, parts and labor.
Original main power rectified parts are warranted for 5 years.
Engine is warranted 2 years by engine manufacturer.
Gun warranted for 90 days, parts and labor.
Miller Electric Mfg. Co.
International Headquarters
Web Site
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
www.MillerWelds.com
Specifications
Rated Output
135 A,
22.5 VDC at
30% Duty Cycle
(Subject to change without notice.)
Amperage
Range
Max.
Open-Circuit
Voltage
Amps Input
at Rated Output, 60 Hz
230 V KVA
KW
30 –180 A
35
19.5
4.5
3.8
Wire Feed Speed
Single Phase
Generator Power
Dimensions
(with running gear)
Net Weight
(without fuel)
20 –700 IPM
(0.5 –17.8 m/min);
40 –720 IPM at no load
(1.0 –18.3 m/min)
5000 Watts Peak
4500 Watts Continuous
34 A at 120 V,
17 A at 240 V
H: 31 in (787 mm)
W: 32 in (813 mm)
D: 41 in (1041 mm)
275 lb
(125 kg)
Certified by Canadian Standards Association to both the Canadian and U.S. Standards.
Engine Specifications
(Subject to change without notice.)
Engine
HP
Type
Engine Speeds
Fuel Capacity
Oil Capacity
Automatic Engine Shutdown
Kohler CS10
2 year warranty
10 HP at 3600 RPM
1-cylinder, 4-cycle,
air-cooled, OHV
3750 RPM
1.8 gal (6.8 L)
1.1 qt (1.04 L)
Standard
Control Panel
Control Panel
Feeder Assembly
12
1
13
7
8
9
2
14
11
15
16
3
4
10
5
6
17
Dual Power Wire Welder • 5,000 Watt Generator
Patent Pending
1. Dual Power Switch
2. Wire Feed Speed Control
3. Over Temperature Light
4. Infinite Voltage Control
5. Shielding Gas Input (standard)
6. Trigger Lead Switch Connection
11. Plastic Hub with Retaining Ring for 8 in spools
of Wire (shaft also accepts 4 in spools)
12. Toggle Switch for use with Spoolmate 100
13. Calibrated Tension Knob
14. Springloaded Tension Arm
15. Dual Groove Quick-Change Drive Roll
16. T-Knob
17. Polarity Changeover Terminals
7. 20 Amp Supplemental
Protection/Circuit Breaker
8. 240 V Receptacle
9. 120 V Receptacle
10. 25 Amp Supplemental
Protection/Circuit Breaker
Performance Data
DUTY CYCLE CHART
150
135
105
80
60
Wall Maximum
25
20
15
Wall Minimum
10
Generator
Maximum
5
50
15
20 25 30
40
50 60 70 80100
% DUTY CYCLE
0
0
20 40 60 80 100 120 140 160 180 200
AMPERAGE
U.S. GALLON PER HOUR
30
VOLTAGE
OUTPUT AMPERAGE
1.00
35
200
10
FUEL CONSUMPTION
VOLT/AMP CURVES
40
300
250
0.80
0.60
0.40
0.20
0.00
0
1
2
3
4
5
6
AUXILIARY POWER KW AT 100% DUTY CYCLE
Fuel Consumption Data
• 1.8 gallon fuel capacity
• Under a continuous load of 3000 watts
of generator power, the Renegade
would run for 3 hours.
2
Genuine Miller Accessories
Spoolmate™ 3035
Spool Gun #195 016
Spool gun for
aluminum and other
wires. 4 in spools;
.030 –.035 in
(0.8 – 0.9 mm) aluminum, steel and
stainless steel. Rated at 150 amps, 60%
duty cycle with 20 ft (6 m) cable assembly.
Requires SGA 100 #043 856.
Spoolmate™ 100 Spool Gun #300 371
Direct connection spool gun. Handles
.030 –.035 in (0.8 – 0.9 mm) aluminum and
.023 –.035 in (0.6 – 0.9 mm) steel/stainless
steel wires. Rated at 135 amps, 30% duty
cycle. Includes 12 ft (3.7 m) cable
assembly and custom carrying case.
Spoolmate™ 3035 25 ft Extension Cable Kit
#194 996
Extends Spoolmate 3035 an additional
25 ft (7.6 m) from power source.
M-15 Replacement Gun
#169 591 12 ft (3.7 m)
#169 593 15 ft (4.6 m)
Shipped with liner #194 011.
SGA 100 #043 856
Miller’s exclusive
spool gun adapter
is dedicated to the
Spoolmate 3035 spool
gun and is rated at 150 A at 60% duty cycle.
Comes with 10 ft (3 m), 115 VAC power
cable and plug, 6 ft (1.8 m) interconnecting
cable and 5 ft (1.5 m) gas hose.
Consumables
M-10 Replacement Gun #195 605
10 ft (3 m). Shipped with liner #194 011.
Lifting Eye
#195 353
Secure lift point when
picking up machine.
Remote Oil Drain Kit #224 831
Quick connect for easy engine maintenance.
Protective Cover #195 193
Blue with logo. Attractive, mildew-resistant,
odor-free, water-resistant cover protects
your machine’s finish and includes
easy-off handles.
Receptacle Kit
#088 297 6 ft cord with NEMA 6-50P plug
to adapt to any 240 V application.
#300 404 4-wire, 30 A Twistlock provides
neutral wire required for 120/240 V backup
power systems.
240 V Electrical Plug #213 380
For use with 240 V receptacle.
Gas Cylinder Mounting Kit #300 237
Kit includes mounting brackets, retaining
strap, regulator and gas hose.
Spectrum® 375 #903 891
115/230 V with 20 ft torch. Cuts up to
3/8 in mild steel. See Lit. Index No. PC/9.1.
(Order from Miller Service Parts.)
For M-10/M-15 Guns
Contact Tips
#087 299 .023/.025 in (0.6 mm)
#000 067 .030 in (0.8 mm)
#000 068 .035 in (0.9 mm)
#000 069 .045 in (1.2 mm)
Contact Tip Adapter #169 716
Replacement Liners
#194 010 .023/.025 in
#194 011 .030 –.035 in (standard)
#194 012 .035 –.045 in
For Spoolmate 100/3035 Gun
™
Spot Nozzles
#176 237 Flat
#176 239 Inside corner
#176 241 Outside corner
Gun Convenience Kit #193 973
Contains:
3 – .025 in (0.6 mm) contact tips (#087 299)
5 – .030 in (0.8 mm) contact tips (#000 067)
5 – .035 in (0.9 mm) contact tips (#000 068)
2 – Tip adapters (#169 716)
3 – O-rings (#170 471)
2 – Shock washers (#169 717)
1 – 1/2 in (13 mm) diameter orifice nozzle
(#169 715)
Drive Rolls — Quick Change
Nozzle #169 715
1/2 in (13 mm) diameter orifice. Nozzle
flush with contact tip (standard).
Dual Groove, V-Smooth #220 179
For .023/.025, .030 and .035 in (0.6,
0.8 and 0.9 mm) wire.
Dual Groove, V-Knurled #202 926
For .030/.035 in (0.8/0.9 mm) or .045 in
(1.2 mm) flux cored wire.
Contact Tips (5 per package)
#199 730 For .023 in (0.6 mm) wire.
#186 419 For .030 in (0.8 mm) wire.
#186 409 For .035 in (0.9 mm) wire.
Nozzle #186 405
Drive Roll (1)
#199 731
For .023 in
(0.6 mm) wire
#186 413
For .030/.035 in
(0.8/0.9 mm) wire.
Push Roll (1)
#199 732
For .023 in
(0.6 mm) wire
#186 414
For .030/.035 in
(0.8/0.9 mm) wire.
3
Typical Installations
Flux Cored (FCAW)
No accessories needed
MIG with Spool Gun
MIG (GMAW) Solid Wire
(Aluminum, Steel, and Stainless Steel)
Requires Gas Cylinder Mounting Kit
#300 237
Requires Spoolmate 3035 #195 016
and SGA 100 #043 856
(SGA 100 Mounting Kit #300 354
is recommended)
Shielding Gas Cylinder
Gun (10–15 ft)
Gun (10–12 ft)
Work
Work
MIG with Spool Gun
(Aluminum, Steel, and Stainless Steel)
Requires Spoolmate 100 #300 371
SGA-100
Gun (20 – 45 ft)
Gun (12 ft)
Work
Work
5,000 Watt Generator
No accessories needed
Ordering Information
Equipment and Options
Stock No.
Description
Renegade 180 Recoil
Renegade™ 180 Recoil with GFCI
Renegade™ 180 Electric Start
Renegade™ 180 Electric Start with GFCI
Renegade™ 180 Electric Start (no battery)
#907 345
#907 345-01-1
#907 395
#907 395-01-1
#907 395-01-2
Standard 120 V receptacles
GFCI 120 V receptacles
Standard 120 V receptacles
GFCI 120 V receptacles
Does not include battery (international)
Guns
M-10 Gun
M-15 Gun (standard)
M-15 Gun
Spoolmate™ 100
Spoolmate™ 3035
Spoolmate™ 3035 25 ft Extension Kit
SGA 100
SGA 100 Mounting Kit
#195 605
#169 591
#169 593
#300 371
#195 016
#194 996
#043 856
#300 354
10 ft (3 m), .030 –.035 in (0.8 – 0.9 mm)
12 ft (3.7 m), .030–.035 in (0.8–0.9 mm)
15 ft (4.6 m), .030–.035 in (0.8–0.9 mm)
12 ft Spool gun for aluminum, steel, and stainless steel
20 ft Spool gun for aluminum, steel, and stainless steel
Accessories
Gas Cylinder Mounting Kit
Lifting Eye
Remote Oil Drain Kit
Protective Cover
Receptacle Kit
Receptacle Kit
240 V Electrical Plug
#300 237
#195 353
#224 831
#195 193
#088 297
#300 404
#213 380
Kit includes mounting brackets, retaining strap, regulator and gas hose
Provides safe and secure lifting of machine
Quick connect for easy engine maintenance (Purchase from Miller Service Parts)
Blue with logo
6 ft (1.8 m) cord with 240 V plug (Purchase from Miller Service Parts)
4 wire 30 A twist lock receptacle (NEMA L14-30)
For use with 240 V receptacle (Purchase from Miller Service Parts)
Plasma Accessories
Spectrum® 375
#903 891
115/230 V, 20 ft torch. See Lit. Index No. PC/9.1
™
Consumables (Order from Miller Service Parts.)
Contact Tips and Adapter
Replacement Liners
Nozzles
Gun Convenience Kit
Drive and Push
Spool gun adapter for Spoolmate 3035
Secures SGA 100 to frame (recoil model only)
#193 973
Date:
Total Quoted Price:
Distributed by:
Litho in USA
Qty.
Price