Installation Manual - UTC Aerospace Systems

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Installation Manual
MAP-9101-10x-x
Moving Maps Server
Document # 540372
MAP-9101-100-x
MAP-9101-101-x
7300 Industry Drive, North Little Rock, AR 72117
Phone: 501-955-2929 Fax: 501-955-2988
www.decraneaerospace.com
DeCrane Aerospace Audio International
MAP-9101-10x-x Installation Manual
Document Revision History
Rev. Level
IR
Date
12/2008
Description
Initial Release
Reference Documents
(or latest revision)
Description
MAP-9101-100-x Outline Drawing
MAP-9101-101-x Outline Drawing
Document #
526167 Rev B
526371 Rev IR
Service Bulletin List
Service
Bulletin #
Subject
Manual
Revision
Revision
Date
Table of Illustrations
Section #
2.1
7.0
Description
Block Diagram – Typical Application
Reference Drawings
Page #
5
22
PROPRIETARY INFORMATION NOTICE: Despite any other copyright notice, this document and
information disclosed herein contains confidential, proprietary designs owned by DeCrane
Aerospace Audio International. Neither this document nor the data contained herein shall be
reproduced, used or disclosed to anyone without the written authorization of DeCrane
Aerospace Audio International.
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DeCrane Aerospace Audio International
MAP-9101-10x-x Installation Manual
Table of Contents
Section
1.0
Description
Page
1.1
1.2
1.3
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Purpose of the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
3
3
4
2.1
2.2
2.3
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Block Diagram – Typical Applications . . . . . . . . . . . . . . . . .
Typical Equipment Interfaces . . . . . . . . . . . . . . . . . . . . . . .
Additional Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
5
5
6
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Prior to Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . .
Cautions & Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Updating Logo File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Updating Audio Briefings . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mating Connector Information . . . . . . . . . . . . . . . . . . . . . . .
Pinout Assignment Descriptions . . . . . . . . . . . . . . . . . . . . .
Post-Installation Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
8
8
9
10
11
12
16
17
20
24
4.0
Instructions for Continued Airworthiness . . . . . . . . . . .
24
5.0
General Troubleshooting Procedures . . . . . . . . . . . . . . .
24
6.0
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
7.0
Reference Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAP-9101-100-x’s Reference Drawings. . . . . . . . . . . . . . .
MAP-9101-101-x’s Reference Drawings. . . . . . . . . . . . . . .
26
26
28
2.0
3.0
7.1
7.2
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DeCrane Aerospace Audio International
MAP-9101-10x-x Installation Manual
MAP-9101-10x-x
Moving Maps Server
1.0
General Information
1.1
Introduction
This manual contains information for the proper application and installation
of the DeCrane Aerospace Audio International (DAAI) server, Model
No: MAP-9101-10x-x. The MAP-9101-10x-x is a Moving Map Server with
a Single Compact Flash Hard Disk Drive and the ability to display the end
user’s customized logo. The “x” in the “-10x” designates the differences
between units. The MAP-9101-101-x can be used to navigate and control
the interactive map screens and audio briefings (initiated via discrete
inputs and/or data bus commands). The MAP-9101-100-x does not have
interactive map screens or audio briefings. The “-x” suffix in both models
designates the type of connector utilized; “-1” = Positronic and “-2” = DSubminiature. Also included are physical, mechanical, and electrical
characteristics of the unit.
1.2
Purpose of the Equipment
The MAP-9101-10x-x Onboard Server Module provides support for
interactive and non-interactive moving maps via local video outputs and to
remote client devices. It also contains circuitry to support special purpose
applications such as HTTP Server, and Digital Media Audio Briefings.
The MAP-9101-10x-x provides the following key features:
Motherboard (not all functions are necessarily used)
• 1.0GHz ULV Celeron M 373 Processor
• Up to 512kB Level 2 Cach
• Up to 1GB DDR SODIMM
o Supports a single +2.5V DDR RAM SODIMM
o Supports PC2700 DDR 333 (166MHz)
• Frontside Bus @ 400MHz
• AGP 128-bit 3D video interface with built-in dual-channel LVDS
• Dual PCI-bus Enhanced Ultra DMA 33/66/100 Synchronous IDE
interface supports up to four storage devices
• (2) Serial TTL Level Interface
• Single IrDA 1.1 Infrared Interface
• (4) USB 2.0
• AC97 CODEC for Audio Interface
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DeCrane Aerospace Audio International
•
•
•
•
•
MAP-9101-10x-x Installation Manual
10/100 BaseT Ethernet interface
Watchdog Timer
Real-Time Clock
Customizable Splash Screen for OEM boot logo
Configuration EEPROM – 512 Bits
Data / Interface / Configuration Ports
• Dual 10/100Base-T Ethernet Interfaces
o Full-Duplex
o Half-Duplex
o IEEE 802.3x Flow Control in Full-Duplex Mode
o Auto-Negotiation for Speed, Duplex Mode, and Flow Control
• Serial Ports
o RS-232
o RS-485 for AI Standard Data Bus
o ARINC 429 Receiver for Flight Management System (FMS)
Interface (x2)
• USB – Two (2) USB 2.0 Ports
• 16 Gigabyte Industrial Grade Compact Flash
Video
• Composite NTSC Video Output
• SMPTE-259 SDI Video Output
• SVGA Video Output
Audio - MAP-9101-101-x Model Only
• Two (2) mono Analog Briefer Audio Outputs – 2Vrms
o Both Outputs Play the Same Briefer
o Briefer Pause Discrete Input
o Briefer Active Key Output
• Audio Briefings
o Up to 100
1.3
Optional Equipment
DeCrane Aerospace Audio International offers a comprehensive family of
Cabin Control Modules for PC interfaces. These modules provide
convenient solutions for a variety of frequently encountered interfacing
needs or special requirements and are an important part of DAAI’s
“building block” system for configuring total cabin management.
Contact your DAAI representative for details.
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DeCrane Aerospace Audio International
2.0
MAP-9101-10x-x Installation Manual
Application
2.1
Block Diagram – Typical Application
S
*
*
*
*
* Only available for model MAP-9101-101-x.
2.2
Typical Equipment Interfaces
2.2.1 Video Output (SVGA, NTSC Analog, and SDI)
Typical interfaces include various video distribution and/or signal
manipulation devices. The unit is capable of interfacing and
providing output to all DeCrane Aerospace Audio International and
standard COTS (Commercial-Off-The-Shelf) video devices and/or
equipment.
2.2.2 Briefer Audio Output (Mono Analog)
This interface is only available for model MAP-9101-101-x. Typical
interfaces include various audio distribution and/or signal
manipulation devices. The unit is capable of interfacing and
providing output to all DeCrane Aerospace Audio International and
standard COTS audio devices and/or equipment. Two outputs of
the same signal are provided for connection to multiple devices.
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2.3.
MAP-9101-10x-x Installation Manual
Additional Interfaces
2.3.1 Audio Interface
This interface is only available for model MAP-9101-101-x. This unit
provides for the routing of the audio briefer to two (2) audio briefer
outputs to allow routing of the briefer to two separate locations.
Analog Audio Outputs
Output Level: 2.0Vrms
2.3.2 Video Interfaces
This unit provides for four (4) independent video outputs: One (1)
SVGA Video, one (1) NTSC Video, and two (2) SDI-Video.
SVGA Video Output
Industry standard SVGA video output in 800x600 resolution
NTSC Video Output
Output Level:
1.0 Vp-p
Output Impedance: 75-ohm
Video Formats:
NTSC
SDI-Video Output
Serial Digital Video in SMPTE 259M format.
2.3.3 Infrared Interface
Infrared interfaces are optional for this unit.
Functionality relating to possible infrared capability is interfaced via
one of the provided data communication interfaces.
2.3.4 Discrete Interface(s)
This unit provides for two (2) discrete interfaces. The discrete
output (GND active) actives the primary audio briefer. The discrete
input (GND active) is used to pause the briefer.
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2.3.5 Data Communication Interface(s)
2.3.5.1
RS-232 (Serial Port)
This unit incorporates one (1) RS-232 serial data bus
interface for general purpose communication to external
devices. Full hardware handshaking capability is provided.
2.3.5.2
ARINC 429
This unit incorporates two (2) individual and isolated
receive-only ARINC 429 serial data bus interfaces to
obtain flight-specific information provided via an aircraftintegrated flight management system (FMS).
Each
interface goes to a common program and is set for low
speed. Although it can be set for high speed, both inputs
must be the same speed. Each interface is configurable
for either a high-speed (100 Kbps) or a low-speed
(12.5 Kbps) data rate.
2.3.5.3
RS-485 (Standard)
This unit incorporates one (1) RS-485 serial data bus
interface for communication purposes to other DeCrane
Aerospace Audio International RS-485 network-connected
devices. All RS-485 serial data bus electronic interface
parameters are compliant to AI document #640071.
2.3.5.4
10/100Base-T Ethernet
This unit incorporates one (1) Intel 82551QM (10/100
Base-T) Ethernet network interface for communication
purposes to other network-connected devices. The
Ethernet interface is compliant to IEEE 802.3
specifications and requirements.
2.3.5.5
USB 2.0
This unit incorporates two (2) USB 2.0 interfaces (2 root
hubs, J5 and J6 connectors).
The Logo File can be updated to display the end user’s
customized logo by loading the file through either of the
USB connections, see Section 3.5 for instructions.
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Only model MAP-9101-101-x’s can be used to connect a
USB mouse connection for map control. Either USB port
will accept the mouse connection.
3.0
Installation
3.1
Prior to Installation
3.1.1 During the design and layout of the aircraft cabin, careful
consideration of the location of the MAP-9101-10x-x is necessary.
Some of the items to be considered include:
•
•
•
•
•
•
•
Space
Proximity to other devices (i.e. source equipment)
Available power supply
Length of cable runs
Environmental conditions (temperature, humidity, etc.)
Location of other aircraft systems (i.e. oxygen delivery)
Access for service repair (if applicable)
3.1.2 The MAP-9101-10x-x shall be installed to conform to the standards
designated by the customer, installing agency, and existing
conditions as to the unit location and type of installation.
3.1.3 Mounting provisions are provided via four (4) 0.187-inch diameter
mounting holes – two (2) on each side of unit on provided mounting
flanges. Refer to Section 7.0, Reference Drawings, for mounting
hole diameters and configuration.
3.1.4 The unit is capable of installation/mounting in any orientation
whether horizontal, vertical, inverted, or at an angle.
3.1.5 An internal fan exhausts heat from the unit. Proper ventilation must
be allowed for when specifying the installation location. The
closeout area of the monitor shall have a clearance of 2 inches
(5.08 cm) minimum for the air inlet and exit areas. The closeout
area of the monitor case shall not block the air inlet or exhaust
openings of the monitor case. The fan will only run when the unit is
turned on.
3.1.6 Installation requires 2-inch spacing from other equipment, modules,
and structures except the mounting surface for which the unit
should be in direct contact.
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3.2
MAP-9101-10x-x Installation Manual
Unpacking and Inspection
3.2.1 Carefully open the packaging and remove the unit. Verify that all
components have been included in the package per the packing
list. Inspect the unit for damage. Retain the packing materials and
packing list.
3.2.2 If damage has occurred during shipping, a claim should be filed
with DeCrane Aerospace Audio International WITHIN 24 hours and
a Return Request Authorization Number shall be obtained from
DAAI by contacting the Repair Department at 501.801.8101.
Repackage the unit in its original packaging materials and return it
to DAAI following instructions given by the DAAI representative.
Refer to the front cover of this manual for address. If no return is
necessary, retain the packing list and the packing materials for
storage.
3.3
Cautions and Warnings
3.3.1 It is important to do a pin-to-pin power and ground check on all
connectors. Ensure that power and ground are applied only where
specified. Damage to the unit may result if power or ground is
applied to the wrong points.
3.3.2 DO NOT connect or disconnect the module while power is applied.
3.3.3 DO NOT remove any factory-installed screws. Damage to the unit
may result and void any warranties.
3.3.4 No periodic scheduled maintenance or calibration is required for
continued airworthiness of the MAP-9101-10x-x. If the unit fails to
perform to specifications, it must be removed and serviced by a
qualified service facility.
3.3.5 ESD (Electro Static Discharge) guidelines shall be followed.
3.3.6 The chassis material and structural design of the unit is such that
the unit is not capable of containing fire and/or flames within the
unit.
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3.3.7 The chassis material and structural design of the unit is such that
the unit is not capable of waterproof operation. Additionally, the
unit provides no specific or special provisions for fluid penetration
resistance to internal electronic components and/or assemblies.
3.4
Wiring Requirements
2.4.1 Introduction
The installing agency must supply and fabricate all external cables
and mating connectors. The length and routing of external cables
must be carefully studied and planned before attempting installation
of the equipment. Allow adequate space for installation of cable and
connectors. Avoid sharp bends and placing cables near aircraft
control cables. Maintain a minimum clearance of three (3) inches
from any control cable. If wiring is run parallel to combustible fluid
or oxygen lines, maintain a separation of six (6) inches between the
lines.
3.4.2 Power Wires
DeCrane Aerospace Audio International recommends that the
chassis be electrically bonded to the airframe structure by the
resistance using <50
impedance
grounding lug with <0.1
cable. Power and Ground wires shall be in accordance with
M22759 or equivalent. Protect power wires with circuit breakers or
fuses located close to the electrical power source bus.
3.4.3 Single Signal Wires
All single signal connections are recommended to use 22 AWG
(minimum) in accordance with NEMA WC 27500 or equivalent.
3.4.4 Multiple and/or Differential Signal Connections
All multiple and/or differential signal connections (i.e., analog audio,
RS-485 data bus communication, etc) are recommended to use 22
AWG (minimum) shielded twisted pair or shielded three-conductor
as necessary in accordance with NEMA WC 27500 or equivalent.
3.4.5 Analog Composite Video Connections
All analog composite video connections are recommended to use
shielded coaxial cable in accordance with M17/94-RG179 or
equivalent.
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3.4.6 Composite and SDI Video Connections
Composite and SDI video connections are recommended to use
shielded coaxial cable in accordance with PIC V76261 or
equivalent.
3.4.7 SVGA wiring shall be in accordance with NEMA WC 27500 or
equivalent.
3.4.8 USB Connections
USB connections are recommended to use shielded twisted pair in
accordance with PIC USB2422 or equivalent.
3.4.9 10/100Base-TX Ethernet network connections
All
10/100Base-TX
Ethernet
network
connections
are
recommended to use shielded Category 5e equivalent Ethernet
cabling compatible with aircraft environments. Either a 4-conductor
or 8-conductor cable may be utilized. Each conductor shall be
stranded with an overall conductor gauge of 24 AWG, MINIMUM.
Overall conductor diameter (including jacket) shall conform to
mating connector requirements. Ethernet connections shall conform
to EIA/TIA 568 standards. PIC Wire & Cable P/N: E10424
(4-conductor) or E50824 (8-conductor) or equivalent cabling is
recommended for 10/100Base-T Ethernet cabling requirements.
Cable capable of supporting a minimum sustained data
communication rate of 100 Mbps is required.
3.5
Updating Logo File
This device has the ability to automatically upgrade the logo file that is
displayed on the logo page to allow an end user to install their custom
logo. The procedure to do this requires use of the USB flash drive that
comes with the unit or an equivalent compatible USB flash drive. The logo
file must be in GIF format with a resolution of 800 x 600. The file must be
named logo.gif in lower case letters. This file must be stored on the USB
flash drive in a directory named “logo” in lower case letters.
For example, if the flash drive appears as drive F: when inserted in a
laptop, the directory and file name would appear as “F:\logo\logo.gif”. The
directory letter may be different on the computer that is used to copy the
logo.gif file to the flash drive.
When the map server is active, insert the USB flash drive into either of the
USB drives (J5 or J6 connector). The map server will automatically
recognize the insertion of the flash drive and will copy the logo.gif file from
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the \logo\ directory. The map server will automatically reboot after the file
is copied. During the boot process, the USB flash drive must be removed.
If the USB flash drive is not removed during the reboot process, the Map
Server will continue to reboot as it recognizes the drive after start up and
recopies the logo file.
3.6
Updating Audio Briefings
3.6.1 Installing Audio Briefings
Equipment required:
•
•
Laptop computer
Ethernet cross over cable
Software required:
•
•
An SFTP over SSH2 client. (Recommended: Filezilla version
2.2.4 or later, A.I. part number 14500102 or available from
http://filezilla-project.org/)
A text editor
3.6.2 Playlist Creation
Prepare all audio files that will be used for briefings. Since the
playlists are case sensitive it is recommended that lower case be
used exclusively for audio file names. However, as long as the
playlist contains the exact case, no problems will result from mixed
case.
Each playlist is a standard text file and can be created using
Notepad or any other text editor. Microsoft Word or other word
processing software is not acceptable since documents created by
them will contain non-visible control characters.
A playlist can contain one or more audio file names listed in the
order to be played. These files will be concatenated with no space
between them during play. For example, if you have three files
named greeting.mp3, takeoff.mp3 and close.mp3 that you
desire to play in sequence then the playlist will have the following
structure:
greeting.mp3
takeoff.mp3
close.mp3
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Playlist files must have specific names in order for the control
software to locate and play them when they are triggered by an
external command. The file name also contains a number which is
used to select that list. There can be up to 100 playlists on the
server. A playlist filename always starts with the characters “pl” in
lower case followed by the two digit playlist number and terminated
with “.m3u”, exactly as shown.
For example:
Playlist number
0
1
15
Filename
pl00.m3u
pl01.m3u
pl15.m3u
Playlists that are not named according to this convention will not be
playable by the control software.
3.6.3 Loading Files onto Server
Once the audio files and playlists have been created, they can be
loaded onto the server as indicated in the following procedure:
1. Configure the laptop to access the server. The IP address of the
laptop must be configured for the same subnet as the server in
order to make connection. Manually configure the laptop IP
address to 10.0.0.20/22
2. Attach the crossover cable to the laptop and the server.
3. Start the SFTP over SSH2 client software.
Enter the user name, password and Server IP address as
indicated below:
Name:
root
Password: lazy8ball
IP address: 10.0.0.1
Note: Filezilla setup is as indicated in the example below:
(It is highly recommended that you use Filezilla)
4. Using the SFTP software, copy the audio files into the server
directory “/data/mpd/audio” directory and the playlists into the
“/data/mpd/playlist” directory.
5. Close the SFTP software, disconnect from the server and
restart the map server.
6. Installation is complete.
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3.6.4 Setup for Filezilla
To setup Filezilla and establish a connection, start Filezilla and
press Ctrl+S to open the site manager. You will see a screen
similar to the one shown below.
Select “New Site” and enter the following information in the proper
boxes:
Host:
10.0.0.1
Servertype: select “SFTP over SSH2”
User:
root
Password: lazy8ball
Press the “Connect” button. If the connection is successful, you will
be able to see the server file structure appear on the right center
portion of the screen. The left center portion of the screen contains
the file system of the laptop. On the left side, navigate to the folder
that contains your audio and playlist files. On the right side navigate
to the folder as shown in step 4 of the loading procedure above.
(Note: Double click on the “..” folder to move up a level. The right
side starts in the root user’s folder, you have to move up one level
first in order to get to the drive’s root directory.)
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Select the desired files on the left side, then drag and drop them
into the proper directory on the right.
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3.7
MAP-9101-10x-x Installation Manual
Electrical Characteristics
3.7.1 Electrical Specifications
Electrical
Audio Output
Nominal Power
Maximum Power
1 A at +28 VDC
1.5 A at +28 VDC
Operating Voltage Range
+18 to +32 VDC
+28 VDC preferred
Output Type
Output Impedance
Balanced, Stereo
2 VRMS (optimum)
1 VRMS (minimum)
600
Frequency Response
20 Hz to 20 kHz
Signal-to-Noise Ratio
Total Harmonic Distortion
(THD)
85 dB or greater
Output Level
General Video
Video Interfaces
VGA Video Output
Composite
Video
SDI Video
Output
Output Level
Output Impedance
0.1% or less
VGA, Composite Video,
and SDI
SVGA video output up to 800 x 600
resolution @ 32-bit color
1.0 V(p-p)
75
Video Formats
NTSC
Output Type
SMPTE-259
Data Rate
270 Mbps
3.7.2 Input Power
This unit operates at a MAXIMUM power consumption of 1.50A at
+28VDC with an operating voltage range of +18VDC (minimum) to
+32VDC (maximum). QUIESCENT operating power consumption,
by design, should not exceed 1.00A at +28VDC. Final power
consumption is at the discretion of the designer, but must not
exceed the stated MAXIMUM.
3.7.3 Grounding / Bonding
This unit provides for common circuit ground and chassis ground
connections. Both circuit and chassis grounds are referenced to
pin two (2) of connector J1. Circuit/chassis ground connection shall
be bonded to an electrically conductive chassis mounting point or
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frame ground with less than 0.010-ohm resistance using less than
50-ohm impedance cable.
3.7.4 Power Interruption
This unit is capable of maintaining full normal operation during
power interruptions not greater than 200msec.
Due to the
operational application of this device, connection to an external
uninterruptible power supply (UPS) may be desirable depending
upon customer-specific application requirements.
Any specific attempts to comply with the required power interruption
time duration shall also consider minimization of in-rush current at
power-up.
3.8
Mating Connector Information
3.8.1 MAP-9101-100-x Mating Connectors
All wiring harnesses to the unit are supplied and fabricated by the
installing agency.
PART NUMBER
MAP-9101-100-1
MAP-9101-100-2
PART NUMBER
MAP-9101-100-1
MAP-9101-100-2
J1 CONNECTOR
MATING CONNECTOR
CBC25W3F14000 Female Plug or equivalent
Size 8 Contact: FCC4102D (x3)
(Positronic Industries)
5025W3SCK99AIOX Female Plug with male jackscrews or
equivalent
Size 8 Contact: D130344 (x3)
(ITT Cannon)
J2 CONNECTOR
(RS-232 SERIAL PORT)
MATING CONNECTOR
RD9F10JVL0 Female Plug or equivalent
(Positronic Industries)
DEMA-9S with Female Plug with male jackscrews or equivalent
(ITT Cannon)
PART NUMBER
MAP-9101-100-1
MAP-9101-100-2
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J5 & J6 CONNECTOR
(USB PORT #1 & 2)
MATING CONNECTOR
USB Type A Plug
USB Type A Plug
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DeCrane Aerospace Audio International
PART NUMBER
MAP-9101-100-1
MAP-9101-100-2
PART NUMBER
MAP-9101-100-1
MAP-9101-100-2
MAP-9101-10x-x Installation Manual
J7 CONNECTOR
(10/100BASE-T ETHERNET PORT)
MATING CONNECTOR
95043-2891 (RJ45 Plug) or equivalent
(Molex)
95043-2891 (RJ45 Plug) or equivalent
(Molex)
J8 CONNECTOR
(SVGA)
MATING CONNECTOR
DD15M10JVL0 Male Plug or equivalent
(Positronic Industries)
DEMA15PK87Male Plug with male jackscrews or equivalent
(ITT Cannon)
3.8.2 MAP-9101-101-x Mating Connectors
All wiring harnesses to the unit are supplied and fabricated by the
installing agency.
PART NUMBER
MAP-9101-101-1
MAP-9101-101-2
PART NUMBER
MAP-9101-101-1
MAP-9101-101-2
J1 CONNECTOR
MATING CONNECTOR
CBC25W3F14000 Female Plug or equivalent
Size 8 Contact: FCC4102D (x3)
(Positronic Industries)
5025W3SCK99AIOX Female Plug with male jackscrews or
equivalent
Size 8 Contact: D130344 (x3)
(ITT Cannon)
J2 CONNECTOR
(RS-232 SERIAL PORT)
MATING CONNECTOR
RD9F10JVL0 Female Plug or equivalent
(Positronic Industries)
DEMA-9S with Female Plug with male Jackscrews or equivalent
(ITT Cannon)
PART NUMBER
MAP-9101-101-1
MAP-9101-101-2
J5 CONNECTOR
(USB PORT #1)
MATING CONNECTOR
USB Type A Plug
USB Type A Plug
PART NUMBER
MAP-9101-101-1
MAP-9101-101-2
J6 CONNECTOR
(USB PORT #2)
MATING CONNECTOR
USB Type A Plug
USB Type A Plug
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DeCrane Aerospace Audio International
PART NUMBER
MAP-9101-101-1
MAP-9101-101-2
MAP-9101-10x-x Installation Manual
J7 CONNECTOR
(10/100BASE-T ETHERNET PORT)
MATING CONNECTOR
95043-2891 (RJ45 Plug) or equivalent (Molex)
95043-2891 (RJ45 Plug) or equivalent (Molex)
J8 CONNECTOR
(SVGA)
CONNECTOR
MATING CONNECTOR
MAP-9101-101-1
DD15F10JV30
(Positronic Industries)
DD15M10JVL0
(Positronic Industries)
MAP-9101-101-2
DEMA15SK87
DEMA15PK87
PART NUMBER
PART NUMBER
MAP-9101-101-1
MAP-9101-101-2
Document # 540372, Rev IR, 12/2008
J9 CONNECTOR
MATING CONNECTOR
RD15M10JVL0 or equivalent
(Positronic Industries)
DEMA-15P with male jackscrews or equivalent
(ITT Cannon)
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MAP-9101-10x-x Installation Manual
3.9 Pinout Assignment Descriptions
3.9.1
MAP-9101-100-x Pinout Assignment Descriptions
All wiring harnesses to the unit shall be supplied and fabricated by
the installing agency.
J1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
A1
A2
A3
+28V IN
GND
RS485A
RS485B
RS485 Shield
ARINC 429 RX A1
ARINC 429 RX B1
ARINC 429 Shield 1
ARINC 429 RX A2
ARINC 429 RX B2
ARINC 429 Shield 2
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Composite OUT
SDI OUT #1
SDI OUT #2
1
2
3
4
5
6
7
8
9
J2
Data Carrier Detect (DCD)
Receive Data (RD)
Transmit Data (TD)
Data Terminal Ready (DTR)
Signal Ground
Data Set Ready (DSR)
Ready To Send (RTS)
Clear To Send (CTS)
Ring Indicator (RI)
1
2
3
4
J5 & J6
USB +5VDC
USB Data USB Data +
USB Ground
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DeCrane Aerospace Audio International
1
2
3
4
5
6
7
8
MAP-9101-10x-x Installation Manual
J7
Ethernet Transmit +
Ethernet Transmit –
Ethernet Receive +
Reserved
Reserved
Ethernet Receive –
Reserved
Reserved
J8
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Red Video
Green Video
Blue Video
Reserved
Ground
Red Ground
Green Ground
Blue Ground
Key
Sync Ground
Reserved
Reserved
Horizontal Sync
Vertical Sync
Reserved
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DeCrane Aerospace Audio International
MAP-9101-10x-x Installation Manual
3.9.2 MAP-9101-101-x Pinout Assignment Descriptions
All wiring harnesses to the unit shall be supplied and fabricated by
the installing agency.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
A1
A2
A3
J1
+28V in
GND
RS485A
RS485B
RS485 Shield
ARINC 429 RX A1
ARINC 429 RX B1
ARINC 429 SHIELD 1
ARINC 429 RX A2
ARINC 429 RX B2
ARINC 429 SHIELD 2
Briefer Key Output – Active Low
Audio Briefer Pause Input– Active Low
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Composite OUT
SDI OUT #1
SDI OUT #2
1
2
3
4
5
6
7
8
9
J2
Data Carrier Detect (DCD)
Receive Data (RD)
Transmit Data (TD)
Data Terminal Ready (DTR)
Signal Ground
Data Set Ready (DSR)
Ready To Send (RTS)
Clear To Send (CTS)
Ring Indicator (RI)
1
2
3
4
J5 & J6
USB +5VDC
USB Data USB Data +
USB Ground
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DeCrane Aerospace Audio International
J7
Ethernet Transmit +
Ethernet Transmit –
Ethernet Receive +
Reserved
Reserved
Ethernet Receive –
Reserved
Reserved
1
2
3
4
5
6
7
8
J8
Red Video
Green Video
Blue Video
Reserved
Ground
Red Ground
Green Ground
Blue Ground
Key
Sync Ground
Reserved
Reserved
Horizontal Sync
Vertical Sync
Reserved
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
MAP-9101-10x-x Installation Manual
J9
Briefer Audio Out 1+
Briefer Audio Out 1Briefer Audio Out 1 Shield
Briefer Audio Out 2+
Briefer Audio Out 2Briefer Audio Out 2 Shield
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
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DeCrane Aerospace Audio International
3.10
MAP-9101-10x-x Installation Manual
Post-Installation Test
Two (2) externally viewable status LEDs are provided for BIT capabilities.
These LEDs are located together, and oriented in a vertical fashion. The
LED group location is at the discretion of the designer(s) with
consideration given to ease of viewable accessibility. Typical location
would include viewable area in proximity to accessible connector interface
area(s).
•
LED 1 (Top-Most)
Indication:
+28VDC Power Input
LED Active Condition: Input power supplied to unit
LED Inactive Condition: Input power not supplied to unit
LED Color:
RED
Typical Status:
Always illuminated when proper input power is
supplied
•
LED 2
Indication:
+5VDC Power Active
LED Active Condition: +5VDC power is present
LED Inactive Condition: +5VDC is not present.
LED Color:
GREEN
Typical Status:
Always illuminated when +5DC power is
supplied
4.0
Instructions for Continued Airworthiness
Airworthiness Limitations
No periodic scheduled maintenance or calibration is required for continued
airworthiness of the MAP-9101-10x-x. If the unit fails to perform to specifications,
it must be removed and serviced by a qualified service facility.
5.0
General Troubleshooting Procedures
Many problems can be isolated with the following general techniques:
•
Use a voltmeter or similar instrument to verify power to the unit. Confirm +28
VDC power is applied to the proper pins.
•
Reset by removing power from the unit for at least one minute and reapply
power.
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MAP-9101-10x-x Installation Manual
•
Recheck all connections to the unit for security. Check all harness runs for
possible pinching, wire breaks, etc. Recheck all pinouts for application
accuracy.
•
To check data bus integrity, utilizing a voltmeter, oscilloscope, or other
voltage instrument, verify proper input voltage on the data bus pins. Typical
measurements with no device(s) on bus transmitting are as follows:
A-to-Ground : 4.0 to 4.5 VDC
B-to-Ground : 0.1 to 1.0 VDC
If any device is transmitting (i.e., holding bus active), then these typical
measurements would be reversed for the A-to-Ground and B-to-Ground
measurements. This troubleshooting tool can help indicate a data bus lockup.
•
6.0
The RS-485 data bus is a bi-directional bus that does not have a ‘bus
controller’. The bus uses a differential digital signal that will transmit only
when commands are entered via switch selection or other system
synchronizing commands. The “A” leg of the bus is HI and the “B” leg LOW.
Specifications
MAP-9101-10x-x’s Physical Specifications
Physical Specifications
Housing
Weight
Dimensions
( l x w x h)
Document # 540372, Rev IR, 12/2008
Anodized Aluminum
1.90 lbs / 0.86 kg
5.18" x 6.76" x 2.36"
13.16 cm x 17.17 cm x 5.99 cm
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DeCrane Aerospace Audio International
7.0
MAP-9101-10x-x Installation Manual
Reference Drawings
The following diagrams show the unit dimensions, mounting locations, and
connector locations for the MAP-9101-101-x. All measurements given with a
tolerance of ± 0.5".
7.1
MAP-9101-100-x’s Reference Drawings
7.1.1 Front View
7.1.2 Side View
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MAP-9101-10x-x Installation Manual
7.1.3 Top View
7.1.4 Back View
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7.2
MAP-9101-10x-x Installation Manual
MAP-9101-101-x’s Reference Drawings
7.2.1 Front View
7.2.2 Side View
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7.2.3 Top View
7.2.4 Back View
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