Government of West Bengal Directorate of Technical Education & Training Plot B/7, 3rd floor, Action Area III, New Town; Kolkata 700 156 Phone (033) 2324 6866; Fax: 2324 5907 E-mail: dtet_wb@yahoo.co.in; directortetwb@yahoo.co.in NIT No: WBTET/DTET/NIT-5/Equip/Mechanical/2014 Date: 13.06.2014 NOTICE INVITING RE-e-TENDER FOR PROCUREMENT OF EQUIPMENT, INSTRUMENT, MACHINERIES, TOOLS ETC. RELATED TO MECHANICAL ENGINEERING LABORATORIES AND MECHANICAL WORKSHOPS OF DIFFERENT GOVT POLYTECHNICS OF THE STATE (Through Pre-qualification) (Submission of Bid through online) Director of Technical Education & Training invites e-tender on behalf of the Department of Technical Education & Training, Government of West Bengal from manufacturers / direct importers / Authorised Distributors/ Authorised Dealers holding valid licence for supply of equipments, instruments, machineries, tools etc and such other items listed in ANNEXURE A & BOQ to different Government Polytechnics of the state with financial assistance from MHRD, GOI AND/ or under State Plan Fund. In the event of e-filling, intending bidders may download the tender documents from the website: http://wbtenders.gov.in directly with the help of Digital Signature Certificate. Completed bids, digitally signed, have to be uploaded in the same website. The earnest money of Rs 50,000/- (Rupees Fifty Thousand) only is to be remitted through Demand Draft/ Banker’s Cheque drawn on any nationalized bank payable at Kolkata in favour of Director of Technical Education & Training, West Bengal, and scanned copy of which to be uploaded online at the time submission of bid. The L1 bidders shall have to submit the hard copy of instruments (Demand Draft/ Banker’s Cheque etc.) to this office along with his acceptance letter of the LOI within seven days from the date of issue of LOI. Failure to submit the hard copy with the acceptance letter within the time period prescribed for the purpose may be construed as an attempt to disturb the tendering process and dealt with accordingly legally including blacklisting of the bidder. THE TIME SCHEDULE FOR DOWNLOADING THE BID DOCUMENTS, THE SUBMISSION OF BIDS AND OTHER DOCUMENTS ETC. WILL BE AS PER THE LIST PROVIDED IN SERIAL NO 22 BELOW. 1. ELIGIBILITY FOR QUOTING : Manufacturers and Authorized Distributors/ Authorized Dealers / direct importers having tender specific OEM authorization only, fulfilling the annual turnover criteria as stated below and performing the business for last three financial years are eligible to quote for all items. ANNUAL TURNOVER REQUIREMENTS: Principal manufacturer (inside or outside of West Bengal), direct importers holding valid import licence, State Based PSUs and State Based other manufacturing units whose average annual Turn Over for last three financial years is more than Rs. 50.00 (Fifty) lakh and S.S.I.s registered in West Bengal whose average annual Turn Over for last three financial years is more than Rs. 10 (Ten) Lakh, are only eligible to participate in the Tender. LIST OF ARTICLES: List of instruments put to tender is given in a separate file named “ANNEXURE A”. Bidders may quote any number of articles. L1 will be selected separately for each item. 2. The tender is to be submitted in a Two Bid System. 2.1 “BID A”: One folder for “Essential Requirements of the Tendering Firm for participation” shall contain all papers related to the essential requirements of the Tenderer for participation in the tender viz. 1|Page Prequalification doc: 2.1.1 1 Earnest Money Deposit (EMD) & Application Copy of Demand Draft/ Pay Order of Rs 50000/- (Rupees Fifty Thousand only) in favour of Director of Technical Education & Training, West Bengal as Earnest Money for the whole tender. Duly Filled in Application form as per Format given in Annexure I 2 Registered S.S.I. Units of the State shall be exempted from payment of earnest money for tenders. ** One folder will contain only one file. A file may contain several pages. 2.1.2 Non-Statutory Documents / My documents Sl.No. Category Name Sub Category Name Sub Category Description A CERTIFICATES A1. CERTIFICATES B COMPANY DETAILS B1. COMPANY DETAILS 1 C CREDENTIAL C1. CREDENTIAL1 D FINANCIAL INFO DECLARATION D1. TURNOVER PAN Card, VAT Registration / Sales Tax registration TRADE Licence/ Authorisation Certificate as mentioned in eligibility criteria / certificate of registration as manufacturer Registration with Registrar of Companies Copy of supply orders (at least three) of similar nature Proof of annual turnover of last three financial years Last year’s return of Income Tax Last years’ return of VAT/ last year’s return of CST E E1.DECLARATION E2.DECLARATION 2..1.3. Technical Bid: For all equipment costing more than Rs 1.0 lakh, a sheet for detailed specification of the quoted item is to be uploaded, where the make and model of the instrument is to be mentioned. 2.2 “BID B”: Another folder as “Financial Bid” shall contain the financial bids with the base rate per accounting inclusive of transportation, installation charges, freight charges and exclusive of VAT, Excise duty and entry tax (wherever applicable) to be quoted in separate columns provided. During the tender evaluation process, the “Bid A” will be opened first. Those Tenderer who have qualified the essential requirements will be identified. On the basis of the supplied documents, the Tender Selection Committee will assess the capability of the bidders for supplying the requirements of the state during the tender period and then only their “Bid B” will be opened. The “Bid B” of those Tenderer failing to meet the essential requirements of participating in the tender will not be opened and be rejected. The Tenderer quoting the lowest rate in “Bid B” will be considered as successful. The decision of the tender selection committee will be final in this matter. 3. PREFERENCE & REGULATIONS FOR S.S.I., W.B. & OTHERS AS NOTED HEREUNDER: i. 2|Page Preference will be given to the Registered S.S.I. Units of the State, P.S.U., W.B. and State Based Other Manufacturers, as per West Bengal Financial Rule incorporated under notification No. 10500-F dated 19.11.04. In either case they should have been registered as manufacturer of those items for which he is quoting rates to claim price preference. ii. Registration as a Small Scale Industries unit after the submission of the tender will not entitle the Tenderer to get exemption from payment of Earnest Money. iii. Treasury Challan showing the deposit of Earnest Money or certificate for registration as S.S.I. Units under the Govt. of West Bengal from the competent authority of Govt. of West Bengal should be submitted. iv. In case of holder of permanent Small Scale Industries Registration Certificate of the Govt. of West Bengal proof(s) to the effect that the unit has furnished the required valid returns etc. to the appropriate authority to retain the Small Scale Industries Registration Certificate. The documents so produced shall be to the satisfaction of the Tender Selection Committee. v. If the validity of the Small Scale Industries Registration is going to expire within Tender/ Contract period, the Tenderer should produce a revalidation certificate to the satisfaction of the Tender Selection Committee, in due time. All above documents/papers as applicable should be submitted with Bid –‘A’ 4. BIS Certification/I.S.I. Certificate: a. Items, for which BIS or ISO or other specifications have been mentioned in list of instruments (Annexure A), should be certified to be of the specified standard by the Bureau of Indian Standards (BIS) and have the necessary valid licenses at the time of issue of the supply orders. In cases of non-availability of BIS certification and valid license, a certificate from a Government recognized test house should be attached specifically certifying that the supplied item conforms to the IS/ISO standard as specified. If the specified IS/BIS/ISO standard has been superseded by a more recent standard, then the more recent standard will be considered by the Tender Selection Committee. In items requiring mandatory certification under the relevant law, the manufacturer should have the necessary up to date licenses/ certifications from BIS and/or other statutory authorities as applicable. Noncompliance, if detected on a later date, will lead to summarily cancellation of the offer and penal provisions for fraudulent submission of tender will be invoked. b. 5. IMPORT LICENCE: Only In Cases where it is applicable, duly attested photocopy of the Import Licence with up to date renewal from licensing authority must be submitted. 6. PRICE SCHEDULE AND PAYMENT TERMS:- a) Rates should be quoted in INR only. b) The Rates should be quoted for single piece (set)/unit price. Selection will be on the basis of final price. c) After opening of bids, L1 bidders will be given an intimation (LOI) from this office, though supply orders will be placed by the Principal / Officer-in-Charge of the respective Institute. d) Bill in triplicate (pre-receipted) against such supply orders have to be submitted to the institute concerned and payment will be made by the respective Principal/ O-I-C. e) Payment will be made in Indian rupees only through account payee cheque within a reasonable time from the receipt of the consignment provided there are no discrepancies of any nature. f) Rate should be quoted in decimal coinage as per specification given inclusive of all incidental charges including delivery and installation to the Polytechnics under the Dept. Tech Edn & Trg, Govt. of West Bengal, situated anywhere in the State. g) Rates shall be valid throughout the period to be covered by the contract to be executed with successful tenderers along with any extensions as may be made by the competent authority from time to time. h) The basic rate per accounting unit should be furnished inclusive of Customs Duty, Transportation Cost, Insurance, Freight, Incidental Charges etc. but excluding of VAT, Excise Duty, Entry Tax & Cess etc. which shall be quoted separately in the template for Bill of Quantities. i) Excise Duty, CESS etc. to be mentioned in respective Column In BOQ and VAT to be mentioned in respective Column of the template for Bill of Quantities. 3|Page 7. DELIVERY:- a. All the items should be delivered, installed and demonstrated including training, wherever required, up to the satisfaction of consignee Principal/O-I-C, free of cost to the mentioned Institute on the risk and responsibility of the supplier. b. The supplier has to execute all supplies within the stipulated time (45 days, extendable in special circumstances at the discretion of the tenderer) from the date of issue of the purchase order. c. Items should be delivered at different government polytechnics across the state. Transportation, postal and any other charges, if any, will be borne by the supplier. d. Transit Insurance will be borne by the supplier till the supply reaches the destination. 8. BILL: The selected supplier has to submit bills in triplicate with an undertaking at the time of supply that: c. The instruments supplied is 1st hand only. The instruments conform to the specification supplied by the tenderer. The instruments supplied have been checked against any manufacturing defect or defects of any other types. If any defects are detected later, the defective instruments will be replaced by us, free of cost, at the destination of supply. 9. PAYMENT TERMS: 1. 2. 3. 4. 5. Payment will be made after execution of due supply as ordered subject to : Submission of Performance Bank Guarantee in and subject to penalty as mentioned in relevant clauses. Supply of the materials as per specification as provided in the tender document Installation and Commissioning, if needed, up to the satisfaction of the competent authority Successful passing of the test conducted on the supplied material by the head of recipient institute. Supply of the materials within the period as specified in the work ordersNrec73 a. b. 10. SUB-LETTING OF THE CONTRACT: The successful applicants shall be responsible for full execution of the contract and shall not, in any case, assign or sublet the supply order or part thereof to any other party which will otherwise attract penalty of 10 % of the total value of the order and even debarring and blacklisting of the vendors. 11. REGISTRATION OF BIDDERS: Any Bidder willing to take part in the process of e-Tendering will have to be enrolled & registered with the Government e-Procurement system, through logging on to e-tendering portal of the Govt. of W.B., https://wbtenders.gov.in. The prospective Bidder is to click on the link for e-Tendering site as given on the web portal. Digital Signature certificate (DSC) Each Bidder is required to obtain a class-II or Class-III Digital Signature Certificate (DSC) from National Informatics Centre (NIC) for submission of tenders, from the approved service provider of the (NIC) on payment of requisite amount, details are available at the Website. DSC is given as a USB e-Token. 4|Page The Bidder can search & download NIT & Tender Documents electronically from computer once he logs on to the website https://wbtenders.gov.in, using the Digital Signature Certificate. This is the only mode of collection and submission of Tender Documents. Corrigendum, if any, will also be uploaded in this web portal. 12. TESTING: (a) Director of Technical Education & Training, West Bengal and the heads of the polytechnics will be at liberty to get the supplied items tested at Govt. selected/ empanelled laboratory, Govt approved Test Houses, BIS Labs etc., the identity of which shall not be divulged to the Tenderer. (b) A sum@ 2% of bills exclusive of Govt. tax & duties will be deducted from the bills of the supplies of items to meet the cost of testing charges. 13. WITHDRAWAL /CANCELLATION & PURCHASE POLICY OF TENDERING AUTHORITY: i) ii) iii) iv) v) The tendering authority reserves the right to withdraw any item from the tender at any stage. The selection of such item, if already made in favour of any Tenderer, shall be treated as cancelled. The tendering authority reserves the right to reject or accept any tender or part thereof at any stage or to split any tender without assigning any reason. Withdrawal of tender or any revision after submission of tender by the Tenderer will not be allowed. The tendering authority reserves the right to accept or reject any tender, in part or in full, without assigning any reason. Purchase will, however, be made following the existing purchase policy of the Govt of West Bengal and its amendment(s) or addendum made from time to time. The tendering authority reserves the right to procure any item, of the tender directly from any agency having valid D G S & D rate contract even if a tender for the same has been offered/ accepted. 14. PENALTY CLAUSE (A) In case of supply of the sub-standard items, any such items determined by the appropriate authority will not be accepted and the payment for such items will not be made to the supplier. (B) Debarment from participation in next tender processes of the Technical Education & Training Department: The tender selection committee reserves the right to declare a firm/ Company blacklisted for five years due to the following reasons: If the supplier i) ii) iii) iv) v) vi) vii) 5|Page withdraws from agreement after being the “Lowest Quoted Tenderer” Failure in supply within stipulated period. For supply of substandard items within tender period as determined by the Competent Authority. In consequence of submission of false or fabricated documents by any firm/ company for participating in the tender, if proved later on. Tenderer who have quoted absurdly high or low rate in the opinion of Tender selection Committee, with the intention to vitiate the tender process. Submission of tender for the product(s) for which the concerned company has been blacklisted either by the state Government other State / Central Government Organization. Submission of tender during the period of blacklisting of Concern / Company either by Tender Inviting Authority or by any State Government or by other State/Central Government. (C) Financial Penalties for deficiencies in services/supplies during the period of the tender and its subsequent extensions: a. 1. For supply of sub-standard items within tender period or its extensions – Clause 10 will be followed. 2. For delay in the supply of items ordered: (The procuring officer shall provide the evidence of sending the order to the approved supplier or his authorised distributor or dealer, as the case may be). Part supply will not be considered as supply in full unless specified in the supply order. First time offence : If orders are not supplied in full within one week of the date of supply as mentioned in the work order- Caution to be sent along with the copy of the order. b. Second time offence for the same material/other materials: If orders are not supplied in full within one week of the date of supply as mentioned in the work order or receipt of the caution notice as provided in 4a above - 5% of the total value of the order or Rs 50,000 (Fifty thousand) whichever is less will be deducted from the billed amount. c. Third time or each subsequent offence If orders are not supplied in full within one week of the date of supply as mentioned in the work order- 25% of the total value of the order or Rs 5,00,000 (Five lakhs) whichever is less will be deducted from the bill amount. d. For firms who fail to supply the full order on five occasions within the tender period and its extensions- the whole Performance Bank Guarantee will be forfeited and the firm and its principals will be debarred from participation in tenders of this Dept. for the next five years. 3. The names of the defaulting suppliers will be put up in the Departmental website. 4. Enhancement of rates of raw materials etc or the fact that the tender period has been extended will not be acceptable as a plea for not supplying the materials within the stipulated period as provided in the work order. (D) Non – supply /Risk Purchase i) If Tenderer fails to execute the supply within the stipulated period, the Tender inviting authority/ order placing authority, is at liberty to make alternative purchase of item/ items for which orders have been placed from any other source, following provisions of the existing Acts/ rules/ Orders. ii) For the situation as enumerated in points i), ii), iii) under Clause 14 (B), the supplier will be imposed penalty apart from forfeiture of Performance Guarantee. The excess expenditure over and above contracted prices incurred by the Tender inviting authority/ Order placing authority in making such purchases from any other sources or in the open market or from any other money due and will become due to the default supplier and in the event of such amount being insufficient, the balance will be recovered personally from the supplier or his pending bills, if any. 6|Page 15. PENALTY FOR FORMATION MISLEADING DOCUMENTS: OF CARTEL OR FURNISHING OF FRADULENT/ If during the tender process or at any stage during the validity of the tender period, it is found that a Tenderer(s) has formed a cartel in whatsoever form or name to fix up the rates or suppliers to the detriment of the fairness of the tender process, penal measures shall be initiated. Similar penal measures shall also be initiated against those tenderers who have submitted false/ misleading/ fraudulent documents or made incorrect declarations. The penal measure will be Forfeiture of Earnest Money Forfeiture of Performance Bank Guarantee. Cancellation from the approved list of suppliers and debarment from further supply orders Black listing from all Departmental tenders (called by the TET or others) of the Tenderer, the Principals of the firm(s) and the concerned distributor(s) for a period of five years 16. APPEAL: Appeal against the decision to impose such a penalty will lie with the Tender Selection Committee. Review against the decision of the T.S.C. will lie with Tech Edn & Trg Deptt of the Govt of WB.The Secretary will be the appellate authority within the Department of Tech Edn & Trg, Government of West Bengal. Before imposing any penalty as per clauses mentioned above, the concerned supplier may appeal to the authority citing the proper reasons for non- imposing the penalty as stated. 17. AGREEMENT: On a tender being accepted, intimation of acceptance will be forwarded to the Tenderer by the Director of Tech Edn & Trg, W.B. Such intimation may be forwarded either in one lot or in different lots. After communication of the same, the Tenderer will have to execute agreement in the prescribed form with the Director of Tech Edn & Trg, W.B. or his nominee In case any direct purchasing unit wishes to go for a separate agreement the head of the purchasing unit must get written permission to that effect from his controlling authority. This present document and the tender forms filled in by the Tenderer or copies thereof in so far as they are not inconsistent with these terms & Conditions will be incorporated as part of the agreement. Such agreement will be binding on the Tenderer. 18. GURANTEE AND WARRANTY All items must be guaranteed for replacement if any manufacturing defect or shortage of accessories found during demonstration/first operation. A minimum warranty of one year must be committed for all items. 19. VALIDITY PERIOD OF AGREEMENT: The contract period will be for the whole financial year 2014-15. 20. ORDER & SUPPLY: i) Orders for the supply of estimated quantities of items in this tender will be placed with the successful tenderers after the execution of the agreements, and such supply shall have to be made in such instalments as may be fixed or spread over the period to be specified in the supply orders to be made in pursuance of the agreements ii) An idea as to quantities of different items that may be required should be obtained by getting in touch with the Directorate or the other demanding polytechnics, if the tenderers so desire. The assessed quantities may be increased or decreased at the discretion of the demanding units at any time throughout the period of validity of the tender/ contract. 7|Page 21. PERFORMANCE BANK GUARANTEE (i) The performance bank guarantee will be mandatory for all suppliers and will not be waived in any case. (ii) The successful tenderers shall be required to furnish the ‘Performance Bank Guarantee’ equal to 5% of the value of the supply order shall be kept with the procuring officer as Performance Bank guarantee. (iii) ‘Performance Bank Guarantee’ should be submitted within three working days from the date of issue of supply order. (iv) The Performance Bank Guarantee will be liable to forfeiture as enumerated in Clauses above. @gmail.com 22. IMPORTANT INFORMATION : SN Items Publishing date(s) 1. Date of uploading of N.I.T. Documents (online) 14.06.2014 2. 3. 5. 6. 8. 9. Documents download start date (Online) Date of Pre Bid Meeting with the intending bidders Bid Submission start date (On line) Bid Submission closing (On line) Bid opening date for Technical Proposals (Online) (Bid A) Date of uploading list for Technically Qualified Bidder (online) Bid opening date for Financial Proposals (Online)(Bid B) 15.06.2014 at 9.00 A.M. 20.06.2014 at 11.30 A.M. 20.06.2014 at 3.00 P.M. 12.07.2014 up to 4.00 P.M. 14.07.2014 at 11.30 A.M. 14.07.2014 at 3.00 P.M. 10. a. b. c. d. e. f. g. 14.07.2014 at 4.00 P.M. DIRECTOR OF TECHNICAL EDUCATION & TRAINING, W.B., RESERVES THE RIGHT TO CHANGE THE ABOVE SCHEDULE IN CASE OF ANY EXIGENCIES AFTER PUTTING UP A NOTICE IN THE WEBSITE www.wbtenders.gov.in AND OFFICE NOTICE BOARD. All the prospective bidders are requested to be present during Pre-Bid meeting and opening the financial bid, at the office of the Director, Technical Education & Training, West Bengal. No objections in this respect will be entertained raised by any Bidder who will be present during opening of bid, or from any Bidder who will be absent at the time of opening of Financial Bid. During the scrutiny, if it comes to the notice to tender inviting authority that the credential or any other paper found incorrect/ manufactured/ fabricated, that bidder would not allowed to participate in the tender and that application will be rejected without any prejudice. Prospective bidders may mail their queries in the following e mail addresses dtet_wb@yahoo.co.in Any litigation in this connection is to be settled in Kolkata. The Tender Selection Committee reserves the right to cancel the N.I.T. due to unavoidable circumstances and no claim in this respect will be entertained. 23. CHECK LIST: 1. EMD 2. Application 3. Non-Statutory Documents / My documents 4. Bid B (BOQ) Sd/- Dr Parijat De Director of Technical Education & Training West Bengal 8|Page ANNEXURE - I APPLICATION RE-TENDER FOR PROCUREMENT OF EQUIPMENT, INSTRUMENT, MACHINERIES, TOOLS ETC. RELATED TO MECHANICAL ENGINEERING LABORATORIES AND MECHANICAL WORKSHOPS OF DIFFERENT GOVT POLYTECHNICS OF THE STATE NIT No____________________________________________________________________ 1. Name and address of Firm/Agency/ Company and Telephone/Cell phone Number ___________________________ ___________________________ 2. Registration No with ROC with Date ____________________________ 3.Category (Manufacturer / Dealer / distributor) ____________________________ 4. Name, Designation, Address and Telephone No. Of Authorized Signatory ____________________________ ____________________________ ____________________________ 5. Please specify as to whether tenderer is sole proprietor/ Partnership firm/Private or Limited company ____________________________ 6. Name, Address and Telephone No of Directors/partners ____________________________ 7. Name & Address of the Banker ____________________________ 8. Details of Earnest Money Deposit: (a) Amount with details (b) Demand Draft/Pay order/ Bankers Cheque No: (c) Date of Issue (d) Name of issuing Bank & Branch: ____________________________ ____________________________ ____________________________ 9. Any other information: 10. Declaration by the Bidder: This is to certify that I/We before signing this tender have read and fully understood all the terms and condition contained herein and undertake myself/ourselves to abide by them. (Signature of the Bidder) Name and Address (with Seal) 9|Page ANNEXURE - A LIST OF INSTRUMENTS / EQIPMENTS/ TOOLS, MACHINERIES FOR MECHANICAL ENGINEERING LABORATORIES / WORKSHOPS OF GOVT POLYTECHNICS OF THE STATE Sl No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Name of Instrument & Specification Outside Micrometer (0 – 25 mm), Anvil attachment type, Least Count: 0.01 mm Outside Micrometer (25 – 50 mm), Anvil attachment type, Least Count: 0.01 mm Tubular Inside Micrometer (50 – 150 mm), Rod- 3 Nos., Least Count 0.01 mm Outside Vernier Micrometer (0 – 25 mm), Least Count: 0.001mm Vernier Caliper (0 – 150 mm), Least Count: 0.02 mm Vernier Height Gague, (300 mm & 200mm) accuracy: 0.02 mm Gear Tooth Vernier ( 1- 25 Module) graduation 0.02 mm Sine Bar (250 mm), Stainless steel Slip Gauge (Tungsten Carbide, Grade-I, 122 Nos. With Mfgr’s Calibration Certificate) in set Dial Indicators, Metric Standard Type 10 mm/1 mm Depth Gauge (Standard Size), least count-0.01 mm Universal Bevel Protractor, Blade length: 150 mm, Graduation: 5 min, Degree: 360 Dial Bore gauge, 18 – 35 mm, Bore depth: 100 mm, dial indicator (0.01 -10 mm ) Screw Pitch Gauge, 0.4-7 mm, 18 Leaves Dial Snap Gauge, 0 – 25 mm, ( Without dial indicator graduation 0.001 mm) Snap Gauge (50 mm), Fixed Anvil Type Feeler Gauge, 0.05 mm by 0.05 mm, 0.4-1 mm by 0.1 mm, (13 Leaves) Make Mitutoyo Japan Mitutoyo Japan Mitutoyo Japan Mitutoyo Japan Mitutoyo Japan Mitutoyo Japan Mitutoyo Japan Mitutoyo Japan Mitutoyo Japan Mitutoyo Japan Mitutoyo Japan Mitutoyo Japan Mitutoyo Japan Mitutoyo Japan Mitutoyo Japan Mitutoyo Japan Mitutoyo Japan Wire Gauge (Standard Size) GO, NO GO Plain Ring Gauge, 10 mm GO, NO GO Plain Plug Gauge, 10 mm Dial Bore gauge, 18 – 35 mm, Bore depth: 100 mm, dial indicator (0.01 Mitutoyo Japan -10 mm) Metalographic Structure diagram chart Surface plate 600mmX 600mmX130mm(00 grade, flame hardening surface) Die penetrant Indicator Permanent Magnetic Crack detector Complete kit consist of permanent magnetic Yoke pm-90, magnetic powder black, magnetic powder red, squeeze bottle & operating & instruction manual Sl No 26 Name of Instrument & Specification Make Combination Set with specimen:Size:12"/300mm (Complete set); Order Mitutoyo(Japan) or any no: 180-907; Blade: 180-503 (1/32", 1/64", 1mm, 0.5mm) other nationally or internationally reputed brand with ISO certified manufacturing company make having same specifications, international quality control certification or national standard organisation certification like TUV/ANAB/NABL accredited company 27 PlanoMeter with Specimen: Size:12"/300mm (Complete set); Measuring Range- Vertical: 46cm, Horizontal: 200cm; Resolution0.01mm; Accuracy- + 0.1%; Tracer lens- large eccentric lens; PowerNiH battery; Accessories-AC charger,Gauge template,case,manuals; Display-128X64 dot matrix graphic LCD. Mitutoyo(Japan) or any other nationally or internationally reputed brand with ISO certified manufacturing company make having same specifications, international quality control certification or national standard organisation certification like TUV/ANAB/NABL accredited company 28 Tool Maker Microscope with Specimen: ptical Tube Monocular, Broken Cross Hair Reticle, Adjustable Diopter; Eyepiece Protractor Range 360 Degrees, Graduations 1 Degree; Magnification Total 30x; Illumination 24V, 2W Halogen; Focusing Height Maximum 4.53"; Measuring Units Digital Micrometer Head; Max. Workpiece Height 4.5"; Table Travel X Axis 2", Y Axis 2"; Table Size 6" x 6"; Glass Stage Area 3.78" x 3.78"; Capacity Max. 11 lbs.; Power Supply 120 VAC, 50/60 Hz; Includes Micrometer Mitutoyo(Japan) or any other nationally or internationally reputed brand with ISO certified manufacturing company make having same specifications, international quality control certification or national standard organisation certification like TUV/ANAB/NABL accredited company 29 Tangential Depth Micrometer with Specimen: Range: 0 - 25mm;Order Mitutoyo(Japan) or any No.: 369-250;Accuracy: ±4µm other nationally or internationally reputed brand with ISO certified manufacturing company make having same specifications, international quality control certification or national standard organisation certification like TUV/ANAB/NABL accredited company 30 Coordinate measuring machine, range: x axis-505 mm., y axis-405 mm, Mitutoyo & Z axis-405 mm., resolution 0.1 µm, Accuracy: MPEe(1-7 + 3L/1000µm) MPEp(1.7µm), MPEthp(2.3µm), Work table material: Granite 638 X 860 mm, Tapped insert M8X1.25 mm, Work piece maximum height=545mm, maximum loading=180 kg model No. CRYSTA -Apes S544 Sl No 31 32 33 Name of Instrument & Specification Make V-Block 150mm 90 degree V-Block 150mm 120degree Combined Inclined Plane and Friction Apparatus: It consists of 15cm x 60cm teak wooden board with glass top hinged on an iron base to which a sector with graduated arc and vertical scale is provided. The plane may be clamped at any angle up to 45 degrees. A 5 cm dia. friction less pulley (one additional) is attached to the end by means of a clamp adjustable to any necessary position. Complete with brass roller cart and pan. Two weight boxes (each of 5 gm, 10 gm, 2-20 gm, 2-50 gm, 2-100 gm weight), Boxes each weighing 300 gm with 8 mmply case and bottom of differents surfaces like, glass, teak-wood, brass, copper, sand paper and card board. Operational and maintenance manual. 34 Simple Screw Jack:All metallic construction accurately machined cut screw with a pitch of 5mm carrying a double flanged turn table of 20 cm diameter fitted on steel base and complete with two adjustable pulleys, cords and hooks.Weight: 10 kg. – 2 Pcs., 5 kg. – 2 Pcs., 1 kg. – 2 Pcs.; Weight: 10 kg. – 2 Pcs., 5 kg. – 2 Pcs., 1 kg. – 2 Pcs. Operational and maintenance manual. 35 Differential Wheel and Axle:The wheel is of 40 cm dia and axles are insteps of 20 cm and 10 cm reducing diameter giving a ratio of 1:2:4. A steel axle passes through the centre of the wheel supported on ball bearings in iron brackets. The base is provided with holes to fix the apparatus on walls or bracketed frame complete with snatch pulley block; cord and hooks but without weight; Operational and maintenance manual. 36 Differential Pulley Block:A cast iron double sheave pulley block having 16 no. of cogs on bigger pulley and 8 no. of cogs on smaller pulley mounted on sturdy cast iron bracket and moving freely on two steel free bearings. A snatch pulley of 10 cm dia with hook at bottom shall be supplied along with a continuous steel chain, along with a hook for effort. Operational and maintenance manual. 37 Single Purchase Crab:Fitted with heavy cast iron wall brackets and attachable to protable M.S.framed trolley. The effort wheel is of C.I.material of 25 cm diameter with a hole for effort attachment mounted on a shaft of about 40mm dia. On the same shaft a geared wheel (machine cut) of 15 cm dia shall be mounted. The teeth of this pinion wheel shall mesh with another (spur) toothed wheel of 30 cm diameter. This spur wheel shall be mounted on another axle to which a load drum of about 7.5 cm diameter of heavy C.I. material shall be attached to which the heavy loads can be attached at bottom. A set of 5 slotted weights of 2 kg each and a hanger of 2 kg. 38 Geared Pulley Block: Consists of a metallic (preferably steel) cogged wheel of about 20 cm dia with endless chain and a gear toothed wheel of 15 cm dia mounted on the same axis. This toothed wheel shall mesh with another toothed wheel of same dia along with a protruded load drum of 10 cm dia to which a rope can be attached so as to suspend the weights of 10 kg, 20 kg-2 weights and a 50 kg weighs. The slotted weights of 1 kg-2 weights, 2 kg-2 weights, 5 kg-2 weights and 10 kg weight along with a hook for effort. Sl No 39 Name of Instrument & Specification Make Double Purchase Crab: Having assembly same as above (Sr.No.11) but with double set of gearing arrangement. A set of 5-slotted weights of 5 kg each and hanger of 5 kg. 40 Worm and Worm Wheel:Consisting of machine cut worm nickelled steel gear of 25 cm diameter carrying a metal drum protruding 5 cm of 12.5 cm diameter above which a machine cut worm on steel spindle carrying a 12.5 cm dia pulley. The whole arrangement shall be fixable on heavy cast iron brackets capable to be fixed to a wall or a MS framed trolley complete with effort pulley, string and/hooks, with 5 weights of 1 kg each and a hanger of 1 kg 41 Pulley Demonstration Set:Comprising of wooden polish base of about 100x20 cm size with two metal supports and a horizontal bar having eight adjustable collars with hooks from which pulleys can be suspended. The following accessories shall be provided with the unit : (1) Single pulley with two hooks-7, slotted weights -10 gm- 3 nos, Pulley triple long - 2, slotted weights-20gm - 3 nos, Pulley triple parallel-2, slotted weights-50 gm - 2 nos., Wheel and axle -1, slotted weights-100gm - 7 nos, Capstan -1, slotted weights-200gm( 4 nos), Slotted weights hanger, Slotted weights-50gms (7 nos) and 20 m cord, slotted weights and hangers are made of iron and duly nickelled. 42 Experimental set up of 1st , 2nd & 3rd order Pulley system Standard experimental set up to determine mechanical advantage. 43 CNC Lathe: Branded: Capacity:Chuck size: 135mm;Maximum turning diameter: 135mm; Maximum turning length: 200mm; Maximum length between centers : 230mm; Swing over cross slide: 200mm; Swing over way cover: 350mm; Spindle:Spindle nose: Type A2-4; Front bearing dia : 60mm; Hole through spindle: 42mm; Spindle speed range: 40 to 4000rpm; Spindle motor power: 3.7/5.5 KW; Spindle centre height from floor: 965mm; Axes:X- axis stoke : 80mm; Z- axis stoke : 230mm; Rapid rate X / Z: 15000 m/min; Feed rate: 0 - 5000mm/min; Turret and tooling:Turret type: EM, Bi – dir.; Nos. of stations: 08; Indexing time: 45°/180°: 0.4sec/1.6sec; Position accuracy: ± 6 arc-sec; Repeatability: ± 2 arc-sec; Turning tool size : 20mm x20mm; Boring bar size: φ32mm; Tail stock: Quill size: 70mm; Quill Stroke: 70mm; Tail stick center: MT 3; Tail stock travel : 120mm; Tank capacity: Coolant tank with chip conveyor: 100lit; Lubrication tank capacity:& Hydraulic tank capacity : as required; ; CNC Electrical details: Nos of axis: 2; Electrical: 415V, 3Phase, 50Hz; Control voltage: 24V DC; Total connected load: 15KVA; Accuracy(JIS):Control System: Fanuc oi - TD (latest) Positioning of Axes: ±0.005mm; Repeatability of Sl No 44 45 Name of Instrument & Specification Make CNC Vertical Milling Machine: with integral chip and coolant handling, Table guard for operator's safety, Telescopic covers for complete protection of guide ways and ball screws, Machine structure should be Integrated one piece base and column, Heavily ribbed box type construction for high rigidity, Stress relieved and stabilised structure for long lasting and accuracy. Technical Specification:Table size 1000X315 mm2; T Slot No/Width mm/Centre distance mm - 3 /14/100; Maximum load on table: 300 Kg; Distance from table top to spindle face: 75 - 450 mm;Longitudinal movement (x axis) - 800 mm; Traverse movement (y axis) - 350 mm; vertical movement (z axis) - 380; vertical movement (z axis) - 380; feed rate: 1 - 5000 mm/min; Rapid Traverse x/y/z 10 // 10 /20 m/min; Power (cont./15 min rating) 3.7/5.5 kW; Max Speed - 6000 rpm; Tool holder taper BT 40; Positioning accuracy: ±0.01 mm; Repeatability: ±.005 mm; power supply: 415V 50 Hz, 3 phase; CNC System: Fanuc 0i Mate (latest); Vender should also provide following features and items:Auto Tool clamp - de-clamp, counter weight for vertical milling head to avoid drop during power failure, brake motor for vertical axis, LM guide ways and ball screws,metallic covers and telescopic covers for guide way protection, machine lamp, table guard, voltage stabilizer (isolation transformer)- 10 kVA - 1 set, Coolant Gun - 1 set, AC unit for electrical cabinet - 1 set; Air Compressor (for Tool de-clamping unit): 2 stage ,air cooled Reciprocating air compressor ELGI Make with capacity (FAD) - 8.8 cfm, discharge Pressure - 12kg/cm2 air receiver capacity- 160 lit.; Air Dryer:super pack heatless air dryer to handle 10 cfm at 12.5 kg/cm2 with pre filter and after filter for atmospheric dew point 40 degree centrigrade Make: GEM equipment limited. Operation and maintenance manual of all respective items and training to the faculties. CNC lathe T100: Make: HMT International Ltd./ Nationally or internationally reputed brand with ISO certified manufacturing company make having same specifications, internationally quality control certification or national standard organization certification like TUV/ANAB/NABL accredited company.Center Height -70mm; Distance Between Centers-310mm ; Swing Over bed-100mm; Swing Over cross slide-60mm; Travel of cross slide-55mm; Headstock: Hole through main spindle-16mm; Spindle taper-MT2; Type of drive-DC Motor; Speed range(stepless)(r.p.m)- 50-3200; Tailstock:Sleeve: diameter-22mm; Taper-MT1; Stroke-35mm; Axes control- 2 axis(X & Z) SIMULTANEOUS; Least count- X axis: 0.005mm(dia.); Z axis: 0.01mm(Length);Rapid Traverse rate- 700mm/min for X axis, 1400mm/min for Z axis; Feed rate- 300mm/min for X axis(ON Radius) 1200mm/min for Z axis;Interpolation- Linear and Circular including Partial Arcs; Command Type- Absolute and Incremental; Data EntryThrough MDI keyboard RS 232C Port; Backlash- Upto 2mm for both Drive- DC Stepper motor for both the axes; Tool Indexing-Six steps; Canned cycles- Turning, Facing, Grooving, Threading, Tapper turning, Chamfer, Corner Radii, Peck Drilling; Threading- Straight Threading as well as Taper Threading in inch/metric with optional; FAST ‘’Chamfer-out’’ facility; Electrical Power- 230V,50Hz,1KVA (With all necessary accessories & attachments); Sl No 46 47 48 49 50 Name of Instrument & Specification Make CNC Trainer Milling:Capacity:Table size: 420mmx 125mm; Maximum job weight: 20kgf; Axes travel range:X-Axis (longitudinal table): 200mm; Y- Axis (Cross slide): 125mm; Z-Axis (Vertical slide): 200mm; Distance from the spindle nose to table top: 25-225mm; Throat, spindle center line to column: 155mm; Feed rate: Rapid traverse rate: 700mm/min; Feed rate: 2-550mm/min; Spindle:Spindle nose: ISO 30; Type of drive: AC Servomotor; Motor power: 0.75 KW;Speed range: (infinitely variable): 200-2000rpm; Tools: Tool change: Manual with CNC prompting; Number of tools: 8; CNC system:Type: SIEMENS 802C base line; Number of axes: 3; Axis drives: AC servomotor; Resolution: 0.001mm; Rapid traverse rate: 700mm/min; Manual jogging: One axis at a time in both directions; Feed rate (incremental): 0.01, 0.1 mm; General: Electrical: 415V, 3 Phase,50Hz, AC supply; Weight of the machine: 800 Kg; Dimension: 1600mm x 800mm x 1625mm; Along with all standard and special accessories. Cut section model of original reciprocating compressor. Tachometer (Digital) Contact type. METRAVI brand, TM-4005, Range0 to 40000 LUX, 4 digit, LCD. Tachometer (Analog) Contact type. METRAVI brand, TM-4005, Range0 to 40000 LUX, 4 digit, LCD Thermometer (Digital) pin type Thermometer. METRAVI brand, DTM902, Range- 40 to 500 degree Centigrade, 3 digit, LCD. 51 52 Oxygen Cylinder of 3000cc with oxygen. Dryness Fraction measuring set up with steam generating unit: This set up mounted on a Bench fully instrumented to determine quality of steam at Pressure of steam 10.0 – 15 .0 kg/cm2 using separating throttling calorimeter with steam condensing plant, Non IBR small steam boiler shell fitted with immersion heater and furnish with safety valve, pressure gauge, digital thermometer, steel lagging jacket , Power supply for heating: 230 V, single phase AC. Arrangement for drainage of waste water after experiment. Operation and maintenance manual. 53 Model of gas Turbine- Cut section – light and strong metal showing air intake, axial flow double stage compressor, fuel supply, combustion chamber, turbine rotor, jet thrust, exhaust etc.Wooden base- 45X 25 X 2 cm approx. Chart of pressure compounded steam Turbine along with pressure & velocity distribution diagram. For Charts Plastic coated sheets of size 3 feet X 3 feet 54 55 56 57 58 Chart of velocity compounded steam Turbine along with pressure & velocity distribution diagram. For Charts Plastic coated sheets of size 3 feet X 3 feet Chart of pressure & velocity compounded steam Turbine along with pressure & velocity distribution diagram; For Charts Plastic coated sheets of size 3 feet X 3 feet Chart of reaction steam Turbine along with pressure & velocity distribution diagram; For Models Acrylic / Aluminium material, For Charts Plastic coated sheets of size 3 feet X 3 feet Chart of steam engine showing all components / accessories. For Models Acrylic / Aluminium material/ For Charts Plastic coated sheets of size 3 feet X 3 feet Sl No 59 60 61 62 63 Name of Instrument & Specification Make Chart of different boiler parts, mountings & accessories such as: Pressure gauge / Water level indicator / Different safety valves e.g. Spring loaded, dead weight, high water low steam & lever type safety valve /Blow off cock / Steam stop valve / Fusible plug / Feed Check valve / Economiser / Injector / Superheater / Air-Preheater / steam trap// For Models Acrylic / Aluminium material / Wooden; For Charts Plastic coated sheets of size 3 feet X 3 feet Model of Economiser, Super heater & Air pre heater showing all salient details. For Models Acrylic / Aluminium material Model of Lancashire Boiler: Specification: Steel shell length 75cm & 20cm diameter with two large tubes passing from end to end. Fire grating at front end of each tube and a door hinged. Brick work seating & flue gas path shown in wooden work complete with all mountings like safety valve, check valve, manhole, high steam and low water safety valve, steam and water gauges, regulating draught doors, dampers with counter weights and chimney. Model may be about 1 metre long, 40cm wide and 45cm high specially dissectible for demonstration purposes. Model of Babcock and Wilcox Boiler: Specification: Steel shell length 75cm & 15 cm diameter fitted with superheater inclined water tubes, headers stop valve, safety valve, manhole, mudhole, safety valve, steam and water gauges, regulating draught doors, dampers with counter weights and chimney. Seating and brick work shown in wood work. Model may be about 1 metre long, 30cm wide and 80 cm high specially dissectible for demonstration purposes. 64 Model of Cochran Boiler: Specification: Steel shell height 62 cm & 25 cm diameter – cylindrical fire box with a door and grate at its bottomshort flue pipe and tube to chimney- tube covers given at both ends after with cleaning facility of tubes complete with feed check valve, safety valve, manhole, steam and water gauges, stop valve and chimney. Seating and brick work shown in wood work. Model may be specially dissectible for demonstration purposes. 65 Charts of different items: Valve timing diagram for 4 stroke petrol engine / Valve timing diagram for 4 stroke diesel engine / Port timing diagram for 2 stroke petrol engine / Port timing diagram for 2stroke diesel engine / Simple Carburetor /Injector / P-V, T-S, H-S & Schematic diagram of Simple Rankine Cycle, Rankine cycle with Reheat, Rankine cycle with Regenerative & Rankine cycle with Reheat &Regenerative Cycle / Theoretical & Actual Indicator diagram & T-S diagram of Otto cycle, Diesel cycle & Dual Cycle / P-V & T-S diagram of Joule or Brayton Cycle / Layout for modern thermal power plant showing boiler, superheater, reheater, High pr. Turbine, medium pressure Turbine, Low pressure Turbine with generator, Condenser, hot well, condensing extraction pump, closed Feed water heater, deaerator, Feed pump, economiser, primary air fan, Air preheater, coal bunker, coal yard, FD Fan, Furnace, ID fan, ESP, Chimney, ash flow line & ash pond , river, DM plant, makeup water line, cooling tower and cooling water line. For Charts Plastic coated sheets of size 3 feet X 3 feet 66 67 68 Refrigerator:Capacity: 165 Litres CUT SECTION MODEL OF REFRIGERATOR CUT SECTION MODEL OF AIRCONDITIONER Sl No 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 Name of Instrument & Specification Make ACCUMULATOR PRESSURE GAUGE PRESSURE SWITCH FILTER DRIER for 1 TR capacity Cut Model of Shell & Tube Condenser Cut section Model OF Plate Type Condenser Cut Section MODEL OF SHELL AND COILED CONDENSER Cut Section MODEL OF EVAPORATIVE CONDENSER CAPPILARY TUBE SLING PSYCHROMETER THERMOSTATIC EXPANSION VALVE HAND SHUT OFF VALVE ROTARY COMPRESSOR HERMETICALLY SEALED COMPRESSOR for 1 TR Capacity OPEN TYPE RECIPROCATING COMPRESSOR CONDENSER FAN MOTOR for 1 TR Capacity CONDENSER FAN BLADES for 1 TR Capacity AIRCONDITIONIG BLOWER BLADES for 1 TR Capacity AIR COOLED CONDENSER:For 1 TR Capacity MODEL OF AIR COOLED FORCED CONVECTION COILED CONDENSER Working Hermetically sealed compressor: for 1 Tonne capacity RAC Controls: L.P./H.P. cut outs; Thermostat; Overload protector; solenoid valve. Refrigeration equipmentmaintenance tool kit: Pipe bending set up, swaging tool, spanne rset, pipe cutter, charging manifold, flexible hoses with quick actingcouplings, pressure gauges. 92 93 94 95 96 Actual cut section of torque converter (Steel frame mounted) Actual cut section of fluid flywheel (Steel frame mounted) Actual cut section of differential gear box Actual cut section of telescopic type hydraulic shock absorber Framed chassis preferably Mahindra Armada(Diesel Engine) (Made of High quality metal):Axle Front & Axle Rear - Full floating, hypoid type with 4.27 ratio (Preferable).Suspension- Semi-elliptic, leaf type springs with hydraulic double acting telescopic shock absorbers.Steering- Worm and roller type Right hand-left hand for Export ratio 20:1(Preferable),Turning radius: 6.69m (Preferable).Transmission- Four forward speeds and one reverse speed with synchromesh on 2nd, 3rd and top(Preferable). 97 Model of lubricating system (Made of Hi High quality metal/fibre):Demonstration model suitable for getting clear conception about the lubricating system. 98 Model of cooling system(Air and Water cooling)(Made of High quality metal):Demonstration model suitable for getting clear conception about the air and water cooling system. Electronic fuel injection (EFI) system with diagnostic read out tester/ engine scanner. Virtual lab set up for AE lab Cut section model of demonstration chassis of working with electrical of MPFI vehicle, model no. MT - 01 Battery cell tester. 99 100 101 102 Sl No 103 104 105 106 107 108 109 110 Name of Instrument & Specification Make Model of Mahindra Tractor full ( working )model no. MT - 08 Nozzle tester Engine lubrication system circuit. Battery charger. Charts showing Auxiliary views of any three object.(With first angle method of projection.) Models of Intersection of solids: i) Cylinder to cylinder penitration; ii)Cylinder to prism; iii)Cone to Cylinder; iv) prism to prism. Model & charts of Developments of Surfaces:Developments of Lateral surfaces of cube, prisms,cylinder, pyramids & cone. Standard chart for Conventional Representation:i) Materials; ii)break in pipe, rod and shaft; iii) Ball and Roller bearing, pipe joints, cocks, valves, internal / external threads; iv)Various sections- Half, removed, revolved, offset, partial and aligned sections; v) Knurling, serrated shafts, splined shafts , and chain wheels; vi) Springs with square and flat ends, Gears, sprocket wheel; vii) Countersunk & counterbore; viii) Tapers; ix)Surface roughness; x) Welding 111 112 Standard chart for Limits, Fits and Tolerances Model & charts of Assembly (Detailed part drawings): 1. Couplings – Universal couplings & Oldham’s Coupling; 2. Bearing – Foot Step Bearing & Pedestal Bearing; 3. Lathe tool Post; 4. Machine vice & Pipe Vice; 5. Screw Jack; 6. Steam Stop Valve 113 Model & charts of Assembly to Details: 1. Rigid Flanged coupling Protected type; 2. Eccentric; 3. two spur gear; 4. Screw Jack; 5. Gland and Stuffing box Assembly; 6. steam stop valve7. Fast & loose pulley & stepped cone pulley Cut section model of 3D object 3D object having slot, circular hole, internal thread, external thread. Model & charts of Solids of Prism, Pyramid, Cone,Cylinder, Tetrahedron & Cube Model & charts of Sections of Solids Sections of Solids Prism, Pyramid, Cone, Cylinder, Tetrahedron & Cube Charts of Developments of Surfaces: Developments of Lateral surfaces of cube, prisms,cylinder, pyramids & cone; tray,transition piece; 114 115 116 117 118 Model & charts of Free hand sketches Free sketches of nuts, bolts, rivets, threads, split pin, foundation bolts, keys and couplings. 119 working models of : Cotter Joint, Knuckle Joint, Bell Crank Lever,Turn Buckle, Off – Set link, Pulley ( Acrylic / Aluminium Cast / Wooden) 120 Working models of Shaft, (solid, hollow, spline); Keys, (parallel, taper, feather, tangent, woodruff etc.); Power Transmission devices:-belt drive, Chain drive, Gear drive, Clutches, gear trains, Coupling (rigid, Flexible).working models / Acrylic / Aluminium Cast 121 Working models of Bearings: Ball bearings-single, double row, angular contact and thrust, Rolling contact bearings cylindrical, Taper roller, thrust, Pedestal, Journal, Pivot bearings,wall charts of :Tolerances, surface finish, Limits, Fits Models of Lead screw of lathe, feed screws of machine tools, Clamping screws, Toggle Jack screw, Screw jack, Metallic models 122 Sl No 123 Name of Instrument & Specification Make Wall charts of Helical Springs, bolted joints, Welded joints Plastic coated Wall Charts of helical compression and Leaf Springs of different types, different types of screw joints and welded joints 124 Wall chart of types of levers – bell crack lever, rocker arm, compound lever, brake pedals working models / Acrylic / Aluminium Cast 125 Models and wall charts of – Loci of points-involute, cycloid –epi & hypocycloid, four bar mechanism working models / Acrylic / Aluminium Cast Drawing board (all pine wood), imperial size, working edge made of hard wood. Electric Resistance Furnace: 400X200X150mm Temperature 1200 Deg. C. working temperature 960 Deg. C. Accuracy +/- 2 Deg. C. rating 6 KW, thermocouple with automatic control. 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 Crucibles 10 to 20 kg Capacity Drying Oven:Size: 1800mm X 1200mm X 1200mm, fitted with electric heater, blower and temperature control Moulding Boxes (Cope, Drag & Cheek): C I moulding boxes with pin & without pin type assorted Sizes. Ladle: 10 kg, 20 kg, Capacity Portable Grinder: Flexible shaft type output three speed Pedestal Grinder: Double wheel 8inch size, 1 HP motor Shovel (Standard Size) with wooden handle Flatter: Edge 50- 60 sqmm, thickness- 10-15 mm, with handle Set Hammer (Standard size) Fuller (Standard size) Sledge Hammer (Standard size) Close Flat Tong (M.S) : 400 – 600 mm Long arm, Length of bit or mouth 65 – 70 mm Pincer Tong : 400 – 600 mm Long arm Round Hollow Tong: 400 – 600 mm Long arm Square Hollow Tong: 400 – 600 mm Long arm Pick up Tong: 400 – 600 mm Long arm Hot Chisel & Cold Chisel with Handle (Standard size) Shovel (Small): Length – 800 mm. Top and Bottom Fuller (Standard size) with handle Set Hammer, 20-30 sqmm with handle Circular saw: Heavy duty motorised circular saw with heavy machine table, circular saw blade running on double row ball bearing, saw guard ,rib fence etc. with motorisation attachment with 5HP AC 440 V,3 phase, 50 Hz. motor starter, switch, with 750mm dia saw Blade, size of the table about 1050mm x 680mm, maximum depth of cut 275mm. Wood Planer: 2 HP / 440 V AC, 3 phase 50 Hz. Motor with starter, Heavy duty Maximum width of plank 300mm max planing height 200mm, length of table 1100mm. Jig – saw: 300mm x 300mm table, depth of cut 135 mm with 720 W motor, & No – load stroke rate 500 – 2800 rpm. Drilling Machine Bench Type:13mm capacity, motorised bench Drilling Machine, 600 to 4000 r. p. m., complete with motor pulley , V- belt, 1/4 HP AC 220 V single phase 50Hz electric motor, size of table 250mm x 250mm. Sl No 152 161 162 Name of Instrument & Specification Make Power Planner: (With HSS Blade ): Planing width 82 mm, Adjustable depth of cut 0 – 2.6 mm , Adjustable Rebate depth 0.9 mm, No load speed (min-1) 16,500 rpm, Net weight 2.8 kg Circular Saw: Blade Dia 185mm, Cutting Depth 90° /45° 62/49 mm, Power 1050 W, No Load speed 4700 rpm, Weight 3.9 Kg. Router: Router Cage/ 50mm, Collet - 6/8mm, Power Input 900 W, No Load speed 12000/ 2400 rpm, Weight -3.5 Kg. Speed Drill: Drilling dia in Wood / Steel - 25/10 mm, Power input 420W, No Load Speed 2200 rpm, Weight 1.4 Kg Universal wood working Machine: 14 in one wood working machine with motor and operating tool circular saw blade 203mm dia 28 teeth, Band saw Blade 10mm wide, 4mm thick, Spindle cutter 12mm dia. Sanding disc 203mm, spindle safety stop with top & side guide parallel fence & auxiliary fence for circular saw & band saw. Operating Instruction & service manual Disc drive motor 2880 rpm with all attachments. Bench Grinder: Grinding Wheel Cup Type: 200mm x 40mm; Motor capacity: 1HP; R.P.M: 2800; Work Table Size: 185mm x 175mm. Carpentry Bench Vices(wooden Jaw with liner):300 mm/250mm/ 200 mm Wood Turning Lathe: Floor model, complete with standard accessories & electrical. Length of bed :-1800mm; Height of centre:- 200mm; Distance between centre :- 1200mm; H. P. of motor :- 1 AC 440 V. 50 hz 1440rpm Compound saddle, o/s turning attachment, true chuck , live centre. Measuring Tools & Gauges: Marking Gauge, Carpenter Scale, Foot Rule, Measuring Tape Work Bench (Sal wood):1800 x 1200 x 750 mm Bharat Tri square 8’’ 163 Cross Cut Saw 18’’ with wooden handle 153 154 155 156 157 158 159 160 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 ’’ Metal Jack Planer 14 Metal Jack Planer 250 mm X 50 mm Tenon Saw 12’’ with wooden handle Rip Saw with wooden Handle, 18’’ ’’ Firmar Chisel 1 with wooden handle Firmar Chesl ½’’ with wooden handle Firmar Chesl ¾’’ with wooden handle Firmar Chesl ¼’’ with wooden handle Firmar Chesl ½’’, ¼’’, 1’’ Bevel edge, with wooden handle Raps File, 12’’ ’’ Mortize Chisel ½ Bevel edge, with wooden handle Mortize Chisel 3/8’’ Bevel edge, with wooden handle Mortize Chisel 5/16’’ Bevel edge, with wooden handle Bharat Miranda Venus Venus Miranda Miranda Taparia Taparia Taparia Taparia Taparia Taparia Taparia Taparia Mallet, Handle 12’’, wt.- 350 gm. (Teak wood) Marking Gauge, 10’’ (Single Pin) Mortise Gauge, 10’’ (Double Pin) Claw Hammer ½ lb, with wooden handle Taparia Marking Table with scribers:Black Granite surface flat, non magnetic non glaring, planing accuracy as per is of size 1000mm x 630mm x 150mm of grade Þ B ß with slab carbide scriber 150mm. Sl No 182 Name of Instrument & Specification Make Surface plate: C. I. Surface plate , planed , hand swapped and seasoned , Taparia Brown & sharp type ribbing complete with handles for lifting & wooden protector cover, Conforming to IS- 2285 - 1963 .1) 450 mm x 450 mm. or 2) 450 mm x 600 mm. 183 Measuring Instruments & Marking Instruments:Fitting Hand Tools, Vice block, height gauges , vernier calipers, outside and inside calipers, micrometers, bevel protractor, files of different sizes and grades, Hacksaw frames, chisels, steel rules, Try squares, drill bit set up to φ25 mm, surface gauge, Number punch, dot Punch, Divider, Angle plate, Screw driver, Spanner set etc. 184 Tap & die set: Both tap and die set complete in box with accessories 0 10 BA , 1/4 " to 1 '' BSF /BSW, 1/2" to 3/4" NF , 1/4" to 3/4 " NC, 6mm to 16mm metric, one set each. Bench Drilling Machine: Nationally or Internationally reputed brand with ISO certified manufacturing company make having same specifications, internationally quality control certification or national standard organization certification like TUV/ANAB/NABL accredited company.Technical Specification: Drilling capacity-13mm; Spindle travels-100mm; Pillar diameter-58mm; Distance between spindle & pillar front-150mm; Distance between spindle & table-300mm; Distance between spindle & base-500mm; Spindle speeds (r.p.m)-480-820-13202080; 0.5H.P,1440r.p.m; Power of drive motor-440v/3phase/50 Hz; Gross weight-180Kgs; (With all necessary standard accessories & attachments) 185 186 189 190 191 192 193 194 Bench Grinder: Grinding Wheel Cup Type: 200mm x 40mm; Motor capacity: 1HP ; R.P.M: 2800; Work Table Size: 185mm x 175mm; Bench Vice: 250 mm Speed Drill: Drilling dia in Wood / Steel - 25/10 mm; Power input 420W; No Load Speed 2200 rpm; Weight 1.4 Kg; Power Hack Saw Machine: Pedestal Grinder: Work Bench: 1800 x 1200 x 750 mm Hand Tool Kit Bustard, Flat File(Double Cut) 10’’ JK nd JK 2 cut Flat File (Double Cut) 10’’ 195 2nd Cut Triangular File 8’’ 187 188 196 197 198 199 200 201 202 203 204 205 206 207 208 209 nd 2 cut Square File 8 nd 2 Cut Round File 8 JK ’’ JK ’’ JK nd ’’ JK Smooth File(Flat) 12 Half round Smooth file 10’’ JK 2 Cut Half Round File 8 ’’ Stainless Steel Rule 12 ’’ Odd leg Caliper 8’’, Spring type ’ ’ Divider 8 Spring type Divider 6’’ Spring type JK Krysteel Bharat Bharat Outside Caliper 8 , Spring type Bharat Bharat Inside Caliper 8’,’ Spring type Bharat ’’ ’’ Tri Square 6 Tri square 8’’ Hacksaw Frame 18’’ tubular (Adjustable) Bharat Bharat Sl No 210 211 212 213 214 Name of Instrument & Specification Hacksaw Frame 18’’ tubular (Solid) Die(Adjustable) Set with Handle Drill Socket Morse taper (0-1, 1-2, 2-3) Spanner ( 6-32 ) Double ended 215 Scraper(Flat) 6’’ Scriber 6’’ 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 ’’ Slide Wrench 8,’’ 12 , 18’’ ’’ Hand vice 6 Stainless steel Knife (Blade changing) ’’ Pin Vice 6 Table Brush File Brush Number Punch (0-9) Letter Punch ( A-Z) Centre Punch (Round/Octagonal) Dot Punch (Round with knurling) Round and Square punch for forging shop Ball Peen Hammer (1 lb) with wooden handle Ball Peen Hammer (1/2 lb) with wooden handle Ball Peen Hammer (1/4 lb) with wooden handle Straight Peen Hammer 1 lb. With wooden handle Cross Peen Hammer 1 lb. With wooden handle Oil can (Medium size) Hacksaw Blade 12’’ (All hardened) Drill Bit (25 Nos. Set) Tap Set (4 mm, 6 mm, 8 mm, 10 mm, 12 mm) With Handle Drill Bit (Taper shank), ½’’, ¾’’, 1’’ Tap Wrench ½’’ Hearth with blower: Centrifugal motorised blower 3 HP / 440 V/ 3 Phase / 50 Hz with Forges, pipe Fittings valves, Hearth Size Made of M. S. Sheets 750 mm x 750 mm with water jacket, Height of 2.5 m (inverted Hopper with chimney) Anvil: Single Horn 150 kg malleable cast iron with stand English Type Leg Vice: 15 cm size . Swage Block: Wrought Iron or Malleable cast Iron.1) 450 x 450 x100 mm. Or 2) 500 x500 x 150 mm. Tools and Gauges:Hammers of different size , Tong, Chisels, Flattener, pullers, Dies, Punch , Drift etc. Power Hammer:1 Tonne capacity, motorised, equipped with foot lever operated, clutch to control strokes, spring loaded hand lever for adjustment of strokes, ram and C. I. anvil and the vertical pull rod , 3HP / 440 V A.C. / 3 phase / 50 Hz. / 960 rpm electric motor and starter. Having ram weight about 70 kgs. maximum lift 190 mm, strokes /minute 160 to 200, hammers up to diameter 56 mm to 80 mm. 244 Bench Grinder: Grinding Wheel Cup Type: 200mm x 40mm; Motor capacity: 1HP; R.P.M: 2800; Work Table Size: 185mm x 175mm; 245 246 Work Bench: With vice 1800 x 1200 x 750 mm Top and Bottom Swage with handle, Round (Standard size) Make Venus Taparia Taparia Bharat Bharat Bharat Anant Anant Bharat Bharat Taparia Taparia Taparia Taparia Taparia Taparia Taparia Taparia Prima Miranda Miranda Eagle Miranda Bharat Sl No 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 Name of Instrument & Specification Make 2 Flatter: Edge 50- 60 mm , thickness- 10-15 mm, with handle Fuller (Standard size) Sledge Hammer (Standard size) Pincer Tong : 400 – 600 mm Long arm Close Flat Tong (M.S) : 400 – 600 mm Long arm, Length of bit or mouth 65 – 70 mm Round Hollow Tong: 400 – 600 mm Long arm Square Hollow Tong: 400 – 600 mm Long arm Pick up Tong: 400 – 600 mm Long arm Hot Chisel & Cold Chisel with Handle (Standard size) Shovel (Small): Length – 800 mm. Top and Bottom Fuller (Standard size) with handle Set Hammer, 20-30 mm2 with handle Set Hammer (Standard size) Oil Cooled Arc Welding Transformer: Three Phase With Standard Advani orlikon/ Esale Accessories Welding Transformer to provide current from 50 amps to 600 amps for Single operator and 25 amps to 300 amps for two operators at 80 v open current , alternate voltage of 100 V open circuit provision ,rotary switch for quick selection ofcurrent with following technical specifications conforming to IS 1851 - 1975; Standard Accessories :-1) Copper cable single core conforming to IS - 9857 / 1981 for 600 amps. 2) Electrode holder up to 600 amps.3) Hand Screw. 4) Earth clamp, tommy bar type.5) Pair of welders Goggles.6) Welders apron.7) Welders glass etc. Single Phase Air cooled arc Welding Transformer with Accessories: Advani orlikon/Esale Single phase air cooled arc welding , transformer, step less variable current regulator for welding current range 40 to 300 amps. Conforming to IS- 1851 – 1975 Light Duty Spot Welding Machine: Portable type spot Welder rating 2.5 Advani orlikon KVA, for welding up to 2mm + 2mm M. S. Sheet, Max throat depth 20 cm. Oxy-Acetylene Gas Welding Set:a) High pressure welding blow pipe , BOI six tip sizes, for welding M. S. up to 10 mm thick; b) Two stage oxygen regulator conforming to IS 6901- 1981 ( Max. outlet pr 2 kg / cm2. ) c) Two stage acetylene regulator conforming to IS - 6901-1981 ( Max. Pr 1 kg / cm2 ) d) Pressure gauges to conform IS 36624 - 1979. e ) Standard Accessories 2 x 5 m length 8 mm bore hose, four hose clips, one pair welders goggle, one pair leather hand gloves, cylinder out fit spindle keys, spark lighter , leather apron, wire brush etc. 264 Soldering Irons:Supply voltage 230 V / 1Phase / 50 Hz. Watts 500, complete insulation with different types. Of copper soldering bits. 265 Double Ended Pedestal:Type Grinder Double ended pedestal type grinder with following specifications :-1 HP / Single phase / 230 V / 2800 RPM ISI marked motor with wheel size 250 mm x 25 mm x 18 mm. one side rough and other side smooth , pedestal of C. I. 266 Welding accessories:Welding fixtures, Wire brush, Chipping hammers, Clamps, etc. Sl No 267 Name of Instrument & Specification Make Electrician Tool Kit: Insulated combination Plier-150mm, Screw driver set, insulated connector, Tester, insulated Nose Plier, Rowel, punch, pocker, hand drill machine, Portable reciprocating Saw machine, electrician knife, Digital Multi-meter, cold chisel, square rough file. 268 MIG / Welding Equipment: Power source with integral wire feeder and Advani Orlikon/Esab rear stand for gas cylinder, for seam welding, spot welding etc.Supply voltage/phase / frequency – 415V/3 phase / 50 Hz.; Input Power @ 60% / 100 %Duty Cycle – 22.5 KVA / 17.5 KVA; Fuse Rating TP – 32 amps; Open circuit voltage 50 V (max),No. of steps – step less; Welding current range – 50 – 400 amps; Max. Welding current / Load Voltage @60% duty cycle 400amps/ 34 Volt , @100% duty Cycle 310amps / 29.5 Volt Tack Weld Time range 1-5 Sec. General- Class of Insulation Class H, Type of current control - Through Remote Control Unit, Automatic current / Voltage Control Unit; 2 track Air Cooling System , Length / width/ Height – 790/585/810 mm, Weight 145 Kg. Wire Feeder – wire feed speed 1.2-1.8 m/min, Wire Dia φ 1.2 mm ; Wire roll drive 2 nos Dimensions Length/ Width/ Height- 430/180/310 mm. Torch Connection Euro/ std, 18volt, 65watt. , Printed Circuit motor, Approx. Weight 9Kg. With Std accessories, Operation & maintenance manual Wire Spool -φ1.2mm wire, 15Kg. 269 270 CO2 Cylinder-15 Kg TIG Welding M/C: AC / DC Tig welding set for welding ferrous and Advani Orlikon/Esab non ferrous alloys, Max. current capacity 150 amp. Control unit built in H. F. unit and controls, contractor , DC suppressor, torch with accessories box, set of tungsten electrodes, set of welding accessories, Gas flow through solenoid valve, HF on/off switch; Auto HF shutdown in case, Input power supply voltage/phase/frequency: 230/1/50, Output Characteristics: Welding current @60% DC / 100%DC 200Amp / 150 Amp; Gas Preflow time / Gas postflow time 0 – 1.5 Sec / 1 – 30 Sec; Arc should not strike in 10 Sec; Torch Switch 2Track/4 track mode selection switch; Arc striking type HF/Touch; Dimension: Length/Width/Height: 440mm / 165 mm/ 300 mm; Protection Class – IP -23; Max. current carrying capacity:@60% DC / 100%DC – 200 A /150 A ; Cooling type – Gas; Suitable for φ 1.6 /2.4/3.2 mm tungsten. 271 272 273 274 275 276 Argon cylinder with gas – 7.0 m3 Work Bench With Vice: 1800 x 1200 x 750 mm Welding Table: 1200 x 1200 x 750 mm With sliding tray Portable Drilling Machine:Light duty drill, 10 mm capacity, 235 V, 235 watts, 700 rpm, no load speed, 250 rpm full load speed . Universal Tools and Cutter Grinder (with power rise and fall of wheel head): Swing- 280mm, Height of the centre- 130mm, Distance between tailstock, Centre and Work head-615mm, Swing and cutter head105mm, Table-longitudinal traverse- 510mm, Maximum vertical distance-350mm, Wheel speed in R. P. M.-2800, Motor-0.75 KW, with standard accessories, two dimensional & three dimensional attachment, drill bit sharpening attachment, vice, operating handles, service tool kit, operation & maintenance manual. Sl No 277 Name of Instrument & Specification Make Experimental Setup for calculating Thermal Conductivity of solid matallic rod: to determine thermal conductivity of metal rod for various values of input, to study the temperature distrubution along the length of the bar; this setup contains: heater assembly, Copper test rod, cooling chamber with arrangement for watwr circulation having water pump, Shell with insulation powder, measuring cylinder for water, set of thermocouples at least five set & control panel contains 12 channel digital temperature indicator, 2 Dimmerstat 0 - 2 A , Main's on/off switch, Voltmeter 0 - 250 V, Ammeter 0 - 3A, Instructional manual with sample calculation. 278 Vapour Compression Refrigeration Cycle Tutor: to determine capacity of the system & actual COP of the system; This unit consists of Hermetically sealed compressor of Kirloskar make having 0.3T capacity, Refrigerant R-12, Finned tube air cooled condenser with fan, Expansion Devices: 1) Thermostatic Expansion Valve, 2) Capillary Tube, Evaporator Coil with water circulation arrangement in insulated SS water tank for balancing Refrigerating effect; Controls: hand shut off type service valves, Solenoid valve, Filter - Drier for refrigerant, High/Low Pressure cutout, Thermostat; Measurement Devices: Thermometers (-10 - 110⁰C) - 6Nos (to measure temperature of refrigerant at condenser inlet & outlet, evaporator inlet & outlet, & that of water at evaporator inlet & outlet), Pressure gauges to measure condensing & evaporating pr in kg/cm2 , Energy meter for compressor, Dial thermometer to measure temperarue of water in evaporator tank, Rotameter to measure liquid refrigerant flow, measuring jug, digital stop watch, Instructional Manual with sample calculations using both expansion devices 279 Screw Thread Micrometers Interchangeable Anvil/Spindle Tip Type Mitutoyo Japan SERIES 126 —800 (for metric 60 deg. Thread angle Gear Tooth Micrometers Interchangeable Ball Anvil/Spindle-Tip Type Mitutoyo Japan SERIES 124 —822, 124 - 823, 124 - 824 Optical Flats SERIES 158- 117 Flatness grade 0.2µm, Mitutoyo Japan Diameter/Thickness 45mm/12mm 280 281