HMT (INTERNATIONAL) LIMITED A Govt. of India Undertaking (OPEN TENDER) BID DOCUMENTS FOR SUPPLY, INSTALLATION & COMMISSIONING, TRIAL OF CNC Trainer Machines & CNC Training Software, Mechatronics Equipment, Mechanical Guillotine Shear, Hydraulic Press Brake, Roll Bending Machine, Nibbling-Cropping –Punching Machine, Hydraulic Pipe Bending, Circle Cutting & Hand Lever Shear, Ultrasonic Crack Detector, Tool PreSetter with DRO & Projector, Hand Tools, Furniture & Electrical Trainer Panels For Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II (being implemented on behalf of DPA-II division, Ministry of External Affairs, Government of India) TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated 24-11-2014 LAST DATE FOR COLLECTION OF TENDER DOCUMENTS: 15.12.2014 TIME: 17.00 HRS CLOSING ON: 16-12-2014, TIME 10.00 HRS TECHNICAL BID OPENING ON: 16-12-2014 TIME 10.30 HRS PLACE: HMT(I) Board Room, HMT Bhavan,No.59, Bellary Road, Bangalore. The Tender document issued against payment of Rs 2,500.00 (Rupees Two Thousand Five Hundred only) in the form of a Demand Draft towards cost of tender document. The Bidder who choose to download tender document from website must submit the Demand Draft towards cost of the Tender documents along with Technical bids in Envelope-I. 1. 2. 3. 4. 5. ATTENTION Only sealed Tenders shall be entertained. All joints of envelope should be sealed with wax or with cello tape to ensure it is tamper proof. Tenders not sealed shall be rejected straight away. Do not use window envelope. Lot-wise Technical Bid and Commercial Bid to be put in a separate cover superscribing Tender Ref. No., Date, Submission date, Lot number and Bidder address on the top of envelope. The Bidder may depute their authorized representative to witness the tender opening for both Technical and Commercial Bids. HMT Bhavan, No.59, Bellary Road, Bangalore 560 032 Tel: 91- 80- 2333 9060, Fax: 91- 80- 2333 9048 / 2333 9286 Web Site: www.hmti.com E-mail:contactus@hmti.com TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 1 of 134 INDEX SECTION I : INVITATION FOR BIDS(IFB) 1. Invitation 2. Contact Information 3. Two Bid System 4. Date of Submission and opening of Technical Bid SECTION II: INSTRUCTIONS TO BIDDERS (ITB) 1. Definitions and Interpretation 2. Compliance of Requirements 3. Place of Delivery of Supplies 4. Criteria for pre qualification of Bidder 5. Cost of Bid documents 6. Earnest Money / Bid Guarantee 7. 8. 9. 10. 11. 12. 13. 14. 15. Period of Validity of Bids Deadlines for submission of bids Opening and Evaluation of Bids Comparison of Bids Award Criteria HMT(I) right to amend scope of work Corrupt & fraudulent practices Interpretation of the clauses in the tender document General SECTION III: SPECIAL CONDITIONS OF CONTRACT (SCC) 1. Execution 2. Colour 3. Electricals 4. Delivery period 5. Inspection, Re-Inspection & Acceptance 6. Packing 7. Port of Shipment / Discharge 8. Freight & Insurance 9. Consignee 10. Invoice to 11. Price 12. Payment Terms – For Supplies 13. Payment Terms – For Services Portion 14. Penalty for Delayed Supplies 15. Clearance for Despatch 16. Name & Address of the Shipping Agent 17. Technical Documents 18. Bought Outs 19. Rejection & Risk 20. Performance Bank guarantee 21. International Warranty 22. Erection & Commissioning 23. Arbitration 24. Jurisdiction 25. Force Majeure SECTION IV: SCHEDULE OF REQUIRMENTS / SCOPE OF SUPPLY (SR) SECTION V: COMMERCIAL Annexure – 1 Price Schedule Annexure – 2 Proforma for statement of deviations from Tender conditions Annexure – 3 Proforma for Commercial details & previous experience Annexure – 4 Proforma for Performance Bank Guarantee Annexure – 5 Proforma for Vendor Appraisal Annexure – 6 Proforma for Vendor Registration Annexure – 7 Proforma for Bank Guarantee for Bid Guarantee Annexure – 8 Quality and Packing details Enclosure-1 Detailed Technical Specifications TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 2 of 134 SECTION I: INVITATION FOR BIDS (IFB) 1. HMT (International) Ltd, [HMT (I)] Bangalore invites sealed bids from eligible Indian bidders for supply, installation, commissioning, Trial of following items for Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II being implemented on behalf of DPA-II Division, Ministry of External Affairs, Government of India as per Schedule of Requirements / Scope of Supplies (SR) - (Section IV). Sl.No 1 2 3 4 5 6 7 8 9 10 11 12 LOT Reference LOT – 1 LOT – 2 LOT – 3 LOT – 4 LOT – 5 LOT – 6 LOT – 7 LOT – 8 LOT – 9 LOT – 10 LOT – 11 LOT – 12 ITEM CNC Trainer Machines & CNC Training Software Mechatronics Equipment & software Mechanical Guillotine Shear Hydraulic Press Brake Roll Bending Machine Nibbling-Cropping –Punching Machine Hydraulic Pipe Bending, Circle Cutting & Hand Lever Shear Ultrasonic Crack Detector Tool Pre-Setter with DRO & Projector Hand Tools Furniture Electrical Trainer Panels HMT(I) invites sealed bids from eligible bidders for the Supplies as above with details listed in Section IV. Part bidding among the Lots is allowed and Part bidding within the lot is not allowed. Bidders shall quote for all the items within the lot. 2. Contact information The General Manager, Projects HMT (International) Limited, 59, Bellary Road, Bangalore-560032, INDIA Tel No.: 080- 23339060 Fax No.: 080- 23339048 / 23339286 E-mail: contactus@hmti.com / ksridhar@hmti.com 3. Two bid System The two bid system will be followed. The bidder must submit his offer in two separate sealed envelopes as explained below: Offer in the prescribed forms Section – V, Annexure 1 to 8 should be submitted in the following manner. Envelope I: “Technical bid”: The sealed envelope shall contain all the copies of Lot-wise technical bids together with Commercial Bids separately without indicating the prices. This envelope shall be clearly marked “Part I - Technical bid”, indicating Tender No., Lot Number, Closing Date & Time and bidder address duly filled-in (separately for each Lot). The Envelope-I should be duly sealed on all joints with wax or tamperproof sealing using cello tape. This part shall include / indicate the following: 1. The Bidder shall provide requisite documentary evidence for pre-qualification criteria as stated below, failing which, the Bids may result in rejection: • The Bidder’s average annual turnover for 3 years shall be atleast as mentioned below against each Lot in the last three financial years. LOT -1: Rs.185.00 lakh (Rupees One hundred Eighty Five lakh only) LOT -2: Rs.390.00 lakh (Rupees Three hundred Ninety lakh only) LOT -3: Rs.20.00 lakh (Rupees Twenty lakh only) LOT -4: Rs.20.00 lakh (Rupees Twenty lakh only) LOT -5: Rs.20.00 lakh (Rupees Twenty lakh only) LOT -6: Rs.20.00 lakh (Rupees Twenty lakh only) LOT -7: Rs.5.00 lakh (Rupees Five lakh only) LOT -8: Rs.5.00 lakh (Rupees Five lakh only) LOT -9: Rs.20.00 lakh (Rupees Twenty lakh only) LOT -10: Rs.100.00 lakh (Rupees One hundred lakh only) LOT -11: Rs.112.00 lakh (Rupees One hundred Twelve lakh only) LOT -12: Rs.20.00 lakh (Rupees Twenty lakh only) TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 3 of 134 - The Bidder shall quote for all the Lots or part bid among the lots mentioned under Scope of Supply. However, part bidding within the lots is not allowed. - In case, the Bidder quotes for more than one lot, the turn over shall be sum of the value given against each lots. 2. • The Bidder must have minimum 3 years continuous experience in manufacturing / supply of items specified in the Scope of Supply. Attach at least one Purchase Order copy of each year separately for three years. • Bidder should submit satisfactory certificate from at least 2 reputed clients to whom similar nature of supplies have been made. The Bidder shall submit Earnest Money Deposit as indicated below against each lot in the form of Demand Draft drawn in favour of HMT (International) Limited payable at Bangalore in separate envelopes for each lot in the Technical Bid. . LOT -1: Rs. 1,23,000/- (Rupees One lakh Twenty Three thousand only) LOT -2: Rs. 2,58,000/- (Rupees Two lakh Fifty Eight thousand only) LOT -3: Rs. 14,000/- (Rupees Fourteen thousand only) LOT -4: Rs. 16,000/- (Rupees Sixteen thousand only) LOT -5: Rs. 12,000/- (Rupees Twelve thousand only) LOT -6: Rs. 16,000/- ((Rupees Sixteen thousand only)) LOT -7: Rs. 5,000/- (Rupees Five thousand only) LOT -8: Rs. 5,000/- (Rupees Five thousand only) LOT -9: Rs. 12,000/- (Rupees Twelve thousand only) LOT -10: Rs. 67,000/- (Rupees Sixty Seven thousand only) LOT -11: Rs. 75,000/- (Rupees Seventy Five thousand only) LOT -12: Rs. 18,000/- (Rupees Eighteen thousand only) - The Total Earnest Money Deposit to bid for all the Lots is Rs.6,21,000/- (Rupees Six lakh Twenty One thousand only) - The Bidder shall quote for all the Lots or part bid among the lots mentioned under Scope of Supply. However, part bidding within the lots is not allowed. - In case, the Bidder quotes for more than one lot, the Earnest Money Deposit shall be sum of the value given against each lots. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. The bidder must be a manufacturer or an authorized dealer or HMTI vendor. Technical bids without prescribed cost toward tender cost & EMD in the form of Demand Draft/ Purchase receipt will be rejected summarily. Bid documents Purchase Receipt or DD in favour of HMT(I), Bangalore for Rs.2,500/- if tender documents are downloaded from website. Duly filled Technical bid for each Lot separately with proper seal and signature of the authorized person on each page of the bid submitted. Complete Scope of Supplies with all necessary details and acceptance of commercial terms and conditions as provided under Section IV & V Lot-wise separately. Make / Model for each of the item to be specified in the bid and the Catalogues to be enclosed with the technical bid. Bids shall be valid for a minimum period of 90 (ninety) days from the last date of submission. Furnish acceptance for providing Performance Bank Guarantee for 10% of the contract value in the event of tender being awarded. Point-wise details for the services/requirements/details required in the bid documents shall be furnished. If there are any deviations, the same should be clearly specified in Annexure-2 of Section-V. Self attested copy of VAT registration certificate as applicable. List of customers both domestic & overseas to whom similar supplies have been provided in the past 3 years in the prescribed format Section-V, Annexure-3. Satisfactory certificate from at least 2 reputed clients to whom similar nature of supplies has been rendered. Vendor Registration form – Section – V, Annexure – 5 duly filled {Only for New Vendors of HMT(I)}. Copy of ISO-9000 Certificate, if applicable. Payment Terms. As per clauses 12 & 13 in Section-III. Specify deviations if any. A copy of “Un-Priced Section – V, Annexure–1” i.e., a copy of the Price Schedule without the price details. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 4 of 134 Envelope II: “COMMERCIAL BID”: This sealed envelope shall contain price details. This envelope shall be clearly marked “Part II - Commercial Bid”, indicating Tender No., Date & Time, Lot Number and bidder address duly filled (separately for each Lot). The Envelope – II should be duly sealed on all joints with wax or tamperproof sealing using cello tape. o Prices should be offered in Indian Rupees only. Should furnish break up of price as required in Section V; Annexure – I. The prices quoted shall be for FOR Chennai Port and considered firm and not subject to any change. 4. o The supplies will be inspected by HMTI by deputing quality assurance personnel to the vendor’s worksite. Vendors are required to reimburse the Cost of Inspection at 6% of the total order value + Service Tax as applicable. o All prices & other information like discount etc., having a bearing on the prices shall be written both in figures & words in the prescribed offer form. In the event of difference, the price in words shall be valid and binding. If any service tax is applicable, the same should be indicated separately. o The terms of payment for supplies will be as indicated under clause 13 in Section-III – Terms and conditions of the tender. The bidder has to accept the payment terms. Any deviation in the payment terms offered shall be considered and suitable Bank interest of 18% per annum will be loaded for comparison purposes only. However acceptance of the payment terms indicated by the bidder is subject to approval of HMT(I) Purchase Committee. o The bidder should quote their lowest possible price. o L1 shall be decided on Lot price basis. Date of submission of bids and opening of the Technical bid: Both the envelopes (Part I & II) Lot-wise shall be put in one cover, duly sealed on all joints with wax or tamperproof sealing using cello tape and super scribing Tender No., closing date & time, opening date & time, Lot number and Bidder address. The envelopes, which are not sealed, will be rejected straightaway/summarily. The sealed bids should be dropped in the tender box provided in the HMT(I) office and ensure delivery on or before 1400 hrs (IST) on the closing date. Late offers will not be considered. Last date for collection of Tender Document: 15.12.2014 TIME: 17.00 hrs. Last date for submission of bids: 16.12.2014 up to 10.00 hrs. Technical bids will be opened on 16.12.2014 at 10.30 hrs. in the Board room of HMT(I) office, Bangalore. End Of Section - I TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 5 of 134 SECTION II- INSTRUCTIONS TO BIDDERS (ITB) 1 2 3 4 4.1 Definitions and Interpretation The “HMT(I)” / “BUYER” means: HMT(International) Limited, No.59, Bellary Road, Bangalore-560 032. The “Supplier” means any firm/institute/company to whom the contract is awarded. “SITE” means Rajiv Gandhi School of Production & Art, Ulaanbaatar, Mongolia, where the supplies are required to be supplied, installed / erected and commissioned. “PROJECT” means ‘Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II’ being implemented on behalf of DPA-II Division, Ministry of External Affairs, Government of India. Compliance of Requirements The supplies offered should be in accordance with the stipulated requirements in the “Scope of Supply”. The bidder shall indicate his compliance or non-compliance against each of the requirements. Place of Delivery of supplies All supplies are to be delivered to HMT(I)’s shipping agent at FOR Chennai as per the instructions given by HMT(I) at the time of dispatch. Criteria for pre qualification of Bidder The Bidder shall satisfy the following prequalification criteria: The Bidder shall provide satisfactory documentary evidence acceptable to HMT(I) to show that: The Bidder’s average annual turnover to be at least as indicated below in the last three financial years. The Bidders should furnish audited accounts for previous 3 years. LOT -1: Rs.185.0 lakh (Rupees One hundred Eighty Five lakh only) LOT -2: Rs.390.00 lakh (Rupees Three hundred Ninety lakh only) LOT -3: Rs.20.00 lakh (Rupees Twenty lakh only) LOT -4: Rs.20.00 lakh (Rupees Twenty lakh only) LOT -5: Rs.20.00 lakh (Rupees Twenty lakh only) LOT -6: Rs.20.00 lakh (Rupees Twenty lakh only) LOT -7: Rs.5.00 lakh (Rupees Five lakh only) LOT -8: Rs.5.00 lakh (Rupees Five lakh only) LOT -9: Rs.20.00 lakh (Rupees Twenty lakh only) LOT -10: Rs.100.00 lakh (Rupees One hundred lakh only) LOT -11: Rs.112.00 lakh (Rupees One hundred Twelve lakh only) LOT -12: Rs.20.00 lakh (Rupees Twenty lakh only) 4.2 4.3 5 6 6.1 6.2 6.3 6.4 The Bidder must have minimum 3 years continuous experience in manufacturing / supply of items specified in the Scope of Supply. Attach at least one Purchase Order copy of each year separately for three years. Bidder should submit satisfactory certificate from at least 2 reputed clients to whom similar nature of supplies has been rendered. If the Bidder does not submit the above required information along with documentary evidence at the time of bidding; the bid may be rejected. Cost of bid documents o The cost of bid document is Rs. 2,500.00 (Rupees Two Thousand Five hundred only). o The cost shall be payable in the form of a crossed Bank draft in favour of HMT (International) Ltd, Payable at Bangalore and kept along with the Technical bid documents in Envelope –I, if the bid documents are downloaded from website. o If the documents are purchased from HMT (International) Limited, copy of the receipt for payment of cost of bid documents shall be kept along with the Technical bid documents in Envelope –I. o In case, the Bidder quotes for more than one lot, the copy of the receipt for payment of cost of bid documents shall be kept along with the Technical bid documents in Envelope –I for each lots separately. o If the cost of bid document is not paid before opening of the Technical bid, the bids will be rejected straightaway/ summarily. Earnest Money Deposit Earnest Money Deposit for the amount as stipulated in the “Bid Invitation” shall accompany Technical bid documents of tender. The Earnest Money Deposit shall be in the forma of a crossed Bank Draft in favour of HMT (International) Ltd, Payable at Bangalore. In case, the Bidder quotes for more than one lot, the copy of the crossed Bank Draft shall be kept along with the Technical Bid documents in Envelope –I for each lot separately. The Earnest Money Deposit shall remain deposited with HMT(I) for a period of 90 (ninety) days from the date of opening of tenders. If the validity of the offer is extended, the EMD shall remain with HMT(I). No interest will be payable by HMT(I) for the Earnest Money Deposit. The Earnest Money deposited is liable to be forfeited if the bidder withdraw or amends, impairs or derogates TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 6 of 134 SECTION II- INSTRUCTIONS TO BIDDERS (ITB) 6.5 6.6 6.7 6.8 7 7.1 7.2 8 8.1 8.2 9 9.1 9.2 9.3 9.4 9.5 10 10.1 11 11.1 11.2 11.3 11.4 12 12.1 12.2 12.3 12.4 12.5 from the tender in any respect within the validity period of his offer. The Earnest Money Deposit of the successful bidder will be returned after the P.O. is released on successful Bidder and duly accepted and submission of Performance Guarantee. If the successful Bidder fails to furnish a contract performance guarantee, then the earnest money shall be liable to be forfeited. The Earnest Money Deposit of all unsuccessful Bidders will be returned to the bidder by HMT(I) after finalization of contract with the successful bidder. If Earnest Money Deposit as stipulated in the “Bid Invitation” is not enclosed in the Technical documents in Envelope –I, the bid will be rejected straight away / summarily Period of validity of bids Bids shall be valid for a minimum period of 90 days from the last date of submission. HMT(I) may ask for the bidder’s consent to extend the period of validity. Such request and the response shall be made in writing only. A bidder agreeing to the request for extension will not be permitted to modify his bid. Technical clarifications, if any, shall be furnished by Bidder within one week’s time. Deadlines for submission of bids Bids must be received by HMT(I) before the due date and time at the address specified in the tender document. In the event of the specified date for the submission of bids being declared as a holiday for HMT(I), the bidclosing deadline will stand extended to the next working day up to the same time. HMT(I) may extend this deadline for submission of bids by amending the bid documents and same will be suitably notified in HMT(I) website: www.hmti.com Any bid received by HMT(I) after the deadline for submission of bids, will not be accepted and returned unopened to the bidder. Opening of Commercial bids by HMT(I) The Technical Bids will be evaluated to shortlist the eligible bidders. Bidder whose Technical Bid is found to be acceptable and meeting the eligibility requirements as specified in “Clause 4” will be informed about the date and time of the opening of the Commercial Bid. HMT(I) will open Commercial Bids of only the technically accepted and short listed bids, in the presence of the bidder or their authorized representative who choose to attend the bid opening, at the time and date to be informed later. The bidder’s authorized representative who attends the bid opening shall sign an attendance register as a proof for having attended the bid opening. The bidder’s name, bid prices, discounts and such other details considered as appropriate by HMT(I), will be announced at the time of opening of the Commercial Bids. Comparison of Bids Bids received against the tender will be evaluated by the Technical Evaluation Committee (TEC) to ascertain the technical suitability and will be shortlisted. Short listed Technical bids only will be considered for Commercial Bid opening and commercial evaluation. Award Criteria HMT(I) will award the contract to the eligible bidder whose technical bid has been accepted and determined as the lowest evaluated Commercial Bid on Lot-wise basis. Should the amount put in words differ from the amount put in figures, or if there is an arithmetical error, the lesser amount will be taken unless the difference is attributable to an obvious error, whereupon the correct amount will be taken. If more than one bidder quotes same lowest price, HMT(I) reserves the right to award the contract at its own discretion. HMT(I) reserves the right to increase or decrease the quantum of supplies offered by the successful bidder at the rates & other terms and conditions offered by them. The Bidder is bound to accept the increase or decrease in the quantum of supplies during awarding of the contract. HMT(I)’s Right to amend Scope of Supplies HMT(I) reserves the right to accept or reject any or all bids without assigning any reason whatsoever. HMT(I) reserves the right to increase or decrease the scope of supplies indicated in the bid documents after the award of the tender and payment shall be made on pro-rata basis. HMT(I) reserves the right to cancel/short close/extend the order at any given point of time due to Force Majeure or directions from the Governments of India or Mongolia. HMT(I) reserves the right to cancel / short close the order due to non-satisfactory performance by any of the service / supply offered. Cost / damages arising out of such cancellation / short closure shall have to be borne by the bidder Buyer shall recall any of the experts deputed to the project site on non-compliance to the rule of the land or guidelines laid down by Govt. of India / Govt. of Mongolia / HMT(I) or any act that does not correspond to ethical TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 7 of 134 SECTION II- INSTRUCTIONS TO BIDDERS (ITB) 13 13.1 13.2 13.3 14 15 15.1 15.2 15.3 15.4 15.5 15.6 15.7 behavior. Cost / damages arising in such an event shall be borne by the bidder and shall forthwith send suitable replacement. Corrupt or Fraudulent Practices. HMT(I) requires that the bidders who wish to bid for this project have highest standards of ethics. HMT(I) will reject a bid if it determines that the Bidder recommended for award has engaged in corrupt or fraudulent practices while competing for this contract; HMT(I) may declare a vendor ineligible, either indefinitely or for a short period, if HMT(I) is aware that the vendor has engaged in corrupt and fraudulent practice during the execution of the contract. Interpretation of the clauses in the Tender Document / Contract Document In case of any ambiguity/ dispute in the interpretation of any of the clauses in this Tender Document, HMT(I)'s interpretation of the clauses shall be final and binding on all parties. General All offers shall be either Computer prints or hand written neatly in indelible ink. Tenders shall be free from CORRECTION AND ERASURES, and Corrections if any, must be attested. Each page of the offer must be numbered consecutively, should bear the tender number and should be signed by the Bidder at the bottom. A reference to the total number of pages comprising offer must be made at the top right hand corner of the first page. The Bidders must ensure that the conditions laid down for submission of offers detailed in the preceding paras, are completely and correctly fulfilled. The submission of any offer connected with these supplies and documents shall constitute an agreement that the Bidder shall have no cause of action or claim, against HMT(I) for rejecting the offer. HMT(I) shall always be at liberty to reject or accept any offer or offers at its sole discretion Offers shall be deemed to be under consideration immediately after they are opened and until such time the official intimation of award of contract is made by HMT(I) to the Bidder. While the offers are under consideration, Bidders and or their representatives or other interested parties are advised to refrain from contacting HMT(I) by any means. If necessary, HMT(I) will obtain clarifications on the offers by requesting for such information from any or all the Bidders, only in writing. Bidders will not be permitted to change the contents of their offers after the offers have been opened. Any individual(s) signing the tender and related documents should be a competent, authorised person or original copy of power of authorization issued by the competent authority should accompany the tender. Offers shall be as per the Instructions to Bidders and Terms & Conditions of contract given in bid documents. However the Bidder shall indicate his acceptance or otherwise against each of clause and sub clauses of the Instruction to Bidders and Terms & Condition of contract. For this purpose, the Bidder shall enclose a separate statement as per format Section-V(2) indicating only the deviations from any clause or sub clause of the Instructions to Bidders and Terms & Conditions of contract which Bidder proposes with justification for each deviation. The HMT(I), however reserves the right to accept or reject these deviations and decision there on shall be final and binding. Bids shall be complete in all respects accompanied by detailed literature, brochures with all necessary details in ENGLISH or otherwise, the bids will not be considered. End of Section - II TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 8 of 134 SECTION III: SPECIAL CONDITIONS OF CONTRACT (SCC) 1 2 3 4 5 Execution: Metric System Colour : As specified in the Technical Specifications. Electricals: Main supply: 380 V, 3 Ph, 50Hz AC 4 wired / 220 V, 1 Ph, 50Hz AC Supply Delivery period for supplies: FOR Chennai within 8 weeks from the date of purchase order. Delivery is the essence of the Contract. If there is delay penalty as per clause 14 is applicable. Inspection, Re inspection and Acceptance: The items shall be manufactured as per International Standards. The standards followed should be accepted by HMT(I). For this purpose, the supplier shall furnish HMT(I) the standards being followed immediately for acceptance. The supplies will be inspected by HMT(I) as decided by HMT(I). If any of the item is found defective, HMT(I) reserves right to procure the substitute for the defective items from elsewhere at the risk and cost of the supplier and recover from the supplier the extra expenditure, if any incurred by HMT(I). Consignment shall be dispatched only after getting clearance from HMT(I). At least 2 weeks prior intimation regarding readiness of supplies, in all respects must be furnished to HMT(I) for inspection by HMT(I) Quality Assurance Department or by its authorized representative. Complete equipment, standard/special accessories attachments, tooling, etc including packing cases must be offered for inspection. HMT(I) reserves right to inspect the items by HMT(I) and customer representative at supplier’s works. The supplies will be inspected by HMTI by deputing HMTI’s quality assurance personnel to the vendor’s worksite. Inspection and other deputation charges for the deputation of HMTI personnel shall have to be borne by the vendor. Vendors are required to reimburse the Cost of Inspection at 6%of the total order value + Service Tax as applicable. 6 7 8 9 10 11 12 13 14 15 16 17 Packing: All Supplies shall be packed in seaworthy wooden cases suitable for shipment by 20ft / 40 ft containers of size (LXBXH): 5900mmx2300mmx2300mm / 12000mmx2300x2300mm respectively. Packing cases must have case-wise detailed packing list to be put inside the cases. Also, 3 copies of casewise packing list to be sent to HMT(I) immediately after packing. All Necessary tools, fixtures, instruments, trail materials, consumables etc., for installation to be sent along with the items. Packing to be made in the presence of HMT(I) inspection engineers. Port of Shipment/ Discharge: Chennai Port / Port Ulaanbaatar, Mongolia. Freight & Insurance: Supplier to dispatch the goods on Freight Prepaid – Door Delivery basis to HMT(I) shipping agent at Chennai port of shipment. Transit insurance to be arranged by supplier. Supplier to inform HMT(I), despatch details like Lorry receipt No., No. of Packing cases, Gross Weight, Net Weight etc., immediately after dispatch from works. Consignee: Consignee will be intimated later Invoice to : HMT (International) Limited, 59, Bellary Road, Bangalore – 560 032, India TIN NO. 29760097661 A/c. RGSPA, Mongolia. Price: The price shall be FOR Chennai Port and considered firm and no escalation will be permitted. Payment Terms for supplies: 100% payment for supplies will be payable on 60th day from the date of delivery to our shipping agent at Chennai. If the Payment terms are not acceptable, the vendors can quote their own payment terms. 18% per annum interest will be loaded to the quoted price for arriving at the total price for price evaluation only as per tender terms. However, the acceptance of the payment terms indicated is at the sole discretion of HMT(I) Management. All bank charges such as L/c opening charges, negotiation charges, etc., are to the account of supplier, if supplier requires payment by inland L/C. Payment for services portion: The payment will be made after getting certificate confirming successful Installation and customer Training at site. Penalty for delayed Supply and Services: HMT(I) reserves the right to levy penalty @ 1.0 percent of order value per week of delay beyond the scheduled deliveries / execution of the contract successfully, subject to maximum of 10% of the contract value. HMT(I) reserves the right to cancel the contract in case the delay is more than 10 weeks. The penalties, if any shall be recovered by invoking the Performance Bank Guarantee or withholding the amount out of the payments due. Clearance for Despatch: Equipment shall be dispatched only after getting clearance from HMT(I). Such clearance shall be furnished only after receipt of a certificate from Supplier stating that the snags, if any, pointed out by HMT(I) Engineer/Customer’s representative have been duly attended to. HMT(I) shall have the right to hold up the dispatch for want of any clearance from the customer. The consignment shall be shipped through a reputed Transporters in a direct truck to reach HMT(I)’s shipping agent with out any transshipment. Name & Address of the Shipping Agent : Will be informed at the time of dispatch clearance by HMT(I). Technical Documents: Supplier to forward the detailed drawings of the all machines / equipment in 3 sets, indicating details about civil work required, Electrical, Pneumatic, Water connection points etc., immediately on receipt of Purchase Order. Instruction / Operating Systems / Spare Parts Manual and other relevant documents pertaining to the Equipment must be in English and should be supplied in (3) three sets as follows : TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 9 of 134 SECTION III: SPECIAL CONDITIONS OF CONTRACT (SCC) 18 19 20 21 o 2 Sets of Manuals along with the machine / equipment o 1 set Manual to HMT(I), Bangalore o Two copies of Electrical wiring drawings (along with the machine / equipment) o Instructions for commissioning (One copy along with the machine / equipment) and one copy to HMT(I) o Final Test & Inspection Report (along with the machine / equipment) Bought Outs: All the bought-out items such as bearings, belts, electricals, motors, contactors, switches etc., shall correspond to ISI / International Specifications and shall be of reputed make like, SKF, FENNER, SIEMENS & TELEMECHANIC etc., Rejection & Risk: If, HMT(I) finds that the materials supplied are not of correct quality or not according to the specifications as indicated in the bid offer, then HMT(I) will be entitled to reject the offer Performance Bank Guarantee (PBG): The successful bidder will be required to furnish Performance Bank Guarantee for 10% amount of the Contract value, as per the format attached to this document (Refer Section – V; Annexure – 4). This bank guarantee shall remain valid until the expiry of warranty period or for the period of 12 months beyond the completion of Erection & Commissioning. If the Bidder is not acceptable to furnish Performance Guarantee 10% of the contract value will be retained as “Retention Money” till expiry of warranty period or for the period of 12 months beyond the completion of Erection & Commissioning. . International Warranty: The supplies shall be guaranteed against defects of material and workmanship for a period of 12 months from the date of commissioning, Until the expiry of the warranty period, the supplier is obliged to do repairs, modifications, setting right and adjustments considered necessary to guarantee the rated output and to replace any part of the machine / equipment found defective and necessitate replacement due to design, manufacture, and material defect during the warranty period at project site in Mongolia. For CNC system international RSC is needed. 22 23 24 25 The supplier will arrange for free supply and replace/repair at his cost at site any part that may be found defective and necessitates replacement due to design, manufacture and material defect during warranty period. HMT(I) shall provide airfare, local hospitality to experts deputed during the warranty period as per the mutually agreed terms. Installation: o The supplier shall depute, the required technical personnel for carrying out installation and providing training to the customers personnel in operation & maintenance of items at project site in Mongolia. o HMT(I) shall arrange to provide, free furnished bachelor’s accommodation, local transport and necessary assistance in getting VISA for the Technical Personnel deputed to site in Mongolia. To & Fro Airfare, Boarding expenses, Travel Insurance and incidental expenses to be borne by the supplier. o The supplier shall depute their personnel within 15 days from the date of intimation of readiness at project site in Mongolia. o In case the technical personnel extended their period of stay beyond the stipulated/required/agreed time, the additional cost for their extended stay has to be borne by the supplier. Arbitration: All disputes of any kind arising out of supply, acceptance, warranty maintenance etc., shall be referred after issuance of 30 days notice in writing clearly mentioning the nature of dispute to a single arbitrator to be appointed by HMT(I). The venue for arbitration shall be Bangalore. Jurisdiction: The disputes, legal matters, court matters, if any shall be subject to Bangalore jurisdiction only. Force Majeure: HMT(I) may consider relaxing the penalty and delivery requirements, as specified in this document, if and to the extent that, the delay in performance or other failure to perform its obligations under the Contract is the result of a Force Majeure. Force Majeure is defined as an event of effect that cannot reasonably be anticipated such as acts of God (like earthquakes, floods, storms etc.), acts of states, the direct and indirect consequences of wars (declared or undeclared), hostilities, national emergencies, civil commotion and strikes at successful Bidder’s premises. Either party shall be excused from performance of their obligation during or to the extent that performance is prevented by the occurrence of unforeseen causes beyond the control of and without the negligence of the party claiming excuse. Such causes shall include, without limitation, strike, go slow , other concerted acts of workmen, lockout, Act of God, war, fire, explosion, action of elements, flood, epidemic, riot, sabotage, embargo, blockade, civil disturbance and Governmental restrictions or limitations etc. The party claiming excuse shall give immediate written notice thereof to the other, in any case not later that 15 (fifteen) days, following the occurrence of such event. If performance is held for a continuous period of more than 3 (three) months from the date of first notice, then the parties shall review the situation and agree upon any course of action so as to protect the interest of both. End of Section - III TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 10 of 134 SECTION – IV: SCHEDULE OF REQUIREMENTS / SCOPE OF SUPPLIES (SR) Schedule of Requirements / Scope of Supplies is as detailed below LOT – 1 CNC Trainer Machines & CNC Training Software Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Sl. Annex. Qty Remarks / Description Brief Specification Ref. In Nos. No. Deviations 1 1/11 CNC Trainer Lathe 2 Axis, Slant Bed, PC based control 1 2 1/12 CNC Trainer Milling Machine 3 axes, PC based control 1 3 1/13 CNC Trainer Lathe 2 Axis, Slant Bed, Industrial 1 control 4 1/14 CNC Trainer Milling Machine 3 axes, Industrial control 1 5 1/16 & CNC Training Software 1 Set 24 FOR DETAILED TECHNICAL SPECIFICATIONS REFER ENCLOSURE - I LOT - 2 Mechatronics Equipment & Software Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Sl. Annex. Qty Remarks / Description Brief Specification Ref. In Nos. No. Deviations 1 1/1 PLC Trainer Kit 2 Nos 2 1/2 Digital Sensor Module 2 Nos 3 1/3 Analogue Sensor Module 2 Nos 4 1/4 Dynamic Module Kit 2 Nos 5 1/5 Linear Transfer System 1 No 6 1/6 6 axis Robot 1 No 7 1/7 Robot Application 1 No Experimental kit 8 1/8 Integration of Robot with 1 No Automation 9 1/9 Modular Automation 1 No Production System with Six axis Robot 10 1/10 Flexible Automation System 1 No 11 1/15 Mechatronics software For 5 users FOR DETAILED TECHNICAL SPECIFICATIONS REFER ENCLOSURE - II LOT - 3 Mechanical Guillotine Shear Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Sl. Annex. Qty Remarks / Description Brief Specification Ref. In Nos. Deviations No. 1 6/1 Mechanical Guillotine Shear FOR DETAILED TECHNICAL SPECIFICATIONS REFER ENCLOSURE – III TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 11 of 134 LOT - 4 Hydraulic Press Brake Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Annex Qty Remarks / Sl. No ITEM Brief Specification In Nos. Ref. Deviation 1. 6/2 Hydraulic Press Brake 1 FOR DETAILED TECHNICAL SPECIFICATIONS REFER ENCLOSURE - IV LOT - 5 Roll Bending Machine Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Sl. Annex Qty Remarks / ITEM Brief Specification In Nos. No Ref. Deviation 1 6/3 Roll Bending Machine 1 FOR DETAILED TECHNICAL SPECIFICATIONS REFER ENCLOSURE - V LOT - 6 Nibbling-Cropping-Punching Machine Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Sl. Annex Qty Remarks / ITEM Brief Specification In Nos. No Ref. Deviation Nibbling-Cropping-Punching 1 6/4 1 Machine FOR DETAILED TECHNICAL SPECIFICATIONS REFER ENCLOSURE - VI LOT - 7 Hydraulic Pipe Bending Machine, Circle Cutting Machine, Hand Lever Shear & Fly Press Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Sl. Annex Qty Remarks / ITEM Brief Specification In Nos. No Ref. Deviation Hydraulic Pipe Bending Machine 1 6/5 1 2 6/6 Circle Cutting Machine 1 3 6/7 Hand Lever Shear 1 4 6/8 Fly Press – Hand operated 1 FOR DETAILED TECHNICAL SPECIFICATIONS REFER ENCLOSURE - VII LOT - 8 Ultrasonic Crack Detector Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Sl. Annex Qty Remarks / ITEM Brief Specification In Nos. No Ref. Deviation 1 6/29 Ultrasonic Crack Detector 1 FOR DETAILED TECHNICAL SPECIFICATIONS REFER ENCLOSURE - VIII TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 12 of 134 LOT - 9 Tool Pre-Setter with DRO & Projector Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Sl. Annex Qty Remarks / ITEM Brief Specification In Nos. No Ref. Deviation 1 1/18 Tool Pre-Setter with DRO & 1 Projector FOR DETAILED TECHNICAL SPECIFICATIONS REFER ENCLOSURE - IX LOT - 10 Hand Tools Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Annexure Reference Sl. Item Qty in Remarks/ Brief Specification No. Description Nos. Deviations Sl. No Qty No. 1 2 3 4 5 6 4 3 1 6 6 52 52 119 36 6 2 8 6 Adjustable wrench Made of forged steel, Length: 250mm Make:Taparia/Ambica/Eastman Netco (ISO) Allen key set Made of steel Hexagonal short pattern Allen keys of sizes 1.5, 2, 2.5, 3, 4, 5, 6, 8 & 10, 11, 12 & 14mm of steel with black finish, One Set consisting of 12 Nos. Make:Taparia/Ambica/Eastman / Netco (ISO) 10 sets Allen Key Set Made of steel Hexagonal short pattern Allen keys of sizes 2, 2.5, 3, 4, 5, 6, 8, & 10mm of steel with black finish. Make:Taparia/Ambica/Eastman/Netco(ISO) 6 15 3 Angle Grinder 34 6 Beam Tramels Bench Vice 6 3 112 4 7 3 4 113 80 4 8 Bench Vice Portable Grinder, operating with Single phase 230 V AC 50 Hz, wheel disc size: 100mm, Power input – 670 W, No load speed11000rpm, Spindle thread: M10 And along with standard accessories. Make: Ambika/Powertool APT-AG-104 2.Spare parts for two years normal operation – backup pad-2 nos. Carbon brush – 2 nos. Gear & Pinion – 1 no. Made of steel, hardened & ground of beam sizes 265 mm, 365 mm and 520 mm with attachments. One Set Make:Taparia/Ambica/Eastman / Netco (ISO) Made of cast iron, heavy duty bench vice and 60 mm jaw Make:Ambika/Netco Made of cast iron, heavy duty bench vice and 100 mm jaw Make: Ambica / Netoc / Taparia/Eastman (ISO) TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 13 of 134 6 3 6 4 12 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Annexure Reference Sl. Item Qty in Remarks/ Brief Specification No. Description Nos. Deviations Sl. No Qty No. Made of steel with suitable graduation of 0Bevel 180 deg on opposite sides, polished finish 8 1 64 2 2 Protractor along with 300mm scale Make:Taparia/Ambica/Eastman / Netco (ISO) 9 10 11 12 13 14 15 16 17 4 58 2 Bearing Puller 4 6 1 48 50 42 3 4 Blow Lamp 3 4 4 6 1 4 102 69 68 32 28 46 2 8 8 8 6 6 1 Made of forged steel, 3 leg, Dia. 12 inch Make: Best Indian make Made of Brass and capacity 0.5 litre Make: Best Indian Make Box Spanner Made of steel tubing chrome polished of sizes 6 – 32 mm Set. One Set consisting of 12 Nos. Make:Taparia/Ambica/Eastman / Netco (ISO) Box Spanners Made of steel tubing chrome polished of sizes 6 – 15 mm Set. One Set consisting of 12 Nos. Make:Taparia/Ambica/Eastman / Netco (ISO) Caliper – Spring caliper inside of high quality steel, Inside points to be hardened of size 150 mm Make:Taparia/Ambica/Eastman / Netco (ISO) Caliper - Spring caliper made of steel, points to be Outside hardened of size 150 mm Make:Taparia/Ambica/Eastman / Netco (ISO) Calipers & Made of steel, points to be hardened of Dividers – Lot following types & sizes. a. Spring caliper outside 150 mm b. Spring caliper inside 150 mm c. Spring type divider 150 mm d. Firm joint caliper outside 150 mm e. Firm joint caliper inside 150 mm f. Jenny caliper 150 mm g. Wing compass 150 mm. The Set consisting of 7 Nos Calipers Set Made of steel, points to be hardened of following types & sizes. a. Spring caliper outside 150 mm b. Spring caliper inside 150 mm c. Firm joint caliper outside 150 mm d. Firm joint caliper inside 150 mm e. Jenny caliper 150 mm f. Wing compass 150 mm. The Set consisting of 6 Nos Make:Taparia/Ambica/Eastman / Netco (ISO) C Clamps Set Made of forged steel with powder coating finish of following maximum opening sizes of 55,105,155 and 205 mm. One Set consisting of 4 Nos. Make:Taparia/Ambica/Eastman / Netco (ISO) TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 14 of 134 2 7 2 8 8 8 6 6 1 Set Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Annexure Reference Sl. Item Qty in Remarks/ Brief Specification No. Description Nos. Deviations Sl. No Qty No. 18 6 44 2 C Clamps set Made of forged steel with powder coating finish of following maximum opening sizes of 2 sets 305 mm. Make:Taparia/Ambica/Eastman / Netco (ISO) 19 1 Made of high grade steel with deep knurling Centre on the body for grip of sizes Punches 32 6 a. Tip dia 4 mm & length 100mm 6 b. Tip dia 5 mm & length 150 mm c. Tip dia 3 mm & length 100 mm The Set consisting 3 Nos Make:Taparia/Ambica/Eastman / Netco (ISO) 20 3 98 Centre Punch Made of high grade steel with deep knurling 4 132 16 on the body for grip of size of Tip dia 4 mm & 8 8 length 100 mm Make:Taparia/Ambica/Eastman / Netco (ISO) 21 4 51 3 Chisel Made of steel, heat treatment for cutting edges / striking end of following sizes a. 6 x 150 mm b. 12 x 200 mm 3 c. 18 x 200 mm d. 25 x 200 mm e. 32 x 305 mm One Set consisting 5 Nos. Make:Taparia/Ambica/Eastman / Netco (ISO) 22 3 106 8 Chisel cold flat Made of steel, heat treatment for cutting edges / striking end of following size 20mm x 8 150mm length. One Set consisting 5 Nos. Make:Taparia/Ambica/Eastman / Netco (ISO) 23 6 72 24 Chisel for Slag Fully forged & induction hardened for Removal cutting edges of following types -SET OF 4 NOS Make: AMBIKA / TAPARIA / EASTMAN or EQUAL a. Octagonal shape of sizes 250 mm length x 30 mm cutting edge width & length of 200 mm x 22 cutting edge width- 2 Nos 24 b. b.Flat shape of sizes 200 mm length x 25 mm cutting edge width & length of 150 mm x 20 mm cutting edge width- 2 Nos c. c. Flat octagonal with rubber grip of Length 250 mm x 30 mm cutting edge width & length 235 mm length x 24 mm cutting edge width- 2 Nos Made of steel, hardened & tempered fitted Chisel Punch with cushioned insulated grip handles 24 6 58 2 2 Set Make:Taparia/Ambica/Eastman / Netco (ISO) TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 15 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Annexure Reference Sl. Item Qty in Remarks/ Brief Specification No. Description Nos. Deviations Sl. No Qty No. Made of steel, heat treatment for cutting Chisel set – edges / striking end of size Diamond 25 6 59 2 150 mm length x 20 mm diamond point 2 sets point cutting edge Make:Taparia/Ambica/Eastman / Netco (ISO) 26 1 37 6 Made of steel, hardened & tempered with Circlip Piler holding capacity of 19-60 mm, internal and Set 6 external type with straight & bent noses of length 180 mm. One Set consisting of 4 Nos. Make:Taparia/Ambica/Eastman / Netco (ISO) 27 3 54 1 Coil Winding Manual Type - 1-reel carrier with all standard Machine and required accessories. Wire Range : 18-42 SWG, Max Coil Dia : 80 mm, Max Centre Height :150 mm; Max Centre Distance : 150mm 1 Required Accessories : 5 Digit Mechanical Counter – 1 Copper Wire – 36 SWG – 3 Kgs Copper Wire – 18 SWG – 3 Kgs 28 4 141 1 Coil Winding Machine 29 6 1 55 65 2 2 Combination square 30 4 3 62 70 8 Sets Crimping 4 sets Tools 1 Made of steel, precisely ground consisting of 300mm steel rule (blade) with accurately 4 graduated, 90 deg square head, center head, pro head, scriber and level Make:Taparia/Ambica/Eastman / Netco (ISO) Crimping tool of following types & sizes. a. Bootlace terminal crimp tool With spring opening action – 1 No b. D-sub/Double D service tool - 1No c. Heavy duty crimp Ratchet crimper with non 12 Sets Insulated terminal of 16mm Square – 1 No d. Heavy duty crimp tool with ratchet crimper with non insulated terminal of 8 mm square – 1 No The set consisting of 4 Nos. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 16 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Annexure Reference Sl. Item Qty in Remarks/ Brief Specification No. Description Nos. Deviations Sl. No Qty No. 31 4 78 8 Desoldering 1.De Soldering gun, operating with 230 V AC, 3 60 2 75 W, built in motor, vaccum pump, temp Gun control circuit, Temp range 250-450 deg with ceramic heating element and along 10 with standard accessories. 2.Recommended spare parts for two years normal operation to be included separately Make:Taparia/Ambica/Eastman / Netco (ISO) 32 3 59 8 Desoldering 15w Hand operated high suction pump with 8 Pump Teflon tube & plastic body of length 275 mm Make:Taparia/Ambica/Eastman / Netco (ISO) Made of steel, hardened & tempered size 33 3 93 8 Diagonal 8 15cm insulated Cutter Make:Taparia/Ambica/Eastman / Netco (ISO) 34 6 47 12 Diagonal Made of steel, hardened & tempered of size 12 Nipper 150 mm fitted with cushioned grip handles Make:Taparia/Ambica/Eastman / Netco (ISO) 35 1 41 2 Die Stock 2 Made of steel of sizes M3 - M16 Make:Taparia/Ambica/Eastman / Netco (ISO) 36 6 14 2 Disc Grinder 1.Portable Grinder, operating with Single 2 phase 230 V AC 50 Hz, wheel disc size: 100mm, Power input – 670 W, No load speed-11000rpm, Spindle thread: M10 And along with standard accessories. Make: Ambika/Powertool APT-AG-104 2.Spare parts for two years normal operation – backup pad-2 nos. Carbon brush – 2 nos. Gear & Pinion – 1 no. 37 4 70 8 Divider Made of steel, points to be hardened of 8 Spring type divider 150 mm. outside Make:Taparia/Ambica/Eastman / Netco (ISO) 38 3 107 4 Drilling 1. Portable drilling machine , operating 6 16 12 Machine with Single phase 230 V AC, 50 Hz, Portable minimum power input – 450 W, minimum along standard with 16 accessories for drilling Capacity of dia 10 mm. Make: Ambika / Powertool APT-ED-254 2. Spare parts for two years normal operation – Drill chuck – 1 no. Gear & Pinion – 1 no. 39 3 94 8 End Cutting Made of steel, hardened & tempered of size 8 Nipper 150 mm fitted with cushioned insulated grip handles Make:Taparia/Ambica/Eastman / Netco (ISO) 40 1 73 2 Engineer Try Made of steel, hardened & ground, one 6 60 2 Square – Set number each, graduated in Metric of sizes 4 Sets 150 & 300 mm The Set consisting of 2 Nos. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 17 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Annexure Reference Sl. Item Qty in Remarks/ Brief Specification No. Description Nos. Deviations Sl. No Qty No. 41 6 36 6 Engineering Made of steel of following sizes 6 Sets Size 10x20x150 mm Parallels Size 15x35x150 mm Size 20x45x200 mm Size 30x55x250 mm Size 30x60x300 mm Size 45x75x300 mm Set consisting of 6 Nos. 42 6 33 6 Sets Engineering Made of Steel of following types, one 6 Sets number each. Dimensions are in mm. Scribers Type Dia length a. straight head - 4 150 b. Straight head - 6 150 c. Angled head - 4 150 d. Angled head - 6 150 The Set consisting of 4 Nos. 43 6 35 6 Sets Engineering Made of Steel of following sizes: 6 Sets Width Thickness Straight edges Length a. 150 mm 35 mm 6 mm b. 300 mm 35 mm 6 mm c. 400 mm 35 mm 6 mm d. 600 mm 35 mm 6 mm The set consisting of 4 Nos. 44 3 6 1 1 62 41 67 68 4 6 6 6 Feeler Gauge 46 1 4 45 76 6 8 47 3 110 8 48 3 111 4 Files with following cross sections and lengths fitted with handles. a. Flat Bastard- 150 /350 mm b. Flat smooth -150 /350 mm Half round Bastard-150/350mm c. d. Half round Smooth- 150/350mm Square Bastard- 150/350mm e. Square Smooth- 150/350mm f. Round Bastard- 150/350mm g. Round Smooth- 150/350mm h. i. Triangular Bastard- 150/350mm Triangular Smooth- 150/350mm j. One Set consisting of one each of 20 Nos. Make: Yamayo (ISO) Files – Hand Hand file, length 200 mm and second cut fitted with handles Make: Yamayo (ISO) Files – Needle file set, cut 2, length 140 mm Instrument set consisting of 12 Numbers in a pocket. Make: Yamayo (ISO) of 12 45 0.05 – 1mm range with set of 20 blades Feeler Gauge Rolls Files 0.03mm & 0.05mm (1 Meter each) TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 18 of 134 16 4 14 8 4 set Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Annexure Reference Sl. Item Qty in Remarks/ Brief Specification No. Description Nos. Deviations Sl. No Qty No. 49 6 12 2 Flexible Shaft One HP capacity, single Phase 230 V AC, Grinder 12000 rpm, Metal shaft size of 10 x 1500 mm, 6 mm collet shank holder and along 2 standard with accessories. Recommended spare parts for two years normal operation to be included separately Make: Sunner India UNIFAS 50 3 104 8 Self starting screw point with spiral fluted Gimlet 8 shank and beechwood handle of 3 mm dia, Make: Best Indian Make 51 4 54 2 Grease Gun Lever type big with working pressure of 310 bar, 14 oz capacity 2 Make: Prima / Groz 52 1 43 6 Hack Saw Tubular, size 300mm, , adjustable, bow epoxy 6 46 12 Frame with powder coated, 8mm square fitting with 3 108 8 32 Baldes wing nut, fitted with handle and each unit to 4 66 8 be supplied with 20 numbers of blades. Make: NETCO 53 4 137 8 Hammer Nylon- 300 gms /Ball pein – 0.75 Kg./Cross 4 65 8 Pein 115 Gms / Straight – 500 gms with 20 6 45 4 Handle. Make :Taparia/Ambica/Eastman/Netco (ISO) 54 3 100 8 Hammer Engineer’s type Made of forged steel, hardened & tempered fitted with seasoned 8 wooden handles Ball peen type of size 300 mm L x 25mm head dia size Make:Taparia/Ambica/Eastman / Netco (ISO) 55 3 99 8 Hammer Made of forged steel, hardened & tempered fitted with seasoned wooden handles. 8 Cross peen face dia 30 mm Make:Taparia/Ambica/Eastman / Netco (ISO) 56 1 35 6 Hammer Plastic faced of 40 mm dia fitted with 6 seasoned wooden handles Make:Taparia/Ambica/Eastman / Netco (ISO) 57 1 33 6 Hammer Made of vulcanized synthetic rubber of face 6 dia 50 mm fitted with seasoned wooden handles Make:Taparia/Ambica/Eastman / Netco (ISO) Copper faced 40 mm dia, 1 Kg., length 305 6 mm fitted with seasoned wooden handles 58 1 34 6 Hammer Make:Taparia/Ambica/Eastman / Netco (ISO) 2 Hammering 50 mm (Height) x 150 mm (length) x 150 mm 59 6 43 2 Block (Width) – Best Indian Make 60 6 57 2 Hallow Punch Made of steel, length 100mm of hole size dia 6mm, 8mm and 10mm. Set 2 The Set consisting of 3 Nos. Make:Taparia/Ambica/Eastman / Netco (ISO) TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 19 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Annexure Reference Sl. Item Qty in Remarks/ Brief Specification No. Description Nos. Deviations Sl. No Qty No. 61 3 67 2 Hydrometer Hydrometer to check specific gravity 3 6 37 1 Hydrometer to check to check Density One set consisting of 2 Nos. Make: Indian 62 1 81 2 10 X1. Flexible arm illuminated magnifier – 2 Illuminated Circular tube light mounted around Magnifier precision glass lens of 130 mm dia. Feather touch spring Balanced stand. Suitable for inspection up to magnification 10 x Make: Lensel 63 3 49 10 Spare parts for 2 years normal use: Flourescent Tubelight – 1 no Illuminated . Flexible arm illuminated magnifier – Magnifier Lens Circular tube light mounted around precision glass lens of 130 mm dia. with light Feather touch spring Balanced stand. Suitable for inspection up to magnification 10 x Make: Lensel 64 3 109 4 Junior Saw 65 3 4 117 133 8 8 Knife 66 3 115 8 Knob Screw Driver 67 3 51 2 Liquid Flux 68 3 92 8 Long Nose Pliers 69 1 31 2 Magnetic V Block 70 3 4 103 64 8 8 Mallet 71 1 74 1 Marking Height Gauge Spare parts for 2 years normal use: Flourescent Tubelight – 1 no 200 mm length Make: Netco Electrician knife standard type 18x100 mm with 8 segment blade Indian Make: Best Indian Made of steel, handle made of Plastic, 100mm insulated Make:Taparia/Ambica/Eastman / Netco (ISO) Liquid flux package of 500 ml of 4 Nos (Total 2000 ml) Made of Steel, hardened cutting edges, fine serrated jaws for firm gripping of size 150 mm Make:Taparia/Ambica/Eastman / Netco (ISO) Made of steel, hardened & ground of Sizes 65x60x50 mm, 80x65x60 mm and 100x95x75 mm The Set consisting of 3 Nos. Wooden mallet of dia 40 mm fitted with seasoned wooden handles Make:Taparia/Ambica/Eastman / Netco (ISO) Made of steel, height of 600 mm. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 20 of 134 10 4 16 8 2 8 2 sets 16 1 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Annexure Reference Sl. Item Qty in Remarks/ Brief Specification No. Description Nos. Deviations Sl. No Qty No. 72 4 73 1 53 48 2 Oil Can 6 Oil Stones Med. Grit 74 1 49 6 Oil Stones Med. Grit 75 1 47 2 Parallel Blocks Hardened set Permanent Bar Magnet Pincer 0.12 litre capacity Make : Netco / Groz Medium grit of 10 mm Square, Triangular, round sections of one each number One set consisting of 3 Nos. Make: Cumi Single grit, Medium grade, Aluminium oxide, rectangular section of size150x50x25 mm Make: Cumi Made of steel of following sizes Size 10x20x150 mm Size 15x35x150 mm Size 20x45x200 mm Size 30x55x250 mm Size 30x60x300 mm Size 45x75x300 mm The Set consisting of 6 Nos Size 150 x 50 x 50 mm Make: Best Indian 150 mm Make: Best Indian make 76 3 63 4 77 4 139 8 78 6 4 53 81 2 8 Pipe Cutter 25mm and 50 mm capacity One set consisting of 2 Nos. Powergrip / Dayton 79 6 54 2 Pipe Wrench 80 4 83 2 81 1 38 6 Plane Smoothing Cutter Plier – Side Cutting 82 3 6 4 91 56 130 8 2 8 Pliers Combination 83 4 71 8 Pliers Nose – Set Made of steel size 50 to 150 mm Make:Taparia/Ambica/Eastman/Netco(ISO) Fully hardened steel cutting blade of size 50 mm Make: Anant / Samrat Made of Steel, hardened cutting edges, fine serrated jaws for firm gripping of size 150 mm – 175mm Make:Taparia/Ambica/Eastman / Netco (ISO) Made of steel, drop forged, hardened & tempered and size 150 mm of following types a. Combination pliers – 1 No b. Side cutting pliers – 1 No c. Long nose pliers – 1 No One Set consisting of 3 Nos. Make:Taparia/Ambica/Eastman / Netco (ISO Made of Steel, shapes of round and straight of sizes 150 mm & 200mm. One Set consisting of 4 Nos. Make:Taparia/Ambica/Eastman / Netco (ISO) TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 21 of 134 3 6 6 2 Sets 4 8 10 2 2 6 18 8 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Annexure Reference Sl. Item Qty in Remarks/ Brief Specification No. Description Nos. Deviations Sl. No Qty No. Plumb bob Machined & fully polished, removable self 84 6 62 4 4 and Aluminum centering cord Plumb Make: Netco (ISO) 85 1 80 1 Precision Level Sensitivity – 0.02/300mm 1 Flat Type Make: Best Indian make 86 6 65 2 87 4 57 2 Protractor & Combination Square Set Pulley Puller 88 4 59 2 Pyrometer 91 6 11 1 Rewetting Machine Made of steel with suitable graduation of 0180 deg on opposite sides, polished finish along with 300mm scale Puller set for removing belt pulley Make:Taparia/Ambica/Eastman / Netco (ISO) Pyrometer of: Panel type analogue with probe (sensing unit) 0 – 500 Deg. Centigrade Make : Good make No 6, 8, 10, 12 One set consisting of 4 Nos. Make: Netco Pneumatically operated Oil less riveter of stroke length of 14 mm UNOAIR Hand riveting machine of length 260 mm Dayton 92 4 129 8 Rule Wooden 4 Fold 60mm 93 136 105 61 8 8 2 Saw tenon 94 4 3 4 95 4 250 mm length 16 Netco/Xtra Power 2 Industrial scissors of 150 mm length Make: Best Indian Made of steel, handle made of Plastic, reversible type 6 x 150mm blade 8 Sets Make:Taparia/Ambica/Eastman / Netco (ISO Set of Assorted Sizes Made of steel, handle made of Plastic, Flat type 8 x 200mm blade 8 Sets Make:Taparia/Ambica/Eastman / Netco (ISO) Made of steel, handle made of Plastic, Flat 6 Sets type 15 x 250 mm blade Make:Taparia/Ambica/Eastman / Netco (ISO) Made of steel hardened & tempered set of 6 Nos. with bright plated handle & rust proof blades of sizes No o (+), No 1(+), 1.4 mm(-), 1.8mm(-), 2.4 mm(-), 3.0mm(-) packed in 10 Sets plastic box One Set consisting of 6 Nos. Make:Taparia/Ambica/Eastman / Netco (ISO) Screw driver type with neon light indicator 16 of 100 mm length with tip width of 3.5 mm Make:Taparia/Ambica/Eastman / Netco (ISO) 89 4 56 6 Rawl Plug Tool & Bit 90 6 10 1 Rewetting Machine 131 8 Scissors blade Screw Drives Set 96 3 116 8 Screw Drives Set 97 1 39 6 Screw Drives Set 98 3 52 10 Screw Driver Set Cell Phone/ Watch Maker’s 99 4 3 134 114 8 8 Screw Driver with Neon light tester TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 22 of 134 2 2 2 6 sets 1 1 8 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Annexure Reference Sl. Item Qty in Remarks/ Brief Specification No. Description Nos. Deviations Sl. No Qty No. 4 138 8 150mm handle and tip 3.5mm 100 Scriber 14 1 44 6 Make: Best Indian make 200 mm long and 5mm dia, Hardened & 101 3 97 8 Scriber ground points 8 Make:Best Indian make 102 1 27 12 Set of Tools As per Enclosure 45 3 27 12 Sets for work 4 28 8 bench 6 31 12 6 87 1 4 73 8 Snips made of steel tinner top cutter 250 mm 103 Snip Tin Cutter 20 6 51 12 Netco (Iso) 104 6 48 6 Soldering Iron Soldering Iron complete unit, operating with 200V bits, AC 50 Hz, with the following capacities 6 fitted with Copper tip 25 W - 4 Nos, 65W - 4 Nos 125W – 4 Nos. 105 6 49 6 sets Soldering Soldering Iron complete unit, operating with Iron 230V AC 50 Hz, with the following capacities fitted with Copper tip 6 sets 25 W - 4 Nos, 65W - 4 Nos 125W – 4 Nos. 106 4 77 8 Soldering Iron complete unit, operating with Soldering 230V AC 50 Hz, with the following capacities Iron Set fitted with Copper tip 8 sets 25 W - 1 No 65W - 1 No 125W – 1 No The set consisting of 3 Nos Soldering Iron complete unit, operating with Soldering Iron 107 3 55 10 10 230V AC 50 Hz, with 10W capacity fitted with Equipment Copper tip Soldering Iron complete unit, operating with Soldering Iron 230V AC 50 Hz, with 35 W capacity fitted 108 3 56 10 10 Equipment with Copper tip Soldering Iron complete unit, operating with Soldering Iron 109 3 10 230V AC 50 Hz, with the 65W capacity fitted 57 10 Equipment with Copper tip Soldering Iron complete unit, operating with Soldering Iron 110 3 58 10 10 230V AC 50 Hz, with the 125W capacity fitted Equipment with Copper tip Soldering lead weighing 500 gm in one roll 111 3 46 1 Lot Soldering Lead 1 Lot No. of rolls required -10 Nos ( 5 Kgs) Soldering Soldering paste weighing 500 gm in one box 112 3 47 1 Lot 1 Lot Paste No. of boxes required -10 Nos ( 5 Kgs) TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 23 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Annexure Reference Sl. Item Qty in Remarks/ Brief Specification No. Description Nos. Deviations Sl. No Qty No. Spanners Made of Steel, hardened and tempered 113 3 101 8 8 Double Ended Metric 7 – 32 mm Metric System Make:Taparia/Ambica/Eastman/Netco(ISI) Made of Steel, hardened and tempered 114 4 47 12 Spanners set Metric 6 -32mm double ended 12 Make:Taparia/Ambica/Eastman/Netco(ISI) Made of aluminum, length 600 mm and vail 115 6 39 6 Spirit Level 6 angle of 180,90 & 45 deg Make:Taparia/Ambica/Eastman/Netco (ISO) Steel Made of Steel 5 Mtrs and 10 Mtrs Measuring 116 6 38 6 6 Make:Taparia/Ambica/Eastman/Netco(ISI) Tape 4 135 8 Made of Steel 300 mm 117 Steel Rule 16 3 96 8 Make:Taparia/Ambica/Eastman/Netco(ISI) 6 37 6 300mm, 600mm, 1000mm – 1 each 118 Steel Rule Set 12 Sets 1 62 6 Make:Taparia/Ambica/Eastman/Netco(ISI) Stock & Die For 20mm to 50mm. G.I. Pipe 119 4 82 2 2 Make : Taparia/Ambica/Eastman/Netco(ISO) Set Adjustable type 120 1 61 2 Surface Gauge 2 Make:Taparia/Ambica/Eastman/Netco Universal type 121 6 40 6 Surface Gauge 6 Make:Taparia/Ambica/Eastman/Netco Tacho Meter Contact type to measure rpm up to 50,000 122 4 98 3 3 with Stop with all standard accessories. Make: Lutron Watch Set of Wrenches : Lengh 150mm, 200mm, 123 1 40 2 sets Tap Wrenches 250mm 2 sets Make:Taparia/Ambica/Eastman/Netco 124 3 45 4 1.Soldering station complete unit, 65 W, Temp. input Soldering voltage 230V AC, output voltage 24V, Temp Station (Micro tip) setting range 200-450 deg centigrade, 4 insulation resistance 1000 Ohms along with standard accessories. 2.Recommended spare parts for two years normal operation to be included separately Thermometer to measure 0 to 100 deg 125 4 60 2 Thermometer 2 centigrade Tool Kit for Set consisting of assorted tools – As per 126 4 147 6 6 Electrician enclosure 6 42 6 150 MM 127 Try Square 14 4 67 8 Make: Best Indian make 128 4 3 72 95 8 8 Tweezers 10CM insulated Make : Best Indian make 16 129 1 75 1 Universal Height Gauge 600mm 1 TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 24 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Annexure Reference Sl. Item Qty in Remarks/ Brief Specification No. Description Nos. Deviations Sl. No Qty No. 130 1 29 2 sets V Block Sets Made of steel, hardened & ground of Sizes 65x60x50 mm, 80x65x60 mm and 2 sets 100x95x75 mm The Set consisting of 3 Nos. Made of steel, hardened & ground of sizes V Block sets 131 1 30 2 2 50x40x40 mm,80x63x63 mm and 125x90x90 with Clamps mm along with clamps Made of steel of minimum size 50 mm 132 4 79 8 Vice Hand 8 Make: Ambika / NETCO Round SWG, made of steel to measure wire dia & sheet metal thickness, graduation in 133 4 75 8 Wire Gauge 8 both British & Metric Rectangular SWG, made of steel to measure 134 6 64 6 Wire Gauge 6 wire dia & sheet metal thickness, graduation in both British & Metric Wire Gauge Round Type – SWG 135 3 61 4 4 Best Indian make Set 4 63 8 125mm 136 Wire Stripper 16 3 118 8 Make: Best Indian make 137 6 70 24 Welder Apron Welding purpose Make: Good quality 24 138 6 67 24 Welder Goggles Welding purpose Make: Zoom 24 139 6 68 24 Welder Hand Shield Welding purpose Make: ESCORTS / JAINCO 24 140 6 69 24 Welder Helmet 141 6 73 24 Wire Brush 142 6 Welding purpose Make: ESCORTS / JAINCO Wire brush with hard metallic strands of 1½” size for welding purpose Make: Best Indian Pairs 71 24 Hand Gloves TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 25 of 134 24 24 24 Enclosure for Set of Tools for Work Benches under Sl.No.102 – Hand Tools Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Enclosure for Set of Tools for Work Benches under Sl.No.101 Annexure : 6 Sl. Brief Description Quantity Sl. No.31 No. Sl.No.87 TOOL KIT FOR BASIC WELDING TRADE as detailed below: 13 Sets Tool Kit for Work Benches with Good Quality Brief Case with Compartments – 21” 1 Hacksaw 300 mm with 20 Nos. HSS Blades 1 2 Try Square 10" 1 3 Scriber 10" 1 4 Number Punch 10 mm ( 3/8") 1 5 Steel rule 12" 1 6 Dot Punch 6" 1 7 Ball pen hammer 1 Kg or 800 Grams 1 8 Chipping Hammer 1 9 Flat file 2nd Cut 12" 1 10 Wire brush 1 11 Leather hand gloves 1 12 Welding hand Screen (ESAB) or Equivalent 1 13 Electrode Holder 200 A , 300 A, 500A, Copper 1 14 Mallet Plastic 30 mm with handle 1 15 Oxy Acetylene cutting nozzel - 1/33",3/64",1/16" ( without 1 torch ) 16 Rivetting tool set 1 17 Sheetmetal bending tool Set 1 18 C-Clamps 6" 1 19 Flat tongs 12" ( Approximate) 1 20 Half round Tongs 12"( Approximate) 1 21 Portable hand vice 150 mm long 1 TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 26 of 134 Enclosure for Set of Tools for Work Benches under Sl.No.102 – Hand Tools Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Enclosure for Set of Tools for Work Benches under Sl.No.101 Sl. Annexure No. Brief Description Quantity No. Annexure – 3; Sl. No.27 TOOL KIT FOR ELECTRONIC MECHANIC TRADE / INDUSTRIAL ELECTRICIAN Annexure – 4; Sl No. 28 TRADE as detailed below : Tool Kit for work benches with good quality brief case-Set of 20 Sets items as mentioned below:1 6 mm Electric drill 1 2 3 mtr measure tape 1 3 Retractable knife 1 4 Scissors 5" 1 5 Nose Plier 6" 1 6 Wire cutter 6" (Diagonal cutter) 1 7 Combination plier 6" 1 8 Wire stripper crimper 1 9 soldering iron 25 wats 1 10 De-soldering pump 1 11 Gas plier 1 12 Screw spanner 6" 1 13 Mini hacksaw 1 14 circlip plier int/Ext 7" 1 15 SS Tweezer 1 16 Yellow cleaning cloth 1 17 Centre punch 1 18 First Aid kit 1 19 pin Vice 1 20 Cleaning brush ( Nylon) 1 21 Mini bench vice 1 22 steel hammer 1 23 Insulation tape 1 24 Detachable handle serew driver set(Flat & Star) 1 25 Detchable handle nut driver set metric 1 26 pen torch with cell 1 27 HSS drill brit set ( 1 to 6 mm by 1 mm ) 1 28 sample solder wire 1 29 Mini magnifying glass 1 30 Mini spanner set ( Terry's type) 1 31 Allen key set metric 1 32 Plastic mallet 1" 1 33 File set ( Needle file set ) 1 34 Pin Punch 1 35 Flat file 4” 1 36 Round file 4” 1 37 Digital multimeter 1 38 Allen key set metric - TVS 1 39 Safety goggles 1 40 Adjustable wrench 8” 1 TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 27 of 134 Enclosure for Set of Tools for Work Benches under Sl.No.102 – Hand Tools Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Sl. Annexure No. Brief Description Quantity No. Enclosure for Set of Tools for Work Benches under Sl.No.101 Annexure – 1: Sl.No. 27 Tool Kit : Mechatronics including CNC as detailed below : 8 sets Tool Kit for work benches with good quality Metal Box -Size: 21" x 8" x 8" Set of items as mentioned below: 1 10mm Electric Drill machine 1 2 8mm Masonary bit 1 3 6mm Masonary bit 1 4 HSS Drill bit set (1.5 to 6mm) by 0.5 mm 1 5 Electrician knife 1 6 Feeler gauge set 26 blade 1 7 Sprit level 9" or 12" 1 8 SS Rlue 6" 1 9 Screw driver set detachable 1 10 Nut driver set detachable 1 11 screw driver 6mm X6" 1 12 Screw driver 8 mm X 6" 1 13 Stubby star screw driver 1 14 Star head srew driver No.1 (100 x 5 mm ) 1 15 Star head srew driver No.2 ( 100 x 6 mm ) 1 16 Aligner screw driver 1 17 Screw catch screw driver (Screw pickup tool) 1 18 Percision screw driver set 1 19 Rust removing spray 1 20 Plastic Mallet 1" 1 21 Flat file 4" 1 22 Round File 4" 1 23 Digital multimeter 1 24 Allen key set metric 1 25 Safety goggles 1 26 Adjustable wrench 8" 1 27 Double end spanner set 6x7, 8x9, 10x11, 12x13 mm set 1 28 ( 6X7 , 8X9 , 10X11, 12X13) 1 29 Combination plier 7" 1 30 Side cutter 6" and 5" 1 31 Nose Plier 6" and 5" 1 32 Circlip Plier int/Ext 1 33 3 meter measure tape 1 34 Mini hacksaw 1 35 Wire crimper /stripper 1 36 Wire stripper/cutter 1 37 Line tester 1 38 Scissors 5" 1 39 Reverse action tweezer 1 40 soldering iron 25 watts 1 41 De-solder pump 1 42 Pen torch with cell 43 Cleaning brush ( Nylon) 44 Steel Hammer 45 Mini magnifying glass 46 Insulation tape 47 First Aid Kit TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 28 of 134 LOT - 11 Furniture Items Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Sl. Annex Qty Remarks / ITEM Brief Specification In Nos. No Ref. Deviation 1 6/76 Arc Welding Table 2 6/77 Gas Welding Table 3 6/78 Gas Cutting Table 4 6/79 Welding Booth Portable type – Fibre & 12 Welding Table 5 1/23 Computer Table with Chair- Set 7 Sets 6 1/98 Machine side cabinet 7 Nos. 7 1/99 Tool Cabinet 4 Nos. 8 1/26 & Work Benches 10 Nos. Twin Station With Vice 6/30 9 1/89 Foot Boards for machines 4 Sets 10 1/91, Instructor Table 4 Nos. 3/122, 4/167 & 6/80 11 1/92, Instructor Chair 4 Nos. 3/123, 4/168 & 6/81 12 1/97, Personal Locker 12 Nos. 3/120, 8 lockers 4/165 & 6/84 13 1/93 Cupboard – Major 14 Nos. 3/124 & 6/82 14 4/169 Cupboard – Major 4 nos With glass door 15 4/142, Storage Cabinets 6 Nos. Material / Equipment / 4/143, Tool Storage Cabinets 4/144, 16 1/94 Cupboard – Minor 10 Nos. 3/125 & 6/83 17 4/170 Cupboard – Minor 4 nos With glass door 18 1/90, Workshop stools 68 Nos. 3/121, 4/166 & 6/75 19 1/96, Slotted Angle Rack 18 Nos. 3/127, 4/172 & 6/86 20 1/101, Plastic Bin Stand 7 Nos. 3/129 & 4/174 21 1/100, Plastic Bins 506 Nos. 3/128 TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 29 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Sl. Annex Qty Remarks / ITEM Brief Specification In Nos. No Ref. Deviation 4/173 & 4/174 22 1/102 & Scrap Bins 6 Nos. 6/89 23 3/26 & Work Benches Twin Station / Anti-Static 12 Nos. 4/27 /Electronic/ Electrical 24 4/154 Booths for Domestic Wiring 2 Nos. 25 4/176 Aluminium Ladder 2 Nos. 26 1/95, White Board 4 Nos. 3/126, 4/171 & 6/85 FOR DETAILED TECHNICAL SPECIFICATIONS REFER ENCLOSURE - XI TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 30 of 134 LOT - 12 Electrical Trainer Panels Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Sl. Annex Qty Remarks / ITEM Brief Specification In Nos. No Ref. Deviation 1 4/38 E.L.C.B 2 2 4/39 R.C.C.B 2 3 4/40 M.C.C.B 2 4 4/125 3 point DC Starters 1 5 4/126 4 point DC Starters 1 6 4/140 Cut Section models of Motors 1 set 7 4/152 Single phase preventer 1 8 4/153 Earth Leakage Switch 1 9 4/104 Contactor 3 phase, 400 volt, 16 amps 2 NO & 2 2 NC auxiliary contactor mounted on 2’ x 2’ (L x B) size or suitable size 10 4/105 Contactor 3 phase, 400 volt, 32 amps 2 NO & 2 2 NC auxiliary contacts mounted on 2’ x 2’ (L x B) size or suitable size 11 4/109 Knife switch 18 DPDT Knife Switch 16 Amps 12 4/110 Knife switch 18 TPDT Knife Switch 16 Amps 13 4/106 Limit Switch - Set 3 sets 14 4/107 Rotary switch set 3 sets 15 4/103 Relays - set Over current, leakage current (Earth 2 leakage) relay Under voltage, Over voltage with 2 voltage injection kit 0-450v 16 4/127 DC Variable Speed Drives 1 17 4/128 Starters for 3 Phase, 400V, 50 2 Sets cycles, A.C. motors - Set 18 3/69 Variable resistances / 1 Potentiometer set 19 3/82 Constant Voltage Transformer/ 3 Sets Auto FOR DETAILED TECHNICAL SPECIFICATIONS REFER ENCLOSURE - XII End of Section – IV TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 31 of 134 SECTION V– COMMERCIAL Annexure – 1 PRICE SCHEDULE LOT – 1 CNC Trainer Machines & CNC Training Software Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Unit FOR Total FOR Chennai Chennai Sl. Annex Qty in ITEM Brief Specification Port Price in Port Price in No Ref. Nos. Ind. Rs Ind. Rs. 1 1/11 CNC Trainer Lathe 2 Axis, Slant Bed, PC based control 1 2 1/12 CNC Trainer Milling 3 axes, PC based control 1 Machine 3 1/13 CNC Trainer Lathe 2 Axis, Slant Bed, Industrial 1 control 4 1/14 CNC Trainer Milling 3 axes, Industrial control 1 Machine 5 1/16 & CNC Training Software 1 Set 24 Total FOR Chennai Port Prices in Indian Rupees Cost towards Installation, Commissioning and training the customer’s personnel in operation and maintenance for above CNC Trainer Machines & CNC Training Software at project site in Mongolia *Total Indian Rupees (in words) *Total should include the cost towards the following: a. Deputation of technical personnel for carrying out installation, commissioning, trials, training the customer’s personnel in operation and maintenance of above equipment at project site in Mongolia. b. Necessary tools, fixtures, instruments, trial materials, consumables, etc, for Installation and training have to be sent along with the supplies. Please indicate the man day rates considered for deputation on the format given below Sl No. No. of Persons required for Installation, Commissioning and Training of LOT 1 items No. of Man days Cost per man day required (In Rs.) It is hereby certified that we have understood the instruction to Bidders and also the Terms & Conditions of Contract attached to the tender and have thoroughly examined and are aware of the nature of supplies/services required and our offer is to render supplies/services strictly in accordance with the requirements and according to the terms of the tender. We agree to abide solely by the terms & conditions of contract and other conditions of the tender in accordance with the tender documents if the contract is awarded to us. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 32 of 134 We hereby offer to render supplies/ services as detailed above or such portion thereof as you may specify in the acceptance of tender at the price quoted and agree to hold this offer open for acceptance for a period of 90 days from the date of opening of tender. We shall be bound by the communication of acceptance dispatched within the prescribed time. We possess the necessary License from the Government of India/State Government for rendering the supplies / services. Dated:…………………………….. Signature and seal of Authorized Signatory NOTE 1. 2. 3. 4. 5. The offer must be submitted as per above proforma. The Bidder may use his letterhead to submit his offer. No erasures or alternations in the text of the offer are permitted. Any correction made in offer shall be initialed by the Bidder. VALUES should be both in figures and Words. The prices quoted should be most competitive TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 33 of 134 LOT - 2 Mechatronics Equipment Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Unit FOR Total FOR Chennai Chennai Annex Brief Sl. No ITEM Qty in Nos. Port Price in Port Price Ref. Specification Ind. Rs in Ind. Rs. 1 1/1 PLC Trainer Kit 2 Nos 2 1/2 Digital Sensor Module 2 Nos 3 1/3 Analogue Sensor Module 2 Nos 4 1/4 Dynamic Module Kit 2 Nos 5 1/5 Linear Transfer System 1 No 6 1/6 6 axis Robot 1 No 7 1/7 Robot Application Experimental kit 1 No 8 1/8 Integration of Robot with 1 No Automation 9 1/9 Modular Automation Production 1 No System with Six axis Robot 10 1/10 Flexible Automation System 1 No 11 1/15 Mechatronics software For 5 users Total FOR Chennai Port Prices in Indian Rupees Cost towards Installation, Commissioning and training the customer’s personnel in operation and maintenance for above Mechatronics Equipment at project site in Mongolia *Total Indian Rupees (in words) *Total should include the cost towards the following: a. Deputation of technical personnel for carrying out installation, commissioning, trials, training the customer’s personnel in operation and maintenance of above equipment at project site in Mongolia. b. Necessary tools, fixtures, instruments, trial materials, consumables, etc, for Installation and training have to be sent along with the supplies. Please indicate the man day rates considered for deputation on the format given below Sl No. No. of Persons required for Installation, Commissioning and Training of LOT 2 equipment No. of Man days Cost per man day required (In Rs.) It is hereby certified that we have understood the instruction to Bidders and also the Terms & Conditions of Contract attached to the tender and have thoroughly examined and are aware of the nature of supplies/services required and our offer is to render supplies/services strictly in accordance with the requirements and according to the terms of the tender. We agree to abide solely by the terms & conditions of contract and other conditions of the tender in accordance with the tender documents if the contract is awarded to us. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 34 of 134 We hereby offer to render supplies/ services as detailed above or such portion thereof as you may specify in the acceptance of tender at the price quoted and agree to hold this offer open for acceptance for a period of 90 days from the date of opening of tender. We shall be bound by the communication of acceptance dispatched within the prescribed time. We possess the necessary License from the Government of India/State Government for rendering the supplies / services. Dated:…………………………….. Signature and seal of Authorized Signatory NOTE 1. 2. 3. 4. 5. The offer must be submitted as per above proforma. The Bidder may use his letterhead to submit his offer. No erasures or alternations in the text of the offer are permitted. Any correction made in offer shall be initialed by the Bidder. VALUES should be both in figures and Words. The prices quoted should be most competitive TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 35 of 134 LOT - 3 Mechanical Guillotine Shear Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Unit FOR Total FOR Chennai Annex Qty in Chennai Port Sl. No ITEM Brief Specification Price in Ind. Port Price Ref. Nos. Rs in Ind. Rs. 1 6/1 Mechanical Guillotine Shear 1 Total FOR Chennai Port Prices in Indian Rupees Cost towards Installation, Commissioning and training the customer’s personnel in operation and maintenance for above Mechanical Guillotine Shear at project site in Mongolia. *Total Indian Rupees (in words) *Total should include the cost towards the following: a. Deputation of technical personnel for carrying out installation, commissioning, trials, training the customer’s personnel in operation and maintenance of above equipment at project site in Mongolia. b. Necessary tools, fixtures, instruments, trial materials, consumables, etc, for Installation and training have to be sent along with the supplies. Please indicate the man day rates considered for deputation on the format given below Sl No. No. of Persons required for Installation, No. of Man days Cost per man day Commissioning & Training of LOT 3 equipment required (In Rs.) It is hereby certified that we have understood the instruction to Bidders and also the Terms & Conditions of Contract attached to the tender and have thoroughly examined and are aware of the nature of supplies/services required and our offer is to render supplies/services strictly in accordance with the requirements and according to the terms of the tender. We agree to abide solely by the terms & conditions of contract and other conditions of the tender in accordance with the tender documents if the contract is awarded to us. We hereby offer to render supplies/ services as detailed above or such portion thereof as you may specify in the acceptance of tender at the price quoted and agree to hold this offer open for acceptance for a period of 90 days from the date of opening of tender. We shall be bound by the communication of acceptance dispatched within the prescribed time. We possess the necessary License from the Government of India/State Government for rendering the supplies / services. Dated:…………………………….. Signature and seal of Authorized Signatory NOTE 1. 2. 3. 4. 5. The offer must be submitted as per above proforma. The Bidder may use his letterhead to submit his offer. No erasures or alternations in the text of the offer are permitted. Any correction made in offer shall be initialed by the Bidder. VALUES should be both in figures and Words. The prices quoted should be most competitive TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 36 of 134 LOT - 4 Hydraulic Press Brake Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Phase – II Unit FOR Qty Sl. Annex Chennai ITEM Brief Specification in No Ref. Port Price Nos. in Ind. Rs 1. 6/2 Hydraulic Press Brake 1 Total FOR Chennai Port Prices in Indian Rupees Cost towards Installation, Commissioning and training the customer’s personnel in operation and maintenance for above Hydraulic Press Brake at project site in Mongolia. *Total Indian Rupees (in words) *Total should include the cost towards the following: Mongolia – Total FOR Chennai Port Price in Ind. Rs. a. Deputation of technical personnel for carrying out installation, commissioning, trials, training the customer’s personnel in operation and maintenance of above equipment at project site in Mongolia. b. Necessary tools, fixtures, instruments, trial materials, consumables, etc, for Installation and training have to be sent along with the supplies. Please indicate the man day rates considered for deputation on the format given below Sl No. No. of Persons required for Installation, No. of Man days Cost per man day Commissioning & Training of LOT 4 equipment required (In Rs.) It is hereby certified that we have understood the instruction to Bidders and also the Terms & Conditions of Contract attached to the tender and have thoroughly examined and are aware of the nature of supplies/services required and our offer is to render supplies/services strictly in accordance with the requirements and according to the terms of the tender. We agree to abide solely by the terms & conditions of contract and other conditions of the tender in accordance with the tender documents if the contract is awarded to us. We hereby offer to render supplies/ services as detailed above or such portion thereof as you may specify in the acceptance of tender at the price quoted and agree to hold this offer open for acceptance for a period of 90 days from the date of opening of tender. We shall be bound by the communication of acceptance dispatched within the prescribed time. We possess the necessary License from the Government of India/State Government for rendering the supplies / services. Dated:…………………………….. Signature and seal of Authorized Signatory NOTE 1. 2. 3. 4. 5. The offer must be submitted as per above proforma. The Bidder may use his letterhead to submit his offer. No erasures or alternations in the text of the offer are permitted. Any correction made in offer shall be initialed by the Bidder. VALUES should be both in figures and Words. The prices quoted should be most competitive TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 37 of 134 LOT - 5 Roll Bending Machine Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Unit FOR Total FOR Qty Sl. Annex Chennai Chennai Port ITEM Brief Specification in No Ref. Port Price Price in Ind. Nos. in Ind. Rs Rs. Roll Bending Machine 1 6/3 1 Total FOR Chennai Port Prices in Indian Rupees Cost towards Installation, Commissioning and training the customer’s personnel in operation and maintenance for above Roll Bending Machine at project site in Mongolia. *Total Indian Rupees (in words) *Total should include the cost towards the following: a. Deputation of technical personnel for carrying out installation, commissioning, trials, training the customer’s personnel in operation and maintenance of above equipment at project site in Mongolia. b. Necessary tools, fixtures, instruments, trial materials, consumables, etc, for Installation and training have to be sent along with the supplies. Please indicate the man day rates considered for deputation on the format given below Sl No. No. of Persons required for Installation, No. of Man days Cost per man day Commissioning & Training of LOT 5 equipment required (In Rs.) It is hereby certified that we have understood the instruction to Bidders and also the Terms & Conditions of Contract attached to the tender and have thoroughly examined and are aware of the nature of supplies/services required and our offer is to render supplies/services strictly in accordance with the requirements and according to the terms of the tender. We agree to abide solely by the terms & conditions of contract and other conditions of the tender in accordance with the tender documents if the contract is awarded to us. We hereby offer to render supplies/ services as detailed above or such portion thereof as you may specify in the acceptance of tender at the price quoted and agree to hold this offer open for acceptance for a period of 90 days from the date of opening of tender. We shall be bound by the communication of acceptance dispatched within the prescribed time. We possess the necessary License from the Government of India/State Government for rendering the supplies / services. Dated:…………………………….. Signature and seal of Authorized Signatory NOTE 1. 2. 3. 4. 5. The offer must be submitted as per above proforma. The Bidder may use his letterhead to submit his offer. No erasures or alternations in the text of the offer are permitted. Any correction made in offer shall be initialed by the Bidder. VALUES should be both in figures and Words. The prices quoted should be most competitive TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 38 of 134 LOT - 6 Nibbling-Cropping-Punching Machine Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Unit FOR Total FOR Sl. Annex Qty in Chennai Port Chennai ITEM Brief Specification No Ref. Nos. Price in Ind. Port Price Rs in Ind. Rs. 1 6/4 Nibbling-Cropping-Punching 1 Machine Total FOR Chennai Port Prices in Indian Rupees Cost towards Installation, Commissioning and training the customer’s personnel in operation and maintenance for above Nibbling-Cropping-Punching Machine at project site in Mongolia. *Total Indian Rupees (in words) *Total should include the cost towards the following: a. Deputation of technical personnel for carrying out installation, commissioning, trials, training the customer’s personnel in operation and maintenance of above equipment at project site in Mongolia. b. Necessary tools, fixtures, instruments, trial materials, consumables, etc, for Installation and training have to be sent along with the supplies. Please indicate the man day rates considered for deputation on the format given below Sl No. No. of Persons required for Installation, No. of Man days Cost per man day Commissioning & Training of LOT 6 equipment required (In Rs.) It is hereby certified that we have understood the instruction to Bidders and also the Terms & Conditions of Contract attached to the tender and have thoroughly examined and are aware of the nature of supplies/services required and our offer is to render supplies/services strictly in accordance with the requirements and according to the terms of the tender. We agree to abide solely by the terms & conditions of contract and other conditions of the tender in accordance with the tender documents if the contract is awarded to us. We hereby offer to render supplies/ services as detailed above or such portion thereof as you may specify in the acceptance of tender at the price quoted and agree to hold this offer open for acceptance for a period of 90 days from the date of opening of tender. We shall be bound by the communication of acceptance dispatched within the prescribed time. We possess the necessary License from the Government of India/State Government for rendering the supplies / services. Dated:…………………………….. Signature and seal of Authorized Signatory NOTE 1. 2. 3. 4. 5. The offer must be submitted as per above proforma. The Bidder may use his letterhead to submit his offer. No erasures or alternations in the text of the offer are permitted. Any correction made in offer shall be initialed by the Bidder. VALUES should be both in figures and Words. The prices quoted should be most competitive TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 39 of 134 LOT - 7 Hydraulic Pipe Bending Machine, Circle Cutting Machine, Hand Lever Shear & Fly Press Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Unit FOR Total FOR Chennai Chennai Sl. Annex Qty in ITEM Brief Specification No Ref. Nos. Port Price in Port Price in Ind. Rs Ind. Rs. 1 6/5 Hydraulic Pipe Bending Machine 1 2 6/6 Circle Cutting Machine 1 3 6/7 Hand Lever Shear 1 4 6/8 Fly Press – Hand Operated 1 Total FOR Chennai Port Prices in Indian Rupees Cost towards Installation, Commissioning and training the customer’s personnel in operation and maintenance for above Hydraulic Pipe Bending Machine, Circle Cutting Machine, Hand Lever Shear & Fly Press at project site in Mongolia. *Total Indian Rupees (in words) *Total should include the cost towards the following: a. Deputation of technical personnel for carrying out installation, commissioning, trials, training the customer’s personnel in operation and maintenance of above equipment at project site in Mongolia. b. Necessary tools, fixtures, instruments, trial materials, consumables, etc, for Installation and training have to be sent along with the supplies. Please indicate the man day rates considered for deputation on the format given below Sl No. No. of Persons required for Installation, No. of Man days Cost per man day Commissioning & Training of LOT 7 equipment required (In Rs.) It is hereby certified that we have understood the instruction to Bidders and also the Terms & Conditions of Contract attached to the tender and have thoroughly examined and are aware of the nature of supplies/services required and our offer is to render supplies/services strictly in accordance with the requirements and according to the terms of the tender. We agree to abide solely by the terms & conditions of contract and other conditions of the tender in accordance with the tender documents if the contract is awarded to us. We hereby offer to render supplies/ services as detailed above or such portion thereof as you may specify in the acceptance of tender at the price quoted and agree to hold this offer open for acceptance for a period of 90 days from the date of opening of tender. We shall be bound by the communication of acceptance dispatched within the prescribed time. We possess the necessary License from the Government of India/State Government for rendering the supplies / services. Dated:…………………………….. Signature and seal of Authorized Signatory NOTE 1. 2. 3. 4. 5. The offer must be submitted as per above proforma. The Bidder may use his letterhead to submit his offer. No erasures or alternations in the text of the offer are permitted. Any correction made in offer shall be initialed by the Bidder. VALUES should be both in figures and Words. The prices quoted should be most competitive TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 40 of 134 LOT - 8 Ultrasonic Crack Detector Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Unit FOR Total FOR Sl. Annex Qty in Chennai Chennai ITEM Brief Specification No Ref. Nos. Port Price in Port Price in Ind. Rs Ind. Rs. 1 6/29 Ultrasonic Crack Detector 1 Total FOR Chennai Port Prices in Indian Rupees Cost towards Installation, Commissioning and training the customer’s personnel in operation and maintenance for above Ultrasonic Crack Detector at project site in Mongolia. *Total Indian Rupees (in words) *Total should include the cost towards the following: a. Deputation of technical personnel for carrying out installation, commissioning, trials, training the customer’s personnel in operation and maintenance of above equipment at project site in Mongolia. b. Necessary tools, fixtures, instruments, trial materials, consumables, etc, for Installation and training have to be sent along with the supplies. Please indicate the man day rates considered for deputation on the format given below Sl No. No. of Persons required for Installation, No. of Man days Cost per man day Commissioning & Training of LOT 8 equipment required (In Rs.) It is hereby certified that we have understood the instruction to Bidders and also the Terms & Conditions of Contract attached to the tender and have thoroughly examined and are aware of the nature of supplies/services required and our offer is to render supplies/services strictly in accordance with the requirements and according to the terms of the tender. We agree to abide solely by the terms & conditions of contract and other conditions of the tender in accordance with the tender documents if the contract is awarded to us. We hereby offer to render supplies/ services as detailed above or such portion thereof as you may specify in the acceptance of tender at the price quoted and agree to hold this offer open for acceptance for a period of 90 days from the date of opening of tender. We shall be bound by the communication of acceptance dispatched within the prescribed time. We possess the necessary License from the Government of India/State Government for rendering the supplies / services. Dated:…………………………….. Signature and seal of Authorized Signatory NOTE 1. 2. 3. 4. 5. The offer must be submitted as per above proforma. The Bidder may use his letterhead to submit his offer. No erasures or alternations in the text of the offer are permitted. Any correction made in offer shall be initialed by the Bidder. VALUES should be both in figures and Words. The prices quoted should be most competitive TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 41 of 134 LOT - 9 Tool Pre-Setter with DRO & Projector Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Unit FOR Total FOR Sl. Annex Qty in Chennai Chennai ITEM Brief Specification No Ref. Nos. Port Price in Port Price in Ind. Rs Ind. Rs. 1 1/18 Tool Pre-Setter with DRO & 1 Projector Total FOR Chennai Port Prices in Indian Rupees Cost towards Installation, Commissioning and training the customer’s personnel in operation and maintenance for above Ultrasonic Crack Detector at project site in Mongolia. *Total Indian Rupees (in words) *Total should include the cost towards the following: a. Deputation of technical personnel for carrying out installation, commissioning, trials, training the customer’s personnel in operation and maintenance of above equipment at project site in Mongolia. b. Necessary tools, fixtures, instruments, trial materials, consumables, etc, for Installation and training have to be sent along with the supplies. Please indicate the man day rates considered for deputation on the format given below Sl No. No. of Persons required for Installation, No. of Man days Cost per man day Commissioning & Training of LOT 9 item required (In Rs.) It is hereby certified that we have understood the instruction to Bidders and also the Terms & Conditions of Contract attached to the tender and have thoroughly examined and are aware of the nature of supplies/services required and our offer is to render supplies/services strictly in accordance with the requirements and according to the terms of the tender. We agree to abide solely by the terms & conditions of contract and other conditions of the tender in accordance with the tender documents if the contract is awarded to us. We hereby offer to render supplies/ services as detailed above or such portion thereof as you may specify in the acceptance of tender at the price quoted and agree to hold this offer open for acceptance for a period of 90 days from the date of opening of tender. We shall be bound by the communication of acceptance dispatched within the prescribed time. We possess the necessary License from the Government of India/State Government for rendering the supplies / services. Dated:…………………………….. Signature and seal of Authorized Signatory NOTE 1. 2. 3. 4. 5. The offer must be submitted as per above proforma. The Bidder may use his letterhead to submit his offer. No erasures or alternations in the text of the offer are permitted. Any correction made in offer shall be initialed by the Bidder. VALUES should be both in figures and Words. The prices quoted should be most competitive TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 42 of 134 LOT - 10 Hand Tools Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Sl. Annexure Unit FOR Total FOR No. Reference Chennai Chennai Item Qty in Brief Specification Description Nos. Port Price Port Price in Sl. No Qty in Ind. Rs Ind. Rs. No. Made of forged steel, Length: 250mm Make:Taparia/Ambica/Eastman Netco (ISO) Made of steel Hexagonal short pattern Allen keys of sizes 1.5, 2, 2.5, 3, 4, 5, 6, 8 & 10, 11, 12 & 14mm of steel with black finish, One Set consisting of 12 Nos. Make:Taparia/Ambica/Eastman / Netco (ISO) Made of steel Hexagonal short pattern Allen keys of sizes 2, 2.5, 3, 4, 5, 6, 8, & 10mm of steel with black finish. Make:Taparia/Ambica/Eastman/N etco(ISO) Portable Grinder, operating with Single phase 230 V AC 50 Hz, wheel disc size: 100mm, Power input – 670 W, No load speed11000rpm, Spindle thread: M10 And along with standard accessories. Make: Ambika/Powertool APT-AG104 2.Spare parts for two years normal operation – backup pad-2 nos. Carbon brush – 2 nos. Gear & Pinion – 1 no. Made of steel, hardened & ground of beam sizes 265 mm, 365 mm and 520 mm with attachments. One Set Make:Taparia/Ambica/Eastman / Netco (ISO) 1 6 52 6 Adjustable wrench 2 4 3 52 119 2 8 Allen key set 3 1 36 6 Allen Key Set 4 6 15 3 Angle Grinder 34 6 Beam Tramels Bench Vice Made of cast iron, heavy duty bench vice and 60 mm jaw Make:Ambika/Netco Bench Vice Made of cast iron, heavy duty bench vice and 100 mm jaw Make: Ambica / Netoc Taparia/Eastman (ISO) Bevel Protractor Made of steel with suitable graduation of 0-180 deg on opposite sides, polished finish along with 300mm scale Make:Taparia/Ambica/Eastman / Netco (ISO) 5 6 6 3 112 4 7 3 4 113 80 4 8 8 1 64 2 6 10 sets 6 3 6 4 / TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 43 of 134 12 2 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Sl. Annexure Unit FOR Total FOR No. Reference Chennai Chennai Item Qty in Brief Specification Description Nos. Port Price Port Price in Sl. No Qty in Ind. Rs Ind. Rs. No. 9 4 58 2 Bearing Puller 10 4 6 48 50 3 4 Blow Lamp 1 42 2 12 3 102 8 Box Spanners 13 4 69 8 Caliper – Inside 14 4 68 8 Caliper Outside 15 6 32 6 Calipers & Dividers – Lot 16 1 28 6 Calipers Set 11 Box Spanner Made of forged steel, 3 leg, Dia. 12 inch Make: Best Indian make Made of Brass and capacity 0.5 litre Make: Best Indian Make Made of steel tubing chrome polished of sizes 6 – 32 mm Set. One Set consisting of 12 Nos. Make:Taparia/Ambica/Eastman / Netco (ISO) Made of steel tubing chrome polished of sizes 6 – 15 mm Set. One Set consisting of 12 Nos. Make:Taparia/Ambica/Eastman / Netco (ISO) Spring caliper inside of high quality steel, points to be hardened of size 150 mm Make:Taparia/Ambica/Eastman / Netco (ISO) Spring caliper made of steel, points to be hardened of size 150 mm Make:Taparia/Ambica/Eastman / Netco (ISO) Made of steel, points to be hardened of following types & sizes. a. Spring caliper outside 150 mm b. Spring caliper inside 150 mm c. Spring type divider 150 mm d. Firm joint caliper outside 150 mm e. Firm joint caliper inside 150 mm f. Jenny caliper 150 mm g. Wing compass 150 mm. The Set consisting of 7 Nos Made of steel, points to be hardened of following types & sizes. a. Spring caliper outside 150 mm b. Spring caliper inside 150 mm c. Firm joint caliper outside 150 mm d. Firm joint caliper inside 150 mm e. Jenny caliper 150 mm f. Wing compass 150 mm. The Set consisting of 6 Nos Make:Taparia/Ambica/Eastman / Netco (ISO) TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 44 of 134 2 7 2 8 8 8 6 6 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Sl. Annexure Unit FOR Total FOR No. Reference Chennai Chennai Item Qty in Brief Specification Description Nos. Port Price Port Price in Sl. No Qty in Ind. Rs Ind. Rs. No. 17 4 46 1 C Clamps Set 18 6 44 2 C Clamps set 19 1 32 6 Centre Punches 20 3 4 98 132 8 8 Centre Punch 21 4 51 3 Chisel 22 3 106 8 Chisel cold flat Made of forged steel with powder coating finish of following maximum opening sizes of 55,105,155 and 205 mm. One Set consisting of 4 Nos. Make:Taparia/Ambica/Eastman / Netco (ISO) Made of forged steel with powder coating finish of following maximum opening sizes of 305 mm. Make:Taparia/Ambica/Eastman / Netco (ISO) Made of high grade steel with deep knurling on the body for grip of sizes a. Tip dia 4 mm & length 100mm b. Tip dia 5 mm & length 150 mm c. Tip dia 3 mm & length 100 mm The Set consisting 3 Nos Make:Taparia/Ambica/Eastman / Netco (ISO) Made of high grade steel with deep knurling on the body for grip of size of Tip dia 4 mm & length 100 mm Make:Taparia/Ambica/Eastman / Netco (ISO) Made of steel, heat treatment for cutting edges / striking end of following sizes a. 6 x 150 mm b. 12 x 200 mm c. 18 x 200 mm d. 25 x 200 mm e. 32 x 305 mm One Set consisting 5 Nos. Make:Taparia/Ambica/Eastman / Netco (ISO) Made of steel, heat treatment for cutting edges / striking end of following size 20mm x 150mm length. One Set consisting 5 Nos. Make:Taparia/Ambica/Eastman / Netco (ISO) TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 45 of 134 1 Set 2 sets 6 16 3 8 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Sl. Annexure Unit FOR Total FOR No. Reference Chennai Chennai Item Qty in Brief Specification Description Nos. Port Price Port Price in Sl. No Qty in Ind. Rs Ind. Rs. No. 23 6 72 24 Chisel for Slag Removal 24 6 58 2 Chisel Punch Set 25 6 59 2 Chisel set – Diamond point 26 1 37 6 Circlip Piler Set 27 3 54 1 Coil Winding Machine Fully forged & induction hardened for cutting edges of following types -SET OF 4 NOS Make: AMBIKA / TAPARIA / EASTMAN or EQUAL a. Octagonal shape of sizes 250 mm length x 30 mm cutting edge width & length of 200 mm x 22 cutting edge width2 Nos b. Flat shape of sizes 200 mm length x 25 mm cutting edge width & length of 150 mm x 20 mm cutting edge width- 2 Nos c. Flat octagonal with rubber grip of Length 250 mm x 30 mm cutting edge width & length 235 mm length x 24 mm cutting edge width- 2 Nos Made of steel, hardened & tempered fitted with cushioned insulated grip handles Make:Taparia/Ambica/Eastman / Netco (ISO) Made of steel, heat treatment for cutting edges / striking end of size 150 mm length x 20 mm diamond point cutting edge Make:Taparia/Ambica/Eastman / Netco (ISO) Made of steel, hardened & tempered with holding capacity of 19-60 mm, internal and external type with straight & bent noses of length 180 mm. One Set consisting of 4 Nos. Make:Taparia/Ambica/Eastman / Netco (ISO) Manual Type - 1-reel carrier with all standard and required accessories. Wire Range : 18-42 SWG, Max Coil Dia : 80 mm, Max Centre Height :150 mm; Max Centre Distance : 150mm 24 2 2 sets 6 1 Required Accessories : 5 Digit Mechanical Counter – 1 Copper Wire – 36 SWG – 3 Kgs Copper Wire – 18 SWG – 3 Kgs 28 4 141 1 Coil Winding Machine TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 46 of 134 1 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Sl. Annexure Unit FOR Total FOR No. Reference Chennai Chennai Item Qty in Brief Specification Description Nos. Port Price Port Price in Sl. No Qty in Ind. Rs Ind. Rs. No. 29 6 1 55 65 2 2 30 4 3 62 70 8 Sets 4 sets 31 4 3 78 60 8 2 Desoldering Gun 32 3 59 8 Desoldering Pump 33 3 93 8 Diagonal Cutter 34 6 47 12 Diagonal Nipper 35 1 41 2 Die Stock Combination square Crimping Tools Made of steel, precisely ground consisting of 300mm steel rule (blade) with accurately graduated, 90 deg square head, center head, pro head, scriber and level Make:Taparia/Ambica/Eastman / Netco (ISO) Crimping tool of following types & sizes. a. Bootlace terminal crimp tool With spring opening action – 1 No b. D-sub/Double D service tool 1No c. Heavy duty crimp Ratchet crimper with non Insulated terminal of 16mm Square – 1 No d. Heavy duty crimp tool with ratchet crimper with non insulated terminal of 8 mm square – 1 No The set consisting of 4 Nos. 1.De Soldering gun, operating with 230 V AC, 75 W, built in motor, vaccum pump, temp Control circuit, Temp range 250-450 deg with ceramic heating element and along with standard accessories. 2.Recommended spare parts for two years normal operation to be included separately Make:Taparia/Ambica/Eastman / Netco (ISO) 15w Hand operated high suction pump with Teflon tube & plastic body of length 275 mm Make:Taparia/Ambica/Eastman / Netco (ISO) Made of steel, hardened & tempered size 15cm insulated Make:Taparia/Ambica/Eastman / Netco (ISO) Made of steel, hardened & tempered of size 150 mm fitted with cushioned grip handles Make:Taparia/Ambica/Eastman / Netco (ISO) Made of steel of sizes M3 - M16 Make:Taparia/Ambica/Eastman / Netco (ISO) TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 47 of 134 4 12 Sets 10 8 8 12 2 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Sl. Annexure Unit FOR Total FOR No. Reference Chennai Chennai Item Qty in Brief Specification Description Nos. Port Price Port Price in Sl. No Qty in Ind. Rs Ind. Rs. No. 36 6 14 2 Disc Grinder 37 4 70 8 Divider 38 3 6 107 16 4 12 Drilling Machine Portable 39 3 94 8 End Cutting Nipper 40 1 6 73 60 2 2 Engineer Try Square – Set 41 6 36 6 Engineering Parallels 1. Portable Grinder, operating with Single phase 230 V AC 50 Hz, wheel disc size: 100mm, Power input – 670 W, No load speed-11000rpm, Spindle thread: M10 And along with standard accessories. Make:Ambika/Powertool APTAG-104 2.Spare parts for two years normal operation – backup pad2 nos. Carbon brush – 2 nos. Gear & Pinion – 1 no. Made of steel, points to be hardened of Spring type divider 150 mm. outside Make:Taparia/Ambica/Eastman / Netco (ISO) 1. Portable drilling machine, operating with Single phase 230 V AC, 50 Hz, minimum power input – 450 W, minimum along standard with accessories for drilling Capacity of dia 10 mm. Make: Ambika / Powertool APTED-254 2.Spare parts for two years normal operation – Drill chuck – 1 no. Gear & Pinion – 1 no. Made of steel, hardened & tempered of size 150 mm fitted with cushioned insulated grip handles Make:Taparia/Ambica/Eastman / Netco (ISO) Made of steel, hardened & ground, one number each, graduated in Metric of sizes 150 & 300 mm The Set consisting of 2 Nos. Made of steel of following sizes Size 10x20x150 mm Size 15x35x150 mm Size 20x45x200 mm Size 30x55x250 mm Size 30x60x300 mm Size 45x75x300 mm Set consisting of 6 Nos. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 48 of 134 2 8 16 8 4 Sets 6 Sets Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Sl. Annexure Unit FOR Total FOR No. Reference Chennai Chennai Item Qty in Brief Specification Description Nos. Port Price Port Price in Sl. No Qty in Ind. Rs Ind. Rs. No. 42 6 33 6 Sets Engineering Scribers Made of Steel of following types, one number each. Dimensions are in mm. Type Dia length a. straight head - 4 150 b. Straight head - 6 150 c. Angled head - 4 150 d. Angled head - 6 150 The Set consisting of 4 Nos. Made of Steel of following sizes: Length Width Thickness a. 150 mm 35 mm 6 mm b. 300 mm 35 mm 6 mm c. 400 mm 35 mm 6 mm d. 600 mm 35 mm 6 mm The set consisting of 4 Nos. 6 Sets 6 Sets 43 6 35 6 Sets Engineering Straight edges 44 3 6 1 62 41 67 4 6 6 Feeler Gauge 0.05 – 1mm range with set of 20 blades 16 45 1 68 6 Feeler Gauge Rolls 0.03mm & 0.05mm (1 Meter each) 4 Files with following cross sections and lengths fitted with handles. k. Flat Bastard- 150 /350 mm l. Flat smooth -150 /350 mm m. Half round Bastard150/350mm n. Half round Smooth150/350mm o. Square Bastard- 150/350mm p. Square Smooth- 150/350mm q. Round Bastard- 150/350mm r. Round Smooth- 150/350mm s. Triangular Bastard150/350mm t. Triangular Smooth150/350mm One Set consisting of one each of 20 Nos. Make: Yamayo (ISO) Hand file, length 200 mm and second cut fitted with handles Make: Yamayo (ISO) Needle file set, cut 2, length 140 mm consisting of 12 Numbers in a pocket. Make: Yamayo (ISO) One HP capacity, single Phase 230 V AC, 12000 rpm, Metal shaft size of 10 x 1500 mm, 6 mm collet shank holder and along standard with accessories. Recommended spare parts for two years normal operation to be included separately Make: Sunner India UNIFAS 14 46 1 4 45 76 6 8 Files 47 3 110 8 Files – Hand 48 3 111 4 Files – Instrument set of 12 49 6 12 2 Flexible Shaft Grinder TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 49 of 134 8 4 set 2 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Sl. Annexure Unit FOR Total FOR No. Reference Chennai Chennai Item Qty in Brief Specification Description Nos. Port Price Port Price in Sl. No Qty in Ind. Rs Ind. Rs. No. 50 3 104 8 Gimlet 51 4 54 2 Grease Gun 52 1 6 3 4 43 46 108 66 6 12 8 8 Hack Saw Frame with Baldes 53 4 4 6 137 65 45 8 8 4 Hammer 54 3 100 8 Hammer 55 3 99 8 Hammer 56 1 35 6 Hammer 57 1 33 6 Hammer 58 1 34 6 Hammer 59 6 43 2 Hammering Block 60 6 57 2 Hallow Punch Set Self starting screw point with spiral fluted shank and beechwood handle of 3 mm dia, Make: Best Indian Make Lever type big with working pressure of 310 bar, 14 oz capacity Make: Prima / Groz Tubular, size 300mm, , adjustable, bow epoxy powder coated, 8mm square fitting with wing nut, fitted with handle and each unit to be supplied with 20 numbers of blades. Make: NETCO Nylon- 300 gms /Ball pein – 0.75 Kg./Cross Pein 115 Gms / Straight – 500 gms with Handle. Make: Taparia / Ambica / Eastman/ Netco (ISO) Engineer’s type Made of forged steel, hardened & tempered fitted with seasoned wooden handles Ball peen type of size 300 mm L x 25mm head dia size Make:Taparia/Ambica/Eastman /Netco (ISO) Made of forged steel, hardened & tempered fitted with seasoned wooden handles. Cross peen face dia 30 mm Make:Taparia/Ambica/Eastman / Netco (ISO) Plastic faced of 40 mm dia fitted with seasoned wooden handles Make:Taparia/Ambica/Eastman / Netco (ISO) Made of vulcanized synthetic rubber of face dia 50 mm fitted with seasoned wooden handles Make:Taparia/Ambica/Eastman / Netco (ISO) Copper faced 40 mm dia, 1 Kg., length 305 mm fitted with seasoned wooden handles Make:Taparia/Ambica/Eastman / Netco (ISO) 50 mm (Height) x 150 mm (length) x 150 mm (Width) – Best Indian Make Made of steel, length 100mm of hole size dia 6mm, 8mm and 10mm. The Set consisting of 3 Nos. Make:Taparia/Ambica/Eastman / Netco (ISO) TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 50 of 134 8 2 32 20 8 8 6 6 6 2 2 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Sl. Annexure Unit FOR Total FOR No. Reference Chennai Chennai Item Qty in Brief Specification Description Nos. Port Price Port Price in Sl. No Qty in Ind. Rs Ind. Rs. No. 61 62 63 3 4 1 3 67 37 81 49 2 1 2 10 Hydrometer Illuminated Magnifier Illuminated Magnifier Lens with light 64 3 109 4 Junior Saw 65 3 4 117 133 8 8 Knife 66 3 115 8 Knob Screw Driver 67 3 51 2 Liquid Flux 68 3 92 8 Long Nose Pliers 69 1 31 2 Magnetic V Block 70 3 4 103 64 8 8 Mallet Hydrometer to check specific gravity Hydrometer to check to check Density One set consisting of 2 Nos. Make: Indian 10 X1. Flexible arm illuminated magnifier – Circular tube light mounted around precision glass lens of 130 mm dia. Feather touch spring Balanced stand. Suitable for inspection up to magnification 10 x Make: Lensel Spare parts for 2 years normal use: Flourescent Tubelight – 1 no . Flexible arm illuminated magnifier – Circular tube light mounted around precision glass lens of 130 mm dia. Feather touch spring Balanced stand. Suitable for inspection up to magnification 10 x Make: Lensel Spare parts for 2 years normal use: Flourescent Tubelight – 1 no 200 mm length Make: Netco Electrician knife standard type 18x100 mm with 8 segment blade Indian Make: Best Indian Made of steel, handle made of Plastic, 100mm insulated Make:Taparia/Ambica/Eastman / Netco (ISO) Liquid flux package of 500 ml of 4 Nos (Total 2000 ml) Made of Steel, hardened cutting edges, fine serrated jaws for firm gripping of size 150 mm Make:Taparia/Ambica/Eastman / Netco (ISO) Made of steel, hardened & ground of Sizes 65x60x50 mm, 80x65x60 mm and 100x95x75 mm The Set consisting of 3 Nos. Wooden mallet of dia 40 mm fitted with seasoned wooden handles Make:Taparia/Ambica/Eastman / Netco (ISO) TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 51 of 134 3 2 10 4 16 8 2 8 2 sets 16 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Sl. Annexure Unit FOR Total FOR No. Reference Chennai Chennai Item Qty in Brief Specification Description Nos. Port Price Port Price in Sl. No Qty in Ind. Rs Ind. Rs. No. 71 1 74 1 Marking Height Gauge Made of steel, height of 600 mm. 1 72 4 53 2 Oil Can 0.12 litre capacity Make : Netco / Groz 3 73 74 1 1 48 49 6 Oil Stones Med. Grit 6 Oil Stones Med. Grit Medium grit of 10 mm Square, Triangular, round sections of one each number One set consisting of 3 Nos. Make: Cumi Single grit, Medium grade, Aluminium oxide, rectangular section of size150x50x25 mm Make: Cumi 75 1 47 2 Parallel Blocks Hardened set Made of steel of following sizes Size 10x20x150 mm Size 15x35x150 mm Size 20x45x200 mm Size 30x55x250 mm Size 30x60x300 mm Size 45x75x300 mm The Set consisting of 6 Nos 76 3 63 4 Permanent Bar Magnet Size 150 x 50 x 50 mm Make: Best Indian 77 4 139 8 Pincer 150 mm Make: Best Indian make 78 6 4 53 81 2 8 Pipe Cutter 25mm and 50 mm capacity One set consisting of 2 Nos. Powergrip / Dayton 79 6 54 2 Pipe Wrench 80 4 83 2 Plane Smoothing Cutter 81 82 1 3 6 4 38 91 56 130 6 8 2 8 Plier – Side Cutting Pliers Combination Made of steel size 50 to 150 mm Make:Taparia/Ambica/Eastman/N etco(ISO) Fully hardened steel cutting blade of size 50 mm Make: Anant / Samrat Made of Steel, hardened cutting edges, fine serrated jaws for firm gripping of size 150 mm – 175mm Make:Taparia/Ambica/Eastman / Netco (ISO) Made of steel, drop forged, hardened & tempered and size 150 mm of following types d. Combination pliers – 1 No e. Side cutting pliers – 1 No f. Long nose pliers – 1 No One Set consisting of 3 Nos. Make:Taparia/Ambica/Eastman / Netco (ISO TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 52 of 134 6 6 2 Sets 4 8 10 2 2 6 18 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Sl. Annexure Unit FOR Total FOR No. Reference Chennai Chennai Item Qty in Brief Specification Description Nos. Port Price Port Price in Sl. No Qty in Ind. Rs Ind. Rs. No. 83 4 71 8 Pliers Nose – Set 84 6 62 4 Plumb bob and Aluminum Plumb 85 1 80 1 Precision Level Flat Type 86 6 65 2 Protractor & Combination Square Set 87 4 57 2 Pulley Puller 88 4 59 2 Pyrometer 89 4 56 6 Rawl Plug Tool & Bit 90 6 10 1 Rewetting Machine 91 6 11 1 Rewetting Machine 92 4 129 8 Rule Wooden 93 4 3 136 105 8 8 Saw tenon 94 4 61 2 Scissors blade 95 4 131 8 Screw Drives Set 96 3 116 8 Screw Drives Set 97 1 39 6 Screw Drives Set Made of Steel, shapes of round and straight of sizes 150 mm & 200mm. One Set consisting of 4 Nos. Make:Taparia/Ambica/Eastman / Netco (ISO) Machined & fully polished, removable self centering cord Make: Netco (ISO) Sensitivity – 0.02/300mm Make: Best Indian make Made of steel with suitable graduation of 0-180 deg on opposite sides, polished finish along with 300mm scale Puller set for removing belt pulley Make:Taparia/Ambica/Eastman / Netco (ISO) Pyrometer of: Panel type analogue with probe (sensing unit) 0 – 500 Deg. Centigrade Make : Good make No 6, 8, 10, 12 One set consisting of 4 Nos. Make: Netco Pneumatically operated Oil less riveter of stroke length of 14 mm UNOAIR Hand riveting machine of length 260 mm Dayton 4 Fold 60mm 250 mm length Netco/Xtra Power Industrial scissors of 150 mm length Make: Best Indian Made of steel, handle made of Plastic, reversible type 6 x 150mm blade Make:Taparia/Ambica/Eastman / Netco (ISO Set of Assorted Sizes Made of steel, handle made of Plastic, Flat type 8 x 200mm blade Make:Taparia/Ambica/Eastman / Netco (ISO) Made of steel, handle made of Plastic, Flat type 15 x 250 mm blade Make:Taparia/Ambica/Eastman / Netco (ISO) TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 53 of 134 8 4 1 2 2 2 6 sets 1 1 8 16 2 8 Sets 8 Sets 6 Sets Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Sl. Annexure Unit FOR Total FOR No. Reference Chennai Chennai Item Qty in Brief Specification Description Nos. Port Price Port Price in Sl. No Qty in Ind. Rs Ind. Rs. No. 98 3 52 10 Screw Driver Set Cell Phone/ Watch Maker’s 99 4 3 134 114 8 8 Screw Driver with Neon light tester 100 4 1 138 44 8 6 Scriber 101 3 97 8 Scriber 102 1 3 4 6 6 27 27 28 31 87 12 12 8 12 1 Set of Tools for work benches 103 4 6 73 51 8 12 Snip Tin Cutter 104 6 48 6 Soldering Iron 105 6 49 6 sets Soldering Iron 106 4 77 8 Soldering Iron Set 107 3 55 10 Soldering Iron Equipment Made of steel hardened & tempered set of 6 Nos. with bright plated handle & rust proof blades of sizes No o (+), No 1(+), 1.4 mm(-), 1.8mm(-), 2.4 mm(-), 3.0mm(-) packed in plastic box One Set consisting of 6 Nos. Make:Taparia/Ambica/Eastman / Netco (ISO) Screw driver type with neon light indicator of 100 mm length with tip width of 3.5 mm Make:Taparia/Ambica/Eastman / Netco (ISO) 150mm handle and tip 3.5mm Make: Best Indian make 200 mm long and 5mm dia, Hardened & ground points Make:Best Indian make As per Enclosure Snips made of steel tinner top cutter 250 mm Netco (Iso) Soldering Iron complete unit, operating with 200V bits, AC 50 Hz, with the following capacities fitted with Copper tip 25 W - 4 Nos, 65W - 4 Nos 125W – 4 Nos. Soldering Iron complete unit, operating with 230V AC 50 Hz, with the following capacities fitted with Copper tip 25 W - 4 Nos, 65W - 4 Nos 125W – 4 Nos. Soldering Iron complete unit, operating with 230V AC 50 Hz, with the following capacities fitted with Copper tip 25 W - 1 No 65W - 1 No 125W – 1 No The set consisting of 3 Nos Soldering Iron complete unit, operating with 230V AC 50 Hz, with 10W capacity fitted with Copper tip TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 54 of 134 10 Sets 16 14 8 45 Sets 20 6 6 sets 8 sets 10 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Sl. Annexure Unit FOR Total FOR No. Reference Chennai Chennai Item Qty in Brief Specification Description Nos. Port Price Port Price in Sl. No Qty in Ind. Rs Ind. Rs. No. 108 3 56 10 Soldering Iron Equipment 109 3 57 10 Soldering Iron Equipment 110 3 58 10 Soldering Iron Equipment 111 3 46 1 Lot Soldering Lead 112 3 47 1 Lot Soldering Paste 113 3 101 8 Spanners Double Ended Metric System 114 4 47 12 Spanners set 115 6 39 6 Spirit Level 116 6 38 6 Steel Measuring Tape 117 4 3 135 96 8 8 Steel Rule 118 6 1 37 62 6 6 Steel Rule Set 119 4 82 2 Stock & Die Set 120 1 61 2 Surface Gauge 121 6 40 6 Surface Gauge 122 4 98 3 Tacho Meter with Stop Watch Soldering Iron complete unit, operating with 230V AC 50 Hz, with 35 W capacity fitted with Copper tip Soldering Iron complete unit, operating with 230V AC 50 Hz, with the 65W capacity fitted with Copper tip Soldering Iron complete unit, operating with 230V AC 50 Hz, with the 125W capacity fitted with Copper tip Soldering lead weighing 500 gm in one roll No. of rolls required -10 Nos ( 5 Kgs) Soldering paste weighing 500 gm in one box No. of boxes required -10 Nos ( 5 Kgs) Made of Steel, hardened and tempered Metric 7 – 32 mm Make:Taparia/Ambica/Eastman/N etco(ISI) Made of Steel, hardened and tempered Metric 6 -32mm double ended Make:Taparia/Ambica/Eastman/N etco(ISI) Made of aluminum, length 600 mm and vail angle of 180,90 & 45 deg Make:Taparia/Ambica/Eastman/Ne tco (ISO) Made of Steel 5 Mtrs and 10 Mtrs Make:Taparia/Ambica/Eastman/N etco(ISI) Made of Steel 300 mm Make:Taparia/Ambica/Eastman/N etco(ISI) 300mm, 600mm, 1000mm – 1 each Make:Taparia/Ambica/Eastman/N etco(ISI) For 20mm to 50mm. G.I. Pipe Make : Taparia/Ambica/Eastman/Netco(I SO) Adjustable type Make:Taparia/Ambica/Eastman/N etco Universal type Make:Taparia/Ambica/Eastman/N etco Contact type to measure rpm up to 50,000 with all standard accessories. Make: Lutron TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 55 of 134 10 10 10 1 Lot 1 Lot 8 12 6 6 16 12 Sets 2 2 6 3 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Sl. Annexure Unit FOR Total FOR No. Reference Chennai Chennai Item Qty in Brief Specification Description Nos. Port Price Port Price in Sl. No Qty in Ind. Rs Ind. Rs. No. 123 1 40 2 sets Tap Wrenches Set of Wrenches : Lengh 150mm, 200mm, 250mm Make:Taparia/Ambica/Eastman/N etco 1.Soldering station complete unit, 65 W, input voltage 230V AC, output voltage 24V, Temp setting range 200-450 deg centigrade, insulation resistance 1000 Ohms along with standard accessories. 2.Recommended spare parts for two years normal operation to be included separately Thermometer to measure 0 to 100 deg centigrade Set consisting of assorted tools – As per enclosure 2 sets 124 3 45 4 Temp. Soldering Station (Micro tip) 125 4 60 2 Thermometer 126 4 147 6 Tool Kit for Electrician 127 6 4 42 67 6 8 Try Square 150 MM Make: Best Indian make 14 128 4 3 72 95 8 8 Tweezers 10CM insulated Make : Best Indian make 16 129 1 75 1 Universal Height Gauge 600mm 1 V Block Sets Made of steel, hardened & ground of Sizes 65x60x50 mm, 80x65x60 mm and 100x95x75 mm The Set consisting of 3 Nos. Made of steel, hardened & ground of sizes 50x40x40 mm, 80x63x63 mm and 125x90x90 mm along with clamps Made of steel of minimum size 50 mm Make: Ambika / NETCO Round SWG, made of steel to measure wire dia & sheet metal thickness, graduation in both British & Metric Rectangular SWG, made of steel to measure wire dia & sheet etal thickness, graduation in both British & Metric 4 2 6 130 1 29 2 sets 131 1 30 2 V Block sets with Clamps 132 4 79 8 Vice Hand 133 4 75 8 Wire Gauge 134 6 64 6 Wire Gauge 135 3 61 4 Wire Gauge Set Round Type – SWG Best Indian make 4 136 4 3 63 118 8 8 Wire Stripper 125mm Make: Best Indian make 16 137 6 70 24 Welder Apron Welding purpose Make: Good quality 24 138 6 67 24 Welder Goggles Welding purpose Make: Zoom 24 TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 56 of 134 2 sets 2 8 8 6 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Sl. Annexure Unit FOR Total FOR No. Reference Chennai Chennai Item Qty in Brief Specification Description Nos. Port Price Port Price in Sl. No Qty in Ind. Rs Ind. Rs. No. 139 6 68 24 Welder Hand Shield Welding purpose Make: ESCORTS / JAINCO 24 140 6 69 24 Welder helmet Welding purpose Make: ESCORTS / JAINCO 24 24 24 141 6 73 24 Wire Brush Wire brush with hard metallic strands of 1½” size for welding purpose Make: Best Indian 142 6 71 24 Hand Gloves Pairs Total FOR Chennai Port Prices in Indian Rupees Total Indian Rupees (in words) TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 57 of 134 LOT - 11 Furniture Items Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Unit FOR Total FOR Sl. Annex Qty in Chennai Chennai ITEM Brief Specification No Ref. Nos. Port Price in Port Price in Ind. Rs Ind. Rs. 1 6/76 Arc Welding Table 1 2 6/77 Gas Welding Table 1 3 6/78 Gas Cutting Table 1 4 6/79 Welding Booth Portable type – Fibre & 12 Welding Table 5 1/23 Computer Table with Chair- Set 7 Sets 6 1/98 Machine side cabinet 7 Nos. 7 1/99 Tool Cabinet 4 Nos. 8 1/26 & Work Benches Twin Station With Vice 10 6/30 Nos. 9 1/89 Foot Boards for machines 4 Sets 10 1/91, Instructor Table 4 3/122, Nos. 4/167 & 6/80 11 1/92, Instructor Chair 4 3/123, Nos. 4/168 & 6/81 12 1/97, Personal Locker 8 lockers 12 3/120, Nos. 4/165 & 6/84 13 1/93 Cupboard – Major 14 3/124 & 6/82 14 4/169 Cupboard – Major 4 With glass door 15 4/142, Storage Cabinets 6 Material / Equipment / 4/143, Nos. Tool Storage Cabinets 4/144, 16 1/94 Cupboard – Minor 10 3/125 Nos. & 6/83 17 4/170 Cupboard – Minor 4 nos With glass door 18 1/90, Workshop stools 68 3/121, Nos. 4/166 & 6/75 19 1/96, Slotted Angle Rack 18 3/127, Nos. 4/172 & 6/86 TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 58 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Unit FOR Total FOR Sl. Annex Qty in Chennai Chennai ITEM Brief Specification No Ref. Nos. Port Price in Port Price in Ind. Rs Ind. Rs. 20 1/101, Plastic Bin Stand 7 3/129 & Nos. 4/174 21 24 1/100, 3/128, 4/175& 4/173 1/102 & 6/89 3/26 & 4/27 4/154 25 4/176 22 23 Plastic Bins 506 Nos. Scrap Bins 6 Nos. 12 Nos. 2 Nos. 2 Nos. 4 Nos. Work Benches Twin Station / Anti-Static /Electronic/ Electrical Booths for Domestic Wiring Aluminium Ladder 26 1/95, White Board 3/126, 4/171 & 6/85 Total FOR Chennai Port Prices in Indian Rupees Total Indian Rupees (in words) TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 59 of 134 LOT - 12 Electrical Trainer Panels Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Unit FOR Total FOR Sl. Annex Qty in Chennai Chennai ITEM Brief Specification No Ref. Nos. Port Price in Port Price in Ind. Rs Ind. Rs. 1 4/38 E.L.C.B 2 2 4/39 R.C.C.B 2 3 4/40 M.C.C.B 2 4 4/125 3 point DC Starters 1 5 4/126 4 point DC Starters 1 6 4/140 Cut Section models of Motors 1 set 7 4/152 Single phase preventer 1 8 4/153 Earth Leakage Switch 1 9 4/104 Contactor 3 phase, 400 volt, 16 2 amps 2 NO & 2 NC auxiliary contactor mounted on 2’ x 2’ (L x B) size or suitable size 10 4/105 Contactor 3 phase, 400 volt, 32 2 amps 2 NO & 2 NC auxiliary contacts mounted on 2’ x 2’ (L x B) size or suitable size 11 4/109 Knife switch DPDT Knife Switch 16 18 Amps 12 4/110 Knife switch 18 TPDT Knife Switch 16 Amps 13 4/106 Limit Switch - Set 3 sets 14 4/107 Rotary switch set 3 sets 15 4/103 Relays - set Over current, leakage 2 current (Earth leakage) relay Under voltage, Over 2 voltage with voltage injection kit 0-450v 16 4/127 DC Variable Speed Drives 1 17 4/128 Starters for 3 Phase, 400V, 50 2 Sets cycles, A.C. motors - Set 18 3/69 Variable resistances / 1 Potentiometer set 19 3/82 Constant Voltage Transformer/ 3 Sets Auto Total FOR Chennai Port Prices in Indian Rupees Total Indian Rupees (in words) TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 60 of 134 Annexure – 2 PROFORMA FOR STATEMENT OF DEVIATIONS FROM TENDER CONDITIONS The following are the particulars of deviations from the requirements of the Instructions to Bidders and Terms & Conditions of contract (To be enclosed for each lot separately): CLAUSE DEVIATION REMARKS (Including justification) ……………………………………. Signature and seal of the Authorized Signatory NOTE: Where there is no deviation, the statement should be returned duly signed with an endorsement indicating “No Deviations”. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 61 of 134 Annexure – 3 PROFORMA FOR COMMERCIAL DETAILS & PREVIOUS EXPERIENCE (i) Is the firm registered with Govt. Authority/ Agency or MNC? If so, a copy of the registration certificate should be enclosed. (ii) Name and address of the Banker Details of major orders for the quoted supplies/services executed during the past three years should be furnished in the following format. Sl. # Full Address of Customer Order No. and Date 1 2 3 Description Supplies Services 4 of / Qty. Contract Value in Rs. Remarks 5 6 7 Signature:………………………….. Name:……………………………….. Designation:………………………. NOTE: A certificate from the customer should preferably be enclosed to indicate that the contract was satisfactorily performed. To be enclosed for each lot separately. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 62 of 134 Annexure – 4 PROFORMA FOR PERFORMANCE BANK GUARANTEE THE GENERAL MANAGER, PROJECTS HMT (INTERNATIONAL) LTD. HMT BHAVAN 59 BELLARY ROAD BANGALORE – 560 032 DEAR SIR, THIS DEED OF GUARANTEE EXECUTED BY …………………………………… BANK, (NAME AND ADDRESS OF THE BANK) (HEREINAFTER REFERRED TO AS BANK) IN FAVOUR OF HMT (INTERNATIONAL) LTD. (HEREINAFTER REFERRED TO BENEFICIARY) NOT EXCEEDING RS………. (RUPEES ………….. ONLY) AT THE REQUEST OF M/S. ……………………….. (HEREINAFTER REFERRED TO AS SUPPLIER). WHEREAS THE SUPPLIER HAS APPROACHED BANK TO ISSUE BANK GUARANTEE IN YOUR FAVOUR FOR A SUM OF RS. ……………. (RUPEES …………….. ONLY). WHEREAS THE SUPPLIER HAS RECEIVED PURCHASE ORDER NO. …………………. DATED ………………. FOR RS ………………………. FOR PROVIDING SERVICES AS STATED IN THE PURCHASE ORDER. WHEREAS THE SUPPLIER HAS TO SUBMIT PERFORMANCE GUARANTEE FOR TEN PERCENT OF THE VALUE OF SUPPLIES PORTION OF RS……………………………….AS STATED IN THE SAID PURCHASE ORDER. WE HEREBY CONFIRM AND STATE THAT WE AS GUARANTORS SHALL BE RESPONSIBLE TO YOU ON BEHALF OF THE “SUPPLIER” FOR A TOTAL SUM OF RS………………… (RUPEES …………………………. ONLY) IN CASE OF VIOLATION OF ANY OF THE TERMS/CONDITIONS OF THE SAID PURCHASE ORDER. WE UNDERTAKE TO PAY YOU UPON FIRST WRITTEN DEMAND DECLARING THE “SUPPLIER” TO BE IN VIOLATION/BREACH OR CONTRAVENTION OF ANY OF THE TERMS AND CONDITIONS, WITHOUT DEMUR OR ARGUMENT OR COURT ORDER OR RESOLUTION WITHIN THE VALIDITY OF THIS GUARANTEE, A SUM OF RS………………… (RUPEES ……………….. ONLY) AS AFOREMENTIONED WITHOUT YOUR HAVING TO PROVE TO US OR TO SHOW GROUNDS OR REASONS FOR YOUR DEMAND FOR THE SUM SPECIFIED HEREIN. THE GUARANTEE CONTAINED HEREIN SHALL NOT BE AFFECTED BY ANY CHANGES IN THE CONSTITUTION OF THE BANK OR IN THE CONSTITUTION OF THE BENEFICIARY VIZ. YOURSELF AND SHALL BE VALID TILL (DATE) FROM THE DATE OF ISSUE PROVIDED HOWEVER THAT IN CASE DEMAND IS NOT MADE BY YOU UNDER THIS GUARANTEE ON OR BEFORE (DATE) , BANK SHALL BE FULLY ABSOLVED FROM ANY LIABILITY UNDER THIS GUARANTEE DEED. WE HEREBY DECLARE AND STATE THAT THIS GUARANTEE UNLESS INVOKED BY YOU AS AFORESAID SHALL BE VALID TILL (DATE) FROM THE DATE OF ISSUE AND SHALL BE NULL AND VOID THEREAFTER WHETHER THE ORIGINAL GUARANTEE IS RETURNED OR NOT TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 63 of 134 Annexure – 5 PROFORMA FOR VENDOR APPRAISAL {Only for New Vendors of HMT(I)} General Information Vendor Code 1. Company M/s. Phone: Fax: E-Mail: City: PIN: 2. Web Site: Contact Person Name: Designation: E-Mail: 6. Phone: 3. Number of Years in Business : 4. Number of Units : 5. Total Number of Employees : Major Customers 1) 4) 2) 5) 3) 6) Y 7. Sales Office/Authorized Distributor If yes Indicate details below A M/s. M/s. PIN PIN Phone: Phone: Fax: Fax: TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 64 of 134 N C E-Mail E-Mail M/s. M/s. PIN PIN Phone: Phone : Fax : Fax : E.Mail E.Mail Production & Service Capabilities 1 Product Range a f b g c h d I e j 2 Processes Existing in the Plant Processes 1 2 3 4 5 6 7 8 Availability Details Conventional Machining Y N Y N Y N Y N Y N Y N Y N Y N Y N Y N N.A CNC Machining Forging Casting Plating Fabrication Tool Making Welding 9 Gear Manufacturing 10 Designing Quality Information 1 Control adopted Details a In-Process Inspection b Stage Inspection Y N Y N TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 65 of 134 c Testing Y N d SQC/SPC Y N 2 Inspection & Testing Facility Available Details a Material Testing Y N b Precision Measurement Y N c Furnace Testing Y N d Non-Destructive Testing Y N e Calibration Y N 3 Quality System Implemented-ISO 9000/QS 9000 Y N 4 Capability to supply products with CE Marking Y N 5 Quality Level of Existing Products Enclose Certificate 1 2 3 4 5 Poor Fair Good Very Good Excellent Commercial & Financial Information 2011-12 1 2012-13 Annual Turnover for last 3 Years in Rs.Lakhs Net Profit for the last 3 years Rs. Lakhs 2 Y Exports N If Yes, Turnover for last 3 Years in Rs.Lakhs 3 Specify Countries to which Exports are made USA UK Europe Middle East CIS Countries Others 4 Any Collaboration Y N If Yes, Indicate Details TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 66 of 134 2013-14 5 Any investment Envisaged for Expansion Y N 6 Is company following Direct Procurement Principle Y N 7 KST / CST Registration No. 8 Central Excise No Range 9 SSI Registration No. 10 Do you have Company Brochure Y N 11 Experience in handling Government of India's projects Y N Y N If yes, value of projects executed so far Rs. Lakhs 12 Is the company registered with MEA ? If Yes, Value of Supply done to MEA Projects Direct supply Thru Agency Rs. Lakhs 13 Y Supplies done to HMT(I) If Yes, Value of Supplies done Rs. Lakhs Details of supplies to HMT(I): Compiled by: Signature: Name: Date Note: 1 Put √ in appropriate check box. 2 If space provided is not sufficient to provide details, please attach extra sheet. 3 Please attach catalogue/Brochure if available. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 67 of 134 N Annexure - 6 PROFORMA FOR VENDOR REGISTRATION S.N. Description Details (a) Name and address of the vendor (b) Please specify whether you are : Manufacturing Unit / Distributor / Agent etc., 1 (c) Telephone No. (d) Fax No. (e) Email ID (f) Company Profile (Please enclose) (g) Turnover of the Company for the past three years (h) Bankers Details 2 Quality system implemented - ISO 9000 / QS 2000 etc. 3 Name, address & Telephone No. of the owner / proprietor/partners 4 Sales Tax Registration No. - Central & State 6 Registration No. 7 Details of Products Manufactured / Distributed / offered. Please enclose brochure. 8 Details of Manufacturing Units / Workshops etc., available 9 Details of Machines, equipment, computers available 10 Manpower / Organization structure 11 List of Major Products / Services 12 Details of your major customers 13 Are you exporting Products / services? If so, please furnish details of exports for past 3 years. 14 Are you providing training to overseas students/trainers and if so, give details of the training courses conducted for last 3 years 15 Do you have branches or institutes under your group, If yes, give details with address. 16 Whether you are affiliated / accredited to any Govt. Agency / Reputed organization Declaration: I / We declare that the details given above are true and correct. Place : Signature of Authorized person Date : (Note: Please attach detailed information in a separate sheet wherever required) TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 68 of 134 With Company Seal ANNEXURE – 7 PROFORMA FOR BANK GUARANTEE FOR BID GUARATNTEE To, The General Manager (Projects) HMT (International) Limited HMT Bhavan, No.59, Bellary Road BANGALORE – 560 032 Dear Sir, In accordance with your invitation to tender No…………………………………..M/s. …………………………………………………………. hereinafter called the bidder with the following Directors on their Board of Directors/Partners of the firm: 1. 2. 3. 4. 5. wish to participate in the said tender for supplying Machine / equipment required for RGSPA Project at Ulaanbaatar, Mongolia being implemented by HMT (International) Limited, Bangalore. As a Bank Guarantee against Bid Guarantee for a sum of Rs…………(in words & figures) valid for 90 days from the date of opening of the Tender No…………………… is required to be submitted by the bidder as a condition for the participation, this bank hereby guarantees and undertakes during the above said period of 90 (Ninety) days to immediately pay, on demand by HMT (International) Limited, Bangalore in writing the amount of Rs…… (words & figures) to HMT (International) Limited, Bangalore without any reservation and recourse, if: 1) 2) 3) The bidder after submitting his tender, modifies the rates or any of the terms and conditions thereof, except with the previous written consent of the purchaser or The bidder withdraws the said bid within 90 days after opening of bid or The bidder having not withdrawn the bid, fails to furnish the contract of Performance Guarantee within the period provided in the terms and conditions of the contract. This guarantee shall be irrevocable and shall remain valid up to 4.00 p.m. on……………………………..if further extension to this guarantee is required, the same shall be extended to such required periods on receiving instructions from M/s………………………………………………on whose behalf this guarantee is issued. Date…………………. Signature……………………….. Place………………….. Printed Name………………….. Witness 1.……………………….. 2…………………………. …………………………………………………….. (Designation) (Bank’s Common Seal) (Note : This should be on bidders letter head) TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 69 of 134 ANNEXURE – 8 QUALITY AND PACKING DETAILS 1. MACHINE / EQUIPMENT: 1.1 Machine / Equipment shall be manufactured and delivered in accordance with the specifications as given in this Tender and quality shall be as per Indian / International Standards. Goods supplied shall be new, genuine, unused and shall be of current models and of current productions. Any alteration to the specifications, Design, Patterns etc. of the offered goods shall only be made upon the Buyer’s consent in writing. The Tenderer warrants that the materials, metals, chemicals, paints, packing pieces etc. used in the manufacture of goods and all its packing and packaging are fully trivialized and stable under tropical conditions. Any damages arising from the inadequate trivialization, shall be deemed an inherent defects of manufacture. 1.2 1.3 1.4 1.5 BOUGHT-OUTS: All the bought-out items such as bearings, belts, electricals, motors, contactors, switches, MCBs, fuses, transformers, rubber gaskets, O-rings, conduit pipes, coolant and hydraulic hoses etc. shall correspond to ISI / International specifications, should preferably have CE mark and shall be of reputed make like SKF, FENNER, BHARAT, BIJILEE, CUTTLER HAMMER, CROMPTON GREAVES, SIEMENS and TELEMECHNIC. 1.6 Bought-out accessories like Furnace Lamps, pumps, Panel Air conditioners, Oil Coolers, Panel Boards, Stabilizers, Transformers etc. should be from reputed original equipment manufacturers. 1.7 Machine / Equipment aesthetics especially sheet metals, guards, doors, covering plates, castings are to be made to international standards. Painting and finish of Furnaces are the most important aspects of aesthetics. 2. INSTRUCTION & SPARE PARTS MANUALS: 2.1 Neatly printed manuals should be sent with the Machine / Equipment. Instruction Manuals should be of updated version containing complete details of offered Machine / Equipment including customer name, Machine / Equipment number, Machine / Equipment model, year of manufacture etc.. Drawings should be clear and legible. Xerox copies are not acceptable. Details of bought-out items used in the Machine/Equipment should be included in the manual. Good quality paper should be used for printing of manuals. All foundation drawings showing electrical, air, water and other service connections of Machine / equipment, with floor plans to be provided in two sets, in English. 2.2 2.3 3. SAFETY DEVICES: Each Machines/equipment should be provided with adequate and all necessary safety devices for the protection of the operator/s, factory personnel and the environment. 4. OTHER CONDITIONS: Since Machine / Equipment are being exported, Machine / Equipment including all accessories have to be built to ensure high quality performance, aesthetic appearance in respect of general finish, painting, sheet metal fabrication and international safety regulations. 5. PACKING INSTRUCTIONS: 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 Export worthy wooden / plywood packing as per Indian / International standards suitable for sea freight. Equipment, accessories and spares are to be covered by thick silpaulin sheet or 1 mm thick polythene sheets and all openings are to be sealed . All external bright / machined surfaces should be protected with coating of OKS-CORTEC VCI 369 N Rust preventive. OKS rust preventive to be used. Rust preventives to be used whose shelf life is not less than one year. Packing list with respect to each case to be prepared and given to HMT(I) along with other documents. Machine / Equipment should be firmly fixed to be base of packing case to prevent jerking or local movement. Delivery Voucher should clearly indicate packing case dimension with net and Gross weight and case number if there are more than one case. Photographs before and after packing to be taken and sent to HMT(I). Handling marks of the packing cases to be shown on packing cases. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 70 of 134 Enclosure – I Lot-1 CNC Trainer Machines & CNC Training Software Project: Upgradation & Modernisation of RGPCPA, Ulaanbatar, Mongolia – IInd Phase Ref No. Enclosure – 1/11 Quantity: 1 No Item: CNC Trainer Lathe: 2 Axis, CNC Trainer Lathe, Slant Bed, PC Based control with all standard and required accessories suitable for 1 phase 230 V, 50HZ AC. (MCB’s to be used in place of fuses) 1. Basic Machine: 1.1 Swing Over Bed >300 mm 1.2 Swing over Cross Slide >50 mm 1.3 Distance between centers >210 mm 1.4 Positioning Accuracy +/- 0.015 mm 1.5 Repeatability of axes 0.01 mm 1.6 Travel X Axis >80 mm 1.7 Travel Z Axis >150 mm 1.8 Rapid Rate X / Z axes (Minimum) 1000 mm/min 1.9 Programmable Feed Rate (Approx) 0 – 1000 mm/min 1.10 Axes motors Stepper Motor 1.11 Slides Hardened & Ground 1.12 Spindle Nose Taper A2-3 1.13 Spindle Bore >20 mm 1.14 Programmable Spindle Speed Range (Approx) 150 – 3000 rpm 1.15 Spindle Motor 1 HP 1.19 Tailstock Taper MT2 1.20 Programmable Turret (Minimum) 8 Stations 1.21 Lubrication Centralised Lubrication 1.22 Electrical and Electronic Control Box 1.23 Control System 1.24 2. CNC Machine Control Software: The Machine control CNC software shall be Programming and simulation software both offline and on line. Should cover all aspects of CNC Set up & MDI Programming and should enter the part programming through windows or directly by the on screen control. Software shall incorporates all turning features like stock removal cycle, Finishing cycle, facing cycle and external threading etc., 2 axis linear & circular interpolation. Tool length offsets up to 100 tools. CNC Control System PC based 2 axis continuous path System Resolution 0.01 mm Industrial Type keyboard Window based Machine Control CNC software for Programming and Simulation. PC shall have provision to install “CAD/CAM” and Siemens “SINUTRAIN” software. (With suitable graphics card) Required Accessories: 2.1 Manual Chuck 2.2 Machine Lamp 2.3 Work bench 2.5 Table for mounting PC Particle board with suitable drawers with lock / racks 1 No 2.6 Voltage Stabiliser Suitable 1 No 2.7 Desktop computer with suitable operating system Set of job blanks (Aluminium) HP Brand with 19” LCD/LED Monitor (Latest configuration) Dia 40 mm and length 100 mm 1.25 2.8 PC based 1 No Halogen 1 No 1 No TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 71 of 134 1 25 nos Project: Upgradation & Modernisation of RGPCPA, Ulaanbatar, Mongolia – IInd Phase Ref No. Enclosure – 1/11 Quantity: 1 No Item: CNC Trainer Lathe: 2 Axis, CNC Trainer Lathe, Slant Bed, PC Based control with all standard and required accessories suitable for 1 phase 230 V, 50HZ AC. (MCB’s to be used in place of fuses) 3 Operation, Programming, Spare Parts & CNC 3 sets Manual 4 Tooling Package Turning and Facing Tool 5 nos Inserts 50 nos Copy Turning Tool Holders (LH, RH & N) 1 each 3 set Inserts for Copy Turning Tool 30 nos External Threading Tool 2 nos Inserts for External Threading 20 nos Boring Bars (Dia 8 & 12 mm) 1 each 2 sets Inserts for Boring Bar (10 each) 20 nos Internal Threading Tool 1 no Inserts for Internal Threading 10 nos Centre Drill dia 8 mm 5 nos HSS Twist Drill dia 6,8,12 & 16 (1 each) 3 set 5 Operating tools Required/Suitable 1 set 6 Set of spare parts recommended for two years of normal operation Colour of machine : Item wise quantity with price to be provided 1 set 7 8 Items required for Erection & Commissioning to be supplied with each machine. Standard • • • • Touch up paint – 0.5 litre each colour in airtight sealed containers, Paint brush ½” 1 no. for each colour Initial fill of Hydraulic/Lubrication/Cutting Oil, if any in separate sealed containers. Cotton waste- 2 kg, Cora cloth – 5 Mtrs Set of anti vibration mounting pads/Foundation bolts and leveling plates. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 72 of 134 1 set Project: Upgradation & Modernisation of RGPCPA, Ulaanbatar, Mongolia – IInd Phase Ref No. Enclosure – 1/12 Quantity: 1 No Item: CNC Trainer Milling Machine: 3 axes CNC Trainer Milling Machine, PC Based control with all standard and required accessories suitable for 1 phase 230 V, 50HZ AC. (MCB’s to be used in place of fuses) 1. Basic Machine: 1.1 Table size (Min) 300 x 130 mm 1.2 Travel X-Axis >220 mm 1.3 Travel Y-Axis >140 mm 1.4 Travel Z-Axis >100 mm 1.5 Spindle Motor Capacity 0.5 HP 1.6 Programmable Spindle Speed (Approx) 150 – 3000 rpm 1.7 Spindle Nose Taper BT 30 1.8 Positioning Accuracy +/- 0.015 mm 1.9 Repeatability 0.01 mm 1.10 Rapid Traverse X,Y & Z axis (Minimum) >1000 mm/min. 1.11 Programmable Feed Rate X,Y&Z axis (Approx) 0-1000 mm/min. 1.12 Automatic Tool Change Unit 1.13 Lubrication System Tool Storage Capacity : 6 Tools (Min) ATC motor : Bi-Directional Centralised system 1.14 Slides Hardened & ground 1.15 Electrical and Electronic Control Box 1.16 Control system 1.17 CNC Machine Control Software: The Machine control CNC software shall be Programming and simulation software both offline and on line. Should cover all aspects of CNC Set up & MDI Programming and should enter the part programming through windows or directly by the on screen control. 3 axis linear interpolation. Circular interpolation on XY axes. Repeat facility, allowing for build up of sub-routine. Tool length offsets up to 100 tools. CNC Control System PC based 3 axis continuous path System Resolution 0.01 mm Industrial Type keyboard Window based Machine Control CNC software for Programming and Simulation. PC should have provision to install “CAD/CAM” and Siemens “SINUTRAIN” software.(with suitable graphic card) Required Accessories: 1.18 2 PC based 2.1 Machine vice 2.3 Work bench 2.4 Table for mounting PC Particle board with suitable drawers with lock / racks 1 No 2.5 Machine Lamp Halogen 1 No 2.6 Servo stabiliser Suitable 1 2.7 Desktop computer with suitable operating system Set of job blanks (Aluminium) HP Brand with 19” LCD/LED Monitor(Latest Configuration) 80 L x 80 W x 20 H mm 1 2.8 3 - 75 mm width 90 mm opening 1 No 1 No Operation, Programming, Spare Parts & CNC Manual TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 73 of 134 50 nos 3 sets Project: Upgradation & Modernisation of RGPCPA, Ulaanbatar, Mongolia – IInd Phase Ref No. Enclosure – 1/12 Quantity: 1 No Item: CNC Trainer Milling Machine: 3 axes CNC Trainer Milling Machine, PC Based control with all standard and required accessories suitable for 1 phase 230 V, 50HZ AC. (MCB’s to be used in place of fuses) 4 Tooling Package Collet Chuck BT30/A45 RD25 with pull stud 3 nos Collet Chuck BT30/A45 RD16 with pull stud 3 nos RD25 Collets dia 5,6,8,10,12,16 mm (1 each) 1 set RD 16 Collets dia 3,4,5 mm (1 each ) 1 set Clamping key set 1 set HSS End Mill dia 5,6,8,10,12,16 mm (1 each) 2 set HSS Slot drills dia 5,6,8,10,12,16 mm (1 each) 2 set 2 lipped carbide slot mill for facing shank dia 16 mm 2 Centre drill shank dia 8 mm – 1.5 mm 5 Twist Drill dia 3,4, 5,6,8,10,12 mm (2 each ) Ball Nose tool One Boring Bar with 10 inserts 2 set 1 1 set 5 Operating tools Required/suitable 1 set 6 Set of spare parts recommended for two years normal operation Colour of machine : Item wise quantity with price to be provided 1 set 7 8 Items required for Erection & Commissioning to be supplied with each machine. Standard • • • • Touch up paint – 1 litre each colour in airtight sealed containers, Paint brush ½” 1 no. for each colour Initial fill of Hydraulic/Lubrication/Cutting Oil, if any in separate sealed containers. Cotton waste- 2 kg, Cora cloth – 5 Mtrs Set of anti vibration mounting pads/Foundation bolts and leveling plates. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 74 of 134 1 set Project: Upgradation & Modernisation of RGPCPA, Ulaanbatar, Mongolia – IInd Phase Ref No. Enclosure – 1/13 Quantity: 1 No Item: CNC Trainer Lathe: 2 Axis, CNC Trainer Lathe, Slant Bed, Industrial Control with all standard and required accessories suitable for 1 phase 230 V, 50HZ AC. (MCB’s to be used in place of fuses) 1. Basic Machine: 1.1 Swing Over Bed >300 mm 1.2 Swing over Cross Slide >50 mm 1.3 Distance between centers >210 mm 1.4 Positioning Accuracy +/- 0.015 mm 1.5 Repeatability of axes 0.01 mm 1.6 Travel X Axis >80 mm 1.7 Travel Z Axis >150 mm 1.8 Rapid Rate X / Z axes (Minimum) 1000 mm/min 1.9 Programmable Feed Rate 0 – 1000 mm/min 1.10 Axes motors Stepper Motor 1.11 Slides Hardened & Ground 1.12 Spindle Nose Taper A2-3 1.13 Spindle Bore >20 mm 1.14 Programmable Spindle Speed Range 150 – 3000 rpm 1.15 Spindle Motor 1 HP 1.19 Tailstock Taper MT2 1.20 Programmable Turret (Minimum) 8 Stations 1.21 Lubrication Centralised Lubrication 1.22 Electrical and Electronic Control Box 1.23 Control System 1.24 Industrial Control 2. CNC Machine Control Software: The Machine control CNC software shall be Programming and simulation software both offline and on line. Should cover all aspects of CNC Set up & MDI Programming and should enter the part programming through windows or directly by the on screen control. Software shall incorporates all turning features like stock removal cycle, Finishing cycle, facing cycle and external threading etc., 2 axis linear & circular interpolation. Tool length offsets up to 100 tools. CNC Control System PC based 2 axis continuous path System Resolution 0.01 mm Industrial Type keyboard Window based Machine Control CNC software for Programming and Simulation. PC shall have provision to install “CAD/CAM” and Siemens “SINUTRAIN” software. (With suitable graphics card) Required Accessories: 2.1 Manual Chuck 2.2 Machine Lamp 2.3 Work bench 2.4 Voltage Stabiliser Suitable 2.5 Set of job blanks (Aluminium) Dia 40 mm and length 100 mm 1.25 1 No Halogen 1 No 1 No TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 75 of 134 1 No 25 nos Project: Upgradation & Modernisation of RGPCPA, Ulaanbatar, Mongolia – IInd Phase Ref No. Enclosure – 1/13 Quantity: 1 No Item: CNC Trainer Lathe: 2 Axis, CNC Trainer Lathe, Slant Bed, Industrial Control with all standard and required accessories suitable for 1 phase 230 V, 50HZ AC. (MCB’s to be used in place of fuses) 3 Operation, Programming, Spare Parts & CNC 3 sets Manual 4 Tooling Package Turning and Facing Tool 5 nos Inserts 50 nos Copy Turning Tool Holders (LH, RH & N) 1 each 3 set Inserts for Copy Turning Tool 30 nos External Threading Tool 2 nos Inserts for External Threading 20 nos Boring Bars (Dia 8 & 12 mm) 1 each 2 sets Inserts for Boring Bar (10 each) 20 nos Internal Threading Tool 1 no Inserts for Internal Threading 10 nos Centre Drill dia 8 mm 5 nos HSS Twist Drill dia 6,8,12 & 16 (1 each) 3 set 5 Operating tools Required/Suitable 1 set 6 Set of spare parts recommended for two years of normal operation Colour of machine : Item wise quantity with price to be provided 1 set 7 8 Items required for Erection & Commissioning to be supplied with each machine. Standard • • • • Touch up paint – 0.5 litre each colour in airtight sealed containers, Paint brush ½” 1 no. for each colour Initial fill of Hydraulic/Lubrication/Cutting Oil, if any in separate sealed containers. Cotton waste- 2 kg, Cora cloth – 5 Mtrs Set of anti vibration mounting pads/Foundation bolts and leveling plates. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 76 of 134 1 set Project: Upgradation & Modernisation of RGPCPA, Ulaanbatar, Mongolia – IInd Phase Ref No. Enclosure – 1/14 Quantity: 1 No Item: CNC Trainer Milling Machine: 3 axes CNC Trainer Milling Machine, Industrial control with all standard and required accessories suitable for 1 phase 230 V, 50HZ AC. (MCB’s to be used in place of fuses) 1. Basic Machine: 1.1 Table size (Min) 300 x 130 mm 1.2 Travel X-Axis >220 mm 1.3 Travel Y-Axis >140 mm 1.4 Travel Z-Axis >100 mm 1.5 Spindle Motor Capacity 0.5 HP 1.6 Programmable Spindle Speed (Approx) 150 – 3000 rpm 1.7 Spindle Nose Taper BT 30 1.8 Positioning Accuracy +/- 0.015 mm 1.9 Repeatability 0.01 mm 1.10 Rapid Traverse X,Y & Z axis (Minimum) >1000 mm/min. 1.11 Programmable Feed Rate X,Y&Z axis (Approx) 0-1000 mm/min. 1.12 Automatic Tool Change Unit 1.13 Lubrication System Tool Storage Capacity : 6 Tools – (Min) ATC motor : Bi-Directional Centralised system 1.14 Slides Hardened & ground 1.15 Electrical and Electronic Control Box 1.16 Control System 1.17 CNC Machine Control Software: The Machine control CNC software shall be Programming and simulation software both offline and on line. Should cover all aspects of CNC Set up & MDI Programming and should enter the part programming through windows or directly by the on screen control. 3 axis linear interpolation. Circular interpolation on XY axes. Repeat facility, allowing for build up of sub-routine. Tool length offsets up to 100 tools. CNC Control System PC based 3 axis continuous path System Resolution 0.01 mm Industrial Type keyboard Window based Machine Control CNC software for Programming and Simulation. PC should have provision to install “CAD/CAM” and Siemens “SINUTRAIN” software.(with suitable graphic card) Required Accessories: 1.18 2 Industrial Control 2.1 Machine vice 2.3 Work bench 2.4 Machine Lamp 2.5 Servo stabiliser Suitable 2.6 Set of job blanks (Aluminium) 80 L x 80 W x 20 H mm 3 - 75 mm width 90 mm opening 1 No 1 No Halogen Operation, Programming, Spare Parts & CNC Manual TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 77 of 134 1 No 1 50 nos 3 sets Project: Upgradation & Modernisation of RGPCPA, Ulaanbatar, Mongolia – IInd Phase Ref No. Enclosure – 1/14 Quantity: 1 No Item: CNC Trainer Milling Machine: 3 axes CNC Trainer Milling Machine, Industrial control with all standard and required accessories suitable for 1 phase 230 V, 50HZ AC. (MCB’s to be used in place of fuses) 4 Tooling Package Collet Chuck BT30/A45 RD25 with pull stud 3 nos Collet Chuck BT30/A45 RD16 with pull stud 3 nos RD25 Collets dia 5,6,8,10,12,16 mm (1 each) 1 set RD 16 Collets dia 3,4,5 mm (1 each ) 1 set Clamping key set 1 set HSS End Mill dia 5,6,8,10,12,16 mm (1 each) 2 set HSS Slot drills dia 5,6,8,10,12,16 mm (1 each) 2 set 2 lipped carbide slot mill for facing shank dia 16 mm 2 Centre drill shank dia 8 mm – 1.5 mm 5 Twist Drill dia 3,4, 5,6,8,10,12 mm (2 each ) Ball Nose tool One Boring Bar with 10 inserts 2 set 1 1 set 5 Operating tools Required/suitable 1 set 6 Set of spare parts recommended for two years normal operation Colour of machine : Item wise quantity with price to be provided 1 set 7 8 Items required for Erection & Commissioning to be supplied with each machine. Standard • • • • Touch up paint – 1 litre each colour in airtight sealed containers, Paint brush ½” 1 no. for each colour Initial fill of Hydraulic/Lubrication/Cutting Oil, if any in separate sealed containers. Cotton waste- 2 kg, Cora cloth – 5 Mtrs Set of anti vibration mounting pads/Foundation bolts and leveling plates. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 78 of 134 1 set Project: Upgradation & Modernisation of RGPCPA, Ulaanbatar, Mongolia – IInd Phase Ref No. Enclosure – 1 /16 & 1/24 Quantity: 1 Set Item: CNC Training Software 1. EDGECAM – CAM Software for 4 Latest version to include the following : seats The CAM Software must have the features like 2D and 3D wire frame and surface design. Rotary Design. 3 Axis, Multiplane, Rotary and Advanced Surface Milling. 2, 4, B, C and Y Axis Turning with support for a sub-spindle. Code Wizard, NC Editor, Tool Store, Job Reports, and Toolkit Assistant, Technology Assistant, Job Manager, RS232 Communications, Simulator Level 1, IGES, DXF, DWG and VDA-FS loaders. Shall have a feature of a flow chart tool for creating, editing and applying automated machining strategies on solid models. The CAM Software shall Includes Part Modeler; solid modeling for component/fixture design and editing of Para solid based models, 2D and 3D wire frame design, 3D solid design, IGES, DXF, DWG, STL, Para solid, Solid Works and Solid Edge geometry loaders. 2. SIEMENS -SINUTRAIN Software Siemens SINUTRAIN software with the completely identical for 4 seats operator interface of the Siemens CNC controllers 828D on PC Various machine configurations (DIN/ShopMill/ShopTurn) with/without tool management Online help, documentation for beginners (Teach ware) and user documentation Graphic simulation Training resp. programming examples Training program printouts Possible to connect USB training keyboards. Comfortable installation routine Five European languages and Chinese are to be integrated; Provision to download special languages from the Internet. 3 CNC Train – For basic simulation Fanuc control CNC Train covering all aspects of CNC set up & MDI (Fanuc Control) programming Software for 4 seats 2D & 3D simulation for 2 & 3 axes machining codes Powerful graphics, multi functional programming capabilities like Dual view graphics, tool path graphics and 3D graphics Support of multiple control and output modes to CNC Operator friendly system. 4. Top Turn & Top Mill for For advance simulation for Turning and Milling compatible for CNC Advanced Simulation with system 828D with all features enabling students to carry out Neutral ISO Code different operation pertaining to Turning and Milling with or Software for 4 seats without tool. These softwares are to be used and experimented on 2 axis CNC Turning Centre and 3 axis CNC Machining Centre. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 79 of 134 1 set 1 set 1 set 1 set Enclosure – II LOT - 2 Mechatronics Equipment 1. PLC Trainer Kit Project: Upgradation & Modernisation of RGPCPA, Ulaanbatar, Mongolia – IInd Phase Ref No. Enclosure – 1/1 of Annexure I Quantity: 2 Nos Item: PLC Trainer Kit : PLC Trainer Kit with all standard accessories to carry out different experiments and suitable for 1 phase 230 V, 50HZ AC. 1. Objective: 1. For use in Vocational Training Centre for giving practical training to students who passed 2 10th standard and above. 2. To understand and experiment the functionality of PLC, interfaces of various devices and components to develop different circuits and control of practical applications. 3. To teach and train the students in programming of different types of PLCs and execute programmes developed to understand static & dynamic simulators. Major Technical Specification: The system shall be desktop rack type and modular with suitable table. The rack to be provided with DIN rail for clipping on different PLCs and can be expanded Static Modules comprising process control simulators , Manufacturing automation control simulators and other simulators • Dynamic Modules comprising sensor module, Relay module, star delta module etc. • Logic controller, software, power supply etc. NOTE: All the softwares and kits should be compatible and integrate with the complete system. Operating manual containing Basic theory, Procedure to conduct experiment and 3 sets troubleshoot in hard copy and soft copy in CD/Pen drive. each Set of spare parts recommended for two years Item wise quantity with price to be 1 set normal operation of machine provided each Colour of equipment : Standard Items required for Erection & Commissioning. 1 set • Touch up paint – required each qty • • • 3 4 5 6 7 • • Initial fill of Hydraulic/Lubrication/Cutti ng Oil, if any in separate sealed containers. Cora cloth – 5 Mtrs. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 80 of 134 2. Digital Sensor Module Project: Upgradation & Modernisation of RGPCPA, Ulaanbatar, Mongolia – IInd Phase Ref No. Enclosure – 1/2 of Annexure I Quantity: 2 Nos Item: Digital Sensor Module : Digital Sensor Kit with all standard accessories to carry out different experiments and suitable for 1 phase 230 V, 50HZ AC. 1. Objective: 1. For use in Vocational Training Centre for giving practical training to students who passed 10th standard and above. 2. To understand and experiment the basic concepts in sensor technology with a focus on digital 2 sensors prevalent in the current industry. Major Technical Specification: The system shall have Aluminium profile plate for mounting the components and measuring equipment with suitable table. • Distribution unit with Power supply • Digital counter display for frequency, multi meter, vernier caliper, speed and frequency measurement etc. • Software • Test pieces for sensors. NOTE: All the softwares and kits should be compatible and integrate with the complete system Operating manual containing Basic theory, Procedure to conduct experiment and troubleshoot 3 sets in hard copy and soft copy in CD/Pen drive. each Set of spare parts recommended for Item wise quantity with price to be provided 1 set two years normal operation of each machine Colour of equipment : Standard Items required for Erection & 1 set • Touch up paint – required qty Commissioning. • Initial fill of Hydraulic/Lubrication/Cutting Oil, each • 3 4 5 6 7 • if any in separate sealed containers. Cora cloth – 5 Mtrs. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 81 of 134 3. Analogue Sensor Module Project: Upgradation & Modernisation of RGPCPA, Ulaanbatar, Mongolia – IInd Phase Ref No. Enclosure – 1/3 of Annexure I Quantity: 2 Nos Item: Analogue Sensor Module : Analogue Sensor Kit with all standard accessories to carry out different experiments and suitable for 1 phase 230 V, 50HZ AC. 1. Objective: 1. For use in Vocational Training Centre for giving practical training to students who passed 10th standard and above. 2. To understand and experiment the basic concepts in sensor technology with a focus on 2 ultrasonic, strain and distance measurement by means of optical sensors prevalent in the current industry. Major Technical Specification: The system shall have Aluminium profile plate for mounting the components and measuring equipment with suitable table. • Distribution unit with Power supply • Digital counter display for frequency etc. • Software • Test pieces. NOTE: All the softwares and kits should be compatible and integrate with the complete system. Operating manual containing Basic theory, Procedure to conduct experiment and troubleshoot 3 sets in hard copy and soft copy in CD/Pen drive. each NOTE: All the softwares and kits should be compatible and integrate with the complete system Set of spare parts recommended for Item wise quantity with price to be provided 1 set two years normal operation of each machine Colour of equipment : Standard Items required for Erection & 1 set • Touch up paint – required qty Commissioning. • Initial fill of Hydraulic/Lubrication/Cutting Oil, each • 3 4 5 6 7 8 • if any in separate sealed containers. Cora cloth – 5 Mtrs. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 82 of 134 4. Dynamic Module Project: Upgradation & Modernisation of RGPCPA, Ulaanbatar, Mongolia – IInd Phase Ref No. Enclosure – 1/4 of Annexure I Quantity: 2 Nos Item: Dynamic Module : Dynamic Module Kit with all standard accessories to carry out different experiments and suitable for 1 ph 230 V, 50HZ AC /3 Ph 380V, 50HZ. 1. Objective: 1. For use in Vocational Training Centre for giving practical training to students who passed 10th standard and above. 2. To understand intermediate level of dynamic module with Sensor and Relay module. 2 Major Technical Specification: Sensor Module: Set of inductive, capacitive, optical, magnetic read switch sensors, micro switches etc. Demonstration of sensor operation and control through PLC. Relay Module: Set of NC relays with instrument load such as fan and lamps to demonstrate the operation through PLC. 3 4 5 6 7 Star Delta Module: Set of contactors for starting the 3 phase induction motor. NOTE: All the softwares and kits should be compatible and integrate with the complete system. Operating manual containing Basic theory, Procedure to conduct experiment and troubleshoot 3 sets in hard copy and soft copy in CD/Pen drive. each Set of spare parts recommended for Item wise quantity with price to be provided 1 set two years normal operation of each machine Colour of equipment : Standard Items required for Erection & 1 set • Touch up paint – required qty Commissioning. • Initial fill of Hydraulic/Lubrication/Cutting Oil, each • if any in separate sealed containers. Cora cloth – 5 Mtrs. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 83 of 134 5. Linear Transfer System Project: Upgradation & Modernisation of RGPCPA, Ulaanbatar, Mongolia – IInd Phase Ref No. Enclosure – 1/5 of Annexure I Quantity: 1 No Item: Linear Transfer System : Linear Transfer System Kit with all standard accessories to carry out different experiments and suitable for 1 phase 230 V, 50HZ AC. 1. Objective: 1. For use in Vocational Training Centre for giving practical training to students who passed 10th standard and above. 2. To understand and experiment the basic concepts of automated transport & sorting process using two types of conveyors and a pick and place unit. 3. PLC programming and interfacing 4. Pneumatics/electronic pneumatic 5. Sensor technology 6. Automation design 2 Major Technical Specification: Complete workstation mounted on an aluminium profile plate with operating console with suitable table. • Belt conveyor • Pick & place unit • Horizontal transfer unit • Transfer module (Rotary pick & place unit) • 6 station rotary indexing table • Drilling module • PLC software. • PC with latest configuration, required softwares and hardwares. NOTE: All the softwares and kits should be compatible and integrate with the complete system. Operating manual containing Basic theory, Procedure to conduct experiment and troubleshoot 3 sets in hard copy and soft copy in CD/Pen drive. Set of spare parts recommended for Item wise quantity with price to be provided 1 set two years normal operation of machine Colour of equipment : Standard Items required for Erection & 1 set • Touch up paint – required qty Commissioning. • Initial fill of Hydraulic/Lubrication/Cutting Oil, • 3 4 5 6 7 if any in separate sealed containers. Cora cloth – 5 Mtrs. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 84 of 134 6. 6 axis Robot Project: Upgradation & Modernisation of RGPCPA, Ulaanbatar, Mongolia – IInd Phase Ref No. Enclosure – 1/6 of Annexure I Qty : 1 no. Sl.No. Brief Specifications Description Item: 6 axis Robot with all standard accessories to carry out different experiments and and Electricals suitable for 1 phase 220V 50Hz AC, 5A 2 General specifications 2.1 Controller PC based PD control algorithm 1 2.2 Path type 1 Point to Point, Linear & Circular interpolation Pick & place, palletising, writing, machine loading /unloading, assembly, interfaceability with machine, etc. 2.3 Application 3 Qty Main specifications 3.1 No. of axes 3.2 Vertical Height 3.3 Pay load capacity 3.4 Joint actuators 6 400 mm 2.5 Kg DC servo geared motors 3.5 Control software 3.7 Repeatability Programming +/- 0.3 mm 3.8 Resolution 3.9 Servo stabilizer, air compressor, PC, Software etc. 4 Operation/ Programming/Spare parts manual 5 Set of Electrical & Mechanical spare parts recommended for two years normal operation 6 Colour of machine 0.1 degree Suitable 7 Items required for Erection & Commissioning 3 sets Item wise quantity with price to be provided 1 Set Standard 1 Set Touch up paint – 1/2 lt each colour, cotton waste- ½ kg, initial fill of oil etc to be supplied. 1 Set TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 85 of 134 Remarks 7. Robot Application Experimental kit Project: Upgradation & Modernisation of RGPCPA, Ulaanbatar, Mongolia – IInd Phase Ref No. Enclosure – 1/7 of Annexure I Quantity: 1 No Item: Robot Application Experimental kit : Robot Application Experiment Kit with all standard accessories to carry out different experiments and suitable for the above Robot and for 1 phase 230 V, 50HZ AC. 1 Required accessories: a Robot experiment table Suitable b Machine loading & unloading Pneumatic vice and chuck c Pick & place Vertical stacking & horizontal palletizing d Assembling & disassembling Industry based e Other experimenting kits if any 2 NOTE: All the softwares and kits should be compatible and integrate with the complete system. 3 Operating manual containing Basic theory, Procedure to conduct experiment and 3 sets troubleshoot in hard copy and soft copy in CD/Pen drive. 4 Set of spare parts recommended Item wise quantity with price to be provided 1 set for two years normal operation of machine 5 Colour of equipment : Standard TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 86 of 134 8. Integration of Robot with Automation Project: Upgradation & Modernisation of RGPCPA, Ulaanbatar, Mongolia – IInd Phase Ref No. Enclosure – 1/8 of Annexure I Quantity: 1 No Item: Integration of Robot with Automation: Integration of Robot with Automation Kit with all standard accessories to carry out different experiments and suitable for 1 phase 230 V, 50HZ AC. 1. Objective: 1. For use in Vocational Training Centre for giving practical training to students who passed 10th standard and above. 2. To understand and experiment the basic concepts and simulate pick & place, assembly, 2 different mechanical operations like grinding, welding etc.. Major Technical Specification: Complete workstation mounted on an aluminium profile plate with suitable table having operating console consisting of: Rotary Pick & place unit Belt conveyor Weighing module PLC Robot Power supply unit etc. PC with suitable softwares, hardwares etc. of latest configuration Suitable stabiliser NOTE: All the softwares and kits should be compatible and integrate with the complete system. Operating manual containing Basic theory, Procedure to conduct experiment and 3 sets troubleshoot in hard copy and soft copy in CD/Pen drive. Set of spare parts recommended Item wise quantity with price to be provided 1 set for two years normal operation of machine Colour of equipment : Standard Items required for Erection & 1 set • Touch up paint – required qty Commissioning. • Initial fill of Hydraulic/Lubrication/Cutting Oil, • • • • • • • • 3 4 5 6 7 • if any in separate sealed containers. Cora cloth – 5 Mtrs. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 87 of 134 9. Modular Automation Production System with Six axis Robot Project: Upgradation & Modernisation of RGPCPA, Ulaanbatar, Mongolia – IInd Phase Ref No. Enclosure – 1/9 of Annexure I Quantity: 1 No Item: Modular Automation Production System with Six axis Robot: Modular Automation Production System with Six Axis Robot Kit with all standard accessories to carry out different experiments and suitable for 1 phase 230 V, 50HZ AC. 1. Objective: 1. For use in Vocational Training Centre for giving practical training to students who passed 10th standard and above. 2. To understand and experiment the advanced concepts and applications of automation in 2 manufacturing system. Major Technical Specification: Complete workstation consisting of: 6 axis Robotic station Distribution station Testing and processing station Storage module. Software PC with latest configuration, required softwares and hardwares. Suitable stabiliser NOTE: All the softwares and kits should be compatible and integrate with the complete system. Operating manual containing Basic theory, Procedure to conduct experiment and troubleshoot 3 sets in hard copy and soft copy in CD/Pen drive. Set of spare parts recommended for Item wise quantity with price to be provided 1 set two years normal operation of machine Colour of equipment : Standard Items required for Erection & 1 set • Touch up paint – required qty Commissioning. • Initial fill of Hydraulic/Lubrication/Cutting Oil, • • • • • • • 3 4 5 6 7 • if any in separate sealed containers. Cora cloth – 5 Mtrs. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 88 of 134 10. Flexible Automation System Project: Upgradation & Modernisation of RGPCPA, Ulaanbatar, Mongolia – IInd Phase Ref No. Enclosure – 1/10 of Annexure I Quantity: 1 No Item: Flexible Automation System: Flexible Automation System Kit with all standard accessories to carry out different experiments and suitable for 1 phase 230 V, 50HZ AC. 1. Objective: 1. For use in Vocational Training Centre for giving practical training to students who passed 10th standard and above. 2. To understand and experiment the multiple configuration to suite various exercises and either 2 to work stand alone or integrated demonstrating specific purpose. Major Technical Specification: Complete workstation consisting of: Profile plate Conveyor, valve, linear index, rotary modules Linear and Rotary pick and place module Sensor module Screw fixing module Printing module Dispensing module Linear indexing module Belt conveyor module Caping module and pusher module. Software PC with latest configuration & required softwares and hardwares. NOTE: All the softwares and kits should be compatible and integrate with the complete system. Operating manual containing Basic theory, Procedure to conduct experiment and troubleshoot 3 sets in hard copy and soft copy in CD/Pen drive. Set of spare parts recommended for Item wise quantity with price to be provided 1 set two years normal operation of machine Colour of equipment : Standard Items required for Erection & 1 set • Touch up paint – required qty Commissioning. • Initial fill of Hydraulic/Lubrication/Cutting Oil, • • • • • • • • • • • • 3 4 5 6 7 • if any in separate sealed containers. Cora cloth – 5 Mtrs. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 89 of 134 11. Mechatronics software Project: Upgradation & Modernisation of RGPCPA, Ulaanbatar, Mongolia – IInd Phase Ref No. Enclosure – 1/15 of Annexure I Quantity: For 5 users Item: Mechatronics software : Mechatronics software to run the below detailed kits/equipment. 1. Objective: 1. For use in Vocational Training Centre for giving practical training to students who passed 10th standard and above. 2. To understand and experiment the above kits/equipment and to suite various exercises and either to work stand alone or integrated demonstrating specific purpose for the following levels. For Basic Simulation For Advanced Simulation For Robotic Simulation 2 Major Technical Specification: 3 All the softwares and kits should be compatible and integrate with the complete system. Operating manual containing Basic theory, Procedure to conduct experiment and troubleshoot in hard copy and soft copy in CD/Pen drive. • TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 90 of 134 3 sets each Enclosure – III Lot-3 Mechanical Guillotine Shear: Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Item : Mechanical Guillotine Shear Ref: Annexure –6/1 Qty : 1 No. TECHNICAL SPECIFICATION Sl. No. Description 1. Mechanical Guillotine Shear with all standard accessories and Electrical suitable for 380V, 3Phase, 50cy AC supply and control Voltage 230V, 1 phase AC supply. Technical Specifications : 2000 mm x 3 mm ( Should have a Cutting capacity of MS Material (Length x Thickness) capacity to shear from 0.5 mm to 3 mm plates) Table height x width 900 x 450 mm ± 5 % No. of strokes (Min) 50 Depth of Throat (Min) 75 mm Front gauge 600 mm ± 5 % Rear gauge 750 mm ± 5 % Motor power ≥ 5 Kw Accessories: Automatic lubrication system 1 No. Clutch key 1 No. Spring for clutch housing 1 No. Cutting blade 2 Sets. Clutch ring 1 pair Machine lamp (Halogen) 1 No. Operation/ Service/ Spare parts manual – 2 sets to 3 sets (Total) be sent along with Machine and 1 set to HMTI, Bangalore Colour: Standard Set of mechanical and electrical spare parts for 2 year normal operation. • Please indicate the detailed list of spares in Technical bid without price. • Please indicate the detailed list of spares with individual prices in Commercial bid only. Items required for E&C to be supplied with the machine: Touch up paint - 1 litre each, Brush- ½” – 2 nos., Cora cloth - 2 meters, Cotton waste - 1 kg Initial fill of Lubrication Oil packed in separate containers & sealed Set of anti vibration mounting pads / Foundation bolts with leveling plates - 1 set 1.1 1.1.1 1.1.2 1.1.3 1.1.4 1.1.5 1.1.6 1.1.7 1.2 1.2.1 1.2.2 1.2.3 1.2.4 1.2.5 1.2.6 1.2.7 1.3 1.4 1.5 1.5.1 1.5.2 1.5.3 TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 91 of 134 Qty 1 Enclolsure – IV Lot-4 Hydraulic Press Brake Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Item: Hydraulic Press Brake Qty : 1 No. Item Ref: Annexure – 6/2 Sl. No. 1 1.1 1.1.1 1.1.2 1.1.3 1.1.4 1.1.5 1.1.6 1.1.7 1.1.8 1.1.9 1.1.10 1.1.11 1.1.12 1.2 1.2.1 1.2.3 1.2.4 1.2.5 TECHNICAL SPECIFICATION Description Hydraulic Press Brake of 50T with all standard accessories and Electrical suitable for 380V, 3Phase, 50 Hz AC supply suitable for inching, single stroke and Auto Operation. Major specifications Bending capacity of MS Material (Length x 2000 x 3 mm Thickness) UTS of MS Material 45 Kg/mm² Table size ≥ 170 x 2000 mm Tonnage 50 T Motor power ≥ 3.5 Kw Clear passing ≥ 1500 mm Ram stroke ≥ 100 mm Open height 275 mm ± 5% Closed height 180 mm ± 5% Depth of throat 200 mm ± 5% Approach / Return speed ≥ 45 mm/sec Pressing speed 6 mm / sec ± 5% Accessories Press gauge Machine Lamp (Halogen) Electrical control motor with inching/auto mode Foot switches 1 No. 1 No. 1 set. 1 pair 1.2.6 Lifting links 1 pair 1.2.7 Sheet supports 1 pair 1.2.8 Fin stroke adjustment rod with limit switches 1 set 1.2.9 1.2.10 1.2.11 1.2.12 Manual back gauge with fine setting 1 set 5 Way die stock and “V” punch 1 No. Centralised lubrication system with hand pump Operation/ Service/ Spare parts manual – 2 sets to be sent along with Machine and 1 set to HMTI, 3 sets (Total) Bangalore Colour: Standard 1.3 1.4 1.5 1.5.1 1.5.2 1.5.3 1.5.4 Set of mechanical and electrical spare parts for 2 year normal operation. • Please indicate the detailed list of spares in Technical bid without price. • Please indicate the detailed list of spares with individual prices in Commercial bid only. Items required for E&C to be supplied with the machine: Touch up paint - 1 litre each, Brush- ½” – 2 nos., Cora cloth - 2 meters, Cotton waste - 1 kg. Initial fill of Lubrication Oil packed in separate containers & sealed Mounting bolts - 1 set Initial fill of required qty of hydraulic oil TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 92 of 134 Qty 1 Enclolsure – V Lot-5 Roll Bending Machine Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Item : Roll Bending Machine Ref: Annexure –6/3 Qty : 1 No. TECHNICAL SPECIFICATION Sl. No. Description Qty 1. Motorized Roll Bending Machine, Capacity 1250 mm x 3 mm with Manual centralized lubrication system, Reverse/forward roll drive with overload protection, Bending rolls are made of Alloy steel, Bottom rolls are power driven, top roll adjustment by manual and with all standard accessories and Electrical suitable for 380V, 3 Phase, 50H AC supply. Technical Specifications Size ≥ 1250 mm x 3 mm Dia Bottom Rolls ≥ 90 mm Dia of Top Roll ≥ 100 mm Type 3 Roll design Pyramid Shape Motor Power ≥ 2 HP Accessories Service Tool Kit 1 Set Spare V Belts 1 Set Operation/ Service/ Spare parts manual – 2 sets to be sent along with Machine and 3 sets (Total) 1 set to HMTI, Bangalore Colour: Standard Set of mechanical and electrical spare parts for 2 year normal operation. • Please indicate the detailed list of spares in Technical bid without price. • Please indicate the detailed list of spares with individual prices in Commercial bid only. Items required for E&C to be supplied with the machine: Touch up paint - 1 litre each, Brush- ½” – 2 nos., Cora cloth - 2 meters, Cotton waste - 1 kg Initial fill of Lubrication Oil packed in separate containers & sealed Set of anti vibration mounting pads / Foundation bolts with leveling plates - 1 set 1 1.1 1.1.1 1.1.2 1.1.3 1.1.4 1.1.5 1.2 1.2.1 1.2.2 1.2.3 1.3 1.4 1.5 1.5.1 1.5.2 1.5.3 TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 93 of 134 Enclolsure – VI Lot-6 Nibbling-Cropping-Punching Machine Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Item : Nibbling-Cropping-Punching Machine Ref: Annexure –6/4 Qty : 1 No. TECHNICAL SPECIFICATION Sl. No. Description Qty 1. Nibbling-Cropping-Punching Machine with all standard accessories and Electrical suitable for 380V, 3Phase, 50cy AC supply. Technical Specifications : Shear capacity for the various sections: Shear for flats size ≥ 300 x 10mm Length of blades ≥ 300mm Working height ≥ 1000mm Cutting “L” Angle iron at 45 deg ≥ 80mm “L” Angle iron at 90 deg ≥ 100 x 100 x 10mm Round bar ≥ 30mm Square bar ≥ 30mm Notching Capacity Sheet metal 7mm “L” Angle Iron ≥ 50mm Depth ≥ 45mm Width ≥ 40mm Punching Capacity Power ≥ 450 KN Max. capacity with quick change Dia. 27 x 13mm Throat 175mm Stroke ≥ 20mm Working height ≥ 1000mm General specifications Motor power ≥ 2 Kw No. of strokes per minute (15mm travel) ≥ 16 Accessories: “U” Channel 75mm cutting tool with guide 1 No. “I” Channel 75mm cutting tool with guide 1 No. “L” angle 45 x 25 x 6mm cutting tool with guide 1 No. 20mm round punch and die 1 No. 20mm Square punch and die 1 No. Rectangular notching tool with guide 1 No. Operation/ Service/ Spare parts manual – 2 sets to be 3 sets (Total) sent along with Machine and 1 set to HMTI, Bangalore Colour: Standard Set of mechanical and electrical spare parts for 2 year normal operation. • Please indicate the detailed list of spares in Technical bid without price. • Please indicate the detailed list of spares with individual prices in Commercial bid only. Items required for E&C to be supplied with the machine: Touch up paint - 1 litre each, Brush- ½” – 2 nos., Cora cloth - 2 meters, Cotton waste - 1 kg Initial fill of Lubrication Oil packed in separate containers & sealed Set of anti vibration mounting pads / Foundation bolts with leveling plates - 1 set 1 1.1 1.1.1 1.1.1.1 1.1.1.2 1.1.1.3 1.1.1.4 1.1.1.5 1.1.1.6 1.1.1.7 1.1.2 1.1.2.1 1.1.2.2 1.1.2.3 1.1.2.4 1.1.3 1.1.3.1 1.1.3.2 1.1.3.3 1.1.3.4 1.1.3.5 1.1.4 1.1.4.1 1.1.4.2 1.2 1.2.1 1.2.2 1.2.3 1.2.4 1.2.5 1.2.6 1.2.7 1.3 1.4 1.5 1.5.1 1.5.2 1.5.3 TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 94 of 134 Enclolsure – VII Lot - 7 Hydraulic Pipe Bending Machine, Circle Cutting Machine, Hand Lever Shear & Fly Press Hydraulic Pipe Bending Machine Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Item : Hydraulic Pipe Bending Machine Ref: Annexure –6/5 Qty : 1 No. TECHNICAL SPECIFICATION Sl. No. Description Qty 1. Hydraulic Pipe Bending Machine, Portable 100 mm capacity, standard accessories and Electrical equipment in the machine suitable for Electricals 380V, 3 Phase, 50H AC supply. Major specifications Bending capacity 25mm to 100mm Bending force 30 tonnes Accessories Double acting hydraulic ram & cylinder 1 No. Hydraulic high pressure flexible rubber / 2 Nos. thermoplastic hose (Length : 2 metres) Bending Frame 1 No. Former adopter 2 Nos. Formers (sizes: 25,32,40,50,65,80 & 100mm) 1 Set Side hold blocks with one pair pins 4 Sets Set of spare seals kit 1 Set Operation/ Service/ Spare parts manual – 2 3 sets (Total) sets to be sent along with Machine and 1 set to HMTI, Bangalore Colour: Standard Set of mechanical and electrical spare parts for 2 year normal operation. • Please indicate the detailed list of spares in Technical bid without price. • Please indicate the detailed list of spares with individual prices in Commercial bid only. Items required for E&C to be supplied with the machine: 1 1.1 1.1.1 1.1.2 1.2 1.2.1 1.2.2 1.2.3 1.2.4 1.2.5 1.2.6 1.2.7 1.2.8 1.3 1.4 1.5 1.5.1 1.5.2 Touch up paint - 1 litre each, Brush- ½” – 2 nos., Cora cloth - 2 meters, Cotton waste - 1 kg. Initial fill of Lubrication Oil packed in separate containers & sealed TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 95 of 134 1. Circle Cutting Machine Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Item : Circle Cutting Machine Ref: Annexure –6/6 Qty : 1 No. TECHNICAL SPECIFICATION Sl. No. Description Qty 2. Circle Cutting Machine, Maximum Dia. 600 mm, with all standard accessories and Electrical suitable for 380V, 3Phase, 50cy AC supply. Major specifications Capacity to cut circles Minimum / Maximum 110 mm / 600 mm Capacity in Mild Steel 10 SWG Capacity in Stainless Steel 16 SWG Strip Cutting Capacity 12 mm to 175 mm Motor Power ≥ 2 HP Required Accessories / Spares Spare Blade set 1 No. Service Tool Kit 1 Set Spare V Belts 1 Set Operation/ Service/ Spare parts manual – 2 sets to be sent along with Machine and 3 sets (Total) 1 set to HMTI, Bangalore Colour: Standard Set of mechanical and electrical spare parts for 2 year normal operation. • Please indicate the detailed list of spares in Technical bid without price. • Please indicate the detailed list of spares with individual prices in Commercial bid only. Items required for E&C to be supplied with the machine: 1 2.1 2.1.1 2.1.2 2.1.3 2.1.4 2.1.5 2.2 2.2.1 2.2.2 2.2.3 2.2.4 2.3 2.4 2.5 2.5.1 2.5.2 Touch up paint - 1 litre each, Brush- ½” – 2 nos., Cora cloth - 2 meters, Cotton waste - 1 kg. Initial fill of Lubrication Oil packed in separate containers & sealed TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 96 of 134 2. Hand Lever Shear Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Item : Hand Lever Shear Ref: Annexure –6/7 Qty : 2 Nos. TECHNICAL SPECIFICATION Sl. No. Description Qty 3. Hand Lever Shear fitted with blades and handle suitable for cutting sheets with Long handles to provide plenty of shearing torque and Hardened and Tempered replaceable blades. Major specifications Length of blade 18” (approx.) Operation/ Service/ Spare parts manual – 2 sets to be sent along with Machine and 3 sets (Total) 1 set to HMTI, Bangalore Colour: Standard Set of spare parts for 2 year normal operation. • Please indicate the detailed list of spares in Technical bid without price. • Please indicate the detailed list of spares with individual prices in Commercial bid only. Items required for E&C to be supplied with the machine: 2 3.1 3.1.1 3.2 3.3 3.4 3.5 3.5.1 Predrilled holes to bolt down the machine to work bench. Suitable bolts to be provided. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 97 of 134 1 Set 3. Fly Press – Hand operated Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Item : Fly Press – Hand operated with standard accessories Ref: Annexure –6/8 Qty : 1 No. TECHNICAL SPECIFICATION Sl. No. Description Qty 4. Fly Press – Hand operated with standard accessories and with two adjustable ‘V’ guides with oil grooves for constant lubrication complete with two catch dogs with bolts and nuts. Fly wheel of sufficient mass to be provided. Major specifications Distance from center to back 115 mm Height from Base to Guide 165 mm Diameter of screw 50 mm Operation/ Service/ Spare parts manual – 2 sets to be sent along with Machine and 3 sets (Total) 1 set to HMTI, Bangalore Colour: Standard Set of spare parts for 2 year normal operation. • Please indicate the detailed list of spares in Technical bid without price. • Please indicate the detailed list of spares with individual prices in Commercial bid only. 1 4.1 4.1.1 4.1.2 4.1.3 4.2 4.3 4.4 TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 98 of 134 Enclolsure – VIII Lot-8 Ultrasonic Crack Detector Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Item : Ultrasonic Crack Detector Ref: Annexure –6/29 Qty : 1 No. TECHNICAL SPECIFICATION Sl. No. Description Qty 1 1 1.1.8 1.1.9 Digital Ultrasonic Flaw Detectors with colour display, Auto DAC Plotting, Digital thickness / Distance measurements, trigonometric measurements of depth and surface distance in weld inspection, Memory of 200 scans images & 50 Set-up data, RS232 for PC connectivity with transfer software. Major Specifications Test Range 10 mm to 5 Meter (in Steel) adjustable in 1mm / 10mm step Velocity 1000m/s to 9999 m/s adjustable in 1m/s/10m/s step. Direct velocity setting for longitudinal and shear wave for steel. Rectification Full wave rectified with filtering Frequency 0.5 MHz to 10 MHz Memory To store atleast 200 trace patterns & 50 calibration set-ups Calibration set-up 50 different set-ups Software Suitable Interface software for transferring of Scan from equipment to PC Printer Port RS232C serial Display Colour LCD/TFT 1.1.10 Reference scan 1.1.11 Auto DAC Plotting 1.1.12 Digital readout & Trig Function 1.1.13 Power 1.1 1.1.1 1.1.2 1.1.3 1.1.4 1.1.5 1.1.6 1.1.7 1.2 1.2.1 1.2.2 1.2.3 1.2.4 Retrieval of scan, saved for Reference pattern, for comparison during testing. DAC curve plotting on screen with – 6dB and 14dB DAC curves. DAC curve can be set as flaw monitor gate with -6dB and -14dB DAC curves. Thickness/ Depth can be displayed when using a normal probe and beam path, surface distance and Depth are directly displayed when angle probe in use. Lithium Ion battery pack to give minimum 8 hours continuous operation when from fully charged. Accessories Lithium Ion Battery pack with battery charger 1 set suitable for 230V 50Hz input power supply Data cables for interfacing equipment with PC 1 set and printer Probes with cable and connectors: All types of 1 set suitable probes of normal, angle and dual types required for training needs. Detailed list of items to be enclosed. Reference / calibration blocks: All types of 1 set reference / calibrationTENDER blocks required for NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 99 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Item : Ultrasonic Crack Detector Ref: Annexure –6/29 Qty : 1 No. TECHNICAL SPECIFICATION Sl. No. 1.2.5 1.3 1.4 Description reference / calibration blocks required for training needs. Detailed list of items to be enclosed. Operation/ Service/ Spare parts manual – 2 3 sets (Total) sets to be sent along with Machine and 1 set to HMTI, Bangalore Colour: Standard Set of mechanical and electrical spare parts for 2 year normal operation. • Please indicate the detailed list of spares in Technical bid without price. • Please indicate the detailed list of spares with individual prices in Commercial bid only. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 100 of 134 Qty Enclolsure – IX LOT -9- Tool Pre-Setter with DRO & Projector Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Item : Tool Pre-Setter with DRO & Projector Ref: Annexure –1/18 Qty : 1 No. TECHNICAL SPECIFICATION Sl. No. Description Qty 1 1.1 Tool Pre-Setter with DRO & Projector for Machining Centre Major specifications Tool locating taper ISO 40 Measuring Range for X / Z axis Minimum 300 / 400mm respectively Movement On LM guideways Tool Locking Pneumatic / Vacuum Projector dia Min 100mm DRO L.C Min 0.001 mm Accessories Display Unit DRO Projector 10X Magnification with dia 100 mm screen Test Mandrel ISO 30 (With dia & Length etched) 1 No. Reduction sleeve ISO 40 / BT 30 Set of service tools 1 Set Table for mounting 1 No. Operation/ Service/ Spare parts manual – 2 sets to 3 sets (Total) be sent along with Machine and 1 set to HMTI, Bangalore Colour: Standard Set of mechanical and electrical spare parts for 2 year normal operation. • Please indicate the detailed list of spares in Technical bid without price. • Please indicate the detailed list of spares with individual prices in Commercial bid only. Items required for E&C to be supplied with the machine: Touch up paint - 1 litre each, Brush- ½” – 2 nos., Cora cloth - 2 meters, Cotton waste - 1 kg. Foundation bolts with leveling plates - 1 set 1 1.1.1 1.1.2 1.1.3 1.1.4 1.1.5 1.1.6 1.2 1.2.1 1.2.2 1.2.3 1.2.4 1.2.5 1.2.6 1.2.7 1.3 1.4 1.5 1.5.1 1.5.2 TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 101 of 134 1 Set 1 No. 1 No. Enclolsure – XI Lot-11 Shop Equipment & Furniture Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Description : Welding Booth – Portable type – Fibre & Welding Table Agreement Ref.: 6/79 Qty: 12 Nos. Features Dismantable type • • Powder coated – Colour soft grey 2 sets of 6 nos welding booths in one row having common sides. • Metallic shoes to have leveling facility Front Side- for each row • MS fabricated 40 mm Sq. tube 2 mm thick 2000 mm height with metallic shoes. Total quantity 7 nos. MS cross beam 40 mm Sq. tube 2 mm thick 1770 mm long. Total quantity 6 nos. • • 37 mm dia 2 mm thick pipe to suite welder curtain of reputed make (Dark Red) 1400 mm height & 1770 mm long with rings to move freely on the pipe. Total quantity 6 nos. Rear Side – for each row MS fabricated 40 mm Sq. tube 2 mm thick 1500 mm height with metallic shoes. Total quantity 7 nos. • • Rear frames bolted to the wall, 500 mm & 900 mm from floor. Bolt to be provided inside the booth • • MS cross beam 40 mm Sq. tube 2 mm thick 1770 mm long. Total quantity 6 nos. Sides – for each row • MS fabricated 40 mm Sq. tube 2 mm thick 1500 mm height with metallic shoes. Total quantity 7 nos. • MS cross beam 40 mm Sq. tube 2 mm thick 1770 mm long. Total quantity 6 nos. • 2 nos. 14 SWG CRCA sheet 885 X 1000 mm on both sides, removable type, 460 mm from the floor. Total quantity 7 sets. • TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 102 of 134 Table Size Legs Bottom cross supports Table Top Table top (Left) Table top (Right) Drawer Electrode box Shelf Work holding device : 800 L x 600 W x 800 H mm : 4 nos MS fabricated 40 mm sq. tube 2 mm thick with metallic shoes : MS fabricated 40 mm sq. tube 2 mm thick on all sides except front side : MS Angle iron 50 x 50 x 6 mm thick : MS sheet 600 x 400 x 10 mm thick for arc welding : Provision to place refractory bricks for gas welding : 1 no. 300 mm long, 400 mm deep and 150 mm height with lock and handle : Size 100 mm x 150 mm with front open : 1 no. size 400 mm long, 600 mm deep and 300 mm height with 3 sides open : 25 mm pipe adjustable for max 2000 mm height facilitating overhead welding and vertical welding. Knurled thumb screws : 5 nos. - M12 . Colour : Powder coated – Colour soft grey TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 103 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II DESCRIPTION : ARC WELDING TABLE Agreement Ref.: 6/76 Qty: 1 No. ARC WELDING TABLE: Size of Table Paint & colour : 1220mm Length x 920mm Width x 600mm Height : Polyurethene Apple Grey Green (AGG) Painting Items: 1.M.S. Rectangular pipe 100 x 50 mm, 4mm thick 2.M.S. Plate 10 mm thick 3.M.S. Angle frame 50 x 50 x 6 mm 4.M.S. Cross Flats 5 x 45 mm 5.Metallic shoes for the legs to be provided. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 104 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II DESCRIPTION : GAS WELDING TABLE Agreement Ref.: 6/77 Qty: 1 No. GAS WELDING TABLE: Size of Table Paint & colour : 1220 mm Length x 920mm Width x 600mm Height : Polyurethene Apple Grey Green (AGG) Painting Items: 1. 2. 3. 4. 5. 6. M.S. Rectangular pipe 100 x 50 mm, 4mm thick M.S. Base Plate 10 mm thick M.S. Box 1000 mm Length x 750 mm width x 8 mm thick Fire Bricks 115mm length x 58 mm width x 38 mm thick (Each) as per IS – 6 standard. M.S. Plate 700mm Length x 400mm Height x 10mm thick Metallic shoes for the legs to be provided. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 105 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II DESCRIPTION : GAS CUTTING TABLE Agreement Ref.: 6/78 Qty: 1 No. GAS CUTTING TABLE: Size of Table Paint & colour : 1220mm Length x 920mm Width x 350 mm Height : Polyurethene Apple Grey Green (AGG) Painting Items: M.S. Rectangular pipe 100 x 50 mm, 4mm thick M.S. Angle frame 100 x 100 x 6mm M.S. Angle guide 75 x 6 mm M.S. Flat 100 x 40 mm inserts 5. M.S. Flat 100 x 6 mm 6. Metallic shoes for the legs to be provided. 1. 2. 3. 4. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 106 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Description : Computer Table with Chair- Set Agreement Ref: 1/23 Qty: 7 Sets Computer table: Size: 900mm L x 600mm W x 750mm H Features o Compressed wood / Particle wood / Bhutan board, Full depth key board & mouse tray retractable with caster wheels o Cabinet for housing CPU with open front & rear at right side o Shelves with 3 nos. drawer on left side with lock o Colour: Pine wood Computer chair: Height adjustable computer chair with butter fly pushback with nylon base Normal tilt mechanism with locking facility High density pre moulded foam Polywire fabric upholstery Pneumatic height adjustment Ergonomic seating PU soal soft arms TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 107 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Description : Machine side cabinet Agreement Ref: 1/98 Qty: 7 Nos. Machine side cabinet: Size of Cabinet: 1040mm L x 450mm B x 900mm H Leg height: 100mm Sheet thickness for cabinet: MS steel CRCA sheet 20 SWG Sheet thickness for back of the cabinet: MS steel CRCA sheet 21 SWG Sheet thickness for shutter & shelf: MS steel CRCA sheet 19 SWG Door: Hinged type (2 nos. on each door) No. of shelves: 3 (300mm height in each compartment) Features: Quality lock & handle door Powder coated colour - soft grey All edges of sides round off Rubber mat 3.5mm thick firmly positioned on top of the cabinet TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 108 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II DESCRIPTION : TOOL CABINET Agreement Ref: 1/99 Qty: 4 Nos. Cabinet Size Leg height Sheet thickness for cabinet Top & Bottom of cabinet Stiffeners Drawer fascia Drawer size Sheet thickness for drawers Sheet thickness for fascia Sheet thickness for Channels Partition of each drawer Drawers load carrying capacity Drawer usable size Handles : 760 mm Length x 680 mm Width x 1000 mm Height : 100 mm : MS steel CRCA sheet 20 SWG : MS steel CRCA sheet 18 SWG : MS steel CRCA sheet 16 SWG : 1 x 50, 1 x 100, 1 x 150, 2 x 300 mm : 600 x 600 x 37 – 1 nos & 600 x 600 x 87 – 4 nos : MS steel CRCA sheet 21 SWG : MS steel CRCA sheet 18 SWG : MS steel CRCA sheet 13 SWG : 597 x 35 – 1 no & 597 x 85 – 4 nos : 100 kg : 620 x 600mm : Aluminium extruded – 600 mm with integral label holder protected with plastic covers Features Partition in each drawer of MS steels 18 SWG with profile on both sides Each drawer is provided with two full width, one 215 mm, two 175 mm dividers and two 115 mm dividers to make required divisions at a pitch of 20 mm Central locking system with push lock one each per cabinet All drawers run on special ball bearings Easy flexible divider system Anti – tilt mechanism Powder coated –Cabinets – Polyurethane grade Grey colour Rubber mat 3.5 mm thick firmly positioned on top of the cabinet TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 109 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II DESCRIPTION : WORK BENCHES – TWIN STATION WITH VICE Agreement Ref: 1/26 & 6/30 Qty: 10 Nos. WORK BENCHES – TWIN STATION WITH VICE : Size of work bench : 1524mm Length x 914mm Breadth x762mm Height Vice – Heavy duty : 152 mm (Diagonally Opposite) Bottom Structure 76mm Channel for leg & cross supports, bottom shelf “L” angle outer frame, bottom rack made of “sal” wooden strip. Table Top 51mm thick “Akasia” wood fitted with 51mm x25mm aluminium “L” angle beading. 3 Drawer Box – 2 nos diagonally placed. Cabinet size : 457mm Length x 533 Diameter x 533mm Height Sheet Thickness : 18 SWG CRC sheet Drawer fascia : 102mm x 2 nos & 203mm x 1 no Dividers : Set of 3 dividers in each drawer (457mm Length x 533mm Diameter x 178mm Height) Handle : Brass Lock : Central Locking system Sliding of drawers : With ball bearings Colour : Powder coated Soft Grey polyurethane grade TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 110 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Description : Foot Boards for machines Agreement Ref: 1/89 Qty: 4 Sets Features Wood :Deodar / Benteak (Nandi) / Silver Oak Joints :All joints to be nailed Footboards are to be chemically treated - Fumigated Set-1: Sl. No. 1 2 L 1000 2000 B 500 800 No. of planks 7 11 Qty 2 4 L 1000 2000 B 500 800 No. of planks 7 11 Qty 2 4 L 1000 2000 B 500 800 No. of planks 7 11 Qty 1 4 L 1000 2000 B 500 800 No. of planks 7 11 Qty 1 4 Set-2: Sl. No. 1 2 Set-3: Sl. No. 1 2 Set-4: Sl. No. 1 2 TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 111 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Description : Instructor Table Agreement Ref: 1/91, 3/122, 4/167 & 6/80 Qty: 4 Nos. Instructor Table: Size: 1500mm L x 800mm W x 760mm H Features: Compressed wood / Particle wood / Bhutan board 3 Drawers on left side with handle Half mat (length-wise) on table top Cable Cap on both ends of the Table top Colour: Jackwood TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 112 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Description : Instructor Chair Agreement Ref: 1/92, 3/123, 4/168 & 6/81 Qty: 4 Nos. Instructor Chair: Height adjustable high back chair with butter fly pushback with nylon base. High density pre moulded foam. Polywire fabric upholstery. Pneumatic height adjustment. Ergonomic seating. PU soal soft arms. Upholstered with high density soft foam & art leather. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 113 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Description : Personal Locker – 8 lockers Agreement Ref: 1/97, 3/120, 4/165 & 6/84 Qty: 12 Nos. PERSONAL LOCKERS: Size: 650mm L x 480mm W x 1354mm H No. of Columns: 2 No. of rows: 4 Features: 8 nos. independent lockers with locking facility for each locker Sheet thickness for locker: MS steel CRCA sheet 20 SWG Sheet thickness for back of the locker: MS steel CRCA sheet 21 SWG Sheet thickness for shutter & shelf: MS steel CRCA sheet 19 SWG Door: Hinged type Colour: Powder coated soft grey Provision for fixing name slip Locking facility. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 114 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Description : Tool/Material/Equipment storage cabinet Agreement Ref: 4/142, 4/143 & 4/144 Qty: 6 Nos. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 115 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Description : Cupboard – Major Agreement Ref: 1/93, 3/124 & 6/82 Qty: 14 Nos. Size Leg height Sheet thickness Sheet thickness for back side Sheet thickness for door & shelf Door No. of shelves : 915 mm L x 485 mm B x 1980 mm H : 130 mm : MS steel CRCA sheet 19 SWG : MS steel CRCA sheet 20 SWG : MS steel CRCA sheet 18 SWG : Hinged type (3 nos on each door) : 5 (Equally spaced) Features: Quality lock & handle for door Powder Coated - Polyurethane grade Colour Grey Stainless steel cotter pins to be used TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 116 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Description : Cupboard – Major with glass door Agreement Ref: 4/169 Qty: 4 Nos. Cupboard – Major with glass door to be supplied Size Leg height Sheet thickness Sheet thickness for back side Sheet thickness for door & shelf Door No. of shelves Glass : 915 mm L x 485 mm B x 1980 mm H : 130 mm : MS steel CRCA sheet 19 SWG : MS steel CRCA sheet 20 SWG : MS steel CRCA sheet 18 SWG : Hinged type (3 nos on each door) : 6 (Equally spaced) : Toughened & Transparent Features: Quality lock & handle for door Powder Coated - Polyurethane grade Colour Grey. Stainless steel cotter pins to be used. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 117 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Description : Cupboard – Minor Agreement Ref: 1/94, 3/125 & 6/83 Qty: 10 Nos. Size Leg height Sheet thickness Sheet thickness for back side Sheet thickness for door & shelf Door No. of shelves : 765 mm L x 440 mm B x 1270 mm H : 130 mm : MS steel CRCA sheet 20 SWG : MS steel CRCA sheet 21 SWG : MS steel CRCA sheet 19 SWG : Hinged type (2 nos on each door) : 4 (Equally spaced) Features: Quality lock & handle for door Powder Coated - Polyurethane grade Colour Grey Stainless cotter pins to be used TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 118 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Description : Cupboard – Minor with glass door Agreement Ref: 4/170 Qty: 4 Nos. Size Leg height Sheet thickness Sheet thickness for back side Sheet thickness for door & shelf Door No. of shelves Glass : 765 mm L x 440 mm B x 1270 mm H : 130 mm : MS steel CRCA sheet 20 SWG : MS steel CRCA sheet 21 SWG : MS steel CRCA sheet 19 SWG : Hinged type (2 nos on each door) : 3 (Equally spaced) : Toughened & Transparent Features: Quality lock & handle for door Powder Coated - Polyurethane grade Colour Grey Stainless cotter pins to be used TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 119 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Description : Workshop stools Agreement Ref: 1/90, 3/121, 4/166 & 6/75 Qty: 68 Nos. Stools: Size: Dia 12 inches Height: 20 inches Features: Diameter 12 inches & height 20 inches high counter rotating stool with form fabric seat & chrome plated frame Rubber/Plastic shoes to be provided to the legs Provide reinforcement of round rings inside/outside the 4 legs. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 120 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Description : Slotted Angle Rack Agreement Ref: 1/96, 3/127, 4/172 & 6/86 Qty: 18 Nos. Slotted angle rack: Angles dimension: 40mm x 40mm x 2.5mm thick Shelf sheet thickness: 16 SWG Features: Corner plate (Gusset) to be provided on top & bottom for additional strength and stability of the slotted angles when fixed. Provision for 6 compartments Foot plates to be provided Bottom 3 shelves in each slotted angle rack to be provided with 3.5mm rubber sheets Powder coated – AG Provision for clamping the rack to the wall TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 121 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Description: Plastic Bin Stand Plastic Bins Agreement Ref. Qty Agreement Ref. / Sl. No. Qty 1/101, 3/129 & 4/174 7 1/100, 3/128 & 4/173 & 4/175 506 Sl.No Description 1. Large 2. Big 3. 4. Medium Small Dimension Qty Colour Load Capacity 178 W x 290 D x143 H mm 130 W x 220 D x125 H mm 100 W x 170 D x 85 H mm 100 W x 125 D x 60 H mm 70 Red 20 kgs each 84 Green 15 kgs each 240 112 Grey Yellow 10 kgs each 5 kgs each TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 122 of 134 Plastic Bins –Polypropylene copolymer make to suite bin stand Bin Stand Overall Dimension- 970 L x 600 B x 1100 H mm Shop Floor trolley, double sided Base unit with aluminium chequered top plate Castor wheels with brakes 4 nos panels on which bins to be fitted on each side Robust construction Epoxy powder coated – Colour light Grey Easy assembly Push – pull handles on both sides Large bins – 5 nos on each side Big bins – 6 nos on each side Medium bins – 8 nos on each side in 2 rows Small bins – 8 nos on each side TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 123 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Description: Scrap Bins Agreement Ref: 1/102 & 6/89 Qty: 6 Nos. Features Material – High Density polyethylene Interior - Smooth Volume –120 litres Top O.D – 485(L) x 510(B) mm Bottom O.D – 340(L) x 380(B) mm Height - 950 mm Wall Thickness – 4mm Colour – Green / Blue Accessories – Wheels, Handle & lid TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 124 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II DESCRIPTION : WORK BENCHES – TWIN STATION / ANTI-STATIC /ELECTRONIC/ ELECTRICAL Agreement Ref: 3/26 & 4/27 Qty: 12 Nos. WORK BENCHES – TWIN STATION / ANTI-STATIC /ELECTRONIC /ELECTRICAL: Twin station work bench as shown in the drawing with antistatic rubber sheet. Electrical items are to be mounted and wired with 4mm twin core + earth, flexible cable terminated on 32 amps screw type MAINS Terminal block mounted inside the cabinet. All the Wiring to be concealed Partition to be provided at the middle, horizontally and vertically in the bottom cabinet Doors to be provided with 2 nos hinges on both sides, magnetic latches, quality handles / knobs and lock, tower bolt in one of the doors in each workstation Structure to be strong and rigid and to be made out of ISI mark Particle Board 19mm thickness with white sun mica matt finish top. 2 nos. ISI mark Sockets: 5 A & 15 A combined with ON/OFF switch & LED indicator mounted on each workstation as shown in drawing 1 no MCB 20 Amps, Single phase, 230 Volt, 50 Hz mounted on both ends of the work bench as shown in drawing TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 125 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II DESCRIPTION : Booths for Domestic Wiring Agreement Ref: 4/154 Qty: 2 Nos. Booths for domestic wiring – 9ft x 4ft x 4ft with fine wood / silver oak / rubber wood 50mm thick fitted on Slotted angle 18G 2”x2” Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II DESCRIPTION : Aluminium Ladder Agreement Ref: 4/176 Qty: 2 Nos. • • • • • • • • • Type : Self supporting Ladder Material : Aluminum Alloy Height : 1500 mm Bottom Width : 530 mm Spread : 1060 mm Size of supports : 66X32X3 mm thick ‘C’ section Front side : Steps 63 mm wide ribbed aluminum profile at 300 mm Spacing Rear side : 25 mm dia fluted pipe rungs suitably spaced Platform : 380 X 482 mm – Heavy duty chequered plate Features • • Hinged support Non skid rubber shoes at the bottom TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 126 of 134 Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II DESCRIPTION : WHITE BOARD Agreement Ref: 1/95, 3/126, 4/171 & 6/85 Qty: 4 Nos. WHITE BOARD: White board – Magnetic Size: 6 feet Long x 4 feet width Features Magnetic white board with all accessories like pen set, duster, clamps etc. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 127 of 134 Enclosure – XII Lot – 12 Electrical Trainer Panels ELECTRICAL TRAINER PANELS Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Sl. Annex Remarks / ITEM Brief Specification Qty No Ref. Deviations 2 1 4/38 E.L.C.B E.L.C.B (Earth Leakage Circuit Breaker) Range: 5KVA Trainer Model with all the input output terminals are brought out on the panel for making external connections mounted on a panel Board with multicolour computer type- setting screen-printed notations on 6 mm thick insulated Hylum sheet. The equipment to be housed in a wall mounted Box of Size 2 x 1.5 feet approximately. Specifications: Input auxiliary voltage : 230V, 415V VAC 50HZ Current Sensitivity range : Variable up to 12A. Tripping time : Variable: 0.15-3 sec Core balance : current-transformer type Relay contacts: One pair of potential free NO & NC Contact Rating : 3 Amps / 230VAC / 24 VDC 2 4/39 R.C.C.B R.C.C.B (Relay Current Circuit Breaker), Range: 5KVA 2 Trainer Model with all the input output terminals are brought out on the panel for making external connections mounted on a panel Board with multicolour computer type- setting screen-printed notations on 6mm thick insulated Hylum sheet. The equipment to be housed in a wall mounted Box of Size 2 x 1.5 feet approximately. Specifications: Input auxiliary voltage : 230V, 400V AC 50Hz Current Sensitivity range : Variable up to 10A Tripping time : Variable: 0 - 30 sec Relay contacts NO & NC contact 3 4/40 M.C.C.B : One pair of potential free M.C.C.B (Miniature Current Circuit Breaker) Range: 5KVA TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 128 of 134 2 ELECTRICAL TRAINER PANELS Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Trainer Model with all the input output terminals are brought out on the panel for making external connections mounted on a panel Board with multicolour computer type- setting screen-printed notations on 6mm thick insulated Hylum sheet. The equipment to be housed in a wall mounted Box of Size 2 x 1.5 feet approximately.. Specifications: Input auxiliary voltage: 230V, 400V VAC 50HZ Current Sensitivity range: Variable up to 20A Tripping time Variable: 0 - 30sec Relay contacts: One pair of potential free NO & NC contact Contact Rating: 3 Amps / 230VAC/24 VDC 4 5 4/125 4/126 3 point DC Starters 4 point DC Starters 3 point DC Starters: 3 Point DC starters controlled DC power supply trainer kit consists of following. a. Operating voltage – 200v single phase b. Motor – 1 HP DC Shunt type, 220v DC with 1500 rpm c. MCB, terminals, indicating lamps and suitable test points to be provided for the output The complete test kit is to be housed in a powder coated metal enclosure of size 900 x 600 x 200mm rectangular box. The front panel to be made of 6mm thick insulated Hylum sheet which should consist of MCB, ELCB, HRC fuses, indicating lamps and insulated terminals. Voltmeter, Ammeter and tachometer are to be provided for measuring output voltage and current. The block diagram should be printed on the panel in screen printing with multicolour computer type-setting. DC STARTER - 4 POINT DC 4 Point starter controlled DC power supply trainer kit consists of following. a. Operating voltage – 200v single phase b. Motor – 1 HP DC Compound type, 220v DC with 1500 rpm c. MCB, terminals, indicating lamps and suitable test points to be provided for the output The complete test kit is to be housed in a powder coated metal enclosure of size 900 x 600 x 200mm rectangular box. The front panel to be made of 6mm thick insulated Hylum sheet, which should consist of MCB, ELCB, HRC fuses, indicating lamps and insulated terminals. Voltmeter, Ammeter and tachometer are to be provided for measuring output voltage and current. The block diagram should be printed on the panel in screen printing with multi-colour computer type-setting to show it’s working. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 129 of 134 1 1 ELECTRICAL TRAINER PANELS Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II 6 4/140 Cut Section Cut section models of Motors: 1 set Quality designed Motor, stand-alone operation. Selfmodels of contained and easy to operate. Motors A comprehensive Cut Section of DC Machine designed to explain students, the electrical principle behind their working and describes major Machines parts and students able to see clearly the major component parts of the Machine and how they are interconnected. Input: 200V Fixed DC, 0-200V Variable DC Machine Specification One each A. Type: DC Shunt Rated Voltage: 200V Rated Power: 1 HP B. Type: DC Compound Rated Voltage: 200V Rated Power: 1 HP C. Type: Three Phase Alternator Rated Voltage: 200V Rated Capacity: 3 KVA D. Type: Three Phase induction motor Squirrel Cage type Rated voltage: 400 V 3 Phase Rated power: 3 Hp E. Type: Three phase induction motor slip ring Rated Voltage: 400 V 3 Phase Rated Power: 3 HP 7 4/152 Single phase preventer Mounted on white particle board covered with 5 mm transparent acrylic sheet. SINGLE PHASE PREVENTER Single phase preventer trainer model for Protection of induction motors against single phasing or reverse phasing or unbalance supply is one of the major problems in electrical systems. Suitable for the protections of motors of any H.P. Individual trip indication for SPP, reverse phasing and indication for output relay ON. Auto reset type voltage hysterisis gap for tripping on under/over voltage. Technical Specifications: System Supply: : 415 VAC, Three phase +/- 10%, min 2.2 KW Output contact rating: : 5 Amps at 230 V AC. Trip Time delay: : 2-3 seconds. Reset Mode: : Auto reset. Trip Indications: : For SPP, reverse phasing and relay ON indication. The complete test kit is to be housed in a powder coated metal enclosure of size 2’ x 2 rectangular box. The front panel to be made of 6mm thick TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 130 of 134 1 ELECTRICAL TRAINER PANELS Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II insulated Hylum sheet, which should consist of MCB, ELCB, HRC fuses, indicating lamps and insulated terminals. Voltmeter and Ammeter are to be provided for measuring output voltage and current. The block diagram should be printed on the panel in screen printing with multi-colour computer type setting. 8 4/153 Earth Leakage EARTH LEAKAGE SWITCH: 1 Trainer model with the following specifications: Switch Auxiliary supply : 220/415V =AC, 50 Hz Built-in relay contact : 5 amps (resistive) 415 V AC or 220 V DC Core balance C.T. : Toroidal core, bar primary Number of contacts : One N/O and One N/C. 9 4/104 Contactor 10 4/105 Contactor 11 4/109 Knife switch The complete test kit is to be housed in a powder coated metal enclosure of size 2’ x 2’ rectangular box. The front panel with multi-colour computer type-setting to be made of 6mm thick insulated Hylum sheet which should consist of MCB, ELCB, HRC fuses, indicating lamps and insulated terminals. Voltmeter and Ammeter are to be provided for measuring output voltage and current. The block diagram should be printed on the panel in screen printing with multi-colour computer type setting to show it’s working. 3 phase, 400 volt, 16 amps 2 NO & 2 NC auxiliary contactor mounted on 2’ x 2’ (L x B) size or suitable size powder coated metallic box. The front panel with multi-colour computer type-setting to be made of 6 mm insulated industrial hylum board with terminals brought out on the panel to make external connections and the Circuit drawing to be screen printed on the panel with multi-colour computer type setting. 3 phase, 400 volt, 32 amps 2 NO & 2 NC auxiliary contacts mounted on 2’ x 2’ (L x B) size or suitable size powder coated metallic box. The front panel with multi-colour computer type-setting to be made of 6 mm insulated industrial hylum board with terminals brought out on the panel to make external connections and the Circuit drawing to be screen printed on the panel with multi-colour computer type setting. DPDT Knife Switch 16 Amps fitted on hylum industrial panel insulated board of 6 mm thickness and mounted on 2’ x 2’ (L x B) size or suitable size powder coated metallic box with terminals brought out on the panel with 16 Amps HRC fuse mounted on it to make external connections. Circuit drawing to be screen printed on the panel with multi-colour computer type setting. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 131 of 134 2 2 2 ELECTRICAL TRAINER PANELS Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II 12 4/110 Knife switch TPDT Knife Switch 16 Amps fitted on hylem 2 industrial panel insulated board of 6 mm thickness and 2’ x 2’ (L x B) size or suitable size powder coated metallic box with terminals brought out on the panel with 16 Amps HRC fuse mounted on it to make external connections. Circuit drawing to be screen printed on the panel with multi-colour computer type setting. 13 4/106 Limit Switch Set Limit switch Quick action with 2NC + 1NO,2NO+ 1NC, fitted on hylem industrial panel insulated board of 6 mm thickness and mounted on 2’ x 2’ (L x B) size or suitable size powder coated metallic box with terminals brought out on the panel to make external connections. Circuit drawing to be screen printed on the panel with multi-colour computer type setting. 2 sets Limit switch Delayed action with 2NC + 1NO, 2NO + 1 NC, fitted on hylem industrial panel insulated board of 6 mm thickness and mounted on 2’ x 2’ (L x B) size or suitable size powder coated metallic box with terminals brought out on the panel to make external connections. Circuit drawing to be screen printed on the panel with multi-colour computer type setting. 14 15 4/107 4/103 Rotary switch set Relays - set Rotary switch 16 A 500V 3 Pole fitted on hylem industrial panel insulated board of 6 mm thickness and 2’ x 2’ (L x B) size or suitable size powder coated metallic box with terminals brought out on the panel with 16 Amps HRC fuse mounted on it to make external connections. Circuit drawing to be screen printed on the panel with multi-colour computer type setting. Rotary switch 16 A 500V 4 Pole fitted on hylem industrial panel insulated board of 6 mm thickness and 2’ x 2’ (L x B) size or suitable size powder coated metallic box with terminals brought out on the panel with 16 Amps HRC fuse mounted on it to make external connections. Circuit drawing to be screen printed on the panel with multi-colour computer type setting. Over current, leakage current (Earth leakage) relay with current injection kit 0-20A with time interval meter fitted on hylem industrial panel insulated board of 6 mm thickness and mounted on 2’ x 2.5’ (L x B) size or suitable size powder coated metallic box with terminals brought out on the panel to make external connections. Circuit drawing to be screen printed on the panel with multi-colour computer type setting. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 132 of 134 3 sets 2 ELECTRICAL TRAINER PANELS Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Under voltage, Over voltage with voltage injection 2 kit 0-450v with time interval meter fitted on hylum industrial panel insulated board of 6 mm thickness and mounted on 2’ x 2.5’ (L x B) size or suitable size powder coated metallic box with terminals brought out on the panel to make external connections. Circuit drawing to be screen printed on the panel with multi-colour computer type setting. 16 4/128 Starters for 3 Phase, 400V, 50 cycles, A.C. motors - Set Set consisting of following Direct on line starter for 3 Phase 400V 50 Hz 1.5 kw, with No Volt & overload protection fitted on hylem industrial panel insulated board of 6 mm thickness and mounted on 2’ x 2’ (L x B) size or suitable size powder coated metallic box with terminals brought out on the panel to make external connections. Circuit drawing to be screen printed on the panel with multi-colour computer type setting. Star delta starter for 3 Phase 400V 50 Hz 3.75 KW fitted on hylem industrial panel insulated board of 6 mm thickness and mounted on 2’ x 2.5’ (L x B) size or suitable size powder coated metallic box with terminals brought out on the panel to make external connections. Circuit drawing to be screen printed on the panel with multi-colour computer type setting. Auto transformer starter for 3 Phase 400V 50Hz 3.75 KW fitted on hylem industrial panel insulated board of 6 mm thickness and mounted on 3’ x 2’ (L x B) size or suitable size powder coated metallic box with terminals brought out on the panel to make external connections and attached to auto transformer unit. Circuit drawing to be screen printed on the panel with multi-colour computer type setting. Rotor Resistance starter for 3 Phase 400V 50 Hz 2.2 KW fitted on hylem industrial panel insulated board of 6 mm thickness and mounted on 2’ x 2’ (L x B) size or suitable size powder coated metallic box with terminals brought out on the panel to make external connections and attached to rotor resistance unit. Circuit drawing to be screen printed on the panel. Soft starter AC drive VFD (Programmable) for Three phase input and Three phase output 3.75 KW fitted on hylem industrial panel insulated board of 6 mm thickness and mounted on 3’ x 2’ (L x B) size or suitable size powder coated metallic box with terminals brought out on the panel to make external connections. Circuit drawing to be screen printed on the panel with multi-colour computer type setting. TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 133 of 134 2 Sets ELECTRICAL TRAINER PANELS Project: Upgradation & Modernisation of Rajiv Gandhi School of Production and Art, Ulaanbaatar, Mongolia – Phase – II Forward Reverse starter for 3 phase 400v 50Hz suitable for 1.5 KW with contactor NC inter lock fitted on hylem industrial panel insulated board of 6 mm thickness and mounted on 2’ x 2’ (L x B) size or suitable size powder coated metallic box with terminals brought out on the panel to make external connections. Circuit drawing to be screen printed on the panel with multi-colour computer type setting. One 5HP 1440rpm Squirrel cage induction motor and One 3 HP 1500 rpm Slip ring motor foot mounted with star/delta connections to be supplied for conducting experiments & working of all above starters. 17 3/69 18 3/82 Variable resistances / Potentiometer set Constant Voltage Transformer/ Auto Consists of 4 wire wound type potentiometer 1K, 10K, 100K, with terminals brought out on the panel enclosed in ABS plastic/Metallic box. 1 CONSTANT VOLTAGE TRANSFORMERS / AUTO Demonstration Type (One set consisting of One each of Constant Voltage, Single phase Auto, Three phase Auto transformers a. Constant Voltage Transformer: INPUT RANGE Normal : 170 to 270V, 50 HZ Output : 200 – 230 V ± 10% Efficiency : 90% (approx) O/P Wave form : Sine - wave Max Load : 1KVA b. Single phase Auto transformers Output voltage: Variable 0-240V AC at 5A Input Voltage : 230V Single Phase, 50 Hz AC c. Three phase Auto transformers Output voltage: Variable 0-470V AC at 6A Input Voltage: 400V Three Phase, 50 Hz AC 3 Sets End of Section - V TENDER NO: HMTI/PROJ/RGSPA-II/S-002/2014 Dated: 24.11.2014 Page 134 of 134