Renewal Parts Data 33-790-1H Page 1 October, 1996 Supersedes Renewal Parts Data 33-790-1G pages 1-20 dated December, 1988 Mailed to: C, D, E/33-700 Westinghouse DS and DSL Low Voltage Power Circuit Breakers and Cell Parts Contents Pages DS Breaker (Front and Rear View) 2 Procedure for Identifying Breaker Type 2 Ordering Instructions 3 Sample Order Form 3 Pole Units 4-7 Arc Chutes 8 Barriers 9 Main Disconnecting Contacts 10 Levering Mechanism 11 Mechanism and Related Parts 12-13 Control Components 14-16 Automatic Tripping System 17-19 Current Sensors 20 DSL Current Limiting Breakers 21 Switchgear Cell Parts 22-25 Accessories and Other Parts 26-27 Switchgear Cell Provisions and Upgrades 28 Recommended Spares 28 October, 1996 Renewal Parts Data 33-790-1H Page 2 DS LOW VOLTAGE POWER CIRCUIT BREAKERS Escutcheon Plate Digitrip Trip Unit Inside Wiring Guide Nameplate Outside Wiring Guide Emergency Charging Handle Shutter Drawout Unit Position Indicator Open-Close Indicator Padlock Plate Close Bar Trip Plate Spring Charge Indicator Front Cover Figure 2.1 DS-416 Breaker Front View Automatic Trip Relay (ATR) Digitrip Trip Unit Rating Plug Auxiliary Switch Wire Guide Auxiliary Switch PT Module (700 and 800 Only) Secondary Disconnect Contact Mounting Frame Secondary Disconnect Contact Cover Auxiliary Switch Moving Secondary Disconnect Contacts Auxiliary Current Sensors Emergency Charging Handle Main Disconnect Contacts Levering Mechanism Assembly Shunt Trip Direct Trip Actuator Overcurrent Trip Switch Arc Chutes Levering Device Arm Spring Charge Motor (Power Operated Breakers Only) Opening Spring Figure 2.2 DS-416 Breaker with Front Cover Removed Sensors Roller (4 per Breaker) Figure 2.3 DS-416 Breaker Side View without Barriers October, 1996 Renewal Parts Data 33-790-1H Page 3 PROCEDURE FOR ORDERING INSTRUCTIONS IDENTIFYING BREAKER TYPE A breaker is identified by the data found on the nameplate. Shop Order or S.O. numbers were used to identify breakers until September 1990. These S.O. numbers were usually seven characters constructed with two numbers followed by a letter and then an additional four numbers. Examples are: 24Y7859 80Y3800 27Y3838 81Y8500 28Y5868 82Y1260 After September 1990, DS breakers were identified using three unique numbers. One is the G.O. (general order number), the second is a 10 character F.N. (feature number) and the third is a 20 character OPTION number. An example is: G.O. CG12345 F.N. 6616C31G02 Option Number: 10200 80700 00010 00000 1 . Check the nameplate to identify the type of breaker you have. (If adding accessories or options to existing breakers, you must also provide the information in the procedure listed to the left.) 2 . Identify the part(s) from the photos shown. 3 . Determine the style number for the required parts. 4 . Specify the quantity required. 5 . Use the form below and order the parts from your local Cutler-Hammer distributor. 6 . State the method of shipment. Refer to Figure 2.1 for this type of nameplate. -----------------------------------------------------------------------------------------------------------------------------------------------------------DS BREAKER RENEWAL PARTS ORDER FORM Company Name and Address Contact Person Purchase Order Method of Shipment Phone Number Date REQUIRED INFORMATION Shop Order General Order Option Number Breaker Type Breaker Control Number Feature Frame Voltage Motor Number Amp Rating Voltage Hertz Trip Voltage PARTS LIST ITEM QTY October, 1996 DESCRIPTION STYLE NUMBER UNIT PRICE Renewal Parts Data 33-790-1H Page 4 POLE UNITS Type DS-206, DSL-206 Figure 4.1 DS-206 Pole Unit Assembly Front View Figure 4.3 DS-206 Lower Stud Assembly Three Pole Unit Assembly A three pole unit assembly includes: Molded Base Lower Stud Assembly Upper Stud Assembly ¶ Rear View Figure 4.4 DS-206 Upper Stud Assembly Figure Number Description Figure 4.2 DS-206 Pole Unit Assembly No. Req'd Per Breaker DS-206 Style Number DSL-206 Style Number 4.1, 4.2 1 140D152G05 140D152G07 4.3 4.4 3 3 ¶ 591C652G01 591C653G01 ¶ 591C652G03 591C653G03 Only available in a three pole unit assembly. October, 1996 Renewal Parts Data 33-790-1H Page 5 POLE UNITS Type DS-206E, DS-206H, DS-206S,DS-416, DSL-416,DS-416H, DS-416S, DS-420, DSL-420 Figure 5.1 DS-416 Pole Unit Assembly Front View Figure 5.3 DS-416 Lower Stud Assembly Description Single Pole Unit Assembly A single pole unit Includes: Molded Base Lower Stud Assembly Upper Stud Assembly Figure 5.2 DS-416 Pole Unit Assembly Figure 5.4 DS-416 Upper Stud Assembly DS-206H DS-206S· DS-416 Style Number DSL-416 Style Number DS-206E DS-416H DS-416S DS-420 Style Number DSL-420 Style Number Figure Number No. Req'd Per Breaker 5.1, 5.2 3 151D064G01 151D065G01 151D065G02 151D065G08 5.3 5.4 3 3 ¶ 126D298G06 591C750G02 ¶ 139D633G04 139D635G01 ¶ 139D633G05 139D635G02 ¶ 139D633G06 139D635G01 ¶ Only available in a single pole unit assembly. · This is a direct replacement pole unit. It is different in appearance than the original. October, 1996 Rear View Renewal Parts Data 33-790-1H Page 6 POLE UNITS Type DS-632 Figure 6.1 DS-632 Pole Unit Assembly Front View Figure 6.3 DS-632 Lower Stud Assembly Description Single Pole Unit Assembly A single pole unit assembly Molded Base Lower Upper ¶ Stud Stud Figure 6.2 DS-632 Pole Unit Assembly Rear View Figure 6.4 DS-632 Upper Stud Assembly Figure Number No. Req'd Per Breaker 6.1, 6.2 3 6.3 6.4 3 3 DS-632 Style Number 567F962G01 includes: Assembly Assembly ¶ 140D091G05 126D299G02 Only available in a single pole unit assembly. October, 1996 Renewal Parts Data 33-790-1H Page 7 POLE UNITS Type DS-840 Figure 7.1 DS-416 Pole Unit Assembly Front View Figure 7.3 DS-840 Lower Stud Assembly Description Single Pole A single pole unit assembly Molded Base Lower Upper ¶ Stud Stud 7.1, 7.2 No. Req'd Per Breaker 3 DS-840 Style Number 567F991G03 includes: Assembly Assembly Only available in a single pole unit assembly. October, 1996 Figure 7.4 DS-840 Upper Stud Assembly Figure Unit Assembly Figure 7.2 DS-840 Pole Unit Assembly ¶ 7.3 7.4 3 3 140D778G01 140D779G01 Rear View Renewal Parts Data 33-790-1H Page 8 ARC CHUTES Arc Chutes Figure 8.1 DS-840 without Barriers Figure 8.2 Figure 8.3 Figure 8.4 Breaker Type DS-206, DSL-206 Figure Number No. Req'd Per Breaker Arc Chute Kit (Includes 3) Style Number 8.2 3 1A33568G01 DS-206E, DS-206H, DS-206S DS-416, DS-416H, DS-416S, DSL-416 DS-420, DSL-420 8.3 3 1A33568G02 DS-632 8.4 3 1A33568G03 DS-840 8.5 3 1A33568G04 Figure 8.5 October, 1996 Renewal Parts Data 33-790-1H Page 9 BARRIERS Barriers Figure 9.1 DS-840 with Barriers Figure 9.2 Figure 9.4 Figure 9.3 Figure Number Breaker Type DS-206, DSL-206 October, 1996 Barrier Kit (Includes 4) Style Number 9.2 4 1A33569G01 9.3 4 1A33569G02 DSL-420 9.3 4 1A33569G03 DS-632 9.4 4 1A33569G04 DS-840 9.5 4 1A33569G05 DS-206E, DS-206H, DS-206S DS-416, DS-416H, DS-416S, DSL-416, Figure 9.5 No. Req'd Per Breaker DS-420 Renewal Parts Data 33-790-1H Page 10 MAIN DISCONNECT CONTACT ASSEMBLY Figure 10.1 Figure 10.2 Figure 10.4 Figure 10.5 Breaker Type DS-206, DSL-206 Figure 10.3 Figure Number No. Req'd Per Breaker Main Disconnect Contact Assembly Kit 800 10.1 6 1A33570G01 Maximum Amp. Rating DS-206H, DS-206S, DS-416, DSL-416 1600 10.2 6 1A33570G02 DS-206E, DS-416H, DS-420 2000 10.3 6 1A33570G03 DSL-420, DS-632 3200 10.4 6 1A33570G04 4000 10.5 12 1A33570G05 DS-840 DS-416S, ¶ ¶ A kit includes the total number of main disconnect contact assemblies required for one breaker. October, 1996 Renewal Parts Data 33-790-1H Page 11 MECHANISM Figure 11.1 Levering Mechanism Assembly Description Levering Mechanism Crank Kit includes: Crank Arm with Roller, Special Bolt and Elastic Stop Nut October, 1996 Assembly Figure 11.2 Crank Kit All Types DS/DSL except DSL-420, DS-632 and DS-840 Style Number DSL-420 DS-632 Style Number DS-840 Style Number Figure Number No. Req'd Per Breaker 11.1 1 449D224G04 449D224G04 449D224G05 11.2 2 3838A95G01 3838A95G02 3838A95G03 Renewal Parts Data 33-790-1H Page 12 MECHANISM and RELATED PARTS Figure 12.1 Electrically Operated with Closing Spring Figure 12.2 Manual Mechanism with Closing Spring Figure 12.3 Closing Spring Assembly Figure 12.4 Emergency Charge Handle Kit Figure 12.5 Manual Charge Handle Kit with Charging Cams Figure 12.6 Oscillator Assembly Kit Figure 12.7 Opening Spring Figure 12.8 Trip Shaft Kit Figure 12.9 Hold Pawl and Rachet Kit October, 1996 Renewal Parts Data 33-790-1H Page 13 MECHANISM and RELATED PARTS Figure Number 12.1 Description Mechanism Assembly w/o Closing Spring Includes: Main Drive Link Assembly (w/roller), Oscillator Assembly, Oscillator Reset Spring, Emergency Charge Device, Trip Latch, Trip Lever (for Motor Cutoff Switch), Trip Latch Reset Spring No Req'd Per Breaker 1 All DS/DSL except DS-632 and DS-840 Electrically Manually Operated Operated Style Style Number Number 567F759G02 N/A Electrically Operated Style Number 567F759G04 Manually Operated Style Number N/A N/A N/A 567F759G07 791A671G03 791A671G03 Mechanism Assembly w/o Closing Spring Includes: Main Drive Link Assembly (w/roller), Trip Latch, Trip Lever (for Motor Cutoff Switch), Trip Latch Reset Spring 12.2 1 Closing Spring Assembly Includes: Closing Spring and Spring Ends DS-206, DS-206S, DSL-206 DS-206H, DS-416, DS-416S, DSL-416, and DSL-420 DS-206E, DS-416H, DS-420 12.3 2 12.3 12.3 2 2 349A521G01 791A671G02 349A521G01 791A671G02 12.3 2 791A671G01 791A671G01 Emergency Charge Handle Kit Includes: Emergency Charge Device and Emergency Charge Handle 12.4 1 3838A96G02 N/A 3838A96G02 N/A Manual Charge Handle Kit Includes: Manual Charge Assembly and Manual Charge Handle and Charging 12.5 1 N/A 3838A96G01 N/A 3838A96G01 Oscillator Assembly Kit Includes: Oscillator Assembly, and Oscillator Reset Spring 12.6 1 1A33566G01 N/A 1A33566G01 N/A Opening 12.7 2 698B907H01 698B907H01 698B907H01¶ 698B907H01¶ Trip Shaft Kit Includes: Trip Shaft Lever, Trip Shaft, and Trip Shaft Return Spring 12.8 1 1A33567G01 1A33567G01 1A33567G01 1A33567G01 Hold Pawl and Rachet Wheel Kit 12.9 1 1A33579G01 N/A 1A33579G01 N/A Spring Cams ¶ Two Opening springs are required for DS-632 and DS-840 October, 1996 567F759G01 DS-632 and DS-840 Renewal Parts Data 33-790-1H Page 14 CONTROL COMPONENTS Figure 14.1 Spring Charging Motor Kit Figure 14.2 Anti-Pump Relay Figure 14.3 Undervoltage Trip Assembly (Coil Figure 14.4 Latch Check Switch Figure 14.5 Shunt Trip Assembly Figure 14.7 Spring Release Assembly Figure 14.8 Motor Cut-Off Switch not shown) Figure 14.6 Overcurrent Trip Switch Manual Reset October, 1996 Renewal Parts Data 33-790-1H Page 15 CONTROL COMPONENTS Description Spring Charging Motor Kit Includes: Motor Crank, Roller, Connectors, Mtg. Bracket and Hardware Anti-Pump Relay Undervoltage Trip Assembly w/wires¶ (Instantaneous) Undervoltage Trip Assembly w/wires¶ (Time Delay) Latch Check Switch Fig. No. 14.1 14.2 14.3 14.3 14.4 Voltage 48 DC 125 DC 250 DC 120 60HZ 240 60HZ DS/DSL except DS-840 Style Number 449D431G03 449D431G01 449D431G02 449D431G01 449D431G02 DS-840 Style Number 449D431G03 449D431G01 449D431G02 449D431G01 449D431G02 48 DC 125 DC 250 DC 120 60HZ 240 60HZ 8293A05G03 8293A05G04 8293A05G05 8293A05G01 8293A05G02 8293A05G03 8293A05G04 8293A05G05 8293A05G01 8293A05G02 120 60HZ 208 60HZ 240 60HZ 480 60HZ 48 DC 125 DC 250 DC 24 DC 115 50HZ 208 50HZ 230 50HZ 400 50HZ 415 50HZ 480 50HZ 120 60HZ 208 60HZ 240 60HZ 480 60HZ 48 DC 125DC 250DC 24 DC 115 50HZ 208 50HZ 230 50HZ 400 50HZ 415 50HZ 480 50HZ 3752A05G01 3752A05G02 3752A05G03 3752A05G04 3752A05G05 3752A05G06 3752A05G07 3752A45G01 3752A45G02 3752A45G03 3752A45G04 3752A45G05 3752A45G05 3752A45G06 3752A06G01 3752A06G02 3752A06G03 3752A06G04 3752A06G05 3752A06G06 3752A06G07 3752A46G01 3752A46G02 3752A46G03 3752A46G04 3752A46G05 3752A46G05 3752A46G06 3752A25G01 3752A25G02 3752A25G03 3752A25G04 3752A25G05 3752A25G06 3752A25G07 3752A45G01 3752A45G02 3752A45G03 3752A45G04 3752A45G05 3752A45G05 3752A45G06 3752A26G01 3752A26G02 3752A26G03 3752A26G04 3752A26G05 3752A26G06 3752A26G07 3752A46G01 3752A46G02 3752A46G03 3752A46G04 3752A46G05 3752A46G05 3752A46G06 All 140D161G01 140D161G01 ¶ Replacement shunt trip, spring (not shown). If adding shunt trip, kit (page 27) are required. Confirm should be wired per the standard October, 1996 Description Shunt Trip Assembly¶ w/wires Fig. No. 14.5 Voltage 24 DC 32 DC 48 DC 125 DC 250 DC 120 60HZ 240 60HZ For use with Capacitor Trip(125VDC) DS/DSL except DS-840 Style Number 3752A02G01 3752A02G02 3752A02G03 3752A02G04 3752A02G05 3752A02G06 3752A02G07 3752A02G08 DS-840 Style Number 3752A22G01 3752A22G02 3752A22G03 3752A22G04 3752A22G05 3752A22G06 3752A22G07 3752A22G08 Overcurrent 14.6 Trip Switch Manual Reset (2 Cont. w/wires) All 3752A04G01 3752A24G01 Overcurrent 14.6 Trip Switch Manual Reset (3 Cont. w/wires) All 3752A04G02 3752A24G02 Overcurrent 14.6 Trip Switch Manual Reset (4 Cont. w/wires) All 3752A04G03 3752A24G03 Overcurrent 14.6 Trip Switch Electrical Reset includes coil (2 Cont. w/wires) 48 DC 115 AC 125 DC 230 AC 250 DC 3752A04G04 3752A04G05 3752A04G06 3752A04G07 3752A04G08 3752A24G04 3752A24G05 3752A24G06 3752A24G07 3752A24G08 Overcurrent 14.6 Trip Switch Electrical Reset includes coil (3 Cont. w/wires) 48 DC 115 AC 125 DC 230 AC 250 DC 3752A04G09 3752A04G10 3752A04G11 3752A04G12 3752A04G13 3752A24G09 3752A24G10 3752A24G11 3752A24G12 3752A24G13 Spring Release Assembly ¶ w/wires 48 DC 125 DC 250 DC 120 60HZ 240 60HZ 3752A03G01 3752A03G02 3752A03G03 3752A03G04 3752A03G05 3752A23G01 3752A23G02 3752A23G03 3752A23G04 3752A23G05 14.7 Motor Cut-off 14.8 A l l 567F430G06 567F430G06 Switch Includes: Mounting Brkt. and Insulation release and undervoltage trip are complete assemblies and include mounting hardware and wire leads spring release or undervoltage trip to manual breakers; an auxiliary switch (page 16), and wiring guide that secondary contacts exist in the rear of the breaker. All changes or additions on the breaker drawing 508B508 and indicate the change on the breaker nameplate. Renewal Parts Data 33-790-1H Page 16 CONTROL COMPONENTS Mounting Auxiliary Screw Switch Top Cover End Cover Figure 16.1 New Auxiliary Switch Assembly Kit (round) - one high New Auxiliary Switch Assembly Kit (round)¶ (Includes mounting bracket, switch, covers, Style Number and screw) 1 High Assembly Kit 2 High Assembly Kit 1A33571G01 1A33571G02 Additional Auxiliary Switch Assembly 2 n d Auxiliary 3 r d Auxiliary w/cover (rectangular)· Switch Switch 697B536G08 697B536G09 Replacement Auxiliary Switches Assembly (rectangular)¸ (Includes: switch, drive link and hardware) 1 s t Auxiliary 2 n d Auxiliary 3 r d Auxiliary Switch (ABAB Switch Switch only) Replacement Auxiliary Switch Only A B A B Auxiliary A A A A Auxiliary B B B B Auxiliary A A A B Auxiliary A B B B Auxiliary A = N.O. B Switch Switch Switch Switch Switch = N.C. 697B536G04 697B536G05 697B536G06 (rectangular) 449D622G33 449D622G34 449D622G35 449D622G36 449D622G37 ¶ When adding an auxiliary switch, be sure that the wiring guides are installed. There are three wiring guides and they are located as follows: one inside and one outside on the left side of the breaker, and one between the right side of the trip unit and the auxiliary switch. Refer to figures 2.1 and 2.2. for location and to page 27 for style numbers. Additional secondary contacts and covers may be required. Refer to figure 2.3 and page 27 for the style number. · For adding to breakers with existing rectangular auxiliary switches. ¸ Used for replacement only of existing rectangular auxiliary switches. October, 1996 Renewal Parts Data 33-790-1H Page 17 AUTOMATIC TRIPPING SYSTEMS Figure 17.1 Amptector I-A Solid State Trip¶ Amptector I-A can be supplied in various combinations of four independent continuously adjustable overcurrent tripping functions: Long delay (L) Short delay (S) Instantaneous (I) Ground (G) The following combinations are available: LI LSIG LIG LSG LSI Model LI LIG LS LSG LSIG LSI All Types DS/DSL except DS-632 and DS-840 60 HZ. Figure Style Number Number 17.1 1233C97G01 17.1 1233C97G02 17.1 1233C97G03 17.1 1233C97G04 17.1 1233C97G05 17.1 1233C97G06 October, 1996 DS-632 60 HZ. Style Number 1233C97G01 1233C97G62 1233C97G03 1233C97G64 1233C97G65 1233C97G06 DS-840 60 HZ. Style Number 1233C97G01 1233C97G82 1233C97G03 1233C97G84 1233C97G85 1233C97G06 Figure 17.2 Direct Trip Actuator (DTA) For use with Amptector I-A Trip System For use with Digitrip Box For use with Digitrip Mounting 6482C55G21 6482C55G28 6482C55G11 ¶ There are various vintages of Amptector solid state tripping devices (Amptector, Amptector I, and II, and Amptector I-A and I I -A). Amptector I -A is the only vintage of Amptector trip system currently available. (AVAILABLE THROUGH DECEMBER 1996 ONLY). After December 1996 and for all other vintages of Ampector trip systems; a Digitrip retrofit kit is available. (Additional secondary contacts may be required). Contact your local Cutler-Hammer distributor for detail information. For information on application and operation of the Amptector automatic tripping system, refer to section 8 of Instruction Book 33-790-1G. Renewal Parts Data 33-790-1H Page 18 AUTOMATIC TRIPPING SYSTEMS Potential Transformers (PT Module) Digitrip Rating Plug Power Figure 18.1 Digitrip Box (800 Box shown) Relay Module(ATR) Figure 18.2 Digitrip Mounting w/ATR and PT Module The Digitrip Box (figure 18.1) was used prior to June 1994 and on breakers identified by style series 6616C _ _ G02. The Digitrip Mounting (figure 18.2) was used after June 1994 and is identified by breakers with style series 6616C _ _ G03. This series of breakers used the Digitrip 500, 600, 700, and 800 trip units. After August 1994, the Digitrip 510, 610, 810, and 910 trip units were used and these breakers are identified by style series 6616C _ _ G04. Digitrip Box Type of Trip Unit 500 w/Gnd 500 w/o Gnd 600 w/Gnd and ATR 600 w/o Gnd and ATR 700 w/ Gnd, ATR, and PT 700 w/o Gnd, w/ATR and 800 w/ Gnd, ATR, and PT 800 w/o Gnd, w/ ATR and Digitrip Mounting Type of Trip Unit 500/510 w/Gnd 500/510 w/o Gnd 600/610 w/Gnd 600/610 w/o Gnd 700/800/810/910 w/ Gnd, ATR, and PT module 700/800/810/910 w/o Gnd and w/ATR and PT module Figure Number 18.1 18.1 18.1 18.1 module 18.1 PT module 18.1 module 18.1 PT module 18.1 Style Number 694C501G01 694C501G02 694C501G03 694C501G04 694C501G05 694C501G06 694C501G05 694C501G06 Figure Number 18.2 18.2 18.2 18.2 Style Number 694C735G01 694C735G02 694C735G03 694C735G04 18.2 694C735G05 18.2 694C735G06 Figure Number 18.3 18.3 Style Number 694C740G01 694C740G02 Auxiliary CT Mounting Type w/Gnd w/o Gnd Figure 18.3 Auxiliary CT Mounting (for use with Digitrip Mounting) Figure 18.4 Digitrip w/Rating Plug Digitrip (Figure 18.4) Trip Trip Unit Functions 500 LI 500 LSI 500 LS 500 LIG 500 LSG 500 LSIG 600 LI 600 LSI 600 LS 600 LIG 600 LSG 600 LSIG 700 LI 700 LSI 700 LS 700 LIG 700 LSG 700 LSIG 800 LI 800 LSI 800 LS 800 LIG 800 LSG 800 LSIG 510 LI 510 LSI 510 LS 510 LIG 510 LSG 510 LSIG 610 LI 610 LSI 610 LS 610 LIG 610 LSG 610 LSIG 810 LI 810 LSI 810 LS 810 LIG 810 LSG 810 LSIG 910 LI 910 LSI 910 LS 910 LIG 910 LSG 910 LSIG Style Number No Longer Available. Replace With Digitrip 510 No Longer Available. Replace With Digitrip 610 No Longer Available. Replace With Digitrip 810 No Longer Available. Replace With Digitrip 810 or 910 7829C05G01 7829C05G02 7829C05G03 7829C05G04 7829C05G05 7829C05G06 7829C10G01 7829C10G02 7829C10G03 7829C10G04 7829C10G05 7829C10G06 7829C08G01 7829C08G02 7829C08G03 7829C08G04 7829C08G05 7829C08G06 7829C09G01 7829C09G02 7829C09G03 7829C09G04 7829C09G05 7829C09G06 October, 1996 Renewal Parts Data 33-790-1H Page 19 AUTOMATIC TRIPPING SYSTEMS Digitrip Rating Plugs Digitrip Rating Plugs for 500, 600, 700, 800 Rated Current Current Sensor In Rating Hertz 100 200 200 250 300 200 250 300 400 300 400 600 400 600 800 600 800 1000 1200 800 1000 1200 1600 1000 1200 1600 2000 1600 2000 2400 1600 2000 2400 3000 3200 2000 2400 3200 4000 3200 4000 5000 100 200 200 250 300 200 250 300 400 300 400 600 400 600 800 600 800 1000 1200 800 1000 1200 1600 1000 1200 200 200 300 300 300 400 400 400 400 600 600 600 800 800 800 1200 1200 1200 1200 1600 1600 1600 1600 2000 2000 2000 2000 2400 2400 2400 3200 3200 3200 3200 3200 4000 4000 4000 4000 5000 5000 5000 200 200 300 300 300 400 400 400 400 600 600 600 800 800 800 1200 1200 1200 1200 1600 1600 1600 1600 2000 2000 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 ¶ For use with forced air cooled DS-840 only. October, 1996 Style Number 2613D10G01 2613D10G02 2613D10G03 2613D10G04 2613D10G05 2613D10G06 2613D10G07 2613D10G08 2613D10G09 2613D10G10 2613D10G11 2613D10G12 2613D10G13 2613D10G14 2613D10G15 2613D10G16 2613D10G17 2613D10G18 2613D10G19 2613D10G20 2613D10G21 2613D10G22 2613D10G23 2613D10G24 2613D10G25 2613D10G26 2613D10G27 2613D10G28 2613D10G29 2613D10G30 2613D10G31 2613D10G32 2613D10G33 2613D10G42 2613D10G34 2613D10G35 2613D10G36 2613D10G37 2613D10G38 2613D10G39¶ 2613D10G40¶ 2613D10G41¶ 2613D12G01 2613D12G02 2613D12G03 2613D12G04 2613D12G05 2613D12G06 2613D12G07 2613D12G08 2613D12G09 2613D12G10 2613D12G11 2613D12G12 2613D12G13 2613D12G14 2613D12G15 2613D12G16 2613D12G17 2613D12G18 2613D12G19 2613D12G20 2613D12G21 2613D12G22 2613D12G23 2613D12G24 2613D12G25 Digitrip Rating Plugs for 500, 600, 700, 800 Rated Current Current Sensor In Rating Hertz 1600 2000 1600 2000 2400 1600 2000 2400 3000 3200 2000 2400 3200 4000 3200 4000 5000 2000 2000 2400 2400 2400 3200 3200 3200 3200 3200 4000 4000 4000 4000 5000 5000 5000 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 Digitrip Rating Plugs for 510, 610, 810, 910 Rated Current Current Sensor In Rating Hertz 100 200 200 250 300 200 250 300 400 300 400 600 400 600 800 600 800 1000 1200 800 1000 1200 1600 1000 1200 1600 2000 1600 2000 2400 1600 2000 2400 3000 3200 2000 2400 3200 4000 3200 4000 5000 200 200 300 300 300 400 400 400 400 600 600 600 800 800 800 1200 1200 1200 1200 1600 1600 1600 1600 2000 2000 2000 2000 2400 2400 2400 3200 3200 3200 3200 3200 4000 4000 4000 4000 5000 5000 5000 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 Style Number 2613D12G26 2613D12G27 2613D12G28 2613D12G29 2613D12G30 2613D12G31 2613D12G32 2613D12G33 2613D12G42 2613D12G34 2613D12G35 2613D12G36 2613D12G37 2613D12G38 2613D12G39¶ 2613D12G40¶ 2613D12G41¶ Style Number 3D86734G01 3D86734G02 3D86734G03 3D86734G04 3D86734G05 3D86734G06 3D86734G07 3D86734G08 3D86734G09 3D86734G10 3D86734G11 3D86734G12 3D86734G13 3D86734G14 3D86734G15 3D86734G16 3D86734G17 3D86734G18 3D86734G19 3D86734G20 3D86734G21 3D86734G22 3D86734G23 3D86734G24 3D86734G25 3D86734G26 3D86734G27 3D86734G28 3D86734G29 3D86734G30 3D86734G31 3D86734G32 3D86734G33 3D86734G42 3D86734G34 3D86734G35 3D86734G36 3D86734G37 3D86734G38 3D86734G39¶ 3D86734G40¶ 3D86734G41¶ Renewal Parts Data 33-790-1H Page 20 AUTOMATIC TRIPPING SYSTEMS Current Sensors Spacer - DS 206 only (Required 2/Sensor) Figure 20.1 DS-206 Sensor w/Spacer Sensor Ampere Rating 100 150 200 300 400 600 800 1200 1600 2000 2400 2400 3200 3200 3200 4000 5000 Figure 20.3 DS-840 Sensor Figure 20.2 DS-632 Sensor All DS-206, All DS-206, All DS-206, All DS-206, All DS-206, All DS-206, All DS-206, All DS-416, All DS-416, DS-420 DS-632 DS-632 DS-632 DS-632 DS-840 DS-840 DS-850 Breaker Types all DS-416, and all DS-416, and all DS-416, and all DS-416, and all DS-416, and all DS-416, and all DS-416, and and DS-420 and DS-420 all all all all all all all DS-420 DS-420 DS-420 DS-420 DS-420 DS-420 DS-420 Breaker Frame Rating 800 800 800 800 800 800 800 1600 1600 2000 3200 3200 3200 3200 4000 4000 4000 DS-206 Spacer Kit (For DS-206 only. Not required for DS-206E, DS-206H or DS-206S) ¶ · ¸ ¹ º » Style Number¶ 151D995G01 151D995G15 151D995G02 151D995G03 151D995G04 151D995G06 151D995G08 151D995G12 151D995G16 151D995G20 151D995G23· 151D995G24¸ 151D995G31· 151D995G32¸ 588C734G02¹ 588C734G01 588C734G03º 794A965G01» These are replacements for sensors style 794A170G _ _ series, and are for phase or neutral use except as noted. For neutral use only. For phase use only. For DS-840 only. For use with forced air cooled. Kit includes 2 spacers. Refer to Instruction Book 33-790-1G, page 63 table 4 for application of sensors. October, 1996 Renewal Parts Data 33-790-1H Page 21 CURRENT LIMITING BREAKERS Isolating Transformers Current Limiters Blown Limiter Indicators Figure 21.1 DSL-416 Description Blown Limiter Indicator Assy Blown Limiter Indicator Assy (For fuse truck) Isolating Transformer Assy Isolating Transformer Only Front View No. Required Per Breaker 1 1 1 3 Style Number 140D777G01 140D777G03 591C755G01¶ 795A823H01 Figure 21.2 DSL-416 w/o barriers Current Limiters Breaker No. Required Type Per Breaker DSL-206 3 DSL-206 3 DSL-206 3 DSL-206 3 DSL-206 3 DSL-206 3 DSL-206 3 DSL-206 3 DSL-206 3 DSL-206 3 DSL-416 3 DSL-416 3 DSL-416 3 DSL-416 3 DSL-416 3 DSL-416 3 DSL-416 3 DSL-420 3 Rear View Amp Rating 150 200 250 300 400 600 800 1200 1600 2000 800 1000 1200 1600 2000 2500 3000 3000 Drawout Fuse Truck Type Current Limiters Truck No. Required Amp Type Per Breaker Rating DSL-3200 3 2500 3 3000 3 4000 DSL-4000 3 2500 3 3000 3 4000 3 5000 ¶ Includes 3 transformers. · Limiters are mounted on a separate fuse truck. Refer to Instruction Book 33-790-1G, page 69 table 5 October, 1996 for application of limiters. Style Number 140D316G01 140D316G02 140D316G03 140D316G04 140D316G05 140D316G06 140D316G07 140D316G10 140D316G11 140D316G12 151D932G01 151D932G02 151D932G03 151D932G04 151D932G05 151D932G09 151D932G10 151D932G10 Style Number 5980C01G01· 5980C01G02· 5980C01G03· 5980C01G01· 5980C01G02· 5980C01G03· 5980C01G04· Renewal Parts Data 33-790-1H Page 22 SWITCHGEAR CELL PARTS Divider Panel Kits Between the circuit breakers in switchgear are divider panels which usually hold a variety of components for breaker control and metering. The most common components are ammeter, ammeter switch, kirk key interlock, and electrically operated pushbuttons and lights. Standard voltage is 120VAC. Each kit is pre-assembled, pre-wired and comes with hardware and instructions for ease of installation. The kits shown on this page apply to the DS circuit breakers listed below. For circuit breakers not listed, contact your local Cutler-Hammer distributor. Breaker Type Frame Size DS-206 800 DS-206S,H 800 DSL-206 800 DS-416 1600 DS-416S,H 1600 DSL-416 1600 DS-420 2000 Figure 22.1 Divider Panel with ammeter, current transformer and shorting block Figure 22.2 Divider Panel with ammeter, switch, pushbuttons, lights, current transformers and shorting block Figure 22.3 Divider Panel with ammeter, switch, 2-current transformers and shorting block Figure 22.4 Divider Panel with ammeter, switch, pushbuttons, lights, 2-current transformers and shorting block Figure 22.5 Divider Panel with ammeter, switch, 3-current transformers and shorting block Figure 22.6 Divider Panel with ammeter, switch, pushbuttons, lights, 3-current transformers and shorting block Figure 22.7 Divider Panel with pushbuttons and lights October, 1996 Renewal Parts Data 33-790-1H Page 23 SWITCHGEAR CELL PARTS Divider Panel Kits Description Divider Panel with Ammeter, Current Transformer and Shorting Block Divider Panel with Ammeter, Pushbuttons, Lights, Current Transformer and Shorting Block Divider Panel with Ammeter, Switch, 2-Current Transformers and Shorting Block October, 1996 Figure Ammeter Number Scale 22.1 0-100 22.1 0-150 22.1 0-200 22.1 0-300 22.1 0-400 22.1 0-500 22.1 0-600 22.1 0-800 22.1 0-1000 22.1 0-1200 22.1 0-1500 22.1 0-1600 22.1 0-2000 22.2 0-100 22.2 0-150 22.2 0-200 22.2 0-300 22.2 0-400 22.2 0-500 22.2 0-600 22.2 0-800 22.2 0-1000 22.2 0-1200 22.2 0-1500 22.2 0-1600 22.2 0-2000 22.3 0-100 22.3 0-150 22.3 0-200 22.3 0-300 22.3 0-400 22.3 0-500 22.3 0-600 22.3 0-800 22.3 0-1000 22.3 0-1200 22.3 0-1500 22.3 0-1600 22.3 0-2000 Style Number 3A73104G01 3A73104G02 3A73104G03 3A73104G04 3A73104G05 3A73104G06 3A73104G07 3A73104G08 3A73104G09 3A73104G10 3A73104G11 3A73104G12 3A73104G13 3A73112G01 3A73112G02 3A73112G03 3A73112G04 3A73112G05 3A73112G06 3A73112G07 3A73112G08 3A73112G09 3A73112G10 3A73112G11 3A73112G12 3A73112G13 3A73106G01 3A73106G02 3A73106G03 3A73106G04 3A73106G05 3A73106G06 3A73106G07 3A73106G08 3A73106G09 3A73106G10 3A73106G11 3A73106G12 3A73106G13 Description Divider Panel with Ammeter, Switch, Pushbuttons, Lights, 2-Current Transformers and Shorting Block Divider Panel with Ammeter, Switch, 3-Current Transformers and Shorting Block Divider Panel with Ammeter, Switch, Pushbuttons, Lights, 3-Current Transformers, and Shorting Block Divider Panel with Pushbuttons and Lights Figure Ammeter Number Scale 22.4 0-100 22.4 0-150 22.4 0-200 22.4 0-300 22.4 0-400 22.4 0-500 22.4 0-600 22.4 0-800 22.4 0-1000 22.4 0-1200 22.4 0-1500 22.4 0-1600 22.4 0-2000 22.5 0-100 22.5 0-150 22.5 0-200 22.5 0-300 22.5 0-400 22.5 0-500 22.5 0-600 22.5 0-800 22.5 0-1000 22.5 0-1200 22.5 0-1500 22.5 0-1600 22.5 0-2000 22.6 0-100 22.6 0-150 22.6 0-200 22.6 0-300 22.6 0-400 22.6 0-500 22.6 0-600 22.6 0-800 22.6 0-1000 22.6 0-1200 22.6 0-1500 22.6 0-1600 22.6 0-2000 22.7 N/A Style Number 3A73113G01 3A73113G02 3A73113G03 3A73113G04 3A73113G05 3A73113G06 3A73113G07 3A73113G08 3A73113G09 3A73113G10 3A73113G11 3A73113G12 3A73113G13 3A73107G01 3A73107G02 3A73107G03 3A73107G04 3A73107G05 3A73107G06 3A73107G07 3A73107G08 3A73107G09 3A73107G10 3A73107G11 3A73107G12 3A73107G13 3A73114G01 3A73114G02 3A73114G03 3A73114G04 3A73114G05 3A73114G06 3A73114G07 3A73114G08 3A73114G09 3A73114G10 3A73114G11 3A73114G12 3A73114G13 3A73115G01 Renewal Parts Data 33-790-1H Page 24 SWITCHGEAR CELL PARTS Neutral Sensor Kit The Neutral Sensor Kit (Figure 24.1) includes a fourth sensor and mounting hardware for four wire ground fault protection. Additional wiring needs to be done to the DS circuit breaker. (If there is no ground fault protection on the existing DS circuit breaker, then the trip unit also needs to be changed). Neutral Sensor Kit Sensor Figure Ampere Rating Number 50 24.1 100 24.1 150 24.1 200 24.1 300 24.1 400 24.1 600 24.1 800 24.1 1200 24.1 1600 24.1 2000 24.1 A kit contains 1 neutral sensor, mounting plate and hardware. Style Number 3A73101G01 3A73101G02 3A73101G03 3A73101G04 3A73101G05 3A73101G06 3A73101G07 3A73101G08 3A73101G09 3A73101G10 3A73101G11 Figure 24.1 Neutral Sensor Kit 3-Phase Current Transformer Kit Figure 24.2 is a 3-phase current transformer that takes the guess work out of wiring. Included in the kit along with the transformer is a new glass polyester barrier and the required hardware. This can be used instead of the individual current transformers (Figure 25.4) for metering and instrumentation ONLY. This kit is applicable for the following circuit breakers ONLY: DS-206, DS-206H, DS-206S, DSL-206, DS-416, DS-416S, DS-416H, DSL-416, and DS-420. 3-Phase Current Transformer Kit Ratio 250:5 300:5 400:5 500:5 600:5 750:5 800:5 1000:5 1200:5 1500:5 1600:5 2000:5 Figure Number 24.2 24.2 24.2 24.2 24.2 24.2 24.2 24.2 24.2 24.2 24.2 24.2 Style Number 3A73102G01 3A73102G02 3A73102G03 3A73102G04 3A73102G05 3A73102G06 3A73102G07 3A73102G08 3A73102G09 3A73102G10 3A73102G11 3A73102G12 Figure 24.2 3-Phase Current Transformer Kit Key Interlock Provision Kit The key interlock provision kit (Figure 24.3) includes all the necessary hardware to complete a provision for all DS circuit breakers. Included in the kit is a new divider panel and blank plates to accept a key interlock. (2cylinders max.) Key Interlock Provision Kit Breaker Figure Type Number DS-206, DS-206S 24.3 DS-206H, DS-206E DSL-206, DS-416, DS-416S, DS-416H, DSL-416, DS-420 DS-632, 24.3 DS-632 with fuses DS-840, 24.3 DS-840 with fuses Style Number 3A73116G01 3A73116G02 3A73116G03 Figure 24.3 Key Interlock Provision Kit October, 1996 Renewal Parts Data 33-790-1H Page 25 SWITCHGEAR CELL PARTS Figure 25.1 125VDC Capacitor Trip Device (For use in 120VAC control circuits) Catalog Number (330mfd.) CTD-1 Catalog Number (1500mfd.) CTD-2 Current Transformer Kit The current transformers shown in Figure 25.4 are for metering and instrumentation ONLY. Do not use these current transformers for relaying. A kit contains three current transformers and the required hardware. Figure 25.4 Current Transformer Kit Figure 25.2 Stationary Secondary Contact (8 Point) Style Number 590C808G01 Current Transformer Kit Circuit Breaker Type Type DSM-16 DS-206, DS-206S DS-206H, DS-206E DSL-206, DS-416, DS-416S, DS-416H, DSL-416, DS-420 DSM-32 DS-632, DS-632 with fuses DSM-40 DS-840, DS-840 with fuses Figure 25.3 Breaker Cell Switch 3-NO, 3-NC Style Number 6-NO, 6-NC Style Number Ratio 100:5 150:5 200:5 250:5 300:5 400:5 500:5 600:5 800:5 1000:5 1200:5 1500:5 1600:5 2000:5 2500:5 3000:5 2400:5 2500:5 3000:5 3200:5 4000:5 4000:5 5000:5 6000:5 2A89010G01 2A89010G02 Figure Number 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 Style Number 3A73103G01 3A73103G02 3A73103G03 3A73103G04 3A73103G05 3A73103G06 3A73103G07 3A73103G08 3A73103G09 3A73103G10 3A73103G11 3A73103G12 3A73103G13 3A73103G14 3A73103G15 3A73103G16 3A73103G17 3A73103G18 3A73103G19 3A73103G20 3A73103G21 3A73103G22 3A73103G23 3A73103G24 Figure Number 25.5 25.5 25.5 Style Number 140D294H02 ¶ 140D769H01 ¶ 140D768H01 ¶ (Not available) Insulation Boot For Live Bus Stab Description All breakers except DS-632 and DS-840 DS-632 (For cells w/o CTs) DS-632 (For cells w/ CTs) DS-840 Figure 25.5 Insulation Boot for Live Bus Stab October, 1996 ¶ Required 1 for each stab. Renewal Parts Data 33-790-1H Page 26 ACCESSORIES and OTHER PARTS DSL-XXX Figure 26.1 Replacement Nameplate (DSL Shown) Figure 26.2 DS Breaker Label Kit Style Number Figure 26.5 Lifting Yoke (Spreader Bar) Style Number Retaining Truarc Figure 26.4 Portable Lifter Style Number 6727D63H20 Ring Ring Figure 26.7 Fastener Kit Style Number Std 8187A84G01 Figure 26.3 DSL Breaker Label Kit Style Number 3831A07G01 694C614G02 Figure 26.6 Levering-In Tool Style Number 8644C73G01 Figure 26.8 Finger Cluster Removal Tool Style Number 591C901G01 X 'E' Washer Ring 3586A86G01 ¶ ¶ Each kit includes 84 fasteners in various sizes and quantities of the types shown in Figure 26.7. October, 1996 Renewal Parts Data 33-790-1H Page 27 ACCESSORIES and OTHER PARTS Figure 27.1 Space Heater Figure 27.2 Breaker Test Kit and Adapter Style Number 8779C02G02 Description Replacement Space Nameplate Use Used to replace the nameplates on the front of the breaker Heater 27.1 To is Secondary Disconnect Contact Secondary Disconnect Contact Cover Secondary Disconnect Mounting Frame with 8 point contact block Drawout Breaker Front Covers for Amptector or Digitrip Box 2.3 For 2.3 Covers 2.3 2.3 For replacing secondary dicsonnect mounting frame, or for adding to breaker originally supplied without secondary contacts Covers Front of Breaker Drawout Breaker Front Covers for Digitrip II and Digitrip III 2.3 Covers Front of Breaker Escutcheon 2.1 Mounts on front cover 2.3 To roll the breaker in and out of the housing (Set of four) 2.3 Guides Plate Breaker Roller Kit (double edge type) and Retaining Rings Wiring Guide Kit ¶ Figure Number 26.1 reduce condensation de-energized Disconnecting top for of secondary secondary wiring when the switchgear control contacts Figure 27.3 Test Kit Adapter Style Number Application DS Dummy DS Drawout DSL Fuse Truck DS Fixed 250 Watts, 125 Volts 250 Watts, 250 Volts 375 Watts, 125 Volts 375 Watts, 250 Volts 95 Watts, 125 Volts 100 Watts, 250 Volts All Breakers Style Number 9194D95H61 ¶ 9194D95H63 ¶ 9194D95H64 ¶ 9194D95H65 ¶ 9194D95H67 ¶ 7497A69H01 7497A69H02 7497A69H03 7497A69H04 7497A69H04 7497A69H05 591C498G06 All Breakers 503B569H01 All Breakers 591C498G07 All DS except DS-632 and DS-840 DS-632 DS-840 DSL-206 and DSL-416 DSL-420 All DS except DS-632 and DS-840 DS-632 DS-840 DSL-206 and DSL-416 DSL-420 All DS Breakers All DSL Breakers All Breakers 694C733H02 695C105H01 695C106H01 694C733H02 695C147H02 695C102H01 695C103H01 1A33578G01 All DS except DS-840 DS-840 All DSL Breakers 1A33588G01 151D418G01 1A33589G01 Customer is to provide the following original information: GO, P.O., Item, FN and Option numbers. October, 1996 8779C02G03 567F498H01 567F499H01 567F503H02 567F498H03 695C166H02 Renewal Parts Data 33-790-1H Page 28 SWITCHGEAR CELL PROVISIONS and UPGRADES If the original switchgear has blank compartments or if an existing breaker needs to be upgraded, cell parts can be ordered. typically include some or all of the following parts: Mounting pan, extension rails, and push-to-trip mechanism Interference brackets Polyester backplate (CT mounting plate) Line and load stabs Load bus runbacks, extensions, supports, and lug adapters Door with handle, hinge and trip button Gas and arc shields Seismic positioner Contact your local Cutler-Hammer sales General Order number Shop Order number Date of manufacture representative with the following They information: RECOMMENDED SPARE PARTS FOR STOCK The quantities listed are recommended for 5 breakers of the same rating. Items 8 -10 are only required for electrically operated breakers. The reference page number contains the complete styles of the required parts. Where needed, fill in or complete the style numbers for your application and forward to your local Cutler-Hammer sales representative. Item 1 2 3 4 5 6 7 8 9 10 11 Qty 1 1 1 1 1 1 1 1 1 1 1 Cutler-Hammer Westinghouse & Cutler-Hammer Products Power Distribution Components Pittsburgh, Pennsylvania, U.S.A. Description Pole Unit Assembly Main Disconnect Contact Assembly Trip Shaft Kit Direct Trip Actuator (DTA) Opening Spring Fastener Kit Secondary Disconnect Contact Shunt Trip Assembly Spring Release Assembly Anti-Pump Relay Spring Charge Motor Kit Kit Reference Page Number 4-7 10 13 17 13 26 27 15 15 15 15 Style Number 1A33570G_ _ 1A33576G01 6482C55G _ _ 698B907H01 3586A86G01 591C498G06 3752A _ _G0 _ 3752A _ _G0 _ 8293A05G _ _ 449D431G0 _ Division 15220 Printed in U.S.A. October, 1996