NOTES Page 2 www.ttieurope.com Index About TTI .............................. Page 4 .............................. Page 32 Line Card .............................. Page 5 .............................. Page 34 .............................. Page 6 .............................. Page 44 .............................. Page 12 .............................. Page 48 .............................. Page 20 .............................. Page 50 .............................. Page 22 .............................. Page 52 .............................. Page 23 .............................. Page 54 60 Years of Excellence .............................. Page 24 2008 www.ttieurope.com Page Page33 About TTI TTI, Inc. TTI European Operations are headquartered in Maisach-Gernlinden, near Munich, Germany. This purpose built facility occupies 13 000m , with 20 000m of dedicated warehouse space on three levels. 2 2 We provide local service in 31 sales locations across Europe. Our suppliers are the most innovative and capable in the electronics industry. With them, we put emphasis on know-how, focus products and logistics to provide our customers with industry leading service and market value. Mission Statement TTI is a speciality distributor of Passive, Interconnect and Electromechanical components that exists to accomplish three major goals: • Be the most preferred electronics distributor for our customers and suppliers, delivering the right parts exactly on time. • Exceed our internal and external customer requirements through continuous improvement. • Provide a home for hardworking, dedicated, knowledgeable and ethical people who believe in this company and this philosophy. Why buy from TTI? TTI concentrates on the basic strategy of focusing on passive and connector products and striving to be the best at what we do. No other company offers the unique combination of benefits we provide: • World class Line Card • Product knowledge experts • Local sales and product support • Broad and deep inventory profile • Focused support for design-in • Quality and reliability • Full suite of supply chain services • TTI was built from a buyer’s point of view Page 4 www.ttieurope.com Line Card - Connectors www.ttieurope.com Page 5 3M TM 3M MDR, Solder Connectors 101XX-3000 Series 3M MDR Connector Selection Guide TM TM • Wiper-on-wiper contact for reliable repetitive plugging • Solder termination requires no special tooling • Accepts a wide variety of discrete wire (24AWG to 30AWG) cable construction • Contacts: 14, 20, 26, 36, 40 and 50 • TS-0669 This guide will give you an overview of the big MDR connector family, including tools, accessories, cables and cable assemblies, such as, LVDS/TMDS and CameraLink . TM 3M MDR Connector Series TM Series Selection MDR Board Mount Connectors Drawing Number 102XX-62XX 0.050” Through-hole, vertical receptacle TS-0427 N102XX-52XX 0.050” Through-hole, right angle receptacle – shielded, die-cast body TS-0531 102XX-55X3 0.050” Through-hole, right angle receptacle – shielded, plastic body TS-0621 102XX-1210 0.050” Surface mount, right angle receptacle – shielded TS-0755 102XX-R2XX 0.050” Compliant pin, vertical receptacle – shielded TS-0961 102XX-M218 0.050” Through-hole, right angle condo receptacle – shielded TS-0671 Features & Benefits • • • • • • Many assorted complete assembly solutions are available Wiper-on-wiper contact for reliable, repetitive plugging Digital LCD interface in 20 or 26 contact connectors IEEE 1284C interface as a 36 contact connector CameraLink interface in 26 contact connector with SMT Vertical through-hole, SMT and press-fit design board mount receptacles • 14 to 100 contact connector interface options • RoHS compliant solution • Customised cable assemblies ® Applications • • • • • • • • • Industrial instruments/controls controls Medical Communications systems Security Storage systems Computer peripherals Transportation POS terminals Imaging systems 3M MDR Wire Mount IDC Connectors 101XX-6000 Series 3M MDR Straddle Mount Plug Connectors 101XX-900A Series • 101XX-6000 series • 14 to 100-pin count availability • Accepts a wide variety of cable constructions, including flat, round, twisted pair and twin-ax • Easy IDC termination • Multiple styles of backshells available • Drawing number TS-0423 • • • • TM Page 6 TM Mates to standard MDR receptacles Available in 26, 50, 68 and 100 positions Unique straddle mount PCB edge connection Allows use as a wire mount solution in custom active cable assemblies • Drawing number TS-0698 www.ttieurope.com 3M TM 3M 2mm Wire Mount Socket TM 3M 3625 Round Conductor Flat Cable 1mm TM • Industry standard IDC socket • PBT thermoplastic • Centre bump polarisation prevents mis-insertions and reduces insertion time • Preassembled open cover • Flat cable 28AWG stranded • 1mm pitch compatible • RoHS compliant • Suitable to a broad line of 2mm IDC connectors • Flexible stranded wire 28AWG (7x0.127 tinned copper) • 6 up to 50 conductors • Temperature rating -20°C to +105°C • Zippable for branching or discrete termination • RoHS compliant 3M Latch/Eject Header, Straight Latch, 2mm, 1552 Series TM Series 2mm Latch Eject Headers and Cable Assemblies Drawing Number 1552XX-6XXX 2mm L /E header, straight through-hole TS-2199 1552XX-5XXX 2mm L /E header, right angle through-hole TS-2199 1552XX-2XXX 2mm L /E header, straight surface mount TS-2199 2M XX XX-XXX Customised 2mm molded cable assembly (socket and PCB connectors are available) TS-2150 Features & Benefits • 14 pin counts ranging from 6 to 50 positions • Latch /eject mechanism maintains a secure connection • Roll pins retain latches to body in shipping and high vibration environments • Ejector helps make removal of assemblies easy • Latch design helps resist breakage during eject • High temperature insulators suitable for “lead free” processing and meet JEDEC J-STD-020C • Robust system solution when used with 3M IDC Wire Mount Sockets or 3M Molded Cable Assemblies • See regulatory information appendix for chemical compliance information TM TM 3M 2mm Board Stacking Sockets 3M 2mm Board Stacking Headers • • • • • • • • • • • • • TM Reduces board space requirements End-and-side stackable design Surface mount and through-hole availability Low-profile stacking options RoHS compliant solution 0.38µm and 0.76µm Au plating available www.ttieurope.com TM Reduces board space requirements End-and-side stackable design Stacking custom length pins available Surface mount and through-hole availability Low-profile stacking options RoHS compliant solution 0.38µm and 0.76µm Au plating available Page 7 3M TM 3M MDR High Speed Cable Assemblies according CameraLink Standard 3M Cable Selection Guide TM TM This guide will give you an overview of 3M’s flat ribbon and round cables: • 30AWG up to 18AWG • Shielded • Twisted pairs • High flex • High temperature TM • 11 shielded twin-ax pairs and 4 drain wires • Entire cable bundle is shielded with foil and braid for additional signal protection • Rugged MDR ribbon type contact • Rugged thumbscrew retention • EMI shielded junction shell in either plastic or overmolded construction • RoHS compliant Molded Cable Assemblies Series Molded Cable Assemblies Drawing Number 2M XX XX-XXX Customised 2mm cable assembly (socket and PCB connectors are available) TS-2150 1M XX XX-XXX Customised 2.54mm cable assembly (socket, PCB and DIP connectors are available) TS-2149 0M Customised MDR pleated foil overmolded TS-0804 14T26-SZLB-XXX-0LC MDR round cable overmolded 26 positions, customised lengths (according to CameraLink standard) TS-1001 TM Molded Cable Assemblies 2.54mm Molded Cable Assemblies 2mm • Part of a complete cable assembly • Mates with industry standard 0.25” square contacts on 0.100”x0.100” centres • 1 piece, molded-on construction with integral strain relief • High and low-profiles available, both accommodate typical header latches (short and long) • Slotted ends allow mating to continuous row headers • Industry standard polarisation • Molded-on polarity keys available in selective contacts • Closed-end construction • Modular tooling allows customised designs • RoHS compliant when used with compliant cable • Part of a complete cable assembly • Mates with industry standard 0.25” square contacts on 0.100”x0.100” centres • 1 piece, molded-on construction with integral strain relief • High and low-profiles available, both accommodate typical header latches (short and long) • Slotted ends allow mating to continuous row headers • Industry standard polarisation • Molded-on polarity keys available in selective contacts • Closed-end construction • Modular tooling allows customised designs • RoHS compliant when used with compliant cable 3M Round Shielded Jacketed Discrete Wire Cable 3M Pleated Foil Shielded Flatcable TM • • • • • • Page 8 TM Suitable to a broad line of IDC & solder connectors Flexible stranded wire 26AWG and 28AWG 5 to 50 twisted pairs Temperature rating -20°C to +80°C Reduces crosstalk RoHS compliant • Various types are available: • Halogen free • Suitable for balanced 50 & 100 Ohm applications • Dual shielded • IEEE 1284 compliant www.ttieurope.com • Suitable to a broad line of IDC 1.27mm and 2.54mm connectors • 20 to 100 conductors • Temperature rating -20°C to +105°C • RoHS compliant • Suitable for balanced 50, 75 and 100 Ohm applications • Flexible stranded wire 28AWG and 30AWG • Solid 30AWG • Thick jacket • Thin cover • Low skew • CL2 listed 3M TM 3M MetPak 2 3M MetPak Inverse • End-to-end stackable • EMLB pattern and selective load options • Feed-through tail option for rear plug mid-plane applications • Parallel stacking options available • Offset dual beam contacts minimise insertion force • Molded guide fingers provide integral alignment • Footprint compatible with standard Futurebus+ • 3 level EMLB sequencing levels or selective loading options • Ideal for hot swapping applications • Sockets on the backplane for increased system reliability • Guide alignment feature eliminates bent pins on the backplane • Right angle header idea for “pizza box” applications TM TM TM TM ® 3M High Speed Cable Assemblies TM Features & Benefits Applications • • • • • • • High performance and high signal density harness assemblies for computing, communications, medical, defense electronics, test and measurement and automated test equipment (ATE) • Multi-gigabit signal transmission (intrasystem and intersystem) • High fidelity transmission for clock & test and measurement signals High density 0.8mm contact spacing Reliable ribbon contact design 30µ” gold contact interface Low-profile 0.5mm height Polarised, metal EMI/ESD interface Mini CameraLink® specification compatible assembly solutions (mini CL) 3M DIN TM • • • • • • • 3M MetPak High Speed Hard Metric Connectors TM DIN 41612 C-form, R-form, Q-form plug and socket C-form, B-form, wire mount plug and socket Solder or press-fit tail options Inverse versions First Make/Last Break loading available RoHS compliant solution www.ttieurope.com • • • • • • TM 5Gb/s Orthogonal design Differential pairs in rows or columns Virtual coax capable 5- and 8-row versions Power, shielding, guide pin, coding Page 9 3M TM 3M SATA Assemblies TM 3M Memory Card Connector Selection Guide TM • Supports 1.5Gb/s transfer rate • FMLB contacts for hot swap requirements • Reduced pin counts (22) and voltage requirements (250mV) • Assemblies offer separate power and signal cables to allow discrete and unitised backplane solutions • Rugged overmold cable assembly construction provided in standard lengths • RoHS compliant solution This guide will give you an overview of the memory card connector families: • PCMCIA • CF I and II • SD • Micro SD 3M Mini Serial Attached SCSI (Mini SAS) TM Series Mini Serial Attached SCSI (Mini SAS) Drawing Number 8AX6 Board mount, right angle connector 26P TS-2210 8A36 Board mount vertical, right angle connector 36P TS-2214 8B36 Board mount vertical, internal shield TS-2218 8B36 Board mount vertical, right angle, internal shield TS-2219 8C26 Board mount, right angle, external shield TS-2211 8N36 36P cable, internal assembly TS-2212 8N26 26P cable, external assembly TS-2211 Features & Benefits • • • • • • 6Gb/s signal bandwidth 26 internal and 36 external positions Cable and board mount connector solutions Options for board thickness and termination types Multiple keying and polarisation options SFF 8086, 8087 and 8088 compliant Applications • • • • Servers RAID Server clusters Storage clusters 3M Compact Flash II TM 3M Card Connector microSD , 2900 Series, 2908-05WB-MG TM TM • Headers mate with both Compact Flash II type 1 and type II cards • Polarisation for top or bottom board mount option • Guide rail mounted ESD clips • Optional 2mm standoff version • Short and long guide options • Meets CFA standards • RoHS compliant solution • • • • • • • • • TM Page 10 www.ttieurope.com TM 1.85mm low-profile height Small size of 14x14.2mm footprint Smooth push-push eject mechanism Card polarisation Will accept a card thickness of 0.8mm Card detection indicator Metal-shielded cover microSD specification compliant RoHS compliant TM 3M TM 3M 0.050”x0.100” Wire-to-Board 3M 0.050”x0.100” Wire-to-Board • 0.050”x0.100” grid cuts board space requirements in half • Tripolarised mating feature between header and socket • Latch and eject option for rugged performance applications • Wide range of positions availability (20 to 100) • RoHS compliant solution • Hill-n-dale design provides a high performance IDC termination • Metal cover latch and strain relief on IDC socket for long-term reliability • RoHS compliant solution TM TM 3M Pak 50 Board-to-Board TM Series Pak 50 Board-to-Board Connectors Drawing No. P50 0.050” Board mount vertical stacking plug TS-2048 P50L 0.050” Board mount vertical stacking, low-profile plug TS-2053 P50 0.050” Board mount vertical and right angle plug (retention options) TS-2046 P50L 0.050” Board mount right angle, low-profile, stacking plug TS-1145 P50 0.050” Board mount vertical and right angle I/O plug TS-1162 P50L 0.050” Board mount right angle, low-profile plug TS-1161 P50L 0.050” Board mount vertical surface mount, low-profile plug TS-2056 P50 0.050” Board mount vertical and right angle maxi-mate plug TS-2049 P50LE 0.050” Board mount vertical and right angle, surface mount, low-profile plug TS-2048 P50E 0.050” Board mount vertical and right angle plug TS-1144 P50 0.050” Board mount vertical and right angle socket TS-2047 P50L 0.050” Board mount right angle, low-profile socket TS-1146 P50 0.050” Board mount vertical and right angle maxi-mate socket TS-2050 P50L 0.050” Board mount vertical stacking, low-profile socket TS-2054 P50L 0.050” Board mount vertical surface mount, low-profile socket TS-2055 Features & Benefits Applications • • • • • • • • • • • • • • Contact in beam design for durable connector interface Retention clip and mounting flange options for easy processing Offers horizontal, parallel or vertical mating options Low-profile stacking components Through-board and surface mount options Polarised design of insulators to prevent misalignment 20 position to 200 position interface options RoHS compliant solution Medical Computer peripherals Handhelds Communications Most closed space Board-to-board applications 3M 2mm Connectors Board-to-Board and Wire-to-Board 3M 2.54mm Connectors Board-to-Board and Wire-to-Board • 25µm Au plating • Through-hole (wave and reflow solder compatible) • Surface mount (IR, vapour and wave solder compatible) • High temperature dielectric • Various types available • 25µm Au plating • Through-hole (wave and reflow solder compatible) • Surface mount (IR, vapour and wave solder compatible) • High temperature dielectric • Various types available TM www.ttieurope.com TM Page 11 Amphenol D-Sub ® D-Sub Hoods DPPK and DTZK Series D-Sub Hybrid Connectors TW Series • • • • • • • 19 different configurations providing all-in-one solution • Cable and PCB versions • Compatible with reflow process (high temperature plastic) • Power contacts up to 60A • 50Ω and 75Ω coaxial contacts • Applications: power supply, low and high frequency signal, etc. DPPK: plastic and plastic metallised DTZK: metal die-cast hood Available in top and side entry configurations Capacity of cable diameter from 4 to 13mm Attenuation factor > 40dB for DTZK series Applications: shielded and unshielded cable assemblies D-Sub Stamped and Formed Connectors, SD and HD Series Solder L717 SD E 09 P L717 SD E H 09 P OL2 RMB Straight PC Features & Benefits CONTACT TYPE P = Pin S = Socket NUMBER OF CONTACTS 09, 15, 25, 37 or 50 SHELL STYLE 717 = Tinned and dimpled plug 77 = Tinned socket SERIES SHELL SIZE E, A, B, C, D SHELL STYLE 717 = Tinned & dimpled plug 77 = Tinned socket SERIES SHELL SIZE E, A, B, C, D MOUNTING TYPE H = Rear insert 4 - 40UNC G = Rear insert M3 No digit = Standard through-hole • Real economical connector series • From 9 to 78 contacts • Three quality levels: 100, 400 and 500 mating cycles • Operating temperature up to 125°C • Current rating: 3A to 5A • Standard and high density MOUNTING OPTIONS solder cup, straight and right RM5 = Boardlocks angle PCB versions RM8 = Boardlocks and screwlocks • Crimp series available TERMINATION STYLE (RR and HR series) OL2 = Straight PC • High temperature series for CONTACT TYPE P = Pin S = Socket reflow process NUMBER OF CONTACTS 09, 15, 25, 37 or 50 Applications • Data processing (mainframes, mass storage and workstations, etc.) • Industrial equipments (calculators, robots, variable speed transmission and UPS, etc.) • Telecom equipments (base stations, switches and transmitters, etc.) High Density L77 HD B 44 S D1 CH 4R MOUNTING OPTIONS 4R = Rear insert 4 - 40UNC 3R = Rear insert M3 4F = Front screwlock 4 - 40UNC 3F = Front screwlock M3 PCB LOCKING TYPE Grounding tabs and boardlocks SHELL STYLE SERIES SHELL SIZE E, A, B, C NUMBER OF CONTACTS 15, 26, 44, 62 CONTACT TYPE P = Pin S = Socket Right Angle PC L77 SD E 09 S 1A CH 4F MOUNTING OPTIONS 4F = Front screwlock 4 - 40UNC 3F = Front screwlock M3 4R = Rear insert 4 - 40UNC 3R = Rear insert M3 PCB LOCKING TYPE CH = Grounding tabs and boardlocks TERMINATION STYLE 1A = European standard (10.2mm) A4 = MIL (8.1mm) CONTACT TYPE P = Pin S = Socket SHELL STYLE 77 = Gold flash tinned shell for receptable 717 = Gold flash tinned shell and dimpled for plug 177 = Tinned shell for receptable 777 = Tinned shell and dimpled for plug SERIES SHELL SIZE E, A, B, C NUMBER OF CONTACTS 09, 15, 25 or 37 D-Sub Press-Fit TF and EF Series Flat Ribbon IDC D-Sub DFR Series • • • • • • • • • • Straight and right angle PCB versions Reliable and quick assembly Gas tight connection Perfectly adapted to multi-layered circuits Environmentally friendly (no toxic emanation and residues associated with soldering process) • Applications: back panels and daughter boards equipped with SMT components, etc. Page 12 www.ttieurope.com Designed for flat ribbon cables 1.27mm pitch Exists is sizes E09 to C37 Delivered with plastic strain relief Screwlocks and rear inserts mounting options Applications: flat ribbon cable assemblies and bus cables, etc. Amphenol Commercial ® RJLSE Series RJSAE Series • • • • • RJ45 and RJ11 configurations • RoHS compliant • Shielding and filtering available for enhanced EMI performance • Variety of LED colour options • Constructed with high temperature material • Stacked RJ feature enables more ports with same board space RJ45 and RJ11 configurations Colour options for keying requirements RoHS compliant High temperature material suitable for Pb-free solder reflow processes • Contact coplanarity maintained to industry standard of 0.004 • Suitable for vacuum pick-and-place RJ45 with Integrated Magnetics The RJMAG connector eliminates the need for a standard magnetics package between the transceiver and the RJ45. That is why the RJMAG is a space saver. With the incorporated ethernet LEDs on the RJMAG it makes port identification an easy task. This connector has components for EMI termination and a simplified PCB board design. With the RJMAG connector people can reduce the design time of each ethernet port, especially as this connector fits on the same panel cut out as Amphenol Standard Modular Jack. Features & Benefits • Reduces the required board space, component count and manufacturing cost per port • Eliminates the need for a separate magnetics package • Simplifies board layout • Available in 1, 4 and 8 port configuration • Complies with IEEE 802.3 Applications • • • • • Desktop Notebook Server Router Switches RJHSE Series RJSSE Series • RJ45 and RJ11 configurations • RoHS compliant • Variety of LED and shielding options available • Single, multiport, right angle and vertical port options • EMI Quiet Modular Jack • RJ45 in surface mount • Meets Cat 5 Ethernet performance • Available in shielded and unshielded, with or without light pipes and in single port, 2 ports and 4 ports www.ttieurope.com Page 13 Amphenol Commercial ® SFP InfiniBand /External SAS/CX4 • Full range of SFP electrical connectors and cages • RoHS compliant • Speed ratings higher than SFP specification • Custom cages available • Light pipes, heat sinks, enhanced EMI control • XFP cages and connectors available • Applications: servers, routers, storage devices, switches, optical networking devices • Full range of lanyard latch and thumbscrew receptacles and plug kit available • Variety of hardware options available • RoHS compliant • Superior EMI performance • Unique patent pending belly-to-belly design • Custom mounting available • Applications: routers, servers, storage devices, HBA cards, SANs TM External Mini-SAS Connectors and Cages Features & Benefits • High speed I/O connector system: 26-position SMT connector used with zinc die-cast EMI cage provides gigabit serial data transmission signal speeds • Rated for 3Gb/s, capable up to 10Gb/s • Connector available with enhanced SMT tabs for improved PCB retention • RoHS compliant • Compliant metal gasket on external cages provides excellent mechanical performance and EMI suppression • Compliant with SFF 8086, 8087 and 8088 • Various port keying configurations available • Single and multiport versions available • Cage is mounted separately from connector so stresses imposed by mating cable plug do not affect connector solder joints • New Amphenol design Applications • • • • Storage devices Servers Networking Peripheral device connections Page 14 VHDCI SAS/SATA • Very High Density Cable Interconnect • Multiple lane, fully shielded plugs, receptacles • Transfer data at up to 80Gb/s total bandwidth meeting • EIA700A0AF specifications • Small form factor - compliant to SFF-8441 • Ground tabs on front shell for greater EMI performance • Straddle mount version available • Applications: workstations, RAID, computer peripherals, SANs, network equipment, standard SCSI applications • Full range of internal board mount connectors available • Board mount and cable mount available • Variations: through-hole, surface mount, press-fit, right angle, vertical, horizontal • RoHS compliant • Applications: motherboards, backplane, storage systems, servers, set top boxes, game consoles, cable assemblies www.ttieurope.com Amphenol RF SMA SMB • SMA is available both in standard and reverse polarity • Provide excellent electrical performance from DC to 18GHz • Available in nickel or gold plating which provides approximately 30% cost reduction with 250 mating cycles • Broadband performance with low reflection DC to 4GHz provides low cost connector and high quality • Quick connect/disconnect snap-on mating reduces installation time • Various plating options in nickel & gold: corrosion resistance finish, good solderability characteristics • SMB PCB slide-on plug and jack allows board-to-board mounting with a low insertion force. This is ideal for mating a high number of connectors on a pair of PCBs RF Coax Series Amphenol 50Ω BNC connectors are miniature, lightweight units designed to operate up to 11GHz and typically yield low reflection through 4GHz. Designed to accommodate a large variety of RG and industry standard cables, BNC connectors are available in crimp/crimp, clamp/solder, SURETWIST and field serviceable termination styles. A full line of printed circuit board receptacles, bulkhead receptacles, resistor terminations and other accessories complement the product offering. Amphenol also offers a full line of 75Ω BNC connectors to meet the needs for higher performance impedance-matched cable interconnections. These connectors can be used in a variety of applications where true 75Ω performance is needed to insure low signal distortion. Designed for the most popular 75Ω cables used in broadcast and CATV applications as well as for plenum and other cables, these connectors feature crimp/crimp cable affixment for quick and reliable installation. Features & Benefits Applications • Bayonet coupling mechanism provides quick mating and unmating • 50Ω and 75Ω impedance designs allow customers to match impedance to system requirements • 50Ω and 75Ω connectors are intermateable to ensure non-destructive mating • 3 grades of connectors are available for military, industrial and commercial applications • Base stations • • • • • Antennas Broadcast Radios Telecom Computers /LANs MCX MMCX • The MCX uses identical inner contact and insulator dimensions as the SMB but is 30% smaller than the SMB • MCX provides broadband capability though 6GHz with a snap-on connector design • Accommodates a wide range of miniature RG flexible coaxial cables, including semi-rigid cable. This provides customer flexibility in their design and manufacturing • MMCX is a micro-miniature connector series with a lock-snap mechanism allowing for 360° rotation enabling flexibility in PCB layouts • The micromate family of products is a 6GHz 50Ω interconnect system • A range of connectors are available including surface mount, edge card and cable connectors www.ttieurope.com Page 15 Amphenol Military/Industrial ® C 16 Ecomate Circular Connectors PCM Mount Smart Card Connector • • • • • RJ45 and RJ11 configurations • RoHS compliant • Shielding and filtering available for enhanced EMI performance • Variety of LED colour options • Constructed with high temperature material RJ45 and RJ11 configurations Colour options for keying requirements RoHS compliant High temperature material suitable for Pb-free solder reflow processes • Contact coplanarity maintained to industry standard of 0.004 • Suitable for vacuum pick-and-place MIL-C-38999 Series MIL-C-38999 connectors are designed and approved to meet the most stringent requirements of the military and aerospace industry. Within the connector range, Amphenol produce 4 series of connectors. These cover low-profile lightweight to ruggedised scoop proof connectors. All connectors are rated at 175°C for olive drab finish and 200°C for electroless nickel. A cadmium free olive drab version is available. Contact counts in the connectors range from 1 to 128 with 5 sizes of contact and over 100 insert planforms available. With this broad range a MIL-C-38999 connector is suitable for the majority of harsh environment applications. Features & Benefits • JT - Lightweight low-profile bayonet connector. Ideal for use in avionics box and other limited space conditions • SJT - A lightweight scoop proof bayonet connector intermountable with MIL-C-26482 type connectors. Currently used on European military aircraft • LJT - A range of rugged scoop proof bayonet connectors suitable for general duty applications, i.e. ground support systems • TV - Highest performance connector with quick threaded coupling mechanism. Used in high vibration and EMI/RFI environments and on portable communication systems. A stainless steel connector firewall version is available for use on engine harnesses Applications • • • • • • Eurofighter avionics AS90 data and electrical Bowman High vibration avionics areas Harsh environment electrical connections Shielded and sealed communications Amphe-Lite Multi-Pin Cylindrical Connectors • • • • • • • Page 16 Mil-5015 97 Series EMI shielding Ideal for a wide variety of harsh environment Commercial and industrial applications Environmentally resistant to IP67 Lightweight and corrosion resistant RoHS compliant connectors Shell sizes 9 through 25 www.ttieurope.com • MIL-5015 type circular connector • DAP hard insert with solder or crimp contacts UL-V0 • UL /CSA listed • 128 insert arrangements • 1 to 52 circuits Amphenol Military/Industrial RADSOK ® A RADSOK is a RADial SOcKet contact. It was developed from a flat stamped grid twisted into a HYPERBOLIC geometry to form a socket contact with unique characteristics. ® Markets • • • • ® Automotive • Microwave/RF components Commercial equipment • Telecommunications Medical equipment • Industrial equipment Military and Aerospace • Up to 50% more ampacity with same size contact • Less heat generation • High cycle durability • Low insertion force • High pin to contact ratio • Smaller package size • Low voltage drop • High reliability SurLok Compression Lug with Plastic Housing using RADSOK TM ® Technology The SurLok non-environmental compression lug is a field installable, highly reliable alternative to common compression lugs. An industry standard U-Indent /Clamshell or 4-indenter crimp tool may be used to perform the termination on the wire, thus eliminating the need to purchase special torque tools. TM The head of the pin locks into place once mated to the RADSOK connector. The plastic housing snaps over the connector and acts as a protective cover. The plastic housing is available for all sizes. This secure connection ensures voltage and amperage levels will be maintained throughout the duration of the application. ® The RADSOK high amperage contact technology utilises high tensile strength properties of the stamped and formed, high conductivity alloy grid to produce the low insertion force while maintaining large conductive surface area. ® Features & Benefits • High current rating, high ampacity in a smaller package • High reliability - meets or exceeds the electrical performance of bolt-on compression lugs • Easy field install - crimp with standard colour-coded dies (U-die and 4 indenter). No torque wrenches required • Integral locking feature plus locking cap • RADSOK technology boosts the ampacity by 50% or more compared to mil-spec contacts. RADSOK contacts provide the advantages of low insertion force and high cycle durability • RoHS compliant • Ideal markets include medical and test equipment, process control, heavy equipment and rail ® ® Any applications that use high current, frequently plugged and unplugged cables or a “plug and play” setup would be an ideal “fit” for the SurLok . TM Amphe-PD Series Connector PPM Series Connector • • • • • • • • 12mm or 16mm housings 2 to 12 contacts of 1mm to 2.5mm in diameter Designed to IEC 61984 Flammability rating of UL94V-0 and IP55 to IP67 sealing • Operating temperature range is -40°C to +100°C UL listed at 69Amp CSA listed at 55Amp Supports 80Amp continuous duty Dual pole PCB, busbar or crimp receptacle, TUV touch proof • Crimp plug with RADSOK contacts with locking mechanism ® www.ttieurope.com Page 17 Amphenol Cable ® Round ‘n’ Flat 159 Series Halogen Free Zip 193 Series • Round ‘n’ Flat cable combines advantages of round shape and a flat cable • High flexibility • A space saver round cable for mass IDC termination • 28AWG, 7/36 stranded tinned conductors • Halogen free polyolefin insulation • Reduced generation of toxic and corrosive gasses during combustion • Low smoke generation • UL VW-1 TapeLite - Ribbon Fibre Lighting Technology ® Features & Benefits Applications • Remote power source keeps electrical components at a safe distance • Perfect for wet or hazardous environments • No bulbs to burn out or replace in the cable • Effectively light, wide, broad area with a single source • Can be made as continuous long length cable or with sections of twisted pairs for selective areas of light emission • Hot tub and swimming pool perimeter lighting • Signage backlighting • Cove lighting • Emergency exit lighting • Architectural accent lighting • Glass block lighting • Bar top/nightclub lighting • Explosion proof lighting • Cold case food lighting • Apparel lighting TapeLite fibreoptic illumination technology is ideal for architecture and entertainment. TapeLite features a unique, low-profile, flat plastic optical fibre construction that enables long runs to be safetly illuminated with no bulbs to burn out and no electricity needed in potentially hazardous areas. ® ® The flat, side-emitting fibreoptic cable is designed to accept a wide range of illuminators including quartz halogen and metal halide lamps. Colour wheels can be added to provide a variety of constant and changeable colour options. TapeLite can even be coupled with computer-controlled RGB LEDs for creative, colourful, interactive audio visualisations. ® The cable has a twisted pair 1mm PMMA plastic optical fibre (POF) construction with parallel untwisted sections for easy and effective light launch into cable. Reflective laminate construction encapsulating the POF pairs. Optional are clear PVC or PU extruded jackets which make the cable flame retardant and UV resistant. The Ribbon Fibre Lighting Technology is available in widths up from 0.2” to 3”. Twist ‘n’ Flat 132 Series Extruded Zip 191 Series • • • • • • • • • • 28AWG 7/36 stranded tinned conductors 5 to 34 pairs on 0.050” pitch Standard 18” twist, 2” flat section Custom design multiple twist and flat lengths available • PVC and halogen free variants Page 18 www.ttieurope.com 28AWG, 7/36 stranded tinned conductors Lowest cost IDC termination Available in 100ft and 100m reel lengths UL/CSA VW-1 10 to 64 conductors 0.050” and 0.025” pitch available Amphenol ® RJF TV RJF RB - RJFast • • • • • • • • • • • Sealed against fluids and dusts (IP67) Shock, vibration and traction resistant No cabling operation in field and no tools required Mechanical coding/polarisation (4 positions) Improved EMI protection Tri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device • Robust metallic shells • RJ45 cordset retention in the plug: 100N in the axis • Mating cycles: 500 min Sealed against fluids and dust (IP67) Shock, vibration and traction resistant No cabling operation in field, no tools required Reverse bayonet coupling RJ45 cordset retention in the plug: 70N in the axis • Mating cycles: 500 min RJ Field RJ Field allows you to use an Ethernet Class D/Cat. 5e connection for 10 BaseT, 100 BaseTX or 1000 BaseT networks in harsh environments. With the patented RJStop system you can use a standard RJ45 cordset in a metallic plug which will protect it from shocks, dust and fluids. ® No hazardous on-field cabling and grounding! Features & Benefits • • • • • • • • • Compliant with IEC 60603-7 variant 11 Bayonet coupling (“Audible & Visual” coupling signal) Robust metallic shells based on MIL-C-26482 RJ45 cordset retention in the plug: 100N in the axis Mating cycles: 500 min Sealed against fluids and dust (IP67) Shock, vibration and traction resistant No cabling operation in field and no tools required Mechanical coding/polarisation (4 positions) Data Transmission 10 BaseT, 100 BaseTX and 1000 BaseT networks Cat 5e per TIA/EIA 568B and ClassD per ISO/IEC 11801 Applications • • • • • • • Robotics Industrial process control CNC machines Special machines Oil and gas Motion control Data acquisition and transmission in harsh environments • Tele-maintenance USB Field FW Field • • • • • • • • • • Sealed against fluids and dusts (IP67) Shock, vibration and traction resistant No timely in-field cabling operation necessary No assembly tools required Improved EMI protection www.ttieurope.com Sealed against fluids and dusts (IP67) Shock, vibration and traction resistant No timely in-field cabling operation necessary No assembly tools required Improved EMI protection Page 19 AVX 5036 - SIM Card Connector 6238 - 0.5mm FFC/FPC • Conforms to GSM standards 11.11 • Positive click spring ejection mechanism • Available in 6 or 8 positions, with or without slide lock • Metal shell for EMI protection • Compatible for automated pick-and-place technology • Applications: utility metering, asset tracking, RF modules • • • • • RA ZIF FPC, with 1-touch locking 5 to 50 positions available Low-profile of 1.1mm Metal hold down tabs Applications: LCD display connections, consumer electronics, automotive in-car electronics 0.3mm & 0.5mm FFC/FPC Soldering Style Membrane/ Gold Pitch Series 0.50 6210 6212 6214 6222 6223 6239 6240 • • • • • • • 6244 • 6249 • • 6250 • • 6252 • • 6254 6260 6262 6266 6269 6270 6272 6274 6279 6289 • • • • • • • • • • 6255 • LIF/ZIF • 6265 • • • 6267 • • • Gold only 65P (plan 33 - 91P) 6285 • • • Gold only 6243 • • • Gold only 17, 33, 39, 41, 51P (plan 15 - 51P) 65P (plan 53 - 65P) SMT DIP ZUF LIF 0.30 • • • ST Contact Single bottom Single top Single Single bottom Single top Single bottom flip top Single bottom flip top • 5P ~ 30, 33-36, 38, 40, 42P 5P ~ 30,33-36, 38, 40P 6P ~ 30P 5P ~ 30P 5P ~ 30P 5P ~ 30P 30P ~ 50P Normal 12/14/20/22, Reverse 16/18/21/23/24/26 5, 7, 8, 10, 12, 14 - 16, 18, 22, 24, 27, 28P Single bottom flip top • 5, 8, 9, 13, 15, 18, 20, 22, 30, 34P Single bottom • Single top Tin/Gold 5 - 10, 12, 15, 16, 18, 22, 27, 28, 32P 5, 7, 9, 10, 12, 15, 16, 18, 20P Same with 6210 Same with 6212 5/6/10P Same with 6239 Same with 6250 Same with 6252 32, 35, 40, 45, 50P 5 ~ 30P 24P 11, 21, 25, 27, 35, 39P (plan 11 - 41P) Gold only 31P 9 (plan 17 - 31P) RA • • • • • • • • • • • • • • • • • • • • • • • • • • Height (mm) Contact No. • • • Carbon paste Carbon paste Carbon paste Gold Gold • • • • Gold ST Single RA 2 2 Standard Packaging 0.4A 0.4A 0.4A 0.4A 0.4A 0.4A 0.4A 50V 50V 50V 50V 50V 50V 50V 2Kpcs/Reel 2Kpcs/Reel 1Kpcs/Reel 2Kpcs/Reel 2Kpcs/Reel 2Kpcs/Reel 2Kpcs/Reel 0.3 0.4A 50V 1Kpcs/Reel 1.2 0.17/0.2 0.4A 50V 1Kpcs/Reel 0.9 0.2 0.4A 50V 2Kpcs/Reel 0.9 0.2 0.4A 50V 2Kpcs/Reel 0.3 0.3 0.3 0.3 0.3 0.2 0.2 0.3 0.2 0.14 0.4A 0.4A 0.4A 0.4A 0.4A 0.4A 0.4A 0.4A 0.4A 0.4A 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 2Kpcs/Reel 2Kpcs/Reel 2Kpcs/Reel 1Kpcs/Reel 2Kpcs/Reel 2Kpcs/Reel 2Kpcs/Reel 1Kpcs/Reel 2Kpcs/Reel 2Kpcs/Reel 1.3 0.2 0.2A 50V 1.1 0.15 0.3A 1.8 0.15 0.2A 50V 2Kpcs/Reel 1.1 0.12 0.2A 50V 2Kpcs/Reel 1.8 0.15 0.2A 50V 2Kpcs/Reel 4.1 1.95 1.95 1.5 2 3.5 2 2 3.5 1.5 0.9 0.9 4.4 1.2 0.9 Features & Benefits Applications • Compatible products for FFC/FPC thicknesses from 0.3mm down to 0.14mm • Profiles as low as 0.9mm • The ZIF (Zero Insertion Force) style of connection allow high numbers of mating cycles with minimal wear • Pin counts from 5 to 65 • The cover options guarantee excellent cable retention even in the smallest sizes • ZIF contacts allows for the easy insertion of low-profile cables • LCD displays • Industrial controls • Military radar and communications • Security systems • Telecommunications • Consumer equipment Page 20 Voltage Rating 0.3 0.3 0.3 0.3 0.3 0.3 0.3 4.1 Double Single bottom Single top Double Single bottom flip top Single bottom Single top Single Single bottom flip top Single bottom flip top Single bottom flip top SIF/LIF Single bottom flip top ZIF/LIF Single bottom flip top ZIF/LIF Single bottom flip top ZIF/LIF Single top ZIF/ZIF FPC/FFC Current Thickness Rating 50V2Kpcs/ Reel 6214 - 0.5mm FFC/FPC 6298 - 0.5mm FFC/FPC • • • • • • • • • • ST ZIF FPC, with slide locking 6 to 30 positions available Profile of 4.1mm Applications: test and measurement, industrial electronics, medical electronics www.ttieurope.com RA ZIF FPC, with 1-touch locking Rear lock slider with anti-unlock feature 3 to 9 positions available Low-profile of 1.2mm Metal hold down tabs Applications: industrial electronics, medical electronics, handheld devices AVX 8284 Single Row IDC 9176 Series Wire-to-Board IDC • • • • Uses universal hand tooling as 9175 Contact rating is 10A Robust against shock and vibration Customer cables can be tested for contact suitability • End-to-end stackable for increased number of ways • Press-fit contacts to PCB without any need to solder • Single row 2.54mm pitch allowing compact design • Can be mass terminated without the need to notch the cable • Maximum current rating 1.5A @ 25°C • Operating temperature -55°C to +125°C Battery Connectors Features & Benefits Reduced Size • 50% volume savings against the standard size • 2.5mm centres, 3A rated • 2, 3, 4 and 5 position • End-to-end stackable • 5000 mating cycles, gold plated AVX is the market leader in battery connectors for portable applications. To keep pace with the growing demands for low pin count/high current connectors, AVX has added new capabilities to the standard range of 3, 4 and 5 position, end-to-end stackable connectors. These new families include reduced footprint/volume (50% less) and an ultra low-profile (1.3mm “Z” axis compressed height) version. Ultra Low-Profile • 1.3mm compressed “Z” axis height • 2.5mm centres, 3A rated • Integral end stop • 5000 mating cycles, gold plated • 2 and 3 positions Standard • 3, 4 and 5 positions • 2.5mm centres, 3A rated • End-to-end stackable • 5000 mating cycles, gold plated • Contact heights from 3.2mm to 5mm Applications • • • • • • • • • • Mobile phone Car diagnostic system DECT phone Handheld EFT-POS terminal Pacemaker home monitor Cordless scanner 2-Way radio Marine navigation system Electronic waiter pad Any handheld device that has a removable battery 9175 Series Wire-to-Board IDC • • • • • DIN 41612 High Temperature Small profile on the PCB Easy 1 operation assembly Cost effective assembly tooling Use with stranded and solid wire End-to-end stackable for increased number of ways • Reflow solder process assembly lines up to +265°C • Complete variation range • Competitive prices • Selective contact loading • Selective contact plating • Retention clips www.ttieurope.com Page 21 Bourns 60 Years of Excellence Modular Contacts: 1.27mm/2.54mm/4mm Pitch How to order New Product 70AB J - 3 - M 0 G PACKAGING OPTIONS _ = Tube G = Embossed tape OPTIONS 0 = Standard SERIES NO. TERMINAL STYLE J = SMT NO OF CONTACTS 3 or 4 (other contact numbers on request) GENDER M = Male 70AA J - 4 - M 0 G PACKAGING OPTIONS _ = Tube G = Embossed tape OPTIONS 0 = Standard 1 = Locator pins (female only) SERIES NO. TERMINAL STYLE J = SMT NO OF CONTACTS 2 through 6 GENDER F = Female M = Male 70AD J - 4 - M L 0 G PACKAGING OPTIONS _ = Tube G = Embossed tape OPTIONS 0 = Standard 1 = Locator pins (J style only) HEIGHT L = Low-profile SERIES NO. TERMINAL STYLE J = SMT H = Through-hole NO. OF CONTACTS 2 through 6 GENDER F = Female M = Male Features • • • • Horizontal and vertical mating End-to-end stackable Captured spring ends Unique combination of twin hot contacts and pitch size due to innovative contact forming method (70AA/70AB) • Orientation notch (70AA only) • Ramp and pick-and-place step (70AA only) Page 22 Applications • • • • • • • • • • Benefits • Off-the-shelf connector which offers the flexibility of a customised solution (design and product range) • Suitable for a vast range of applications • No tooling costs involved • Reduced time to market • Patented design Mobile phone Car diagnostic system DECT phone Handheld EFT-POS terminal Pacemaker home monitor Cordless scanner 2-Way radio Marine navigation system Electronic waiter pad Any portable equipment which requires floating contacts for power and/or data Sealed Key Switch Sealed Rotary Switches • • • • • • • • • • • 7914 Series 4mm SMD or through-hole variation Actuation force 300g Top or side actuation www.ttieurope.com 7813, 7814 and 7829 series available 3mm, 4mm or 6mm sizes SMD or through-hole variations SPDT (Single Pole Double Throw) Top or side adjust 50 or 2000 rotational cycles Spectrum Control Filtered Modular Jack Connectors Filtered Mini-DIN Connectors • • • • • • • • • Lower installed cost Drop-in replacement, matched footprint All circuit lines protected Inductor or capacitor versions Available with 2 grounding options PCB or parallel • Unfiltered, shielded or ferrite Modular Jack Connectors • Applications: communication, OEMs, cable manufacturing Filtered Mini-DIN Connectors Available in several configurations and sizes Drop-in replacement, matched footprint Available with full metal shields and kinked or straight ground tabs • Filtered with ferrites or chip capacitors • Capacitances of 100pF to 1500pF • Applications: audio, video and computer equipment Filtered D-Subminiature Connectors Filtered D-Subminiature Connectors Series F Series 100 Series 500 Series 700 Industrial process equipment Cellular base stations PBX telecommunications Equipment Graphics workstations Medical electronics Personal computers Telecommunications equipment Cellular base stations Secured communications Medical electronics Industrial process equipment Aerospace applications Applications Personal computers Microcomputer Applied products Peripheral/terminal equipment Industrial process equipment Cellular base stations PBX telecommunications Equipment Graphics workstations Medical electronics Personal computers UL 94-0, MIL-C-24308 UL 94V-0, MIL-C-24308 FED/MIL Approvals UL 94V-0, MIL-C-24308, UL/CSA recognised UL 94V-0, MIL-C-24308, UL/CSA recognised Insertion Loss Range/Performance 10MHz to 200MHz 1MHz to 5GHz and beyond 1MHz to 5GHz and beyond 1MHz to 5GHz and beyond Temperature Range -40°C to 105°C -40°C to 125°C -40°C to 125°C -40°C to 125°C To 2500pF To 5000pF 300VDC 1000VDC 5A 5A Capacitance Range N/A To 47 000pF Voltage Ratings (max) 500VDC 300VDC Current Ratings (max) 5A 5A Features & Benefits • Ferrite Series F - lowest cost filtering in a D-Sub Connector • Chip Cap Series 100 - low cost capacitive filtering as a drop-in replacement for unfiltered connectors with all terminations • Low-Profile Series 500 - uses tubular capacitors for economical, high performance filtering • High Performance Series 700 - highest level of EMI filtering with feed-through caps and PI filters Series E (ESD/EFT) Transient Protected Connectors • • • • • • • Series 500 Low-Profile Connectors ESD/EFT protection at the I/O ports Low ground impedance Removal of ground traces from the board Complete protection Efficient space utilisation Fewer components Available with various capacitance values to supply low pass properties with the transient protection www.ttieurope.com • Cost effective, highly reliable • 0.318’’ right angle PCB connectors/lowprofile housing on straight PCB connectors • Drop-in replacements for std unfiltered D-sub • Tubular feed-through capacitors • Ground plane design provides EMI shielding • 9, 15 and 25 shell sizes • Applications: PCs, industrial, graphics workstations, PBX Comms equipment, base stations, medical Page 23 FCI Power Products Metral Power D-Sub Power • Mount alongside signal connectors • 4 and 5 row versions, 3A per line • Straight and right angle, press-fit and PIP options • DIN Power, up to 40A per line board-to-board and cable versions • • • • • • • Full and mixed power Right angle Headers and receptacles 1 to 8 power contacts TMT and press-fit Power max 40A, 1000V Signal max 7.5A, 1000V PwrBlade Part Number Description 51219-XX002 HPS header right angle solder 12P = 24S 51261-XX001 HPS receptacle vertical 12P = 24S 51617-XX002 HPS receptacle vertical press-fit 12P = 24S HPS = High Power Supply P = Power S = Signal Product Variations/Specifications • • • • • • 1 to 20 power contacts; 0 to 148 signal contacts Available in through-hole and press-fit Gold plated contact area; tin plated tail Signal 1000V rating; power 2500V rating; max 48A UL and CSA approved 4 rows for signal; 1 row for power solder tail or press-fit Features & Benefits • 1 piece connector for AC (input) and DC (output) • First Make/Last Break contacts, allow up to 3 levels of power and signal sequencing - 2 levels for power, 2 levels for signal • Glass-filled, high-temp thermoplastic housing • Modular product design and manufacturing allow product flexibility • Guide pins and integral guidance for blind mating • Touch proof Applications • • • • • • Power distribution systems Power control Uninterruptible power systems Storage Servers Industrial computers Page 24 2mm High Power USB + Power • • • • • • • • • • • • • • Metral or hard metric styles Backplane to card system 1x2, 2x2 or 2x3 position 12A to 40A per line Press-fit termination Straight receptacle Right angle header Right angle receptacle USB 2.0 compliant Through-hole Max 5A 5V, 12V or 24V Active latching Eliminates need for an independent power supply • Colour and mechanical keying for different voltage levels www.ttieurope.com FCI Basics+ Dubox BergStik • Reliable and cost effective modular system • Designed for 2.54mm grid stacking • Board-to-board and wire-to-board interconnections • Broad range of single and double row receptacle housings, board mounting headers and contacts • 2.54mm modular system 1 or 2 rows • Can be broken to length manually or with special tooling • Drawn (not stamped) 0.62mm square wire presenting 4 equal quality surfaces, also suitable for wire wrapping • Standoffs allow cleaning to eliminate soldering contaminations TM ® Minitek Series No. Description Positions per row 57102 Unshrouded, straight header, 2mm, through-mount 02 to 25 57202 Unshrouded, straight header, 2mm, surface mount 02 to 25 98423 Unshrouded, right angle header, 2mm 02 to 25 98414 Shrouded, straight header, 2mm, through-mount (even numbers only) 02 to 25 98424 Shrouded, straight header, 2mm, surface mount (even numbers only) 02 to 25 98464 Shrouded, right angle headers, 2mm (even numbers only) 02 to 25 55510 Surface mount, vertical receptacle, top entry Top entry 4.5mm height 02 to 25 55508 Surface mount, vertical receptacle, bottom entry Top entry 2.3mm height 02 to 25 91596 Surface mount, vertical receptacle, bottom entry Bottom entry 2.3mm height 02 to 15 89361 0.2µm gold IDC receptacle 03 to 25 89947 0.76µm gold IDC receptacle 03 to 25 69307 CTW housing, 2mm dual row (even numbers only) 02 to 25 90311 CTW housing, 2mm dual row with centre key (even numbers only) 02 to 25 77139-101 Au CTW contacts 32AWG to 36AWG Shunt 2mm • Versatile 2mm modular system includes board-to-board and flat cable interconnects, offering complete design flexibility • Range: 2x2 to 2x25 positions • Standard solder tail lengths for up to 2.36mm • PCB thickness modules are used for data transfer docking stations Features & Benefits • Up to 38% space saving compared to 2.54mm pitch • Early point-of-contact on low-profile receptacles enhances reliability • Standoffs for easy PCB cleaning • Selective plating is reliable • Also available in PIP versions Applications 77138-101 Au CTW contacts 26AWG to 30AWG 86730 Product oduct Variations/ Variations / Specifications N/A • Electronic equipment or devices requiring a parallel or perpendicular board-to-board, wire-to-board or flat cable interconnects • Uses span industry segments: mobile base station, measuring equipment, industrial control, computer Quickie PV Products • Versatile 2.54mm modular system includes wire-to-board and flat cable interconnects • Selective plating is reliable • Range: 2x2 to 2x36 positions • Industry standard IDC connector system • Also available in PIP versions • Meets the most demanding crimp-to-wire situations • Specially designed contact provides constant retention force even after repeated cycles • Low resistance • Long operational lifetime www.ttieurope.com Page 25 FCI New Products MicroTCA PCI Express Surface Mount Signal • 0.75mm pitch • Surface mount/press-fit • 170 positions • Supports speeds of 10Gb/s and beyond • Lead-free and RoHS compatible Power I/O • 48V/24A • PCB connector • Solder-to-board and PIP versions • Cable connector and hood • • • • • • • TM TM 1mm pitch Surface mount 0.1mm coplanarity Selective gold plating Optional orientation posts Lead-free and RoHS compatible 36, 64, 98, 164 positions for 1, 4, 8 or 16 serial PCI Express links TM BTFW Series The BTFW Series is a floating board-to-board connector system consisting of plugs and receptacles with 2 rows of staggered contacts on 1mm (0.039”) centrelines. Features & Benefits • 1mm (0.039”) staggered contact design saves valuable board space • Wide floating allowance absorbs mating shift between plug and receptacle • Rigid entry guide design withstands rough handling such as angled insertion • Wide guide distance for mating assures easy handling and correct mating of the plug and receptacle and allows blind mating • Mounting plates on both sides of the plug and receptacle assure PCB retention • Flat top surfaces of SMT housings allow pickup with vacuum nozzle and eliminate the need for pickup covers that must be removed after soldering • Optional locating pegs on plugs assure proper alignment of the plug into the PCB • FCI’s Gas Tight High Pressure (GTH) contact system provides a highly reliable gas tight (and low cost) connected interface Part Numbers BTFW_ _P-3SSTE1 Vertical (Straight) SMT Plug • _ _ = 10, 12, 14, 16, 18, 20, 22, 24, 26, 28, 30 contacts • P = Plug • 3 = 2 rows of staggered contacts • S = Vertical (straight) • ST = Surface mount (SMT) • E1 = Embossed tape-and-reel packaging Target Markets and Applications BTFW_ _R-3RSTE1 Right Angle SMT Receptacle • _ _ = 10, 12, 14, 16, 18, 20, 22, 24, 26, 28, 30 contacts • R = Receptacle • 3 = 2 rows of staggered contacts • R = Right angle • ST = Surface mount (SMT) • E1 = Embossed tape-and-reel packaging • Consumer electronics • Automobile AV systems and navigation systems • Automobile CD and MD (MiniDisc) players including changers • VCRs, DVD and CD players • Set-top boxes, satellite TV tuners • Computer peripherals • CRT and LCD monitors BTFW_ _R-3 R D7 Right Angle DIP Receptacle • _ _ = 10, 12, 14, 16, 18, 20, 22, 24, 26, 28, 30 contacts • R = Receptacle • 3 = 2 rows of staggered contacts • R = Right angle • D7 = DIP • Tray packaging Page 26 SOFIX I/O for ADSL and VDSL Pwr TwinBlade I/O • • • • • • • • • • • • TM 2mm pitch Right angle PCB header and cable connector Fully EMC shielded 2x4 and 2x6 positions Very low crosstalk of < -55dB Lead-free and RoHS compatible www.ttieurope.com Right angle or straight cable exit option Up to 100A per conductor Robust touch proof design Squeeze to release latches Support 6AWG or 10AWG wire sizes Lead-free and RoHS compatible FCI I/O Products D-Sub Modular Jack • • • • • • • 4, 6, 8, 10 positions, fully or selectively loaded • Right angle or straight • Cat3; Cat5 performance • Single to stacked multi-ports • Shielded or non-shielded • Different peg options • Through-mount or SMT 9 to 50 positions Headers and receptacles Right angle and straight Through-hole and press-fit PCB and cable connectors 5A, 1000V rating Smart Card Series No. of Cycles F Series E Series V Series S Series L Series L26 Series Z Series C Series P Series 500K 200K 12K 10K 100K 30K to 100K 30K to 100K 100K 100K Card Size FULL SIM • • • • • • • • • • Soldering TMT SMT • • (+ Flex) • • • • • • • (+ Flex) Panel Panel • • Contact Type Sliding Landing • • • • • • • • • Switch Type Blade Sealed • • • • • • • • • Features & Benefits • • • • • • • • • • Through-hole, SMT or flex mounted Sliding contact technology Durability: from 10K to 500K cycles Vandalism-proof designs For friendly, harsh, portable or automotive environments EMV, NDS approved Blade switch available 6, 8 or 16 contacts Gold or tin plated contacts SIM, SAM or full size card connectors available Applications • • • • • • • • Point of sale terminals Security systems Utility meters Parking systems Vending machines Ticketing machines Payphones Black box systems USB Express Card System • USB 2.0 compliant • PCB Mount receptacles - Type A, Type B, Type A Double Deck, Mini B, Mini AB • PCB Mount plugs - Type A • Cable plug kits - Type A, Type B, straight, right angle • Automotive qualified • Module Card Kit and host system • Express Card technology replaces PC Card and CardBus • Snap-together module for easy card assembly • Surface mount in-line solder tails for easy soldering • Blade-on-beam contact design for 5000 cycles • Optional card push/rod ejection; various standoff heights • Lead-free and RoHS compatible TM www.ttieurope.com TM Page 27 FCI Pin-in-Paste Connectors D Signal Right Angle Pin-in-Paste Delta D Signal Straight Pin-in-Paste • Operating temperature range: -55°C to 125°C • Mechanical performance: mating/unmating cycles: 500 min • Electrical performance: • Current rating: 5A; • Insulation resistance: ≥ 5000MΩ • Contact resistance: < 10mΩ • 9 to 25 positions • 9 to 50 positions • Same technical specifications as right angle versions • 3 possible packaging depending on the processes at customers: • Trays for manual positioning • Tape-and-reel for automate pick-and-place with grippers • Tape-and-reel and pickup cap for automate pick-and-place with vacuum noggle FCI Pin-in-Paste Product Portfolio Pin-in-Paste technology (PIP) allows the use of through-hole product in SMT manufacturing processes. The connectors are automatically or manually placed on the board and then soldered in the same operation as the SMT. Thanks to the Pin-in-Paste technology, the mechanical strengths of the through-hole technology soldering is maintained - still an important requirement for connectors in many industrial or telecom applications. Features & Benefits • Time Saving: Pin-in-Paste connectors can be automatically positioned on the board using automatic pick-and-place processes (vacuum nozzle or gripper) thanks to an improved true positioning • Higher Quality: Pin-in-Paste is a more stable process than wave soldering as it does not need constant adjustment once set-up. Less control time after reflow process, less re-work time for repairing • Fast and easy move from a wave soldering to a reflow process: Surface mount technology D-Subs require specific PCB design. Same layouts and same hole diameters for signal contacts • Higher robustness in Pin-in-Paste: Thanks to the throughhole pins and metal pegs makes it possible to eliminate wave soldering. For applications using few remaining components requiring wave soldering, FCI D-Sub Pin-in-Paste can help avoid wave soldering completely • Metal Peg: To ensure electrical continuity and low insertion forces, a specific metal peg has been designed. These metal pegs significantly increase the connection robustness after soldering Minitek Quickie • Versatile 2mm modular system includes board-to-board and wire/ cable-to-board connectors • Product range includes PCB card connectors, shrouded and unshrouded headers and IDC/CTW receptacles • 5 new Minitek headers dedicated to Pin-in-Paste soldering process • Cable-to-board connectors in 2.54mm pitch • Product range includes IDC, receptacles, IDC board connectors, shrouded and unshrouded headers and shrouded low-profile headers • PIP version available TM ® TM Page 28 www.ttieurope.com FCI Backplane Connectors Metral 4000 High Speed System Metral 1000 and 2000 Systems • Features a unique shielded strip line transmission structure in both receptacle and header • Increase signal speed performance versus Metral 1000 and Metral 2000 up to 5Gb/s • Reduced crosstalk compared to standard Metral • Improved impedance match & lower insertion loss • Stackable end-to-end with other FCI Metral products • Increase contact density of: 5 row; 25 pairs/inch and 8-row; 38 pairs/inch • IEC 61076-4-104/Telcordia* GR-1217-CORE • Signal integrity performance for up to 1.25Gb/s • Part of the Metral system to allow performance and cost efficiency • 2mm square pitch for efficient straight, vertical and horizontal routing ® ® ® ® ® ® ® * Formerly Bellcore Airmax VS High-Speed Connector System - speeds up to 25Gb/s TM Features & Benefits Main Products • Facilitates high signal density per linear board length (63 pairs per inch on 25mm (1.0”) slot centres) • Full set of building blocks supporting standard and reversed gender, designed for application in hard metric building practices • Versatile IMLA (Insert Molded Lead Frame Assembly) design • Allows for customer signal allocation within the same connector (e.g. single-ended and/or differential) • Easy to facilitate multiple column spacing and counts in a module • Eliminates the risk of bent pins on the backplane • Eliminates the need to define, order and stock multiple part numbers • Provides flexibility to systems designers • Utilises innovative edge-coupling technology instead of stripline geometry • Exhibits low insertion loss and low cross talk • Scalable to very high speed performance requirements • Supports very high speed system designs (up to 25Gb/s demonstrated) • Contains no interleaving shields • Range of accessories available (guide pins and power modules) Part No. Reference 150 position, 5 pair receptacle 10016537-101 5 pair header with end walls 10025613-101 5 pair header 10016527-101 120 position, 4 pair receptacle, 3mm centres 10035465-101 4 pair header, 3mm centres 10035514-101 4 pair header, 3mm centres with end walls 10035515-101 150 position, 5 pair, right angled receptacle 10034475-101 Applications • • • • • • • Servers Telecommunications switching Equipment Storage devices Routers Base stations Embedded computers Standard Metral 2mm System Millipacs 2mm HM System • Low-cost application solutions: • Press-fit termination for backplanes • Pin-in-Paste terminations for daughtercards • Scalability and flexibility: • Mix low- and high-speed signal modules • Mix signal and power modules • Power distribution solutions: • Ranging from 3A up to 60A • Straight or inverse solutions • Hard metric building practices • Modular system with 5 + 2-row and 8 + 2-row high density connectors • Designed in accordance with IEC 917 and IEC 61076-4-101 as well as CompactPCI hard metric board and cable connector offering • Extended functionalities: staggered contacts, shielding, keying, guiding, power and coax inserts and shrouds ® ® www.ttieurope.com Page 29 FCI Mezzanine Connectors GIG-Array High Speed System BergStak 0.8mm Connectors • Optimised for high density mezzanine applications at data rates up to 10Gb/s • 100Ω matched impedance for differential pairs • Supports stack heights in the range of 15mm to 40mm • Options for 200 or 296 signal contacts • Provides 62 signal contacts per linear centimetre • BGA termination for process-friendly attachment • Meets Telcordia GR-1217-CORE • Pb-free and RoHS compliant versions available • Parallel board stacking system • Surface mount connectors with contacts on 0.8mm pitch • 5mm to 16mm stack heights in increments of 1mm • 40 to 200 contacts in increments of 20 • Blade-on-beam contact design allows “peeling” and prevents “stubbing” • Tape-on-reel or tube packaging options ® ® MEG-Array High-Speed Connector System ® Connector Selector - Guide to Plug and Receptacle Drawing Numbers Size Type 100 Position 10x10 200 Position 10x20 300 Position 10x30 400 Position 10x40 240 Position 8x30 528 Position 12x44 6mm Total Mated Height 8mm 10mm Plug 4mm 84512 Receptacle 84513 Plug 84516 84516 84516 84530 84530 84530 Receptacle 84517 55724 84535 84517 55724 84535 Plug 84500 85400 84500 84578 84578 84578 Receptacle 84501 84502 for 5.5mm BTB 84553 84501 84502 for 11.5mm BTB 84553 Plug 84740 84740 84740 84520 84520 84520 Receptacle 74221 74388 74390 74221 74388 74390 Plug 74213 74213 Receptacle 74217 55755 Plug 10022671 Receptacle 10026846 12mm Features & Benefits Product Specifications • Utilised in high speed mezzanine applications at data rates up to 10Gb/s • Designed for single ended as well as differential signals • Wide range of options for board-to-board spacing and number of contacts provide designers with flexibility in equipment design • Proven Ball Grid Array (BGA) termination for process-friendly attachment • Tape-on-reel packaging with vacuum pickup covers to support automated parts handling and placement • Pb-free and RoHS-compliant products available • Options for 4mm to 14mm board-to-board spacing in 2mm increments • Connector sizes range between 100 and 528 positions • Meets Telcordia GR-1217-CORE • Demonstrated solder joint reliability in excess of 22 years per IPC-SM-785 • FCI Connector Performance Specification GS-12-100 • FCI Connector Application Specification GS-20-033 Applications • Mezzanine cards in transmission, access, switching, networking and storage equipment • OC-192 and OC-768 Optical transponder interconnects in OEM Multi-Source Agreements (MSAs) • Processor cards • Medical diagnostic equipment (e.g. CT Scanners) Conan 1mm Connectors 2mm and 2.54mm Modular Systems • Parallel board stacking system • Surface mount connectors with contacts on 1mm pitch • Stack heights range from 4.15mm to 7mm • Available with 9, 11, 15, 21, 25, 31, 41, 51 or 69 contacts • Connectors snap together for sure mating • Tape-and-reel or tube packaging options • BergStik 2.54mm pitch unshrouded straight and stacking headers • Dubox 2.54mm pitch vertical board mounted receptacles • 2.54mm range: 1x2 to 2x36 positions • Minitek 2mm pitch straight and stacking headers and vertical board mounteded receptacles • 2mm range: 2x2 to 2x25 positions ® Page 30 14mm www.ttieurope.com ® TM TM FCI Flex / Wire-to-Board Connectors Clincher 2.54mm Flex Circuit Connectors Minitek Interconnect System TM • • • • • • TM • Versatile 2mm modular system includes boardto-board, wire-to-board and flat cable interconnects • Up to 38% space saving compared to 2.54mm pitch • Range: 2x2 to 2x25 positions • Early point-of-contact on low-profile receptacles enhances reliability • Selective plating is reliable and economical • Applications: mobile base stations, measuring equipment and other instrumentation; industrial Plug and receptacle Available in 2 through 32 positions Available with active latch and keying options Standard tin or optional gold Patented clinching contact technology Pre-assembled for mass termination affords lowest applied cost 1.00mm FFC/FPC Connectors SFW 20 R - 2 ST E1 LF SERIES SFW = ZIF/SMT HFW = LIF/SMT SLW = ZIF/through-hole HLW = LIF/through-hole NUMBER OF CONTACTS SFW Series = 04 - 30 HFW Series = 04 - 33 straight, 04 - 30 right angle SLW Series = 04 - 30 HLW Series = 04 - 32 LEAD FREE 110 = PPS 000 = Thermoplastic resin/ aluminium alloy PACKAGING SFW & HFW Series Only Right angle = tape-and-reel 2000 pc’s Straight = tape-and-reel 1000 pc’s VARIATIONS SFW & HFW Series Only A7 = Non-kinked terminal, tray packed C7 = Kinked terminal, tray packed PCB MOUNTING SFW & HFW Series Only ST = SMT type STM* = SMT with mounting device (top entry only) TERMINAL TYPE R = Right Angle S = Straight TERMINAL TYPE SFW Series 1 = FFC/FPC bottom contact 2 = FFC/FPC top contact 3 = FPC (with cable-lock) bottom contact 4 = FPC (with cable-lock) top contact Cable types: 1, 3 or 4 for side entry only HFW Series 2 = FFC/FPC (straight) 1 = FFC/FPC bottom contact (right angle) 2 = FFC/FPC top contact (right angle) SLW Series 1 = FFC/FPC HLW Series 2 = FFC/FPC *Not HFW Series Features & Benefits • • • • Gas Tight High (GTH) pressure contact system Downside and upside contact types providing design flexibility Optional cable lock prevents unintentional cable release Tape-and-reel packaging to support automated PCB assembly process Applications Product Variations / Specifications • • • • • • Suitable for FFC/FPC/CIC cables • Zero Insertion Force (ZIF) and Low Insertion Force (LIF) • Straight and right angle • Surface mount and through-hole • Current rating up to 0.5A LCD-to-board connections Interior automotive Electronics Membrane switches DVD/HDD connection 0.3mm and 0.5mm FFC/FPC Connectors Dubox , Quickie and PV Wire/Cable Connectors • • • • • Versatile 2.54mm modular system includes board-to-board, wire-to-board and flat cable interconnects, offering complete design flexibility • Range: 1x2 to 2x36 positions • Selective plating is reliable and economical • PV mates with square or round 0.025” pins and 0.040” square pins TM ® ® 0.5mm available in right angle or vertical Available in standard- or low-profile versions Smallest footprint in the industry Suitable for telematics, PDAs, mobile phones, DVD drives, displays www.ttieurope.com Page 31 Harwin Mixed Technology Datamate Standard Datamate • High reliability connector system featuring signal, power and coaxial contacts • Proven reliability in Mil/Aero and commercial applications • Multiple functions in 1 connector • Customer defined contact configurations • Multiple Jackscrew options available • Board-to-board, wire-to-board and wire-to-wire configurations • Cable assembly service available • High reliability, 2mm pitch connector system • 4 finger beryllium copper clip delivering optimum contact integrity • Approved to British Standard BS9525-F0033 • Low cost alternative to MIL Spec Connectors • 1-, 2- and 3-row versions available • Proven connector reliability across all market applications • Latching options provide strain relief HotShoe ® HotShoe connectors require little or no mating force and are ideal for battery charging and data communication. Harwin’s range of new standard HotShoe connectors are available on short lead times and at smaller volumes than traditional application-specific HotShoes , offering a convenient solution. ® ® ® M90 - XX XX 45 FINISH 45 = Gold TOTAL NO. OF CONTACTS 08,12,16 TYPE 701 = Male 601 = Female SERIES CODE Features & Benefits • Constructed using spring loaded contacts, maintaining a positive force against the mating connector • Low mating force enables rapid and effortless connection for a user-friendly connection system • Rugged and robust, made from highly durable mould materials and designed to withstand dust, water and chemical agent ingress - ensuring continued reliability throughout the product’s lifecycle • Tolerant to mating misalignment • Ideal for use in portable equipment where separate battery modules are used, and for data transfer docking stations Page 32 Typical Applications • • • • • • • • Military radio systems Thermal imaging cameras Handheld scanners Docking stations Powerboat gantry connection system Disposable modules in medical applications Handheld commercial radios Portable datacoms equipment M50 Connectors I/O Connectors • 1.27mm pitch board-to-board connector series • SMT and through-hole • Fully shrouded contacts • Polarised to prevent mis-mating • Selective gold/tin-and-tin options • 4 to 100 contacts • USB, DVI, LVDS, IEEE 1394 and mini USB available • SMT and through-hole termination styles • Compatible and intermateable with other industry standard I/O connectors • Applications: telecoms, datacoms and digital equipment www.ttieurope.com Harwin SMT Tape & Reel Memory Card Connectors • RFI shield clips, mini RFI shield clips, fuse clips, jumper links and test points all available from TTI under specialist stockist agreement • Industry standard packaging formats • Increases production throughput • Accepted by industry standard placement machines • Custom component designs available • In-house design, manufacture and packaging capabilities • Available for SD, SMC, XD, CF, MS and Mini-SD storage formats • Featuring SMT terminations • Manual and push-push styles • Compatible with current industry standards • Applications include cameras, portable audio players and any mobile electronic devices • 10 000 mating cycles Application Specific Connectors Product Specifications With over 50 years experience in the manufacture of electronic connectors, Harwin can offer: • High-quality, high-reliability custom assemblies, components, connectors, stampings and mouldings • Utilisation of proven connector technology • Fully integrated, fully automated production • Packaging options to suit your production needs • Fast delivery of samples and prototypes • Competitive pricing on both product and tooling • Peace of mind - we already supply leading OEMs with volume custom solutions Harwin specialise in the following areas of application specific connector manufacture: • • • • • • • Design Tooling Stamping Turning Moulding Assembly Packaging Harwin have designed and manufactured application specific connectors for a variety of applications including: • • • • • • • Industrial controls Submarine exploration Single-use mining systems Military communication Personal medical devices Aerospace controls Scientific research projects PC/104 Connectors IC Sockets • A range of bus connectors compatible with the PC/104 industry standard for embedded PCs • 2.54mm pitch • Stack-through and non stack-through options available • Available with traditional solder tails, carrying a maximum 3A current or with press-fit tail and a 2A maximum rating • DIP sockets (dual row) available in 4-row pitches, 7.62, 10.16, 15.24 and 22.86mm • Socket strips available in 20 or 32 contact options (can be cropped for flexibility) • Dual and single row styles utilise 4 finger beryllium copper contact clip for high reliability • End-and-side stackable • SMT and through-hole PLCC sockets also available www.ttieurope.com Page 33 Molex Power Products ® EXTreme LPHPower Sabre TM • 1.27mm (0.050”) /12mm (0.475”) low profile (7.5mm) co-planer board-to-board connector system • Available with 4 to 10 power blade configurations and 12 to 40 signal contacts • Hybrid mixed power and signal contact design accommodates DC power requirements • Power contacts rated for 30A, signal contacts for 1A at 250V • Rated for current interruption, matches true hot plugging requirements Mini-Fit Plus HCS TM • 7.5mm (0.295”) pitch wire-to-wire and wire-to-board interconnection system • 2 to 6 circuits • Rated for 18A, 1.000V • Crimp termination, applicable wire size 14AWG to 18AWG or double 18AWG crimps • Terminal Position Assurance feature • Available in UL94V-0 and UL94V-2 material • UL1950 finger proof safe products available TM Product Specifications • Rated for 12A max for circuit sizes 2 to 10, 11A max for circuit sizes 12 to 24, 600V • Current interruption 8A at 24V • Applicable wire size 18AWG to 24AWG and 16AWG • Tin and gold-plated contacts available • Terminals available on reel or loose piece • Vertical and right angle through-hole headers • Also available in single e row, blind-mating and TPA version 46012 = Mini-Fit Plus HCS male terminal, use with 5559 45750 = Mini-Fit Plus HCS female terminal, use with 5557 5559 = Mini-Fit Jr. plug housing, double row, mates with 5557 5557 = Mini-Fit Jr. receptacle housing, mates with 5559, 46015 and 5569 5569 = Mini-Fit Jr. right angle PCB header, mates with 5557 46015 = Mini-Fit Plus HCS vertical PCB header, mates with 5557 Features & Benefits • High current terminall design enables customers to upgrade existing crimp receptacle housings ousings to carry an additional 3A to 5A per circuit • Gold plated terminals are hot pluggable making them suitable for current interruption applications where hot mating and un-mating is required • High force, low-pressure contact dimple design increases reliability and durability (cycling) while minimising contact resistance • Compatible with existing Mini-Fit Jr. application tooling, allowing customers to process these terminals with existing equipment Applications • • • • • • • • • Power supplies Gaming machines Vending machines HVAC systems Medical equipment Lighting systems Business machines Telecommunication equipment Industrial equipment Mini-Fit Sr. EXTreme PowerEdge • • • • • • • High current connector for direct mating with double-sided card-edge printed circuit boards or bus bar tabs • Available in 2, 3 and 4 segments • All power, all signal or mixed layout versions available • Rated for 40A per power contact and 3A per signal contact at 250V • End-to-end stackable to meet any card-edge requirements up to 8” in length TM TM Wire-to-wire and wire-to-board 2 to 6 circuits (single row) 6 to 14 circuits (dual row) 50A max, 600V Crimp termination Mandatory Terminal Position Assurance (TPA) piece Molex and the Molex logo are registered trademarks of Molex Incorporated ® Page 34 ® www.ttieurope.com Molex Signal Products ® PicoBlade 1.25mm Pitch Picoflex 1.27mm (0.050”) Pitch • • • • • • • • 1.27mm (0.050”) wire-to-board and board-in interconnection system • IDT flat ribbon cable and discrete wire termination • Through-hole and SMT PCB headers, vertical and right angle • Single row, circuit size 4 to 26 • Rated up to 1.2A/250V for IDT, 2.4A/250V for crimp termination • Applicable wire size 26AWG to 28AWG for IDT, 24AWG to 28AWG for discrete wire TM ® Wire-to-wire, wire-to-board, board-in 2 to 15 circuits, single row 0.8A to 1A, 125V Vertical and right angle versions Crimp termination Through-hole or SMT options Standard pre-crimped lead assemblies available MicroClasp 2.00mm Pitch TM 56134-90 00 = Crimp terminal, 22AWG to 28AWG, tin-plated, on reel, use with all receptacle housings 56134-91 00 = Crimp terminal, 22AWG to 28AWG, tin-plated, loose piece, use with all receptacle housings 53182-xx 00 = Wire-to-board receptacle housing, single row, mates with 55932 or 55935 51353-yy 00 = Wire-to-board receptacle housing, dual row, mates with 55917 or 55959 51242-zz 00 = Wire-to-board receptacle housing, dual row, mates with 55763 55932-xx 10 = PCB header, single row, vertical, with peg, mates with 53182 55932-xx 30 = PCB header, single row, vertical, without peg, mates with 53182 55935-xx 10 = PCB header, single row, right angle, with peg, mates with 53182 55935-xx 30 = PCB header, single row, right angle, without peg, mates with 53182 55917-yy 10 = PCB header, dual row, vertical, with peg, mates with 51353 55917-yy 30 = PCB header, dual row, vertical, without peg, mates with 51353 55959-yy 30 = PCB header, dual row, right angle, without peg, mates with 51353 55763-zz 70 = PCB header, SMT, dual row, vertical, without peg, mates with 51242 Features & Benefits • Inner locking assures latch protection, secure mating and positive lock • Vertical SMT headers with fitting nails for secure PCB retention • 2 contact points for greater reliability and increased current carrying capacity • Fully shrouded headers protect the pins when unmated • Kinked solder tails provide stable board retention during soldering • Polarising feature prevents mis-mating xx = circuit size 02 to 15 yy = circuit size 08 to 40 zz = circuit size 20, 30, 40 Product Specifications • 2mm (0.079”) wire-to-board single and dual row interconnection system • Positive lock, located on the inside • Through-hole (55932 and 55917) and SMT (55763) PCB headers • Through-hole circuit sizes 02 to 15 circuits single row and 08 to 40 circuits dual row • SMT circuit sizes 20, 30 and 40 • Up to 3A, rated for 250V • Crimp termination, applicable wire sizes 22AWG to 28AWG • Brass contacts, lead-free tin plated • UL94V-0 material Applications • • • • • • • • • Gaming machines Domestic appliances Vending machines HVAC Security systems Medical equipment Production equipment Instrumentation Business machines Pico-Clasp 1.00mm TM KK 2.5mm (0.09”), 2.54mm (0.100”), 3.96mm (0.156”) and 5.08mm (0.200”) Pitch ® • • • • • • 1mm (0.079”) pitch wire-to-board system Circuit size 6 to 15 single row & 20 to 50 dual row Rated for 1A, 50V Applicable wire size 28AWG to 32AWG SMT single and dual row PCB headers Smallest wire-to-board system with positive lock in the market today • Positive lock ensures proper mating of connector housings and secure retention version friction lock equivalents www.ttieurope.com • Wire-to-board, board-to-board, wire-to-wire • Vertical and right angle headers • 2.5A to 7A, 250V • 2 to 36 circuits, single row • Crimp and IDT termination, 18AWG to 30AWG • Through-hole Page 35 Molex Micro-Miniature Products ® Premo-Flex SlimStack TM • 0.5mm, 1mm and 1.25mm pitch flat flex cable jumpers • 11 standard lengths • 6 to 40 circuits • 0.5A to 1.2A, 30V • Temperature: -40°C to +80°C TM • 0.4mm to 1mm pitch board-to-board connectors • 16 to 240 circuits • Straight and right angle • Stack heights from 1.5mm to 20mm • Solder tabs and peg SMT versions available FFC/FPC Connectors Molex offers a wide variety of connectors for flat flexible cable (FFC) and flexible printed circuitry (FPC). Included in this FFC/FPC family are Zero Insertion Force (ZIF) connectors with actuator and Non-ZIF connectors without actuator on 0.30, 0.50, 0.650, 1.00 and 1.25mm pitch. ® Other features include: • • • • • • Profile heights as low as 0.90mm (0.035”) Pull-type and flip-type (Easy-On and BackFlip ) actuators Straight and right angle versions Surface Mount Technology (SMT) and through-hole Top, bottom and dual contact style for right angle connectors Circuit sizes ranging from 3 to 60 TM TM Most popular 0.50mm and 1.00mm series Molex Series Pitch Orientation PCB Mounting FFC/FPC Insertion Actuator style Contact Style Circuit size 52559 0.50mm Vertical SMT ZIF Pull x 06 to 42 51374/501951 0.50mm Vertical SMT ZIF Easy-On x 10 to 60 52745 0.50mm Right angle SMT ZIF Pull Top Contact 04 to 20 54104 0.50mm Right angle SMT ZIF Pull Top Contact 30 to 50 52746 0.50mm Right angle SMT ZIF Pull Bottom Contact 04 to 20 52437 0.50mm Right angle SMT ZIF Pull Bottom Contact 21 to 29 54132 0.50mm Right angle SMT ZIF Pull Bottom Contact 30 to 50 52892 0.50mm Right angle SMT ZIF Easy-On TM Bottom Contact 10 to 30 51296 0.50mm Right angle SMT ZIF Easy-On TM Bottom Contact 08 to 50 52689 0.50mm Right angle SMT Non-ZIF x Dual contact 05 to 30 52610 1.00mm Vertical SMT ZIF Pull x 06 to 30 52207 1.00mm Right angle SMT ZIF Pull Top Contact 03 to 30 52271 1.00mm Right angle SMT ZIF Pull Bottom Contact 04 to 30 52808 1.00mm Vertical SMT Non-ZIF x x 04 to 30 52793 1.00mm Right angle SMT Non-ZIF x Top Contact 04 to 30 52030 1.00mm Vertical Through-hole ZIF Pull x 04 to 30 52089 1.00mm Right angle Through-hole ZIF Pull Top Contact 04 to 30 52043 1.00mm Right angle Through-hole ZIF Pull Bottom Contact 04 to 20 ® Page 36 www.ttieurope.com TM Molex Storage and I/O Products ® iPass Internal and External Mini-SAS and mini-SATA Serial ATA • 0.8 mm pitch, low-profile I/O interconnection system • Capable of transferring signals with data speeds up to 10GBps • Selected by the SFF committee for the new generation storage interconnection, documented in specifications SFF 8087 (internal) and SFF 8088 (external), • Adapted by the SAS and SATA organisations as mini-SAS and mini-SATA • • • • • • Next generation storage interface RoHS compliant parts 7-pin signal and 15-pin power segments Allows use of 12, 5, 3.3V drives Right angle or vertical signal receptacles IDT power receptacle (feed-to or feed-through) • Gen I and Gen II cable assemblies available iPass External PCI Express Connectors and Cable Assemblies TM TM Features & Benefits iPass is the Molex trade name for a 0.8 mm pitch, low-profile I/O interconnection system, capable of transferring signals with data speeds up to 10GBps. The iPass connector technology was chosen by the PCI Express External Cable Assembly Work Group for the new x1, x4, x8 and x16 standard for PCI Express External interconnection. The complete iPass product offering also accommodates the new mini-SAS and mini-SATA standards, as well as Quad Small Form-Factor Pluggable (QSFP) standards for internal and external systems. TM ® TM TM TM TM With speeds ranging from 1.5 Gbps to 6.0 Gbps and the capability up to 10 Gbps, the iPass Interconnect System allows OEMs and integrators to build systems with the interconnect granularity and bandwidth that eliminates the need to invest in new connectors for generations to come. TM • Fully shielded, die-cast guide frames provide robust cable-to-chassis interface and provide maximum EMI/RFI protection • Latching cable plug offers secure positive lock with audible click • Streamlined, narrow pull latch design allows for dense cable management • Reduced plug width allows for increased port density on standard and low profile PCI cards • High performance paddle-board design provides improved signal integrity through impedance matching and cross-talk Applications • • • • • • • • Industrial and medical computing Work stations Host bus adapters Servers and server expansion Storage racks Switches and routers RAID and JBOD systems Network equipment Stacked SFP Connectors LaneLink I/O System • Integrates 2 to 12 SFP ports in 1 assembly • Configurations include: 2x1, 2x2, 2x4, 2x5 and 2x6 • Available with integrated lightpipes for use with SMT LEDs • Press-fit and through-hole versions available • Supports data speeds of 4.25Gb/s and beyond • EMI protection via spring fingers and gaskets • Supports the new InfiniBand * 4X and 12X link technology for the server industry • Optimised for differential signalling at and above 2.5Gb/s per pair • Squeeze-to-release levers or jackscrew latches ensure positive latching • SAS to SATA cable assemblies are available • All versions comply with SFF-8470 TM ® * InfiniBand is a trademark of the InfiniBand Trade Association ® www.ttieurope.com ® Page 37 Molex I/O Products ® Micro USB TDP Triad Differential Pair • New specification from the USB Implementers Forum, Inc. (USB-IF) • Provides the opportunity for portable device and mobile phone makers to further reduce real estate in their applications • Supports the current USB On-The-Go (OTG) supplement to allow communication between portable devices without going through a host • SMT PCB receptacles available in standard and mid-mount version • Unique laser-welded shield design strengthen wrenching strength during use • Achieves bandwidths up to 5Gb/s • Shielded, dual row interface with 100Ω impedance • Multiple differential pair configurations, up to 16 pairs • SMT receptacles available in 18, 28 and 48 circuits • Low Force Helix (LFH ) terminal design rated for 5000 mating cycles • Low-profile receptacle height of 7.65mm (0.301”) • 1.5A per contact ® TM HandyLink TM 44828-1162 = Right angle SMT receptacle, mates with 45593, 45560 and 36697 45593-1600 = Vertical through-hole plug, mates with 44828 45560-0161 = SMT cradle connector, parallel to PCB, mates with 44828 45560-0160 = SMT cradle connector, perpendicular to PCB, mates with 44828 36697-0002 = Cable assembly, straight plug to straight plug, 2m, mates with 44828 36697-0011 = Cable assembly, right angle plug to right angle plug, 2m, mates with 44828 36697-0022 = Cable assembly, straight plug to USB, 2m, mates with 44828 36697-0032 = Cable assembly, straight plug, open-end, 2m, mates with 44828 36697-0062 = Cable assembly, right angle straight plug, open-end, 2m, mates with 44828 Product Specifications Applications • 0.8mm (0.031”) pitch family of connectors, cable assemblies and accessories, offering a perfect solution to any handheld device design or application • 16 circuits fully loaded versions shown, versions with voided circuits available • 20 000 mating cycles • Rated for 1.5A continuous current, up to 3A depending on configuration, 30V (AC/DC) • Integrated patented latch design provides ESD protection and mechanical integrity during • Insert-molded “sealed” design support various ingress protection requirements • • • • • • • Mobile audio and video equipment PDAs Point-of-sales terminals Barcode readers Cellular phones Diagnostic devices Personal medical devices Features & Benefits • High current carrying capacity allows for high-power • Compliant with USB 2.0, supporting transmission throughput and hybrid I/O speeds up to 480Mb/s • Integrated solderable latch eliminates additional need • Integrated latch design inside alignment posts provides for hold down features secure mating retention • Fully RoHS compliant and compatible with lead-free • Insert-molded receptacles compliant with IP54 soldering processes up to 260°C • Low-profile height of 3.5mm and compact width of 21mm reduce real estate • First Make/Last Break contacts enable hot-swapping circuitry • Off-the-shelf configurations in docking and cable-to-board allow for full design flexibility DisplayPort * TM • Newly-developed interface standard, approved by the member companies of the Video Electronics Standards Association (VESA) • Designed to unify the desktop and notebook PC markets to a common high bandwidth display interface • Allows high definition digital audio to be available to the display device over the same cable as the digital video signal * DisplayPort is a trademark of Video Electronics Standards Association (VESA) • Enables an uncompressed digital link between electronic equipment • Provides up to 5Gb/s of bandwidth to support high-definition video plus multi-channel audio in a single cable • Full range of connectors, adapters and cable assemblies, including DVI backward compatible HDMI-DVI assemblies * High Definition Multimedia Interface and HDMI are trademarks of HDMI Licensing, LLC. TM Page 38 High Definition Multimedia Interface (HDMI)* www.ttieurope.com Molex Memory Products ® DDR2 miniDIMM 200/244 Circuits DDR3 DIMM 240-Circuits • Designed to accept DDR2 miniDIMM memory modules MO-244 (244 pins) and MO-258 (200 pins) • Offers up to 40% space savings in PCB real estate versus 1mm pitch DDR2 DIMM sockets • Solder Tabs at both ends and centre of housing provide additional mechanical strength after soldering • Robust dual latches provide excellent module retention and easy ejection of module • Accepts JEDEC defined module MO-269 and complies with JEDEC SO-007 socket specifications for 100% industry compatibility • Higher speed for better system performance (800Gb/s to 1.6Gbps versus DDR2 400Gb/s to 800Gb/s) • Low power consumption, 1.5V versus DDR2 1.8V • High temperature thermoplastic housing for lead-free processing DDR2 DIMM 240-Circuits DDR2 increases the data band-width over DDR by doubling the data fetch rate at the same bus frequency. It is poised to deliver data throughput beyond today’s fastest DDR, which is around 3.2Gb/s. DDR2 is a natural progression from the existing DDR standard, solving the challenges facing today’s fastest 400MHz to 500MHz DDR. Features & Benefits Applications • High-temperature thermoplastic housing, compatible with a lead-free solder processing • Accepts JEDEC MO-237 module for full industry compatibility • Dual ejector latches ensure easy module insertion and removal with minimal micro-motion • Longer contact wipe removes any dirt and oxidation on the module card when inserted into the socket, improving contact reliability between socket and module card • Forklocks or plastic pegs provide proper socket to PCB alignment and secure PCB retention during and after soldering • • • • • • • • • • Industrial instrumentation Medical imaging equipment Patient monitors Switches Routers Personal computers Laptops Printers Workstations Servers Fully Buffered DIMM 240 Circuit Memory Card Connector Systems • Exceeds DDR2 DIMM where memory co-ordination & accuracy at high speeds is critical • FB DIMM is a variant of the DDR2, combining the high-speed internal architecture of DDR2 with a bi-directional point-to-point serial memory interface which links each FB DIMM module together in a chain • Accepts JEDEC defined module MO-256 and complies with JEDEC SO-003 socket specifications for full industry compatibility • microSD, miniSD, SD, SDIO, Memory Stick and Memory Stick Duo, MultiMediaCard, xD-Picture Card, SmartMedia & CompactFlash • Various mounting styles and actuator types available • Connectors with or without card detection switch • Including Combo Connectors, combining up to 8 different memory card media in 1 connector www.ttieurope.com Page 39 Molex Backplane Products ® VHDM-HSD* VHDM* • • • • • • 6- and 8-row versions offer 72 or 100 real signals per 25mm • Internal ground planes control impedance and minimise crosstalk • Press-fit construction avoids solder-related defects • Test systems: semi-conductor test equipment • Internet working: routers, switches, hubs • Servers: high-end, low-end, mid-range Up to 5Gb/s bandwidth per signal pair Differential pair architecture 50% less crosstalk than VHDM 2 by 2.25mm (0.079 by 0.089”) pitch Press-fit construction combines signal, power and guidance in 1 connector • Provides real signal density of 10 differential pairs for 5-row and 6-row and 15 differential pairs for 8-row per centimetre I-Trac Backplane Connector System TM The I-Trac Backplane Connector System is a broad-side coupled, skew-equalised design that handles speeds up to 12.5Gb/s, providing superior impedance control and lower cross-talk for traditional and orthogonal backplane applications. The I-Trac backplane system effectively balances electrical performance, differential-pair density, mechanical robustness and cost savings to meet customer application needs. It is designed to support the telecommunications, data networking and storage markets. Molex’s I-Trac contact technology allows customers to use as few as 2.75 contacts per differential channel versus competitors’ 3 contacts per channel. This reduces the number of pins required for high-speed channels, thus lowering the total cost of the connector solution. I-Trac’s open pin-field design allows customers the flexibility to assign high-speed differential pairs, low speed signals, power and ground contacts anywhere within the pin-field. The broadside-coupling design allows the entire pin-field to be utilised for high-speed signals. I-Trac is a press-fit, flexible, mono-block based system with integrated guidance, power and signals that can be stacked end-to-end to meet customer pin-count requirements. Features & Benefits • High speed data rates scalable from 2Gb/s to beyond 12.5Gb/s, support future system performance upgrades without requiring platform re-design • Broadside-coupled, skew equalised, differential pair system provides superior impedance control, low cross-talk, and improved insertion loss performance • Differential pair density up to 69 pairs per linear inch using open-pin field design offers high-density, high-bandwidth connection with pin-by-assignment flexibility • Allows standard and orthogonal architectures using the same header part numbers, providing design flexibility, connector and PCB cost savings • Quad PCB routing capability between columns reduces PCB layers required to route high speed lines, reducing PCB cost • Integrated guidance and keying allows for superior mating performance and line card protection Applications • • • • • • Server Storage Switches Routers Telecommunications Broadband access solutions: voice, video and data IP solutions • Data networking VHDM* Lite GbX Backplane Connector System • Speeds up to 1.5Gb/s bandwidth per signal pair • Lower cost than the VHDM family • Open pin-field version of the VHDM System • Press-fit construction combines signal, power and guidance in 1 connector • Uses the same stiffener as the VHDM allowing designers to use VHDM, VHDM-HSD, and VHDM-L all-in-one connector • Data rate options up to 10Gb/s, able to support future daughtercard speed upgrades of XAUI (10 Gigabit Attachment Unit Interface) and InfiniBand based systems and of those based on ATCA (Advanced Telecom Computing Architecture) and OIF (Optical Internetworking Forum) chip protocols • Available in 2 to 5 pair columns • Bifurcated contact beams in daughtercard receptacle ensure greater reliability with 2 points of contact to header pin ® † * GbX, VHDM and VHDM-HSD are a trademark and registered trademark of Amphenol Corporation * InfiniBand is a registered trademark of the InfiniBand Trade Association † Page 40 www.ttieurope.com Molex Industrial Products ® Eurostyle ESE PCB Terminal Blocks High Power Terminal Blocks • Single piece fixed and 2-piece pluggable terminal blocks • Pitch sizes 5.08mm, 5mm, 3.81mm and 3.5mm • Circuit size ranges from 2 through 24 • Vertical, angled and right angle fixed piece blocks • Vertical and right angle, 2-piece pluggable configurations • 2-piece pluggable blocks with and without retentions screws • Surface mount compatible headers • Current ratings between 8A and 15A at 300V • RoHS compliant and UL certified • Single piece fixed and 2-piece pluggable terminal blocks • Fixed piece blocks with current rating 20A to 115A at 300V and 600V • 2-piece pluggable terminals blocks rated for 85A at 600V • Rising cage pressure clamp • Pitch sizes between 6.35mm to 15mm • Wire range 22AWG to 1AWG • UL certified • Meets UL1059 600V and IEC 947-1 800V requirements • RoHS compliant TM MX150L - IP67 Sealed, High Power Connector System TM Series No. Description Options 19417-00xx MX150L male terminals 22AWG to 18AWG and 16AWG to 14AWG, tin and gold plated 19420-00xx MX150L female terminals 22AWG to 18AWG and 16AWG to 14AWG, tin and gold plated 19418 MX150L receptacles 2 to 16 circuits, optional Connector Position Assurance 19419 MX150L plugs 2 to 16 circuits 19429 Panel mount plugs 2 to 16 circuits, optional gasket, optional bosses 19435 Sealed panel mount plug 6 to 12 circuits 19427 PCB headers 2 to 16 circuits, vertical and right angle, tin and gold plated 19417-0117 Blind cavity plug All housings Hand crimping tools, applicators and extraction tools are also available The MX150 product family supports automotive SAE wire and is available in cable-to-cable configuration, circuit size 3 to 16 Features & Benefits Applications • Applied-cost efficient pre-assembled connector housings include seals and terminal anti back-out • Mat wire seal design, no need to crimp individual wire seals, simple crimp, poke-and-plug application • Positive locking with optional Connector Position Assurance (CPA) for secure connections • Mat wire seal and interface seal are well protected to prevent damage and to ensure sealing capability • Easy field repair and maintenance • Rated for 18A at 300V • Supports UL (22AWG to 14AWG) and SAE Automotive (22 to 14) style wires • Exceeds IP67 and SAE USCAR-2, Rev 3 standards • Agriculture equipment • Trucks, buses and RVs • Commercial and recreational marine equipment • Material handling equipment • Lawn and garden equipment • Outdoor lighting • Industrial control RJ45 Industrial Ethernet MX150L 8,10 and 12AWG • Meets the EtherNet/IP* specifications of the Open DeviceNet Vendors Association and ControlNet Vendors Association • Bayonet style lock is molded into the plug making it more robust • Only 1 sealing surface provides a low likelihood of failure • NEMA 6P and IEC 60529-IP 67 rating for protection against ingress of dust, water and other contaminants • Sealed wire-to-wire and wire-to-panel system, tested to IP67 according to IEC 60529 • 7.62mm pitch housing design with 2 styles of terminals for wire styles from 10AWG to 12AWG as well 8AWG allows flexibility in selecting from a wide range of wire styles and insulation thicknesses • Rated for 30A using 10AWG to 12AWG wire and 40A using 8AWG wire at 600V • Pre-assembled connector housings and TPA components shipped in 1-piece units for applied labour cost savings 0 TM ‡ * Note: Category 5e specifi ed for: Indsutrial EtherNet RJ-45 panel mouting receptacle, punchdown receptacle and RJ-45 molded cordsets * EtherNet/IP and DeviceNet are trademarks of the Open DeviceNet Vendor Association. ControlNet is a trademark of ControlNet International, Ltd. † ‡ www.ttieurope.com Page 41 Molex RF/Coax Products ® MMCX MicroCoaxial • 45% smaller than SMB, designed for high density packages requiring good RF performance • PCB connectors in SMT, edge mount or through-hole, and tape-and-reel packaging • Snap-On interface coupling • Nominal impedance 50 Ohms • Frequency range DC - 6GHz • Low RF leakage (-60 dB) • VSWR straight plug 1.2 maximum to 6GHz, Right angle plug 1.3 maximum to 6GHz • • • • • • • • Compatible with U.FL connectors Very low mated height, less than 2.5mm Vertical SMT PCB jacks, tape-and-reel Standard length, double and single ended cable assemblies available Custom MicroCoaxial assemblies can include many popular connectors on the opposite end, including SMA, BNC, TNC, MCX and MMCX DC to 6 GHz VSWR 1.40:1 typical, up to 6GHz SMT Jack packaged in tape-and-reel SSMCX Snap-On Coupling Micro Miniature Connector Molex Micro Miniature SSMCX coaxial connectors with snap-on coupling resolve any size and performance issue in increasingly smaller wireless applications. ® Although 30% smaller, SSMCX exceeds MMCX in performance. By locating the snap mechanism at the mating interface, performance is improved over the MMCX, particularly in dynamic conditions where the cable is flexed. Straight cable connectors to straight PCB mount jacks have been tested to 10GHz. Typical VSWR is 1.24:1 at 6GHz. The SSMCX product line includes vertical PCB jacks, both SMT and through-hole, and standard length, double ended cable assemblies, available in both plug to jack as well as plug-to-plug. Custom SSMCX assemblies can include many popular connectors on the opposite end, including SMA, BNC, TNC, MCX and MMCX Features & Benefits • • • • • • 30% smaller than MMCX Superior performance especially in dynamic conditions Highly durable interface, allowing up to 500 mating cycles DC to 6GHz VSWR 1.24 @ 6GHz Impedance 50 Ohm Applications • • • • Wireless handheld devices Zigbee and Bluetooth modules Wireless routers and switches Industrial Instrumentation Page 42 SMP SMA Push-On Test Adapter • High density, high performance RF solution for cable-to-board, board-to-board, blind mate and rack panel applications • Vertical and edge mount PCB plugs • Right angle cable jacks for multiple cable types • In-series adapters for board-to-board configurations • Superior performance from DC to 40GHz • Impedance 50 Ohm • Push-pull snap-on coupling • Temperature: -65°C to +155°C • Durability 500 Cycles • High performance SMA-jack to SMA-plug test adapter • Push-on mating style for low friction, quick connect and disconnect • Floating panel mount for use in fixtures • Knurled, smaller diameter available for test cables • Available as kit including mounting hardware • 50 Ohm • DC to 18GHz • VSWR, 1.25:1 www.ttieurope.com Molex Capabilities ® Flexible Printed Circuit Cable Assemblies & Harnesses • Signal Integrity: the material used in the construction of flex minimises signal loss, maintaining high-speed integrity • Impedance control: flex promotes a robust design pitch due to the close proximity of circuitry and ground planes/shields • Temperature resistant: materials used in the construction of Flex have closely matching thermal expansion rates • Space reduction: flex is able to occupy three dimensions • Weight reduction: flex is significantly thinner and lighter than traditional circuit boards Leverage Molex expertise in mechanical and process engineering, electrical characterisation and testing. Add value to your Molex connector selections through our custom designed and manufactured cable assemblies and harness assemblies including: • Shielded high-speed/high-performance assemblies • Flat-ribbon and flat-flexible assemblies • Signal and power harnesses • Overmoulded assemblies • RF/coaxial cable assemblies ® ® Membrane Switches/Front Panels Molex is a global leader in interconnect solutions, as well as a manufacturer of custom user-interfaces, membrane switches and flex circuits. Our manufacturing capabilities are strategically placed in the United States, Mexico and China and include automated processes such as screen-printing, surface mount component bonding, die-cutting and tactile element (snap dome) placement. Secondary processes include final assembly, 100% electrical inspection/testing and packaging. A full-service prototype lab is present in each location to produce designs and qualify products prior to final tooling. ® Additionally, Molex offers flat panel products with 7 segment displays, PCB-substrate front panel keypads (both passive and active designs), dome arrays (polyester and metal dome) and silicone rubber keypad assemblies. With regionally-located sales and application engineers that specialise in assisting our customers with their specific designs and solutions, Molex has earned its position as the global leader of user interface keypads. ® LED/Display Flex Assemblies • Multiple circuit substrate options • Unlimited optoelectronic options: • 7 segment displays • LEDs • Diodes/photodiodes • Emitters/detectors/sensors • Allow for flexible mounting configurations ® Molex’s product range is as diverse as the world we supply to. Medical applications such as instrumentation and disposable circuitry and consumer applications such as dishwasher front panels and refrigerator controls are just a few of the marketplaces in which our technology is utilised. Other applications include computer servers, telecom products and industrial controls. Membrane Switches (Tactile and Non-tactile) • High-reliability Molex domes • Unlimited, non-tactile contact configurations • Automated global circuit printing • 3D membrane switches enhanced with rubber keypads • Disposable medical circuits ® Membrane Switches with Embedded LEDs • SMT LEDs for backlighting • SMT LEDs for indication • Embossed windows provide enhanced viewing angle • Fully automated component bonding (resistors, caps, ICs) Dome Arrays • Low-cost contact systems • Easy peel ‘n’ stick application • Easy to integrate to PCBs • Allow for custom contact configurations • Metal dome or embossed contact systems Control Panel/Value Add Options • Capacitive switching with backlighting (membrane and PCB) • Unlimited integration (housings, backers, electronics) • Reduced supply base and BOM • Designed for manufacturability • Cost effective design Rubber Keypad Assemblies • Enhance design aesthetics • Increase switch travel and tactile feedback • Provide discrete key appearance with multiple surface finishes • Patented Molex rocker switch options • Hard keycap options/in-mold decorating • Multiple backlighting options www.ttieurope.com ® Page 43 Omron Relays ® G5Q-EU Power Relay G6RL Power Relay • Compact 10A/250VAC high isolation relay • RoHS compliant • Ensures a withstand voltage of 8000V between coil and contacts • Low power consumption (SPST-NO: 200mW, SPDT: 400mW) • Tracking resistance meets or exceeds CTI250 • VDE, UL and CSA approved • • • • • • Low-profile 8A/250VAC relay RoHS compliant Dielectric strength: 5kV Creepage and clearance: 10mm Aimed at HVAC and industrial markets VDE and UL approved Power Relays G5RL - 1 A E LN 12 VDC SERIES NO. NO OF POLES 1 = 1 Pole CONTACT FORM / CONTACT CONSTRUCTION Blank = SPDT A = SPST - NO RATED COIL VALVE 24, 100, 115, 120, 200, 230/240 VAC 5, 12, 24, 48 VDC CONTACT RATINGS Blank = 12A E = 16A SPECIAL FUNCTION Blank = Standard HR = High inrush LN = Silent Features and Benefits • • • • • • Low-profile relay (15.7mm high) with various models RoHS compliant Models with AC coil Approved to VDE (EN 61810-1), UL and CSA High inrush model (inrush peak currents up to 100A) Silent model available (approx. 25% (15dB) less sound pressure than standard G5RL series) Product Specifications • • • • 16A at 250VAC/24VDC (NO), 5A at 250VAC/24VDC (NC) SPDT and SPST-NO configuration 400mW to 430mW power consumption (DC), 0.75VA (AC) Creepage and clearance distance between coil and contacts 8mm /8mm. Between contacts of same polarity 3mm/4mm Applications • • • • Home appliances Emergency lighting (HR version) Industrial control Home automation (LN version) Page 44 G2RL Power Relay G5LA Power Relay • Low-profile power relays (15.7mm high) available in various models • RoHS compliant • High sensitivity (250mW) and high capacity (16A) models available • Available in 1 or 2 pole from 8 to 16A • Creepage and clearance distance 8mm /8mm • VDE, UL and CSA approved • • • • • www.ttieurope.com Sugar cube, single pole 10A relay RoHS compliant Low-profile - 19.6x15.6x15.6 Standard 360mW coil High insulation - dieletric strength 2000V, withstand impulse voltage 4500V • VDE and UL approved Omron Relays ® G6DS Power Relay G6Z High Frequency Relay • Slim 5mm width and miniature size (20.3x5.08x12.5mm max.) • Ideal for high-density mounting • Highly sensitive coil type (120mW) also available • Delivers high switching performance (5A at 250VAC/30VDC) and enables various loads • Satisfies EN61131-2 (PLC) and EN61010 reinforced insulation requirements • Special socket also added to the series (P6DS) • Surface mounting high frequency relay • 2.6GHz frequency • Superior high frequency characteristics (such as isolation of 30dB min) • Miniature dimensions of 20x8.6x8.9mm • Series includes E and Y shape terminal structure • Through-hole versions available MOSFET Relay Range G3VM - 4 1 A L SERIES NO. LOAD VOLTAGE 2 = 20V 4 = 40V 6 = 60V 8 = 80V 10 = 100V 20 = 200V 25 = 250V 35 = 350V 40 = 400V 60 = 600V CONTACT FORM 1 = 1a (SPST-NO) 2 = 2a (DPST-NO) 3 = 1b (SPST-NC) 4 = 2b (DPST-NC) 5 = 1a1b (SPST-NO + SPST-NC) 6 = others ADDITIONAL DDITIONAL FUNCTION L = Current limit function M = Multi-function MD = Multi-function without diode ML = Multi-function with current limit R = LOW ON resistance (L = 10ohms) S = Slow-on/slow-off low-off Y = >2.5kV High dielectric strength, input and output TERMINAL STYLE A = T/H 4 pin B = T/H 6 pin C = T/H 8 pin D = SMD 4 pin E = SMD 6 pin F = SMD 8 pin G = SOP 4 pin H = SOP 6 pin J = SOP 8 pin K = SOP 18 pin Benefits HR = High inrush LN = Silent • Long life • High reliability • Small size • Silent contactless operation Features • Maintenance enance free • Choice of through-hole, surface mounting and small outline package (SOP) in all popular load voltages Applications • 4, 6 and 8 pin configurations • Communications • New range includes, 1 and 2 Form A, 1 and 2 Form B and 1 • Measurement ement devices Form A + 1 Form B (C/O) models • Automatic exchange systems • Models switching DC to 600VAC • Broadband • I/O isolation 1500V RMS to 5000V RMS • Data loggers • Some models with current limit function (CLR) built in • Security systems • New super small outline packages available G6K Signal Relay G5V-1/G5V-2 Signal Relay • Surface mounting relay with height of just 5.2mm • Operates at a current as low as 100mW • Models with inside L mounting terminals are available • Dielectric strength of 1500VAC • Y models offer impulse withstand voltage of 2500V • Conforms to FCC Part 68 • Ultra-miniature SPDT (G5V-1) and DPDT (G5V-2) relays • Wide switching power of 1mA to 1A (G5V-1) and 1mA to 2A (G5V-2) • High sensitivity - 150mW nominal coil power versions • Fully sealed construction • Conforms to FCC Part 68 requirements for coil to contacts • UL, CSA approved www.ttieurope.com Page 45 Omron Switches ® D2HW Microswitch D3SH Microswitch • • • • • World’s smallest detection switch • Size just 3x3.4x0.9mm (WxDxH) • Unique mechanism enables high contact reliability • Horizontal 2-way detection and long stroke • Variety of contact and lever options Ultra sub-miniature snap-action switch RoHS compliant Fully sealed Extra long stroke even without levers (OT 1.4mm) • Various mounting structures, terminals and actuators Microswitches D3V 21 G 1 M 1 C 4 T SERIES NO. 25 = 22 (5) A at 250VAC RATINGS 25 = 22 (5) A at 250VAC 21 = 20 (4) A at 250VAC 16 = 16 (3) A at 250VAC 11 = 11 (3) A at 250VAC 6 = 6 (2) A at 250VAC 01 = 0.1A at 125VAC SPECIAL CODE Blank = Standard H = High temperature (125°C) E = Special rating = 21(8) A MOUNTING HOLE SIZE Blank = 3.1mm K = 2.9mm ENCLOSURE MATERIAL Blank = Standard T = High temperature (200°C, 155°C and EN60695-2-11/-12 (glow wire flammability test methods) approved W2 = Standard temperature (105°C, 85°C and EN60695-2-11/12 (glow wire flammability test methods) approved, PTI250 MAXIMUM OPERATING FORCE 6 = 3.92N (400gf) 5B = 3.43N (350gf) 5 = 1.96N (200gf) 4B = 1.47N (150gf) 4A = 1.23N (125gf) 4 = 0.98N (100gf) 3 = 0.49N (50gf) 2 = 0.25N (25gf) TERMINAL A = Solder/quick-connect terminal (#187) C2 = Quick-connect terminal (#187) C = Quick-connect terminal (# 250) C6 = Rast 5 terminal (#250) CONTACT FORM 1 = SPDT 2 = SPST - NC 3 = SPST - NO CONTACT GAP Blank = 1mm (F gap) G = 0.5mm (G gap) ACTUATOR Blank = Pin plunger 1 = Short hinge lever 2 = Hinge lever 3 = Long hinge lever 4 = Simulated roller lever 5 = Short hinge roller lever 6 = Hinge roller lever HINGE POSITION Blank = Internal/far from plunger M = External/far from plunger K = External/near plunger Features & Benefits • • • • • • • Industry standard basic switch with external levers 0.1A, 6A, 11A, 16A, 21A and 25A models available Self cleaning contacts Available with internally or externally fitted levers 2 fixing positions for external levers Wide range of standard levers available Customised levers can be manufactured to customers specification Page 46 Product Specifications • 3 contact forms available (SPDT, SPST-NO, SPST-NC) • Mechanical operations of 10 million • Up to 500 000 electrical operations • Temperature: up to 200°C Applications • Home appliance • Office automation • Fire and security A6T/A6S Dip Switch B3U Tactile Switch • • • • • • • • DIP switches with slide pins Surface mount and through-hole versions Washable with seal tape available Gold plate contacts and slide-type, self-cleaning mechanism ensure high reliability www.ttieurope.com Ultra small tactile switch High reliability contact Dimensions 1.2x3x2.5mm (HxWxD) Dust-proof construction provides high reliability in dusty environments • Top and side actuator models • Models with ground terminals are available Omron Special Sensors ® B6TS Touch Sensors D6BN-1 • New touch sensor IC family • Durable replacement to any type of tactile switch • Freedom to build your own circuits around the sensor • Touch keys can be produced using any non-conducting material. • B6TWorkbench allows touch panel prototype build in hours rather than days • Ultra-compact hall effect 2 axis tilt switch • Low power consumption with a maximum of 10µA • Dimensions of just 7x7x2mm • Detects inclination of sensor between 40° and 80° • Reset angle between 50° and 10° Special Sensors D6F - 01 A1 - 110 SERIES NO. FLOW RANGE 01 = 0-1LPM 02 = 0-2LPM 03 = 0-3LPM 05 = 0-5LPM CASE 110 = PPS 000 = Thermoplastic resin /aluminium alloy GAS A1 = Air N2 = LNG (ISA) L2 = LPG A5 = Air (NBR ‘O’ ring) A6 = Air (Rc 1/4 screw) Features & Benefits • Compact MEMS flow sensor • Can detect mass flows with a repeatability of up to +/- 0.1% and an accuracy of up to +/- 3% full scale • Extreme sensitivity achieved with a tiny heating element, associated with temperature sensors on both sides • Non-linear analogue output of 1V to 5V • Supersensitive flow sensor element with an area of just 1.5mm achieving a size of 1/7th of other flow sensors in the same class 2 Applications • Medical • Industrial • Home appliance D6F-W/D6F-V D7E • Precision air flow detection sensors • 1m/s, 3m/s and 4m/s versions available • Incorporate a Dust Segregation System (DSS) that helps maintain sensing performance • Separates up to 99.5% of dry particles potimally adjusted at factory so easy and rapid user application is guaranteed • Pure mechanical vibration sensor • Reliable switching when device is subject to undesirable vibration (i.e. earthquake) • Output capacity from 0.1mA to 100mA at 30VDC • Environmentally friendly unique ball mechanism www.ttieurope.com Page 47 Panasonic Electric Works AQH - SSR • • • • • • • • • AQY210KS Short Circuit Protected PhotoMOS Ultra compact DIP8 SSR For AC loads up to 600VAC Load current up to 1.2A No heat sink required No derating up to +40°C High dielectric strength: 5000VAC Zero-cross and non zero-cross version Wide terminal version available THT and SMD • • • • • • • • Short circuit protection (latch type) Rated load: 350V/120mA For DC and AC loads Low control current (typ. 1.1mA) Super miniature SOP4 Controls low level analog signals Low leakage current Dielectric strength: 1500VAC ASQ - Micro Switch with Sliding Contacts ASQ1 TYPE OF SWITCH ASQ1: Turquoise Stroke Switch ACTUATOR 0: Pin plunger 7: Leaf lever 8: Simulated leaf lever CONTACT FORM 1: SPDT 2: SPST-NC (wire lead type only) 3: SPST-NO (wire lead type only) SIZE OF MOUNTING HOLE 0: 3mm standard type 1: 3mm without boss type 4: Right side pin type 5: Left side pin type 6: Right 2 boss type 7: Left 2 boss type TERMINAL 2: Wire leads right side type (NC and NO type only) 3: Wire leads left side type (NC and NO type only) 4: Solder terminal 5: PC board terminal 6: Wire leads (bottom type) 7: PC right angle terminal 8: PC left angle terminal Product Specifications • 100mA at 30V DC • Minimum 500 000 switching cycles • IP67 construction classification Features & Benefits • High contact reliability by double-sided and gold plated contacts • Long overtravel stroke 2.5mm for NC contact • Stable contact pressure for no contact bounce • No operational click sound • Lateral direct operation of pin plunger is possible • RoHS compliant Applications • Automotive applications • Household appliances • Industrial control Page 48 ALZ - Power Relay TQ - Signal Relay • Compact 16A/250VAC • EN 60335-1 conform type available • Insulation distance between coil and contact minimum 10mm • Initial surge voltage of 10kV between coil and contacts • Low power consumption 400mW • VDE, UL, C-UL approved • TMP type available • Up to 105°C ambient temperature (class F insulation) • DIP 10 type and SMD type available • Sealed construction (RTIII) • High sensitivity power consumption (100mV - 200mV) • Contact: 2 changeover, material: gold-clad silver • Surge voltage withstand: 1500 V FCC part 68 • Single-side stable, 1 coil latching and 2 coil latching type available • HF characteristics 100MHz isolation more than 30dB • Switching capacity from 10µA/10mV DC to 2A/30V DC www.ttieurope.com Panasonic Industrial Detector Switches Metal Shaft Encoder • • • • • • • • • • • • • • ESE 13/18/23 series 1mm and 2mm heights Wide range of customisable features High contact reliability Bi-directional and multiple operations available Reflow or wave soldering type available Extremely thin and small size Standard and long stroke lever 11mm square encoder SMD and through-hole types 16, 24 and 32 detents Minimised shaft wobble type is available Various shaft forms Wide variety of rotation torques and push-on forces Light Touch Switches EVQQ2 EVPAA Features & Benefits Features & Benefits • • • • • • • • • • • • SMD and push-on type SPST Short push travel: 0.25mm Easy operation with push plate Excellent tactile and acoustic feedback Wide product variety in heights (2, 2.5, 3.1mm), operating forces (0.5, 1.3, 1.6, 2.6, 3.5N) • With and without terminal • Better solder ability due to J-Bent Terminals Application: Home appliance and white good industry (control panels, electrical toothbrushes, shavers) SMD type Super small size (3.5x2.9mm) Thickness: 1.7mm High operation force available (maximum 5.0) High operating life Better solderability due to J-Bent terminals Higher peel off strength due to 4 terminals Application: ADSL/ISDN modem Keyless entry systems If you need one of the smallest switches on the market, choose EVPAA! MFSW Position Sensor • • • • • • • • • • • • • • • • • EVQQ7 series SMD Type Operation switch (stick type) Compact and thin (7x7mm) Height: 1.75 1 Mio. operating cycles in each direction Operating force: push 2.6N, leaning 1.3 Dust-proof structure With ground terminal www.ttieurope.com EVWAE series SMD Type Low-profile (height 2.2mm) Linearity +/- 3% Long life sensor: 1 Mio. cycles Maximum output angle of 347° Hole diameter up to 4mm available For detecting of angles of rotating axes Page 49 PANDUIT ® Dome Top Barb Tie Dome Top Marker and Flag Ties • Nylon cable tie with stainless steel locking barb • Delivers high tensile strength with a low thread force • Available in a wide variety of colours and styles • Also available in weather resistant black • Used to fasten and identify bundles at the same price - driving cost out • They can be marked with PANDUIT Marker Pens • Available in miniature and standard cross section • Available in natural and weather resistant nylon ® Cable Ties and Installation Systems Product Specifications Features & Benefits • PAT1M/PAT1 0.5M reel-fed systems for miniature cross section cable ties (18lb (80N) minimum loop tensile) • Consists of tool head, dispenser, feeder hose and continuously molded, reel-fed cable ties (5000 ties per reel) • Choice of 2 tool head sizes for bundle diameters up to 0.82” (21mm) or up to 1.3” (33mm) • Operates on 65 psig. non-lubricated, filtered air and 100VAC, 120VAC and 230VAC • Installs cable ties in less than 1 second • Dispenser and hose designed to operate with either tool head for maximum versatility and economy • Design permits complete mobility in the use of the tool and location of the dispenser Choosing the right tool increases productivity. Whatever your need; high, medium, low volume production or maintenance and repair, PANDUIT has the right tool to lower your installed costs. The following chart can be used as a guide for tool selection: ® Extra Heavy Heavy Light Heavy Standard Intermediate Miniature Sub Miniature Tool Per Minute GTS GS2B GTH GS4H GS4H/B GS4H121W GS4EH STS2 STH2 ST2EH Per Year Operation Applications 4 to 6 Under 50 000 Hand Low/medium volume OEM tie usage, MRO or construction 1 to 4 Under 10 000 Hand MRO or Construction 5 to 8 Up to 250 000 Pneumatic Medium/high volume OEM tie usage, where a variety of tie sizes are needed 30 to 40 250 000 and above Pneumatic/ Electric High Volume OEM PTS PPTS PPTEH PAT1M/PAT1.5M Systems (Automatic) Tool Controlled Tension and Cutoff Tools Harness Board Accessories • PANDUIT cable tie installation tooling ensures quick, secure cable installations • Tool-controlled tension allows ties to be installed without abrading or damaging cable • Engineered to promote worker safety, reduce downtime, increase productivity and quality and provide the lowest installed cost ® Page 50 www.ttieurope.com • Faster routing and forming of wires for harness fabrication • Holds the harness a uniform height above the board for easy application of cable ties • Improves installation speed by 30% over harness board nails PANDUIT ® Cougar LS9 Hand-Held Printer Polyimide Component Labels • Dramatically increases labelling productivity • Wide variety of label material and sizes • Labels are provided on smart cassettes that recalls last legend • Partial cut feature provides the flexibility to choose tear apart strips • Technically engineered to withstand flash temperatures as high as 617º for up to 5 minutes and temperatures of up to 482º for up to 30 minutes • Makes it perfect for application on the PCB BEFORE soldering takes place • Can withstand harsh solvents, oils and chemicals without lamination Cable and Component ID Solutions EASY-MARK Labelling Software TM Generate labels quickly and easily with EASY-MARK labelling software featuring new market specific labelling application tools that assist in creating labels for wires/cable, terminal blocks, safety signs, voltage marking and more. EASY-MARK saves time and money in creating labels for wire/cable, circuit board and electrical components and safety identification. Features such as WYSIWG user interface, data import, symbol import and pre-loaded label formats make label creation easy and flexible. TM TM • Alpha numeric serialisation reduces time required to create incremented legend lists • WYSIWYG (What You See Is What You Get) interface allows you to see labels on-screen as they will appear when printed, which improves productivity and reduces errors • Data file import reduces time and errors by importing data previously created in EXCEL^ (.XLS) files or comma separated value (.CSV) files onto labels • Pre-loaded PANDUIT label formats for thermal transfer, laser/ inkjet and dot matrix labels reduce formatting errors ® CAD-CONNECT Labelling Software TM Generate labels quickly and easily within CAD programmes such as AutoCAD* or Visio^ using CAD-CONNECT labelling software. This programme combines the power of an innovative wizard interview process and EASY-MARK labelling software to capture and organise identifiers from electronic CAD files to automatically create and print labels. CAD-CONNECT labelling software eliminates the steps and time spent manually copying identifiers into labelling software. TM TM TM • Wizard interview process facilitates quick and easy organisation of identifiers from CAD for printing within EASY-MARK labelling software • Accommodates the industry’s most common CAD programmes (AutoCAD* and Visio^) providing convenience and flexibility compatible with AutoCAD* 2000i and Visio^ 2002 and newer versions • Easily capture and organise CAD data for future use and documentation by exporting identifiers to alternative formats such as EXCEL^ (.XLS) or text (.CSV) files TM * AutoCAD is a registered trademark of Autodesk, Inc. ^ Visio and EXCEL are registered trademarks of Microsoft Corporation in the USA and/or other countries Thermal Transfer Heat Shrink Wire and Cable Markers Thermal Transfer Labels • Durable, high-quality, permanent heat shrink markers • Pre-cut tubing mounted on plastic carrier • Flattened polyolefin material • Temp. range: -22°F to 220°F (-30°C to 105°C) • Shrink ratio: 3:1 at 212°F (100°C) • Meets UL Standard 224 for flammability • For best results use with PANDUIT Wax Thermal Transfer Ribbons ® www.ttieurope.com • Labels offer crisp, clear legends with superior legibility • Available in polyester, vinyl cloth and polyimide materials and supplied on rolls • Designed for use with thermal transfer desktop printers, including the TDP42H and TDP43M printers • Includes all label formats for quick and easy label production Page 51 Phoenix Contact COMBICON Control Connection technology for measuring, control and regulation technology and IO modules: PCB terminal blocks and connectors with pitches 2.54 to 7.62mm, screw, spring-cage and IDC terminal block connection, wave soldering, reflow-soldering and press-in mounting. • PCB terminal blocks • Connectors • Spring-cage connectors • Direct connectors COMBICON Highlights FKCN: A maximum number of positions in the minimum amount of space The FKCN plug has a large cable funnel for securely holding stranded conductors with a ferrule. The conductor can be released easily thanks to the orange actuation openers. The generously sized labelling and printing area on top of the plug allows problem-free marking. The FKCN 2.5 is compatible with existing COMBICON headers. PTDA: Simply plug-in - finished The push-in spring-cage technology of the PTDA makes it possible to connect 2 solid or stranded conductors with a ferrule, without tools. The integrated test connection enables rapid testing. COMBICON Compact Connection technology for building and telecommunications: PCB terminal blocks and connectors with pitches 3.5mm to 7.5mm, screw and spring-cage connection, reflow-solderable terminal blocks and pin strips, fibre optics PCB terminal blocks. • Screw terminal blocks • Spring-cage terminal blocks • Spring-cage double terminal blocks • Fibre optics PCB terminal blocks Page 52 www.ttieurope.com Phoenix Contact COMBICON Power Connection technology for power electronics: PCB terminal blocks and connectors for currents up to 125A, screw and spring-cage connection, panel feed-throughs. • Power PCB terminals up to 125A • Power connectors up to 76A • Power panel feed-throughs • Freehanging connections COMBICON Highlights Click and Lock: Power securely locked The new click and lock locking system of the PC 5 plug connector range does not require tools and provides you with additional security while simultaneously saving time, money and space. Click and lock permits automatic locking of the power plug connection with a clearly audible click, even during the plug-in process. In addition to PC 5 plug connectors, the new DFK-PC 5 panel feed-throughs are also equipped with this easy-to-handle system. Using this method, even free-hanging cable-to-cable connections can be securely locked in no time. New housings for building automation The BC... housing range is available with 3 new pitch units in widths of 17.8mm, 53.6mm and 107.6mm. With the 16-pos. DIN rail connector, all devices make contact automatically. For serial or parallel data, as well as for the supply voltage. COMBICON Housing Electronic housings: component housings and panel mounting bases for industrial electronics, component housings for building installation, innovative bus connections between the housings. • Component housing range • Housing with bus connectors • Panel mounting base range • Customer specific versions www.ttieurope.com Page 53 Tyco Electronics SMT D-Sub TDE Series • Fully pick-and-place capable without force • Controlled centre of gravity for positioning stability • Compatible with standard surface mount processes • 0.80um gold contacts • Full range of hardware options • • • • • Low cost, fully featured design 0.38um gold contacts PCB boardlocks as standard Available in straight or right angle mounting Right angle version meets DIN41652 European standard footprint Product Overview Tyco Electronics Limited is a leading global provider of engineered electronic components, network solutions and wireless systems, with 2006 sales of US$12.8 billion to customers in more than 150 countries. We design, manufacture and market products for customers in industries from automotive, appliances and aerospace and defence to telecommunications, computers and consumer electronics. With over 8000 000 engineers and worldwide manufacturing, sales and customer service capabilities, Tyco Electronics’ commitment is our customers’ advantage. Tyco Electronics is able to offer solutions and a variety of products for different applications and market needs like: • Discrete wire (e.g. crimp, IDC, solder, speciality) • Input /output output (e.g. CHAMP connectors, circular industrial connectors, D-Sub miniatures) • Military/aerospace aerospace (e.g. ARINIC, Data Bus, expanded beam technology) • PCB connectors (e.g. backplane/midplane, midplane, board-to-board, terminals) • Power products (e.g. battery interconnection, bus bar interconnects) • Ribbon, SATA/SAS/Mini-SAS SAS/Mini-SAS and flat flex wire connectors (e.g. FFC, FPC, ribbon cable) • Socket/card card products (memory sockets, processor sockets etc) • Terminal blocks and strips • Terminals and splices (e.g. fastin-faston, magnet wire) Page 54 AMP MODU Dynamic 3000 • Comprehensive range of modular interconnects • Board-to-board, wire-to-board and wire-to-wire connection • Fine pitch signal to rugged power connection • Through-hole solder, surface mount and press-fit options • Connection solutions for a diverse range of applications • Available for 14AWG to 28AWG • Signal and power line up to 15A per contact • Realise the full connection, wire-to-wire, wire-to-panel and wire-to-board • Most various housing in all dynamic series • Unique housing for special application of modular, sensors, motors, and increase I/O number coming out of PCB • Branch type is available (Dynatap) www.ttieurope.com Tyco Electronics 2mm Compact PCI Free Height/COM Express • 2mm pitch provides 220 signal pins in a 3U format • Enhanced grounding lowers the effective signal-to-ground ratio • Built in keying and guidance mechanisms • Supports Hot Swap • 220 and 440 position • 2 piece connector • Contact system is identical to 0.6FM connector • Parallel board-to-board stacking application • Part has been chosen by PICMG Com Express working group for the embedded module and carrier card interface Multigig Vita 41/46 System MultiGig is a new backplane interconnect family used in Vita 41 and Vita 46 applications that offers levels of flexibility and customisation never before seen in the industry. The connectors in this innovatively flexible platform can be combined to provide the density, data throughput and signal integrity required for any application in today’s computer, communications, military, medical or industrial control industries. Features & Benefits • • • • • • • • • • • • • • • • For use with Vita 41/46 applications Rated up to 3.125Gb/s Robust design Modular options for signal, power, keying and guidance Customisable impedance matched printed circuit wafer interface Inverse sex backplane connector system with ‘pinless’ interface Superior crosstalk performance Optimised footprints for signal integrity and ease of board design Utilises a 0.022” diameter via for lower cost board fabrication 3 levels of signal contact sequencing Telcordia /Bellcore compliant Available in modular or monoblock style Available for 0.8” (20.3mm) or 1.0” (25.4mm) card pitch systems Durability rated for 250 cycles Fully compatible with MP based fibre optic array interconnects Complete connector family includes: • Power modules => Maximise amps /inch density, voltages in pairs • Guidance modules • Die-cast for strength • Optional ESD contact • 3 sequence levels Applications • • • • • • • • • • • Military Aerospace and defence Telecommunications equipment Metro optical networking equipment SONET switched platforms Aggregation switches Midrange servers High-end servers High-speed custom platforms Mass data storage Rugged, mission-critical applications Micro-MaTch Modular Jacks • • • • • • • • • • One of the smallest 1.27mm system (pitch) Fully tin plated contacts (w/o corrosion) Fretting corrosion proofed (spring design) Number of positions (4, 6, 8, 10, 12, 14, 16, 18 and 20) • Packaging for fully automatic equipment and small boxes for semi-automatic placements • Micro-MaTch offers a range of board and wire connectors, enabling a variety of wire-toboard and board-to-board interconnections www.ttieurope.com Top-and-bottom entry Surface mount and through-hole style Shielded or unshielded varieties Jacks with or without LEDs Meet FCC rules and regulations, Part 68 High performance category 5 jacks conform to TIA/EIA-568A requirements Page 55 Tyco Electronics Mini Universal MATE-N-LOK Universal MATE-N-LOK • Pin and sockets can be accommodated in the same housing • Fully polarised • Free hanging or panel mount as well as pin headers • Low insertion/extraction forces • Splash proof version • VDE, CSA and UL approvals (6.35mm Centreline, 600V, 19A max) • Pins and sockets can be intermixed in the same housing • Positive polarisation • Rear cavity identification • Positive locking housings • Insulation capability to 0.200 [5.08] diameter • Removable, crimp snap-in contacts • Low contact mating force • Panel mount or free hanging • Splash proof versions Soft Shell Soft Shell Pin and Socket connectors provide a highly reliable and economic means of grouping multiple-lead connections in today’s computer, computer/peripheral equipment, business machines, entertainment centres, appliances and other sophisticated commercial equipment. The electrical connector is an integral component in these applications. They also offer worldwide application approval because of their reliability and economy. Electrical functions have increased in complexity and new designs continually call for the maximum use of space. The Soft Shell Pin and Socket family of connectors offers the design and features to answer these modern industry requirements. Included in this family of Soft Shell Pin and Socket connectors are: • • • • • • • Mini Universal MATE-N-LOK (pitch 4.14mm) Mini Universal MATE-N-LOK II (pitch 4.14mm) Standard MATE-N-LOK (pitch 4.95, 5.08 and 6.09mm) Universal MATE-N-LOK (pitch 6.35mm) Universal MATE-N-LOK II (pitch 6.35mm) Micro MATE-N-LOK (pitch 3mm) 4.2mm PE series (pitch 4.2mm) Applications • • • • • Computing and peripherals Business machines Entertainment centres Commercial equipment VHAC 4.2mm PE Series • Low cost wire-to-wire and wire-to-board 4.2mm centreline connection • Easymate and unmate with positive latch design • Single and double row Pm or FH versions as well as double row vertical or R/A pin headers • Intermateable with similar connectors of other manufacturers Page 56 www.ttieurope.com 3mm Micro MATE-N-LOK Connector System • Wire-to-wire, wire-to-board, pin-and-receptacle connector system • Contacts are on 3mm [0.118] centreline spacing • 2 to 12 contact positions - single row • 2 to 24 contact positions - double row • Panel mount or free hanging wire-to-wire configurations • Dual beam contact design for reliable interconnection • Contacts available in strip form or loose piece Tyco Electronics RY RE • • • • • • • • • • • • • 1 CO or 1 NO or 1 NC 5kV/8mm coil-contact Protection Class II (VDE 0700) Low height 12.3mm Pinnings: 3.2mm and 5mm Sockets with PCB-type or screw-type terminals 1 NO Sensitive coil 200mW 4kV coil contact Optimised height 10.6mm PCB area 10x20mm Wash tight Cd-free contacts available Relays Tyco Electronics offers the broadest range of relays and contactors in the world. Our product line includes leading brands such as AGASTAT, AXICOM, CII, HARTMAN, KILOVAC, OEG, P&B, PRODUCTS UNLIMITED and SCHRACK. Switching capabilities range from dry circuit to 1600A, up to 70kV and as high as 6GHz. Electromechanical, solid state and hybrid types range from SMT PC board mount devices to large panel mount units. Our broad line of relays features expansive sets of options for enclosure, termination, input, contact arrangement and rating. High performance types are designed specifically to operate in extremely rigorous environments (shock, vibration, temperature, altitude) such as encountered in military and aerospace applications. The relay product portfolio includes: • • • • • • • • • • • Contractors Automotive relays Communication/signal PC board relays High voltage relays Low signal, high performance relays (e.g. high frequency relays) Mid-range, high performance relays Mid-range, plug-in/panel mount general purpose relays Power PC board relays Power plug-in/panel mount relays Relays with forcibly guided contacts (safety relays) Socket and accessories MRP2 - V23079 Power Relay PK2 • Polarised - monostable and latching 1 or 2 coils • THT: 15x7.5x9.9mm SMT: 15x7.5x10mm (10.4mm) • 2 CO contacts • Coil voltage 3V to 24V • 140mW • 5A max. switching current • Bellcore (2500V - 1.2/50µs) • IEC/EN 60950 - basic insulation 120V DC working voltage • UL 508, CSA, FCC Part 68 • • • • www.ttieurope.com • • • • • Size optimised to LxWxH 18.3x16x15.9mm Minimal weight (0.39oz /11g) Maximum switch on current 200A Limiting continuous current 40A (at RT; latching 50A) Increased ambient temperature range up to 105°C Heat sensitive applications Standard for multi-purpose applications e.g. motors, lamps and capacitive loads Supply (clamp) relays Replacement of plug-in relays (mini ISO) Page 57 Tyco Electronics ADE/F/P FSM 0.5mm • • • • • • Ultra low-profile: 0.55mm height, 4.8x4.8mm • Actuation force 1.6N • Minimum life expectancy: 500 000 cycles • Very slim design meets the requirements of miniature sized applications • Short travel combined with a clear tactile feedback makes it comfortable to operate Available from 2 to 12 positions PC and SMD terminals Surface mount compatible to 260°C Extended, flush and piano style actuators All types available in tape-and-reel packaging Switches Tyco Electronics provides a wide product range of switches for all types of applications. The product offering extends from miniature slim line tactile switches to rugged industrial switches. The switches programme covers applications from mA range up to 25A range, from 1 pole to 10 poles. Tyco Electronics provides high quality products for reliable switching and cost-effective performance. The product portfolio includes DIP switches, tactiles, slide switches, toggles/pushbuttons, power rocker and micro switches. Knops, boots, caps and other accessories are also available. Applications • • • • • Page 58 Automotive application Household appliances (white goods) Industrial application Lightning industry Telecommunication and consumer products (e.g. brown goods, set-top boxes, mobile phones, pagers) Power Rocker Ultra Miniature Micro Switch • Meets industry standards • Large number of variants within each family • Strong tactile feedback - no mistaking when the switch is actuated • Dual-colour rocker option available; easily identifies to user what position the switch is in • Completes Tyco’s portfolio together with industrial relays and sockets for panel and cabinet builder • Single (10A/250VAC) and double pole (6A/250VAC) version • Long actuation life - long reliability in application • Straight or right angle PC terminals - variety of mounting options • 2 current ratings - usable in applications requiring higher currents or in dry circuit applications • 2 operating force options - provides variety to fit the application • Available with or without lever - ability to choose different operating positions www.ttieurope.com Additional literature available from TTI: Line Card Passives Brochure Military / Aerospace Brochure Circuit Protection Brochure Downloads available at: www.ttieurope.com/brochures www.ttieurope.com Page 59