Description of Parts Recessed Wiring Box FPM1 EDRMPlus755 The Recessed Wiring Box is used to provide a recessed container for a standard MK ceiling rose base model 1161WHI in which to make the electrical connections required for a ceiling lamp. The Perforated Flange Ring is fitted to the Circular Recessed Wiring Box to provide a key for the plaster and must be assembled before the Circular Recessed Wiring Box is fixed in place. Pendant Cable Connector This provides the interface between the pendant cable and the MK ceiling rose base. It centres the pendant cable and provides the support for the cover ring by means of two N42 neodymium magnets housed in the underside. This part attaches to the MK ceiling rose base by location in the two rectangular cut-outs adjacent to the cable knock out area (described as the ‘Batten Lamp holder Mounting’ on Figure 1 of the MK leaflet 44957PL Ed. 2). Circular Cover Plate The circular cover plate is primed on both sides and ready to receive a paint finish to the external face only. Earth Leads These are provided for connection between the earth terminals on the Recessed Wiring Box and the Circular Cover Plate to the earth terminal on the MK ceiling rose base. Installation Instructions Insert the Recessed Wiring Box through the Perforated Flange Ring. Install an appropriately sized timber nogging between the joists in the lamp position. The face of the underside of the nogging is to be 38mm from the room face of the plasterboard. A simple way of positioning the nogging is to drill an 86mm hole in an off-cut of the plasterboard that is sufficiently sized to span the joists (if two or more layers of plasterboard are being used add accordingly). The Recessed Wiring Box can be inserted into the hole, the plasterboard offered up to the underside of the joists and the nogging can be positioned vertically and fixed in position. Once the ceiling has been plaster boarded, use a 86mm diameter hole saw to form a hole in the plasterboard lining in the position that corresponds with the timber nogging. Drill a hole through the nogging for the circuit cables noting that the preferred orientation of the MK ceiling rose base is with the wiring terminals beneath the earth spade on the Recessed Wiring Box. Note that the knockout area in the MK ceiling rose base should be removed to increase cable capacity. Securely screw fix the Recessed Wiring Box to the timber nogging ensuring that it is level and that the perforated flange ring is tight to the underside of the plasterboard. Ensure that the heads of the fixing screws are fully recessed into the countersinks so as not to foul the MK ceiling rose base. The Recessed Wiring Box is plastered into the ceiling noting that care should be taken to keep the inside of the Recessed Wiring Box free from plaster and particular attention should be made to ensure that the rim is kept clean. Following plastering, the area around the opening can be sanded to ensure a true and flat finish between plaster and the rim of the Recessed Wiring Box. The lighting circuit wiring connections to the MK ceiling rose base can be made before or after plastering and must be made in accordance with the manufacture’s instructions on MK leaflet 44957PL Ed. 2. The MK ceiling rose base is screw fixed to the timber nogging in accordance with the manufacturer’s instructions. Where passing through the knock out area in the MK ceiling rose base, the circuit cabling needs to be squeezed so that the overall width is narrow enough so as not to hinder the insertion of the Pendant Cable Connector as indicated in Figure 4. If there is sufficient slack in the circuit cables, the connections can be made with the MK ceiling rose base hanging below the ceiling as indicated in Figure 3 (ensure that the circuit cables in the ceiling void are not clipped to the nogging in a way that prevents this). Once wiring is completed, the rose can be inserted into the Circular Recessed Wiring Box and fixed to the timber nogging. Note that the MK rose will need to be tilted slightly so as not to clash with the earth spade mounted on the inside of the Recessed Wiring Box. When decorating the ceiling, great care must be taken to ensure that the rim of the Circular Recessed Wiring Box into which the cover plate is installed is kept clean from paint otherwise the cover plate will not fit properly. The Circular Cover Plate is decorated on the underside in the desired colour. Great care must be taken to ensure that the paint build-up to the outer edge is not too thick otherwise it will not properly fit into the recess on the Recessed Wiring Box. Cut the earth leads to length as necessary and carefully strip back the outer sheath to expose 10mm of wire. Connect the spade terminals to the corresponding earth spade terminals on the inside of the Recessed Wiring Box (indicated as A1 on Figure 1) and the Circular Cover Plate and connect to the earth terminal on the MK ceiling rose base as illustrated in Figure 8. Please note that the male spade terminal on the Circular Cover Plate is thicker than the terminal on the inside of the Circular Recessed Wiring Box and therefore, the two earth leads must not be interchanged. Colour codes used for earth cable in the UK are as follows: GREEN/ YELLOW = LOAD terminal marked Prepare the pendant cable by carefully stripping back the outer sheath of the supply cable to expose 135mm of the inner brown conductor and 125mm of the inner blue conductor. Then carefully strip back the inner cable to expose 10mm of wire. If using an existing cable with soldered ends, they should be trimmed back and re-stripped to expose new clean conductor. On no account should soldered ends enter the terminals. Thread the pendant cable through the central hole on the Circular Cover Plate. Wrap the pendant cable conductors around the Pendant Cable Connector as illustrated in Figure 5 noting the orientation of the blue and brown conductors. Ensure that the outermost cable sheathing is sufficiently pushed up into the recess on the Pendant Cable Connector so that the blue and brown conductors are not visible when the cover plate is in place. The Pendant Cable Connector is seated in the rectangular cut-outs on the MK ceiling rose base as illustrated in Figure 7. It must be installed by inserting one of the legs into the first cut-out and then by gently squeezing both legs to allow insertion of the second leg. Once installed, the remaining length of cable to the pendant lamp should be wrapped around the cord grips on the MK ceiling rose base and wired into the terminals in accordance with the manufacturer’s instructions - see image below. Slide the Circular Cover Plate up the flex and locate in the recess of the Recessed Wiring Box so that it is supported by the magnets. Before removing the Circular Cover Plate first TURN OFF THE MAINS SUPPLY. Use the supplied magnet to remove the Circular Cover Plate as indicated in Figure 10. The MK leaflet 44957PL Ed. 2.can be viewed on the MK website at www. mkelectric.com FPM1 EDRMPlus755 Contents Recessed Wiring Box Perforated Flange Ring 2 x Stainless Steel Fixing Screws for the Recessed Wiring Box MK Ceiling Rose Base Pendant Cable Connector 2 x 1.0mm2 Earth Leads Circular Cover Plate Magnet for removal of Cover Plate Reference A on Figure 1 Reference B on Figure 1 Reference C on Figure 1 Reference D on Figure 1 Reference E on Figure 1 Additional Product Notes This product is to be installed by a competent person in accordance with the current editions of the IEE Wiring Regulations (BS7671) and Building Regulations. IF IN ANY DOUBT, CONSULT A QUALIFIED ELECTRICIAN. To prevent electrocution, do not work on any appliance live. Turn off the mains supply before commencing work. This product is not fire rated and specialist advice should be sought if it is to be used in fire rated construction. This product has been designed for use with heat resisting PVC insulated and sheathed flexible 0.75mm2, 2 core circular cable complying with BS6141 between the ceiling rose and the lamp holder. This product has been designed for use in conjunction with the MK ceiling rose base ref 1161WHI only and will not work with any other ceiling rose base. When fitted correctly using specified cable and screw size, the assembly is designed to suspend fittings with a maximum weight of 3kg. Do not use in wet or damp environments. Repeated insertion and removal of the Pendant Cable Connector will reduce its ability to locate itself in the cut-outs on the MK ceiling rose base. This product has been designed for use in the UK only. If an earth cable is present in the installation it must always be connected to the product and/ or mounting box earth terminal. Product and packaging should be disposed facilities at the end of their life. of via standard refuse 2014 EDRM Plus Concept design by EDRM www.edrmplus.co.uk 3 Wherry Lane Ipswich Suffolk IP4 1LG Telephone 01473 356 334 Email: technical@edrmplus.co.uk Design developed in collaboration with Progressive Engineering Solutions www.progeng.co.uk Made in the UK We reserve the right to make specification without notice. changes to our products and their © EDRM Plus 2014 All Rights Reserved Quick Installation Guide A 1. 86mm Ø hole in plasterboard with timber nogging behind to support recessed wiring box. 2. Ensure that perforated flange ring is fitted to recessed wiring box and screw fix assembly to timber nogging. Drill hole for circuit cables. 3. Complete wiring to MK ceiling rose base and ensure that base is screw fixed to timber noggin. 4. Thread flex through circular cover plate affix to pendant cable connector and clip into rose. Complete wiring. B C Squeeze Squeeze Figure 3 Refer to extended installation instructions A Recessed Wiring Box B Perforated Flange Ring C MK Ceiling Rose Base D Pendant Cable Connector E Circular Cover Plate Figure 9 Figure 4 Figure 7 Magnet D Figure 5 E 125 blue 135 brown Figure 1 Figure 2 Figure 6 Figure 8 Figure 10